JP2003227160A - Waterproof pan having surface texture - Google Patents
Waterproof pan having surface textureInfo
- Publication number
- JP2003227160A JP2003227160A JP2002216889A JP2002216889A JP2003227160A JP 2003227160 A JP2003227160 A JP 2003227160A JP 2002216889 A JP2002216889 A JP 2002216889A JP 2002216889 A JP2002216889 A JP 2002216889A JP 2003227160 A JP2003227160 A JP 2003227160A
- Authority
- JP
- Japan
- Prior art keywords
- groove
- waterproof pan
- water
- test piece
- small section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003746 surface roughness Effects 0.000 claims description 9
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 75
- 238000003287 bathing Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 47
- 238000005406 washing Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 101150006573 PAN1 gene Proteins 0.000 description 7
- 238000011084 recovery Methods 0.000 description 6
- 238000011109 contamination Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
Landscapes
- Sink And Installation For Waste Water (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、浴室用の防水パ
ン、更に詳しくは、表面テクスチュア(表面凹凸模様)
を有する防水パンで、使用後はその表面が乾きやすい浴
室防水パンに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a waterproof pan for a bathroom, and more specifically, a surface texture (surface irregular pattern).
The present invention relates to a bathroom waterproof pan, the surface of which is easy to dry after use.
【0002】[0002]
【従来の技術】従来、浴室用の防水パンは、意匠性を重
視して、その表面は300mm角程度の大きさの目地割
りによる田の字又は格子状のパターンが施され、そのパ
ターンを形成する溝は目地と呼ばれて、通常、幅は3〜
10mm程度、深さは0.3〜1.0mm程度である。
また、上記溝で囲まれる最小区画(一箇のタイルに相当
する部分)の表面は、自然感を持たせるために、天然石
や見本板を真似て岩肌調に加工され、あるいはシボ加工
されていた。2. Description of the Related Art Conventionally, a waterproof pan for a bathroom has a pattern of a grid pattern or a grid pattern of joints of about 300 mm square, and its pattern is formed by giving importance to the design. Grooves are called joints and usually have a width of 3 ~.
It is about 10 mm and the depth is about 0.3 to 1.0 mm.
In addition, the surface of the smallest section (the part corresponding to one tile) surrounded by the groove was processed to have a rock-faced texture or imitation, imitating natural stone or a sample board, in order to give a natural feeling. .
【0003】[0003]
【発明が解決しようとする課題】しかし、このような防
水パンは、表面の意匠性が重視され過ぎていて、排水性
(速乾燥性)、難滑り性、難汚れ性等については必ずし
も十分に満足させうる性能とはいえない。また、防水パ
ンの素材は、比較的撥水性の高いFRPなどのプラスチ
ック類が多く用いられていることから、入浴後の防水パ
ン上の湯水はその防水パンの上で大きめ(又は、厚め)
の水滴となりやすく、特に蒸発・乾燥しにくい。本発明
は、入浴後の防水パン上の湯水はスムーズに排水され、
その表面は短時間のうちに「乾燥状態」に達する凹凸模
様付き防水パンを提供することを目的とする。However, in such a waterproof pan, the designability of the surface is too important and the drainage property (quick drying property), slip resistance, stain resistance, etc. are not always sufficient. It cannot be said that the performance is satisfactory. In addition, as the material of the waterproof pan, since plastics such as FRP having relatively high water repellency are often used, the water on the waterproof pan after bathing is large (or thick) on the waterproof pan.
Water droplets are likely to be generated, and it is particularly difficult to evaporate and dry. The present invention, the hot water on the waterproof pan after bathing is smoothly drained,
Its surface is intended to provide a waterproof pan with an uneven pattern that reaches a "dry state" in a short time.
【0004】[0004]
【課題を解決するための手段】本発明者らは、上記目的
を達成するために種々検討した結果、防水パン表面の溝
で囲まれる多数の小区画の各々の大きさが最も重要であ
ること、更に、多数の小区画を取り囲む溝の溝幅、溝深
さ及び溝の方向も重要な要素の一つであることを見出
し、本発明を完成した。すなわち、本発明の防水パン
は、細い溝3aと、その溝で囲まれる小区画(最小区
画)3bとから成る表面テクスチュアをもち、かつ、排
水勾配がある平面視略方形の防水パンにおいて、前記小
区画3bの面積は0.1cm2以上5.0cm2以下であ
り、前記細い溝3aは、幅が0.3mm以上3.0mm
以下、深さが0.3mm以上1.6mm以下であり、前
記溝3aの方向は、排水勾配に対して直交しないよう
に、しかも下り勾配を有するように形成されている防水
パン1である。As a result of various studies to achieve the above object, the present inventors have found that the size of each of a large number of small compartments surrounded by grooves on the waterproof pan surface is the most important. Furthermore, they have found that the groove width, groove depth, and groove direction of a groove surrounding a large number of small sections are also important factors, and have completed the present invention. That is, the waterproof pan of the present invention has a surface texture consisting of a narrow groove 3a and a small section (minimum section) 3b surrounded by the groove, and is a substantially rectangular rectangular pan in plan view having a drainage gradient. The area of the small section 3b is 0.1 cm 2 or more and 5.0 cm 2 or less, and the narrow groove 3a has a width of 0.3 mm or more and 3.0 mm or less.
Hereinafter, the waterproof pan 1 has a depth of 0.3 mm or more and 1.6 mm or less, and the groove 3a is formed so that the direction thereof is not orthogonal to the drainage gradient and has a downward gradient.
【0005】ここで、溝3aの方向は、好ましくは、防
水パン(洗い場)の長辺又は短辺とは斜交するように形
成する。細い溝3aの方向を碁盤の目状にタテ・ヨコに
設けるのではなく、防水パン(洗い場)の長辺又は短辺
とは斜交させる理由は、排水勾配(最大勾配)の方向に
対して、直交する方向(すなわち、流れを妨げる方向)
の溝がないようにするためである。このようにすること
により、溝のどの部分にも下り勾配をつけることができ
るので、細い溝から排水口へ向けての湯水のスムーズな
流れを妨げることがない。ただし、本発明における防水
パンの乾燥性の効果を著しく妨げない程度に、排水勾配
の方向に対して直交する溝があってもよい。また、細い
溝3aで囲まれる小区画の形状は略菱形状が好ましい。Here, the groove 3a is preferably formed so as to be oblique to the long side or the short side of the waterproof pan (washing place). The reason why the direction of the narrow groove 3a is not provided on the vertical / horizontal side in a grid pattern but is oblique to the long side or the short side of the waterproof pan (washing place) is that the direction of the drainage gradient (maximum gradient) is , Orthogonal direction (ie, the direction that impedes flow)
This is because there is no groove. By doing so, it is possible to give a downward slope to any part of the groove, so that the smooth flow of hot water from the narrow groove to the drain port is not hindered. However, a groove orthogonal to the direction of the drainage gradient may be provided to the extent that the drying effect of the waterproof pan in the present invention is not significantly impaired. Further, the shape of the small section surrounded by the narrow groove 3a is preferably substantially rhombic.
【0006】なお、上記(防水パン表面側の)排水勾配
は、防水パン上に残った排水を重力の働きで排水口に向
けて流れ落とすための傾斜である。通常は、排水口2に
向けた下り勾配を付ける。洗い場周りに流し溝やグレー
チングを載せた排水溝があるような浴室では、その流し
溝や排水溝へ向かう下り勾配でもよい。また、防水パン
表面に形成される溝は、どの部分の溝においても、下り
勾配を有して排水口(洗い場周りに流し溝がある浴室で
はその流し溝、グレーチングを載せた排水溝がある浴室
ではその排水溝)へ繋がっていなければならない。ま
た、防水パン表面に形成される溝は、全体として一つに
繋がった流路であっても、全体として複数個の独立した
流路(独立した流路内では、溝は一つに繋がっている)
であってもよい。The above-mentioned drainage gradient (on the surface of the waterproof pan) is an inclination for draining the drainage remaining on the waterproof pan toward the drain port by the action of gravity. Usually, a downward slope toward the drainage port 2 is provided. In a bathroom where there is a drain ditch around the washing place or a grating, a downward slope to the drain ditch or drain may be used. In addition, the groove formed on the surface of the waterproof pan has a downward slope in any part of the groove, and has a downward slope (in a bathroom with a drain groove around the washing area, the drain groove and a bathroom with a drain groove with a grating). Then it must be connected to the drain. Further, even if the groove formed on the surface of the waterproof pan is a flow path that is connected to one as a whole, a plurality of independent flow paths as a whole (in an independent flow path, the grooves are connected to one Exist)
May be
【0007】上記防水パンの素材は、無機質材料とする
こともできるが、通常は、FRPやSMC等の樹脂製と
する。成形が容易で、量産に向くからである。The material of the waterproof pan may be an inorganic material, but is usually made of resin such as FRP or SMC. This is because molding is easy and suitable for mass production.
【0008】[0008]
【作用】防水パン1の上に掛かった大部分の湯水は、先
ず、排水勾配に従って排水口2に向けて流れ込む。防水
パン1の上に残った湯水は、小区画3bから溝3aへ流
れ込み、河川を下るように下り勾配のある溝3aを下っ
て排水口2へ落ちる。このとき、防水パン1の上では、
一旦、広がりのある湯水が残るが、この湯水の多くは5
分〜30分程度の短時間のうちに表面テクスチュアによ
って(残湯水の水滴が破壊されるように)小さく砕かれ
て溝3aへ引き込まれ、排水口2へ落ちていく。この5
分〜30分程度の短時間のうちに排水口2へ落ちなかっ
た湯水は、小区画3b程度又はそれ以下の比較的小さな
(厚みの薄い)水滴となり、小区画3bの上に残る。残
った水は、その後は、適当な雰囲気下に蒸発モードで蒸
発する。Most of the hot water on the waterproof pan 1 first flows into the drain port 2 according to the drain gradient. The hot water remaining on the waterproof pan 1 flows into the groove 3a from the small section 3b, and descends into the drainage port 2 through the groove 3a having a downward slope so as to descend the river. At this time, on the waterproof pan 1,
There is still a wide range of hot and cold water, but most of this hot and cold water is 5
Within a short time of about 30 minutes to 30 minutes, it is crushed into small pieces by the surface texture (so that the water droplets of the residual hot water are destroyed), is drawn into the groove 3 a, and falls into the drainage port 2. This 5
Hot water that has not fallen to the drainage port 2 within a short time of about 30 minutes to 30 minutes becomes relatively small (thin) water droplets of about the small section 3b or less, and remains on the small section 3b. The remaining water is then evaporated in evaporation mode under a suitable atmosphere.
【0009】本発明では、表面テクスチュアを構成する
小区画の大きさ(面積)を0.1cm2以上5.0cm2
以下にする(すなわち、小さくする)ことで、溝が捉え
られなかった水が小区画上に残っても、生じた水滴は小
区画の面積よりも小さなサイズの小水滴となる。そのた
め、その後の蒸発・乾燥時間を短かくすることができ
る。[0009] In the present invention, the size of small sections constituting the surface texture (area) 0.1 cm 2 or more 5.0 cm 2
By making it below (namely, making it small), even if the water in which the groove is not caught remains on the small section, the generated water droplet becomes a small water droplet having a size smaller than the area of the small section. Therefore, the subsequent evaporation / drying time can be shortened.
【0010】また、本発明の、特に方形の防水パンで
は、溝の方向を碁盤の目状にタテ・ヨコに設けるのでは
なく、防水パン(洗い場)の長辺又は短辺とは斜交する
ように形成することによって、排水勾配(最大勾配)の
方向に対して、直交する方向(すなわち、流れを妨げる
方向)の溝がないようにしており、溝から排水口へ向け
て湯水がスムーズに流れるようにしている。なお、洗い
場(防水パン)の排水口は、洗い場周囲の短辺側に設け
た浴室カウンター前(中央部)、又は浴槽側に隣接する
洗い場長辺側中央部に設けることが多い。溝の方向が洗
い場長辺又は短辺とは斜交するように形成され、あるい
は、小区画の形状が略菱形状であれば、排水口の位置
が、上記したように、洗い場周囲の短辺側に設けた浴室
カウンター前(中央部)にある場合も、あるいは浴槽側
に隣接する洗い場長辺側中央部にある場合も、いずれの
場合もその溝部における排水勾配(最大勾配)の方向に
直交する方向の溝はなく、したがって、溝から排水口へ
向けて排水はスムーズに流れやすい。かくして、防水パ
ンの表面は、一晩経てば靴下のままで洗い場に入っても
濡れない感じの「乾燥状態」となる。In addition, in the rectangular waterproof pan of the present invention, the direction of the groove is not provided vertically or horizontally in the shape of a grid, but obliquely intersects the long side or the short side of the waterproof pan (washing place). By doing so, there is no groove in the direction orthogonal to the direction of the drainage gradient (maximum gradient) (that is, the direction that obstructs the flow), and hot water flows smoothly from the groove to the drain port. I am making it flow. In addition, the drain of the washing place (waterproof pan) is often provided in front of the bathroom counter (center) provided on the short side around the washing place or in the center of the long side of the washing place adjacent to the bathtub side. If the direction of the groove intersects with the long side or the short side of the washroom, or if the shape of the subdivision is roughly rhombic, the drainage port is located on the short side around the washroom as described above. Whether it is in front of the bathroom counter on the side (central part) or in the central part on the long side of the washing area adjacent to the bathtub side, in either case it is orthogonal to the direction of the drainage gradient (maximum gradient) in the groove Since there is no groove in the direction of drainage, it is easy for the drainage to flow smoothly from the groove to the drain port. Thus, the surface of the waterproof pan will be in a "dry state" in which the socks will remain socks and will not get wet even after entering the washing room overnight.
【0011】[0011]
【発明の実施の形態】上述したように、本発明に係る防
水パンは、細い溝3aと、その溝で囲まれる(多数の)
小区画3bとから成る表面テクスチュアをもち、かつ、
排水勾配がある平面視略方形の防水パンであって、前記
小区画3bの面積は0.1cm2以上5.0cm2以下で
あり、前記細い溝3aは、幅が0.3mm以上3.0m
m以下、深さが0.3mm以上1.6mm以下であり、
溝3aの方向は、排水勾配の方向に対して直交する方向
がなく、しかも下り勾配を有しているものである。ここ
で、この溝3aの方向は、例えば、防水パン(洗い場)
の長辺又は短辺とは斜交するように形成されている。BEST MODE FOR CARRYING OUT THE INVENTION As described above, the waterproof pan according to the present invention is surrounded by the narrow groove 3a and the groove (a large number).
It has a surface texture consisting of subdivisions 3b, and
It is a waterproof pan with a drainage gradient that is substantially rectangular in a plan view, the area of the small section 3b is 0.1 cm 2 or more and 5.0 cm 2 or less, and the narrow groove 3a has a width of 0.3 mm or more and 3.0 m or less.
m or less and a depth of 0.3 mm or more and 1.6 mm or less,
The direction of the groove 3a is such that there is no direction orthogonal to the direction of the drainage gradient, and moreover, it has a downward gradient. Here, the direction of the groove 3a is, for example, a waterproof pan (washing place).
Is formed so as to intersect with the long side or the short side.
【0012】ここで、細い溝3aは、その溝へ湯水が入
り込み易く、水路が途絶えにくい点で、上記したよう
に、溝幅が0.3mm以上3.0mm以下、溝深さが
0.3mm以上1.6mm以下とする。溝幅が0.3m
m未満では湯水は溝へ入り込みにくく、3mmを越える
と水路が途絶えやすい。溝深さは、0.3mm未満では
湯水を捉える毛細管現象の効果を発揮しにくく、1.6
mmを越えると、溝部にたまった汚れの除去が難しくな
る。また、溝の縦断面形状は略U字型でも略V字型でも
よい。また、溝の平面視形状は直線的なものばかりでは
なく、ウェーブがかかった直線状でもよい。Here, the thin groove 3a has a groove width of 0.3 mm or more and 3.0 mm or less and a groove depth of 0.3 mm, because hot water easily enters the groove and the water channel is not easily interrupted. It should be 1.6 mm or less. Groove width is 0.3m
If it is less than m, it is difficult for hot water to enter the groove, and if it exceeds 3 mm, the water channel tends to be interrupted. If the groove depth is less than 0.3 mm, it is difficult to exert the effect of the capillary phenomenon that catches hot and cold water.
If it exceeds mm, it becomes difficult to remove the dirt accumulated in the groove. The vertical cross-sectional shape of the groove may be substantially U-shaped or substantially V-shaped. Further, the shape of the groove in plan view is not limited to a linear shape, and may be a wavy linear shape.
【0013】また、前記小区画3bの面積は、更に好ま
しくは0.1cm2以上3.0cm2以下であり、特に好
ましくは0.1cm2以上2.0cm2以下である。な
お、小区画3bは、各々、同じ大きさであっても異なっ
てもよい。異なっている場合は、上記小区画3bの面積
は平均値で定義される値である。この小区画3bの面積
が0.1cm2未満では、意匠性が乏しくなり、また成
形加工も難かしくなる。5.0cm2を越えると、溝に
入り込めなかった水滴の大きさが広がり、乾燥に時間が
かかる。The area of the small section 3b is more preferably 0.1 cm 2 or more and 3.0 cm 2 or less, and particularly preferably 0.1 cm 2 or more and 2.0 cm 2 or less. The small sections 3b may have the same size or different sizes. When they are different, the area of the small section 3b is a value defined by an average value. If the area of the small section 3b is less than 0.1 cm 2 , the design is poor and the molding process becomes difficult. If it exceeds 5.0 cm 2 , the size of water droplets that could not enter the groove spreads, and it takes time to dry.
【0014】また、表面テクスチュア(表面凹凸模様)
全体についての表面粗さ(凹凸の大きさ)は、好ましく
は、Rmax(溝深さに対応するもの)で0.3mm以
上1.6mm以下とする。Rmaxが0.3mm未満で
は石鹸水などが付着した場合に滑りやすく、1.6mm
を越えると湯水を堰きとめたり、汚れが付着しすく(洗
浄しにくく)なる傾向となる。上記範囲内とすること
で、滑り抵抗値の大きい(滑りにくい)面にすることが
できる。なお、滑りやすさについては、溝深さのほか溝
幅も関係する。Further, the surface texture (surface uneven pattern)
The surface roughness (size of the unevenness) of the whole is preferably 0.3 mm or more and 1.6 mm or less in Rmax (corresponding to the groove depth). If Rmax is less than 0.3 mm, it easily slips when soapy water adheres, and 1.6 mm
If it exceeds the range, hot water tends to be blocked, and dirt tends to adhere easily (difficult to clean). By setting it within the above range, a surface having a large slip resistance value (slip resistant) can be obtained. The slipperiness is related to the groove depth as well as the groove depth.
【0015】小区画の表面粗さRa(カットオフ値0.
25mmとして、溝の凹凸を除外)は、1μm以上5.
0μm以下とすることが好ましく、1μm以上3.5μ
m以下とすることが更に好ましい。この範囲は、防水パ
ンの排水性(速乾燥性)よりも、難滑り性又は難汚れ性
を考慮したものである。Raが1μm未満では滑りやす
い傾向となり、5.0μmを越えると汚染回復率が悪化
傾向となる。Surface roughness Ra of small section (cutoff value 0.
25 mm, excluding groove irregularities) is 1 μm or more.
It is preferably 0 μm or less, and 1 μm or more and 3.5 μm
More preferably, it is m or less. This range takes into consideration slip resistance or stain resistance rather than drainage (quick drying) of the waterproof pan. If Ra is less than 1 μm, it tends to be slippery, and if it exceeds 5.0 μm, the contamination recovery rate tends to deteriorate.
【0016】以下、添付図面を参照しながら本発明を更
に具体的に説明する。図1は本発明に係る一実施例の防
水パンの平面図(及び部分拡大図)であり、図3はその
防水パンの排水勾配(表面勾配)を説明する図である。
また、図4は防水パンの表面粗さを説明する図である。
図1に示すように、防水パン1には洗い場端部(浴室カ
ウンターが配置される箇所の近辺)に排水口2が設けら
れ、その表面には、多数の細い溝3aが、洗い場の長辺
及び短辺に非並行/非直角に、すなわち、斜め方向の縦
横に走っており、その溝3aと多数の小区画(最小区
画)3bとで表面凹凸模様を形成している。また、洗い
場の長辺および短辺に平行/直角な400mm角程度の
目地を設けて、表面全体に意匠的なアクセントをつけて
いる。ただし、この400mm角程度の目地は設けても
設けなくともよい。なお、図1では、洗い場防水パン表
面のほぼ全面に、溝とその溝で囲まれる小区画とから成
る表面テクスチュアを形成させているが、このような表
面テクスチュアは、防水パン表面のほぼ全面ではなく、
部分的に(例えば、人が乗ることの少ない防水パンの壁
側端部を避けて)形成させてもよい。また、図示しなか
ったが、排水口2の上に蓋を載せ、その蓋の表面側に防
水パン表面と同じような凹凸模様(表面テクスチュア)
を付すことができる。Hereinafter, the present invention will be described more specifically with reference to the accompanying drawings. FIG. 1 is a plan view (and a partially enlarged view) of a waterproof pan according to an embodiment of the present invention, and FIG. 3 is a diagram illustrating a drainage gradient (surface gradient) of the waterproof pan.
FIG. 4 is a diagram for explaining the surface roughness of the waterproof pan.
As shown in FIG. 1, the waterproof pan 1 is provided with a drainage port 2 at the end of the washing place (near the place where the bathroom counter is arranged), and on its surface a number of narrow grooves 3a are formed on the long side of the washing place. And running in non-parallel / non-right angles to the short sides, that is, in the vertical and horizontal directions in an oblique direction, and the groove 3a and a large number of small sections (minimum sections) 3b form a surface uneven pattern. Further, joints of about 400 mm square parallel / right to the long side and the short side of the washing area are provided to give a design accent to the entire surface. However, the joint of about 400 mm square may or may not be provided. In addition, in FIG. 1, a surface texture consisting of a groove and small sections surrounded by the groove is formed on almost the entire surface of the washing pan waterproof pan, but such a surface texture is formed on almost the entire surface of the waterproof pan surface. Without
It may be formed partially (for example, avoiding the wall-side end of the waterproof pan, which is less likely to be ridden by a person). Although not shown, a lid is placed on the drainage port 2, and the surface side of the lid has an uneven pattern similar to the surface of the waterproof pan (surface texture).
Can be attached.
【0017】この防水パン1の上に湯水がかかると、大
部分の湯水は、先ず、排水勾配に従って排水口2に向け
て流れ込む。次いで、防水パン1の上に残った湯水は、
小区画3bから溝3aへ流れ込み、その溝3aにおける
下り勾配を下って排水口2へと落ちていく。そのとき、
排水口2へ落ちなかった湯水は、小区画程度又はそれ以
下の比較的小さな(厚みの薄い)水滴となり、その後、
適当な雰囲気下で水分が蒸発し、所定の時間内に「乾燥
状態」(靴下のままで入っても濡れない感じ)となる。When hot and cold water is applied to the waterproof pan 1, most of the hot and cold water first flows into the drainage port 2 according to the drainage gradient. Next, the hot water remaining on the waterproof pan 1
It flows from the small section 3b into the groove 3a, and descends down the slope in the groove 3a to the drainage port 2. then,
The hot and cold water that did not fall into the drainage port 2 becomes relatively small (thin) water droplets of a small section or smaller, and then
Moisture evaporates in an appropriate atmosphere and becomes "dry" (feeling that it will not get wet even if you enter it with socks) within a predetermined time.
【0018】本発明のような特性の表面テクスチュアを
有する防水パンは、防水パンの表面凹凸模様に対応する
型(金属製)表面を所望の粗さになるようにエッチング
液を用いてエッチングした型を用いて成形し、製造する
ことができる。The waterproof pan having the surface texture having the characteristics as in the present invention is a mold in which the mold (metal) surface corresponding to the surface uneven pattern of the waterproof pan is etched with an etching solution so as to have a desired roughness. Can be used for molding and production.
【0019】なお、表面粗さは、表面粗さ測定器(例え
ば、(株)東京精密製SURFCOM1400A)によ
り求めることができる。The surface roughness can be determined by a surface roughness measuring device (for example, SURFCOM1400A manufactured by Tokyo Seimitsu Co., Ltd.).
【0020】図2は、本発明に係る防水パンの表面テク
スチュアの別の例である。図1に示したものの変形で、
意匠性を高めるため、直線的な溝に代えてウェーブのか
かった溝としたものである。FIG. 2 is another example of the surface texture of the waterproof pan according to the present invention. A modification of the one shown in FIG.
In order to improve the design, the wavy groove is used instead of the straight groove.
【0021】実験例 防水パン(基体)の試験片の調製
及び評価
図1の防水パン(基体)に相当の、あるいは、これに類
似の15種類(No.1〜No.15)の試験片を(溝
無しの比較用試験片No.15を含む)、SMC法(樹
脂は不飽和ポリエステル樹脂を使用)でプレス成形して
調製した(表1)。得られた成形板を200mm角(厚
みは4mm)の大きさに切断し、これを試験片として乾
燥性を評価した。また、別に汚染回復率も評価した。評
価結果を表1に示した。Experimental Example Preparation and Evaluation of Test Pieces of Waterproof Pan (Base) Test pieces of 15 kinds (No. 1 to No. 15) corresponding to or similar to the waterproof pan (base) of FIG. (Comparative test piece No. 15 with no groove was included) and SMC method (unsaturated polyester resin was used as the resin) were press-molded to prepare (Table 1). The obtained molded plate was cut into a size of 200 mm square (thickness: 4 mm), and this was used as a test piece to evaluate the drying property. The pollution recovery rate was also evaluated separately. The evaluation results are shown in Table 1.
【0022】[0022]
【表1】 試験片のテクスチュア 試 験 結 果 備考 No 小区画 溝幅 溝深 Ra 乾燥性 汚染回復率 (cm2) (mm) (mm) (μm) (h) (%) No.1 1.0 1.5 0.8 1.2 6 88 (実施例) No.2 1.0 8.0 0.5 2.8 >10 88 (比較例) No.3 1.0 0.8 0.5 5.0 6 78 (実施例) No.4 2.0 0.8 0.8 3.0 7 81 (実施例) No.5 4.0 0.8 1.2 2.0 8 82 (実施例) No.6 0.5 0.8 0.8 1.2 5 88 (実施例) No.7 0.5 5.0 0.5 2.8 >10 88 (比較例) No.8 1.0 0.1 0.8 2.8 >10 88 (比較例) No.9 1.0 1.5 0.8 6.0 6 68 (実施例) No.10 1.0 1.5 0.2 2.8 >10 88 (比較例) No.11 2.0 8.0 0.8 1.2 >10 88 (比較例) No.12 2.0 0.8 2.0 6.0 7 63 (実施例) No.13 6.0 5.0 0.3 0.1 >10 93 (比較例) No.14 9.0 0.8 0.5 2.8 >10 92 (比較例)No.15 平板状 − − 2.8 >10 92 (比較例) [Table 1] Result of texture test of test piece Remark No Small section Groove width Groove depth Ra Dryability Contamination recovery rate (cm 2) (mm) (mm) (μm) (h) (%) No. 1 1. 0 1.5 0.8 1.2 6 88 (Example) No.2 1.0 8.0 0.5 2.8> 10 88 (Comparative example) No. 3 1.0 0.8 0.5 5.0 6 78 (Example) No. 4 2.0 0.8 0.8 3.0 7.0 81 (Example) No. 5 4.0 0.8 0.8 1.2 2.0 8 82 (Example) ) No. 6 0.5 0.8 0.8 1.2 5 88 (Example) No. 7 0.5 5.0 5.0 2.8> 10 88 (Comparative example) No. 8 1.0 0.1 0.8 2.8> 10 88 (Comparative example) No. 9 1.0 1.5 0.8 0.8 6.0 6 68 (Example) No. 10 1.0 1.5 0.2 0.2 .8> 10 88 (comparative example) No. 11 2.0 8.0 8.0 0.8 1.2> 10 88 (comparative example) No. 12 2.0 0.8 2.0 6.0 6.0 7 63 (implementation) Example) No.13 6.0 5.0 5.0 0.1> 10 93 (Comparative example) No.14 9.0 0.8 0.5 2.8> 10 92 (Comparative example) No.15 Flat plate --- 2.8> 10 92 (Comparative example)
【0023】試験片No.1では、掛けられた水は、大部
分は短時間のうちに、排水勾配に従がって試験片下へ落
ちた。落ちなかった水は、小区画から溝部へと流れ込
み、溝部の水は下り勾配を下って試験片下へ落ちた。小
区画上では、面積が1cm2以下で厚みの薄い水滴が残
った(開始から5〜30分)。そのままの状態で放置
(温度20℃、相対湿度80%の雰囲気)すると、試験
片は約6時間で「乾燥状態」となった。In Test Specimen No. 1, most of the applied water fell below the test specimen according to the drainage gradient within a short time. The water that did not fall flowed into the groove from the small section, and the water in the groove fell down the slope and fell below the test piece. On the subdivision, thin water droplets with an area of 1 cm 2 or less remained (5 to 30 minutes from the start). When the test piece was left as it was (atmosphere of temperature 20 ° C. and relative humidity 80%), the test piece became “dry” in about 6 hours.
【0024】試験片No.2では、掛けられた水は全体的
に広がった。小区画上に孤立して残った水滴は乾燥でき
るほど、小さいものであった。しかし、溝部の水は、溝
幅が広すぎるためか、ところどころで途切れて、とぎれ
た部分では溝部と小区画とにつながった大きな水滴が残
った。水滴は約10cm2以上の大きさであった(開始
から5〜30分)。そのままの状態で放置すると、試験
片は10時間経っても「乾燥状態」とならなかった。In test piece No. 2, the applied water was spread throughout. The water droplets that remained isolated on the small section were small enough to dry. However, the water in the groove portion was interrupted in some places, probably because the groove width was too wide, and large water droplets connected to the groove portion and the small section remained in the interrupted portion. The water droplets had a size of about 10 cm 2 or more (5 to 30 minutes from the start). When left as it was, the test piece did not become "dry" even after 10 hours.
【0025】試験片No.3では、上記試験片No.1の場合
とほぼ同様な経過をたどった。試験片は約6時間で「乾
燥状態」となった。In the case of the test piece No. 3, almost the same process as in the case of the test piece No. 1 was followed. The test piece became "dry" in about 6 hours.
【0026】試験片No.4では、前記試験片No.3の場合
とほぼ同様な経過をたどった。但し、小区画に残った水
滴の面積は2cm2以下で、試験片は約7時間で「乾燥
状態」となった。In the test piece No. 4, almost the same process as the case of the test piece No. 3 was followed. However, the area of the water droplets remaining in the small compartment was 2 cm 2 or less, and the test piece became “dry” in about 7 hours.
【0027】試験片No.5では、前記試験片No.4の場合
とほぼ同様な経過をたどった。但し、小区画に残った水
滴の面積は4cm2以下で、試験片は約8時間で「乾燥
状態」となった。In the case of the test piece No. 5, almost the same process as in the case of the test piece No. 4 was followed. However, the area of the water droplets remaining in the small section was 4 cm 2 or less, and the test piece became “dry” in about 8 hours.
【0028】試験片No.6の場合、上記試験片No.1の場
合とほぼ同様な経過をたどった。試験片は約5時間で
「乾燥状態」となった。In the case of the test piece No. 6, almost the same process as in the case of the test piece No. 1 was followed. The test piece became "dry" in about 5 hours.
【0029】試験片No.7では、水は全体的に広がっ
た。小区画上に孤立して残った水滴は乾燥できるほど、
小さいものであった。しかし、溝部の水は、溝幅が広す
ぎるためか、ところどころで途切れて、とぎれた部分で
は溝部と小区画とにつながった大きな水滴が残った。そ
のままの状態で放置すると、試験片は10時間経っても
「乾燥状態」とならなかった。In Specimen No. 7, the water spread throughout. The water droplets that remain isolated on the subdivision can be dried,
It was a small one. However, the water in the groove portion was interrupted in some places, probably because the groove width was too wide, and large water droplets connected to the groove portion and the small section remained in the interrupted portion. When left as it was, the test piece did not become "dry" even after 10 hours.
【0030】試験片No.8の場合、水は小区画(最小区
画)から溝部へ流れ込むものもあったが、多くは溝内に
入り込むことなく溝部を被い、大きな水滴がいくつか残
った。溝部に入り込んだ水は、下り勾配を下って排水口
へ落ちるのが観察された。大きな水滴は、約10時間経
っても「乾燥状態」にはならなかった。In the case of the test piece No. 8, some water flowed into the groove portion from the small compartment (minimum compartment), but most of the water covered the groove portion without entering the groove, and some large water droplets remained. It was observed that the water that entered the ditch descended down the slope to the drain. The large droplets did not become "dry" after about 10 hours.
【0031】試験片No.9の場合、上記試験片No.1の場
合とほぼ同様な経過をたどった。試験片は約6時間で
「乾燥状態」となった。In the case of test piece No. 9, almost the same process as in the case of test piece No. 1 was followed. The test piece became "dry" in about 6 hours.
【0032】試験片No.10の場合、水は全体的に広が
った。溝深さが浅すぎるためか、溝部で水を捕らえるこ
とができず、大きな水滴をいくつか形成した。10時間
以上でも、「乾燥状態」とならなかった。In the case of test piece No. 10, the water was spread throughout. Perhaps because the groove depth was too shallow, water could not be captured in the groove, and some large water droplets were formed. Even after 10 hours or more, it did not become "dry".
【0033】試験片No.11の場合、水は全体的に広が
った。小区画上に孤立して残った水滴は乾燥できるほ
ど、小さいものであった。しかし、溝部の水は、溝幅が
広すぎるためか、ところどころで途切れて、とぎれた部
分では溝部と小区画とにつながった大きな水滴が残っ
た。試験片は10時間経っても「乾燥状態」とならなか
った。In the case of test piece No. 11, the water was spread throughout. The water droplets that remained isolated on the small section were small enough to dry. However, the water in the groove portion was interrupted in some places, probably because the groove width was too wide, and large water droplets connected to the groove portion and the small section remained in the interrupted portion. The test piece did not become "dry" after 10 hours.
【0034】試験片No.12の場合、上記試験片No.4の
場合とほぼ同様な経過をたどった。試験片は約7時間で
「乾燥状態」となった。In the case of test piece No. 12, almost the same process as in the case of test piece No. 4 was followed. The test piece became "dry" in about 7 hours.
【0035】試験片No.13の場合、水は全体的に広が
った。小区画上に孤立して残った水滴は比較的大きな水
滴を形成した。また、溝部の水は、溝幅が広すぎるため
か、ところどころで途切れて、とぎれた部分では溝部と
小区画とにつながった大きな水滴が残った。試験片は1
0時間経っても「乾燥状態」とならなかった。In the case of test piece No. 13, the water was spread throughout. The water droplets that remained isolated on the small plot formed relatively large water droplets. Also, the water in the groove portion was interrupted at some places, probably because the groove width was too wide, and large water droplets connecting to the groove portion and the small section remained in the interrupted portion. The test piece is 1
It did not become "dry" even after 0 hour.
【0036】試験片No.14の場合、掛けられた水は、
大部分は短時間のうちに排水勾配に従がって試験片下へ
落ちた。落ちなかった水は、小区画から溝部へと流れ込
み、溝部の水は下り勾配を下って試験片下へ落ちた。小
区画上では、面積が9cm2以下で厚みの薄い水滴が残
った(開始から5〜30分)。試験片は10時間経って
も、「乾燥状態」とならなかった。In the case of test piece No. 14, the applied water is
Most of them fell below the test piece in a short time according to the drainage gradient. The water that did not fall flowed into the groove from the small section, and the water in the groove fell down the slope and fell below the test piece. On the subdivision, thin water droplets with an area of 9 cm 2 or less remained (5 to 30 minutes from the start). The test piece did not become "dry" after 10 hours.
【0037】試験片No.15の場合、溝がないために、
水は全体に広がって、大きな水滴となって多数が残っ
た。試験片は10時間経っても、「乾燥状態」とならな
かった。In the case of test piece No. 15, since there is no groove,
The water spread throughout and became large drops, leaving many behind. The test piece did not become "dry" after 10 hours.
【0038】なお、乾燥性、難滑り性及び汚染回復率の
試験方法は次の通り。
(乾燥性)試験片を、表面を上にして、1/50の勾配
で傾斜させ、これに水道水をかけて、その後の水の排水
性(乾燥性)を、温度20℃、相対湿度80%の雰囲気
下に放置して、経時的に10h後まで観察した。なお、
8h以内に乾燥状態となる場合を「良い」と判断した。
(汚染回復率)カーボングラックによる方法を用いた。
数字が高いほど、(カーボングラックによる)汚染が除
去されやすいことを示す。The test methods for dryness, slip resistance and stain recovery rate are as follows. (Drying property) The test piece was tilted with the surface facing upward at a gradient of 1/50, tap water was applied thereto, and the subsequent water drainage property (drying property) was measured at a temperature of 20 ° C. and a relative humidity of 80. %, The sample was left to stand in an atmosphere of 10% and observed with time until 10 hours later. In addition,
The case where it became a dry state within 8 hours was judged as “good”. (Pollution recovery rate) A method using carbon black was used.
Higher numbers indicate easier removal of contamination (due to carbon black).
【0039】実施例1 防水パンの試作及び評価
図1に示した防水パンに対応するもので、小区画(最小
区画)の面積が1cm 2、溝幅が1.5mm、溝深さが
0.8mm、表面テクスチュアの表面粗さがRmax値
で0.8mm、(カットオフ0.25mmとしたとき
の)小区画のRaが1.2μmの防水パンを試作した。
この防水パンを所定の配置に固定し、以下の試験を行っ
た。防水パンに湯水をかけると、大部分の湯水は、先
ず、排水勾配に従って排水口に向けて流れ込んだ。次い
で、防水パンの上に残った湯水は、小区画(最小区画)
から溝部へ流れ込み、その溝部から下り勾配を下って排
水口へ落ちるのが観察された。そのとき、排水口へ落ち
なかった湯水は、面積が1cm2以下で厚みの薄い水滴
を形成した。温度20℃、相対湿度80%の雰囲気下に
放置すると、約6時間で、「乾燥状態」(靴下のままで
入っても濡れない感じ)となった。また、難滑り性につ
いての官能検査では、「滑り難い」の評価であった。更
に、カーボンブラックによる汚染回復率の汚れ性評価で
は、88%と良好であった。Example 1 Production and evaluation of waterproof pan
It corresponds to the waterproof pan shown in Fig. 1, and it is a small section (minimum
Area) is 1 cm 2, Groove width is 1.5mm, groove depth is
0.8mm, surface texture surface roughness is Rmax value
0.8 mm, (when the cutoff is 0.25 mm
Prototype of a waterproof pan with Ra of 1.2 μm in a small section was manufactured.
Fix this waterproof pan in the specified position and perform the following tests.
It was If you put hot water on the waterproof pan, most of the hot water will
Instead, it flowed toward the drain according to the drain gradient. Next
Then, the hot water remaining on the waterproof pan is a small section (minimum section).
From the groove to the groove, and then down the slope and drain from the groove.
It was observed to fall to the mouth of the water. At that time, fall into the drain
The hot water that did not exist had an area of 1 cm2Water droplets that are thin below
Was formed. In an atmosphere with a temperature of 20 ° C and a relative humidity of 80%
If left unattended, it will take about 6 hours to "dry"
It felt like I wouldn't get wet when I entered.) Also, it is difficult to slip
In the sensory test, the evaluation was "difficult to slip". Change
In addition, it is possible to evaluate the contamination recovery rate of carbon black
Was as good as 88%.
【0040】[0040]
【発明の効果】本発明の防水パンによれば、入浴後、防
水パン上の湯水はスムーズに排水され、防水パン表面は
短時間のうちに「乾燥状態」に達する。そのため、入浴
した日の翌朝に靴下のままで浴室洗い場(防水パンの
上)に入っても、靴下は濡れた感じがしない。防水パン
に設ける溝の溝幅・溝深さを所定の範囲に調整すること
によって、防水パン上の残水の排水性(速乾燥性)は更
に向上する。表面テクスチュアの表面粗さ(Ra)を所
定の範囲に調整することによって、排水性(速乾燥性)
とともに、難滑り性も向上する。According to the waterproof pan of the present invention, the hot and cold water on the waterproof pan is smoothly drained after bathing, and the surface of the waterproof pan reaches a "dry state" within a short time. Therefore, even if you enter the bathroom washing room (on the waterproof pan) with socks in the morning next day after taking a bath, the socks do not feel wet. By adjusting the groove width and groove depth of the groove provided in the waterproof pan within a predetermined range, the drainage performance (quick drying property) of the residual water on the waterproof pan is further improved. By adjusting the surface roughness (Ra) of the surface texture within a predetermined range, drainage (quick drying)
At the same time, the slip resistance is improved.
【図1】本発明に係る防水パンの平面図。FIG. 1 is a plan view of a waterproof pan according to the present invention.
【図2】本発明に係る防水パンの表面テクスチュアの別
例の平面図。FIG. 2 is a plan view of another example of the surface texture of the waterproof pan according to the present invention.
【図3】図1(a)のA−A断面を矢視方向から見たも
ので、防水パンの排水勾配を説明する図。FIG. 3 is a view showing a cross section taken along the line AA in FIG.
【図4】図1(b)のB−B断面を矢視方向から見たも
ので、本発明に係る防水パンの表面粗さを説明する図。FIG. 4 is a view for explaining the surface roughness of the waterproof pan according to the present invention, which is a cross-section taken along the line BB in FIG.
【符号の説明】 1:防水パン 2:排水口 3:洗い場 3a:溝 3b:小区画(最小区画) 4:カウンター部 5:水平線 H:溝深さ W:溝幅[Explanation of symbols] 1: Waterproof pan 2: Drainage port 3: Washing place 3a: Groove 3b: Small section (smallest section) 4: Counter part 5: Horizontal line H: groove depth W: Groove width
Claims (4)
成る表面テクスチュアをもち、かつ、排水勾配がある平
面視略方形の防水パンにおいて、前記小区画の面積は
0.1cm2以上5.0cm2以下であり、前記細い溝
は、幅が0.3mm以上3.0mm以下、深さが0.3
mm以上1.6mm以下であり、前記溝の方向は、排水
勾配に対して直交しないように、しかも下り勾配を有す
るように形成されている防水パン。1. A waterproof pan having a surface having a narrow groove and a small section surrounded by the groove and having a drainage gradient and having a substantially rectangular shape in plan view, wherein the area of the small section is 0.1 cm 2 or more. 5.0 cm 2 or less, the narrow groove has a width of 0.3 mm or more and 3.0 mm or less, and a depth of 0.3
A waterproof pan having a size of not less than mm and not more than 1.6 mm, and the groove direction is not orthogonal to the drainage gradient and has a downward gradient.
斜交するように形成されている請求項1の防水パン。2. The waterproof pan according to claim 1, wherein the direction of the groove is formed so as to be oblique to the long side or the short side of the waterproof pan.
又は2の防水パン。3. The small section has a substantially rhombic shape.
Or a waterproof pan of 2.
μm以下である、請求項1〜3のいずれかの防水パン。4. The surface roughness Ra of the small section is 1 μm or more and 5.0.
The waterproof pan according to any one of claims 1 to 3, which has a thickness of not more than μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002216889A JP2003227160A (en) | 2001-09-28 | 2002-07-25 | Waterproof pan having surface texture |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001302919 | 2001-09-28 | ||
| JP2001-302919 | 2001-09-28 | ||
| JP2001366887 | 2001-11-30 | ||
| JP2001-366887 | 2001-11-30 | ||
| JP2002216889A JP2003227160A (en) | 2001-09-28 | 2002-07-25 | Waterproof pan having surface texture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2003227160A true JP2003227160A (en) | 2003-08-15 |
Family
ID=27761195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002216889A Pending JP2003227160A (en) | 2001-09-28 | 2002-07-25 | Waterproof pan having surface texture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2003227160A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022098560A (en) * | 2020-12-22 | 2022-07-04 | 株式会社大貴 | Animal toilet |
-
2002
- 2002-07-25 JP JP2002216889A patent/JP2003227160A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2022098560A (en) * | 2020-12-22 | 2022-07-04 | 株式会社大貴 | Animal toilet |
| JP7677780B2 (en) | 2020-12-22 | 2025-05-15 | 株式会社大貴 | Animal toilet |
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