JP2003206369A - Foam injection holding - Google Patents
Foam injection holdingInfo
- Publication number
- JP2003206369A JP2003206369A JP2002004017A JP2002004017A JP2003206369A JP 2003206369 A JP2003206369 A JP 2003206369A JP 2002004017 A JP2002004017 A JP 2002004017A JP 2002004017 A JP2002004017 A JP 2002004017A JP 2003206369 A JP2003206369 A JP 2003206369A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin
- resin
- foam
- ethylene
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006260 foam Substances 0.000 title abstract description 25
- 238000002347 injection Methods 0.000 title description 15
- 239000007924 injection Substances 0.000 title description 15
- 239000012778 molding material Substances 0.000 claims abstract description 37
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 25
- 229920000098 polyolefin Polymers 0.000 claims abstract description 18
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 14
- 239000011256 inorganic filler Substances 0.000 claims abstract description 10
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 10
- 239000005977 Ethylene Substances 0.000 claims description 19
- 210000000497 foam cell Anatomy 0.000 claims description 18
- 229920001971 elastomer Polymers 0.000 claims description 14
- 239000000806 elastomer Substances 0.000 claims description 14
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 12
- 229920001400 block copolymer Polymers 0.000 claims description 12
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 claims description 8
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 5
- 239000000454 talc Substances 0.000 claims description 5
- 229910052623 talc Inorganic materials 0.000 claims description 5
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 abstract description 22
- 239000011347 resin Substances 0.000 abstract description 22
- 238000005187 foaming Methods 0.000 abstract description 21
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 238000007872 degassing Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 36
- 210000004027 cell Anatomy 0.000 description 27
- 238000000034 method Methods 0.000 description 20
- -1 polypropylene Polymers 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 229920001155 polypropylene Polymers 0.000 description 13
- 239000004743 Polypropylene Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 238000009826 distribution Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000010097 foam moulding Methods 0.000 description 7
- 229920005629 polypropylene homopolymer Polymers 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 239000011342 resin composition Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920001384 propylene homopolymer Polymers 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000013585 weight reducing agent Substances 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920005673 polypropylene based resin Polymers 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229920006229 ethylene acrylic elastomer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、発泡射出成形体に
関する。さらに詳しくは、本発明は、ポリオレフィン系
樹脂を主体とする緻密で均質な微細発泡セルを有する発
泡射出成形体に関するものである。TECHNICAL FIELD The present invention relates to a foam injection molded article. More specifically, the present invention relates to a foam injection-molded article having a dense and uniform fine foam cell mainly composed of a polyolefin resin.
【0002】[0002]
【従来の技術】ポリオレフィン系材料は、軽量で比較的
良好な機械物性を有することから、OA機器、電気・電
子機器の部品や、自動車部品などを中心に、様々な分野
において幅広く使用されており、近年、さらなる軽量化
や高物性の要望が高まってきている。ところで、熱可塑
性樹脂発泡体分野においては、従来の化学的発泡法や物
理的発泡法に加えて、超臨界状ガスを用いて微細気泡を
高気泡密度で有する発泡体を製造する超臨界発泡法が開
発されている。2. Description of the Related Art Polyolefin-based materials are lightweight and have relatively good mechanical properties, and are therefore widely used in various fields such as office automation equipment, electric / electronic equipment parts and automobile parts. In recent years, demands for further weight reduction and high physical properties have been increasing. By the way, in the field of thermoplastic resin foams, in addition to the conventional chemical foaming method and physical foaming method, a supercritical foaming method for producing a foam having fine cells with a high cell density by using a supercritical gas. Is being developed.
【0003】この方法は、化学的発泡剤を用いる化学的
発泡法に比べて、物性低下は抑えられるものの、ポリオ
レフィン系樹脂に適用する場合、超臨界状二酸化炭素や
窒素などが該樹脂に浸透しにくいため、緻密で微細な発
泡セルを有する発泡体が得られにくい上、軽量化が充分
に達せられないなどの問題があった。一方、スチレン系
樹脂を主体とし、これにポリプロピレン系樹脂を配合し
てなる樹脂成分を含む樹脂組成物に超臨界状ガスを浸透
させたのち、脱ガスさせて発泡させる方法が提案されて
いる(特開平10−24476号公報)。しかしなが
ら、この方法においては、緻密で均質な発泡セルを有す
る発泡体が得られるものの、スチレン系樹脂を主体とす
る樹脂組成物を用いているため、得られた発泡体は機械
物性や耐薬品性などに劣り、用途が制限されるのを免れ
ない。Although this method can suppress deterioration of physical properties as compared with a chemical foaming method using a chemical foaming agent, when it is applied to a polyolefin resin, supercritical carbon dioxide, nitrogen, etc. permeate the resin. Since it is difficult, it is difficult to obtain a foam having dense and fine foam cells, and there is a problem that the weight cannot be sufficiently reduced. On the other hand, a method has been proposed in which a supercritical gas is permeated into a resin composition containing a resin component composed mainly of a styrene resin and a polypropylene resin mixed therein, and then degassed to foam. JP-A-10-24476). However, in this method, although a foam having a dense and homogeneous foam cell can be obtained, since the resin composition mainly containing styrene resin is used, the obtained foam has mechanical properties and chemical resistance. It is inferior to the above, and it is unavoidable that its applications are limited.
【0004】また、ポリプロピレン系樹脂などの結晶性
熱可塑性樹脂に、熱可塑性エラストマーなどの非晶性熱
可塑性樹脂を配合してなる樹脂成分を含む樹脂組成物
に、超臨界状ガスを含浸させたのち、この超臨界状ガス
含浸樹脂組成物を加圧状態から開放して発泡させる方法
が提案されている(特開2001−40130号公
報)。しかしながら、この方法においては、緻密で均質
な発泡セルを有する発泡体が得られるものの、まず、樹
脂組成物を成形したのち、この成形体に超臨界状ガスを
含浸させ、次いで発泡させるために、生産性、形状の多
様性、寸法安定性などに問題がある。Further, a supercritical gas is impregnated with a resin composition containing a resin component obtained by blending a crystalline thermoplastic resin such as a polypropylene resin with an amorphous thermoplastic resin such as a thermoplastic elastomer. After that, a method of releasing the supercritical gas-impregnated resin composition from a pressurized state and foaming it has been proposed (Japanese Patent Laid-Open No. 2001-40130). However, in this method, although a foam having a dense and homogeneous foam cell is obtained, first, after molding the resin composition, the molded body is impregnated with a supercritical gas, and then foamed, There are problems with productivity, variety of shapes, and dimensional stability.
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
状況下で、ポリオレフィン系樹脂を主体とし、緻密で均
質な微細発泡セルを有すると共に、良好な機械物性、耐
薬品性、寸法安定性などを有する発泡射出成形体を提供
することを目的とするものである。Under such circumstances, the present invention is mainly composed of a polyolefin resin and has fine and uniform fine foam cells, and has good mechanical properties, chemical resistance and dimensional stability. It is an object of the present invention to provide a foamed injection-molded article having, for example,
【0006】[0006]
【課題を解決するための手段】本発明者らは、前記目的
を達成するために鋭意研究を重ねた結果、ポリオレフィ
ン系樹脂に、それと完全相溶しない熱可塑性エラストマ
ーを特定の割合で配合することにより、ポリオレフィン
系樹脂の溶融張力を向上させると共に、超臨界状ガスと
して汎用される二酸化炭素や窒素との親和性を向上させ
ること、そして、前記ポリオレフィン系樹脂及び熱可塑
性エラストマーを含む成形材料を、超臨界状ガスを用い
て射出発泡成形してなる発泡成形体が、その目的に適合
し得ることを見出した。またこの発泡射出成形体は、前
記成形材料に超臨界状ガスを特定の割合で浸透させ、こ
のものを超臨界状態を保持したまま金型内に射出充填し
たのち、脱ガスして発泡させることにより、生産性よ
く、任意の形状で得られることを見出した。本発明は、
かかる知見に基づいて完成したものである。Means for Solving the Problems As a result of intensive studies to achieve the above object, the present inventors have found that a polyolefin resin is blended with a thermoplastic elastomer which is not completely compatible with it at a specific ratio. Thereby improving the melt tension of the polyolefin-based resin, and improving the affinity with carbon dioxide and nitrogen that are commonly used as supercritical gases, and a molding material containing the polyolefin-based resin and a thermoplastic elastomer. It has been found that a foam molded article obtained by injection foam molding using a supercritical gas can meet the purpose. Further, in this foam injection-molded article, a supercritical gas is allowed to permeate the molding material at a specific ratio, and this is injected and filled in a mold while maintaining the supercritical state, and then degassed to foam. According to the above, it was found that it can be obtained in an arbitrary shape with high productivity. The present invention is
It was completed based on this knowledge.
【0007】すなわち、本発明は、(A)(a)ポリオ
レフィン系樹脂50〜99重量%と(b)前記ポリオレ
フィン系樹脂と完全相溶しない熱可塑性エラストマー5
0〜1重量%とからなる樹脂成分と、その100重量部
当たり、(B)無機充填材0〜100重量部を含むポリ
オレフィン系成形材料からなり、かつ最大発泡セル径が
100μm以下であることを特徴とする発泡射出成形体
を提供するものである。この発泡射出成形体は、前記ポ
リオレフィン系成形材料100重量部に対し、超臨界状
ガス0.1〜20重量部を浸透させ、次いでこのものを
超臨界状態を保持したまま金型内に射出充填したのち、
脱ガスして発泡させることにより、好適に製造すること
ができる。That is, in the present invention, (A) (a) 50 to 99% by weight of a polyolefin resin and (b) a thermoplastic elastomer 5 which is not completely compatible with the polyolefin resin 5
A resin component consisting of 0 to 1% by weight, and a polyolefin-based molding material containing 0 to 100 parts by weight of the inorganic filler (B) per 100 parts by weight, and having a maximum foam cell diameter of 100 μm or less. A characteristic foamed injection molded article is provided. The foamed injection-molded article was made to infiltrate 0.1 to 20 parts by weight of a supercritical gas into 100 parts by weight of the polyolefin-based molding material, and then injection-filled this into a mold while maintaining the supercritical state. After that,
It can be suitably manufactured by degassing and foaming.
【0008】[0008]
【発明の実施の形態】本発明の発泡射出成形体は、
(A)(a)ポリオレフィン系樹脂と(b)熱可塑性エ
ラストマーとからなる樹脂成分と、所望により用いられ
る(B)無機充填材を含むポリオレフィン系成形材料か
らなる発泡成形体である。前記ポリオレフィン系成形材
料(以下、単に成形材料と称すことがある。)におい
て、(A)樹脂成分における主要成分として用いられる
(a)成分のポリオレフィン系樹脂としては、特に制限
はなく、例えばエチレン、プロピレン、ブテン−1、3
−メチルブテン−1、3−メチルペンテン−1、4−メ
チルペンテン−1などのα−オレフィンの単独重合体や
これらの共重合体、あるいはこれらと他の共重合可能な
不飽和単量体との共重合体などが挙げられる。代表例と
しては、高密度、中密度、低密度ポリエチレンや直鎖状
低密度ポリエチレン、超高分子量ポリエチレン、エチレ
ン−酢酸ビニル共重合体、エチレン−アクリル酸エチル
共重合体などのポリエチレン類、プロピレン単独重合
体、プロピレン−エチレンブロック共重合体やランダム
共重合体、プロピレン−エチレン−ジエン化合物共重合
体などのポリプロピレン類、ポリブテン−1、ポリ4−
メチルペンテン−1などを挙げることができる。BEST MODE FOR CARRYING OUT THE INVENTION The foamed injection-molded article of the present invention comprises:
(A) A foam molding comprising a polyolefin-based molding material containing (a) a polyolefin resin and (b) a thermoplastic elastomer resin component, and (B) an inorganic filler optionally used. In the polyolefin-based molding material (hereinafter, may be simply referred to as a molding material), the (a) component polyolefin-based resin used as the main component in the (A) resin component is not particularly limited and includes, for example, ethylene, Propylene, butene-1,3
-Α-olefin homopolymers such as methylbutene-1,3-methylpentene-1,4-methylpentene-1 and their copolymers, or between these and other copolymerizable unsaturated monomers Examples thereof include copolymers. Typical examples are high density, medium density, low density polyethylene and linear low density polyethylene, ultra high molecular weight polyethylene, polyethylenes such as ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, propylene alone. Polymers, polypropylenes such as propylene-ethylene block copolymers and random copolymers, propylene-ethylene-diene compound copolymers, polybutene-1, poly-4-
Methyl pentene-1 etc. can be mentioned.
【0009】上記ポリプロピレン類の中では結晶性のポ
リプロピレン系樹脂が好ましく、この結晶性のポリプロ
ピレン系樹脂としては、例えば結晶性を有するアイソタ
クチックプロピレン単独重合体、エチレン単位の含有量
の少ないプロピレン−エチレンランダム共重合体、プロ
ピレン単独重合体からなるホモ部とエチレン単位の含有
量の比較的多いエチレン−プロピレンランダム共重合体
からなる共重合部とから構成されたプロピレンブロック
共重合体、さらには前記プロピレンブロック共重合体に
おける各ホモ部又は共重合部が、さらにブテン−1など
のα−オレフィンを共重合したものからなる結晶性のプ
ロピレン−エチレン−α−オレフィン共重合体などが挙
げられる。Among the above polypropylenes, a crystalline polypropylene-based resin is preferable. Examples of the crystalline polypropylene-based resin include crystalline isotactic propylene homopolymer and propylene-containing a small amount of ethylene units. Ethylene random copolymer, a propylene block copolymer composed of a homo part consisting of a propylene homopolymer and a copolymer part consisting of an ethylene-propylene random copolymer having a relatively large content of ethylene units, and further A crystalline propylene-ethylene-α-olefin copolymer or the like in which each homo- or copolymerized part in the propylene block copolymer is further formed by copolymerizing an α-olefin such as butene-1.
【0010】これらのポリオレフィン系樹脂の中では、
ポリエチレン類及びポリプロピレン類が好適である。ま
た、超臨界状ガスとあまり相溶しにくい樹脂が、本発明
を適用する効果が大きい。したがって、ポリプロピレン
類においては、プロピレン単独重合体よりも、プロピレ
ンブロック共重合体やプロピレン−エチレンランダム共
重合体の方が、緻密で微細な発泡セルを有する発泡成形
体が得られるので好ましい。また、本発明で用いられる
ポリオレフィン系樹脂は、各樹脂の標準的な荷重条件及
び方法で測定するメルトフローインデックス(MI)が
0.1〜200g/10分、好ましくは1〜100g/
10分の範囲にあるものが有利である。前記の標準的な
測定条件としてはASTMで規定されている条件を目安
とする。例えばポリプロピレン類の場合は、温度230
℃、荷重21.17N、ポリエチレン類の場合は、温度
190℃、荷重21.17Nであり、その他ASTM
D1238に定められた測定条件に従って測定する。本
発明においては、この(a)成分のポリオレフィン系樹
脂は、一種を単独で用いてもよく、二種以上を組み合わ
せて用いてもよい。Among these polyolefin resins,
Polyethylenes and polypropylenes are preferred. Further, a resin that is less likely to be compatible with the supercritical gas has a great effect of applying the present invention. Therefore, among polypropylenes, a propylene block copolymer or a propylene-ethylene random copolymer is preferable to a propylene homopolymer because a foamed molded product having dense and fine foam cells can be obtained. Further, the polyolefin resin used in the present invention has a melt flow index (MI) measured by standard loading conditions and methods of each resin of 0.1 to 200 g / 10 minutes, preferably 1 to 100 g /
Those in the range of 10 minutes are advantageous. The standard measurement conditions are those specified by ASTM. For example, in the case of polypropylenes, the temperature is 230
℃, load 21.17N, polyethylene 190 ℃, load 21.17N, other ASTM
The measurement is performed according to the measurement conditions defined in D1238. In the present invention, one type of the polyolefin resin as the component (a) may be used alone, or two or more types may be used in combination.
【0011】一方、(A)樹脂成分において、他の成分
として用いられる(b)成分の熱可塑性エラストマー
は、前記(a)成分のポリオレフィン系樹脂と完全相溶
しないエラストマーであって、このようなものとして
は、特に制限はないが、該ポリオレフィン系樹脂と溶融
混練した場合、海島構造を形成するものが好ましい。こ
の熱可塑性エラストマーが海島分散すると、その分散し
たエラストマーが一種の発泡核となり、微細で均質な発
泡体が得られる。また、溶融張力が向上するため、発泡
性が向上する。該エラストマー成分は、ポリオレフィン
系樹脂部より超臨界状ガスが浸透し易いため、発泡倍率
も高くなる。On the other hand, in the resin component (A), the thermoplastic elastomer of the component (b) used as another component is an elastomer which is not completely compatible with the polyolefin resin of the component (a). The material is not particularly limited, but a material that forms a sea-island structure when melt-kneaded with the polyolefin resin is preferable. When this thermoplastic elastomer is dispersed in sea islands, the dispersed elastomer becomes a kind of foaming core, and a fine and homogeneous foamed body is obtained. Further, since the melt tension is improved, the foamability is improved. Since the supercritical gas easily penetrates into the elastomer component from the polyolefin resin portion, the expansion ratio becomes high.
【0012】このような熱可塑性エラストマーの例とし
ては、ブタジエンゴム、スチレン−ブタジエンゴム、エ
チレン−プロピレンゴム(EPR)、エチレン−プロピ
レン−ジエンゴム(EPDM)、水素添加スチレン−ブ
タジエン共重合体エラストマー(HSBR)、スチレン
−(エチレン・ブチレン)−エチレンブロック共重合体
エラストマー(SEBC)、エチレン−(エチレン・ブ
チレン)−エチレンブロック共重合体エラストマー(C
EBC)、シリコーンゴム、フッ素ゴム、エチレン−ア
クリルゴムなどが挙げられる。これらの中で、特に水素
添加スチレン−ブタジエン共重合体エラストマー、スチ
レン−(エチレン・ブチレン)−エチレンブロック共重
合体エラストマー及びエチレン−(エチレン・ブチレ
ン)−エチレンブロック共重合体エラストマーが好適で
ある。Examples of such thermoplastic elastomers include butadiene rubber, styrene-butadiene rubber, ethylene-propylene rubber (EPR), ethylene-propylene-diene rubber (EPDM), hydrogenated styrene-butadiene copolymer elastomer (HSBR). ), Styrene- (ethylene / butylene) -ethylene block copolymer elastomer (SEBC), ethylene- (ethylene / butylene) -ethylene block copolymer elastomer (C
EBC), silicone rubber, fluororubber, ethylene-acrylic rubber and the like. Among these, hydrogenated styrene-butadiene copolymer elastomer, styrene- (ethylene / butylene) -ethylene block copolymer elastomer and ethylene- (ethylene / butylene) -ethylene block copolymer elastomer are particularly preferable.
【0013】本発明においては、この(b)成分の熱可
塑性エラストマーは、一種を単独で用いてもよく、二種
以上を組み合わせて用いてもよい。本発明におけるポリ
オレフィン系成形材料においては、(A)成分の樹脂成
分として、前記(a)成分のポリオレフィン系樹脂50
〜99重量%と(b)成分の熱可塑性エラストマー50
〜1重量%とからなるものが用いられる。該(b)成分
の量が1重量%未満では発泡性及び物性改良効果が充分
に発揮されず、また、50重量%を超えると溶融張力が
必要以上に大きくなりすぎ、発泡しにくくなる。好まし
い配合割合は、(a)成分が60〜98重量%で、
(b)成分が40〜2重量%の範囲である。In the present invention, the thermoplastic elastomer as the component (b) may be used alone or in combination of two or more. In the polyolefin-based molding material of the present invention, as the resin component of the component (A), the polyolefin-based resin 50 of the component (a) is used.
To 99% by weight and component (b) thermoplastic elastomer 50
-1% by weight is used. If the amount of the component (b) is less than 1% by weight, the effect of improving foaming properties and physical properties will not be sufficiently exhibited, and if it exceeds 50% by weight, the melt tension will be unnecessarily high and foaming will be difficult. A preferred blending ratio is 60 to 98% by weight of the component (a),
The component (b) is in the range of 40 to 2% by weight.
【0014】本発明においては、該成形材料に、所望に
より(B)成分として無機充填材を含有させることがで
きる。この無機充填材の例としては、タルク、炭酸カル
シウム、ナノ分散した層状珪酸塩、クレー、酸化マグネ
シウム、酸化亜鉛、ガラスパウダー、酸化チタン、カー
ボンブラック、無水シリカなどの無機粉末、ウイスカ
ー、ガラス繊維、カーボン繊維、アラミド繊維などの無
機繊維を挙げることができる。これらの無機充填材の中
で、平均粒径が10μm以下の無機粉末や、板状体、例
えば平均粒径が10μm以下のタルク、ナノ分散した層
状珪酸塩及びクレーが好ましく、特にタルクが好適であ
る。In the present invention, the molding material may optionally contain an inorganic filler as the component (B). Examples of this inorganic filler, talc, calcium carbonate, nano-dispersed layered silicate, clay, magnesium oxide, zinc oxide, glass powder, titanium oxide, carbon black, inorganic powder such as anhydrous silica, whiskers, glass fiber, Inorganic fibers such as carbon fibers and aramid fibers can be mentioned. Among these inorganic fillers, inorganic powders having an average particle diameter of 10 μm or less, plate-like materials such as talc having an average particle diameter of 10 μm or less, nano-dispersed layered silicate and clay are preferable, and talc is particularly preferable. is there.
【0015】本発明においては、この(B)成分の無機
充填材は、一種を単独で用いてもよく、二種以上を組み
合わせて用いてもよい。また、その配合量は、前記
(A)成分である樹脂成分100重量部に対し、0〜1
00重量部の範囲で選定される。この量が100重量部
を超えると発泡による軽量化効果が充分に発揮されな
い。また、少なすぎると物性改良効果及び発泡核として
の効果が期待できない。この(B)成分の好ましい配合
量は1〜40重量部であり、特に2〜25重量部の範囲
が好適である。In the present invention, one kind of the inorganic filler as the component (B) may be used alone, or two or more kinds thereof may be used in combination. Moreover, the compounding quantity is 0 to 1 with respect to 100 parts by weight of the resin component which is the component (A).
It is selected in the range of 00 parts by weight. If this amount exceeds 100 parts by weight, the effect of weight reduction due to foaming cannot be sufficiently exhibited. On the other hand, if the amount is too small, the effect of improving physical properties and the effect as a foam core cannot be expected. The preferable blending amount of the component (B) is 1 to 40 parts by weight, and the range of 2 to 25 parts by weight is particularly preferable.
【0016】本発明におけるポリオレフィン系成形材料
の調製は、従来公知の方法、例えば前記のポリオレフィ
ン系樹脂、熱可塑性エラストマー、及び所望により用い
られる無機充填材、さらには酸化防止剤、熱安定剤、紫
外線吸収剤、光安定剤、塩素捕捉剤、難燃剤、難燃助
剤、滑剤、着色剤、軟化剤、その他の熱可塑性樹脂など
を配合し、タンブラーブレンダー、ヘキシェルミキサー
などで混合するか、又は混合後さらに、バンバリミキサ
ー、単軸押出機、多軸押出機などを用いて溶融混練する
ことにより、行うことができる。The polyolefin-based molding material in the present invention is prepared by a conventionally known method, for example, the above-mentioned polyolefin-based resin, thermoplastic elastomer, and optionally an inorganic filler, further an antioxidant, a heat stabilizer, and an ultraviolet ray. Absorbents, light stabilizers, chlorine scavengers, flame retardants, flame retardant aids, lubricants, colorants, softeners, other thermoplastic resins and the like, and mixed with a tumbler blender, hexshell mixer, or the like, or After mixing, it can be further carried out by melt-kneading using a Banbury mixer, a single-screw extruder, a multi-screw extruder or the like.
【0017】本発明の発泡射出成形体は、前記ポリオレ
フィン系成形材料からなり、かつ最大発泡セル径が10
0μm以下の微細発泡成形体である。ここで、最大発泡
セル径とは、発泡成形体の断面を走査型電子顕微鏡(S
EM)にて1000倍で撮影した断面写真に見えるセル
の最大径を意味する。この最大セル径が100μmを超
えると、平均セル径も粗大となり、発泡しても強度等の
物性が低下しにくい、という微細発泡成形体の長所が損
なわれるおそれがある。最大発泡セル径が100μm以
下の場合は、平均セル径は30μm以下であることが多
く、大概は平均セル径が15μm以下であるので、前述
のデメリットが起きない。なお、本発明において最大セ
ル径に着目したのは、平均セル径は、セルの形状が一定
形状ではないため、算出しにくいからである。最大セル
径の場合は、SEM写真があれば、セル画像と一緒に写
っているスケールを用いて、直ぐに求めることができ、
簡便である。The foamed injection-molded article of the present invention comprises the above-mentioned polyolefin-based molding material, and has a maximum foam cell diameter of 10.
It is a fine foamed molded product having a size of 0 μm or less. Here, the maximum foam cell diameter means the cross section of the foam molded article by a scanning electron microscope (S
EM) means the maximum diameter of a cell that can be seen in a cross-sectional photograph taken at 1000 times. If the maximum cell diameter exceeds 100 μm, the average cell diameter also becomes coarse, and the merit of the fine foam molded article that physical properties such as strength are less likely to deteriorate even if foamed may be impaired. When the maximum foamed cell diameter is 100 μm or less, the average cell diameter is often 30 μm or less, and since the average cell diameter is usually 15 μm or less, the above disadvantage does not occur. It should be noted that the reason why the maximum cell diameter is focused in the present invention is that the average cell diameter is difficult to calculate because the shape of the cells is not constant. In the case of the maximum cell diameter, if there is an SEM photograph, it can be immediately obtained using the scale shown with the cell image,
It's simple.
【0018】このような性状を有する発泡射出成形体の
製造方法としては、超臨界状ガスを前記ポリオレフィン
系成形材料に浸透させる工程(相溶させる工程)と、ガ
スが浸透した成形材料を脱ガスさせる工程を有する方法
であればよく、特に制限されず、例えば米国特許第44
73665号明細書、米国特許第5158986号明細
書などに記載されている方法を用いることができるが、
以下に示す方法により、所望の発泡射出成形体を効率よ
く製造することができる。As a method for producing a foamed injection-molded article having such properties, a step of infiltrating a supercritical gas into the polyolefin-based molding material (a step of making them compatible) and a degassing of the gas-infiltrated molding material. The method is not particularly limited as long as it is a method having a step of
The methods described in US Pat. No. 73,665, US Pat. No. 5,158,986 and the like can be used,
A desired foamed injection-molded article can be efficiently produced by the method described below.
【0019】好適な製造方法においては、まず、前述の
ポリオレフィン系成形材料に超臨界状ガスを浸透させ
る。この際用いるガスとしては、当該成形材料に溶け込
むことができ、かつ不活性であればよく、特に制限はな
いが、安全性、コストなどの面から、二酸化炭素及び/
又は窒素が好ましい。この臨界状ガスは、当該成形材料
100重量部に対して、0.1〜20重量部、好ましく
は0.2〜10重量部の範囲で浸透させ、相溶させる。
超臨界状ガスの量が0.1重量部未満では均質な発泡セ
ルが形成されず、発泡倍率もあまり高くならない。また
20重量部を超えると発泡成形体表面の外観不良が生
じ、美麗な表面外観が得られにくい上、粗大な発泡セル
が生成する原因となる。In a preferred manufacturing method, first, a supercritical gas is permeated into the above-mentioned polyolefin-based molding material. The gas used at this time is not particularly limited as long as it can be dissolved in the molding material and is inert, but from the viewpoint of safety and cost, carbon dioxide and / or
Or nitrogen is preferable. The critical gas is permeated and compatibilized in the range of 0.1 to 20 parts by weight, preferably 0.2 to 10 parts by weight, based on 100 parts by weight of the molding material.
If the amount of supercritical gas is less than 0.1 parts by weight, uniform foam cells will not be formed and the expansion ratio will not be so high. On the other hand, if it exceeds 20 parts by weight, the appearance of the surface of the foamed molded product will be poor, and it will be difficult to obtain a beautiful surface appearance, and coarse cells will be generated.
【0020】該超臨界状ガスは、混練機内で溶融状態の
ポリオレフィン系成形材料に浸透させるのが好ましく、
その方法としては、例えば気体状態の不活性ガスを直接
あるいは加圧または減圧した状態で注入する方法、液体
状態の不活性ガスをプランジャーポンプ等で注入する方
法等が挙げられる。超臨界状ガスを成形材料に浸透させ
る場合のガス圧は、浸透させるガスの臨界圧以上に、少
なくとも金型内への導入工程が終了する迄、維持するこ
とを必須とし、より浸透速度を向上させるためには、好
ましくは15MPa以上、特に好ましくは20MPa以
上である。The supercritical gas is preferably permeated into a molten polyolefin-based molding material in a kneader,
Examples of the method include a method of injecting an inert gas in a gaseous state directly or in a pressurized or depressurized state, a method of injecting an inactive gas in a liquid state with a plunger pump or the like. When permeating the supercritical gas into the molding material, the gas pressure must be maintained above the critical pressure of the permeating gas, at least until the step of introducing into the mold is completed, and the permeation rate is further improved. For this purpose, the pressure is preferably 15 MPa or higher, particularly preferably 20 MPa or higher.
【0021】次に、このようにして超臨界状ガスを含浸
させた成形材料を、超臨界状態を保持したまま金型内に
射出充填したのち、脱ガスして発泡させる。超臨界状ガ
スを含浸させた成形材料を金型に射出充填し終る前に、
超臨界状態を保てないと、発泡しにくくなる上、シルバ
ー発生などの原因となる。超臨界状ガスを含浸させた成
形材料を金型に射出充填する際、該成形材料中のポリオ
レフィン系樹脂が結晶性樹脂の場合、実際の金型温度
を、その樹脂の結晶化温度±20℃程度の範囲に、少な
くとも脱ガス処理が終了するまで保持すると、超臨界状
ガスを含浸させた成形材料が金型に高転写し、その後す
早くスキン層を形成するため、ガスが成形体の表面と金
型キャビティ面に帯留することなく、高転写、高光沢を
有し、シルバー発生などの外観不良のない、最大発泡セ
ル径が100μm以下の発泡射出成形体が得られる。Next, the molding material thus impregnated with the supercritical gas is injected and filled into the mold while maintaining the supercritical state, and then degassed to foam. Before injection molding the molding material impregnated with supercritical gas into the mold,
If the supercritical state cannot be maintained, foaming will be difficult and silver will be generated. When a molding material impregnated with a supercritical gas is injected into a mold and the polyolefin resin in the molding material is a crystalline resin, the actual mold temperature is the crystallization temperature of the resin ± 20 ° C. When kept within a certain range at least until the degassing treatment is completed, the molding material impregnated with the supercritical gas transfers to the mold at a high transfer rate, and then a skin layer is formed sooner, so that the gas is on the surface of the molded body. A foamed injection-molded body having a maximum foamed cell diameter of 100 μm or less, which has high transferability, high gloss, and does not have an appearance defect such as silver generation without being retained on the mold cavity surface.
【0022】しかし、外観を問題しない場合は、金型温
度を、常温〜[結晶化温度−20]℃未満に設定して
も、本発明に係るポリオレフィン系成形材料を用いる場
合は、粗大発泡の生成を防止でき、かつ成形サイクルを
短くできるメリットがある。超臨界状ガスを含浸させた
成形材料を金型内に充填した後、金型内の前記成形材料
の少なくとも一部が溶融状態にある間に、金型内の圧力
を急激に下げることで、多数の発泡核が生成し、それを
中心に発泡セルが成長して均一な発泡セルをもつ高転
写、高光沢の発泡成形体が得られる。前記金型内の圧力
を急激に下げる方法としては、(1)金型の型締め圧を
ゆるめる、(2)超臨界状ガスを含浸させた成形材料を
充填する前の金型内に、1〜20MPa程度の不活性ガ
スを充満しておき、該成形材料を導入直後に、不活性ガ
スを抜く、(3)金型温度を急速に下げる、(4)金型
内の成形材料が、金型に接する表層がスキン層を形成
し、内部が溶融状態にある間に、金型の一部又は全部を
後退させる、などの操作を挙げることができる。However, when the appearance is not a problem, even if the mold temperature is set from room temperature to less than [crystallization temperature-20] ° C, when the polyolefin-based molding material according to the present invention is used, coarse foaming occurs. There is an advantage that generation can be prevented and the molding cycle can be shortened. After filling the molding material impregnated with a supercritical gas into the mold, while at least a part of the molding material in the mold is in a molten state, the pressure in the mold is rapidly lowered, A large number of foam nuclei are generated, and the foam cells grow around them to obtain a high-transfer, high-gloss foam molding having uniform foam cells. As a method of rapidly lowering the pressure in the mold, (1) the mold clamping pressure is loosened, (2) the mold material before being filled with a molding material impregnated with a supercritical gas is -20 MPa is filled with an inert gas, the inert gas is removed immediately after the molding material is introduced, (3) the mold temperature is rapidly lowered, (4) the molding material in the mold is a metal mold. The surface layer in contact with the mold forms a skin layer, and some or all of the mold may be retracted while the inside is in a molten state.
【0023】これらの中で、(4)の操作を行うことが
特に好ましい.この(4)の操作において、前記のタイ
ミングでコアバックすることで、平均発泡セル径が多少
大きくなる傾向があるものの、発泡セル径の分布が小さ
くなり、特に、ゲート付近と成形体末端部の発泡セル径
のバラツキが小さくなる。金型を後退させる割合は、必
要とする発泡倍率に応じて選定すればよい。該発泡倍率
は、通常1.1〜3倍程度である。金型を後退させる機
構としては、公知の射出成形、射出圧縮成形の金型ユニ
ットを用いることができる。Among these, the operation (4) is particularly preferable. In the operation of (4), by performing core back at the above timing, the average foam cell diameter tends to be slightly increased, but the distribution of the foam cell diameter is reduced, and particularly, in the vicinity of the gate and the end portion of the molded body. Variations in foam cell diameter are reduced. The rate of retracting the mold may be selected according to the required expansion ratio. The expansion ratio is usually about 1.1 to 3 times. A known injection molding or injection compression molding die unit can be used as the mechanism for retracting the die.
【0024】[0024]
【実施例】次に、本発明を実施例により、さらに詳細に
説明するが、本発明は、これらの例によってなんら限定
されるものではない。なお、各例で得られた発泡成形体
の発泡セル分布及び発泡倍率は、以下に示す方法に従っ
て測定し、発泡状態を評価した。EXAMPLES The present invention will now be described in more detail with reference to examples, but the present invention is not limited to these examples. The foamed cell distribution and the foaming ratio of the foamed molded product obtained in each example were measured according to the methods described below to evaluate the foamed state.
【0025】(1)発泡セル分布
成形体における厚み方向の断面のSEM写真を取り、そ
の写真に写っている最小の発泡セル径(Aとする)と最
大の発泡セル径(Bとする)をA〜Bと表示して発泡セ
ル分布とした。(SEMの倍率は1000倍)
(2)発泡倍率
(発泡後の成形品肉厚−発泡前の成形品肉厚)/発泡前
の成形品肉厚
より算出した。ただし、厚みの測定部位は同じ場所であ
る。また、各例においては、図1の概略構成図に示す発
泡射出成形体の製造装置を用いて、発泡射出成形体を製
造した。図1において、符号1は超臨界状ガス注入機構
付き射出成形機(JSW社製MuCell成形機「J1
80ELIII−180H−MuCell」)であり、2
は170mm×250mm×1.2mmのコアバック用
機構を有する(図示せず)OAハウジング用金型であ
る。3はホッパー、4,4′はガスボンベ、5は昇圧
機、6,6′は圧力制御バルブ、7は開閉バルブであ
る。(1) A SEM photograph of a cross section in the thickness direction of a foamed cell distribution molded body is taken, and the minimum foamed cell diameter (denoted as A) and the maximum foamed cell diameter (denoted as B) shown in the photograph are taken. It was designated as A to B to give the foamed cell distribution. (SEM magnification is 1000 times) (2) Foaming ratio (thickness of molded product after foaming-thickness of molded product before foaming) / thickness of molded product before foaming. However, the measurement site of the thickness is the same place. Further, in each example, a foam injection molded article was manufactured using the foam injection molded article manufacturing apparatus shown in the schematic configuration diagram of FIG. 1. In FIG. 1, reference numeral 1 is an injection molding machine with a supercritical gas injection mechanism (MuCell molding machine “J1” manufactured by JSW).
80ELIII-180H-MuCell "), 2
Is an OA housing mold having a 170 mm × 250 mm × 1.2 mm core back mechanism (not shown). 3 is a hopper, 4 and 4'is a gas cylinder, 5 is a booster, 6 and 6'is a pressure control valve, and 7 is an opening / closing valve.
【0026】比較例1
(1)射出発泡成形法1(コアバックなし)
ホモポリプロピレン[出光石油化学(株)製「出光ポリ
プロJ−3003GV」、MI=30g/10分]を、
ホッパー3から射出成形機1内に投入する。樹脂温度2
00℃で溶融混練しながら、混練機の可塑化領域部に、
ガスボンベ4から出た窒素を昇圧機5で20MPaに断
熱圧縮して昇温昇圧し、制御バルブ6を用いて吹き込む
ことで、窒素ガスは200℃程度に昇温させ、該ホモポ
リプロピレンに超臨界状窒素を浸透させた。窒素ガスの
含浸量が、ホモポリプロピレン100重量部に対して
0.6重量部になるように、制御バルブ6の開き度を調
整した。Comparative Example 1 (1) Injection foam molding method 1 (without core back) Homopolypropylene [Idemitsu Petrochemical Co., Ltd. "Idemitsu Polypro J-3003GV", MI = 30 g / 10 min]
It is put into the injection molding machine 1 from the hopper 3. Resin temperature 2
While melting and kneading at 00 ° C, in the plasticizing region of the kneader,
Nitrogen discharged from the gas cylinder 4 is adiabatically compressed to 20 MPa by the pressure booster 5 to raise the temperature and pressure, and is blown in using the control valve 6, whereby the nitrogen gas is heated to about 200 ° C. and the homopolypropylene is supercritical. Permeated with nitrogen. The opening degree of the control valve 6 was adjusted so that the impregnated amount of nitrogen gas was 0.6 parts by weight with respect to 100 parts by weight of homopolypropylene.
【0027】このようにして超臨界状ガスを含浸させた
ホモポリプロピレンを、樹脂温度200℃、金型温度4
5℃の断熱無金型2(厚み1.2mmであり、かつ5M
Paの窒素ガスが、ボンベ4′から制御バルブ6′を介
して充満されている。)内に、金型肉厚1mm分相当
を、100mm/秒の速度で射出した。射出完了後、窒
素ガスを抜いて金型内を減圧して発泡させることによ
り、発泡倍率1.2倍の発泡射出成形体が得られた。こ
の発泡成形体の発泡状態の評価結果を第1表に示す。The homopolypropylene impregnated with the supercritical gas in this manner was used at a resin temperature of 200 ° C. and a mold temperature of 4
Insulation-free mold 2 at 5 ° C (thickness 1.2 mm and 5M
Nitrogen gas of Pa is filled from the cylinder 4'through the control valve 6 '. A mold thickness equivalent to 1 mm was injected into the bracket) at a speed of 100 mm / sec. After the injection was completed, the nitrogen gas was removed and the pressure in the mold was reduced to cause foaming, whereby a foam injection-molded article having a foaming ratio of 1.2 times was obtained. Table 1 shows the evaluation results of the foamed state of this foamed molded product.
【0028】(2)射出発泡成形法2(コアバックあ
り)
使用したポリプロピレン、射出成形装置及び超臨界状ガ
スを混練機内でポリプロピレンに浸透させる方法は、前
記(1)と同様である。超臨界状ガスを含浸させたホモ
ポリプロピレンを、樹脂温度200℃、金型温度45℃
の断熱無金型2(厚み1.2mm)内に、フルショット
で100mm/秒の速度にて射出した。なお、カウンタ
ープレッシャーはかけなかった。射出完了後、1秒間経
過したあとに、金型をキャビティ間隔が1.8mmにな
るように後退させることにより、発泡倍率1.5倍の発
泡射出成形体が得られた。この発泡成形体の発泡状態の
評価結果を第1表に示す。(2) Injection foam molding method 2 (with core back) The polypropylene used, the injection molding apparatus, and the method of permeating the polypropylene in the kneader with the supercritical gas are the same as those in (1) above. Homopolypropylene impregnated with supercritical gas is used at a resin temperature of 200 ° C and a mold temperature of 45 ° C.
It was injected into the heat-insulating non-mold 2 (1.2 mm thick) at a full shot at a speed of 100 mm / sec. No counter pressure was applied. One second after the completion of injection, the mold was retracted so that the cavity interval was 1.8 mm, whereby a foam injection-molded article having a foaming ratio of 1.5 times was obtained. Table 1 shows the evaluation results of the foamed state of this foamed molded product.
【0029】実施例1〜9及び比較例2〜5
比較例1において、ホモポリプロピレン「出光ポリプロ
J3003GV」の代わりに、第1表に示す種類のポリ
オレフィン系樹脂単独からなる成形材料、又は第1表に
示す種類と量の各成分を含む成形材料を用いた以外は、
比較例1の(1)及び(2)と同様な操作を行い、発泡
射出成形体を製造した。各発泡成形体の発泡状態の評価
結果を第1表に示す。Examples 1 to 9 and Comparative Examples 2 to 5 In Comparative Example 1, instead of the homopolypropylene "Idemitsu Polypro J3003GV", a molding material consisting of a single polyolefin resin of the type shown in Table 1, or Table 1 was used. Except that a molding material containing the components in the types and amounts shown in was used,
The same operations as in (1) and (2) of Comparative Example 1 were performed to produce a foamed injection-molded article. Table 1 shows the evaluation results of the foaming state of each foamed molded product.
【0030】[0030]
【表1】 [Table 1]
【0031】(注)
J−3003GV:出光石油化学(株)製「出光ポリプ
ロJ−3003GV」、ホモポリプロピレン、MI=3
0g/10分
J−3054H:出光石油化学(株)製「出光ポリプロ
J−3054H」、ブロックポリプロピレン、MI=3
0g/10分
210J:出光石油化学(株)製「出光ポリエチ210
J」、高密度ポリエチレン、MI=5g/10分、密度
0.968g/cm3
HSBR:JSR社製「ダイナロン1320P」、水添
スチレン−ブタジエンゴム
SEBC:JSR社製「ダイナロン4600P」、スチ
レン−(エチレン・ブチレン)−エチレンブロック共重
合体エラストマー
CEBC:JSR社製「ダイナロン6200P」、エチ
レン−(エチレン・ブチレン)−エチレンブロック共重
合体エラストマー
タルク:浅田製粉社製 JM209、平均粒径4μm(Note) J-3003GV: "Idemitsu Polypro J-3003GV" manufactured by Idemitsu Petrochemical Co., Ltd., homopolypropylene, MI = 3
0-30 minutes J-3054H: "Idemitsu Polychemical J-3054H" manufactured by Idemitsu Petrochemical Co., Ltd., block polypropylene, MI = 3
0g / 10min 210J: “Idemitsu Polyethylene 210” manufactured by Idemitsu Petrochemical Co., Ltd.
J ”, high density polyethylene, MI = 5 g / 10 min, density 0.968 g / cm 3 HSBR:“ Dyalon 1320P ”manufactured by JSR, hydrogenated styrene-butadiene rubber SEBC:“ Dyalon 4600P ”manufactured by JSR, styrene- ( Ethylene / butylene) -ethylene block copolymer elastomer CEBC: "Dyaron 6200P" manufactured by JSR, ethylene- (ethylene / butylene) -ethylene block copolymer elastomer talc: JM209 manufactured by Asada Flour Mills, average particle size 4 µm
【0032】[0032]
【表2】 [Table 2]
【0033】(注)成形条件は、樹脂温度200℃、金
型温度45℃、射出速度100mm/分、窒素含浸量
0.6重量%対ポリオレフィン系成形材料である。第1
表から分かるように、実施例1〜9の発泡成形体は、い
ずれも最大セル径が50μm以下で、かつセル径分布が
狭い微細な発泡セル構造を有している。これに対し、比
較例1〜5の発泡成形体は、いずれも最大セル径が30
0μm以上と大きく、かつ広いセル径分布を有してお
り、しかもシルバーが著しく発生していた。(Note) The molding conditions are a resin temperature of 200 ° C., a mold temperature of 45 ° C., an injection speed of 100 mm / min, and a nitrogen impregnation amount of 0.6% by weight based on a polyolefin molding material. First
As can be seen from the table, the foamed molded articles of Examples 1 to 9 all have a fine foamed cell structure having a maximum cell diameter of 50 μm or less and a narrow cell diameter distribution. On the other hand, the foamed molded articles of Comparative Examples 1 to 5 all had a maximum cell diameter of 30.
The cell diameter was as large as 0 μm or more and had a wide cell diameter distribution, and silver was remarkably generated.
【0034】すなわち、本発明によれば、従来、ポリオ
レフィン系成形材料では達成困難なレベルの微細で均質
な発泡セル径をもつ発泡射出成形体が得られることが分
かる。特に、本発明の発泡射出成形体は、超臨界状ガス
を樹脂に浸透させにくい、「超臨界状ガスの浸透工程〜
脱ガス工程」を連続的に行う発泡成形方法により好適に
製造することができる。また、コアバックした実施例
は、若干発泡セルの分布が大きくなった例もあるが、比
較的均質であり、より発泡倍率を上げられるため、軽量
化効果が大きい。That is, according to the present invention, it can be seen that a foamed injection-molded article having a fine and uniform foamed cell diameter of a level which has hitherto been difficult to achieve with a polyolefin-based molding material can be obtained. In particular, the foamed injection-molded article of the present invention has a difficulty in permeating the supercritical gas into the resin.
It can be preferably produced by a foam molding method in which the "degassing step" is continuously performed. In addition, although there is an example in which the distribution of the foam cells is slightly increased in the examples in which the core back is performed, it is relatively uniform and the expansion ratio can be further increased, so that the weight reduction effect is great.
【0035】[0035]
【発明の効果】本発明によれば、ポリオレフィン系成形
材料を使用し、超臨界状ガスを用いた射出発泡成形によ
り、緻密で均質な微細発泡セルを有する発泡射出成形体
を生産性よく得ることができる。この発泡射出成形体
は、例えば自動車分野において、外装部品、内装部品、
エンジンルーム内部品などに、OA機器・家電製品分野
において、冷蔵庫、洗濯機、各種パネル、内蔵部品など
に、住設分野において、トイレユニット、バスユニット
などの各種部品等に好適に用いることができる。EFFECTS OF THE INVENTION According to the present invention, it is possible to obtain a foamed injection-molded article having dense and uniform fine foam cells with high productivity by injection foam-molding using a polyolefin-based molding material and supercritical gas. You can This foam injection-molded article is used, for example, in the field of automobiles for exterior parts, interior parts,
It can be preferably used for parts in engine rooms, refrigerators, washing machines, various panels, built-in parts in the field of office automation equipment and home appliances, and various parts such as toilet units and bath units in the field of housing. .
【図1】実施例及び比較例における発泡射出成形体の製
造装置の概略構成図である。FIG. 1 is a schematic configuration diagram of a foam injection-molded article manufacturing apparatus in Examples and Comparative Examples.
1 射出成形機 2 金型 3 ホッパー 4,4′ガスボンベ 5 昇圧機 6,6′圧力制御バルブ 7 開閉バルブ 1 injection molding machine 2 mold 3 hopper 4,4 'gas cylinder 5 booster 6,6 'pressure control valve 7 open / close valve
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08L 101:00) C08L 15:00 (C08L 23/00 53:00 15:00 B29K 105:04 53:00) B29K 105:04 Fターム(参考) 4F074 AA13 AA16 AA17B AA24 AA26B AA32B AA97 AA98 AC00 AC36 AG01 BA33 CA26 CC04X CC10X DA02 DA03 DA35 DA45 DA47 4F206 AA03 AA45 AA47E AB11 AG20 AR12 JA04 JF04 JN25 JN26 JN27 JQ81 4J002 AC032 AC082 AC112 BB031 BB051 BB061 BB071 BB072 BB121 BB141 BB151 BB152 BB171 BD122 BP021 BP032 CL063 CP032 DA016 DA036 DE076 DE106 DE236 DJ006 DJ016 DJ036 DJ046 DL006 FA016 FA043 FA046 FA066 FD013 FD016 GC00 GL00 GN00 GQ00 ─────────────────────────────────────────────────── ─── Continued Front Page (51) Int.Cl. 7 Identification Code FI Theme Coat (Reference) C08L 101: 00) C08L 15:00 (C08L 23/00 53:00 15:00 B29K 105: 04 53:00 ) B29K 105: 04 F-term (reference) 4F074 AA13 AA16 AA17B AA24 AA26B AA32B AA97 AA98 AC00 AC36 AG01 BA33 CA26 CC04X CC10X DA02 DA03 DA35 DA45 DA47 4F206 AA03 AA45 AA47E AB11 AG20 J25 JN1 JN20 JN12 JN1 JNJ04 JFJJN J04 J04 JFJJN J04 JFJJN J04 J04 J27 JQJAR JJA JJNJ04 J26 JF4 J07 JQJARJ JN04 BB061 BB071 BB072 BB121 BB141 BB151 BB152 BB171 BD122 BP021 BP032 CL063 CP032 DA016 DA036 DE076 DE106 DE236 DJ006 DJ016 DJ036 DJ046 DL006 FA016 FA043 FA046 FA066 FD013 FD016 GC00 GL00 GN00 GQ00
Claims (3)
〜99重量%と(b)前記ポリオレフィン系樹脂と完全
相溶しない熱可塑性エラストマー50〜1重量%とから
なる樹脂成分と、その100重量部当たり、(B)無機
充填材0〜100重量部を含むポリオレフィン系成形材
料からなり、かつ最大発泡セル径が100μm以下であ
ることを特徴とする発泡射出成形体。1. (A) (a) polyolefin resin 50
To 99% by weight and (b) 50 to 1% by weight of a thermoplastic elastomer not completely compatible with the polyolefin resin, and (B) 0 to 100 parts by weight of an inorganic filler per 100 parts by weight thereof. A foamed injection-molded article comprising a polyolefin-based molding material containing the same and having a maximum foam cell diameter of 100 μm or less.
ーが、水素添加スチレン−ブタジエン共重合体エラスト
マー、スチレン−(エチレン・ブチレン)−エチレンブ
ロック共重合体エラストマー及びエチレン−(エチレン
・ブチレン)−エチレンブロック共重合体エラストマー
の中から選ばれる少なくとも一種である請求項1記載の
発泡射出成形体。2. The thermoplastic elastomer as the component (A) or (b) is a hydrogenated styrene-butadiene copolymer elastomer, a styrene- (ethylene / butylene) -ethylene block copolymer elastomer, or ethylene- (ethylene / butylene). -The foamed injection-molded article according to claim 1, which is at least one selected from ethylene block copolymer elastomers.
0μm以下のタルクである請求項1又は2記載の発泡射
出成形体。3. The inorganic filler as component (B) has an average particle size of 1
The foamed injection-molded article according to claim 1 or 2, which is talc having a size of 0 µm or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002004017A JP2003206369A (en) | 2002-01-11 | 2002-01-11 | Foam injection holding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002004017A JP2003206369A (en) | 2002-01-11 | 2002-01-11 | Foam injection holding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2003206369A true JP2003206369A (en) | 2003-07-22 |
Family
ID=27643457
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002004017A Pending JP2003206369A (en) | 2002-01-11 | 2002-01-11 | Foam injection holding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2003206369A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004276574A (en) * | 2003-03-18 | 2004-10-07 | Idemitsu Petrochem Co Ltd | Foam and burr-decreasing method |
| JP2005162970A (en) * | 2003-12-05 | 2005-06-23 | Maruo Calcium Co Ltd | Foamed resin molding |
| JP2006008782A (en) * | 2004-06-23 | 2006-01-12 | Idemitsu Kosan Co Ltd | Thermoplastic elastomer foam molding method and foam molded article |
| WO2006080491A1 (en) * | 2005-01-31 | 2006-08-03 | Jsr Corporation | Method of forming molded foam and molded foam |
| WO2010050509A1 (en) * | 2008-10-31 | 2010-05-06 | 株式会社プライムポリマー | Polypropylene resin composition for foam molding, and foam-molded article using same |
| JP2011026589A (en) * | 2009-06-30 | 2011-02-10 | Jsr Corp | Foaming molded article, electroconductive molded article and method for manufacturing the same |
| EP3150658A4 (en) * | 2014-05-30 | 2018-01-24 | Sekisui Techno Molding Co., Ltd. | Foam-molded article and method for manufacturing same |
| JP2018154835A (en) * | 2012-06-29 | 2018-10-04 | イメリス タルク ユーロープ | Foaming behavior of polymer-based foam and talc nucleation efficiency in cell structure |
| CN111518307A (en) * | 2014-09-30 | 2020-08-11 | 积水化学工业株式会社 | Polyolefin resin foam sheet and adhesive tape |
| CN115216106A (en) * | 2022-02-21 | 2022-10-21 | 道一高分子聚合物(宁波)有限公司 | Preparation process of wear-resistant anti-skid novel supercritical foaming material |
| WO2025150772A1 (en) * | 2024-01-08 | 2025-07-17 | 주식회사 타누스 | Method for manufacturing recyclable integrated tire |
-
2002
- 2002-01-11 JP JP2002004017A patent/JP2003206369A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004276574A (en) * | 2003-03-18 | 2004-10-07 | Idemitsu Petrochem Co Ltd | Foam and burr-decreasing method |
| JP2005162970A (en) * | 2003-12-05 | 2005-06-23 | Maruo Calcium Co Ltd | Foamed resin molding |
| JP2006008782A (en) * | 2004-06-23 | 2006-01-12 | Idemitsu Kosan Co Ltd | Thermoplastic elastomer foam molding method and foam molded article |
| WO2006080491A1 (en) * | 2005-01-31 | 2006-08-03 | Jsr Corporation | Method of forming molded foam and molded foam |
| JPWO2006080491A1 (en) * | 2005-01-31 | 2008-08-07 | Jsr株式会社 | Molding method of foam molded article and foam molded article |
| WO2010050509A1 (en) * | 2008-10-31 | 2010-05-06 | 株式会社プライムポリマー | Polypropylene resin composition for foam molding, and foam-molded article using same |
| JP2011026589A (en) * | 2009-06-30 | 2011-02-10 | Jsr Corp | Foaming molded article, electroconductive molded article and method for manufacturing the same |
| JP2018154835A (en) * | 2012-06-29 | 2018-10-04 | イメリス タルク ユーロープ | Foaming behavior of polymer-based foam and talc nucleation efficiency in cell structure |
| EP3150658A4 (en) * | 2014-05-30 | 2018-01-24 | Sekisui Techno Molding Co., Ltd. | Foam-molded article and method for manufacturing same |
| CN111518307A (en) * | 2014-09-30 | 2020-08-11 | 积水化学工业株式会社 | Polyolefin resin foam sheet and adhesive tape |
| CN111518307B (en) * | 2014-09-30 | 2023-08-22 | 积水化学工业株式会社 | Polyolefin-based resin foam sheet and adhesive tape |
| CN115216106A (en) * | 2022-02-21 | 2022-10-21 | 道一高分子聚合物(宁波)有限公司 | Preparation process of wear-resistant anti-skid novel supercritical foaming material |
| CN115216106B (en) * | 2022-02-21 | 2023-09-22 | 道一高分子聚合物(宁波)有限公司 | Preparation process of novel wear-resistant and anti-skid supercritical foaming material |
| WO2025150772A1 (en) * | 2024-01-08 | 2025-07-17 | 주식회사 타누스 | Method for manufacturing recyclable integrated tire |
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