[go: up one dir, main page]

JP2003200319A - Electric discharge machining device and electric discharge machining method - Google Patents

Electric discharge machining device and electric discharge machining method

Info

Publication number
JP2003200319A
JP2003200319A JP2002209426A JP2002209426A JP2003200319A JP 2003200319 A JP2003200319 A JP 2003200319A JP 2002209426 A JP2002209426 A JP 2002209426A JP 2002209426 A JP2002209426 A JP 2002209426A JP 2003200319 A JP2003200319 A JP 2003200319A
Authority
JP
Japan
Prior art keywords
electrode
electric discharge
discharge machining
guide member
conical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002209426A
Other languages
Japanese (ja)
Other versions
JP3991211B2 (en
Inventor
Nobuhiko Nagai
暢彦 永井
Toshiyuki Yokoi
利幸 横井
Fumiyoshi Kano
史義 加納
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP2002209426A priority Critical patent/JP3991211B2/en
Priority to DE2002148450 priority patent/DE10248450B4/en
Publication of JP2003200319A publication Critical patent/JP2003200319A/en
Application granted granted Critical
Publication of JP3991211B2 publication Critical patent/JP3991211B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/26Apparatus for moving or positioning electrode relatively to workpiece; Mounting of electrode
    • B23H7/265Mounting of one or more thin electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • B23H9/14Making holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H2400/00Moving mechanisms for tool electrodes
    • B23H2400/10Moving mechanisms for tool electrodes for rotating the electrode

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an electric discharge machining device easily positioning an electrode for a member to be machined. <P>SOLUTION: A conical recessed surface 11 reduced in diameter toward a machined hole 12 formed by electric discharge machining is formed in a body 10. A conical projecting surface 24 having the same inclined angle as that of the conical recessed surface 11 is formed at a side end part of the conical recessed surface 11 of an electrode guide 20 for guiding the electrode 30 toward the machined hole 12. By abutting the conical recessed surface 11 and the conical projecting surface 24 and pushing the electrode guide 20 toward the conical recessed surface 11, the centers of the conical recessed surface 11 and the conical projecting surface 24 can be easily aligned. By rotating the electrode guide 20 during electric discharge machining, the center of the machined hole 12 formed by electric discharge machining substantially coincides with the center of the conical recessed surface 11. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、被加工部材に加工
穴を形成する放電加工装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric discharge machine for forming a machined hole in a member to be machined.

【0002】[0002]

【従来の技術】電極と被加工部材との間に高電圧を加え
て放電させ、被加工部材に加工穴を形成する放電加工装
置が知られている。放電加工装置を用いて被加工部材を
高精度に加工するため、放電加工中の電極の振れを防止
することが必要である。放電加工中の電極の振れを防止
するため、被加工部材近傍において案内部材により電極
を案内する構成が公知である。特開平6−91436号
公報に開示される放電加工装置は、電極を案内する案内
部材を被加工部材に当接することにより、放電加工中の
電極の振れを防止し、高精度に被加工部材を加工しよう
としている。
2. Description of the Related Art There is known an electric discharge machining apparatus for forming a machining hole in a workpiece by applying a high voltage between an electrode and the workpiece to cause electrical discharge. In order to process a workpiece with high precision using an electric discharge machine, it is necessary to prevent the electrode from swinging during electric discharge machining. In order to prevent the electrode from swinging during electric discharge machining, a configuration is known in which a guide member guides the electrode near the workpiece. The electric discharge machining apparatus disclosed in Japanese Patent Laid-Open No. 6-91436 prevents a deflection of the electrode during electric discharge machining by abutting a guide member that guides the electrode against the member to be machined. I'm trying to process it.

【0003】[0003]

【発明が解決しようとする課題】被加工部材を高精度に
加工するためには、放電加工中の電極の振れを防止する
とともに、被加工部材に対し電極、つまり案内部材を高
精度に位置決めしなければならない。しかしながら、被
加工部材に案内部材を当接するだけでは、被加工部材に
案内部材を高精度に位置決めすることは困難である。さ
らに、被加工部材に対し案内部材を高精度に位置決めで
きても、案内部材に製造誤差が生じていると、被加工部
材に対し電極を高精度に位置決めできないという問題が
ある。
In order to machine a member to be machined with high accuracy, it is possible to prevent deflection of the electrode during electric discharge machining and to position the electrode, that is, the guide member, with respect to the member to be machined with high accuracy. There must be. However, it is difficult to position the guide member on the member to be processed with high accuracy only by bringing the guide member into contact with the member to be processed. Further, even if the guide member can be positioned with high precision with respect to the workpiece, if the guide member has a manufacturing error, the electrode cannot be accurately positioned with respect to the workpiece.

【0004】本発明の目的は、被加工部材に対する電極
の位置決めを容易に行う放電加工装置を提供することに
ある。本発明の他の目的は、案内部材に製造誤差があっ
ても、高精度に被加工部材を加工する放電加工装置およ
び放電加工方法を提供することにある。
It is an object of the present invention to provide an electric discharge machine which facilitates positioning of electrodes with respect to a member to be machined. Another object of the present invention is to provide an electrical discharge machining apparatus and an electrical discharge machining method for machining a workpiece with high accuracy even if the guide member has a manufacturing error.

【0005】[0005]

【課題を解決するための手段】本発明の請求項1記載の
放電加工装置によると、放電加工する加工穴に向かうに
したがい縮径する円錐凹面を被加工部材に形成し、円錐
凹面と当接することにより円錐凹面と中心を合わせる傾
斜面を案内部材の加工穴側端部に形成している。被加工
部材の円錐凹面に案内部材の傾斜面を当接させ加工穴側
に向けて案内部材を押し込むと、円錐凹面に傾斜面が案
内され被加工部材に対し案内部材が位置決めされるの
で、被加工部材の円錐凹面と案内部材の傾斜面との中心
を合わせることができる。被加工部材に対し案内部材を
高精度に容易に位置決めすることができるので、被加工
部材に対し電極を高精度に位置決めし、加工穴を高精度
に形成できる。
According to the electric discharge machining apparatus of the first aspect of the present invention, a conical concave surface whose diameter is reduced toward the machining hole for electric discharge machining is formed on the member to be machined and abuts against the conical concave surface. As a result, an inclined surface centered on the conical concave surface is formed at the end of the guide member on the side of the processed hole. When the inclined surface of the guide member is brought into contact with the conical concave surface of the member to be processed and the guide member is pushed toward the processing hole side, the inclined surface is guided by the conical concave surface and the guide member is positioned with respect to the member to be processed. The centers of the conical concave surface of the processing member and the inclined surface of the guide member can be aligned. Since the guide member can be easily and accurately positioned with respect to the member to be processed, the electrode can be accurately positioned with respect to the member to be processed, and the processed hole can be formed with high accuracy.

【0006】本発明の請求項2記載の放電加工装置によ
ると、案内部材に形成する傾斜面を被加工部材と同じ傾
斜角度を有する円錐凸面にすることにより、円錐凹面と
円錐凸面とが面接触し、円錐凹面に対し円錐凸面の位置
がずれにくい。したがって、被加工部材の円錐凹面と案
内部材の円錐凸面との中心を確実に合わせることができ
る。さらに、被加工部材の円錐凹面と案内部材の円錐凸
面とが面接触するので、円錐凸面を有する案内部材が傾
きにくい。案内部材に案内される電極も傾きにくいの
で、加工穴の変形を防止できる。さらに、案内部材に円
錐凸面を形成することは容易である。
According to the electric discharge machining apparatus of the second aspect of the present invention, the conical concave surface and the conical convex surface are in surface contact by making the inclined surface formed on the guide member a conical convex surface having the same inclination angle as the workpiece. However, the position of the conical convex surface is unlikely to shift from the conical concave surface. Therefore, the center of the conical concave surface of the member to be processed and the center of the conical convex surface of the guide member can be reliably aligned. Furthermore, since the conical concave surface of the workpiece and the conical convex surface of the guide member are in surface contact with each other, the guide member having the conical convex surface is unlikely to tilt. Since the electrode guided by the guide member is also unlikely to tilt, it is possible to prevent deformation of the processed hole. Further, it is easy to form the conical convex surface on the guide member.

【0007】被加工部材の円錐凹面と案内部材の傾斜面
とを当接させることにより円錐凹面と傾斜面との中心合
わせをしても、例えば電極を往復移動可能に収容する案
内部材の貫通孔と傾斜面との中心がずれていると、貫通
孔と円錐凹面との中心はずれる。すると、貫通孔に収容
されている電極により放電加工される加工穴の中心は円
錐凹面の中心からずれる。本発明の請求項3記載の放電
加工装置あるいは請求項6または8記載の放電加工方法
によると、放電加工中に案内部材を回転することによ
り、例えば電極を往復移動可能に収容する案内部材の貫
通孔と傾斜面との中心がずれていると、案内部材の貫通
孔は被加工部材の円錐凹面および案内部材の傾斜面の中
心を軸として公転する。案内部材の貫通孔に収容されて
いる電極も被加工部材の円錐凹面および案内部材の傾斜
面の中心を軸として公転するので、放電加工により形成
される加工穴の中心は被加工部材の円錐凹面の中心とほ
ぼ一致する。本発明の請求項4記載の放電加工装置ある
いは請求項7または8記載の放電加工方法によると、放
電加工中、電極を回転することにより、電極に製造誤差
があっても、断面円形状の加工穴を高精度に形成でき
る。
Even if the conical concave surface of the member to be machined and the inclined surface of the guide member are brought into contact with each other to center the conical concave surface and the inclined surface, for example, a through hole of the guide member accommodating the electrode so as to be reciprocally movable. When the centers of the inclined surface and the inclined surface are deviated, the centers of the through hole and the conical concave surface are deviated. Then, the center of the machining hole to be electric discharge machined by the electrode housed in the through hole is displaced from the center of the conical concave surface. According to the electric discharge machining apparatus according to claim 3 or the electric discharge machining method according to claim 6 or 8 of the present invention, by rotating the guide member during electric discharge machining, for example, the penetration of the guide member that accommodates the electrode in a reciprocating manner is possible. When the center of the hole and the inclined surface are deviated, the through hole of the guide member revolves around the center of the conical concave surface of the workpiece and the inclined surface of the guide member. Since the electrode housed in the through hole of the guide member also revolves around the center of the conical concave surface of the workpiece and the inclined surface of the guide member, the center of the machining hole formed by electrical discharge machining is the conical concave surface of the workpiece. Almost coincides with the center of. According to the electrical discharge machining apparatus according to claim 4 or the electrical discharge machining method according to claim 7 or 8, the electrode is rotated during the electrical discharge machining, so that the electrode has a circular cross-section even if there is a manufacturing error in the electrode. Holes can be formed with high precision.

【0008】案内部材と電極とを同一方向に回転する
と、案内部材と電極との回転速度が一致することがあ
る。前述したように案内部材の貫通孔と傾斜面との中心
がずれており案内部材の傾斜面の中心を軸として電極が
公転するとき、案内部材と電極とが同一方向に回転し案
内部材と電極との回転速度が一致すると、電極の外周側
面の特定箇所が常に径方向外側を向き、加工穴の内周側
面と向き合う。放電は放電ギャップの小さいところで発
生するので、加工穴の内周側面と向き合う電極の特定箇
所が加工穴の内周側面と放電し、電極の特定箇所が消耗
する。電極の特定箇所が消耗すると、電極の特定箇所と
加工穴との放電ギャップが大きくなるので、加工穴が変
形するとともに、加工穴の径が小さくなる。
When the guide member and the electrode are rotated in the same direction, the rotation speeds of the guide member and the electrode may be the same. As described above, when the through hole of the guide member and the inclined surface are displaced from each other and the electrode revolves around the center of the inclined surface of the guide member, the guide member and the electrode rotate in the same direction and the guide member and the electrode. When the rotation speeds of and are the same, a specific portion of the outer peripheral side surface of the electrode always faces radially outward and faces the inner peripheral side surface of the processed hole. Since the discharge is generated at a small discharge gap, a specific portion of the electrode facing the inner peripheral side surface of the processed hole is discharged with the inner peripheral side surface of the processed hole, and the specific portion of the electrode is consumed. When the specific portion of the electrode is consumed, the discharge gap between the specific portion of the electrode and the processed hole becomes large, so that the processed hole is deformed and the diameter of the processed hole becomes small.

【0009】この課題を解決するため本発明の請求項5
記載の放電加工装置または請求項9記載の放電加工方法
によると、案内部材の回転方向と反対方向に電極を回転
する。案内部材の貫通孔と傾斜面との中心がずれてお
り、案内部材の傾斜面の中心を軸として電極が公転する
とき、電極の外周側面の周方向に異なる箇所が順次加工
穴の内周側面と向き合う。電極の外周側面の周方向に異
なる箇所が順次加工穴の内周側面と放電するので、電極
の特定箇所が消耗することを防止し、加工穴の変形を防
止する。
In order to solve this problem, claim 5 of the present invention
According to the electric discharge machining apparatus described above or the electric discharge machining method according to claim 9, the electrode is rotated in a direction opposite to the rotation direction of the guide member. When the through hole of the guide member and the inclined surface are displaced from each other, and when the electrode revolves around the center of the inclined surface of the guide member, different points in the circumferential direction of the outer peripheral side surface of the electrode are sequentially the inner peripheral side surface of the machined hole. Face with. Since different portions in the circumferential direction of the outer peripheral side surface of the electrode are sequentially discharged with the inner peripheral side surface of the machined hole, it is possible to prevent the specific part of the electrode from being consumed and prevent the machining hole from being deformed.

【0010】また、案内部材に対する電極の相対回転速
度は、互いに反対方向に回転しているので速度の和にな
る。案内部材の回転速度を遅くしても、案内部材に対し
電極は所望の相対回転速度を得ることができるので、被
加工部材の円錐凹面と摺動する案内部材の傾斜面の摩耗
を低減できる。
Further, the relative rotation speed of the electrode with respect to the guide member is the sum of the speeds because the electrodes rotate in opposite directions. Even if the rotation speed of the guide member is slowed, the electrode can obtain a desired relative rotation speed with respect to the guide member, so that wear of the inclined surface of the guide member that slides on the conical concave surface of the workpiece can be reduced.

【0011】案内部材が回転することにより電極が公転
するとき、つまり公転する先に位置する加工穴の内周側
面と電極とが向き合うとき、単位時間当たりに放電加工
により除去される被加工部材の除去量、つまり加工速度
よりも電極の公転速度が早いと、電極が被加工部材と接
触し、被加工部材と電極との間で放電が生じない。本発
明の請求項10記載の放電加工方法によると、案内部材
を回転中、被加工部材と電極との間に生じる放電電圧を
検出しながら案内部材の回転速度をフィードバック制御
する。例えば被加工部材と電極との間に生じる放電電圧
が0になると、案内部材の回転速度が早すぎ被加工部材
に電極が接触している可能性があるので、案内部材の回
転速度を低下する。このようにして電極と被加工部材と
の間に回転方向に形成される間隙を最適にするように案
内部材の回転速度を調整できる。
When the electrode revolves by the rotation of the guide member, that is, when the inner peripheral side surface of the machining hole located at the revolving destination faces the electrode, the workpiece to be removed by electric discharge machining per unit time When the removal amount, that is, the revolution speed of the electrode is faster than the machining speed, the electrode comes into contact with the member to be processed, and no electric discharge occurs between the member to be processed and the electrode. According to the electric discharge machining method of the tenth aspect of the present invention, while rotating the guide member, the rotation speed of the guide member is feedback-controlled while detecting the discharge voltage generated between the workpiece and the electrode. For example, when the discharge voltage generated between the member to be processed and the electrode becomes 0, the rotation speed of the guide member is too fast and the electrode may be in contact with the member to be processed, so that the rotation speed of the guide member is reduced. . In this way, the rotation speed of the guide member can be adjusted so as to optimize the gap formed in the rotation direction between the electrode and the member to be processed.

【0012】[0012]

【発明の実施の形態】以下、本発明の実施の形態を示す
実施例を図に基づいて説明する。本発明の一実施例によ
る放電加工装置を図1に示す。被加工部材としてのワー
ク10は、例えばインジェクタの噴孔形成前のボディで
あり、放電加工中、加工液中に浸されている。加工液と
して、例えば水や油が用いられる。ワーク10には、放
電加工により形成する加工穴12に向けて縮径する円錐
凹面11が形成されている。案内部材としての電極ガイ
ド20は、ワーク10の収容孔14に収容されている。
電極ガイド20は、細長い円筒状の電極30を往復移動
可能に収容し、加工穴12に向けて電極を案内する貫通
孔20aを有している。電極ガイド20は、電極回転手
段としてのモータ50からトルクを受け回転する。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an electric discharge machine according to an embodiment of the present invention. A workpiece 10 as a member to be processed is, for example, a body before injection hole formation of an injector, and is immersed in a machining liquid during electric discharge machining. As the processing liquid, for example, water or oil is used. The work 10 is formed with a conical concave surface 11 whose diameter is reduced toward a machining hole 12 formed by electric discharge machining. The electrode guide 20 as a guide member is housed in the housing hole 14 of the work 10.
The electrode guide 20 accommodates an elongated cylindrical electrode 30 so as to be capable of reciprocating, and has a through hole 20 a for guiding the electrode toward the processed hole 12. The electrode guide 20 receives torque from a motor 50 as an electrode rotating means and rotates.

【0013】電極ガイド20は、モータ50からトルク
を受けるギヤ21と、ワーク10の内周壁と接触する絶
縁部22、23と、軸方向に離れている両絶縁部を接続
している小径案内部25とを有している。円錐凹面11
側に位置している絶縁部23は、円錐凹面11と当接す
る傾斜面としての円錐凸面24を有している。円錐凸面
24の傾斜角度は円錐凹面11と同じである。
The electrode guide 20 connects a gear 21 that receives torque from the motor 50, insulating portions 22 and 23 that come into contact with the inner peripheral wall of the work 10, and a small-diameter guiding portion that connects both insulating portions axially separated from each other. 25 and. Conical concave surface 11
The insulating portion 23 located on the side has a conical convex surface 24 as an inclined surface that contacts the conical concave surface 11. The inclination angle of the conical convex surface 24 is the same as that of the conical concave surface 11.

【0014】絶縁部22の外周壁に加工液流路22aが
形成され、円錐凸面24を含む絶縁部23の外周壁に加
工液流路23a、24aが形成されている。加工液流路
22a、23a、24aは、放電加工中に、絶縁部2
2、23とワーク10の内周壁とが接触している状態で
電極30の先端31側に加工液が流れるように形成され
ている。電極30は細長い円筒状であり、直径位置に板
状の連結部32を有している。
A machining liquid channel 22a is formed on the outer peripheral wall of the insulating portion 22, and machining liquid channels 23a, 24a are formed on the outer peripheral wall of the insulating portion 23 including the conical convex surface 24. The machining fluid channels 22a, 23a, and 24a are used for the insulating portion 2 during the electric discharge machining.
The working liquid is formed so as to flow to the tip end 31 side of the electrode 30 in a state where the inner surfaces of the workpieces 2 and 23 are in contact with each other. The electrode 30 has an elongated cylindrical shape and has a plate-shaped connecting portion 32 at the diameter position.

【0015】放電ヘッド40は、電極30に放電電圧を
加えるとともに、電極30を固定しかつ回転するもので
ある。放電ヘッド40は、案内部材回転手段としての回
転駆動部41と電極30を固定するチャック42とを有
している。チャック42は回転駆動部41から駆動力を
受け電極30とともに回転する。放電ヘッド40には、
電極30内の加工液を吸引する加工液吸引管43が接続
されている。
The discharge head 40 applies a discharge voltage to the electrode 30 and fixes and rotates the electrode 30. The discharge head 40 has a rotation driving unit 41 as a guide member rotating unit and a chuck 42 for fixing the electrode 30. The chuck 42 receives a driving force from the rotation driving unit 41 and rotates together with the electrode 30. In the discharge head 40,
A working liquid suction pipe 43 for sucking the working liquid in the electrode 30 is connected.

【0016】次に、放電加工方法について説明する。 (1) 図2に示すように、電極ガイド20に電極30を挿
入していない状態でワーク10内に電極ガイド20を挿
入する。絶縁部23の円錐凸面24とワーク10の円錐
凹面11との傾斜角度が同一であるから、円錐凹面11
に円錐凸面24を当接させながら円錐凹面11に向けて
電極ガイド20を押し込むことにより、ワーク10に対
し電極ガイド20が位置決めされ、円錐凹面11と円錐
凸面24との中心を容易に合わせることができる。ま
た、円錐凹面11と円錐凸面24との傾斜角度が同じで
あるから、円錐凹面11と円錐凸面24との中心を合わ
せると円錐凹面11と円錐凸面24とが面接触する。円
錐凹面11に対し円錐凸面24の位置がずれにくいの
で、円錐凸面24を有する電極ガイド20が傾きにく
い。
Next, the electric discharge machining method will be described. (1) As shown in FIG. 2, the electrode guide 20 is inserted into the work 10 while the electrode 30 is not inserted into the electrode guide 20. Since the conical convex surface 24 of the insulating portion 23 and the conical concave surface 11 of the work 10 have the same inclination angle, the conical concave surface 11
By pushing the electrode guide 20 toward the conical concave surface 11 while bringing the conical convex surface 24 into contact with the workpiece 10, the electrode guide 20 is positioned with respect to the workpiece 10 and the centers of the conical concave surface 11 and the conical convex surface 24 can be easily aligned. it can. Further, since the conical concave surface 11 and the conical convex surface 24 have the same inclination angle, when the centers of the conical concave surface 11 and the conical convex surface 24 are aligned, the conical concave surface 11 and the conical convex surface 24 are in surface contact with each other. Since the position of the conical convex surface 24 is unlikely to shift with respect to the conical concave surface 11, the electrode guide 20 having the conical convex surface 24 is unlikely to tilt.

【0017】(2) 円錐凹面11と円錐凸面24との中心
を合わせた状態で、電極ガイド20に電極30を挿入し
チャック42で固定する。前述したように電極ガイド2
0が傾きにくいので、電極ガイド20内に収容される電
極30も傾きにくい。 (3) 放電加工中、加工液流路22a、収容孔14、加工
液流路23a、24aを通り図3に示すように電極30
の先端31側に供給された加工液は、電極30内を通り
加工液吸引管43により吸引される。このとき、図3に
示すように、放電加工により発生する加工くず200
は、加工液とともに電極30内を通り加工液吸引管43
により吸引される。
(2) With the conical concave surface 11 and the conical convex surface 24 aligned with each other, the electrode 30 is inserted into the electrode guide 20 and fixed by the chuck 42. As mentioned above, the electrode guide 2
Since 0 is hard to tilt, the electrode 30 housed in the electrode guide 20 is also hard to tilt. (3) During the electric discharge machining, the electrode 30 passes through the machining fluid flow path 22a, the accommodation hole 14, and the machining fluid flow paths 23a and 24a as shown in FIG.
The working liquid supplied to the tip 31 side of the is passed through the electrode 30 and is sucked by the working liquid suction pipe 43. At this time, as shown in FIG. 3, machining scraps 200 generated by electric discharge machining
Passes through the electrode 30 together with the working fluid and the working fluid suction pipe 43.
Is aspirated by.

【0018】また放電加工中、電極ガイド20と電極3
0とを図1に示すように反対方向に回転する。図4の
(A)に示すように、電極ガイド20の貫通孔20aと
円錐凸面24との中心がずれていると、貫通孔20aに
収容されている電極30と円錐凹面11との中心がずれ
ている。この状態で図4の(A)に示すように、放電加
工中に電極ガイド20を回転すると、図4の(B)に示
すように電極30の先端31は円112上を公転する。
貫通孔20aの中心と円錐凸面24の中心とのずれ量、
つまり図5に示すように電極30の先端31の中心11
0と円錐凹面11の中心100とのずれ量をdとする
と、図4の(B)に示す円112の直径は2dである。
加工穴12の内径は先端31の直径に2dを加えた大き
さにほぼ一致する。したがって、電極30の先端31に
より形成される加工穴12の中心120は円錐凹面11
の中心100とほぼ一致する。
During the electric discharge machining, the electrode guide 20 and the electrode 3
0 and 0 are rotated in opposite directions as shown in FIG. As shown in FIG. 4A, when the center of the through hole 20a of the electrode guide 20 and the center of the conical convex surface 24 deviate, the center of the electrode 30 and the conical concave surface 11 accommodated in the through hole 20a deviate. ing. In this state, when the electrode guide 20 is rotated during electric discharge machining as shown in FIG. 4A, the tip 31 of the electrode 30 revolves on the circle 112 as shown in FIG. 4B.
The amount of deviation between the center of the through hole 20a and the center of the conical convex surface 24,
That is, as shown in FIG. 5, the center 11 of the tip 31 of the electrode 30 is
If the amount of deviation between 0 and the center 100 of the conical concave surface 11 is d, the diameter of the circle 112 shown in FIG. 4B is 2d.
The inner diameter of the processed hole 12 is substantially equal to the diameter of the tip 31 plus 2d. Therefore, the center 120 of the machined hole 12 formed by the tip 31 of the electrode 30 has a conical concave surface 11
It almost coincides with the center 100 of.

【0019】電極ガイド20の貫通孔20aと円錐凸面
24との中心がずれており、電極ガイド20の貫通孔2
0aに収容されている電極30が電極ガイド20の円錐
凸面24の中心を軸として公転するとき、電極30の先
端31の外周側面31aは周方向の異なる箇所が順次加
工穴12の内周側面と向き合い加工穴12の内周側面と
放電する。電極ガイド20と電極30とを反対方向に回
転することにより、電極30の特定箇所が消耗すること
を防止し、加工穴12の変形を防止する。
The center of the through hole 20a of the electrode guide 20 and the center of the conical convex surface 24 are displaced, and the through hole 2 of the electrode guide 20 is formed.
When the electrode 30 housed in the electrode 0a revolves around the center of the conical convex surface 24 of the electrode guide 20, the outer peripheral side surface 31a of the tip 31 of the electrode 30 is arranged so that different portions in the circumferential direction become the inner peripheral side surface of the machined hole 12 sequentially. The inner peripheral side surface of the facing processed hole 12 is discharged. By rotating the electrode guide 20 and the electrode 30 in opposite directions, it is possible to prevent a specific portion of the electrode 30 from being consumed and prevent the machining hole 12 from being deformed.

【0020】また、電極ガイド20に対する電極30の
相対回転速度は、互いに反対方向に回転しているのでそ
れぞれの回転速度の和になる。電極ガイド20の回転速
度を遅くしても、電極ガイド20に対し電極30は所望
の相対回転速度を得ることができるので、ワーク10の
円錐凹面11と摺動する電極ガイド20の円錐凸面24
の摩耗を低減できる。
Further, the relative rotation speed of the electrode 30 with respect to the electrode guide 20 is the sum of the respective rotation speeds because they rotate in opposite directions. Even if the rotation speed of the electrode guide 20 is slowed down, the electrode 30 can obtain a desired relative rotation speed with respect to the electrode guide 20, so that the conical concave surface 24 of the electrode guide 20 sliding with the conical concave surface 11 of the workpiece 10 can be obtained.
Wear can be reduced.

【0021】また放電加工中、電極30とワーク10と
の間に加わる放電電圧の平均値を検出し、放電ヘッド4
0の回転速度と、放電ヘッド40の図1の下方に向かう
移動量、つまり電極30の送り量とを調整する。電極3
0がワーク10に接触すると放電電圧は0になるので、
放電電圧の平均値が所定値よりも低下すると、電極30
がワーク10に接触していると判断する。電極30の軸
方向への送り速度が速すぎると電極30の先端31は加
工穴12の底に接触する。また、電極30を公転させる
電極ガイド20の回転速度が速すぎると、図5に示すよ
うに電極30の先端31の外周側面31aと電極30の
公転先に位置する加工穴12の内周側面とが接触する。
しかし、平均電圧の低下だけでは、電極30の送り速度
あるいは電極ガイド20の回転速度のいずれが原因で電
極30がワーク10に接触しているのか区別できない。
During the electric discharge machining, the average value of the electric discharge voltage applied between the electrode 30 and the work 10 is detected, and the electric discharge head 4 is detected.
The rotation speed of 0 and the moving amount of the discharge head 40 in the downward direction in FIG. 1, that is, the feeding amount of the electrode 30 are adjusted. Electrode 3
When 0 contacts the work 10, the discharge voltage becomes 0, so
When the average value of the discharge voltage drops below a predetermined value, the electrode 30
Is in contact with the work 10. If the feed rate of the electrode 30 in the axial direction is too fast, the tip 31 of the electrode 30 contacts the bottom of the processed hole 12. Further, if the rotation speed of the electrode guide 20 that revolves the electrode 30 is too fast, as shown in FIG. Come into contact with.
However, it is not possible to distinguish whether the electrode 30 is in contact with the work 10 due to the feed speed of the electrode 30 or the rotation speed of the electrode guide 20 only by lowering the average voltage.

【0022】そこで、電極30の送りおよび電極ガイド
20の回転を停止し、電極30を送り方向とは逆方向に
僅かに戻すとともに、電極ガイド20を反対の回転方向
に僅かに戻す。これにより、加工穴12と電極30とを
離す。そして、電極30の送り速度および電極ガイド2
0の回転速度を停止前よりも低減して電極ガイド20の
回転と電極30の送りを再開する。 (4) 放電ヘッド40が図1の下方に所定量移動すると、
加工穴12の加工が終了したと判断する。加工穴12を
形成後、さらに放電加工等により噴孔16を形成する。
Therefore, the feeding of the electrode 30 and the rotation of the electrode guide 20 are stopped, the electrode 30 is slightly returned in the direction opposite to the feeding direction, and the electrode guide 20 is slightly returned in the opposite rotational direction. As a result, the processed hole 12 and the electrode 30 are separated from each other. Then, the feed speed of the electrode 30 and the electrode guide 2
The rotation speed of 0 is reduced from that before the stop, and the rotation of the electrode guide 20 and the feeding of the electrode 30 are restarted. (4) When the discharge head 40 moves downward in FIG. 1 by a predetermined amount,
It is determined that the processing of the processed hole 12 is completed. After forming the processed hole 12, the injection hole 16 is further formed by electric discharge machining or the like.

【0023】本実施例のように、円錐凹面11と円錐凸
面24との中心を合わせるために円錐凹面11および円
錐凸面24を同じ傾斜角度に加工することは容易であ
る。しかし、電極30を挿入する電極ガイド20の貫通
孔20aと円錐凸面24との中心は、前述したように僅
かではあるが製造時にずれが生じることがある。円錐凹
面11と円錐凸面24との中心が一致していても、貫通
孔20aの軸中心が円錐凸面24の中心からずれた状態
で電極ガイド20を回転させずに放電加工を行うと、電
極30により放電加工される加工穴12の中心は円錐凹
面11の中心からずれる。製造誤差により貫通孔20a
の軸中心が円錐凸面24の中心からずれる大きさは僅か
である。
As in this embodiment, it is easy to machine the conical concave surface 11 and the conical convex surface 24 to have the same inclination angle in order to align the centers of the conical concave surface 11 and the conical convex surface 24. However, as described above, the center between the through hole 20a of the electrode guide 20 into which the electrode 30 is inserted and the conical convex surface 24 may be slightly displaced during manufacturing, as described above. Even if the centers of the conical concave surface 11 and the conical convex surface 24 coincide with each other, if the electric discharge machining is performed without rotating the electrode guide 20 with the axial center of the through hole 20a deviating from the center of the conical convex surface 24, the electrode 30 The center of the machining hole 12 to be electric discharge machined by is displaced from the center of the conical concave surface 11. Through hole 20a due to manufacturing error
The amount by which the axis center of is displaced from the center of the conical convex surface 24 is small.

【0024】しかし、例えば図6に示すように、放電加
工により形成した加工穴12により燃料室70を形成
し、この燃料室70にノズルニードル60の先端部64
が突き出しているインジェクタにおいて、貫通孔20a
の軸中心が円錐凸面24の中心からずれることにより放
電加工される加工穴12の中心が円錐凹面11の中心か
らずれると、加工穴12を形成後に形成される噴孔16
から噴射する燃料噴射量を高精度に制御できない。これ
は、加工穴12の中心が円錐凹面11の中心、つまり先
端部64の中心からずれていると、ノズルニードル60
の当接部62が円錐凹面11から離座したとき、先端部
64の外周側面と噴孔16の入口との間に形成される通
路面積がばらつき、噴孔16からの噴射量がばらつくか
らである。
However, as shown in FIG. 6, for example, a machining chamber 12 formed by electric discharge machining forms a fuel chamber 70, and the tip 64 of the nozzle needle 60 is formed in the fuel chamber 70.
In the injector in which the through hole 20a
When the center of the machining hole 12 that is subjected to electric discharge machining deviates from the center of the conical concave surface 11 by shifting the axial center of the machining center from the center of the conical convex surface 24, the injection hole 16 formed after the machining hole 12 is formed.
It is not possible to control the fuel injection amount injected from the engine with high accuracy. This is because when the center of the processed hole 12 is displaced from the center of the conical concave surface 11, that is, the center of the tip portion 64, the nozzle needle 60
When the abutting portion 62 of is separated from the conical concave surface 11, the passage area formed between the outer peripheral side surface of the tip portion 64 and the inlet of the injection hole 16 varies, and the injection amount from the injection hole 16 varies. is there.

【0025】そこで本実施例では、図4に示すように、
放電加工中に電極ガイド20を回転することにより、電
極30の先端31が円112上を公転する。したがっ
て、電極30の先端31により形成される加工穴12の
中心120は円錐凹面11の中心100とほぼ一致す
る。ワーク10の円錐凹面11と心合わせを行う本実施
例の円錐凸面24のような位置合わせ手段を持たない電
極ガイドで電極30を案内する従来の放電加工に比べ、
本実施例では、図7に示すように円錐凹面11の中心に
対する加工穴12の中心の振れが非常に小さくなる。し
たがって、図6に示すインジェクタにおいて、円錐凹面
11の中心、つまりノズルニードル60の先端部64の
中心と加工穴12の中心とがほぼ一致し、燃料噴射量を
高精度に制御できる。
Therefore, in this embodiment, as shown in FIG.
By rotating the electrode guide 20 during electric discharge machining, the tip 31 of the electrode 30 revolves on the circle 112. Therefore, the center 120 of the machined hole 12 formed by the tip 31 of the electrode 30 substantially coincides with the center 100 of the conical concave surface 11. Compared with the conventional electric discharge machining in which the electrode 30 is guided by an electrode guide that does not have a positioning means such as the conical convex surface 24 of the present embodiment that performs centering with the conical concave surface 11 of the workpiece 10.
In this embodiment, as shown in FIG. 7, the deflection of the center of the machined hole 12 with respect to the center of the conical concave surface 11 becomes extremely small. Therefore, in the injector shown in FIG. 6, the center of the conical concave surface 11, that is, the center of the tip portion 64 of the nozzle needle 60 and the center of the processed hole 12 substantially coincide with each other, and the fuel injection amount can be controlled with high accuracy.

【0026】しかし、電極ガイド20の回転速度が早す
ぎると、加工穴12を放電加工する加工速度、つまり放
電により単位時間当たりに除去されるワーク10の除去
量が電極ガイド20の回転速度についていけず、電極3
0がワーク10と接触する。本実施例では、放電加工中
の放電電圧の平均電圧を検出することにより、電極30
とワーク10との間に回転方向に形成される間隙を最適
に保持し、電極30がワーク10と接触しないように、
電極ガイド20の回転速度を調整する。
However, if the rotating speed of the electrode guide 20 is too fast, the rotating speed of the electrode guide 20 is not equal to the working speed of the electric discharge machining of the machined hole 12, that is, the removal amount of the work 10 removed per unit time by electric discharge. No, electrode 3
0 contacts the work 10. In this embodiment, the electrode 30 is detected by detecting the average voltage of the electric discharge voltage during electric discharge machining.
The gap formed in the rotational direction between the workpiece 10 and the workpiece 10 is optimally maintained so that the electrode 30 does not contact the workpiece 10.
The rotation speed of the electrode guide 20 is adjusted.

【0027】また本実施例では、円錐凹面11の傾斜角
度と円錐凸面24の傾斜角度とを同一にしているので、
円錐凹面11と円錐凸面24との中心を容易に合わせる
ことができる。さらに、円錐凹面11と円錐凸面24と
の中心を合わせると円錐凹面11と円錐凸面24とが面
接触するので、円錐凹面11に対し円錐凸面24、つま
り電極ガイド20の位置がずれにくく、電極ガイド20
が傾きにくい。したがって、電極ガイド20に案内され
る電極30も傾きにくいので、加工穴12の変形を防止
できる。
Further, in this embodiment, since the inclination angle of the conical concave surface 11 and the inclination angle of the conical convex surface 24 are the same,
The centers of the conical concave surface 11 and the conical convex surface 24 can be easily aligned. Further, when the centers of the conical concave surface 11 and the conical convex surface 24 are aligned with each other, the conical concave surface 11 and the conical convex surface 24 are in surface contact with each other. 20
Is hard to tilt. Therefore, the electrode 30 guided by the electrode guide 20 is also unlikely to be tilted, so that the deformation of the processed hole 12 can be prevented.

【0028】また本実施例では、放電加工中、電極30
の先端31側に供給された加工液は、加工液吸引管43
により電極30内を通り吸引される。図3に示すよう
に、放電加工で発生する加工くず200は電極30の先
端31の外周側面31aに回らず、電極30内に吸引さ
れる。加工くず200が電極30内に吸引されず先端3
1の外周側面31aに移動すると、加工くず200を介
し先端31と加工済みの加工穴12との間で二次放電が
発生する。すると、加工済みの加工穴12がさらに加工
されるので、加工穴12の径が拡大したり、加工穴12
の形状が歪むことにより加工穴12の加工精度が低減す
る。加工くず200が先端31と加工済みの加工穴12
との間に移動せず電極30内に吸引されるので、加工穴
12の加工精度が向上する。
Further, in this embodiment, the electrode 30 is used during electric discharge machining.
The machining fluid supplied to the tip end 31 side of the machining fluid suction pipe 43
Is sucked through the electrode 30. As shown in FIG. 3, the machining waste 200 generated by the electric discharge machining is not sucked into the outer peripheral side surface 31 a of the tip 31 of the electrode 30 but is sucked into the electrode 30. The machining waste 200 is not sucked into the electrode 30 and the tip 3
When it moves to the outer peripheral side surface 31 a of No. 1, secondary discharge is generated between the tip 31 and the processed hole 12 via the processing waste 200. Then, the processed hole 12 is further processed, so that the diameter of the processed hole 12 is increased or the processed hole 12 is processed.
The distortion of the shape of reduces the machining accuracy of the machined hole 12. The cutting waste 200 has the tip 31 and the processed hole 12
Since it is sucked into the electrode 30 without moving between and, the processing accuracy of the processed hole 12 is improved.

【0029】本実施例では、円錐凹面11と円錐凸面2
4とを当接させ、さらに電極ガイド20を回転しながら
放電加工を行うことにより、加工穴12の加工位置を高
精度に調整したが、電極30を収容する貫通孔20aの
加工精度が高ければ、放電加工中に電極ガイド20を回
転することなく加工穴12を形成してもよい。
In this embodiment, the conical concave surface 11 and the conical convex surface 2
4 and the electric discharge machining was performed while rotating the electrode guide 20 to adjust the machining position of the machining hole 12 with high accuracy. However, if the machining accuracy of the through hole 20a that accommodates the electrode 30 is high. The machining hole 12 may be formed without rotating the electrode guide 20 during electric discharge machining.

【0030】本実施例では、電極30の特定箇所が消耗
しないように電極ガイド20と電極30とを反対方向に
回転した。これに対し、電極ガイド20と電極30とが
同じ回転速度にならず、電極30の特定箇所が加工穴1
2の内周側面と向き合い加工穴12と放電しないのであ
れば、電極ガイド20と電極30とを同一方向に回転し
てもよい。また本実施例では、電極30の断面形状が変
形していても加工穴12が円形に加工されるように、電
極30を回転することにより先端31の周方向に異なる
箇所が順次加工穴12の内周側面と向き合い放電するよ
うにしている。これに対し、電極30が円形状に高精度
に形成されていれば、電極30を回転することなく加工
穴12を形成してもよい。
In this embodiment, the electrode guide 20 and the electrode 30 are rotated in opposite directions so that a specific portion of the electrode 30 is not consumed. On the other hand, the electrode guide 20 and the electrode 30 do not have the same rotation speed, and the specific portion of the electrode 30 is not machined in the hole 1
The electrode guide 20 and the electrode 30 may be rotated in the same direction as long as they do not face the inner peripheral side surface of 2 and discharge electricity from the processed hole 12. Further, in the present embodiment, by rotating the electrode 30, different portions in the circumferential direction of the tip 31 are sequentially processed so that the machined hole 12 is machined in a circular shape even if the cross-sectional shape of the electrode 30 is deformed. It is designed to face the inner side surface and discharge. On the other hand, if the electrode 30 is circularly formed with high precision, the processed hole 12 may be formed without rotating the electrode 30.

【0031】また本実施例では、ワーク10の円錐凹面
11と同じ傾斜角度を有する円錐凸面24を電極ガイド
20に形成し、円錐凹面11に円錐凸面24が当接し円
錐凹面11と円錐凸面24との中心を合わせた状態で放
電加工することにより、加工穴12の振れを低減してい
る。これに対し、円錐凸面24と円錐凹面11とを異な
る傾斜角度にしてもよい。異なる傾斜角度であっても、
円錐凹面11に電極ガイド20が案内されるので、円錐
凹面11と円錐凸面24との中心を合わせることができ
る。また、電極ガイドの先端を例えば半球状の凸曲面に
してもよい。
In this embodiment, the conical convex surface 24 having the same inclination angle as the conical concave surface 11 of the work 10 is formed on the electrode guide 20, and the conical convex surface 24 contacts the conical concave surface 11 so that the conical concave surface 11 and the conical convex surface 24 are formed. By performing electric discharge machining with the center of the machining center aligned, the runout of the machined hole 12 is reduced. On the other hand, the conical convex surface 24 and the conical concave surface 11 may have different inclination angles. Even with different tilt angles,
Since the electrode guide 20 is guided by the conical concave surface 11, the centers of the conical concave surface 11 and the conical convex surface 24 can be aligned. Further, the tip of the electrode guide may be, for example, a hemispherical convex curved surface.

【図面の簡単な説明】[Brief description of drawings]

【図1】(A)は本発明の一実施例による放電加工装置
を示す構成図であり、(B)はボディを除いたB方向矢
視図である。
FIG. 1A is a configuration diagram showing an electric discharge machining apparatus according to an embodiment of the present invention, and FIG. 1B is a B direction arrow view without a body.

【図2】ボディに挿入される案内部材の動きを示す説明
図である。
FIG. 2 is an explanatory view showing the movement of the guide member inserted into the body.

【図3】電極先端周囲の加工液の流れを示す説明図であ
る。
FIG. 3 is an explanatory diagram showing a flow of a working liquid around the tip of an electrode.

【図4】(A)は案内部材および電極の動きを示す説明
図であり、(B)はボディの円錐凹面と加工穴の中心を
示す説明図である。
FIG. 4A is an explanatory view showing the movement of the guide member and the electrode, and FIG. 4B is an explanatory view showing the conical concave surface of the body and the center of the processed hole.

【図5】円錐凹面に対する電極先端部のずれを示す説明
図である。
FIG. 5 is an explanatory diagram showing a displacement of an electrode tip portion with respect to a conical concave surface.

【図6】放電加工後のインジェクタの噴孔周囲を示す断
面図である。
FIG. 6 is a cross-sectional view showing the vicinity of an injection hole of an injector after electric discharge machining.

【図7】本実施例および従来例の加工穴の振れ率を示す
特性図である。
FIG. 7 is a characteristic diagram showing a deflection rate of a machined hole in this example and a conventional example.

【符号の説明】[Explanation of symbols]

10 ボディ(被加工部材) 11 円錐凹面 16 噴孔 20 電極ガイド(案内部材) 20a 貫通孔 24 円錐凸面(傾斜面) 30 電極 40 放電ヘッド 41 回転駆動部(案内部材回転手段) 50 モータ(電極回転手段) 10 body (workpiece) 11 Conical concave surface 16 injection holes 20 Electrode guide (guide member) 20a through hole 24 Conical convex surface (slope) 30 electrodes 40 discharge head 41 Rotational drive unit (guide member rotating means) 50 motor (electrode rotating means)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 加納 史義 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 Fターム(参考) 3C059 AA01 AB07 CH08 DD01 DD10   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Fumiyoshi Kano             1-1, Showa-cho, Kariya city, Aichi stock market             Inside the company DENSO F term (reference) 3C059 AA01 AB07 CH08 DD01 DD10

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 被加工部材と、 前記被加工部材との間で放電を発生し、前記被加工部材
に加工穴を形成する電極と、 前記電極を軸方向に往復移動可能に収容し、前記加工穴
に向け前記電極を案内する案内部材とを備え、 前記加工穴に向かうにしたがい縮径する円錐凹面を前記
被加工部材に形成し、前記円錐凹面と当接することによ
り前記円錐凹面と中心を合わせる傾斜面を前記案内部材
の前記加工穴側端部に形成していることを特徴とする放
電加工装置。
1. A member to be processed, an electrode for generating an electric discharge between the member to be processed and forming a processing hole in the member to be processed, the electrode being housed so as to be reciprocally movable in an axial direction, A guide member that guides the electrode toward the processing hole, and a conical concave surface whose diameter is reduced toward the processing hole is formed on the member to be processed, and the conical concave surface and the center are formed by contacting the conical concave surface. An electric discharge machining apparatus, wherein an inclined surface to be fitted is formed at an end portion of the guide member on the machining hole side.
【請求項2】 前記傾斜面は前記円錐凹面と同じ傾斜角
度を有する円錐凸面であることを特徴とする請求項1記
載の放電加工装置。
2. The electric discharge machine according to claim 1, wherein the inclined surface is a conical convex surface having the same inclination angle as the conical concave surface.
【請求項3】 前記案内部材を回転する案内部材回転手
段を備えることを特徴とする請求項1または2記載の放
電加工装置。
3. The electric discharge machine according to claim 1, further comprising a guide member rotating means for rotating the guide member.
【請求項4】 前記電極を回転する電極回転手段を備え
ることを特徴とする請求項1、2または3記載の放電加
工装置。
4. The electric discharge machining apparatus according to claim 1, further comprising electrode rotating means for rotating the electrode.
【請求項5】 前記案内部材を回転する案内部材回転手
段と、前記案内部材と反対方向に前記電極を回転する電
極回転手段とを備えることを特徴とする請求項1または
2記載の放電加工装置。
5. The electric discharge machining apparatus according to claim 1, further comprising: a guide member rotating unit that rotates the guide member; and an electrode rotating unit that rotates the electrode in a direction opposite to the guide member. .
【請求項6】 請求項1または2記載の放電加工装置を
用いた放電加工方法であって、 放電加工中、前記案内部材を回転することを特徴とする
放電加工方法。
6. An electric discharge machining method using the electric discharge machine according to claim 1 or 2, wherein the guide member is rotated during electric discharge machining.
【請求項7】 請求項1または2記載の放電加工装置を
用いた放電加工方法であって、放電加工中、前記電極を
回転することを特徴とする放電加工方法。
7. An electric discharge machining method using the electric discharge machine according to claim 1 or 2, wherein the electrode is rotated during electric discharge machining.
【請求項8】 放電加工中、前記電極を回転することを
特徴とする請求項6記載の放電加工方法。
8. The electric discharge machining method according to claim 6, wherein the electrode is rotated during the electric discharge machining.
【請求項9】 放電加工中、前記案内部材と反対方向に
前記電極を回転することを特徴とする請求項8記載の放
電加工方法。
9. The electric discharge machining method according to claim 8, wherein the electrode is rotated in a direction opposite to the guide member during the electric discharge machining.
【請求項10】 前記案内部材を回転中、前記被加工部
材と前記電極との間に生じる放電電圧を検出しながら前
記案内部材の回転速度をフィードバック制御し、前記被
加工部材と前記電極との間に回転方向に形成される間隙
を調整することを特徴とする請求項6、8または9記載
の放電加工方法。
10. The rotation speed of the guide member is feedback-controlled while detecting the discharge voltage generated between the member to be processed and the electrode while the guide member is being rotated, and the rotation speed of the member to be processed and the electrode are controlled. 10. The electric discharge machining method according to claim 6, wherein a gap formed in the rotational direction is adjusted.
JP2002209426A 2001-10-22 2002-07-18 Electric discharge machining apparatus and electric discharge machining method Expired - Fee Related JP3991211B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2002209426A JP3991211B2 (en) 2001-10-22 2002-07-18 Electric discharge machining apparatus and electric discharge machining method
DE2002148450 DE10248450B4 (en) 2001-10-22 2002-10-17 Electric discharge machining apparatus and electric discharge machining method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2001-323269 2001-10-22
JP2001323269 2001-10-22
JP2002209426A JP3991211B2 (en) 2001-10-22 2002-07-18 Electric discharge machining apparatus and electric discharge machining method

Publications (2)

Publication Number Publication Date
JP2003200319A true JP2003200319A (en) 2003-07-15
JP3991211B2 JP3991211B2 (en) 2007-10-17

Family

ID=26624013

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002209426A Expired - Fee Related JP3991211B2 (en) 2001-10-22 2002-07-18 Electric discharge machining apparatus and electric discharge machining method

Country Status (2)

Country Link
JP (1) JP3991211B2 (en)
DE (1) DE10248450B4 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100460117C (en) * 2007-04-24 2009-02-11 杭州浙大精益机电技术工程有限公司 A cold centering hole processing device for tube blanks
US20100308018A1 (en) * 2009-06-08 2010-12-09 Lam Research Corporation Edm electrode guide
CN102500850A (en) * 2011-10-09 2012-06-20 清华大学 Needle valve and precise tiny electric spark processing method for conical surfaces of needle valve body
CN105829001A (en) * 2013-12-05 2016-08-03 大陆汽车有限公司 Method and device for producing a nozzle body
CN108247162A (en) * 2018-03-19 2018-07-06 苏州科技大学 Numerical control small-hole machine electrode rotating control assembly and method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014101308B4 (en) 2014-02-03 2022-01-27 Stoba Holding Gmbh & Co. Kg Fuel injector, fuel injector, tool for manufacturing a fuel injector and method for manufacturing a fuel injector

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3388232A (en) * 1965-04-22 1968-06-11 Allis Chalmers Mfg Co Electrical discharge machining method to obtain very close concentricities on a valve body
CS223201B1 (en) * 1979-12-05 1983-09-15 Ludvik Mateja Facility for machining inner conical surfaces of metal parts
CS213789B1 (en) * 1979-12-05 1982-04-09 Ludvik Mateja Apparatus for machining inner surfaces of rotation of metallic elements
US4578164A (en) * 1983-08-24 1986-03-25 Nissan Motor Co., Ltd. Method of electrolytically finishing spray-hole of fuel injection nozzle
US5026462A (en) * 1990-03-06 1991-06-25 Ail Corporation Method and apparatus for electrochemical machining of spray holes in fuel injection nozzles
JPH0691436A (en) * 1992-04-17 1994-04-05 Topcon Corp Electric discharge machining method and its device
US5634842A (en) * 1995-11-08 1997-06-03 Ernst Thielenhaus Kg Apparatus for the precision grinding of conical seats for cylindrical nozzle workpieces
JP2001173657A (en) * 1999-12-15 2001-06-26 Sankyo Seiki Mfg Co Ltd Method of manufacturing for fluid bearing and fluid bearing manufactured by this method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100460117C (en) * 2007-04-24 2009-02-11 杭州浙大精益机电技术工程有限公司 A cold centering hole processing device for tube blanks
US20100308018A1 (en) * 2009-06-08 2010-12-09 Lam Research Corporation Edm electrode guide
US8217297B2 (en) * 2009-06-08 2012-07-10 Lam Research Corporation EDM electrode guide
CN102500850A (en) * 2011-10-09 2012-06-20 清华大学 Needle valve and precise tiny electric spark processing method for conical surfaces of needle valve body
CN105829001A (en) * 2013-12-05 2016-08-03 大陆汽车有限公司 Method and device for producing a nozzle body
CN105829001B (en) * 2013-12-05 2019-05-07 大陆汽车有限公司 Method and apparatus for making nozzle bodies
CN108247162A (en) * 2018-03-19 2018-07-06 苏州科技大学 Numerical control small-hole machine electrode rotating control assembly and method
CN108247162B (en) * 2018-03-19 2023-05-26 苏州科技大学 Numerical control small Kong Jidian pole rotation control device and method

Also Published As

Publication number Publication date
DE10248450B4 (en) 2013-07-18
DE10248450A1 (en) 2003-04-30
JP3991211B2 (en) 2007-10-17

Similar Documents

Publication Publication Date Title
US20100077895A1 (en) Deburring tool
CN102196872A (en) Cutting tool for inner surface of hole and cutting method for inner surface of hole
CN105382625A (en) Flange mechanism and cutting apparatus
JP2011051028A (en) Grinding method, method for manufacturing chamfered glass plate, and grinding device
JP2003200319A (en) Electric discharge machining device and electric discharge machining method
CN103561895A (en) Process and apparatus for electrochemically machining workpieces
JP4861225B2 (en) Electric discharge machining method for fine holes and electric discharge machining apparatus for fine holes
US20040067721A1 (en) Grinding method and grinding machine
JP5423411B2 (en) Turning apparatus and turning method
US20100301016A1 (en) Electric discharge machining device using rotating circular blade
KR890009515A (en) METHOD AND APPARATUS FOR METHOD OF VALVE SHEET AND VALVE STAMP GUIDE IN A WIDE-WALLED MONOBLOCK PRODUCTION
CN100431755C (en) Lathe spindle unit and lathe device
JP2001054808A (en) Nozzle hole processing method
US20080237205A1 (en) Small hole laser machining method
JPH10193214A (en) Diamond end mill
CN101722427A (en) Tool positioning device
CN1500026A (en) Grooving device for linear solder filled with resin
CN119387631B (en) Supporting and positioning type floating cutter and workpiece center shaft hole machining method based on same
JPH0711844Y2 (en) Throwaway drill
JP2006102868A (en) Cutting device
CN105829001A (en) Method and device for producing a nozzle body
CN1104986C (en) Slot Processing Machinery
JP2000343000A (en) Processing method and processing apparatus for nozzle and nozzle hole
US20020096497A1 (en) Continuous wire EDM for forming blind holes
JP2009083071A (en) Sheet surface machining tool and method, and manufacturing method of injector using the same sheet surface machining tool

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20041020

A131 Notification of reasons for refusal

Effective date: 20070424

Free format text: JAPANESE INTERMEDIATE CODE: A131

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070427

A521 Written amendment

Effective date: 20070604

Free format text: JAPANESE INTERMEDIATE CODE: A523

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070627

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070710

R150 Certificate of patent (=grant) or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100803

Year of fee payment: 3

LAPS Cancellation because of no payment of annual fees