JP2003269290A - Fuel injection valve - Google Patents
Fuel injection valveInfo
- Publication number
- JP2003269290A JP2003269290A JP2002075585A JP2002075585A JP2003269290A JP 2003269290 A JP2003269290 A JP 2003269290A JP 2002075585 A JP2002075585 A JP 2002075585A JP 2002075585 A JP2002075585 A JP 2002075585A JP 2003269290 A JP2003269290 A JP 2003269290A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- metal
- fuel injection
- inner cylinder
- coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 52
- 238000002347 injection Methods 0.000 title claims abstract description 47
- 239000007924 injection Substances 0.000 title claims abstract description 47
- 239000011347 resin Substances 0.000 claims abstract description 76
- 229920005989 resin Polymers 0.000 claims abstract description 76
- 230000005291 magnetic effect Effects 0.000 claims abstract description 46
- 239000002184 metal Substances 0.000 claims description 101
- 230000002093 peripheral effect Effects 0.000 claims description 30
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- 230000004907 flux Effects 0.000 description 7
- 238000011144 upstream manufacturing Methods 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000007769 metal material Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 102000003729 Neprilysin Human genes 0.000 description 1
- 108090000028 Neprilysin Proteins 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Fuel-Injection Apparatus (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、燃料噴射弁に関す
る。TECHNICAL FIELD The present invention relates to a fuel injection valve.
【0002】[0002]
【従来の技術】燃料噴射弁としては、例えば自動車用内
燃機関に用いられるものにおいて、燃料噴射量の調整を
正確に行なうため、弁部が電磁駆動部によって開弁、閉
弁されるとともに、開弁期間を可変に調整されるものが
知られている。2. Description of the Related Art As a fuel injection valve used in, for example, an internal combustion engine for automobiles, in order to accurately adjust the fuel injection amount, the valve portion is opened and closed by an electromagnetic drive portion and opened. It is known that the valve period is variably adjusted.
【0003】この種の燃料噴射弁は、弁部に電磁駆動部
を固定する手段としての樹脂モールド等の樹脂成形部材
によって、弁部に装着される電磁駆動部を被覆しつつ、
弁部と電磁駆動部とが被着固定されている。This type of fuel injection valve covers the electromagnetic drive part mounted on the valve part with a resin molding member such as a resin mold as a means for fixing the electromagnetic drive part to the valve part,
The valve portion and the electromagnetic drive portion are adhered and fixed.
【0004】[0004]
【発明が解決しようとする課題】従来の構成では、燃料
噴射弁の作動等による発熱で、樹脂成形部材と、金属部
材である弁部等との熱収縮、膨張の差が発生し、これら
別部材間に隙間が生じる可能性がある。場合によって
は、この隙間から水分等が浸入して電磁駆動部の内部腐
食による機能低下を引起す可能性がある。In the conventional structure, the heat generated by the operation of the fuel injection valve or the like causes a difference in thermal contraction and expansion between the resin molding member and the valve portion which is a metal member. There may be a gap between the members. In some cases, water or the like may enter through this gap, causing a functional deterioration due to internal corrosion of the electromagnetic drive unit.
【0005】本発明は、このような事情を考慮してなさ
れたものであり、その目的は、弁部に装着される電磁駆
動部を被覆する樹脂外套部材によって、電磁駆動部が気
密に被着固定できる燃料噴射弁を提供することにある。The present invention has been made in view of the above circumstances, and an object thereof is to hermetically attach the electromagnetic drive unit by a resin jacket member that covers the electromagnetic drive unit mounted on the valve unit. It is to provide a fuel injection valve that can be fixed.
【0006】[0006]
【課題を解決するための手段】本発明の請求項1による
と、可動体、および可動体に係合されている弁部材を軸
方向に往復移動可能に収容して可動体の駆動のための磁
気回路の一部を構成する金属内筒部材と、磁気回路を作
動させるように、通電により電磁力を発生するコイル
と、コイルが巻回される樹脂製のボビンとを有する駆動
コイルと、金属内筒部材の外周に駆動コイルを挟んで配
設され、磁気回路の他の一部となすように先端部が金属
内筒部材に当接する金属外枠部材と、金属外枠部材の外
周面を全周にわたって被覆し、かつ金属内筒部材に被着
する樹脂外套部材とを備え、樹脂外套部材の外套先端部
は、金属内筒部材の外周側に形成された円環状段差部の
側壁に被着されており、駆動コイルのボビンは、円環状
段差部側に向かって軸方向に延びる延設部が設けられて
いる。According to a first aspect of the present invention, a movable body and a valve member engaged with the movable body are accommodated so as to be reciprocally movable in the axial direction, and the movable body is driven. A metal inner tubular member forming a part of a magnetic circuit, a drive coil having a coil that generates an electromagnetic force by energizing so as to operate the magnetic circuit, and a resin bobbin around which the coil is wound, and a metal A metal outer frame member, which is disposed on the outer periphery of the inner cylinder member with a drive coil interposed therebetween, and whose front end contacts the metal inner cylinder member to form another part of the magnetic circuit, and an outer peripheral surface of the metal outer frame member. A resin outer jacket member that covers the entire circumference and is adhered to the metal inner cylinder member, and a tip of the outer shell of the resin outer jacket member covers the side wall of the annular stepped portion formed on the outer peripheral side of the metal inner cylinder member. The bobbin of the drive coil is attached toward the annular step portion side. Extending portion extending in the direction.
【0007】一般に、樹脂材と金属材という異なる部材
をインサート成形等して一体的に固定されるものにおい
て、樹脂材と金属材との熱膨縮の差に起因した熱歪みに
よってこの異なる部材の突合わせ部分に隙間が生じ易
い。すなわち、可動体および弁部材を往復移動可能に収
容する金属内筒部材と、金属内筒部材の外周に駆動コイ
ルを挟み込む金属外枠部材とを、樹脂外套部材によって
金属外枠部材の外周面の全周にわたって被覆しかつ金属
内筒部材に被着することで、駆動コイルによって作動さ
れる磁気回路を構成するものにおいては、熱歪みによっ
て金属内筒部材に被着する樹脂外套部材と金属内筒部材
との間に隙間が生じる可能性があり、その隙間に水分等
が浸入すると内部にある駆動コイル等の腐食による機能
低下が引起れる場合がある。Generally, in a case where different members such as a resin material and a metal material are integrally fixed by insert molding or the like, due to thermal strain caused by the difference in thermal expansion and contraction between the resin material and the metal material, these different members are A gap is likely to occur at the butted portion. That is, a metal inner cylinder member that accommodates the movable body and the valve member in a reciprocating manner, and a metal outer frame member that sandwiches the drive coil on the outer periphery of the metal inner cylinder member are provided on the outer peripheral surface of the metal outer frame member by the resin outer cover member. In a magnetic circuit operated by a drive coil by covering the entire circumference and adhering to the metal inner cylinder member, in a resin outer member and a metal inner cylinder adhered to the metal inner cylinder member due to thermal strain. There is a possibility that a gap will be formed between the member and the water, and the like, if it penetrates into the gap, which may cause a functional deterioration due to corrosion of the drive coil and the like inside.
【0008】これに対して、本発明の燃料噴射弁では、
樹脂外套部材の外套先端部は、金属内筒部材の外周側に
形成された円環状段差部の側壁に被着されるとともに、
樹脂製のボビンに円環状段差部側に向かって軸方向に延
びる延設部を設けるので、電磁コイルのボビンと樹脂外
套部材との密着部として、円環状段差部側に向かって軸
方向に延びる延設部の外周表面積分だけ増加させること
が可能である。言い換えると、金属内筒部材の外周側に
形成された円環状段差部の側壁に樹脂外套部材の外套先
端部の外套先端部が被着するという被着状態において、
その内部側にある駆動コイルはその外周表面積を増加さ
せることで樹脂外套部材のとの密着性向上を図るので、
駆動コイルつまり電磁駆動部の気密性向上が可能であ
る。On the other hand, in the fuel injection valve of the present invention,
The outer jacket tip portion of the resin outer jacket member is attached to the side wall of the annular stepped portion formed on the outer peripheral side of the metal inner tubular member, and
Since the resin bobbin is provided with an extending portion that extends in the axial direction toward the annular step portion side, it extends axially toward the annular step portion side as a contact portion between the bobbin of the electromagnetic coil and the resin jacket member. It is possible to increase the outer peripheral surface integral of the extended portion. In other words, in the attached state in which the outer jacket tip portion of the outer jacket tip portion of the resin jacket member is attached to the side wall of the annular stepped portion formed on the outer peripheral side of the metal inner tubular member,
Since the drive coil on the inner side of the drive coil increases the outer surface area of the drive coil to improve the adhesion with the resin jacket member,
The airtightness of the drive coil, that is, the electromagnetic drive unit can be improved.
【0009】したがって、熱歪みにより樹脂外套部材の
外套先端部と金属内筒部材の側壁との間に隙間が生じて
しまったとしても、その内部にある駆動コイルの樹脂外
套部材との密着性向上によって水分等の浸入防止が図ら
れる。Therefore, even if a gap occurs between the tip of the resin jacket member and the side wall of the metal inner cylinder member due to thermal strain, the adhesion of the drive coil inside the resin jacket member to the resin jacket member is improved. This prevents the ingress of water and the like.
【0010】上記延設部の外周側には、本発明の請求項
2に記載するように、溝部が形成されている。A groove is formed on the outer peripheral side of the extending portion as described in claim 2 of the present invention.
【0011】これにより、ボビンの延設部、つまり駆動
コイルは、溝部の表面積分だけ確実に、樹脂外套部材と
の密着性に寄与する樹脂外套部材との接触表面積の向上
が図れる。As a result, the extended portion of the bobbin, that is, the drive coil can surely improve the surface area of contact with the resin jacket member, which contributes to the adhesion with the resin jacket member, only by the surface integration of the groove.
【0012】本発明の請求項3によると、溝部とは、延
設部の外周表面に形成された凹凸である。According to the third aspect of the present invention, the groove portion is an unevenness formed on the outer peripheral surface of the extended portion.
【0013】これにより、樹脂製のボビンの延設部の外
周表面積を増加させる方法として、延設部の外周表面に
凹凸を設けるだけでよいので、凹凸を設けたことによる
ボビンの製造コストの増加を抑えることが可能である。Thus, as a method of increasing the outer peripheral surface area of the extended portion of the resin bobbin, it is only necessary to provide the outer peripheral surface of the extended portion with irregularities, so that the production cost of the bobbin due to the irregularities increases. Can be suppressed.
【0014】本発明の請求項4によると、ボビンは、外
周側にコイルが巻回される筒部と、筒部の両端に形成さ
れるフランジ部とを有しており、延設部は、複数の略立
方体からなり、その立方体がフランジ部に環状配置され
ている。According to a fourth aspect of the present invention, the bobbin has a tubular portion around which the coil is wound, and flange portions formed at both ends of the tubular portion, and the extending portion includes: It is composed of a plurality of substantially cubes, and the cubes are annularly arranged on the flange portion.
【0015】これにより、例えば一次成形された樹脂製
のボビンに、樹脂外套部材によって二次成形する際、二
次成形樹脂としての樹脂外套部材の樹脂流路の終端が、
環状配置された立方体間に沿って流れ込むことができる
ので、延設部と樹脂外套部材との密着性向上が図れる。Thus, for example, when secondary molding is performed on a resin-molded bobbin that has been primary-molded by the resin sheath member, the end of the resin flow path of the resin sheath member as the secondary molding resin is
Since it is possible to flow along between the annularly arranged cubes, it is possible to improve the adhesion between the extending portion and the resin jacket member.
【0016】本発明の請求項5によると、延設部は、ボ
ビンの両端に軸方向に延設されている。According to the fifth aspect of the present invention, the extending portions are extended axially at both ends of the bobbin.
【0017】これにより、ボビンつまり駆動コイルの組
付性向上が図れるとともに、金属内筒部材に被着する樹
脂外套部材の軸方向の両外套先端部に対し、気密性の向
上が図れる。As a result, the assembling property of the bobbin, that is, the drive coil can be improved, and the airtightness can be improved with respect to both axial ends of the resin outer jacket member attached to the metal inner tubular member in the axial direction.
【0018】[0018]
【発明の実施の形態】以下、本発明の燃料噴射弁を、具
体化した実施形態を図面に従って説明する。図1は、本
発明の実施形態の燃料噴射弁の概略構成を表す断面図で
ある。図2は、図1中の本実施形態に係わる要部を表す
断面図であって、樹脂外套部材が、金属外枠部材の全周
にわたって被覆し、かつ金属内筒部材に被着するよう
に、金属外枠部材および金属内筒部材に結合するととも
に、駆動コイルがそれら金属外枠部材および金属内筒部
材に挟み込まれている状態を表す模式的断面図である。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the fuel injection valve of the present invention will be described below with reference to the drawings. FIG. 1 is a sectional view showing a schematic configuration of a fuel injection valve according to an embodiment of the present invention. FIG. 2 is a cross-sectional view showing a main part according to the present embodiment in FIG. 1, in which the resin jacket member covers the entire circumference of the metal outer frame member and is attached to the metal inner cylinder member. FIG. 6 is a schematic cross-sectional view showing a state in which the drive coil is coupled to the metal outer frame member and the metal inner cylinder member, and the drive coil is sandwiched between the metal outer frame member and the metal inner cylinder member.
【0019】図1に示すように、本実施形態の燃料噴射
弁1は、内燃機関、特にガソリンエンジンに用いられ、
内燃機関へ燃料噴射するものである。この燃料噴射弁1
は、略円筒形状であり、弁部Bとしての弁ボディ29、
および弁部材(以下、ノズルニードルと呼ぶ)26と、
電磁駆動部Sとしてのスプール30に巻回されたコイル
31、コイル31に通電して生じる電磁力による磁束が
流れる磁気回路を形成する金属内筒部材14、金属外枠
部材23およびこの磁束による吸引力によってノズルニ
ードル26側の軸方向に移動可能な可動体(以下、アー
マチュアと呼ぶ)25、およびコイル31が通電されて
いないときにはノズルニードル26が弁ボディ29へ当
接して閉弁するようにアーマチャ25を弁ボディ側に付
勢する圧縮スプリング24とを含んで構成されている。As shown in FIG. 1, the fuel injection valve 1 of the present embodiment is used in an internal combustion engine, particularly a gasoline engine,
Fuel is injected into an internal combustion engine. This fuel injection valve 1
Is a substantially cylindrical shape, and has a valve body 29 as a valve portion B,
And a valve member (hereinafter referred to as a nozzle needle) 26,
A coil 31 wound around a spool 30 as an electromagnetic drive unit S, a metal inner cylinder member 14 forming a magnetic circuit in which a magnetic flux due to an electromagnetic force generated by energizing the coil 31 flows, a metal outer frame member 23, and suction by this magnetic flux. A movable body (hereinafter referred to as an armature) 25 that is movable in the axial direction on the nozzle needle 26 side by force, and the armature so that the nozzle needle 26 abuts the valve body 29 and closes when the coil 31 is not energized. And a compression spring 24 for urging 25 toward the valve body.
【0020】まず、弁部Bとしての弁ボディ29、およ
びノズルニードル26等について以下説明する。First, the valve body 29 as the valve portion B, the nozzle needle 26 and the like will be described below.
【0021】弁ボディ29は、金属内筒部材14の内壁
にレーザ溶接により固定されている。詳しくは、図1に
示すように、弁ボディ29は、金属内筒部材14の磁性
筒部14cに圧入、または挿入可能になっている。この
磁性筒部材14cの内壁に挿入された弁ボディ29を、
磁性筒部14cの外周側からこの外周に沿って全周溶接
することで、図1に示す如く弁ボディ29と金属内筒部
材14を溶接する熱溶接部100が環状に形成される。
また、この弁ボディ29の内周側には、ノズルニードル
26が当接、離間する弁座29aが形成されている。The valve body 29 is fixed to the inner wall of the metal inner cylinder member 14 by laser welding. Specifically, as shown in FIG. 1, the valve body 29 can be press-fitted or inserted into the magnetic cylindrical portion 14c of the metal inner cylindrical member 14. The valve body 29 inserted in the inner wall of the magnetic cylinder member 14c is
By welding the entire circumference from the outer peripheral side of the magnetic cylindrical portion 14c along this outer peripheral portion, the heat welded portion 100 for welding the valve body 29 and the metal inner cylindrical member 14 is formed in an annular shape as shown in FIG.
In addition, a valve seat 29a is formed on the inner peripheral side of the valve body 29 so that the nozzle needle 26 abuts and separates from the valve seat 29a.
【0022】すなわち、弁ボディ29は、ノズルニード
ル26が当接、離間する弁座29aを有する底壁部29
bと、底壁部29bの周縁から立設され金属内筒部材1
4との間に熱溶接部100を形成する側壁部29hとを
含んで構成されている。That is, the valve body 29 has a bottom wall portion 29 having a valve seat 29a with which the nozzle needle 26 abuts and separates.
b and the metal inner tubular member 1 that is erected from the peripheral edge of the bottom wall portion 29b.
4 and the side wall portion 29h forming the heat-welded portion 100 between them.
【0023】図1に示すように、弁ボディ29の内周側
には、内燃機関へ燃料噴射する燃料の燃料通路が形成さ
れており、内燃機関側の下流から燃料上流に向かって、
弁座としての円錐斜面29a、ノズルニードル26を摺
動自在に支承する円筒壁面29d、円錐傾斜面29eが
順に形成されている。この円錐傾斜面すなわち弁座29
aは、燃料噴射方向に縮径し、後述するノズルニードル
26の当接部26cが当接、離間することで当接部26
cと弁座とが着座可能に配置されている。これにより、
燃料噴射する燃料の連通、遮断を行なう弁部Bとしての
いわゆる開弁、閉弁が可能である。また、円筒壁面29
dは、ノズルニードル26を摺動自在に支承するニード
ル支持孔を形成しているとともに、後述するノズルニー
ドル26の円筒突出部26aの外周側切欠部26fとの
間に燃料通路を形成している。なお、円錐斜面29eは
燃料上流に向かって拡径している。As shown in FIG. 1, a fuel passage for fuel to be injected into the internal combustion engine is formed on the inner peripheral side of the valve body 29, and from the downstream side of the internal combustion engine side toward the upstream side of the fuel,
A conical inclined surface 29a as a valve seat, a cylindrical wall surface 29d slidably supporting the nozzle needle 26, and a conical inclined surface 29e are formed in this order. This conical inclined surface or valve seat 29
a is contracted in the fuel injection direction, and an abutting portion 26c of a nozzle needle 26, which will be described later, abuts and separates from the abutting portion 26a.
c and the valve seat are arranged so that they can be seated. This allows
So-called valve opening and closing as the valve section B for communicating and shutting off the fuel to be injected can be performed. Also, the cylindrical wall surface 29
Reference numeral d denotes a needle support hole for slidably supporting the nozzle needle 26, and a fuel passage between the nozzle support 26 and an outer peripheral cutout 26f of a cylindrical protrusion 26a of the nozzle needle 26, which will be described later. . The conical slope surface 29e has a diameter that increases toward the upstream side of the fuel.
【0024】弁部材としてのノズルニードル26は、弁
ボディ29(詳しくは円筒壁面29d)に摺動自在に支
承される円筒突出部26aと、円筒突出部26aの燃料
下流側に向かって形成される有底筒状体26bと、円筒
突出部26aの燃料上流側に形成されアーマチャ25に
係合する軸部26dとを含んで構成されている。円筒突
出部26aは、略円環状であって、その外周が円筒壁面
29dに摺している。この円筒突出部26aの外周側に
は、円筒突出部26aの上流側燃料を下流側に配置され
る弁座29aへ流れるように、略円環状の円筒突出部2
6aを円弧状に除去する外周側切欠部26fが形成され
ている。また、有底筒状体26bの先端には、弁座29
aに当接、離間可能な当接部26cが形成されている。The nozzle needle 26 as a valve member is formed so as to slidably be supported by the valve body 29 (specifically, the cylindrical wall surface 29d) and the fuel downstream side of the cylindrical projection 26a. It is configured to include a bottomed tubular body 26b and a shaft portion 26d that is formed on the fuel upstream side of the cylindrical protruding portion 26a and that engages with the armature 25. The cylindrical protruding portion 26a has a substantially annular shape, and the outer periphery thereof slides on the cylindrical wall surface 29d. On the outer peripheral side of the cylindrical protruding portion 26a, a substantially annular cylindrical protruding portion 2 is provided so that the upstream fuel of the cylindrical protruding portion 26a flows to the valve seat 29a arranged on the downstream side.
An outer peripheral side notch 26f is formed to remove 6a in an arc shape. Further, a valve seat 29 is provided at the tip of the bottomed tubular body 26b.
An abutting portion 26c capable of abutting and separating from a is formed.
【0025】噴孔プレート28は、燃料噴射弁1の先端
側に、薄板状に形成されており、中央部には複数の噴孔
28aが形成されている。この噴孔28aは、噴孔軸線
および噴孔配列等により噴射方向の決定と、噴孔の開口
面積および後述の電磁駆動部Sによる弁部Bの開弁期間
によって噴孔から噴射する燃料噴射量の計量とができ
る。The injection hole plate 28 is formed in the shape of a thin plate on the tip side of the fuel injection valve 1, and a plurality of injection holes 28a are formed in the central portion. This injection hole 28a determines the injection direction based on the injection hole axis line and the injection hole arrangement, etc., and the fuel injection amount injected from the injection hole depending on the opening area of the injection hole and the valve opening period of the valve portion B by the electromagnetic drive unit S described later. Can be measured.
【0026】次に、電磁駆動部Sとしてのコイル31、
金属内筒部材14、金属外枠部材23、アーマチュア2
5、および圧縮スプリング24等について以下説明す
る。なお、この電磁駆動部Sは、通電することで燃料噴
射弁1の弁部Bを開弁、閉弁させるものであればよい。Next, the coil 31 as the electromagnetic drive section S,
Metal inner cylinder member 14, metal outer frame member 23, armature 2
5, the compression spring 24 and the like will be described below. It should be noted that the electromagnetic drive unit S may be one that opens and closes the valve unit B of the fuel injection valve 1 by energizing.
【0027】コイル31は、図1に示すように、樹脂製
のボビン(以下、スプールと呼ぶ)30の外周に巻回さ
れており、このコイル31の端部には電気的に接続する
ターミナル12が設けられている。なお、このスプール
30は、後述の金属内筒部材14の外周に装着されてお
り、また、金属内筒部材14の外周に形成された樹脂外
套部材としての樹脂モールド13の外壁から突出るよう
に、コネクタ部16が設けられており、このターミナル
12がコネクタ部16に埋設されている。なお、コイル
31とスプール30は、通電により電磁力を発生する駆
動コイルCを構成している。As shown in FIG. 1, the coil 31 is wound around the outer periphery of a resin bobbin (hereinafter referred to as a spool) 30, and an end of the coil 31 is electrically connected to the terminal 12. Is provided. The spool 30 is mounted on the outer periphery of the metal inner tubular member 14 described below, and also protrudes from the outer wall of the resin mold 13 as the resin outer jacket member formed on the outer periphery of the metal inner tubular member 14. A connector portion 16 is provided, and the terminal 12 is embedded in the connector portion 16. The coil 31 and the spool 30 form a drive coil C that generates an electromagnetic force when energized.
【0028】金属内筒部材14は、磁性部と非磁性部か
らなるパイプ材であり、例えば複合磁性材で形成されて
いる。金属内筒部材14の一部を加熱して非磁性化する
ことにより、図1に示す金属内筒部材14を、下方の燃
料噴射側から上流に向かって、磁性筒部14c、非磁性
筒部14b、および磁性筒部14aの順に形成してい
る。なお、磁性筒部14c、非磁性筒部14b、および
磁性筒部14aに溶接等の接合により金属内筒部材14
を形成してもよい。The inner metal tubular member 14 is a pipe material having a magnetic portion and a non-magnetic portion, and is made of, for example, a composite magnetic material. By heating a part of the inner metal tubular member 14 to make it non-magnetic, the inner metal tubular member 14 shown in FIG. 1 is moved toward the upstream from the lower fuel injection side to the magnetic tubular portion 14c and the non-magnetic tubular portion. 14b and the magnetic cylindrical portion 14a are formed in this order. The inner cylindrical metal member 14 is joined to the magnetic cylindrical portion 14c, the non-magnetic cylindrical portion 14b, and the magnetic cylindrical portion 14a by welding or the like.
May be formed.
【0029】なお、金属内筒部材14の内周には、アー
マチュア収容孔14eが設けられており、非磁性筒部1
4bと磁性筒部14cとの境界近傍に、後述のアーマチ
ャ25が収容されている。An armature accommodating hole 14e is provided in the inner circumference of the metal inner cylinder member 14, and the nonmagnetic cylinder portion 1 is formed.
An armature 25, which will be described later, is housed near the boundary between 4b and the magnetic cylinder portion 14c.
【0030】また、コイル31に通電して生じる電磁力
による磁束が流れる磁気回路を形成する金属内筒部材1
4の外周には、駆動コイルCを挟んで金属外枠部材2
3、樹脂モールド13が設けられている。Further, the metal inner cylinder member 1 forming a magnetic circuit in which a magnetic flux generated by an electromagnetic force generated by energizing the coil 31 flows.
A metal outer frame member 2 is provided on the outer periphery of the metal outer frame 4 with the drive coil C interposed therebetween.
3, a resin mold 13 is provided.
【0031】詳しくは、磁性材からなる金属外枠部材2
3が駆動コイルCとしてのコイル13の外周を覆ってお
り、この金属外枠部材23は、金属内筒部材14の外周
の当接しており、金属内筒部材14とともに、コイル3
1に通電して生じる電磁力による磁束が流れる磁気回路
の他の一部を形成しているなお、詳しくは、金属外枠部
材23は、図1に示すように、例えば2枚の金属プレー
ト23aおよび23bからなり、この金属プレート23
a、23bの一端が金属内筒部材14の磁性筒部14a
の外周に接し、下方の他端が磁性筒部14cの外周に接
するように設けられている。More specifically, the metal outer frame member 2 made of a magnetic material.
3 covers the outer circumference of the coil 13 as the drive coil C, and the metal outer frame member 23 is in contact with the outer circumference of the metal inner cylinder member 14, and together with the metal inner cylinder member 14, the coil 3
1 forms another part of the magnetic circuit in which magnetic flux generated by electromagnetic force generated by energizing 1 flows. More specifically, as shown in FIG. 1, the metal outer frame member 23 includes, for example, two metal plates 23a. And a metal plate 23b.
One end of each of a and 23b is a magnetic cylinder portion 14a of the metal inner cylinder member 14.
Is provided so as to contact the outer periphery of the magnetic cylindrical portion 14c and the lower end of the magnetic cylindrical portion 14c contacts the outer periphery of the magnetic cylindrical portion 14c.
【0032】樹脂外套部材としての樹脂モールド13
は、図1に示すように、金属外枠部材23の全周にわた
って被覆し、かつ金属内筒部材14に被着するように、
金属外枠部材23および金属内筒部材14に結合してい
る。Resin mold 13 as a resin jacket member
As shown in FIG. 1, so as to cover the entire circumference of the metal outer frame member 23 and adhere to the metal inner tubular member 14,
It is connected to the outer metal frame member 23 and the inner metal tube member 14.
【0033】これにより、コイル31に通電して生じる
電磁力による磁束が、磁性筒部14a、後述の磁性筒部
14aの吸引部22、後述のアーマチュア25、磁性筒
部14c、および金属外枠部材23の順に流れる磁気回
路を構成している。As a result, the magnetic flux generated by the electromagnetic force generated when the coil 31 is energized causes the magnetic cylindrical portion 14a, the suction portion 22 of the magnetic cylindrical portion 14a, which will be described later, the armature 25, which is described later, the magnetic cylindrical portion 14c, and the metal outer frame member. A magnetic circuit that flows in the order of 23 is configured.
【0034】なお、金属内筒部材14は、図1に示すよ
うに、アーマチャ25の軸方向最大移動量を規制可能な
吸引部22が形成されており、この吸引部22は、通電
によって生じる磁気回路の磁束によってアーマチャ25
を軸方向移動可能にする吸引力を発生させている。As shown in FIG. 1, the inner metal tubular member 14 is provided with a suction portion 22 capable of restricting the maximum axial movement of the armature 25. The suction portion 22 is magnetized by energization. Armature 25 by the magnetic flux of the circuit
A suction force is generated to move the shaft in the axial direction.
【0035】アーマチュア25は、磁性ステンレス等の
強磁性材料からなる筒状体であって、ノズルニードル2
6に固定されている。これにより、コイル31に通電す
ると、コイル31に発生した電磁力による磁束が、吸引
部22を介してアーマチュア25に作用することで、ア
ーマチュア25と共にノズルニードル26を、吸引部2
2側の軸方向、つまり弁座29aから遠ざかる方向へ移
動可能である。なお、アーマチュア25の内部空間25
eは、金属内筒部材14のアーマチュア収容孔14eに
形成される内部燃料通路とお互いに連通する構成となっ
ている。The armature 25 is a cylindrical body made of a ferromagnetic material such as magnetic stainless steel, and has a nozzle needle 2
It is fixed at 6. As a result, when the coil 31 is energized, the magnetic flux generated by the electromagnetic force generated in the coil 31 acts on the armature 25 via the suction portion 22, so that the nozzle needle 26 and the suction portion 2 together with the armature 25.
It is movable in the axial direction on the second side, that is, in the direction away from the valve seat 29a. The internal space 25 of the armature 25
e is configured to communicate with the internal fuel passage formed in the armature housing hole 14e of the metal inner tubular member 14.
【0036】圧縮スプリング24は、吸引部22の内周
に配置されたアジャスティングパイプ21の端面と、ア
ーマチュア25の内部空間25eを形成する段差部であ
るスプリング座25cとの間に挟まれることで、コイル
31が通電されていないときには、アーマチュア25に
固定されたノズルニードル26を弁ボディ29へ当接
(詳しくは、当接部26cを弁座29aへ当接)させ閉
弁させるように、アーマチャ25を弁ボディ29側へ所
定の付勢力にて付勢する。なお、アジャスティングパイ
プ21は、吸引部材22の内周に圧入固定され、このア
ジャスティングパイプ21の圧入量により圧縮スプリン
グ24の付勢力を所定の付勢力に調整できる。The compression spring 24 is sandwiched between the end face of the adjusting pipe 21 arranged on the inner circumference of the suction portion 22 and the spring seat 25c which is a step portion forming the internal space 25e of the armature 25. , When the coil 31 is not energized, the nozzle needle 26 fixed to the armature 25 is brought into contact with the valve body 29 (specifically, the contact portion 26c is brought into contact with the valve seat 29a) to close the armature. 25 is urged to the valve body 29 side with a predetermined urging force. The adjusting pipe 21 is press-fitted and fixed to the inner circumference of the suction member 22, and the biasing force of the compression spring 24 can be adjusted to a predetermined biasing force by the amount of press-fitting of the adjusting pipe 21.
【0037】スペーサ27は、図1に示すように、ボデ
ィ29の側壁部29hと金属内筒部材14のとの間に軸
方向に挟み込まれており、このスペーサ27の軸方向厚
さは、金属内筒部材14の吸引部22に対するアーマチ
ャ25の軸方向最大移動量を所定量になるように調節さ
れることができる(言換えると、吸引部22とアーマチ
ャ25のエアギャップを所定量に調整できる)。As shown in FIG. 1, the spacer 27 is axially sandwiched between the side wall portion 29h of the body 29 and the inner metal tubular member 14, and the axial thickness of the spacer 27 is equal to that of the metal. The maximum axial movement amount of the armature 25 with respect to the suction portion 22 of the inner cylinder member 14 can be adjusted to be a predetermined amount (in other words, the air gap between the suction portion 22 and the armature 25 can be adjusted to a predetermined amount. ).
【0038】なお、金属内筒部材14の燃料噴射側に
は、弁ボディ29が収容されている。一方、金属内筒部
材14の上方には、図1に示すようなフィルタ11が取
付けられており、このフィルタ11によって、燃料噴射
弁1の燃料上流から流入する燃料中に含まれる異物の除
去が可能である。A valve body 29 is housed on the fuel injection side of the inner metal cylinder member 14. On the other hand, a filter 11 as shown in FIG. 1 is attached above the inner metal tubular member 14, and this filter 11 removes foreign matters contained in the fuel flowing from the fuel upstream of the fuel injection valve 1. It is possible.
【0039】ここで、上述の構成を有する燃料噴射弁1
の作動について以下説明する。電磁駆動部のコイル31
に通電すると、コイル31には電磁力を生じる。このと
き、磁気回路を構成する金属外枠部材23、金属内筒部
材14(詳しくは、吸引部22)とアーマチャ25とに
おいて、吸引部22には、アーマチュア25を吸引する
吸引力が発生する。これにより、アーマチャ25に固定
されたノズルニードル26が、弁ボディ29の弁座29
aから離間する。よって、弁ボディ29とノズルニード
ル26が開弁され、燃料噴射弁9の上流側から流入して
いる燃料が、噴孔28aを通して、内燃機関へ噴射され
る。Here, the fuel injection valve 1 having the above-mentioned structure
The operation of will be described below. Electromagnetic drive coil 31
When electricity is applied to the coil 31, an electromagnetic force is generated in the coil 31. At this time, in the metal outer frame member 23, the metal inner cylinder member 14 (specifically, the suction portion 22) and the armature 25 that form the magnetic circuit, a suction force for sucking the armature 25 is generated in the suction portion 22. As a result, the nozzle needle 26 fixed to the armature 25 moves into the valve seat 29 of the valve body 29.
Separate from a. Therefore, the valve body 29 and the nozzle needle 26 are opened, and the fuel flowing from the upstream side of the fuel injection valve 9 is injected into the internal combustion engine through the injection hole 28a.
【0040】しかしながら、上述の燃料噴射弁1の構成
は、一般に、樹脂材と金属材という異なる部材をインサ
ート成形等して一体的に固定されるものにおいて、樹脂
材と金属材との熱膨収の差に起因した熱歪みによってこ
の異なる部材の突合わせ部分に隙間が生じ易る可能性が
ある。However, in the structure of the fuel injection valve 1 described above, generally, different members such as a resin material and a metal material are integrally fixed by insert molding or the like, and thermal expansion of the resin material and the metal material is performed. There is a possibility that a gap is likely to be formed in the abutting portion of the different members due to the thermal strain caused by the difference of.
【0041】すなわち、アーマチャ25およびノズルニ
ードル26を往復移動可能に収容する金属内筒部材14
と、金属内筒部材14の外周に駆動コイルC(詳しく
は、コイル31およびスプール30)を挟み込む金属外
枠部材23とを、樹脂外套部材の樹脂モールド13によ
って金属外枠部材23の外周面に全周にわたって被覆し
かつ金属内筒部材14に被着することで、駆動コイルC
によって作動される磁気回路を構成するものにおいて
は、熱歪みによって金属内筒部材14に被着する樹脂外
套部材13と金属内筒部材14との間に隙間が生じる可
能性がある。この隙間に水分等が浸入すると、内部にあ
る駆動コイルC等の各部材が腐食してしまって、場合に
よっては駆動コイルC等の機能低下を引起す可能性はあ
る。That is, the metal inner cylinder member 14 that accommodates the armature 25 and the nozzle needle 26 so as to be capable of reciprocating.
And a metal outer frame member 23 sandwiching the drive coil C (specifically, the coil 31 and the spool 30) on the outer periphery of the metal inner tubular member 14 on the outer peripheral surface of the metal outer frame member 23 by the resin mold 13 of the resin outer cover member. By covering the entire circumference and adhering to the metal inner tubular member 14, the driving coil C
In the magnetic circuit operated by the above, there is a possibility that a gap may be formed between the resin outer jacket member 13 adhered to the metal inner cylinder member 14 and the metal inner cylinder member 14 due to thermal strain. If water or the like enters the gap, the internal members such as the drive coil C may be corroded, and in some cases, the function of the drive coil C may be deteriorated.
【0042】(本実施形態の要部およびその詳細説明)
そこで、本発明の実施形態では、以下の特徴を具備する
ことで、樹脂材と金属材との熱膨収の差に起因した熱歪
みによって生じる隙間の発生抑制を図り、隙間が発生し
てしまった場合でも駆動コイルC等の機能低下を引起す
水分等の浸入を防止できる燃料噴射弁1を提供する。(Main parts of this embodiment and detailed description thereof)
Therefore, in the embodiment of the present invention, by providing the following features, it is possible to suppress the generation of the gap caused by the thermal strain due to the difference in thermal expansion between the resin material and the metal material, and the gap is generated. (EN) Provided is a fuel injection valve 1 capable of preventing intrusion of water or the like that causes deterioration of the function of the drive coil C or the like even in the case of occurrence.
【0043】まず、図1および図2に示すように、樹脂
材の樹脂外套部材13の先端部(以下、外套先端部と呼
ぶ)を、金属内筒部材14の外周に円環状に形成される
円環状段差部14hに被着させている。First, as shown in FIGS. 1 and 2, the tip portion of the resin outer jacket member 13 of resin material (hereinafter referred to as the outer jacket tip portion) is formed in an annular shape on the outer circumference of the metal inner tubular member 14. It is attached to the annular step portion 14h.
【0044】これにより、金属内筒部材14と樹脂外套
部材13とが気密に密着できる。しかも、円環状に形成
される円環状段差部14hの側壁の全周を樹脂外套部材
13を被着させることで、樹脂外套部材13は金属外部
材23の全外周にわたって被覆することができるので、
例えば金属外枠部材23と樹脂外套部材13との間に隙
間が生じても、樹脂外套部材13の先端部と円環状段差
部14hの側壁との接触部分の一個所にその気密漏れ可
能部位を限定することができる。As a result, the metal inner cylinder member 14 and the resin outer jacket member 13 can be hermetically adhered to each other. Moreover, since the resin outer jacket member 13 is attached to the entire circumference of the side wall of the annular step portion 14h formed in the annular shape, the resin outer jacket member 13 can cover the entire outer circumference of the metal outer member 23.
For example, even if a gap is formed between the metal outer frame member 23 and the resin outer jacket member 13, the airtight leakable portion is provided at one place where the tip portion of the resin outer jacket member 13 and the side wall of the annular stepped portion 14h contact each other. Can be limited.
【0045】次に、図1および図2に示すように、上述
した構成つまり、樹脂外套部材13が、金属外枠部材2
3の全周にわたって被覆し、かつ金属内筒部材14に被
着するように、金属外枠部材23および金属内筒部材1
4に結合するとともに、駆動コイルC(詳しくは、コイ
ル31とスプール30)がそれら金属外枠部材23およ
び金属内筒部材14に挟み込まれている状態において、
内部に配置される駆動コイルCのスプール30には、略
円筒状であって、円環状段差部14h側に向かって軸方
向に延びる延設部32を設ける。Next, as shown in FIGS. 1 and 2, the above-mentioned structure, that is, the resin outer jacket member 13 is replaced with the metal outer frame member 2.
3, the metal outer frame member 23 and the metal inner cylinder member 1 are coated so as to cover the entire circumference of the metal inner cylinder member 3 and adhere to the metal inner cylinder member 14.
4, while the drive coil C (specifically, the coil 31 and the spool 30) is sandwiched between the metal outer frame member 23 and the metal inner cylinder member 14,
The spool 30 of the drive coil C disposed inside is provided with an extending portion 32 having a substantially cylindrical shape and extending in the axial direction toward the annular step portion 14h side.
【0046】すなわち、駆動コイルCのスプール30
は、追加された延設部32によってその外周表面積の増
加、つまり樹脂外套部材13と接触する表面積の増加を
図ることができる。これにより、樹脂外套部材13との
密着性向上が図れ、駆動コイルCの気密性向上が可能で
ある。That is, the spool 30 of the drive coil C
With the extension 32 added, the outer peripheral surface area can be increased, that is, the surface area in contact with the resin jacket member 13 can be increased. As a result, the adhesion with the resin mantle member 13 can be improved, and the airtightness of the drive coil C can be improved.
【0047】したがって、例え熱歪みにより樹脂外套部
材13の外套先端部と金属内筒部材14の円環状段差部
14h側壁との間に隙間が生じてしまったとしても、そ
の内部にある駆動コイルCの樹脂外套部材13との密着
性向上によって水分等の浸入防止が図れる。Therefore, even if a gap is created between the tip of the outer jacket of the resin outer jacket member 13 and the side wall of the annular stepped portion 14h of the inner metal tubular member 14 due to thermal strain, the drive coil C in the interior of the inner wall of the annular coil. It is possible to prevent the intrusion of water and the like by improving the adhesion of the resin outer jacket member 13 with the above.
【0048】さらに、延設部32は、図2に示すよう
に、その外周側に溝部32aが設けられている。これに
より、スプール30の延設部32、つまり駆動コイルC
は、溝部32aの表面積分だけ、さらに確実に、樹脂外
套部材13との密着性に寄与する表面積拡大を図れるこ
とができる。Further, as shown in FIG. 2, the extending portion 32 is provided with a groove portion 32a on the outer peripheral side thereof. As a result, the extended portion 32 of the spool 30, that is, the drive coil C
Can more surely increase the surface area that contributes to the adhesiveness with the resin jacket member 13 by the surface integration of the groove portion 32a.
【0049】なお、この延設部32を備えた燃料噴射弁
1の製造方法として、例えば延設部32をスプール30
とは別部材として成形し、コイル31をスプール30に
巻回する巻線組付工程の前または後で、スプール30と
延設部32を接着等によって一体化する製造方法に限ら
ず、樹脂製のスプール30を樹脂成形する際、延設部3
2をスプール30と一体樹脂成形するものであってもよ
い。延設部32をスプール30と一体樹脂成形するもの
の方が、延設部32を追加したことによる製造コストの
増加を抑えることが可能である。As a method of manufacturing the fuel injection valve 1 having the extended portion 32, for example, the extended portion 32 may be replaced with the spool 30.
The molding method is not limited to the manufacturing method in which the spool 30 and the extended portion 32 are integrated by adhesion or the like before or after the winding assembling step of molding the coil 31 around the spool 30 as a separate member. When molding the spool 30 of the resin, the extended portion 3
2 may be integrally molded with the spool 30 by resin molding. It is possible to suppress an increase in manufacturing cost due to the addition of the extending portion 32 when the extending portion 32 is integrally resin-molded with the spool 30.
【0050】さらになお、上記溝部32aは、延設部3
2の外周表面に形成された凹凸とする構成としてもよ
い。これにより、樹脂製のスプール30の延設部32の
外周表面積を増加させる方法として、延設部32の外周
表面に凹凸を設けるだけでよいので、凹凸を設けたこと
によるスプール30の製造コストつまり燃料噴射弁の製
造コストの増加を抑えることが可能である。Furthermore, the groove 32a is formed by the extension 3
It may be configured to have unevenness formed on the outer peripheral surface of 2. Thus, as a method of increasing the outer peripheral surface area of the extended portion 32 of the resin spool 30, it is only necessary to provide the outer peripheral surface of the extended portion 32 with unevenness. Therefore, the manufacturing cost of the spool 30 due to the unevenness, that is, It is possible to suppress an increase in manufacturing cost of the fuel injection valve.
【0051】さらになお、図1に示す略円筒体状の燃料
噴射弁に対し、軸方に延びるように延設部を設けるの
で、樹脂外套部材13と接する延設部の配置が容易であ
る。Furthermore, since the extending portion is provided so as to extend in the axial direction with respect to the substantially cylindrical fuel injection valve shown in FIG. 1, it is easy to dispose the extending portion in contact with the resin jacket member 13.
【0052】(変形例)変形例としては、図3に示すよ
うに、上述の実施形態で説明した円環状段差部14h側
に向かって軸方向に延びる延設部32(図2参照)に加
えて、スプール30の両端の他方にも延設部32を設け
る構成としてもよい。図3は、変形例の燃料噴射弁の要
部を表す断面図であって、図2に示す延設部に加えて、
ボビンの両端の他方に設けた延設部周りを示す模式的断
面図である。(Modification) As a modification, as shown in FIG. 3, in addition to the extending portion 32 (see FIG. 2) extending in the axial direction toward the annular step portion 14h side described in the above embodiment. Thus, the extended portions 32 may be provided on the other ends of the spool 30. FIG. 3 is a cross-sectional view showing a main part of a fuel injection valve of a modified example, and in addition to the extended part shown in FIG.
It is a typical sectional view showing the circumference of an extended part provided in the other of both ends of a bobbin.
【0053】これにより、スプール30つまり駆動コイ
ルCの組付性向上が図れるとともに、金属内筒部材14
に被着する樹脂外套部材13の軸方向の両外套先端部に
対し、気密性の向上が図れる。As a result, the assemblability of the spool 30, that is, the drive coil C can be improved, and the inner metal tube member 14 can be assembled.
The airtightness can be improved with respect to both axial ends of the resin jacket member 13 attached to the outer jacket.
【0054】他の変形例としては、延設部32の構造と
して、上述の実施形態で説明した略円筒状に形成される
ものに代えて、スプールに環状配置されるものであって
もよい。As another modified example, the structure of the extended portion 32 may be annularly arranged on the spool, instead of the substantially cylindrical shape described in the above embodiment.
【0055】詳しくは、スプール30は、外周側にコイ
ル31が巻回される筒部30jと、筒部30jの両端に
形成されるフランジ部30fとを有している(図1およ
び図2参照)。さらに、他の変形例では、延設部32
は、複数の略立方体(図省略)からなり、その立方体が
フランジ部30fに環状配置されている。Specifically, the spool 30 has a tubular portion 30j around which the coil 31 is wound on the outer peripheral side, and flange portions 30f formed at both ends of the tubular portion 30j (see FIGS. 1 and 2). ). Furthermore, in another modification, the extension 32
Is composed of a plurality of substantially cubes (not shown), and the cubes are annularly arranged on the flange portion 30f.
【0056】これにより、例えば一次成形された樹脂製
のスプール30に、樹脂外套部材13を二次成形して製
造する際、二次成形樹脂としての樹脂外套部材13の樹
脂流路の終端が、二次成形樹脂として使用する樹脂材料
の溶融可能な範囲で、環状配置された立方体間に沿って
流れ込むことができるので、樹脂流路の途中にある延設
部32と樹脂外套部材13との密着性向上が図れる。Thus, for example, when the resin outer jacket member 13 is secondarily molded on the primary molded resin spool 30, the end of the resin flow path of the resin outer jacket member 13 as the secondary molding resin is Since the resin material used as the secondary molding resin can flow along the annularly arranged cubes within a meltable range, the extension portion 32 in the middle of the resin flow path and the resin outer cover member 13 are in close contact with each other. It is possible to improve the property.
【図1】本発明の実施形態の燃料噴射弁の概略構成を表
す断面図である。FIG. 1 is a cross-sectional view showing a schematic configuration of a fuel injection valve according to an embodiment of the present invention.
【図2】図1中の本実施形態に係わる要部を表す断面図
であって、樹脂外套部材が、金属外枠部材の全周にわた
って被覆し、かつ金属内筒部材に被着するように、金属
外枠部材および金属内筒部材に結合するとともに、駆動
コイルがそれら金属外枠部材および金属内筒部材に挟み
込まれている状態を表す模式的断面図である。FIG. 2 is a cross-sectional view showing a main part according to the present embodiment in FIG. 1, in which a resin jacket member covers the entire circumference of a metal outer frame member and is attached to a metal inner cylinder member. FIG. 6 is a schematic cross-sectional view showing a state in which the drive coil is coupled to the metal outer frame member and the metal inner cylinder member, and the drive coil is sandwiched between the metal outer frame member and the metal inner cylinder member.
【図3】変形例の燃料噴射弁の要部を表す断面図であっ
て、図2に示す延設部に加えて、ボビンの両端の他方に
設けた延設部周りを示す模式的断面図である。FIG. 3 is a cross-sectional view showing a main part of a fuel injection valve of a modified example, and is a schematic cross-sectional view showing around an extended portion provided on the other end of the bobbin in addition to the extended portion shown in FIG. Is.
1 燃料噴射弁
11 フィルタ
14 金属内筒部材
14a、14b、14c 磁性筒部、非磁性筒部、磁性
筒部
14h 円環状段差部
22 金属内筒部材14の吸引部
23 金属外枠部材
24 圧縮スプリング
25 アーマチュア(可動体)
26 ノズルニードル(弁部材)
26c 当接部
27 スペーサ
28 噴孔プレート
28a 噴孔
29 弁ボディ
29a 弁座
31 コイル
30 スプール
30j 筒部
30f フランジ部
32 延設部
32a 溝部
B 弁部
S 電磁駆動部
C コイル31とスプール30からなる駆動コイルDESCRIPTION OF SYMBOLS 1 Fuel injection valve 11 Filter 14 Metal inner cylinder member 14a, 14b, 14c Magnetic cylinder part, non-magnetic cylinder part, magnetic cylinder part 14h Annular step part 22 Suction part 23 of metal inner cylinder member 14 Metal outer frame member 24 Compression spring 25 Armature (Movable Body) 26 Nozzle Needle (Valve Member) 26c Abutting Part 27 Spacer 28 Nozzle Plate 28a Nozzle 29 Valve Body 29a Valve Seat 31 Coil 30 Spool 30j Tube 30f Flange 32 Extension 32a Groove B Valve Part S Electromagnetic drive part C Drive coil consisting of coil 31 and spool 30
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3G066 AA01 AB02 BA31 BA36 CC01 CC06U CC14 CD10 CD17 CE22 ─────────────────────────────────────────────────── ─── Continued front page F term (reference) 3G066 AA01 AB02 BA31 BA36 CC01 CC06U CC14 CD10 CD17 CE22
Claims (5)
る弁部材を軸方向に往復移動可能に収容して前記可動体
の駆動のための磁気回路の一部を構成する金属内筒部材
と、前記磁気回路を作動させるように、通電により電磁
力を発生するコイルと、前記コイルが巻回される樹脂製
のボビンとを有する駆動コイルと、前記金属内筒部材の
外周に該駆動コイルを挟んで配設され、前記磁気回路の
他の一部となすように先端部が前記金属内筒部材に当接
する金属外枠部材と、該金属外枠部材の外周面を全周に
わたって被覆し、かつ前記金属内筒部材に被着する樹脂
外套部材とを備え、該樹脂外套部材の外套先端部は、前
記金属内筒部材の外周側に形成された円環状段差部の側
壁に被着されており、前記駆動コイルの前記ボビンは、
前記円環状段差部側に向かって軸方向に延びる延設部が
設けられていることを特徴とする燃料噴射弁。1. A metal inner cylinder which houses a movable body and a valve member engaged with the movable body so as to be capable of reciprocating in the axial direction and constitutes a part of a magnetic circuit for driving the movable body. A drive coil having a member, a coil for generating an electromagnetic force by energizing so as to operate the magnetic circuit, and a resin bobbin around which the coil is wound, and the drive coil on the outer periphery of the metal inner tubular member. A metal outer frame member having a tip end abutting against the metal inner cylinder member so as to form another part of the magnetic circuit, and a metal outer frame member covering the entire outer peripheral surface of the metal outer frame member. And a resin jacket member to be attached to the metal inner cylinder member, wherein the outer jacket tip of the resin jacket member is attached to the side wall of the annular stepped portion formed on the outer peripheral side of the metal inner cylinder member. And the bobbin of the drive coil is
A fuel injection valve, comprising: an extending portion that extends in the axial direction toward the annular step portion side.
れていることを特徴とする請求項1に記載の燃料噴射
弁。2. The fuel injection valve according to claim 1, wherein a groove is formed on the outer peripheral side of the extended portion.
形成された凹凸であることを特徴とする請求項2に記載
の燃料噴射弁。3. The fuel injection valve according to claim 2, wherein the groove portion is an unevenness formed on an outer peripheral surface of the extending portion.
回される筒部と、前記筒部の両端に形成されるフランジ
部とを有しており、前記延設部は、複数の略立方体から
なり、前記立方体が前記フランジ部に環状配置されてい
ることを特徴とする請求項1から請求項3のいずれか一
項に記載の燃料噴射弁。4. The bobbin has a tubular portion around which the coil is wound on the outer peripheral side, and flange portions formed at both ends of the tubular portion. The fuel injection valve according to any one of claims 1 to 3, wherein the fuel injection valve is formed of a cube, and the cube is annularly arranged on the flange portion.
向に延設されていることを特徴とする請求項1から請求
項4のいずれか一項に記載の燃料噴射弁。5. The fuel injection valve according to claim 1, wherein the extending portion is extended in both ends of the bobbin in the axial direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002075585A JP2003269290A (en) | 2002-03-19 | 2002-03-19 | Fuel injection valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002075585A JP2003269290A (en) | 2002-03-19 | 2002-03-19 | Fuel injection valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2003269290A true JP2003269290A (en) | 2003-09-25 |
Family
ID=29204616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2002075585A Pending JP2003269290A (en) | 2002-03-19 | 2002-03-19 | Fuel injection valve |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2003269290A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009508030A (en) * | 2005-08-04 | 2009-02-26 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Fuel injection valve |
| CN100489297C (en) * | 2004-09-27 | 2009-05-20 | 株式会社京浜 | Electromagnetic fuel injection valve |
| CN100489296C (en) * | 2004-09-27 | 2009-05-20 | 株式会社京浜 | Electromagnetic fuel injection valve |
| JP2009520148A (en) * | 2005-12-22 | 2009-05-21 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Solenoid operated valve |
| JP2012219656A (en) * | 2011-04-05 | 2012-11-12 | Denso Corp | Fuel injection valve |
-
2002
- 2002-03-19 JP JP2002075585A patent/JP2003269290A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100489297C (en) * | 2004-09-27 | 2009-05-20 | 株式会社京浜 | Electromagnetic fuel injection valve |
| CN100489296C (en) * | 2004-09-27 | 2009-05-20 | 株式会社京浜 | Electromagnetic fuel injection valve |
| JP2009508030A (en) * | 2005-08-04 | 2009-02-26 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Fuel injection valve |
| US8770498B2 (en) | 2005-08-04 | 2014-07-08 | Robert Bosch Gmbh | Fuel injector |
| EP1913252B1 (en) * | 2005-08-04 | 2017-09-13 | Robert Bosch Gmbh | Fuel injection valve |
| JP2009520148A (en) * | 2005-12-22 | 2009-05-21 | ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | Solenoid operated valve |
| US8833678B2 (en) | 2005-12-22 | 2014-09-16 | Robert Bosch Gmbh | Electromagnetically operatable valve |
| JP2012219656A (en) * | 2011-04-05 | 2012-11-12 | Denso Corp | Fuel injection valve |
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