JP2003269145A - NOx PURIFICATION DEVICE OF INTERNAL COMBUSTION ENGINE - Google Patents
NOx PURIFICATION DEVICE OF INTERNAL COMBUSTION ENGINEInfo
- Publication number
- JP2003269145A JP2003269145A JP2002065301A JP2002065301A JP2003269145A JP 2003269145 A JP2003269145 A JP 2003269145A JP 2002065301 A JP2002065301 A JP 2002065301A JP 2002065301 A JP2002065301 A JP 2002065301A JP 2003269145 A JP2003269145 A JP 2003269145A
- Authority
- JP
- Japan
- Prior art keywords
- supply
- air
- urea water
- nox
- supply passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N11/00—Monitoring or diagnostic devices for exhaust-gas treatment apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2550/00—Monitoring or diagnosing the deterioration of exhaust systems
- F01N2550/05—Systems for adding substances into exhaust
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/08—Adding substances to exhaust gases with prior mixing of the substances with a gas, e.g. air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1493—Purging the reducing agent out of the conduits or nozzle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/18—Parameters used for exhaust control or diagnosing said parameters being related to the system for adding a substance into the exhaust
- F01N2900/1806—Properties of reducing agent or dosing system
- F01N2900/1811—Temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
- F01N2900/06—Parameters used for exhaust control or diagnosing
- F01N2900/18—Parameters used for exhaust control or diagnosing said parameters being related to the system for adding a substance into the exhaust
- F01N2900/1806—Properties of reducing agent or dosing system
- F01N2900/1824—Properties of the air to be mixed with added substances, e.g. air pressure or air temperature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Exhaust Gas After Treatment (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、内撚機関の排気ガ
ス中のNOxを浄化するNOx浄化装置、特に、排気系
に設けた還元触媒の上流側に排気ガス還元剤を噴霧する
装置を配した内燃機関のNOx浄化装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a NOx purifying device for purifying NOx in exhaust gas of an internal twist engine, and more particularly to a device for spraying an exhaust gas reducing agent on the upstream side of a reduction catalyst provided in an exhaust system. The present invention relates to a NOx purification device for an internal combustion engine.
【0002】[0002]
【従来の技術】内撚機関が排出する排気ガス中のNOx
はNOx浄化装置により浄化されているが、特に、ディ
ーゼルエンジンで用いられるNOx浄化装置はその排気
系にユリアSCR触媒(NOx触媒)を置き、その上流
側に還元剤供給手段を配備したものが知られている。こ
の還元剤供給手段は排気系に尿素水(ユリア水)を供給
し、そこに含まれた尿素が下記の式(1)のように加水
分解及び熱分解して、NH3を放出する。2. Description of the Related Art NOx in exhaust gas discharged from an internal twisting engine
Is purified by a NOx purification device, and in particular, a NOx purification device used in a diesel engine has a urea SCR catalyst (NOx catalyst) in its exhaust system, and a reducing agent supply means is arranged upstream of the urea SCR catalyst. Has been. This reducing agent supply means supplies urea water (urea water) to the exhaust system, and urea contained therein is hydrolyzed and pyrolyzed as shown in the following formula (1) to release NH3.
【0003】
(NH2)2CO+H2O→2NH3+CO2・・・・(1)
加水分解して発生したアンモニア(NH3)はSCR触
媒(NOx触媒)に還元剤として供給される。これによ
りSCR触媒が酸素過剰雰囲気下においてNOxを浄化
できるようにしている。ところで、上述のように、尿素
水添加式のNOx浄化装置は還元剤として用いるアンモ
ニアを直接排気路に供給するのに代え、取り扱いの容易
な尿素水を用い、その尿素水を霧化して搬送用のエア流
に乗せて排気路に供給、即ち、エアアシスト方式を用いて
排気路に供給し、そこで加水分解されたアンモニアをS
CR触媒に供給している。(NH 2 ) 2CO + H 2 O → 2NH 3 + CO 2 ... (1) Ammonia (NH 3 ) generated by hydrolysis is supplied to the SCR catalyst (NOx catalyst) as a reducing agent. This allows the SCR catalyst to purify NOx in an oxygen excess atmosphere. By the way, as described above, in the urea water addition type NOx purifying device, instead of directly supplying ammonia used as a reducing agent to the exhaust passage, urea water that is easy to handle is used, and the urea water is atomized for transportation. Is supplied to the exhaust passage by being carried by the air flow, that is, is supplied to the exhaust passage using the air assist method, and the ammonia hydrolyzed there is added to S
Supplying to the CR catalyst.
【0004】[0004]
【発明が解決しようとする課題】ところで、エアアシス
ト方式を採るNOx浄化装置では、供給通路を流動する
搬送用のエア流に尿素水を乗せて供給通路の下流端のイ
ンジェクタより排気路に尿素水を供給する。この供給通
路の上流部には搬送エアの供給手段が連結され、このエ
ア供給手段とインジェクタとの間に還元剤供給手段から
延びる尿素水添加管の添加口が開口している。ここで、
尿素水添加管の添加口より供給通路に吹出し添加された
霧状の尿素水は供給通路の内壁面に付着し易く、これが
搬送用のエア流の影響で水分を蒸発した場合に固形物と
なりやすく、この固形物発生自体を避けることはできな
い。特に、エアアシスト方式を採るNOx浄化装置が車
載された場合、搬送用のエアが流れる供給通路が湾曲さ
れたり、流路断面積が変化することが多く、これら部位
や、尿素水添加管の添加口やインジェクタの近傍には、
エア流線が乱れる部分や渦巻き部分(乱流)が発生し易
く、このような部位に尿素水が付着し易くなる。By the way, in the NOx purifying device adopting the air assist system, urea water is placed on the carrier air flow flowing in the supply passage, and the urea water is introduced into the exhaust passage from the injector at the downstream end of the supply passage. To supply. A carrier air supply unit is connected to an upstream portion of the supply passage, and an addition port of a urea water addition pipe extending from the reducing agent supply unit is opened between the air supply unit and the injector. here,
The atomized urea water blown from the addition port of the urea water addition pipe and added to the supply passage is likely to adhere to the inner wall surface of the supply passage, which easily becomes solid matter when water is evaporated due to the influence of the air flow for transportation. However, this solid generation itself cannot be avoided. In particular, when the NOx purification device adopting the air assist system is mounted on the vehicle, the supply passage through which the air for transportation is often curved or the flow passage cross-sectional area is changed. Near the mouth and injectors,
A portion where the air flow line is disturbed or a swirl portion (turbulent flow) is likely to occur, and urea water is likely to adhere to such a portion.
【0005】この尿素水付着状態が続くと、その都度水
分が蒸発して固化量が増加し、その部位のエア流路断面
積を狭めることとなり、場合によっては流路を閉鎖し、い
わゆる尿素プラギング現象が発生し、これにより、尿素
水添加式の還元剤供給手段が適正作動しなくなり、NO
x浄化機能が停止してしまうという問題がある。If this state of adhesion of urea water continues, the water content evaporates each time and the amount of solidification increases, which narrows the cross-sectional area of the air flow path at that part, and in some cases the flow path is closed, so-called urea plugging. A phenomenon occurs, which causes the urea water addition type reducing agent supply means to not operate properly, and NO
There is a problem that the x purification function stops.
【0006】しかも、このようなNOx浄化装置の制御
手段が、予め、プラギング検出手段を備える場合、このプ
ラギング検出手段は、例えば、搬送用エアが流れる供給
通路のエア圧を検出し、これがプラギング発生で所定値
を上回っていると、直ちにNOx浄化装置に故障がある
と判定を行うこととなる。このため、たとえ尿素プラギ
ング現象発生部が容易に溶解可能で、通路を連通状態へ
回復することが可能な時であっても、故障であると判定
することとなり、NOx浄化装置の停止頻度がむやみに
増加することになり易い。本発明は、以上のような課題
に基づき、尿素水添加を行うNOx浄化装置における尿
素プラギング現象によるNOx浄化装置の停止頻度がむ
やみに増加することを防止できる内燃機関のNOx浄化
装置を提供することを目的とする。In addition, when the control means of such a NOx purifying device is provided with plugging detection means in advance, this plugging detection means detects, for example, the air pressure in the supply passage through which the transport air flows, and this occurs. If the value exceeds the predetermined value at, it is immediately determined that the NOx purification device has a failure. Therefore, even when the urea plugging phenomenon occurrence part can be easily dissolved and the passage can be restored to the communication state, it is determined that there is a failure, and the stop frequency of the NOx purification device is undesired. It is easy to increase. Based on the above problems, the present invention provides a NOx purification device for an internal combustion engine that can prevent an excessive increase in the stop frequency of the NOx purification device due to the urea plugging phenomenon in the NOx purification device that adds urea water. With the goal.
【0007】[0007]
【課題を解決するための手段】請求項1の発明は、内燃
機関の排気系に設けられ排気ガス中のNOxを選択還元
するNOx触媒、前記NOx触媒上流の前記排気系に連
通する供給通路、前記供給通路を介して前記排気系に尿
素水を供給する還元剤供給手段、前記供給通路における
前記尿素水の供給部位より上流部位から前記排気系に加
圧空気を供給する空気供給手段、前記還元剤供給手段及
び前記空気供給手段の作動を制御する制御手段、前記供
給通路内の圧力又は流量を検出する空気供給状態検出手
段、前記制御手段により前記空気供給手段を作動させ加
圧空気を供給すると共に前記空気供給状態検出手段によ
り検出された圧力又は流量に応じて前記供給通路の目詰
まり有無を判定する判定手段、を備えたことを特徴とす
る。排気系に加圧空気に乗せて尿素を供給する供給通路
はその内壁部等で尿素水の水分が蒸発して固形化し、こ
れが流路を目詰まり、即ち尿素プラギング現象が生じる
可能性がある。ここではこのような目詰まりを加圧空気
による判定の前に、一旦、尿素水を供給することによっ
て、供給通路内に固体化した尿素を溶解し、目詰まりし
た尿素を溶解排出するので、溶解可能な目詰まりであれ
ば異常の誤判定を防止してNOx浄化を図れ、NOx浄
化装置の停止域がむやみに拡大することを防止できる。According to a first aspect of the present invention, there is provided a NOx catalyst provided in an exhaust system of an internal combustion engine for selectively reducing NOx in exhaust gas, a supply passage communicating with the exhaust system upstream of the NOx catalyst, Reducing agent supply means for supplying urea water to the exhaust system through the supply passage, air supply means for supplying pressurized air to the exhaust system from a portion upstream of the urea water supply portion in the supply passage, and the reduction Control means for controlling the operation of the agent supply means and the air supply means, air supply state detection means for detecting the pressure or flow rate in the supply passage, and the control means for operating the air supply means to supply pressurized air. Along with this, there is provided a determining means for determining whether or not the supply passage is clogged according to the pressure or the flow rate detected by the air supply state detecting means. In the supply passage for supplying urea by putting pressurized air on the exhaust system, the water content of the urea water evaporates and solidifies at the inner wall or the like, which may cause clogging of the flow path, that is, a urea plugging phenomenon may occur. Here, before the judgment of such clogging by pressurized air, once urea water is supplied, the solidified urea is dissolved in the supply passage and the clogged urea is dissolved and discharged. If possible clogging, it is possible to prevent erroneous determination of abnormality and purify NOx, and it is possible to prevent the stop region of the NOx purification device from unnecessarily expanding.
【0008】請求項2の発明は、請求項1に記載の内燃
機関のNOx浄化装置において、前記尿素水の温度を検
出する温度センサを備え、前記判定手段は、前記温度セ
ンサにより検出された尿素水温度が所定温度未満のと
き、前記判定手段の判定作動を禁止することを特徴とす
る。この場合、尿素水が低温であると飽和濃度が低下
し、このような低温尿素水での供給通路の目詰まり部の
溶解排出を期待することができないので、このような場
合は、無駄となるような判定手段による供給通路の目詰
まり有無の判定を禁止し、高温化を待つ。好ましくは、
請求項2に記載の内燃機関のNOx浄化装置において、
尿素水の温度を上昇させるヒータを備え、前記判定手段
は、前記温度センサにより検出された尿素水温度が所定
温度未満のとき、前記ヒータを作動させても良い。According to a second aspect of the present invention, in the NOx purifying device for an internal combustion engine according to the first aspect, a temperature sensor for detecting the temperature of the urea water is provided, and the determination means is the urea detected by the temperature sensor. When the water temperature is lower than a predetermined temperature, the determination operation of the determination means is prohibited. In this case, when the urea water is at a low temperature, the saturation concentration decreases, and it is not possible to expect dissolution and discharge of the clogging portion of the supply passage with such low-temperature urea water. It is prohibited to determine whether or not the supply passage is clogged by such determination means, and waits for the temperature to rise. Preferably,
The NOx purifying device for an internal combustion engine according to claim 2,
A heater that raises the temperature of the urea water may be provided, and the determination unit may operate the heater when the temperature of the urea water detected by the temperature sensor is lower than a predetermined temperature.
【0009】この場合、尿素水が所定温度未満のとき、
ヒータを作動させて尿素水の温度を上昇させ、飽和濃度
の高い尿素水で供給通路の目詰まり部の溶解排出を容易
に行うことができる。In this case, when the urea water is below a predetermined temperature,
The heater can be operated to raise the temperature of the urea water, and the urea water having a high saturation concentration can easily dissolve and discharge the clogging portion of the supply passage.
【0010】好ましくは、請求項2に記載の内燃機関の
NOx浄化装置において、尿素水の温度を上昇させるヒ
ータを備え、判定手段は、前記温度センサにより検出さ
れた尿素水温度が所定温度未満のとき、前記ヒータを作
動させ、前記ヒータの作動後に、前記温度センサにより
検出された尿素水温度が所定温度以上と判定したとき、
前記供給通路の目詰まり有無を判定するとしても良い。
この場合、判定手段が尿素水が所定温度未満のとき、ヒ
ータを作動させて尿素水の温度を上昇させ、尿素水温度
が所定温度以上になるとその尿素水で供給通路の目詰ま
り部の溶解排出を容易に確実に行うことができ、判定手
段による供給通路の目詰まり有無の判定を的確に行うこ
とができる。Preferably, in the NOx purifying device for an internal combustion engine according to claim 2, a heater for raising the temperature of the urea water is provided, and the judging means has a urea water temperature detected by the temperature sensor lower than a predetermined temperature. At this time, when the heater is operated and it is determined that the urea water temperature detected by the temperature sensor is equal to or higher than a predetermined temperature after the heater is operated,
It may be determined whether or not the supply passage is clogged.
In this case, the determination means activates the heater to raise the temperature of the urea water when the temperature of the urea water is lower than the predetermined temperature, and when the temperature of the urea water exceeds the predetermined temperature, the urea water dissolves and discharges the clogging part of the supply passage. Can be easily and reliably performed, and the presence or absence of clogging of the supply passage can be accurately determined by the determination means.
【0011】請求項3の発明は、請求項1に記載の内燃
機関のNOx浄化装置において、前記判定手段により前
記供給通路の流路回復処理を必要とする目詰まり故障と
判定されたとき、前記還元剤供給手段による尿素水の供
給を禁止することを特徴とする。判定手段が加圧空気に
より供給通路の流路回復処理を必要とする目詰まり故障
を判定すると尿素水の供給を禁止するので、NOx浄化
装置の不必要な作動を停止できると共に、例えば、乗員
に修理工場での整備を促すことによって、環境への配慮
が速やかに成される。According to a third aspect of the present invention, in the NOx purifying device for an internal combustion engine according to the first aspect, when the determination means determines that the clogging failure requires a flow path recovery process of the supply passage, It is characterized in that the supply of urea water by the reducing agent supply means is prohibited. When the determination unit determines a clogging failure that requires the flow path recovery process of the supply passage by the pressurized air, the supply of the urea water is prohibited, so that the unnecessary operation of the NOx purification device can be stopped and, for example, for the passenger. Environmental considerations are promptly made by promoting maintenance at a repair shop.
【0012】請求項4の発明は、内燃機関の排気系に設
けられ排気ガス中のNOxを選択還元するNOx触媒、
前記NOx触媒上流の前記排気系に連通する供給通路を
介して尿素水を供給する還元剤供給手段、前記還元剤供
給手段から供給される尿素水の供給部位より上流の前記
供給通路から加圧空気を供給する空気供給手段、前記還
元剤供給手段及び前記空気供給手段の作動を制御する制
御手段、前記供給通路内の圧力又は流量を検出する空気
供給状態検出手段、前記制御手段により前記空気供給手
段を作動させ加圧空気を供給すると共に前記空気供給状
態検出手段により検出された圧力又は流量に応じて前記
供給通路の目詰まり有無を判定する判定手段を備え、前
記判定手段は、前記供給通路の目詰まり有と判定された
とき、前記制御手段により前記還元剤供給手段を作動さ
せ尿素水を供給した後に、前記空気供給手段を作動させ
加圧空気を供給すると共に前記空気供給状態検出手段に
より検出された圧力又は流量に応じて前記供給通路の目
詰まり有無を判定することを特徴とする。このように、
判定手段は供給通路の目詰まりを判定すると、一旦、尿
素水を供給することによって、供給通路内に固体化して
目詰まりした尿素を溶解排出し、その上で、再度目詰ま
りを判定するので、溶解可能な目詰まりであれば異常の
誤判定を防止してNOx浄化を図ることができ、一旦、
尿素水を供給しても、供給通路内に固体化した尿素を溶
解排出できないときには目詰まりと判定することで、的
確に尿素目詰まりを診断することができる。A fourth aspect of the present invention is an NOx catalyst provided in an exhaust system of an internal combustion engine for selectively reducing NOx in exhaust gas,
Reducing agent supply means for supplying urea water via a supply passage communicating with the exhaust system upstream of the NOx catalyst, and pressurized air from the supply passage upstream of a supply portion of urea water supplied from the reducing agent supply means. For supplying air, a control means for controlling the operation of the reducing agent supply means and the air supply means, an air supply state detection means for detecting a pressure or a flow rate in the supply passage, and the air supply means by the control means. And supplying pressurized air, and further comprising a determining means for determining whether or not the supply passage is clogged according to the pressure or the flow rate detected by the air supply state detecting means, the determining means is When it is determined that there is clogging, the control means operates the reducing agent supply means to supply urea water, and then the air supply means is operated to supply pressurized air. And judging the clogging presence of the supply passage in response to pressure or flow detected by the air supply state detection means with. in this way,
When the determining means determines that the supply passage is clogged, once the urea water is supplied, the solidified and clogged urea in the supply passage is dissolved and discharged, and then the clogging is determined again. If it is a clog that can be dissolved, it is possible to prevent erroneous determination of abnormality and purify NOx.
Even if the urea water is supplied, when the solidified urea cannot be dissolved and discharged into the supply passage, the clogging is determined, and thus the urea clogging can be accurately diagnosed.
【0013】[0013]
【発明の実施の形態】以下、本発明の一実施形態として
の内燃機関のNOx浄化装置を図1を参照して説明す
る。ここでの内燃機関のNOx浄化装置(以後単にNO
x浄化装置と記す)は、図示しない車両に搭載された多
気筒ディーゼルエンジン(以後単にエンジンと記す)1
の排気系2に装着される。エンジン1はエンジン制御装
置(図には主要制御部を成すエンジンECU10を記
す)3を備え、エンジン1の排気系にNOx浄化装置が
配備される。なお、エンジン制御装置3のエンジンEC
U10と、NOx浄化装置の制御部を成す排気ガス制御
装置(以後単に排気系ECUと記す)4とはCAN相互
通信システム(以後単に通信回線と記す)5によって相
互通信可能に連結される。BEST MODE FOR CARRYING OUT THE INVENTION A NOx purifying apparatus for an internal combustion engine as an embodiment of the present invention will be described below with reference to FIG. The NOx purification device for the internal combustion engine here (hereinafter simply referred to as NO
x purification device) is a multi-cylinder diesel engine (hereinafter simply referred to as engine) mounted on a vehicle (not shown) 1
It is attached to the exhaust system 2 of. The engine 1 includes an engine control device (the engine ECU 10 forming a main control unit is shown in the drawing) 3 and a NOx purification device is provided in an exhaust system of the engine 1. The engine EC of the engine control device 3
The U10 and an exhaust gas control device (hereinafter simply referred to as an exhaust system ECU) 4 which constitutes a control unit of the NOx purification device are interconnected by a CAN intercommunication system (hereinafter simply referred to as a communication line) 5 so that they can communicate with each other.
【0014】図1において、エンジン1は図示しない燃
焼室に供給される燃料量を調整する燃料噴射系と、燃料
ポンプの吐出量を調整する燃料供給系と、排気ガス後処
理装置であるNOx浄化装置を備えた排気系とを備え
る。図1において、エンジン1が用いるエンジンECU
10はエンジン1のアクセルペダル開度θaを検出する
アクセルペダル開度センサ9と、クランク角情報Δθを
検出するクランク角センサ15が接続される。ここでク
ランク角情報ΔθはエンジンECU10においてエンジ
ン回転数Neの導出に用いられると共に後述の燃料噴射
時期制御に使用される。In FIG. 1, the engine 1 includes a fuel injection system that adjusts the amount of fuel supplied to a combustion chamber (not shown), a fuel supply system that adjusts the discharge amount of a fuel pump, and an NOx purification system that is an exhaust gas aftertreatment device. And an exhaust system having a device. In FIG. 1, an engine ECU used by the engine 1
An accelerator pedal opening sensor 9 that detects an accelerator pedal opening θa of the engine 1 and a crank angle sensor 15 that detects crank angle information Δθ are connected to the engine 10. Here, the crank angle information Δθ is used by the engine ECU 10 to derive the engine speed Ne and is also used for fuel injection timing control described later.
【0015】エンジンECU10はその入出力回路に多
数のポートを有し、アクセルペダル開度センサ9、クラ
ンク角センサ15等よりの検出信号を取込み、図示しな
い回線を介して、燃料調整部11に制御信号を送出する
よう機能する。燃料噴射系は図示しない燃焼室にインジ
ェクタ12により燃料噴射を行う燃料調整部11を備
え、同部を燃料制御部n2として機能するエンジンEC
U10が制御する。The engine ECU 10 has a large number of ports in its input / output circuit, takes in detection signals from the accelerator pedal opening sensor 9, the crank angle sensor 15, etc., and controls the fuel adjustment section 11 via a line (not shown). It functions to send out a signal. The fuel injection system is provided with a fuel adjustment unit 11 for injecting fuel by an injector 12 into a combustion chamber (not shown), and the same unit functions as a fuel control unit n2.
It is controlled by U10.
【0016】燃料吐出量調整部121はエンジン駆動の
高圧燃料ポンプ123の高圧燃料を定圧化した上でコモ
ンレール122に供給する。燃料吐出量調整部121は
エンジンECU10に接続され、燃料圧力制御部n1の
出力D(pf)に応じてコモンレール122内の圧力が
所定圧力pfとなるよう吐出量を調整可能である。燃料
調整部11はコモンレール122に電磁バルブVpを介
して連結されたインジェクタ12により高圧燃料噴射を
行うコモンレール方式を採る。電磁バルブVpはエンジ
ンECU10に接続され、燃料制御部n2の出力D(i
njn)信号に応じて燃料噴射量、噴射時期を調整可能
である。なお、電磁バルブVpとエンジンECU10の
接続回線は1つのみ図示した。The fuel discharge amount adjusting unit 121 supplies the high pressure fuel of the high pressure fuel pump 123 driven by the engine to the common rail 122 after making the pressure constant. The fuel discharge amount adjusting unit 121 is connected to the engine ECU 10, and can adjust the discharge amount so that the pressure in the common rail 122 becomes a predetermined pressure pf according to the output D (pf) of the fuel pressure control unit n1. The fuel adjustment unit 11 adopts a common rail system in which high pressure fuel injection is performed by the injector 12 connected to the common rail 122 via the electromagnetic valve Vp. The electromagnetic valve Vp is connected to the engine ECU 10 and outputs the output D (i
njn) signal, the fuel injection amount and the injection timing can be adjusted. Only one connecting line between the electromagnetic valve Vp and the engine ECU 10 is shown.
【0017】ここで燃料制御部n2はエンジン回転数N
eとアクセルペダル開度θa(レバー開度θrに対応す
る)に応じた基本燃料噴射量INJbを求め、運転条件
に応じた、たとえば水温や大気圧の各補正値dt,dp
を加えて燃料噴射量INJn(=INJb+dt+d
p)を導出する。更に噴射時期は、周知の基本進角値に
運転条件に応じた補正を加えて導出される。その上で、
演算された噴射時期及び燃料噴射量INJ相当の出力D
(injn)信号を図示しない燃料噴射用ドライバにセ
ットし、燃料調整部11の電磁バルブVpに出力し、イ
ンジェクタ12の燃料噴射を制御する。Here, the fuel control unit n2 determines the engine speed N
The basic fuel injection amount INJb corresponding to e and the accelerator pedal opening θa (corresponding to the lever opening θr) is obtained, and the respective correction values dt and dp of the water temperature and the atmospheric pressure corresponding to the operating conditions are obtained.
Fuel injection amount INJn (= INJb + dt + d
p) is derived. Further, the injection timing is derived by adding a correction according to the operating condition to the known basic advance value. Moreover,
Output D corresponding to the calculated injection timing and fuel injection amount INJ
The (injn) signal is set in a fuel injection driver (not shown) and output to the electromagnetic valve Vp of the fuel adjusting section 11 to control the fuel injection of the injector 12.
【0018】エンジン1の排気系2はNOx浄化装置を
備える。NOx浄化装置は排気管16の途中に装着され
たNOx触媒であるSCR触媒17と、その上流に配備
される尿素水の添加ノズル18と、添加ノズル18の上
流側のNOx濃度Snoxfを出力するNOxセンサ1
9と、SCR触媒17の触媒温度tgを出力する触媒温
度センサ22と、NOx浄化装置の制御部を成す排気系
ECU4とを備える。触媒温度は相関するパラメータ、
例えばエンジン回転数及び燃料量、各エンジン運転領域
毎の運転時間や外気温を考慮して触媒温度の推定値を演
算して採用しても良い。エンジン1より排気路Eに流出
した排気は排気多岐管25を通過し、その下流のNOx
触媒コンバータ27を装備する排気管28を通過し、図
示しないマフラーを介して大気放出される。The exhaust system 2 of the engine 1 is equipped with a NOx purification device. The NOx purification device outputs an NOx concentration Snoxf upstream of the addition nozzle 18 and an SCR catalyst 17 which is an NOx catalyst mounted in the middle of the exhaust pipe 16, an addition nozzle 18 of urea water arranged upstream thereof. Sensor 1
9, a catalyst temperature sensor 22 that outputs the catalyst temperature tg of the SCR catalyst 17, and an exhaust system ECU 4 that forms a control unit of the NOx purification device. Catalyst temperature is a correlated parameter,
For example, the estimated value of the catalyst temperature may be calculated and adopted in consideration of the engine speed and the fuel amount, the operating time for each engine operating region, and the outside air temperature. Exhaust gas flowing out from the engine 1 to the exhaust passage E passes through the exhaust manifold 25 and NOx downstream thereof.
It passes through an exhaust pipe 28 equipped with a catalytic converter 27 and is released into the atmosphere through a muffler (not shown).
【0019】NOx触媒コンバータ27はケーシング内
に図示しないハニカム構造のセラミック製触媒担体を備
え、同担体にSCR触媒17として機能するための触媒
金属(例えばバナジウム)が担持される。SCR触媒1
7は後述する還元剤供給手段からのアンモニア(NH
3)を吸着して排気ガス中のNOxを選択還元可能であ
る。ここでSCR触媒17はアンモニア吸着状態におい
て、排気ガス中のNOxを雰囲気温度の高低に応じ、即
ち、高温時には下記の式(2)、低温時には式(3)の
反応を主に行い、NH3と窒素酸化物との間の脱硝反応
を促進することができる。The NOx catalytic converter 27 has a ceramic catalyst carrier having a honeycomb structure (not shown) in a casing, and a catalyst metal (for example, vanadium) for functioning as the SCR catalyst 17 is carried on the carrier. SCR catalyst 1
Reference numeral 7 denotes ammonia (NH
It is possible to adsorb 3) and selectively reduce NOx in the exhaust gas. Here, in the ammonia adsorption state, the SCR catalyst 17 mainly reacts NOx in the exhaust gas according to the level of the ambient temperature, that is, when the temperature is high, the reaction of the following formula (2) and the formula (3) below are mainly performed, and NH3 The denitration reaction with nitrogen oxides can be promoted.
【0020】
4NH3+4NO+O2→4N2+6H2O・・・・(2)
2NH3+NO+NO2→2N2+3H2O・・・・・(3)
排気管28の排気路E中に供給通路rnを介して尿素水
を供給する還元剤供給手段としての尿素水供給装置29
及び空気供給手段としての高圧エアタンク32が装着さ
れる。4NH 3 + 4NO + O 2 → 4N 2 + 6H 2 O (2) 2NH 3 + NO + NO 2 → 2N 2 + 3H 2 O (3) Supply path rn in exhaust path E of exhaust pipe 28 Aqueous urea supply device 29 as reducing agent supply means for supplying aqueous urea via
Also, a high pressure air tank 32 as an air supply means is mounted.
【0021】図1、図2に示すように、供給通路rnは
供給管31で形成され、供給管31の上流端にエアタン
ク32が連結され、下流端に排気路Eに臨む添加ノズル
18が連結され、これにより下流側、即ち、NOx触媒
コンバータ27の上流開口側に向けて尿素水を噴霧する
ように形成される。後述する尿素水の添加位置gは、添
加ノズル18による尿素添加位置としての供給部位fよ
り上流部位、且つエアタンク32の下流部位に配備され
る。なお、エアタンク32には図示しない圧縮エア補給
手段が接続され、エア圧は常時定圧に保持される。供給
管31の供給通路rnはエアタンク32からエアバルブ
33を通過して排気路Eに加圧空気を流出する。供給通
路rnの中間部の添加位置gには、尿素水供給装置29
側の尿素水パイプ34の下流端開口が連通される。図
1、図2に示すように、尿素水パイプ34は下流端開口
を供給通路rnの湾曲部311の近傍上流に開口する。
尿素水パイプ34はその上流端に尿素水タンク35を連
結し、尿素水タンク35の尿素水を尿素水供給部37を
経由し供給通路rn側に供給する。As shown in FIGS. 1 and 2, the supply passage rn is formed by a supply pipe 31, an air tank 32 is connected to the upstream end of the supply pipe 31, and an addition nozzle 18 facing the exhaust passage E is connected to the downstream end. Thus, the urea water is sprayed toward the downstream side, that is, the upstream opening side of the NOx catalytic converter 27. A urea water addition position g, which will be described later, is provided at a position upstream of a supply position f as a urea addition position by the addition nozzle 18 and at a downstream position of the air tank 32. A compressed air supply means (not shown) is connected to the air tank 32 so that the air pressure is always kept constant. The supply passage rn of the supply pipe 31 allows the pressurized air to flow from the air tank 32 to the exhaust passage E through the air valve 33. The urea water supply device 29 is provided at the addition position g in the middle of the supply passage rn.
The downstream end opening of the urea water pipe 34 on the side is communicated. As shown in FIGS. 1 and 2, the urea water pipe 34 has a downstream end opening upstream in the vicinity of the curved portion 311 of the supply passage rn.
The urea water pipe 34 has an upstream end connected to a urea water tank 35, and supplies the urea water in the urea water tank 35 to the supply passage rn side via the urea water supply unit 37.
【0022】図2に示すように、尿素水パイプ34の下
流端開口は添加位置gにおいて供給管31の内壁面に向
けて開口し、圧縮エアに尿素水を噴出できる。なお、供
給管31は添加位置gの下流側に湾曲部311、312
を備え、その下流端に添加ノズル18が配備されてい
る。このような供給管31は添加位置gにおける尿素水
パイプ34の対向内壁面f0と、湾曲部311、312
の各内壁面においてエア流の流線flが湾曲すると共に
その一部に渦巻き部fsを生じ易く、後述のように、こ
れら各部位では経時的には尿素プラギング現象を発生さ
せ、流路断面積を狭め易い部位となっている。更に、尿
素水タンク35には尿素水を加熱するヒータ21が取付
けられ、同ヒータ21は排気系ECU4により駆動制御
される。As shown in FIG. 2, the downstream end opening of the urea water pipe 34 opens toward the inner wall surface of the supply pipe 31 at the addition position g, and urea water can be jetted to the compressed air. The supply pipe 31 is provided with the curved portions 311 and 312 on the downstream side of the addition position g.
And an addition nozzle 18 is provided at the downstream end thereof. Such a supply pipe 31 has the inner wall surface f0 facing the urea water pipe 34 at the addition position g, and the curved portions 311 and 312.
The flow line fl of the air flow is curved on each inner wall surface of the above, and a swirl part fs is easily generated in a part thereof, and as described later, urea plugging phenomenon occurs over time in each of these parts, and the flow path cross-sectional area increases. It is a part that is easy to narrow. Further, a heater 21 for heating urea water is attached to the urea water tank 35, and the heater 21 is drive-controlled by the exhaust system ECU 4.
【0023】尿素水供給部37、エアバルブ33、ヒー
タ21は排気系ECU4に連結され、駆動制御される。
なお、ヒータ21は尿素水タンク35以外の、例えば、
尿素水供給部37側に取付けられても良い。なお、供給
管31の下流端(添加ノズル18近傍)には供給管31
内のエア圧paを出力する空気供給状態検出手段として
のエア圧センサ24が、尿素水タンク35には尿素水の
温度Turaを出力する尿素水温度センサ38がそれぞ
れ配備され、これらの出力は排気系ECU4に供給され
る。排気系ECU4はその入出力回路に多数のポートを
有し、NOxセンサ19、触媒温度センサ22、エア圧
センサ24、尿素水温度センサ38等よりの検出信号を
入力でき、エアバルブ33、尿素水供給部37、ヒータ
21に制御信号を送出する。しかも、CAN通信回線5
を介しエンジンECU10とデータの送受を可能として
いる。The urea water supply unit 37, the air valve 33, and the heater 21 are connected to the exhaust system ECU 4 and drive-controlled.
The heater 21 may be, for example, a heater other than the urea water tank 35.
It may be attached to the urea water supply unit 37 side. The supply pipe 31 is provided at the downstream end of the supply pipe 31 (near the addition nozzle 18).
The air pressure sensor 24 as an air supply state detecting means for outputting the air pressure pa therein and the urea water temperature sensor 38 for outputting the temperature Tura of the urea water are provided in the urea water tank 35, respectively, and these outputs are exhausted. It is supplied to the system ECU 4. The exhaust system ECU 4 has a large number of ports in its input / output circuit and can input detection signals from the NOx sensor 19, the catalyst temperature sensor 22, the air pressure sensor 24, the urea water temperature sensor 38, etc., and the air valve 33, the urea water supply. A control signal is sent to the section 37 and the heater 21. Moreover, the CAN communication line 5
It is possible to send and receive data to and from the engine ECU 10 via the.
【0024】排気系ECU4は入出力インターフェース
401、記憶部402、バッテリバックアップ用の不揮
発性メモリ403および中央処理部404を備え、特
に、NOx浄化制御機能を備える。次に、図1のエンジ
ンECU10及びNOx浄化装置のNOx浄化制御処理
を、図3、図4のNOx浄化処理の各制御ルーチンに沿
って説明する。The exhaust system ECU 4 includes an input / output interface 401, a storage unit 402, a non-volatile memory 403 for battery backup, and a central processing unit 404, and in particular, a NOx purification control function. Next, the NOx purification control process of the engine ECU 10 and the NOx purification device of FIG. 1 will be described along with each control routine of the NOx purification process of FIGS. 3 and 4.
【0025】NOx浄化装置を搭載した図示しない車両
のエンジン1の駆動時において、エンジンECU10は
複数の制御系、例えば、燃料噴射系、燃料供給系で適宜
駆動されている関連機器、センサ類の自己チェック結果
を取込み、これが正常であったか否かを確認し、正常
(OK)では上述の各センサの入力値に応じて燃料圧力
制御部n1が燃料吐出量調整部121を、燃料制御部n
2が燃料調整部11を運転域に応じたそれぞれの制御を
実行し、その際得られた各センサ出力等を排気系ECU
4にも送信する。When the engine 1 of a vehicle (not shown) equipped with the NOx purifying device is driven, the engine ECU 10 controls a plurality of control systems such as a fuel injection system, a fuel supply system, and related devices and sensors that are appropriately driven. The check result is fetched, and it is confirmed whether it is normal or not. If the check result is normal (OK), the fuel pressure control unit n1 operates the fuel discharge amount adjustment unit 121 and the fuel control unit n according to the input value of each sensor described above.
2 executes the respective controls of the fuel adjusting section 11 according to the operating range, and outputs the respective sensor outputs obtained at that time to the exhaust system ECU.
Also send to 4.
【0026】一方、排気系ECU4は、エンジンキーの
オンと同時に図3のメインルーチンを所定制御サイクル
毎に繰り返す。ここではステップsaでキーオンを確認
し、ステップsbに達すると、触媒温度tg、NOx濃
度Snoxf、エンジンECU10からの吸入空気量U
a、その他のデータを取込み、適正値か否かの判断を
し、正常でないと図示しない故障表示灯を駆動し、正常
ではステップscに進む。ステップscでは目詰りチェッ
ク処理を行い、この後、ステップsdではNOx浄化処
理を、次いで、ステップseではその他の周知の制御処
理を実行し、リターンする。On the other hand, the exhaust system ECU 4 repeats the main routine of FIG. 3 every predetermined control cycle at the same time when the engine key is turned on. Here, the key-on is confirmed in step sa, and when step sb is reached, catalyst temperature tg, NOx concentration Snoxf, intake air amount U from the engine ECU 10
a, other data is taken in, it is judged whether or not it is an appropriate value, and if it is not normal, a failure indicator light (not shown) is driven, and if it is normal, the routine proceeds to step sc. In step sc, a clogging check process is performed, after that, in step sd, NOx purification process is performed, then in step se, other well-known control process is performed, and the process returns.
【0027】目詰りチェック処理を示す図4の目詰りチ
ェックルーチンのステップa1に達すると、ここでは尿
素水の温度Turaを取込み,その値が十分な尿素溶解
性能を発揮できる所定温度Turaβを上回っているか
判断する。ステップa1の判断の結果、最初尿素水の温
度が低いとステップa2に達する。ここでは添加量出力
DUをゼロ(DU=0)に固定し、次に、ステップa3
において、ヒータ駆動中フラグFLGHがオンか判断す
る。フラグFLGHがオフ(=0)のときステップa4
に達し、ここではヒータ21を駆動して尿素水を加熱す
ると共にフラグFLGHをオン(=1)とする。この
後、ステップa5では尿素水の温度Turaが尿素を十
分に溶解可能な所定温度Turaβを上回るまで、上記
ステップの処理を繰り返し、上回るとステップa6に進
み、ヒータ21駆動を停止させ、ヒータ駆動中フラグF
LGHをオフ(=0)にし、リターンする。When step a1 of the clogging check routine of FIG. 4 showing the clogging check process is reached, the temperature Tura of the urea water is taken in here, and the value exceeds the predetermined temperature Turaβ at which the sufficient urea dissolution performance can be exhibited. Determine if As a result of the determination in step a1, when the temperature of the urea water is low at first, step a2 is reached. Here, the addition amount output DU is fixed to zero (DU = 0), and then step a3
At, it is determined whether the heater driving flag FLGH is on. When the flag FLGH is off (= 0), step a4
In this case, the heater 21 is driven to heat the urea water and the flag FLGH is turned on (= 1). After that, in step a5, the above steps are repeated until the temperature Tura of the urea water exceeds a predetermined temperature Turaβ capable of sufficiently dissolving urea, and when it exceeds, the process proceeds to step a6, the heater 21 is stopped and the heater is being driven. Flag F
LGH is turned off (= 0) and the process returns.
【0028】尿素水の温度Turaが所定温度Tura
βを上回った後は、ステップa7に進む。ステップa7
ではエアバルブ33を開いて供給通路rnにエアを一定
状態で流動させる。ステップa8に達すると、エア圧セ
ンサ24により検出されたエア圧力paが目詰り判定値
paαを上回るか否か判定し、エア圧paが判定値pa
α以上では供給通路rnが目詰り無く開放とみなし、ス
テップa9に進み、判定値paαを下回ると供給通路r
nが目詰りとみなし、ステップa10に進む。The temperature Tura of the urea water is equal to the predetermined temperature Tura.
After exceeding β, the process proceeds to step a7. Step a7
Then, the air valve 33 is opened to allow the air to flow in the supply passage rn in a constant state. When step a8 is reached, it is determined whether or not the air pressure pa detected by the air pressure sensor 24 exceeds the clogging determination value paα, and the air pressure pa is determined by the determination value pa.
If α or more, it is considered that the supply passage rn is open without clogging, and the process proceeds to step a9.
n is regarded as clogging, and the process proceeds to step a10.
【0029】ステップa9では、供給通路rnが開放
し、正常状態にあるとみなし、尿素水添加許可となるよ
うに設定される。これにより、NOx触媒17に適量の
アンモニアを供給でき、排気ガス中のNOxを還元処理
できる。ステップa8において、流路目詰りと判断され
ステップa10に達すると、ここでは尿素水供給装置2
9の尿素水供給部37を目詰り溶解排出する洗浄用の洗
浄出力DUを=DUcrで作動させ、ステップa11に
達する。ステップa11ではタイマtnを駆動し、目詰
り溶解排出する洗浄時間tcrの経過を待ち、経過後に
ステップa12に進む。ステップa12では再度エア圧
センサ24により検出されたエア圧力paが目詰り判定
値paαと比較される。ここで、エア圧力paが目詰り
判定値paαを下回ると目詰りであると判断しステップ
a13に、エア圧力paが目詰り判定値paα以上では
供給通路rn開放とみなし、ステップa14に進む。In step a9, the supply passage rn is opened and it is considered that the supply passage rn is in the normal state, and the urea water addition permission is set. As a result, an appropriate amount of ammonia can be supplied to the NOx catalyst 17, and NOx in the exhaust gas can be reduced. In step a8, when it is determined that the flow path is clogged and the process reaches step a10, here, the urea water supply device 2
The cleaning output DU for cleaning the urea water supply unit 37 of No. 9 which is clogged, dissolved and discharged is operated at = DUcr, and the process reaches step a11. In step a11, the timer tn is driven to wait for the elapse of the cleaning time tcr for clogged dissolution discharge, and after the elapse, the process proceeds to step a12. In step a12, the air pressure pa detected by the air pressure sensor 24 is again compared with the clogging determination value paα. Here, if the air pressure pa is below the clogging determination value paα, it is determined to be clogging, and if the air pressure pa is equal to or higher than the clogging determination value paα, it is considered that the supply passage rn is opened, and the process proceeds to step a14.
【0030】ステップa14では、供給通路rnが開放
して正常状態に有るとみなされ、尿素水添加許可となる
ように設定される。これにより、NOx触媒17にアン
モニアを供給でき、排気ガス中のNOxを還元処理でき
る。目詰り溶解排出する洗浄処理後であるにもかかわら
ず目詰まりが解消しない時はステップa13において、
目詰り故障出力を故障表示灯rpに出力して点灯し、尿
素水添加量出力DU(=0)に保持し、尿素水添加禁止
に切換える。これにより乗員は目詰まり故障後に故障表
示灯rpによりアンモニア添加が禁止されたことを知る
と、目詰まり故障であることより供給通路rn開放のた
めの回復処理のメンテナンスを行うべく、速やかに修理
工場等に車両を搬送することとなる。In step a14, it is considered that the supply passage rn is open and is in a normal state, and the urea water addition permission is set. As a result, ammonia can be supplied to the NOx catalyst 17, and NOx in the exhaust gas can be reduced. If the clogging is not resolved even after the cleaning process for dissolving and discharging the clogging, at step a13,
The clogging failure output is output to the failure indicator lamp rp and turned on, the urea water addition amount output DU (= 0) is held, and the urea water addition prohibition is switched. As a result, when the occupant knows that the addition of ammonia is prohibited by the failure indicator light rp after the clogging failure, the occupant promptly carries out the maintenance of the recovery process for opening the supply passage rn due to the clogging failure, so that the repair shop is promptly repaired. Will transport the vehicle to
【0031】ここでは、エア圧センサ24により検出さ
れたエア圧力paが洗浄後において、ステップa12に
おいて、再度、目詰り判定値paαを上回るか判断して
いたが、これに代えて、ステップa8およびステップa
12の夫々の目詰り判定値paαを次のように設定して
もよい。即ち、ステップa8の目詰り判定値paαをス
テップa12の目詰り判定値paβよりも大きく設定す
ることによって、相対的にステップa8の目詰り判定値
paαの値を比較的大きくでき、即ち、目詰りがわずか
に生じた場合に速やかに洗浄処理に入ることができ、洗
浄比率を高めて目詰りを早期に防止でき、しかも、供給
通路rn開放のためのメンテナンスを行う頻度を低減で
きる。Here, after the cleaning, the air pressure pa detected by the air pressure sensor 24 was again judged in step a12 whether or not it exceeds the clogging judgment value paα. However, instead of this, steps a8 and Step a
Each of the 12 clogging determination values paα may be set as follows. That is, by setting the clogging determination value paα in step a8 to be larger than the clogging determination value paβ in step a12, the clogging determination value paα in step a8 can be made relatively large, that is, the clogging determination value paα can be relatively large. If a slight occurrence of the above occurs, the cleaning process can be started promptly, the cleaning ratio can be increased to prevent clogging early, and the frequency of maintenance for opening the supply passage rn can be reduced.
【0032】上述の実施形態において、供給管31には
供給通路rnのエア圧paを出力する空気供給状態検出
手段としてのエア圧センサ24が配備され、ステップa
8ではエア圧センサ24により検出されたエア圧力pa
が目詰り判定値paαを上回るか否かで供給通路rnの
目詰まり有無を判定している。しかし、場合によりエア
圧センサ24に代えて、図示しないエア流量センサを用
い、図5に示すようなステップa8’の処理を行うよう
にしてもよい。In the above-described embodiment, the air pressure sensor 24 as an air supply state detecting means for outputting the air pressure pa of the supply passage rn is provided in the supply pipe 31, and step a
In 8, the air pressure pa detected by the air pressure sensor 24
The presence or absence of clogging in the supply passage rn is determined by whether or not exceeds the clogging determination value paα. However, in some cases, instead of the air pressure sensor 24, an air flow rate sensor (not shown) may be used to perform the process of step a8 'as shown in FIG.
【0033】この場合、図4に示すステップa8をステ
ップa8’に代えた以外は同一の制御を実行することよ
り、重複説明を略す。図5に示すように、ステップa7
よりステップa8’に達すると、ここでは図示しないエ
ア流量センサにより検出された供給通路rnのエア流量
Qrnが目詰り判定値Qrnα以上では目詰りなくステ
ップa9に進み、下回ると尿素析出により供給通路rn
が目詰り有と判定してステップa10に進むこととな
る。なお、ステップa12でも同様の判定を行っても良
い。この場合も、エア圧センサ24を用いた場合と同様
の作用効果を得られる。In this case, the same control is executed except that step a8 shown in FIG. As shown in FIG. 5, step a7
When the process reaches step a8 ', the air flow rate Qrn of the supply passage rn detected by an air flow rate sensor (not shown) proceeds to step a9 without being clogged if the clogging determination value Qrnα is exceeded.
Is determined to be clogged and the process proceeds to step a10. The same determination may be made in step a12. In this case as well, the same operational effects as when the air pressure sensor 24 is used can be obtained.
【0034】[0034]
【発明の効果】以上のように、本発明は、排気系に加圧
空気に乗せて尿素を供給する供給通路はその内壁部等に
尿素水が付着して尿素が固形化し、これが流路を目詰ま
りさせる可能性があるとしても、このような目詰まりを
加圧空気による目詰り判定の前に、一旦、尿素水を供給
することによって、供給通路内で固体化した尿素を溶解
し、目詰まりした尿素を溶解排出するので、溶解可能な
目詰まりであれば異常の誤判定を防止してNOx浄化を
図れ、NOx浄化装置の停止頻度がむやみに増加するこ
とを防止できる。As described above, according to the present invention, urea is solidified by urea water adhering to the inner wall of the supply passage for supplying urea by putting pressurized air in the exhaust system, and this causes the passage to flow. Even if there is a possibility of clogging, before such clogging is judged by pressurized air, urea water is once supplied to dissolve the solidified urea in the supply passage, Since the clogged urea is dissolved and discharged, if it is a clog that can be dissolved, it is possible to prevent erroneous determination of abnormality and purify NOx, and it is possible to prevent the stop frequency of the NOx purifying device from unnecessarily increasing.
【0035】請求項2の発明は、尿素水が低温であると
飽和濃度が低下し、このような低温尿素水での供給通路
の目詰まり部の溶解排出を期待することができないの
で、このような場合は、無駄となるような判定手段によ
る供給通路の目詰まり有無の判定を禁止し、高温化を待
つ。According to the second aspect of the invention, when the urea water is at a low temperature, the saturation concentration is lowered, and it is not possible to expect dissolution and discharge of the clogging portion of the supply passage with such low temperature urea water. In such a case, it is prohibited to determine whether or not the supply passage is clogged by a wasteful determining means, and wait for the temperature to rise.
【0036】請求項3の発明は、判定手段が加圧空気に
より供給通路の流路回復処理を必要とする目詰まり故障
を判定すると尿素水の供給を禁止するので、NOx浄化
装置の不必要な作動を停止できると共に、例えば、乗員
に修理工場での整備を促すことによって、環境への配慮
が速やかに成される。According to the third aspect of the present invention, the urea water supply is prohibited when the determination means determines a clogging failure that requires the flow passage recovery process of the supply passage by the pressurized air, so that the NOx purification device is unnecessary. The operation can be stopped, and environmental consideration can be promptly made by, for example, urging an occupant to perform maintenance at a repair shop.
【0037】請求項4の発明は、判定手段は供給通路の
目詰まりを判定すると、一旦、尿素水を供給することに
よって、供給通路内に固体化して目詰まりした尿素を溶
解排出し、その上で、再度目詰まりを判定するので、溶
解可能な目詰まりであれば異常の誤判定を防止してNO
x浄化を図ることができ、一旦、尿素水を供給しても、
供給通路内に固体化した尿素を溶解排出できないときに
は目詰まりと判定することで、的確に尿素目詰まりを診
断することができる。According to the invention of claim 4, when the judging means judges clogging of the supply passage, urea water is once supplied to dissolve and discharge the urea solidified and clogged in the supply passage. Then, since the clogging is determined again, if it is a clog that can be dissolved, the erroneous determination of abnormality is prevented and NO is determined.
x purification can be achieved, and once urea water is supplied,
When the solidified urea cannot be dissolved and discharged in the supply passage, the clogging is determined, and thus the urea clogging can be accurately diagnosed.
【図1】本発明の一実施形態としてのNOx浄化装置と
同装置を装着するエンジンの概略構成図である。FIG. 1 is a schematic configuration diagram of an NOx purifying device as one embodiment of the present invention and an engine equipped with the same.
【図2】図1のNOx浄化装置で用いる供給通路及び排
気路の部分拡大断面図である。2 is a partially enlarged cross-sectional view of a supply passage and an exhaust passage used in the NOx purification device of FIG.
【図3】図1の排気系ECUが用いるメインルーチンの
フローチャートである。FIG. 3 is a flowchart of a main routine used by the exhaust system ECU of FIG.
【図4】図1の排気系ECUが用いる目詰りチェックル
ーチンのフローチャートである。FIG. 4 is a flowchart of a clogging check routine used by the exhaust system ECU of FIG.
【図5】図1の排気系ECUが用いる目詰りチェックル
ーチンの変形例の要部フローチャートである。5 is a main part flowchart of a modified example of a clogging check routine used by the exhaust system ECU of FIG. 1. FIG.
1 エンジン 2 排気系 4 排気系ECU 17 SCR触媒(NOx触媒) 22 触媒温度センサ(触媒温度検出手段) 24 エア圧センサ(空気供給状態検出手段) 29 尿素水供給装置(還元剤供給手段) 31 供給管 37 尿素水供給部 tg 触媒温度 DU 添加量相当出力 g 尿素水の供給部位 rn 供給通路 pa 圧力 1 engine 2 exhaust system 4 Exhaust system ECU 17 SCR catalyst (NOx catalyst) 22 Catalyst temperature sensor (catalyst temperature detection means) 24 Air pressure sensor (air supply state detection means) 29 Urea water supply device (reducing agent supply means) 31 Supply pipe 37 Urea water supply unit tg catalyst temperature Output equivalent to DU addition amount g Urea water supply site rn supply passage pa pressure
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F01N 3/08 B01D 53/34 ZAB 3/22 301 (72)発明者 川谷 聖 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 平沼 智 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 河合 健二 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 橋詰 剛 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 百目木 礼子 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 斎藤 真一 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 (72)発明者 篠▼崎▼ 律子 東京都港区芝五丁目33番8号・三菱自動車 工業株式会社内 Fターム(参考) 3G091 AA18 AA28 AB05 BA14 BA29 BA31 CA05 CA13 CA17 CA22 CB08 DA08 DB10 EA00 EA01 EA07 EA15 EA18 EA24 EA33 FC02 GA06 GB01W HA36 HA39 4D002 AA12 AC10 BA06 BA12 DA37 DA70 GA02 GA03 GB06 GB11 4D048 AA06 AB02 AC03 DA01 DA02 DA20 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 7 Identification code FI Theme Coat (reference) F01N 3/08 B01D 53/34 ZAB 3/22 301 (72) Inventor Kawaya St., Shiba 5-chome, Minato-ku, Tokyo 33-8 ・ Inside Mitsubishi Motors Corporation (72) Inventor Satoshi Hiranuma 5-5 Shiba, Minato-ku, Tokyo 33-8 ・ Inside Mitsubishi Motors Corporation (72) Kenji Kawai 5-5 Shiba, Minato-ku, Tokyo 33-8 ・ Inside Mitsubishi Motors Corporation (72) Inventor Go Hashizume 5-5 Shiba, Minato-ku, Tokyo 33-8 ・ Inside Mitsubishi Motors Corporation (72) Inventor Reiko Momomeki 5-chome Shiba, Minato-ku, Tokyo 33-8 ・ Inside Mitsubishi Motors Corporation (72) Inventor Shinichi Saito 5-5, Shiba, Minato-ku, Tokyo (72) Inventor Mitsubishi Motors Corporation (72) Shinozaki Ritsuko Ritsuko Tokyo Minato Turf 5th 33-8, Mitsubishi Motors Corporation F-term (reference) 3G091 AA18 AA28 AB05 BA14 BA29 BA31 CA05 CA13 CA17 CA22 CB08 DA08 DB10 EA00 EA01 EA07 EA15 EA18 EA24 EA33 FC02 GA06 GB01W HA36 HA39 4D002 AA12 AC37 BA06 BA06 DA70 GA02 GA03 GB06 GB11 4D048 AA06 AB02 AC03 DA01 DA02 DA20
Claims (4)
NOxを選択還元するNOx触媒、 前記NOx触媒上流の前記排気系に連通する供給通路、 前記供給通路を介して前記排気系に尿素水を供給する還
元剤供給手段、 前記供給通路における前記尿素水の供給部位より上流部
位から前記排気系に加圧空気を供給する空気供給手段、 前記還元剤供給手段及び前記空気供給手段の作動を制御
する制御手段、 前記供給通路内の圧力又は流量を検出する空気供給状態
検出手段、 前記制御手段により前記空気供給手段を作動させ加圧空
気を供給すると共に前記空気供給手段により検出された
圧力又は流量に応じて前記供給通路の目詰まり有無を判
定する判定手段、を備えたことを特徴とする内燃機関の
NOx浄化装置。1. A NOx catalyst provided in an exhaust system of an internal combustion engine for selectively reducing NOx in exhaust gas; a supply passage communicating with the exhaust system upstream of the NOx catalyst; and urea for the exhaust system via the supply passage. Reducing agent supplying means for supplying water, air supplying means for supplying pressurized air to the exhaust system from a position upstream of the urea water supplying part in the supply passage, operation of the reducing agent supplying means and the air supplying means Control means for controlling, air supply state detecting means for detecting pressure or flow rate in the supply passage, pressure control device for operating the air supply means to supply pressurized air and pressure detected by the air supply means or A NOx purifying device for an internal combustion engine, comprising: a determining unit that determines whether or not the supply passage is clogged according to a flow rate.
備え、 前記判定手段は、前記温度センサにより検出された尿素
水温度が所定温度未満のとき、前記判定手段の判定作動
を禁止することを特徴とする請求項1に記載の内燃機関
のNOx浄化装置。2. A temperature sensor for detecting the temperature of the urea water, wherein the judging means prohibits the judgment operation of the judging means when the urea water temperature detected by the temperature sensor is lower than a predetermined temperature. A NOx purifying device for an internal combustion engine according to claim 1.
復処理を必要とする目詰まり故障と判定されたとき、前
記還元剤供給手段による尿素水の供給を禁止することを
特徴とする請求項1に記載の内燃機関のNOx浄化装
置。3. The supply of urea water by the reducing agent supply means is prohibited when the determination means determines that there is a clogging failure that requires flow path recovery processing of the supply passage. 1. The NOx purification device for an internal combustion engine according to 1.
NOxを選択還元するNOx触媒、 前記NOx触媒上流の前記排気系に連通する供給通路を
介して尿素水を供給する還元剤供給手段、 前記還元剤供給手段から供給される尿素水の供給部位よ
り上流の前記供給通路から加圧空気を供給する空気供給
手段、 前記還元剤供給手段及び前記空気供給手段の作動を制御
する制御手段、 前記供給通路内の圧力又は流量を検出する空気供給状態
検出手段、 前記制御手段により前記空気供給手段を作動させ加圧空
気を供給すると共に前記空気供給状態検出手段により検
出された圧力又は流量に応じて前記供給通路の目詰まり
有無を判定する判定手段を備え、 前記判定手段は、前記供給通路の目詰まり有と判定され
たとき、前記制御手段により前記還元剤供給手段を作動
させ尿素水を供給した後に、前記空気供給手段を作動さ
せ加圧空気を供給すると共に前記空気供給状態検出手段
により検出された圧力又は流量に応じて前記供給通路の
目詰まり有無を判定すること、を特徴とする内燃機関の
NOx浄化装置。4. A NOx catalyst provided in an exhaust system of an internal combustion engine for selectively reducing NOx in exhaust gas, and a reducing agent supply means for supplying urea water through a supply passage communicating with the exhaust system upstream of the NOx catalyst. An air supply means for supplying pressurized air from the supply passage upstream of a supply portion of the urea water supplied from the reducing agent supply means, a control means for controlling the operation of the reducing agent supply means and the air supply means, Air supply state detecting means for detecting a pressure or a flow rate in the supply passage, the control means for operating the air supply means to supply pressurized air, and the pressure or flow rate detected by the air supply state detecting means. And a determination means for determining whether or not the supply passage is clogged, the determination means, when it is determined that the supply passage is clogged, the control means performs the return. Whether or not the supply passage is clogged according to the pressure or flow rate detected by the air supply state detection means while operating the agent supply means to supply the urea water and then operating the air supply means to supply the pressurized air A NOx purification device for an internal combustion engine, which is characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002065301A JP3956728B2 (en) | 2002-03-11 | 2002-03-11 | NOx purification device for internal combustion engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002065301A JP3956728B2 (en) | 2002-03-11 | 2002-03-11 | NOx purification device for internal combustion engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003269145A true JP2003269145A (en) | 2003-09-25 |
| JP3956728B2 JP3956728B2 (en) | 2007-08-08 |
Family
ID=29197673
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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| Country | Link |
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| JP (1) | JP3956728B2 (en) |
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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