JP2003269142A - Exhaust emission control method and device - Google Patents
Exhaust emission control method and deviceInfo
- Publication number
- JP2003269142A JP2003269142A JP2002066719A JP2002066719A JP2003269142A JP 2003269142 A JP2003269142 A JP 2003269142A JP 2002066719 A JP2002066719 A JP 2002066719A JP 2002066719 A JP2002066719 A JP 2002066719A JP 2003269142 A JP2003269142 A JP 2003269142A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- nox
- amount
- mol
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000003054 catalyst Substances 0.000 claims abstract description 102
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 82
- 238000002347 injection Methods 0.000 claims abstract description 33
- 239000007924 injection Substances 0.000 claims abstract description 33
- 238000002485 combustion reaction Methods 0.000 claims abstract description 11
- 239000000126 substance Substances 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 110
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims description 24
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 14
- 238000000746 purification Methods 0.000 claims description 12
- 239000002243 precursor Substances 0.000 claims description 11
- 239000010936 titanium Substances 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- 229910021529 ammonia Inorganic materials 0.000 claims description 6
- 229910000510 noble metal Inorganic materials 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 239000010948 rhodium Substances 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052741 iridium Inorganic materials 0.000 claims description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000000243 solution Substances 0.000 abstract description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 22
- 239000004202 carbamide Substances 0.000 description 22
- 230000000694 effects Effects 0.000 description 19
- 238000000354 decomposition reaction Methods 0.000 description 18
- 238000002360 preparation method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- QUQFTIVBFKLPCL-UHFFFAOYSA-L copper;2-amino-3-[(2-amino-2-carboxylatoethyl)disulfanyl]propanoate Chemical compound [Cu+2].[O-]C(=O)C(N)CSSCC(N)C([O-])=O QUQFTIVBFKLPCL-UHFFFAOYSA-L 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 230000004304 visual acuity Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Exhaust Gas After Treatment (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は排ガス浄化方法およ
び装置に係り、特に、自動車などの移動式エンジンや発
電器などの小型ディーゼルエンジン等の内燃機関の排ガ
ス中に含まれる窒素酸化物を効率的に除去する技術に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for purifying exhaust gas, and more particularly, to efficiently remove nitrogen oxides contained in exhaust gas from internal combustion engines such as mobile engines for automobiles and small diesel engines such as generators. Related to the removal technology.
【0002】[0002]
【従来の技術】ディーゼルエンジンはコジェネレーショ
ンシステムや、自動車、発電機などに多く用いられてい
るが、近年、地球環境保全に対する関心の高まりから、
これらエンジンから排出される排ガスの規制が強化され
ている。2. Description of the Related Art Diesel engines are widely used in cogeneration systems, automobiles, generators, etc., but in recent years, due to the growing concern about global environment conservation,
The regulations on exhaust gas emitted from these engines are tightened.
【0003】通常、自動車排ガス浄化用の触媒には、一
酸化炭素(CO)および炭化水素(HC)の酸化とNO
xの還元とを同時に行う三元触媒(例えば特公昭56−
27295号公報参照)等が用いられるが、リーンバー
ンエンジンやディーゼルエンジンの場合、酸素過剰雰囲
気であるため、一般の三元触媒ではNOxが浄化しづら
いという問題が生じる。Usually, a catalyst for purifying automobile exhaust gas contains NO and NO of carbon monoxide (CO) and hydrocarbons (HC).
A three-way catalyst that simultaneously reduces x (for example, Japanese Patent Publication No. 56-
No. 27295 gazette) is used, but in the case of a lean burn engine or a diesel engine, since it is in an oxygen excess atmosphere, it is difficult to purify NOx with a general three-way catalyst.
【0004】そこで、上記排ガスの浄化には、次に示す
方法、すなわち、 フィルタにより粒子状汚染物質
(PM)を除去後、窒素酸化物を除去する方法、 P
tなどの貴金属を担時した触媒上で炭化水素を還元剤と
してNOxを還元する方法(例えば特開平5−1039
85号公報参照)、 NOx吸蔵触媒を用いる方法な
ど、多くの方法が提案されている。Therefore, in order to purify the exhaust gas, the following method, that is, a method of removing particulate pollutants (PM) by a filter and then removing nitrogen oxides, P
A method of reducing NOx using a hydrocarbon as a reducing agent on a catalyst bearing a precious metal such as t (for example, Japanese Patent Laid-Open No. 5-1039).
No. 85), a method using a NOx storage catalyst, and many other methods have been proposed.
【0005】[0005]
【発明が解決しようとする課題】上記従来技術のうち、
の方法は、例えばディーゼルエンジンから排出された
排ガスを、まず触媒などを担持したフィルタでトラップ
した後、還元剤としてNH3 もしくは尿素などのNH
3 前駆体を添加し、脱硝触媒上で接触還元して無害な
窒素と水に変換する方法で、確実にPMとNOxとを除
去できる方法である。Of the above-mentioned conventional techniques,
In this method, for example, exhaust gas discharged from a diesel engine is first trapped by a filter carrying a catalyst and the like, and then NH 3 such as NH 3 or urea such as urea is used as a reducing agent.
This is a method of surely removing PM and NOx by adding 3 precursors and catalytically reducing them on a denitration catalyst to convert them into harmless nitrogen and water.
【0006】このNOx除去方法は、通常、発電所など
から排出される排ガス中のNOxの除去に広く用いられ
ている方法で、安定してNOxを除去することができ
る。ところが、この方法は、未反応のNH3 が二次公
害物質となるため、人口密集地で使用されることの多い
自動車やコジェネシステムなどの発電源には、これまで
広く採用されていなかった。This NOx removing method is a method widely used for removing NOx in exhaust gas discharged from a power plant or the like and can remove NOx stably. However, since unreacted NH 3 becomes a secondary pollutant, this method has not been widely used for power generation of automobiles and cogeneration systems that are often used in densely populated areas.
【0007】そこで、NH3 の流出を防ぐために、還
元剤として無害な尿素などのNH3 前駆体を用いること
が検討されている。しかし、尿素は排ガス中の水蒸気と
反応してNH3 を生成するため、尿素を使用しても未
反応のNH3 の発生は避けられない。Therefore, NHThreeTo prevent the outflow of
NH, such as urea, which is harmless as an active ingredientThree Using a precursor
Is being considered. However, urea is
Reacting NHThreeIs used to produce
NH of reactionThreeOccurrence of is inevitable.
【0008】これを改善するために、触媒にNH3 分
解能を有する脱硝触媒を用いて、尿素などの還元剤が出
口に流出するのを防ぐことのできる脱硝方法(例えば特
願平05−109088号)なども提案されている。In order to improve this, using a denitration catalyst having a NH 3 resolution catalyst, denitration method (e.g. Japanese Patent Application No. 05-109088 capable of reducing agents such as urea be prevented from flowing out to the outlet ) Etc. are also proposed.
【0009】このようなNOx量の変動に基づく未反応
還元剤の流出を防止するために、一般に発電所などに用
いる脱硝装置では、触媒層の入口および出口のNOx濃
度を測定し、その数値を用いて添加する還元剤の添加量
を先行制御する方法で、安定した脱硝率を得ることがで
きている。In order to prevent the unreacted reducing agent from flowing out due to such fluctuations in the NOx amount, the NOx concentration at the inlet and outlet of the catalyst layer is measured in a denitration device generally used in a power plant or the like, and the value is calculated. A stable denitration rate can be obtained by a method in which the amount of the reducing agent added is controlled in advance.
【0010】ところが、例えば自動車などでは、発電所
などに比べてエンジンの起動停止が頻繁であり、エンジ
ンの負荷変動も大きいため、排ガスの温度や排出量が変
動しやすく、そのため処理すべきNOx量の変動も大き
い。However, for example, in automobiles, the start and stop of the engine is more frequent than in power plants and the like, and the load variation of the engine is large, so the temperature and emission amount of exhaust gas are likely to vary, and therefore the amount of NOx to be treated is large. Fluctuates greatly.
【0011】このようにNOx排出量の変動が大きいと
還元剤の供給量の制御をこれまで固定床で用いている制
御法では追従しにくい。しかも、自動車などの小型エン
ジンでは、高価なNOx計や高度な制御装置を使用する
ことはコストの点からも問題であった。As described above, when the fluctuation of the NOx emission amount is large, it is difficult to control the supply amount of the reducing agent by the control method which has heretofore been used in the fixed bed. Moreover, in a small engine such as an automobile, using an expensive NOx meter or an advanced control device has been a problem in terms of cost.
【0012】本発明の目的は、上記した問題点を解消
し、大きな負荷変動に対しても安定した高い脱硝率を得
ることができ、かつ未反応物質を流出することの無い窒
素酸化物の除去方法を提供することにある。The object of the present invention is to eliminate the above-mentioned problems, to obtain a stable high denitration rate even with a large load change, and to remove nitrogen oxides without flowing out unreacted substances. To provide a method.
【0013】[0013]
【問題を解決するための手段】上記目的は、内燃機関か
ら排出される排ガス中の窒素酸化物を、アンモニアもし
くはその前駆体を還元剤として触媒に接触させて還元す
る排ガス浄化方法において、前記排ガスもしくは前記触
媒の温度により、該排ガス中に注入するNOx還元剤の
注入量を制御することを特徴とする排ガス浄化方法によ
って達成することができる。The above object is to provide an exhaust gas purification method for reducing nitrogen oxides in exhaust gas discharged from an internal combustion engine by contacting a catalyst with ammonia or a precursor thereof as a reducing agent to reduce the exhaust gas. Alternatively, it can be achieved by an exhaust gas purification method characterized in that the injection amount of the NOx reducing agent injected into the exhaust gas is controlled by the temperature of the catalyst.
【0014】本発明者らの実験によれば、排ガス温度も
しくは触媒温度というきわめて計測容易なデータを用い
ることにより、後述のように、還元剤の供給に複雑な制
御方法を用いなくても、結果として、安定した脱硝率が
えられ、還元剤の無駄な流出が抑制された。According to the experiments conducted by the present inventors, by using the extremely easy-to-measure data such as the exhaust gas temperature or the catalyst temperature, the result can be obtained without using a complicated control method for supplying the reducing agent, as described later. As a result, a stable denitration rate was obtained, and wasteful outflow of the reducing agent was suppressed.
【0015】触媒としては脱硝触媒を用いるよりもNH
3 分解能を有する触媒を用いる方が、制御がより容易
になるが、両者とも排ガス温度によって還元剤注入量を
制御することにより、複雑な制御法を用いなくとも安定
した脱硝率を得ることができ、かつ還元剤流出量を最小
限に押さえることができるようになる。As a catalyst, NH is used rather than a denitration catalyst.
It is easier to control using a catalyst having 3 resolution, but by controlling the injection amount of the reducing agent according to the exhaust gas temperature in both, a stable denitration rate can be obtained without using a complicated control method. In addition, the amount of reducing agent flowing out can be minimized.
【0016】処理すべき排ガス中のNOx流出量は、エ
ンジンから排出される排ガス量およびNOx濃度により
算出される。エンジンから排出される排ガス量は、流量
計などの計測器を用いて実測してもよいが、そのような
装置を用いずに、エンジンの回転数、エンジン吸気空気
量などの内燃機関の運転状況から間接的に求めることも
可能である。The NOx outflow amount in the exhaust gas to be treated is calculated from the exhaust gas amount discharged from the engine and the NOx concentration. The amount of exhaust gas discharged from the engine may be measured using a measuring instrument such as a flow meter, but without using such a device, the operating conditions of the internal combustion engine such as the engine speed and engine intake air amount It is also possible to indirectly request from.
【0017】また、NOx濃度は、NOxモニタなどの
濃度検出器を用いて実測しても良いが、このような測定
手段を用いずに、排ガス量と同様にエンジンの回転数、
エンジン吸気空気量などの内燃機関の運転状況と、排出
されるNOx濃度との関係をあらかじめデータとして入
手しておき、エンジンの運転状況からNOx濃度を間接
的に求めることもできる。The NOx concentration may be measured by using a concentration detector such as a NOx monitor, but without using such a measuring means, the engine speed,
It is also possible to obtain the relationship between the operating condition of the internal combustion engine such as the engine intake air amount and the exhausted NOx concentration as data in advance, and indirectly obtain the NOx concentration from the operating condition of the engine.
【0018】排ガス温度はエンジン出口の排ガス温度、
もしくは触媒層の温度を温度計などの温度検出器により
実測しても良いが、これもエンジンの回転数、冷却水の
温度、エンジン吸気空気量などの内燃機関の運転状況等
から間接的に判断することもできる。The exhaust gas temperature is the exhaust gas temperature at the engine outlet,
Alternatively, the temperature of the catalyst layer may be measured by a temperature detector such as a thermometer, but this is also indirectly determined from the operating conditions of the internal combustion engine such as the engine speed, cooling water temperature, and engine intake air amount. You can also do it.
【0019】ここでいう触媒とは、通常の脱硝触媒でも
よいが、特にNH3 分解能を有する脱硝触媒が、出口
からのNH3 流出を生じにくいため好ましい。NH
3 分解能を有する脱硝触媒とは、例えば特開平05−
146634号公報に記載の、チタン(Ti)、タング
ステン(W)、およびバナジウム(V)から選ばれた1
種以上の元素の酸化物からなる組成物を第一成分とし、
白金(Pt)、パラジウム(Pd)、イリジウム(I
r)、ロジウム(Rh)から選ばれた1種以上の貴金
属、もしくは、シリカ、ゼオライト、アルミナ等の多孔
体に予め担時された前記貴金属含有組成物を第二成分と
した触媒組成物などが好適である。The catalyst referred to herein may be an ordinary denitration catalyst, but a denitration catalyst having NH 3 decomposing ability is particularly preferable because NH 3 outflow from the outlet is unlikely to occur. NH
The denitration catalyst having three resolutions is, for example, Japanese Patent Laid-Open No. 05-
1 selected from titanium (Ti), tungsten (W), and vanadium (V) described in Japanese Patent No. 146634.
A composition comprising an oxide of one or more elements is used as the first component,
Platinum (Pt), Palladium (Pd), Iridium (I
r), one or more noble metals selected from rhodium (Rh), or a catalyst composition containing the noble metal-containing composition previously supported on a porous body such as silica, zeolite or alumina as a second component. It is suitable.
【0020】また、通常の脱硝触媒とは、例えば特開昭
50−128681号公報に記載の、チタン(Ti)、
タングステン(W)、モリブデン(Mo)およびバナジ
ウム(V)から選ばれた1種以上の元素の酸化物からな
る組成物など、現在発電所のボイラ等で広く用いられて
いる脱硝触媒のほか、銅、鉄、セリウムなどを担持した
ゼオライトなどの脱硝機能を有するものである。Further, the ordinary denitration catalyst is, for example, titanium (Ti) described in JP-A-50-128681.
In addition to denitration catalysts that are currently widely used in boilers of power plants, such as compositions that consist of oxides of one or more elements selected from tungsten (W), molybdenum (Mo) and vanadium (V), copper , A zeolite carrying iron, cerium, etc. has a denitration function.
【0021】触媒として、NH3 分解能を有する脱硝
触媒を用いる場合、検出温度が、300℃以下では、
(NH3 もしくはNH3 前駆体)/(排ガス中の窒
素酸化物)、のモル比を1モル/モル以下にする。1を
越えると出口に未反応の還元剤が流出する恐れが有り好
ましくない。When a denitration catalyst having NH 3 decomposing ability is used as the catalyst, if the detection temperature is 300 ° C. or lower,
The molar ratio of (NH 3 or NH 3 precursor) / (nitrogen oxide in exhaust gas) is set to 1 mol / mol or less. When it exceeds 1, unreacted reducing agent may flow out to the outlet, which is not preferable.
【0022】また、300℃以上ではモル比1以上、好
ましくは1〜1.5の範囲内となるように還元剤を供給
する。1モル/モル以下だと、出口にNOxが流出する
可能性があり、また1.5を越えると出口に未反応の還
元剤が流出する可能性が生じる。At 300 ° C. or higher, the reducing agent is supplied so that the molar ratio is 1 or higher, preferably in the range of 1 to 1.5. If it is 1 mol / mol or less, NOx may flow out to the outlet, and if it exceeds 1.5, unreacted reducing agent may flow out to the outlet.
【0023】触媒として、通常の脱硝触媒を用いる場
合、検出温度が、300℃以下では、(NH3 もしく
はNH3 前駆体)/(排ガス中の窒素酸化物)、のモ
ル比を1モル/モル以下にする。1モル/モルを越える
と出口に未反応の還元剤が流出する恐れが有り好ましく
ない。When a normal denitration catalyst is used as the catalyst, when the detection temperature is 300 ° C. or lower, the molar ratio of (NH 3 or NH 3 precursor) / (nitrogen oxide in exhaust gas) is 1 mol / mol. Below. If it exceeds 1 mol / mol, unreacted reducing agent may flow out to the outlet, which is not preferable.
【0024】また、300〜450℃ではモル比を1近
傍、好ましくは0.8〜1.1モル/モルの範囲内となる
ように還元剤を供給する。1モル/モル以下だと、出口
にNOxが流出する可能性があり、また、1.1モル/
モルを越えると出口に未反応の還元剤が流出するため好
ましくない。Further, at 300 to 450 ° C., the reducing agent is supplied so that the molar ratio is in the vicinity of 1, preferably in the range of 0.8 to 1.1 mol / mol. If it is less than 1 mol / mol, NOx may flow out to the outlet, and 1.1 mol / mol
If it exceeds the molar amount, unreacted reducing agent flows out to the outlet, which is not preferable.
【0025】さらに450℃以上では1モル/モル以
上、好ましくは1〜1.5の範囲内で還元剤を供給す
る。1モル/モル以下だと、出口にNOxが流出する可
能性があり、また1.5を越えると出口に未反応の還元
剤が流出する可能性が生じる。Further, at 450 ° C. or higher, the reducing agent is supplied in an amount of 1 mol / mol or more, preferably in the range of 1 to 1.5. If it is 1 mol / mol or less, NOx may flow out to the outlet, and if it exceeds 1.5, unreacted reducing agent may flow out to the outlet.
【0026】触媒形状は、上記組成を有した触媒成分を
コージェライト、ゼオライトなどの担体や、無機繊維織
布を多層に積層したハニカム型の担体など、多孔質な担
体に触媒成分を担時した触媒のほか、通常脱硝触媒とし
て用いられている板状、ハニカム型に押し出し成型した
もの、あるいは粒状など、どのようなものでもよいが、
自動車などの小型エンジンでは、スペース上の問題から
狭ピッチのハニカム担体に触媒成分を担時した触媒を用
いるのが好ましい。また触媒成分の担持法は、含浸法、
塗布法、スラリーコーティング、ウォッシュコート法な
ど通常の触媒調製法を用いることができる。The catalyst shape is such that the catalyst component having the above composition is carried on a porous carrier such as a carrier such as cordierite or zeolite or a honeycomb type carrier in which inorganic fiber woven fabrics are laminated in multiple layers. In addition to the catalyst, any material such as a plate-like material that is usually used as a denitration catalyst, an extruded honeycomb-shaped material, or a granular material may be used.
In a small engine such as an automobile, it is preferable to use a catalyst in which a catalyst component is supported on a narrow-pitch honeycomb carrier because of space problems. The catalyst component loading method is an impregnation method,
Usual catalyst preparation methods such as coating method, slurry coating method and wash coating method can be used.
【0027】また、ここで用いる還元剤は、通常NOx
の還元に用いられるアンモニアの他、尿素、シアヌル
酸、メラミンなどのアンモニア前駆体を用いることがで
きる。還元剤の供給法は特に限定されず、アンモニアガ
ス、アンモニア水、尿素水溶液などの水溶液状態、尿
素、シアヌル酸、メラミンなどは顆粒もしくは粉末状態
で用いるなど、使用する還元剤に最適な供給方法をとる
ことができる。特に人口密集地で使用される自動車や小
型エンジンでは、アンモニアガス以外を用いるほうが爆
発などの危険性がなく好適である。The reducing agent used here is usually NOx.
In addition to ammonia used for the reduction of ammonia, an ammonia precursor such as urea, cyanuric acid, and melamine can be used. The method of supplying the reducing agent is not particularly limited, and an optimum supplying method for the reducing agent to be used, such as ammonia gas, ammonia water, an aqueous solution state of urea aqueous solution, urea, cyanuric acid, melamine, etc., is used in a granular or powder state. Can be taken. Particularly for automobiles and small engines used in densely populated areas, it is preferable to use a gas other than ammonia gas because there is no risk of explosion.
【0028】以下、本発明の各構成を採用したときの作
用を説明する。還元剤としてNH3 もしくは尿素などの
NH3 の前駆体を用い、脱硝触媒によりNOxを含有
する排ガスを処理すると、触媒中のTi、V、Moある
いはWの作用により、NH 3 (もしくはNH3 前駆
体から生成したNH3 )による(1)式のNOの還元
反応が進行し、NOxの低減が達成される。The following is a description of the operation when each configuration of the present invention is adopted.
I will explain. NH as a reducing agentThree Or such as urea
NHThreeNOx is contained by the denitration catalyst using the precursor of
When the exhaust gas is treated, there is Ti, V, Mo in the catalyst.
Or NH due to the action of W Three(Or NHThreeprecursor
NH generated from the bodyThree) NO reduction of formula (1)
The reaction proceeds and NOx reduction is achieved.
【0029】 NH3+NO+1/4O2 → N2 +3/2H2O ………(1)NH 3 + NO + 1 / 4O 2 → N 2 + 3 / 2H 2 O ……… (1)
【0030】さらに、NH3 分解能を有する脱硝触媒
では、上記脱硝反応に使用されなかったNH3 が、触
媒中の貴金属成分の作用により(2)式に示す様に酸素
で酸化されて無害な窒素と水に分解される。Furthermore, in the denitration catalyst having a NH 3 resolution, NH 3 which has not been used for the denitration reaction, by the action of the noble metal component in the catalyst (2) is oxidized with oxygen as shown in formula harmless nitrogen And decomposed into water.
【0031】 2NH3+3/2O2 → N2 +3H2O ………(2)2NH 3 + 3 / 2O 2 → N 2 + 3H 2 O ……… (2)
【0032】図5に、特公昭56−27295号公報記
載のチタン系脱硝触媒、および特開平5−146634
号公報記載のNH3 分解能を有する脱硝触媒の脱硝
率、NH3 酸化率の温度特性の一例を示す。FIG. 5 shows a titanium-based denitration catalyst described in JP-B-56-27295 and JP-A-5-146634.
An example of the temperature characteristics of the denitration rate and the NH 3 oxidation rate of the denitration catalyst having the NH 3 resolving power described in Japanese Patent Laid-Open Publication is shown.
【0033】図5からも明らかなように、一般にチタン
系脱硝触媒の脱硝活性は、300〜450℃の温度範囲
内で最も高く、300℃を下回る温度域、および450
℃を超える温度域では、上記温度に比べて活性が低いこ
とが知られている。As is clear from FIG. 5, the denitration activity of the titanium-based denitration catalyst is generally highest in the temperature range of 300 to 450 ° C., lower than 300 ° C., and 450.
It is known that the activity is lower in the temperature range higher than 0 ° C as compared with the above temperature.
【0034】これは、低温では脱硝反応速度が遅いため
に反応律速となり高い性能が得られないこと、高温で
は、還元剤のNH3 が酸化されて減少し、NOxの還
元に必要なNH3 が不足するためである。また、NH
3 分解能を有する脱硝触媒では、脱硝特性は脱硝触媒
とほぼ同じであるが、NH3 の分解能が300℃以上
で発現する。This is because at a low temperature, the denitration reaction rate is slow, so that the reaction rate is limited and high performance cannot be obtained. At a high temperature, NH 3 as a reducing agent is oxidized and reduced, and NH 3 necessary for NOx reduction is reduced. This is because there will be a shortage. Also, NH
The denitration catalyst having 3 resolution has almost the same denitration characteristics as the denitration catalyst, but the NH 3 resolution appears at 300 ° C. or higher.
【0035】また、図6には、チタン系脱硝触媒および
NH3 分解能を有する脱硝触媒について、脱硝率の3
50℃でのNH3 /NOxモル比特性の一例を示す。
NH 3 分解能を有する脱硝触媒では、300℃以上で
NH3 の分解活性が高いため、モル比を1モル/モル
以上にしてもほとんどNH3 のリークが見られない。Further, FIG. 6 shows a titanium-based denitration catalyst and
NHThreeFor the denitration catalyst with high resolution, the denitration rate is 3
NH at 50 ° CThreeAn example of the / NOx molar ratio characteristic is shown.
NH ThreeWith a denitrification catalyst with high resolution, at temperatures above 300 ° C
NHThreeBecause of its high decomposition activity, the molar ratio is 1 mol / mol
Even above is almost NHThreeCan't see the leak.
【0036】このことは、NH3 分解能を有する脱硝
触媒では、300℃以上では、NOx排出量の変動に対
して還元剤を過剰に注入しておけば、出口からのリーク
還元剤量をほとんど発生させないことを意味する。[0036] This means that in the denitration catalyst having a NH 3 resolution, at the 300 ° C. or higher, if excessively injected reducing agent for variations in NOx emissions, generates little leakage amount of reducing agent from the outlet It means not to let.
【0037】そこで、NH3 分解能を有する脱硝触媒
では、排ガス温度が300℃以下のNH3 分解能が得
られず、かつ高い脱硝率が得られない条件では、NH
3 注入量をNOx流出量に対してモル比が1モル/モ
ル以下となるように注入し、排ガス温度が300℃以上
のNH3 分解活性および脱硝活性が高い条件では、モ
ル比が1モル/モル以上となるように注入する。300
℃以上では過剰に還元剤を注入してもリークNH3 を
発生することないためである。Therefore, with the denitration catalyst having the NH 3 decomposing ability, under the condition that the exhaust gas temperature cannot obtain the NH 3 decomposing ability of 300 ° C. or lower and the high denitration rate cannot be obtained,
3 injection amount so that the molar ratio to the NOx outflow amount is 1 mol / mol or less, and under the condition that the exhaust gas temperature is 300 ° C. or higher and NH 3 decomposition activity and denitration activity are high, the molar ratio is 1 mol / mol. Inject it so that it is more than molar. 300
This is because at a temperature of not less than 0 ° C., leak NH 3 does not occur even if the reducing agent is excessively injected.
【0038】さらに脱硝触媒では、排ガス温度が300
℃以下の、NH3 分解能が得られずかつ高い脱硝率が
得られない条件では、NH3 注入量をNOx流出量に
対してモル比が1モル/モル以下となるように注入し、
排ガス温度が300℃〜450℃の範囲の、NH3 分
解活性は得られないが脱硝活性が高い条件では、モル比
が1モル/モル付近となるように注入する。Further, with the denitration catalyst, the exhaust gas temperature is 300
Under conditions in which the NH 3 resolution cannot be obtained and a high denitrification rate cannot be obtained, the NH 3 injection amount is injected so that the molar ratio is 1 mol / mol or less with respect to the NOx outflow amount.
Under conditions where the NH 3 decomposition activity is not obtained but the denitrification activity is high in the exhaust gas temperature range of 300 ° C. to 450 ° C., the injection is performed so that the molar ratio is about 1 mol / mol.
【0039】通常の脱硝触媒では、この温度域ではNH
3 分解活性が無いため、過剰な還元剤の注入は出口へ
の還元剤流出に繋がるため、1近辺が望ましい。さら
に、排ガス温度が450℃以上の、NH3 分解活性お
よび脱硝活性が高い条件では、モル比が1モル/モル以
上となるように注入する。この温度では過剰に還元剤を
注入してもリークNH3 が発生しないためである。With a normal denitration catalyst, NH
Since there is no 3- decomposition activity, injection of an excessive reducing agent leads to outflow of the reducing agent to the outlet. Further, under the condition that the exhaust gas temperature is 450 ° C. or higher and the NH 3 decomposition activity and the denitrification activity are high, the injection is performed so that the molar ratio is 1 mol / mol or more. This is because leak NH 3 does not occur at this temperature even if the reducing agent is excessively injected.
【0040】以上のように、触媒としては脱硝触媒を用
いるよりもNH3 分解能を有する触媒を用いる方が、
制御がより容易になるが、両者とも排ガス温度によって
還元剤注入量を制御することにより、複雑な制御法を用
いなくとも安定した脱硝率を得ることができ、かつ還元
剤流出量を最小限に押さえることができるようになる。[0040] As described above, as the catalyst is preferable to use a catalyst having a NH 3 resolution than used denitration catalyst,
Although it is easier to control, in both cases, by controlling the reducing agent injection amount by the exhaust gas temperature, a stable denitrification rate can be obtained without using a complicated control method, and the reducing agent outflow amount can be minimized. You will be able to hold it down.
【0041】[0041]
【発明の実施の形態】本発明の実施形態の概要は、ディ
ーゼルエンジン1の排ガス流量21および排ガス中のN
Ox流量22と、排ガスまたは触媒温度23とから、必
要な還元剤注入量24を演算して還元剤の注入を制御す
るものである。BEST MODE FOR CARRYING OUT THE INVENTION The outline of an embodiment of the present invention is as follows: exhaust gas flow rate 21 of diesel engine 1 and N in exhaust gas.
The required reducing agent injection amount 24 is calculated from the Ox flow rate 22 and the exhaust gas or catalyst temperature 23 to control the reducing agent injection.
【0042】具体例1(図1)では、排ガス流量および
NOx流量はエンジン回転数20から算出し、具体例2
(図2)では、排ガス流量、NOx濃度、排ガス温度を
実測してNOx量を算出する。また、具体例3(図3)
では、排ガス流量、NOx濃度、排ガス温度のデータを
全て、エンジンの運転状態から求めることもできる。In the specific example 1 (FIG. 1), the exhaust gas flow rate and the NOx flow rate are calculated from the engine speed 20, and the specific example 2
In FIG. 2, the NOx amount is calculated by actually measuring the exhaust gas flow rate, the NOx concentration, and the exhaust gas temperature. In addition, specific example 3 (FIG. 3)
Then, all the data of the exhaust gas flow rate, the NOx concentration, and the exhaust gas temperature can be obtained from the operating state of the engine.
【0043】このように、なんらかの方法または手段に
よりNOx量を算出し、これに対する還元剤注入量を、
計測容易な排ガスもしくは触媒の温度により制御するこ
とによって、単純な手法で安定した脱硝率を実現でき、
さらに、還元剤の出口への流出を最小限に低減させた低
コストの運転を実施できる。In this way, the NOx amount is calculated by some method or means, and the reducing agent injection amount is calculated as
By controlling the temperature of the exhaust gas or catalyst that is easy to measure, a stable denitration rate can be achieved with a simple method.
Further, it is possible to carry out low-cost operation in which the outflow of the reducing agent to the outlet is minimized.
【0044】〔具体例1〕以下、本発明の方法を実施す
るための制御装置の一具体例を図1により説明する。図
1では、ディーゼルエンジン1から排出された排ガスが
煙道10を通過し、触媒層4に導入される。Specific Example 1 A specific example of a control device for carrying out the method of the present invention will be described below with reference to FIG. In FIG. 1, the exhaust gas discharged from the diesel engine 1 passes through the flue 10 and is introduced into the catalyst layer 4.
【0045】還元剤は還元剤供給源3から触媒層4の入
口煙道に還元剤注入ノズルを通して供給され、排ガスと
混合されて触媒層4内の触媒上で、NOxが還元剤によ
り還元され、処理後の排ガスが系外に排出される。な
お、符号の11は還元剤流量を制御する制御弁、5は排
ガスの温度を検出する温度検出装置、6はエンジンの回
転数検出装置である。The reducing agent is supplied from the reducing agent supply source 3 to the inlet flue of the catalyst layer 4 through the reducing agent injection nozzle, is mixed with the exhaust gas, and NOx is reduced by the reducing agent on the catalyst in the catalyst layer 4, The treated exhaust gas is discharged to the outside of the system. Reference numeral 11 is a control valve for controlling the flow rate of the reducing agent, 5 is a temperature detecting device for detecting the temperature of exhaust gas, and 6 is an engine speed detecting device.
【0046】本具体例における制御法を以下に示す。エ
ンジン1の回転数計測装置6から排ガス流量およびNO
x濃度の計算値を得、排ガス流量信号21およびNOx
濃度信号22が演算器8に送られる。The control method in this example is shown below. Exhaust gas flow rate and NO from engine speed measurement device 6 of engine 1
The calculated value of x concentration is obtained, and the exhaust gas flow rate signal 21 and NOx
The concentration signal 22 is sent to the calculator 8.
【0047】演算器8ではこれらの信号から得られた数
値を用いて排ガス中のNOx流量を算出する。得られた
NOx流量と温度検出装置5から得られる温度信号23
から、演算器8により反応に必要な還元剤注入量が決定
され、還元剤注入制御信号24が制御弁11に送られて
還元剤注入量が決定される。The calculator 8 calculates the NOx flow rate in the exhaust gas by using the numerical values obtained from these signals. The obtained NOx flow rate and the temperature signal 23 obtained from the temperature detection device 5.
From the above, the calculator 8 determines the reducing agent injection amount necessary for the reaction, and the reducing agent injection control signal 24 is sent to the control valve 11 to determine the reducing agent injection amount.
【0048】具体的な動作を、還元剤として尿素水溶液
を用いる場合を例に用いて次に示す。エンジンの回転数
計測装置6から、エンジン回転数の数値が演算器に送ら
れると、そこで排ガス流量とNOx濃度とが算出され、
これらの数値からNOx量が算出される。The specific operation will be described below using an example of using an aqueous urea solution as a reducing agent. When the numerical value of the engine speed is sent from the engine speed measuring device 6 to the calculator, the exhaust gas flow rate and the NOx concentration are calculated there.
The NOx amount is calculated from these numerical values.
【0049】これとは別に排ガス温度信号23が演算器
8に送られる。計測された温度がエンジン始動時などの
場合(例えば200℃)には、演算器8から還元剤注入
量が、得られたNOx流量に対し、(尿素の1/2モ
ル)/NOxモル比が1以下(例えば0.5)になるよ
うに制御信号24が制御弁11に送られ、所定量の尿素
水溶液がノズルを介して煙道に送られる。Separately from this, the exhaust gas temperature signal 23 is sent to the calculator 8. When the measured temperature is when the engine is started (for example, 200 ° C.), the reducing agent injection amount from the calculator 8 is (1/2 mol of urea) / NOx mol ratio with respect to the obtained NOx flow rate. A control signal 24 is sent to the control valve 11 so as to be 1 or less (for example, 0.5), and a predetermined amount of urea aqueous solution is sent to the flue through the nozzle.
【0050】この温度域では、いずれの触媒も脱硝率が
低く、また、NH3 分解率も得られないため、こうす
ることにより、出口に流出される未反応の尿素もしくは
尿素の分解生成物であるアンモニアが、出口に流出する
ことを避けることができる。In this temperature range, neither catalyst has a low denitrification rate and no NH 3 decomposition rate. Therefore, unreacted urea or a decomposition product of urea discharged to the outlet can be obtained. Some ammonia can be prevented from flowing to the outlet.
【0051】また、計測された温度が300〜450℃
の範囲であった場合、通常の脱硝触媒では、演算器8か
ら還元剤注入量が、得られたNOx流量に対し、(尿素
の1/2モル)/NOxモル比が1近辺(例えば0.
9)になるように、制御信号24が制御弁11に送ら
れ、所定量の尿素水溶液がノズルを介して煙道に送られ
る。The measured temperature is 300 to 450 ° C.
In the case of the normal denitration catalyst, the reducing agent injection amount from the calculator 8 is (1/2 mol of urea) / NOx molar ratio in the vicinity of 1 (for example, 0.
9), the control signal 24 is sent to the control valve 11 and a predetermined amount of urea aqueous solution is sent to the flue through the nozzle.
【0052】通常の脱硝触媒の場合、この温度では脱硝
性能は高いが、NH3 分解能がないため、このように
制御することにより、高い脱硝率と低いリーク還元剤量
を維持することができる。In the case of a normal denitration catalyst, the denitration performance is high at this temperature, but there is no NH 3 decomposing ability, so by controlling in this way, a high denitration rate and a low amount of leak reducing agent can be maintained.
【0053】一方、触媒としてNH3 分解能を有する
脱硝触媒を用いる場合は、演算器8から還元剤注入量
が、得られたNOx流量に対し、(尿素の1/2モル)
/NOxモル比が1以上(例えば1.4)になるよう
に、制御信号24が制御弁11に送られ、所定量の尿素
水溶液がノズルを介して煙道に送られる。Meanwhile, in the case of using a denitration catalyst having a NH 3 resolution as a catalyst, a reducing agent injection amount from the arithmetic unit 8, the obtained flow rate of NOx, (1/2 moles of urea)
A control signal 24 is sent to the control valve 11 so that the / NOx molar ratio becomes 1 or more (for example, 1.4), and a predetermined amount of aqueous urea solution is sent to the flue through the nozzle.
【0054】NH3 分解能を有する触媒の場合、この
温度では高い脱硝率と高いNH3分解率が得られるた
め、還元剤を過剰に注入すれば安定した高い脱硝率を得
ることができ、しかも還元剤を流出させることがない。[0054] NH 3 when the catalyst with a resolution, because this temperature at high denitrification rate and high NH 3 decomposition rate is obtained, it is possible to obtain a stable and high NOx removal efficiency if excessive injection of reducing agent, yet reduced Does not allow the agent to flow out.
【0055】さらに、計測された温度が450℃以上で
あった場合には、いずれの触媒でも、演算器8から還元
剤注入量が、得られたNOx流量に対し、(尿素の1/
2モル)/NOxモル比が1以上(例えば1.4)にな
るように、制御信号24が制御弁11に送られ、所定量
の尿素水溶液がノズルを介して煙道に送られる。Furthermore, when the measured temperature is 450 ° C. or higher, the reducing agent injection amount from the computing unit 8 is (1 / urea of urea) with respect to the obtained NOx flow rate for any catalyst.
A control signal 24 is sent to the control valve 11 so that the molar ratio of 2 mol / NOx becomes 1 or more (for example, 1.4), and a predetermined amount of aqueous urea solution is sent to the flue through the nozzle.
【0056】この温度では、いずれの触媒も高い脱硝率
と高いNH3 分解率が得られるため、還元剤と過剰に
注入して安定した脱硝率を得、かつ還元剤を流出させる
ことがないためである。この例では還元剤として尿素を
示したが、これがNH3水、NH3ガスなどの他の還元
剤であっても、同じように動作させることができること
はいうまでもない。At this temperature, all the catalysts have a high denitrification rate and a high NH 3 decomposition rate, and therefore a stable denitrification rate can be obtained by injecting excessively with the reducing agent and the reducing agent does not flow out. Is. Although urea is shown as the reducing agent in this example, it goes without saying that the same operation can be performed even if the reducing agent is another reducing agent such as NH 3 water or NH 3 gas.
【0057】〔具体例2〕図2は、本発明の排ガス浄化
方法で、排ガス量、NOx濃度、および排ガス温度を実
測してNOx量を算出し、還元材注入量を制御する例で
ある。本例の基本フローは図1と同じで、符号の12は
排ガス流量検出装置、7はNOx濃度検出装置である。
本具体例では、排ガス流量は排ガス流量検出装置12に
より、またNOx濃度はNOx濃度検出装置7によって
得られる。Specific Example 2 FIG. 2 is an example of controlling the injection amount of reducing agent by actually measuring the exhaust gas amount, NOx concentration, and exhaust gas temperature to calculate the NOx amount by the exhaust gas purification method of the present invention. The basic flow of this example is the same as that of FIG. 1, and reference numeral 12 is an exhaust gas flow rate detection device, and 7 is a NOx concentration detection device.
In this example, the exhaust gas flow rate is obtained by the exhaust gas flow rate detection device 12, and the NOx concentration is obtained by the NOx concentration detection device 7.
【0058】得られた排ガス流量信号21およびNOx
濃度信号22からガス中のNOx流量が計算され、得ら
れたNOx流量と温度検出装置5から得られる温度信号
23とから、演算器8により反応に必要な還元剤注入量
が決定され、還元剤注入制御信号24が制御弁11に送
られて還元剤注入量が決定される。Obtained exhaust gas flow rate signal 21 and NOx
The NOx flow rate in the gas is calculated from the concentration signal 22, and the reducing agent injection amount necessary for the reaction is determined by the calculator 8 from the obtained NOx flow rate and the temperature signal 23 obtained from the temperature detection device 5. The injection control signal 24 is sent to the control valve 11 to determine the reducing agent injection amount.
【0059】本具体例において、排ガス量およびNOx
濃度を実測してNOx流出量を算出する以外は、具体例
1と同じであり、そのため、本例の動作は具体例1と同
様に行うことができる。In this example, the amount of exhaust gas and NOx
Except that the concentration is actually measured and the NOx outflow amount is calculated, the operation is the same as that of the first specific example. Therefore, the operation of this example can be performed in the same manner as the first specific example.
【0060】〔具体例3〕図3は、本発明の排ガス浄化
方法で、排ガス量、NOx濃度、および排ガス温度のデ
ータを、全てエンジンの運転状態から得る例である。本
例の基本フローは図1と同じで、本具体例では、エンジ
ン1の回転数計測装置6から排ガス流量、NOx濃度、
および排ガス温度の計算値を得、排ガス流量信号21、
NOx濃度信号23、温度信号23が演算器8に送られ
る。Specific Example 3 FIG. 3 is an example of obtaining all the data of the exhaust gas amount, NOx concentration, and exhaust gas temperature from the operating state of the engine in the exhaust gas purification method of the present invention. The basic flow of this example is the same as in FIG. 1, and in this specific example, the exhaust gas flow rate, NOx concentration,
And the calculated value of the exhaust gas temperature, the exhaust gas flow rate signal 21,
The NOx concentration signal 23 and the temperature signal 23 are sent to the calculator 8.
【0061】演算器8では、排ガス流量信号21および
NOx濃度信号23から得られた数値を用いて排ガス中
のNOx流量を算出し、得られたNOx流量と温度信号
23から、演算器8により反応に必要な還元剤注入量が
決定され、還元剤注入制御信号24が制御弁11に送ら
れて還元剤注入量が決定される。The calculator 8 calculates the NOx flow rate in the exhaust gas using the numerical values obtained from the exhaust gas flow rate signal 21 and the NOx concentration signal 23, and the calculator 8 reacts based on the obtained NOx flow rate and the temperature signal 23. Is determined, and the reducing agent injection control signal 24 is sent to the control valve 11 to determine the reducing agent injection amount.
【0062】本具体例において、排ガス量およびNOx
濃度および排ガス温度を、内燃機関の運転条件から換算
してNOx流出量を算出する以外は、具体例1と同じで
あり、そのため、本例の動作は具体例1と同様に行うこ
とができる。In this example, the amount of exhaust gas and NOx
Except that the concentration and the exhaust gas temperature are converted from the operating conditions of the internal combustion engine to calculate the NOx outflow amount, the operation is the same as in the first specific example, and therefore, the operation of this example can be performed in the same manner as the first specific example.
【0063】以上に示した例のように、なんらかの方法
・手段によりNOx量を算出し、これに対する還元剤注
入量を、排ガスもしくは触媒の温度により制御すること
によって、安定した脱硝率を実現でき、さらに、還元剤
の出口への流出を最小限に低減させた低コストの運転を
実施できる。As in the above-mentioned example, the NOx amount is calculated by some method and means, and the reducing agent injection amount for the NOx amount is controlled by the temperature of the exhaust gas or the catalyst, whereby a stable denitration rate can be realized. Further, it is possible to carry out low-cost operation in which the outflow of the reducing agent to the outlet is minimized.
【0064】具体例1〜3に示した例の他、内燃機関の
運転状況から排ガス量を換算し、NOx濃度は計器によ
り実測するなど、具体例1〜3の内容を組み合わせたい
ずれの方法でNOx量を算出しても、同様の結果が得ら
れることはいうまでもなく、いずれの手法も本発明の範
囲内である。In addition to the examples shown in the concrete examples 1 to 3, the exhaust gas amount is converted from the operating condition of the internal combustion engine, and the NOx concentration is measured by a meter. Needless to say, similar results can be obtained by calculating the NOx amount, and any method is within the scope of the present invention.
【0065】〔触媒調製例1〕特願平2001−216
743号公報記載の触媒調製法に準じ、NH3 分解能
を有する脱硝触媒を得た。[Catalyst Preparation Example 1] Japanese Patent Application No. 2001-216
According to Catalyst Preparation Process 743 JP to obtain a denitration catalyst having a NH 3 resolution.
【0066】〔触媒調製例2〕触媒調製例1の、NH
3 分解成分であるPt成分を含まない以外は、触媒調
製例1と同様にして、脱硝触媒成分のみを有する触媒を
得た。得られた触媒の組成を表1に示す。[Catalyst preparation example 2] NH of catalyst preparation example 1
3 except without the Pt component is an exploded component, in the same manner as in Catalyst Preparation Example 1 to obtain a catalyst having only the denitration catalyst component. The composition of the obtained catalyst is shown in Table 1.
【0067】[0067]
【表1】 [Table 1]
【0068】〔試験例1〕触媒調製例1〜2で調製した
触媒を用い、還元剤としてNH3 を用いた場合のNH
3 /NOモル比を変えたときの出口のNH3 流出量
を、表2の条件で測定した。[Test Example 1] NH when using the catalyst prepared in Catalyst Preparation Examples 1 and 2 and NH 3 as a reducing agent
The NH 3 outflow amount at the outlet when the 3 / NO molar ratio was changed was measured under the conditions of Table 2.
【0069】[0069]
【表2】 [Table 2]
【0070】測定結果を図4に示す。触媒調製例1のN
H3 分解能を有する脱硝触媒では(図4−a)、NH
3 分解活性が低く脱硝率の低い200℃では、還元剤
/NOモル比が、0.5モル/モルの付近から、出口に
NH3 が流出し始めるが、350℃と500℃では、
モル比を1モル/モル以上にしても、出口からのNH
3 リーク量はほとんど認められない。The measurement results are shown in FIG. N of catalyst preparation example 1
HThreeIn the case of a denitration catalyst having resolution (Fig. 4-a), NH
ThreeAt 200 ℃, which has low decomposition activity and low denitrification rate, a reducing agent
From the vicinity of the / NO molar ratio of 0.5 mol / mol to the outlet
NHThreeBegins to flow out, but at 350 ° C and 500 ° C,
NH from the outlet even when the molar ratio is 1 mol / mol or more
ThreeAlmost no leak was observed.
【0071】200℃といったNH3 分解活性の低い
温度域では、還元剤/NOモル比を、1モル/モル以下
に、350℃または500℃といったNH3 分解活性
が高く、脱硝率も高い温度域では、1モル/モル以上に
することで、高い脱硝率と低いリークNH3 を実現で
きる。In a temperature range where the NH 3 decomposition activity is low, such as 200 ° C., the reducing agent / NO molar ratio is reduced to 1 mol / mol or less, and the NH 3 decomposition activity is high such as 350 ° C. or 500 ° C. and the denitration rate is high. Then, by setting it to 1 mol / mol or more, a high denitration rate and a low leak NH 3 can be realized.
【0072】また、触媒調製例2の通常の脱硝触媒では
(図4−b)、NH3 分解活性がなく、脱硝率の低い
200℃では、還元剤/NOモル比が、0.5モル/モ
ル付近から、出口にNH3 が流出し、NH3 分解活
性がなく脱硝率の高い350℃では、1モル/モル付近
から、出口にNH3 が流出する。Further, in the normal denitration catalyst of Catalyst Preparation Example 2 (FIG. 4-b), the NH 3 decomposition activity is low, and at a low denitration rate of 200 ° C., the reducing agent / NO molar ratio is 0.5 mol / min. NH 3 flows out from the vicinity of the mole to the outlet, and at 350 ° C., which has no NH 3 decomposition activity and a high denitration rate, NH 3 flows out from the vicinity of 1 mole / mole to the outlet.
【0073】さらに、500℃のNH3 分解活性が高
く脱硝率も高い温度域では、1モル/モル以上でもNH
3 がリークすることがない。すなわち、200℃とい
ったNH3 分解活性の低い温度域では、還元剤/NO
モル比を1モル/モル以下に、350℃といったNH
3 分解活性が無く脱硝率が高い温度域では、1モル/
モル付近に、さらに500℃といったNH3 分解活性
が高く脱硝率も高い温度域では、1モル/モル以上にす
ることで、高い脱硝率と低いリークNH3 を実現でき
ることが分かる。Further, in the temperature range where the NH 3 decomposition activity is high at 500 ° C. and the denitrification rate is high, even at 1 mol / mol or more, NH
3 never leaks. That is, in the temperature range where the NH 3 decomposition activity is low, such as 200 ° C., the reducing agent / NO
NH at a molar ratio of 1 mol / mol or less, such as 350 ° C
In the temperature range where there is no decomposition activity and the NOx removal rate is high, 1 mol /
It can be seen that, in the temperature range near the mol, where the NH 3 decomposition activity is high and the denitration rate is high, such as 500 ° C., a high denitration rate and a low leak NH 3 can be realized by setting it to 1 mol / mol or more.
【0074】以上のように、本発明の排ガス浄化方法を
採用することにより、あらゆる温度域で安定した脱硝率
を実現でき、しかも低いリークNH3 量によって低コ
ストの運転が可能となる。As described above, by adopting the exhaust gas purifying method of the present invention, a stable denitration rate can be realized in all temperature ranges, and a low leak NH 3 amount enables low-cost operation.
【0075】[0075]
【発明の効果】上述のとおり、本発明によれば、大きな
負荷変動に対しても安定した高い脱硝率を得ることがで
き、かつ、未反応物質を流出することの無い窒素酸化物
の除去方法を実現できる。As described above, according to the present invention, it is possible to obtain a stable high denitrification rate even with a large load change, and a method for removing nitrogen oxides without flowing out unreacted substances. Can be realized.
【図1】本発明の排ガス浄化装置の一実施形態を示す基
本構成図。FIG. 1 is a basic configuration diagram showing an embodiment of an exhaust gas purifying apparatus of the present invention.
【図2】本発明の排ガス浄化装置の他の実施形態を示す
基本構成図。FIG. 2 is a basic configuration diagram showing another embodiment of the exhaust gas purifying apparatus of the present invention.
【図3】本発明の排ガス浄化装置の他の実施形態を示す
基本構成図。FIG. 3 is a basic configuration diagram showing another embodiment of the exhaust gas purifying apparatus of the present invention.
【図4】本発明の各具体例の補足図。FIG. 4 is a supplementary diagram of each specific example of the present invention.
【図5】本発明に用いる触媒の特性図。FIG. 5 is a characteristic diagram of a catalyst used in the present invention.
【図6】本発明に用いる触媒の特性図。FIG. 6 is a characteristic diagram of a catalyst used in the present invention.
1 ディーゼルエンジン 3 還元剤供給源 4 触媒層 5 排ガス温度検出装置 6 エンジン回転数検出装置 7 NOx濃度検出装置 8 演算器 10 煙道 11 還元剤流量制御弁 12 排ガス流量検出装置 21 排ガス流量信号 22 NOx濃度信号 23 温度信号 24 還元剤注入制御信号 1 diesel engine 3 Reductant supply source 4 Catalyst layer 5 Exhaust gas temperature detector 6 Engine speed detector 7 NOx concentration detector 8 arithmetic unit 10 flue 11 Reducing agent flow control valve 12 Exhaust gas flow rate detector 21 Exhaust gas flow rate signal 22 NOx concentration signal 23 Temperature signal 24 Reductant injection control signal
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F01N 3/28 301 B01D 53/36 ZAB 102B Fターム(参考) 3G091 AA18 AB04 BA01 BA14 CA17 EA01 EA05 EA21 EA22 EA33 GA01 GA03 GA05 GA06 GB01W GB05W GB06W GB07W GB09X GB10X 4D048 AA06 AA08 AB02 AB03 AC03 AC04 BA07X BA10X BA13X BA23X BA27X BA30X BA31Y BA33Y BA42X BB02 DA01 DA02 DA03 DA05 DA08 DA10 DA13 DA20 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 7 Identification code FI theme code (reference) F01N 3/28 301 B01D 53/36 ZAB 102B F term (reference) 3G091 AA18 AB04 BA01 BA14 CA17 EA01 EA05 EA21 EA22 EA33 GA01 GA03 GA05 GA06 GB01W GB05W GB06W GB07W GB09X GB10X 4D048 AA06 AA08 AB02 AB03 AC03 AC04 BA07X BA10X BA13X BA23X BA27X BA30X BA31Y BA33Y BA42X BB02 DA01 DA02 DA03 DA05 DA08 DA10 DA13 DA20
Claims (8)
酸化物を、アンモニアもしくはその前駆体を還元剤とし
て触媒に接触させて還元する排ガス浄化方法において、
前記排ガスもしくは前記触媒の温度により、該排ガス中
に注入するNOx還元剤の注入量を制御することを特徴
とする排ガス浄化方法。1. An exhaust gas purification method for reducing nitrogen oxide in exhaust gas discharged from an internal combustion engine by bringing ammonia or a precursor thereof into contact with a catalyst as a reducing agent,
An exhaust gas purification method, characterized in that the injection amount of a NOx reducing agent injected into the exhaust gas is controlled by the temperature of the exhaust gas or the catalyst.
測もしくはエンジン回転数から換算された排ガス量と、
エンジン回転数またはエンジン吸気空気量との関係から
予め得られたデータに基づいて計算されたNOx濃度
と、から算出される数値であることを特徴とする請求項
1に記載の排ガス浄化装置。2. The amount of NOx contained in the exhaust gas is the amount of exhaust gas measured or converted from the engine speed,
The exhaust gas purifying apparatus according to claim 1, wherein the exhaust gas purifying apparatus is a numerical value calculated from a NOx concentration calculated based on data obtained in advance from a relationship with an engine speed or an engine intake air amount.
ガス量と排ガス中のNOx濃度の実測値とから算出され
る数値であることを特徴とする請求項1に記載の排ガス
浄化方法。3. The exhaust gas purification method according to claim 1, wherein the NOx amount contained in the exhaust gas is a numerical value calculated from the exhaust gas amount and an actual measurement value of the NOx concentration in the exhaust gas.
燃機関のエンジン回転数またはエンジン吸気空気量から
予め得られたデータに基づいて排ガス量およびNOx濃
度を算出し、該排ガス量および該NOx濃度から算出さ
れる数値であることを特徴とする請求項1に記載の排ガ
ス浄化方法。4. The NOx amount contained in the exhaust gas, the exhaust gas amount and the NOx concentration are calculated based on data obtained in advance from the engine speed of the internal combustion engine or the engine intake air amount, and the exhaust gas amount and the NOx amount are calculated. The exhaust gas purification method according to claim 1, which is a numerical value calculated from the concentration.
もしくは触媒の温度が、300℃を下回る場合には、排
ガス量およびNOx濃度から算出されたNOx量に対す
る還元剤の供給量を、(NH3 もしくはNH3 前駆
体のNH3換算値)/(排ガス中のNOx)のモル比が
1モル/モル以下になるように制御し、前記温度が30
0〜450℃の場合には、前記モル比が1モル/モル近
辺、好ましくは0.8〜1.1モル/モルになるように制
御し、前記温度が450℃以上の場合には、前記モル比
が1モル/モル以上となるように制御することを特徴と
する請求項1〜4のうちいずれか1項に記載の排ガス浄
化方法。5. The catalyst is a denitration catalyst, and when the temperature of the exhaust gas or the catalyst is lower than 300 ° C., the supply amount of the reducing agent to the NOx amount calculated from the exhaust gas amount and the NOx concentration is set to (NH 3 or the NH 3 precursor (NH 3 conversion value) / (NOx in exhaust gas) molar ratio is controlled to be 1 mol / mol or less, and the temperature is 30
In the case of 0 to 450 ° C, the molar ratio is controlled to be around 1 mol / mol, preferably 0.8 to 1.1 mol / mol, and when the temperature is 450 ° C or higher, The exhaust gas purification method according to any one of claims 1 to 4, wherein the molar ratio is controlled to be 1 mol / mol or more.
触媒であり、前記排ガスもしくは触媒の温度が、300
℃を下回る場合には、排ガス量およびNOx濃度から算
出されたNOx量に対する還元剤の供給量を、(NH
3 もしくはNH3 前駆体のNH3 換算値)/(排
ガス中のNOx)のモル比が1モル/モル以下になるよ
うに制御し、前記温度が300℃以上の場合には、前記
モル比が1モル/モル以上となるように制御することを
特徴とする請求項1〜4のうちいずれか1項に記載の排
ガス浄化方法。6. The catalyst is a denitration catalyst having NH 3 decomposing ability, and the temperature of the exhaust gas or the catalyst is 300.
When the temperature is lower than 0 ° C, the supply amount of the reducing agent with respect to the NOx amount calculated from the exhaust gas amount and the NOx concentration is (NH
3 or the NH 3 conversion value of the NH 3 precursor) / (NOx in the exhaust gas) is controlled to be 1 mol / mol or less, and when the temperature is 300 ° C. or higher, the molar ratio is The exhaust gas purification method according to any one of claims 1 to 4, wherein the exhaust gas purification method is controlled to be 1 mol / mol or more.
は、チタン(Ti)、タングステン(W)、およびバナ
ジウム(V)から選ばれた1種以上の元素の酸化物から
なる組成物を第一成分とし、白金(Pt)、パラジウム
(Pd)、イリジウム(Ir)、ロジウム(Rh)から
選ばれた1種以上の貴金属、もしくはシリカ、ゼオライ
ト、アルミナの多孔体に予め担時された前記貴金属含有
組成物を第二成分とする触媒組成物であることを特徴と
する請求項6に記載の排ガス浄化方法。7. The denitration catalyst having the ability to decompose NH 3 has as a first component a composition comprising an oxide of one or more elements selected from titanium (Ti), tungsten (W) and vanadium (V). And one or more kinds of noble metals selected from platinum (Pt), palladium (Pd), iridium (Ir), and rhodium (Rh), or the noble metal-containing composition previously supported by a porous body of silica, zeolite, or alumina. The exhaust gas purification method according to claim 6, which is a catalyst composition containing a substance as a second component.
もしくはNH3 分解能を有する脱硝触媒と、前記排ガ
スの温度を検出する温度検出手段と、前記排ガス流量と
排ガス中のNOx濃度とからNOx量を算出する手段
と、前記排ガス中に還元剤を注入する還元剤注入手段
と、前記温度検出手段の検出値により還元剤の注入量を
制御する制御手段とを有することを特徴とする排ガス浄
化装置。8. A denitration catalyst having a denitration catalyst or NH 3 resolution contacting the exhaust gas of an internal combustion engine, a temperature detecting means for detecting a temperature of the exhaust gas, the NOx amount and a NOx concentration of the exhaust gas flow rate and the exhaust gas An exhaust gas purifying apparatus comprising: a calculating unit; a reducing agent injecting unit that injects a reducing agent into the exhaust gas; and a control unit that controls the injection amount of the reducing agent according to the detection value of the temperature detecting unit.
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|---|---|---|---|
| JP2002066719A JP2003269142A (en) | 2002-03-12 | 2002-03-12 | Exhaust emission control method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002066719A JP2003269142A (en) | 2002-03-12 | 2002-03-12 | Exhaust emission control method and device |
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| Publication Number | Publication Date |
|---|---|
| JP2003269142A true JP2003269142A (en) | 2003-09-25 |
Family
ID=29198377
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008000338A1 (en) | 2007-02-26 | 2008-08-28 | Denso Corp., Kariya | Exhaust gas purifying control device and exhaust gas purifying system |
| JP2009041442A (en) * | 2007-08-08 | 2009-02-26 | Toyota Motor Corp | Exhaust gas purification device for internal combustion engine |
| US20090288396A1 (en) * | 2008-05-22 | 2009-11-26 | Denso Corporation | Exhaust emission control device for internal combustion engine |
| JP2009293605A (en) * | 2008-06-09 | 2009-12-17 | Hino Motors Ltd | Control device for exhaust treatment device |
| JP2011027102A (en) * | 2009-07-24 | 2011-02-10 | General Electric Co <Ge> | Model-based tuning of ammonia distribution and control for reduced operating cost of selective catalytic reduction |
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| DE102008000338A1 (en) | 2007-02-26 | 2008-08-28 | Denso Corp., Kariya | Exhaust gas purifying control device and exhaust gas purifying system |
| US8341941B2 (en) | 2007-08-08 | 2013-01-01 | Toyota Jidosha Kabushiki Kaisha | Exhaust purification device of internal combustion engine |
| JP2009041442A (en) * | 2007-08-08 | 2009-02-26 | Toyota Motor Corp | Exhaust gas purification device for internal combustion engine |
| US8209966B2 (en) | 2008-05-22 | 2012-07-03 | Denso Corporation | Exhaust emission control device for internal combustion |
| JP2009281294A (en) * | 2008-05-22 | 2009-12-03 | Denso Corp | Exhaust emission control device for internal combustion engine |
| US20090288396A1 (en) * | 2008-05-22 | 2009-11-26 | Denso Corporation | Exhaust emission control device for internal combustion engine |
| JP2009293605A (en) * | 2008-06-09 | 2009-12-17 | Hino Motors Ltd | Control device for exhaust treatment device |
| JP2011027102A (en) * | 2009-07-24 | 2011-02-10 | General Electric Co <Ge> | Model-based tuning of ammonia distribution and control for reduced operating cost of selective catalytic reduction |
| US9051860B2 (en) | 2010-05-20 | 2015-06-09 | Toyota Jidosha Kabushiki Kaisha | Exhaust purification system of internal combustion engine |
| US9169761B2 (en) | 2012-12-28 | 2015-10-27 | Denso Corporation | Urea-water addition control unit |
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| JP2015001181A (en) * | 2013-06-14 | 2015-01-05 | 株式会社デンソー | Electronic control device |
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| EP3342997A1 (en) * | 2016-12-27 | 2018-07-04 | Toyota Jidosha Kabushiki Kaisha | Exhaust gas purification apparatus for an internal combustion engine |
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