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JP2003112333A - Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method - Google Patents

Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method

Info

Publication number
JP2003112333A
JP2003112333A JP2001308424A JP2001308424A JP2003112333A JP 2003112333 A JP2003112333 A JP 2003112333A JP 2001308424 A JP2001308424 A JP 2001308424A JP 2001308424 A JP2001308424 A JP 2001308424A JP 2003112333 A JP2003112333 A JP 2003112333A
Authority
JP
Japan
Prior art keywords
panel
resin
section
closed cross
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001308424A
Other languages
Japanese (ja)
Inventor
Manabu Tachibana
学 橘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP2001308424A priority Critical patent/JP2003112333A/en
Publication of JP2003112333A publication Critical patent/JP2003112333A/en
Pending legal-status Critical Current

Links

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

(57)【要約】 【課題】 強度剛性上閉断面パネルによる補強を要する
樹脂製部品でも、複雑な金型を用いずに樹脂と閉断面パ
ネルとを成形時に確実に結合し、射出圧力による閉断面
パネルの塑性変形を防止しつつ閉断面パネル内部への樹
脂充填を回避できて、軽量で剛性の高い自動車部品用構
造体の製造方法と該方法により製造された自動車部品用
構造体とを提供する。 【解決手段】 閉断面を有するパネル1を予め金型にセ
ットした後、パネル1の外側面の少なくとも一部を覆う
様に樹脂3を射出して成形する自動車部品用構造体の製
造方法であって、パネル1側面に貫通孔2を設けて、パ
ネル1を金型にセットし、金型内に射出した樹脂3の一
部を貫通孔2からパネル1の閉断面内部へ流入させる一
方、パネル1の閉断面端部から閉断面内部に窒素ガスG
を注入し、窒素ガスGにより樹脂3を貫通孔2の内部側
周縁で堰き止めると共に冷却固化させて係合突起4を形
成し、冷却固化した樹脂3とパネル1とを、係合突起4
と貫通孔2との係合により結合させた状態で金型から取
出す。
(57) [Summary] [PROBLEMS] Even for a resin part requiring reinforcement by a closed panel having high strength and rigidity, the resin and the closed panel are securely connected at the time of molding without using a complicated mold, and closed by injection pressure. Provided is a method for manufacturing a lightweight and highly rigid structure for an automobile part, which can prevent the resin from being filled into the inside of the closed section panel while preventing plastic deformation of the section panel, and a structure for an automobile part manufactured by the method. I do. SOLUTION: This method is a method for manufacturing a structure for an automobile part, in which after setting a panel 1 having a closed cross section in a mold in advance, a resin 3 is injected and molded so as to cover at least a part of an outer surface of the panel 1. Then, a through hole 2 is provided on the side surface of the panel 1, the panel 1 is set in a mold, and a part of the resin 3 injected into the mold is caused to flow from the through hole 2 into the inside of the closed section of the panel 1. 1 from the end of the closed section to the inside of the closed section.
And the resin 3 is blocked by the nitrogen gas G on the inner peripheral edge of the through hole 2 and solidified by cooling to form the engagement projections 4. The resin 3 that has been solidified by cooling is joined to the panel 1 by the engagement projections 4.
The mold is taken out from the mold in a state of being connected by the engagement with the through hole 2.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、自動車部品用構造
体の製造方法と該方法により製造された自動車部品用構
造体に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a structure for automobile parts and a structure for automobile parts manufactured by the method.

【0002】[0002]

【従来の技術】自動車用部品については、部品点数の削
減や軽量化を目的として、その一部あるいは全部を樹脂
材料で製造する例が増えてきている。強度、剛性が必要
とされるドア類、トランクリッド、ラジエタ−コアサポ
−ト、荷台(ベッド)等の部品においても、樹脂材料で
製造する場合が多々見られる。この場合、用いられる樹
脂材料は、PP(ポリプロピレン)等の熱可塑性樹脂ス
タンパブルシ−トや熱硬化性樹脂スタンパブルシ−トか
ら、ナイロン樹脂まで広範囲に及んでいる。
2. Description of the Related Art Regarding automobile parts, an example in which some or all of them are made of a resin material is increasing for the purpose of reducing the number of parts and weight reduction. Parts such as doors, trunk lids, radiator core supports, and cargo beds (beds), which require strength and rigidity, are often manufactured from resin materials. In this case, the resin materials used range widely from thermoplastic resin stampable sheets such as PP (polypropylene) and thermosetting resin stampable sheets to nylon resins.

【0003】これら樹脂製部品は、所要の強度や剛性を
得るために金属製パネルで必要部位を補強される場合が
多い。金属製パネルの結合に際しては、作業工数や部品
コストを考慮して、金属製パネルを樹脂部品の成形金型
に予めセットしておき、樹脂部品成形時に金属製パネル
の周囲にも樹脂を射出して一体的に結合するインサ−ト
成形が多用される。
In many cases, these resin parts are reinforced at necessary parts with metal panels in order to obtain required strength and rigidity. When joining metal panels, set the metal panel in advance in the molding die for resin parts, and inject the resin around the metal panels when molding resin parts, taking into consideration the number of man-hours and cost of parts. Insert molding is often used in which the components are integrally joined together.

【0004】[0004]

【発明が解決しようとする課題】金型にセットする金属
製パネルの構造は、特開平2−199400号公報に示
される様な開断面と閉断面の両者が考えられる。閉断面
の場合、開断面に比べて曲げやねじりの比剛性(単位質
量当たりの剛性)に優れ、補強効果上は有利であるが、
閉断面内側に空洞部が存在するため、金属製パネルを金
型にセットした後溶融樹脂を通常に射出すると、射出圧
力により金属製パネルが塑性変形してしまう。また、樹
脂と金属製パネルとは機械的結合ではなく面接触するだ
けなので、製品の段階で金属製パネルが樹脂から剥がれ
たり、抜け落ちたりするおそれも否定はできない。
The structure of the metal panel to be set in the mold may have both an open cross section and a closed cross section as shown in JP-A-2-199400. The closed cross section is superior to the open cross section in the specific rigidity of bending and torsion (rigidity per unit mass), and is advantageous in terms of the reinforcing effect.
Since the cavity exists inside the closed cross section, when the molten resin is normally injected after the metallic panel is set in the mold, the metallic panel is plastically deformed by the injection pressure. Further, since the resin and the metal panel are not in mechanical connection but in surface contact with each other, there is an undeniable possibility that the metal panel may be peeled off or fallen off from the resin at the product stage.

【0005】そこで、金属製パネルに貫通孔を設けて閉
断面内側にも溶融樹脂を導入することで、射出圧力を分
散する方法が考えられるが、この場合、閉断面の金属製
パネルの空洞部に樹脂が充填されてしまい、空洞部によ
る重量軽減効果が損なわれることになる。これを避ける
ため、スライドコア型等、閉断面内側を支持する部材を
有する複雑な型構造を採用すれば、金型費の増大や部品
形状自由度の制約につながるという問題点があった。
Therefore, a method may be considered in which the injection pressure is dispersed by providing a through hole in the metal panel and introducing the molten resin also inside the closed cross section. In this case, the cavity of the metal panel having the closed cross section is considered. Then, the resin is filled in, and the weight reducing effect of the cavity is impaired. In order to avoid this, if a complicated die structure having a member for supporting the inner side of the closed cross section such as a slide core die is adopted, there is a problem that the die cost increases and the degree of freedom in the shape of parts is restricted.

【0006】本発明は、この様な従来技術に鑑みて成さ
れたものであり、強度剛性上閉断面パネルによる補強を
要する樹脂製部品でも、複雑な金型を用いずに樹脂と閉
断面パネルとを成形時に確実に結合し、射出圧力による
閉断面パネルの塑性変形を防止しつつ閉断面パネル内部
への樹脂充填を回避できて、軽量で剛性の高い自動車部
品用構造体の製造方法と該方法により製造された自動車
部品用構造体とを提供することを目的とする。
The present invention has been made in view of the above-mentioned prior art, and even for resin parts requiring reinforcement by a closed cross-section panel in terms of strength and rigidity, the resin and the closed cross-section panel can be used without using a complicated mold. And a method of manufacturing a structure for an automobile component, which is lightweight and has high rigidity, because it is possible to prevent the resin from filling the inside of the closed cross-section panel while preventing the plastic deformation of the closed cross-section panel due to injection pressure, An object of the present invention is to provide a structure for automobile parts manufactured by the method.

【0007】[0007]

【課題を解決するための手段】前項の目的を達成するた
めに、請求項1の発明は、閉断面を有するパネルを予め
金型にセットした後、該パネルの外側面の少なくとも一
部を覆う様に樹脂を射出して成形する自動車部品用構造
体の製造方法であって、前記パネルの側面に貫通孔を設
けて、該パネルを前記金型にセットし、該金型内に射出
した樹脂の一部を前記貫通孔から前記パネルの閉断面内
部へ流入させる一方、前記パネルの閉断面端部から閉断
面内部に気体を注入し、該気体により前記樹脂を前記貫
通孔の内部側周縁で堰き止めると共に冷却固化させて係
合突起を形成し、冷却固化した樹脂と前記パネルとを、
該係合突起と前記貫通孔との係合により結合させた状態
で前記金型から取出すことを特徴とする。
In order to achieve the object of the above paragraph, the invention of claim 1 covers a panel having a closed cross section in a mold and then covers at least a part of the outer surface of the panel. A method for manufacturing a structure for an automobile part, which comprises injecting and molding a resin as described above, wherein a through hole is provided in a side surface of the panel, the panel is set in the mold, and the resin is injected into the mold. A part of the gas is introduced into the closed cross section of the panel from the through hole, while a gas is injected into the closed cross section from the end of the closed cross section of the panel, and the gas causes the resin to flow at the inner peripheral edge of the through hole. Forming an engaging protrusion by blocking and cooling and solidifying the resin and the resin solidified by cooling,
It is characterized in that it is taken out from the mold in a state where the engaging projection and the through hole are engaged with each other to be coupled.

【0008】請求項1の発明によれば、1)樹脂の一部
を貫通孔からパネルの閉断面内部に流入させて射出圧の
負荷を分散すると共に、パネルの閉断面端部から閉断面
内部に気体を注入し、気体の圧力が射出圧に対抗して閉
断面を内部から支持することで、閉断面パネルの塑性変
形を防止することができる。2)気体により樹脂を貫通
孔の内部側周縁で堰き止めると共に冷却固化させて係合
突起を形成し、冷却固化した樹脂とパネルとを、係合突
起と貫通孔との係合により結合させた状態で金型から取
出すので、閉断面パネル内部への樹脂充填による重量増
大を回避することができると共に、ボルト・ナット等の
締結部材や複雑な金型を用いずに、係合突起と貫通孔と
の係合により樹脂とパネルとを成形と同時に確実に結合
することができる。以上により、強度剛性上閉断面パネ
ルによる補強を要する部品でも、複雑な金型を用いずに
樹脂と閉断面パネルとを成形時に確実に結合し、射出圧
力による閉断面パネルの塑性変形を防止しつつ閉断面パ
ネル内部への樹脂充填を回避できて、軽量で剛性の高い
自動車部品用構造体を得ることができる。
According to the invention of claim 1, 1) a part of the resin is made to flow into the inside of the closed cross section of the panel from the through hole to disperse the load of injection pressure, and from the end of the closed cross section of the panel to the inside of the closed cross section. By injecting a gas into the and supporting the closed cross section from the inside against the injection pressure of the gas, plastic deformation of the closed cross section panel can be prevented. 2) The resin is blocked by the gas at the inner peripheral edge of the through hole and is cooled and solidified to form an engaging projection, and the resin that has been solidified by cooling and the panel are joined by the engagement between the engaging projection and the through hole. Since it is removed from the mold in this state, it is possible to avoid an increase in weight due to resin filling inside the panel with closed cross section, and to use engaging protrusions and through holes without using fastening members such as bolts and nuts or complicated molds. By engaging with, the resin and the panel can be reliably coupled at the same time as molding. Due to the above, even for parts that require reinforcement with a closed cross-section panel for strength and rigidity, the resin and the closed cross-section panel can be reliably joined at the time of molding without using a complicated mold, and plastic deformation of the closed cross-section panel due to injection pressure can be prevented. At the same time, it is possible to avoid the resin filling into the inside of the panel having the closed cross section, and it is possible to obtain a lightweight and highly rigid structure for automobile parts.

【0009】請求項2の発明は、請求項1に記載の自動
車部品用構造体の製造方法であって、前記樹脂の一部を
前記貫通孔から前記パネルの閉断面内部へ流入させると
同時にもしくは流入させた直後に、前記パネルの閉断面
端部から閉断面内部に前記気体を注入することを特徴と
する。
According to a second aspect of the present invention, there is provided a method for manufacturing a structure for automobile parts according to the first aspect, wherein a part of the resin is introduced into the closed cross section of the panel from the through hole or at the same time. Immediately after the flow, the gas is injected into the closed cross section from the end of the closed cross section of the panel.

【0010】請求項2の発明によれば、請求項1の発明
の効果に加えて、樹脂の一部を貫通孔からパネルの閉断
面内部へ流入させると同時にもしくは流入させた直後
に、パネルの閉断面端部から閉断面内部に気体を注入す
るので、樹脂がパネルの閉断面内部へ流入する際に気体
の圧力によって妨げられることがなく、樹脂の射出圧を
さほど高めなくても係合突起を形成でき、パネルの塑性
変形をより確実に防止することができる。
According to the invention of claim 2, in addition to the effect of the invention of claim 1, a part of the resin is introduced into the closed cross section of the panel from the through hole at the same time or immediately after the inflow of the resin. Since gas is injected from the end of the closed cross section into the closed cross section, the resin is not obstructed by the pressure of the gas when flowing into the closed cross section of the panel, and the engagement protrusion does not have to increase the injection pressure of the resin so much. Can be formed, and the plastic deformation of the panel can be more reliably prevented.

【0011】請求項3の発明は、請求項1に記載の自動
車部品用構造体の製造方法であって、前記樹脂の一部を
前記貫通孔から前記パネルの閉断面内部へ流入させる前
に、前記樹脂の流入を許容する圧力で前記パネルの閉断
面端部から閉断面内部に前記気体を注入し、前記樹脂の
一部を前記貫通孔から前記パネルの閉断面内部へ流入さ
せると同時にもしくは流入させた直後に、前記気体の圧
力を増大させることを特徴とする。
According to a third aspect of the present invention, there is provided the method for manufacturing the automobile part structure according to the first aspect, wherein a part of the resin is flown into the closed cross section of the panel from the through hole. The gas is injected from the end of the closed cross section of the panel into the closed cross section of the panel at a pressure that allows the resin to flow in, and a part of the resin is caused to flow into the closed cross section of the panel from the through hole, or at the same time. Immediately after this, the pressure of the gas is increased.

【0012】請求項3の発明によれば、請求項1の発明
の効果に加えて、樹脂の一部を貫通孔からパネルの閉断
面内部へ流入させる前に、樹脂の流入を許容する圧力で
パネルの閉断面端部から閉断面内部に気体を注入し、樹
脂の一部を貫通孔からパネルの閉断面内部へ流入させる
と同時にもしくは流入させた直後に、気体の圧力を増大
させるので、樹脂の一部を貫通孔からパネルの閉断面内
部へ流入させる前は樹脂の流入を許容しながら、気体の
圧力がパネル内面に作用し樹脂の射出圧に対抗して閉断
面を内部から支持することで、パネルの塑性変形を防止
すると共に、樹脂の一部を貫通孔からパネルの閉断面内
部へ流入させると同時にもしくは流入させた直後に、気
体の圧力を増大させることにより、流入した樹脂を堰き
止めて冷却固化しつつ係合突起を確実に形成でき、パネ
ルの閉断面内部への過度の樹脂充填による重量増大を回
避できる。
According to the invention of claim 3, in addition to the effect of the invention of claim 1, before a part of the resin is made to flow into the inside of the closed cross section of the panel from the through hole, the pressure at which the resin is allowed to flow is set. Since the gas is injected from the end of the closed cross section of the panel into the closed cross section of the panel, the gas pressure is increased at the same time as or immediately after flowing a part of the resin into the closed cross section of the panel through the through hole. Before allowing a part of the above to flow into the closed cross section of the panel from the through hole, the gas pressure acts on the inner surface of the panel to support the closed cross section from the inside against the injection pressure of the resin. Thus, while preventing plastic deformation of the panel, at the same time as or immediately after flowing a part of the resin into the closed cross section of the panel from the through hole, the pressure of the gas is increased to block the inflowing resin. Stop and cool and solidify One of the engaging projection can be surely formed, can be avoided weight increase due to excessive resin filling the closed section internal panel.

【0013】請求項4の発明は、請求項1〜3に記載の
自動車部品用構造体の製造方法であって、注入する前記
気体の流れにより、前記樹脂を前記貫通孔の内部側周縁
から前記パネルの閉断面内面に沿って流動させた後冷却
固化させることを特徴とする。
The invention of claim 4 is the method of manufacturing a structure for automobile parts according to any one of claims 1 to 3, wherein the resin is injected from the inner peripheral edge of the through hole by the flow of the gas to be injected. It is characterized in that it is made to flow along the inner surface of the closed cross section of the panel and then cooled and solidified.

【0014】請求項4の発明によれば、請求項1〜3の
発明の効果に加えて、注入する気体の流れにより、樹脂
を貫通孔の内部側周縁からパネルの閉断面内面に沿って
流動させた後冷却固化させるので、貫通孔の内部側周縁
からパネルの閉断面内面に沿って十分長く延びた係合突
起を形成できて、冷却固化した樹脂とパネルとをより確
実に結合できる。
According to the invention of claim 4, in addition to the effects of the inventions of claims 1 to 3, the flow of the injected gas causes the resin to flow from the inner peripheral edge of the through hole along the inner surface of the closed cross section of the panel. Since it is cooled and solidified after that, an engaging projection extending sufficiently long from the inner peripheral edge of the through hole along the inner surface of the closed cross section of the panel can be formed, so that the cooled and solidified resin and the panel can be more reliably coupled.

【0015】請求項5の発明は、請求項1〜4に記載の
自動車部品用構造体の製造方法であって、前記樹脂は充
填材の配合された熱可塑性樹脂であり、前記パネルは金
属材料を用いて製造されると共に、前記パネル外側面の
樹脂肉厚は0.5mm以上4.0mm以下、前記パネル
肉厚は0.5mm以上2.0mm以下であることを特徴
とする。
The invention of claim 5 is the method of manufacturing a structure for automobile parts according to any one of claims 1 to 4, wherein the resin is a thermoplastic resin containing a filler, and the panel is a metal material. The resin wall thickness of the outer surface of the panel is 0.5 mm or more and 4.0 mm or less, and the panel wall thickness is 0.5 mm or more and 2.0 mm or less.

【0016】請求項5の発明によれば、請求項1〜4の
発明の効果に加えて、樹脂は充填材の配合された熱可塑
性樹脂であり、パネルは金属材料を用いて製造されると
共に、パネル外側面の樹脂肉厚は0.5mm以上4.0
mm以下、パネル肉厚は0.5mm以上2.0mm以下
であるので、樹脂とパネルとの剛性上、質量上のバラン
スが好適であり軽量で剛性の高い自動車部品用構造体を
得ることができる。
According to the invention of claim 5, in addition to the effects of the inventions of claims 1 to 4, the resin is a thermoplastic resin containing a filler, and the panel is manufactured using a metal material. The resin wall thickness on the outer surface of the panel is 0.5 mm or more and 4.0.
Since the panel thickness is 0.5 mm or less and the panel thickness is 0.5 mm or more and 2.0 mm or less, it is possible to obtain a lightweight and highly rigid structure for automobile parts, which has a favorable balance between resin and panel in terms of rigidity and mass. .

【0017】ここで、樹脂肉厚が0.5mm未満である
と、樹脂の強度が小さくなって係合突起からクラックが
入るおそれが生じ、4.0mmを超えると、成形時、金
属材料製パネルの塑性変形を防ぎ難くなると共に、軽量
化効果が乏しくなる。また、金属材料製パネル肉厚が
0.5mm未満であると、樹脂との複合化による強度、
剛性向上効果が乏しくなると共に、金属材料製パネル或
いは樹脂の一方のみで部品設計する場合に比べコスト的
にも不利となり易く、2.0mmを超えると、金属材料
製パネルのみで部品設計する場合に比べコスト的、重量
的に不利となる。
Here, if the resin wall thickness is less than 0.5 mm, the strength of the resin becomes small and cracks may occur from the engaging projections. If it exceeds 4.0 mm, the panel made of a metal material is molded. It becomes difficult to prevent plastic deformation of the steel and the weight reduction effect becomes poor. Further, when the thickness of the panel made of a metal material is less than 0.5 mm, the strength due to the combination with the resin,
The rigidity improvement effect becomes poor, and it is more costly than the case of designing a component with only a metal material panel or resin. If it exceeds 2.0 mm, a component with only a metal material panel is designed. It is disadvantageous in terms of cost and weight.

【0018】請求項6の発明は、請求項1〜5に記載の
自動車部品用構造体の製造方法であって、前記貫通孔の
合計面積は、前記パネルの側面積の0.3%以上20%
以下であることを特徴とする。
A sixth aspect of the present invention is the method for manufacturing a structure for automobile parts according to the first to fifth aspects, wherein the total area of the through holes is 0.3% or more of the side area of the panel. %
It is characterized by the following.

【0019】請求項6の発明によれば、請求項1〜5の
発明の効果に加えて、貫通孔の合計面積は、パネルの側
面積の0.3%以上20%以下であるので、係合突起と
貫通孔との係合により樹脂とパネルとをより確実に結合
できると共に、気体により樹脂を貫通孔の内部側周縁で
堰き止めつつ冷却固化して、閉断面パネル内部に連続す
る空洞を確保できて、過度の樹脂充填による重量増大を
回避できる。
According to the invention of claim 6, in addition to the effects of the inventions of claims 1 to 5, the total area of the through holes is 0.3% or more and 20% or less of the side area of the panel. The resin and the panel can be more reliably coupled by the engagement of the fitting protrusion and the through hole, and the resin is cooled and solidified while being blocked by the gas at the inner peripheral edge of the through hole to form a continuous cavity inside the closed cross-section panel. It is possible to ensure the weight, and avoid an increase in weight due to excessive resin filling.

【0020】ここで、貫通孔の合計面積がパネルの側面
積の0.3%未満であると、特に、ガラス繊維強化熱可
塑性樹脂を用いた場合等に、樹脂が貫通孔からパネル閉
断面内に円滑に流れ込まず、十分な大きさの係合突起を
得難くなり樹脂とパネルとの結合強度を確保することが
困難となる。反対に20%を超えると、樹脂を貫通孔の
内部側周縁で堰き止め難くなり、パネルの閉断面内部に
流入した樹脂が隔壁を形成してしまう等、過度の樹脂充
填による重量増大を招き易い。
Here, if the total area of the through holes is less than 0.3% of the side area of the panel, the resin is removed from the through holes within the panel closed cross section, especially when a glass fiber reinforced thermoplastic resin is used. Does not flow smoothly, and it becomes difficult to obtain a sufficient size of the engagement protrusion, and it becomes difficult to secure the bonding strength between the resin and the panel. On the other hand, if it exceeds 20%, it becomes difficult to block the resin at the inner peripheral edge of the through hole, and the resin that has flowed into the closed cross section of the panel forms partition walls, which tends to cause an increase in weight due to excessive resin filling. .

【0021】請求項7の発明は、請求項1〜6に記載の
自動車部品用構造体の製造方法であって、前記気体は、
前記樹脂と反応もしくは混合せず、かつ前記樹脂に吸着
されない不活性ガスであり、前記樹脂の一部を前記貫通
孔から前記パネルの閉断面内部へ流入させた直後の前記
気体の圧力は1MPa以上30MPa以下であることを
特徴とする。
The invention of claim 7 is the method of manufacturing a structure for automobile parts according to any one of claims 1 to 6, wherein the gas is
An inert gas that does not react with or mix with the resin and is not adsorbed by the resin, and the pressure of the gas immediately after flowing a part of the resin into the closed cross section of the panel from the through hole is 1 MPa or more. It is characterized by being 30 MPa or less.

【0022】請求項7の発明によれば、請求項1〜6の
発明の効果に加えて、気体は、樹脂と反応もしくは混合
せず、かつ樹脂に吸着されない不活性ガスであり、樹脂
の一部を貫通孔からパネルの閉断面内部へ流入させた直
後の気体の圧力は1MPa以上30MPa以下であるの
で、過度の樹脂充填による重量増大を招くことなく、係
合突起と貫通孔との係合により樹脂とパネルとを成形と
同時に確実に結合することができる。
According to the invention of claim 7, in addition to the effects of the inventions of claims 1 to 6, the gas is an inert gas which does not react with or mix with the resin and is not adsorbed by the resin. The pressure of the gas immediately after flowing the part from the through hole into the closed cross section of the panel is 1 MPa or more and 30 MPa or less, so that the engagement protrusion and the through hole are engaged without causing an increase in weight due to excessive resin filling. As a result, the resin and the panel can be reliably joined together at the same time as molding.

【0023】ここで、樹脂の一部を貫通孔からパネルの
閉断面内部へ流入させた直後の気体の圧力が1MPa未
満では、樹脂を貫通孔の内部側周縁で堰き止める力が小
さくなり、パネルの閉断面内部に流入した樹脂が隔壁を
形成してしまう等、過度の樹脂充填による重量増大を招
く。逆に、前記気体の圧力が30MPaを超えると、樹
脂が貫通孔からパネルの閉断面内部に流入しようとする
のを妨げてしまい、係合突起が十分な大きさに形成され
ず、係合突起と貫通孔との係合による樹脂とパネルとの
結合が不十分となり易い。
If the pressure of the gas immediately after flowing a part of the resin from the through hole into the inside of the closed cross section of the panel is less than 1 MPa, the force of damming the resin at the inner peripheral edge of the through hole becomes small and the panel The resin that has flowed into the closed cross section forms a partition wall, resulting in an increase in weight due to excessive resin filling. On the contrary, when the pressure of the gas exceeds 30 MPa, the resin prevents the resin from flowing into the closed cross section of the panel from the through hole, and the engagement protrusion is not formed in a sufficient size. The resin and the panel are likely to be insufficiently coupled due to the engagement between the resin and the through hole.

【0024】請求項8の発明は、自動車部品用構造体で
あって、請求項1〜7に記載の自動車部品用構造体の製
造方法で製造されたことを特徴とする。
The invention of claim 8 is a structure for automobile parts, which is produced by the method for manufacturing a structure for automobile parts according to any one of claims 1 to 7.

【0025】請求項8の発明によれば、請求項1〜7に
記載の自動車部品用構造体の製造方法で製造された自動
車部品用構造体であるので、請求項1〜7の発明の効果
を奏することにより、強度剛性上閉断面パネルによる補
強を要する場合であっても、軽量かつ高剛性な樹脂製部
品として得ることができる。
According to the invention of claim 8, since it is a structure for automobile parts manufactured by the method for manufacturing a structure for automobile parts according to claims 1 to 7, the effects of the invention of claims 1 to 7 are obtained. With such a structure, even if reinforcement with a closed cross-section panel is required in terms of strength and rigidity, it can be obtained as a lightweight and highly rigid resin component.

【0026】[0026]

【発明の実施の形態】前項の各発明において、金型にセ
ットするパネルの断面形状としては、ロ字形状、円形
状、楕円形状等を代表例に挙げられるが、その他各種の
多角形状を用いることができる。
BEST MODE FOR CARRYING OUT THE INVENTION In each of the above inventions, the cross-sectional shape of the panel to be set in the mold includes a square shape, a circular shape, an elliptical shape and the like, but other various polygonal shapes are used. be able to.

【0027】射出成形に用いる樹脂としては、PP(ポ
リプロピレン)、PA(ポリアミド)等各種の熱可塑性
樹脂の1種類を単独で用いても、あるいは複数種類の樹
脂の混合物を用いても良い。また必要に応じて、これら
樹脂の1種類もしくは複数種類の混合物を母体とし、1
種以上の強化材を組み合わせた複合材料を用いることも
できる。このような強化材としては、ガラス繊維、カ−
ボン繊維、有機繊維、タルク等の無機充填材、ウィスカ
−、金属系充填材などがあげられる。
As the resin used for injection molding, one kind of various thermoplastic resins such as PP (polypropylene) and PA (polyamide) may be used alone, or a mixture of plural kinds of resins may be used. If necessary, one or a mixture of a plurality of these resins is used as a base material and
It is also possible to use composite materials in which one or more reinforcing materials are combined. Examples of such a reinforcing material include glass fiber and a card.
Examples thereof include bon fibers, organic fibers, inorganic fillers such as talc, whiskers, and metallic fillers.

【0028】パネルの側面に設ける貫通孔は、その合計
面積がパネルの側面積の0.3%以上20%以下であれ
ばより好ましい。また、貫通孔の形状は特に限定され
ず、円形、多角形その他各種形状が利用できるが、直径
2〜15mmの円形、或いは、少なくとも一辺が2〜1
5mmの多角形等が一般的である。
It is more preferable that the total area of the through holes provided on the side surface of the panel is 0.3% or more and 20% or less of the side area of the panel. The shape of the through hole is not particularly limited, and various shapes such as a circular shape and a polygonal shape can be used, but a circular shape having a diameter of 2 to 15 mm, or at least one side of 2-1.
A 5 mm polygon or the like is common.

【0029】パネルの閉断面端部から閉断面内部に注入
する気体には、各種気体を利用できるが、例えば窒素、
炭酸ガス、空気、ヘリウム、ネオン、アルゴン等、溶融
樹脂と反応又は混合しない不活性なガスが安全性や作業
性の点から好ましい。
Various gases can be used as the gas to be injected into the closed cross section from the end of the closed cross section of the panel.
An inert gas that does not react with or mix with the molten resin, such as carbon dioxide gas, air, helium, neon, or argon, is preferable in terms of safety and workability.

【0030】[0030]

【実施例】以下、本発明の詳細を具体的な実施例を用い
て説明する。ただし、本発明の範囲は、以下の実施例の
範囲に限定されるものではない。
EXAMPLES The details of the present invention will be described below with reference to specific examples. However, the scope of the present invention is not limited to the scope of the following examples.

【0031】(実施例1)図1に示すように、肉厚1m
m、正方形閉断面の一辺30mm、長さ300mmの中
空直方体形状を有する冷延鋼板(以下、SPCCと略
す)製パネル1の各側面の略中央部分に、直径5mmの
円形貫通孔2を長さ方向端末から30mm間隔で1面当
たり9個設け、円形貫通孔2の合計面積をパネル1の側
面積の約2%とした。パネル1外部の樹脂肉厚が2.5
mmになる様にパネル1を金型にセットし、パネル1の
外側面に溶融した樹脂3(ガラス繊維40質量%を配合
したポリプロピレン樹脂)を11MPaの射出圧で射出
した。樹脂3の一部を円形貫通孔2からパネル1の正方
形断面内部へ流入させた直後に、具体的には、樹脂3が
SPCC製パネル1の一端、即ち図3に示すゲート対応
位置TからP方向に流動して、長さ方向約10cm(パ
ネル全長の約3分の1)の位置に到達した時点で、パネ
ル1の閉断面端部の開口から閉断面内部に、25℃、1
0MPaの窒素ガスGを注入し、窒素ガスGのパネル長
さ方向の流れと圧力とにより、樹脂3を円形貫通孔2の
内部側周縁からパネル1の閉断面内面に沿って流動させ
た後、堰き止めて冷却固化させることで係合突起4を形
成した。そして、冷却固化した樹脂3とパネル1とを係
合突起4と円形貫通孔2との係合により結合させた状態
で金型から取出して、自動車部品用構造体を得た。な
お、Lはパーティングライン位置を示す。
(Example 1) As shown in FIG. 1, the wall thickness is 1 m.
m, a circular through hole 2 having a diameter of 5 mm is formed at a substantially central portion of each side surface of a panel 1 made of a cold-rolled steel plate (hereinafter, abbreviated as SPCC) having a hollow rectangular parallelepiped shape having a square closed cross section with a side length of 30 mm and a length of 300 mm. Nine holes were provided per surface at 30 mm intervals from the direction end, and the total area of the circular through holes 2 was about 2% of the side area of the panel 1. The resin wall thickness outside the panel 1 is 2.5
The panel 1 was set in a mold so that the thickness became mm, and the molten resin 3 (polypropylene resin containing 40% by mass of glass fiber) was injected to the outer surface of the panel 1 at an injection pressure of 11 MPa. Immediately after flowing a part of the resin 3 from the circular through hole 2 into the inside of the square cross section of the panel 1, specifically, the resin 3 is at one end of the SPCC panel 1, that is, from the gate corresponding position T to P shown in FIG. Flowing in the direction and reaching the position of about 10 cm in the length direction (about one third of the total length of the panel), at 25 ° C. from the opening of the end of the closed cross section of the panel 1 to the inside of the closed cross section,
After injecting 0 MPa of nitrogen gas G and causing the resin 3 to flow from the inner peripheral edge of the circular through hole 2 along the inner surface of the closed cross section of the panel 1 by the flow and pressure of the nitrogen gas G in the panel length direction, The engaging projections 4 were formed by blocking and cooling and solidifying. Then, the cooled and solidified resin 3 and the panel 1 were taken out from the mold in a state where the resin 3 and the panel 1 were coupled by the engagement of the engagement projections 4 and the circular through holes 2 to obtain a structure for automobile parts. In addition, L shows a parting line position.

【0032】得られた自動車部品用構造体について、以
下に示す3項目の評価を行なった。
The following three items were evaluated for the obtained structure for automobile parts.

【0033】(1)パネルと樹脂との締結状況 パネル1閉断面と樹脂3との締結状況を、目視観察し
た。全ての貫通孔2からパネル1閉断面内側に樹脂3が
入り込み、係合突起4と貫通孔2との係合が形成されて
いる場合を○、特に係合突起4が円形貫通孔2の内部側
周縁から5mm以上パネル1閉断面内面に沿って延びて
いる場合を◎、以上のどちらでもない場合を×として3
段階で評価した。
(1) Fastening state of the panel and the resin The fastening state of the closed cross section of the panel 1 and the resin 3 was visually observed. The case where the resin 3 enters from all the through holes 2 to the inside of the closed cross section of the panel 1 and the engagement between the engaging protrusions 4 and the through holes 2 is formed ○, particularly, the engaging protrusions 4 are inside the circular through hole 2. ⊚ when extending 5 mm or more from the side edge along the inner surface of the panel 1 closed cross section, and x when neither of the above is satisfied 3
The grade was evaluated.

【0034】(2)パネル閉断面内部への樹脂充填状況 パネル1閉断面内部に樹脂3が過度に充填されると軽量
化効果が損なわれる原因となるため、樹脂3の充填状況
を目視観察した。樹脂3の充填が過度でなく、パネル閉
断面内部を空洞が貫通している場合を○、そうでない場
合(樹脂の隔壁が形成されているもの)を×として2段
階で評価した。
(2) Situation of Resin Filling Inside Panel Closed Section Since the resin 3 is excessively filled inside the panel 1 closed section, the effect of weight reduction is impaired. Therefore, the filling state of the resin 3 was visually observed. . The case where the resin 3 was not excessively filled and the cavity penetrated the inside of the panel closed cross section was evaluated as ◯, and the case where it was not (the case where the resin partition wall was formed) was evaluated as x, and the evaluation was performed in two stages.

【0035】(3)パネル形状の維持状況 パネル1が金型セット前に対し塑性変形しているかどう
かを、自動車部品用構造体を切断し、目視観察した。金
型セット前の形状をほぼ維持している場合を○、著しく
変形している場合を×として2段階で評価した。以上の
自動車部品用構造体の製造方法と、その評価結果とを、
他の実施例や比較例と併せて、表1に整理した。
(3) Maintenance of panel shape Whether or not the panel 1 was plastically deformed before the mold was set was visually observed by cutting the structure for automobile parts. The case where the shape before setting the mold was almost maintained was evaluated as ◯, and the case where the shape was significantly deformed was evaluated as x, and the evaluation was performed in two stages. The manufacturing method of the structure for automobile parts described above and the evaluation results thereof,
The results are summarized in Table 1 together with other examples and comparative examples.

【0036】(実施例2〜16)実施例1に対し、製造
条件を表1にそれぞれ示したものに変更した以外は、実
施例1と同様の要領で自動車部品用構造体を製造し、評
価した。ただし、実施例2、4、7、8、10で窒素ガ
スG注入時点を「1」と示しているのは、樹脂が、SP
CC製パネル1の貫通孔2に流入した時点を意味する。
また、実施例16で窒素ガスG注入時点を「0」と示し
ているのは、樹脂3が、ゲートから金型内に射出された
時点を意味し、窒素ガスG注入圧力を「1→30MP
a」と示しているのは、樹脂3の一部を貫通孔2からパ
ネル1の閉断面内部へ流入させる前は1MPaとし、閉
断面内部へ流入させた直後に30MPaに増大させたこ
とを意味する。以上の自動車部品用構造体の製造方法
と、その評価結果とを、実施例1と同様に、表1に整理
した。
(Examples 2 to 16) In comparison with Example 1, an automobile part structure was manufactured and evaluated in the same manner as in Example 1 except that the manufacturing conditions were changed to those shown in Table 1. did. However, in Examples 2, 4, 7, 8 and 10, the point at which the nitrogen gas G is injected is "1" because the resin is SP.
It means the time when the liquid crystal flows into the through hole 2 of the CC panel 1.
In Example 16, the point at which the nitrogen gas G is injected is indicated as "0", which means the time at which the resin 3 is injected from the gate into the mold, and the nitrogen gas G injection pressure is set to "1 → 30MP.
"a" means that a part of the resin 3 was 1 MPa before flowing into the closed cross section of the panel 1 from the through hole 2 and was increased to 30 MPa immediately after flowing into the closed cross section of the panel 1. To do. The method of manufacturing the structure for automobile parts and the evaluation results thereof are summarized in Table 1 as in Example 1.

【0037】(比較例1〜9)前記実施例と同様に、実
施例1に対し、製造条件を表2にそれぞれ示したものに
変更した以外は、実施例1と同様の要領で自動車部品用
構造体を製造し、評価した。ただし、比較例1で貫通孔
2の直径と間隔とを共に「−」と示しているのは、貫通
孔2を全く設けないことを意味する。比較例7で窒素ガ
スG注入圧力を「1→35MPa」と示しているのは、
樹脂3の一部を貫通孔2からパネル1の閉断面内部へ流
入させる前は1MPaとし、閉断面内部へ流入させた直
後に35MPaに増大させたことを意味する。また、比
較例8及び9で窒素ガスG注入時点を「3」と示してい
るのは、樹脂3の一部を貫通孔2からパネル1の正方形
断面内部へ流入させてから数秒経過後、具体的には、樹
脂3が、SPCC製パネル1の一端(図3のゲート対応
位置T)から長さ方向約15cm(パネル全長の約2分
の1)の位置に到達した時点を意味する。以上の自動車
部品用構造体の製造方法と、その評価結果とを、表2に
整理した。
Comparative Examples 1 to 9 For automobile parts in the same manner as in Example 1 except that the manufacturing conditions were changed to those shown in Table 2 for Example 1 as in Example 1 above. The structure was manufactured and evaluated. However, in Comparative Example 1, both the diameter and the interval of the through hole 2 are shown as “−”, which means that the through hole 2 is not provided at all. In Comparative Example 7, the nitrogen gas G injection pressure is shown as “1 → 35 MPa”,
This means that the pressure was set to 1 MPa before a part of the resin 3 was made to flow from the through hole 2 into the closed cross section of the panel 1, and was increased to 35 MPa immediately after being made to flow into the closed cross section of the panel 1. Further, in Comparative Examples 8 and 9, the point of time when the nitrogen gas G was injected is indicated as "3" because a few seconds have passed after a part of the resin 3 was flown into the square cross section of the panel 1 from the through hole 2 and Specifically, it means the time when the resin 3 reaches a position of about 15 cm in the length direction (about 1/2 of the total length of the panel) from one end of the SPCC panel 1 (the position T corresponding to the gate in FIG. 3). Table 2 shows the method of manufacturing the structure for automobile parts and the evaluation results thereof.

【0038】表1及び表2より、本発明の範囲内である
各実施例において評価結果が良好であることがわかる。
From Tables 1 and 2, it can be seen that the evaluation results are good in each Example within the scope of the present invention.

【0039】[0039]

【表1】 [Table 1]

【0040】[0040]

【表2】 [Table 2]

【0041】また、窒素ガスGの注入時点は、樹脂3を
パネルの貫通孔2へ流入させる前、例えばゲートTから
金型内に射出された時点であっても良いが、パネル1の
貫通孔2へ流入させると同時、或いは、流入させた直後
(本実施例、比較例で言えば、SPCC製パネルの一端
から長さ方向約10cmの位置に到達した時点)が好適
であることがわかる。
Although the nitrogen gas G may be injected before the resin 3 flows into the through hole 2 of the panel, for example, when the resin 3 is injected from the gate T into the mold, the through hole of the panel 1 may be used. It can be seen that it is suitable to be made to flow at the same time as it is made to flow into No. 2 or immediately after it is made to flow (at the time of reaching the position of about 10 cm in the length direction from one end of the SPCC panel in this example and the comparative example).

【0042】更に、窒素ガスGの注入時点を樹脂3をパ
ネル1の貫通孔2へ流入させる前とする場合は、窒素ガ
スGの注入圧力を樹脂3の射出圧より充分低くして流入
を許容し、流入させた直後に窒素ガスGの注入圧力を増
大させると好適であることがわかる。
Furthermore, when the injection of the nitrogen gas G is before the resin 3 flows into the through hole 2 of the panel 1, the injection pressure of the nitrogen gas G is made sufficiently lower than the injection pressure of the resin 3 to allow the inflow. However, it is preferable to increase the injection pressure of the nitrogen gas G immediately after the inflow.

【0043】また貫通孔2のパネル1側面に対する面積
比は0.3〜20%が好適であり、樹脂3の一部を貫通
孔2からパネル1の閉断面内部へ流入させた直後の窒素
ガスGの圧力は1〜30MPaが好適であることがわか
る。
The area ratio of the through hole 2 to the side surface of the panel 1 is preferably 0.3 to 20%, and nitrogen gas immediately after a part of the resin 3 is flown into the closed cross section of the panel 1 from the through hole 2. It is understood that the pressure of G is preferably 1 to 30 MPa.

【0044】特に、樹脂3の一部を貫通孔2からパネル
1の閉断面内部へ流入させた直後の窒素ガスGの注入圧
力を20〜30MPaとして窒素ガスGの流れにより樹
脂3を貫通孔2の内部側周縁からパネル1閉断面内面に
沿って流動させた後に冷却固化させることにより、貫通
孔2の内部側周縁からパネル1閉断面内面に沿って十分
長く延びた係合突起4を形成できて、冷却固化した樹脂
3とパネル1とをより確実に結合できることがわかる。
Particularly, the injection pressure of the nitrogen gas G immediately after flowing a part of the resin 3 into the closed cross section of the panel 1 from the through hole 2 is set to 20 to 30 MPa, and the resin 3 is passed through the through hole 2 by the flow of the nitrogen gas G. It is possible to form the engaging projections 4 extending from the inner peripheral edge of the through hole 2 along the inner surface of the closed cross section of the panel 1 sufficiently by flowing the fluid from the inner peripheral edge of the inner cross section of the panel 1 along the inner surface of the closed cross section of the panel 1. Thus, it can be seen that the resin 3 and the panel 1 that have been solidified by cooling can be more reliably bonded to the panel 1.

【0045】本発明の適用範囲は、上述した樹脂や気体
(窒素ガス)に限定されるものではない。また、上記実
施例では、パネル形状を直方体とし、各側面に貫通孔を
設けたが、パネル形状は曲面部を有していても良いし、
貫通孔を設ける面については一部の側面であっても良
い。気体注入の時点について、本実施例では、樹脂3が
パネル1外側面の長さ方向10cm程度に到達した時点
を樹脂3の貫通孔2への流入直後の例としたが、樹脂の
到達位置はパネル形状や、貫通孔の直径、パネル側面積
に対する貫通孔の合計面積比、貫通孔位置等により変動
するもので、本実施例の10cm程度に限るものではな
い。更に、実施例ではパネル1外側面全体を樹脂3で被
覆しているが、外側面の一部を被覆するものであっても
良い。
The scope of application of the present invention is not limited to the above-mentioned resin and gas (nitrogen gas). Further, in the above embodiment, the panel shape is a rectangular parallelepiped, and the through holes are provided on each side surface, but the panel shape may have a curved surface portion,
The surface on which the through hole is provided may be a part of the side surface. Regarding the time of gas injection, in this embodiment, the time when the resin 3 reaches about 10 cm in the longitudinal direction of the outer surface of the panel 1 is taken as an example immediately after the resin 3 flows into the through hole 2. However, the arrival position of the resin is It varies depending on the panel shape, the diameter of the through hole, the total area ratio of the through hole to the panel side area, the position of the through hole, etc., and is not limited to about 10 cm in this embodiment. Further, in the embodiment, the entire outer side surface of the panel 1 is covered with the resin 3, but a part of the outer side surface may be covered.

【0046】[0046]

【発明の効果】以上、説明してきたように、本発明によ
れば、1)樹脂の一部を貫通孔からパネルの閉断面内部
に流入させて射出圧の負荷を分散すると共に、パネルの
閉断面端部から閉断面内部に気体を注入し、気体の圧力
が射出圧に対抗して閉断面を内部から支持することで、
閉断面パネルの塑性変形を防止することができる。2)
気体により樹脂を貫通孔の内部側周縁で堰き止めると共
に冷却固化させて係合突起を形成し、冷却固化した樹脂
とパネルとを、係合突起と貫通孔との係合により結合さ
せた状態で金型から取出すので、閉断面パネル内部への
樹脂充填による重量増大を回避することができると共
に、ボルト・ナット等の締結部材や複雑な金型を用いず
に、係合突起と貫通孔との係合により樹脂とパネルとを
成形と同時に確実に結合することができる。以上によ
り、強度剛性上閉断面パネルによる補強を要する部品で
も、複雑な金型を用いずに樹脂と閉断面パネルとを成形
時に確実に結合し、射出圧力による閉断面パネルの塑性
変形を防止しつつ閉断面パネル内部への樹脂充填を回避
できて、軽量で剛性の高い自動車部品用構造体を得るこ
とができる。
As described above, according to the present invention, 1) a part of the resin is flown into the inside of the closed cross section of the panel from the through hole to disperse the load of injection pressure and to close the panel. By injecting gas into the closed cross section from the end of the cross section, the pressure of the gas opposes the injection pressure and supports the closed cross section from the inside.
It is possible to prevent plastic deformation of the closed cross section panel. 2)
In the state where the resin is blocked by the inner peripheral edge of the through hole by the gas and is cooled and solidified to form the engaging projection, and the resin which is cooled and solidified and the panel are coupled by the engagement of the engaging projection and the through hole. Since it is taken out from the mold, it is possible to avoid an increase in weight due to resin filling inside the closed cross-section panel, and to use the engaging projections and through holes without using fastening members such as bolts and nuts or complicated molds. By the engagement, the resin and the panel can be reliably coupled at the same time as the molding. Due to the above, even for parts that require reinforcement with a closed cross-section panel for strength and rigidity, the resin and the closed cross-section panel can be reliably joined at the time of molding without using a complicated mold, and plastic deformation of the closed cross-section panel due to injection pressure can be prevented. At the same time, it is possible to avoid the resin filling into the inside of the panel having the closed cross section, and it is possible to obtain a lightweight and highly rigid structure for automobile parts.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施形態に係る自動車部品構造体の
製造方法を示す、図3のA−A線に沿う断面図である。
FIG. 1 is a cross-sectional view taken along the line AA of FIG. 3, showing a method for manufacturing an automobile part structure according to an embodiment of the present invention.

【図2】同じく、図3のB−B線に沿う断面図である。FIG. 2 is likewise a sectional view taken along the line BB of FIG.

【図3】本発明の一実施形態に係る自動車部品構造体の
製造方法を示す、要部斜視図である。
FIG. 3 is a perspective view of relevant parts showing a method for manufacturing an automobile part structure according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 冷延鋼板製パネル 2 貫通孔 3 ガラス繊維を配合したポリプロピレン樹脂 4 係合突起 G 窒素ガス L パーティングライン位置 P ガラス繊維を配合したポリプロピレン樹脂の流動方
向 T ゲート対応位置
1 Cold Rolled Steel Sheet Panel 2 Through Hole 3 Polypropylene Resin Blended with Glass Fiber 4 Engagement Protrusion G Nitrogen Gas L Parting Line Position P Flow Direction of Polypropylene Resin Blended with Glass Fiber T Gate Corresponding Position

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 閉断面を有するパネルを予め金型にセッ
トした後、該パネルの外側面の少なくとも一部を覆う様
に樹脂を射出して成形する自動車部品用構造体の製造方
法であって、 前記パネルの側面に貫通孔を設けて、該パネルを前記金
型にセットし、 該金型内に射出した樹脂の一部を前記貫通孔から前記パ
ネルの閉断面内部へ流入させる一方、 前記パネルの閉断面端部から閉断面内部に気体を注入
し、 該気体により前記樹脂を前記貫通孔の内部側周縁で堰き
止めると共に冷却固化させて係合突起を形成し、 冷却固化した樹脂と前記パネルとを、該係合突起と前記
貫通孔との係合により結合させた状態で前記金型から取
出すことを特徴とする自動車部品用構造体の製造方法。
1. A method of manufacturing a structure for automobile parts, comprising: setting a panel having a closed cross-section in a mold in advance, and then injecting a resin so as to cover at least a part of an outer surface of the panel and molding the resin. A through hole is provided on a side surface of the panel, the panel is set in the mold, and a part of the resin injected into the mold is flown into the closed cross section of the panel through the through hole; A gas is injected from the end of the closed cross section of the panel into the closed cross section, and the resin blocks the resin at the inner peripheral edge of the through hole and cools and solidifies to form an engaging projection, and the resin solidified by cooling and A method of manufacturing a structure for an automobile part, wherein the panel is taken out from the mold in a state where the panel is joined by the engagement of the engaging projection and the through hole.
【請求項2】 請求項1に記載の自動車部品用構造体の
製造方法であって、 前記樹脂の一部を前記貫通孔から前記パネルの閉断面内
部へ流入させると同時にもしくは流入させた直後に、前
記パネルの閉断面端部から閉断面内部に前記気体を注入
することを特徴とする自動車部品用構造体の製造方法。
2. The method of manufacturing a structure for automobile parts according to claim 1, wherein a part of the resin is made to flow into the closed cross section of the panel from the through hole at the same time or immediately after being made to flow. A method for manufacturing a structure for automobile parts, comprising injecting the gas into the inside of the closed cross section from an end of the closed cross section of the panel.
【請求項3】 請求項1に記載の自動車部品用構造体の
製造方法であって、 前記樹脂の一部を前記貫通孔から前記パネルの閉断面内
部へ流入させる前に、前記樹脂の流入を許容する圧力で
前記パネルの閉断面端部から閉断面内部に前記気体を注
入し、 前記樹脂の一部を前記貫通孔から前記パネルの閉断面内
部へ流入させると同時にもしくは流入させた直後に、前
記気体の圧力を増大させることを特徴とする自動車部品
用構造体の製造方法。
3. The method for manufacturing a structure for automobile parts according to claim 1, further comprising: flowing a portion of the resin into the closed cross section of the panel from the through hole. Injecting the gas into the closed cross-section from the closed cross-section end of the panel at an allowable pressure, at the same time or immediately after flowing a part of the resin into the closed cross-section of the panel from the through hole, A method for manufacturing a structure for automobile parts, comprising increasing the pressure of the gas.
【請求項4】 請求項1〜3に記載の自動車部品用構造
体の製造方法であって、 注入する前記気体の流れにより、前記樹脂を前記貫通孔
の内部側周縁から前記パネルの閉断面内面に沿って流動
させた後冷却固化させることを特徴とする自動車部品用
構造体の製造方法。
4. The method for manufacturing a structure for automobile parts according to claim 1, wherein the resin flows from the inner peripheral edge of the through hole to the inner surface of the closed cross section of the panel by the flow of the gas to be injected. A method for manufacturing a structure for an automobile part, comprising: flowing along a groove and then solidifying by cooling.
【請求項5】 請求項1〜4に記載の自動車部品用構造
体の製造方法であって、 前記樹脂は充填材の配合された熱可塑性樹脂であり、前
記パネルは金属材料を用いて製造されると共に、 前記パネル外側面の樹脂肉厚は0.5mm以上4.0m
m以下、前記パネル肉厚は0.5mm以上2.0mm以
下であることを特徴とする自動車部品用構造体の製造方
法。
5. The method of manufacturing a structure for an automobile part according to claim 1, wherein the resin is a thermoplastic resin containing a filler, and the panel is manufactured using a metal material. In addition, the resin thickness of the outer surface of the panel is 0.5 mm or more and 4.0 m
m or less, and the panel thickness is 0.5 mm or more and 2.0 mm or less, a manufacturing method of a structure for automobile parts.
【請求項6】 請求項1〜5に記載の自動車部品用構造
体の製造方法であって、 前記貫通孔の合計面積は、前記パネルの側面積の0.3
%以上20%以下であることを特徴とする自動車部品用
構造体の製造方法。
6. The method for manufacturing a structure for automobile parts according to claim 1, wherein a total area of the through holes is 0.3 of a side area of the panel.
% Or more and 20% or less, the manufacturing method of the structure for automobile parts characterized by the above-mentioned.
【請求項7】 請求項1〜6に記載の自動車部品用構造
体の製造方法であって、 前記気体は、前記樹脂と反応もしくは混合せず、かつ前
記樹脂に吸着されない不活性ガスであり、 前記樹脂の一部を前記貫通孔から前記パネルの閉断面内
部へ流入させた直後の前記気体の圧力は1MPa以上3
0MPa以下であることを特徴とする自動車部品用構造
体の製造方法。
7. The method for manufacturing a structure for automobile parts according to claim 1, wherein the gas is an inert gas that does not react with or mix with the resin and is not adsorbed by the resin, The pressure of the gas immediately after flowing a part of the resin from the through hole into the closed cross section of the panel is 1 MPa or more 3
A method for manufacturing a structure for an automobile part, which is 0 MPa or less.
【請求項8】 請求項1〜7に記載の自動車部品用構造
体の製造方法で製造されたことを特徴とする自動車部品
用構造体。
8. A structure for automobile parts manufactured by the method for manufacturing a structure for automobile parts according to claim 1.
JP2001308424A 2001-10-04 2001-10-04 Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method Pending JP2003112333A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001308424A JP2003112333A (en) 2001-10-04 2001-10-04 Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001308424A JP2003112333A (en) 2001-10-04 2001-10-04 Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method

Publications (1)

Publication Number Publication Date
JP2003112333A true JP2003112333A (en) 2003-04-15

Family

ID=19127739

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001308424A Pending JP2003112333A (en) 2001-10-04 2001-10-04 Method of manufacturing structure for automobile parts and structure for automobile parts manufactured by the method

Country Status (1)

Country Link
JP (1) JP2003112333A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010520820A (en) * 2007-02-09 2010-06-17 ランクセス・ドイチュランド・ゲーエムベーハー Lightweight parts with hybrid structure
JP2011076101A (en) * 2010-11-04 2011-04-14 Seiko Epson Corp Liquid crystal display device, method for manufacturing liquid crystal display device, and electronic apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010520820A (en) * 2007-02-09 2010-06-17 ランクセス・ドイチュランド・ゲーエムベーハー Lightweight parts with hybrid structure
JP2011076101A (en) * 2010-11-04 2011-04-14 Seiko Epson Corp Liquid crystal display device, method for manufacturing liquid crystal display device, and electronic apparatus

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