JP2003167064A - Metal detector - Google Patents
Metal detectorInfo
- Publication number
- JP2003167064A JP2003167064A JP2001370203A JP2001370203A JP2003167064A JP 2003167064 A JP2003167064 A JP 2003167064A JP 2001370203 A JP2001370203 A JP 2001370203A JP 2001370203 A JP2001370203 A JP 2001370203A JP 2003167064 A JP2003167064 A JP 2003167064A
- Authority
- JP
- Japan
- Prior art keywords
- frequency
- detection head
- coaxial
- metal
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 89
- 239000002184 metal Substances 0.000 title claims abstract description 89
- 238000001514 detection method Methods 0.000 claims description 189
- 230000004907 flux Effects 0.000 claims description 49
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000035945 sensitivity Effects 0.000 abstract description 28
- 239000000463 material Substances 0.000 abstract description 10
- 238000007689 inspection Methods 0.000 description 31
- 238000010586 diagram Methods 0.000 description 12
- 239000000696 magnetic material Substances 0.000 description 8
- 230000005415 magnetization Effects 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 238000004804 winding Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Geophysics And Detection Of Objects (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、被検査体に混入し
た金属物を検出する金属検出機に関し、特に被検査体に
混入した異物の形状や方向、材質によらず高感度にこの
異物を検出できる金属検出機に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal detector for detecting a metal substance mixed in an object to be inspected, and particularly, to detect the foreign substance mixed in the object to be inspected with high sensitivity regardless of the shape, direction and material. The present invention relates to a metal detector that can be detected.
【0002】[0002]
【従来の技術】金属検出機は、被検査体に混入された金
属が検査磁界に与える変化を検出することによって、被
検査体に金属が混入しているか否かを判別している。図
8は、金属検出機における検出ヘッドの検出原理を示す
図である。図8に示すように、従来では、中央の送信コ
イル51の前後に受信コイル52,53を配置した同軸
型の検出ヘッド50が用いられている。2. Description of the Related Art A metal detector determines whether or not a metal is mixed in an object to be inspected by detecting a change in the inspection magnetic field caused by the metal mixed in the object to be inspected. FIG. 8 is a diagram showing the detection principle of the detection head in the metal detector. As shown in FIG. 8, conventionally, a coaxial detection head 50 in which receiving coils 52 and 53 are arranged before and after a central transmitting coil 51 is used.
【0003】上記検出ヘッド50では、各コイル51,
52,53の内側に連続する検査空間S内において、中
央の送信コイル51の交番磁界による磁束に交わる受信
コイル52,53にそれぞれ位相が逆の誘起電圧V1,
V2を発生させる。各受信コイル52,53は、送信コ
イル51に対して等しい距離に配置され、検査空間Sか
ら被検査体Wが遠い位置にある非検出状態では誘起電圧
V1,V2の大きさが等しく差が0となる。In the detection head 50, each coil 51,
In the inspection space S that is continuous inside 52 and 53, the induced voltages V1 having opposite phases to the receiving coils 52 and 53 that intersect the magnetic flux due to the alternating magnetic field of the central transmitting coil 51, respectively.
V2 is generated. The receiving coils 52 and 53 are arranged at the same distance with respect to the transmitting coil 51, and in the non-detection state in which the inspection object W is far from the inspection space S, the induced voltages V1 and V2 have the same magnitude and no difference. Becomes
【0004】例えば、金属Mが混入した被検査体Wが、
図8中A方向に進行して手前の受信コイル52内に移動
すると、受信コイル52内の磁束密度が増し、逆に受信
コイル53内の磁束密度が減少する。このため、受信コ
イル52の誘起電圧V1は、受信コイル53の誘起電圧
V2よりも大きくなる。次いで、進行した被検査体Wが
受信コイル53内まで移動すると、受信コイル52内よ
りも受信コイル53内の磁束密度の方が大きくなるた
め、誘起電圧V1より誘起電圧V2の方が大きくなる。
このようにして、検出ヘッド50から出力される誘起電
圧V1,V2同士の差の変化(磁界の揺らぎ)に基づい
て、検査空間S内を通過した被検査体Wに金属Mが混入
しているか否かを判定することができる。For example, the object W to be inspected containing the metal M is
When it advances in the direction A in FIG. 8 and moves into the front receiving coil 52, the magnetic flux density in the receiving coil 52 increases, and conversely, the magnetic flux density in the receiving coil 53 decreases. Therefore, the induced voltage V1 of the receiving coil 52 becomes larger than the induced voltage V2 of the receiving coil 53. Next, when the inspected object W that has advanced to the inside of the receiving coil 53, the magnetic flux density inside the receiving coil 53 becomes larger than inside the receiving coil 52, so that the induced voltage V2 becomes larger than the induced voltage V1.
In this way, based on the change in the difference between the induced voltages V1 and V2 output from the detection head 50 (fluctuation of the magnetic field), is the metal M mixed in the inspection object W that has passed through the inspection space S? It can be determined whether or not.
【0005】上述した従来の金属検出機で用いられてい
る同軸型の検出ヘッド50では、例えば針形状や薄板形
状の金属Mについて、上記形状の金属Mである磁性体が
磁束に略直交する配置、あるいは上記形状の金属Mであ
る非磁性体が磁束に沿う配置で被検査体Wに混入してい
た場合では、磁束の変化が少ないため誘起電圧V1,V
2の差が小さく検出感度が落ちてしまう。すなわち、被
検査体Wに混入している金属Mを検出できないおそれが
ある。In the coaxial detection head 50 used in the above-described conventional metal detector, for example, with respect to the needle-shaped or thin-plate-shaped metal M, the magnetic body which is the metal M of the above-mentioned shape is arranged substantially orthogonal to the magnetic flux. , Or when the non-magnetic material, which is the metal M having the above-mentioned shape, is mixed in the object W to be inspected in an arrangement along the magnetic flux, the induced voltage V1, V
The difference between 2 is small and the detection sensitivity drops. That is, the metal M mixed in the inspection object W may not be detected.
【0006】そこで、図9に示す構成がある(特開平9
−80162号公報)。被検査体Wの移動方向と平行に
配置し、巻き方向が逆の2つのコイルを直列に接続した
第1のコイル60(60a、60b)と、第1のコイル
60a、60bと垂直に被検査体Wの移動経路を囲むよ
うに配置された第2のコイル61と、第2のコイル61
を挟んで第1のコイル60と反対側に配置され、第1、
第2のコイル60,61と鎖交する磁束を発生する磁界
発生部62とを設けたものである。Therefore, there is a configuration shown in FIG.
-80162). A first coil 60 (60a, 60b), which is arranged in parallel with the moving direction of the object W to be inspected and in which two coils having opposite winding directions are connected in series, and an object to be inspected perpendicularly to the first coil 60a, 60b. A second coil 61 arranged so as to surround the movement path of the body W, and a second coil 61
Is placed on the opposite side of the first coil 60 with the first coil,
The second coil 60, 61 and the magnetic field generator 62 for generating a magnetic flux interlinking are provided.
【0007】被検査体Wの移動時には、これら第1のコ
イル60と、第2のコイル61で受信した出力電圧を合
成することにより、被検査物W中における金属等の異物
検出時に検出信号を出力することができる。この金属検
出機では、第2のコイル61では左右方向の磁束を生
じ、第1のコイル60では上下方向の磁束を生じる。そ
して、第2のコイル61の磁束に対して針形状や薄板形
状の金属Mである磁性体が磁束に略直交する配置であっ
ても、第1のコイル60側では、その磁束に対して沿う
配置となるので、磁束の変化が多くなり、検出感度が良
好となる。When the object W to be inspected is moved, by combining the output voltages received by the first coil 60 and the second coil 61, a detection signal is detected when a foreign object such as a metal in the object W to be inspected is detected. Can be output. In this metal detector, the second coil 61 produces a magnetic flux in the horizontal direction, and the first coil 60 produces a magnetic flux in the vertical direction. Then, even if the magnetic body, which is the needle-shaped or thin-plate-shaped metal M, is arranged substantially orthogonal to the magnetic flux with respect to the magnetic flux of the second coil 61, the first coil 60 side follows the magnetic flux. Since the arrangement is adopted, the change in magnetic flux is increased and the detection sensitivity is improved.
【0008】また、第2のコイル61の磁束に対して針
形状や薄板形状の金属Mである非磁性体が磁束に沿う配
置であっても、第1のコイル60側では、その磁束に対
して直交する配置となるので、磁束の変化が多くなって
検出感度が良好となる。このような構成により、針形状
等の異物混入時に、その材質、姿勢の影響を受けずに検
出することができる。Further, even if the needle-shaped or thin plate-shaped metal M, which is a non-magnetic material, is arranged along the magnetic flux with respect to the magnetic flux of the second coil 61, on the side of the first coil 60, Since they are arranged orthogonally to each other, the change in magnetic flux increases and the detection sensitivity becomes good. With such a configuration, when foreign matter such as a needle shape is mixed, it can be detected without being affected by the material and the posture thereof.
【0009】図10に示す構成は2組の検出ヘッドを設
けてなる(特開2000−124862号公報)。図示
のように、被検査体Wの搬送方向に対して1対の検出ヘ
ッド70,71をそれぞれ角度αで対象状に傾斜させて
配置したものである。このような構成により、針形状等
の異物混入時に、その材質、姿勢の影響を受けずに検出
することができる。The configuration shown in FIG. 10 is provided with two sets of detection heads (Japanese Patent Laid-Open No. 2000-124862). As shown in the figure, a pair of detection heads 70 and 71 are arranged symmetrically with respect to the transport direction of the object W to be inspected at an angle α. With such a configuration, when foreign matter such as a needle shape is mixed, it can be detected without being affected by the material and the posture thereof.
【0010】[0010]
【発明が解決しようとする課題】しかしながら、図9、
10いずれの構成においても、被検査体Wの搬送時に搬
送位置に応じて被検査体Wを遮る磁界の向きが刻々と変
動するため、影響を受け針形状の異物の検出感度が低下
する問題を生じる。また、感度向上の為には、受信レベ
ル(電圧出力)で見て、被検査体Wに対し、針形状の異
物が相対的に差分が大きい(即ちS/N比が大きい)必
要がある。このように、従来の図9、10で示したよう
な複数の異なる角度の検出ヘッドを配置するだけの構成
では、被検査体Wの材質の違い、異物の形状、混入方
向、等の変化に対応することができず、高精度な異物検
出が行えなかった。However, as shown in FIG.
In any of the ten configurations, when the object W to be inspected is conveyed, the direction of the magnetic field that shields the object W to be inspected fluctuates every moment depending on the conveyance position, so that there is a problem that the detection sensitivity of needle-shaped foreign matter is affected. Occurs. Further, in order to improve the sensitivity, it is necessary that the needle-shaped foreign matter has a relatively large difference (that is, the S / N ratio is large) with respect to the inspection object W when viewed at the reception level (voltage output). As described above, in the conventional configuration in which a plurality of detection heads with different angles are arranged as shown in FIGS. 9 and 10, there are differences in the material of the inspection object W, the shape of the foreign matter, the mixing direction, and the like. It was not possible to deal with this, and highly accurate foreign matter detection could not be performed.
【0011】そこで本発明は、上記課題を解消するため
に、異物の材質、形状、被検査体内での混入方向等に影
響を受けず高感度にこの異物を検出することができる金
属検出機を提供することを目的としている。In order to solve the above problems, the present invention provides a metal detector capable of detecting foreign matter with high sensitivity without being affected by the material, shape, direction of mixing of foreign matter into the body to be inspected and the like. It is intended to be provided.
【0012】[0012]
【課題を解決するための手段】上記目的を達成するため
本発明による請求項1記載の金属検出機は、被検査体W
を搬送させる所定長の搬送路と、前記被検査体の搬送方
向と同軸状に配置され、中央の送信コイル31の前後に
一対の受信コイル32,33を有する同軸型検出ヘッド
30と、前記搬送路の搬送方向に沿って配置され、か
つ、前記同軸型検出ヘッドの一側に送信コイル21を、
また、前記同軸型検出ヘッドの他側に受信コイル42,
43を有し、前記同軸型検出ヘッドの磁束と直交する磁
束を生じる対向型検出ヘッド40と、前記同軸型検出ヘ
ッドの送信コイル、及び対向型検出ヘッドの送信コイル
にそれぞれ所定周波数の駆動信号を供給する発信器1
0,20と、前記同軸型検出ヘッドの受信コイル、及び
対向型検出ヘッドの受信コイルにそれぞれ接続され、受
信コイルの誘起電圧を前記駆動信号の周波数別に検波し
て金属の有無を検出する検出回路31a,31bと、を
備え、前記同軸型検出ヘッドと対向型検出ヘッドをそれ
ぞれ高周波、及び低周波駆動し、計4つの検波出力を得
て被検査体内の金属Mを検出することを特徴とする。In order to achieve the above object, the metal detector according to claim 1 of the present invention is an object to be inspected W.
A transport path of a predetermined length for transporting the test object, a coaxial detection head 30 disposed coaxially with the transport direction of the device under test and having a pair of receiving coils 32 and 33 before and after the central transmission coil 31, and the transport The transmission coil 21 is arranged along the transport direction of the path and is provided on one side of the coaxial detection head.
The receiving coil 42 is provided on the other side of the coaxial detection head.
Opposing detection head 40 having 43 and generating a magnetic flux orthogonal to the magnetic flux of the coaxial detection head, a transmission coil of the coaxial detection head, and a drive signal of a predetermined frequency are respectively supplied to the transmission coil of the opposite detection head. Transmitter 1 to supply
0, 20 and a receiving coil of the coaxial type detecting head and a receiving coil of the facing type detecting head, respectively, for detecting the induced voltage of the receiving coil for each frequency of the drive signal to detect the presence or absence of metal. 31a and 31b, and the coaxial type detection head and the opposed type detection head are driven at high frequency and low frequency, respectively, and a total of four detection outputs are obtained to detect the metal M in the inspected body. .
【0013】また、前記発信器10,20に供給する高
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、該制御手段は、前記同軸型検出ヘッドと対向型
検出ヘッドのうち、一方を高周波駆動する際には同時に
他方を低周波駆動させ、一方を低周波駆動する際には同
時に他方を高周波駆動させて駆動周波数を時分割制御す
る構成にできる。Further, there is provided control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to the oscillators 10 and 20, and the control means is one of the coaxial type detection head and the opposed type detection head. When one is driven at a high frequency, the other is driven at a low frequency at the same time, and when one is driven at a low frequency, the other is driven at a high frequency at the same time to control the drive frequency in a time division manner.
【0014】また、前記発信器10,20に供給する高
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、該制御手段は、前記同軸型検出ヘッドを高周波
及び低周波で駆動させる際には、前記対向型検出ヘッド
に対する駆動信号の供給を停止させ、前記対向型検出ヘ
ッドを高周波及び低周波で駆動させる際には、前記同軸
型検出ヘッドに対する駆動信号の供給を停止させて駆動
周波数を時分割制御する構成にできる。Further, there is provided control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to the oscillators 10 and 20, and the control means drives the coaxial type detection head at high and low frequencies. At this time, the supply of the drive signal to the opposed detection head is stopped, and when the opposed detection head is driven at high frequency and low frequency, the supply of the drive signal to the coaxial detection head is stopped and driven. The frequency can be controlled by time division.
【0015】また、前記発信器10,20に供給する高
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、該制御手段は、前記同軸型検出ヘッドに対する
高周波と低周波駆動と、前記対向型検出ヘッドに対する
高周波と低周波駆動を全て個別のタイミングで行い駆動
周波数を時分割制御する構成にできる。Further, there is provided control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to the oscillators 10 and 20, the control means performing high-frequency and low-frequency drive for the coaxial type detection head, A high frequency and a low frequency drive for the opposed detection head may be performed at separate timings to control the drive frequency in a time-division manner.
【0016】また、前記発信器10,20に供給する高
周波、及び低周波の駆動信号を周波数制御する制御手段
を備え、該制御手段は、前記同軸型検出ヘッド及び前記
対向型検出ヘッドに対し、異なる高周波、及び異なる低
周波の駆動信号を同時に供給して用いる構成にできる。Further, there is provided control means for frequency-controlling the high-frequency and low-frequency drive signals supplied to the oscillators 10 and 20, and the control means is provided for the coaxial type detection head and the opposed type detection head. The drive signals of different high frequencies and different low frequencies can be simultaneously supplied and used.
【0017】上記構成によれば、被検査体Wの搬送中
に、同軸型検出ヘッド1、及び対向型検出ヘッド2から
それぞれ高周波、及び低周波で駆動させることにより、
各検出ヘッドはそれぞれ送信コイルと受信コイルとの間
が平行磁界であり、被検査体Wの影響を抑えることがで
き金属Mを高精度に検出できるようになる。また、同軸
型検出ヘッド1、及び対向型検出ヘッド2を、それぞれ
高周波及び低周波で駆動させるため、金属Mの種類に影
響を受けず、高精度の検出できるようになる。なお、同
軸型検出ヘッド1と対向型検出ヘッド2との間では、同
時に同じ高周波、低周波を使用しないよう時分割制御す
るか、あるいは合計4つ全ての周波数を変えて同時駆動
させればよい。According to the above construction, by driving the coaxial detection head 1 and the opposed detection head 2 at high and low frequencies, respectively, while the object W to be inspected is being conveyed,
Each detection head has a parallel magnetic field between the transmission coil and the reception coil, so that the influence of the inspection object W can be suppressed and the metal M can be detected with high accuracy. Further, since the coaxial type detection head 1 and the opposed type detection head 2 are driven at a high frequency and a low frequency, respectively, high precision detection can be performed without being influenced by the type of the metal M. The coaxial detection head 1 and the opposed detection head 2 may be time-divisionally controlled so that the same high frequency and low frequency are not used at the same time, or all four frequencies in total may be changed and simultaneously driven. .
【0018】[0018]
【発明の実施の形態】以下、本発明の実施の形態を図面
を参照して具体的に説明する。図1は本発明の金属検出
機の検出ヘッドを示す概略図である。図1に示すよう
に、金属検出機は、同軸型検出ヘッド1と、対向型検出
ヘッド2とを有している。同軸型検出ヘッド1は、図示
しない搬送コンベア(被検査体W)の搬送方向と同軸状
に配置され、対向型検出ヘッド2は、搬送コンベアの搬
送方向に沿って(同軸型検出ヘッド1と直交する方向)
に配置される。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a schematic view showing a detection head of a metal detector of the present invention. As shown in FIG. 1, the metal detector has a coaxial detection head 1 and an opposed detection head 2. The coaxial type detection head 1 is arranged coaxially with the conveyance direction of a conveyance conveyor (inspection W) not shown, and the opposed detection head 2 is arranged along the conveyance direction of the conveyance conveyor (perpendicular to the coaxial detection head 1). Direction)
Is located in.
【0019】同軸型検出ヘッド1は、中央に送信コイル
11の前後の同軸上に、それぞれ逆巻きの各受信コイル
12,13を配置してなる。同軸型検出ヘッド1は、各
コイル11,12,13の内側に連続する検査空間Sを
なしている。同軸型検出ヘッド1は、発信器10により
検査空間S内において送信コイル11の交番磁界により
図中前後方向の磁束を発生させることにより、この磁束
に交わる各送信コイル12,13にそれぞれ位相が逆の
誘起電圧V1,V2を発生させる。各受信コイル12,
13は、送信コイル11に対して等しい距離に配置さ
れ、非検出状態では誘起電圧V1,V2の大きさが等し
く差が0となる。The coaxial type detection head 1 is provided with coaxially arranged front and rear of the transmission coil 11 at the center thereof and receiving coils 12 and 13 of reverse winding respectively. The coaxial detection head 1 forms a continuous inspection space S inside each coil 11, 12, 13. The coaxial detection head 1 generates a magnetic flux in the front-back direction in the figure by the alternating magnetic field of the transmission coil 11 in the inspection space S by the oscillator 10, so that the phases of the transmission coils 12 and 13 intersecting the magnetic flux are opposite to each other. The induced voltages V1 and V2 are generated. Each receiving coil 12,
13 are arranged at the same distance with respect to the transmission coil 11, and the magnitudes of the induced voltages V1 and V2 are equal and the difference is 0 in the non-detection state.
【0020】対向型検出ヘッド2は、同軸型検出ヘッド
1の一側(上側)に送信コイル21を配置し、この送信
コイル21に対向するように同軸型検出ヘッド1の他側
(下側)に各受信コイル22,23を併設して配置して
なる。対向型検出ヘッド2は、送信コイル21と各受信
コイル22,23との間に前記検査空間Sをなしてい
る。対向型検出ヘッド2は、発信器20により検査空間
S内において送信コイル21の交番磁界により図中上下
方向の磁束を発生させることにより、この磁束に交わる
各送信コイル22,23にそれぞれ位相が逆の誘起電圧
V3,V4を発生させる。各受信コイル22,23は、
送信コイル21に対して等しい距離に配置され、非検出
状態では誘起電圧V3,V4の大きさが等しく差が0と
なる。この対向型検出ヘッド2は、検査空間Sにおい
て、同軸型検出ヘッド1の磁束と直交する磁束を生じ
る。The opposed detection head 2 has a transmission coil 21 arranged on one side (upper side) of the coaxial detection head 1 and the other side (lower side) of the coaxial detection head 1 facing the transmission coil 21. The receiving coils 22 and 23 are arranged side by side. The opposed detection head 2 forms the inspection space S between the transmission coil 21 and the reception coils 22 and 23. The opposed type detection head 2 generates a magnetic flux in the vertical direction in the figure by the alternating magnetic field of the transmission coil 21 in the inspection space S by the oscillator 20, so that the phases of the transmission coils 22 and 23 intersecting the magnetic flux are reversed. To generate induced voltages V3 and V4. Each of the receiving coils 22 and 23 is
They are arranged at the same distance with respect to the transmission coil 21, and in the non-detection state, the induced voltages V3 and V4 are equal in magnitude and the difference is zero. In the inspection space S, the opposed detection head 2 generates a magnetic flux that is orthogonal to the magnetic flux of the coaxial detection head 1.
【0021】上記各検出ヘッド1,2は、検査空間S内
に搬送コンベア(不図示)などの搬送手段が貫通するよ
うに配置され、略ロ字型の筐体内部に収容される。筐体
は、金属(例えばアルミ合金やステンレス鋼)などの磁
気シールドの材質で形成されている。そして、搬送コン
ベアによって被検査体Wを搬送して検査空間S内を通過
させる。The detection heads 1 and 2 are arranged so that a transportation means such as a transportation conveyor (not shown) penetrates through the inspection space S and is housed in a substantially square-shaped housing. The housing is formed of a magnetic shield material such as metal (eg, aluminum alloy or stainless steel). Then, the object W to be inspected is conveyed by the conveyor to pass through the inspection space S.
【0022】図2は、一方(同軸型検出ヘッド1)側の
検出回路31aを示すブロック図である。他方の対向型
検出ヘッド2も同様の検出回路31b(図1参照)を有
する。受信コイル12,13の出力は差動接続され、バ
ッファ30を介して検出回路31aに入力され、直交の
同期検波が行われる。一対の検波部32,33では互い
に直交する位相で検波がなされ、バンドパスフィルタ3
4を介してそれぞれ磁化電流Jm、うず電流rotJが
検出される。図3は、被検査体Wと金属Mの磁化特性図
であり、図において磁化電流JmはX座標、rotJは
Y座標方向の値となり、これらにより被検査体W、及び
金属Mの磁化特性が得られ、両者の差分に基づき金属M
を検出することができる。FIG. 2 is a block diagram showing the detection circuit 31a on one side (coaxial type detection head 1). The other opposed detection head 2 also has a similar detection circuit 31b (see FIG. 1). The outputs of the receiving coils 12 and 13 are differentially connected and input to the detection circuit 31a via the buffer 30 to perform quadrature synchronous detection. The pair of detection units 32 and 33 perform detection in phases orthogonal to each other, and the bandpass filter 3
The magnetizing current Jm and the eddy current rotJ are detected via 4, respectively. FIG. 3 is a magnetization characteristic diagram of the object W to be inspected and the metal M. In the figure, the magnetization current Jm has a value in the X coordinate direction and rotJ has a value in the Y coordinate direction. Based on the difference between the two, the metal M
Can be detected.
【0023】上記構成の金属検出機では、同軸型検出ヘ
ッド1において、金属等の金属Mが混入した被検査体W
が搬送手段によって図1中A方向に進行して手前の受信
コイル12内に移動すると、受信コイル12内の磁束密
度が増し、逆に受信コイル13内の磁束密度が減少す
る。このため、受信コイル12の誘起電圧V1は、受信
コイル13の誘起電圧V2よりも大きくなる。次いで、
進行した被検査体Wが受信コイル13内まで移動する
と、受信コイル12内よりも受信コイル13内の磁束密
度の方が大きくなるため、誘起電圧V1より誘起電圧V
2の方が大きくなる。このようにして、同軸型検出ヘッ
ド1から出力される誘起電圧V1,V2同士の差の変化
(磁界の揺らぎ)に基づいて、検査空間S内を通過した
被検査体Wに金属Mが混入しているか否かを判定するこ
とができる。In the metal detector having the above structure, in the coaxial detection head 1, the object W to be inspected containing the metal M such as metal is mixed.
1 moves in the direction A in FIG. 1 and moves into the front receiving coil 12 by the conveying means, the magnetic flux density in the receiving coil 12 increases, and conversely, the magnetic flux density in the receiving coil 13 decreases. Therefore, the induced voltage V1 of the receiving coil 12 becomes larger than the induced voltage V2 of the receiving coil 13. Then
When the inspected object W which has advanced to the inside of the receiving coil 13, the magnetic flux density inside the receiving coil 13 becomes larger than inside the receiving coil 12, so that the induced voltage V1 is larger than the induced voltage V1.
2 is larger. In this way, the metal M is mixed into the object to be inspected W that has passed through the inspection space S based on the change in the difference between the induced voltages V1 and V2 output from the coaxial detection head 1 (fluctuation of the magnetic field). Can be determined.
【0024】また、対向型検出ヘッド2において、金属
Mが混入した被検査体Wが搬送手段によって図1中A方
向に進行して送信コイル21と手前の受信コイル22と
の間に移動すると、送信コイル21、受信コイル22間
の磁束密度が増し、逆に送信コイル21、受信コイル2
3間の磁束密度が減少する。このため、受信コイル22
の誘起電圧V3は、受信コイル23の誘起電圧V4より
も大きくなる。次いで、進行した被検査体Wが送信コイ
ル21と受信コイル23との間に移動すると、送信コイ
ル21、受信コイル22間よりも、送信コイル21、受
信コイル23間の磁束密度の方が大きくなるため、誘起
電圧V3より誘起電圧V4の方が大きくなる。このよう
にして、同軸型検出ヘッド2から出力される誘起電圧V
3,V4同士の差の変化(磁界の揺らぎ)に基づいて、
検査空間S内を通過した被検査体Wに金属Mが混入して
いるか否かを判定することができる。Further, in the opposed detection head 2, when the object W to be inspected containing the metal M advances in the direction A in FIG. 1 by the conveying means and moves between the transmitting coil 21 and the receiving coil 22 in front, The magnetic flux density between the transmitter coil 21 and the receiver coil 22 increases, and conversely, the transmitter coil 21 and the receiver coil 2
The magnetic flux density between 3 decreases. Therefore, the receiving coil 22
Is larger than the induced voltage V4 of the receiving coil 23. Next, when the inspected object W that has advanced moves between the transmitting coil 21 and the receiving coil 23, the magnetic flux density between the transmitting coil 21 and the receiving coil 23 becomes larger than that between the transmitting coil 21 and the receiving coil 22. Therefore, the induced voltage V4 becomes larger than the induced voltage V3. In this way, the induced voltage V output from the coaxial detection head 2
Based on the change in the difference between 3 and V4 (fluctuation of magnetic field),
It is possible to determine whether or not the metal M is mixed in the inspection object W that has passed through the inspection space S.
【0025】すなわち、本実施の形態の金属検出機で
は、被検査体Wに混入した金属Mが針形状や薄板形状
で、且つ、Fe等の磁性体の場合、同軸型検出ヘッド1
で生じる磁束に対して略直交する配置である時、対向型
検出ヘッド2で生じる磁束に対して沿う配置となる。こ
れにより、同軸型検出ヘッド1では磁束の変化が少なく
誘起電圧V1,V2の差が小さいので金属Mの検出感度
が落ちるが、対向型検出ヘッド2では磁束の変化が多く
誘起電圧V3,V4の差が大きいので金属Mの検出感度
が良好となる。That is, in the metal detector of the present embodiment, when the metal M mixed in the object W to be inspected has a needle shape or a thin plate shape and is a magnetic material such as Fe, the coaxial detection head 1
When the arrangement is substantially orthogonal to the magnetic flux generated in, the arrangement is along the magnetic flux generated in the opposed detection head 2. As a result, in the coaxial type detection head 1, since the change in the magnetic flux is small and the difference between the induced voltages V1 and V2 is small, the detection sensitivity of the metal M is lowered, but in the opposed type detection head 2, the magnetic flux changes a lot and the induced voltages V3 and V4. Since the difference is large, the detection sensitivity of the metal M becomes good.
【0026】逆に、同じく針形状や薄板形状で、且つ、
磁性体の金属Mが同軸型検出ヘッド1で生じる磁束に対
して沿う配置である時、対向型検出ヘッド2で生じる磁
束に対して略直交する配置となる。これにより、対向型
検出ヘッド2では磁束の変化が少なく誘起電圧V3,V
4の差が小さいので金属Mの検出感度が落ちるが、同軸
型検出ヘッド1では磁束の変化が多く誘起電圧V1,V
2の差が大きいので金属Mの検出感度が良好となる。On the contrary, the needle shape and the thin plate shape are the same, and
When the magnetic metal M is arranged along the magnetic flux generated by the coaxial detection head 1, the magnetic metal M is arranged substantially orthogonal to the magnetic flux generated by the opposed detection head 2. As a result, the opposed detection head 2 has a small change in the magnetic flux and the induced voltages V3 and V.
Since the difference of 4 is small, the detection sensitivity of the metal M is lowered, but in the coaxial type detection head 1, there are many changes in the magnetic flux and the induced voltages V1, V
Since the difference between 2 is large, the detection sensitivity of the metal M becomes good.
【0027】さらに、本実施の形態の金属検出機では、
被検査体Wに混入した金属Mが針形状や薄板形状で、且
つ、ステンレス(SUS)等の非磁性体の場合、同軸型
検出ヘッド1で生じる磁束に対して沿う配置である時、
対向型検出ヘッド2で生じる磁束に対して略直交する配
置となる。これにより、同軸型検出ヘッド1では磁束の
変化が少なく誘起電圧V1,V2の差が小さいので金属
Mの検出感度が落ちるが、対向型検出ヘッド2では磁束
の変化が多く誘起電圧V3,V4の差が大きいので金属
Mの検出感度が良好となる。Further, in the metal detector of this embodiment,
When the metal M mixed in the object W to be inspected has a needle shape or a thin plate shape and is a non-magnetic material such as stainless steel (SUS), when the metal M is arranged along the magnetic flux generated in the coaxial detection head 1,
The arrangement is substantially orthogonal to the magnetic flux generated by the opposed detection head 2. As a result, in the coaxial type detection head 1, since the change in the magnetic flux is small and the difference between the induced voltages V1 and V2 is small, the detection sensitivity of the metal M is lowered, but in the opposed type detection head 2, the magnetic flux changes a lot and the induced voltages V3 and V4. Since the difference is large, the detection sensitivity of the metal M becomes good.
【0028】逆に、同じく針形状や薄板形状で、且つ、
非磁性体の金属Mが同軸型検出ヘッド1で生じる磁束に
対して略直交する配置である時、対向型検出ヘッド2で
生じる磁束に対して沿う配置となる。これにより、対向
型検出ヘッド2では磁束の変化が少なく誘起電圧V3,
V4の差が小さいので金属Mの検出感度が落ちるが、同
軸型検出ヘッド1では磁束の変化が多く誘起電圧V1,
V2の差が大きいので金属Mの検出感度が良好となる。On the contrary, the needle shape and the thin plate shape are the same, and
When the non-magnetic metal M is arranged substantially orthogonal to the magnetic flux generated in the coaxial type detection head 1, it is arranged along the magnetic flux generated in the opposed type detection head 2. As a result, in the opposed detection head 2, the change in magnetic flux is small and the induced voltage V3 is small.
Since the difference in V4 is small, the detection sensitivity of the metal M is reduced, but in the coaxial type detection head 1, the magnetic flux changes a lot and the induced voltage V1,
Since the difference in V2 is large, the detection sensitivity of the metal M becomes good.
【0029】このように、上述した金属検出機は、互い
に磁束が直交する同軸型検出ヘッド1および対向型検出
ヘッド2を共に用いることで、一方の検出ヘッドで検出
し難い針形状等の形状、及び被検査体Wへの混入方向に
ある金属Mであっても、他方の検出ヘッドで検出し、被
検査体Wに混入した金属Mをもれなく検出する。この
際、同軸型検出ヘッド1の送信コイル11と受信コイル
12,13、及び対向型検出ヘッド2の送信コイル21
と受信コイル22,23との間は常時、平行磁界であ
り、被検査体Wが搬送移動されても、被検査体Wを遮る
磁界の向きが不変であり、S/NのN(ノイズ)成分を
小さくでき、金属Mを安定して検出できる。As described above, the above-described metal detector uses both the coaxial type detection head 1 and the opposed type detection head 2 whose magnetic fluxes are orthogonal to each other, so that it is difficult to detect with one detection head, such as a needle shape. Also, even the metal M in the direction of mixing into the object W to be inspected is detected by the other detection head, and the metal M mixed into the object W to be inspected is detected without exception. At this time, the transmission coil 11 and the reception coils 12 and 13 of the coaxial detection head 1 and the transmission coil 21 of the opposed detection head 2
There is always a parallel magnetic field between the receiving coil 22 and the receiving coil 23, and the direction of the magnetic field that shields the inspection object W does not change even when the inspection object W is transported and moved, and the S / N N (noise). The component can be made small and the metal M can be detected stably.
【0030】図4は、上記各検出ヘッドによる金属Mの
検出原理を説明するための図である。(a)は同軸型、
(b)対向型の各検出ヘッドであり、金属Mは図中A方
向に搬送される。(a)の同軸型検出ヘッド1において
は、コイルの巻回方向に沿って金属Mの外周を磁化電流
Jmが流れ、端面(搬送方向前、後端)でうず電流ro
tJが流れる。この際、磁化電流Jmが大きく、うず電
流rotJが小さい。この場合、Fe等の磁性体に比し
てSUS等の非磁性体の方が検出感度が高くなる。
(b)の対向型検出ヘッド2では、同一の金属Mに対し
て、コイルの巻回方向に沿って金属Mの外周を磁化電流
Jmが流れ、端面(上面、下面)でうず電流rotJが
流れる。この際、磁化電流Jmが小さく、うず電流ro
tJが大きい。この場合、SUS等の非磁性体に比して
Fe等の磁性体の方が検出感度が高くなる。FIG. 4 is a diagram for explaining the principle of detection of the metal M by the above detection heads. (A) is a coaxial type,
(B) In each of the opposed detection heads, the metal M is conveyed in the direction A in the figure. In the coaxial detection head 1 of (a), the magnetizing current Jm flows along the outer circumference of the metal M along the winding direction of the coil, and the eddy current ro is generated at the end faces (front and rear ends in the transport direction).
tJ flows. At this time, the magnetizing current Jm is large and the eddy current rotJ is small. In this case, a non-magnetic material such as SUS has a higher detection sensitivity than a magnetic material such as Fe.
In the opposed detection head 2 of (b), the magnetizing current Jm flows to the same metal M along the outer periphery of the metal M along the winding direction of the coil, and the eddy current rotJ flows at the end faces (upper face and lower face). . At this time, the magnetizing current Jm is small and the eddy current ro
tJ is large. In this case, the magnetic substance such as Fe has higher detection sensitivity than the non-magnetic substance such as SUS.
【0031】上記説明は、金属Mについてのみ説明した
が、同様に被検査体Wについても同様に適用できる。例
えば、ハム等の水分を含む被検査体Wは、異物と同様に
所定の磁化特性を有する。被検査体W内での金属Mの検
出感度を向上させるためには、金属Mに磁化電流Jm、
うず電流rotJが多く流れ、且つ、被検査体Wには磁
化電流Jm、うず電流rotJができるだけ流れないこ
とが必要である。図3に示したように、ノイズ成分Nと
なる被検査体Wの磁化特性に対し、検出成分Sとなる金
属Mの磁化特性の差分ができるだけ大きく取ることによ
り金属Mの検出精度を向上できる。Although the above description has been made only for the metal M, it can be similarly applied to the object W to be inspected. For example, the object W to be inspected containing water such as ham has a predetermined magnetization characteristic like a foreign substance. In order to improve the detection sensitivity of the metal M in the inspection object W, the magnetizing current Jm,
It is necessary that a large amount of the eddy current rotJ flows and that the magnetizing current Jm and the eddy current rotJ do not flow to the object W to be inspected as much as possible. As shown in FIG. 3, the detection accuracy of the metal M can be improved by making the difference in the magnetization characteristics of the metal M serving as the detection component S as large as possible with respect to the magnetization characteristics of the inspection target W serving as the noise component N.
【0032】上記原理は、検出ヘッドにおける送、受信
コイルの駆動周波数が同一の例であるが、Fe等の磁性
体と、SUS等の非磁性体では、それぞれ最も受信レベ
ルが高く検出可能な周波数が異なる。図5は、材質別の
周波数−受信レベル特性を示す図である。磁性体のFe
は、低周波数〜高周波数にかけてほぼ一定な受信レベル
を有する。一方、非磁性体のSUSは比較的高周波帯域
で受信レベルが高くなる。被検査体Wの例としてハム
は、SUSより高周波帯域で受信レベルが高くなる。図
示の例で説明すると、被検査体W内の金属M(SUS)
の検出は、高周波帯域での両者の受信レベルの差分に基
づき行い、金属M(Fe)の検出は、比較的低周波帯域
での両者の受信レベルの差分に基づき行う。The above principle is an example in which the driving frequency of the sending and receiving coils in the detection head is the same, but a magnetic material such as Fe and a non-magnetic material such as SUS have the highest received level and the detectable frequency. Is different. FIG. 5 is a diagram showing frequency-reception level characteristics for each material. Magnetic Fe
Has a substantially constant reception level from low frequency to high frequency. On the other hand, the nonmagnetic SUS has a high reception level in a relatively high frequency band. As an example of the object W to be inspected, ham has a higher reception level in a high frequency band than SUS. Explaining with an example shown in the figure, the metal M (SUS) in the object W to be inspected
Is detected based on the difference between the reception levels of the two in the high frequency band, and the metal M (Fe) is detected based on the difference between the reception levels of the two in a relatively low frequency band.
【0033】図6は、本発明の同軸−対向検出ヘッドの
構成における周波数別の検出感度特性を示す図である。
図中高周波とは数百kHz(範囲:数十kHz〜数MH
z)であり、低周波とは数十kHz(範囲:直流〜数百
kHz)である。一般に高周波帯域においてはSUSに
対する検出感度が高く、低周波帯域においてはFeに対
する感度感度が高い。(a)に示す同軸型検出ヘッド1
では、縦長方向のSUSに対する検出感度が高く、横長
方向のFeに対する検出感度が高い。(b)に示す対向
型検出ヘッド2では、横長方向のSUSに対する検出感
度が高く、縦長方向のFeに対する検出感度が高い。こ
れらは、材質、及び上記磁界の発生方向別に、それぞれ
金属Mに生じる磁化電流Jm、及びうず電流rotJの
値に基づく特性である。このように、同軸型検出ヘッド
1と対向型検出ヘッド2を用いることにより、互いの検
出感度を補完できる作用がある。FIG. 6 is a diagram showing the detection sensitivity characteristics for each frequency in the configuration of the coaxial-opposed detection head of the present invention.
In the figure, the high frequency is several hundred kHz (range: several tens kHz to several MH)
z), and the low frequency is several tens of kHz (range: direct current to several hundreds of kHz). Generally, the detection sensitivity to SUS is high in the high frequency band, and the sensitivity sensitivity to Fe is high in the low frequency band. Coaxial type detection head 1 shown in (a)
Then, the detection sensitivity for SUS in the vertical direction is high, and the detection sensitivity for Fe in the horizontal direction is high. In the opposed detection head 2 shown in (b), the detection sensitivity for SUS in the horizontal direction is high and the detection sensitivity for Fe in the vertical direction is high. These are characteristics based on the values of the magnetizing current Jm and the eddy current rotJ generated in the metal M depending on the material and the generation direction of the magnetic field. As described above, the use of the coaxial type detection head 1 and the opposed type detection head 2 has the effect of complementing each other's detection sensitivity.
【0034】ところで、上記構成の同軸型検出ヘッド
1、対向型検出ヘッド2は、単一の検査空間S内におい
てそれぞれ磁界の発生方向が異なるため、互いが同一周
波数で同時に測定することはできない。したがって、本
実施の形態では、同軸型検出ヘッド1と対向型検出ヘッ
ド2を同時に作動させつつ、互いの検出が干渉せず、ま
た、金属Mの種別、混入方向に影響を受けずにこの金属
Mを検出する構成とする。このため、同軸型検出ヘッド
1と対向型検出ヘッド2では、同時に同一の周波数を発
生させないで金属Mを検出する構成とする。以下、各構
成例について説明する。By the way, the coaxial type detection head 1 and the opposed type detection head 2 having the above-mentioned configurations cannot simultaneously measure at the same frequency because the magnetic field generation directions are different in the single inspection space S. Therefore, in the present embodiment, while the coaxial type detection head 1 and the opposed type detection head 2 are simultaneously operated, their detections do not interfere with each other, and the type of metal M and the mixing direction are not affected. The configuration is such that M is detected. Therefore, the coaxial detection head 1 and the opposed detection head 2 are configured to detect the metal M without simultaneously generating the same frequency. Hereinafter, each configuration example will be described.
【0035】図7は、同軸、対向の各検出ヘッドの駆動
周波数の関係を示すタイムチャートである。
(構成例1…2周波数時分割)図7(a)に示す時分割
制御は、同軸型検出ヘッド1を高周波駆動させる際、同
時に対向型ヘッド2は低周波駆動させる。この後、同軸
型検出ヘッド1を低周波駆動させる際、同時に対向型ヘ
ッド2は高周波駆動させる。FIG. 7 is a time chart showing the relationship between the drive frequencies of the coaxial and opposing detection heads. (Structure example 1 ... 2 frequency time division) In the time division control shown in FIG. 7A, when the coaxial detection head 1 is driven at a high frequency, the opposing head 2 is driven at a low frequency at the same time. After that, when the coaxial detection head 1 is driven at a low frequency, the opposing head 2 is simultaneously driven at a high frequency.
【0036】(構成例2…2周波数切り換え)図7
(b)に示す時分割制御は、同軸型検出ヘッド1側のみ
高周波と低周波で駆動させる際、対向型ヘッド2を停止
させる。この後、対向型検出ヘッド2のみ高周波と低周
波で駆動させる際、同軸型ヘッド1を停止させる。(Structure example 2 ... 2 frequency switching) FIG.
The time-division control shown in (b) stops the opposing head 2 when driving only the coaxial detection head 1 side at high and low frequencies. After that, when only the opposed detection head 2 is driven at a high frequency and a low frequency, the coaxial head 1 is stopped.
【0037】上記の如く、高周波と低周波の各周波数を
駆動する場合、発信器10、20は、それぞれ送信コイ
ル11、21に対し、これら各周波数を個別あるいは重
畳して駆動する。駆動信号は、FM、AM変調、位相変
調等により、sin波、矩形波等を出力する。受信側で
は、図2に記載した検出回路31aには、受信コイル1
2,13の出力に対し高周波、低周波用の検波部をそれ
ぞれ並列に設ければよい。As described above, when driving each of the high frequency and the low frequency, the oscillators 10 and 20 individually or superimpose these frequencies on the transmission coils 11 and 21, respectively. The drive signal outputs a sin wave, a rectangular wave, or the like by FM, AM modulation, phase modulation, or the like. On the receiving side, the detection circuit 31a shown in FIG.
High-frequency detection units and low-frequency detection units may be provided in parallel for the outputs 2 and 13.
【0038】(構成例3…2周波数各独立)図7(c)
に示す時分割制御は、同軸型検出ヘッド1の高周波、低
周波の駆動後、対向型検出ヘッド2の高周波、低周波を
各独立して駆動させる。いずれの時分割制御において
も、所定の周期で上記駆動切換を行うが、この周期は被
検査体Wの搬送速度に比して十分に高速に実行できる。
なお、送信コイル11,21に対する駆動信号の時分割
制御は、図示しない制御手段が実行するようになってい
る。(Structural Example 3 ... Two independent frequencies) FIG. 7 (c)
In the time-division control shown in (1), the high frequency and low frequency of the coaxial detection head 1 are driven, and then the high frequency and low frequency of the opposed detection head 2 are independently driven. In any of the time division control, the drive switching is performed at a predetermined cycle, and this cycle can be executed at a sufficiently high speed as compared with the transport speed of the inspection object W.
The time-division control of the drive signal for the transmission coils 11 and 21 is executed by a control unit (not shown).
【0039】(構成例4…全周波数同時)上記は、いず
れも時分割制御する構成であるが、本発明は時分割制御
に限らない。例えば、同軸型検出ヘッド1の高周波、低
周波の各周波数と、対向型検出ヘッド2の高周波、低周
波の各周波数の値を全て異なる値とすれば、計4つの異
なる周波数で全く同時に駆動させることができる。この
場合、高周波、低周波いずれにおいても、例えば両者間
で0.1kHzだけ周波数を相違させるだけで相互干渉
が無く、実用化できる。(Structure example 4 ... Simultaneous for all frequencies) Although all of the above are structures for performing time division control, the present invention is not limited to time division control. For example, if the high-frequency and low-frequency frequencies of the coaxial detection head 1 and the high-frequency and low-frequency values of the opposed detection head 2 are all different values, they are driven at a total of four different frequencies. be able to. In this case, both high and low frequencies can be put into practical use without mutual interference by only differentiating the frequencies between them by 0.1 kHz.
【0040】上記構成によれば、被検査体Wの搬送中
に、同軸型検出ヘッド1、及び対向型検出ヘッド2いず
れも駆動させることができ、各検出ヘッドはそれぞれ送
信コイルと受信コイルとの間が平行磁界であり、被検査
体Wが搬送移動しても被検査体Wを遮る磁界の向きが不
変であるため、被検査体W内に混入された金属Mの方向
に影響を受けずこの金属Mを高精度に検出できるように
なる。加えて、同軸型検出ヘッド1、及び対向型検出ヘ
ッド2を、それぞれ高周波及び低周波で駆動させるた
め、金属Mの種類(Fe等の磁性体、SUS等の非磁性
体)、形状に影響を受けず、高精度の検出できるように
なる。According to the above construction, both the coaxial type detection head 1 and the opposed type detection head 2 can be driven during the transportation of the object W to be inspected, and each detection head has a transmission coil and a reception coil. Since there is a parallel magnetic field between them, the direction of the magnetic field that shields the object to be inspected W does not change even when the object to be inspected W is transported and moved, so that the direction of the metal M mixed in the object to be inspected W is not affected. This metal M can be detected with high accuracy. In addition, since the coaxial type detection head 1 and the opposed type detection head 2 are driven at high frequency and low frequency, respectively, the type of the metal M (magnetic substance such as Fe, non-magnetic substance such as SUS) and shape are affected. It is possible to detect with high accuracy without receiving it.
【0041】上記実施形態では、同軸型と対向型の検出
ヘッドに対し、それぞれ高周波と低周波の2つの周波数
を用いて時分割制御、及び全周波数が異なる周波数制御
を実行する構成について説明した。これに限らず、検出
しようとする金属M、及び被検査体Wの特性に応じて2
つ以上、例えば3つの周波数を用い、これらを時分割制
御、及び全ての周波数が異なる周波数制御を実行する構
成とすることもできる。In the above-described embodiment, the configuration has been described in which the coaxial type and the facing type detecting heads perform time-division control by using two frequencies of high frequency and low frequency, and frequency control in which all frequencies are different. Not limited to this, 2 depending on the characteristics of the metal M to be detected and the inspection object W.
It is also possible to use three or more frequencies, for example, three frequencies, and perform time division control and frequency control in which all frequencies are different.
【0042】[0042]
【発明の効果】以上説明したように本発明による金属検
出機は、同軸型と対向型の2つの検出ヘッドを用い、こ
れら検出ヘッドはいずれも被検査体の搬送時に被検査体
を遮る磁界の向きが一定であるため、安定した金属検出
が行える。また、同軸型と対向型の検出ヘッドそれぞれ
が高周波と低周波で駆動されるため、金属の材質と、混
入方向、形状等の影響を受けずに高精度な金属検出が可
能となる。As described above, the metal detector according to the present invention uses two detection heads of the coaxial type and the opposed type, and each of these detection heads produces a magnetic field that shields the inspection object when the inspection object is conveyed. Since the orientation is constant, stable metal detection can be performed. Further, since the coaxial type and the facing type detection heads are driven at high and low frequencies, respectively, highly accurate metal detection can be performed without being affected by the metal material, the mixing direction, the shape, and the like.
【図1】本発明の金属検出機の構成を示す概要図。FIG. 1 is a schematic diagram showing the configuration of a metal detector of the present invention.
【図2】検出回路を示す回路図。FIG. 2 is a circuit diagram showing a detection circuit.
【図3】被検査体Wと金属Mの磁化特性図。FIG. 3 is a magnetization characteristic diagram of an inspection object W and a metal M.
【図4】検出ヘッド別の金属材質の検出特性を説明する
ための図。FIG. 4 is a diagram for explaining detection characteristics of a metal material for each detection head.
【図5】被検査体と金属の磁化特性を示す図。FIG. 5 is a diagram showing magnetization characteristics of an object to be inspected and a metal.
【図6】検出ヘッド別の金属材質及び方向の検出特性を
説明するための図。FIG. 6 is a diagram for explaining detection characteristics of a metal material and a direction for each detection head.
【図7】検出ヘッドに対する周波数の時分割制御を示す
タイミングチャート。FIG. 7 is a timing chart showing time division control of frequency for the detection head.
【図8】従来の検出ヘッドを示す斜視図。FIG. 8 is a perspective view showing a conventional detection head.
【図9】従来の他の検出ヘッドを示す概略図。FIG. 9 is a schematic view showing another conventional detection head.
【図10】従来の他の検出ヘッドを示す概略図。FIG. 10 is a schematic view showing another conventional detection head.
1…同軸型検出ヘッド、2…対向型検出ヘッド、11,
21…送信コイル、12,13,22,23…受信コイ
ル、31a,31b…検出回路、W…被検査体、M…金
属。1 ... Coaxial detection head, 2 ... Opposed detection head, 11,
21 ... Transmitting coil, 12, 13, 22, 23 ... Receiving coil, 31a, 31b ... Detecting circuit, W ... Inspected object, M ... Metal.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 山岸 誠至 東京都港区南麻布五丁目10番27号 アンリ ツ株式会社内 (72)発明者 久保寺 茂 東京都港区南麻布五丁目10番27号 アンリ ツ株式会社内 Fターム(参考) 2G005 CA03 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Seiji Yamagishi 5-10-10 Minamiazabu, Minato-ku, Tokyo Henri Tsu Co., Ltd. (72) Inventor Shigeru Kuboji 5-10-10 Minamiazabu, Minato-ku, Tokyo Henri Tsu Co., Ltd. F-term (reference) 2G005 CA03
Claims (5)
送路と、 前記被検査体の搬送方向と同軸状に配置され、中央の送
信コイル(31)の前後に一対の受信コイル(32,3
3)を有する同軸型検出ヘッド(30)と、 前記搬送路の搬送方向に沿って配置され、かつ、前記同
軸型検出ヘッドの一側に送信コイル(21)を、また、
前記同軸型検出ヘッドの他側に受信コイル(42,4
3)を有し、前記同軸型検出ヘッドの磁束と直交する磁
束を生じる対向型検出ヘッド(40)と、 前記同軸型検出ヘッドの送信コイル、及び対向型検出ヘ
ッドの送信コイルにそれぞれ所定周波数の駆動信号を供
給する発信器(10,20)と、 前記同軸型検出ヘッドの受信コイル、及び対向型検出ヘ
ッドの受信コイルにそれぞれ接続され、受信コイルの誘
起電圧を前記駆動信号の周波数別に検波して金属の有無
を検出する検出回路(31a,31b)と、を備え、 前記同軸型検出ヘッドと対向型検出ヘッドをそれぞれ高
周波、及び低周波駆動し、計4つの検波出力を得て被検
査体内の金属(M)を検出することを特徴とする金属検
出機。1. A transport path of a predetermined length for transporting an object to be inspected (W), and a pair of receiving coils (1) arranged before and after a central transmitting coil (31), which are arranged coaxially with the conveying direction of the object to be inspected. 32,3
3), a coaxial detection head (30), a transmission coil (21) arranged along the transport direction of the transport path, and on one side of the coaxial detection head,
A receiving coil (42, 4) is provided on the other side of the coaxial detection head.
3), the opposed detection head (40) that generates a magnetic flux orthogonal to the magnetic flux of the coaxial detection head, the transmission coil of the coaxial detection head, and the transmission coil of the opposed detection head have predetermined frequencies. An oscillator (10, 20) for supplying a driving signal, a receiving coil of the coaxial type detecting head, and a receiving coil of the facing type detecting head are respectively connected to detect an induced voltage of the receiving coil for each frequency of the driving signal. A detection circuit (31a, 31b) for detecting the presence or absence of metal by driving the coaxial type detection head and the opposed type detection head at high and low frequencies, respectively, and obtain a total of four detection outputs to obtain an object to be inspected. A metal detector characterized by detecting the above metal (M).
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、 該制御手段は、 前記同軸型検出ヘッドと対向型検出ヘッドのうち、一方
を高周波駆動する際には同時に他方を低周波駆動させ、
一方を低周波駆動する際には同時に他方を高周波駆動さ
せて駆動周波数を時分割制御する請求項1記載の金属検
出機。2. A control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to said oscillator (10, 20), said control means comprising: said coaxial type detection head and said opposed type detection head. Of these, when driving one at high frequency, at the same time drive the other at low frequency,
The metal detector according to claim 1, wherein when one is driven at a low frequency, the other is simultaneously driven at a high frequency to control the drive frequency in a time-division manner.
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、 該制御手段は、 前記同軸型検出ヘッドを高周波及び低周波で駆動させる
際には、前記対向型検出ヘッドに対する駆動信号の供給
を停止させ、前記対向型検出ヘッドを高周波及び低周波
で駆動させる際には、前記同軸型検出ヘッドに対する駆
動信号の供給を停止させて駆動周波数を時分割制御する
請求項1記載の金属検出機。3. A control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to the oscillator (10, 20) is provided, wherein the control means controls the coaxial detection head in high-frequency and low-frequency. When driving, the drive signal supply to the opposed type detection head is stopped, and when driving the opposed type detection head at high frequency and low frequency, the supply of the drive signal to the coaxial type detection head is stopped. The metal detector according to claim 1, wherein the driving frequency is controlled by time division.
周波、及び低周波の駆動信号を時分割制御する制御手段
を備え、 該制御手段は、 前記同軸型検出ヘッドに対する高周波と低周波駆動と、
前記対向型検出ヘッドに対する高周波と低周波駆動を全
て個別のタイミングで行い駆動周波数を時分割制御する
請求項1記載の金属検出機。4. A control means for time-divisionally controlling high-frequency and low-frequency drive signals supplied to the oscillator (10, 20), wherein the control means drives high-frequency and low-frequency with respect to the coaxial type detection head. When,
The metal detector according to claim 1, wherein high-frequency driving and low-frequency driving of the opposed detection head are all performed at separate timings to control the driving frequency in a time-division manner.
周波、及び低周波の駆動信号を周波数制御する制御手段
を備え、 該制御手段は、 前記同軸型検出ヘッド及び前記対向型検出ヘッドに対
し、異なる高周波、及び異なる低周波の駆動信号を同時
に供給して用いる請求項1記載の金属検出機。5. A control means for frequency-controlling high-frequency and low-frequency drive signals supplied to the oscillator (10, 20) is provided, and the control means controls the coaxial detection head and the opposed detection head. On the other hand, the metal detector according to claim 1, wherein drive signals of different high frequencies and different low frequencies are simultaneously supplied and used.
Priority Applications (1)
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|---|---|---|---|
| JP2001370203A JP4008234B2 (en) | 2001-12-04 | 2001-12-04 | Metal detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001370203A JP4008234B2 (en) | 2001-12-04 | 2001-12-04 | Metal detector |
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| Publication Number | Publication Date |
|---|---|
| JP2003167064A true JP2003167064A (en) | 2003-06-13 |
| JP4008234B2 JP4008234B2 (en) | 2007-11-14 |
Family
ID=19179461
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001370203A Expired - Lifetime JP4008234B2 (en) | 2001-12-04 | 2001-12-04 | Metal detector |
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| Country | Link |
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