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JP2003155360A - Silicone rubber sheet for thermocompression bonding - Google Patents

Silicone rubber sheet for thermocompression bonding

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Publication number
JP2003155360A
JP2003155360A JP2001358889A JP2001358889A JP2003155360A JP 2003155360 A JP2003155360 A JP 2003155360A JP 2001358889 A JP2001358889 A JP 2001358889A JP 2001358889 A JP2001358889 A JP 2001358889A JP 2003155360 A JP2003155360 A JP 2003155360A
Authority
JP
Japan
Prior art keywords
silicone rubber
sheet
rubber sheet
thermocompression bonding
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001358889A
Other languages
Japanese (ja)
Other versions
JP4353451B2 (en
Inventor
Akio Nakano
昭生 中野
Seiji Kitamura
誠司 北村
Hideo Kanai
秀夫 金井
Toru Tsuchiya
徹 土屋
Masahiro Mogi
正弘 茂木
Toru Takamura
融 高村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Chemical Co Ltd
Original Assignee
Shin Etsu Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Etsu Chemical Co Ltd filed Critical Shin Etsu Chemical Co Ltd
Priority to JP2001358889A priority Critical patent/JP4353451B2/en
Priority to TW091134387A priority patent/TWI273126B/en
Priority to KR1020020073379A priority patent/KR100748062B1/en
Priority to CNB021528756A priority patent/CN1257931C/en
Publication of JP2003155360A publication Critical patent/JP2003155360A/en
Application granted granted Critical
Publication of JP4353451B2 publication Critical patent/JP4353451B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/005Surface shaping of articles, e.g. embossing; Apparatus therefor characterised by the choice of material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2414Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means conductive elastomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2383/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a silicone rubber sheet for thermocompression bonding, capable of improving the working property of the compression bonding without sticking a sheet on a compression tool or compression bonded material, also having a good endurance of the sheet itself and hardly polluting surroundings. SOLUTION: This silicone rubber sheet for the thermocompression bonding is characterized by having unevenness of 0.8-5 μm arithmetically averaged surface coarseness on at least one of its surfaces.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、被圧着物を加熱圧
着する場合に被圧着物と加熱圧着装置との間に介在させ
る熱圧着用シリコーンゴムシートに関し、特に、離形性
に優れると共に周囲の装置部品や被圧着物を汚染し難
い、熱圧着用シリコーンゴムシートに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermocompression-bonding silicone rubber sheet which is interposed between an object to be pressure-bonded and a thermocompression-bonding device when the object to be pressure-bonded is thermocompression bonded, and in particular, is excellent in releasability and has a peripheral shape. The present invention relates to a silicone rubber sheet for thermocompression bonding, which does not easily contaminate the device parts and the object to be pressure bonded.

【0002】[0002]

【従来の技術】近年、携帯用コンピューター、ワープ
ロ、ビデオカメラ、ナビゲーションシステム、及び携帯
テレビ等のディスプレイとして、液晶パネルを用いるこ
とが増えている。液晶を駆動させるためには、液晶パネ
ルに接続された電極と駆動用LSIが搭載されたフレキ
シブルプリント基板(FPC)のリード電極とを、異方
導電性接着剤を介在させて熱圧着し、電気的および機械
的に接続する必要がある。この際、加圧ツールとFPC
の間に挟んで、加圧ツールから異方導電性接着剤に熱を
伝えながら均一な圧力を加える目的で、熱圧着用シート
が用いられている。このような熱圧着用シートとして、
ポリテトラフルオロエチレン(PTFE)等のフッ素樹
脂フィルムを用いることもあるが、さらに圧力を均一に
かけるために、低弾性で柔軟性があり熱伝導性の良いシ
リコーンゴムシートを使用することが一般的になってい
る。
2. Description of the Related Art In recent years, liquid crystal panels have been increasingly used as displays for portable computers, word processors, video cameras, navigation systems, portable televisions and the like. In order to drive the liquid crystal, the electrodes connected to the liquid crystal panel and the lead electrodes of the flexible printed circuit board (FPC) on which the driving LSI is mounted are thermocompression-bonded with an anisotropic conductive adhesive interposed between them, and electrical Need to be mechanically and mechanically connected. At this time, pressurizing tool and FPC
A sheet for thermocompression bonding is used for the purpose of applying uniform pressure while transmitting heat from the pressure tool to the anisotropic conductive adhesive by sandwiching it between the sheets. As such a sheet for thermocompression bonding,
A fluororesin film such as polytetrafluoroethylene (PTFE) may be used, but it is common to use a silicone rubber sheet having low elasticity, flexibility and good thermal conductivity in order to apply pressure evenly. It has become.

【0003】しかしながら、シリコーンゴムシートはフ
ッ素樹脂フィルムに比べてシート表面に粘着性があり、
シートが加圧ツールやFPCに密着して貼り付くため
に、圧着工程の作業性が著しく低下するだけでなく、剥
がす際にシートが劣化して耐久性が悪くなることがあ
る。そこで、熱圧着用シリコーンゴムシートとして、例
えば、シリコーンゴムに窒化ホウ素を配合して熱伝導性
を高めると共にガラスクロスで補強したり(特開平5−
198344号公報)、シリコーンゴムに窒化ホウ素と
導電性物質を配合し、更にガラスクロスで補強して帯電
防止性を付与したり(特開平6−36853号公報)、
シリコーンゴムにセラミック、金属などの良熱伝導性物
質を配合したり(特開平6−289352号公報)、或
いはシリコーンゴムに水分以外の揮発分が0.5%以下
であるカーボンブラックを配合し耐熱性を改良したもの
(特開平7−11010号公報)等が提案されている
が、シート表面の粘着性については依然として改善され
ていない。
However, the silicone rubber sheet is more sticky on the sheet surface than the fluororesin film,
Since the sheet adheres to the pressure tool or the FPC in close contact with it, not only the workability in the pressure bonding step is significantly deteriorated, but also the sheet may deteriorate when peeled off, resulting in poor durability. Therefore, as a silicone rubber sheet for thermocompression bonding, for example, boron nitride is blended with silicone rubber to improve thermal conductivity and to be reinforced with a glass cloth (Japanese Patent Laid-Open No. HEI5-
(198344), boron nitride and a conductive substance are mixed with silicone rubber, and further reinforced with glass cloth to impart antistatic property (JP-A-6-36853).
Heat resistant by blending silicone rubber with a good thermal conductive material such as ceramic or metal (JP-A-6-289352), or blending silicone rubber with carbon black whose volatile content other than water is 0.5% or less. Although improved properties (Japanese Patent Application Laid-Open No. 7-11010) and the like have been proposed, the tackiness of the sheet surface has not been improved yet.

【0004】シート表面の粘着性の問題に対しては、シ
リコーンゴムシートの表面にタルクやマイカ等の鱗片状
の粉をムラなく打粉することによりシートの粘着性を低
下させる方法や、打粉してから、余分な粉を水で洗浄す
ることにより除去する方法などが提案されている。又、
シリコーンゴムシートと耐熱性樹脂フィルムを複合化す
ることによりシート表面の粘着性をなくすと共に強度に
優れた熱圧着用シリコーンゴム複合シートが提案されて
いる(特開平8−174765号公報)。しかしながら、
このシートはシリコーンゴムが耐熱性樹脂フィルムと接
着しているので、ゴム単体の場合より柔軟性がなくなる
という欠点がある。特に、シートの両面に耐熱性樹脂フ
ィルムを設けるとこの傾向が強くなる。このように柔軟
性がなくなると加圧時に均一に圧力がかかりにくくなる
ので加圧力を大きくする必要があるが、被圧着体の強度
との関係で限界がある。このような欠点は低硬度のゴム
を用いて柔軟性を向上させることによって改善される
が、このようにゴムを低硬度化する為にはカーボンの充
填量を減量する必要があり、従って熱伝導性が悪くなる
という欠点が生じる。また、FPC取り付け後に液晶パ
ネルの汚れを洗浄することは難しいので、なるべく工程
上汚さないことが重要であるということも考慮すれば、
従来のいずれの方法も完全なものではなく、周囲の装置
部品や被圧着物を汚染する心配のないシリコーンゴムシ
ートの開発が望まれていた。
To solve the problem of tackiness of the surface of the sheet, there is a method of reducing the tackiness of the sheet by evenly dusting flaky powder such as talc or mica on the surface of the silicone rubber sheet, or by dusting. Therefore, a method of removing excess powder by washing with water has been proposed. or,
There has been proposed a silicone rubber composite sheet for thermocompression bonding which is excellent in strength while eliminating the tackiness of the sheet surface by compounding a silicone rubber sheet and a heat resistant resin film (JP-A-8-174765). However,
Since this sheet has silicone rubber adhered to the heat-resistant resin film, it has a drawback that it is less flexible than the case where only rubber is used. This tendency becomes particularly strong when heat-resistant resin films are provided on both sides of the sheet. When the flexibility is lost in this way, it becomes difficult to apply pressure uniformly during pressurization, so it is necessary to increase the pressing force, but there is a limit in relation to the strength of the pressure-bonded body. Such a defect is ameliorated by using a rubber having a low hardness to improve the flexibility, but in order to reduce the hardness of the rubber as described above, it is necessary to reduce the carbon filling amount, and therefore the thermal conductivity is reduced. There is a drawback that the property becomes poor. Also, since it is difficult to clean the liquid crystal panel after mounting the FPC, considering that it is important not to stain the process,
None of the conventional methods is perfect, and there has been a demand for the development of a silicone rubber sheet that is free from the risk of contaminating surrounding device parts and pressure-bonded objects.

【0005】[0005]

【発明が解決しようとする課題】そこで本発明者等は、
表面離形性に優れると共に、周囲の装置部品や被圧着物
等を汚染しにくい熱圧着用シリコーンゴムシートについ
て鋭意検討した結果、シリコーンゴムシートの少なくと
も一方の表面に一定範囲の凹凸を持たせることによって
良好な結果を得ることができることを見出し本発明に到
達した。従って本発明の目的は、シートが加圧ツールや
被圧着物に密着せず、圧着工程の作業性を改善すること
ができると共に、シート自体の耐久性が良く周囲を汚染
しにくい熱圧着用シリコーンゴムシートを提供すること
にある。
Therefore, the present inventors
As a result of diligent study on a silicone rubber sheet for thermocompression bonding, which has excellent surface releasability and does not easily contaminate surrounding equipment parts and objects to be pressure-bonded, as a result, at least one surface of the silicone rubber sheet has irregularities within a certain range. The inventors have found that good results can be obtained according to the present invention and arrived at the present invention. Therefore, an object of the present invention is to prevent the sheet from sticking to a pressure tool or an object to be pressure-bonded, improve the workability of the pressure-bonding process, and have good durability of the sheet itself and not easily polluting the surroundings. To provide a rubber sheet.

【0006】[0006]

【課題を解決するための手段】本発明の上記の目的は、
シートの少なくとも一方の表面が、算術平均0.8μm
〜5μmの凹凸を有することを特徴とする熱圧着用シリ
コーンゴムシートによって達成された。上記シリコーン
ゴムシートは、水分以外の揮発分が0.5重量%以下で
あるカーボンブラック及び/又は良熱伝導性充填剤を含
有することが好ましい。
The above objects of the present invention are as follows.
At least one surface of the sheet has an arithmetic mean of 0.8 μm
It was achieved by a silicone rubber sheet for thermocompression bonding, which has irregularities of ˜5 μm. The silicone rubber sheet preferably contains carbon black and / or a good thermal conductive filler having a volatile content other than water of 0.5% by weight or less.

【0007】[0007]

【発明の実施の形態】本発明で使用するシリコーンゴム
シートは、オルガノポリシロキサンと充填剤及び硬化剤
を配合し、シート状に成形してから硬化させたものであ
る。上記オルガノポリシロキサンは平均重合度が200
以上であり、次の平均組成式(1)で表されるものであ
ることが好ましい。 RSiO(4−n)/2 ‥‥ (1) 上式中のRは、置換または非置換の一価炭化水素基及び
/又は水酸基を表し、nは1.95〜2.05の正数を
表す。Rの具体例としては、メチル基、エチル基、プロ
ピル基等のアルキル基、シクロペンチル基、シクロヘキ
シル基等のシクロアルキル基、ビニル基、アリル基等の
アルケニル基、フェニル基、トリル基等のアリール基あ
るいはこれらの水素原子が部分的に塩素原子、フッ素原
子などで置換されたハロゲン化炭化水素基等が挙げられ
る。本発明においては、オルガノポロシロキサンの主鎖
がジメチルシロキサン単位からなるもの、又はこのオル
ガノポリシロキサンの主鎖にビニル基、フェニル基、ト
リフルオロプロピル基などを導入したものが好ましい。
また分子鎖末端がトリオルガノシリル基または水酸基で
封鎖されたものとすればよいが、このトリオルガノシリ
ル基としてはトリメチルシリル基、ジメチルビニルシリ
ル基、トリビニルシリル基などが例示される。なお、こ
のオルガノポリシロキサンの重合度は200以上である
ことが好ましく、25℃における粘度が300cs以上
のものであることが好ましい。重合度が200以下であ
ると硬化後の機械的強度が劣り、脆くなる傾向がある。
BEST MODE FOR CARRYING OUT THE INVENTION The silicone rubber sheet used in the present invention is obtained by blending an organopolysiloxane, a filler and a curing agent, molding the composition into a sheet and then curing it. The above-mentioned organopolysiloxane has an average degree of polymerization of 200.
It is above, and it is preferable that it is represented by the following average composition formula (1). R n SiO (4-n) / 2 (1) R in the above formula represents a substituted or unsubstituted monovalent hydrocarbon group and / or hydroxyl group, and n is a positive number from 1.95 to 2.05. Represents a number. Specific examples of R include alkyl groups such as methyl group, ethyl group and propyl group, cycloalkyl groups such as cyclopentyl group and cyclohexyl group, alkenyl groups such as vinyl group and allyl group, aryl groups such as phenyl group and tolyl group. Alternatively, a halogenated hydrocarbon group in which these hydrogen atoms are partially substituted with chlorine atoms, fluorine atoms and the like can be mentioned. In the present invention, it is preferable that the main chain of the organopolysiloxane is composed of a dimethylsiloxane unit, or that the main chain of this organopolysiloxane has a vinyl group, a phenyl group, a trifluoropropyl group or the like introduced therein.
The end of the molecular chain may be blocked with a triorganosilyl group or a hydroxyl group, and examples of the triorganosilyl group include a trimethylsilyl group, a dimethylvinylsilyl group, a trivinylsilyl group and the like. The degree of polymerization of this organopolysiloxane is preferably 200 or more, and the viscosity at 25 ° C. is preferably 300 cs or more. If the degree of polymerization is 200 or less, the mechanical strength after curing tends to be poor and the composition tends to become brittle.

【0008】充填剤としては、耐熱性を優先する場合に
は、水分以外の揮発分が0.5重量%以下であるカーボ
ンブラックを用いることが好ましく、熱伝導性を優先す
る場合には良熱伝導性充填剤を選択することが好まし
い。水分以外の揮発分が0.5重量%以下であるカーボ
ンブラックは、シリコーンゴムシートの耐熱性を向上さ
せるとともにその熱伝導性と機械的強度を向上させ、導
電化による帯電防止性を付与するものである。カーボン
ブラックはその製造方法により、ファーネスブラック、
チャンネルブラック、サーマルブラック、アセチレンブ
ラック等に分類されるが、水分以外の揮発分が0.5%
以下のカーボンブラックとしては、アセチレンブラック
や特開平1−272667号に開示されている導電性カ
ーボンブラック等が好適である。水分以外の揮発分の測
定方法はJIS K 6221"ゴム用カーボンブラッ
ク試験方法" に記載されており、その具体的内容は、る
つぼの中にカーボンブラックを規定量入れ、950℃で
7分間加熱した後の揮発減量を測定するというものであ
る。上記カーボンブラックの配合量は、オルガノポリシ
ロキサン100重量部に対して20〜150重量部、特
に40〜100重量部の範囲であることが好ましい。2
0重量部以下では熱伝導性が不充分となり、また150
重量部を越えると配合が困難になる上、成形加工性が極
めて悪くなる。
As the filler, when priority is given to heat resistance, it is preferable to use carbon black whose volatile content other than water is 0.5% by weight or less. It is preferable to select a conductive filler. Carbon black having a volatile content other than water of 0.5% by weight or less improves the heat resistance of the silicone rubber sheet, improves its thermal conductivity and mechanical strength, and imparts antistatic properties due to electrical conductivity. Is. Depending on the manufacturing method, carbon black is manufactured by furnace black,
It is classified into channel black, thermal black, acetylene black, etc., but the volatile matter other than water is 0.5%.
As the following carbon black, acetylene black, conductive carbon black disclosed in JP-A-1-272667 and the like are preferable. The method for measuring volatile components other than water is described in JIS K 6221 "Testing method for carbon black for rubber". The specific content is as follows. It is to measure the subsequent volatilization loss. The blending amount of the carbon black is preferably 20 to 150 parts by weight, and particularly preferably 40 to 100 parts by weight with respect to 100 parts by weight of the organopolysiloxane. Two
If it is less than 0 parts by weight, the thermal conductivity will be insufficient and
If the amount is more than parts by weight, compounding becomes difficult and molding processability becomes extremely poor.

【0009】本発明で使用することの出来る良熱伝導性
充填剤としては、酸化アルミニウム、窒化ホウ素、窒化
アルミニウム、水酸化アルミニウム、酸化マグネシウ
ム、酸化亜鉛、石英等の無機粉末、あるいは銀、ニッケ
ル、銅、鉄等の金属粉末等が好適である。これらの良熱
伝導性充填材の配合量は、オルガノポリシロキサン10
0重量部に対して50〜1,200重量部であることが
好ましく、特に100〜1,000重量部の範囲で使用
することが好ましい。50重量部以下では熱伝導性が不
充分となり、また1,200重量部を越えると成形加工
性が悪くなって、硬化後の機械的強度が低くなるととも
にゴムの柔軟性がなくなる。また、カーボンブラックと
良熱伝導性充填剤を併用して使用しても良い。
Examples of the filler having good thermal conductivity which can be used in the present invention include inorganic powders such as aluminum oxide, boron nitride, aluminum nitride, aluminum hydroxide, magnesium oxide, zinc oxide and quartz, or silver, nickel, Metal powders such as copper and iron are suitable. The blending amount of these good thermal conductive fillers is such that organopolysiloxane 10
It is preferably 50 to 1,200 parts by weight, and particularly preferably 100 to 1,000 parts by weight, based on 0 parts by weight. If it is less than 50 parts by weight, the thermal conductivity will be insufficient, and if it exceeds 1,200 parts by weight, the moldability will be poor and the mechanical strength after curing will be low and the flexibility of the rubber will be lost. Further, carbon black and a filler having good thermal conductivity may be used in combination.

【0010】本発明で使用する硬化剤は、通常シリコー
ンゴムの硬化に使用されている、従来から公知のものの
中から適宜選択することができる。例えば、ラジカル反
応の場合には、ジ-t-ブチルパーオキサイド、2,5-
ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、
ジクミルパーオキサイド等の有機過酸化物があげられ、
その配合量はオルガノポリシロキサン100重量部に対
して0.1〜5重量部であることが好ましい。
The curing agent used in the present invention can be appropriately selected from those conventionally known for curing silicone rubber. For example, in the case of radical reaction, di-t-butyl peroxide, 2,5-
Dimethyl-2,5-di (t-butylperoxy) hexane,
Organic peroxides such as dicumyl peroxide are listed,
The blending amount thereof is preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of organopolysiloxane.

【0011】オルガノポリシロキサンがアルケニル基を
2個以上有する場合には、ケイ素原子に結合した水素原
子を1分子中に2個以上含有するオルガノハイドロジェ
ンポリシロキサンと白金族金属系触媒とからなる付加反
応硬化剤があげられる。オルガノハイドロジェンポリシ
ロキサンの配合量は、オルガノポリシロキサンのアルケ
ニル基に対するケイ素原子に結合した水素原子のモル比
(≡Si−H/アルケニル基)が0.5〜5となる量で
あることが好ましく、白金族金属系触媒はオルガノポリ
シロキサンに対して1ppm〜1,000ppmである
ことが好ましい。
When the organopolysiloxane has two or more alkenyl groups, addition consisting of an organohydrogenpolysiloxane containing two or more hydrogen atoms bonded to silicon atoms in one molecule and a platinum group metal-based catalyst. A reaction curing agent may be used. The amount of the organohydrogenpolysiloxane blended is preferably such that the molar ratio of hydrogen atoms bonded to silicon atoms to the alkenyl groups of the organopolysiloxane (≡Si—H / alkenyl group) is 0.5 to 5. The platinum group metal-based catalyst is preferably 1 ppm to 1,000 ppm with respect to the organopolysiloxane.

【0012】オルガノポリシロキサンがシラノール基を
2個以上含有する場合には、アルコキシ基、アセトキシ
基、ケトオキシム基、プロペノキシ基などの加水分解性
の基を2個以上持つ有機ケイ素化合物等の縮合反応硬化
剤があげられる。本発明においては、成形のしやすさか
ら、硬化剤としては有機過酸化物または付加反応硬化剤
を使用することが好ましい。
When the organopolysiloxane contains two or more silanol groups, condensation reaction curing of an organosilicon compound having two or more hydrolyzable groups such as alkoxy groups, acetoxy groups, ketoxime groups and propenoxy groups. Agent. In the present invention, it is preferable to use an organic peroxide or an addition reaction curing agent as the curing agent because of ease of molding.

【0013】本発明においては、必要に応じて親水性シ
リカ、疎水性シリカ等の補強性シリカ充填剤、クレイ、
炭酸カルシウム、けいそう土、二酸化チタン等の充填
剤、低分子シロキサンエステル、シラノール基を有する
有機ケイ素化合物等の分散剤、シランカップリング剤、
チタンカップリング剤等の接着付与剤、難燃性を付与さ
せる白金族金属系触媒、ゴムコンパウンドのグリーン強
度を上げるテトラフルオロポリエチレン粒子などを添加
してもよい。
In the present invention, if necessary, reinforcing silica filler such as hydrophilic silica or hydrophobic silica, clay,
Calcium carbonate, diatomaceous earth, fillers such as titanium dioxide, low molecular siloxane esters, dispersants such as silanol group-containing organosilicon compounds, silane coupling agents,
An adhesion-imparting agent such as a titanium coupling agent, a platinum group metal-based catalyst for imparting flame retardancy, tetrafluoropolyethylene particles for increasing the green strength of the rubber compound, and the like may be added.

【0014】本シリコーンゴムコンパウンドの配合方法
としては、上記成分を二本ロール、ニーダー、バンバリ
ーミキサー、プラネタリーミキサー等の混合機を用いて
混練りすればよいが、一般的には、使用する直前に硬化
剤を添加することが好ましい。シリコーンゴムシートの
成形方法としては、硬化剤までを配合したシリコーンゴ
ムコンパウンドを金型中で熱プレスして硬化させる方
法、カレンダー、押出し機等で所定の形状に加工してか
ら熱硬化させる方法、液状のシリコーンゴムコンパウン
ドあるいはトルエン等の溶剤に溶解して液状化したシリ
コーンゴムコンパウンドをポリエチレンテレフタレート
(PET)等のフィルム上にコーティングしてから乾燥
して溶剤を除去した後、熱硬化させる方法等があげられ
る。このようにして成形したシリコーンゴムシートの厚
さは0.1〜10mmの範囲であることが好ましい。厚
さが0.1mm以下では被圧着体に充分追従することが
できないので圧力のかかり方が不均一になる。また、1
0mm以上の厚さになると熱の伝わり方が悪くなる。
As a method for compounding the present silicone rubber compound, the above components may be kneaded by using a mixer such as a two-roll, kneader, Banbury mixer, planetary mixer or the like, but generally, just before use. It is preferable to add a curing agent to the. As a method for molding a silicone rubber sheet, a method of heat-pressing and curing a silicone rubber compound containing a curing agent in a mold, a calender, a method of heat-curing after processing into a predetermined shape with an extruder or the like, Liquid silicone rubber compound or liquid silicone rubber compound dissolved in a solvent such as toluene is coated on a film such as polyethylene terephthalate (PET), dried and then the solvent is removed, followed by heat curing. can give. The thickness of the silicone rubber sheet thus molded is preferably in the range of 0.1 to 10 mm. If the thickness is 0.1 mm or less, it is not possible to sufficiently follow the body to be pressure-bonded, so that the pressure is applied unevenly. Also, 1
When the thickness is 0 mm or more, the heat transfer becomes poor.

【0015】本発明においては、シリコーンゴムシート
の少なくとも一方の表面に凹凸を持たせることにより粘
着性を低減させ離形性を付与するが、該凹凸の程度は、
算術平均表面粗さで0.8μm〜5μmの範囲であるこ
とが必要である。凹凸が0.8μm以下ではシリコーン
シートが粘着し易くなり、5μm以上になると電極の電
気的接続が不安定になるので好ましくない。また、凹凸
を両表面に設ける場合には、両表面の粗さは同じであっ
ても異なる粗さであっても良い。尚、上記算術平均表面
粗さは、JISB0601に準じて測定する。上記の凹
凸は、エンボス加工によって設けることが、安価且つ迅
速であるので好ましい。
In the present invention, at least one surface of the silicone rubber sheet has irregularities to reduce tackiness and impart releasability.
The arithmetic average surface roughness needs to be in the range of 0.8 μm to 5 μm. If the unevenness is 0.8 μm or less, the silicone sheet tends to stick, and if it is 5 μm or more, the electrical connection of the electrodes becomes unstable, which is not preferable. Further, when the unevenness is provided on both surfaces, the roughness of both surfaces may be the same or different. The arithmetic average surface roughness is measured according to JIS B0601. It is preferable to provide the unevenness by embossing because it is inexpensive and quick.

【0016】シリコーンゴムシート両表面にエンボスを
付与する方法は、1)カレンダーロールを用いてシート
を製造する場合には、表面を粗したプラスチックフィル
ムの粗面上にシリコーンゴムシート組成物を分出しし、
硬化する前にプラスチック面と反対の分出しシート面を
エンボスの付いたロールに押し付けてエンボスを転写さ
せ、次いで硬化させた後プラスチックフィルムからシリ
コーンゴムを剥ぎ取る方法、2)加硫の終わったシリコ
ーンゴムシートをサンドブラストなどによって粗す方
法、3)両面エンボス加工されたプラスチックフィルム
の1面にコーテイングし、硬化前にこれをきつく巻き取
ってそのままオーブンに入れて加硫させた後、プラスチ
ックフィルムからシリコーンゴムを剥ぎ取る方法等があ
る。
The method for imparting embossing to both surfaces of the silicone rubber sheet is as follows: 1) When a sheet is produced using a calender roll, the silicone rubber sheet composition is dispensed on the rough surface of the roughened plastic film. Then
Before curing, the dispensing sheet surface opposite to the plastic surface is pressed against a roll with embossing to transfer the embossing, then after curing, the silicone rubber is peeled off from the plastic film, 2) vulcanized silicone A method of roughening a rubber sheet by sand blasting, etc. 3) Coating on one side of a plastic film that has been embossed on both sides, tightly winding it before curing, placing it in the oven as it is, and vulcanizing it, then silicone from the plastic film There is a method to peel off the rubber.

【0017】本発明の熱圧着用シリコーンゴムシート
は、耐熱性、熱伝導性、強度及び作業性に優れると共に
シリコーンゴムとしての弾性を有するので、プレス成形
機を用いて、積層板やフレキシブルプリント基板を成形
する際に熱を伝えながら均一に圧力をかける目的で使用
されるシートや、液晶ディスプレイに接続された電極と
駆動用LSIが搭載されたFPCのリード電極とを異方
導電性接着剤を介在させ熱圧着して電気的および機械的
に接続する際に用いるシートとして特に有効である。
Since the silicone rubber sheet for thermocompression bonding of the present invention is excellent in heat resistance, thermal conductivity, strength and workability and has elasticity as a silicone rubber, it can be laminated with a press molding machine to form a laminated board or a flexible printed circuit board. A sheet used for the purpose of uniformly applying pressure while transferring heat, and an anisotropic conductive adhesive for the electrodes connected to the liquid crystal display and the lead electrodes of the FPC on which the driving LSI is mounted. It is particularly effective as a sheet used for electrical and mechanical connection by interposing and thermocompression bonding.

【0018】[0018]

【発明の効果】本発明の、シートの少なくとも一方の表
面に凹凸が施された熱圧着用シリコーンゴムシートは、
少なくとも一方の表面に凹凸を有するので、加圧ツール
や被圧着物からの離形性が良く、周囲を汚染しないとい
う優位性がある。従って、シート自体の耐久性が良くな
るだけでなく、熱圧着工程の作業性が向上する。また、
加圧の際、シートが密着せず若干移動するので圧着部に
空気を巻きこむ事がなく、均一な圧力を加えることがで
きる。
EFFECTS OF THE INVENTION The silicone rubber sheet for thermocompression bonding of the present invention, in which at least one surface of the sheet is provided with irregularities,
Since at least one of the surfaces has irregularities, it has the advantage that it has good releasability from the pressure tool or the object to be pressure-bonded and does not contaminate the surroundings. Therefore, not only the durability of the sheet itself is improved, but also the workability of the thermocompression bonding process is improved. Also,
At the time of pressurization, the sheet moves slightly without adhering, so that air can not be trapped in the pressure-bonded portion and uniform pressure can be applied.

【0019】[0019]

【実施例】以下、本発明を実施例によって更に詳述する
が、本発明はこれによって限定されるものではない。 実施例1.ジメチルシロキサン単位99.85モル%及
びメチルビニルシロキサン単位0.15モル%からな
る、平均重合度が8,000のメチルビニルポリシロキ
サン100重量部に、平均粒径が40nmで水分以外の
揮発分が0.10%のアセチレンブラック50重量部並
びに補強性シリカ(Aerosil R−972:商品
名、Degussa社製)5重量部を二本ロールで配合
し、混練りして均一化した。このシリコーンゴムコンパ
ウンド100重量部に対して塩化白金酸のイソプロピル
アルコール溶液(白金含有量2重量%)0.1重量部、反
応抑制剤であるアセチレン性アルコール(3-メチル-1
-ブチン-3-オール)0.05重量部、及び下式(2)
で表されるメチルハイドロジェンポリシロキサン1.2
重量部を添加し、二本ロールでよく混練りして硬化性シ
リコーンゴムコンパウンドを調製した。
EXAMPLES The present invention will be described in more detail below with reference to examples, but the present invention is not limited thereto. Example 1. 100 parts by weight of methylvinylpolysiloxane having an average degree of polymerization of 8,000, which is composed of 99.85 mol% of dimethylsiloxane units and 0.15 mol% of methylvinylsiloxane units, has a mean particle size of 40 nm and a volatile component other than water. 50 parts by weight of 0.10% acetylene black and 5 parts by weight of reinforcing silica (Aerosil R-972: trade name, manufactured by Degussa) were blended with a two-roll mill and kneaded to homogenize. To 100 parts by weight of this silicone rubber compound, 0.1 part by weight of an isopropyl alcohol solution of chloroplatinic acid (platinum content: 2% by weight), and an acetylenic alcohol (3-methyl-1) which is a reaction inhibitor.
-Butyn-3-ol) 0.05 parts by weight and the following formula (2)
Methyl hydrogen polysiloxane represented by 1.2
A part by weight was added, and the mixture was well kneaded with a two-roll to prepare a curable silicone rubber compound.

【0020】得られたシリコーンゴムコンパウンドを、
カレンダー成形機を用いて厚さ0.30mmに分出しし
てから、算術平均表面粗さ0.7μmの片面エンボス加
工された厚さ100μmのポリエチレンテレフタレート
(PET)フィルム上に転写した。次いで算術平均表面
粗さが3.5μmのエンボスロールをPETフィルムと
反対側の分出しシートの表面に押し付け、シリコーンゴ
ムの表面にエンボスを転写させた後、160℃の加熱炉
の中を5分間通して硬化させた。次に、シリコーンゴム
シートをPETフィルムから剥がし、200℃で2時
間、後加熱硬化させて熱圧着用シリコーンゴムシートを
作製した。エンボスを転写させた面の表面粗さを表面粗
さ計サーフテスト501(ミツトヨ(株)製の商品名)
を用いて測定したところ、算術平均表面粗さは2.9μ
mであった。
The silicone rubber compound obtained was
The film was dispensed to a thickness of 0.30 mm using a calender molding machine, and then transferred onto a 100-μm-thick polyethylene terephthalate (PET) film embossed on one side with an arithmetic mean surface roughness of 0.7 μm. Then, an embossing roll having an arithmetic average surface roughness of 3.5 μm is pressed against the surface of the dispensing sheet opposite to the PET film to transfer the embossing to the surface of the silicone rubber, and then in a heating furnace at 160 ° C. for 5 minutes. Cured through. Next, the silicone rubber sheet was peeled off from the PET film, and post-cured at 200 ° C. for 2 hours to prepare a silicone rubber sheet for thermocompression bonding. The surface roughness of the surface on which the emboss is transferred is measured by a surface roughness meter Surftest 501 (trade name of Mitutoyo Corporation).
When measured using, the arithmetic average surface roughness is 2.9μ.
It was m.

【0021】実施例2.ジメチルシロキサン単位99.
85モル%及びメチルビニルシロキサン単位0.15モ
ル%からなる、平均重合度が8,000のメチルビニル
ポリシロキサン100重量部、良熱伝導性充填剤として
酸化アルミニウム粉末(アルミナAL−45:昭和電工
(株)製の商品名)400重量部、比表面積が200m
/gであるシリカ微粉末(アエロジル200:日本ア
エロジル(株)製の商品名)30重量部、並びに下式
(3)で表されるα,ω-ジヒドロキシメチルポリシロキ
サン5重量部を、ニーダーを用いて均一に混練りし、1
50℃で2時間熱処理した。
Example 2. Dimethylsiloxane unit 99.
100 parts by weight of methylvinylpolysiloxane having an average degree of polymerization of 8,000 and comprising 85 mol% and 0.15 mol% of methylvinylsiloxane unit, and aluminum oxide powder (alumina AL-45: Showa Denko as a good thermal conductive filler). (Trade name of Co., Ltd.) 400 parts by weight, specific surface area 200 m
30 parts by weight of silica fine powder (Aerosil 200: trade name of Nippon Aerosil Co., Ltd.) of 2 / g and 5 parts by weight of α, ω-dihydroxymethylpolysiloxane represented by the following formula (3) were added to a kneader. Knead evenly using
It heat-processed at 50 degreeC for 2 hours.

【0022】冷却後、このシリコーンゴムコンパウンド
100重量部に、硬化剤として有機過酸化物(C−2
3:信越化学工業(株)製の商品名)1.5重量部を二本
ロールで添加し混合した後、カレンダー成形機を用いて
厚さ0.30mmに分出しした。次に、算術平均表面粗
さ0.7μmの片面エンボス加工された厚さ100μm
のPETフィルム上に、上記分出ししたシリコーンゴム
組成物を転写し、ついで算術平均表面粗さ3.5μmの
エンボスロールをPETフィルムと反対側分出しシート
の表面に押し付けてシリコーンゴムの表面にエンボスを
転写させた後、160℃の加熱炉の中を5分間通して硬
化させた。次に、このシリコーンゴムシートをPETフ
ィルムから剥がし、200℃で4時間、後加熱硬化させ
て熱圧着用シリコーンゴムシートを作製した。
After cooling, 100 parts by weight of this silicone rubber compound was added with an organic peroxide (C-2) as a curing agent.
3: 1.5 parts by weight of trade name manufactured by Shin-Etsu Chemical Co., Ltd.) was added with a two-roll mill and mixed, and then a calendering machine was used to dispense to a thickness of 0.30 mm. Next, embossed on one side with arithmetic mean surface roughness of 0.7 μm and thickness of 100 μm
The above-mentioned dispensed silicone rubber composition was transferred onto a PET film, and then an embossing roll having an arithmetic average surface roughness of 3.5 μm was pressed against the surface of the dispensing sheet opposite to the PET film to emboss the silicone rubber surface. After being transferred, it was cured by passing through a heating furnace at 160 ° C. for 5 minutes. Next, the silicone rubber sheet was peeled off from the PET film and post-heat cured at 200 ° C. for 4 hours to prepare a silicone rubber sheet for thermocompression bonding.

【0023】実施例3.ジメチルシロキサン単位99.
85モル%及びメチルビニルシロキサン単位0.15モ
ル%からなる、平均重合度8,000のメチルビニルポ
リシロキサン100重量部に、平均粒径40nmで水分
以外の揮発分0.10%のアセチレンブラック50重量
部並びに補強性シリカ(Aerosil R−972:
Degussa社製の商品名)5重量部を二本ロールで
配合し、混練りして均一化した。このシリコーンゴムコ
ンパウンド100重量部に対して塩化白金酸のイソプロ
ピルアルコール溶液(白金量2重量%)0.1重量部、反
応抑制剤であるアセチレン性アルコール(3-メチル-1
-ブチン-3-オール)0.05重量部、並びに前記
(2)式で表されるメチルハイドロジェンポリシロキサ
ン1.2重量部を添加し、二本ロールでよく混練りして
硬化性シリコーンゴムコンパウンドを調製した。
Example 3. Dimethylsiloxane unit 99.
100 parts by weight of methylvinylpolysiloxane having an average degree of polymerization of 8,000 consisting of 85 mol% and 0.15 mol% of methylvinylsiloxane unit, and acetylene black 50 having an average particle size of 40 nm and a volatile content other than water of 0.10%. Parts by weight and reinforcing silica (Aerosil R-972:
5 parts by weight of Degussa (trade name) was blended with a two-roll mill and kneaded to homogenize. To 100 parts by weight of this silicone rubber compound, 0.1 part by weight of an isopropyl alcohol solution of chloroplatinic acid (platinum amount: 2% by weight) and an acetylenic alcohol (3-methyl-1) which is a reaction inhibitor.
-Butyn-3-ol) 0.05 parts by weight and 1.2 parts by weight of methylhydrogenpolysiloxane represented by the above formula (2) are added, and the mixture is well kneaded with a two-roll mill to produce a curable silicone rubber. The compound was prepared.

【0024】このシリコーンゴムコンパウンドを、カレ
ンダー成形機を用いて厚さ0.30mmに分出ししてか
ら厚さ100μmの算術平均粗さが0のPETフィルム
上に転写し、160℃の加熱炉の中を5分間通して硬化
させた。次にシリコーンゴムシートをPETフィルムか
ら剥がし、200℃で2時間、後加熱硬化させた後、こ
のシートの片面をサンドブラストして、算術平均表面粗
さが1.8μmのエンボス表面を有する圧着用シリコー
ンゴムシートを作製した。
This silicone rubber compound was dispensed to a thickness of 0.30 mm using a calender molding machine, and transferred onto a PET film having a thickness of 100 μm and an arithmetic mean roughness of 0, and heated in a heating furnace at 160 ° C. It was passed through for 5 minutes to cure. Next, the silicone rubber sheet was peeled off from the PET film, post-heat cured at 200 ° C. for 2 hours, and then one side of this sheet was sandblasted to give a silicone for pressure bonding having an embossed surface with an arithmetic mean surface roughness of 1.8 μm. A rubber sheet was produced.

【0025】実施例4.ジメチルシロキサン単位99.
85モル%及びメチルビニルシロキサン単位0.15モ
ル%からなる、平均重合度が8,000のメチルビニル
ポリシロキサン100重量部、良熱伝導性充填剤として
酸化アルミニウム粉末(アルミナAL−45:昭和電工
(株)製の商品名)400重量部、比表面積が200m
/gであるシリカ微粉末(アエロジル200:日本ア
エロジル(株)製の商品名)30重量部、並びに、前記式
(3)で表されるα,ω-ジヒドロキシメチルポリシロキ
サン5重量部をニーダーを用いて均一に混練りし、15
0℃で2時間熱処理した。
Example 4. Dimethylsiloxane unit 99.
100 parts by weight of methylvinylpolysiloxane having an average degree of polymerization of 8,000 and comprising 85 mol% and 0.15 mol% of methylvinylsiloxane unit, and aluminum oxide powder (alumina AL-45: Showa Denko as a good thermal conductive filler). (Product name of Co., Ltd.) 400 parts by weight, specific surface area of 200 m
30 parts by weight of silica fine powder (Aerosil 200: trade name of Nippon Aerosil Co., Ltd.) of 2 / g and 5 parts by weight of α, ω-dihydroxymethylpolysiloxane represented by the above formula (3) are kneader. Knead evenly using
Heat treatment was performed at 0 ° C. for 2 hours.

【0026】冷却後、このシリコーンゴムコンパウンド
100重量部に、硬化剤として有機過酸化物(C−2
4:信越化学工業(株)製の商品名)1.5重量部を二
本ロールで添加し混合した後、キシレンに溶解して60
%キシレン溶液とし、算術平均表面粗さ0.7μmの片
面エンボス加工された厚さ100μmのPETフィルム
のエンボス加工面上に、コンマコーターを用いて0.2
mm厚さにコーテイングした後キシレンを80℃で蒸発
させて乾燥した。次いで算術平均表面粗さが3.5μm
のエンボスロールをPETフィルムと反対側のコーティ
ングシートの表面に押し付け、シリコーンゴムの表面に
エンボスを転写させた後、160℃の加熱炉の中を5分
間通して硬化させた。次にこのシリコーンゴムシートを
PETフィルムから剥がし、200℃で4時間、後加熱
硬化させて熱圧着用シリコーンゴムシートを作製した。
After cooling, 100 parts by weight of this silicone rubber compound was added with an organic peroxide (C-2) as a curing agent.
4: 1.5 parts by weight of Shin-Etsu Chemical Co., Ltd.) was added with a two-roll mill, mixed, and then dissolved in xylene to obtain 60
% Xylene solution, and using a comma coater on the embossed surface of a PET film having a thickness of 100 μm and embossed on one side with an arithmetic mean surface roughness of 0.7 μm.
After coating to a thickness of mm, xylene was evaporated to dryness at 80 ° C. Then the arithmetic mean surface roughness is 3.5 μm
The embossing roll was pressed against the surface of the coating sheet on the side opposite to the PET film to transfer the embossing to the surface of the silicone rubber, and then passed through a heating furnace at 160 ° C. for 5 minutes to be cured. Next, this silicone rubber sheet was peeled off from the PET film and post-heat cured at 200 ° C. for 4 hours to prepare a silicone rubber sheet for thermocompression bonding.

【0027】比較例1.実施例1のシリコーンゴムコン
パウンドを使用し、カレンダー成形機を用いて厚さ0.
30mmに分出ししてから厚さ100μmの算術平均表
面粗さが0のPETフィルム上に転写し、160℃の加
熱炉の中を5分間通して硬化させた。次にシリコーンゴ
ムシートをPETフィルムから剥がし、シートの表面に
平均粒径13μmのタルク粉をガーゼによりシートに擦
り付け、ムラなく塗布した。さらに、乾燥機中で200
℃で4時間熱処理した後、このシートを流水中でスポン
ジで擦りながら洗浄し、余分な粉を除去してから水を乾
燥させ、熱圧着用シリコーンゴムシートを作製した。
Comparative Example 1. Using the silicone rubber compound of Example 1, a calender molding machine was used to obtain a thickness of 0.
After being divided into 30 mm, it was transferred onto a PET film having a thickness of 100 μm and an arithmetic average surface roughness of 0, and passed through a heating furnace at 160 ° C. for 5 minutes to be cured. Next, the silicone rubber sheet was peeled off from the PET film, and talc powder having an average particle diameter of 13 μm was rubbed on the surface of the sheet with gauze and applied evenly. In addition, 200 in the dryer
After heat treatment at 4 ° C. for 4 hours, this sheet was washed while rubbing with a sponge in running water to remove excess powder and then dried to prepare a thermocompression-bonded silicone rubber sheet.

【0028】比較例2.実施例2のシリコーンゴムコン
パウンドを使用し、カレンダー成形機を用いて厚さ0.
30mmに分出ししてから厚さ100μmの算術平均表
面粗さが0のPETフィルム上に転写し、160℃の加
熱炉の中を5分間通して硬化させた。次にこのシリコー
ンゴムシートをPETフィルムから剥がし、平均粒径が
20μmのマイカ粉をガーゼによりシートに擦り付け、
ムラなく塗布した。さらに、乾燥機中で200℃で4時
間熱処理した後、このシートを流水中でスポンジで擦り
ながら洗浄して余分な粉を除去してから水を乾燥させ、
熱圧着用シリコーンゴムシートを作製した。
Comparative Example 2. Using the silicone rubber compound of Example 2, a calender molding machine was used to obtain a thickness of 0.
After being divided into 30 mm, it was transferred onto a PET film having a thickness of 100 μm and an arithmetic average surface roughness of 0, and passed through a heating furnace at 160 ° C. for 5 minutes to be cured. Next, the silicone rubber sheet was peeled off from the PET film, and mica powder having an average particle size of 20 μm was rubbed on the sheet with gauze,
It was applied evenly. Furthermore, after heat-treating at 200 ° C. for 4 hours in a dryer, this sheet is washed by rubbing with a sponge in running water to remove excess powder, and then water is dried,
A silicone rubber sheet for thermocompression bonding was produced.

【0029】比較例3.エンボス加工しなかった他は実
施例3と全く同様にしてを熱圧着用シリコーンゴムシー
トを作製した。
Comparative Example 3. A silicone rubber sheet for thermocompression bonding was produced in exactly the same manner as in Example 3 except that embossing was not performed.

【0030】比較例4.耐熱性樹脂フィルムである厚さ
12μmの芳香族ポリイミドフィルム(カプトン:東レ
デュポン(株)製の商品名)にプライマーC(信越化学工
業(株)製の商品名)を塗布してから、室温で30分間乾
燥した。一方、実施例1で作製した硬化性シリコーンゴ
ムコンパウンドを、カレンダー成形機を用いて厚さ0.
30mmに分出ししてから厚さ100μmの算術平均表
面粗さが0のPETフィルム上に転写した。次にこのシ
ートの上から前記したプライマーを塗布したカプトンフ
ィルムを圧着し、160℃の加熱炉の中を5分間通して
シリコーンゴムコンパウンドを硬化させた。次にPET
フィルムを剥がし、乾燥機中で200℃で4時間熱処理
して熱圧着用シリコーンゴム複合シートを作製した。
Comparative Example 4. After applying primer C (trade name of Shin-Etsu Chemical Co., Ltd.) to a 12 μm-thick aromatic polyimide film (Kapton: trade name of Toray Dupont Co., Ltd.), which is a heat-resistant resin film, at room temperature It was dried for 30 minutes. On the other hand, the curable silicone rubber compound produced in Example 1 was processed to a thickness of 0.
After being divided into 30 mm, they were transferred onto a PET film having a thickness of 100 μm and an arithmetic average surface roughness of 0. Next, the above-mentioned Kapton film coated with the primer was pressure-bonded onto the sheet, and passed through a heating furnace at 160 ° C. for 5 minutes to cure the silicone rubber compound. Then PET
The film was peeled off and heat-treated at 200 ° C. for 4 hours in a dryer to prepare a silicone rubber composite sheet for thermocompression bonding.

【0031】(圧着試験)実施例1〜4及び比較例1〜4
で作製した熱圧着用シリコーンゴムシートの裏面の下
に、厚さ30μmのデュポン・ジャパン・リミデッド製
テフロンフィルム(テフロンは登録商標)、次に、25
μmピッチの銅電極を設けた2枚のFPCで厚さ22μ
mの異方性導電接着剤をはさんだもの(上下の銅電極の
位置を合わせる)を置いてから圧着機に設置し、340
℃に加熱した加圧ツールで熱圧着用シリコーンゴムシー
トの表面側から40kgf/cmの押し圧力で20秒
間圧着した。この圧着を繰り返し、加圧ツールへのシー
トの密着状態および均一な圧力で、異方性導電接着剤を
加熱硬化できなくなるまでの回数を測定した。この回数
は上下のFPCの銅電極の導通により確認した。ただ
し、比較例4の熱圧着用シリコーンゴム複合シートの場
合には、カプトンフィルム側を加圧ツールに向けて測定
した。また、フィルムの厚さが加わり、熱の伝わり方が
悪くなるため加圧時間を25秒に延長した。結果は表1
に示した通りである。
(Crimping Test) Examples 1 to 4 and Comparative Examples 1 to 4
A Teflon film (Teflon is a registered trademark) manufactured by DuPont Japan Limited with a thickness of 30 μm is formed under the back surface of the thermocompression-bonded silicone rubber sheet prepared in
22μ thickness with two FPCs equipped with copper electrodes of μm pitch
After placing the anisotropic conductive adhesive of m (aligning the upper and lower copper electrodes), set it on the crimping machine and set it to 340
The surface of the thermocompression-bonded silicone rubber sheet was pressure-bonded for 20 seconds with a pressing force of 40 kgf / cm 2 using a pressure tool heated to ℃. This pressure bonding was repeated, and the number of times until the anisotropic conductive adhesive could not be heat-cured was measured under the state of close contact of the sheet with the pressure tool and uniform pressure. This number was confirmed by the conduction of the copper electrodes of the upper and lower FPCs. However, in the case of the silicone rubber composite sheet for thermocompression bonding of Comparative Example 4, the measurement was performed with the Kapton film side facing the pressure tool. Further, since the thickness of the film is added and the heat transfer is deteriorated, the pressing time is extended to 25 seconds. The results are shown in Table 1.
As shown in.

【0032】[0032]

【表1】 [Table 1]

【0033】比較例1、2の場合には、連続使用すると
加圧ツールが徐々に汚れてくるため、洗浄が必要にな
る。一方、実施例1〜4の場合には、加圧ツールの洗浄
はいらず耐久性もある。比較例3の場合には2回/1日
の洗浄が必要となり、その都度圧着機の冷却を行うので
非常に手間がかかる等のことが確認された。次に、実施
例1と比較例4について、加圧ツールの押し圧力を30
kgf/cmに低下させたこと以外は同様な条件で圧
着試験を実施したところ、実施例1の場合には、上下の
FPCの銅電極間における導通は良好であったが、比較
例4の場合には一部導通不良が発生した。比較例4の熱
圧着用シリコーンゴム複合シートは、加圧ツールに対す
る密着と加圧ツールの汚れについては問題ないが、本発
明に比べて圧着時間を延長し、押し圧力を高くする必要
のあることが確認された。
In the case of Comparative Examples 1 and 2, the pressure tool gradually becomes soiled when continuously used, and therefore cleaning is required. On the other hand, in the case of Examples 1 to 4, there is no need to clean the pressure tool and durability is achieved. In the case of Comparative Example 3, it was confirmed that washing was required twice / day, and the crimping machine was cooled each time, so that it was very troublesome. Next, regarding Example 1 and Comparative Example 4, the pressing force of the pressure tool was set to 30.
When a pressure-bonding test was performed under the same conditions except that the pressure was reduced to kgf / cm 2 , in the case of Example 1, the conduction between the copper electrodes of the upper and lower FPCs was good, but that of Comparative Example 4. In some cases, some conduction failure occurred. The silicone rubber composite sheet for thermocompression bonding of Comparative Example 4 has no problem with the adhesion to the pressure tool and the stain of the pressure tool, but it is necessary to extend the pressure bonding time and increase the pressing pressure as compared with the present invention. Was confirmed.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 金井 秀夫 群馬県安中市磯部2−13−1 株式会社シ ンコーモールド内 (72)発明者 土屋 徹 群馬県安中市磯部2−13−1 株式会社シ ンコーモールド内 (72)発明者 茂木 正弘 群馬県安中市磯部2−13−1 株式会社シ ンコーモールド内 (72)発明者 高村 融 東京都千代田区大手町2−6−1 信越化 学工業株式会社内 Fターム(参考) 4F071 AA67 AB03 AB26 AE17 AF55 AF58 AG05 AG22 AG28 AH19 BB04 BC01 BC08 BC12 BC16 4J002 CP031 DA036 DA077 DA087 DE077 DE107 DE237 DF017 DJ017 DK007 FD016 FD017 GF00    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Hideo Kanai             Gunma Prefecture Annaka City Isobe 2-13-1 Shi Co., Ltd.             Inside the mold (72) Inventor Toru Tsuchiya             Gunma Prefecture Annaka City Isobe 2-13-1 Shi Co., Ltd.             Inside the mold (72) Inventor Masahiro Mogi             Gunma Prefecture Annaka City Isobe 2-13-1 Shi Co., Ltd.             Inside the mold (72) Inventor Toru Takamura             2-6-1 Otemachi, Chiyoda-ku, Tokyo Shin-Etsu             Gaku Kogyo Co., Ltd. F-term (reference) 4F071 AA67 AB03 AB26 AE17 AF55                       AF58 AG05 AG22 AG28 AH19                       BB04 BC01 BC08 BC12 BC16                 4J002 CP031 DA036 DA077 DA087                       DE077 DE107 DE237 DF017                       DJ017 DK007 FD016 FD017                       GF00

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 シートの少なくとも一方の表面が、算術
平均粗さが0.8μm〜5μmの凹凸を有することを特
徴とする熱圧着用シリコーンゴムシート。
1. A silicone rubber sheet for thermocompression bonding, wherein at least one surface of the sheet has irregularities having an arithmetic average roughness of 0.8 μm to 5 μm.
【請求項2】 前記シリコーンゴムシートが、水分以外
の揮発分が0.5重量%以下であるカーボンブラックを
含有してなる、請求項1に記載された熱圧着用シリコー
ンゴムシート。
2. The silicone rubber sheet for thermocompression bonding according to claim 1, wherein the silicone rubber sheet contains carbon black having a volatile content other than water of 0.5% by weight or less.
【請求項3】 前記シリコーンゴムシートが、良熱伝導
性充填剤を含有してなる請求項1又は2に記載された熱
圧着用シリコーンゴムシート。
3. The silicone rubber sheet for thermocompression bonding according to claim 1, wherein the silicone rubber sheet contains a good thermal conductive filler.
【請求項4】 前記シリコーンゴムシートの厚さが0.
1〜10mmである請求項1〜3の何れかに記載された
熱圧着用シリコーンゴムシート。
4. The thickness of the silicone rubber sheet is 0.
It is 1-10 mm, The silicone rubber sheet for thermocompression bonding in any one of Claims 1-3.
【請求項5】 前記表面の凹凸がエンボス加工によって
設けられたものである、請求項1〜4の何れかに記載さ
れた熱圧着用シリコーンゴムシート。
5. The silicone rubber sheet for thermocompression bonding according to claim 1, wherein the irregularities on the surface are provided by embossing.
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KR1020020073379A KR100748062B1 (en) 2001-11-26 2002-11-25 Silicone Rubber Sheets for Thermocompression Bonding of Anisotropic Conductive Adhesive
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TWI273126B (en) 2007-02-11
KR20030043698A (en) 2003-06-02
TW200300443A (en) 2003-06-01

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