JP2003003035A - Aqueous emulsion composition - Google Patents
Aqueous emulsion compositionInfo
- Publication number
- JP2003003035A JP2003003035A JP2001183186A JP2001183186A JP2003003035A JP 2003003035 A JP2003003035 A JP 2003003035A JP 2001183186 A JP2001183186 A JP 2001183186A JP 2001183186 A JP2001183186 A JP 2001183186A JP 2003003035 A JP2003003035 A JP 2003003035A
- Authority
- JP
- Japan
- Prior art keywords
- aqueous emulsion
- particles
- emulsion composition
- phase
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000839 emulsion Substances 0.000 title claims abstract description 83
- 239000000203 mixture Substances 0.000 title claims abstract description 43
- 239000000178 monomer Substances 0.000 claims abstract description 63
- 239000002245 particle Substances 0.000 claims abstract description 43
- 229920000642 polymer Polymers 0.000 claims abstract description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000012875 nonionic emulsifier Substances 0.000 claims abstract description 13
- 239000000080 wetting agent Substances 0.000 claims abstract description 12
- 238000010556 emulsion polymerization method Methods 0.000 claims abstract description 11
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 10
- 238000001704 evaporation Methods 0.000 claims abstract description 9
- 230000008020 evaporation Effects 0.000 claims abstract description 9
- 230000009477 glass transition Effects 0.000 claims abstract description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims abstract description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 13
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 10
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 4
- 239000008199 coating composition Substances 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 31
- -1 2-ethylhexyl Chemical group 0.000 description 20
- 239000003995 emulsifying agent Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 239000003973 paint Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- JLIDVCMBCGBIEY-UHFFFAOYSA-N 1-penten-3-one Chemical compound CCC(=O)C=C JLIDVCMBCGBIEY-UHFFFAOYSA-N 0.000 description 4
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 239000012855 volatile organic compound Substances 0.000 description 4
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 description 3
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- XEVRDFDBXJMZFG-UHFFFAOYSA-N carbonyl dihydrazine Chemical compound NNC(=O)NN XEVRDFDBXJMZFG-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229960002887 deanol Drugs 0.000 description 3
- 239000012972 dimethylethanolamine Substances 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- RKMGAJGJIURJSJ-UHFFFAOYSA-N 2,2,6,6-Tetramethylpiperidine Substances CC1(C)CCCC(C)(C)N1 RKMGAJGJIURJSJ-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- HCOMFAYPHBFMKU-UHFFFAOYSA-N butanedihydrazide Chemical compound NNC(=O)CCC(=O)NN HCOMFAYPHBFMKU-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000012986 chain transfer agent Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- ZNGSVRYVWHOWLX-KHFUBBAMSA-N (1r,2s)-2-(methylamino)-1-phenylpropan-1-ol;hydrate Chemical compound O.CN[C@@H](C)[C@H](O)C1=CC=CC=C1.CN[C@@H](C)[C@H](O)C1=CC=CC=C1 ZNGSVRYVWHOWLX-KHFUBBAMSA-N 0.000 description 1
- XULIXFLCVXWHRF-UHFFFAOYSA-N 1,2,2,6,6-pentamethylpiperidine Chemical compound CN1C(C)(C)CCCC1(C)C XULIXFLCVXWHRF-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical group CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- TURPNXCLLLFJAP-UHFFFAOYSA-N 2-[2-(2-hydroxyethoxy)ethoxy]ethyl hydrogen sulfate Chemical compound OCCOCCOCCOS(O)(=O)=O TURPNXCLLLFJAP-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- TZMACLAARXHRRZ-UHFFFAOYSA-N 2-hydroxypropane-1,2,3-tricarbohydrazide Chemical compound NNC(=O)CC(O)(C(=O)NN)CC(=O)NN TZMACLAARXHRRZ-UHFFFAOYSA-N 0.000 description 1
- CTHJQRHPNQEPAB-UHFFFAOYSA-N 2-methoxyethenylbenzene Chemical compound COC=CC1=CC=CC=C1 CTHJQRHPNQEPAB-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- TYPOKIZTFXSDNV-UHFFFAOYSA-N 3-oxobutanoic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=O)CC(O)=O TYPOKIZTFXSDNV-UHFFFAOYSA-N 0.000 description 1
- XDQWJFXZTAWJST-UHFFFAOYSA-N 3-triethoxysilylpropyl prop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C=C XDQWJFXZTAWJST-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- CMXNFXBFNYHFAL-UHFFFAOYSA-N 5-methylhex-1-en-3-one Chemical compound CC(C)CC(=O)C=C CMXNFXBFNYHFAL-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- MXDYVGVJCDJWCS-UHFFFAOYSA-N CCCCCCCCCC.CCCCCCCCCC.CCCCCCCCCCCC Chemical compound CCCCCCCCCC.CCCCCCCCCC.CCCCCCCCCCCC MXDYVGVJCDJWCS-UHFFFAOYSA-N 0.000 description 1
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 description 1
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000002211 L-ascorbic acid Substances 0.000 description 1
- 235000000069 L-ascorbic acid Nutrition 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- BRTMLDAYGUXKNK-UHFFFAOYSA-N [3-(benzotriazol-2-yl)-4-hydroxyphenyl]methyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 BRTMLDAYGUXKNK-UHFFFAOYSA-N 0.000 description 1
- RMKZLFMHXZAGTM-UHFFFAOYSA-N [dimethoxy(propyl)silyl]oxymethyl prop-2-enoate Chemical compound CCC[Si](OC)(OC)OCOC(=O)C=C RMKZLFMHXZAGTM-UHFFFAOYSA-N 0.000 description 1
- 125000001539 acetonyl group Chemical group [H]C([H])([H])C(=O)C([H])([H])* 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000005336 allyloxy group Chemical group 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000012874 anionic emulsifier Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- UTTHLMXOSUFZCQ-UHFFFAOYSA-N benzene-1,3-dicarbohydrazide Chemical compound NNC(=O)C1=CC=CC(C(=O)NN)=C1 UTTHLMXOSUFZCQ-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
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- 239000002270 dispersing agent Substances 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
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- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- SWRGUMCEJHQWEE-UHFFFAOYSA-N ethanedihydrazide Chemical compound NNC(=O)C(=O)NN SWRGUMCEJHQWEE-UHFFFAOYSA-N 0.000 description 1
- 125000006232 ethoxy propyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000005448 ethoxyethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical compound [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- ZFGUAQSDWQIVMM-UHFFFAOYSA-N n'-hydroxy-2-methylbutanimidamide Chemical compound CCC(C)C(N)=NO ZFGUAQSDWQIVMM-UHFFFAOYSA-N 0.000 description 1
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- LGYJSPMYALQHBL-UHFFFAOYSA-N pentanedihydrazide Chemical compound NNC(=O)CCCC(=O)NN LGYJSPMYALQHBL-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical group CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 150000004040 pyrrolidinones Chemical class 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- WVSZBAHKLHXQFN-UHFFFAOYSA-N tetrahydrate;dihydrochloride Chemical compound O.O.O.O.Cl.Cl WVSZBAHKLHXQFN-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymerisation Methods In General (AREA)
- Graft Or Block Polymers (AREA)
Abstract
(57)【要約】
【課題】乾燥時間を長くすることができ、その乾燥時間
の長さを自由に調整することができる水性エマルション
組成物を提供する。
【解決手段】多段乳化重合法によって得られる異相構造
粒子と、蒸発速度の遅い湿潤剤とを含有する水性エマル
ション組成物であって、異相構造粒子は、1分子中の平
均付加モル数が合計で15モル以上のエチレンオキシド
鎖、プロピレンオキシド鎖を有する反応性ノニオン乳化
剤 0.5〜20質量部及びエチレン性不飽和単量体 100質量
部を含有する水性乳濁液の多段乳化重合で得られ、異相
構造粒子を形成する重合体は全エチレン性不飽和単量体
からなるモノマー単位の20質量%以上のスチレン又はそ
の誘導体からなるモノマー単位を含有し、異相構造粒子
の最外相を形成する重合体のガラス転移温度は−50〜15
℃、異相構造粒子の最外相より内側にある少なくとも一
相を形成する重合体のガラス転移温度は50〜 150℃、水
性エマルション組成物の最低造膜温度は30℃以下であ
る、水性エマルション組成物。(57) [Problem] To provide an aqueous emulsion composition which can lengthen a drying time and can freely adjust the length of the drying time. An aqueous emulsion composition containing heterophasic structure particles obtained by a multi-stage emulsion polymerization method and a wetting agent having a slow evaporation rate, wherein the heterophasic structure particles have a total number of added moles in one molecule. Ethylene oxide chain of 15 mol or more, reactive nonionic emulsifier having a propylene oxide chain 0.5 to 20 parts by mass and obtained by multi-stage emulsion polymerization of an aqueous emulsion containing 100 parts by mass of ethylenically unsaturated monomer, heterophase structure particles The polymer which forms the outermost phase of the hetero-phase structured particles contains at least 20% by mass of the monomer units composed of all ethylenically unsaturated monomers and the monomer units composed of styrene or its derivatives, and Temperature is -50 to 15
Aqueous emulsion composition, wherein the glass transition temperature of the polymer forming at least one phase inside the outermost phase of the heterophasic structure particles is 50 to 150 ° C, and the minimum film forming temperature of the aqueous emulsion composition is 30 ° C or less. .
Description
【0001】[0001]
【発明の属する技術分野】本発明は水性エマルション組
成物に関し、より詳しくは、乾燥時間を長くすることが
でき、またその乾燥時間の長さを自由に調整することが
できる水性エマルション組成物、特に水性被覆組成物、
水性インクに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aqueous emulsion composition, and more particularly to an aqueous emulsion composition, which can have a long drying time and can be freely adjusted in length. Aqueous coating composition,
Regarding aqueous ink.
【0002】[0002]
【従来の技術】近年、揮発性有機化合物(以下、VOC
という。)や毒性等の低減に関する環境規制が厳しくな
った観点や、また、省資源の観点から、塗料業界では溶
媒として有機溶剤を使用した溶剤形塗料から水を使用し
た水性塗料への転換がなされつつある。その代表的な塗
料としては水性樹脂エマルションをバインダーとする水
性エマルション塗料がある。2. Description of the Related Art In recent years, volatile organic compounds (hereinafter referred to as VOCs)
Say. ) And environmental regulations for reducing toxicity, etc., and from the perspective of resource conservation, the paint industry is changing from solvent-based paints that use organic solvents as solvents to water-based paints that use water. is there. As a typical paint thereof, there is an aqueous emulsion paint using an aqueous resin emulsion as a binder.
【0003】しかしながら、水性樹脂エマルションには
固有の最低造膜温度(以下、MFTという。)があり、
それで、被塗装面の温度がMFT以下の場合にも造膜で
きるためには、水性樹脂エマルションに造膜助剤として
有機溶剤を配合する必要があった。However, the aqueous resin emulsion has an inherent minimum film-forming temperature (hereinafter referred to as MFT),
Therefore, in order to be able to form a film even when the temperature of the surface to be coated is MFT or lower, it was necessary to add an organic solvent to the aqueous resin emulsion as a film forming aid.
【0004】また、水性エマルション塗料においては、
樹脂が硬化するまでの時間が短すぎるために作業性が悪
かったり、インクとして使用した場合にノズル詰まりが
発生することもあった。すなわち、版、スクリーン、ロ
ール、スプレー、刷毛、ローラー、ノズル等での早期乾
燥による樹脂の硬化のため、作業性が悪かったり、作業
操作が不可能になったりするという問題点があった。Further, in the aqueous emulsion paint,
Since the time until the resin hardens is too short, the workability may be poor, or nozzle clogging may occur when used as ink. That is, there is a problem in that the workability is poor and the work operation becomes impossible because the resin is hardened by early drying on a plate, a screen, a roll, a spray, a brush, a roller, a nozzle and the like.
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
従来技術の問題点を背景になされたものであり、環境汚
染や、臭気の発生源となる造膜助剤などのVOCを使用
しなくとも、また使用したとしても少量の添加で、乾燥
時間を長くすることができ、またその乾燥時間の長さを
自由に調整することができる水性エマルション組成物、
例えば水性塗料等の水性被覆組成物、印刷インク等の水
性インク組成物を提供することを目的としている。The present invention has been made against the background of the problems of the prior art as described above, and uses a VOC such as a film-forming auxiliary which becomes a source of environmental pollution and odor. Even without, even if used, with a small amount of addition, it is possible to lengthen the drying time, also the aqueous emulsion composition that can be freely adjusted the length of the drying time,
For example, it is an object to provide an aqueous coating composition such as an aqueous paint and an aqueous ink composition such as a printing ink.
【0006】[0006]
【課題を解決するための手段】本発明者等は、上記の目
的を達成するため鋭意検討した結果、多段乳化重合法に
よって得られる特定の異相構造粒子及び特定の湿潤剤を
併用することにより、上記の目的が確実に達成できるこ
とを見出し、本発明に到達した。Means for Solving the Problems The inventors of the present invention have conducted extensive studies to achieve the above-mentioned object, and as a result, by using a specific heterophasic structure particle obtained by a multistage emulsion polymerization method and a specific wetting agent in combination, The present invention has been completed by finding that the above object can be achieved with certainty.
【0007】即ち、本発明の水性エマルション組成物
は、多段乳化重合法によって得られる異相構造粒子と、
酢酸ブチルの蒸発速度を100として計算して30以下
の蒸発速度を有する湿潤剤とを含有する水性エマルショ
ン組成物であって、(1)該異相構造粒子は、1分子中
の平均付加モル数が合計で15モル以上のエチレンオキ
シド鎖及び/又はプロピレンオキシド鎖を有する反応性
ノニオン乳化剤0.5〜20質量部及びエチレン性不飽
和単量体100質量部を含有する水性乳濁液の多段乳化
重合によって得られたものであり、(2)該異相構造粒
子を形成する重合体は全エチレン性不飽和単量体からな
るモノマー単位の20質量%以上のスチレン又はその誘
導体からなるモノマー単位を含有しており、(3)該異
相構造粒子の最外相を形成する重合体のガラス転移温度
は−50〜15℃であり、(4)該異相構造粒子の最外
相より内側にある少なくとも一相を形成する重合体のガ
ラス転移温度は50〜150℃であり、(5)該水性エ
マルション組成物の最低造膜温度は30℃以下であるこ
とを特徴とする。That is, the aqueous emulsion composition of the present invention comprises heterophase structured particles obtained by a multistage emulsion polymerization method,
An aqueous emulsion composition containing a wetting agent having an evaporation rate of 30 or less calculated with the evaporation rate of butyl acetate being 100, wherein (1) the heterostructure particles have an average number of added moles in one molecule. By multistage emulsion polymerization of an aqueous emulsion containing 0.5 to 20 parts by weight of a reactive nonionic emulsifier having a total of 15 moles or more of ethylene oxide chains and / or propylene oxide chains and 100 parts by weight of ethylenically unsaturated monomers. (2) The polymer forming the heterophasic structure particles contains 20% by mass or more of monomer units made of all ethylenically unsaturated monomers and monomer units made of styrene or a derivative thereof. (3) the glass transition temperature of the polymer forming the outermost phase of the heterophase structured particles is -50 to 15 ° C, and (4) the glass transition temperature is inside the outermost phase of the heterophase structured particles. The glass transition temperature of the polymer to form a one-phase even without is 50 to 150 ° C., wherein the (5) minimum film forming temperature of the aqueous emulsion composition is 30 ° C. or less.
【0008】[0008]
【発明の実施の形態】以下に、本発明について具体的に
説明する。本発明の水性エマルション組成物は、上記し
た特定の反応性ノニオン乳化剤とエチレン性不飽和単量
体とを含有する水性乳濁液の多段乳化重合によって得ら
れる異相構造粒子(以下、異相構造エマルション粒子と
いう。)及び特定の湿潤剤を含有するものである。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be specifically described below. Aqueous emulsion composition of the present invention, heterophasic structure particles obtained by multistage emulsion polymerization of an aqueous emulsion containing the specific reactive nonionic emulsifier and the ethylenically unsaturated monomer described above (hereinafter, heterophasic structure emulsion particles And a specific wetting agent.
【0009】多段乳化重合法は、エチレン性不飽和単量
体を含有する水性乳濁液を用い、従来から公知の乳化重
合法を通常2〜5段階繰り返し実施して、異相構造、即
ち、特性の異なる最外相と一相以上の内部相とからなる
粒子を形成させる乳化重合法である。多段乳化重合法の
代表例としては、エチレン性不飽和単量体を含有する水
性乳濁液を用い、乳化剤及び重合開始剤、更に必要に応
じて連鎖移動剤や、乳化安定剤等の存在下で、通常60
〜90℃の加温下で乳化重合し、この工程を複数回繰り
返して実施する乳化重合法が挙げられる。In the multistage emulsion polymerization method, an aqueous emulsion containing an ethylenically unsaturated monomer is used, and a conventionally known emulsion polymerization method is usually repeated in 2 to 5 steps to give a heterophase structure, that is, characteristics. Is an emulsion polymerization method in which particles composed of an outermost phase different from each other and one or more internal phases are formed. As a typical example of the multi-stage emulsion polymerization method, an aqueous emulsion containing an ethylenically unsaturated monomer is used, and an emulsifier and a polymerization initiator, and if necessary, a chain transfer agent and an emulsion stabilizer are present. And usually 60
An emulsion polymerization method in which emulsion polymerization is performed under heating at up to 90 ° C and this step is repeated a plurality of times is carried out.
【0010】本発明においては、異相構造エマルション
粒子の形成に使用される必須のエチレン性不飽和単量体
として、得られる塗膜の耐水性等を良くするためにスチ
レン及び/又はメチルスチレン、クロロスチレン、メト
キシスチレン等のスチレン誘導体を、全エチレン性不飽
和単量体の20質量%以上の量で、好ましくは25〜8
0質量%の量で用いる。In the present invention, as an essential ethylenically unsaturated monomer used for forming emulsion particles having a heterophasic structure, styrene and / or methylstyrene, chloro, and / or chlorostyrene are used to improve the water resistance of the resulting coating film. A styrene derivative such as styrene or methoxystyrene is contained in an amount of 20% by mass or more of the total ethylenically unsaturated monomer, preferably 25 to 8
Used in an amount of 0% by weight.
【0011】本発明においては、スチレン及び/又はス
チレン誘導体の他に従来からアクリル樹脂の製造に使用
されている各種のエチレン性不飽和単量体を併用するこ
とができ、その併用するエチレン性不飽和単量体につい
ては特には制限がない。スチレン以外のエチレン性不飽
和単量体である共単量体としては、例えば、メチル(メ
タ)アクリレートや、エチル(メタ)アクリレート、n
−プロピル(メタ)アクリレート、イソプロピル(メ
タ)アクリレート、n−ブチル(メタ)アクリレート、
イソブチル(メタ)アクリレート、ペンチル(メタ)ア
クリレート、2−エチルヘキシル(メタ)アクリレー
ト、デシル(メタ)アクリレート、ドデシル(メタ)ア
クリレート、ステアリル(メタ)アクリレート、α−ク
ロロエチル(メタ)アクリレート、シクロヘキシル(メ
タ)アクリレート、フェニル(メタ)アクリレート、メ
トキシエチル(メタ)アクリレート、エトキシエチル
(メタ)アクリレート、メトキシプロピル(メタ)アク
リレート、エトキシプロピル(メタ)アクリレートなど
の(メタ)アクリレート系単量体;(メタ)アクリル酸
や、クロトン酸、イタコン酸、イタコン酸ハーフエステ
ル、マレイン酸、マレイン酸ハーフエステルなどのカル
ボキシル基含有単量体;2−ヒドロキシエチル(メタ)
アクリレートや、2(3)−ヒドロキシプロピル(メ
タ)アクリレート、4−ヒドロキシブチルアクリレート
などの水酸基含有単量体;(メタ)アクリルアミドや、
マレインアミドなどのアミド基含有単量体;2−アミノ
エチル(メタ)アクリレートや、ジメチルアミノエチル
(メタ)アクリレート、3−アミノプロピル(メタ)ア
クリレート、2−ブチルアミノエチル(メタ)アクリレ
ート、ビニルピリジンなどのアミノ基含有単量体;グリ
シジル(メタ)アクリレートや、アリルグリシジルエー
テル、2個以上のグリシジル基を有するエポキシ化合物
と活性水素原子を有するエチレン性不飽和単量体との反
応により得られるエポキシ基含有単量体やオリゴノマ
ー;その他N−メチロール基を有したN−メチロールア
クリルアミド;4−(メタ)−アクリロイルオキシ−
2,2,6,6−テトラメチルピペリジン、4−(メ
タ)−アクリロイルアミノ−2,2,6,6−テトラメ
チルピペリジン、4−(メタ)−アクリロイルオキシ−
1,2,2,6,6−ペンタメチルピペリジンなどの紫
外線安定性単量体;2−〔2’−ヒドロキシ−5’−(
メタクリロイルオキシメチル) フエニル〕−2H−ベン
ゾトリアゾールや、2−〔2’−ヒドロキシ−5’−
(メタクリロイルオキシエチル)フエニル〕−2H−ベ
ンゾトリアゾールなどの紫外線吸収性単量体;酢酸ビニ
ル、塩化ビニル、更には、エチレン、ブタジエン、アク
リロニトリル、ジアルキルフマレート等を代表的なもの
として挙げることができる。In the present invention, in addition to styrene and / or styrene derivatives, various ethylenically unsaturated monomers conventionally used in the production of acrylic resins can be used in combination. There is no particular limitation on the saturated monomer. Examples of the comonomer which is an ethylenically unsaturated monomer other than styrene include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, and n.
-Propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate,
Isobutyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, α-chloroethyl (meth) acrylate, cyclohexyl (meth) (Meth) acrylic monomers such as acrylate, phenyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, methoxypropyl (meth) acrylate, ethoxypropyl (meth) acrylate; (meth) acrylic Acid and carboxyl group-containing monomers such as crotonic acid, itaconic acid, itaconic acid half ester, maleic acid, maleic acid half ester; 2-hydroxyethyl (meth)
Hydroxyl group-containing monomers such as acrylate, 2 (3) -hydroxypropyl (meth) acrylate, and 4-hydroxybutyl acrylate; (meth) acrylamide,
Amide group-containing monomers such as maleinamide; 2-aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, 3-aminopropyl (meth) acrylate, 2-butylaminoethyl (meth) acrylate, vinylpyridine Amino group-containing monomers such as; glycidyl (meth) acrylate, allyl glycidyl ether, epoxy obtained by reacting an epoxy compound having two or more glycidyl groups with an ethylenically unsaturated monomer having an active hydrogen atom Group-containing monomers and oligomers; N-methylol acrylamide having other N-methylol groups; 4- (meth) -acryloyloxy-
2,2,6,6-tetramethylpiperidine, 4- (meth) -acryloylamino-2,2,6,6-tetramethylpiperidine, 4- (meth) -acryloyloxy-
UV-stable monomers such as 1,2,2,6,6-pentamethylpiperidine; 2- [2'-hydroxy-5 '-(
Methacryloyloxymethyl) phenyl] -2H-benzotriazole and 2- [2'-hydroxy-5'-
UV-absorbing monomers such as (methacryloyloxyethyl) phenyl] -2H-benzotriazole; vinyl acetate, vinyl chloride, ethylene, butadiene, acrylonitrile, dialkyl fumarate and the like can be mentioned as typical ones. .
【0012】これら共単量体は、前述の通り、異相構造
エマルション粒子の最外相を形成する重合体のガラス転
移温度(以下、Tgという。)が−50〜15℃とな
り、異相構造エマルション粒子の内部相の少なくとも一
相を形成する重合体のTgが50〜150℃となり、水
性エマルション組成物のMFTが30℃以下となるよう
に、適宜組み合わせて使用すればよい。As described above, these comonomers have a glass transition temperature (hereinafter referred to as Tg) of the polymer forming the outermost phase of the heterophase emulsion particles of -50 to 15 ° C. It may be used in an appropriate combination so that the Tg of the polymer forming at least one phase of the internal phase becomes 50 to 150 ° C. and the MFT of the aqueous emulsion composition becomes 30 ° C. or less.
【0013】本発明においては、異相構造エマルション
粒子の最外相より内側にある少なくとも一相を形成する
重合体が内部架橋構造を有していることが好ましい。該
内部架橋構造を有する重合体は、エチレン性不飽和単量
体の一部としてジビニルベンゼンや、エチレングリコー
ルジ(メタ)アクリレート、トリメチロールプロパント
リ(メタ)アクリレート、アリル(メタ)アクリレート
等の分子中に重合性不飽和二重結合を2個以上有する単
量体を使用して乳化重合させる方法;乳化重合反応時の
温度で相互に反応する官能基を持つ単量体の組合せ、例
えば、カルボキシル基とグリシジル基や、水酸基とイソ
シアネート基等の組合せの官能基を持つエチレン性不飽
和単量体を選択含有させた単量体混合物を使用して乳化
重合させる方法;加水分解縮合反応の生じる(メタ)ア
クリロキシプロピルトリメトキシシランや、(メタ)ア
クリロキシプロピルトリエトキシシラン、(メタ)アク
リロキシプロピルメチルジメトキシシラン等のシリル基
含有エチレン性不飽和単量体を含有させた単量体混合物
を使用して乳化重合させる方法;等の方法により製造す
ることができる。In the present invention, the polymer forming at least one phase inside the outermost phase of the emulsion particles of different phase structure preferably has an internal crosslinked structure. The polymer having an internal crosslinked structure is a molecule such as divinylbenzene, ethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, allyl (meth) acrylate as a part of the ethylenically unsaturated monomer. Emulsion polymerization using a monomer having two or more polymerizable unsaturated double bonds therein; a combination of monomers having functional groups that react with each other at the temperature during the emulsion polymerization reaction, for example, carboxyl Of emulsion polymerization using a monomer mixture containing selectively an ethylenically unsaturated monomer having a functional group such as a group and a glycidyl group or a combination of a hydroxyl group and an isocyanate group; hydrolysis condensation reaction occurs ( (Meth) acryloxypropyltrimethoxysilane, (meth) acryloxypropyltriethoxysilane, (meth) acryloxypropyiene It can be prepared by methods such as; a method of emulsion polymerization using a monomer mixture which contains a silyl group-containing ethylenically unsaturated monomers such as methyl dimethoxy silane.
【0014】本発明においては、異相構造エマルション
粒子の最外相が、カルボニル基を有するエチレン性不飽
和単量体からなるモノマー単位を全エチレン性不飽和単
量体からなるモノマー単位の1〜25質量%含有する重
合体と、分子内にヒドラジド基を2個以上有する化合物
との反応物であることが好ましい。このカルボニル基を
有する重合体は、カルボニル基を有するエチレン性不飽
和単量体と他のエチレン性不飽和単量体とを乳化重合さ
せることにより製造することが出来る。In the present invention, the outermost phase of the emulsion particles of different phase structure has 1 to 25 mass of the monomer unit composed of the ethylenically unsaturated monomer having a carbonyl group and the monomer unit composed of all the ethylenically unsaturated monomers. %, It is preferably a reaction product of a polymer and a compound having two or more hydrazide groups in the molecule. This polymer having a carbonyl group can be produced by emulsion-polymerizing an ethylenically unsaturated monomer having a carbonyl group and another ethylenically unsaturated monomer.
【0015】カルボニル基を有するエチレン性不飽和単
量体としては、例えば、アクロレインや、ジアセトン
(メタ)アクリルアミド、(メタ)アクリルオキシアル
キルプロパナール、ジアセトン(メタ)アクリレート、
アセトニル(メタ)アクリレート、アセトアセトキシエ
チル(メタ)アクリレート、2−ヒドロキシプロピル
(メタ)アクリレート−アセチルアセテート及びブタン
ジオール−1,4−アクリレート−アセチルアクリレー
ト、ビニルエチルケトン、ビニルイソブチルケトン等を
挙げることができる。これらの中でも、特にアクロレイ
ンや、ジアセトンアクリルアミド、及びビニルエチルケ
トンが好ましい。Examples of the ethylenically unsaturated monomer having a carbonyl group include acrolein, diacetone (meth) acrylamide, (meth) acryloxyalkylpropanal, diacetone (meth) acrylate,
Acetonyl (meth) acrylate, acetoacetoxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate-acetylacetate and butanediol-1,4-acrylate-acetylacrylate, vinyl ethyl ketone, vinyl isobutyl ketone and the like can be mentioned. it can. Among these, acrolein, diacetone acrylamide, and vinyl ethyl ketone are particularly preferable.
【0016】本発明においては、カルボニル基を有する
エチレン性不飽和単量体からなるモノマー単位が、異相
構造エマルション粒子の最外相を形成する全エチレン性
不飽和単量体からなるモノマー単位の1〜25質量%、
好ましくは2〜20質量%を占めることが望ましい。な
お、1質量%未満となる場合には粒子間の架橋が不十分
となる傾向があり、一方、25質量%を超える場合には
耐水性等が悪くなる傾向がある。In the present invention, the monomer unit composed of an ethylenically unsaturated monomer having a carbonyl group is one of the monomer units composed of all ethylenically unsaturated monomers forming the outermost phase of the heterophase emulsion particles. 25% by mass,
It is desirable to occupy 2 to 20% by mass. When the amount is less than 1% by mass, crosslinking between particles tends to be insufficient, while when it exceeds 25% by mass, water resistance and the like tend to deteriorate.
【0017】また、分子内にヒドラジド基を2個以上含
有する化合物として、例えば、カルボヒドラジドや、蓚
酸ジヒドラジド、マロン酸ジヒドラジド、コハク酸ジヒ
ドラジド、グルタル酸ジヒドラジド、アジピン酸ジヒド
ラジド、セバシン酸ジヒドラジド、ドデカン二酸ジヒド
ラジド、イソフタル酸ジヒドラジド、クエン酸トリヒド
ラジド、1,2,4−ベンゼントリヒドラジド、チオカ
ルボジヒドラジド等を挙げることができる。これらの中
でも、エマルシヨンへの分散性や耐水性などのバランス
からカルボヒドラジド、アジピン酸ジヒドラジド、コハ
ク酸ジヒドラジドが好ましい。Examples of compounds containing two or more hydrazide groups in the molecule include carbohydrazide, oxalic acid dihydrazide, malonic acid dihydrazide, succinic acid dihydrazide, glutaric acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide and dodecane didecane. Examples thereof include acid dihydrazide, isophthalic acid dihydrazide, citric acid trihydrazide, 1,2,4-benzene trihydrazide and thiocarbodihydrazide. Among these, carbohydrazide, adipic acid dihydrazide, and succinic acid dihydrazide are preferable from the viewpoint of the balance of dispersibility in emulsion and water resistance.
【0018】異相構造エマルション粒子の最外相につい
て、カルボニル基を有する重合体とヒドラジド基含有化
合物とを反応させる場合に配合するヒドラジド基含有化
合物の量は、カルボニル基を有する重合体中のカルボニ
ル基1当量に対し、0.1〜2.0当量、好ましくは
0.3〜1.2当量のヒドラジド基となるような量であ
ることが適当である。ヒドラジド基含有化合物の量が上
記の範囲より少ないと、異相構造エマルション粒子中の
カルボニル基との反応が不十分となり、塗膜硬度がさほ
ど向上しない。一方、過剰になると、未反応のヒドラジ
ド基含有化合物が残留し、耐水性等が悪くなる傾向があ
る。The amount of the hydrazide group-containing compound to be added when the polymer having a carbonyl group and the hydrazide group-containing compound are reacted with respect to the outermost phase of the emulsion particles having a heterophase structure is such that the carbonyl group in the polymer having a carbonyl group is 1 It is suitable that the amount is 0.1 to 2.0 equivalents, preferably 0.3 to 1.2 equivalents of hydrazide group, based on the equivalents. When the amount of the hydrazide group-containing compound is less than the above range, the reaction with the carbonyl group in the emulsion particles of different phase structure becomes insufficient and the coating film hardness is not improved so much. On the other hand, when the amount is excessive, unreacted hydrazide group-containing compound remains, and the water resistance tends to deteriorate.
【0019】本発明においては、乳化剤として、1分子
中の平均付加モル数が合計で15モル以上、好ましくは
20〜50モルのエチレンオキシド鎖及び/又はプロピ
レンオキシド鎖を有する反応性ノニオン乳化剤を使用す
る。なお、反応性ノニオン乳化剤とは、後述するエチレ
ン性不飽和単量体と共重合可能な重合性不飽和基並びに
親水基及び疎水基を有する化合物である。In the present invention, as the emulsifier, a reactive nonionic emulsifier having an ethylene oxide chain and / or a propylene oxide chain whose average addition mole number in one molecule is 15 moles or more in total, preferably 20 to 50 moles is used. . The reactive nonionic emulsifier is a compound having a polymerizable unsaturated group, a hydrophilic group and a hydrophobic group, which is copolymerizable with the ethylenically unsaturated monomer described later.
【0020】上記の要件を満足する反応性ノニオン乳化
剤の市販品としては、例えば、「アデカリアソープ N
E−20」、「アデカリアソープ NE−30」、「ア
デカリアソープ NE−40」〔以上、旭電化工業
(株)製〕や、「アクアロン RN−20」、「アクア
ロン RN−30」、「アクアロン RN−50」〔以
上、第一工業製薬(株)製〕等がある。Commercially available products of reactive nonionic emulsifiers satisfying the above requirements include, for example, "Adecaria Soap N".
"E-20", "Adeka Rear Soap NE-30", "Adeka Rear Soap NE-40" [above Asahi Denka Kogyo Co., Ltd.], "Aqualon RN-20", "Aquaron RN-30", " Aqualon RN-50 "[above, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.] and the like.
【0021】上記の要件を満足する反応性ノニオン乳化
剤を使用することにより、被塗装基材の粉末が塗料中に
混入されても塗料が増粘したりすることがなく、安定性
を保持することが可能となり、また、反応性ノニオン乳
化剤が重合体骨格に組み込まれ、塗膜中に均一に分布す
るので耐水性等に優れた塗膜を形成することができるよ
うになる。そのためには、反応性ノニオン乳化剤は、後
述するエチレン性不飽和単量体100質量部当たり0.
5〜20質量部、好ましくは2〜15質量部配合する必
要がある。なお、反応性ノニオン乳化剤の配合量が0.
5質量部未満であると塗料の安定性が悪くなる傾向があ
り、20質量部越えると塗膜の耐水性等が悪くなる傾向
があるので好ましくない。By using a reactive nonionic emulsifier satisfying the above requirements, the viscosity of the coating material does not increase even if the powder of the base material to be coated is mixed into the coating material, and the stability is maintained. In addition, since the reactive nonionic emulsifier is incorporated into the polymer skeleton and uniformly distributed in the coating film, it becomes possible to form a coating film having excellent water resistance and the like. For that purpose, the reactive nonionic emulsifier is added in an amount of 0.1% by weight per 100 parts by mass of the ethylenically unsaturated monomer described later.
It is necessary to mix 5 to 20 parts by mass, preferably 2 to 15 parts by mass. The amount of the reactive nonionic emulsifier blended was 0.
If it is less than 5 parts by mass, the stability of the coating composition tends to deteriorate, and if it exceeds 20 parts by mass, the water resistance of the coating film tends to deteriorate, such being undesirable.
【0022】なお、本発明においては、乳化剤として、
上記の要件を満足する反応性ノニオン乳化剤と共に、上
記の要件を満足しない反応性ノニオン乳化剤やアニオン
乳化剤等の他の乳化剤を併用することも可能である。こ
のようなアニオン乳化剤としては、例えば、ラウリル硫
酸ナトリウムなどの脂肪酸塩や、高級アルコール硫酸エ
ステル塩、ドデシルベンゼンスルホン酸ナトリウム等の
アルキルベンゼンスルホン酸塩、ポリオキシエチレンア
ルキルエーテル硫酸塩、ポリオキシノニルフェニルエー
テルスルホン酸アンモニウム、ポリオキシエチレン−ポ
リオキシプロピレングリコールエーテル硫酸塩、更に
は、スルホン酸基又は硫酸エステル基と重合性不飽和基
とを分子中に有する、いわゆる反応性乳化剤などが挙げ
られる。In the present invention, as the emulsifier,
It is also possible to use in combination with the reactive nonionic emulsifier that satisfies the above requirements, other reactive emulsifiers that do not satisfy the above requirements, such as anionic emulsifiers and anionic emulsifiers. Examples of such anionic emulsifiers include fatty acid salts such as sodium lauryl sulfate, higher alcohol sulfate ester salts, alkylbenzene sulfonates such as sodium dodecylbenzenesulfonate, polyoxyethylene alkyl ether sulfate, polyoxynonyl phenyl ether. Examples thereof include ammonium sulfonate, polyoxyethylene-polyoxypropylene glycol ether sulfate, and so-called reactive emulsifiers having a sulfonic acid group or a sulfate ester group and a polymerizable unsaturated group in the molecule.
【0023】前記した重合開始剤として、従来からラジ
カル重合に一般的に使用されているものが使用可能であ
り、中でも水溶性のものが好適である。例えば、過硫酸
カリウム、過硫酸アンモニウムなどの過硫酸塩類;2,
2’−アゾビス(2−アミノジプロパン)ハイドロクロ
ライドや、4,4’−アゾビス−シアノバレリックアシ
ッド、2,2’−アゾビス(2−メチルブタンアミドオ
キシム)ジハイドロクロライドテトラハイドレートなど
のアゾ系化合物;過酸化水素水、t−ブチルハイドロパ
ーオキサイド等の過酸化物などを挙げることができる。
更に、L−アスコルビン酸、チオ硫酸ナトリウムなどの
還元剤と、硫酸第一鉄などとを組み合わせたレドックス
系も使用できる。As the above-mentioned polymerization initiator, those generally used for radical polymerization can be used, and among them, water-soluble ones are preferable. For example, persulfates such as potassium persulfate and ammonium persulfate; 2,
Azo such as 2'-azobis (2-aminodipropane) hydrochloride, 4,4'-azobis-cyanovaleric acid, and 2,2'-azobis (2-methylbutanamide oxime) dihydrochloride tetrahydrate Examples of compounds include hydrogen peroxide solution and peroxides such as t-butyl hydroperoxide.
Further, a redox system in which a reducing agent such as L-ascorbic acid or sodium thiosulfate is combined with ferrous sulfate can also be used.
【0024】前記した連鎖移動剤として、例えば、n−
ドデシルメルカプタンなどの長鎖のアルキルメルカプタ
ン類や、芳香族メルカプタン類、ハロゲン化炭化水素類
等を挙げることが出来る。前記した乳化安定剤として、
ポリビニルアルコールや、ヒドロキシエチルセルロー
ス、ポリビニルピロリドンなどを挙げることができる。As the above-mentioned chain transfer agent, for example, n-
Long chain alkyl mercaptans such as dodecyl mercaptan, aromatic mercaptans, halogenated hydrocarbons and the like can be mentioned. As the emulsion stabilizer described above,
Examples thereof include polyvinyl alcohol, hydroxyethyl cellulose, polyvinylpyrrolidone and the like.
【0025】また、前記した乳化重合法として、単量体
を一括して仕込む単量体一括仕込み法や、単量体を連続
的に滴下する単量体滴下法、単量体と水と乳化剤とを予
め混合乳化しておき、これを滴下するプレエマルション
法、あるいは、これらを組み合わせる方法等を挙げるこ
とができる。As the above-mentioned emulsion polymerization method, a monomer batch charging method in which monomers are charged all at once, a monomer dropping method in which monomers are continuously added dropwise, a monomer, water and an emulsifier are used. Examples of the method include a pre-emulsion method in which and are mixed and emulsified in advance and then added dropwise, or a method in which these are combined.
【0026】本発明においては、上記の方法により異相
構造エマルション粒子を製造するに当たり、異相構造エ
マルション粒子の最外相を形成する重合体のFOXの計
算式から求められる理論Tgが−50〜15℃、好まし
くは−30〜10℃となるように、多段乳化重合の最終
段階で加えるエチレン性不飽和単量体の組み合わせを適
切に選択する必要がある。また、内部相の少なくとも一
相を形成する重合体の理論Tgが50〜150℃、好ま
しくは55〜100℃となるように、エチレン性不飽和
単量体の組み合わせを適切に選択する必要がある。In the present invention, when the emulsion particles of different phase structure are produced by the above method, the theoretical Tg obtained from the formula of FOX of the polymer forming the outermost phase of the emulsion particles of different phase structure is -50 to 15 ° C., It is necessary to appropriately select the combination of ethylenically unsaturated monomers added in the final stage of the multistage emulsion polymerization so that the temperature is preferably −30 to 10 ° C. Further, it is necessary to appropriately select the combination of ethylenically unsaturated monomers so that the theoretical Tg of the polymer forming at least one of the internal phases is 50 to 150 ° C, preferably 55 to 100 ° C. .
【0027】異相構造エマルション粒子の最外相を形成
する重合体のTgが−50℃未満になると、得られる塗
膜の耐汚染性や耐温水性などが悪くなる傾向があり、逆
に15℃を超えると、低温時における造膜性が悪くなる
傾向があるので好ましくない。また、内部相を形成する
重合体のTgが50℃未満になると、得られる塗膜の耐
ブロッキング性や物理的性特性が悪くなる傾向があり、
逆に150℃を越えると硬化反応が進まないので好まし
くない。When the Tg of the polymer forming the outermost phase of the heterophase emulsion particles is less than -50 ° C, the resulting coating film tends to have poor stain resistance and hot water resistance. When it exceeds the above range, the film-forming property tends to deteriorate at low temperature, which is not preferable. If the Tg of the polymer forming the internal phase is less than 50 ° C., the resulting coating film tends to have poor blocking resistance and physical properties.
On the contrary, if the temperature exceeds 150 ° C, the curing reaction does not proceed, which is not preferable.
【0028】本発明においては、本発明の水性エマルシ
ョン組成物のMFTが30℃以下、好ましくは−10〜
20℃となるように、エチレン性不飽和単量体の組み合
わせを適切に選択する必要がある。水性エマルション組
成物のMFTが30℃を超えると、造膜助剤を多く使用
しないと造膜性が悪くなるので好ましくない。In the present invention, the aqueous emulsion composition of the present invention has an MFT of 30 ° C. or lower, preferably -10 to 10.
It is necessary to appropriately select the combination of ethylenically unsaturated monomers so that the temperature is 20 ° C. If the MFT of the aqueous emulsion composition exceeds 30 ° C., the film-forming property deteriorates unless a large amount of film-forming aid is used, which is not preferable.
【0029】本発明の水性エマルション組成物は上記の
特性、条件を満足することにより、造膜助剤等のVOC
を使用しなくとも、また使用したとしても少量の添加
で、造膜させることが可能となり、且つ、高度な耐水性
などの優れた特性を有する塗膜の形成が可能となる。When the aqueous emulsion composition of the present invention satisfies the above-mentioned characteristics and conditions, it can be used as a VOC such as a film-forming aid.
Even if it is not used, or even if it is used, it is possible to form a film with a small amount of addition, and it is possible to form a coating film having excellent properties such as high water resistance.
【0030】なお、本発明の水性エマルション組成物に
ついては、凍結−融解安定性や貯蔵安定性をよくするた
めに、アンモニアや、トリエチルアミン、トリメチルア
ミン、ジメチルエタノールアミン等のアミン類でpH6
〜10に調整しておくことが好ましい。The aqueous emulsion composition of the present invention has a pH of 6 with ammonia or amines such as triethylamine, trimethylamine and dimethylethanolamine in order to improve freeze-thaw stability and storage stability.
It is preferable to adjust it to 10.
【0031】本発明の水性エマルション組成物に用いら
れる、酢酸ブチルの蒸発速度を100として計算して3
0以下の蒸発速度を有する湿潤剤として、グリセリン、
エチレングリコール等のグリコール類;メチルカルビト
ール、エチルカルビトールアセテート等のカルビトール
類;N−メチル−2−ピロリドン、2−ピロリドン等の
ピロリドン類;DMSO(ジメチルスルホキシド)等の
水溶性湿潤剤を挙げることができ、その種類については
特には限定されない。本発明においては、上記の異相構
造エマルション粒子、湿潤剤及び水は、異相構造エマル
ション粒子/湿潤剤/水=1〜20/0.01〜50/
30〜99(質量%)となる比率で配合する。The butyl acetate evaporation rate used in the aqueous emulsion composition of the present invention was calculated to be 3 and calculated as 3
As a wetting agent having an evaporation rate of 0 or less, glycerin,
Glycols such as ethylene glycol; carbitols such as methyl carbitol and ethyl carbitol acetate; pyrrolidones such as N-methyl-2-pyrrolidone and 2-pyrrolidone; water-soluble wetting agents such as DMSO (dimethyl sulfoxide). However, the type is not particularly limited. In the present invention, the emulsion particles of different phase structure, the wetting agent and the water are the emulsion particles of different phase structure / wetting agent / water = 1 to 20 / 0.01 to 50 /
It is mixed in a ratio of 30 to 99 (mass%).
【0032】本発明の水性エマルション組成物は、上記
した多段乳化重合法によって得られる異相構造エマルシ
ョン粒子及び酢酸ブチルの蒸発速度を100として計算
して30以下の蒸発速度を有する湿潤剤を含有するもの
であり、この水性エマルション組成物はそのままでクリ
ヤー塗料、クリヤーインクとして使用することが可能で
ある。また、塗料又はインクとしての各種機能を付与す
るために、必要に応じて、消泡剤や、防腐剤、防カビ
剤、増粘剤、凍結安定剤、湿潤剤、紫外線吸収剤、光安
定剤、顔料、染料等の公知の添加剤を配合することがで
き、顔料、染料を配合する場合は、更に、分散剤や沈降
防止剤等の公知の添加剤を配合することが好ましい。The aqueous emulsion composition of the present invention contains a wetting agent having an evaporation rate of 30 or less when the evaporation rate of heterophase emulsion particles obtained by the above-mentioned multistage emulsion polymerization method and butyl acetate is calculated as 100. This aqueous emulsion composition can be used as it is as a clear paint or clear ink. Further, in order to impart various functions as a paint or ink, as necessary, an antifoaming agent, an antiseptic agent, an antifungal agent, a thickener, a freeze stabilizer, a wetting agent, an ultraviolet absorber, a light stabilizer. Well-known additives such as pigments and dyes can be blended. When blending the pigments and dyes, it is preferable to blend well-known additives such as dispersants and anti-settling agents.
【0033】このようにして得られた水性エマルション
組成物は、無機系、金属系、木材系、プラスチック系、
紙系等の各種基材に適用することができる。特に、イン
ク、塗料等の下地処理剤、印刷・塗装時のオーバーコー
ト剤、表面処理剤として好適であり、自然乾燥もしくは
強制乾燥させることにより、乾燥時間を長くでき、また
その乾燥時間を自由に調整することが可能である。The aqueous emulsion composition thus obtained is an inorganic type, a metal type, a wood type, a plastic type,
It can be applied to various base materials such as paper. In particular, it is suitable as a base treatment agent for ink, paint, etc., an overcoat agent for printing / painting, and a surface treatment agent. By naturally drying or forced drying, the drying time can be extended and the drying time can be freely set. It is possible to adjust.
【0034】[0034]
【実施例】以下に、実施例及び比較例に基づいて本発明
を更に詳細に説明するが、本発明はこれらに限定される
ものではない。なお、実施例及び比較例中の「部」は質
量基準で示す。EXAMPLES The present invention will be described in more detail based on the following examples and comparative examples, but the present invention is not limited thereto. In addition, "part" in an Example and a comparative example is shown on a mass basis.
【0035】<異相構造エマルション粒子含有水性エマ
ルションA、B及びCの製造>撹拌装置、温度計、冷却
管及び滴下装置を備えた反応器中に、イオン交換水40
0部、炭酸水素ナトリウム(pH調整剤)1部、反応性
ノニオン乳化剤「アデカリアソープ NE−20」(旭
電化工業(株)製)〔α−(1−(アリルオキシ)メチ
ル−2−(ノニルフェノキシ)エチル)ω−ヒドロキシ
ポリオキシエチレンの80%水溶液;エチレンオキシド
平均付加モル数20モル〕5部、反応性アニオン乳化剤
「アデカリアソープ SE−10N」(旭電化工業
(株)製)〔α−スルホ−ω−(1−(ノニルフェノキ
シ)メチル−2−(2−プロペニルオキシ)エトキシ−
ポリオキシ−1、2−エタンジイル)のアンモニウム
塩;エチレンオキシド平均付加モル数10モル〕2部を
それぞれ仕込み、反応器内部を窒素で置換しながら、8
0℃まで昇温した。<Production of Aqueous Emulsions A, B and C Containing Emulsion Particles of Different Phase Structure> In a reactor equipped with a stirrer, a thermometer, a cooling pipe and a dropping device, ion-exchanged water 40
0 part, sodium hydrogencarbonate (pH adjuster) 1 part, reactive nonionic emulsifier "Adecaria Soap NE-20" (manufactured by Asahi Denka Co., Ltd.) [α- (1- (allyloxy) methyl-2- (nonyl) Phenoxy) ethyl) 80% aqueous solution of ω-hydroxypolyoxyethylene; ethylene oxide average addition mole number 20 moles] 5 parts, reactive anion emulsifier "Adekaria Soap SE-10N" (manufactured by Asahi Denka Kogyo KK) [α- Sulfo-ω- (1- (nonylphenoxy) methyl-2- (2-propenyloxy) ethoxy-
2 parts of ammonium salt of polyoxy-1,2-ethanediyl); average number of moles of ethylene oxide added: 10 moles] were charged respectively, and while replacing the inside of the reactor with nitrogen, 8
The temperature was raised to 0 ° C.
【0036】次いで、過硫酸カリウム(重合開始剤)1
部を加え、続いて、予め別容器で撹拌混合しておいた第
1表に示す組成(数字は部数を示す)の乳濁液(A)
を、2時間かけて連続滴下した。1段目の滴下が終了し
た後、1時間で反応温度を75℃まで下げた。続いて1
段目と同様に予め撹拌混合しておいた第1表に示す組成
(数字は部数を示す)の乳濁液(B)を2時間かけて連
続滴下した。滴下が終了した後、75℃で2時間攪拌を
続けながら熟成し、40℃まで冷却した後、50%ジメ
チルエタノールアミンを添加してpH9.0に調整し
た。更に、第1表に示すヒドラジド基含有化合物(数字
は部数を示す)を添加し、それぞれ2相からなる異相構
造エマルション粒子が分散した水性エマルションA、B
及びCを得た。但し、水性エマルションC中の異相構造
エマルション粒子の最外相を形成する重合体のTgは
(本発明で規定する範囲の上限よりも高い)26℃であ
った。Then, potassium persulfate (polymerization initiator) 1
Then, an emulsion (A) having the composition shown in Table 1 (numerals indicate the number of parts), which had been stirred and mixed in a separate container in advance, was added.
Was continuously added dropwise over 2 hours. The reaction temperature was lowered to 75 ° C. in 1 hour after the completion of the dropping in the first step. Then 1
The emulsion (B) having the composition shown in Table 1 (numerals indicate the number of parts), which had been stirred and mixed in advance as in the first step, was continuously added dropwise over 2 hours. After the dropwise addition was completed, the mixture was aged at 75 ° C. for 2 hours with continuous stirring, cooled to 40 ° C., and 50% dimethylethanolamine was added to adjust the pH to 9.0. Further, a hydrazide group-containing compound shown in Table 1 (numbers indicate the number of parts) was added, and aqueous emulsions A and B in which emulsion particles having a heterophasic structure each consisting of two phases were dispersed
And C were obtained. However, the Tg of the polymer forming the outermost phase of the emulsion particles of different phase structure in the aqueous emulsion C was 26 ° C. (higher than the upper limit of the range specified in the present invention).
【0037】<異相構造エマルション粒子含有水性エマ
ルションDの製造>撹拌装置、温度計、冷却管及び滴下
装置を備えた反応器中に、イオン交換水200部、炭酸
水素ナトリウム1部、反応性ノニオン乳化剤として、
「アデカリアソープ NE−20」5部、反応性アニオ
ン乳化剤として、「アデカリアソープSE−10N」2
部をそれぞれ仕込み、反応器内を窒素で置換しながら、
80℃まで昇温した。<Production of Aqueous Emulsion D Containing Emulsion Particles of Different Phase Structure> In a reactor equipped with a stirrer, a thermometer, a cooling pipe and a dropping device, 200 parts of ion-exchanged water, 1 part of sodium hydrogen carbonate, a reactive nonionic emulsifier As
5 parts of "ADEKA REASOAP NE-20", as a reactive anionic emulsifier, "ADEKA REASOAP SE-10N" 2
Each part was charged, while replacing the inside of the reactor with nitrogen,
The temperature was raised to 80 ° C.
【0038】次いで、過硫酸カリウム(重合開始剤)1
部を加え、続いて、予め別容器で撹拌混合しておいた第
1表に示す組成(数字は部数を示す)の乳濁液(A)
を、4時間かけて連続滴下した。滴下が終了した後、8
0℃で2時間攪拌を続けながら熟成し、40℃まで冷却
した後、50%ジメチルエタノールアミンを添加してp
H9.0に調整した。更に、第1表に示すヒドラジド基
含有化合物(数字は部数を示す)を添加し、エマルショ
ン粒子が分散した水性エマルションDを得た。この場合
には、得られたエマルション粒子は、異相構造のもので
はなかった。Then, potassium persulfate (polymerization initiator) 1
Then, an emulsion (A) having the composition shown in Table 1 (numerals indicate the number of parts), which had been stirred and mixed in a separate container in advance, was added.
Was continuously added dropwise over 4 hours. After dropping is completed, 8
The mixture was aged at 0 ° C. for 2 hours with stirring, cooled to 40 ° C., and then 50% dimethylethanolamine was added to p.
It was adjusted to H9.0. Further, a hydrazide group-containing compound shown in Table 1 (numbers indicate the number of parts) was added to obtain an aqueous emulsion D in which emulsion particles were dispersed. In this case, the obtained emulsion particles did not have a heterophasic structure.
【0039】尚、第1表で示した各原料の略号は下記の
意味を有し、各原料の後の( )内の温度は、Tgを計
算する際に用いた各単量体のホモポリマーのTgを示
す。
<エチレン性不飽和単量体>
ST :スチレン(100℃)
MMA :メタクリル酸メチル(105℃)
BA :アクリル酸ブチル(−54℃)
MAA :メタアクリル酸(185℃)
2EHA:アクリル酸−2−エチルヘキシル(−50
℃)
AA :アクリル酸(106℃)
DVB :ジビニルベンゼン( 116℃)
GMA :グリシジルメタクリレート(41℃)
DAAM:ジアセトンアクリルアミド(65℃)
AAEM:アセトアセトキシエチルメタクリレート(1
1℃)
<ヒドラジド基含有化合物>
ADH :アジピン酸ジヒドラジド
CH :カルボヒドラジドThe abbreviations of the respective raw materials shown in Table 1 have the following meanings, and the temperature in parentheses after the respective raw materials is the homopolymer of each monomer used in calculating Tg. The Tg of is shown. <Ethylenically unsaturated monomer> ST: Styrene (100 ° C) MMA: Methyl methacrylate (105 ° C) BA: Butyl acrylate (-54 ° C) MAA: Methacrylic acid (185 ° C) 2EHA: Acrylic acid-2 -Ethylhexyl (-50
AA: Acrylic acid (106 ° C.) DVB: Divinylbenzene (116 ° C.) GMA: Glycidyl methacrylate (41 ° C.) DAAM: Diacetone acrylamide (65 ° C.) AAEM: Acetoacetoxyethyl methacrylate (1)
1 ° C.) <hydrazide group-containing compound> ADH: adipic acid dihydrazide CH: carbohydrazide
【0040】また、第1表に示した「Tg(合計、
℃)」は、「乳濁液(A)と乳濁液(B)との混合物を
1段で乳化重合させた場合に得られる重合体のTg」で
あり、「Tg(コア/シェル、℃)」は、「乳濁液Aを
単独で重合した場合に得られる内部相となる重合体のT
g/乳濁液Bを単独で重合した場合に得られる外部相と
なる重合体のTg」である。[Tg (total,
C.) "is the" Tg of the polymer obtained when the mixture of the emulsion (A) and the emulsion (B) is emulsion polymerized in one stage ", and" Tg (core / shell, ° C. ) ”Is“ T of the polymer which is the internal phase obtained when the emulsion A is polymerized alone.
g / Tg of polymer as an external phase obtained by polymerizing Emulsion B alone.
【0041】[0041]
【表1】 [Table 1]
【0042】上記のようにして得られた第1表に示す水
性エマルションA〜Dの何れかと第2表に示す湿潤剤と
を第2表に示す組成となるように配合して水性エマルシ
ョン組成物を調製し、それらの水性エマルション組成物
について刷毛の固化、ノズル詰まり性の各試験を実施し
た。その結果は第2表に示す通りであった。An aqueous emulsion composition was prepared by blending any of the aqueous emulsions A to D shown in Table 1 and the wetting agent shown in Table 2 so as to obtain the composition shown in Table 2. Were prepared, and the tests of solidification of the brush and the clogging of the nozzle were carried out on the aqueous emulsion compositions. The results are shown in Table 2.
【0043】なお、試験方法及び評価は次のように実施
した。<刷毛の固化>銀座桜井製の刷毛を用い、第2表
に示す組成の水性エマルション組成物に5分間浸した
後、引き上げ、20℃、湿度60%で半日放置し、刷毛
の固化を目視で確認した。
<評価基準>
○:刷毛は固化しておらず、表面は、なめらかな状態で
あった。
×:刷毛が固化していた。The test method and evaluation were carried out as follows. <Brush solidification> Using a brush made by Ginza Sakurai, soaked in an aqueous emulsion composition having the composition shown in Table 2 for 5 minutes, then pulled up and allowed to stand at 20 ° C and a humidity of 60% for half a day to visually solidify the brush. confirmed. <Evaluation Criteria> Good: The brush was not solidified and the surface was in a smooth state. X: The brush was solidified.
【0044】<ノズル詰まり性>エプソン社製プリンタ
ー:PM−770Cを用い、7日間放置した後ノズルの
詰まりを目視で確認した。
<評価基準>
○:ノズル詰まりの発生はなく、継続しての使用が可能
であった。
×:ノズルの詰まりが生じ、継続しての使用が困難であ
った。<Nozzle clogging property> Using Epson printer: PM-770C, the nozzle clogging was visually confirmed after standing for 7 days. <Evaluation Criteria> A: No nozzle clogging occurred, and continuous use was possible. C: Nozzle clogging occurred, and continuous use was difficult.
【0045】[0045]
【表2】 [Table 2]
【0046】第2表に示す評価結果より明らかな通り、
本発明の水性エマルション組成物は刷毛の固化、ノズル
詰まり性の点で優れていた。一方、最外相となるシェル
のTgが高い異相構造エマルション粒子を含有するエマ
ルションCを用いた場合と、単一相の粒子を含有するエ
マルションDを用いた場合には、刷毛の固化、ノズルの
詰まり性が生じた。As is clear from the evaluation results shown in Table 2,
The aqueous emulsion composition of the present invention was excellent in solidifying the brush and clogging of the nozzle. On the other hand, in the case of using the emulsion C containing the emulsion particles of different phase structure having a high Tg of the shell which is the outermost phase and the case of using the emulsion D containing the particles of the single phase, the solidification of the brush and the clogging of the nozzle were observed. Sexuality has occurred.
【0047】[0047]
【発明の効果】本発明の水性エマルション組成物は乾燥
時間を長くすることができ、またその乾燥時間の長さを
自由に調整することができる。INDUSTRIAL APPLICABILITY The aqueous emulsion composition of the present invention can have a long drying time, and the length of the drying time can be freely adjusted.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C09D 11/00 C09D 11/00 125/04 125/04 151/00 151/00 (72)発明者 山崎 雄治 神奈川県横浜市金沢区富岡西4−78−24 (72)発明者 国松 正昭 神奈川県横浜市戸塚区汲沢3の36の10 Fターム(参考) 4J002 BC031 BN201 EC046 EC056 ED026 EU026 EV216 FD206 GH01 HA04 4J011 KA14 KA15 KB13 KB19 KB29 4J026 AA17 AA44 BA30 BA32 BA38 BB07 DB04 FA07 GA09 4J038 CC021 CE052 CG001 CG172 MA08 MA10 4J039 AD03 AD09 AD10 BE22 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C09D 11/00 C09D 11/00 125/04 125/04 151/00 151/00 (72) Inventor Yuji Yamazaki 4-78-24 Tomiokanishi, Kanazawa-ku, Yokohama-shi, Kanagawa 4-78-24 (72) Inventor Masaaki Kunimatsu 36 10 F-term of 36, 3 Kumizawa, Totsuka-ku, Yokohama-shi, Kanagawa (reference) 4J002 BC031 BN201 EC046 EC056 ED026 EU026 EV216 FD206 GH01 HA04 4J011 KA14 KA15 KB13 KB19 KB29 4J026 AA17 AA44 BA30 BA32 BA38 BB07 DB04 FA07 GA09 4J038 CC021 CE052 CG001 CG172 MA08 MA10 4J039 AD03 AD09 AD10 BE22
Claims (4)
粒子と、酢酸ブチルの蒸発速度を100として計算して
30以下の蒸発速度を有する湿潤剤とを含有する水性エ
マルション組成物であって、 (1)該異相構造粒子は、1分子中の平均付加モル数が
合計で15モル以上のエチレンオキシド鎖及び/又はプ
ロピレンオキシド鎖を有する反応性ノニオン乳化剤0.
5〜20質量部及びエチレン性不飽和単量体100質量
部を含有する水性乳濁液の多段乳化重合によって得られ
たものであり、 (2)該異相構造粒子を形成する重合体は全エチレン性
不飽和単量体からなるモノマー単位の20質量%以上の
スチレン又はその誘導体からなるモノマー単位を含有し
ており、 (3)該異相構造粒子の最外相を形成する重合体のガラ
ス転移温度は−50〜15℃であり、 (4)該異相構造粒子の最外相より内側にある少なくと
も一相を形成する重合体のガラス転移温度は50〜15
0℃であり、 (5)該水性エマルション組成物の最低造膜温度は30
℃以下であることを特徴とする水性エマルション組成
物。1. An aqueous emulsion composition comprising particles of a heterogeneous structure obtained by a multi-stage emulsion polymerization method, and a wetting agent having an evaporation rate of 30 or less when the evaporation rate of butyl acetate is 100. 1) The heterophasic structure particles have a reactive nonionic emulsifier having an ethylene oxide chain and / or a propylene oxide chain whose total number of added moles in one molecule is 15 moles or more in total.
It is obtained by multistage emulsion polymerization of an aqueous emulsion containing 5 to 20 parts by mass and 100 parts by mass of an ethylenically unsaturated monomer, and (2) the polymer forming the heterophase structure particles is all ethylene. Containing 20% by mass or more of the monomer unit composed of a polyunsaturated monomer, a monomer unit composed of styrene or a derivative thereof, and (3) the glass transition temperature of the polymer forming the outermost phase of the heterophase structured particles is -50 to 15 ° C., and (4) the glass transition temperature of the polymer forming at least one phase inside the outermost phase of the heterophase structure particles is 50 to 15
0 ° C., and (5) the minimum film forming temperature of the aqueous emulsion composition is 30.
A water-based emulsion composition having a temperature of at most 0 ° C.
くとも一相を形成する重合体が内部架橋構造を有してい
ることを特徴とする請求項1記載の水性エマルション組
成物。2. The aqueous emulsion composition according to claim 1, wherein the polymer forming at least one phase inside the outermost phase of the particles of different phase structure has an internal crosslinked structure.
有するエチレン性不飽和単量体からなるモノマー単位を
全エチレン性不飽和単量体からなるモノマー単位の1〜
25質量%含有する重合体と、分子内にヒドラジド基を
2個以上有する化合物との反応物であることを特徴とす
る請求項1又は2記載の水性エマルション組成物。3. The outermost phase of the particles having a heterophasic structure comprises a monomer unit composed of an ethylenically unsaturated monomer having a carbonyl group and a monomer unit composed of all ethylenically unsaturated monomers.
The aqueous emulsion composition according to claim 1 or 2, which is a reaction product of a polymer containing 25% by mass and a compound having two or more hydrazide groups in the molecule.
ン組成物からなることを特徴とする水性被膜組成物。4. An aqueous coating composition comprising the aqueous emulsion composition according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001183186A JP4781562B2 (en) | 2001-06-18 | 2001-06-18 | Aqueous emulsion composition for aqueous ink composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001183186A JP4781562B2 (en) | 2001-06-18 | 2001-06-18 | Aqueous emulsion composition for aqueous ink composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003003035A true JP2003003035A (en) | 2003-01-08 |
| JP4781562B2 JP4781562B2 (en) | 2011-09-28 |
Family
ID=19023166
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|---|---|---|---|
| JP2001183186A Expired - Lifetime JP4781562B2 (en) | 2001-06-18 | 2001-06-18 | Aqueous emulsion composition for aqueous ink composition |
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| Country | Link |
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| JP2005247933A (en) * | 2004-03-02 | 2005-09-15 | Chuo Rika Kogyo Corp | Aqueous emulsion composition |
| JP2006188601A (en) * | 2005-01-06 | 2006-07-20 | Seiko Epson Corp | Ink composition for inkjet recording |
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|---|---|---|---|---|
| JP2007291399A (en) * | 2002-03-15 | 2007-11-08 | Seiko Epson Corp | Clear ink composition, ink set, and ink jet recording method using the same |
| JP2005247933A (en) * | 2004-03-02 | 2005-09-15 | Chuo Rika Kogyo Corp | Aqueous emulsion composition |
| JP2006188601A (en) * | 2005-01-06 | 2006-07-20 | Seiko Epson Corp | Ink composition for inkjet recording |
| US8148447B2 (en) | 2005-01-06 | 2012-04-03 | Seiko Epson Corporation | Ink composition for ink jet recording |
| JP2008308466A (en) * | 2007-06-18 | 2008-12-25 | Toagosei Co Ltd | Method for producing (meth) acrylic acid ester |
| EP2456791B1 (en) | 2009-07-23 | 2013-08-21 | Arkema France | Aqueous self-crosslinkable polymer dispersion made from hard-core, soft-shell structured polymer particles, and coating or treatment compositions |
| US8944579B2 (en) | 2009-08-18 | 2015-02-03 | Hewlett-Packard Development Company, L.P. | Ink-jet inks including inter-crosslinkable latex particles |
| JP2013502481A (en) * | 2009-08-18 | 2013-01-24 | ヒューレット−パッカード デベロップメント カンパニー エル.ピー. | Ink jet ink containing interparticle crosslinkable latex particles |
| WO2013118697A1 (en) * | 2012-02-07 | 2013-08-15 | 株式会社カネカ | Toughness modifier for curable resin, and curable resin composition |
| JPWO2013118697A1 (en) * | 2012-02-07 | 2015-05-11 | 株式会社カネカ | Toughness modifier for curable resin and curable resin composition |
| US9701822B2 (en) | 2012-02-07 | 2017-07-11 | Kaneka Corporation | Toughness modifier for curable resin, and curable resin composition |
| JP2016507603A (en) * | 2012-12-18 | 2016-03-10 | ダウ グローバル テクノロジーズ エルエルシー | Acrylic redispersible polymer powders for non-cemented exterior finishing compositions |
| JP2021116354A (en) * | 2020-01-27 | 2021-08-10 | 株式会社日本触媒 | Resin emulsion for aqueous ink |
| JP7340467B2 (en) | 2020-01-27 | 2023-09-07 | 株式会社日本触媒 | Resin emulsion for water-based ink |
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