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JP2002348643A - Unidirectional silicon steel sheet excellent in film adhesion of tension imparting insulating film and method for producing the same - Google Patents

Unidirectional silicon steel sheet excellent in film adhesion of tension imparting insulating film and method for producing the same

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Publication number
JP2002348643A
JP2002348643A JP2001152756A JP2001152756A JP2002348643A JP 2002348643 A JP2002348643 A JP 2002348643A JP 2001152756 A JP2001152756 A JP 2001152756A JP 2001152756 A JP2001152756 A JP 2001152756A JP 2002348643 A JP2002348643 A JP 2002348643A
Authority
JP
Japan
Prior art keywords
film
steel sheet
insulating film
tension
silicon steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001152756A
Other languages
Japanese (ja)
Other versions
JP4044739B2 (en
Inventor
Genichi Shigesato
元一 重里
Hiroyasu Fujii
浩康 藤井
Kenichi Murakami
健一 村上
Yoshiyuki Ushigami
義行 牛神
Shuichi Nakamura
修一 中村
Masaaki Sugiyama
昌章 杉山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2001152756A priority Critical patent/JP4044739B2/en
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to KR1020027017584A priority patent/KR100553020B1/en
Priority to US10/312,643 priority patent/US6713187B2/en
Priority to PCT/JP2002/004052 priority patent/WO2002088424A1/en
Priority to EP02720582A priority patent/EP1382717B1/en
Priority to DE2002621237 priority patent/DE60221237T2/en
Priority to CNB028013166A priority patent/CN1263891C/en
Publication of JP2002348643A publication Critical patent/JP2002348643A/en
Application granted granted Critical
Publication of JP4044739B2 publication Critical patent/JP4044739B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)
  • Manufacturing Of Steel Electrode Plates (AREA)

Abstract

(57)【要約】 【課題】 鋼板表面に無機鉱物質皮膜のない仕上げ焼鈍
済み一方向性珪素鋼板に対し、張力付与性絶縁皮膜の密
着性が良好な一方向性珪素鋼板を提供する。 【解決手段】 張力付与性絶縁皮膜と仕上げ焼鈍済みの
一方向性珪素鋼板との間に膜厚2nm以上500nm以
下で金属系酸化物の断面面積率50%以下のシリカを主
体とする外部酸化型酸化膜を形成させる張力付与性絶縁
皮膜の皮膜密着性に優れる一方向性珪素鋼板とその製造
方法。
(57) [Problem] To provide a unidirectional silicon steel sheet having good adhesion of a tension imparting insulating film to a finish-annealed unidirectional silicon steel sheet having no inorganic mineral film on the surface of the steel sheet. SOLUTION: An external oxidation type mainly composed of silica having a film thickness of 2 nm or more and 500 nm or less and a cross-sectional area ratio of a metal oxide of 50% or less between a tension imparting insulating film and a finish-annealed unidirectional silicon steel sheet. A unidirectional silicon steel sheet excellent in film adhesion of a tension imparting insulating film for forming an oxide film and a method for producing the same.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、フォルステライト
(Mg2SiO4)等で構成される無機鉱物質皮膜の生成
を意図的に防止して製造したり、あるいは研削や酸洗等
の手段によって除去したり、さらには鏡面光沢を呈する
まで表面を平坦化させたりして調製した仕上げ焼鈍済み
の一方向性珪素鋼板に対し、張力付与性の絶縁性皮膜を
形成させた一方向性珪素鋼板とその絶縁皮膜形成方法に
関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a method for producing an inorganic mineral substance film composed of forsterite (Mg 2 SiO 4 ) or the like by intentionally preventing the formation of the film or by means of grinding or pickling. Removed, or even finish-annealed unidirectional silicon steel sheet prepared by flattening the surface until it has a specular gloss, and a unidirectional silicon steel sheet with a tension imparting insulating film formed The present invention relates to a method for forming the insulating film.

【0002】[0002]

【従来の技術】一方向性珪素鋼板は磁気鉄芯材料として
多用されており、特にエネルギ−ロスを少なくするため
に鉄損の少ない材料が求められている。鉄損の低減には
鋼板に張力を付与することが有効であることから、鋼板
に比べ熱膨張係数の小さい材質からなる皮膜を高温で形
成することによって鋼板に張力を付与し、鉄損低減が図
られてきた。仕上げ焼鈍工程で鋼板表面の酸化物と焼鈍
分離剤とが反応して生成するフォルステライト系皮膜
は、鋼板に張力を与えることができ、皮膜密着性も優れ
ている。
2. Description of the Related Art A grain-oriented silicon steel sheet is frequently used as a magnetic iron core material. In particular, a material having a small iron loss is required to reduce energy loss. It is effective to apply tension to the steel sheet to reduce iron loss, so by forming a film made of a material having a smaller coefficient of thermal expansion at a high temperature compared to the steel sheet, the tension is applied to the steel sheet to reduce iron loss. It has been planned. The forsterite-based coating formed by the reaction between the oxide on the steel sheet surface and the annealing separator in the finish annealing step can give tension to the steel sheet and has excellent coating adhesion.

【0003】例えば、特開昭48−39338号公報で
開示されたコロイド状シリカとリン酸塩を主体とするコ
−ティング液を鋼板表面に塗布し、焼き付けることによ
って絶縁皮膜を形成する方法は、鋼板に対する張力付与
の効果が大きく、鉄損低減に有効である。そこで、仕上
げ焼鈍工程で生じたフォルステライト系皮膜を残した上
でリン酸塩を主体とする絶縁皮膜を形成することが一般
的な一方向性珪素鋼板の製造方法となっている。
For example, a method of forming an insulating film by applying a coating liquid mainly composed of colloidal silica and phosphate to a steel sheet surface and baking the coating liquid disclosed in Japanese Patent Application Laid-Open No. 48-39338 is disclosed in The effect of applying tension to the steel sheet is great, and is effective in reducing iron loss. Therefore, it is a general method for producing a unidirectional silicon steel sheet to form an insulating film mainly composed of phosphate while leaving the forsterite-based film generated in the finish annealing step.

【0004】近年、フォルステライト系皮膜と地鉄の乱
れた界面構造が、皮膜張力による鉄損改善効果をある程
度減少させていることが明らかになってきた。そこで、
例えば、特開昭49−96920号公報に開示されてい
る如く、仕上げ焼鈍工程で生ずるフォルステライト系皮
膜を除去したり、更に鏡面化仕上げを行った後、改めて
張力皮膜を形成させることにより、更なる鉄損低減を試
みる技術が開発された。
In recent years, it has become clear that the disordered interface structure between the forsterite-based film and the ground iron has reduced the effect of improving iron loss due to the film tension to some extent. Therefore,
For example, as disclosed in Japanese Patent Application Laid-Open No. 49-96920, the forsterite-based film generated in the final annealing step is removed, or after a mirror finish is performed, a tension film is formed again to further improve the strength. Technology to reduce iron loss has been developed.

【0005】しかしながら、上記絶縁皮膜はフォルステ
ライトを主体とする皮膜の上に形成した場合はかなりの
密着性が得られるものの、フォルステライト系皮膜を除
去したり、あるいは仕上げ焼鈍工程で意図的にフォルス
テライト形成を行わなかったものに対しては皮膜密着性
が十分ではない。フォルステライト系皮膜の除去を行っ
た場合はコ−ティング液を塗布して形成させる張力付与
型絶縁皮膜のみで所要の皮膜張力を確保する必要があ
り、必然的に厚膜化しなければならず、より一層の密着
性が必要である。したがって、従来の皮膜形成法では鏡
面化の効果を十分に引き出すほどの皮膜張力を達成し、
かつ皮膜密着性をも確保することは困難であり、十分な
鉄損低減が図られていなかった。そこで、張力付与性絶
縁皮膜の密着性を確保するための技術として、張力付与
性絶縁皮膜の形成に先立ち、仕上げ焼鈍済みの一方向性
珪素鋼板の表面に酸化膜を形成させる方法が、例えば、
特開昭60−131976号公報、特開平6−1847
62号公報、特開平7−278833号公報、特開平8
−191010号公報、特開平9−078252号公
報、において提案された。
[0005] However, when the above-mentioned insulating film is formed on a film mainly composed of forsterite, considerable adhesion can be obtained, but the forsterite-based film is removed, or the insulating film is intentionally formed in the final annealing step. The film adhesion is not sufficient for the one without stellite formation. When the forsterite-based film is removed, it is necessary to secure a required film tension only with a tension-applying insulating film formed by applying a coating liquid, and the film must be thickened inevitably. Further adhesion is required. Therefore, the conventional film forming method achieves a film tension enough to bring out the effect of mirror finishing,
In addition, it is difficult to secure film adhesion, and a sufficient reduction in iron loss has not been achieved. Therefore, as a technique for securing the adhesion of the tension-imparting insulating film, prior to the formation of the tension-imparting insulating film, a method of forming an oxide film on the surface of a finish-annealed unidirectional silicon steel sheet, for example,
JP-A-60-131976, JP-A-6-1847
No. 62, JP-A-7-278833, JP-A-8
Japanese Patent Application Laid-Open No. 191010 and Japanese Patent Application Laid-Open No. 9-078252.

【0006】特開昭60−131976号公報で開示さ
れた技術は、仕上げ焼鈍済みの一方向性珪素鋼板を鏡面
化した後、鋼板表面付近を内部酸化させる方法で、この
内部酸化層によって張力皮膜の密着性を向上させ、内部
酸化、即ち鏡面度減退で生じる鉄損劣化を皮膜密着性向
上によってもたらされる付与張力の増大で補足する方法
である。
[0006] The technique disclosed in Japanese Patent Application Laid-Open No. 60-131976 is a method in which a finish-annealed unidirectional silicon steel sheet is mirror-finished and then internally oxidized in the vicinity of the steel sheet surface. This is a method in which internal adhesion, that is, iron loss deterioration caused by a decrease in specularity, is supplemented by an increase in applied tension caused by improved film adhesion.

【0007】また、特開平6−184762号公報で開
示された技術は、鏡面化ないしはそれに近い状態に調製
した仕上げ焼鈍済みの一方向性珪素鋼板に対し、温度毎
に特定の雰囲気で焼鈍を施すことにより鋼板表面に外部
酸化型の酸化膜を形成し、この酸化膜でもって張力付与
性絶縁皮膜の皮膜と鋼板との皮膜密着性を確保する方法
である。
Further, the technique disclosed in Japanese Patent Application Laid-Open No. 6-184762 discloses that a finish-annealed unidirectional silicon steel sheet which has been mirror-finished or adjusted to a state close to mirror finish is annealed in a specific atmosphere for each temperature. In this method, an external oxidation type oxide film is formed on the surface of the steel sheet, and the oxide film is used to secure adhesion between the film of the tension imparting insulating film and the steel sheet.

【0008】更に、特開平7−278833号公報で開
示された技術は、張力付与性の絶縁皮膜が結晶質である
場合において、無機鉱物質皮膜のない仕上げ焼鈍済みの
一方向性珪素鋼板の表面に非晶質の酸化物の下地皮膜を
形成させることで、結晶質の張力付与性絶縁皮膜が形成
される際に起こる鋼板酸化、即ち、鏡面度減退を防止す
る技術である。
[0008] Further, the technique disclosed in Japanese Patent Application Laid-Open No. 7-278833 discloses a method in which a surface of a finish-annealed unidirectional silicon steel sheet without an inorganic mineral substance film is used when the tension-imparting insulating film is crystalline. This is a technique for preventing oxidation of a steel sheet, that is, a decrease in specularity, which occurs when a crystalline tension-imparting insulating film is formed by forming an amorphous oxide base film on the substrate.

【0009】また、特開平8−191010号公報で開
示された技術は、非金属物質を除去した仕上げ焼鈍済み
の一方向性珪素鋼板の表面に結晶性のファイヤライトを
形成させることでファイヤライト結晶による張力付与効
果と張力付与性の絶縁皮膜との密着性向上効果により鉄
損低減を図る方法である。更に、特開平9−07825
2号公報で開示された技術は、無機鉱物質皮膜のない仕
上げ焼鈍済みの一方向性珪素鋼板の表面に形成させる下
地シリカ層の量を100mg/m2以下にすることで張
力皮膜の密着性確保だけでなく、良好な鉄損値をも実現
しようとする方法である。
The technique disclosed in Japanese Patent Application Laid-Open No. Hei 8-191010 discloses a method of forming a crystal of firelite by forming a crystallite firelite on the surface of a finish-annealed unidirectional silicon steel sheet from which nonmetallic substances have been removed. This is a method for reducing iron loss by the effect of applying tension and the effect of improving the adhesion to an insulating film having a tension-imparting property. Further, JP-A-9-07825
The technique disclosed in Japanese Patent Publication No. 2 (2003) discloses a method of securing the adhesion of a tension coating by setting the amount of a base silica layer formed on the surface of a finish-annealed unidirectional silicon steel sheet having no inorganic mineral substance coating to 100 mg / m2 or less. Not only that, but also a method of realizing a good iron loss value.

【0010】[0010]

【発明が解決しようとする課題】上述の技術を適用し、
無機鉱物質のない一方向性珪素鋼板の表面に酸化膜を形
成させることで、皮膜密着性改善や鉄損値低減の効果は
それなりに認められるも張力付与性絶縁皮膜の皮膜密着
性が必ずしも完全ではなかったために低鉄損の一方向性
珪素鋼板を安定して得ることが困難であった。
SUMMARY OF THE INVENTION By applying the above technique,
By forming an oxide film on the surface of a grain-oriented silicon steel sheet free of inorganic minerals, the effect of improving the film adhesion and reducing the iron loss value is recognized as such, but the film adhesion of the tension imparting insulating film is not necessarily perfect. However, it was difficult to stably obtain a unidirectional silicon steel sheet with low iron loss.

【0011】[0011]

【課題を解決するための手段】本発明は上述の問題点を
解決し、無機鉱物質皮膜のない仕上げ焼鈍済みの一方向
性珪素鋼板に対し、十分な皮膜密着性を得ることができ
るよう張力付与型の絶縁性皮膜を形成させた一方向性珪
素鋼板である。本発明の要旨は次の通りである。
DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned problems, and provides a tensile strength so that a sufficient coating adhesion can be obtained with a finish-annealed unidirectional silicon steel sheet having no inorganic mineral substance coating. This is a unidirectional silicon steel sheet on which an application-type insulating film is formed. The gist of the present invention is as follows.

【0012】(1)仕上げ焼鈍皮膜が実質的に存在しな
い鋼板表面に、張力付与性の絶縁皮膜を形成した一方向
性珪素鋼板であって、張力付与性絶縁皮膜と鋼板との界
面に、膜厚が2nm以上500nm以下で、鉄、アルミ
ニウム、チタン、マンガン、クロムのうちから選ばれる
1種または2種以上の元素で構成される酸化物が断面面
積率にして50%以下を占めるシリカ主体の外部酸化型
酸化膜を有することを特徴とする張力付与性絶縁皮膜の
皮膜密着性に優れる一方向性珪素鋼板。
(1) A unidirectional silicon steel sheet having a tension imparting insulating film formed on the surface of a steel sheet substantially free of a finish annealing film, wherein a film is formed at an interface between the tension imparting insulating film and the steel sheet. A silica-based material having a thickness of 2 nm or more and 500 nm or less, and in which an oxide composed of one or more elements selected from iron, aluminum, titanium, manganese, and chromium accounts for 50% or less in cross-sectional area ratio. A unidirectional silicon steel sheet having an excellent adhesion to a tension imparting insulating film characterized by having an external oxidation type oxide film.

【0013】(2)フォルステライト等の無機鉱物質皮
膜を酸洗等の手段により除去し、あるいはその生成を意
図的に防止して製造した仕上げ焼鈍済み一方向性珪素鋼
板表面に張力付与性絶縁皮膜の形成に先立ち、該鋼板を
200℃以上1150℃以下の昇温域で昇温速度を10
℃/秒以上500℃/秒以下で加熱し、膜厚が2nm以
上500nm以下で、鉄、アルミニウム、チタン、マン
ガン、クロムのうちから選ばれる1種または2種以上の
元素で構成される酸化物が断面面積率にして50%以下
を占めるシリカを主体とする外部酸化型酸化膜を前記張
力付与性絶縁皮膜と鋼板との界面に形成させることを特
徴とする張力付与性絶縁皮膜の鋼板密着性に優れる一方
向性珪素鋼板の絶縁皮膜形成方法。
(2) A tension imparting insulating material is applied to the surface of a finish-annealed unidirectional silicon steel sheet manufactured by removing an inorganic mineral film such as forsterite by means of pickling or intentionally preventing the formation thereof. Prior to the formation of the film, the steel sheet was heated at a temperature rising rate of 200 ° C. or more and 1150 ° C. or less at a heating rate of 10 ° C.
An oxide which is heated at a temperature of not less than 500 ° C./sec and not more than 500 ° C./sec, has a film thickness of not less than 2 nm and not more than 500 nm, and is composed of one or more elements selected from iron, aluminum, titanium, manganese and chromium Forming an external oxidized oxide film mainly composed of silica occupying 50% or less in terms of a sectional area ratio at an interface between the tension-imparting insulating film and the steel sheet. Method for forming an insulating film on a unidirectional silicon steel sheet that is excellent in quality.

【0014】(3)前記張力付与性絶縁皮膜がリン酸塩
とコロイド状シリカを主体とする塗布液を焼き付けて生
成させた張力付与性絶縁皮膜であることを特徴とする上
記(1)または(2)記載の張力付与性絶縁皮膜の皮膜
密着性に優れる一方向性珪素鋼板。 (4)前記張力付与性絶縁皮膜がアルミナゾルとほう酸
を主体とする塗布液を焼き付けて生成させた張力付与性
絶縁皮膜であることを特徴とする上記(1)または
(2)記載の張力付与性絶縁皮膜の皮膜密着性に優れる
一方向性珪素鋼板。
(3) The above-mentioned (1) or (1), wherein the tension-imparting insulating film is a tension-imparting insulating film formed by baking a coating solution mainly composed of phosphate and colloidal silica. 2) A unidirectional silicon steel sheet having excellent film adhesion of the tension-imparting insulating film described in the above. (4) The tension-imparting insulating film according to the above (1) or (2), wherein the tension-imparting insulating film is a tension-imparting insulating film formed by baking an application solution mainly composed of alumina sol and boric acid. Unidirectional silicon steel sheet with excellent film adhesion of insulating film.

【0015】[0015]

【発明の実施の形態】以下、発明の詳細について説明す
る。発明者らは、皮膜密着性が必ずしも完全ではない原
因として外部酸化型酸化膜を形成させる条件、特に、昇
温域の昇温速度に問題があり、昇温速度によって外部酸
化型酸化膜の構造に差異が生じ、そのため張力付与性の
絶縁皮膜の密着性が変動するのではないかと推測した。
そこで、次に述べるような実験を行い、皮膜密着性に対
する昇温速度と外部酸化型酸化膜構造の関係を調べた。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below. The inventors have found that the cause of the film adhesion is not always perfect is the condition for forming the external oxidized oxide film, particularly, the temperature rising rate in the temperature rising region. It is presumed that the adhesion of the insulating film having a tension may fluctuate due to the difference.
Therefore, the following experiment was conducted to examine the relationship between the temperature increase rate with respect to the film adhesion and the external oxidation type oxide film structure.

【0016】実験用素材として、板厚0.225mmの
脱炭焼鈍板に対し、アルミナを主体とする焼鈍分離剤を
塗布して仕上げ焼鈍を行い、二次再結晶させ、鏡面光沢
を有する一方向性珪素鋼板を準備した。この鋼板に対
し、窒素25%、水素75%、露点−2℃の雰囲気にお
いて均熱時間15秒で、かつ、種々の温度と昇温速度の
条件で熱処理を施し、シリカを主体とする外部酸化型酸
化膜を形成させた。ついで、張力付与性の絶縁皮膜を形
成するため、リン酸アルミニウム、クロム酸、コロイダ
ルシリカを主体とする塗布液を塗布し、窒素雰囲気中で
835℃で30秒間焼き付けた。このようにして作製し
た鋼板の皮膜密着性を調べた。
As an experimental material, a decarburized annealed plate having a thickness of 0.225 mm is coated with an annealing separator mainly composed of alumina, subjected to finish annealing, secondary recrystallized, and has a unidirectional mirror gloss. A silicon steel sheet was prepared. The steel sheet is subjected to a heat treatment in an atmosphere of 25% nitrogen, 75% hydrogen and a dew point of -2 ° C for a soaking time of 15 seconds and at various temperatures and heating rates, and an external oxidation mainly comprising silica is carried out. A type oxide film was formed. Next, in order to form a tension-imparting insulating film, a coating solution mainly composed of aluminum phosphate, chromic acid, and colloidal silica was applied, and baked at 835 ° C. for 30 seconds in a nitrogen atmosphere. The steel sheet thus produced was examined for film adhesion.

【0017】皮膜密着性は、直径20mmの円筒に試料
を巻き付けた時、鋼板から剥離せず、鋼板と皮膜が密着
したままであった部分の面積率(以後、皮膜残存面積率
と称する)で評価した。密着性が不良で皮膜が完全に剥
離した場合は0%、皮膜密着性が良好で皮膜が全く剥離
しなかった場合を100%と判定した。評価は皮膜残存
面積率が90%以下の場合を×、91〜95%のものを
○、96〜100%のものを◎とした。
The film adhesion is defined as an area ratio of a portion where the film did not peel off when the sample was wound around a cylinder having a diameter of 20 mm and the steel film and the film remained in close contact (hereinafter referred to as a film remaining area ratio). evaluated. When the adhesion was poor and the film was completely peeled, it was judged as 0%, and when the film adhesion was good and the film was not peeled at all, it was judged as 100%. The evaluation was x when the film remaining area ratio was 90% or less, ○ when 91 to 95%, and ◎ when 96 to 100%.

【0018】また、外部酸化型酸化膜を含む張力付与性
絶縁皮膜と鋼板との界面構造を調べるため、集束イオン
ビ−ム法(FIB法)によって断面薄片試料を作製し、
透過型電子顕微鏡(TEM)で断面構造を観察した。断
面観察の結果、シリカ主体の外部酸化型酸化膜の中に
鉄、 アルミニウム、チタン、マンガン、クロムのうち
1種または2種以上の元素で構成される酸化物(例え
ば、Si−Mn−Cr酸化物、Si−Mn−Cr−Al
−Ti酸化物、Fe酸化物などであり以下総称して金属
系酸化物という。)が部分的に観察された。この金属系
酸化物がシリカ主体の外部酸化型酸化膜に占める断面面
積率をTEM写真から算出した。
Further, in order to examine the interface structure between the steel plate and the tension-imparting insulating film including the external oxidation type oxide film, a thin section sample was prepared by a focused ion beam method (FIB method).
The cross-sectional structure was observed with a transmission electron microscope (TEM). As a result of the cross-sectional observation, an oxide composed of one or more of iron, aluminum, titanium, manganese, and chromium (for example, Si—Mn—Cr oxide) Material, Si-Mn-Cr-Al
—Ti oxide, Fe oxide, etc., which are hereinafter collectively referred to as metal oxides. ) Was partially observed. The cross-sectional area ratio of this metal-based oxide in the silica-based external oxidation-type oxide film was calculated from a TEM photograph.

【0019】このようにして調査した結果を表1に示し
た。なお、図1および図2に、断面観察結果の一例とし
て、試料番号23の試料および試料番号30の試料の断
面観察像を示した。
Table 1 shows the results of the investigation. 1 and 2 show cross-sectional observation images of the sample of sample number 23 and the sample of sample number 30 as an example of the cross-sectional observation result.

【0020】[0020]

【表1】 [Table 1]

【0021】表1から、張力付与性絶縁皮膜の密着性を
確保できる条件を求めると次のようになる。まず、金属
系酸化物の断面面積率に関わらず、外部酸化型酸化膜の
膜厚が2nm未満の試料番号1から試料番号4の熱処理
温度500℃の条件では、皮膜密着性が確保できない。
一方、外部酸化型酸化膜の膜厚が2nm以上の試料番号
5から試料番号40の熱処理温度が600℃から115
0℃の条件においては、概ね、皮膜密着性が確保できる
ようになる。特に、試料番号26から試料番号40の外
部酸化型酸化膜の膜厚が40nm以上の熱処理温度が1
000℃以上の条件では皮膜密着性が格段に良好であ
る。但し、昇温域の昇温速度が10℃/秒以上500℃
/秒以下の条件で、外部酸化型酸化膜中の金属系酸化物
の断面面積率が50%以下の条件では、皮膜密着性が良
好であるが、昇温速度が5℃/秒で金属系酸化物の断面
面積率が50%よりも大きい条件では外部酸化型酸化膜
の膜厚が厚くとも、皮膜密着性が必ずしも完全とは言え
ず、皮膜残存面積率で90%以下となった。更には、昇
温速度が50℃/秒以上500℃/秒以下の場合、外部
酸化型酸化膜中の金属系酸化物の断面面積率が30%以
下となっており、皮膜残存面積率は96%以上であり、
皮膜密着性はより一層優れている。
From Table 1, conditions for securing the adhesion of the tension-imparting insulating film are obtained as follows. First, regardless of the cross-sectional area ratio of the metal-based oxide, the film adhesion cannot be ensured under the conditions of the heat treatment temperature of 500 ° C. in Sample Nos. 1 to 4 in which the thickness of the external oxidation type oxide film is less than 2 nm.
On the other hand, the heat treatment temperature of Sample No. 5 to Sample No. 40 in which the film thickness of the external oxidation type oxide film is 2 nm or more is 600 ° C. to 115 °
Under the condition of 0 ° C., film adhesion can be generally secured. In particular, the heat treatment temperature at which the film thickness of the external oxidized oxide film of Sample Nos. 26 to 40 is 40 nm or more is 1
Under conditions of 000 ° C. or higher, the film adhesion is remarkably good. However, the heating rate in the heating zone is 10 ° C./sec or more and 500 ° C.
When the cross-sectional area ratio of the metal-based oxide in the external oxidation type oxide film is 50% or less at a rate of 5% / second or less, the film adhesion is good. Under the condition that the sectional area ratio of the oxide is larger than 50%, even if the thickness of the external oxidation type oxide film is large, the film adhesion is not always perfect, and the film remaining area ratio is 90% or less. Further, when the heating rate is 50 ° C./sec or more and 500 ° C./sec or less, the cross-sectional area ratio of the metal oxide in the external oxidation type oxide film is 30% or less, and the film remaining area ratio is 96% or less. % Or more,
Film adhesion is even better.

【0022】表1から分かるように、本発明においては
張力付与性絶縁皮膜の皮膜密着性確保するためには外部
酸化型酸化膜の膜厚が2nm以上で、かつ外部酸化型酸
化膜に占める金属系酸化物の断面面積率が50%以下で
あることが必須であり、こうした外部酸化型酸化膜を形
成させるためには熱処理工程において、200℃以上1
150℃以下の昇温域の昇温速度を10℃/秒以上50
0℃/秒以下にする必要があることがわかる。より一層
の皮膜密着性が要求される場合には、外部酸化型酸化膜
に占める金属系酸化物の断面面積率が30%以下が望ま
しく、こうした外部酸化型酸化膜を形成させるためには
そのための熱処理工程のうち、熱処理温度を600℃以
上、特に好ましくは1000℃以上で行い、かつ、その
時の昇温域の昇温速度を20℃/秒以上500℃/秒以
下にすることが望ましい。昇温速度の上限については現
在のところ明らかではない。
As can be seen from Table 1, in the present invention, in order to secure the film adhesion of the tension-imparting insulating film, the thickness of the external oxidized oxide film is 2 nm or more and the metal occupying the external oxidized oxide film is It is essential that the cross-sectional area ratio of the system oxide is not more than 50%.
The heating rate in the heating zone of 150 ° C or less is 10 ° C / sec or more and 50
It is understood that the temperature needs to be set to 0 ° C./second or less. When further film adhesion is required, the cross-sectional area ratio of the metal oxide in the external oxidation type oxide film is desirably 30% or less. In order to form such an external oxidation type oxide film, In the heat treatment step, it is desirable that the heat treatment is performed at a temperature of 600 ° C. or more, particularly preferably 1000 ° C. or more, and that the rate of temperature rise in the temperature rise region is 20 ° C./sec or more and 500 ° C./sec or less. The upper limit of the heating rate is not clear at present.

【0023】このように皮膜密着性について外部酸化型
酸化膜の膜厚と金属系酸化物が占める断面面積率が大き
く影響していることについて、発明者らはその機構を次
のように考えている。まず、外部酸化型酸化膜の膜厚依
存性について述べる。鋼板と張力付与性絶縁皮膜との密
着性は、両者の界面に形成させた外部酸化型酸化膜によ
って決まる。一般に外部酸化型酸化膜は金属原子が鋼中
から表面に拡散し、表面で酸化性ガスと反応することで
成長すると言われている。そのため、酸化膜の成長速度
は原子の拡散速度によって決まる。原子の拡散は熱エネ
ルギ−によって高められる。したがって温度が高いほど
原子の拡散が促進され、外部酸化型酸化膜はより成長す
る。こうした機構のため熱処理温度が500℃と低い条
件では外部酸化型の酸化膜の成長が十分ではないため、
皮膜密着性が十分ではなく、一方、熱処理温度が600
℃以上では十分に外部酸化型酸化膜が成長するので皮膜
密着性は良好で、さらに1000℃以上では更に酸化膜
が成長し易くなるので皮膜密着性が極めて良好となるも
のと考えられる。
The inventors of the present invention consider the mechanism as follows regarding the fact that the film thickness of the external oxidation type oxide film and the cross-sectional area ratio occupied by the metal oxide greatly affect the film adhesion. I have. First, the thickness dependency of the external oxidation type oxide film will be described. The adhesion between the steel sheet and the tension-imparting insulating film is determined by the external oxidation type oxide film formed at the interface between the two. It is generally said that an external oxidation type oxide film grows when metal atoms diffuse from the steel to the surface and react with the oxidizing gas on the surface. Therefore, the growth rate of the oxide film is determined by the diffusion rate of atoms. Atomic diffusion is enhanced by thermal energy. Therefore, the higher the temperature is, the more the diffusion of atoms is promoted, and the external oxidation type oxide film grows more. Due to such a mechanism, when the heat treatment temperature is as low as 500 ° C., the growth of the external oxidation type oxide film is not sufficient.
Film adhesion is not enough, while heat treatment temperature is 600
It is considered that when the temperature is not lower than ° C, the external oxidation type oxide film grows sufficiently and the film adhesion is good, and when the temperature is higher than 1000 ° C, the oxide film grows more easily and the film adhesion is considered to be extremely good.

【0024】こうした推測が妥当であることが透過型電
子顕微鏡を使った外部酸化型酸化膜の膜厚測定の結果か
らわかる。即ち、膜厚が1nmで、外部酸化型酸化膜の
成長が十分でない、熱処理温度500℃の条件では張力
付与型絶縁皮膜の密着性が不良であるのに対し、膜厚2
nm以上で、外部酸化型酸化膜が成長した、熱処理温度
600℃以上の条件では皮膜密着性は良好である。
It can be seen from the results of the measurement of the thickness of the external oxidation type oxide film using a transmission electron microscope that the above assumption is appropriate. That is, when the film thickness is 1 nm, the growth of the external oxidized oxide film is not sufficient, and when the heat treatment temperature is 500 ° C., the adhesion of the tension imparting type insulating film is poor.
When the heat treatment temperature is 600 ° C. or more, the film adhesion is good when the external oxidation type oxide film has grown to a thickness of at least nm.

【0025】次に張力付与性絶縁皮膜の密着性と外部酸
化型酸化膜に存在する金属系酸化物の関係について述べ
る。外部酸化型酸化膜中に金属系酸化物が形成される機
構についてはその詳細は未だ不明であるが、現在のとこ
ろ、発明者らは次のように考えている。まず、昇温域の
昇温速度が遅い場合、熱処理を受ける鋼板からみて低温
域における滞在時間が長くなる。そのため、低温域を通
過する間、Siだけでなく、Fe、Mn、Cr、Al、
TiなどSi以外の元素も酸化されてしまう。その後、
均熱温度に達してからは主にシリカを主体とする酸化膜
が形成される。この時、昇温中に生成した金属系酸化物
はシリカ膜中に取り残される。
Next, the relationship between the adhesion of the tension-imparting insulating film and the metal oxide present in the external oxidation type oxide film will be described. The details of the mechanism of the formation of the metal-based oxide in the external oxidation type oxide film are not yet clear, but at present, the present inventors consider as follows. First, when the heating rate in the heating zone is slow, the staying time in the low temperature zone becomes longer as viewed from the steel sheet subjected to the heat treatment. Therefore, not only Si but also Fe, Mn, Cr, Al,
Elements other than Si, such as Ti, are also oxidized. afterwards,
After reaching the soaking temperature, an oxide film mainly composed of silica is formed. At this time, the metal oxide generated during the temperature rise is left in the silica film.

【0026】一方、昇温域の昇温速度が速い場合、低温
域における滞在時間が短くなるので、Fe、Mn、C
r、Al、Tiなどの元素は酸化されない。その結果、
均熱温度に達してから、シリカを主体とする酸化膜が形
成されていても、酸化膜中に金属系酸化物は包含されな
い。次に張力付与性絶縁皮膜の鋼板密着性と外部酸化型
酸化膜構造との関係を述べる。
On the other hand, when the heating rate in the heating zone is high, the staying time in the low temperature zone becomes short, so that Fe, Mn, C
Elements such as r, Al, and Ti are not oxidized. as a result,
Even if an oxide film mainly composed of silica is formed after the temperature reaches the soaking temperature, the metal oxide is not included in the oxide film. Next, the relationship between the adhesion of the tension imparting insulating film to the steel sheet and the external oxidation type oxide film structure will be described.

【0027】張力付与性絶縁皮膜による鋼板への張力付
与は張力付与性絶縁皮膜と鋼板との熱膨張係数の差によ
ってもたらされる。この時、張力付与性絶縁皮膜と鋼板
との界面には多大な応力が発生する。この応力に耐え、
鋼板と張力付与性絶縁皮膜の密着性を確保するのが外部
酸化型酸化膜である。発明者らは、こうした応力耐性に
関し、一種の欠陥部分である金属系酸化物の外部酸化型
酸化膜中比率が影響しているのではないかと推測してい
る。つまり、金属系酸化物が少なく、断面面積率にして
50%以下の場合、応力に耐えうるが、金属系酸化物が
多く、断面面積率にして50%よりも多い場合、外部酸
化型酸化膜が、張力付与性絶縁皮膜によって押しかかる
応力に耐えることができず、外部酸化型酸化膜が破壊さ
れてしまうのではないかと考えている。
The application of tension to the steel sheet by the tension-imparting insulating film is caused by a difference in thermal expansion coefficient between the tension-imparting insulating film and the steel sheet. At this time, a great deal of stress is generated at the interface between the tension imparting insulating film and the steel sheet. Withstand this stress,
The external oxidation type oxide film ensures the adhesion between the steel sheet and the tension-imparting insulating film. The present inventors speculate that the ratio of the metal-based oxide, which is a kind of defective portion, in the external oxidation-type oxide film may affect the stress resistance. In other words, when the amount of the metal oxide is small and the cross-sectional area ratio is 50% or less, it can withstand the stress, but when the amount of the metal oxide is large and the cross-sectional area ratio is more than 50%, the external oxidation type oxide film is formed. However, it is considered that the stress applied by the tension-imparting insulating film cannot withstand and the external oxidation type oxide film may be destroyed.

【0028】[0028]

【実施例】<実施例1>板厚0.225mm、Si:
3.35質量%の一方向性珪素鋼板製造用の冷延板に脱
炭焼鈍を施し、表面にマグネシアと塩化ビスマスを主体
とする焼鈍分離剤の水スラリ−を塗布し、乾燥した。つ
いで乾燥水素雰囲気中、1200℃、20時間の仕上げ
焼鈍を行ない、表面に無機鉱物質の殆どない二次再結晶
の完了した一方向性珪素鋼板を得た。この鋼板に対し、
窒素25%、水素75%、露点−20℃の雰囲気中、温
度1150℃で熱処理を行なうことでシリカを主体とす
る外部酸化型酸化膜を形成させた。この時、昇温域の昇
温速度を65℃/秒(実施例)と8℃/秒(比較例)の
2条件で行なった。こうして調製した鋼板に対し、濃度
50%のリン酸マグネシム水溶液50ml、濃度20%
のコロイダルシリカ水分散液100ml、無水クロム酸
5gからなる混合液を塗布し、850℃で30秒間焼き
付け、張力付与性の絶縁皮膜を形成させた。
<Example 1> Sheet thickness 0.225 mm, Si:
A cold rolled sheet for producing a unidirectional silicon steel sheet of 3.35% by mass was decarburized and annealed, and a water slurry of an annealing separator mainly composed of magnesia and bismuth chloride was applied to the surface and dried. Then, in a dry hydrogen atmosphere, finish annealing was performed at 1200 ° C. for 20 hours to obtain a unidirectional silicon steel sheet which had been subjected to secondary recrystallization and had almost no inorganic minerals on its surface. For this steel plate,
By performing heat treatment at a temperature of 1150 ° C. in an atmosphere of nitrogen 25%, hydrogen 75% and a dew point of −20 ° C., an external oxidation type oxide film mainly composed of silica was formed. At this time, the heating was performed under two conditions of a heating rate of 65 ° C./sec (Example) and 8 ° C./sec (Comparative Example). 50 ml of a 50% magnesium phosphate aqueous solution, 20% concentration
Of a colloidal silica aqueous dispersion (100 ml) and 5 g of chromic anhydride were applied and baked at 850 ° C. for 30 seconds to form a tension-imparting insulating film.

【0029】こうして調製した絶縁皮膜付き一方向性珪
素鋼板について、直径20mmの円筒に試料を巻き付け
た時の皮膜残存面積率で絶縁皮膜の密着性を評価した。
結果を表2に示す。
The adhesion of the insulating film to the thus-prepared unidirectional silicon steel sheet with the insulating film was evaluated based on the film remaining area ratio when the sample was wound around a cylinder having a diameter of 20 mm.
Table 2 shows the results.

【0030】[0030]

【表2】 [Table 2]

【0031】表2から昇温速度8℃/秒、金属系酸化物
の断面面積率60%で皮膜残存面積率90%である比較
例に比べ、昇温速度65℃/秒、金属系酸化物の断面面
積率10%で皮膜残存面積率100%である実施例では
皮膜密着性が良好で優れている。 <実施例2>板厚0.225mm、Si:3.25質量
%の一方向性珪素鋼板製造用の冷延板に脱炭焼鈍を施
し、表面にアルミナを主体とする焼鈍分離剤の水スラリ
−を塗布し、乾燥した。ついで乾燥水素雰囲気中、12
00℃、20時間の仕上げ焼鈍を行ない、表面に無機鉱
物質が殆どなく、鏡面光沢を有する二次再結晶の完了し
た一方向性珪素鋼板を得た。この鋼板に対し、窒素25
%、水素75%、露点−15℃の雰囲気中、温度800
℃で熱処理を行なうことで外部酸化型酸化膜を形成させ
た。この時、昇温域の昇温速度を35℃/秒(実施例)
と4℃/秒(比較例)の2条件で行なった。こうして調
製した鋼板に対し、濃度50%のリン酸アルミニウム水
溶液50ml、濃度20%のコロイダルシリカ水分散液
100ml、無水クロム酸5gからなる混合液を塗布
し、850℃で30秒間焼き付け、張力付与性の絶縁皮
膜を形成させた。
From Table 2, the heating rate was 65 ° C./sec. In the examples in which the cross-sectional area ratio is 10% and the film remaining area ratio is 100%, the film adhesion is excellent and excellent. Example 2 A cold rolled sheet for producing a unidirectional silicon steel sheet having a thickness of 0.225 mm and Si of 3.25 mass% is subjected to decarburizing annealing, and a water slurry of an annealing separator mainly composed of alumina is provided on the surface. -Was applied and dried. Then, in a dry hydrogen atmosphere, 12
Finish annealing was performed at 00 ° C. for 20 hours to obtain a unidirectional silicon steel sheet which had almost no inorganic minerals on the surface and had a secondary recrystallization having a mirror gloss. Nitrogen 25
%, Hydrogen 75%, dew point -15 ° C, temperature 800
An external oxidation type oxide film was formed by performing a heat treatment at ℃. At this time, the heating rate in the heating area was 35 ° C./sec (Example)
And 4 ° C./sec (comparative example). A mixture of 50 ml of a 50% aluminum phosphate aqueous solution, 100 ml of a 20% concentration aqueous dispersion of colloidal silica, and 5 g of chromic anhydride was applied to the steel sheet thus prepared, and baked at 850 ° C. for 30 seconds to give tension. Was formed.

【0032】こうして調製した絶縁皮膜付き一方向性珪
素鋼板について、直径20mmの円筒に試料を巻き付け
た時の皮膜残存面積率で皮膜密着性を評価した。結果を
表3に示す。
With respect to the thus-prepared unidirectional silicon steel sheet with an insulating film, the film adhesion was evaluated based on the film remaining area ratio when the sample was wound around a cylinder having a diameter of 20 mm. Table 3 shows the results.

【0033】[0033]

【表3】 [Table 3]

【0034】表3から昇温速度4℃/秒、金属系酸化物
の断面面積率55%で皮膜残存面積率90%である比較
例に比べ、昇温速度35℃/秒、金属系酸化物の断面面
積率15%で皮膜残存面積率100%である実施例では
皮膜密着性が良好で優れている。 <実施例3>板厚0.225mm、Si:3.30質量
%の一方向性珪素鋼板製造用の冷延板に脱炭焼鈍を施し
た後、表面酸化層を弗化アンモニムと硫酸の混合溶液中
で酸洗し溶解除去した。ついでアルミナ粉末を静電塗布
法で塗布し、乾燥水素雰囲気中、1200℃、20時間
の仕上げ焼鈍を行なった。こうして調製した二次再結晶
の完了した一方向性珪素鋼板の表面には無機鉱物質がな
く、かつ鏡面光沢を有する。この鋼板に対し、窒素25
%、水素75%、露点−5℃の雰囲気中、温度900℃
で熱処理を行なうことで外部酸化型酸化膜を形成させ
た。この時、昇温域の昇温速度を90℃/秒(実施例)
と7℃/秒(比較例)の2条件で行なった。こうして調
製した鋼板に対し、濃度50%のリン酸マグネシム/ア
ルミニウム水溶液50ml、濃度30%のコロイダルシ
リカ水分散液66ml、無水クロム酸5gからなる混合
液を塗布し、850℃で30秒間焼き付け、張力付与性
の絶縁皮膜を形成させた。
Table 3 shows that the rate of temperature rise was 35 ° C./sec compared to the comparative example in which the rate of temperature rise was 4 ° C./sec, the sectional area ratio of the metal oxide was 55%, and the area ratio of the remaining film was 90%. In Examples where the cross-sectional area ratio is 15% and the film remaining area ratio is 100%, the film adhesion is excellent and excellent. Example 3 A cold rolled sheet for producing a unidirectional silicon steel sheet having a thickness of 0.225 mm and Si of 3.30% by mass was subjected to decarburizing annealing, and then the surface oxide layer was mixed with ammonium fluoride and sulfuric acid. It was pickled in the solution and dissolved and removed. Then, alumina powder was applied by an electrostatic coating method, and finish annealing was performed at 1200 ° C. for 20 hours in a dry hydrogen atmosphere. The surface of the thus-prepared unidirectional silicon steel sheet after the completion of the secondary recrystallization is free of inorganic minerals and has a mirror gloss. Nitrogen 25
%, Hydrogen 75%, dew point -5 ° C, temperature 900 ° C
An external oxidation type oxide film was formed by performing a heat treatment in the above. At this time, the heating rate in the heating area was 90 ° C./sec (Example)
And 7 ° C./sec (comparative example). A mixture of 50 ml of a 50% magnesium phosphate aqueous solution / aluminum solution, 66 ml of an aqueous dispersion of colloidal silica having a concentration of 30%, and 5 g of chromic anhydride was applied to the steel sheet thus prepared, and baked at 850 ° C. for 30 seconds. An imparting insulating film was formed.

【0035】こうして調製した絶縁皮膜付き一方向性珪
素鋼板について、直径20mmの円筒に試料を巻き付け
た時の皮膜残存面積率で皮膜密着性を評価した。結果を
表4に示す。
With respect to the thus-prepared unidirectional silicon steel sheet with an insulating film, the film adhesion was evaluated based on the film remaining area ratio when the sample was wound around a cylinder having a diameter of 20 mm. Table 4 shows the results.

【0036】[0036]

【表4】 [Table 4]

【0037】表4から昇温速度7℃/秒、金属系酸化物
の断面面積率60%で皮膜残存面積率90%である比較
例に比べ、昇温速度90℃/秒、金属系酸化物の断面面
積率5%で皮膜残存面積率100%である実施例では皮
膜密着性が良好で優れている。 <実施例4>板厚0.23mm、Si:3.30質量%
の一方向性珪素鋼板製造用の冷延板に脱炭焼鈍を施し、
表面にマグネシアを主体とする焼鈍分離剤の水スラリ−
を塗布し、乾燥した後、乾燥水素雰囲気中、1200
℃、20時間の仕上げ焼鈍を行なった。こうして調製し
た二次再結晶の完了した一方向性珪素鋼板の表面にはフ
ォルステライトを主体とする皮膜が生成している。つい
で、ふっ化アンモニムと硫酸の混合溶液中で酸洗し、表
面皮膜を溶解除去した後、ふっ酸と過酸化水素水の混合
溶液中で化学研磨し、鋼板表面に無機鉱物質がなく、か
つ鏡面光沢をもつ鋼板を得た。この鋼板に対し、窒素2
5%、水素75%、露点0℃の雰囲気中、温度1050
℃で熱処理を行なうことで外部酸化型酸化膜を形成させ
た。この時、昇温域の昇温速度を250℃/秒(実施
例)と6℃/秒(比較例)の2条件で行なった。こうし
て調製した鋼板に対し、10%濃度のコロイダルアルミ
ナ水分散液100ml、不定形アルミナ粉末10g、ホ
ウ酸5g、水200mlからなる混合液を塗布し、90
0℃で30秒間焼き付け、張力付与性の絶縁皮膜を形成
させた。
As shown in Table 4, the heating rate was 7 ° C./sec, the heating rate was 90 ° C./sec, and the metal oxide was 90 ° C./sec. In the examples in which the cross-sectional area ratio is 5% and the film remaining area ratio is 100%, the film adhesion is excellent and excellent. <Example 4> Plate thickness 0.23 mm, Si: 3.30 mass%
Decarburizing annealing of cold rolled sheet for producing unidirectional silicon steel sheet,
Water slurry of magnesia-based annealing separator on the surface
And dried, and then dried in a dry hydrogen atmosphere at 1200
Finish annealing was performed at 20 ° C. for 20 hours. A film mainly composed of forsterite is formed on the surface of the thus-prepared unidirectional silicon steel sheet after the secondary recrystallization. Then, after pickling in a mixed solution of ammonium fluoride and sulfuric acid, dissolving and removing the surface film, and chemically polishing in a mixed solution of hydrofluoric acid and hydrogen peroxide, the steel sheet surface has no inorganic minerals, and A steel plate having a specular gloss was obtained. Nitrogen 2
5%, 75% hydrogen, dew point 0 ° C, temperature 1050
An external oxidation type oxide film was formed by performing a heat treatment at ℃. At this time, the heating was performed under two conditions of a heating rate of 250 ° C./sec (Example) and 6 ° C./sec (Comparative Example). A mixture of 100 ml of a 10% concentration aqueous colloidal alumina dispersion, 10 g of amorphous alumina powder, 5 g of boric acid, and 200 ml of water was applied to the steel sheet thus prepared,
Baking was performed at 0 ° C. for 30 seconds to form a tension-imparting insulating film.

【0038】こうして調製した絶縁皮膜付き一方向性珪
素鋼板について、直径20mmの円筒に試料を巻き付け
た時の皮膜残存面積率で皮膜密着性を評価した。結果を
表5に示す。
With respect to the thus-prepared unidirectional silicon steel sheet provided with an insulating film, the film adhesion was evaluated by the film remaining area ratio when the sample was wound around a cylinder having a diameter of 20 mm. Table 5 shows the results.

【0039】[0039]

【表5】 [Table 5]

【0040】表5から昇温速度250℃/秒、金属系酸
化物の断面面積率55%で皮膜残存面積率90%である
比較例に比べ、昇温速度6℃/秒、金属系酸化物の断面
面積率10%で皮膜残存面積率100%である実施例の
ほうが皮膜密着性が良好で優れている。
As shown in Table 5, the temperature rise rate was 6 ° C./sec and the metal oxide was 6 ° C./sec compared with the comparative example in which the rate of temperature rise was 250 ° C./sec, the cross-sectional area ratio of the metal oxide was 55%, and the area ratio of the remaining film was 90%. Examples having a cross-sectional area ratio of 10% and a film remaining area ratio of 100% have better and better film adhesion.

【0041】[0041]

【発明の効果】本発明により皮膜密着性の良好な一方向
性珪素鋼板を得ることができる。
According to the present invention, a unidirectional silicon steel sheet having good film adhesion can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による試料番号23(表1)の試料の断
面TEM観察像を示す図。
FIG. 1 is a diagram showing a cross-sectional TEM observation image of a sample of Sample No. 23 (Table 1) according to the present invention.

【図2】本発明による試料番号30(表1)の試料の断
面TEM観察像を示す図。
FIG. 2 is a view showing a cross-sectional TEM observation image of a sample of Sample No. 30 (Table 1) according to the present invention.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 村上 健一 福岡県北九州市戸畑区飛幡町1−1 新日 本製鐵株式会社八幡製鐵所内 (72)発明者 牛神 義行 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 (72)発明者 中村 修一 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 (72)発明者 杉山 昌章 千葉県富津市新富20−1 新日本製鐵株式 会社技術開発本部内 Fターム(参考) 4K026 AA03 BA01 BA03 BA07 BB10 CA16 CA18 CA21 CA23 CA41 DA02 EA07 EA17 EB11 4K033 AA02 GA00 LA01 MA01 MA02 TA01 TA04  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Kenichi Murakami 1-1, Hibata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka Prefecture Nippon Steel Corporation Yawata Works (72) Inventor Yoshiyuki Ushigami 20 Shintomi, Futtsu-shi, Chiba -1 Nippon Steel Corporation Technology Development Division (72) Inventor Shuichi Nakamura 20-1 Shintomi, Futtsu City, Chiba Prefecture Nippon Steel Corporation Technology Development Division (72) Inventor Masaaki Sugiyama 20 Shintomi, Futtsu City, Chiba Prefecture -1 F-term in Nippon Steel Corporation Technology Development Division (Reference) 4K026 AA03 BA01 BA03 BA07 BB10 CA16 CA18 CA21 CA23 CA41 DA02 EA07 EA17 EB11 4K033 AA02 GA00 LA01 MA01 MA02 TA01 TA04

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 仕上げ焼鈍皮膜が実質的に存在しない鋼
板表面に、張力付与性の絶縁皮膜を形成した一方向性珪
素鋼板であって、張力付与性絶縁皮膜と鋼板との界面
に、膜厚が2nm以上500nm以下で、鉄、アルミニ
ウム、チタン、マンガン、クロムのうちから選ばれる1
種または2種以上の元素で構成される酸化物が断面面積
率にして50%以下を占めるシリカ主体の外部酸化型酸
化膜を有することを特徴とする張力付与性絶縁皮膜の皮
膜密着性に優れる一方向性珪素鋼板。
1. A unidirectional silicon steel sheet having a tension imparting insulating film formed on a steel sheet surface substantially free of a finish annealing film, wherein a film thickness is formed at an interface between the tension imparting insulating film and the steel sheet. Is not less than 2 nm and not more than 500 nm, and is selected from iron, aluminum, titanium, manganese, and chromium.
The tension-imparting insulating film is excellent in film adhesion, characterized in that it has an external oxidized oxide film mainly composed of silica in which an oxide composed of one or more kinds of elements occupies 50% or less in cross-sectional area ratio. Unidirectional silicon steel sheet.
【請求項2】 フォルステライト等の無機鉱物質皮膜を
酸洗等の手段により除去し、あるいはその生成を意図的
に防止して製造した仕上げ焼鈍済み一方向性珪素鋼板表
面に張力付与性絶縁皮膜の形成に先立ち、該鋼板を20
0℃以上1150℃以下の昇温域で昇温速度を10℃/
秒以上500℃/秒以下で加熱し、膜厚が2nm以上5
00nm以下で、鉄、アルミニウム、チタン、マンガ
ン、クロムのうちから選ばれる1種または2種以上の元
素で構成される酸化物が断面面積率にして50%以下を
占めるシリカを主体とする外部酸化型酸化膜を前記張力
付与性絶縁皮膜と鋼板との界面に形成させることを特徴
とする張力付与性絶縁皮膜の鋼板密着性に優れる一方向
性珪素鋼板の絶縁皮膜形成方法。
2. A tension-imparting insulating film on a surface of a finish-annealed unidirectional silicon steel sheet manufactured by removing an inorganic mineral material film such as forsterite by means of pickling or intentionally preventing the formation thereof. Prior to the formation of
The heating rate is 10 ° C /
Heating at a temperature of at least 500 ° C./sec.
External oxidation mainly composed of silica whose oxide is composed of one or more elements selected from iron, aluminum, titanium, manganese, and chromium in an area of not more than 50% in terms of a sectional area ratio of not more than 00 nm. A method for forming an insulating film on a unidirectional silicon steel sheet having excellent adhesion to a steel sheet of a tension applying insulating film, wherein a mold oxide film is formed at an interface between the tension applying insulating film and the steel sheet.
【請求項3】 前記張力付与性絶縁皮膜がリン酸塩とコ
ロイド状シリカを主体とする塗布液を焼き付けて生成さ
せた張力付与性絶縁皮膜であることを特徴とする請求項
1または2記載の張力付与性絶縁皮膜の皮膜密着性に優
れる一方向性珪素鋼板。
3. The tension imparting insulating film according to claim 1, wherein the tension imparting insulating film is a tension imparting insulating film formed by baking a coating solution mainly composed of phosphate and colloidal silica. Unidirectional silicon steel sheet with excellent film adhesion of tension imparting insulating film.
【請求項4】 前記張力付与性絶縁皮膜がアルミナゾル
とほう酸を主体とする塗布液を焼き付けて生成させた張
力付与性絶縁皮膜であることを特徴とする請求項1また
は2記載の張力付与性絶縁皮膜の皮膜密着性に優れる一
方向性珪素鋼板。
4. The tension-imparting insulating film according to claim 1, wherein the tension-imparting insulating film is a tension-imparting insulating film formed by baking a coating solution mainly composed of alumina sol and boric acid. Unidirectional silicon steel sheet with excellent film adhesion.
JP2001152756A 2001-04-23 2001-05-22 Unidirectional silicon steel sheet excellent in film adhesion of tension imparting insulating film and method for producing the same Expired - Lifetime JP4044739B2 (en)

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JP2001152756A JP4044739B2 (en) 2001-05-22 2001-05-22 Unidirectional silicon steel sheet excellent in film adhesion of tension imparting insulating film and method for producing the same
US10/312,643 US6713187B2 (en) 2001-04-23 2002-04-23 Grain-oriented silicon steel sheet excellent in adhesiveness to tension-creating insulating coating films and method for producing the same
PCT/JP2002/004052 WO2002088424A1 (en) 2001-04-23 2002-04-23 Unidirectional silicon steel sheet excellent in adhesion of insulating coating film imparting tensile force
EP02720582A EP1382717B1 (en) 2001-04-23 2002-04-23 Unidirectional silicon steel sheet excellent in adhesion of insulating coating film imparting tensile force
KR1020027017584A KR100553020B1 (en) 2001-04-23 2002-04-23 Unidirectional silicon steel sheet excellent in adhesiveness of tension imparting insulating film and its manufacturing method
DE2002621237 DE60221237T2 (en) 2001-04-23 2002-04-23 UNIDIRECTIONAL SILICON PLATE WITH EXCELLENT ADHESION OF PULL-ON TRANSDUCER OF INSULATING COATING
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