JP2002286333A - Refrigeration equipment - Google Patents
Refrigeration equipmentInfo
- Publication number
- JP2002286333A JP2002286333A JP2001092032A JP2001092032A JP2002286333A JP 2002286333 A JP2002286333 A JP 2002286333A JP 2001092032 A JP2001092032 A JP 2001092032A JP 2001092032 A JP2001092032 A JP 2001092032A JP 2002286333 A JP2002286333 A JP 2002286333A
- Authority
- JP
- Japan
- Prior art keywords
- refrigerant
- liquid reservoir
- liquid
- reservoir
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/19—Pumping down refrigerant from one part of the cycle to another part of the cycle, e.g. when the cycle is changed from cooling to heating, or before a defrost cycle is started
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
- F25B2500/222—Detecting refrigerant leaks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/04—Refrigerant level
Landscapes
- Air Conditioning Control Device (AREA)
Abstract
(57)【要約】
【課題】 季節変化や初期冷媒封入量によらず早期かつ
正確に冷媒のリークを検出できる冷凍装置を提供するこ
と。
【解決手段】この冷凍装置は、冷媒回路の液溜3内に貯
留された冷媒の液面レベルを検出するレベルセンサ(冷
媒取出管22など)と、液溜3内の冷媒圧力を検出する
圧力センサ19と、液溜3内の冷媒温度を検出する温度
センサ20と、一定時間間隔でポンプダウン運転を行っ
て液溜3に冷媒回路内の冷媒を回収したときの液溜内冷
媒質量を、レベルセンサ、圧力センサ19、および温度
センサ20による検出値に基づいて算出し、当該算出し
た液溜内冷媒質量と前回のポンプダウン時に算出した液
溜内冷媒質量とを比較して冷媒回路からの冷媒の漏れ出
しを検出する冷媒リーク検出部(手段)21とを備えた
ものである。
(57) [Summary] [PROBLEMS] To provide a refrigeration apparatus that can quickly and accurately detect a refrigerant leak regardless of seasonal changes and an initial refrigerant charge amount. The refrigerating device includes a level sensor (refrigerant discharge pipe, etc.) for detecting a liquid level of a refrigerant stored in a liquid reservoir in a refrigerant circuit, and a pressure for detecting a refrigerant pressure in the liquid reservoir. A sensor 19, a temperature sensor 20 for detecting the temperature of the refrigerant in the liquid reservoir 3, and a mass of the refrigerant in the liquid reservoir when the refrigerant in the refrigerant circuit is recovered in the liquid reservoir 3 by performing a pump-down operation at regular time intervals, It is calculated based on the values detected by the level sensor, the pressure sensor 19, and the temperature sensor 20, and the calculated refrigerant mass in the reservoir is compared with the refrigerant mass in the reservoir calculated at the time of the previous pump down. A refrigerant leak detection unit (means) 21 for detecting leakage of the refrigerant.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、フロンガスなどの
冷媒を用いる冷凍装置に係わり、特に封入冷媒量が多く
冷媒のリークを検出する必要のある冷凍装置に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a refrigeration system using a refrigerant such as chlorofluorocarbon gas, and more particularly, to a refrigeration system having a large amount of enclosed refrigerant and requiring detection of refrigerant leakage.
【0002】[0002]
【従来の技術】図8は特開平10−103820号公報
に開示された従来の冷凍装置の概略構成を示している。
同図において、1は冷媒を圧縮する圧縮機、2は圧縮し
た冷媒を凝縮する凝縮器、3は凝縮した冷媒を一時溜め
ておく液溜、8は冷媒回路を遮断することができる電磁
弁、4は液冷媒を膨張させる膨張弁、5は冷媒を蒸発さ
せる蒸発器、12は液溜3の冷媒液位を計測するための
補助タンク、16a,16bは補助タンク12と液溜3
を上下で連通する連通管、26は冷媒液位を測定するフ
ロート式レベルセンサ、27は液面レベルに応じて上下
するフロート、28は正常液面およびリークを検出する
ためのリードスイッチを示している。かかる冷凍装置の
冷媒回路は、上記した、圧縮機1、凝縮器2、液溜3、
電磁弁8、膨張弁4、蒸発器5が配管7,9,10,6
を介し順次環状に接続して構成されている。2. Description of the Related Art FIG. 8 shows a schematic configuration of a conventional refrigerating apparatus disclosed in Japanese Patent Application Laid-Open No. 10-103820.
In the figure, 1 is a compressor for compressing the refrigerant, 2 is a condenser for condensing the compressed refrigerant, 3 is a liquid reservoir for temporarily storing the condensed refrigerant, 8 is an electromagnetic valve that can shut off the refrigerant circuit, 4 is an expansion valve for expanding the liquid refrigerant, 5 is an evaporator for evaporating the refrigerant, 12 is an auxiliary tank for measuring the refrigerant level of the liquid reservoir 3, 16a and 16b are the auxiliary tank 12 and the liquid reservoir 3
Is a float type level sensor for measuring the refrigerant level, 27 is a float that moves up and down according to the liquid level, and 28 is a reed switch for detecting a normal liquid level and a leak. I have. The refrigerant circuit of such a refrigeration apparatus includes the above-described compressor 1, condenser 2, liquid reservoir 3,
The solenoid valve 8, the expansion valve 4, and the evaporator 5 are connected to the pipes 7, 9, 10, and 6.
Are sequentially connected in a ring shape.
【0003】図8において、圧縮機1により低温低圧の
冷媒ガスが圧縮され高温高圧の冷媒ガスとなって凝縮器
2へ流入し、凝縮器2で外気や冷水による冷却によって
凝縮・液化され液溜3へ貯えられる。貯えられた液冷媒
は電磁弁8を通って膨張弁4へ送られ膨張弁4の開度に
応じて減圧され、膨張して低温低圧となり蒸発器5へ流
入する。蒸発器5では低温低圧の液冷媒が冷却物から熱
を奪って蒸発し、圧縮機1に循環される。[0003] In FIG. 8, a low-temperature low-pressure refrigerant gas is compressed by a compressor 1 to become a high-temperature high-pressure refrigerant gas and flows into a condenser 2, where the refrigerant is condensed and liquefied by cooling with outside air or cold water. Stored in 3. The stored liquid refrigerant is sent to the expansion valve 4 through the electromagnetic valve 8, the pressure is reduced according to the degree of opening of the expansion valve 4, expanded to a low temperature and low pressure, and flows into the evaporator 5. In the evaporator 5, the low-temperature and low-pressure liquid refrigerant removes heat from the coolant and evaporates, and is circulated to the compressor 1.
【0004】この冷凍装置の場合、所定の周期で電磁弁
8が手動またはタイマー等によって閉にされると、ポン
プダウン運転が行われ冷凍サイクル内の冷媒が液溜3内
に貯えられる。ここでフロート式レベルセンサ26のフ
ロート27が補助タンク12内の冷媒液位を計測する。
このとき、冷媒回路内に冷媒リークが無く正常な運転の
場合、フロート27はリードスイッチ28の位置にあ
り、フロート27とリードスイッチ28が接触していて
リーク信号は出力されない。一方、冷媒回路に冷媒リー
クが発生した場合はポンプダウン後の液溜内冷媒量が減
るため、フロート27はリードスイッチと接触しない位
置になる。これにより、冷媒がリークしていると判断さ
れ、冷媒リーク検出信号が出力される。In this refrigeration system, when the solenoid valve 8 is closed manually or by a timer at a predetermined cycle, a pump-down operation is performed, and the refrigerant in the refrigeration cycle is stored in the liquid reservoir 3. Here, the float 27 of the float type level sensor 26 measures the refrigerant level in the auxiliary tank 12.
At this time, when there is no refrigerant leak in the refrigerant circuit and the operation is normal, the float 27 is at the position of the reed switch 28, and the float 27 and the reed switch 28 are in contact with each other, and no leak signal is output. On the other hand, when a refrigerant leak occurs in the refrigerant circuit, the amount of refrigerant in the liquid reservoir after pump down is reduced, and the float 27 is at a position where it does not contact the reed switch. Accordingly, it is determined that the refrigerant is leaking, and a refrigerant leak detection signal is output.
【0005】[0005]
【発明が解決しようとする課題】従来は、冷媒としてR
−22等の塩素を含む特定フロンガスが汎用されていた
が、リークした冷媒ガスがオゾン層の破壊の原因となり
環境への影響が大きいことが判明した。また、近年、塩
素を含まないR404Aなどの冷媒を使った冷凍装置が
開発されているが、R404Aなどの冷媒は価格が非常
に高い。そのため、冷媒がリークした場合は追加充填す
る冷媒の費用が莫大になるので、ユーザや工事店に対す
る負担が大きくなる。また、プロパン等の自然系冷媒を
使用する冷凍機にあっては、リークした冷媒が引火した
り爆発等を引き起こす危険性があり、安全な冷媒リーク
検出手段の開発が望まれていた。Conventionally, as a refrigerant, R
Although specific Freon gas containing chlorine such as -22 has been widely used, it has been found that leaked refrigerant gas causes destruction of the ozone layer and has a large effect on the environment. In recent years, a refrigerating apparatus using a refrigerant such as R404A containing no chlorine has been developed, but the price of the refrigerant such as R404A is extremely high. Therefore, when the refrigerant leaks, the cost of the refrigerant to be additionally charged becomes enormous, and the burden on the user and the construction shop increases. Further, in a refrigerator using a natural refrigerant such as propane, there is a danger that the leaked refrigerant may ignite or explode. Therefore, development of safe refrigerant leak detecting means has been desired.
【0006】上述した従来の冷凍装置では、季節の変化
に伴い液溜周囲の外気温度が変化した際、液溜内や液配
管内の冷媒の密度変化が生じる。このように冷媒の密度
が変化すると、冷媒回路の実冷媒量(質量)が変わって
いなくてもポンプダウン運転時に液溜内の冷媒体積に変
化が生じ、液溜内の液面レベルは大幅に変化する。そし
て、液面レベルが大幅に変化すると、リークしていると
判定する位置までフロートが下降することが考えられ、
冷媒リークがない状況でもリークしていると誤検知する
ことがある。In the above-described conventional refrigeration apparatus, when the outside air temperature around the liquid reservoir changes with the season, the density of the refrigerant in the liquid reservoir and the liquid pipe changes. When the density of the refrigerant changes in this way, the volume of the refrigerant in the liquid reservoir changes during the pump-down operation even if the actual refrigerant amount (mass) in the refrigerant circuit does not change, and the liquid level in the liquid reservoir significantly increases. Change. Then, when the liquid level significantly changes, it is considered that the float descends to a position where it is determined that there is a leak,
Even when there is no refrigerant leak, it may be erroneously detected that a leak is present.
【0007】また、液溜と膨張弁や蒸発器を接続する配
管の長さは店舗のレイアウトや客先の使用方法によって
大幅に変わる。上述のように外気温度変化に伴って液冷
媒の密度が変化するので、液溜と蒸発器を接続する配管
内にポンプダウン運転時に貯えられる冷媒体積は外気温
度により変化する。このため、全冷媒の体積から配管内
の冷媒体積を差し引いた量である液溜内の冷媒体積は、
外気温度変化により変化する。そして、液溜内の冷媒体
積が変化すると液面レベルが変化するため、リークして
いない場合でも冷媒リークと判断する誤検知の恐れがあ
る。[0007] The length of the piping connecting the liquid reservoir to the expansion valve or the evaporator greatly varies depending on the layout of the store or the method of use by the customer. As described above, since the density of the liquid refrigerant changes with the change in the outside air temperature, the refrigerant volume stored in the pipe connecting the liquid reservoir and the evaporator during the pump-down operation changes according to the outside air temperature. Therefore, the refrigerant volume in the liquid reservoir, which is the amount obtained by subtracting the refrigerant volume in the piping from the total refrigerant volume,
It changes according to the change in outside air temperature. When the volume of the refrigerant in the liquid reservoir changes, the liquid level changes. Therefore, even if there is no leakage, there is a risk of erroneous detection of determining that the refrigerant is leaking.
【0008】また、上記のフロートセンサはポンプダウ
ン運転時の液面位置をリニアに検出することができない
うえ、非常に高価である。上述のとおり店舗のレイアウ
ト等は客先の使用方法により大幅に変化するため、初期
に封入される冷媒量も店舗毎に変わる。このため、上述
のフロート式センサでは試運転時に正常液面を決定して
リードスイッチの位置を変える必要がある。Further, the above float sensor cannot linearly detect the liquid level during the pump down operation, and is very expensive. As described above, the layout of a store or the like greatly changes depending on the customer's usage method, and thus the amount of refrigerant to be initially charged also changes for each store. For this reason, in the above-mentioned float type sensor, it is necessary to determine the normal liquid level at the time of trial operation and change the position of the reed switch.
【0009】本発明は上記の課題を解決するもので、季
節変化による外気温度変化の影響を受けず、初期冷媒封
入量の影響を受けず、低コストで早期に正確で、かつ人
手を要することなく冷媒リークを検出することができる
冷凍装置の提供を目的とするものである。The present invention solves the above-mentioned problems, and is not affected by a change in the outside air temperature due to seasonal changes, is not affected by an initial refrigerant charging amount, is low-cost, is early accurate, and requires human labor. It is an object of the present invention to provide a refrigeration apparatus capable of detecting a refrigerant leak without any problem.
【0010】[0010]
【課題を解決するための手段】上記目的を達成するため
に、本発明に係る冷凍装置は、圧縮機、凝縮器、液溜、
蒸発器等を順次配管で接続して構成された冷媒回路から
なる装置であって、液溜内に貯留された冷媒の液面レベ
ルを検出するレベルセンサと、液溜内の冷媒圧力を検出
する圧力センサと、液溜内の冷媒温度を検出する温度セ
ンサと、一定時間間隔でポンプダウン運転を行って液溜
に冷媒回路内の冷媒を回収したときの液溜内冷媒質量
を、レベルセンサ、圧力センサ、および温度センサによ
る検出値に基づいて算出し、当該算出した液溜内冷媒質
量と前回のポンプダウン時に算出した液溜内冷媒質量と
を比較して冷媒回路からの冷媒の漏れ出しを検出する冷
媒リーク検出手段とを備えたものである。In order to achieve the above object, a refrigeration apparatus according to the present invention comprises a compressor, a condenser, a liquid reservoir,
An apparatus comprising a refrigerant circuit formed by sequentially connecting evaporators and the like by pipes, wherein the level sensor detects a liquid level of a refrigerant stored in a liquid reservoir, and detects a refrigerant pressure in the liquid reservoir. A pressure sensor, a temperature sensor for detecting the temperature of the refrigerant in the reservoir, and a mass sensor for the refrigerant in the reservoir when the refrigerant in the refrigerant circuit is recovered in the reservoir by performing a pump-down operation at regular time intervals. Calculate based on the pressure sensor and the value detected by the temperature sensor, and compare the calculated refrigerant mass in the reservoir with the refrigerant mass in the reservoir calculated at the time of the previous pump-down to detect leakage of the refrigerant from the refrigerant circuit. And a refrigerant leak detecting means for detecting.
【0011】また、前記構成において、一定時間間隔で
ポンプダウン運転に係る指令信号を出力する運転指令出
力部を備え、運転指令出力部からの指令信号により開閉
される電磁弁を液溜の液冷媒出口直後に配置したもので
ある。[0011] In the above structure, an operation command output section for outputting a command signal relating to the pump-down operation at regular time intervals is provided, and the solenoid valve which is opened and closed by the command signal from the operation command output section is provided with a liquid refrigerant in a liquid reservoir. It is located immediately after the exit.
【0012】そして、前記の各構成において、レベルセ
ンサは、高さ方向に所定の間隔で配置されて液溜の側面
に連結された複数の冷媒取出管と、各冷媒取出管にそれ
ぞれ設けられた冷媒減圧用の減圧装置と、各冷媒取出管
にそれぞれ設けられ減圧装置からの冷媒を加熱するヒー
タと、各冷媒取出管にそれぞれ設けられヒータからの冷
媒の温度を検出する温度検出部とから構成されているも
のである。In each of the above structures, the level sensor is provided at each of a plurality of refrigerant outlet pipes arranged at predetermined intervals in the height direction and connected to the side surface of the liquid reservoir. Consisting of a decompression device for refrigerant decompression, a heater provided in each refrigerant outlet tube to heat the refrigerant from the decompression device, and a temperature detector provided in each refrigerant outlet tube and detecting the temperature of the refrigerant from the heater. Is what is being done.
【0013】更に、前記の各構成において、レベルセン
サは、液溜に貯留された冷媒の液面に浮かぶフロート
と、フロートの高さ位置に応じた電圧を出力する電圧出
力部とから構成されているものである。Further, in each of the above constructions, the level sensor comprises a float floating on the liquid surface of the refrigerant stored in the liquid reservoir, and a voltage output section for outputting a voltage corresponding to the height position of the float. Is what it is.
【0014】また、レベルセンサを有する補助タンクを
備え、補助タンクと液溜とを連通管で連結し、連通管の
途中に当該連通管を開閉する開閉弁を設けたものであ
る。In addition, an auxiliary tank having a level sensor is provided, the auxiliary tank and the liquid reservoir are connected by a communication pipe, and an on-off valve for opening and closing the communication pipe is provided in the communication pipe.
【0015】[0015]
【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて詳しく説明する。Embodiments of the present invention will be described below in detail with reference to the drawings.
【0016】発明の実施の形態1.図1はこの発明の実
施の形態1を示す冷凍装置の構成図である。同図におい
て、冷媒回路の基本構成は図8に示した従来装置の冷媒
回路とほとんど同じである。すなわち、1は冷媒を圧縮
する圧縮機、2は圧縮した冷媒を凝縮する凝縮器、3は
凝縮した冷媒を一時溜めておく液溜、8は冷媒回路を遮
断することができる電磁弁、4は液冷媒を膨張させる膨
張弁、5は冷媒を蒸発させる蒸発器、11は低圧スイッ
チ、12は液溜3内における冷媒の液位を計測するため
の補助タンク、16a,16bは補助タンク12と液溜
3を上下でそれぞれ連通する連通管、17a,176b
は連通管16a,16bをそれぞれ遮断する開閉弁、1
8は補助タンク12から配管10への冷媒の流れを遮断
する電磁弁であり通常運転中は閉にされている。また、
19は補助タンク12内の冷媒圧力を検出する圧力セン
サ、20は補助タンク12内の冷媒温度を検出する温度
センサを示している。尚、上記の電磁弁8は液溜3底部
の液冷媒出口直後の配管7に配設されていて運転指令出
力部30からの指令信号により開閉される。運転指令出
力部30は一定時間間隔でポンプダウン運転に係る指令
信号を出力するようになっている。Embodiment 1 of the Invention FIG. 1 is a configuration diagram of a refrigeration apparatus showing Embodiment 1 of the present invention. 8, the basic configuration of the refrigerant circuit is almost the same as that of the conventional device shown in FIG. That is, 1 is a compressor for compressing the refrigerant, 2 is a condenser for condensing the compressed refrigerant, 3 is a liquid reservoir for temporarily storing the condensed refrigerant, 8 is an electromagnetic valve that can shut off the refrigerant circuit, 4 is An expansion valve for expanding the liquid refrigerant, 5 an evaporator for evaporating the refrigerant, 11 a low-pressure switch, 12 an auxiliary tank for measuring the liquid level of the refrigerant in the liquid reservoir 3, 16a and 16b an auxiliary tank 12 and the liquid. Communication pipes 17a, 176b for communicating the reservoir 3 at the top and bottom, respectively;
Are open / close valves for shutting off the communication pipes 16a and 16b, respectively;
Reference numeral 8 denotes an electromagnetic valve that shuts off the flow of the refrigerant from the auxiliary tank 12 to the pipe 10, and is closed during normal operation. Also,
Reference numeral 19 denotes a pressure sensor for detecting the pressure of the refrigerant in the auxiliary tank 12, and reference numeral 20 denotes a temperature sensor for detecting the temperature of the refrigerant in the auxiliary tank 12. The solenoid valve 8 is provided in the pipe 7 immediately after the liquid refrigerant outlet at the bottom of the liquid reservoir 3 and is opened and closed by a command signal from an operation command output unit 30. The operation command output unit 30 outputs a command signal related to the pump-down operation at regular time intervals.
【0017】図2は補助タンク12周りの詳細図であ
る。図中、21は冷媒リーク検出および電磁弁制御を行
う冷媒リーク検出部(本発明にいう冷媒リーク検出手段
の例)、22,22,22は高さ方向に所定の間隔で配
置されて補助タンク12の側面にそれぞれ連結された3
本の冷媒取出管、13は各冷媒取出管22にそれぞれ設
けられた冷媒減圧用の減圧装置、14は各冷媒取出管2
2にそれぞれ設けられ減圧装置13からの冷媒を加熱す
るヒータ、15は各冷媒取出管22にそれぞれ設けられ
ヒータ14を通過した冷媒の温度を検出する温度検出部
である。FIG. 2 is a detailed view around the auxiliary tank 12. In the figure, reference numeral 21 denotes a refrigerant leak detecting unit (an example of a refrigerant leak detecting means according to the present invention) for detecting a refrigerant leak and controlling an electromagnetic valve, and 22, 22, and 22 are arranged at predetermined intervals in a height direction and have an auxiliary tank. 3 connected to 12 sides
The refrigerant outlet pipes 13 are decompression devices for depressurizing the refrigerant provided on the refrigerant outlet pipes 22, respectively.
2, a heater for heating the refrigerant from the pressure reducing device 13; and 15, a temperature detecting unit provided for each refrigerant outlet pipe 22 for detecting the temperature of the refrigerant passing through the heater 14.
【0018】次に動作を説明する。図1、図2におい
て、圧縮機1により低温低圧の冷媒ガスが圧縮され高温
高圧の冷媒ガスとなって凝縮器2へ流入し、凝縮器2で
は外気や冷水で冷却されて凝縮・液化され液溜3へ貯え
られる。貯留された液冷媒は電磁弁8を介して膨張弁4
へ送られ膨張弁4の開度に応じて減圧され、膨張して低
温低圧となり蒸発器5へ流入する。蒸発器5では低温低
圧の液冷媒が被冷却物から熱を奪って蒸発し、圧縮機1
に循環される。Next, the operation will be described. 1 and 2, a low-temperature and low-pressure refrigerant gas is compressed by a compressor 1 to become a high-temperature and high-pressure refrigerant gas and flows into a condenser 2. The condenser 2 is cooled by outside air or cold water and condensed and liquefied. It is stored in pool 3. The stored liquid refrigerant is supplied to the expansion valve 4 via the electromagnetic valve 8.
The pressure is reduced according to the degree of opening of the expansion valve 4, expanded to a low temperature and low pressure, and flows into the evaporator 5. In the evaporator 5, the low-temperature and low-pressure liquid refrigerant evaporates by removing heat from the object to be cooled.
Circulated to
【0019】ここで、所定の周期で電磁弁8を運転指令
出力部30のタイマーまたは手動によって閉にすると、
ポンプダウン運転が行われ、冷凍サイクル内の冷媒が液
溜3内に貯えられる。電磁弁8を閉にしたことにより、
配管10内の圧力が低下し低圧スイッチ11が閉となっ
て、圧縮機1の運転が停止される。圧縮機1が停止した
ことを示す信号S1を冷媒リーク検出部21が検出する
と、冷媒リーク検出部21は電磁弁18を開にする指令
信号を出力する。電磁弁18が開になると、補助タンク
12内のガス冷媒および液冷媒が冷媒取出管22に流入
する。同時に、冷媒リーク検出部21は通電信号を出力
しヒータ15を発熱させる。補助タンク12から冷媒取
出管22に流入した圧力P1の冷媒は減圧装置13で減
圧され、図3に示すように圧力P2に低下する。そし
て、冷媒はヒータ14により加熱されたのち電磁弁18
を介して吸入側の配管10に流れる。Here, when the solenoid valve 8 is closed by a timer of the operation command output unit 30 or manually at a predetermined cycle,
The pump-down operation is performed, and the refrigerant in the refrigeration cycle is stored in the liquid reservoir 3. By closing the solenoid valve 8,
The pressure in the pipe 10 decreases, the low pressure switch 11 closes, and the operation of the compressor 1 is stopped. When the refrigerant leak detection unit 21 detects the signal S1 indicating that the compressor 1 has stopped, the refrigerant leak detection unit 21 outputs a command signal for opening the solenoid valve 18. When the solenoid valve 18 is opened, the gas refrigerant and the liquid refrigerant in the auxiliary tank 12 flow into the refrigerant outlet pipe 22. At the same time, the refrigerant leak detector 21 outputs an energization signal to cause the heater 15 to generate heat. The pressure P1 refrigerant flowing from the auxiliary tank 12 into the refrigerant outlet pipe 22 is depressurized by the decompression device 13, and decreases to the pressure P2 as shown in FIG. After the refrigerant is heated by the heater 14, the electromagnetic valve 18
Through the pipe 10 on the suction side.
【0020】この時、冷媒取出管22内の冷媒の状態が
液であるならば、図3のモリエル線図から、温度検出部
15が検出する温度はt1となる。また、冷媒取出管2
2内の冷媒の状態がガスであるならば、図3のモリエル
線図より、温度検出部15が検出する温度はt3となり
t1よりも大きくなる。このとき、補助タンク12の冷
媒の液面よりも下方位置に接続された冷媒取出管22の
温度検出部15で検出される温度はt1となり、補助タ
ンク12の冷媒液面より上方位置に接続された冷媒取出
管22の温度検出部15で検出される温度はt3とな
る。これらの温度差から、温度が変わる位置から取り出
した冷媒取出管22の高さが補助タンク12内における
冷媒の液面高さであり、このようにして液面高さを検出
することができる。電磁弁18は温度検出部15での温
度検出が終了すると再び閉止される。すなわち、冷媒取
出管22,22,22、減圧装置13,13,13、ヒ
ータ14,14,14、温度検出部15,15,15か
らなる構成が、液溜内に貯留された冷媒の液面レベルを
検出するレベルセンサの一例となる。At this time, if the state of the refrigerant in the refrigerant outlet pipe 22 is liquid, the temperature detected by the temperature detecting unit 15 is t1 from the Mollier diagram of FIG. Also, the refrigerant outlet pipe 2
If the state of the refrigerant in 2 is gas, the temperature detected by the temperature detecting unit 15 is t3, which is higher than t1, according to the Mollier diagram of FIG. At this time, the temperature detected by the temperature detection unit 15 of the refrigerant outlet pipe 22 connected to a position lower than the liquid level of the refrigerant in the auxiliary tank 12 is t1, and the refrigerant is connected to a position above the liquid level of the refrigerant in the auxiliary tank 12. The temperature detected by the temperature detector 15 of the refrigerant outlet pipe 22 is t3. From the temperature difference, the height of the refrigerant discharge pipe 22 taken out from the position where the temperature changes is the liquid level of the refrigerant in the auxiliary tank 12, and thus the liquid level can be detected. The solenoid valve 18 is closed again when the temperature detection by the temperature detection unit 15 is completed. That is, the structure including the refrigerant outlet pipes 22, 22, 22, the pressure reducing devices 13, 13, 13, the heaters 14, 14, 14, and the temperature detectors 15, 15, 15 is used for the liquid level of the refrigerant stored in the liquid reservoir. This is an example of a level sensor that detects a level.
【0021】図4に冷媒リークを判定するフローを示
す。冷媒リーク検出部21は、補助タンク12内の冷媒
の圧力と温度をそれぞれセンサ19,20により検出す
る。冷媒リーク検出部21は上述のように検出した液面
高さから液溜3内の冷媒体積を計算し、センサ19,2
0で検出された圧力と温度とから液溜3内の冷媒密度を
計算する。その後、液溜3内の冷媒体積と冷媒密度を乗
じることによって液溜3内の冷媒質量M1を計算する。
このように計算された冷媒質量は、次回の計算時でも使
用するため冷媒リーク検出部21の記憶手段(図示省
略)にいったん記憶される。一方、冷媒リーク検出部2
1は前回ポンプダウン運転したときの液溜3内の冷媒質
量M0と今回計算した冷媒質量M1とを比較する。そし
て、冷媒リーク検出部21は今回計算した冷媒質量M1
が前回ポンプダウン運転した時の冷媒質量M0よりも一
定量H以上少ないと判断した場合に冷媒リークと判断し
て冷媒リーク信号S2を出力する。そうして、冷媒リー
ク信号S2の出力後、電磁弁8を開放する信号を出力す
ることにより、電磁弁8が開放され低圧スイッチ11が
開となって圧縮機1の運転が再開される。すなわち、冷
媒リーク検出部21は、一定時間間隔でポンプダウン運
転を行って液溜3に冷媒回路内の冷媒を回収したときの
液溜内冷媒質量M1を、冷媒取出管22,22,22な
どからなるレベルセンサ、圧力センサ19、および温度
センサ20による検出値に基づいて算出し、算出した液
溜内冷媒質量M1と前回のポンプダウン時に算出した液
溜内冷媒質量M0とを比較して冷媒回路からの冷媒の漏
れ出しを検出するのである。FIG. 4 shows a flow for judging a refrigerant leak. Refrigerant leak detector 21 detects the pressure and temperature of the refrigerant in auxiliary tank 12 by sensors 19 and 20, respectively. The refrigerant leak detection unit 21 calculates the refrigerant volume in the liquid reservoir 3 from the liquid level detected as described above, and
The density of the refrigerant in the liquid reservoir 3 is calculated from the pressure and the temperature detected at 0. After that, the refrigerant mass M1 in the liquid reservoir 3 is calculated by multiplying the refrigerant volume in the liquid reservoir 3 by the refrigerant density.
The refrigerant mass calculated in this way is temporarily stored in a storage unit (not shown) of the refrigerant leak detection unit 21 for use in the next calculation. On the other hand, the refrigerant leak detector 2
1 compares the refrigerant mass M0 in the liquid reservoir 3 at the time of the previous pump-down operation with the refrigerant mass M1 calculated this time. The refrigerant leak detector 21 calculates the refrigerant mass M1 calculated this time.
Is determined to be a refrigerant leak when it is determined that it is smaller than the refrigerant mass M0 by the predetermined amount H at the time of the previous pump-down operation, and the refrigerant leak signal S2 is output. Then, after the refrigerant leak signal S2 is output, a signal for opening the electromagnetic valve 8 is output, whereby the electromagnetic valve 8 is opened, the low-pressure switch 11 is opened, and the operation of the compressor 1 is restarted. That is, the refrigerant leak detection unit 21 determines the mass M1 of the refrigerant in the liquid reservoir when the refrigerant in the refrigerant circuit is recovered in the liquid reservoir 3 by performing the pump-down operation at regular time intervals. , And compares the calculated refrigerant mass M1 in the reservoir with the refrigerant mass M0 in the reservoir calculated at the time of the previous pump down. The leakage of refrigerant from the circuit is detected.
【0022】他方、前回ポンプダウン運転したときの冷
媒質量M0と今回計算した冷媒質量M1との差が一定量
H以内の場合、冷媒リーク検出部21は冷媒リーク信号
S2を出力せず、電磁弁8を開放する信号のみを出力す
る。電磁弁8が開放されると、低圧スイッチ11が開と
なり圧縮機1の運転が再開される。On the other hand, when the difference between the refrigerant mass M0 at the time of the previous pump-down operation and the refrigerant mass M1 calculated this time is within a predetermined amount H, the refrigerant leak detection unit 21 does not output the refrigerant leak signal S2 and the solenoid valve 8 is output only. When the solenoid valve 8 is opened, the low pressure switch 11 is opened and the operation of the compressor 1 is restarted.
【0023】このように実施の形態1によれば、一定時
間間隔でポンプダウンを行って、補助タンクの液面高さ
から液溜内の冷媒体積を計算し、補助タンク内の圧力お
よび温度から液溜内の冷媒密度を計算することで、液溜
内の冷媒質量を検出することができる。そして、検出し
た液溜内の冷媒質量と前回検出した冷媒質量とを比較す
ることにより一定量以上冷媒質量が減少していれば、冷
媒リークと判断し警報を出力することができる。このた
め、季節変化に伴う外気温度変化や客先のフロアレイア
ウトに伴う冷媒の初期封入量に関係なく、冷媒リークを
正確かつ早期に人手を要することなく行うことができ
る。また、電磁弁8を液溜3の出口部近傍に取り付けた
ことにより、客先のフロアレイアウトにより変わる液配
管の長さの影響を受けず、冷媒のリークを正確に検出す
ることができる。この結果、高価な冷媒を大気放出させ
ることがなく追加冷媒を充填する無駄を省くことがで
き、冷媒量不足による冷凍能力低下も防止でき、ひいて
はショーケースや倉庫内の品物が不冷に陥ることを防止
できる。オゾン層破壊など環境への影響も軽減すること
ができ、引火、爆発、酸欠事故等の防止による安全確保
もできる。また、高価なセンサを使わないため、比較的
安価に冷媒リーク検出器を提供することができる。As described above, according to the first embodiment, the pump down is performed at regular time intervals, the refrigerant volume in the liquid reservoir is calculated from the liquid level of the auxiliary tank, and the pressure and temperature in the auxiliary tank are calculated. By calculating the density of the refrigerant in the liquid reservoir, the mass of the refrigerant in the liquid reservoir can be detected. By comparing the detected refrigerant mass in the liquid reservoir with the previously detected refrigerant mass, if the refrigerant mass has decreased by a certain amount or more, it can be determined that a refrigerant leak has occurred and an alarm can be output. For this reason, the refrigerant leak can be accurately and promptly performed without human intervention regardless of the change in the outside air temperature due to the seasonal change and the initial amount of the refrigerant charged according to the floor layout of the customer. In addition, since the solenoid valve 8 is mounted near the outlet of the liquid reservoir 3, the leakage of the refrigerant can be accurately detected without being affected by the length of the liquid pipe which varies depending on the floor layout of the customer. As a result, it is possible to eliminate the waste of charging the additional refrigerant without releasing the expensive refrigerant to the atmosphere, to prevent a decrease in the refrigeration capacity due to a shortage of the refrigerant amount, and to cause the products in the showcase and the warehouse to become uncooled. Can be prevented. The impact on the environment such as depletion of the ozone layer can be reduced, and safety can be ensured by preventing fire, explosion, lack of oxygen and other accidents. Further, since an expensive sensor is not used, a refrigerant leak detector can be provided at relatively low cost.
【0024】また、補助タンク12と液溜3を連通する
連通管16a、16bの途中に開閉弁17a,17bを
取り付けたことにより、補助タンク12を取り外すこと
ができるし、もしくは冷凍機の現地設置後の取り付けも
可能となる。尚、図5に示すように,補助タンク12を
省略して、冷媒取出管22を直接、液溜3に連結するこ
とも可能である。Further, the on-off valves 17a and 17b are provided in the communication pipes 16a and 16b for communicating the auxiliary tank 12 and the liquid reservoir 3, so that the auxiliary tank 12 can be removed. Later mounting is also possible. As shown in FIG. 5, it is also possible to omit the auxiliary tank 12 and directly connect the refrigerant outlet pipe 22 to the liquid reservoir 3.
【0025】発明の実施の形態2.図6はこの発明の実
施の形態2を示す冷凍装置の構成図である。同図におい
て、23は補助タンク12内の冷媒液位をリニアに測定
できるレベルセンサのフロート、23aはフロート23
を上下摺動自在に保持しフロート23の高さ位置に応じ
た電圧を出力する電圧出力部、24は電圧出力部23a
と冷媒リーク検出部25を電気的に接続するリード線2
4である。すなわち、この実施形態におけるレベルセン
サは、前記のフロート23と、電圧出力部23aと、リ
ード線24とから構成されている。Embodiment 2 of the Invention FIG. 6 is a configuration diagram of a refrigeration apparatus showing Embodiment 2 of the present invention. In the figure, reference numeral 23 denotes a float of a level sensor capable of linearly measuring the refrigerant level in the auxiliary tank 12, and 23a denotes a float 23.
A voltage output unit that slidably holds the vertical position and outputs a voltage corresponding to the height position of the float 23;
2 that electrically connects the refrigerant leak detection unit 25 to the
4. That is, the level sensor according to this embodiment includes the float 23, the voltage output unit 23a, and the lead wire 24.
【0026】次に動作を説明する。上述したとおり運転
指令出力部30のタイマー等により電磁弁8を閉として
ポンプダウン運転が行われ、冷媒が液溜3に貯えられ
る。ポンプダウン終了信号S1が冷媒リーク検出部25
に伝えられると、電圧出力部23aは補助タンク12内
のフロート23の位置を電圧信号として出力しリード線
24を介して冷媒リーク検出部25に伝える。また同時
に、補助タンク12内の圧力および温度は圧力センサ1
9および温度センサ20により検出される。冷媒リーク
検出部25は入手した電圧信号から液面高さを算出し、
液溜3に貯えられた冷媒の体積を計算する。そして、冷
媒リーク検出部25は計算した冷媒体積と、検出圧力お
よび検出温度から計算した補助タンク12内の冷媒密度
とを乗じることによって、液溜3内の冷媒質量を計算す
る。このように計算された冷媒質量は、次回の計算時で
も使用するため冷媒リーク検出部25の記憶手段(図示
省略)にいったん記憶される。一方、今回計算された冷
媒質量は、前回ポンプダウンした際に計算した液溜内冷
媒質量と比較される。冷媒リーク検出部25による比較
の結果、今回の冷媒質量が前回ポンプダウン運転時の冷
媒質量よりも一定量以上少ないと判断した場合、冷媒リ
ーク検出部25は冷媒リークと判断して冷媒リーク信号
S2を出力する。また、信号S2の出力後、電磁弁8を
開放する信号を出力することにより、電磁弁8が開放さ
れ低圧スイッチ11が開となって圧縮機1の運転が再開
される。Next, the operation will be described. As described above, the electromagnetic valve 8 is closed by the timer or the like of the operation command output unit 30 to perform the pump-down operation, and the refrigerant is stored in the liquid reservoir 3. The pump-down end signal S1 is output from the refrigerant leak detector 25.
, The voltage output unit 23a outputs the position of the float 23 in the auxiliary tank 12 as a voltage signal and transmits it to the refrigerant leak detection unit 25 via the lead wire 24. At the same time, the pressure and temperature in the auxiliary tank 12 are
9 and the temperature sensor 20. The refrigerant leak detection unit 25 calculates the liquid level from the obtained voltage signal,
The volume of the refrigerant stored in the liquid reservoir 3 is calculated. Then, the refrigerant leak detection unit 25 calculates the refrigerant mass in the liquid reservoir 3 by multiplying the calculated refrigerant volume by the refrigerant density in the auxiliary tank 12 calculated from the detected pressure and the detected temperature. The refrigerant mass calculated in this way is temporarily stored in a storage unit (not shown) of the refrigerant leak detection unit 25 for use in the next calculation. On the other hand, the refrigerant mass calculated this time is compared with the refrigerant mass in the reservoir calculated when the pump was last downed. As a result of the comparison by the refrigerant leak detection unit 25, when it is determined that the current refrigerant mass is smaller than the refrigerant mass at the time of the previous pump down operation by a certain amount or more, the refrigerant leak detection unit 25 determines that the refrigerant is a leak and the refrigerant leak signal S2 Is output. After the signal S2 is output, a signal for opening the solenoid valve 8 is output, so that the solenoid valve 8 is opened, the low-pressure switch 11 is opened, and the operation of the compressor 1 is restarted.
【0027】他方、前回ポンプダウン運転したときの冷
媒質量と今回計算した冷媒質量の差が一定量以内の場
合、冷媒リーク検出部25は冷媒リーク信号S2を出力
せず、電磁弁8を開放する信号のみを出力する。電磁弁
8が開放されると低圧スイッチ11が開となり、圧縮機
1の運転が再開される。On the other hand, when the difference between the refrigerant mass at the time of the previous pump-down operation and the refrigerant mass calculated this time is within a certain amount, the refrigerant leak detector 25 does not output the refrigerant leak signal S2 and opens the solenoid valve 8. Outputs only the signal. When the solenoid valve 8 is opened, the low pressure switch 11 is opened, and the operation of the compressor 1 is restarted.
【0028】このように実施の形態2によれば、一定時
間間隔でポンプダウン運転を行って、液面高さから液溜
内の冷媒体積を計算し、補助タンク内の圧力と温度から
液溜内の冷媒密度を検出することにより、液溜内の冷媒
質量を計算する。そして、計算した冷媒質量と前回計算
した冷媒質量とを比較することによって、一定量以上冷
媒質量が減少していれば、冷媒リークと判断し警報を出
力することができる。このため、季節変化による外気温
度変化や客先のフロアレイアウト等に伴う冷媒の初期封
入量に関係なく、冷媒のリークを正確かつ早期に人手を
要することなくできる。また、電磁弁を液溜の出口部近
傍に取り付けたことにより、客先のフロアレイアウトに
より変わる液配管の長さによる影響を受けず、冷媒のリ
ークを正確に検出することができる。この結果、高価な
冷媒を大気放出せず、追加冷媒を封入する無駄を省くこ
とができ、冷媒量不足による冷凍能力の低下を防止で
き、ひいてはショーケースや倉庫内の品物が不冷に陥る
ことを防止できる。また、オゾン層破壊など環境への影
響も軽減することができ、引火、爆発、酸欠事故等の未
然防止による安全確保も可能となる。また、フロートに
よって直接液位を測定することができるため、微小量の
冷媒リークでも正確に検出することができる。As described above, according to the second embodiment, the pump-down operation is performed at regular time intervals, the refrigerant volume in the liquid reservoir is calculated from the liquid level, and the liquid reservoir is calculated from the pressure and temperature in the auxiliary tank. The mass of the refrigerant in the liquid reservoir is calculated by detecting the density of the refrigerant in the liquid reservoir. By comparing the calculated refrigerant mass with the previously calculated refrigerant mass, if the refrigerant mass has decreased by a certain amount or more, it can be determined that a refrigerant leak has occurred and an alarm can be output. Therefore, regardless of the change in the outside air temperature due to the seasonal change and the initial amount of the refrigerant charged due to the floor layout of the customer or the like, the refrigerant can be leaked accurately and promptly without any manual operation. In addition, since the solenoid valve is mounted near the outlet of the liquid reservoir, the refrigerant leak can be accurately detected without being affected by the length of the liquid pipe that changes depending on the floor layout of the customer. As a result, the expensive refrigerant is not released to the atmosphere, the waste of charging the additional refrigerant can be eliminated, and a decrease in the refrigeration capacity due to the shortage of the refrigerant amount can be prevented, and the products in the showcase and the warehouse are not cooled. Can be prevented. In addition, effects on the environment such as depletion of the ozone layer can be reduced, and safety can be ensured by preventing fire, explosion, lack of oxygen, and the like. Also, since the liquid level can be directly measured by the float, even a minute amount of refrigerant leak can be accurately detected.
【0029】また、補助タンク12と液溜3を連通する
連通管16a,16bの途中に開閉弁17a,17bを
取り付けたことにより、補助タンク12を取り外すこと
が可能である。もしくは冷凍機設置後に補助タンク12
を取付けることもできる。他方、図7に示すように、補
助タンク12を省略して、フロート式のレベルセンサを
直接、液溜3に取り付けることも可能である。Further, the on-off valves 17a and 17b are provided in the communication pipes 16a and 16b communicating the auxiliary tank 12 and the liquid reservoir 3, so that the auxiliary tank 12 can be removed. Alternatively, after installing the refrigerator, the auxiliary tank 12
Can also be installed. On the other hand, as shown in FIG. 7, it is also possible to omit the auxiliary tank 12 and directly attach a float type level sensor to the liquid reservoir 3.
【0030】尚、本発明にいう液溜は、実施形態で示し
た液溜3のみに限らず、例えば液溜3と補助タンク12
の連結構成も含むものとする。The liquid reservoir according to the present invention is not limited to the liquid reservoir 3 shown in the embodiment, but may be, for example, the liquid reservoir 3 and the auxiliary tank 12.
And the connection configuration of
【0031】[0031]
【発明の効果】以上説明したように、この発明に係る冷
凍装置によれば、ポンプダウン運転時に回収した液溜内
冷媒質量をレベルセンサ、圧力センサ、および温度セン
サによる検出値に基づいて算出し、当該算出した液溜内
冷媒質量と前回のポンプダウン時に算出した液溜内冷媒
質量とを比較し、例えば一定量以上冷媒質量が減少して
いれば冷媒リークと判断し警報を出力する。これによ
り、季節変化などに伴う外気温度の変化や客先のフロア
レイアウトに伴う冷媒の初期封入量に関係なく、冷媒回
路からの冷媒のリークを正確かつ早期に、しかも人手を
要することなく検出することができる。その結果、高価
な冷媒を大気に放出せずにすみ、冷媒を追加封入する無
駄を省くことができ、冷媒量不足による冷凍能力の低下
を防止できる。ひいては、ショーケースや倉庫内の品物
への温度上昇被害を防止することができる。そのうえ、
フロン系冷媒の漏洩を未然に防げるため、オゾン層破壊
など環境への影響も軽減することができる。また、自然
系冷媒の漏洩を未然に防げるため、引火、爆発、酸欠事
故等の未然防止による安全確保ができる。As described above, according to the refrigeration system of the present invention, the mass of the refrigerant in the liquid pool collected during the pump-down operation is calculated based on the values detected by the level sensor, the pressure sensor, and the temperature sensor. Then, the calculated refrigerant mass in the reservoir is compared with the refrigerant mass in the reservoir calculated at the time of the previous pump down, and if the refrigerant mass is reduced by a certain amount or more, for example, it is determined that the refrigerant is leaking and an alarm is output. This makes it possible to accurately and early detect the leakage of the refrigerant from the refrigerant circuit irrespective of the change in the outside air temperature due to the seasonal change and the initial amount of the refrigerant charged according to the floor layout of the customer, and without human intervention. be able to. As a result, it is not necessary to discharge the expensive refrigerant to the atmosphere, it is possible to eliminate waste of additionally filling the refrigerant, and it is possible to prevent a decrease in the refrigeration capacity due to a shortage of the refrigerant amount. As a result, it is possible to prevent temperature rise damage to items in the showcase and the warehouse. Besides,
Since the leakage of the CFC-based refrigerant can be prevented beforehand, the influence on the environment such as destruction of the ozone layer can be reduced. In addition, since leakage of the natural refrigerant can be prevented beforehand, safety can be ensured by preventing fire, explosion, lack of oxygen and the like.
【0032】また、ポンプダウン運転に係る指令信号に
より開閉される電磁弁を、液溜の液冷媒出口直後に配置
したので、客先のフロアレイアウトによって変化する液
配管の長さによる影響を受けることがない。これによっ
て、冷媒のリークをより正確に検出することができる。Further, since the solenoid valve which is opened and closed by the command signal relating to the pump-down operation is disposed immediately after the liquid refrigerant outlet of the liquid reservoir, the electromagnetic valve is affected by the length of the liquid pipe which varies depending on the floor layout of the customer. There is no. Thereby, the leak of the refrigerant can be detected more accurately.
【0033】そして、複数の冷媒取出管のそれぞれに設
けた、減圧装置、ヒータ、および温度検出部からの検出
値に基づいて、液溜内の冷媒の液面レベルを計測するよ
うにしてあるので、高価なセンサを使用することなく比
較的安価に、冷媒リーク検出手段を提供することができ
る。The liquid level of the refrigerant in the liquid reservoir is measured based on the values detected by the pressure reducing device, the heater, and the temperature detector provided in each of the plurality of refrigerant outlet pipes. Thus, the refrigerant leak detecting means can be provided relatively inexpensively without using an expensive sensor.
【0034】更には、冷媒の液面に浮かぶフロートの高
さ位置に応じた電圧を出力するようにしたので、より正
確に冷媒の液面レベルを測定でき、微小量の冷媒リーク
でも検出することができる。Furthermore, since a voltage corresponding to the height position of the float floating on the liquid surface of the refrigerant is output, the liquid surface level of the refrigerant can be measured more accurately, and even a minute amount of refrigerant leakage can be detected. Can be.
【0035】また、補助タンクと液溜を連通する連通管
の途中に開閉弁を設けたことにより、液溜から補助タン
クを取り外せることや、冷凍装置設置後に補助タンクを
取付けることができる。Further, by providing an opening / closing valve in the middle of a communication pipe communicating the auxiliary tank with the liquid reservoir, the auxiliary tank can be removed from the liquid reservoir, and the auxiliary tank can be attached after the refrigeration system is installed.
【図1】 この発明の実施の形態1に係る冷凍装置の概
略構成図である。FIG. 1 is a schematic configuration diagram of a refrigeration apparatus according to Embodiment 1 of the present invention.
【図2】 図1に示した補助タンクと冷媒リーク検出部
の詳細図である。FIG. 2 is a detailed view of an auxiliary tank and a refrigerant leak detector shown in FIG.
【図3】 この発明の実施の形態1に係る液位測定方法
の原理図である。FIG. 3 is a principle diagram of a liquid level measuring method according to the first embodiment of the present invention.
【図4】 この発明の実施の形態1に係るリーク判定フ
ローチャートである。FIG. 4 is a leak determination flowchart according to the first embodiment of the present invention.
【図5】 この発明の実施の形態1に係る別の冷凍装置
の概略構成図である。FIG. 5 is a schematic configuration diagram of another refrigeration apparatus according to Embodiment 1 of the present invention.
【図6】 この発明の実施の形態2に係る冷凍装置の概
略構成図である。FIG. 6 is a schematic configuration diagram of a refrigeration apparatus according to Embodiment 2 of the present invention.
【図7】 この発明の実施の形態2に係る別の冷凍装置
の概略構成図である。FIG. 7 is a schematic configuration diagram of another refrigeration apparatus according to Embodiment 2 of the present invention.
【図8】 従来の冷凍装置の概略構成図である。FIG. 8 is a schematic configuration diagram of a conventional refrigeration apparatus.
1 圧縮機、2 凝縮器、3 液溜、4 膨張弁、5
蒸発器、6 配管、7配管、8 電磁弁、9 配管、1
0 配管、11 低圧スイッチ、12 補助タンク、1
3 減圧装置、14 ヒータ、15 温度検出部、16
a 連通管、16b 連通管、17a 開閉弁、17b
開閉弁、18 電磁弁、19 圧力センサ、20 温
度センサ、21 冷媒リーク検出部、22 冷媒取出
管、23フロート、23a 電圧出力部、24 リード
線、25 冷媒リーク検出部、30 運転指令出力部。1 compressor, 2 condenser, 3 reservoir, 4 expansion valve, 5
Evaporator, 6 pipes, 7 pipes, 8 solenoid valves, 9 pipes, 1
0 piping, 11 low pressure switch, 12 auxiliary tank, 1
3 decompressor, 14 heater, 15 temperature detector, 16
a communication pipe, 16b communication pipe, 17a on-off valve, 17b
On-off valve, 18 solenoid valve, 19 pressure sensor, 20 temperature sensor, 21 refrigerant leak detection unit, 22 refrigerant outlet tube, 23 float, 23a voltage output unit, 24 lead wire, 25 refrigerant leak detection unit, 30 operation command output unit.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 中田 浩 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 森山 浩光 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 (72)発明者 阪上 功 東京都千代田区丸の内二丁目2番3号 三 菱電機株式会社内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Hiroshi Nakata 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsui Electric Co., Ltd. (72) Hiromitsu Moriyama 2-3-2 Marunouchi, Chiyoda-ku, Tokyo (72) Inventor Isao Sakagami 2-3-2 Marunouchi, Chiyoda-ku, Tokyo Mitsui Electric Co., Ltd.
Claims (5)
配管で接続して構成された冷媒回路からなる冷凍装置で
あって、前記液溜内に貯留された冷媒の液面レベルを検
出するレベルセンサと、前記液溜内の冷媒圧力を検出す
る圧力センサと、前記液溜内の冷媒温度を検出する温度
センサと、一定時間間隔でポンプダウン運転を行って前
記液溜に前記冷媒回路内の冷媒を回収したときの液溜内
冷媒質量を、前記レベルセンサ、前記圧力センサ、およ
び前記温度センサによる検出値に基づいて算出し、当該
算出した液溜内冷媒質量と前回のポンプダウン時に算出
した液溜内冷媒質量とを比較して前記冷媒回路からの冷
媒の漏れ出しを検出する冷媒リーク検出手段とを備えて
いることを特徴とする冷凍装置。1. A refrigeration apparatus comprising a refrigerant circuit configured by connecting a compressor, a condenser, a liquid reservoir, an evaporator, and the like in sequence with a pipe, wherein a liquid level of the refrigerant stored in the liquid reservoir is provided. , A pressure sensor for detecting the pressure of the refrigerant in the liquid reservoir, a temperature sensor for detecting the temperature of the refrigerant in the liquid reservoir, The refrigerant mass in the reservoir when the refrigerant in the refrigerant circuit is recovered is calculated based on the values detected by the level sensor, the pressure sensor, and the temperature sensor, and the calculated refrigerant mass in the reservoir and the previous pump A refrigeration system comprising: refrigerant leak detection means for detecting leakage of refrigerant from the refrigerant circuit by comparing the refrigerant mass in the liquid pool calculated at the time of a down.
指令信号を出力する運転指令出力部を備え、前記運転指
令出力部からの指令信号により開閉される電磁弁を液溜
の液冷媒出口直後に配置したことを特徴とする請求項第
1項に記載の冷凍装置。2. An operation command output unit for outputting a command signal relating to a pump-down operation at predetermined time intervals, wherein an electromagnetic valve which is opened and closed by a command signal from the operation command output unit is provided immediately after a liquid refrigerant outlet of a liquid reservoir. The refrigeration apparatus according to claim 1, wherein the refrigeration apparatus is arranged.
で配置されて液溜の側面に連結された複数の冷媒取出管
と、各冷媒取出管にそれぞれ設けられた冷媒減圧用の減
圧装置と、前記各冷媒取出管にそれぞれ設けられ前記減
圧装置からの冷媒を加熱するヒータと、前記各冷媒取出
管にそれぞれ設けられ前記ヒータからの冷媒の温度を検
出する温度検出部とから構成されていることを特徴とす
る請求項第1項または請求項第2項に記載の冷凍装置。3. A level sensor comprises a plurality of refrigerant outlet pipes arranged at predetermined intervals in a height direction and connected to a side surface of a liquid reservoir, and a pressure reducing device provided for each of the refrigerant outlet pipes for depressurizing the refrigerant. And a heater provided in each of the refrigerant outlet pipes to heat the refrigerant from the decompression device, and a temperature detector provided in each of the refrigerant outlet pipes and detecting the temperature of the refrigerant from the heater, The refrigeration apparatus according to claim 1 or 2, wherein
の液面に浮かぶフロートと、前記フロートの高さ位置に
応じた電圧を出力する電圧出力部とから構成されている
ことを特徴とする請求項第1項または請求項第2項に記
載の冷凍装置。4. A level sensor comprising: a float floating on a liquid surface of a refrigerant stored in a liquid reservoir; and a voltage output unit for outputting a voltage corresponding to a height position of the float. The refrigeration apparatus according to claim 1 or 2, wherein
前記補助タンクと液溜とを連通管で連結し、前記連通管
の途中に当該連通管を開閉する開閉弁を設けたことを特
徴とする請求項第1項から請求項第4項のいずれか1項
に記載の冷凍装置。5. An auxiliary tank having a level sensor,
The said auxiliary tank and the liquid reservoir are connected by the communication pipe, The opening / closing valve which opens and closes the said communication pipe was provided in the middle of the said communication pipe, The Claim 1 characterized by the above-mentioned. Item 2. The refrigeration apparatus according to item 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001092032A JP2002286333A (en) | 2001-03-28 | 2001-03-28 | Refrigeration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001092032A JP2002286333A (en) | 2001-03-28 | 2001-03-28 | Refrigeration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002286333A true JP2002286333A (en) | 2002-10-03 |
Family
ID=18946559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001092032A Pending JP2002286333A (en) | 2001-03-28 | 2001-03-28 | Refrigeration equipment |
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| Country | Link |
|---|---|
| JP (1) | JP2002286333A (en) |
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| JP2016138714A (en) * | 2015-01-28 | 2016-08-04 | ヤンマー株式会社 | heat pump |
| JP2017009276A (en) * | 2015-06-16 | 2017-01-12 | 大阪瓦斯株式会社 | Inspection method of heat pump system |
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| JP7169848B2 (en) | 2018-10-31 | 2022-11-11 | 日立ジョンソンコントロールズ空調株式会社 | air conditioner |
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