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JP2002115165A - Three-dimensional netlike body and method for producing the same - Google Patents

Three-dimensional netlike body and method for producing the same

Info

Publication number
JP2002115165A
JP2002115165A JP2000309831A JP2000309831A JP2002115165A JP 2002115165 A JP2002115165 A JP 2002115165A JP 2000309831 A JP2000309831 A JP 2000309831A JP 2000309831 A JP2000309831 A JP 2000309831A JP 2002115165 A JP2002115165 A JP 2002115165A
Authority
JP
Japan
Prior art keywords
net
dimensional
mold
thickness
dimensional net
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000309831A
Other languages
Japanese (ja)
Other versions
JP4523711B2 (en
Inventor
Yosuke Takai
庸輔 高井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiwa Boseki KK
Daiwabo Co Ltd
Daiwabo Polytec Co Ltd
Original Assignee
Daiwa Boseki KK
Daiwabo Co Ltd
Daiwabo Polytec Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa Boseki KK, Daiwabo Co Ltd, Daiwabo Polytec Co Ltd filed Critical Daiwa Boseki KK
Priority to JP2000309831A priority Critical patent/JP4523711B2/en
Publication of JP2002115165A publication Critical patent/JP2002115165A/en
Application granted granted Critical
Publication of JP4523711B2 publication Critical patent/JP4523711B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • Y02P60/216

Landscapes

  • Processing Of Solid Wastes (AREA)
  • Nonwoven Fabrics (AREA)
  • Cultivation Of Plants (AREA)
  • Hydroponics (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
  • Revetment (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a three-dimensional netlike body bendable at arbitrary parts. SOLUTION: A great number of continuous filaments which are composed of a thermoplastic synthetic resin and have 0.1-1.5 mm thickness are piled in a netlike form, fused, bonded and integrated at their crossing points to form a netlike body having 0.1-4 mm substantial thickness. The netlike body is a three-dimensional netlike body of mat shape which is waved in an uneven state in a cross section in the thickness direction, has 4-50 mm apparent thickness and is provided with large voids by unevenness of the netlike body. The netlike body is provided with a belt-like readily bendable belt made flat by pressing in the length direction of the three-dimensional netlike body intermittently in an arbitrary width in the whole width.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、廃棄物処分場の底
面排水材やトンネルの隔壁離面排水材など、土圧が掛か
って常に厚味方向に圧縮応力が掛かり、かつ逸流水を速
やかに排出することができる排水材において、従来の排
水材より圧縮応力が大きいことが求められている土木資
材に対応でき、無論、従来の土木基盤材や緑化工事にお
ける土壌保持、法面強化工事や護岸工事における土壌流
出防止や地盤の流出防止などの土木分野、そして、より
大きな嵩を要求されている分野において、立体網状体を
折り曲げたり、接着したりして組み立てる立体網状体構
造物の組み立て部材、およびベッドパットなどの大きい
空隙とクッション性が要求される寝装分野にも適応す立
体網状体に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a drainage material at the bottom of a waste disposal site, a drainage material at a separation wall of a tunnel, and the like. For drainage materials that can be discharged, it can correspond to civil engineering materials that require greater compressive stress than conventional drainage materials, and of course, soil retention, slope reinforcement work and seawall protection in conventional civil engineering base materials and greening work In the field of civil engineering such as soil runoff prevention and ground runoff prevention in construction, and in fields where larger bulk is required, three-dimensional net-like structures are assembled by bending or gluing them, The present invention also relates to a three-dimensional net-like body which is adapted to a bedding field requiring a large gap such as a bed pad and a cushioning property.

【0002】[0002]

【従来の技術】特許第1508311号公報に見られる
様な、立体網状体が、実質厚みが0.1〜4mmの薄い
網状体が、厚み方向断面において凹凸状に波打ってお
り、見掛けの厚みが4〜50mmで、該網状体の凹凸に
よって大きな空隙を形成したマット形状の立体網状体が
公知であり、該立体網状体は、廃棄物処分場において、
その底面は漏水によって地下水の汚染を防止するための
遮水構造体で形成され、その上部に廃棄物層から逸流す
る汚水を集め排水する面状排水材が使用され、該面状排
水材には、特公昭58−9186号公報や特開平11−
247060号公報開示されているフィラメントが融着
接着して一体化し、かつ全体的に凹凸状になって一定の
厚みを持ったマツト状の立体網状体として使用され、ま
た、この立体網状体を利用した特開平5−118196
号公報に見られるトンネルやコンクリートの擁壁の裏面
から湧出する水を導水して排水する面状排水材が当該排
水材がプラスチック製で軽量のため、施工が簡単で多用
されている。また、上記廃棄物処分場の遮水構造体とし
て、セメント打ちなどの剛性工法に比べ、ゴムシートや
プラスチックシートを止水材として用いるのが、簡単で
あり、従来から行なわれてきたが、当該シートが破損し
て漏水する問題があり、これらを改良する試みがなさ
れ、上下に不透水膜を配置し中層に排水材を設け、該排
水材より逸流水が生じた場合に、当該排水材に不透水剤
を注入して遮水を完璧なものとする、遮水構造のチェッ
クと補修を兼ねたダブルライナー工法の排水材を挟んだ
遮水材、また、前記遮水構造体として、取り扱いが容易
な様に、本発明の様な空隙の大きい立体網状体を用い、
該立体網状体にベントナイトなどの水によって容易に膨
潤する物質を止水材を散布する考案が、特開平6−34
1124号公報、特開平5−1048号公報や特開平4
−146319号公報が開示されており、さらには、こ
れらの止水効果が減じた部分が生じて漏水を発生させた
場合まで想定して止水する特開平7−119130号公
報が開示されているが、いずれの場合であっても、立体
網状体に、より耐圧性のものが望まれてきた。
2. Description of the Related Art As disclosed in Japanese Patent No. 1508311, a three-dimensional net has a thin net having a substantial thickness of 0.1 to 4 mm, which is wavy in an uneven cross section in the thickness direction. Is a mat-shaped three-dimensional net having a large void formed by the unevenness of the net is 4 to 50 mm, and the three-dimensional net is used in a waste disposal site.
The bottom surface is formed of a water-blocking structure to prevent groundwater contamination due to water leakage, and a planar drainage material that collects and drains sewage flowing from the waste layer is used on the upper part of the structure. Is disclosed in Japanese Patent Publication No. 58-9186 and
The filament disclosed in Japanese Patent Publication No. 247060 is used as a mat-like three-dimensional net having a certain thickness by being fused and bonded and integrally formed into an uneven shape, and utilizing this three-dimensional net. JP-A-5-118196
The surface drainage material that guides water discharged from the back surface of a tunnel or a concrete retaining wall and is drained as described in Japanese Patent Application Laid-Open Publication No. H10-157, is simple and frequently used because the drainage material is made of plastic and lightweight. In addition, as a water-blocking structure of the above-mentioned waste disposal site, it is simpler to use a rubber sheet or a plastic sheet as a waterproof material as compared with a rigid construction method such as cementing, which has been conventionally performed. There is a problem that the sheet is damaged and water leaks, and attempts have been made to improve these.A drainage material is provided in the middle layer with upper and lower water-impervious membranes arranged, and when water flowing away from the drainage material occurs, the drainage material is Injection of a water impervious agent to make the water impervious perfect, intercepting the drainage material of the double liner method that also checks and repairs the impermeable structure, and handling as the impermeable structure For easy use, using a three-dimensional net with a large void like the present invention,
Japanese Patent Application Laid-Open No. 6-34 discloses a technique of spraying a water-stopping material on the three-dimensional network body with a substance that easily swells with water such as bentonite.
No. 1124, Japanese Unexamined Patent Publication No. Hei.
Japanese Unexamined Patent Publication No. Hei 7-119130 discloses that a portion where the water stopping effect is reduced and water leakage is assumed is assumed until leakage occurs. However, in any case, a three-dimensional net having a higher pressure resistance has been desired.

【0003】また、従来から土木用資材に土壌や砂を充
填して緑化を行ない、より自然的な環境を維持しようと
する多種多様な工法が提案され、施工目的や施工場所の
環境に対応して、種々の工夫が加えられているが、傾斜
面に立体網状体を張りつけて固定し、種子を含んだ土壌
を吹き付けるという客土植生工法が、施工性に優れ経済
的であることから現在も広く利用されている。そして、
客土をより多く保持するため、より嵩高な立体網状体が
望まれてきた。
[0003] In addition, a variety of construction methods have been proposed to maintain a more natural environment by filling soil and sand into civil engineering materials to maintain a more natural environment. Although various measures have been added, the soil vegetation method of attaching and fixing a three-dimensional net on an inclined surface and spraying soil containing seeds is still excellent because of excellent workability and economical. Widely used. And
In order to retain more soil, a bulkier three-dimensional net has been desired.

【0004】[0004]

【発明が解決しょうとする課題】前記した特公昭58−
9186号公報や特開平11−247060号公報開示
されているフィラメントが融着接着して一体化し、かつ
全体的に凹凸状になって一定の厚みを持ったマツト状に
なった立体網状体は、従来、覆土して緑化工事などに都
合良く用いられてきたが、厚みのある立体網状体のた
め、折り曲げたり、巻いたりしにくく、かつ、容易に切
断しにくくて、運搬や利便性に問題がある。特に、土圧
が掛かって常に厚味方向に圧縮応力が掛かり、かつ逸流
水を速やかに排出することが必要な排水材への展開にお
いて、当初はフィラメントの量を増やし、より緻密化し
た網状体で対応してきたが、製品が剛直となり、製品の
柔軟性が喪失し取り扱いが大きな問題となっている。ま
た、最近、本発明者らが開発したより軽量で空隙率が高
く従来の排水材より圧縮応力が大きいプリーツ形状の立
体網状体は、軽量でも厚み方向への剛直性を強化したた
め、巻いたり、折ったりすることや、現場での切断が困
難となっている。
[Problems to be solved by the invention]
No. 9186 and Japanese Patent Application Laid-Open No. H11-247060 disclose a three-dimensional net-like body in which the filaments are fused and adhered to each other, and have a uniform thickness and a mat-like shape with a certain thickness. Conventionally, it has been used for greening work by covering soil, but it is difficult to bend or roll it because it is a thick three-dimensional net, and it is difficult to cut it easily. is there. In particular, in the development of drainage materials where earth pressure is applied, compressive stress is always applied in the thickness direction, and it is necessary to quickly discharge runoff water, the amount of filaments is initially increased, and the mesh becomes more dense. However, the product has become rigid, the flexibility of the product has been lost, and handling has become a major problem. In addition, recently, the pleated three-dimensional mesh body, which is lighter, has a higher porosity, and has a higher compressive stress than conventional drainage materials, developed by the present inventors, has been strengthened in the thickness direction even if it is lightweight, so that it is rolled, It is difficult to break and cut on site.

【0005】さらに、現在、土壌で覆うことで冷房費を
低減できる省エネ効果と、草木を植生することで自然的
外観を演出できるため、ビルの屋上緑化などが注目され
ており、各種の緑化資材が開発されているが、傾斜の急
な部分に十分対応できる土壌の保持性に優れた植生基盤
材が無く、また、湖水面に浮かべ湖水を緑化すると共
に、植生された植物で湖水の浄化を行なう人工浮島な
ど、より嵩高で剛性の大きい立体網状体が求められ、立
体網状体をさらにプリーツ折りして組み立てた立体網状
体構造物などの用途などが生じたため、量が拡大して、
巻いて運搬と保管の利便性を付与する必要が強くなり、
また、組み立てのため、容易に折り曲げたり、接着した
できる必要性が生じたが、従来のものでは、特に、綺麗
に折り曲げることとができず、接着のための扁平な部分
も無いため、十分に接着できない問題があった。
[0005] Furthermore, at present, energy saving effects of reducing cooling costs by covering with soil and natural appearance can be produced by vegetation vegetation, so that the rooftop greening of buildings is attracting attention. However, there is no vegetation base material with excellent soil retention that can sufficiently cope with steep slopes.Furthermore, floating lake water is floated on the lake surface and purification of lake water is carried out with vegetated plants. A more bulky and rigid three-dimensional network, such as an artificial floating island to be performed, was required, and applications such as a three-dimensional network structure constructed by further pleating the three-dimensional network and assembling them occurred.
The need to roll and provide convenience for storage and storage becomes stronger,
In addition, for the assembly, it was necessary to be able to easily bend or adhere, but with the conventional one, it was not possible to bend it neatly and there was no flat part for adhesion, so it was enough There was a problem that it could not be bonded.

【0006】本発明の目的は、土圧が掛かって常に厚味
方向に圧縮応力が掛かる用途で、従来の排水材より圧縮
応力が大きくて、高加重下でも厚みの減少量が少なく、
高い空隙率を保持して逸流水を速やかに排出することが
できる立体網状体やその筒状体、そして、圧縮強度が同
等で、従来よりフィラメント量を減らして土壌の充填性
を向上させた立体網状体、また、従来より、より嵩高で
剛性の大きい網状体として、これら立体網状体を固定し
て組み立てて、従来の立体網状体では不可能であった厚
み数十cmの立体網状体構造物の材料立体網状体などと
して用いるため、立体網状体の一部に間欠的に帯状の扁
平な部分を設け、この扁平帯を安易にできる屈曲部や切
断部となした立体網状体を土木資材として提供すること
にある。
[0006] An object of the present invention is an application in which a compressive stress is always applied in the thickness direction due to an applied earth pressure. The compressive stress is larger than that of a conventional drainage material.
A three-dimensional reticulated body and its cylindrical body that can quickly discharge runoff water while maintaining a high porosity, and a three-dimensional body that has the same compressive strength and has reduced the amount of filaments compared to conventional ones to improve soil filling A three-dimensional net structure having a thickness of several tens of cm, which was impossible with a conventional three-dimensional net, by fixing and assembling these three-dimensional nets as a net, or a net having higher bulk and greater rigidity than before. In order to use as a three-dimensional reticulated body, a three-dimensional reticulated body is provided intermittently with a band-shaped flat portion provided in a part of the three-dimensional reticulated body, and a three-dimensional reticulated body having a bent portion or a cut portion that can easily make the flat band as a civil engineering material. To provide.

【0007】[0007]

【課題を解決するための手段】従来の網状体の圧縮下の
挙動を観察し、上下面を繋ぐ、フィラメントが融着接着
した網状物よりなる壁が多い程、圧縮応力が高く、か
つ、当該の壁が一つの稜線を持つ三角形状の2面であ
り、該稜線に対応する辺が不織布などの平面体で固定さ
れて広がることが規制されている場合に、厚み方向に対
する圧縮への抵抗力が大きいことを見いだし、厚み方向
の断面がプリーツ折り形状の立体網状体を考案したが、
耐圧性が向上すると、剛直性も高くなり、折ったり、巻
いたりすることができない大きな問題が発生した。これ
に対し、立体網状体の幅方向の全幅に渡る帯状の扁平な
部分を設け、この部分で、折り曲げと巻くための屈曲部
とすることで、これらが解決することを発見した。具体
的には、連続フィラメントを集積する金型に、幅方向の
全幅に渡る凸部または凹部を彫刻することで達成できる
が、土木資材は、施工場所などの都合により、種々の製
品仕様があり、帯状の扁平部の間隔と幅を任意に決める
ことができると、極めて都合が良いが、金型に彫刻する
と、該間隔は固定され、都合の良い間隔や幅とすること
ができない問題が新たに生じた。そこで、鋭意検討の結
果、梱包材料の帯鉄を金型の上に乗せ、長さ方向で、都
合の良い一定間隔にこれらを配置し、金型に固定するこ
とで、目的を達することができる様になり、金型も単純
なもので良く、極めて都合が良い。
SUMMARY OF THE INVENTION Observing the behavior of a conventional mesh under compression, the greater the number of walls made of a mesh which is fused and bonded to the upper and lower surfaces, the higher the compressive stress, and Is a triangular surface having one ridge line, and the side corresponding to the ridge line is fixed by a flat body such as a non-woven fabric and is restricted from spreading. Was found to be large, and a cross-section in the thickness direction was devised with a pleated folded shape,
When the pressure resistance is improved, the rigidity is also increased, and a major problem that cannot be folded or wound has occurred. On the other hand, it has been found that these problems can be solved by providing a band-shaped flat portion over the entire width in the width direction of the three-dimensional net-like body and forming a bent portion for bending and winding at this portion. Specifically, this can be achieved by engraving a convex portion or a concave portion over the entire width in the width direction on a mold for accumulating continuous filaments, but civil engineering materials have various product specifications depending on circumstances such as construction site. It is extremely convenient to be able to arbitrarily determine the interval and width of the band-shaped flat portion. However, when engraving in a mold, the interval is fixed, and there is a new problem that the interval and width cannot be set to a convenient interval or width. Occurred. Therefore, as a result of diligent examination, the belt material of the packing material is placed on the mold, these are arranged at a convenient constant interval in the length direction, and fixed to the mold, thereby achieving the purpose. Therefore, the mold may be simple, which is extremely convenient.

【0008】すなわち、本発明は、断面が三角の頂点を
わずか切断除去した様な、台形のブロックが平面上に配
置されており、該台形の上辺と底面がそれぞれ同一の平
面上にある形状の金型上に、金型の長さ方向の任意の間
隔毎に、全幅に渡って0.3〜2mm厚みで、幅が3〜
20mmの金属バーを設置した金型を用い、かつ連続フ
ィラメントが不十分な固化状態の位置に、該金型に押し
つける圧着ロールを具備した図1に例示する様な立体網
状体製造設備を用いて、該金型を一定速度で移動させな
がら、該金型上に、熱可塑性合成樹脂からなる、太さが
0.1〜1.5mmの多数の連続フィラメントが紡出さ
れ、該金型に添って連続フィラメントが網状に重ね合わ
され、その交差点で融着接着されて一体化した、実質厚
みが数mmの網状体が、厚み方向に波打って網状体で大
きな空隙を形成したマット状の立体網状体であって、任
意の間隔毎に扁平な帯状の易折り曲げ部がある立体網状
体とその製造方法である。
That is, according to the present invention, a trapezoidal block having a cross section obtained by slightly cutting and removing a vertex of a triangle is arranged on a plane, and an upper side and a bottom face of the trapezoid are respectively on the same plane. On the mold, at any interval in the length direction of the mold, the thickness is 0.3 to 2 mm over the entire width, and the width is 3 to
Using a mold equipped with a metal bar of 20 mm, and using a three-dimensional net-like body manufacturing equipment as illustrated in FIG. 1 equipped with a press roll pressed against the mold at a position where the continuous filament is insufficiently solidified. While moving the mold at a constant speed, a large number of continuous filaments made of a thermoplastic synthetic resin and having a thickness of 0.1 to 1.5 mm are spun onto the mold, and are attached to the mold. The continuous filaments are superimposed in a net-like shape, and are fused and bonded at the intersections to form a net-like body having a thickness of several mm, which is wavy in the thickness direction to form large voids in the net-like body. The present invention relates to a three-dimensional net-like body having a flat band-like easily bent portion at arbitrary intervals, and a method for producing the same.

【0009】さらには、用いる金型が、三角柱の一面が
平面上にあり、該三角柱が該平面上にない稜線の上部
が、該平面で平行に切断除去されており、該三角柱が長
さ方向に、一定間隔で整然と配列されている形状の金型
であって、網状体が、厚み方向断面においてプリーツ状
で、一方向に連続した多数の畦部と溝部が交互に形成さ
れ、該網状体の凹凸によって大きな空隙を形成したマッ
ト形状となった見掛けの厚みが数cmの立体網状体とす
ることで、従来の同様の立体網状体の厚み方向の凹凸が
無計画で上記の上下面を繋ぐ網状体の壁を多くする配慮
がなされていない立体網状体より、単位表面積当たりの
壁の数と壁の面積が圧倒的に多くなせ、これらの壁によ
って、立体網状体の厚み方向への圧縮応力に対し、大き
な抵抗を発揮できる様にした、従来品より剛性の高いプ
リーツ形状の立体網状体に、極めて好都合である。
Further, in the mold used, one side of the triangular prism is on a plane, and the upper part of the ridge line where the triangular prism is not on the plane is cut and removed in parallel on the plane, and the triangular prism is arranged in the longitudinal direction. A mold having a shape regularly arranged at regular intervals, wherein the mesh is pleated in a cross section in a thickness direction, and a large number of ridges and grooves continuous in one direction are alternately formed; By forming a three-dimensional net with an apparent thickness of several cm that has become a mat shape with large voids formed by the unevenness of the three-dimensional net, a similar unevenness in the thickness direction of the conventional three-dimensional net connects the upper and lower surfaces without planning. The number of walls per unit surface area and the area of the walls can be overwhelmingly increased compared to a three-dimensional net where no consideration is given to increasing the number of walls of the net, and these walls cause compressive stress in the thickness direction of the three-dimensional net. Large resistance against To the, to the three-dimensional net-like body of high pleats rigidity than conventional products, it is very convenient.

【0010】[0010]

【発明の実施の形態】本発明の実施の形態について実施
例の図示に基づいて以下に説明する。図1に本発明の一
形態である多数のプリーツ断面構造を持つ立体網状体
に、本発明の間歇的間隔、特に任意の間隔に折り曲げの
ためのフラット部を作る金属バーを設置している製造装
置の側面概略図を示す。図2は図1A部の斜め部から見
た拡大図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to the drawings of embodiments. FIG. 1 shows a manufacturing method in which a metal bar for forming a flat portion for bending at intermittent intervals, particularly an arbitrary interval, is provided on a three-dimensional net having a plurality of pleated cross-sectional structures according to an embodiment of the present invention. Figure 2 shows a schematic side view of the device. FIG. 2 is an enlarged view of the oblique portion of FIG. 1A.

【0011】本発明による網状体の形態は、例えば図3
や図4で図示するものであり、該網状体は、多数の連続
フィラメント1を溶融紡糸の紡糸口金2より、三角柱を
寝かした形状が刻まれている金型4に吐出して、網状に
重ねてその交点を溶融接着させ、金型の凸面上部に圧着
ローラー6で押しつけて、金型の凸部上の融着接着した
網状体をさらに圧着させて、立体網状体の整形と畦部上
端の補強を行なって、プリーツ状の立体網状体として、
該立体網状体の畦下部と溝上部に三角柱形状の大きな空
隙を有するマット形状の立体網状体とするものである
が、間歇的に畦や溝が途切れ平坦なフラット部を形成し
ている立体網状体5である。
The form of the mesh according to the present invention is, for example, shown in FIG.
4, the reticulated body is formed by discharging a large number of continuous filaments 1 from a spinneret 2 for melt spinning to a mold 4 in which a triangular prism is laid down, and is superposed in a net shape. Then, the intersection is melt-bonded, pressed against the upper part of the convex surface of the mold by a pressure roller 6, and the fusion-bonded net on the convex part of the die is further pressed, thereby shaping the three-dimensional net and forming the upper end of the ridge. Reinforce, as a pleated three-dimensional net,
The three-dimensional net is a mat-shaped three-dimensional net having large triangular prism-shaped voids at the lower part of the ridge and the upper part of the groove, but the three-dimensional net having intermittent ridges and grooves to form a flat flat part. Body 5.

【0012】具体的には、前記フラット部を形成するた
め、金型に凸部または凹部の彫刻を全幅に渡って行なっ
ても良いが、製品のフラット部の間隔が固定されるた
め、より好ましくは、金型の上に、任意の間隔で、任意
の幅の金属バーを設置し、これらの上に積層された網状
体を圧着ロール6によって、圧迫してフラット部を形成
させるのである。特に金属バーを用いる本発明の1実施
対応策による立体網状体は、従来の金型が流用でき、か
つ、間隔の設定に自由度が大きいので極めて好ましい。
[0012] Specifically, in order to form the flat portion, engraving of a convex portion or a concave portion may be performed on the mold over the entire width. However, since the interval between the flat portions of the product is fixed, it is more preferable. In this method, a metal bar having an arbitrary width is installed at an arbitrary interval on a mold, and a mesh portion laminated on the metal bar is pressed by a pressure roll 6 to form a flat portion. In particular, a three-dimensional mesh body using a metal bar according to one embodiment of the present invention is extremely preferable because a conventional mold can be used and the degree of freedom in setting the interval is large.

【0013】本発明の一形態である耐圧性向上用途で
は、整然と並列して配されたプリーツ形状の、立体網状
体の表層を一辺と仮想した三角断面構造によって、厚み
方向への圧縮力を受けとめることで耐圧性を向上させる
効果を発揮させ、加えて、当該三角断面構造をプリーツ
状に横方向に整然と配置することで、耐圧性に寄与する
該三角断面構造を最大限に組み込むことによって、全体
としての耐圧強度を大幅に向上させ得るのであるが、耐
圧性向上につれ、立体網状体の剛直性も高くなり、折り
曲げや巻き上げが不可能となる。そこで、間歇的な、好
ましくは一定間隔毎に、より好ましくは任意の間隔で、
折り曲げと接着に便利なフラット部を設ける必要があ
り、前記した手法でフラット部を設けるのである。ま
た、該折り曲げや巻き上げのためには前記整然と配列し
ている多数の畦部と易折り曲げ部が直交していることが
好ましい。
In an application for improving pressure resistance, which is one mode of the present invention, a compressive force in a thickness direction is received by a triangular cross-sectional structure in which the surface layer of a three-dimensional net-like body is arranged side by side in an orderly manner. By exerting the effect of improving the pressure resistance by that, in addition, by arranging the triangular cross-sectional structure in a pleated manner in the lateral direction, by maximizing the triangular cross-sectional structure that contributes to the pressure resistance, the overall However, as the pressure resistance improves, the rigidity of the three-dimensional net increases, and bending and winding up become impossible. Therefore, intermittently, preferably at regular intervals, more preferably at arbitrary intervals,
It is necessary to provide a flat portion which is convenient for bending and bonding, and the flat portion is provided by the above-described method. In addition, for the bending and winding, it is preferable that the large number of ridges arranged in an orderly manner and the easily bent portion are orthogonal to each other.

【0014】なお、耐圧性向上用途では、網状体5のプ
リーツ部が形成する三角断面構造の斜辺部である2辺が
共に圧縮強度が高い方が良く、金型14または4に例示
する、プリーツが機械の進行方向に並ぶ網状物を作るこ
とができる金型を用いると、夫々の辺が均質な網状物と
なせ都合良く、金型に凸部を彫刻した金型4または一定
間隔毎に全幅に渡る金属バーを設置した金型14を用い
ると、図3や図4に例示する、切れ目を入れた本発明の
立体網状体5とできる。
For the purpose of improving the pressure resistance, it is preferable that both sides, which are the oblique sides of the triangular cross-sectional structure formed by the pleated portions of the mesh body 5, have high compressive strength. The use of a mold that can form a mesh that is lined in the direction of machine travel can be used to make each side a uniform mesh, and the mold 4 in which convex portions are engraved on the mold or the full width at regular intervals. By using a mold 14 provided with metal bars extending over a distance, a three-dimensional net-like body 5 of the present invention having a cut as illustrated in FIGS. 3 and 4 can be obtained.

【0015】本発明の他の一形態の図6に例示した網状
体13は、図5のCの様な機械の進行方向に斜交する三
角柱型ブロックをベースとした金型16上に金属バーを
間欠的に設置することで制作できる。
In another embodiment of the present invention, the mesh member 13 shown in FIG. 6 has a metal bar 16 mounted on a mold 16 based on a triangular prism block oblique to the machine traveling direction as shown in FIG. 5C. Can be produced by installing the intermittently.

【0016】本発明に用いる三角柱が寝かされた形状が
刻まれている金型4は、金型の底面を1辺とし、等辺に
挟まれた頂点からなる稜線を該金型の突出上面とする、
断面が2等辺三角形が好ましく、特に正三角形が好まし
いが、突出上面と底面の間隔が同じなら、不等辺三角形
であっても良い。また、圧着ローラー6で網状体を打し
つけて圧着する都合上、前記稜線が鋭いと平面体との圧
着性が不十分な部分が発生し易く、また該平面体を破損
させることもあるので、該稜線は鈍角もしくは上部を切
断して面取りをするのが好ましく、金型底面において、
三角柱の間隔も3mm以上、好ましくは5mmあけるの
が良い。なおこれらの面取りした金型に連続フィラメン
トを吐出して、本発明の網状体を作成すると、上端と底
部は、適度なアールを描き、外見状、プリーツ状の断面
が三角形のものとなせる。
In the mold 4 used in the present invention, in which the shape in which the triangular prism is laid down is engraved, the bottom surface of the mold is set as one side, and the ridge line formed by the vertices sandwiched between the equal sides is defined as the projecting upper surface of the mold. Do
The cross section is preferably an isosceles triangle, and particularly preferably an equilateral triangle, but may be an inequilateral triangle if the distance between the projecting upper surface and the bottom surface is the same. In addition, because the ridgeline is sharp, a portion having insufficient press-fitting property with the plane body is likely to occur, and the plane body may be damaged because the ridgeline is sharp for the convenience of hitting and pressing the net-like body with the compression roller 6. The ridgeline is preferably cut at an obtuse angle or the upper part to be chamfered, and at the bottom of the mold,
The interval between the triangular prisms should be 3 mm or more, preferably 5 mm. In addition, when the continuous filament is discharged into these chamfered dies to form the net of the present invention, the upper end and the bottom are drawn with an appropriate radius, and the appearance and pleated cross sections can be triangular.

【0017】本発明の連続フィラメントに使用する素材
は、ポリプロピレン、ポリエチレン、ポリエチレンテレ
フタレートなどのポリエステルおよびナイロン6などの
ポリアミドなどの熱可塑性樹脂で、柔軟性を強化するた
めこれらの共重合体はさらに好ましく、これらのポリマ
ーブレンドしたものやポリマーアロイも好ましい。
The material used for the continuous filament of the present invention is a thermoplastic resin such as a polyester such as polypropylene, polyethylene and polyethylene terephthalate and a polyamide such as nylon 6, and these copolymers are more preferable for enhancing flexibility. The polymer blends and polymer alloys thereof are also preferable.

【0018】本発明の連続フィラメントの太さは、強度
と剛性の面から0.1〜1.5mmが好ましく1.5m
mより太いと、本発明の網状体を成形しにくく、0.1
mmより細いと剛性に問題が出やすくなるため好ましく
ない。
The thickness of the continuous filament of the present invention is preferably from 0.1 to 1.5 mm from the viewpoint of strength and rigidity, preferably 1.5 m
If it is thicker than m, it is difficult to form the reticulated body of the present invention,
If the thickness is smaller than mm, the rigidity tends to cause a problem, which is not preferable.

【0019】また、本発明の立体網状体の目付けは用途
によるが、概ね100〜3000g/m2 の範囲であ
り、耐圧性強化を意図する場合は、連続フィラメントの
強度と本数の積による耐圧強度の問題があり、150〜
1500g/m2 が好ましく、土壌の保持を意図する場
合はその厚みにもよるが、200〜1500g/m2
好ましい。
The basis weight of the three-dimensional net of the present invention depends on the application, but is generally in the range of 100 to 3000 g / m 2. If the pressure resistance is intended to be enhanced, the pressure resistance is determined by multiplying the strength of the continuous filament by the number of filaments. Problem, 150 ~
Preferably 1500 g / m 2, depending on its thickness when the intended retention of soil, 200~1500g / m 2 is preferred.

【0020】本発明の立体網状体の厚みは、耐圧性強化
を意図する場合は、4〜40mmが好ましく、土壌の保
持を意図する場合は、20〜50mmが用途的に好まし
い。なお50mmを超えると、連続フィラメントが金型
に接触して、冷やされて到達しにくくなって不揃いとな
るし、融着接着不良で、事実上製造が困難であるので好
ましくない。
The thickness of the three-dimensional net of the present invention is preferably 4 to 40 mm when strengthening the pressure resistance, and is preferably 20 to 50 mm for maintaining the soil. If it exceeds 50 mm, the continuous filaments contact the mold and are cooled, so that the continuous filaments are difficult to reach and become uneven.

【0021】本発明に用いる金型は、圧着ロール6を用
いる都合上、金型上面と底面が平行で、金型の凸部上面
はすべての凸部上面が同一平面にあることが好ましい。
In the mold used in the present invention, it is preferable that the upper surface and the bottom surface of the mold are parallel to each other and that the upper surfaces of the convex portions of the mold are all on the same plane because of the use of the pressure roll 6.

【0022】また、本発明において立体網状体の形態安
定性や引張強度の向上、さらには相互の係合、持ち運び
性の付与等のため、該立体網状体を構成する連続フィラ
メントが可撓性ネットで絡ってなる可撓性ネットで補強
された立体網状体が好ましい。該立体網状体の補強に用
いる可撓性ネットは、網目が15〜50mm□の漁網な
どの編みたてネット、スプリットヤーンを使用する寒冷
紗、マルチまたはモノフィラメントなどの糸条を縦と横
方向に織ったり引き揃えたものやスクリムネットなどが
都合良く用いられ、強度補強の点でポリエチレンテレフ
タレート製漁網が特に好ましい。該ネットで補強された
立体網状体は図示はしないが図1に例示の製造装置の金
型上にネットを配設、積層し、積層されたネット上方か
ら連続フィラメントを紡糸することにより、図8に例示
するような立体網状体を構成する連続フィラメントが可
撓性ネットで絡ってなる可撓性ネットで補強された立体
網状体となり得る。また、耐圧性の向上のため、易折り
曲げ帯が表面を形成している側の面に不織布を張り合わ
せることが好ましい。張り合わせする不織布は、連続フ
ィラメントの素材の融点より少なくとも20℃高い融点
の素材からなるスパンボンド、ニードルパンチ、スパン
レースや含浸接着した不織布が都合良く、特に価格など
からポリエチレンテレフタレート製スパンボント不織布
が好ましい。このような不織布を張り合わせた立体網状
体は、図示はしないが図1に例示の製造装置の金型上の
圧着ローラ手前に不織布を配設・積層し、積層された不
織布上方から該圧着ローラで以て連続フィラメントと不
織布とを張り合わせることにより、不織布を張り合わせ
た立体網状体をなり得る。
In the present invention, in order to improve the form stability and tensile strength of the three-dimensional network, to further provide mutual engagement and portability, the continuous filament constituting the three-dimensional network is made of a flexible net. A three-dimensional net-like body reinforced with a flexible net entangled with the above is preferable. The flexible net used to reinforce the three-dimensional net-like body is formed by weaving a net such as a fishing net having a mesh of 15 to 50 mm square, a cold gauze using split yarn, or a yarn such as a multi-filament or a monofilament in the vertical and horizontal directions. A fishing net made of polyethylene terephthalate is particularly preferable in terms of strength reinforcement, and a net or a scrim net is conveniently used. Although the three-dimensional net-like body reinforced with the net is not shown, the net is arranged and laminated on a mold of the manufacturing apparatus illustrated in FIG. 1 and a continuous filament is spun from above the laminated net to obtain FIG. The continuous filament constituting the three-dimensional network as exemplified in (1) can be a three-dimensional network reinforced by a flexible net entangled with a flexible net. Further, in order to improve the pressure resistance, it is preferable to bond a nonwoven fabric to the surface on the side where the easily bent band forms the surface. The nonwoven fabric to be bonded is preferably a spunbond, needlepunch, spunlace or impregnated nonwoven fabric made of a material having a melting point at least 20 ° C. higher than the melting point of the continuous filament material. Although not shown, the three-dimensional net-like body to which such a nonwoven fabric is attached is provided with a nonwoven fabric in front of a pressure roller on a mold of the manufacturing apparatus illustrated in FIG. Thus, by bonding the continuous filament and the nonwoven fabric, a three-dimensional net-like body in which the nonwoven fabric is bonded can be obtained.

【0023】(作用) 本発明の立体網状体は連続した
フィラメントで構成されており、水などの液体は容易に
網状体を通過して排水できるため、廃棄物処分場の底面
排水材として好適であり、土壌などの固形分はこのフィ
ラメントで濾過して固形分の流出を抑制できるため、土
壌を充填する植生用途の土木資材として最適でり、これ
らを巻いたり、折って加工できるので、極めて利便性が
良くなる。また不織布を張り合わせることで耐圧性に優
れた立体網状体となり得る。また該立体網状体を構成す
る連続フィラメントを可撓性ネットで補強することによ
り、立体網状体の引張強度や耐圧強度の向上、さらには
立体網状態同士の係合や持ち運び性を付与することがで
きる。
(Function) The three-dimensional net of the present invention is composed of continuous filaments, and a liquid such as water can be easily drained through the net, so that it is suitable as a drainage material at the bottom of a waste disposal site. Yes, solids such as soil can be filtered with this filament to control the outflow of solids, making it ideal as a civil engineering material for vegetation use that fills the soil. Becomes better. Further, by bonding the nonwoven fabric, a three-dimensional net having excellent pressure resistance can be obtained. In addition, by reinforcing the continuous filaments constituting the three-dimensional net with a flexible net, it is possible to improve the tensile strength and pressure resistance of the three-dimensional net, and to provide the three-dimensional net with engagement and portability. it can.

【0024】[0024]

【実施例】次に本発明の効果を実施例と比較例で具体的
に説明する。 (実施例1〜5、比較例1〜2) 本発明の網状体は第
1図に例示する装置に、図5AまたはBの金型4、14
を用い、金型14では、一定間隔毎に、幅2cm、厚さ
0.8mmの金属帯を全幅に渡り設置し、端を金型にビ
ス固定したものを用いることで、効率良く製造できる。
融点が140℃でメルトフローレートが18g/10分
のエチレンープロピレン共重合体の溶融物を、孔径0.
6mmの多数の紡糸ノズルが列設された紡糸口金2より
繊維径が0.7mmの連続フィラメント1を紡出し、等
速で移動している三角柱が寝かされた形状が刻まれてい
る金型に垂らして網状に重ね、その交差点を融着接着さ
せて、網状物3を形成させると共に、ロール6で金型と
金属バー上の網状体を、圧着接着して、図3および図4
に例示する実施例1〜5の立体網状体を得た。また、金
型を図5の16とし、金型14と同様にして金属バーを
用いて任意の間隔毎にフラット部のある実施例6〜7の
立体網状体を得た。
Next, the effects of the present invention will be specifically described with reference to examples and comparative examples. (Examples 1 to 5 and Comparative Examples 1 and 2) The reticulated body of the present invention was added to the device illustrated in FIG.
The metal mold 14 can be efficiently manufactured by using a metal band having a width of 2 cm and a thickness of 0.8 mm installed at a predetermined interval over the entire width and fixing the ends of the metal band with screws.
A melt of an ethylene-propylene copolymer having a melting point of 140 ° C. and a melt flow rate of 18 g / 10 minutes was added to a melt having a pore size of 0.1 μm.
A die in which a continuous filament 1 having a fiber diameter of 0.7 mm is spun from a spinneret 2 in which a large number of 6 mm spinning nozzles are arranged in line, and a triangular prism moving at a constant speed is engraved. 3 and FIG. 4, the crossing points are fused and bonded to form a net 3, and the roll 6 is used to press-bond the mold and the net on the metal bar.
Are obtained. The mold was set at 16 in FIG. 5 and three-dimensional nets of Examples 6 and 7 having flat portions at arbitrary intervals were obtained using metal bars in the same manner as the mold 14.

【0025】実施例1〜7の立体網状体は何れもフラッ
ト部で折り曲げることができ、金属バーの間隔を20c
mとすると、巻くこともできた。また、これらをプリー
ツ折りして別の立体網状体のフラット部に合わせて圧迫
しながら熱風発生機で接着したところ、容易に接着加工
できた。
Each of the three-dimensional nets of Examples 1 to 7 can be bent at the flat part, and the interval between the metal bars is 20c.
Assuming m, it could be wound. Moreover, when these were pleated and bonded by a hot air generator while pressing them according to the flat portion of another three-dimensional net-like body, they could be easily bonded.

【0026】比較例1〜2は、図5Cに例示する当社が
従来から使用している金型16を用い、金属バーを設置
せず実施例2〜3と同様にして作成した。これらは何れ
も綺麗に折り曲げることができず、溶接しようとした
が、まず溶接の予定部分の圧迫ができず、間にスリット
のある金属バーを2枚使って挟み、圧迫してさらに溶接
を試みたが、フィラメントが予め接着して一体化してい
ないため、個々のフィラメントが溶けるのが早く、溶接
が極めて困難であり前記したバーを外すと、折角接着さ
せた接合部の一部が破断する現象も生じ、大きな問題と
なった。これらの実施例と比較例の圧縮性能を表1示
す。
Comparative Examples 1 and 2 were prepared in the same manner as in Examples 2 and 3 without using a metal bar, using a mold 16 conventionally used by the Company as illustrated in FIG. 5C. None of these could be bent neatly and tried to weld. However, first of all, it was not possible to press the parts to be welded. However, since the filaments are not bonded and integrated beforehand, the individual filaments are quickly melted, and it is extremely difficult to weld. When the above-mentioned bar is removed, a part of the bonded portion that has been bent is broken. And this became a major problem. Table 1 shows the compression performance of these Examples and Comparative Examples.

【0027】[0027]

【表1】 [Table 1]

【0028】[0028]

【発明の効果】本発明の1つは、立体網状体の断面が、
三角形が横に繋がったプリーツ形状で、その1辺を立体
網状体の上下面と仮想する、三角形状がしっかりと固定
されて耐圧性を向上させたものであるが、該網状体の内
部は網状物の壁で構成されており、該網状物は熱可塑性
樹脂のフィラメントで構成されているため、嵩高で、通
気性と通水性に優れており、空隙率が極めて大きいため
軽量で、施工場所に運びかつ施工するに便利であり、従
来のものより強度が向上しているため、従来品よりきつ
い使用条件に耐え得ることができるため、より汎用でき
る植生用土木資材とできるが、耐圧性の向上に比例して
剛直性も大きくなったため、巻くことや折ることができ
ず問題となったが、本発明のフラット部を配置すること
でこれらの問題を解決できた。さらに、本発明の1つで
ある金属バーを用いることで、任意の高さの立体網状体
を接着して組み立てた立体網状体構造物を、現状の金型
を用いて作ることができ、極めて経済的であり、顧客の
要望にも答えられ都合が良い。
According to one aspect of the present invention, the cross-section of the three-dimensional net is
It is a pleated shape in which triangles are connected horizontally, and one side is imagined as the upper and lower surfaces of the three-dimensional mesh. The triangle is firmly fixed to improve the pressure resistance, but the inside of the mesh is a mesh. The net is made of thermoplastic resin filaments, so it is bulky, has excellent air permeability and water permeability, and has a very high porosity. It is convenient to carry and construct, and has higher strength than conventional ones, so it can withstand tighter use conditions than conventional products, so it can be a more general-purpose vegetation civil engineering material, but improved pressure resistance The rigidity also increased in proportion to the above, so that it was not possible to wind or break, but these problems could be solved by arranging the flat part of the present invention. Furthermore, by using the metal bar which is one of the present invention, a three-dimensional net structure assembled by bonding a three-dimensional net of an arbitrary height can be made using the current mold, and extremely. It is economical and convenient for customers.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の耐圧性が向上した網状体の製造装置
の概略図である。
FIG. 1 is a schematic view of an apparatus for manufacturing a mesh body with improved pressure resistance according to the present invention.

【図2】 図1Aの斜上部から見た拡大図である。FIG. 2 is an enlarged view of FIG.

【図3】 本発明の耐圧性が向上した網状体の一実施形
態5を示す斜視図である。
FIG. 3 is a perspective view showing Embodiment 5 of the mesh body with improved pressure resistance of the present invention.

【図4】 本発明の金型を彫刻して巻取りを可能とした
一実施形態13の図である。
FIG. 4 is a view of a thirteenth embodiment in which the mold of the present invention is engraved and can be wound up.

【図5】 金型を例示する斜視図である。 A:プリーツ断面の立体網状体に使用する例を示す。 B:フラット部を彫刻した金型Aである。 C:従来の金型の例を示す。 ただし、AとCは金属バーの未装着例である。FIG. 5 is a perspective view illustrating a mold. A: An example used for a three-dimensional net having a pleated cross section is shown. B: Mold A in which a flat portion is engraved. C: shows an example of a conventional mold. However, A and C are examples in which the metal bar is not mounted.

【図6】 金属バーの一実施形態を示す斜視図である。FIG. 6 is a perspective view showing one embodiment of a metal bar.

【図7】 金属バーの一実施状態を示す斜視図である。FIG. 7 is a perspective view showing one embodiment of a metal bar.

【図8】 連続フィラメントが可撓性ネットで絡ってな
る可撓性ネットで補強された立体網状体を説明するため
の斜視図である。
FIG. 8 is a perspective view for describing a three-dimensional net-like body reinforced with a flexible net in which a continuous filament is entangled with a flexible net.

【符号の説明】[Explanation of symbols]

1 連続フィラメント 2 紡糸口金 3 連続フィラメントが金型の上で融着接着した網状物 4、14、16 金型(ただし、14と16は金属バー
未装着) 5、13 本発明の立体網状体 6 圧着ロール 7、8 ガイドロール 9、15、金属バー 10 可撓性ネット 11 不織布 12 フラット部
REFERENCE SIGNS LIST 1 continuous filament 2 spinneret 3 net-like material in which continuous filaments are fused and bonded on a die 4, 14, 16 die (however, 14 and 16 have no metal bar attached) 5, 13-dimensional net of the present invention 6 Crimping rolls 7, 8 Guide rolls 9, 15, Metal bar 10 Flexible net 11 Non-woven fabric 12 Flat part

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) D04H 3/16 D04H 3/16 4D004 E02B 3/12 E02B 3/12 4L047 E02D 3/00 102 E02D 3/00 102 17/20 103 17/20 103A // B09B 1/00 ZAB B09B 1/00 ZABA Fターム(参考) 2B022 AB02 AB04 BA02 BA23 BA25 BB02 2B314 NC38 PC15 PC23 PC24 2D018 DA02 2D043 DA03 DD05 DD10 DD13 2D044 DB01 4D004 AA46 BB04 CC17 4L047 AA14 AB03 AB07 BA08 BD03 CA12 CA15 CC06 CC10 CC15──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) D04H 3/16 D04H 3/16 4D004 E02B 3/12 E02B 3/12 4L047 E02D 3/00 102 E02D 3/00 102 17/20 103 17/20 103A // B09B 1/00 ZAB B09B 1/00 ZABA F term (reference) 2B022 AB02 AB04 BA02 BA23 BA25 BB02 2B314 NC38 PC15 PC23 PC24 2D018 DA02 2D043 DA03 DD05 DD10 DD13 2D044 DB01 4D004A CC17 4L047 AA14 AB03 AB07 BA08 BD03 CA12 CA15 CC06 CC10 CC15

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性合成樹脂からなる太さが0.1
〜1.5mmの多数の連続フィラメントが網状に重ね合
わされ、その交差点で融着接着されて一体化した実質厚
みが0.1〜4mmの網状体を形成し、該網状体が、厚
み方向断面において凹凸状に波打っており、見掛けの厚
みが4〜50mmで、該網状体の凹凸によって大きな空
隙を形成したマット形状の立体網状体であって、該立体
網状体の長さ方向に、間欠的に、全幅に渡って、任意幅
の、押しつけられて扁平となった帯状の易折り曲げ帯を
具備していることを特徴とする立体網状体。
1. A thermoplastic synthetic resin having a thickness of 0.1
A large number of continuous filaments of up to 1.5 mm are superimposed in a net shape, and are fused and bonded at the intersections to form a net having a real thickness of 0.1 to 4 mm, and the net has a cross section in the thickness direction. It is a mat-shaped three-dimensional net having an uneven thickness, an apparent thickness of 4 to 50 mm, and a large void formed by the unevenness of the net, and intermittent in the length direction of the three-dimensional net. A three-dimensional net-like body characterized by being provided with a band-shaped easy-bend band which is pressed and flattened to an arbitrary width over the entire width.
【請求項2】 マット形状の立体網状体が、厚み方向断
面においてプリーツ状で、長さ方向に整然と平行して配
列している連続した複数の畦部と溝部とが、交互に形成
されているプリーツ形状の立体網状体であることを特徴
とする請求項1記載の立体網状体。
2. A plurality of mat-shaped three-dimensional net-like bodies are pleated in a cross section in a thickness direction, and a plurality of continuous ridges and grooves arranged in order in parallel in the length direction are formed alternately. The three-dimensional network according to claim 1, which is a pleated three-dimensional network.
【請求項3】 長さ方向に連続した畦部と易折り曲げ帯
とが直交していることを特徴とする請求項2記載の立体
網状体。
3. The three-dimensional net-like body according to claim 2, wherein the ridge portion continuous in the length direction and the easy-folding band are orthogonal to each other.
【請求項4】 連続フィラメントが可撓性ネットで絡っ
てなる、可撓性ネットで補強された立体網状対であるこ
とを特徴とする請求項1〜3のいずれかに記載の立体網
状体。
4. A three-dimensional net-like body according to claim 1, wherein the continuous filament is a three-dimensional net-like pair reinforced with a flexible net, which is tangled with a flexible net. .
【請求項5】 易折り曲げ帯が表面を形成している側の
面に不織布が張り合わせてあることを特徴とする請求項
1〜4のいずれかに記載の立体網状体。
5. The three-dimensional net according to any one of claims 1 to 4, wherein a nonwoven fabric is bonded to a surface on which the surface of the easily bendable band forms the surface.
【請求項6】 断面が三角の頂点をわずか切断除去した
台形状の複数のブロックが平面上に配置されており、該
複数のブロックの上辺と底面がそれぞれ同一の平面上に
ある形状の金型上に、該金型を一定速度で移動させなが
ら、熱可塑性合成樹脂からなる、太さが0.1〜1.5
mmの多数の連続フィラメントが紡出され、該金型に添
って連続フィラメントが網状に重ね合わされ、その交差
点で融着接着されて一体化した、プリーツ形状の網状体
で大きな空隙を形成したマット状の、厚みが4〜50m
mの立体網状体を製造するにあたり、該連続フィラメン
トが不十分な固化状態の位置に、該金型に押しつける圧
着ロールが装着されており、金型の長さ方向の任意の間
隔毎に、全幅に渡って0.3〜2mm厚みで、幅が3〜
20mmの金属バーが設置してある金型を用いて、前記
した任意の間隔毎に圧着ロールと金属バーの間で、金属
バーに積層された連続フィラメントを圧着して、扁平な
帯状の易折り曲げ部を作りながら立体網状体を製造する
ことを特徴とする立体網状体の製造方法。
6. A mold having a trapezoidal cross section whose cross section is formed by slightly cutting and removing a vertex of a triangle, wherein the plurality of blocks are arranged on a plane, and the upper sides and the bottom surfaces of the plurality of blocks are each on the same plane. While moving the mold at a constant speed, a thickness of 0.1 to 1.5 made of a thermoplastic synthetic resin.
mm continuous filaments are spun out, continuous filaments are superimposed in a mesh along the mold, and are fused and bonded at their intersections to form a mat-like pleated mesh forming a large void. The thickness is 4-50m
In order to manufacture a three-dimensional net of m, a press roll for pressing the mold is mounted at a position where the continuous filament is insufficiently solidified, and the entire width is set at any interval in the length direction of the mold. 0.3 to 2 mm thick and 3 to 3 width
Using a mold having a metal bar of 20 mm, the continuous filament laminated on the metal bar is pressure-bonded between the pressure roll and the metal bar at an arbitrary interval as described above, and is easily folded into a flat band shape. A method for producing a three-dimensional network, comprising producing a three-dimensional network while forming a part.
【請求項7】 金型が、三角柱の一面が平面上にあり、
該三角柱が該平面上にない稜線の上部が、該平面で平行
に切断除去されており、該三角柱が長さ方向に、一定間
隔で整然と配列されている形状の金型であることを特徴
とする請求項6記載の立体網状体の製造方法。
7. The mold, wherein one surface of the triangular prism is on a plane,
The upper part of the ridgeline where the triangular prism is not on the plane is cut and removed in parallel on the plane, and the triangular prism is a mold having a shape in which the triangular prism is arranged regularly at regular intervals in the length direction. The method for producing a three-dimensional network according to claim 6.
JP2000309831A 2000-10-10 2000-10-10 Three-dimensional network and method for producing the same Expired - Fee Related JP4523711B2 (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008038423A (en) * 2006-08-04 2008-02-21 Asahi Kasei Chemicals Corp Anti-overflow dike mat and dike reinforcement method
JP2009041281A (en) * 2007-08-09 2009-02-26 Ever Kk Roof structure
CN112877914A (en) * 2021-03-29 2021-06-01 上海智联精工机械有限公司 Flexible demolding device and core body molding equipment
CN113431044A (en) * 2021-06-30 2021-09-24 闫欠欠 Anti-wrinkle and instant-fixing geotextile laying system and laying method thereof
CN114960700A (en) * 2022-06-20 2022-08-30 湖北工业大学 Ecological management method for expansive soil side slope based on dislocation, cracking prevention and seepage prevention ecological base material
CN116759146A (en) * 2023-06-16 2023-09-15 中天科技海缆股份有限公司 Compression-resistant structure, compression-resistant optical cable and manufacturing method
CN120714899A (en) * 2025-08-14 2025-09-30 山东斯诺特粉体科技有限公司 A grading dust removal device for crushing sticky materials

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JPS5718235A (en) * 1980-07-08 1982-01-30 Daiwa Spinning Co Ltd Manufacture of material for engineering work
JPH09313430A (en) * 1996-05-24 1997-12-09 Daiwabo Co Ltd Floor mat
JPH11247060A (en) * 1998-03-04 1999-09-14 Daiwabo Co Ltd Biodegradable steric mesh structure
JP2001254334A (en) * 2000-03-10 2001-09-21 Public Works Research Institute Ministry Of Land Infrastructure & Transport Erosion prevention mat and manufacturing method therefor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5718235A (en) * 1980-07-08 1982-01-30 Daiwa Spinning Co Ltd Manufacture of material for engineering work
JPH09313430A (en) * 1996-05-24 1997-12-09 Daiwabo Co Ltd Floor mat
JPH11247060A (en) * 1998-03-04 1999-09-14 Daiwabo Co Ltd Biodegradable steric mesh structure
JP2001254334A (en) * 2000-03-10 2001-09-21 Public Works Research Institute Ministry Of Land Infrastructure & Transport Erosion prevention mat and manufacturing method therefor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008038423A (en) * 2006-08-04 2008-02-21 Asahi Kasei Chemicals Corp Anti-overflow dike mat and dike reinforcement method
JP2009041281A (en) * 2007-08-09 2009-02-26 Ever Kk Roof structure
CN112877914A (en) * 2021-03-29 2021-06-01 上海智联精工机械有限公司 Flexible demolding device and core body molding equipment
CN113431044A (en) * 2021-06-30 2021-09-24 闫欠欠 Anti-wrinkle and instant-fixing geotextile laying system and laying method thereof
CN114960700A (en) * 2022-06-20 2022-08-30 湖北工业大学 Ecological management method for expansive soil side slope based on dislocation, cracking prevention and seepage prevention ecological base material
CN114960700B (en) * 2022-06-20 2023-08-15 湖北工业大学 An ecological treatment method for expansive soil slopes based on staggered, anti-cracking, and anti-seepage ecological substrates
CN116759146A (en) * 2023-06-16 2023-09-15 中天科技海缆股份有限公司 Compression-resistant structure, compression-resistant optical cable and manufacturing method
CN120714899A (en) * 2025-08-14 2025-09-30 山东斯诺特粉体科技有限公司 A grading dust removal device for crushing sticky materials

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