JP2002161327A - Contact material for circuit breaker, its manufacturing method and circuit breaker - Google Patents
Contact material for circuit breaker, its manufacturing method and circuit breakerInfo
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- JP2002161327A JP2002161327A JP2000354946A JP2000354946A JP2002161327A JP 2002161327 A JP2002161327 A JP 2002161327A JP 2000354946 A JP2000354946 A JP 2000354946A JP 2000354946 A JP2000354946 A JP 2000354946A JP 2002161327 A JP2002161327 A JP 2002161327A
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- contact material
- component
- circuit breaker
- mass
- conductive component
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Abstract
(57)【要約】
【課題】高頻度で高速に閉鎖を行った場合においても、
接点材料の溶着や消耗が少なく、再点弧現象を抑制し、
低接触抵抗面積を確保でき信頼性の高い遮断器用接点材
料,その製造方法および遮断器を提供する。
【解決手段】Cu,AgおよびAuの少なくとも一種の
高導電成分を10〜45質量%と、W,Mo,Crおよ
びそれらの炭化物の少なくとも一種の耐弧成分を50〜
90質量%と、Bi,Te,Sbの少なくとも一種の耐
溶着成分を0.05質量%以上とを含む接点材料であ
り、この接点材料の断面組織に断面積が0.0003m
m2以上の高導電成分相を有することを特徴とする遮断
器用接点材料である。
(57) [Summary] [Problem] Even when closing at high frequency and high speed,
There is little welding or wear of contact material, suppressing re-ignition phenomenon,
Provided are a contact material for a circuit breaker which can ensure a low contact resistance area and has high reliability, a method for manufacturing the same, and a circuit breaker. A high-conductivity component of at least one of Cu, Ag and Au is 10 to 45% by mass, and at least one arc-resistant component of W, Mo, Cr and a carbide thereof is 50 to 45% by mass.
A contact material containing 90% by mass and at least 0.05% by mass of at least one kind of anti-welding component of Bi, Te, and Sb. The cross-sectional structure of the contact material is 0.0003 m.
a breaker contact material characterized by having a m 2 or more highly conductive component phases.
Description
【0001】[0001]
【発明の属する技術分野】本発明は遮断器用接点材料,
その製造方法および遮断器に係り、特に遮断器の接点
(接触子)として使用した場合に、接点の再点弧特性を
改善することが可能な遮断器用接点材料,その製造方法
および遮断器に関する。The present invention relates to a contact material for a circuit breaker,
The present invention relates to a method for manufacturing the same and a circuit breaker, and more particularly to a contact material for a circuit breaker capable of improving the re-ignition characteristics of the contact when used as a contact (contact) of the circuit breaker, a method for manufacturing the same, and a circuit breaker.
【0002】[0002]
【従来の技術】真空遮断器およびガス遮断器は平常状態
の電路を開閉したり、接地事故や短絡事故等の異常時
に、故障状態を検知する過電流継電器等と組み合わされ
て、自動的に瞬時に電路を遮断するために、電力設備,
変電所内機器,高速鉄道車輌等に広く使用されている。
特に真空遮断器は、10−4Pa程度の高真空に維持し
た容器(真空バルブ)内に対向配置した1対の接点部材
(接触子)を開閉することにより、電路の開閉(非接
触、接触)を行うものである。2. Description of the Related Art A vacuum circuit breaker and a gas circuit breaker automatically open and close an electric circuit in a normal state, and are automatically combined with an overcurrent relay for detecting a failure state when an abnormality such as a grounding accident or a short circuit accident occurs. Power equipment,
Widely used for substation equipment, high-speed railway vehicles, etc.
In particular, the vacuum circuit breaker opens and closes (non-contact, contact) electrical circuits by opening and closing a pair of contact members (contacts) opposed to each other in a container (vacuum valve) maintained at a high vacuum of about 10 −4 Pa. ).
【0003】図1は一般的な真空遮断器の構造例を示す
断面図である。図1において接点の開閉動作が行われる
遮断室1は、絶縁材料から成り略円筒状に形成された絶
縁容器2と,この絶縁容器2の上下端に封止金属3a,
3bを介して設けた金属製の蓋体4a,4bとによって
区画形成され真空気密に構成されている。遮断室1内に
は軸方向に対向するように1対の導電棒5,6が配置さ
れ、その各導電棒5,6の対向する端部に、一対の電極
7,8が取付けられている。図においては上部側の電極
7を固定電極とする一方、下部側の電極8を可動電極と
している。また可動電極8の導電棒6には、伸縮自在の
ベローズ9が装着されており、遮断室1内を真空気密に
保持した状態で、可動電極8の軸方向における往復動を
可能にしている。このベローズ9の上部には金属製のア
ークシールド10が設けられており、このアークシール
ド10によってベローズ9がアーク蒸気によって覆われ
ることを防止している。FIG. 1 is a sectional view showing an example of the structure of a general vacuum circuit breaker. In FIG. 1, a shut-off chamber 1 in which contact opening and closing operations are performed includes an insulating container 2 made of an insulating material and formed in a substantially cylindrical shape, and sealing metals 3 a at upper and lower ends of the insulating container 2.
It is partitioned and formed by metal lids 4a and 4b provided via the base 3b, and is formed in a vacuum-tight manner. A pair of conductive rods 5 and 6 are arranged in the blocking chamber 1 so as to face each other in the axial direction, and a pair of electrodes 7 and 8 are attached to opposing ends of the conductive rods 5 and 6. . In the figure, the upper electrode 7 is a fixed electrode, while the lower electrode 8 is a movable electrode. A telescopic bellows 9 is mounted on the conductive rod 6 of the movable electrode 8 to enable the movable electrode 8 to reciprocate in the axial direction while the interior of the shut-off chamber 1 is maintained in a vacuum-tight manner. An arc shield 10 made of metal is provided on the bellows 9 to prevent the bellows 9 from being covered with the arc vapor by the arc shield 10.
【0004】また遮断室1内には、対向する一対の電極
7,8を覆うように金属製のアークシールド11が配設
されており、このアークシールド11によって絶縁容器
2がアーク蒸気によって覆われることが防止される。[0004] A metal arc shield 11 is provided in the cut-off chamber 1 so as to cover the pair of electrodes 7 and 8 facing each other. The arc shield 11 covers the insulating container 2 with arc vapor. Is prevented.
【0005】また図2に拡大して示すように、電極8は
導電棒6の端部に形成されるろう付け部12に加熱接合
により固定されるか、または、かしめ加工によって圧着
接続される。接点部材13aは電極8の端面中央部にろ
う材14を介して一体に固着されている。なお、図2に
示す固定側接点部材13bも同様に、固定電極7の端面
にろう材を介して一体に接合されている。As shown in FIG. 2 in an enlarged manner, the electrode 8 is fixed to a brazing portion 12 formed at the end of the conductive rod 6 by heat bonding or crimped by crimping. The contact member 13a is integrally fixed to the center of the end face of the electrode 8 via a brazing material 14. The fixed-side contact member 13b shown in FIG. 2 is also integrally joined to the end face of the fixed electrode 7 via a brazing material.
【0006】上記構成の真空遮断器によれば、高真空中
における高い絶縁耐力を利用できるため、対向する接点
部材の開閉ストロークを短くできる特徴を有している。According to the vacuum circuit breaker having the above structure, since a high dielectric strength in a high vacuum can be utilized, the opening and closing stroke of the opposed contact member can be shortened.
【0007】一般的に接点材料として要求される特性
は、接点が高頻度にわたって開閉することから、(1)
遮断容量が大きいこと、(2)耐電圧が高いこと、
(3)接触抵抗が小さいこと、(4)溶着力が小さいこ
と、(5)接点消耗量が小さいこと、(6)裁断電流値
が小さいこと、(7)加工性が良いこと、(8)十分な
機械的強度を有すること、等である。しかし、実際の接
点材料においては、これらの特性をすべて同時に満足さ
せることは困難であり、一般には用途に応じて特に重要
な特性を満足させ、他の特性をある程度犠牲にした材料
を使用しているのが現状である。[0007] The characteristics generally required as a contact material are that the contacts are frequently opened and closed.
Large breaking capacity, (2) high withstand voltage,
(3) small contact resistance, (4) small welding force, (5) small contact wear, (6) small cutting current value, (7) good workability, (8) Have sufficient mechanical strength, and so on. However, in an actual contact material, it is difficult to satisfy all of these characteristics at the same time, and in general, a material that satisfies particularly important characteristics depending on the application and uses some material at the expense of other characteristics is used. That is the current situation.
【0008】上記接点材料としては、高頻度にわたる接
点の開閉時に発生するアークによって溶着しないように
耐アーク性(耐弧性)や耐溶着性が必須となる一方、低
接触抵抗性を維持するために高い導電特性を有すること
が必須の要件とされるために、実際には耐アーク性(耐
弧性)と耐溶着性とを有する接点材料が要求される。耐
弧性と高導電性とを共に満たす具体的な接点構成材料と
しては、例えば、Ag系材料,Ag−Cu系材料,Ag
−CdO系材料,Cu−W系材料,Cu−Cr系材料等
がある。特にCu−W系接点材料は、その特性より、特
に高耐圧性を要求される設備に使用されている。The contact material must have arc resistance (arc resistance) and welding resistance so as not to be welded by an arc generated when the contacts are frequently opened and closed, while maintaining low contact resistance. In fact, a contact material having arc resistance (arc resistance) and welding resistance is required in order to have high conductive properties. Specific contact constituent materials satisfying both arc resistance and high conductivity include, for example, Ag-based materials, Ag-Cu-based materials, and Ag-based materials.
-CdO-based materials, Cu-W-based materials, Cu-Cr-based materials, and the like. In particular, Cu-W-based contact materials are used in equipment that requires particularly high pressure resistance due to their characteristics.
【0009】これらの要求を満足した真空遮断器は、電
力の開閉制御内容が変化する都度、その高い要求性能を
満足するものが開発されてきた。しかし、電路の電圧や
電流値が増大すると接触子間の間隔を広くしなければ電
路を遮断する際の絶縁耐力が不足する。一方、接触子間
の間隔を広くすることは開閉特性の高速性が劣化するた
め採用することは困難である。A vacuum circuit breaker that satisfies these requirements has been developed that satisfies the high required performance each time the power switching control changes. However, if the voltage or current value of the electric circuit increases, the dielectric strength when interrupting the electric circuit becomes insufficient unless the interval between the contacts is widened. On the other hand, it is difficult to increase the interval between the contacts because the speed of the opening / closing characteristics deteriorates.
【0010】したがって、絶縁耐力向上、高速開閉特性
を目的として、さらに接触子間を高真空にし、接触子間
の間隔をより狭くした真空遮断器がこれまで開発され、
実用化されてきた。[0010] Therefore, for the purpose of improving the dielectric strength and high-speed switching characteristics, a vacuum circuit breaker in which the distance between the contacts is further reduced and the distance between the contacts is narrowed has been developed.
It has been put to practical use.
【0011】さらに、真空遮断器は、開閉動作時に接触
子間にアークが発生する。このアークや導通時の高電流
による発熱によって、接点部材が対向する接触子の接触
面に溶着しないように耐溶着性や耐アーク性(耐弧性)
の接点材料も開発されてきた。Further, in the vacuum circuit breaker, an arc is generated between the contacts at the time of opening / closing operation. Welding resistance and arc resistance (arc resistance) so that the contact member does not weld to the contact surface of the opposing contact element due to the heat generated by this arc or high current during conduction.
Contact materials have also been developed.
【0012】狭くなった接触子間で接点部材が溶融し変
形したり、他の部分に溶着した場合、その溶着部分の表
面が上記接触子間の間隔をさらに狭くする。すなわち、
絶縁性能が低下し、遮断時に対向する上記接触子間の電
圧も高電圧であるために、絶縁破壊を起こして瞬時導通
状態となり、いわゆる再点弧現象が発生する。When the contact member is melted and deformed between the narrowed contacts or welded to another portion, the surface of the welded portion further narrows the interval between the contacts. That is,
Since the insulation performance is reduced and the voltage between the contacts facing each other at the time of disconnection is also a high voltage, insulation breakdown occurs and instantaneous conduction occurs, so-called re-ignition occurs.
【0013】上記再点弧現象を抑制した技術は、例えば
特開平10−199379号公報に記載されている。こ
の文献には、WにMoを補助成分として一体化させるこ
とにより、CuとWとの密着強度を高くして、Cu−W
系接点材料の再点弧現象を抑制する技術が記載されてい
る。A technique for suppressing the re-ignition phenomenon is described in, for example, JP-A-10-199379. In this document, by integrating Mo into W as an auxiliary component, the adhesion strength between Cu and W is increased, and Cu-W
A technique for suppressing a re-ignition phenomenon of a system contact material is described.
【0014】これまでの上記接点材料の開発は、比較的
硬いWと柔らかいCuからなる接点材料で、偏析が発生
し易い。これを改善するため微細化した粒子を均一分散
させるものであった。すなわち、微小な高導電成分相と
耐弧成分相とを可及的に均一に微細分散させるかを開発
主点として開発され、実用化されたものであった。In the development of the above-mentioned contact materials, a contact material composed of relatively hard W and soft Cu is apt to cause segregation. In order to improve this, finely divided particles were uniformly dispersed. That is, it has been developed and put to practical use as to whether or not the fine high-conductivity component phase and the arc-resistant component phase are to be finely dispersed as uniformly as possible.
【0015】[0015]
【発明が解決しようとする課題】近年、高速鉄道車輌や
磁気浮上車輌(リニアモーターカー)が実用段階に近づ
くに連れ、車輌の走行距離や走行速度が実用状態に近く
なり、これまでの真空遮断器では、さらに次のような課
題が発生した。磁気浮上車輌は、道路の代替として車輌
を浮上させるための磁界を発生するコイル列を路面に設
ける。In recent years, as high-speed railway vehicles and magnetically levitated vehicles (linear motor cars) have approached the practical stage, the traveling distance and traveling speed of the vehicles have come close to practical conditions, and vacuum shut-off has been performed up to now. In the case of the vessel, the following problems further occurred. The magnetic levitation vehicle is provided with a coil array for generating a magnetic field for levitation of the vehicle as a substitute for a road on a road surface.
【0016】この路面を高速走行する際、上記車輌に搭
載されている真空遮断器の開閉動作が各コイル毎に行わ
れ、車輌の走行速度に応じて開閉動作が高速化する。こ
れまでの真空遮断器に対し、特に再点弧現象が発生する
ため、再点弧現象の抑制が車輌技術者から強く要求され
ている。When the vehicle travels at high speed on this road surface, the opening / closing operation of the vacuum circuit breaker mounted on the vehicle is performed for each coil, and the opening / closing operation speeds up according to the traveling speed of the vehicle. In particular, since a restrike phenomenon occurs in a conventional vacuum circuit breaker, suppression of the restrike phenomenon is strongly demanded by a vehicle engineer.
【0017】しかしながら、従来の接点材料において
は、前記のように遮断性能および信頼性を向上させるた
めに、より均一な組成を有する接点材料が指向される傾
向にあった。また、Bi,Te,Sb等の成分を含有す
る接点材料には、より高度の耐溶着特性が期待されてお
り、それらの成分元素が、より均一に接点材料組織に分
散することが好ましいとされていた。However, in the conventional contact materials, there has been a tendency for contact materials having a more uniform composition to improve the breaking performance and reliability as described above. In addition, contact materials containing components such as Bi, Te, and Sb are expected to have higher welding resistance, and it is preferable that these component elements be more uniformly dispersed in the structure of the contact material. I was
【0018】しかしながら、近年の高負荷化における高
頻度開閉という過酷な使用環境に適合させるためには、
特に再点弧特性に対して、さらなる向上と接点自体の信
頼性の改善とが求められているが、十分に対応できない
という問題点があった。However, in order to adapt to the harsh usage environment of frequent opening and closing under recent high load,
In particular, with respect to restriking characteristics, further improvement and improvement of the reliability of the contact point itself are required, but there is a problem that they cannot be sufficiently coped with.
【0019】本発明は、上記課題を解決するためになさ
れたものであり、特に高頻度で高速に開閉を行った場合
においても、接点材料の溶着や消耗が少なく、再点弧現
象を効果的に抑制し、低接触抵抗面積を確保でき信頼性
が高い遮断器用接点材料,その製造方法および遮断器を
提供することを目的とする。The present invention has been made in order to solve the above-mentioned problems, and in particular, even when switching is performed at high frequency and at high speed, there is little welding and consumption of the contact material, and the re-ignition phenomenon is effectively prevented. It is an object of the present invention to provide a highly reliable contact material for a circuit breaker, a method for manufacturing the same, and a circuit breaker that can secure a low contact resistance area.
【0020】[0020]
【課題を解決するための手段】上記目的を達成するため
に、本発明は、従来の微細な高導電成分相と耐弧成分相
とを均一に分散させて、再点弧現象を抑圧した接点材料
とは異なり、逆に高導電成分相を不均一分散させた接点
材料にある。SUMMARY OF THE INVENTION In order to achieve the above object, the present invention relates to a contact in which a conventional fine high-conductivity component phase and an arc-resistant component phase are uniformly dispersed to suppress a re-ignition phenomenon. Unlike materials, on the other hand, there is a contact material in which a highly conductive component phase is unevenly dispersed.
【0021】すなわち、本発明に係る遮断器用接点材料
は、高導電成分と耐弧成分と耐溶着成分とから成り、C
u,AgおよびAuの少なくとも一種の高導電成分を1
0〜45質量%と、W,Mo,Crおよびそれらの炭化
物の少なくとも一種の耐弧成分を50〜90質量%と、
Bi,Te,Sbの少なくとも一種の耐溶着成分を0.
05質量%以上とを含む接点材料であり、この接点材料
の断面組織に断面積が0.0003mm2以上の高導電
成分相を有することを特徴とする。That is, the contact material for a circuit breaker according to the present invention comprises a high conductive component, an arc-resistant component and a welding-resistant component.
u, Ag and Au at least one highly conductive component
0 to 45% by mass, and 50 to 90% by mass of at least one arc-resistant component of W, Mo, Cr and their carbides;
At least one kind of anti-welding component of Bi, Te, and Sb is used in 0.1%.
A contact material containing at least 0.05% by mass of a high conductive component phase having a sectional area of 0.0003 mm 2 or more in the sectional structure of the contact material.
【0022】また上記接点材料において、前記断面積が
0.0003mm2以上の高導電成分相の全高導電成分
質量に対する比率が5〜40%であることが好ましい。
さらに、前記断面積が0.0003mm2以上の高導電
成分相の内、断面積が0.0003〜0.005mm2
である高導電成分相の面積比率が90%以上であること
が好ましい。In the above-mentioned contact material, it is preferable that the ratio of the high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more to the total high conductive component mass is 5 to 40%.
Further, among the high conductive component phases having a cross-sectional area of 0.0003 mm 2 or more, the cross-sectional area is 0.0003 to 0.005 mm 2.
Is preferably 90% or more.
【0023】また、上記接点材料において、前記断面積
が0.0003mm2以上の高導電成分相の厚さが、1
〜50μmであることが好ましい。さらに、前記接点材
料は、さらに、コバルト、ニッケル、鉄のうち少なくと
も一種を5質量%以下含有することが好ましい。In the above-mentioned contact material, the thickness of the highly conductive component phase having a cross-sectional area of 0.0003 mm 2 or more is 1
It is preferably from 50 μm to 50 μm. Further, it is preferable that the contact material further contains at least one of cobalt, nickel, and iron at 5% by mass or less.
【0024】本発明に係る遮断器用接点材料の製造方法
は、断面積が0.0003mm2以上である高導電成分
相を含む粉末と耐弧成分粉末とBi,Te,Sbの少な
くとも一種の耐溶着成分粉末とを混合する混合工程と、
この混合工程で混合された混合物を成形する成形工程
と、この成形工程により得られた成形体を非酸化性雰囲
気中で焼結する焼結工程とを具備してなることを特徴と
する。The method for manufacturing a contact material for a circuit breaker according to the present invention is characterized in that at least one kind of welding resistance of a powder containing a high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more, an arc resistant component powder, and Bi, Te, Sb. A mixing step of mixing the component powder,
It is characterized by comprising a molding step of molding the mixture mixed in the mixing step, and a sintering step of sintering the molded body obtained in the molding step in a non-oxidizing atmosphere.
【0025】また、本発明に係る遮断器用接点材料の他
の製造方法は、最大断面積が0.0003〜0.005
mm2である高導電成分相を含む粉末と耐弧成分粉末と
を混合する混合工程と、この混合工程で混合された混合
物を成形する成形工程と、この成形工程により得られた
成形体を非酸化性雰囲気中で焼結する焼結工程と、この
焼結工程により得られた焼結体に、Bi,Te,Sbの
少なくとも一種を含有した高導電成分を溶浸させる溶浸
工程とを具備してなることを特徴とする。In another method for producing a contact material for a circuit breaker according to the present invention, the maximum sectional area is 0.0003 to 0.005.
a mixing step of mixing the powder and the arc-proof component powder containing highly conductive component phase is in mm 2, a shaping step of shaping the mixed mixture in this mixing step, the molded body obtained by the molding process non A sintering step of sintering in an oxidizing atmosphere and an infiltration step of infiltrating a sintered body obtained by the sintering step with a highly conductive component containing at least one of Bi, Te, and Sb. It is characterized by becoming.
【0026】また、上記接点材料の製造方法において、
前記混合工程で、コバルト、ニッケル、鉄の少なくとも
一種を5質量%以下添加することが好ましい。Further, in the above method for producing a contact material,
In the mixing step, it is preferable to add at least one of cobalt, nickel, and iron at 5% by mass or less.
【0027】さらに、本発明に係る遮断器は、遮断室内
に対向して配置した1対の接触子の開閉動作によって電
路を開閉する遮断器において、上記接触子が上記のよう
な接点材料から成ることを特徴とする。Further, a circuit breaker according to the present invention is a circuit breaker which opens and closes an electric circuit by opening and closing a pair of contacts arranged opposite to each other in a shut-off chamber, wherein the contacts are made of the above-mentioned contact material. It is characterized by the following.
【0028】ここで耐弧成分としてのW,Mo,Crお
よびこれらの炭化物は、耐弧性および耐溶着性に優れ、
接点の長寿命化を図るための成分であり、原料混合体中
に50〜90質量%の範囲で含有される。上記含有量が
50質量%未満においては、耐弧性が低下して接点の長
寿命化が困難である。一方、含有量が90質量%を超え
る場合には、後述する高導電成分としてのCu,Ag,
Auの含有量の相対的低下を招き、接触抵抗の増大によ
り接点としての通電機能が低下してしまう。上記耐弧成
分のより好ましい含有範囲は60〜80質量%である。Here, W, Mo, Cr and their carbides as arc resistant components are excellent in arc resistance and welding resistance.
It is a component for extending the life of the contact, and is contained in the raw material mixture in the range of 50 to 90% by mass. If the content is less than 50% by mass, the arc resistance is reduced and it is difficult to extend the life of the contact. On the other hand, when the content exceeds 90% by mass, Cu, Ag,
A relative decrease in the Au content is caused, and an increase in the contact resistance lowers the conduction function as a contact. A more preferred content range of the arc resistant component is 60 to 80% by mass.
【0029】また高導電成分としてのCu,Ag,Au
は高い導電率を有し、接点の接触抵抗値を下げるために
上記Cr成分等および後述する耐溶着成分を除く残余成
分として10〜45質量%含有される。高導電成分の含
有量が10質量%未満の場合には、導電性が低下し接触
抵抗が増大し接点材料としての機能が低下する。一方、
含有量が45質量%を超える場合は、前記耐弧成分の含
有量が相対的に低下し接点開閉動作時に発生するアーク
(電弧)によって接点が溶着し易くなり耐消耗性が低下
してしまう。上記高導電成分のより好ましい含有範囲は
20〜40質量%である。Also, Cu, Ag, Au as high conductive components
Has a high electrical conductivity and is contained in an amount of 10 to 45% by mass as a residual component excluding the Cr component and the like and an anti-welding component described later in order to reduce the contact resistance value of the contact. When the content of the highly conductive component is less than 10% by mass, the conductivity is reduced, the contact resistance is increased, and the function as a contact material is reduced. on the other hand,
When the content exceeds 45% by mass, the content of the arc resistant component relatively decreases, and the arc (electric arc) generated at the time of the contact opening / closing operation causes the contact to be easily welded, resulting in reduced wear resistance. The more preferable content range of the high conductive component is 20 to 40% by mass.
【0030】上記高導電成分としては、Cu、銀(A
g)、金(Au)等の少なくとも1種から成り、高い導
電率と900℃以上の融点とを有する高導電体が好まし
い。耐弧成分としては、高導電成分に固溶しない特性を
有する硬い金属でタングステン(W)またはモリブデン
(Mo)が好ましい。The highly conductive components include Cu, silver (A
g), a high conductor made of at least one of gold (Au) and the like and having a high conductivity and a melting point of 900 ° C. or more is preferable. As the arc resistant component, tungsten (W) or molybdenum (Mo), which is a hard metal having a property of not dissolving in the highly conductive component, is preferable.
【0031】耐溶着成分であるBi(ビスマス),Te
(テルル)およびSb(アンチモン)は、接点材料の溶
着特性を改善するために、0.05質量%以上添加され
る。これらの耐溶着成分は、接点材料組織の粒界に存在
し、接点材料の靭性を低下せしめ、破断され易い組織を
形成することにより、接点の溶着を防止する効果を発揮
する。上記耐溶着成分の含有量が0.05質量%未満の
場合には、その十分な添加効果が得られない。一方、上
記含有量が2質量%を超えるように添加しても添加効果
は飽和してしまう。したがって、耐溶着成分の含有量は
0.05〜2質量%の範囲とされるが、0.1〜1.5
質量%の範囲が、より好ましい。Bi (bismuth), Te which is a welding-resistant component
(Tellurium) and Sb (antimony) are added in an amount of 0.05% by mass or more in order to improve the welding characteristics of the contact material. These anti-welding components are present at the grain boundaries of the structure of the contact material, reduce the toughness of the contact material, and form a structure that is easily broken, thereby exhibiting the effect of preventing welding of the contact. When the content of the above-mentioned anti-welding component is less than 0.05% by mass, a sufficient effect of adding the component cannot be obtained. On the other hand, even if the content is added so as to exceed 2% by mass, the effect of addition is saturated. Therefore, the content of the anti-welding component is in the range of 0.05 to 2% by mass, but 0.1 to 1.5% by mass.
The range of mass% is more preferable.
【0032】この発明の接点材料は焼結体の金属組織に
おいて、耐弧成分相のマトリックスに、主として所定の
大きさの断面積を有する高導電成分相(一つの高導電成
分粒子、微細高導電成分粒子の集合した領域、微細高導
電成分粒子の集合した塊、微細高導電成分粒子の集合
体)を点在(不均一分散)させることにより、上記した
高頻度の開閉でも再点弧現象の抑制と、電流特性を維持
し、低接触抵抗を可能にしたものである。The contact material of the present invention is characterized in that, in the metal structure of the sintered body, the matrix of the arc-resistant component phase is mainly composed of a high-conductive component phase (one high-conductive component particle, fine high-conductive By scattering (non-uniformly dispersing) the region where the component particles are aggregated, the aggregate of the fine high conductive component particles, and the aggregate of the fine high conductive component particles, the re-ignition phenomenon occurs even in the high-frequency opening and closing described above. It suppresses and maintains current characteristics, and enables low contact resistance.
【0033】上記所定の大きさの断面積を有する高導電
成分相とは、一つの高導電成分粒子または微細高導電成
分粒子の集合体など、断面積が0.0003mm2以上
のものである。この断面積を有する高導電成分相を、接
触子の接触面に複数箇所点在(不均一分散)させてい
る。上記断面積を有する高導電成分相は、粒子の断面積
の大きさからなるものでもよいし、微小な高導電成分が
集合した領域、塊、集合体等から構成されてもよい。The high-conductivity component phase having a predetermined cross-sectional area is one having a cross-sectional area of 0.0003 mm 2 or more, such as a single high-conductivity component particle or an aggregate of fine high-conductivity component particles. A plurality of high-conductivity component phases having this cross-sectional area are scattered (non-uniformly dispersed) on the contact surface of the contact. The high-conductivity component phase having the above-mentioned cross-sectional area may be composed of the size of the cross-sectional area of the particles, or may be composed of a region, a lump, or an aggregate in which minute high-conductivity components are aggregated.
【0034】上記高導電成分相の断面積が0.0003
mm2未満と過小である場合には、高導電成分相が、よ
り微細に金属組織に分散することになり、結果的に耐弧
成分となる粉末の粒子間に均一に存在する組織を形成す
るため、連続した耐弧成分相が形成されず、耐弧成分と
しての特性が低下してしまう。The cross section of the high conductive component phase is 0.0003.
If the diameter is less than 2 mm, the highly conductive component phase will be more finely dispersed in the metal structure, and as a result, a structure which is uniformly present between the particles of the powder to be the arc resistant component will be formed. Therefore, a continuous arc-resistant component phase is not formed, and characteristics as an arc-resistant component are deteriorated.
【0035】一方、上記断面積が0.005mm2を超
えるように過大になると、対向する接点間で粗大な高導
電成分相同士が溶着し易くなるため、好ましくない。On the other hand, if the cross-sectional area is excessively large so as to exceed 0.005 mm 2 , it is not preferable because coarse high-conductivity component phases are easily welded between the opposed contacts.
【0036】上記 断面積が0.0003mm2
以上である高導電成分相の質量比率は、好ましくは接触
子に含有する全高導電成分の5〜40%である。この範
囲で、断面積が0.0003〜0.005mm2の高導
電成分相を複数点在して設けることが好ましい。The above sectional area is 0.0003 mm 2
The mass ratio of the high conductive component phase described above is preferably 5 to 40% of the total high conductive component contained in the contact. In this range, it is preferable that the cross-sectional area provided by a plurality interspersed with highly conductive component phases of 0.0003~0.005mm 2.
【0037】この構成により遮断器用接点材料としての
再点弧現象を抑制し、電流特性を維持し、低接触抵抗の
実現が可能となる。上記質量比率が5%未満では、断面
積を0.0003mm2未満とした場合と同様に、銅
(Cu)相等の高導電成分相がW粒子等の耐弧成分相間
に微細に存在することになり、遮断器の導通時に所望す
る電流特性を維持して低接触抵抗性を得ることが困難で
あり、高導電成分相が溶融する。一方、上記質量比率が
40%を超えると、断面積が0.005mm2を超えた
場合と同様に、対向する接触子の接触面に粗大な高導電
成分同士が溶着する場合が多くなるため、遮断器の開閉
制御において再点弧現象が発生する。With this configuration, the re-ignition phenomenon as a contact material for a circuit breaker can be suppressed, current characteristics can be maintained, and low contact resistance can be realized. When the mass ratio is less than 5%, as in the case where the cross-sectional area is less than 0.0003 mm 2 , a highly conductive component phase such as a copper (Cu) phase is finely present between arc-resistant component phases such as W particles. Therefore, it is difficult to obtain a low contact resistance while maintaining a desired current characteristic when the circuit breaker conducts, and the high conductive component phase melts. On the other hand, when the mass ratio exceeds 40%, as in the case where the cross-sectional area exceeds 0.005 mm 2 , the case where coarse high conductive components are welded to the contact surface of the opposing contacts increases, so that A re-ignition phenomenon occurs in the switching control of the circuit breaker.
【0038】つまり全高導電成分のうち残部の60〜9
5質量%の高導電成分は、断面積が0.0003mm2
よりも小さい閉鎖領域を形成している高導電成分相と、
溶浸工程により焼結体の空隙(孔)に連続的に均一に含
浸されている高導電成分とからなる。高導電成分の溶浸
物が無い場合には、前者の断面積が0.0003mm 2
よりも小さい閉鎖領域を形成している高導電成分相のみ
となる。That is, the remaining 60 to 9 of all the high conductive components
The cross-sectional area of the high conductive component of 5 mass% is 0.0003 mm.2
A highly conductive component phase forming a smaller enclosed area,
Continuously and uniformly contained in the voids (holes) of the sintered body by the infiltration process
And a highly conductive component that is immersed. Infiltration of highly conductive components
If there is no object, the former cross-sectional area is 0.0003mm 2
Only the highly conductive component phase forming a smaller enclosed area than
Becomes
【0039】また、本発明に係る接点材料において、前
記断面積が0.0003mm2以上の高導電成分相のう
ち、断面積が0.0003〜0.005mm2である高
導電成分相の面積比率が90%以上であることが好まし
い。上記面積比率が90%未満になると、微細な高導電
成分相が耐弧成分相間に存在することになり、遮断器の
導通電時に所望する電流特性を維持して低接触抵抗性を
得ることが困難になる。In the contact material according to the present invention, the area ratio of the high conductive component phase having a cross-sectional area of 0.0003 to 0.005 mm 2 among the high conductive component phases having a cross-sectional area of 0.0003 mm 2 or more. Is preferably 90% or more. When the area ratio is less than 90%, a fine high-conductivity component phase exists between the arc-resistant component phases, and it is possible to obtain a low current resistance while maintaining a desired current characteristic when the circuit breaker is turned on. It becomes difficult.
【0040】さらに前記断面積が0.0003mm2以
上の高導電成分相の厚さは、1〜50μmであることが
好ましい。高導電成分相の厚さが上記範囲内である場合
に導電特性および再点弧特性が共に優れた接点材料が得
られる。Further, the thickness of the high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more is preferably 1 to 50 μm. When the thickness of the high conductive component phase is within the above range, a contact material having both excellent conductive properties and restrike properties can be obtained.
【0041】また接点材料に、さらにコバルト(C
o),ニッケル(Ni),鉄(Fe)の少なくとも1種
を5質量%以下含有させることにより、焼結温度を降下
させることが可能になり、製造コストの低減を図ること
ができる。In addition, cobalt (C
By containing at least one of o), nickel (Ni), and iron (Fe) in an amount of 5% by mass or less, the sintering temperature can be lowered, and the production cost can be reduced.
【0042】上記高導電成分相としてのCu,Ag等が
上記条件にある時、その相関としてW等の耐弧成分が、
ミクロ的に見て高密度となった部分を有し、その高密度
となった箇所により、遮断器として接点全体の絶縁耐力
特性、高速開閉特性、耐圧特性、耐弧特性が向上する。When Cu, Ag, or the like as the high conductive component phase is under the above conditions, the arc-resistant component such as W is correlated as follows.
It has a high-density portion when viewed microscopically, and the high-density portion improves the dielectric strength characteristics, high-speed switching characteristics, withstand voltage characteristics, and arc resistance characteristics of the entire contact as a circuit breaker.
【0043】本発明に係る遮断器用接点材料は、例えば
以下のような粉末法または溶浸法の手順によって製造さ
れる。まず所定量のCu等の高導電成分粉末とW等の耐
弧成分粉末とBi等の耐溶着成分粉末と、必要に応じて
Co等の遷移金属成分粉末とを所定の割合で配合し、こ
れらの原料組成から成る原料混合体をプレス成形機の金
型に充填し、300〜1000MPa程度の加圧力でプ
レス成形して所定形状の成形体を調製し、さらに得られ
た成形体を水素雰囲気等の非酸化性雰囲気中で温度80
0〜1060℃で0.5〜3時間焼結することにより、
焼結体を形成する。The contact material for a circuit breaker according to the present invention is produced, for example, by the following powder method or infiltration method. First, a predetermined amount of a highly conductive component powder such as Cu, an arc-resistant component powder such as W, a welding-resistant component powder such as Bi, and, if necessary, a transition metal component powder such as Co are blended in a predetermined ratio. The raw material mixture composed of the raw material composition described above is filled in a mold of a press molding machine, and press-molded with a pressing force of about 300 to 1000 MPa to prepare a molded body having a predetermined shape. Temperature in a non-oxidizing atmosphere of 80
By sintering at 0 to 1060 ° C for 0.5 to 3 hours,
Form a sintered body.
【0044】また、本発明の接点材料は下記のような溶
浸法によって製造することもできる。すなわち、予めC
u等の高導電成分とBi,Te,Sbの少なくとも1種
から成る耐溶着成分とを、溶解法または粉末混合法等に
より混合して溶浸材を調製しておく。一方、耐弧成分と
してのタングステン(W)粉末等を焼結して細孔を有す
る仮焼結体を形成し、この細孔内に、上記溶浸材を溶浸
させる方法を採用してもよい。The contact material of the present invention can also be manufactured by the following infiltration method. That is, C
An infiltrant is prepared by mixing a highly conductive component such as u and a welding-resistant component comprising at least one of Bi, Te, and Sb by a melting method or a powder mixing method. On the other hand, a method of sintering tungsten (W) powder or the like as an arc-resistant component to form a presintered body having pores and infiltrating the infiltration material into the pores may be employed. Good.
【0045】具体的には、Bi,Te,Sb等を含有し
たCu,Ag等の高導電材料上に、上記仮焼結体を載置
した状態で、非酸化性雰囲気中において加熱することに
より、高導電成分および耐溶着成分を溶融せしめる。溶
融した高導電成分および耐溶着成分は毛細管現象によっ
て仮焼結体の細孔内に順次含浸され、最終的には結合強
度が高く耐弧性および耐消耗性に優れると共に耐溶着性
も十分に満足するような通電特性が優れた接点材料が形
成される。なお、上記仮焼結体中に形成される細孔の割
合が高導電成分としての銅等の割合に対応する。More specifically, by heating the pre-sintered body in a non-oxidizing atmosphere on a highly conductive material such as Cu or Ag containing Bi, Te, Sb or the like. Melts the highly conductive component and the anti-welding component. The molten high conductivity component and welding resistant component are sequentially impregnated into the pores of the pre-sintered body by capillary action, and finally have high bonding strength, excellent arc resistance and wear resistance, and sufficient welding resistance. A contact material having satisfactory current-carrying characteristics is formed. The ratio of the pores formed in the temporary sintered body corresponds to the ratio of copper or the like as a high conductive component.
【0046】上記接点材料の各製造方法において使用さ
れる耐弧成分としてのW粉末等および高導電成分として
のCu粉等は、特に限定されるものではないが、遮断器
において不純物ガスの発生による絶縁性の低下を防止す
るために、高純度のW粉末を用いることが好ましい。一
方、Cu粉末としては電解銅粉を使用することが好まし
い。The W powder and the like as the arc resistant component and the Cu powder and the like as the highly conductive component used in each of the above-mentioned methods for producing the contact material are not particularly limited, but may be generated by the generation of impurity gas in the circuit breaker. It is preferable to use high-purity W powder in order to prevent a decrease in insulation. On the other hand, it is preferable to use electrolytic copper powder as the Cu powder.
【0047】上記遮断器用接点材料の製造方法におい
て、焼結温度を低温化するために、例えば前記混合工程
でコバルト(Co)、ニッケル(Ni)、鉄(Fe)の
少なくとも1種の遷移金属成分を微量添加してもよい。
この添加量は、5質量%以下であり、3質量%以下がよ
り望ましく、1質量%以下がより好ましい。In the above method for producing a contact material for a circuit breaker, at least one transition metal component of cobalt (Co), nickel (Ni), and iron (Fe) may be used in the mixing step to lower the sintering temperature. May be added in a small amount.
This addition amount is 5% by mass or less, preferably 3% by mass or less, more preferably 1% by mass or less.
【0048】こうして形成した、溶浸体または焼結体を
所望形状に加工して接触子(接点部材)とし、この接触
子を図1〜2に示すように対向する電極の端面にろう材
を使用して一体に接合し、さらに接触子をそれぞれ接合
した電極を導電棒の端部に接合することにより、遮断器
が形成される。The infiltrated body or sintered body thus formed is processed into a desired shape to form a contact (contact member). The contact is made of a brazing material on the end face of the facing electrode as shown in FIGS. The circuit breaker is formed by joining together using the electrodes and joining the electrodes to which the contacts are respectively joined to the ends of the conductive rods.
【0049】本発明において規定する高導電成分相の断
面積,質量比率,面積割合等は、遮断器用接点材料から
次のようにして求めることができる。すなわち、接点材
料を構成している高導電成分、耐弧成分等の各材料につ
いて、断面組織を金属顕微鏡で観察し、この断面組織を
光電変換装置、例えばCCDカメラで撮像して画像信号
を得る。この画像信号をディジタル変換し、画像処理技
術を用いて、連続した高導電成分相(閉鎖領域を形成し
ている高導電成分相)の断面積を求めることができる。
上記画像処理ソフトは、株式会社ピアス社製PIAS−
IIIが好適に使用できる。The cross-sectional area, mass ratio, area ratio and the like of the high conductive component phase specified in the present invention can be obtained from the contact material for circuit breaker as follows. That is, for each material of the contact material, such as a high conductive component and an arc-resistant component, the cross-sectional structure is observed with a metallographic microscope, and the cross-sectional structure is imaged with a photoelectric conversion device, for example, a CCD camera to obtain an image signal. . This image signal is converted into a digital signal, and the cross-sectional area of a continuous high conductive component phase (high conductive component phase forming a closed region) can be obtained by using an image processing technique.
The above image processing software is PIAS-
III can be suitably used.
【0050】断面積が0.0003〜0.005mm2
の高導電成分相、高導電成分等の断面積を測定する時の
上記金属顕微鏡の測定範囲(視野)は、350×475
(μm)領域で、この視野を移動させて各材料成分を測
定できる。上記画像処理技術としては、キーエンス社製
形状測定顕微鏡等に付随された測定ツール(型名VK−
8500)を使用できる。The sectional area is 0.0003 to 0.005 mm 2
The measurement range (field of view) of the metal microscope when measuring the cross-sectional area of the highly conductive component phase, the highly conductive component, and the like is 350 × 475.
In the (μm) region, each material component can be measured by moving this visual field. As the image processing technique, a measurement tool (model name VK-
8500) can be used.
【0051】接点材料全体(高導電成分と耐弧成分の材
料)の密度および各成分値との相関により、高導電成分
のうち断面積が0.0003mm2以上の高導電成分相
と残部高導電成分との質量比率を次式で簡易的に求める
ことができる。According to the correlation between the density of the entire contact material (the material of the high conductivity component and the arc-resistant component) and the value of each component, the high conductivity component phase having a cross-sectional area of 0.0003 mm 2 or more among the high conductivity components and the remaining high conductivity component The mass ratio with the component can be easily obtained by the following equation.
【0052】[0052]
【数1】 (Equation 1)
【0053】上記式において、高導電成分相面積は、断
面積が0.0003mm2以上の全高導電成分相の面積
である。また、高導電成分密度は、高導電成分の理論密
度である。例えばCuの場合8.96Mg/m3、Ag
の場合10.49Mg/m3、Auの場合19.32M
g/m3である。Wの理論密度は19.3Mg/m3で
ある。In the above formula, the high conductive component phase area is the area of the entire high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more. The high conductive component density is the theoretical density of the high conductive component. For example, in the case of Cu, 8.96 Mg / m 3 , Ag
10.49 Mg / m 3 for Au, 19.32 M for Au
g / m 3 . The theoretical density of W is 19.3 Mg / m 3 .
【0054】断面組織全体面積は、接触子接触面の面積
である。さらに、材料密度は、高導電成分および耐弧成
分の全体の密度である。例えばCu含有量30質量%
と、W含有量70質量%の場合14.3Mg/m3であ
る。この材料密度は上記各材料の理論密度から1/
(0.3/8.96+0.7/19.3)の演算から求
めることができる。The total area of the sectional structure is the area of the contact surface of the contact. Further, the material density is the overall density of the highly conductive and arc resistant components. For example, a Cu content of 30% by mass
, And 14.3 Mg / m 3 when the W content is 70% by mass. This material density is 1/1 of the theoretical density of each of the above materials.
(0.3 / 8.96 + 0.7 / 19.3).
【0055】高導電成分比率は、接点材料全体に含有さ
れる高導電成分の割合であり、当該材料について、IC
P等による化学分析によって定量された値である。上記
断面積が0.0003mm2以上の高導電成分相の厚さ
は1〜50μmの範囲で選択されるが、この厚さの測定
は、接点材料の高導電成分相部分を、研磨して切断面を
露出させ、この露出面を金属顕微鏡で観察することによ
り測定できる。The high conductive component ratio is the ratio of the high conductive component contained in the entire contact material.
This is a value determined by chemical analysis using P or the like. The thickness of the high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more is selected in the range of 1 to 50 μm. The thickness is measured by polishing and cutting the high conductive component phase portion of the contact material. It can be measured by exposing the surface and observing the exposed surface with a metallographic microscope.
【0056】さらに、耐弧成分の粒径は1〜5μmの大
きさのものが用いられるが、この大きさは、接点材料の
表面を研磨して、金属組織を露出させ、この金属組織を
金属顕微鏡で観察することにより、測定できる。Further, the particle size of the arc-resistant component has a size of 1 to 5 μm. The size is determined by polishing the surface of the contact material to expose the metal structure, It can be measured by observing with a microscope.
【0057】[0057]
【発明の実施の形態】次に本発明の実施の形態につい
て、以下の実施例を比較例とともに参照して説明する。Next, embodiments of the present invention will be described with reference to the following examples and comparative examples.
【0058】高導電成分粉末として、平均粒径が30μ
mの無酸素銅粉,3μmのAg粉および10μmのAu
粉を用意した。一方、耐弧成分粉末として、平均粒径が
3μmのW粉,Mo粉およびCr粉を用意した。さらに
耐溶着成分として、平均粒径2μmのアンチモン(S
b)粉を用意した。As the highly conductive component powder, the average particle size is 30 μm.
m oxygen-free copper powder, 3 μm Ag powder and 10 μm Au
Powder was prepared. On the other hand, as the arc resistant component powder, W powder, Mo powder and Cr powder having an average particle diameter of 3 μm were prepared. Further, antimony (S
b) Powder was prepared.
【0059】次に、上記高導電成分粉末と耐弧成分粉末
と耐溶着成分粉末(Sb)とを表1〜表3に示す割合で
混合して各原料混合体を調製した。このとき、最終的に
形成される接点材料の金属組織における高導電成分相の
最大断面積が大きくなる分布から小さくなる分布まで多
様に変化させるために、混合時のエネルギーを変化させ
た。一般に混合エネルギーを大きくすると、高導電成分
は分散が進む一方、混合エネルギーが小さいと、粉砕、
分散が進行せず、大きな断面積が得られる。Next, the above-mentioned high conductive component powder, arc resistant component powder and welding resistant component powder (Sb) were mixed at the ratios shown in Tables 1 to 3 to prepare each raw material mixture. At this time, the energy at the time of mixing was changed in order to variously change the distribution of the maximum cross-sectional area of the high conductive component phase in the metal structure of the finally formed contact material from a distribution where the maximum cross-sectional area becomes large to a distribution where the maximum cross-section becomes small. In general, when the mixing energy is increased, the highly conductive components disperse.
Dispersion does not progress, and a large cross-sectional area is obtained.
【0060】次に各原料混合体に、さらにバインダおよ
び潤滑材を所定量投入して1時間均一に混合して各混合
体を調製した。次に得られた各混合体をプレス成形機の
金型に充填し、加圧力300〜400MPaで所定形状
に成形した。その後、得られた各成形体を水素雰囲気中
にて温度800℃で焼結を行い、各焼結体を形成した。
次に、この焼結体内に、さらに高導電成分を含浸させる
ために溶浸処理を行い,各焼結体の空孔(細孔)内に高
導電成分を含浸せしめ、各溶浸体をそれぞれ調製した。Next, a predetermined amount of a binder and a lubricant were further added to each raw material mixture and uniformly mixed for 1 hour to prepare each mixture. Next, each obtained mixture was filled in a mold of a press molding machine, and was molded into a predetermined shape at a pressure of 300 to 400 MPa. Thereafter, each of the obtained molded bodies was sintered at a temperature of 800 ° C. in a hydrogen atmosphere to form each sintered body.
Next, an infiltration process is performed to further impregnate the sintered body with the highly conductive component, and the pores (pores) of each sintered body are impregnated with the highly conductive component. Prepared.
【0061】次に調製した各溶浸体について断面組織を
金属顕微鏡で観察し、この断面組織をCCDカメラで撮
像して画像信号を得た。この画像信号をデジタル変換し
た後、画像処理技術を用いて、高導電成分相の断面積の
分布および断面積が0.0003〜0.005mm2で
ある高導電成分相の全高導電成分に対する質量割合を測
定算出して、表1〜表3に示す結果を得た。Next, the sectional structure of each prepared infiltrated body was observed with a metallographic microscope, and the sectional structure was imaged with a CCD camera to obtain an image signal. After this image signal is converted into a digital signal, the distribution of the cross-sectional area of the high-conductivity component phase and the mass ratio of the high-conductivity component phase having a cross-sectional area of 0.0003 to 0.005 mm 2 to the total high-conductivity component are determined by using an image processing technique. Was measured and calculated, and the results shown in Tables 1 to 3 were obtained.
【0062】こうして得られた各溶浸体を所望形状に加
工して図1〜2に示す接触子(接点部材)13a,13
bとし、この接触子を対向する電極7,8の端面にろう
材14を使用して一体に接合し、さらに接触子13a,
13bをそれぞれ接合した電極7,8を真空バルブ内の
導電棒5,6の端部に接合することにより、各実施例お
よび比較例に係る真空遮断器を組み立てた。Each of the infiltrated bodies thus obtained is processed into a desired shape, and the contacts (contact members) 13a, 13 shown in FIGS.
b, and these contacts are integrally joined to the end faces of the electrodes 7 and 8 facing each other by using a brazing material 14.
The vacuum circuit breakers according to Examples and Comparative Examples were assembled by bonding the electrodes 7 and 8 to which the electrodes 13b were bonded to the ends of the conductive rods 5 and 6 in the vacuum valve.
【0063】そして上記のように組み立てた各真空遮断
器を評価回路に組み込み、再点弧発生率を測定した。上
記評価回路は、電源容量が直流電圧1200V、直流電
流600Aの直流電源の出力回路に真空遮断器の負荷抵
抗および真空遮断器の直列接続回路を接続したものであ
る。遮断室1内を10−5Pa程度の高真空に排気し
た。Each of the vacuum circuit breakers assembled as described above was incorporated in an evaluation circuit, and the rate of restriking was measured. In the evaluation circuit, a load resistance of a vacuum circuit breaker and a series connection circuit of a vacuum circuit breaker are connected to an output circuit of a DC power supply having a power supply capacity of 1200 V DC and a DC current of 600 A. The inside of the shutoff chamber 1 was evacuated to a high vacuum of about 10 −5 Pa.
【0064】そして評価回路の真空遮断器に対して開閉
制御回路から開閉速度1回/秒の頻度で可動電極8の上
下方向の移動制御(開閉制御)を行った。この時の、接
触子(接点材料)13a,13b間の解離接触力は2.
5Nであった。この開閉回数を1×104回実行した時
の再点弧発生率を測定した。測定結果を下記表1〜表3
に示す。Then, the opening / closing control circuit performed vertical opening / closing control (opening / closing control) of the movable electrode 8 on the vacuum circuit breaker of the evaluation circuit at a switching speed of once / second. At this time, the dissociation contact force between the contacts (contact material) 13a and 13b is 2.
5N. When the number of times of opening and closing was 1 × 10 4 times, the rate of occurrence of restriking was measured. The measurement results are shown in Tables 1 to 3 below.
Shown in
【0065】なお、この再点弧発生率測定値は、各接点
材料の種類(Cu−W系、Ag−Mo系、Ag−W系
等)毎に、これまで、本発明者等が標準としていた高導
電成分相の最大断面積0.0006〜0.0008mm
2の接点材料による再点弧発生率の測定結果を基準(基
準値1)として相対的発生率を求めた。The measured value of the re-ignition occurrence rate has been set as a standard by the present inventors so far for each type of contact material (Cu-W type, Ag-Mo type, Ag-W type, etc.). Maximum cross-sectional area of high conductive component phase from 0.0006 to 0.0008 mm
The relative occurrence rate was determined using the measurement result of the re-ignition occurrence rate by the contact material No. 2 as a reference (reference value 1).
【0066】[0066]
【表1】 [Table 1]
【0067】[0067]
【表2】 [Table 2]
【0068】[0068]
【表3】 [Table 3]
【0069】上記表1〜表3に示す結果から明らかなよ
うに、高導電成分含有量が10〜45質量%、耐弧成分
含有量が50〜90質量%、耐溶着成分含有量が0.1
質量%以下であり、断面積が0.0003mm2以上で
ある高導電成分相を有し、高導電成分中の断面積が0.
0003〜0.005mm2である高導電成分相の質量
割合が5〜40%である接点材料は、真空遮断器の接触
子として使用した場合、104回の開閉操作で、再点弧
発生率が、高導電成分相を微細化した従来例を示す各比
較例と比較して大幅に減少し、優れた遮断性能を示すこ
とが確認できた。As is evident from the results shown in Tables 1 to 3, the content of the highly conductive component is 10 to 45% by mass, the content of the arc-resistant component is 50 to 90% by mass, and the content of the welding-resistant component is 0.1%. 1
% Or less, and has a high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more, and a cross-sectional area in the high conductive component of 0.1% or more.
Contact material mass ratio of the high-conductive component phase is 0003~0.005Mm 2 is 5-40%, when used as a contact for a vacuum interrupter, with 10 4 times of the opening and closing operations, the incidence of restrike However, as compared with each of the comparative examples showing the conventional examples in which the high conductive component phase was miniaturized, it was significantly reduced, and it was confirmed that excellent breaking performance was exhibited.
【0070】すなわち本実施例に係る接点材料によれ
ば、導電性能を低下させることなく、耐溶着特性と耐圧
性能を両立させることが可能となり、耐弧性が高く再点
弧現象を発生せず、かつ耐溶着特性の高い、信頼性の高
い接点材料を提供することができる。That is, according to the contact material of this embodiment, it is possible to achieve both the welding resistance and the pressure resistance without deteriorating the conductive performance, and the arc resistance is high and the re-ignition phenomenon does not occur. In addition, a highly reliable contact material having high welding resistance can be provided.
【0071】なお、以上の実施例では真空遮断器に用い
る接点材料を例にとって説明したが、本発明に係る接点
材料の用途は、真空遮断器に限定されることなく、例え
ばガス封止したガス遮断器用の接点材料としても使用可
能であり、同様な作用効果を奏するものである。また、
上記実施例では、溶浸法によって調製した接点材料を例
示しているが、本発明に係る接点材料の製造方法は、こ
れに限定されず、例えば粉末法によって製造した場合に
も、同様な効果が得られる。In the above embodiment, the contact material used for the vacuum circuit breaker has been described as an example. However, the application of the contact material according to the present invention is not limited to the vacuum circuit breaker. It can also be used as a contact material for a circuit breaker, and has the same effect. Also,
Although the contact material prepared by the infiltration method is exemplified in the above-described example, the method for producing the contact material according to the present invention is not limited to this. Is obtained.
【0072】[0072]
【発明の効果】以上説明の通り、本発明に係る遮断器用
接点材料によれば、高頻度で高速に開閉を行った場合に
おいても、接点材料の溶着や消耗が少なく、再点弧現象
の発生率を抑制し(耐弧特性を改善)、低接触抵抗面積
を確保でき信頼性が高い遮断器用接点材料が得られ、ま
た遮断性能および耐久性に優れた遮断器が得られる。As described above, according to the contact material for circuit breaker according to the present invention, even when switching is performed at high frequency and at high speed, there is little welding or wear of the contact material, and the occurrence of restriking occurs. Rate is improved (arc resistance is improved), a low contact resistance area is secured, a highly reliable contact material for a circuit breaker is obtained, and a circuit breaker excellent in breaking performance and durability is obtained.
【図1】本発明に係る接点材料を適用する真空遮断器の
構造を示す断面図。FIG. 1 is a sectional view showing a structure of a vacuum circuit breaker to which a contact material according to the present invention is applied.
【図2】図1に示す接点および電極部を拡大して示す断
面図。FIG. 2 is an enlarged sectional view showing a contact and an electrode unit shown in FIG. 1;
1 遮断室 2 絶縁容器(真空容器,真空バルブ) 3a,3b 封止金属 4a,4b 蓋体 5 導電棒 6 導電棒 7 電極(固定電極) 8 電極(可動電極) 9 ベローズ 10 アークシールド 11 アークシールド 12 ろう付け部 13a,13b 接点部材(接触子) 14 ろう材(Agろう材) DESCRIPTION OF SYMBOLS 1 Shut-off room 2 Insulating container (vacuum container, vacuum valve) 3a, 3b Sealing metal 4a, 4b Lid 5 Conductive rod 6 Conductive rod 7 Electrode (fixed electrode) 8 Electrode (movable electrode) 9 Bellows 10 Arc shield 11 Arc shield 12 Brazing portions 13a, 13b Contact member (contact) 14 Brazing material (Ag brazing material)
フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C22C 27/04 101 C22C 27/04 101 102 102 27/06 27/06 29/06 29/06 B Z 29/08 29/08 H01H 1/02 H01H 1/02 A C D F 1/06 1/06 K 11/04 11/04 E Z (72)発明者 奥富 功 東京都府中市東芝町1番地 芝府エンジニ アリング株式会社内 (72)発明者 松澤 宏 神奈川県横浜市磯子区新杉田町8番地 株 式会社東芝横浜事業所内 Fターム(参考) 4K018 AA20 AA22 AA40 AB02 AC01 AD06 AD20 BA01 BA02 BA04 BA13 BA20 DA19 KA34 5G023 AA02 AA04 CA09 CA33 CA35 5G050 AA01 AA03 AA11 AA12 AA13 AA14 AA25 AA29 AA40 AA47 AA51 AA60 BA05 BA06 BA12 CA06 DA03 EA02 5G051 AA12 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) C22C 27/04 101 C22C 27/04 101 102 102 27/06 27/06 29/06 29/06 BZ 29/08 29 / 08 H01H 1/02 H01H 1/02 ACD F 1/06 1/06 K 11/04 11/04 EZ (72) Inventor Isao Okutomi 1 Toshiba-cho, Fuchu-shi, Tokyo Shibafu Engineering Co., Ltd. (72) Inventor Hiroshi Matsuzawa 8 Shinsugita-cho, Isogo-ku, Yokohama-shi, Kanagawa Prefecture F-term in the Toshiba Yokohama office (reference) 4K018 AA20 AA22 AA40 AB02 AC01 AD06 AD20 BA01 BA02 BA04 BA13 BA20 DA19 KA34 5G023 AA02 AA04 CA09 CA33 CA35 5G050 AA01 AA03 AA11 AA12 AA13 AA14 AA25 AA29 AA40 AA47 AA51 AA60 BA05 BA06 BA12 CA06 DA03 EA02 5G051 AA12
Claims (9)
ら成り、Cu,AgおよびAuの少なくとも一種の高導
電成分を10〜45質量%と、W,Mo,Crおよびそ
れらの炭化物の少なくとも一種の耐弧成分を50〜90
質量%と、Bi,Te,Sbの少なくとも一種の耐溶着
成分を0.05質量%以上とを含む接点材料であり、こ
の接点材料の断面組織に断面積が0.0003mm2以
上の高導電成分相を有することを特徴とする遮断器用接
点材料。1. A high-conductivity component, an arc-resistant component and a welding-resistant component, wherein at least one high-conductivity component of Cu, Ag and Au is contained in an amount of 10 to 45% by mass, and W, Mo, Cr and their carbides are contained. 50 to 90 at least one arc resistant component
A contact material containing at least 0.05% by mass of at least one kind of welding-resistant component of Bi, Te, and Sb, and a high conductivity component having a sectional area of at least 0.0003 mm 2 in a sectional structure of the contact material. A contact material for a circuit breaker having a phase.
ッケル、鉄のうち少なくとも一種を5質量%以下含有す
ることを特徴とする請求項1記載の遮断器用接点材料。2. The contact material for a circuit breaker according to claim 1, wherein said contact material further contains at least one of cobalt, nickel and iron in an amount of 5% by mass or less.
高導電成分相の全高導電成分質量に対する比率が5〜4
0%であることを特徴とする請求項1記載の遮断器用接
点材料。3. The ratio of the high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more to the total high conductive component mass is 5 to 4.
The contact material for a circuit breaker according to claim 1, wherein the content is 0%.
高導電成分相の内、断面積が0.0003〜0.005
mm2である高導電成分相の面積比率が90%以上であ
ることを特徴とする請求項1記載の遮断器用接点材料。4. The high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more has a cross-sectional area of 0.0003 to 0.005.
2. The contact material for a circuit breaker according to claim 1, wherein the area ratio of the high conductive component phase of mm 2 is 90% or more.
高導電成分相の厚さが、1〜50μmであることを特徴
とする請求項1ないし請求項3のいずれか1項に記載の
遮断器用接点材料。5. The shut-off according to claim 1, wherein the thickness of the high conductive component phase having a cross-sectional area of 0.0003 mm 2 or more is 1 to 50 μm. Dexterous contact material.
高導電成分相を含む粉末と耐弧成分粉末とBi,Te,
Sbの少なくとも一種の耐溶着成分粉末とを混合する混
合工程と、この混合工程で混合された混合物を成形する
成形工程と、この成形工程により得られた成形体を非酸
化性雰囲気中で焼結する焼結工程とを具備してなること
を特徴とする遮断器用接点材料の製造方法。6. A powder containing a highly conductive component phase having a cross-sectional area of 0.0003 mm 2 or more, an arc-resistant component powder, and Bi, Te,
A mixing step of mixing Sb with at least one kind of anti-welding component powder, a molding step of molding the mixture mixed in this mixing step, and sintering the molded body obtained in this molding step in a non-oxidizing atmosphere. And a sintering step.
2である高導電成分相を含む粉末と耐弧成分粉末とを混
合する混合工程と、この混合工程で混合された混合物を
成形する成形工程と、この成形工程により得られた成形
体を非酸化性雰囲気中で焼結する焼結工程と、この焼結
工程により得られた焼結体に、Bi,Te,Sbの少な
くとも一種を含有した高導電成分を溶浸させる溶浸工程
とを具備してなることを特徴とする遮断器用接点材料の
製造方法。7. A sectional area of 0.0003 to 0.005 mm
2 , a mixing step of mixing the powder containing the highly conductive component phase and the arc-resistant component powder, a molding step of molding the mixture mixed in this mixing step, and a molding obtained by the molding step being subjected to non-oxidation. A sintering step of sintering in a neutral atmosphere, and an infiltration step of infiltrating a sintered body obtained by the sintering step with a highly conductive component containing at least one of Bi, Te, and Sb. A method for producing a contact material for a circuit breaker, comprising:
量に対してコバルト、ニッケル、鉄の少なくとも一種を
5質量%以下添加することを特徴とする請求項6または
7記載の遮断器用接点材料の製造方法。8. The contact material for a circuit breaker according to claim 6, wherein in the mixing step, at least one of cobalt, nickel and iron is added in an amount of 5% by mass or less based on the total mass of the contact material. Production method.
子の開閉動作によって電路を開閉する遮断器において、
前記接触子が高導電成分と耐弧成分と耐溶着成分とから
成り、Cu,AgおよびAuの少なくとも一種の高導電
成分を10〜45質量%と、W,Mo,Crおよびそれ
らの炭化物の少なくとも一種の耐弧成分を50〜90質
量%と、Bi,Te,Sbの少なくとも一種の耐溶着成
分を0.05質量%以上とを含む接点材料であり、この
接点材料の断面組織に断面積が0.0003mm2以上
の高導電成分相を有する接点材料から成ることを特徴と
する遮断器。9. A circuit breaker that opens and closes an electric circuit by opening and closing a pair of contacts disposed opposite to each other in a shutoff chamber,
The contact comprises a highly conductive component, an arc-resistant component and a welding-resistant component, contains 10 to 45% by mass of at least one highly conductive component of Cu, Ag and Au, and at least one of W, Mo, Cr and carbides thereof. A contact material containing 50 to 90% by mass of one kind of arc resistant component and 0.05% by mass or more of at least one kind of welding resistant component of Bi, Te, and Sb. A circuit breaker comprising a contact material having a highly conductive component phase of 0.0003 mm 2 or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000354946A JP2002161327A (en) | 2000-11-21 | 2000-11-21 | Contact material for circuit breaker, its manufacturing method and circuit breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000354946A JP2002161327A (en) | 2000-11-21 | 2000-11-21 | Contact material for circuit breaker, its manufacturing method and circuit breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002161327A true JP2002161327A (en) | 2002-06-04 |
Family
ID=18827450
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000354946A Pending JP2002161327A (en) | 2000-11-21 | 2000-11-21 | Contact material for circuit breaker, its manufacturing method and circuit breaker |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002161327A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299594A (en) * | 2019-11-29 | 2020-06-19 | 安徽恒均粉末冶金科技股份有限公司 | Preparation method of copper-tungsten petal contact |
Citations (13)
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|---|---|---|---|---|
| JPS5335174A (en) * | 1976-09-13 | 1978-04-01 | Sumitomo Electric Industries | Electric contact material for vacuum switch |
| JPS5914218A (en) * | 1982-07-15 | 1984-01-25 | 株式会社東芝 | Contact material for vacuum breaker |
| JPS60197840A (en) * | 1984-03-21 | 1985-10-07 | Toshiba Corp | Sintered alloy for contact point of vacuum circuit breaker |
| JPS62163229A (en) * | 1986-01-10 | 1987-07-20 | 三菱電機株式会社 | Contact materials for vacuum shields and disconnectors |
| JPS62217520A (en) * | 1986-03-18 | 1987-09-25 | 株式会社明電舎 | Electrode material for vacuum interruptor |
| JPS63118032A (en) * | 1986-11-05 | 1988-05-23 | Mitsubishi Electric Corp | Contact materials for vacuum shields and disconnectors |
| JPH02160325A (en) * | 1988-12-14 | 1990-06-20 | Meidensha Corp | Vacuum interrupter |
| JPH08209268A (en) * | 1995-01-31 | 1996-08-13 | Sumitomo Electric Ind Ltd | Cu-Cr-Ni composite material and method for producing the same |
| JPH09231881A (en) * | 1996-02-23 | 1997-09-05 | Hitachi Ltd | Vacuum circuit breaker, vacuum valve and electric contact used therefor, and manufacturing method |
| JPH10340654A (en) * | 1997-06-09 | 1998-12-22 | Hitachi Ltd | Vacuum circuit breaker and vacuum valve used therefor and electric contract and manufacture |
| JPH1150177A (en) * | 1997-07-30 | 1999-02-23 | Toshiba Corp | Contact material for vacuum circuit breaker, manufacturing method thereof and vacuum circuit breaker |
| JP2000057912A (en) * | 1998-08-05 | 2000-02-25 | Shibafu Engineering Kk | Method of manufacturing contact for vacuum valve |
| JP2002015644A (en) * | 2000-06-29 | 2002-01-18 | Toshiba Corp | Contact material for vacuum circuit breaker, manufacturing method thereof and vacuum circuit breaker |
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2000
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Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5335174A (en) * | 1976-09-13 | 1978-04-01 | Sumitomo Electric Industries | Electric contact material for vacuum switch |
| JPS5914218A (en) * | 1982-07-15 | 1984-01-25 | 株式会社東芝 | Contact material for vacuum breaker |
| JPS60197840A (en) * | 1984-03-21 | 1985-10-07 | Toshiba Corp | Sintered alloy for contact point of vacuum circuit breaker |
| JPS62163229A (en) * | 1986-01-10 | 1987-07-20 | 三菱電機株式会社 | Contact materials for vacuum shields and disconnectors |
| JPS62217520A (en) * | 1986-03-18 | 1987-09-25 | 株式会社明電舎 | Electrode material for vacuum interruptor |
| JPS63118032A (en) * | 1986-11-05 | 1988-05-23 | Mitsubishi Electric Corp | Contact materials for vacuum shields and disconnectors |
| JPH02160325A (en) * | 1988-12-14 | 1990-06-20 | Meidensha Corp | Vacuum interrupter |
| JPH08209268A (en) * | 1995-01-31 | 1996-08-13 | Sumitomo Electric Ind Ltd | Cu-Cr-Ni composite material and method for producing the same |
| JPH09231881A (en) * | 1996-02-23 | 1997-09-05 | Hitachi Ltd | Vacuum circuit breaker, vacuum valve and electric contact used therefor, and manufacturing method |
| JPH10340654A (en) * | 1997-06-09 | 1998-12-22 | Hitachi Ltd | Vacuum circuit breaker and vacuum valve used therefor and electric contract and manufacture |
| JPH1150177A (en) * | 1997-07-30 | 1999-02-23 | Toshiba Corp | Contact material for vacuum circuit breaker, manufacturing method thereof and vacuum circuit breaker |
| JP2000057912A (en) * | 1998-08-05 | 2000-02-25 | Shibafu Engineering Kk | Method of manufacturing contact for vacuum valve |
| JP2002015644A (en) * | 2000-06-29 | 2002-01-18 | Toshiba Corp | Contact material for vacuum circuit breaker, manufacturing method thereof and vacuum circuit breaker |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299594A (en) * | 2019-11-29 | 2020-06-19 | 安徽恒均粉末冶金科技股份有限公司 | Preparation method of copper-tungsten petal contact |
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