JP2002011347A - SOx absorber, exhaust gas purifying catalyst using the same, and exhaust gas purifying method - Google Patents
SOx absorber, exhaust gas purifying catalyst using the same, and exhaust gas purifying methodInfo
- Publication number
- JP2002011347A JP2002011347A JP2000194514A JP2000194514A JP2002011347A JP 2002011347 A JP2002011347 A JP 2002011347A JP 2000194514 A JP2000194514 A JP 2000194514A JP 2000194514 A JP2000194514 A JP 2000194514A JP 2002011347 A JP2002011347 A JP 2002011347A
- Authority
- JP
- Japan
- Prior art keywords
- absorbent
- exhaust gas
- catalyst
- gas purifying
- storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000003054 catalyst Substances 0.000 title claims description 83
- 239000006096 absorbing agent Substances 0.000 title abstract description 9
- 238000010521 absorption reaction Methods 0.000 claims abstract description 27
- 239000002131 composite material Substances 0.000 claims abstract description 22
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 10
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000004645 aluminates Chemical class 0.000 claims abstract description 5
- 239000002250 absorbent Substances 0.000 claims description 53
- 230000002745 absorbent Effects 0.000 claims description 53
- 239000000446 fuel Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 230000003647 oxidation Effects 0.000 claims description 11
- 238000007254 oxidation reaction Methods 0.000 claims description 11
- 229910000510 noble metal Inorganic materials 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 8
- 229910052783 alkali metal Inorganic materials 0.000 claims description 5
- 150000001340 alkali metals Chemical class 0.000 claims description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 4
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 4
- 239000011358 absorbing material Substances 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 2
- 230000001172 regenerating effect Effects 0.000 claims 1
- 230000008929 regeneration Effects 0.000 abstract description 8
- 238000011069 regeneration method Methods 0.000 abstract description 8
- 239000007789 gas Substances 0.000 description 52
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 44
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 39
- 239000000843 powder Substances 0.000 description 32
- 230000000052 comparative effect Effects 0.000 description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 8
- 239000011232 storage material Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000008188 pellet Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 6
- 229910020068 MgAl Inorganic materials 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 231100000572 poisoning Toxicity 0.000 description 5
- 230000000607 poisoning effect Effects 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- 229910002651 NO3 Inorganic materials 0.000 description 4
- IXSUHTFXKKBBJP-UHFFFAOYSA-L azanide;platinum(2+);dinitrite Chemical compound [NH2-].[NH2-].[Pt+2].[O-]N=O.[O-]N=O IXSUHTFXKKBBJP-UHFFFAOYSA-L 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- 230000010718 Oxidation Activity Effects 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000000975 co-precipitation Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052746 lanthanum Inorganic materials 0.000 description 2
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 2
- 238000001819 mass spectrum Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 235000011056 potassium acetate Nutrition 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 102100033040 Carbonic anhydrase 12 Human genes 0.000 description 1
- 102100033041 Carbonic anhydrase 13 Human genes 0.000 description 1
- 101100321669 Fagopyrum esculentum FA02 gene Proteins 0.000 description 1
- 102100022626 Glutamate receptor ionotropic, NMDA 2D Human genes 0.000 description 1
- 101000867855 Homo sapiens Carbonic anhydrase 12 Proteins 0.000 description 1
- 101000867860 Homo sapiens Carbonic anhydrase 13 Proteins 0.000 description 1
- 101000972840 Homo sapiens Glutamate receptor ionotropic, NMDA 2D Proteins 0.000 description 1
- 244000075898 Lantana strigocamara Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- FYDKNKUEBJQCCN-UHFFFAOYSA-N lanthanum(3+);trinitrate Chemical compound [La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O FYDKNKUEBJQCCN-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
- Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
Abstract
(57)【要約】
【課題】低温での再生処理が可能となり、排ガス中でも
再生処理することが可能なSOx 吸収材とする。
【解決手段】希土類元素Mとアルミニウム酸化物よりな
る複合酸化物を含み、モル比M/Alが0.01〜 0.5であ
り、Mがアルミニウム酸化物中に均一に高分散状態で存
在し実質的にMのアルミネートを含まない多孔質体から
構成した。SOx 吸収に必要な塩基性サイト(M)が高分
散化された状態で多量に存在しているため、吸収された
SOx が分解されやすくなり、 450〜 600℃の低温での再
生が可能となる。
(57) Abstract: enables regeneration process at a low temperature, is a SO x absorber be possible to play also treated in the exhaust gas. The present invention includes a composite oxide composed of a rare earth element M and an aluminum oxide, the molar ratio M / Al is 0.01 to 0.5, and M is present in the aluminum oxide in a highly-dispersed state substantially substantially. Of a porous body containing no aluminate. Since a large number of basic sites (M) required for SO x absorption exist in a highly dispersed state, they were absorbed.
SO x is easily decomposed, it can be reproduced at a low temperature of 450 to 600 ° C..
Description
【0001】[0001]
【発明の属する技術分野】本発明は、排ガス中に含まれ
るSOx を吸収するSOx 吸収材と、そのSOx 吸収材を用い
た排ガス浄化用触媒及び排ガス浄化方法に関する。The present invention relates includes a SO x absorbent absorbs SO x contained in the exhaust gas, a catalyst and an exhaust gas purifying method for purifying exhaust gas using the SO x absorbent.
【0002】[0002]
【従来の技術】燃費の低減によるCO2 の排出の抑制を目
的として、自動車エンジンなどでは酸素過剰の燃料リー
ン雰囲気で燃焼させることが行われている。そして燃料
リーン雰囲気下でもNOx の還元浄化を効率よく行う排ガ
ス浄化用触媒として、NOx 吸蔵還元型触媒、NOx 選択還
元型触媒が開発され、実用に供されている。また排ガス
中のHCをさらに効率よく酸化浄化するために、HC酸化触
媒も広く用いられている。 2. Description of the Related Art For the purpose of suppressing CO 2 emissions by reducing fuel consumption, automobile engines and the like are burnt in a fuel-lean atmosphere with an excess of oxygen. And as a catalyst for purifying an exhaust gas to efficiently reduce and purify of the NO x even under fuel-lean atmosphere, NO x storage reduction catalysts, it has been developed the NO x selective reduction catalyst, have been put to practical use. Further, HC oxidation catalysts are widely used in order to more efficiently oxidize and purify HC in exhaust gas.
【0003】NOx 吸蔵還元型触媒は、多孔質担体と、多
孔質担体に担持された貴金属と、アルカリ金属、アルカ
リ土類金属及び希土類元素から選ばれ多孔質担体に担持
されたNOx 吸蔵材とよりなり、常時は酸素過剰のリーン
雰囲気で燃焼させ間欠的にストイキ〜リッチ雰囲気とな
るように混合気の比率を制御する燃焼システムの排気系
に用いられている。The NO x storage-reduction catalyst is a NO x storage material which is selected from a porous carrier, a noble metal supported on the porous carrier, an alkali metal, an alkaline earth metal and a rare earth element, and which is supported on the porous carrier. The combustion system is used in an exhaust system of a combustion system in which a mixture is constantly burned in an oxygen-excess lean atmosphere and the ratio of the air-fuel mixture is intermittently controlled to a stoichiometric to rich atmosphere.
【0004】また燃料リーン雰囲気で用いられるNOx 選
択還元型触媒としては、ゼオライト担体にCuを担持した
もの、アルミナに貴金属を担持したものなどが知られて
いる。そしてHC酸化触媒としては、アルミナなどの担体
に酸化活性の高いPtを担持したものが知られている。[0004] As the NO x selective reduction catalyst used in the fuel-lean atmosphere, that carries a Cu zeolite carrier, such as those supporting the noble metal is known to alumina. As the HC oxidation catalyst, a catalyst in which Pt having high oxidation activity is supported on a carrier such as alumina is known.
【0005】ところが燃料リーン雰囲気の排ガス中に
は、SO2 などのSOx が含まれている。そのためこのよう
な排ガスがNOx 吸蔵還元型触媒に触れると、NOx 吸蔵材
とSOxとが反応して安定な硫酸塩が生成し、NOx 吸蔵材
のNOx 吸蔵能が低下するという問題がある。However, the exhaust gas in the fuel-lean atmosphere contains SO x such as SO 2 . Therefore, when such exhaust gas comes into contact with the NO x storage reduction catalyst, the NO x storage material and SO x react with each other to generate stable sulfate, and the NO x storage capacity of the NO x storage material decreases. There is.
【0006】またNOx 選択還元型触媒やHC酸化触媒にお
いては、担持されている触媒活性をもつ触媒金属がSOx
で覆われて活性が低下する不具合が生じ、また触媒金属
上で硫黄成分がさらに酸化されてSOx が生じるため上記
不具合がますます促進されるという問題もある。しかも
サルフェートの排出量が増大するという不具合もあっ
た。In a NO x selective reduction catalyst or an HC oxidation catalyst, the supported catalytic metal having catalytic activity is SO x
Covered with caused the problem that activity is reduced, also there is a problem that trouble the order sulfur component on the catalyst metal is further oxidized SO x occurring is increasingly promoted. Moreover, there is a problem that the amount of sulfate discharged increases.
【0007】そこでSOx による上記不具合を抑制する手
段の一つとして、SOx 吸収材の利用が検討されている。
このようなSOx 吸収材としては、例えば特開昭57−1626
45号公報には、アルミナの表面上に単一層として分散す
る酸化ランタン層を形成したものが開示されている。ま
た特開平5-146675号公報には、シリカ、ランタナなどの
アルミナ安定剤とアルカリ金属などの活性成分を含有す
るアルミナからなるSO x 吸着剤が開示されている。[0007] SOx Hands to suppress the above-mentioned problems due to
SO as one of the stepsx The use of absorbents is being considered.
SO like thisx As the absorbent, for example, JP-A-57-1626
No. 45 discloses that a single layer is dispersed on the surface of alumina.
One in which a lanthanum oxide layer is formed is disclosed. Ma
JP-A-5-146675 discloses silica, lantana, and the like.
Contains active ingredients such as alumina stabilizer and alkali metal
SO composed of alumina x An adsorbent is disclosed.
【0008】このようなSOx 吸収材を上記した排ガス浄
化用触媒の上流側に配置すれば、排ガス中のSOx はSOx
吸収材に吸収されるので、SOx 濃度が低減された排ガス
がNO x 吸蔵還元型触媒、NOx 選択還元型触媒あるいはHC
酸化触媒に接触するため、上記した硫黄被毒を抑制する
ことができる。[0008] Such SOx Exhaust gas purification as described above
If it is located upstream of the catalyst forx Is SOx
Because it is absorbed by the absorbent, SOx Exhaust gas with reduced concentration
Is NO x Storage reduction catalyst, NOx Selective reduction catalyst or HC
Suppresses sulfur poisoning described above due to contact with oxidation catalyst
be able to.
【0009】[0009]
【発明が解決しようとする課題】ところでSOx 吸収材に
おいては、SOx の吸収量が飽和するとそれ以上のSOx の
吸収が困難となる。そこで吸収されたSOx を分解してSO
x 吸収能を再生する再生処理を行う必要がある。In the way SO x absorber [SUMMARY OF THE INVENTION], absorption of the SO x becomes difficult absorption to the higher of the SO x saturated. Then, the absorbed SO x is decomposed to SO
x It is necessary to perform a regeneration process to regenerate the absorption capacity.
【0010】ところが従来のSOx 吸収材では、還元雰囲
気のガス中において 600〜 700℃の高温で加熱する処理
が必要であり、現実の排ガス中での再生処理は困難であ
った。そのため再生処理を別に行わざるを得ず、工数及
びコストが多大であるという問題があった。However, in the case of the conventional SO x absorbent, it is necessary to perform a heating treatment at a high temperature of 600 to 700 ° C. in a gas in a reducing atmosphere, and it is difficult to actually perform a regeneration treatment in an exhaust gas. Therefore, there is a problem that the regeneration process has to be performed separately, and the number of steps and costs are large.
【0011】本発明はこのような事情に鑑みてなされた
ものであり、低温での再生処理が可能となり、排ガス中
でも再生処理することが可能なSOx 吸収材とすることを
目的とする。[0011] The present invention has been made in view of such circumstances, it is possible to playback processing at a low temperature, and an object thereof is to the SO x absorber be possible to play also treated in the exhaust gas.
【0012】[0012]
【課題を解決するための手段】上記課題を解決する本発
明のSOx 吸収材の特徴は、希土類元素Mとアルミニウム
酸化物よりなる複合酸化物を含むSOx 吸収材において、
モル比M/Alが0.01〜0.5であり、Mがアルミニウム酸
化物中に均一に高分散状態で存在し、実質的にMのアル
ミネートを含まない多孔質体よりなることにある。Features of the SO x absorber of the present invention to solve the above problems SUMMARY OF THE INVENTION, in SO x absorber comprising a composite oxide consisting of rare earth elements M and aluminum oxide,
The molar ratio M / Al is in the range of 0.01 to 0.5, M is present in the aluminum oxide uniformly and in a highly dispersed state, and the porous material substantially does not contain the aluminate of M.
【0013】また本発明の排ガス浄化用触媒の特徴は、
上記SOx 吸収材と、NOx 吸蔵還元型触媒、NOx 選択還元
型触媒及びHC酸化触媒から選ばれる少なくとも一種の触
媒とからなることを特徴とする。The exhaust gas purifying catalyst of the present invention has the following features:
It is characterized by comprising the SO x absorbent and at least one catalyst selected from a NO x storage reduction catalyst, a NO x selective reduction catalyst, and an HC oxidation catalyst.
【0014】そして本発明の排ガス浄化方法の特徴は、
上記SOx 吸収材とNOx 選択還元型触媒とからなる排ガス
浄化用触媒を、空燃比(A/F)が15以上で運転され間
欠的に燃料ストイキ〜リッチ雰囲気とされるリーンバー
ンエンジンからの排ガスと接触させ、排ガス中に含まれ
るNOx を燃料リーン雰囲気でNOx 吸蔵還元型触媒に吸蔵
し、燃料ストイキ〜リッチ雰囲気でNOx 吸蔵還元型触媒
から放出されたNOx を還元するとともにSOx 吸収材のSO
x 吸収能を再生することにある。The characteristics of the exhaust gas purifying method of the present invention are as follows.
An exhaust gas purifying catalyst comprising the SO x absorbent and the NO x selective reduction catalyst is supplied from a lean burn engine which is operated at an air-fuel ratio (A / F) of 15 or more and has an intermittent fuel stoichiometric to rich atmosphere. SO with contacting with the exhaust gas, the NO x contained in the exhaust gas is occluded in the NO x storage-and-reduction type catalyst in fuel-lean atmosphere, reducing the released NO x fuel stoichiometric ~ rich atmosphere from the NO x storage-and-reduction type catalyst x Absorbent SO
x To regenerate absorption capacity.
【0015】[0015]
【発明の実施の形態】本発明のSOx 吸収材は、希土類元
素MとAlとのモル比M/Alが0.01〜 0.5であり、希土類
元素Mがアルミニウム酸化物中に均一に高分散状態で存
在し、実質的にMのアルミネートを含まない多孔質体か
ら構成されている。すなわちSOx 吸収に必要な塩基性サ
イト(M)が高分散化された状態で多量に存在している
ため、吸収されたSOx が分解されやすくなり、 450〜 6
00℃の低温での再生が可能となる。BEST MODE FOR CARRYING OUT THE INVENTION The SO x absorber of the present invention has a molar ratio M / Al of the rare earth element M to Al of 0.01 to 0.5, and the rare earth element M is uniformly dispersed in the aluminum oxide in a highly dispersed state. It is present and is composed of a porous body substantially free of M aluminate. That is, since the basic site (M) necessary for SO x absorption is present in a large amount in a highly dispersed state, the absorbed SO x is easily decomposed, and 450 to 6
Regeneration at a low temperature of 00 ° C. becomes possible.
【0016】モル比M/Alが0.01未満では、M量が不足
するため十分なSOx 吸収能が得られず、モル比M/Alが
0.5を超えると比表面積が低下するため十分なSOx 吸収
能が得られない。モル比M/Alが0.02〜 0.1の範囲が特
に好ましいそしてMが高分散状態で存在しないと、吸収
されたSOx が分解しにくくなる。またMのアルミネート
が存在すると、複合酸化物に格子欠陥が少なくなること
によりSOx が分解しにくくなる。したがって、共に再生
処理に必要な温度が高くなるという不具合が生じる。If the molar ratio M / Al is less than 0.01, a sufficient amount of SO x cannot be obtained because the amount of M is insufficient.
If it exceeds 0.5, the specific surface area is reduced, so that sufficient SO x absorption capacity cannot be obtained. The molar ratio M / Al is particularly preferably in the range of 0.02 to 0.1, and if M is not present in a highly dispersed state, the absorbed SO x becomes difficult to decompose. In addition, when M aluminate is present, SO x becomes difficult to be decomposed due to a reduction in lattice defects in the composite oxide. Therefore, there arises a disadvantage that the temperature required for the regeneration process becomes high.
【0017】複合酸化物の比表面積は 100〜 300m2/g
であることが望ましい。このような多孔質体とすること
によって、Mをより高分散状態で含むことが可能とな
る。The specific surface area of the composite oxide is 100 to 300 m 2 / g
It is desirable that With such a porous body, M can be contained in a more highly dispersed state.
【0018】また複合酸化物はメソ細孔を有し、メソ細
孔の少なくとも一部が三次元状網目状に連通して連通路
を構成していることが特に望ましい。メソ細孔とは、細
孔直径がメソ領域(1〜50nmの範囲)にある細孔をい
い、本発明のSOx 吸収材ではMはこのようなメソ細孔内
に高分散状態で含まれ、表出していると考えられる。し
たがって排ガスは、このメソ細孔からなる連通路に容易
に進入して塩基性サイトであるMに吸収されるので、M
と排ガスとの接触確率が向上し、Mの単位量当たりの吸
収量も向上するため、SOx の吸収能が格段に向上する。It is particularly desirable that the composite oxide has mesopores and at least a part of the mesopores communicates in a three-dimensional network to form a communication path. The mesopore pore diameter means a pore in the meso range (range 1 to 50 nm), a SO x absorbent material of the present invention M is included in a highly dispersed state in such mesopores It is thought that it is exposed. Therefore, the exhaust gas easily enters the communication path composed of the mesopores and is absorbed by the basic site M.
And improves contact probability between the exhaust gas, in order to improve the absorption amount per unit amount of M, the absorption capacity of the SO x is remarkably improved.
【0019】なお複合酸化物は、MとAlのみの複合酸化
物であるのが好ましいが、Si,Zr,Tiなど他の金属を含
むこともできる。The composite oxide is preferably a composite oxide of only M and Al, but may contain other metals such as Si, Zr, and Ti.
【0020】このような複合酸化物を調製するには、共
沈法、アルコキシド法などで容易に製造することができ
る。原料コストが安価な共沈法を用いるのが好ましい。In order to prepare such a composite oxide, it can be easily produced by a coprecipitation method, an alkoxide method or the like. It is preferable to use a coprecipitation method in which the raw material cost is low.
【0021】希土類元素Mとしては、Sc,Y,La,Pr,
Nd,Smなどが好ましく例示されるが、アルミニウム酸化
物の安定化作用が大きくSOx 吸収能も高いLaを用いるこ
とが特に望ましい。As the rare earth element M, Sc, Y, La, Pr,
Nd, the like Sm is preferably exemplified, it is particularly desirable to use a stabilizing effect is greater SO x absorption capability of aluminum oxide is high La.
【0022】また本発明のSOx 吸収材は、Pt,Rh,Pd及
びIrから選ばれる貴金属の少なくとも一種を含むことが
望ましい。このような貴金属を含むことによりSO2 が酸
化されてSO3 あるいはSO4 イオンが生成し、Mとの反応
性が高まるためSOx 吸収能がさらに向上する。この貴金
属は、複合酸化物中に含まれていてもよいし、複合酸化
物に担持された状態であってもよい。また貴金属の担持
量は、複合酸化物に対して 0.1〜10重量%の範囲が好ま
しい。この範囲より少ないと上記した貴金属の作用効果
が発現されず、この範囲より多く含有しても効果が飽和
するとともにコストが高騰する。The SO x absorbent of the present invention preferably contains at least one noble metal selected from Pt, Rh, Pd and Ir. By containing such a noble metal, SO 2 is oxidized to generate SO 3 or SO 4 ions, and the reactivity with M is increased, so that the SO x absorption ability is further improved. The noble metal may be contained in the composite oxide or may be supported on the composite oxide. The amount of the noble metal supported is preferably in the range of 0.1 to 10% by weight based on the composite oxide. If the amount is less than this range, the above-mentioned effects of the noble metal will not be exhibited, and if the amount exceeds this range, the effect will be saturated and the cost will rise.
【0023】本発明の一つの排ガス浄化用触媒は、本発
明のSOx 吸収材に、アルカリ金属、アルカリ土類金属及
び希土類元素から選ばれるNOx 吸蔵材の少なくとも一種
を担持している。このような構成とすれば、リーン雰囲
気の排ガス中で用いることによりSOx はMに優先的に吸
収され、NOx 吸蔵材の硫黄被毒が防止されるため、NO x
吸蔵触媒として効果的に用いることができる。このNOx
吸蔵材の担持量は、複合酸化物 100gに対して0.05〜1
モルの範囲が好ましい。NOx 吸蔵材の担持量が0.05モル
より少ないと担持した効果が発現されず、1モルより多
く担持するとMや貴金属がNOx 吸蔵材で覆われてSOx 吸
収能が低下するようになる。One exhaust gas purifying catalyst of the present invention is the present invention.
Ming SOx Alkali metals, alkaline earth metals and
Selected from rare earth elementsx At least one kind of occlusion material
Is carried. With such a configuration, a lean atmosphere
SO in gas exhaust gasx Prefers M to suck
Collected, NOx NO poisoning of the storage material is prevented, so NO x
It can be used effectively as an occlusion catalyst. This NOx
The loading amount of the occluding material is 0.05 to 1 with respect to 100 g of the composite oxide.
A molar range is preferred. NOx 0.05 mol of occlusion material carried
If the amount is less, the carried effect is not exhibited, and
NO and noble metals are NOx SO covered with occlusion materialx Sucking
Yield decreases.
【0024】また本発明の二つ目の排ガス浄化用触媒
は、本発明のSOx 吸収材と、NOx 吸蔵還元型触媒とから
構成されている。これにより上記した排ガス浄化用触媒
の作用と同様にNOx 吸蔵還元型触媒のNOx 吸蔵材の硫黄
被毒を防止することができ、耐久後にも高いNOx 浄化能
が発現される。A second exhaust gas purifying catalyst of the present invention comprises the SO x absorbent of the present invention and a NO x storage reduction catalyst. As a result, the sulfur poisoning of the NO x storage material of the NO x storage reduction catalyst can be prevented in the same manner as the action of the exhaust gas purifying catalyst, and high NO x purification performance is exhibited even after durability.
【0025】SOx 吸収材とNOx 吸蔵還元型触媒とは、共
に粉末状あるいはペレット状に形成されたものを混合し
て用いてもよいし、共にハニカム状のモノリス型に形成
されたものを排ガス流内に直列に並べて用いることもで
きる。後者の場合には、SOx吸収材をNOx 吸蔵還元型触
媒の上流側に配置することが望ましい。また、モノリス
基材にコートされたNOx 吸蔵還元型触媒の上層にSOx 吸
収材をコートして用いることもできる。The SO x absorbent and the NO x storage-reduction catalyst may be used in the form of a mixture of powders or pellets, or may be formed of a honeycomb monolith. They can also be used in series in the exhaust gas stream. In the latter case, it is desirable to arrange the SO x absorbent upstream of the NO x storage reduction catalyst. It is also possible to use the upper layer of the NO x storage reduction catalyst coated on a monolith substrate by coating the SO x absorbent.
【0026】本発明のSOx 吸収材と、NOx 吸蔵還元型触
媒とからなる排ガス浄化用触媒の場合には、空燃比(A
/F)が15以上で運転され間欠的に燃料ストイキ〜リッ
チ雰囲気とされるリーンバーンエンジンからの排ガス中
で用いることが望ましい。このようにすれば、排ガス中
に含まれるNOx を燃料リーン雰囲気でNOx 吸蔵還元型触
媒に吸蔵し、燃料ストイキ〜リッチ雰囲気でNOx 吸蔵還
元型触媒から放出されたNOx を還元できるとともに、燃
料リーン雰囲気でSOx 吸収材に吸収されたSOxを燃料ス
トイキ〜リッチ雰囲気で分解することができる。つまり
本発明のSOx 吸収材は、 600℃以下の低温で吸収してい
るSOx を分解できるので、排ガス温度域でSOx を分解す
ることができSOx 吸収材のSOx 吸収能を再生することが
できる。In the case of the exhaust gas purifying catalyst comprising the SO x absorbent of the present invention and the NO x storage reduction catalyst, the air-fuel ratio (A
/ F) is desirably used in exhaust gas from a lean burn engine which is operated at 15 or more and has an intermittent fuel stoichiometric to rich atmosphere. In this way, with the NO x contained in the exhaust gas is occluded in the NO x storage-and-reduction type catalyst in fuel-lean atmosphere, can reduce the released NO x fuel stoichiometric ~ rich atmosphere from the NO x storage-and-reduction type catalyst the SO x absorbed in the SO x absorbent in fuel-lean atmosphere can be decomposed in the fuel stoichiometric-rich atmosphere. That SO x absorbent material of the present invention, it is possible to decompose SO x are absorbed at a low temperature of 600 ° C. or less, playing a SO x absorption capability of the SO x absorber can be disassembled SO x in the exhaust gas temperature region can do.
【0027】また本発明の三つ目の排ガス浄化用触媒
は、本発明のSOx 吸収材とNOx 選択還元型触媒とから構
成され、さらにもう一つの排ガス浄化用触媒は、本発明
のSOx吸収材とHC酸化触媒とから構成されている。これ
らの排ガス浄化用触媒においては、排ガス中のSOx がSO
x 吸収材に優先的に吸収されるため、NOx 選択還元型触
媒又はHC酸化触媒の触媒金属がSOx によって覆われて活
性が低下するような不具合を防止することができ、NOx
選択還元型触媒又はHC酸化触媒の耐久性が向上する。The third exhaust gas purifying catalyst of the present invention comprises the SO x absorbent of the present invention and the NO x selective reduction catalyst, and another exhaust gas purifying catalyst of the present invention comprises the SO x absorbent of the present invention. It consists of an x absorbent and an HC oxidation catalyst. In these exhaust gas purifying catalysts, SO x in the exhaust gas
Since x is preferentially absorbed by the absorbent, it is possible to prevent such a problem that the catalytic metal of the NO x selective reduction catalyst or the HC oxidation catalyst is covered with SO x and the activity is reduced, and NO x
The durability of the selective reduction catalyst or the HC oxidation catalyst is improved.
【0028】なおこれらの排ガス浄化用触媒において
も、SOx 吸収材とNOx 選択還元型触媒又はHC酸化触媒と
は、共に粉末状あるいはペレット状に形成されたものを
混合して用いてもよいし、共にハニカム状のモノリス型
に形成されたものを排ガス流内に直列に並べて用いるこ
ともできる。後者の場合には、SOx 吸収材を排ガス流の
上流側に配置することが望ましい。また、モノリス基材
にコートされたNOx 吸蔵還元型触媒の上層にSOx 吸収材
をコートして用いることもできる。In these exhaust gas purifying catalysts, the SO x absorbent and the NO x selective reduction catalyst or the HC oxidation catalyst may be used in the form of a mixture in the form of powder or pellets. However, those formed in a honeycomb monolith shape can be used in series in the exhaust gas flow. In the latter case, it is desirable that the SO x absorbent is disposed upstream of the exhaust gas flow. It is also possible to use the upper layer of the NO x storage reduction catalyst coated on a monolith substrate by coating the SO x absorbent.
【0029】なおNOx 吸蔵還元型触媒としては、アルミ
ナ、チタニア、シリカ、ジルコニアなどの担体に、Pt,
Rh,Pdなどの触媒金属と、アルカリ金属、アルカリ土類
金属及び希土類元素から選ばれるNOx 吸蔵材を担持した
公知のものを用いることができる。As the NO x storage-reduction type catalyst, a carrier such as alumina, titania, silica, zirconia, etc.
Rh, can be used with catalytic metals such as Pd, alkali metal, a known carrying the NO x storage material selected from alkaline earth metals and rare earth elements.
【0030】またNOx 選択還元型触媒としては、ゼオラ
イト担体にCu,Co,Ni,Feなどを担持した触媒、あるい
はアルミナ、チタニア、シリカ、ジルコニアなどの担体
にPt,Rh,Pdなどの触媒金属を担持した公知のものを用
いることができる。As the NO x selective reduction type catalyst, a catalyst in which Cu, Co, Ni, Fe or the like is supported on a zeolite support, or a catalyst metal such as Pt, Rh, Pd or the like is supported on a support such as alumina, titania, silica or zirconia. Can be used.
【0031】さらにHC酸化触媒としては、アルミナ、チ
タニア、シリカ、ジルコニアなどの担体にPtなどの酸化
活性に優れた触媒金属を担持した公知のものを用いるこ
とができる。Further, as the HC oxidation catalyst, a known catalyst in which a catalyst metal having excellent oxidation activity such as Pt is supported on a carrier such as alumina, titania, silica, and zirconia can be used.
【0032】[0032]
【実施例】以下、実施例により本発明を具体的に説明す
る。The present invention will be described below in detail with reference to examples.
【0033】(実施例1)1リットルの水に、硝酸アル
ミニウム 0.4モルと硝酸ランタン0.02モルを溶解して原
料水溶液を調製した。この原料水溶液に25%アンモニア
水56.4gを加えてpH=8.8として共沈させ、2気圧下にて
120℃で2時間熟成した後、濾過・洗浄し、乾燥後大気
中にて 800℃で5時間焼成して、La-Al2O3複合酸化物粉
末を得た。このLa-Al2O3複合酸化物粉末におけるモル比
はLa/Al=0.05であり、比表面積は133m2/gであっ
て、結晶構造についてはXRDによる測定ではLaAlO3は
確認されずγ-Al2O3構造のみであった。Example 1 A raw material aqueous solution was prepared by dissolving 0.4 mol of aluminum nitrate and 0.02 mol of lanthanum nitrate in 1 liter of water. 56.4 g of 25% aqueous ammonia was added to this raw material aqueous solution to co-precipitate it at pH = 8.8,
After aging at 120 ° C. for 2 hours, the mixture was filtered and washed, dried, and calcined in air at 800 ° C. for 5 hours to obtain a La-Al 2 O 3 composite oxide powder. The molar ratio of the La-Al 2 O 3 composite oxide powder was La / Al = 0.05, the specific surface area was 133 m 2 / g, and LaAlO 3 was not confirmed in the crystal structure by XRD, and γ- It had only an Al 2 O 3 structure.
【0034】次に、所定濃度のジニトロジアンミン白金
硝酸溶液を用いて、得られたLa-Al2O3複合酸化物粉末に
Ptを含浸担持し、乾燥後大気中にて 300℃で3時間焼成
してLa-Al2O3にPtを担持したPt/La-Al2O3粉末を調製し
た。Pt/La-Al2O3粉末におけるPtの担持量は、La-Al2O3
の 120gに対してPtが2gである。このPt/La-Al2O3粉
末を圧粉した後、破砕して 0.3〜 0.7mmのペレット形状
のSOx 吸収材を調製した。Next, using a dinitrodiammineplatinum nitrate solution of a predetermined concentration, the obtained La-Al 2 O 3 composite oxide powder was
Impregnating carrying Pt, was prepared Pt / La-Al 2 O 3 powder carrying Pt on La-Al 2 O 3 and then calcined 3 hours at 300 ° C. in a drying after the atmosphere. The supported amount of Pt in the Pt / La-Al 2 O 3 powder was La-Al 2 O 3
Pt is 2 g for 120 g of After compacting the Pt / La-Al 2 O 3 powder, and the SO x absorbent pellet shape of crushed and 0.3 to 0.7 mm was prepared.
【0035】(実施例2)所定濃度の酢酸カリウム水溶
液を用い、実施例1と同様に調製されたPt/La-Al2O3粉
末にKを含浸担持し、乾燥後大気中にて 300℃で3時間
焼成してPt/La-Al2O3にKを担持したK/Pt/La-Al2O3
粉末を調製した。K/Pt/La-Al2O3粉末におけるKの担
持量は、Pt/La-Al2O3の 120gに対してKが 0.2モルで
ある。このK/Pt/La-Al2O3粉末を圧粉した後、破砕し
て 0.3〜 0.7mmのペレット触媒を調製した。(Example 2) Pt / La-Al 2 O 3 powder prepared in the same manner as in Example 1 was impregnated with K using an aqueous solution of potassium acetate having a predetermined concentration, dried, and dried at 300 ° C. in air. in 3 hours fired to Pt / La-Al 2 O K / carrying K in 3 Pt / La-Al 2 O 3
A powder was prepared. Loading amount of K in K / Pt / La-Al 2 O 3 powder, K is 0.2 mol per 120g of Pt / La-Al 2 O 3 . After compacting the K / Pt / La-Al 2 O 3 powder was used to prepare the 0.3 to 0.7 mm pellet catalyst was crushed.
【0036】(比較例1)市販のγ-Al2O3粉末(比表面
積 200m2/g)20gに、所定濃度のジニトロジアンミン
白金硝酸溶液を用いてPtを含浸担持し、乾燥後大気中に
て 300℃で3時間焼成して Al2O3にPtを担持したPt/ A
l2O3粉末を調製した。担持量は、 Al2O3の120gに対し
てPtが2gである。このPt/ Al2O3粉末を圧粉した後、
破砕して 0.3〜 0.7mmのペレット形状のSOx 吸収材を調
製した。Comparative Example 1 20 g of a commercially available γ-Al 2 O 3 powder (specific surface area: 200 m 2 / g) was impregnated with Pt using a dinitrodiammineplatinum nitrate solution of a predetermined concentration, dried, and dried. Pt / A supporting Pt on Al 2 O 3 by firing at 300 ° C. for 3 hours
l 2 O 3 powder was prepared. The supported amount is 2 g of Pt with respect to 120 g of Al 2 O 3 . After compacting this Pt / Al 2 O 3 powder,
Crushed and was prepared SO x absorbent pellet shape 0.3 to 0.7 mm.
【0037】(比較例2)市販のγ-Al2O3粉末(比表面
積 200m2/g)20gに、硝酸ランタン水溶液を用いてLa
を含浸担持し、乾燥後大気中にて 800℃で5時間焼成し
て Al2O3にLaを担持したLa/ Al2O3粉末を調製した。得
られたLa/ Al2O3粉末は、モル比La/Al=0.05であり、
比表面積 140m2/gであって、結晶構造からγ-Al2O3と
LaAlO3が存在していることが認められた。Comparative Example 2 20 g of a commercially available γ-Al 2 O 3 powder (specific surface area: 200 m 2 / g) was coated with
The impregnated carrier at dried in air and then calcined 5 hours at 800 ° C. to prepare a La / Al 2 O 3 powder carrying the La to Al 2 O 3. The obtained La / Al 2 O 3 powder had a molar ratio La / Al = 0.05,
It has a specific surface area of 140 m 2 / g and has a γ-Al 2 O 3
It was noted that LaAlO 3 was present.
【0038】このLa/ Al2O3粉末20gに、所定濃度のジ
ニトロジアンミン白金硝酸溶液を用いてPtを含浸担持
し、乾燥後大気中にて 300℃で3時間焼成してLa/ Al2
O3にPtを担持したPt/La/ Al2O3粉末を調製した。担持
量は、La/ Al2O3の 120gに対してPtが2gである。こ
のPt/La/ Al2O3粉末を圧粉した後、破砕して 0.3〜
0.7mmのペレット形状のSOx 吸収材を調製した。[0038] The La / Al 2 O 3 powder 20g, was impregnated support Pt with dinitrodiammine platinum nitrate solution having a predetermined concentration, and calcined 3 hours at 300 ° C. in a drying after the atmosphere La / Al 2
Was prepared Pt / La / Al 2 O 3 powder carrying Pt on O 3. The loading amount is 2 g of Pt for 120 g of La / Al 2 O 3 . After compacting this Pt / La / Al 2 O 3 powder, it is crushed to 0.3-
A 0.7 mm pellet-shaped SO x absorbent was prepared.
【0039】(比較例3)1800mlのイオン交換水に酢酸
マグネシウム 107gと硝酸アルミニウム 379gを溶解し
て原料水溶液を調製した。この原料水溶液に25%アンモ
ニア水 650gを加えて共沈させ、2気圧下にて 120℃で
2時間熟成した後、濾過・洗浄し、乾燥後大気中にて 8
50℃で5時間焼成して、MgAl2O4粉末を得た。このMgAl2
O4粉末におけるモル比はMg/Al=0.05であり、比表面積
は 102m2/gであった。Comparative Example 3 A raw material aqueous solution was prepared by dissolving 107 g of magnesium acetate and 379 g of aluminum nitrate in 1800 ml of ion-exchanged water. 650 g of 25% aqueous ammonia was added to the aqueous solution of the raw material, and the mixture was coprecipitated, aged at 120 ° C. under 2 atm for 2 hours, filtered, washed, dried, and dried in air.
The powder was fired at 50 ° C. for 5 hours to obtain MgAl 2 O 4 powder. This MgAl 2
The molar ratio of the O 4 powder was Mg / Al = 0.05, and the specific surface area was 102 m 2 / g.
【0040】このMgAl2O4粉末20gに、所定濃度のジニ
トロジアンミン白金硝酸溶液を用いてPtを含浸担持し、
乾燥後大気中にて 300℃で3時間焼成してMgAl2O4にPt
を担持したPt/MgAl2O4粉末を調製した。担持量は、MgA
l2O4の 120gに対してPtが2gである。このPt/MgAl2O
4粉末を圧粉した後、破砕して 0.3〜 0.7mmのペレット
形状のSOx 吸収材を調製した。20 g of this MgAl 2 O 4 powder was impregnated with Pt using a dinitrodiammine platinum nitrate solution of a predetermined concentration,
After drying, baking in air at 300 ° C for 3 hours, Pt to MgAl 2 O 4
To support Pt / MgAl 2 O 4 powder. Loading amount is MgA
Pt is 2 g for 120 g of l 2 O 4 . This Pt / MgAl 2 O
4 after compacting the powder to prepare a SO x absorbent pellet shape of 0.3 to 0.7 mm are crushed.
【0041】(比較例4)所定濃度の酢酸カリウム水溶
液を用い、比較例1で調製されたPt/ Al2O3粉末にK
を含浸担持し、乾燥後大気中にて 300℃で3時間焼成し
てPt/ Al2O3にKを担持したK/Pt/ Al2O3粉末を調製
した。K/Pt/ Al2O3粉末におけるKの担持量は、Pt/
Al2O3粉末の 120gに対してKが 0.2モルである。この
K/Pt/ Al2O3粉末を圧粉した後、破砕して 0.3〜 0.7
mmのペレット触媒を調製した。(Comparative Example 4) Kt was added to the Pt / Al 2 O 3 powder prepared in Comparative Example 1 using an aqueous solution of potassium acetate having a predetermined concentration.
Impregnated carrier to prepare a K / Pt / Al 2 O 3 powder carrying the K in at dried in air and then calcined 3 hours at 300 ℃ Pt / Al 2 O 3 . The amount of K carried in the K / Pt / Al 2 O 3 powder is Pt /
K is 0.2 mol per 120 g of Al 2 O 3 powder. This K / Pt / Al 2 O 3 powder is compacted and then crushed to 0.3 to 0.7.
mm pellet catalyst was prepared.
【0042】<試験・評価>実施例1のSOx 吸収材と、
比較例1〜3のSOx 吸収材について、それぞれSOx吸収
試験を行い、SOx 吸収量とSOx 吸収率を測定した。<Test / Evaluation> The SO x absorbent of Example 1
For SO x absorbing material of Comparative Examples 1 to 3, carried out SO x absorption test were respectively measured SO x absorption amount and SO x absorption rate.
【0043】SOx 吸収試験は、それぞれのSOx 吸収材を
評価装置に所定量配置し、表1に示すリーンモデルガス
を速度 500cc/分で流しながら、 600℃にて1時間処理
した。SOx 吸収材を通過したSOx 量は、1.39mmolであ
る。そして処理後のSOx 吸収材中のS定量値から吸収量
を算出し、流通した全ガス量中のS量に対する吸収され
たS量の割合をSOx 吸収率とした。結果を表2に示す。In the SO x absorption test, a predetermined amount of each SO x absorbent was placed in an evaluation device, and the mixture was treated at 600 ° C. for 1 hour while flowing a lean model gas shown in Table 1 at a rate of 500 cc / min. The amount of SO x passed through the SO x absorbent is 1.39 mmol. Then, the amount of absorption was calculated from the quantitative value of S in the treated SO x absorbent, and the ratio of the amount of S absorbed to the amount of S in the total gas flow was defined as the SO x absorption rate. Table 2 shows the results.
【0044】[0044]
【表1】 [Table 1]
【0045】[0045]
【表2】 [Table 2]
【0046】表2より、S吸収量及びSOx 吸収率は、実
施例1のSOx 吸収材の方が比較例1より優れた値を示し
ていることが明らかである。しかし比表面積は、比較例
1のγ-Al2O3の方が実施例1のLa-Al2O3より大きく、比
表面積から単純に想定されるSOx 吸収能とは矛盾があ
る。From Table 2, it is clear that the SO x absorbing material of Example 1 shows superior values of the S absorption amount and SO x absorption ratio to Comparative Example 1. However, the specific surface area of γ-Al 2 O 3 of Comparative Example 1 is larger than that of La-Al 2 O 3 of Example 1, and there is a contradiction with the SO x absorption capacity simply assumed from the specific surface area.
【0047】そこで実施例1で用いたLa-Al2O3複合酸化
物の細孔径分布と、比較例1で用いたγ-Al2O3の細孔径
分布をそれぞれ測定し、結果を図1に示す。図1より、
La-Al2O3複合酸化物はγ-Al2O3に比べて細孔径の分布が
狭く、メソ細孔である10nm近傍に集中している。Therefore, the pore size distribution of the La-Al 2 O 3 composite oxide used in Example 1 and the pore size distribution of γ-Al 2 O 3 used in Comparative Example 1 were measured, and the results were shown in FIG. Shown in From FIG.
The La-Al 2 O 3 composite oxide has a narrower pore size distribution than that of γ-Al 2 O 3 and is concentrated around 10 nm, which is a mesopore.
【0048】つまり実施例1で用いたLa-Al2O3複合酸化
物では、メソ細孔の少なくとも一部が三次元状網目状に
連通して連通路を構成し、それによってガスとの接触確
率が高い。さらに、実施例1で用いたLa-Al2O3複合酸化
物は、比較例1で用いたγ-Al2O3に比べ、 CO2吸着量よ
り求めた塩基量が 1.7倍と多く、多量の塩基点を有す
る。このような理由により、SOx 吸収量が比較例1より
も高くなったと考えられる。That is, in the La—Al 2 O 3 composite oxide used in Example 1, at least a part of the mesopores communicates in a three-dimensional network to form a communication path, thereby forming contact with the gas. High probability. Furthermore, the La-Al 2 O 3 composite oxide used in Example 1 had a base amount obtained from the CO 2 adsorption amount of 1.7 times as large as that of γ-Al 2 O 3 used in Comparative Example 1, and was large. Base point. For these reasons, it is considered that the SO x absorption amount was higher than that of Comparative Example 1.
【0049】次に、上記のSOx が吸収されたSOx 吸収材
をそれぞれ評価装置に配置し、H2を5%含有するHeガス
を 120cc/分の流量で流通させながら、20℃/分の昇温
速度で室温から 800℃まで昇温し、生成したH2S のマス
スペクトル強度を連続的に測定した。結果を図2に示
す。Next, the above of the SO x is absorbed SO x absorbent was placed in each evaluation device, while the He gas containing H 2 5% was passed through at a flow rate of 120 cc / min, 20 ° C. / min The temperature was raised from room temperature to 800 ° C. at a heating rate of, and the mass spectrum intensity of the generated H 2 S was continuously measured. The results are shown in FIG.
【0050】図2から明らかなように、実施例1のSOx
吸収材では 450℃近傍からH2S が生成し、 560℃近傍で
ピーク強度が最大となっているのに対し、比較例1〜3
では生成開始温度及びピーク強度が最大となる温度とも
実施例1より高温側にある。また比較例1ではピークの
面積がきわめて小さい。As is apparent from FIG. 2, the SO x of Example 1 was used.
In the absorbent, H 2 S was generated at around 450 ° C., and the peak intensity became maximum at around 560 ° C.
In this case, both the formation start temperature and the temperature at which the peak intensity becomes maximum are higher than those in Example 1. In Comparative Example 1, the peak area is extremely small.
【0051】つまり比較例1〜3のSOx 吸収材では、吸
収されているSOx が高温域でようやく分解してH2S にな
るのに対し、実施例1のSOx 吸収材では、吸収されてい
るSO x が 450℃という低温域から分解し始め 560℃近傍
で分解速度が最大となっている。すなわち実施例1のSO
x 吸収材は、排ガス温度程度の低温で再生可能であるこ
とが明らかである。また比較例1のSOx 吸収材でピーク
面積が小さいのは、SO x の吸収量が小さいためであり、
SOx 吸収容量が不足していることがわかる。That is, SO of Comparative Examples 1 to 3x With absorbent material,
SO being collectedx Is finally decomposed in the high temperature range and HTwoS
In contrast, the SO of Example 1x With absorbent material,
SO x Begins to decompose at temperatures as low as 450 ° C, around 560 ° C
Has the highest decomposition rate. That is, SO of Example 1
x The absorbent material must be renewable at a low temperature
It is clear. The SO of Comparative Example 1x Peak at absorber
The area is small, SO x Because the absorption of
SOx It can be seen that the absorption capacity is insufficient.
【0052】そして実施例1と比較例2のSOx 吸収材
は、同じようにLaとPtを含有しているにも関わらず、実
施例1の方が比較例2よりH2S 生成温度が低い。これ
は、実施例1のSOx 吸収材にはLaAlO3が存在せず、比較
例2のSOx 吸収材にはLaAlO3が存在していることに起因
している。Although the SO x absorbents of Example 1 and Comparative Example 2 similarly contain La and Pt, Example 1 has a lower H 2 S generation temperature than Comparative Example 2. Low. This is due to the fact that LaAlO 3 does not exist in the SO x absorbent of Example 1 and LaAlO 3 exists in the SO x absorbent of Comparative Example 2.
【0053】次に、実施例2の触媒と比較例4の触媒に
ついて、耐久試験を行った後のNOx吸蔵量を測定した。Next, the catalyst for Comparative Example 4 and the catalyst of Example 2 was measured the NO x storage amount after the durability test.
【0054】耐久試験は、それぞれの触媒を評価装置に
配置し、表1に示すモデルガスを、リッチガスとリーン
ガスそれぞれ30秒ずつ交互に流した。触媒床温度は 600
℃であり、流通量は総S量が担持されているカリウム量
に対するモル比で2.25となるようにした。In the durability test, each catalyst was placed in an evaluation device, and the model gas shown in Table 1 was alternately flowed for 30 seconds each for rich gas and lean gas. Catalyst bed temperature is 600
° C, and the flow rate was adjusted so that the total amount of S was 2.25 in molar ratio to the amount of supported potassium.
【0055】耐久試験後のそれぞれの触媒を評価装置に
配置し、表3に示すリーンモデルガスを10分間流し、次
いでリッチスパイクモデルガスを3秒間流し、その後リ
ッチモデルガスを6分間流すサイクルを繰り返しなが
ら、リッチスパイク後にリーンモデルガスを流した時に
吸蔵されるNOx 量を測定した。空間速度はそれぞれSV=
18万であり、触媒入りガス温度は 250℃、 300℃、 400
℃、 500℃及び 600℃の5水準で測定した。結果を図3
に示す。After the endurance test, each catalyst was placed in the evaluation device, and a cycle shown in Table 3 in which a lean model gas was flowed for 10 minutes, then a rich spike model gas was flowed for 3 seconds, and then a rich model gas was flowed for 6 minutes was repeated. Meanwhile, the amount of NO x stored when a lean model gas was flowed after the rich spike was measured. Space velocity is SV =
180,000 and the temperature of the gas containing the catalyst is 250 ℃, 300 ℃, 400 ℃
The measurement was performed at five levels of ℃, 500 ℃ and 600 ℃. Fig. 3 shows the results.
Shown in
【0056】[0056]
【表3】 [Table 3]
【0057】図3より、実施例2の触媒は比較例4の触
媒に比べて耐久試験後にも高いNOx吸蔵量を示し、NOx
吸蔵材の硫黄被毒が抑制されていることがわかる。これ
は実施例1のSOx 吸収材にNOx 吸蔵材を担持した効果で
あることが明らかである。[0057] From FIG. 3, the catalyst of Example 2 showed high the NO x storage amount after the durability test compared to the catalyst of Comparative Example 4, NO x
It can be seen that sulfur poisoning of the storage material is suppressed. It is clear that this is the effect of supporting the NO x storage material on the SO x absorption material of Example 1.
【0058】[0058]
【発明の効果】すなわち本発明のSOx 吸収材によれば、
SOx の吸収量が従来より増大する。そして 600℃以下の
低温における再生処理が可能であるので、排ガス内での
再生が可能となる。したがって各種排ガス浄化用触媒と
組み合わせて用いることができ、排ガス浄化用触媒の硫
黄被毒を抑制することにより耐久後の浄化率が格段に向
上する。According to the SO x absorbent of the present invention,
The absorption amount of SO x increases as compared with the conventional case. Since the regeneration treatment at a low temperature of 600 ° C. or less is possible, the regeneration in the exhaust gas becomes possible. Therefore, the exhaust gas purifying catalyst can be used in combination with various exhaust gas purifying catalysts, and by suppressing the sulfur poisoning of the exhaust gas purifying catalyst, the purification rate after durability is remarkably improved.
【図1】実施例1で用いたLa-Al2O3と比較例1で用いた
γ-Al2O3の細孔径分布を示すグラフである。FIG. 1 is a graph showing the pore size distribution of La-Al 2 O 3 used in Example 1 and γ-Al 2 O 3 used in Comparative Example 1.
【図2】実施例及び比較例のSOx 吸収材に吸着されてい
たSOx が分解して発生するH2S のマススペクトル強度と
温度との関係を示すグラフである。FIG. 2 is a graph showing the relationship between the mass spectrum intensity of H 2 S generated by decomposition of SO x adsorbed on the SO x absorbents of Examples and Comparative Examples and temperature.
【図3】実施例2と比較例4の触媒のリッチスパイク後
のNOx 吸蔵量を各温度で示すグラフである。FIG. 3 is a graph showing the NO x storage amount after rich spike of the catalysts of Example 2 and Comparative Example 4 at each temperature.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F01N 3/24 F01N 3/28 301C 3/28 301 301P F02D 41/04 305A F02D 41/04 305 B01D 53/36 104A (72)発明者 須田 明彦 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 (72)発明者 高橋 直樹 愛知県愛知郡長久手町大字長湫字横道41番 地の1株式会社豊田中央研究所内 Fターム(参考) 3G091 AA12 AB02 AB05 AB06 AB08 BA11 BA14 BA15 BA20 BA32 BA39 CB02 DA01 DA02 DB10 FB02 FB10 FB11 FB12 FC02 FC07 GA01 GA06 GA16 GB01W GB01X GB01Y GB02Y GB03Y GB04Y GB05W GB05Y GB06W GB06Y GB07W GB07Y GB09X GB10X GB10Y GB16X GB17X HA07 HA18 HA20 3G301 HA15 JA25 MA01 NE13 NE14 4D048 AA02 AA06 AA18 AB02 AB03 AB07 BA03X BA14X BA15Y BA18X BA30X BA31Y BA33Y BA42X 4G066 AA12B AA13B AA16B AA20B AA53A AB07A AB23A BA24 BA26 BA32 BA36 CA23 CA28 DA02 FA37 GA06 GA16 4G069 AA03 AA08 BA01A BA01B BB06A BB06B BC01A BC03B BC08A BC38A BC42A BC42B BC71A BC72A BC74A BC75A BC75B CA03 CA07 CA08 CA12 CA13 CA15 DA06 EA02Y EB11 EC03X EC03Y FA02 FB09 FB14 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) F01N 3/24 F01N 3/28 301C 3/28 301 301P F02D 41/04 305A F02D 41/04 305 B01D 53 / 36 104A (72) Inventor Akihiko Suda 41st, Chukumi Yokomichi, Nagakute-cho, Aichi-gun, Aichi Prefecture Inside Toyota Central Research Institute, Inc. 3G091 AA12 AB02 AB05 AB06 AB08 BA11 BA14 BA15 BA20 BA32 BA39 CB02 DA01 DA02 DB10 FB02 FB10 FB11 FB12 FC02 FC07 GA01 GA06 GA16 GB01W GB01X GB01Y GB02Y GB03Y GB04 GB05 GBY GB05 GBY GB09X GB10X GB10Y GB16X GB17X HA07 HA18 HA20 3G301 HA15 JA25 MA01 NE13 NE14 4D048 AA02 AA06 AA18 AB02 AB03 AB07 BA03X BA14X BA15Y BA18X BA30X BA31Y BA33Y BA42X 4G066 AA12B AA13B AA16B AA20B AA53A AB07A AB23A BA24 BA26 BA32 BA36 CA23 CA28 BC02 BC02 BC02A01 BC03A01 BC CA08 CA12 CA13 CA15 DA06 EA02Y EB11 EC03X EC03Y FA02 FB09 FB14
Claims (8)
なる複合酸化物を含むSOx 吸収材において、モル比M/
Alが0.01〜 0.5であり、Mがアルミニウム酸化物中に均
一に高分散状態で存在し、実質的にMのアルミネートを
含まない多孔質体よりなることを特徴とするSOx 吸収
材。1. An SO x absorbent comprising a composite oxide comprising a rare earth element M and an aluminum oxide, wherein a molar ratio M /
An SO x absorbent, wherein Al is 0.01 to 0.5, M is uniformly present in a highly dispersed state in the aluminum oxide, and the porous material is substantially free of aluminate of M.
m2/gであることを特徴とする請求項1に記載のSOx 吸
収材。2. The composite oxide has a specific surface area of 100 to 300.
SO x absorbing material according to claim 1, characterized in that the m 2 / g.
ソ細孔の少なくとも一部が三次元状網目状に連通して連
通路を構成していることを特徴とする請求項1及び請求
項2に記載のSOx 吸収材。3. The composite oxide has mesopores, and at least a part of the mesopores communicates in a three-dimensional network to form a communication path. And the SO x absorbent according to claim 2.
項1〜3のいづれかに記載のSOx 吸収材。4. The SO x absorbent according to claim 1, wherein said M is La.
少なくとも一種を含むことを特徴とする請求項1〜4の
いづれかに記載のSOx 吸収材。5. The SO x absorbent according to claim 1, wherein the SO x absorbent contains at least one noble metal selected from Pt, Rh, Pd and Ir.
SOx 吸収材に、アルカリ金属、アルカリ土類金属及び希
土類元素から選ばれるNOx 吸蔵材の少なくとも一種を担
持してなることを特徴とする排ガス浄化用触媒。6. The method according to claim 1, wherein
An exhaust gas purifying catalyst, characterized in that an SO x absorbent carries at least one NO x occluding material selected from an alkali metal, an alkaline earth metal and a rare earth element.
SOx 吸収材と、NOx吸蔵還元型触媒、及びHC酸化触媒か
ら選ばれる少なくとも一種の触媒とからなることを特徴
とする排ガス浄化用触媒。7. A method according to claim 1, wherein
An exhaust gas purifying catalyst comprising: a SO x absorbent; and at least one catalyst selected from a NO x storage reduction catalyst and an HC oxidation catalyst.
SOx 吸収材とNOx 吸蔵還元型触媒とからなる排ガス浄化
用触媒を、空燃比(A/F)が15以上で運転され間欠的
に燃料ストイキ〜リッチ雰囲気とされるリーンバーンエ
ンジンからの排ガスと接触させ、該排ガス中に含まれる
NOx を燃料リーン雰囲気で該NOx 吸蔵還元型触媒に吸蔵
し、燃料ストイキ〜リッチ雰囲気で該NOx 吸蔵還元型触
媒から放出されたNOx を還元するとともに該SOx 吸収材
のSOx 吸収能を再生することを特徴とする排ガス浄化方
法。8. The method according to claim 1, wherein
An exhaust gas purifying catalyst composed of an SO x absorbent and a NO x storage-reduction catalyst is operated at an air-fuel ratio (A / F) of 15 or more and is intermittently set to a fuel stoichiometric-rich atmosphere from a lean burn engine. And contained in the exhaust gas
The NO x occluded in the NO x storage-and-reduction type catalyst in fuel-lean atmosphere, SO x absorption of the SO x absorbent with fuel stoichiometric-rich atmosphere to reduce the released NO x from the NO x storage-and-reduction type catalyst An exhaust gas purification method characterized by regenerating the function.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008066197A1 (en) | 2006-12-01 | 2008-06-05 | Toyota Jidosha Kabushiki Kaisha | Exhaust gas clean-up apparatus |
| JP2012219740A (en) * | 2011-04-11 | 2012-11-12 | Mazda Motor Corp | Method and apparatus for evaluating purification performance of catalyst, engine exhaust gas purifier, and method of evaluating purification performance of engine exhaust gas purifying catalyst |
| WO2015111555A1 (en) * | 2014-01-22 | 2015-07-30 | ユミコア日本触媒株式会社 | Exhaust-gas purifying catalyst for lean-burn engine |
| US10906816B2 (en) | 2016-07-29 | 2021-02-02 | Sumitomo Chemical Company, Limited | Alumina and method for producing automotive catalyst using same |
-
2000
- 2000-06-28 JP JP2000194514A patent/JP2002011347A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008066197A1 (en) | 2006-12-01 | 2008-06-05 | Toyota Jidosha Kabushiki Kaisha | Exhaust gas clean-up apparatus |
| US8128881B2 (en) | 2006-12-01 | 2012-03-06 | Toyota Jidosha Kabushiki Kaisha | Exhaust-gas converting apparatus |
| KR101159901B1 (en) | 2006-12-01 | 2012-06-25 | 이비덴 가부시키가이샤 | Exhaust-gas converting apparatus |
| JP2012219740A (en) * | 2011-04-11 | 2012-11-12 | Mazda Motor Corp | Method and apparatus for evaluating purification performance of catalyst, engine exhaust gas purifier, and method of evaluating purification performance of engine exhaust gas purifying catalyst |
| WO2015111555A1 (en) * | 2014-01-22 | 2015-07-30 | ユミコア日本触媒株式会社 | Exhaust-gas purifying catalyst for lean-burn engine |
| JPWO2015111555A1 (en) * | 2014-01-22 | 2017-03-23 | ユミコア日本触媒株式会社 | Exhaust gas purification catalyst for lean burn engine |
| US10376839B2 (en) | 2014-01-22 | 2019-08-13 | Umicore Shokubai Japan Co., Ltd. | Exhaust gas purification catalyst for lean burn engine |
| US10906816B2 (en) | 2016-07-29 | 2021-02-02 | Sumitomo Chemical Company, Limited | Alumina and method for producing automotive catalyst using same |
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