JP2002005439A - Burner combustion state determination method - Google Patents
Burner combustion state determination methodInfo
- Publication number
- JP2002005439A JP2002005439A JP2000188055A JP2000188055A JP2002005439A JP 2002005439 A JP2002005439 A JP 2002005439A JP 2000188055 A JP2000188055 A JP 2000188055A JP 2000188055 A JP2000188055 A JP 2000188055A JP 2002005439 A JP2002005439 A JP 2002005439A
- Authority
- JP
- Japan
- Prior art keywords
- burner
- combustion state
- combustion
- vibration intensity
- vibration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Control Of Combustion (AREA)
Abstract
(57)【要約】
【課題】 覗き窓を設けることなく、炉内に挿置したバ
ーナの燃焼状態を確実に判定する。
【解決手段】 バーナ本体に振動センサを設ける。振動
センサの検出信号をモニタへ送り、振動強度に基づいて
バーナの燃焼状態を判定する。燃焼状態の判定は、検出
された振動強度が所定値を越えたことでバーナの点火を
判定するとともに、検出された振動強度が所定値を下回
ったことでバーナの消化ないし失火を判定する。
(57) [Summary] [Problem] To reliably determine the combustion state of a burner inserted in a furnace without providing a viewing window. A burner body is provided with a vibration sensor. The detection signal of the vibration sensor is sent to the monitor, and the combustion state of the burner is determined based on the vibration intensity. In the determination of the combustion state, ignition of the burner is determined when the detected vibration intensity exceeds a predetermined value, and the burner is extinguished or misfired when the detected vibration intensity is lower than the predetermined value.
Description
【0001】[0001]
【発明の属する技術分野】本発明はバーナの燃焼状態判
定方法に関し、特に焼却飛灰溶融炉に使用する酸素バー
ナの燃焼状態判定に好適に使用できるバーナの燃焼状態
判定方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for determining the combustion state of a burner, and more particularly to a method for determining the combustion state of a burner which can be suitably used for determining the combustion state of an oxygen burner used in an incineration fly ash melting furnace.
【0002】[0002]
【従来の技術】各種燃焼炉におけるバーナの点火、失
火、消火等の燃焼状態の確認は従来、火災を直接紫外線
で検知するセンサーを用いたり、炉壁に設けた覗き窓等
により行なっている。一方、近年の環境保護の要請を背
景として廃棄物焼却飛灰等の減容化と無害化に好適な酸
素バーナ式溶融炉が注目されており、この溶融炉は酸素
バーナの高温火炎中に上記焼却飛灰等を気体搬送して高
融点物質の完全溶融による無害化スラグを生成するもの
である。2. Description of the Related Art Conventionally, burners such as ignition, misfire, and fire extinguishing in various types of combustion furnaces have been confirmed by using a sensor for directly detecting a fire with ultraviolet rays, or through a viewing window provided on a furnace wall. On the other hand, with the demand for environmental protection in recent years, an oxygen burner type melting furnace suitable for volume reduction and detoxification of waste incineration fly ash etc. has been attracting attention, and this melting furnace has been described above during the high temperature flame of the oxygen burner. This is a method of producing detoxified slag by completely transporting incinerated fly ash and the like by gas melting high melting point substances.
【0003】[0003]
【発明が解決しようとする課題】ところで、上記溶融炉
は炉内が1450℃以上と極めて高温であるとともに、
炉内に微紛粒が充満するため、覗き窓を設けてバーナの
燃焼状態を確認することができないという問題がある。The melting furnace has an extremely high temperature of 1450 ° C. or more in the furnace,
Since the furnace is filled with fine powder particles, there is a problem that a viewing window cannot be provided to check the combustion state of the burner.
【0004】そこで本発明はこのような課題を解決する
もので、覗き窓を設けることなく、炉内に挿置したバー
ナの燃焼状態を確実に判定することが可能なバーナの燃
焼状態判定方法を提供することを目的とする。Accordingly, the present invention has been made to solve such a problem, and a method for determining the combustion state of a burner which can reliably determine the combustion state of a burner inserted in a furnace without providing a viewing window. The purpose is to provide.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に、本発明のバーナの燃焼状態判定方法は、バーナ本体
に発生する振動加速度、振動速度、振動変位等の振動の
大きさ(以下、振動強度という。)を検出し、検出され
た振動強度に基づいてバーナの燃焼状態を判定するもの
である。燃焼状態の判定は、検出された振動強度が所定
値を越えたことでバーナの点火を判定するとともに、検
出された振動強度が所定値を下回ったことでバーナの消
化ないし失火を判定するものとすることができる。ま
た、燃焼状態の判定は、検出された振動強度よりバーナ
の燃焼率を判定するものとすることができる。In order to achieve the above object, a method for determining the combustion state of a burner according to the present invention comprises a method of determining the magnitude of vibration (hereinafter referred to as vibration acceleration, vibration velocity, vibration displacement, etc.) generated in a burner body. Vibration intensity) is detected, and the combustion state of the burner is determined based on the detected vibration intensity. The determination of the combustion state is to determine the ignition of the burner when the detected vibration intensity exceeds a predetermined value, and to judge the burning or misfire of the burner when the detected vibration intensity falls below the predetermined value. can do. Further, the determination of the combustion state may be a determination of the burn rate of the burner from the detected vibration intensity.
【0006】本発明においては、バーナ本体の振動強度
より、バーナの点火、消化、失火、燃焼率等の燃焼状態
を判定することができるから、炉壁に覗き窓を設けるこ
となく、炉内に設置したバーナの燃焼状態を確実に判定
することができる。In the present invention, the combustion state such as ignition, digestion, misfire, and combustion rate of the burner can be determined from the vibration intensity of the burner main body. The combustion state of the installed burner can be reliably determined.
【0007】なお、上記カッコ内の符号は、後述する実
施形態に記載の具体的手段との対応関係を示すものであ
る。[0007] The reference numerals in parentheses indicate the correspondence with specific means described in the embodiments described later.
【0008】[0008]
【発明の実施の形態】図1には酸素バーナを使用した溶
融炉の全体構造を示す。図1おいて、溶融炉1の炉本体
は耐火物により炉壁が構成された竪型炉で、炉底11に
は溶融物たる溶融スラグが貯留されるプール111が凝
固スラグ112を介して形成され、炉底11に近い炉壁
12には溶融スラグMtを排出する出滓口14が開口し
て、溶融スラグMtが下方の水槽15内へ排出される。
炉頂壁16にはこれを上下に貫通して酸素バーナ2が設
けてあり、酸素バーナ2は先端21が炉内へ突出すると
ともに、このバーナ先端部の周囲は、二次燃焼空間17
となっている。そして、この二次燃焼空間17に臨む炉
頂壁16の周縁部に排ガス排出口18が開口している。FIG. 1 shows the entire structure of a melting furnace using an oxygen burner. In FIG. 1, the furnace main body of the melting furnace 1 is a vertical furnace having a furnace wall made of refractory, and a pool 111 for storing a molten slag as a melt is formed at a furnace bottom 11 through a solidification slag 112. Then, a slag port 14 for discharging the molten slag Mt is opened in the furnace wall 12 near the furnace bottom 11, and the molten slag Mt is discharged into a water tank 15 below.
An oxygen burner 2 is provided on the furnace top wall 16 so as to extend vertically therethrough. The oxygen burner 2 has a tip 21 projecting into the furnace, and a periphery of the burner tip is a secondary combustion space 17.
It has become. An exhaust gas discharge port 18 is opened at a peripheral portion of the furnace top wall 16 facing the secondary combustion space 17.
【0009】酸素バーナ2には燃料が供給管31を経て
バーナ軸心の主ノズル(図示略)に供給され、また、主
ノズルの周囲に同心状に複数設けられた副ノズルには内
側から、供給管32からの一次支燃ガス、供給管33か
らの空気等により搬送された焼却飛灰、および供給管3
4からの二次支燃ガスがそれぞれ供給されている。な
お、上記支燃ガスとしては、PSA(Pressure Swing A
dsorption)装置等により生成された酸素濃度90%以
上のガスを使用する。Fuel is supplied to the oxygen burner 2 through a supply pipe 31 to a main nozzle (not shown) at the burner axis, and a plurality of sub-nozzles provided concentrically around the main nozzle from the inside. The primary combustion supporting gas from the supply pipe 32, the incinerated fly ash carried by the air and the like from the supply pipe 33, and the supply pipe 3
4 are supplied respectively. In addition, PSA (Pressure Swing A)
A gas having an oxygen concentration of 90% or more generated by a device or the like is used.
【0010】炉壁12から分岐しこれと間隔をおいて垂
直下方へ延びる隔壁19には、途中これを水平に貫通し
て出滓促進用の酸素バーナ4が設けられており、酸素バ
ーナ4の先端が出滓口14に対向している。酸素バーナ
4からはジェット噴流状の火炎F2が水平に延びてお
り、火炎F2の先端部は殆ど広がることなく角型の出滓
口14内に進入して、ここを通過する溶融スラグMtを
局所的に加熱している。An oxygen burner 4 for facilitating slag is provided on a partition wall 19 which branches off from the furnace wall 12 and extends vertically downward at an interval therefrom. The tip is opposed to the slag port 14. A jet jet flame F2 extends horizontally from the oxygen burner 4, and the leading end of the flame F2 enters the rectangular slag port 14 almost without spreading, and locally melts slag Mt passing therethrough. Heating.
【0011】図2には酸素バーナ2の外観を示す。酸素
バーナ2は取付フランジ22によって炉頂壁16(図
1)に取り付け固定される。バーナ本体の基端(上端)
24には燃料供給管31が接続されるとともに、バーナ
本体の側面に突設された管継手25,26,27には基
端24に近い側からそれぞれ、一次支燃ガス供給管3
2、焼却飛灰供給管33、二次支燃ガス供給管34が接
続されている。また、管継手28,29にはバーナ本体
外周部内の水冷ジャケットへの冷却水供給管35と冷却
水排出管36が接続されている。FIG. 2 shows the appearance of the oxygen burner 2. The oxygen burner 2 is mounted and fixed to the furnace top wall 16 (FIG. 1) by a mounting flange 22. Base end of burner body (upper end)
24 is connected to a fuel supply pipe 31, and pipe joints 25, 26, 27 projecting from side surfaces of the burner main body are respectively connected to the primary combustion supporting gas supply pipe 3 from the side near the base end 24.
2. The incineration fly ash supply pipe 33 and the secondary combustion supporting gas supply pipe 34 are connected. The pipe joints 28 and 29 are connected to a cooling water supply pipe 35 and a cooling water discharge pipe 36 to a water cooling jacket in the outer peripheral portion of the burner main body.
【0012】上記バーナ本体を構成する一次酸素導入管
23のフランジ部231には振動加速度センサ5が取り
付けられている。振動加速度センサ5の出力信号は別置
きのモニタ6に入力して、ここで振動強度(振動加速度
の大きさ)に応じた電圧値として表示される。振動加速
度センサとしては市販の工具破損センサ等を使用するこ
とができ、本実施形態における振動加速度センサの仕様
は、最小検知加速度0.98m/s2、応答周波数40
Hz〜8kHzである。A vibration acceleration sensor 5 is mounted on a flange portion 231 of the primary oxygen introducing pipe 23 constituting the burner body. The output signal of the vibration acceleration sensor 5 is input to a separate monitor 6, where it is displayed as a voltage value according to the vibration intensity (magnitude of vibration acceleration). As the vibration acceleration sensor, a commercially available tool breakage sensor or the like can be used. The specification of the vibration acceleration sensor in the present embodiment has a minimum detection acceleration of 0.98 m / s 2 and a response frequency of 40.
Hz to 8 kHz.
【0013】このような振動加速度センサによって酸素
バーナ2の点火から消火までの振動強度を測定したもの
を図3に示す。図3において、時間t1で燃料オイルの
供給を始めると酸素バーナ2のバーナ本体が微振動を開
始し、時間t2で点火するとバーナ本体の振動は所定の
閾値VHを越えて急激に大きくなる。酸素バーナ2の燃
焼中は一次支燃ガスと二次支燃ガスの供給比や燃焼率
(μ)によって酸素バーナ2の振動強度は変化する。そ
して、時間t3で消火すると、酸素バーナ2の振動強度
は上記閾値VHを下回って急激に低下する。燃焼途中で
燃料不足等により失火した場合にも、図3の鎖線で示す
ように酸素バーナ2の振動強度は閾値VHの下方へ急激
に低下する。このようにして、モニタ出力を適当な閾値
VHと比較することにより、酸素バーナ2の点火、消
火、失火を確実に判定することができる。FIG. 3 shows the measured vibration intensity of the oxygen burner 2 from ignition to fire extinguishing by using such a vibration acceleration sensor. In FIG. 3, when the supply of the fuel oil is started at time t1, the burner main body of the oxygen burner 2 starts fine vibration, and when ignited at time t2, the vibration of the burner main body exceeds a predetermined threshold value VH and sharply increases. During the combustion of the oxygen burner 2, the vibration intensity of the oxygen burner 2 changes depending on the supply ratio between the primary combustion supporting gas and the secondary combustion supporting gas and the combustion rate (μ). Then, when the fire is extinguished at time t3, the vibration intensity of the oxygen burner 2 drops below the threshold value VH and sharply decreases. Even when a misfire occurs due to a shortage of fuel or the like during the combustion, the vibration intensity of the oxygen burner 2 sharply drops below the threshold value VH as shown by a chain line in FIG. In this way, by comparing the monitor output with the appropriate threshold value VH, it is possible to reliably determine ignition, extinction, and misfire of the oxygen burner 2.
【0014】図4には一次支燃ガスと二次支燃ガスの供
給比を一定にしてバーナ燃焼中の燃焼率(η)を変化さ
せた時のモニタ出力(すなわち振動強度)の変化の様子
を示す。図より明らかなように、各燃焼率に対してモニ
タ出力は一義的に定まり、モニタ出力を確認しつつ焼却
飛灰の供給量に応じて燃焼率を最適に変化させる等の制
御を行うことができる。なお、上記実施形態では、振動
加速度センサ5を一次酸素導入管23のフランジ部23
1に設けたが、バーナ本体の他の個所に設けるようにし
ても良い。また、本発明は酸素バーナの燃焼判定に限ら
れず、他のバーナの燃焼判定にも使用することができ
る。また、振動加速度センサに限らず、振動速度セン
サ、振動変位センサ等の他の振動センサを使用すること
もできる。FIG. 4 shows how the monitor output (ie, vibration intensity) changes when the combustion ratio (η) during burner combustion is changed while the supply ratio between the primary combustion supporting gas and the secondary combustion supporting gas is kept constant. Is shown. As is clear from the figure, the monitor output is uniquely determined for each combustion rate, and control such as optimally changing the combustion rate according to the supply amount of incineration fly ash can be performed while checking the monitor output. it can. In the above embodiment, the vibration acceleration sensor 5 is connected to the flange portion 23 of the primary oxygen introduction pipe 23.
1, but may be provided at another place of the burner main body. Further, the present invention is not limited to the determination of combustion of an oxygen burner, but can be used for determination of combustion of another burner. In addition, other vibration sensors such as a vibration speed sensor and a vibration displacement sensor can be used instead of the vibration acceleration sensor.
【0015】[0015]
【発明の効果】以上のように、本発明のバーナの燃焼状
態判定方法によれば、覗き窓を設けることなく、バーナ
の燃焼状態を確実に判定することができる。As described above, according to the method for determining the combustion state of a burner of the present invention, the combustion state of the burner can be reliably determined without providing a viewing window.
【図1】酸素バーナを設けた溶融炉の概略断面図であ
る。FIG. 1 is a schematic sectional view of a melting furnace provided with an oxygen burner.
【図2】酸素バーナの全体側面図である。FIG. 2 is an overall side view of the oxygen burner.
【図3】バーナ点火から消火までのモニタ出力の経時変
化を示す図である。FIG. 3 is a diagram showing a temporal change of a monitor output from burner ignition to fire extinguishing.
【図4】バーナ燃焼率とモニタ出力の関係を示すグラフ
である。FIG. 4 is a graph showing a relationship between a burner combustion rate and a monitor output.
2…酸素バーナ、5…振動センサ、6…モニタ。 2: oxygen burner, 5: vibration sensor, 6: monitor.
Claims (3)
し、検出された振動強度に基づいてバーナの燃焼状態を
判定することを特徴とするバーナの燃焼状態判定方法。1. A method for judging a combustion state of a burner, comprising detecting a vibration intensity generated in a burner body and judging a combustion state of the burner based on the detected vibration intensity.
たことでバーナの点火を判定するとともに、前記検出さ
れた振動強度が所定値を下回ったことで前記バーナの消
化ないし失火を判定することを特徴とする請求項1に記
載のバーナの燃焼状態判定方法。2. A burner ignition is determined when the detected vibration intensity exceeds a predetermined value, and a burnout or misfire of the burner is determined when the detected vibration intensity falls below a predetermined value. The method for determining a combustion state of a burner according to claim 1, wherein:
の燃焼率を判定することを特徴とする請求項1に記載の
バーナの燃焼状態判定方法。3. The method for determining a combustion state of a burner according to claim 1, wherein the combustion rate of the burner is determined from the detected vibration intensity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000188055A JP2002005439A (en) | 2000-06-22 | 2000-06-22 | Burner combustion state determination method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000188055A JP2002005439A (en) | 2000-06-22 | 2000-06-22 | Burner combustion state determination method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002005439A true JP2002005439A (en) | 2002-01-09 |
Family
ID=18687908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000188055A Pending JP2002005439A (en) | 2000-06-22 | 2000-06-22 | Burner combustion state determination method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002005439A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9063033B2 (en) | 2013-03-12 | 2015-06-23 | Solar Turbines Incorporated | Sensor housing for use with gas turbine engines |
-
2000
- 2000-06-22 JP JP2000188055A patent/JP2002005439A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9063033B2 (en) | 2013-03-12 | 2015-06-23 | Solar Turbines Incorporated | Sensor housing for use with gas turbine engines |
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