JP2002070244A - Molded tile roof structure - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an installation structure of a molded tile roof which is excellent in water-proof performance, workability, heat insulation property and air-permeability. SOLUTION: The molded tile roof comprises a tile roof installation tool A, a molded tile roof B formed in a corrugated shape, a tile batten C and a heat insulation board D. The tile batten is fixed by a plurality of fixing tools β at a pitch of the width of the tile roof decorated surface in parallel with the eaves. The heat insulation board having a convex shaped part with its part partially cut out is formed along the crest parts between the tile battens. The upper and lower connecting sections of the tile roof B at a lower stage are mounted to the tile batten, while the upper connecting section is fixed by the fixing tool. A plurality of fixing parts of the fixing tool A are mounted to the upper connecting section at the lower stage and is fixed to the tile batten. The tip end of the lower connecting section of the tile roof at the upper stage is inserted between the fixing fragment of the fixing tool and support fragment, the upper connecting section of the tile roof at the upper stage is fixed on the tile batten by the fixing tool, the lower connecting section of the tile roof at the upper stage is fixed by the fixing tool, and both right and left end parts of the tile roof are overlapped with each other by one or more crests.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mounting structure for fixing a molded tiled roof.

[0002]

2. Description of the Related Art Conventionally, as a structure for fixing this type of tiled roof to a base, a method of hitting a mountain top of a tiled roof with a brain is mainly used.

[0003]

However, when the brain is beaten, there are problems in waterproofness and workability.

[0004]

SUMMARY OF THE INVENTION In order to eliminate the above-mentioned drawbacks, the present invention provides a substantially vertical flat fixing portion, a rising piece having a lower end of the fixing portion bent substantially horizontally, and a tip end of the rising piece being lowered. A supporting piece, a molded tile roof mounting fixture formed from a fixed piece that rises at the tip of the supporting piece and bent to one side, and a decorative surface formed into a wavy shape in the left-right direction from a plurality of peaks and valleys, An upper connecting portion that protrudes the upper end of the decorative surface substantially vertically upward and protrudes the tip substantially in parallel with the decorative surface, and that projects the lower end of the decorative surface substantially vertically downward and protrudes the distal end substantially in parallel with the decorative surface. It consists of a molded tiled roof formed from the connecting part, a rectangular and long tiled bar, and a plate-shaped heat insulation board. It is fixed with multiple fixtures at the pitch of the width of the decorative surface of the tile roof. The width is the same as the width between them, and one of the heights is the same as the roof of the tile, and the other is the height of the roof of the roof minus the height of the molded tile roof, and the shape of the protrusion along the mountain A part of the heat insulating board is cut off without any gap, the upper and lower connecting parts of the lower tiled roof are placed on the roof, and the upper connecting part is fixed to the roof The fixed part of a plurality of molded tile roof attachments was fixed on the upper connection part of the lower stage, fixed to the tile rail by the fixture, and the tip of the lower connection part of the upper molded tile roof was fixed. It is inserted into the space between the fixing piece and the support piece of the molded tile roof mounting fixture, the upper connection part of the upper molded tile roof is fixed on the tile rail by the fixture, and the lower connection part of the upper molded tile roof is the molded tile roof The present invention proposes a molded tile roof structure in which the fixing pieces of the fixture are fixed and the left and right ends of the molded tile roof are overlapped with one or more peaks.

[0005]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A molded tile roof structure according to the present invention will be described below in detail with reference to the drawings. FIG.
(A), (b) is a perspective view showing a construction state, FIG. 2 is a schematic explanatory view showing a construction state, and FIGS. 3 (a) to (f) are explanatory views showing a molded tile roof mounting fixture A, a) The figure is a perspective view,
(B) is a front view, (c) is a right side view, and (d) is a
FIG. 3E is a cross-sectional view taken along line bb, and FIG. 4F is a cross-sectional view taken along line cc. 4 (a) to 4 (e), FIG.
(A) to (d) are explanatory views showing a molded tile roof B, and FIG.
(A)-(e) are explanatory views showing the heat insulating board D, FIG.
(A), (b) and FIGS. 8 (a), (b) are cross-sectional views showing the construction state.

[0006] α is a base of the roof, which is a newly-constructed frame or an existing roof (new tile, Japanese tile, metal horizontal roof, metal molded tile roof, tile rod roof, slate roof, asbestos slate roof, asbestos cement roof , Etc.) and a skeleton. Of course, it also includes a waterproof sheet (such as asphalt roofing) (indicated by a dashed line). 1 (a) and 1 (b) show a newly-constructed frame (rafter, field board, waterproof sheet) formed as a roof foundation α. P is a vented eaves front door, and Q is a ridge ventilation device.

[0007] More specifically, the molded tile roof mounting fixture A has a fixed portion 1 having a substantially vertical plane shape, a rising piece 2 having a lower end of the fixed portion 1 bent substantially horizontally, and a tip of the rising piece 2 hanging down. A support piece 3, a fixing piece 4 in which the tip of the support piece 3 rises and is bent to the side of the piece 2, a fitting groove 5 formed by the fixing piece 4 and the support piece 3, and a fixing hole 6 formed in the fixing portion 1.
And a projection 1a formed between the fixed portion 1 and the rising piece 2.
And a notch 3 a formed in the support piece 3.

As shown in FIG. 6 (a), the fixing portion 1 is for fixing a molded tile roof mounting fixture A to a roof foundation α by a fixing tool β.

The rising piece 2 is formed to have the same height as the molded tiled roof B, and is formed so as to correspond to the step of the molded tiled roof B.

The supporting piece 3 is formed to have a length equal to or greater than the length of the lower connecting piece 15 of the molded tile roof B to be described later.
This is the part that supports.

The fixing piece 4 and the fitting groove 5 are shown in FIGS.
As shown in FIG. 5, the lower connection piece 15 of the molded tile roof B to be described later is fitted and fixed. In addition, the fixing piece 4 fixes the lower connecting piece 15 by caulking after inserting the lower connecting piece 15 of the molded tile roof B. Of course, caulking is performed by hammering and grabbing.

The protrusions 1a are provided to improve the strength of the molded tile roof mounting fixture A, and are integrally formed at the time of press molding. The notch 3a is formed so that the fixing piece 4 can be easily caulked.

The material of the molded tile roof mounting fixture A is a thin metal plate, for example, stainless steel, iron, aluminum, copper, titanium, aluminum / zinc alloy-plated steel plate, galvalume steel plate,
Press forming, extrusion forming, roll forming, a type of enameled steel sheet, clad steel sheet, laminated steel sheet (PVC steel sheet, etc.), sandwich steel sheet (vibration damping steel sheet, etc.) Or a resin material (plastic, FRP
And the like). Of course, a composite material of a metal material and a resin material (plastic, FRP, etc.) may be used.

The molded tile roof B is shown in FIGS. 4 (a) to 4 (e) and FIG.
4A is a perspective view, FIG. 4A is a perspective view, FIG. 4B is a front view of FIG. 4A, and FIG.
4A is a bottom view of FIG. 4A, and FIG.
FIG. 4E is a construction state diagram showing a connection state in the left-right direction. 5 (a) is a right side view of FIG. 4 (a), FIG. 5 (b) is an end view of an ee part of FIG. 4 (a), and FIG.
FIG. 5C is an enlarged cross-sectional view of a partly cutaway ee part in FIG. 4A, and FIG. 5D is a construction state diagram showing a vertically connected state.

More specifically, the molded tiled roof B is formed with a plurality of peaks 8 and valleys 9, a middle ridge 8 a in the valley 9, a right connecting portion 10, and a left connecting portion 11 in left and right ends. The upper and lower ends are fixed to a crank-shaped upper connecting portion 12, an upper connecting piece 13 serving as a mounting portion of the fixing tool β, a crank-shaped lower connecting portion 14, and a fixing piece 4 of the molded tile roof mounting fixture A. It is formed from the lower connecting piece 15.

The right connecting part 10 and the left connecting part 11 are shown in FIG.
, And formed so that rain does not enter inside. In addition, the right connecting part 10 and the left connecting part 11
Are connected at least one pile. Of course, a waterproof material such as a packing material can be formed between the right connecting portion 10 and the left connecting portion 11 to improve waterproofness.

The upper connecting portion 12 and the lower connecting portion 14 are shown in FIG.
As shown in FIG. 2, the lower connecting portion 14 is connected so as to be superimposed on the upper connecting portion 12, and is formed so that rain does not enter the inside.

The material of the molded tile roof B is a thin metal plate,
For example, iron, aluminum, copper, stainless steel, titanium, aluminum / zinc alloy plated steel sheets, galvalume steel sheets, enameled steel sheets, clad steel sheets, laminated steel sheets (such as PVC steel sheets), sandwich steel sheets (such as vibration damping steel sheets), Press forming, extrusion forming, roll forming, etc. are used to form one type of color plate (including colored plates) into a predetermined shape, or a resin material (plastic, FRP)
Etc.). Also, it is a new tile made of asbestos slate, asbestos cement, or the like, or a slate or clay fired product (Japanese tile). Of course, these composite materials may be used.

Reference numeral C denotes a tile roof, which is a base for fixing the molded tile roof mounting fixture A and the molded tile roof B, and a molded tile roof B
Is formed so that the upper connection portion 12 and the lower connection portion 14 of the molded tiled roof B are not crushed by a load.

As the material of the roof tile C, wood, metal material (H
Shaped steel, I-shaped steel, grooved steel, lightweight grooved steel, lip channel steel, equilateral angle steel, unequal angle steel, square steel (square pipe)
Etc.), resin materials (plastic, FRP, etc.).
In addition, the height of the tile roof C is equal to or higher than the height of the molded tile roof B.

The heat insulating board D is as shown in FIGS. 6A to 6E. FIG. 6A is a perspective view, FIG. 6B is a sectional view, FIG. The figure is a cross-sectional view of the construction state,
(E) is an end view of the construction state. The shape is such that the slope 16 is formed in an inclined manner, the slope 17 has the same shape as the intermediate mountain 8a of the molded tile roof B, and the projection 17 which is formed by cutting the protrusion at the same pitch. It is formed from a side surface 18 and a high lower side surface 19,
It has the function of fireproofing material, soundproofing material, soundproofing material, and airtight material. Further, the heat insulating board D is formed so as to be fitted between the tile bars C. The width is the same as the width between the tile bars C, and the height of the lower side surface 19 is the same as that of the tile bars C. Upper surface 18
Is the height obtained by subtracting the height of the molded tile roof B from the height of the tile bar C.

The convex portion 17 formed by cutting out the convex is shown in FIG.
(D) and (e) as shown in FIG.
A space γ is formed therebetween, and as shown in FIG. 2, air is circulated between the vented eaves front door P and the ridge ventilation device Q,
The temperature rise of the molded tile roof B is reduced and the ventilation is performed to prevent condensation on the rear surface of the molded tile roof B.

Examples of the material of the heat insulating board D include polyurethane foam, polyisocyanurate foam, phenol foam, vinyl chloride foam, polyethylene foam, polystyrene foam, urea foam and the like.
Made of synthetic resin foam. In the core material, lightweight aggregates (pearlite grains, glass beads, gypsum slag, talc stone, shirasu balloon, aluminum hydroxide, etc.) and fibrous materials (glass wool, rock wool, carbon fiber, graphite) Etc.) can be mixed to improve fire resistance and fire resistance. Of course, sizing board, sizing insulation board, calcium silicate board, calcium carbonate board, gypsum board, perlite cement board, rock wool board, slate board, A
An LC board, a PC board, another inorganic lightweight body, an inorganic lightweight foam, or the like, or a composite board thereof may be used.

Further, the front and back surfaces of the core material may be formed into sheet-like materials (metal plate material, asbestos paper, kraft paper, asphalt felt, metal foil (Al, Fe, Pb, C
u), one or two or more of synthetic resin sheet, rubber sheet, cloth sheet, gypsum paper, aluminum hydroxide paper, glass fiber nonwoven fabric, etc., or waterproof treatment,
Flame-retarded sheet, etc.) or plate-like material (synthetic resin foam plate, calcium silicate plate, calcium carbonate plate, gypsum board, perlite cement plate, rock wool plate, slate plate, ALC plate, PC plate, etc. Inorganic lightweight body,
Insulation board D coated with a material such as an inorganic lightweight foam) or a composite plate thereof and formed in a canapé structure or a sandwich structure may be used.

The convex portion 17 is integrated with the intermediate mountain 8a of the molded tile roof B at the time of construction so as to be integrated, and it is effective to prevent the molded tile roof B from fluttering after construction.

Next, FIG. 1 (a), (b), FIG. 7 (a),
A construction example will be briefly described with reference to (b) and FIGS. 8 (a) and 8 (b). First, as shown in FIG. 7 (a), a wooden tile C is fixed on a waterproof sheet indicated by a dashed line on a roof foundation α at a fixed pitch by a fixing tool β. Next, the heat insulating board D is integrally formed between the tile bars C without any gap.

When the formation of the heat insulating board D is completed, the upper connecting piece 13 of the upper connecting portion 12 of the lower molded tiled roof B is fixed to the fixing tool β.
As shown in FIG. 4 (e), the right connecting part 10 and the left connecting part 11 are connected so as to overlap with each other, and a plurality of lower-stage molded tile roofs B are fixed. Next, the fixing part 1 of the molded tile roof mounting fixture A is placed on the upper connecting piece 13 of the molded tile roof B, and the fixing tool β
Fixed to. Of course, two or more molded tile roof fixtures A are used for one molded tile roof B.

When the mounting of the plurality of molded tile roof mounting fixtures A is completed, the lower connecting piece 15 of the lower connecting portion 14 of the upper molded tile roof B is removed as shown by an arrow a as shown in FIG. It is inserted into the fitting groove 5 of the molded tile roof mounting fixture A. Then, it is rotated as shown by the arrow B and connected as shown in FIG. Next, as shown in FIG. 8 (b), the fixing piece 4 of the molded tiled roof mounting fixture A is cast with a hammer and caulked to fix the lower connecting portion 14 of the upper molded tiled roof B.

Of course, the upper molded tile roof B is also connected to the right connecting portion 10.
And the left connecting portion 11 are connected so as to overlap each other, and a plurality of upper-stage molded tile roofs B are fixed. The above steps are sequentially performed from the eaves to the ridge to complete the construction. In addition, necessary part (arasa, arabesque groundwork, ridge parcel,
Valley gutter, keraba, keraba ground, wall holder, etc.)
A caulking material is used.

The above is only one embodiment of the molded tile roof structure according to the present invention, and FIGS. 9 (a) to (l) to FIG.
It can also be formed as shown in FIG. That is, FIG.
(A)-(l) is an explanatory view showing another example of the molded tile roof mounting fixture A. In particular, (i) and (j) show the mounting piece 20 formed at the tip of the fixing portion 1 and It is a molded tile roof mounting fixture A that can be mounted even on the side surface of C, and the casting piece 20a is a part that is cast on the tile crosspiece C. Also, FIG. 7 (k) shows a molded tile roof fixture in which an engagement piece 21 is formed at the tip of the fixed portion 1 and is engaged with the upper connection piece 13 of the molded tile roof B to enhance workability and mounting strength. A.

FIGS. 10 (a) to 10 (i) are sectional views showing another embodiment of the molded tile roof B. In particular, FIG. 10 (i) shows a molded tile roof in which a packing material 11a is formed in the left connecting portion 11. B.

FIGS. 11 (a) to 11 (j) are cross-sectional views showing another embodiment of the heat insulating board D, in which a roof tile C can be integrally formed.

FIGS. 12A to 12J are sectional views showing another embodiment of the heat insulating board D.

FIGS. 13A to 13C are perspective views showing another embodiment of the heat insulating board D. FIG.

FIGS. 14 (a) and 14 (b) show a case of an existing roof 22 using a new tiled roof 23 as a roof foundation α. FIG. 14 (a) shows a waterproof sheet formed on the existing roof 22. (B) is a structure formed directly on the new tiled roof 23.

FIGS. 15 (a) and 15 (b) show a case of an existing roof 22 using a tiled roof 24 as a roof foundation α, and FIG. 15 (a) shows a waterproof sheet formed on the existing roof 22. FIG. 2B shows a structure formed directly on the roof tile roof 24.

FIG. 16 shows a structure in which a molded tiled roof B is directly fixed to a roof foundation α at a mountain portion 8 by a fixture β without using a molded tiled roof fixture A.

[0038]

As described above, according to the molded tile roof structure of the present invention, since the lower connection portion of the molded tile roof is not directly cast, waterproofness is ensured. There is no need to worry about denting the molded tile roof by nailing. Good workability. It does not peel off due to expansion and contraction of the molded tile roof due to vibration and temperature. By forming the heat insulating board, a structure having functions such as heat insulating property, fireproof property, soundproofing property, soundproofing property, and airtightness is obtained. The mid-mountain of the tiled roof and the protrusions of the insulation board are matched after the construction, and the tiled roof is not fluttered after the construction. And the ventilation prevents the condensation on the back of the molded tile roof. Since a space is formed in the mountains that communicates with the eaves from the eaves, this space is used to make use of the air cycle space (ventilation space), cooling and heating space, heat collection space,
It can be used as snow melting space, etc. There are features and effects such as.

[Brief description of the drawings]

FIG. 1 is a perspective view showing a construction state of a molded tile roof structure according to the present invention.

FIG. 2 is a schematic explanatory view showing a construction state of a molded tile roof structure according to the present invention.

FIG. 3 is an explanatory diagram showing an example of a molded tile roof mounting fixture.

FIG. 4 is an explanatory diagram showing an example of a molded tile roof.

FIG. 5 is an explanatory diagram showing an example of a molded tile roof.

FIG. 6 is an explanatory diagram showing an example of a heat insulating board.

FIG. 7 is a cross-sectional view showing a construction order of a molded tile roof structure according to the present invention.

FIG. 8 is a cross-sectional view showing a construction order of a molded tile roof structure according to the present invention.

FIG. 9 is an explanatory view showing another embodiment of the molded tile roof attachment.

FIG. 10 is an explanatory view showing another embodiment of the molded tile roof.

FIG. 11 is an explanatory view showing another embodiment of the heat insulating board.

FIG. 12 is an explanatory view showing another embodiment of the heat insulating board.

FIG. 13 is an explanatory view showing another embodiment of the heat insulating board.

FIG. 14 is an explanatory view showing another embodiment of the molded tile roof structure according to the present invention.

FIG. 15 is an explanatory view showing another embodiment of the molded tile roof structure according to the present invention.

FIG. 16 is an explanatory view showing another embodiment of the molded tile roof structure according to the present invention.

[Explanation of symbols]

 A Molded Tile Roof Fixture B Molded Tile Roof C Tile Bar D Heat Insulation Board P Ventilation Eaves Front Door Q Building Ventilation Equipment α Roof Base β Fixture γ Space 1 Fixing Part 1a Projection 2 Rising Piece 3 Supporting Piece 3a Notch 4 Fixing Piece Reference Signs List 5 fitting groove 6 fixing hole 7 decorative surface 8 peak 8a intermediate peak 9 valley 10 right connecting part 11 left connecting part 11a packing material 12 upper connecting part 13 upper connecting piece 14 lower connecting part 15 lower connecting piece 16 inclined surface 17 Convex part 18 Upper surface 19 Lower surface 20 Mounting piece 20a Casting piece 21 Engagement piece 22 Existing roof 23 New tile roof 24 Tile bar roof

 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2E108 AA02 BB01 BN05 CC02 CC03 CC05 CC07 CC15 DF03 EE01 FG01 FG12 GG01 GG05 GG06 GG09 GG15 GG20

Claims (1)

[Claims] 1. A fixed portion having a substantially vertical planar shape, a rising piece having a lower end of the fixed portion bent substantially horizontally, a supporting piece having the tip of the rising piece hanging downward, and a tip of the supporting piece rising. A molded tile roof mounting fixture formed from a fixed piece bent to one side, a decorative surface formed wavy in the left and right direction from a plurality of peaks and valleys, and an upper end of the decorative surface protruding substantially vertically upward. A molded tile roof formed by an upper connection part whose tip projects substantially parallel to the decorative surface, and a lower connection part whose lower end protrudes substantially vertically downward and whose tip projects substantially parallel to the decorative surface,
It consists of a rectangular and long tile roof, and a plate-like insulation board.The tile roof is parallel to the eave from the eave to the ridge on the roof base, and at a pitch of the width of the decorative surface of the molded tile roof. It is fixed by this fixture, and the width between the tiles is the same as the width between the tiles, and the height is the same as that of the tiles, and the other is the height of the tiled roof from the height of the tiles. Insulated board with a height of notch and a part of the convex part along the mountain part is cut out without gaps, and the upper connection part and lower connection part of the lower molded tile roof are It is placed, the upper connection part is fixed to the roof tile by a fixing tool, the fixing part of a plurality of molded tile roof attachments is placed on the lower connection part, and fixed to the roof tile by the fixing tool, The tip of the lower connection part of the molded tiled roof is inserted into the space between the fixed piece and the support piece of the molded tile roof mounting fixture, and the upper connection part of the upper molded tiled roof is fixed on the tile bar , And the lower connection part of the upper tiled roof is fixed by the fixing piece of the tiled roof mounting fixture, and the left and right ends of the tiled roof are overlapped by one or more peaks. Construction.