JP2002069565A - High strength steel having excellent delayed fracture resistance and its production method - Google Patents
High strength steel having excellent delayed fracture resistance and its production methodInfo
- Publication number
- JP2002069565A JP2002069565A JP2000259694A JP2000259694A JP2002069565A JP 2002069565 A JP2002069565 A JP 2002069565A JP 2000259694 A JP2000259694 A JP 2000259694A JP 2000259694 A JP2000259694 A JP 2000259694A JP 2002069565 A JP2002069565 A JP 2002069565A
- Authority
- JP
- Japan
- Prior art keywords
- steel
- delayed fracture
- less
- fracture resistance
- roughness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 132
- 239000010959 steel Substances 0.000 title claims abstract description 132
- 230000003111 delayed effect Effects 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 48
- 239000001257 hydrogen Substances 0.000 claims abstract description 48
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 230000003746 surface roughness Effects 0.000 claims abstract description 19
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 10
- 239000007864 aqueous solution Substances 0.000 claims abstract description 9
- 238000007654 immersion Methods 0.000 claims abstract description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 6
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 6
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 6
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 5
- 239000011780 sodium chloride Substances 0.000 claims abstract description 5
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 3
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 3
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 23
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 239000000243 solution Substances 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 49
- 238000005498 polishing Methods 0.000 description 34
- 239000010408 film Substances 0.000 description 32
- 239000000463 material Substances 0.000 description 18
- 239000011248 coating agent Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- 230000035515 penetration Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000035945 sensitivity Effects 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 238000010791 quenching Methods 0.000 description 7
- 230000000171 quenching effect Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000005496 tempering Methods 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000000137 annealing Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- -1 etc.) Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 238000005480 shot peening Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 101100244014 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) ppi-5 gene Proteins 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000007739 conversion coating Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000001871 ion mobility spectroscopy Methods 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- WTFXARWRTYJXII-UHFFFAOYSA-N iron(2+);iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+2].[Fe+3].[Fe+3] WTFXARWRTYJXII-UHFFFAOYSA-N 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Chemical Treatment Of Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、構造物・輸送機器
などの機械構造用素材或は部品等に有用な鋼に関するも
のであり、特に1200N/mm2以上の引張強度を有
し、かつ耐遅れ破壊性に優れた高強度鋼に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to steel useful for materials or parts for mechanical structures such as structures and transportation equipment, and more particularly to a steel having a tensile strength of not less than 1200 N / mm 2 and a resistance to steel. The present invention relates to a high-strength steel excellent in delayed fracture.
【0002】[0002]
【従来の技術】近年、大型構造物では自重の低減が求め
られ、また輸送機器では燃費向上や超高速化が求められ
ている。そのため、これら大型構造物や輸送機器では、
軽量化ニーズが高い。そこで、ボルトを始めとする各種
構造材料においては、高強度化による薄肉化が指向され
ている。特に自動車分野では、燃費向上のため車体軽量
化の要望が極めて高く、例えば、ボルト用鋼に対して
は、高強度化(細径化)により、ボルト自体の軽量化と
同時に、ボルト取付部品の軽量化も可能であるため、高
強度化のニーズが高い。2. Description of the Related Art In recent years, a large structure has been required to reduce its own weight, and transportation equipment has been required to have improved fuel efficiency and ultra-high speed. Therefore, in these large structures and transportation equipment,
High weight reduction needs. Therefore, in various structural materials such as bolts, reduction in thickness by increasing strength is being pursued. In the automobile field in particular, there is an extremely high demand for reducing the weight of a vehicle body in order to improve fuel efficiency. Since weight reduction is possible, there is a strong need for high strength.
【0003】これら高強度鋼の最大の解決課題は耐遅れ
破壊性を向上させる点にある。例えば、ボルト用鋼は、
成分調整や熱処理条件のコントロールにより容易に高強
度化できる一方、高強度のボルト用鋼(例えば、引張強
度1200N/mm2以上の高強度ボルト用鋼)では、ボ
ルトが使用中に脆性的に破断する時間依存型の「遅れ破
壊」が生じやすい。そのため、現在使用されているボル
ト用鋼は、高強度化が可能であるにも拘わらず、強度が
一定のレベル以下に規制されることが多い。[0003] The biggest problem to be solved by these high-strength steels is to improve delayed fracture resistance. For example, bolt steel
While the strength can be easily increased by adjusting the composition and controlling the heat treatment conditions, in the case of high-strength steel for bolts (for example, high-strength bolt steel with a tensile strength of 1200 N / mm 2 or more), the bolts break brittlely during use. Time-dependent "delay failure" is likely to occur. For this reason, the bolt steel currently used is often restricted in strength to a certain level or less, although the strength can be increased.
【0004】そこで、従来、成分や組織の改良によって
耐遅れ破壊性を改善した高強度用鋼材及びその加工品が
種々提案されている。例えば(1)特開平7−7069
5号公報、特開平8−60291号公報、特開平7−1
12236号公報などには、Mo、V、Nb、Ni、C
uなどの元素量を抑制することにより耐遅れ破壊性を改
善する方法が開示されている。また(2)特開平11−
229075号公報、特開2000−26934号公
報、特開平11−270531号公報などには、熱処理
等をコントロールして鋼組織を制御することによって耐
遅れ破壊性を改善する方法が開示されている。これらの
方法は、水素の侵入、水素の濃化、水素による脆化破壊
という遅れ破壊に至るプロセスのうち、主に水素の濃化
から脆化破壊までのプロセスの抑制に重点をおいてい
る。しかしながら、遅れ破壊は、腐食反応により発生又
は侵入した微量の拡散性水素がトリガーになっていると
考えられ、水素侵入の抑制が重要課題となり得るにもか
かわらず、当該抑制技術の研究は少ない様である。In view of the above, various high-strength steel materials having improved delayed fracture resistance by improving the composition and structure and processed products thereof have been proposed. For example, (1) JP-A-7-7069
No. 5, JP-A-8-60291, JP-A-7-1
No. 12236 discloses Mo, V, Nb, Ni, C
A method for improving delayed fracture resistance by suppressing the amount of elements such as u is disclosed. (2) Japanese Patent Application Laid-Open No. 11-
JP-A-229075, JP-A-2000-26934, JP-A-11-270531, and the like disclose methods for improving delayed fracture resistance by controlling a heat treatment and the like to control a steel structure. These methods mainly focus on the suppression of processes from hydrogen enrichment to embrittlement fracture among the processes leading to delayed fracture such as hydrogen intrusion, hydrogen enrichment, and embrittlement fracture by hydrogen. However, delayed fracture is thought to be triggered by a small amount of diffusible hydrogen generated or penetrated by a corrosion reaction, and despite the fact that suppression of hydrogen intrusion can be an important issue, there is little research on such suppression technology. It is.
【0005】水素侵入の抑制に言及した技術としては、
(3)特開平7−292412号公報、特開平7−29
2434号公報などがあり、これらの公報によれば、シ
ョットピーニング処理により、表面の圧縮残留応力や硬
度を制御して、鋼の耐遅れ破壊性及び耐水素侵入性を改
善することが述べられている。しかし、これらの方法で
は、水素侵入の抑制が不十分であるだけでなく、本発明
者らの研究によれば、ショットピーニング処理の程度に
よっては却って水素侵入が促進され、耐遅れ破壊性が劣
化する場合があることが分かった。[0005] Techniques that mention suppression of hydrogen intrusion include:
(3) JP-A-7-292412, JP-A-7-29
According to these publications, it is described that, by shot peening, the residual compressive stress and hardness of the surface are controlled to improve the delayed fracture resistance and hydrogen penetration resistance of steel. I have. However, these methods are not only insufficient in suppressing hydrogen intrusion, but according to the study of the present inventors, hydrogen intrusion is rather accelerated depending on the degree of shot peening treatment, and delayed fracture resistance is deteriorated. It turns out that there are times when you do.
【0006】上述のように、従来の方法では、遅れ破壊
現象のトリガーとなる水素侵入についての研究が不十分
で、単に成分組織の改善を行っても耐遅れ破壊性の改善
が十分ではない。一方、今後、高強度鋼の需要が高まる
ことが予測されるため、新しい技術が求められている。As described above, in the conventional method, research on hydrogen intrusion which triggers the delayed fracture phenomenon is insufficient, and the improvement of the delayed fracture resistance is not sufficient even if the component structure is simply improved. On the other hand, it is expected that demand for high-strength steel will increase in the future, so new technologies are required.
【0007】[0007]
【発明が解決しようとする課題】本発明は上記事情に着
目してなされたものであって、水素侵入量は鋼材表面状
態、就中物理的状態によって大きく左右されることを見
出し、この知見を基礎として高強度と耐遅れ破壊性とを
両立できる高強度鋼及びその製造方法を提供することを
目的とする。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above circumstances, and has found that the amount of hydrogen penetration largely depends on the surface condition of a steel material, especially the physical condition. It is an object of the present invention to provide a high-strength steel capable of achieving both high strength and delayed fracture resistance as a basis, and a method for producing the same.
【0008】[0008]
【課題を解決するための手段】本発明者らは、前記課題
を解決するために鋭意研究を重ねた結果、従来の高強度
鋼の表面には、製造工程のむらのため、外観上及び強度
上問題とならないレベルの微細な凹凸があること、そし
て微細な凹凸の実体を更に詳細に検討したところ、凹凸
の程度を表現できる種々の指標のうち、JIS規格の中
心線平均粗さと、追って詳細に述べるPPIの概念とで
凹凸を整理したときには、その凹凸の度合いに応じて鋼
中への水素の侵入量が変化(両者間に比例関係が存在)
し、且つそれによって耐遅れ破壊性が変化すること、更
に該表面粗度を特定のレベルにまで低減すると、鋼中へ
の水素の侵入を実質的に無害の量まで低減でき、さらに
は耐遅れ破壊性を飛躍的に高められることを見出し、本
発明を完成した。The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, the surface of the conventional high-strength steel has an uneven appearance and strength due to unevenness in the manufacturing process. After examining the details of the presence of fine irregularities at a level that does not cause a problem, and examining the substance of the fine irregularities in more detail, among the various indices that can express the degree of irregularities, the center line average roughness of the JIS standard and later detailed When irregularities are arranged in accordance with the concept of the PPI described above, the amount of hydrogen penetrating into steel changes according to the degree of the irregularities (there is a proportional relationship between the two).
When the surface roughness is reduced to a specific level, the penetration of hydrogen into the steel can be reduced to a substantially harmless amount. The inventors have found that the destructibility can be drastically improved, and completed the present invention.
【0009】すなわち、本発明に係る高強度鋼は、12
00N/mm2以上の引っ張り強度を有し、鋼の表面粗度
のうち中心線平均粗さRaが1.0μm以下であり、P
PI50が175以下である。このような鋼は、耐遅れ
破壊性に優れている。好ましい鋼には、pH3の5質量
%NaCl水溶液に24時間浸漬したとき、浸漬後の拡
散性水素量が0.5ppm(質量基準)以下である鋼が
含まれる。前記鋼は、例えば、C:0.05〜0.5%
(質量%を意味する、以下同じ)、Si:1%以下、M
n:0.3〜1.5%、P:0.010%以下、S:
0.010%以下の他、Mo、V、Ti、Nb、Cuな
どを含有していてもよく、表面に皮膜が形成されていて
もよい。前記高強度鋼は、鋼表面を研磨材で機械的に研
磨することにより製造できる。That is, the high-strength steel according to the present invention has 12
It has a tensile strength of at least 00 N / mm 2 , has a center line average roughness Ra of 1.0 μm or less among the surface roughness of steel,
PI50 is 175 or less. Such steel has excellent delayed fracture resistance. Preferred steels include steels having a diffusible hydrogen content of 0.5 ppm or less (by mass) after immersion in a 5% by mass NaCl aqueous solution of pH 3 for 24 hours. The steel is, for example, C: 0.05 to 0.5%.
(Mean% by mass, hereinafter the same), Si: 1% or less, M
n: 0.3 to 1.5%, P: 0.010% or less, S:
In addition to 0.010% or less, Mo, V, Ti, Nb, Cu or the like may be contained, and a film may be formed on the surface. The high-strength steel can be manufactured by mechanically polishing a steel surface with an abrasive.
【0010】なお、本明細書では、「鋼」とは製品加工
前の鋼材、線材のみならず、ボルトなどの鋼加工品をも
意味する。[0010] In the present specification, "steel" means not only steel materials and wires before product processing but also steel products such as bolts.
【0011】[0011]
【発明の実施の形態】本発明の高強度鋼は、強度を12
00N/mm2以上にできる限り、鋼中の成分は特に限定
されないが、通常、C:0.05〜0.8%、Si:
1.5%以下、Mn:2%以下、P:0.03%以下、
S:0.04%以下を含有しており、Cr:1.5%以
下、Al:0.03%以下も含有してもよい。残部は実
質的にFeであるが、本発明の作用効果を阻害しない範
囲で、他の成分や不可避的不純物を含んでいてもよい。
他の成分には、耐遅れ破壊性を向上可能な成分、例え
ば、Mo(含有量0.5%以下程度、好ましくは0.0
1〜0.5%程度)、V(含有量0.5%以下程度、好
ましくは0.1〜0.5%程度)、Ti(含有量0.1
%以下程度、好ましくは0.01〜0.1%程度)、N
b(含有量0.1%以下程度、好ましくは0.01〜
0.1%程度)、Cu(含有量1.0%以下程度、好ま
しくは0.1〜1.0%程度)などが含まれる。前記耐
遅れ破壊性を向上させることが可能な成分は、単独で又
は二種以上組み合わせて用いてもよい。BEST MODE FOR CARRYING OUT THE INVENTION The high strength steel of the present invention has a strength of 12
The components in the steel are not particularly limited as long as they can be adjusted to 00 N / mm 2 or more, but usually C: 0.05 to 0.8%, Si:
1.5% or less, Mn: 2% or less, P: 0.03% or less,
S: 0.04% or less, Cr: 1.5% or less, Al: 0.03% or less. The balance is substantially Fe, but may contain other components and unavoidable impurities as long as the effects of the present invention are not impaired.
Other components include components capable of improving delayed fracture resistance, for example, Mo (content is about 0.5% or less, preferably 0.0% or less).
V (content is about 0.5% or less, preferably about 0.1 to 0.5%), Ti (content is about 0.1%).
% Or less, preferably about 0.01 to 0.1%), N
b (content is about 0.1% or less, preferably 0.01 to
0.1%), Cu (content is about 1.0% or less, preferably about 0.1 to 1.0%) and the like. The components capable of improving the delayed fracture resistance may be used alone or in combination of two or more.
【0012】以下、本発明で鋼材の化学成分を定めた理
由を明確にする。Hereinafter, the reason why the chemical composition of the steel material is determined in the present invention will be clarified.
【0013】C:0.05〜0.8% Cは、鋼中に必須的に含まれる成分であり、鋼の焼入れ
性を高めると共に強度を確保するために有用である。C
の含有量は、通常、有効量以上、好ましくは0.05%
以上、さらに好ましくは0.2%以上、もっとも好まし
くは0.3%以上である。一方、Cの量が多すぎると、
靭性が劣化して耐遅れ破壊性や冷間加工性が低下する場
合がある。Cの含有量は、通常、0.8%以下、好まし
くは0.6%以下、さらに好ましくは0.5%以下であ
る。C: 0.05-0.8% C is a component essentially contained in steel, and is useful for enhancing the hardenability of the steel and ensuring the strength. C
Is usually at least an effective amount, preferably 0.05%
It is more preferably at least 0.2%, most preferably at least 0.3%. On the other hand, if the amount of C is too large,
In some cases, toughness is deteriorated, and delayed fracture resistance and cold workability are reduced. The content of C is usually 0.8% or less, preferably 0.6% or less, more preferably 0.5% or less.
【0014】Si:1.5%以下(0%を含まない) Siは脱酸元素として有用である。一方、Siの含有量
が高くなりすぎると、冷間鍛造性が低下する場合があ
る。また、焼き入れなどの熱処理時における粒界酸化を
助長して耐遅れ破壊性が低下する場合もある。Si含有
量は、例えば、1.5%以下、好ましくは1.2%以
下、さらに好ましくは1.0%以下である。Si: 1.5% or less (excluding 0%) Si is useful as a deoxidizing element. On the other hand, if the Si content is too high, the cold forgeability may decrease. In addition, in some cases, grain boundary oxidation during heat treatment such as quenching is promoted to reduce delayed fracture resistance. The Si content is, for example, 1.5% or less, preferably 1.2% or less, and more preferably 1.0% or less.
【0015】Mn:2%以下(0%を含まない) Mnは焼入れ性向上元素として有用であり、適量のMn
により高強度の確保が容易になる。Mnの含有量は、通
常、有効量以上、例えば、0.1%以上、好ましくは
0.2%以上、さらに好ましくは0.3%以上である。
一方、Mnの含有量が多すぎると、粒界への偏析が顕著
となり、粒界強度が低くなり、耐遅れ破壊性が低下する
場合がある。Mnの含有量は、例えば、2%以下、好ま
しくは1.7%以下、さらに好ましくは1.5%以下で
ある。Mn: 2% or less (excluding 0%) Mn is useful as a hardenability improving element, and an appropriate amount of Mn
This makes it easy to secure high strength. The Mn content is usually at least an effective amount, for example, at least 0.1%, preferably at least 0.2%, more preferably at least 0.3%.
On the other hand, when the content of Mn is too large, segregation at the grain boundary becomes remarkable, the grain boundary strength decreases, and the delayed fracture resistance may decrease. The content of Mn is, for example, 2% or less, preferably 1.7% or less, and more preferably 1.5% or less.
【0016】P:0.03%以下(0%を含む) Pは、粒界偏析を起こして耐遅れ破壊性を劣化させる場
合がある。Pの含有量は、少ないほど好ましく、例え
ば、0.03%以下、好ましくは0.025%以下、さ
らに好ましくは0.02%以下、もっとも好ましくは
0.01%以下である。P: 0.03% or less (including 0%) P may cause grain boundary segregation to deteriorate delayed fracture resistance. The P content is preferably as low as possible, for example, 0.03% or less, preferably 0.025% or less, more preferably 0.02% or less, and most preferably 0.01% or less.
【0017】S:0.04%以下(0%を含む) Sは、鋼中でMnSを形成し、応力が負荷されたときに
応力集中個所として作用するため、遅れ破壊を増進する
原因になる。Sの含有量は、少ないほど好ましく、例え
ば、0.04%以下、好ましくは0.03%以下、さら
に好ましくは0.02%以下、もっとも好ましくは0.
01%以下である。S: 0.04% or less (including 0%) S forms MnS in the steel and acts as a stress concentration point when stress is applied, and thus causes an increase in delayed fracture. . The content of S is preferably as small as possible, for example, 0.04% or less, preferably 0.03% or less, more preferably 0.02% or less, and most preferably 0.1% or less.
01% or less.
【0018】本発明の鋼は、高強度であるだけでなく、
表面の均一性が非常に高い。例えば、本発明の鋼は、表
面の微細な凹凸の山部と谷部との高低差が小さく、かつ
山部の数も少ない。このような鋼を用いると、鋼表面
(特に、鋼表面の微細な凹凸の谷部)からの水素の侵入
を防止でき、鋼の耐遅れ破壊性を向上できる。The steel of the present invention has not only high strength, but also
Very high surface uniformity. For example, in the steel of the present invention, the height difference between the peaks and valleys of the fine unevenness on the surface is small, and the number of peaks is small. When such steel is used, intrusion of hydrogen from the steel surface (particularly, valleys of fine irregularities on the steel surface) can be prevented, and the delayed fracture resistance of the steel can be improved.
【0019】具体的には、前記鋼の強度及び表面の均一
性(粗度)は、引張強度、表面粗度を示す指数(最大高
さRmax、十点平均粗さRz、中心線平均粗さRa、PP
I50など)などにより特定できる。これらの中から、
中心線平均粗さRa、及びPPI50で表面粗度を特定
すると、表面粗度と、水素侵入性又は耐遅れ破壊性との
関係を一義的に整理でき有利である。なお、前記PPI
50とは、鋼表面の粗さ曲線の平均線から正負両方向に
50μインチ(1.27μm)変位した高さに正及び負
の基準レベルを設け、前記曲線が負の基準レベルよりも
低くなった後、正の基準レベルを超える場合に1山とカ
ウントしたときの1インチ(2.54cm)あたりの山
数を示す。More specifically, the strength and surface uniformity (roughness) of the steel are defined by an index (a maximum height Rmax, a ten-point average roughness Rz, a center line average roughness) indicating the tensile strength and the surface roughness. Ra, PP
I50). From these,
If the surface roughness is specified by the center line average roughness Ra and the PPI 50, the relationship between the surface roughness and the hydrogen penetration or delayed fracture resistance can be unified and advantageously. The PPI
50 means that a positive and negative reference level is provided at a height displaced by 50 μ inch (1.27 μm) in both the positive and negative directions from the average line of the roughness curve of the steel surface, and the curve is lower than the negative reference level. Later, the number of peaks per inch (2.54 cm) when counting as one peak when exceeding the positive reference level is shown.
【0020】鋼の引張強度は、例えば、1200N/mm
2以上、好ましくは1250N/mm2以上、さらに好まし
くは1300N/mm2以上である。また、前記引張強度
は、通常、1600N/mm2以下、好ましくは1500
N/mm2以下、さらに好ましくは1400N/mm2以下で
ある。The tensile strength of steel is, for example, 1200 N / mm
2 or more, preferably 1250 N / mm 2 or more, more preferably 1300 N / mm 2 or more. The tensile strength is usually 1600 N / mm 2 or less, preferably 1500 N / mm 2 or less.
N / mm 2 or less, more preferably 1400 N / mm 2 or less.
【0021】中心線平均粗さRaは、例えば、1.0μ
m以下(0〜1.0μm程度)、好ましくは0〜0.5
μm程度、さらに好ましくは0〜0.1μm程度であ
る。The center line average roughness Ra is, for example, 1.0 μm.
m or less (about 0 to 1.0 μm), preferably 0 to 0.5
It is about μm, more preferably about 0 to 0.1 μm.
【0022】PPI50は、例えば、175以下(0〜
175程度)、好ましくは0〜100程度、さらに好ま
しくは0〜50程度である。The PPI 50 is, for example, 175 or less (0 to
About 175), preferably about 0 to 100, and more preferably about 0 to 50.
【0023】鋼の表面粗度を中心線平均粗さRa及びP
PI50で表す場合、Ra及びPPI50は、いずれも
前記所定値の範囲内であることが重要である。すなわ
ち、Ra及びPPI50の両方が前記所定値の範囲を外
れると、鋼の耐遅れ破壊性が低下する。例えば、耐遅れ
破壊性を向上させる成分(Mo、V、Nb、Ni、Cu
など)を加えても、耐遅れ破壊性が不十分である。ま
た、Ra及びPPI50のうち、いずれか一方の値が前
記所定の範囲を外れる場合であっても、耐遅れ破壊性に
劣る。例えば、Raが小さくても(例えば0.5μm程
度)PPI50が175を超える場合、またはPPI5
0が小さくても(例えば130程度)Raが1.0μm
を超える場合、耐遅れ破壊性に劣る。The surface roughness of the steel is calculated from the center line average roughness Ra and P
When represented by PI50, it is important that Ra and PPI50 both fall within the range of the predetermined value. That is, when both Ra and PPI 50 are out of the range of the predetermined value, the delayed fracture resistance of the steel decreases. For example, components that improve delayed fracture resistance (Mo, V, Nb, Ni, Cu
) Is insufficient in delayed fracture resistance. Further, even if one of the values of Ra and PPI 50 is out of the predetermined range, delayed fracture resistance is poor. For example, even when Ra is small (for example, about 0.5 μm), when PPI50 exceeds 175, or when PPI5
Even if 0 is small (for example, about 130), Ra is 1.0 μm
If it exceeds, it is inferior in delayed fracture resistance.
【0024】好ましい鋼には、Ra値が1.0μm以下
でかつPPI50値が175以下である鋼、さらに好ま
しくはRa値が0.5μm以下でかつPPI50値が1
00以下である鋼、特にRa値が0.1μm以下でかつ
PPI50値が50以下である鋼が含まれる。Preferred steels include those having an Ra value of 1.0 μm or less and a PPI50 value of 175 or less, and more preferably those having an Ra value of 0.5 μm or less and a PPI50 value of 1 or less.
Steels having a Ra value of 0.1 μm or less and a PPI50 value of 50 or less are included.
【0025】なお、鋼(鋼材、線材、鋼加工品など)の
表面には、皮膜を形成してもよい。この場合でも、基材
である鋼の表面(鋼と皮膜との界面など)が均一である
限り、水素の侵入を防止でき、鋼の耐遅れ破壊性を向上
できる。すなわち、皮膜が形成される場合であっても、
水素の侵入防止及び耐遅れ破壊性向上にとって重要なの
は、皮膜表面の粗度ではなく、鋼の表面の粗度である。
なお、皮膜の性質(種類、膜厚、欠陥度など)は特に限
定されないが、皮膜の性質によっては、鋼中への水素の
侵入を防止でき、耐遅れ破壊性を向上できる。It is to be noted that a film may be formed on the surface of steel (steel material, wire material, steel processed product, etc.). Even in this case, as long as the surface of the base material steel (such as the interface between the steel and the coating) is uniform, the penetration of hydrogen can be prevented, and the delayed fracture resistance of the steel can be improved. That is, even when a film is formed,
It is not the roughness of the coating surface but the roughness of the steel surface that is important for preventing hydrogen intrusion and improving delayed fracture resistance.
The properties (type, film thickness, defect degree, etc.) of the coating are not particularly limited, but depending on the properties of the coating, penetration of hydrogen into steel can be prevented, and delayed fracture resistance can be improved.
【0026】皮膜としては、鍛造性を高めるために有用
なリン酸塩処理皮膜、潤滑皮膜(石灰処理皮膜など)が
挙げられる。また、鋼加工品の皮膜としては、酸化皮膜
(焼き入れ焼き戻し工程にて形成した酸化皮膜など)、
化成処理皮膜(耐食性や意匠性を高めるための水ガラス
処理で形成した皮膜、黒色酸化鉄皮膜など)、金属皮膜
(亜鉛合金めっきなどのめっき皮膜など)、非金属皮膜
(塗装皮膜、ゴム又はプラスチックライニング、セラミ
ックコーティングなど)などが挙げられる。Examples of the film include a phosphate-treated film and a lubricating film (such as a lime-treated film) useful for enhancing forgeability. In addition, as a film of a steel processed product, an oxide film (such as an oxide film formed in a quenching and tempering process),
Chemical conversion coating (coating formed by water glass treatment to enhance corrosion resistance and design, black iron oxide coating, etc.), metal coating (plating coating such as zinc alloy plating), non-metal coating (paint coating, rubber or plastic) Lining, ceramic coating, etc.).
【0027】鋼の表面粗度の測定方法は、特に限定され
ないが、通常、皮膜の形成の有無に応じて、以下のよう
にして測定できる。すなわち、鋼の表面が露出している
場合、または、表面に薄い皮膜が形成されている場合
(例えば、皮膜による表面粗度の増減が無視できるほど
小さい場合)、接触式またはレーザー式の表面粗さ計を
用いて直接表面の粗度を測定できる。また、表面に皮膜
が形成されている場合には、鋼表面(すなわち、鋼と皮
膜との界面)の粗度が変わらないように皮膜を除し、接
触式またはレーザー式の表面粗さ計を用いて皮膜除去後
の表面の粗度を測定してもよく、断面を切り出して精密
研磨を行い、界面のプロファイルを計測することによ
り、簡便に粗度を測定してもよい。The method for measuring the surface roughness of steel is not particularly limited, but it can be generally measured as follows depending on whether or not a film is formed. That is, when the surface of the steel is exposed, or when a thin film is formed on the surface (for example, the increase or decrease in the surface roughness due to the film is negligible), the contact type or laser type surface roughness is used. The roughness of the surface can be measured directly using a thickness meter. If a film is formed on the surface, remove the film so that the roughness of the steel surface (that is, the interface between the steel and the film) does not change, and use a contact or laser type surface roughness meter. The surface roughness may be measured after the film is removed, or the roughness may be measured simply by cutting out a cross section, performing precision polishing, and measuring the profile of the interface.
【0028】鋼の耐遅れ破壊性の評価方法も特に限定さ
れないが、好ましくは、引張試験片形状に加工した試料
(鋼)を用い、pH3〜7のCl-イオンを含む水溶液
中でSSRT試験(Slow Strain Rate Technique 低歪
み速度試験)を行うことにより、または前記試料をCC
T(Cyclic Corrosion Test)試験した後、大気中でS
SRT試験を行うことにより評価できる。なお、SSR
T試験のクロスヘッドスピードは、2μm/min以下で
ある。The method for evaluating the delayed fracture resistance of steel is also not particularly limited. Preferably, a sample (steel) processed into the shape of a tensile test piece is subjected to an SSRT test (pH 3 to 7) in an aqueous solution containing Cl - ions. Slow Strain Rate Technique (low strain rate test)
After T (Cyclic Corrosion Test) test, S
It can be evaluated by performing an SRT test. In addition, SSR
The crosshead speed in the T test is 2 μm / min or less.
【0029】このような方法によれば、従来の耐遅れ破
壊性試験に比べ、正確に耐遅れ破壊性を評価できる。す
なわち、従来からよく行われている強酸(pH1程度)
での浸漬試験では表面の溶解反応が激しく、実際の鋼材
の使用状況とは全く環境が異なり、遅れ破壊性を正しく
評価できない恐れがある。また、従来の評価方法では、
水素チャージにより強制的に大量の水素を鋼中に侵入さ
せてから遅れ破壊性試験を行うことも多いが、耐水素侵
入性の正確な把握が困難であり、遅れ破壊性を正しく評
価できない可能性がある。これらに対し、上記の好まし
い評価方法によれば、より実環境に近い弱酸から中性
(pH3〜7)のCl-イオンを含む水溶液中に浸漬す
るため、試験条件と使用条件とを近似でき、実際の使用
環境下での耐遅れ破壊性を正しく評価できる。According to such a method, the delayed fracture resistance can be evaluated more accurately than the conventional delayed fracture resistance test. In other words, strong acids (about pH 1), which are often used in the past
In the immersion test, the dissolution reaction on the surface is intense, and the environment is completely different from the actual use condition of the steel material, and the delayed fracture may not be evaluated correctly. In addition, in the conventional evaluation method,
In many cases, delayed fracture testing is performed after a large amount of hydrogen is forcibly penetrated into steel by hydrogen charging, but it is difficult to accurately grasp the hydrogen penetration resistance, and it may not be possible to correctly evaluate delayed fracture. There is. On the other hand, according to the above-described preferred evaluation method, the test conditions and the use conditions can be approximated because the sample is immersed in an aqueous solution containing a neutral (pH 3 to 7) Cl - ion from a weak acid closer to the actual environment, and Delayed fracture resistance under an actual use environment can be correctly evaluated.
【0030】また、前記耐遅れ破壊性の評価方法におい
て、荷重の負荷は定荷重試験に従ってもよいが、測定に
時間を要し、材料中の水素の存在状況が異なる恐れがあ
るだけでなく、材料、応力、環境によっては耐遅れ破壊
性を評価できない場合もある。これに対して、SSRT
試験に従って荷重を負荷すれば、遅れ破壊に及ぼすマイ
ルドな環境の影響[微量腐食(微量水素)の影響など]
や粗度などのわずかな表面性状の差異の影響を高感度で
迅速に評価できる。In the method for evaluating delayed fracture resistance, the load may be applied in accordance with a constant load test, but it takes time for the measurement, and not only may the presence of hydrogen in the material be different, but also Delayed fracture resistance may not be evaluated depending on the material, stress, and environment. On the other hand, SSRT
If a load is applied according to the test, the effect of mild environment on delayed fracture [Effect of trace corrosion (trace hydrogen), etc.]
The effect of slight differences in surface properties such as roughness and roughness can be quickly evaluated with high sensitivity.
【0031】本発明において、粗度(Ra、PPI50
など)を低減することにより、鋼中への水素の侵入を抑
制でき、耐遅れ破壊性を向上できるのは、粗度が小さい
と鋼の表面(実際の表面、鋼と皮膜との界面など)の面
積を小さくできるのに加えて、表面または界面の凹凸
(特に、凹部)が減少するために腐食反応を抑制できる
ためであると考えられる。そのためか、浸漬試験時に鋼
中に侵入する水素量が少ないほど、実際の使用環境にお
いても侵入水素量が少なく耐遅れ破壊性が向上する。す
なわち、本発明において好ましい鋼には、前記所定の強
度及び粗度を有するだけでなく、pH3に調整した5質
量%NaCl水溶液中に24時間浸漬した後の鋼中の拡
散性水素量が0.5ppm(質量基準)以下、好ましく
は0.3ppm(質量基準)以下、より好ましくは0.
2ppm(質量基準)以下である鋼が含まれる。このよ
うな鋼を用いると、一層耐遅れ破壊性が向上する。In the present invention, the roughness (Ra, PPI50
In other words, by reducing the amount of hydrogen, it is possible to suppress the intrusion of hydrogen into the steel and improve the delayed fracture resistance. The lower the roughness, the lower the surface of the steel (the actual surface, the interface between the steel and the coating, etc.) This is considered to be because the surface area or interface irregularities (particularly, concave portions) can be reduced and the corrosion reaction can be suppressed in addition to the fact that the area can be reduced. For that reason, the smaller the amount of hydrogen entering the steel during the immersion test, the smaller the amount of hydrogen entering the steel even in an actual use environment, and the delayed fracture resistance is improved. That is, preferred steels in the present invention not only have the above-mentioned predetermined strength and roughness, but also have an amount of diffusible hydrogen in the steel after being immersed in a 5% by mass NaCl aqueous solution adjusted to pH 3 for 24 hours. 5 ppm (by mass) or less, preferably 0.3 ppm (by mass) or less, more preferably 0.1 ppm (by mass).
Steel containing less than 2 ppm (by mass) is included. Use of such steel further improves delayed fracture resistance.
【0032】なお、浸漬試験前の鋼中の拡散性水素量
は、通常、0〜0.01ppm(質量基準)程度であ
る。The amount of diffusible hydrogen in the steel before the immersion test is usually about 0 to 0.01 ppm (by mass).
【0033】鋼中の拡散性水素量は、神戸製鋼R&D技
報47巻、No.1、24〜27頁(1997)に記載
されている方法、例えば、鋼表面の皮膜及びさびを除去
し、連続加熱により昇温速度6〜12℃/minで室温か
ら350℃まで昇温し、昇温中に発生する水素量を測定
器[好ましくは、大気圧イオン化質量分析計(API−
MS)、真空質量分析計(TDS)など]を用いて測定
することにより求めることができる。The amount of diffusible hydrogen in steel is determined by Kobe Steel R & D Technical Report Vol. 1, the method described on pages 24 to 27 (1997), for example, removing the film and rust on the steel surface, and increasing the temperature from room temperature to 350 ° C. at a heating rate of 6 to 12 ° C./min by continuous heating; A measuring device [preferably an atmospheric pressure ionization mass spectrometer (API-
MS), vacuum mass spectrometer (TDS), etc.].
【0034】浸漬試験後でも鋼中の拡散性水素量が小さ
い鋼としては、耐水素侵入性の成分を有する鋼(例え
ば、Mo、V、Nb、Ni、Cuなどを含有する鋼)、
皮膜が形成されている鋼などが挙げられる。このような
鋼を用いると、粗度が同じであっても、侵食試験時に侵
入する拡散性水素量をさらに抑制でき、耐遅れ破壊性を
さらに向上できる。Steels having a small amount of diffusible hydrogen in the steel even after the immersion test include steels having a hydrogen penetration resistance component (for example, steels containing Mo, V, Nb, Ni, Cu, etc.),
Examples include steel on which a film is formed. When such steel is used, even if the roughness is the same, the amount of diffusible hydrogen entering during the erosion test can be further suppressed, and the delayed fracture resistance can be further improved.
【0035】本発明の高強度鋼は、高い耐遅れ破壊性が
要求される鋼加工品(機械構造用鋼加工品など)、例え
ば、ボルト、ナット、ボルト取付け部品、歯車など、特
にボルトに有利に利用できる。The high-strength steel of the present invention is advantageous for steel products requiring high delayed fracture resistance (such as steel products for machine structural use), for example, bolts, nuts, bolt-attached parts, gears, and especially bolts. Available to
【0036】本発明の高強度鋼(鋼材、線材、鋼加工品
など)は、慣用の高強度鋼の製造方法を利用して製造で
きる。例えば、鋼材は、鋼の溶製工程、熱間圧延工程、
巻き取り工程、冷間圧延工程、焼鈍工程(球状焼鈍工程
など)などにより製造できる。線材は、鋼の溶製工程、
鋳造工程、熱間圧延工程、線材加工工程、焼入れ焼戻し
工程などにより製造できる。鋼加工品、例えば、ボルト
は、線材の切断工程、ボルト頭部の加工工程、ねじ転造
工程、焼入れ焼戻し工程などにより製造できる。また、
ボルトは、その後、必要に応じて、酸洗し、めっきまた
は塗装を施してもよい。The high-strength steel (steel, wire, steel product, etc.) of the present invention can be produced by using a conventional method for producing high-strength steel. For example, steel material, steel smelting process, hot rolling process,
It can be manufactured by a winding step, a cold rolling step, an annealing step (such as a spherical annealing step). The wire rod is a steel melting process,
It can be manufactured by a casting step, a hot rolling step, a wire rod processing step, a quenching and tempering step, and the like. A steel product, for example, a bolt, can be manufactured by a wire cutting process, a bolt head working process, a thread rolling process, a quenching and tempering process, and the like. Also,
The bolts may then be pickled, plated or painted as needed.
【0037】そして、本発明の製造方法では、(1)前
記製造工程を安定化(例えば、鋼材の酸洗工程の安定
化、球状焼鈍工程での温度むらの抑制、加工時の表面き
ずの抑制など)することにより、または(2)前記製造
工程のうち、いずれかの工程の後に、鋼を研磨処理する
研磨工程を加えることにより、鋼の表面を均一化してい
る。すなわち、従来の高強度鋼材又はそれを加工した鋼
加工品(ボルトなど)では、製造工程の僅かなむら、加
工時の僅かな表面きずなどにより表面に微小な凹凸が形
成されており、表面粗度のうち、Raは0.7〜2.5
μm程度、PPI50は180〜250程度であった。
そして、一般には、前記のような粗度であっても、鋼の
表面は十分に均一であり、外観や製品性能(大きな割れ
・きずなどによる強度低下など)上問題がないため、鋼
を前記粗度以上に研磨することはなかった。これに対し
て、本願発明では、製造工程の安定化や研磨処理によ
り、鋼の表面をさらに均一化しているため、水素の侵入
を防止でき、鋼の耐遅れ破壊性を向上できる。According to the production method of the present invention, (1) the production steps are stabilized (for example, the pickling step of the steel material is suppressed, the temperature unevenness is suppressed in the spherical annealing step, and the surface flaws are suppressed in the processing). Etc.) or (2) a polishing step of polishing the steel is added after any of the manufacturing steps to make the surface of the steel uniform. That is, in the case of conventional high-strength steel materials or steel processed products (such as bolts), minute irregularities are formed on the surface due to slight unevenness in the manufacturing process, slight surface flaws during processing, and the like. Of the degrees, Ra is 0.7 to 2.5
The μm and the PPI 50 were about 180 to 250.
In general, even with the roughness as described above, the surface of the steel is sufficiently uniform and there is no problem in appearance or product performance (strength reduction due to large cracks, flaws, etc.). There was no polishing beyond the roughness. On the other hand, in the present invention, since the surface of the steel is made more uniform by the stabilization of the manufacturing process and the polishing treatment, intrusion of hydrogen can be prevented, and the delayed fracture resistance of the steel can be improved.
【0038】好ましい製造方法には、研磨工程(研磨処
理)を含む方法が挙げられる。研磨処理には、タンブリ
ング処理(バレル研磨など)、湿式又は乾式の機械的研
磨(バフ研磨、ポータブル・グラインダー又はサンダー
などによる研磨など)、電解研磨、化学研磨などが挙げ
られる。A preferred production method includes a method including a polishing step (polishing treatment). The polishing treatment includes tumbling treatment (barrel polishing and the like), wet or dry mechanical polishing (buff polishing, polishing with a portable grinder or sander, etc.), electrolytic polishing, chemical polishing and the like.
【0039】好ましい研磨処理には、研磨材で機械的
(又は物理的)に研磨する方法(バレル研磨などのタン
ブリング法、機械的研磨など、特にバレル研磨)が挙げ
られる。バレル研磨によれば、簡便に研磨できるだけで
なく、複雑な形状を有する加工品であっても、効果的に
研磨できる。なお、バレル研磨は、水平型、傾斜型、垂
直型のいずれであってもよい。Preferred examples of the polishing treatment include a method of mechanically (or physically) polishing with an abrasive (a tumbling method such as barrel polishing, mechanical polishing, particularly barrel polishing). According to the barrel polishing, not only the polishing can be simply performed, but also the processed product having a complicated shape can be effectively polished. The barrel polishing may be any of a horizontal type, an inclined type, and a vertical type.
【0040】研磨材(バレル研磨用メディアなど)とし
ては、Al2O3、Si3N4、SiC、ガラスビーズなど
のセラミックス粉;ダイヤモンド、鋼粉などの硬質材な
どが使用できる。As abrasives (such as barrel polishing media), ceramic powders such as Al 2 O 3 , Si 3 N 4 , SiC and glass beads; hard materials such as diamond and steel powder can be used.
【0041】研磨材の形状は、球形(Sタイプ)に限ら
れず、菱形(Dタイプ)、三角形(Tタイプ)、粒状
(Pタイプ)、くさび形(Nタイプ)、円筒形(RPタ
イプ)などのいずれであってもよい。The shape of the abrasive is not limited to a spherical shape (S type), but may be a diamond shape (D type), a triangle shape (T type), a granular shape (P type), a wedge shape (N type), a cylindrical shape (RP type), or the like. Any of these may be used.
【0042】なお、研磨工程は、製品の仕上げ用皮膜の
形成前、例えば、焼入れ焼戻し工程での酸化皮膜、めっ
き皮膜、塗装皮膜、化成処理皮膜などの形成前に行うの
が好ましい。例えば、高強度鋼製ボルトの場合、(1)
伸線後切断前、又は(2)ボルト頭部加工及びねじ転造
後、焼入れ焼戻し前などに研磨処理を行うのが好まし
い。The polishing step is preferably carried out before the formation of the finishing film of the product, for example, before the formation of an oxide film, a plating film, a coating film, a chemical conversion film or the like in the quenching and tempering process. For example, in the case of a high-strength steel bolt, (1)
It is preferable to perform a polishing treatment after drawing and before cutting, or (2) after bolt head processing and thread rolling, before quenching and tempering.
【0043】また、非仕上げ用皮膜、例えば、薄い酸化
スケールや加工用の潤滑皮膜などが形成されている場
合、皮膜の除去を兼ねながら研磨処理してもよい。この
場合、研磨処理を複数の段階に分け、研磨材の粒径を下
げながら研磨処理してもよい。例えば、最初の研磨工程
で皮膜除去用の研磨材(例えば、高硬度で粒径の大きい
研磨粒)を用いて研磨し、次いで多段階的に研磨粒の粒
径を下げながら研磨し、最終研磨工程で仕上げ用の研磨
材(細かい粒径の研磨粒など)を用いて研磨してもよ
い。最終研磨工程により、加工品の表面粗度を調整でき
る。When a non-finish film such as a thin oxide scale or a lubricating film for processing is formed, a polishing treatment may be performed while also removing the film. In this case, the polishing process may be divided into a plurality of stages, and the polishing process may be performed while reducing the particle size of the abrasive. For example, in the first polishing step, polishing is performed using an abrasive for removing a film (for example, abrasive particles having a high hardness and a large particle diameter), and then polishing is performed in a multi-step manner while reducing the particle diameter of the abrasive particles. In the process, polishing may be performed using a finishing abrasive (a fine abrasive particle or the like). By the final polishing step, the surface roughness of the processed product can be adjusted.
【0044】[0044]
【実施例】以下、実施例を挙げて本発明をより具体的に
説明するが、本発明はもとより下記実施例によって制限
を受けるものではなく、前・後記の趣旨に適合し得る範
囲で適当に変更を加えて実施することも勿論可能であ
り、それらはいずれも本発明の技術的範囲に包含され
る。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited by the following examples, and may be appropriately performed within a range that can conform to the purpose of the preceding and following descriptions. Of course, the present invention can be embodied with modifications, all of which are included in the technical scope of the present invention.
【0045】実施例1〜16及び比較例1〜8 [試験片の製造]下記表1に示す化学成分(質量%)を
含有する供試鋼(供試鋼A〜F)の伸線材を、引張強度
が1300〜1400N/mm2になるように焼入れ焼戻
し処理した後、加工することにより、図1に示す寸法及
び形状を有する遅れ破壊性試験片(試験片A〜F)を作
製した。なお、この試験片は、ダンベル状の形状を有し
ており、全長140mm、標線間距離10mmである。両端
のつかみ具部は直径8mmの断面円形状であり、中央の薄
肉部は直径4mmの断面円形状である。また、試験片の両
端部には長さ約15mmのねじ部が形成されている。その
後、この試験片のねじ部以外を機械研磨及び電解研磨に
より研磨し、表2に示す表面粗度(Ra:0.08〜
2.82μm、PPI50:0〜280)に調整した。
なお、供試鋼Dで形成した試験片(実施例12〜13、
比較例7)は、その後、市販液を用いてリン酸塩処理を
行い、表面にリン酸亜鉛皮膜3μm、金属石鹸皮膜1μ
m、及び石鹸皮膜1μmからなる三層皮膜を形成した。
また、供試鋼Eで形成した試験片(実施例14〜16、
比較例8)は、市販液を用いて石灰処理を行い、表面に
石鹸皮膜3μmを形成した。Examples 1 to 16 and Comparative Examples 1 to 8 [Production of test pieces] A drawn wire of test steels (test steels A to F) containing the chemical components (mass%) shown in Table 1 below was used. After quenching and tempering so that the tensile strength became 1300 to 1400 N / mm 2 , processing was performed to produce delayed fracture test pieces (test pieces A to F) having the dimensions and shape shown in FIG. 1. The test piece had a dumbbell shape, a total length of 140 mm, and a distance between marked lines of 10 mm. The grips at both ends have a circular cross section with a diameter of 8 mm, and the thin portion at the center has a circular cross section with a diameter of 4 mm. Also, a screw portion having a length of about 15 mm is formed at both ends of the test piece. Thereafter, the portions other than the threaded portions of this test piece were polished by mechanical polishing and electrolytic polishing, and the surface roughness (Ra: 0.08 to
2.82 μm, PPI50: 0 to 280).
In addition, the test piece formed with the test steel D (Examples 12-13,
In Comparative Example 7), after that, a phosphate treatment was performed using a commercially available solution, and the surface was coated with a zinc phosphate film of 3 μm and a metal soap film of 1 μm.
m, and a three-layer coating consisting of a soap coating of 1 μm.
Further, a test piece formed of the test steel E (Examples 14 to 16,
In Comparative Example 8), a lime treatment was performed using a commercially available liquid to form a soap film 3 μm on the surface.
【0046】得られた試験片の表面粗度、耐遅れ破壊
性、及び拡散性水素量について、以下のようにして調べ
た。The surface roughness, delayed fracture resistance, and diffusible hydrogen content of the obtained test pieces were examined as follows.
【0047】[表面粗度の測定]表面皮膜を施していな
い試験片(実施例1〜11、比較例1〜6)について
は、試験片表面をレーザー式表面粗さ計により直接測定
した。表面皮膜を施した試験片(実施例12〜16、比
較例7〜8)については、後述の大気中でのSSRT試
験後に切断し、断面を研磨して界面のプロファイルから
粗度を測定した。[Measurement of Surface Roughness] With respect to the test pieces having no surface coating (Examples 1 to 11 and Comparative Examples 1 to 6), the surface of the test piece was directly measured by a laser type surface roughness meter. The test pieces (Examples 12 to 16 and Comparative Examples 7 to 8) provided with the surface film were cut after the SSRT test in the atmosphere described later, and the cross section was polished, and the roughness was measured from the profile of the interface.
【0048】[耐遅れ破壊性]HCl、NaOHにより
pHを3.0に調整した5質量%NaCl水溶液中に試
験片を浸漬し、SSRT試験(クロスヘッド速度:2×
10-3mm/min)により試験片の伸びE1を測定した。ま
た、別途同一に表面粗度、表面処理を施した試験片を用
い、大気中でSSRT試験(クロスヘッド速度:2×1
0-3mm/min)を行うことにより、試験片の伸びE0を測
定した。下記式により遅れ破壊(DF)感受性を算出
し、下記基準に従って耐遅れ破壊性を評価した。 遅れ破壊感受性=100×(1−E1/E0) (式中、E1はpH3水溶液中での試験片の伸びを、E2
は大気中での試験片の伸びを示す) □…遅れ破壊感受性が0.5以上。耐遅れ破壊性に劣る △…遅れ破壊感受性が0.3〜0.5。耐遅れ破壊性に
優れる ○…遅れ破壊感受性が0.3未満。耐遅れ破壊性に極め
て優れる[Delayed Resistance to Resistance] A test piece was immersed in a 5 mass% NaCl aqueous solution whose pH was adjusted to 3.0 with HCl and NaOH, and subjected to an SSRT test (crosshead speed: 2 ×
(10 −3 mm / min), the elongation E 1 of the test piece was measured. In addition, an SSRT test (crosshead speed: 2 × 1) was performed in the air using a test piece separately subjected to the same surface roughness and surface treatment.
0 -3 mm / min), the elongation E 0 of the test piece was measured. Delayed fracture (DF) sensitivity was calculated by the following formula, and delayed fracture resistance was evaluated according to the following criteria. Delayed fracture susceptibility = 100 × (1−E 1 / E 0 ) (where E 1 is the elongation of the test piece in a pH 3 aqueous solution, E 2
Indicates the elongation of the test piece in the atmosphere) □: Delayed fracture sensitivity is 0.5 or more. Poor in delayed fracture resistance Δ: Delayed fracture sensitivity is 0.3 to 0.5. Excellent delayed fracture resistance ○: Delayed fracture sensitivity is less than 0.3. Excellent in delayed fracture resistance
【0049】[拡散性水素量]大気中でSSRT試験を
行った後の試験片を、pH3に調整した5質量%NaC
l水溶液中に24時間浸漬した後、錆を除去した。AP
I−MSを用い、試験片中の拡散性水素量を測定した。[Amount of Diffusible Hydrogen] After the SSRT test was performed in the atmosphere, the test piece was adjusted to pH 3 with 5 mass% NaC.
After being immersed in an aqueous solution for 24 hours, rust was removed. AP
The amount of diffusible hydrogen in the test piece was measured using I-MS.
【0050】供試鋼の組成を表1に、結果を表2及び図
2〜3に示す。なお、図2は、表2に示す結果に基づい
て、粗度(Ra、PPI50)と遅れ破壊感受性との関
係を整理したグラフである。図2中の記号□、△、○
は、耐遅れ破壊性の評価を示す。また、図3は、表2の
うち、比較的粗度が近いサンプル(実施例2、11、1
2、14;Ra=0.8〜0.82;PPI50=12
0〜140)のデータを用いて、拡散性水素量と遅れ破
壊感受性との関係を整理したグラフである。The composition of the test steel is shown in Table 1, and the results are shown in Table 2 and FIGS. FIG. 2 is a graph in which the relationship between roughness (Ra, PPI50) and delayed fracture susceptibility is arranged based on the results shown in Table 2. Symbols □, △, ○ in FIG.
Indicates the evaluation of delayed fracture resistance. FIG. 3 shows samples of Table 2 having relatively close roughness (Examples 2, 11, 1).
2, 14; Ra = 0.8 to 0.82; PPI50 = 12
4 is a graph in which the relationship between the amount of diffusible hydrogen and the delayed fracture susceptibility is arranged using data of 0 to 140).
【0051】[0051]
【表1】 [Table 1]
【0052】[0052]
【表2】 [Table 2]
【0053】表2及び図2から明らかなように、実施例
の試験片では、粗度を特定の範囲に制御しているため、
いずれの材種を用いてもまた表面処理の有無に拘わら
ず、遅れ破壊感受性が小さく、耐遅れ破壊性に優れてい
る。また、表2より明らかなように、実施例の試験片で
は、粗度を特定の範囲に制御しているため、拡散性水素
量が少ない。さらに、図3より、粗度が近似する場合、
拡散性水素量が小さい方が遅れ破壊感受性が小さく、耐
遅れ破壊性に優れることがわかる。これに対して、比較
例の試験片では、粗度が所定の範囲を外れるため、拡散
性水素量が多く、遅れ破感受性が大きい。以上の結果か
ら明らかなように、粗度を特定の範囲に調整することに
より、鋼中に侵入する拡散性水素量を抑制でき、耐遅れ
破壊性に優れた高強度鋼を得ることができる。As is clear from Table 2 and FIG. 2, in the test piece of the embodiment, the roughness is controlled to a specific range.
Regardless of the type of material used, regardless of the presence or absence of surface treatment, delayed fracture sensitivity is small and delayed fracture resistance is excellent. Further, as is clear from Table 2, in the test piece of the example, the amount of diffusible hydrogen is small because the roughness is controlled to a specific range. Furthermore, from FIG. 3, when the roughness is approximate,
It can be seen that the smaller the amount of diffusible hydrogen, the lower the delayed fracture sensitivity and the better the delayed fracture resistance. On the other hand, in the test piece of the comparative example, since the roughness is out of the predetermined range, the amount of diffusible hydrogen is large and the delayed susceptibility is large. As is evident from the above results, by adjusting the roughness to a specific range, the amount of diffusible hydrogen penetrating into the steel can be suppressed, and a high-strength steel excellent in delayed fracture resistance can be obtained.
【0054】[0054]
【発明の効果】本発明によれば、鋼の表面の粗度を低減
しているため、高強度鋼であっても鋼への水素の侵入を
抑制でき、耐遅れ破壊性に優れた高強度鋼を得ることが
できる。このため、ボルトなどの高強度構造材料の耐遅
れ破壊性を向上できる。According to the present invention, since the roughness of the steel surface is reduced, the penetration of hydrogen into the steel can be suppressed even for a high-strength steel, and a high-strength steel with excellent delayed fracture resistance can be obtained. You can get steel. For this reason, the delayed fracture resistance of a high-strength structural material such as a bolt can be improved.
【図1】図1は実施例及び比較例で用いた試験片の概略
正面図である。FIG. 1 is a schematic front view of a test piece used in Examples and Comparative Examples.
【図2】図2は粗度(Ra、PPI50)と遅れ破壊感
受性との関係を示すグラフである。FIG. 2 is a graph showing the relationship between roughness (Ra, PPI50) and delayed fracture susceptibility.
【図3】図3は拡散性水素量と遅れ破壊感受性との関係
を示すグラフである。FIG. 3 is a graph showing a relationship between the amount of diffusible hydrogen and delayed fracture sensitivity.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 並村 裕一 神戸市灘区灘浜東町2番地 株式会社神戸 製鋼所神戸製鉄所内 (72)発明者 茨木 信彦 神戸市灘区灘浜東町2番地 株式会社神戸 製鋼所神戸製鉄所内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yuichi Namimura 2nd Nadahama Higashicho, Nada-ku, Kobe Inside Kobe Steel, Ltd. In Kobe Works
Claims (6)
って、鋼の表面粗度のうち中心線平均粗さRaが1.0
μm以下であり、かつPPI50が175以下であるこ
とを特徴とする耐遅れ破壊性に優れた高強度鋼。1. A steel having a tensile strength of 1200 N / mm 2 or more, wherein a center line average roughness Ra of the steel surface roughness is 1.0%.
A high-strength steel excellent in delayed fracture resistance, which is not more than μm and PPI50 is not more than 175.
時間浸漬したとき、浸漬後の拡散性水素量が0.5pp
m(質量基準)以下である請求項1に記載の高強度鋼。2. A 24 mass% NaCl aqueous solution having a pH of 3
When immersed for a period of time, the amount of diffusible hydrogen after immersion is 0.5 pp
The high-strength steel according to claim 1, which is not more than m (by mass).
する、以下同じ)、Si:1.5%以下、Mn:2%以
下、P:0.03%以下、S:0.04%以下を含む請
求項1または2に記載の高強度鋼。3. C: 0.05 to 0.8% (meaning mass%, the same applies hereinafter), Si: 1.5% or less, Mn: 2% or less, P: 0.03% or less, S: The high-strength steel according to claim 1, comprising 0.04% or less.
から選択された少なくとも一種を含有する請求項3記載
の高強度鋼。4. Further, Mo, V, Ti, Nb and Cu
The high-strength steel according to claim 3, comprising at least one selected from the group consisting of:
4のいずれかに記載の高強度鋼。5. The method according to claim 1, wherein a film is formed on the surface.
4. The high-strength steel according to any one of 4.
により請求項1〜5のいずれかに記載の高強度鋼を製造
する方法。6. A method for producing a high-strength steel according to claim 1, wherein the steel surface is mechanically polished with an abrasive.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011047010A (en) * | 2009-08-27 | 2011-03-10 | Kobe Steel Ltd | High strength bolt having improved delayed fracture resistance, and method for producing the same |
| JP2016050330A (en) * | 2014-08-29 | 2016-04-11 | 日産自動車株式会社 | Steel for high strength bolt and high strength bolt |
| JP2021012150A (en) * | 2019-07-09 | 2021-02-04 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP2021012149A (en) * | 2019-07-09 | 2021-02-04 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP2022137697A (en) * | 2021-03-09 | 2022-09-22 | 日産自動車株式会社 | High-strength bolt |
| CN117043375A (en) * | 2021-03-24 | 2023-11-10 | 杰富意钢铁株式会社 | Galvanized steel plate and cold rolled steel plate |
-
2000
- 2000-08-29 JP JP2000259694A patent/JP2002069565A/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011047010A (en) * | 2009-08-27 | 2011-03-10 | Kobe Steel Ltd | High strength bolt having improved delayed fracture resistance, and method for producing the same |
| JP2016050330A (en) * | 2014-08-29 | 2016-04-11 | 日産自動車株式会社 | Steel for high strength bolt and high strength bolt |
| JP2021012150A (en) * | 2019-07-09 | 2021-02-04 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP2021012149A (en) * | 2019-07-09 | 2021-02-04 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP7295411B2 (en) | 2019-07-09 | 2023-06-21 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP7295410B2 (en) | 2019-07-09 | 2023-06-21 | 日本製鉄株式会社 | Evaluation method for metallic materials |
| JP2022137697A (en) * | 2021-03-09 | 2022-09-22 | 日産自動車株式会社 | High-strength bolt |
| JP7674861B2 (en) | 2021-03-09 | 2025-05-12 | 日産自動車株式会社 | High Strength Bolts |
| CN117043375A (en) * | 2021-03-24 | 2023-11-10 | 杰富意钢铁株式会社 | Galvanized steel plate and cold rolled steel plate |
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