JP2002059045A - Cleaning mechanism for two-part reaction hardening type spray gun - Google Patents
Cleaning mechanism for two-part reaction hardening type spray gunInfo
- Publication number
- JP2002059045A JP2002059045A JP2000289604A JP2000289604A JP2002059045A JP 2002059045 A JP2002059045 A JP 2002059045A JP 2000289604 A JP2000289604 A JP 2000289604A JP 2000289604 A JP2000289604 A JP 2000289604A JP 2002059045 A JP2002059045 A JP 2002059045A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning
- trigger
- spray gun
- passage
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 33
- 239000007921 spray Substances 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000010422 painting Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000007039 two-step reaction Methods 0.000 abstract 1
- 238000005406 washing Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010363 phase shift Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/002—Manually-actuated controlling means, e.g. push buttons, levers or triggers
Landscapes
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Nozzles (AREA)
Abstract
(57)【要約】
【目的】引き金を戻す時に瞬時にかつ自動的に洗浄を行
うことにより、固化した二液塗料による詰まり等の発生
を少なくし、連続して安定したスプレイ作業を可能とす
る。さらに、作業の中断もほとんどなく、詰まりの発生
によって必要となる除去作業に使用するシンナの量も極
めて微量で済むようにする。
【構成】二液反応硬化型スプレイガンの引き金の2段引
きの操作により、引き金の引き角度が小角度の位置で、
洗浄シンナまたはエアの吐出を行う機構をスプレイガン
に組み込み、作業の都度、瞬時に洗浄を行うようにす
る。
(57) [Summary] [Purpose] Immediate and automatic cleaning when returning the trigger reduces the occurrence of clogging and the like due to solidified two-liquid paint, enabling continuous and stable spraying. . Further, the operation is hardly interrupted, and the amount of thinner used for the removal operation required due to the occurrence of clogging is made extremely small. [Structure] The two-step reaction of the two-component reaction-curing spray gun triggers the trigger at a small angle,
A mechanism to discharge the cleaning thinner or air is incorporated into the spray gun so that the cleaning is performed instantaneously at each work.
Description
【0001】[0001]
【産業上の利用分野】二液反応硬化型スプレイガンの洗
浄機構に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cleaning mechanism for a two-part reaction curing type spray gun.
【0002】[0002]
【従来の技術】二つの流体を二液スプレイガンの円筒状
の混合室内に噴出させ、この噴流を円筒の円周上部と下
部に位相をずらして噴出激突させることにより、旋回流
を生じさせて混合を行いガン先から吐出させる二液反応
硬化型スプレイガンがあるが、このような二液反応硬化
型スプレイガンの洗浄は、混合室内の容積を完全に充填
できるニードルを挿入し、同室内にある材料を外部に押
し出すことでクリーニングを行うメカニカルクリーニン
グシステムを採用するか、混合室に洗浄用のシンナ回路
がバルブを介して連結されて、塗装作業の途中および作
業が終了した時に、このシンナを止めているバルブをそ
の都度手動で開くことにより行っていた。2. Description of the Related Art A swirling flow is generated by jetting two fluids into a cylindrical mixing chamber of a two-liquid spray gun and jetting the jets out of phase with respect to the upper and lower parts of the circumference of the cylinder with a phase shift. There is a two-component reaction-curing spray gun that mixes and discharges from the tip of the gun.Cleaning such a two-component reaction-curing spray gun involves inserting a needle that can completely fill the volume in the mixing chamber and placing it in the same chamber. Either adopt a mechanical cleaning system that performs cleaning by extruding a certain material to the outside, or a thinner circuit for cleaning is connected to the mixing chamber via a valve, and this thinner is used during painting work and when work is completed. This was done by manually opening the shut off valve each time.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前記メ
カニカルクリーニングシステムの二液反応硬化型スプレ
イガンでは、完全な洗浄(掻き取り)が出来ないため定
期的に作業を中断して分解洗浄が必要になっていた。However, with the two-component reaction curing type spray gun of the mechanical cleaning system, complete cleaning (scraping) cannot be performed. I was
【0004】いっぽう、シンナによる洗浄方式を採用し
ている二液反応硬化型スプレイガンにおいては、洗浄作
業は作業を中断して別の操作が必要であり、瞬時に洗浄
ができない。また、作業者の作業の遅れや忘れ等で詰ま
りが発生する頻度も高くなる。この場合は、詰まりの除
去作業のために、分解掃除が必要で大量のシンナーが必
要とされる。On the other hand, in a two-component reaction curing type spray gun which employs a thinner cleaning method, the cleaning operation is interrupted and another operation is required, so that cleaning cannot be performed instantaneously. In addition, the frequency of occurrence of clogging due to delay or forgetting of the work of the worker increases. In this case, disassembly and cleaning are required and a large amount of thinner is required to remove the clog.
【0005】[0005]
【課題を解決するための手段】そこで、本発明では二液
反応硬化型スプレイガンの引き金の2段引きの操作によ
り、引き金の引き角度が小角度の位置で、洗浄シンナま
たはエアの吐出を行う機構をスプレイガンに組み込み、
作業の都度、瞬時に洗浄を行う。Accordingly, in the present invention, a cleaning thinner or air is discharged at a position where the trigger angle is small by a two-step operation of the trigger of the two-component reaction curing type spray gun. Incorporate the mechanism into the spray gun,
Washing is performed instantly each time work is performed.
【0006】[0006]
【作用】上記手段により、スプレイ作業を行うために引
き金を引くと二液塗料の混合および霧化が行われる前
に、洗浄シンナまたはエアが供給され洗浄が行われると
共に、スプレイ作業を終了して引き金を戻す際にも洗浄
シンナまたはエアが供給される引き金の引き角度となる
ため、洗浄シンナまたはエアが供給され洗浄が行われ
る。According to the above-mentioned means, when the trigger for performing the spraying operation is triggered, the cleaning thinner or air is supplied and the cleaning is performed before the mixing and atomization of the two-component paint, and the spraying operation is terminated. When the trigger is returned, the trigger angle at which the cleaning thinner or air is supplied is the same, so that cleaning is performed by supplying cleaning thinner or air.
【0007】[0007]
【実施例】以下、本発明の実施例を添付図面に基づいて
説明する。図1に、本発明による二液反応硬化型スプレ
イガンの概観を示す。図に示す引き金3は、aの位置で
パイロットエアの流路をコントロールするニードルに当
たり、bの位置で洗浄シンナまたはエアの流路が開かれ
る。さらに引き金3をcの位置まで引くと洗浄シンナま
たはエアの流路が閉じられ、二液塗料の流路が開かれ
る。Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 shows an overview of a two-part reaction curing type spray gun according to the present invention. The trigger 3 shown in the figure hits the needle for controlling the flow path of the pilot air at the position a, and the cleaning thinner or the air flow path is opened at the position b. Further, when the trigger 3 is pulled to the position c, the flow path of the cleaning thinner or the air is closed, and the flow path of the two-component paint is opened.
【0008】図2に、ガンボディー1に軸2によって支
持された引き金3が、小角度引かれた時(bの位置)
の、Aの部分の断面を示す。引き金3が小角度引かれて
図2に示す位置にくると、引き金3がニードル4を図の
位置まで押すことにより、シート5とニードル4によっ
て閉じられていた通路6が開き、パイロットエア通路7
を通ってパイロットエア供給口8から供給されるパイロ
ットエアがパイロットエア通路9から供給される。In FIG. 2, when the trigger 3 supported by the shaft 2 on the gun body 1 is pulled at a small angle (position b).
2 shows a cross section of a portion A of FIG. When the trigger 3 is pulled by a small angle to the position shown in FIG. 2, the trigger 3 pushes the needle 4 to the position shown in the figure, whereby the passage 6 closed by the seat 5 and the needle 4 is opened and the pilot air passage 7 is opened.
Is supplied from a pilot air supply port 8 through a pilot air passage 9.
【0009】通路9から供給されたパイロットエアは、
バルブの空間10に供給され、ピストン11を矢印方向
に押すことによってニードル12がシートボディ13か
ら離れ洗浄シンナまたはエアの通路14が形成される。The pilot air supplied from the passage 9 is
The needle 12 is supplied to the space 10 of the valve and pushes the piston 11 in the direction of the arrow so that the needle 12 separates from the seat body 13 to form a cleaning thinner or an air passage 14.
【0010】通路14が形成されることによって、洗浄
シンナまたはエアの供給路15から供給口16、通路1
7、14、18、そして、図5のD−D断面に示す通路
19を通って、混合室20に供給される。混合室20に
供給された洗浄シンナまたはエアは、混合室内を洗浄
後、ノズル21から排出される。By forming the passage 14, the cleaning thinner or air supply passage 15 is connected to the supply port 16 and the passage 1.
7, 14, 18, and the mixture is supplied to the mixing chamber 20 through a passage 19 shown in the cross section along the line DD in FIG. The cleaning thinner or air supplied to the mixing chamber 20 is discharged from the nozzle 21 after cleaning the mixing chamber.
【0011】次に、図3に引き金3がcの位置まで大角
度に引かれたときの、B部の断面図を示す。FIG. 3 is a sectional view of a portion B when the trigger 3 is pulled at a large angle to the position c.
【0012】引き金3がcの位置まで大角度に引かれる
と、図2の位置よりさらにニードル4が押し込まれ、ニ
ードル4に取付けられたOリング22がシート23と接
合し、パイロットエアの通路6が閉じられる。When the trigger 3 is pulled at a large angle to the position c, the needle 4 is further pushed in from the position shown in FIG. 2, and the O-ring 22 attached to the needle 4 is joined to the seat 23, and the pilot air passage 6 Is closed.
【0013】パイロットエアの通路6が閉じられると、
図示されていない排気口から空間10のパイロットエア
が排気されると同時に、バネ44のバネ力によってピス
トン11が押し戻され、ニードル12がシートボディ1
3に押し当てられることによって、洗浄シンナまたはエ
アの通路14が閉じられ、洗浄シンナまたはエアの混合
室20への供給が止まる。When the pilot air passage 6 is closed,
At the same time as the pilot air in the space 10 is exhausted from an exhaust port (not shown), the piston 11 is pushed back by the spring force of the spring 44, and the needle 12 is
By being pressed against 3, the cleaning thinner or air passage 14 is closed, and the supply of the cleaning thinner or air to the mixing chamber 20 is stopped.
【0014】一方、ニードル4がニードル24に当たっ
た後、さらにニードル24を押し続けることにより、シ
ート25とニードル24で閉じられていたパイロットエ
アの通路26が開かれる。On the other hand, after the needle 4 hits the needle 24, the needle 24 is further pushed to open the seat 25 and the pilot air passage 26 closed by the needle 24.
【0015】通路26が開かれると、パイロットエア供
給口8から供給されるパイロットエアがパイロットエア
供給口27から通路28に供給され、パイロットエアが
空間29に供給される。When the passage 26 is opened, the pilot air supplied from the pilot air supply port 8 is supplied from the pilot air supply port 27 to the passage 28, and the pilot air is supplied to the space 29.
【0016】パイロットエアが空間29に供給される
と、ピストン30を図3の矢印の方向に移動する。When the pilot air is supplied to the space 29, the piston 30 moves in the direction of the arrow in FIG.
【0017】ピストン30が移動することによって、図
4のC−C断面に示すように、シリンダロッド31がニ
ードルジョイントブロック32を介してニードル33お
よび34を引き、シートボディ35および36と離れる
ことによって、二液塗料の通路37および38が形成さ
れる。As the piston 30 moves, the cylinder rod 31 pulls the needles 33 and 34 through the needle joint block 32 and separates from the seat bodies 35 and 36, as shown in the CC section of FIG. , Two-part paint passages 37 and 38 are formed.
【0018】そして、通路37および38が形成される
ことによって、二液塗料の供給路39および40から通
路37および38を通って混合室20に二液塗料が供給
され、混合された後、ノズル21から霧化される。By forming the passages 37 and 38, the two-pack paint is supplied to the mixing chamber 20 from the supply passages 39 and 40 of the two-paint through the passages 37 and 38, mixed, and then mixed with the nozzle. It is atomized from 21.
【0019】また、スプレイ作業を終了する場合には、
ニードル4の引き角度が小さくなって行くにしたがっ
て、バネ41のバネ力によってニードル24が戻され、
ニードル24がシート25に当たることによって、パイ
ロットエアの通路26が閉じられる。When ending the spraying operation,
As the pull angle of the needle 4 becomes smaller, the needle 24 is returned by the spring force of the spring 41,
When the needle 24 hits the seat 25, the pilot air passage 26 is closed.
【0020】通路26が閉じられるとパイロットエア供
給口8からパイロットエア供給口27および通路28を
通って空間29に供給されていたパイロットエアが止め
られるため、図示されていない排気口から空間29に供
給されていたパイロットエアが排気され、バネ42のバ
ネ力によってピストン30が戻される。When the passage 26 is closed, the pilot air supplied from the pilot air supply port 8 to the space 29 through the pilot air supply port 27 and the passage 28 is stopped. The supplied pilot air is exhausted, and the piston 30 is returned by the spring force of the spring 42.
【0021】ピストン30が戻されることによって、シ
リンダロッド31およびニードルジョイントブロック3
2を介して引かれていたニードル33および34が戻さ
れ、シートボディ35および36と当たることによって
通路37および38が閉じられ、二液塗料の混合室20
への供給が止められる。When the piston 30 is returned, the cylinder rod 31 and the needle joint block 3
The needles 33 and 34 that have been pulled through the second body 2 are returned, and the passages 37 and 38 are closed by hitting the sheet bodies 35 and 36, and the two-part paint mixing chamber 20 is closed.
Supply is stopped.
【0022】さらに、引き金3の引き角度が小さくなっ
て、図2に示す位置にくると、通路6が開き、空間10
に供給されたパイロットエアにより、洗浄シンナまたは
エアの通路14が開き、洗浄機構が作動し、混合室20
の洗浄が行われる。Further, when the trigger angle of the trigger 3 is reduced and reaches the position shown in FIG.
The washing air or the air passage 14 is opened by the pilot air supplied to the mixing chamber, the washing mechanism is operated, and the mixing chamber 20 is opened.
Is performed.
【0023】さらに、引き金3が戻り、引き角度が小さ
くなるとパイロットエアの通路6も閉じられ、洗浄シン
ナまたはエアの供給も止められる。Further, when the trigger 3 is returned and the pull angle is reduced, the pilot air passage 6 is also closed, and the supply of the cleaning thinner or air is stopped.
【0024】[0024]
【発明の効果】本発明により、塗装作業の都度、引き金
を戻す時に瞬時にかつ自動的に洗浄を行うことができ、
固化した二液塗料による詰まり等の発生が少なくなっ
て、連続して安定したスプレイ作業が可能となる。よっ
て、作業の中断もほとんどなく、詰まりの発生によって
必要となる除去作業に使用するシンナの量も極めて微量
で済む。According to the present invention, the washing can be performed instantaneously and automatically at the time of returning the trigger every time a painting operation is performed.
Occurrence of clogging or the like by the solidified two-component paint is reduced, and a continuous and stable spraying operation becomes possible. Therefore, there is almost no interruption of the work, and the amount of thinner used for the removal work required due to the occurrence of clogging can be extremely small.
【図1】二液反応硬化型スプレイガンの概観FIG. 1 Overview of a two-component reaction curing type spray gun
【図2】引き金3がbの位置のときの、Aの部分の断面
図FIG. 2 is a sectional view of a portion A when the trigger 3 is at a position b.
【図3】引き金3がcの位置のときの、Bの部分の断面
図FIG. 3 is a sectional view of a portion B when the trigger 3 is at a position c.
【図4】C−C断面図FIG. 4 is a sectional view taken along the line CC.
【図5】D−D断面図FIG. 5 is a sectional view taken along the line DD.
1:ガンボディー 2:軸 3:引き金 4:ニードル
5:シート 6:通路7:通路 8:供給口 9:通
路 10:空間 11:ピストン 12:ニードル 1
3:シートボディ 14:通路 15:供給路 16:
供給口 17:通路 18:通路 19:通路 20:
混合室 21:ノズル 22:Oリング 23:シート 24:ニードル 25:シート 26:
通路 27:供給口 28:通路 29:空間30:ピストン 31:シリン
ダロッド 32:ニードルジョイントブロック 33:
ニードル 34:ニードル 35:シートボディ 36:シートボディ 37:通路 38:通路 39:
供給路 40:供給路 41:バネ 42:バネ 43:バネ 44:バネ1: Gun body 2: Shaft 3: Trigger 4: Needle 5: Seat 6: Passage 7: Passage 8: Supply port 9: Passage 10: Space 11: Piston 12: Needle 1
3: Seat body 14: Passage 15: Supply passage 16:
Supply port 17: Passage 18: Passage 19: Passage 20:
Mixing chamber 21: Nozzle 22: O-ring 23: Sheet 24: Needle 25: Sheet 26:
Passage 27: Supply port 28: Passage 29: Space 30: Piston 31: Cylinder rod 32: Needle joint block 33:
Needle 34: Needle 35: Seat body 36: Seat body 37: Passage 38: Passage 39:
Supply path 40: Supply path 41: Spring 42: Spring 43: Spring 44: Spring
フロントページの続き (72)発明者 吉野 兼司 千葉県舟橋市海神町西1−1067−5 株式 会社ダイフレックス技術研究所内 (72)発明者 吉田 悟 千葉県舟橋市海神町西1−1067−5 株式 会社ダイフレックス技術研究所内 Fターム(参考) 4D073 AA09 CC03 4D075 AA01 AA31 AA74 EA27 4F033 BA03 QA01 QD02 QD14 4F035 AA03 BA15 Continuing from the front page (72) Inventor Kenji Yoshino 1-1067-5, Kaijin-cho Nishi, Funabashi-shi, Chiba Co., Ltd. (72) Inventor Satoru Satoru Satoru 1-1067-5, Kaimin-cho Nishi, Funabashi-shi, Chiba F-term (reference) in Daiflex Engineering Laboratory Co., Ltd. 4D073 AA09 CC03 4D075 AA01 AA31 AA74 EA27 4F033 BA03 QA01 QD02 QD14 4F035 AA03 BA15
Claims (1)
浄シンナまたはエアを供給するための供給口が開き、さ
らに、引き金を大角度引くことによって、前記供給口が
閉じられると共に二液を混合室へ供給するための供給口
が開かれるように構成され、塗装作業を開始する場合ま
たは終了する場合に前記洗浄シンナまたはエア供給口が
開く位置で引き金を止めることにより二液混合室が洗浄
できる二液反応硬化型スプレイガン。1. A supply port for supplying a cleaning thinner or air to a mixing chamber is opened at a position where a trigger is pulled at a small angle, and further, when the trigger is pulled at a large angle, the supply port is closed and the two liquids are discharged. A supply port for supplying to the mixing chamber is configured to be opened, and when starting or ending the painting operation, the trigger is stopped at a position where the cleaning thinner or the air supply port is opened, thereby cleaning the two-liquid mixing chamber. A two-part reaction curing type spray gun that can be used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000289604A JP2002059045A (en) | 2000-08-18 | 2000-08-18 | Cleaning mechanism for two-part reaction hardening type spray gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000289604A JP2002059045A (en) | 2000-08-18 | 2000-08-18 | Cleaning mechanism for two-part reaction hardening type spray gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2002059045A true JP2002059045A (en) | 2002-02-26 |
Family
ID=18772976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000289604A Pending JP2002059045A (en) | 2000-08-18 | 2000-08-18 | Cleaning mechanism for two-part reaction hardening type spray gun |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2002059045A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2010538815A (en) * | 2007-09-11 | 2010-12-16 | グラコ ミネソタ インコーポレーテッド | Multi-component spray gun for automatic solvent injection |
| KR20110016897A (en) * | 2008-04-24 | 2011-02-18 | 그라코 미네소타 인크. | How to Clean Fast Fixing Material Spray Equipment |
| JP4819134B2 (en) * | 2005-12-07 | 2011-11-24 | ヘンネケ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Method and apparatus for the manufacture of coated molded parts |
| KR101107671B1 (en) | 2011-10-18 | 2012-01-25 | 한국종합철관 (주) | 2-liquid internal mixing type polyurethane coating device equipped with solvent-free cleaning paint mixer |
| KR101840926B1 (en) * | 2016-02-23 | 2018-03-21 | 김형구 | Foam dispenser with an auto cleaning function |
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2000
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4819134B2 (en) * | 2005-12-07 | 2011-11-24 | ヘンネケ・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Method and apparatus for the manufacture of coated molded parts |
| JP2010538815A (en) * | 2007-09-11 | 2010-12-16 | グラコ ミネソタ インコーポレーテッド | Multi-component spray gun for automatic solvent injection |
| KR20110016897A (en) * | 2008-04-24 | 2011-02-18 | 그라코 미네소타 인크. | How to Clean Fast Fixing Material Spray Equipment |
| KR101588068B1 (en) | 2008-04-24 | 2016-01-22 | 그라코 미네소타 인크. | Method of cleaning fast setting material spray equipment |
| KR101107671B1 (en) | 2011-10-18 | 2012-01-25 | 한국종합철관 (주) | 2-liquid internal mixing type polyurethane coating device equipped with solvent-free cleaning paint mixer |
| KR101840926B1 (en) * | 2016-02-23 | 2018-03-21 | 김형구 | Foam dispenser with an auto cleaning function |
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