JP2001329093A - Foaming composition and electrophotographic member using the same - Google Patents
Foaming composition and electrophotographic member using the sameInfo
- Publication number
- JP2001329093A JP2001329093A JP2001074350A JP2001074350A JP2001329093A JP 2001329093 A JP2001329093 A JP 2001329093A JP 2001074350 A JP2001074350 A JP 2001074350A JP 2001074350 A JP2001074350 A JP 2001074350A JP 2001329093 A JP2001329093 A JP 2001329093A
- Authority
- JP
- Japan
- Prior art keywords
- rubber
- component
- roll
- structural unit
- foaming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 34
- 238000005187 foaming Methods 0.000 title claims abstract description 17
- 229920001971 elastomer Polymers 0.000 claims abstract description 60
- 239000005060 rubber Substances 0.000 claims abstract description 60
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 26
- 239000003054 catalyst Substances 0.000 claims abstract description 17
- 238000006459 hydrosilylation reaction Methods 0.000 claims abstract description 11
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims abstract description 10
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 125000003342 alkenyl group Chemical group 0.000 claims abstract description 6
- 239000006260 foam Substances 0.000 claims description 22
- 239000004088 foaming agent Substances 0.000 claims description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 14
- 230000006835 compression Effects 0.000 abstract description 22
- 238000007906 compression Methods 0.000 abstract description 22
- 239000004604 Blowing Agent Substances 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 27
- 239000007788 liquid Substances 0.000 description 24
- 239000000463 material Substances 0.000 description 18
- 238000004132 cross linking Methods 0.000 description 13
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- 239000005062 Polybutadiene Substances 0.000 description 8
- -1 chlorosilyl group Chemical group 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000004156 Azodicarbonamide Substances 0.000 description 6
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 6
- 235000019399 azodicarbonamide Nutrition 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 229920000459 Nitrile rubber Polymers 0.000 description 5
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 229910052697 platinum Inorganic materials 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 239000011496 polyurethane foam Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000004073 vulcanization Methods 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 4
- 229920003049 isoprene rubber Polymers 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- ICGLPKIVTVWCFT-UHFFFAOYSA-N 4-methylbenzenesulfonohydrazide Chemical compound CC1=CC=C(S(=O)(=O)NN)C=C1 ICGLPKIVTVWCFT-UHFFFAOYSA-N 0.000 description 3
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- ULUZGMIUTMRARO-UHFFFAOYSA-N (carbamoylamino)urea Chemical compound NC(=O)NNC(N)=O ULUZGMIUTMRARO-UHFFFAOYSA-N 0.000 description 2
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000006258 conductive agent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 102220057728 rs151235720 Human genes 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 125000006527 (C1-C5) alkyl group Chemical group 0.000 description 1
- HZQRNLBVFJPACA-UHFFFAOYSA-N 1-(4-methylphenyl)sulfonylpropan-2-ylidenehydrazine Chemical compound NN=C(C)CS(=O)(=O)C1=CC=C(C)C=C1 HZQRNLBVFJPACA-UHFFFAOYSA-N 0.000 description 1
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical compound CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229910010082 LiAlH Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 241000282320 Panthera leo Species 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000006230 acetylene black Substances 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 150000002504 iridium compounds Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 125000000555 isopropenyl group Chemical group [H]\C([H])=C(\*)C([H])([H])[H] 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002941 palladium compounds Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 150000003058 platinum compounds Chemical class 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920005599 polyhydrosilane Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 150000003284 rhodium compounds Chemical class 0.000 description 1
- 150000003304 ruthenium compounds Chemical class 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Dry Development In Electrophotography (AREA)
- Electrostatic Charge, Transfer And Separation In Electrography (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、現像ロール,帯電
ロール,転写ロール,給紙ロール,トナー供給ロール,
層形成ロール等に用いられる発泡組成物およびそれを用
いた電子写真用部材に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developing roll, a charging roll, a transfer roll, a paper feed roll, a toner supply roll,
The present invention relates to a foaming composition used for a layer forming roll and the like, and an electrophotographic member using the same.
【0002】[0002]
【従来の技術】複写機,プリンター,ファクシミリ等の
電子写真装置に用いられる現像ロール,帯電ロール,転
写ロール等のロールとしては、例えば、軸体の外周に発
泡層が形成されたものが用いられている。上記発泡層の
形成材料としては、例えば、ウレタンプレポリマーに触
媒等を添加してなるポリウレタンフォーム材料や、アク
リロニトリル−ブタジエンゴム(NBR),エチレン−
プロピレン−ジエン共重合ゴム(EPDM)等の汎用ゴ
ムに加硫剤や発泡剤等を添加してなるゴム材料が用いら
れている。2. Description of the Related Art As a roll such as a developing roll, a charging roll, and a transfer roll used in an electrophotographic apparatus such as a copying machine, a printer, and a facsimile, for example, a roll in which a foam layer is formed on the outer periphery of a shaft is used. ing. Examples of the material for forming the foamed layer include a polyurethane foam material obtained by adding a catalyst or the like to a urethane prepolymer, acrylonitrile-butadiene rubber (NBR), ethylene-
BACKGROUND ART Rubber materials obtained by adding a vulcanizing agent, a foaming agent and the like to general-purpose rubber such as propylene-diene copolymer rubber (EPDM) are used.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、上記ポ
リウレタンフォーム材料を用いた場合は、ハードセグメ
ントの凝集エネルギーが大きいため、変形させた状態か
らの回復に支障をきたし、圧縮永久歪み特性に劣るとと
もに、イソシアネートを使用するため環境汚染の問題が
生じる。また、上記ゴム材料を用いた場合は、NBR等
の汎用ゴムが高粘度のため発泡しにくく硬度が高くなり
すぎる。また、可塑剤を添加することにより発泡性を改
良できるが、圧縮永久歪み特性に劣るという難点があ
る。However, when the above-mentioned polyurethane foam material is used, the cohesive energy of the hard segment is large, which hinders recovery from a deformed state, and is inferior in compression set characteristics. The use of isocyanates creates environmental pollution problems. Further, when the above rubber material is used, general-purpose rubber such as NBR has a high viscosity and is hardly foamed, and the hardness is too high. In addition, although the foamability can be improved by adding a plasticizer, there is a disadvantage that the compression set characteristic is inferior.
【0004】本発明は、このような事情に鑑みなされた
もので、低硬度で、圧縮永久歪み特性に優れた発泡組成
物およびそれを用いた電子写真用部材の提供をその目的
とする。The present invention has been made in view of such circumstances, and an object of the present invention is to provide a foaming composition having low hardness and excellent compression set characteristics and an electrophotographic member using the same.
【0005】[0005]
【課題を解決するための手段】上記の目的を達成するた
め、本発明は、下記の(A)〜(C)成分とともに
(D)成分を含有する発泡組成物を第1の要旨とする。 (A)ブタジエンおよびイソプレンの少なくとも一方か
ら誘導され、側鎖にアルケニル基をもつ構造単位(α)
を有するゴム。 (B)ヒドロシリル架橋剤。 (C)ヒドロシリル化触媒。 (D)発泡剤。Means for Solving the Problems In order to achieve the above object, the present invention provides, as a first gist, a foamed composition containing the following components (A) to (C) and the component (D). (A) a structural unit (α) derived from at least one of butadiene and isoprene and having an alkenyl group in a side chain
With rubber. (B) a hydrosilyl crosslinking agent. (C) a hydrosilylation catalyst. (D) a foaming agent.
【0006】また、本発明は、上記発泡組成物を用いて
なる電子写真用部材を第2の要旨とする。[0006] A second aspect of the present invention provides an electrophotographic member using the above foam composition.
【0007】本発明者らは、低硬度で、圧縮永久歪み特
性に優れた電子写真用部材を得ることができる発泡組成
物について鋭意研究を重ねた。その結果、上記特定のゴ
ム(A成分)、ヒドロシリル架橋剤(B成分)、ヒドロ
シリル化触媒(C成分)とともに発泡剤(D成分)を用
いると、シリコーンゴムを用いた場合と同様に、低硬度
で優れた圧縮永久歪み特性が得られることを見出し、本
発明に到達した。これは、上記特定のゴム(A成分)が
結晶性をもたず柔軟性に優れること、また、架橋がシロ
キサン結合であるため、変形時に再架橋せず回復性に優
れること等の理由によるものと推察される。The present inventors have intensively studied a foaming composition capable of obtaining an electrophotographic member having low hardness and excellent compression set characteristics. As a result, when the foaming agent (D component) is used together with the specific rubber (A component), the hydrosilyl cross-linking agent (B component), and the hydrosilylation catalyst (C component), the low hardness is obtained as in the case of using the silicone rubber. The present inventors have found that excellent compression set characteristics can be obtained in the present invention, and have reached the present invention. This is because the specific rubber (component (A)) does not have crystallinity and is excellent in flexibility, and since the crosslinking is a siloxane bond, it does not re-crosslink when deformed and has excellent recoverability. It is inferred.
【0008】そして、上記ヒドロシリル架橋剤(B成
分)が、前記特定の一般式で表されるものである場合
は、上記特定のゴム(A成分)への相溶性が良好とな
り、圧縮永久歪み特性がさらに向上する。When the hydrosilyl cross-linking agent (component B) is represented by the above-mentioned specific formula, the compatibility with the above-mentioned specific rubber (component A) becomes good, and the compression set characteristic is improved. Is further improved.
【0009】また、上記特定のゴム(A成分)が、上記
構造単位(α)を有するとともに、スチレンから誘導さ
れる構造単位(β)を有するものである場合は、充填
剤、添加剤の分散性が向上し、圧縮永久歪み特性、強
度、電気特性等がさらに向上する。In the case where the specific rubber (component A) has the structural unit (α) and the structural unit (β) derived from styrene, the dispersion of fillers and additives Properties, compression set characteristics, strength, electrical characteristics, etc. are further improved.
【0010】[0010]
【発明の実施の形態】つぎに、本発明の実施の形態につ
いて説明する。Next, an embodiment of the present invention will be described.
【0011】本発明の発泡組成物は、特定のゴム(A成
分)、ヒドロシリル架橋剤(B成分)、ヒドロシリル化
触媒(C成分)とともに発泡剤(D成分)を含有するも
のである。The foaming composition of the present invention contains a foaming agent (component D) together with a specific rubber (component A), a hydrosilyl crosslinking agent (component B), and a hydrosilylation catalyst (component C).
【0012】上記特定のゴム(A成分)は、ブタジエン
およびイソプレンの少なくとも一方から誘導され、側鎖
にアルケニル基をもつ構造単位(α)を有するものであ
れば特に限定はなく、液状ゴムであっても、ミラブルタ
イプのゴムであってもよい。上記特定の構造単位(α)
としては、特に限定はなく、例えば、下記の構造式
(I)〜(III)で表される構造単位があげられる。そし
て、上記構造単位中の側鎖であるアルケニル基(ビニル
基、イソプロペニル基)が架橋反応に供され3次元網目
構造となり、ゴム状の弾性を示すようになる。The specific rubber (component (A)) is not particularly limited as long as it is derived from at least one of butadiene and isoprene and has a structural unit (α) having an alkenyl group in a side chain. Alternatively, a millable rubber may be used. The above specific structural unit (α)
Is not particularly limited, and examples thereof include structural units represented by the following structural formulas (I) to (III). Then, the alkenyl group (vinyl group, isopropenyl group), which is a side chain in the structural unit, is subjected to a crosslinking reaction to form a three-dimensional network structure, and exhibits rubber-like elasticity.
【0013】[0013]
【化4】 Embedded image
【0014】そして、上記特定の構造単位(α)を有す
るゴム(A成分)としては、具体的には、イソプレンゴ
ム(IR)、ブタジエンゴム(BR)、IR−BR共重
合ゴム等があげられ、液状ゴムであっても、ミラブルタ
イプのゴムであってもよい。これらのなかでも、低硬度
で圧縮永久歪み特性に優れる点で、液状ゴムが好適に用
いられる。これらは単独でもしくは2種以上併せて用い
られる。The rubber having the specific structural unit (α) (component A) specifically includes isoprene rubber (IR), butadiene rubber (BR), and IR-BR copolymer rubber. It may be a liquid rubber or a millable type rubber. Among them, liquid rubber is preferably used in that it has low hardness and excellent compression set characteristics. These may be used alone or in combination of two or more.
【0015】また、上記特定のゴム(A成分)は、上記
特定の構造単位(α)とともに、スチレンから誘導され
る構造単位(β)を有するものであってもよい。上記ス
チレンは、置換基を有していてもよく、上記置換基とし
ては、アルキル基が好ましく、特に好ましくは、メチル
基、エチル基、プロピル基、イソプロピル基、ブチル
基、イソブチル基、sec−ブチル基、tert−ブチ
ル基等の炭素数1〜5のアルキル基である。The specific rubber (component (A)) may have a structural unit (β) derived from styrene together with the specific structural unit (α). The styrene may have a substituent, and the substituent is preferably an alkyl group, particularly preferably a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, and a sec-butyl group. And a C1-C5 alkyl group such as a tert-butyl group.
【0016】上記構造単位(α)および構造単位(β)
を有するゴム(A成分)のなかでも、下記の一般式(I
V) で表わされるイソプレン−スチレン共重合ゴムが好
適に用いられる。The above structural unit (α) and structural unit (β)
Among the rubbers (component (A)) having the following general formula (I),
The isoprene-styrene copolymer rubber represented by V) is preferably used.
【0017】[0017]
【化5】 Embedded image
【0018】上記特定のゴム(A成分)において、構造
単位(α)の含有割合は、ゴム(A成分)全体の0.5
〜80重量%の範囲に設定することが好ましく、特に好
ましくは1.5〜20重量%である。すなわち、構造単
位(α)の含有割合が0.5重量%未満であると、架橋
反応が不充分となって、発泡体の安定性が悪くなるおそ
れがあり、逆に80重量%を超えると、架橋による網目
構造が密になりすぎて、発泡体が固くなったり脆くなっ
たりするおそれがあるからである。In the specific rubber (component A), the content ratio of the structural unit (α) is 0.5% of the whole rubber (component A).
It is preferably set in the range of 80 to 80% by weight, particularly preferably 1.5 to 20% by weight. That is, if the content ratio of the structural unit (α) is less than 0.5% by weight, the crosslinking reaction becomes insufficient, and the stability of the foam may be deteriorated. This is because the network structure due to the crosslinking becomes too dense, and the foam may become hard or brittle.
【0019】また、上記特定のゴム(A成分)が、構造
単位(α)および構造単位(β)を有する場合、構造単
位(β)の含有量は、ゴム(A成分)全体の5〜30重
量%の範囲に設定されていることが好ましく、特に好ま
しくは10〜25重量%である。すなわち、構造単位
(β)の含有量が5重量%未満であると、スチレンの効
果が充分に得られないおそれがあり、逆に30重量%を
超えると、ゴムが高粘度化し、成形性が悪化したり、圧
縮永久歪み特性が悪化するおそれがあるからである。When the specific rubber (component A) has the structural unit (α) and the structural unit (β), the content of the structural unit (β) is 5 to 30% of the whole rubber (component A). It is preferably set in the range of 10% by weight, particularly preferably 10 to 25% by weight. That is, if the content of the structural unit (β) is less than 5% by weight, the effect of styrene may not be sufficiently obtained. Conversely, if the content exceeds 30% by weight, the rubber becomes highly viscous and the moldability becomes poor. This is because there is a possibility that the compression set property may be deteriorated.
【0020】そして、上記特定のゴム(A成分)は、例
えば、つぎのようにして作製することができる。すなわ
ち、まず、モノマー成分として、ブタジエンおよびイソ
プレンの少なくとも一方、および必要に応じてスチレン
を準備する。ついで、上記モノマー成分を用い、適宜の
触媒(例えば、リチウム系触媒やチグラー系触媒)の存
在下、アニオン重合等の各種の方法によって、単独重合
あるいは共重合させることにより得ることができる。The specific rubber (component (A)) can be produced, for example, as follows. That is, first, at least one of butadiene and isoprene and, if necessary, styrene are prepared as monomer components. Then, the monomer component can be obtained by homopolymerization or copolymerization by various methods such as anionic polymerization in the presence of an appropriate catalyst (for example, a lithium catalyst or a Ziegler catalyst).
【0021】上記特定のゴム(A成分)の数平均分子量
(Mn)は、700〜250万の範囲に設定されている
ことが好ましく、特に好ましくは2,000〜100,
000である。上記ゴム(A成分)の数平均分子量(M
n)を上記範囲内に設定することにより、取り扱い性に
優れ、架橋反応が良好に行えるようになる。なかでも、
上記ゴム(A成分)が、構造単位(α)のみを有する場
合、その数平均分子量(Mn)は、700〜60,00
0の範囲が好ましく、特に好ましくは2,000〜5
0,000である。また、上記ゴム(A成分)が、構造
単位(α)および構造単位(β)を有する場合、その数
平均分子量(Mn)は、1,000〜100,000の
範囲が好ましく、特に好ましくは10,000〜80,
000である。The number average molecular weight (Mn) of the specific rubber (component (A)) is preferably set in the range of 7 to 2.5 million, particularly preferably 2,000 to 100,000.
000. Number average molecular weight (M) of the rubber (A component)
By setting n) within the above range, the handleability is excellent and the crosslinking reaction can be performed satisfactorily. Above all,
When the rubber (A component) has only the structural unit (α), the number average molecular weight (Mn) is 700 to 60,000.
The range of 0 is preferable, and especially preferable is 2,000-5.
It is 0000. When the rubber (A component) has a structural unit (α) and a structural unit (β), the number average molecular weight (Mn) is preferably in the range of 1,000 to 100,000, particularly preferably 10 to 100,000. 000-80,
000.
【0022】上記ゴム(A成分)の粘度は、100〜3
00万(mPa・s/25℃)の範囲が好ましく、特に
好ましくは1,000〜50万(mPa・s/25℃)
である。The viscosity of the rubber (component (A)) is 100 to 3
The range of 100,000 (mPa · s / 25 ° C) is preferable, and particularly preferably 1,000 to 500,000 (mPa · s / 25 ° C).
It is.
【0023】上記特定のゴム(A成分)とともに用いら
れるヒドロシリル架橋剤(B成分)としては、特に限定
はなく、分子中にヒドロシリル基を有するものがあげら
れる。なお、上記ヒドロシリル基とは、珪素原子の4つ
の結合手のうち少なくとも1つに水素原子が結合したも
のをいう。The hydrosilyl crosslinking agent (component B) used with the above specific rubber (component A) is not particularly limited, and includes those having a hydrosilyl group in the molecule. The above-mentioned hydrosilyl group means a group in which a hydrogen atom is bonded to at least one of the four bonds of a silicon atom.
【0024】上記ヒドロシリル架橋剤(B成分)のなか
でも、上記ゴム(A成分)への相溶性が良好となり、圧
縮永久歪み特性がさらに向上する点で、下記の一般式
(1)〜(3)で表されるヒドロシリル化合物が好適に
用いられる。なお、各繰り返し単位m,n,p,q部分
は、ランダム重合、ブロック重合等のいかなる重合形態
であってもよい。Among the above hydrosilyl crosslinking agents (component B), the following general formulas (1) to (3) are preferred in that compatibility with the rubber (component A) is improved and compression set characteristics are further improved. The hydrosilyl compound represented by the formula (1) is preferably used. Each of the repeating units m, n, p, and q may be in any polymerization form such as random polymerization and block polymerization.
【0025】[0025]
【化6】 Embedded image
【0026】[0026]
【化7】 Embedded image
【0027】[0027]
【化8】 Embedded image
【0028】そして、上記一般式(1)〜(3)で表さ
れるヒドロシリル化合物は、例えば、下記の〜に示
す方法によって製造することができ、比較的簡便に実施
できる点で、に示す方法が特に好適である。The hydrosilyl compounds represented by the above general formulas (1) to (3) can be produced, for example, by the following methods (1) to (4), and can be carried out relatively easily. Is particularly preferred.
【0029】 分子構造中にクロロシリル基(SiC
l)を有する炭化水素系化合物を、還元剤(LiAlH
4 ,NaBH4 等)を用いて処理することにより、クロ
ロシリル基をヒドロシリル基に還元して製造する方法。In the molecular structure, a chlorosilyl group (SiC
l) is converted to a reducing agent (LiAlH
4 , NaBH 4 ) to reduce the chlorosilyl group to a hydrosilyl group.
【0030】 官能基を有する炭化水素系化合物と、
上記官能基と反応し得る官能基およびヒドロシリル基の
双方を有する化合物とを反応させることにより製造する
方法。A hydrocarbon compound having a functional group,
A method of producing by reacting a compound having both a functional group capable of reacting with the above functional group and a hydrosilyl group.
【0031】 アルケニル基を有する炭化水素系化合
物と、ポリヒドロシラン化合物とを、得られる反応物の
分子構造中にヒドロシリル基が残存するように反応させ
ることにより製造する方法。[0031] A method of producing a hydrocarbon-based compound having an alkenyl group and a polyhydrosilane compound by reacting the resulting reactant such that a hydrosilyl group remains in the molecular structure of the obtained reactant.
【0032】 ヒドロシリル基を有する環状シロキサ
ンと、炭化水素基を有する環状シロキサンを反応させる
ことにより製造する方法。A method for producing a compound by reacting a cyclic siloxane having a hydrosilyl group with a cyclic siloxane having a hydrocarbon group.
【0033】このようにして得られるヒドロシリル化合
物のなかでも、下記の構造式(4)〜(8)で表わされ
るものが特に好ましい。なお、各繰り返し単位は、ラン
ダム重合、ブロック重合等のいかなる重合形態であって
もよい。Of the hydrosilyl compounds thus obtained, those represented by the following structural formulas (4) to (8) are particularly preferred. In addition, each repeating unit may be in any polymerization form such as random polymerization and block polymerization.
【0034】[0034]
【化9】 Embedded image
【0035】[0035]
【化10】 Embedded image
【0036】[0036]
【化11】 Embedded image
【0037】[0037]
【化12】 Embedded image
【0038】[0038]
【化13】 Embedded image
【0039】そして、上記構造式(4)で表されるヒド
ロシリル化合物は、例えば、下記に示す反応によって製
造することができる。なお、上記構造式(5)〜(8)
で表されるヒドロシリル化合物も、これと同様の方法に
よって製造することができる。The hydrosilyl compound represented by the structural formula (4) can be produced, for example, by the following reaction. The above structural formulas (5) to (8)
The hydrosilyl compound represented by can also be produced by the same method.
【0040】[0040]
【化14】 Embedded image
【0041】上記ヒドロシリル架橋剤(B成分)の配合
割合は、上記ゴム(A成分)100重量部(以下「部」
と略す)に対して、1〜15部の範囲に設定することが
好ましく、特に好ましくは2〜8部である。すなわち、
1部未満であると、架橋が充分に行われないため、強度
や圧縮永久歪みが悪くなる傾向がみられ、逆に15部を
超えると、架橋が進みすぎ、硬くて脆くなるおそれがあ
るからである。The mixing ratio of the above hydrosilyl crosslinking agent (component B) is 100 parts by weight of the rubber (component A) (hereinafter referred to as "parts").
) Is preferably set in the range of 1 to 15 parts, particularly preferably 2 to 8 parts. That is,
When the amount is less than 1 part, the crosslinking is not sufficiently performed, so that the strength and the compression set tend to be deteriorated. On the other hand, when the amount is more than 15 parts, the crosslinking is excessively advanced, and it may be hard and brittle. It is.
【0042】上記特定のゴム(A成分)およびヒドロシ
リル架橋剤(B成分)とともに用いられるヒドロシリル
化触媒(C成分)としては、架橋反応に対し触媒機能を
発揮できるものであれば特に限定はなく、例えば、塩化
白金酸、塩化白金酸とアルコール,アルデヒド,ケトン
等との錯体、白金/ビニルシロキサン錯体、白金/オレ
フィン錯体、白金/ホスファイト錯体、白金,アルミ
ナ,シリカ,カーボンブラック等の担体に固体白金を担
持させたもの等があげられる。また、白金化合物以外の
触媒としては、パラジウム化合物、ロジウム化合物、イ
リジウム化合物、ルテニウム化合物等があげられる。こ
れらは単独でもしくは2種以上併せて用いられる。The hydrosilylation catalyst (component C) used together with the above specific rubber (component A) and hydrosilyl cross-linking agent (component B) is not particularly limited as long as it can exhibit a catalytic function for a crosslinking reaction. For example, solids such as chloroplatinic acid, complexes of chloroplatinic acid with alcohols, aldehydes, ketones, etc., platinum / vinylsiloxane complexes, platinum / olefin complexes, platinum / phosphite complexes, platinum, alumina, silica, carbon black, etc. Those supporting platinum are exemplified. Examples of the catalyst other than the platinum compound include a palladium compound, a rhodium compound, an iridium compound, and a ruthenium compound. These may be used alone or in combination of two or more.
【0043】前記A〜C成分とともに用いられる発泡剤
(D成分)としては、特に限定するものではなく、例え
ば、アゾジカルボンアミド(ADCA)、ジニトロソペ
ンタメチレンテトラミン(DPT)、アゾビスイソブチ
ロニトリル(AIBN)、p,p′−オキシビス(ベン
ゼンスルホニルヒドラジド)(OBSH)、p−トルエ
ンスルホニルヒドラジド(TSH)、p−トルエンスル
ホニルアセトンヒドラゾーン(TSH誘導体)、ヒドラ
ゾジカルボンアミド(HDCA)等の有機系発泡剤や、
炭酸水素ナトリウム(NaHCO3 )等の無機系発泡剤
等があげられる。これらは単独でもしくは2種以上併せ
て用いられる。これらのなかでも、架橋を阻害せず、架
橋速度および発泡バランスが高発泡に適している点で、
ADCA、DPT、NaHCO3 が好適に用いられる。The foaming agent (component D) used together with the components A to C is not particularly limited. For example, azodicarbonamide (ADCA), dinitrosopentamethylenetetramine (DPT), azobisisobutyro Such as nitrile (AIBN), p, p'-oxybis (benzenesulfonylhydrazide) (OBSH), p-toluenesulfonylhydrazide (TSH), p-toluenesulfonylacetone hydrazone (TSH derivative), and hydrazodicarbonamide (HDCA). Organic foaming agents,
Inorganic foaming agents such as sodium hydrogen carbonate (NaHCO 3 ); These may be used alone or in combination of two or more. Among these, it does not inhibit crosslinking, and the crosslinking rate and foaming balance are suitable for high foaming.
ADCA, DPT and NaHCO 3 are preferably used.
【0044】上記発泡剤(D成分)の配合割合は、前記
特定のゴム(A成分)100部に対して0.3〜8部の
範囲に設定することが好ましく、特に好ましくは1〜3
部である。すなわち、上記発泡剤(D成分)の配合割合
が0.3部未満であると、発泡しにくいため安定したセ
ル構造が得られず、逆に8部を超えると、架橋阻害を起
こし圧縮永久歪みが大きくなるからである。The compounding ratio of the foaming agent (component D) is preferably set in the range of 0.3 to 8 parts, more preferably 1 to 3, with respect to 100 parts of the specific rubber (component A).
Department. That is, if the blending ratio of the foaming agent (D component) is less than 0.3 part, foaming is difficult, and a stable cell structure cannot be obtained. Conversely, if it exceeds 8 parts, crosslinking inhibition is caused and compression set is caused. Is larger.
【0045】なお、本発明の発泡組成物には、上記A〜
D成分に加えて、導電剤、シリカ,石英,炭酸カルシウ
ム,タルク,マイカ等の充填剤、可塑剤、架橋促進剤、
架橋遅延剤、老化防止剤等を適宜配合してもよい。な
お、上記導電剤としては、不純物が少ないアセチレンブ
ラックが好適に用いられる。The foam composition of the present invention contains
In addition to the D component, conductive agents, fillers such as silica, quartz, calcium carbonate, talc, and mica, plasticizers, crosslinking accelerators,
You may mix | blend a crosslinking retarder, an antioxidant, etc. suitably. As the conductive agent, acetylene black containing few impurities is preferably used.
【0046】本発明の発泡組成物は、例えば、つぎのよ
うにして調製することができる。すなわち、まず、上記
特定のゴム(A)である液状ゴムと、ヒドロシリル化触
媒(C成分)と、発泡剤(D成分)を適宜の割合で配合
して液状主剤を調製するとともに、ヒドロシリル架橋剤
(B成分)を含む液状架橋剤を調製する。なお、必要に
応じて、上記A〜D成分以外の他の成分を、上記液状主
剤中および液状架橋剤中にそれぞれ添加する。そして、
使用に際し、液状主剤と液状架橋剤とを混合することに
より調製することができる。このように、上記特定のゴ
ム(A)として液状ゴムを用いる場合は、貯蔵安定性の
観点から、液状主剤と液状架橋剤を別々に保存し、使用
の際に両液を混合して調製することが好ましい。なお、
上記ゴム(A成分)としては、液状ゴムに代えてミラブ
ルタイプのゴムを使用することも可能である。The foam composition of the present invention can be prepared, for example, as follows. That is, first, the liquid rubber as the specific rubber (A), the hydrosilylation catalyst (C component), and the foaming agent (D component) are blended at an appropriate ratio to prepare a liquid main agent, and a hydrosilyl crosslinking agent is prepared. A liquid crosslinking agent containing (B component) is prepared. In addition, if necessary, components other than the above-mentioned components A to D are added to the liquid main agent and the liquid crosslinking agent, respectively. And
In use, it can be prepared by mixing a liquid base and a liquid crosslinking agent. As described above, when a liquid rubber is used as the specific rubber (A), from the viewpoint of storage stability, the liquid main agent and the liquid crosslinking agent are separately stored, and the two liquids are mixed when used. Is preferred. In addition,
As the rubber (A component), a millable rubber can be used instead of the liquid rubber.
【0047】本発明の発泡組成物は、例えば、複写機,
プリンター,ファクシミリ等の電子写真装置における、
現像ロール,帯電ロール,転写ロール,給紙ロール,ト
ナー供給ロール,トナー層形成部材,クリーニングブレ
ード,帯電ブレード等の電子写真用部材に用いることが
できる。The foam composition of the present invention can be used, for example, in a copying machine,
In electrophotographic devices such as printers and facsimile machines,
It can be used for electrophotographic members such as a developing roll, a charging roll, a transfer roll, a paper feed roll, a toner supply roll, a toner layer forming member, a cleaning blade, and a charging blade.
【0048】本発明の発泡組成物を用いた電子写真用部
材の一例としては、図1に示すように、軸体1の外周面
に発泡組成物からなる発泡層2が形成された現像ロール
があげられる。As an example of an electrophotographic member using the foaming composition of the present invention, as shown in FIG. 1, a developing roll in which a foam layer 2 made of a foaming composition is formed on the outer peripheral surface of a shaft 1 is shown. can give.
【0049】上記軸体1は特に制限するものではなく、
例えば、金属製の中実体からなる芯金や、内部を中空に
くり抜いた金属製の円筒体等が用いられる。そして、そ
の材料としては、ステンレス、アルミニウム、鉄にメッ
キを施したもの等があげられる。なお、必要に応じて、
上記軸体1上に接着剤、プライマー等を塗布してもよ
く、また上記接着剤、プライマー等は必要に応じて導電
化してもよい。The shaft 1 is not particularly limited.
For example, a metal core made of a solid metal body, a metal cylindrical body whose inside is hollowed out, and the like are used. Examples of the material include stainless steel, aluminum, and iron plated. If necessary,
An adhesive, a primer, or the like may be applied on the shaft 1, and the adhesive, the primer, or the like may be made conductive as necessary.
【0050】上記軸体1の外周面に形成される発泡層2
は、本発明の発泡組成物を用いて形成されており、発泡
層2におけるセル(気泡)の直径は500μm以下が好
ましく、特に好ましくは200μm以下である。The foam layer 2 formed on the outer peripheral surface of the shaft 1
Is formed using the foam composition of the present invention, and the cell (bubble) diameter in the foam layer 2 is preferably 500 μm or less, particularly preferably 200 μm or less.
【0051】上記発泡層2の厚みは、0.5〜10mm
の範囲に設定するのが好ましく、特に好ましくは3〜6
mmである。The thickness of the foam layer 2 is 0.5 to 10 mm
Is preferably set in the range of, particularly preferably 3 to 6
mm.
【0052】そして、上記現像ロールは、例えば、つぎ
のようにして作製することができる。すなわち、まず、
上記発泡層2形成材料となる発泡組成物(液状主剤およ
び液状架橋剤)を、前記と同様の方法で作製する。つい
で、軸体1となる芯金をセットした射出成形用金型内
に、上記発泡層2形成材料(発泡組成物)となる液状主
剤および液状架橋剤を充填し、所定の条件で加熱して加
硫発泡を行う。その後、脱型することにより、軸体1の
外周面に沿って発泡層2が形成された現像ロールを作製
することができる。The developing roll can be manufactured, for example, as follows. That is, first,
A foam composition (a liquid base material and a liquid crosslinking agent) to be a material for forming the foam layer 2 is prepared by the same method as described above. Then, a liquid base material and a liquid crosslinking agent as the foamed layer 2 forming material (foamed composition) are filled in an injection molding die in which a core metal serving as the shaft body 1 is set, and heated under predetermined conditions. Perform vulcanization foaming. Thereafter, by removing the mold, a developing roll having the foam layer 2 formed along the outer peripheral surface of the shaft body 1 can be manufactured.
【0053】上記加硫発泡の条件は、用いる発泡剤(D
成分)の種類によっても異なるが、100〜180℃×
0.5〜30分が好ましい。The vulcanization and foaming conditions are as follows:
100-180 ° C x
0.5 to 30 minutes is preferred.
【0054】なお、上記発泡層2の成形方法は、射出成
形法に限定されるものではなく、注型成形法等により作
製しても差し支えない。The method of forming the foam layer 2 is not limited to the injection molding method, but may be formed by a casting method or the like.
【0055】また、上記現像ロールは、図1に示したよ
うな2層構造に限定されるものではなく、発泡層2の外
周面に中間層や表層を形成しても差し支えない。Further, the developing roll is not limited to the two-layer structure as shown in FIG. 1, and an intermediate layer or a surface layer may be formed on the outer peripheral surface of the foam layer 2.
【0056】つぎに、実施例について比較例と併せて説
明する。Next, examples will be described together with comparative examples.
【0057】[0057]
【実施例1】IR−BR共重合ゴム(クラレ社製、クラ
プレンLIR−390)〔IR:BR=10:90(重
量比)、Mn:34,000、構造単位(α)の含有割
合:9.3重量%〕100部と、前記式(6)で表され
るヒドロシリル架橋剤5部と、ヒドロシリル化触媒(塩
化白金酸)30ppmと、発泡剤(ADCA)2部と、
アセチレンアルコール(3,5−ジメチル−1−ヘキシ
ン−3−オール:DMHO)0.05部と、デンカブラ
ック10部を用意した。そして、上記IR−BR共重合
ゴムと、ヒドロシリル化触媒(塩化白金酸)と、発泡剤
(ADCA)と、デンカブラックとを混合して液状主剤
を調製するとともに、ヒドロシリル架橋剤と、アセチレ
ンアルコールとを混合して液状架橋剤を調製した。つい
で、軸体である芯金(直径10mm、SUS304製)
をセットした射出成形用金型内に、上記液状主剤と液状
架橋剤を混合して充填し、150℃×15分の条件で加
熱して加硫発泡を行った。その後、脱型して、軸体の外
周面に沿って発泡層(厚み3mm)が形成されたロール
を作製した。Example 1 IR-BR copolymer rubber (Kuraray Co., Ltd., Kuraprene LIR-390) [IR: BR = 10: 90 (weight ratio), Mn: 34,000, content ratio of structural unit (α): 9 0.3 parts by weight], 100 parts of a hydrosilyl crosslinking agent represented by the formula (6), 30 ppm of a hydrosilylation catalyst (chloroplatinic acid), and 2 parts of a blowing agent (ADCA).
0.05 parts of acetylene alcohol (3,5-dimethyl-1-hexyn-3-ol: DMHO) and 10 parts of Denka Black were prepared. The IR-BR copolymer rubber, a hydrosilylation catalyst (chloroplatinic acid), a foaming agent (ADCA), and denka black are mixed to prepare a liquid base material, and a hydrosilyl crosslinking agent, acetylene alcohol and Were mixed to prepare a liquid crosslinking agent. Next, a core metal as a shaft (diameter 10 mm, made of SUS304)
The liquid main agent and the liquid crosslinking agent were mixed and filled into an injection molding die in which was set, and heated at 150 ° C. for 15 minutes to perform vulcanization and foaming. Thereafter, the roll was removed from the mold to form a roll having a foamed layer (thickness: 3 mm) formed along the outer peripheral surface of the shaft.
【0058】[0058]
【実施例2】発泡剤の種類をNaHCO3 に変更する以
外は、実施例1と同様にしてロールを作製した。Example 2 A roll was produced in the same manner as in Example 1 except that the type of the foaming agent was changed to NaHCO 3 .
【0059】[0059]
【実施例3】ヒドロシリル架橋剤の種類を前記式(5)
で表されるものに変更するとともに、発泡剤の種類をD
PTに変更する以外は、実施例1と同様にしてロールを
作製した。Example 3 The type of the hydrosilyl crosslinking agent was determined by the formula (5)
And the type of blowing agent to D
A roll was produced in the same manner as in Example 1 except that the roll was changed to PT.
【0060】[0060]
【実施例4】ミラブルタイプのブタジエンゴム(JSR
社製、BR02LL)〔Mn:70万、構造単位(α)
の含有割合:2重量%〕100部と、前記式(6)で表
されるヒドロシリル架橋剤5部と、ヒドロシリル化触媒
(塩化白金酸)30ppmと、発泡剤(ADCA)2部
と、デンカブラック10部とを配合し、これをロールを
用いて混練して、ゴム組成物を調製した。ついで、軸体
である芯金(直径10mm、SUS304製)をセット
した射出成形用金型内に、上記ゴム組成物を充填し、1
50℃×15分の条件で加熱して加硫発泡を行った。そ
の後、脱型して、軸体の外周面に沿って発泡層(厚み3
mm)が形成されたロールを作製した。Example 4 Millable type butadiene rubber (JSR
BR02LL) [Mn: 700,000, structural unit (α)
Content: 2% by weight], 100 parts of the hydrosilyl crosslinking agent represented by the formula (6), 30 ppm of a hydrosilylation catalyst (chloroplatinic acid), 2 parts of a blowing agent (ADCA), and Denka Black. 10 parts, and kneaded with a roll to prepare a rubber composition. Next, the above rubber composition was filled into an injection molding die in which a core (diameter: 10 mm, made of SUS304) as a shaft was set.
The mixture was heated at 50 ° C. for 15 minutes to perform vulcanization and foaming. Thereafter, the mold is removed, and a foam layer (thickness 3) is formed along the outer peripheral surface of the shaft body.
mm) was formed.
【0061】[0061]
【実施例5】ブタジエンゴム(JSR社製、BR02L
L)に代えて、ミラブルタイプのイソプレンゴム(シェ
ルジャパン社製、クレイトンIR310)〔Mn:25
0万、構造単位(α)の含有割合:1重量%〕を用い
た。それ以外は、実施例4と同様にして、ロールを作製
した。Example 5 Butadiene rubber (BR02L manufactured by JSR Corporation)
Instead of L), a millable type isoprene rubber (Clayton IR310 manufactured by Shell Japan) [Mn: 25
0,000, the content ratio of the structural unit (α): 1% by weight]. Otherwise, in the same manner as in Example 4, a roll was produced.
【0062】[0062]
【比較例1】発泡層の形成材料を、特開平2−2283
57号公報に記載のポリウレタンフォーム材料に変更す
る以外は、実施例1と同様にしてロールを作製した。す
なわち、まず、グリセリンにプロピレンオキサイドとエ
チレンオキサイドを付加して最終的にポリオキシエチレ
ン連鎖の含有量を20重量%とした分子量5000のポ
リエーテル系ポリオール100gと、トリレンジイソシ
アネート(日本ポリウレタン社製、TDI80、2,6
異性体量:20%)25gを反応させてNCO含有量
7.5重量%のウレタンプレポリマーを調製した。そし
て、上記ウレタンプレポリマー100gに、導電性カー
ボンブラック8重量%を含む導電性カーボン水分散液
(ライオン社製、W−311W)25gと、反応活性化
触媒としてNメチルモルフォリン1gおよびトリエチル
アミン0.3g、それにシリコン系界面活性剤(日本ユ
ニカー社製、L−520)1.5gを添加し、8秒間攪
拌混合して、ポリウレタンフォームからなる発泡層を形
成した。Comparative Example 1 The material for forming the foamed layer was changed to
A roll was produced in the same manner as in Example 1 except that the polyurethane foam material described in JP-A-57-57 was changed. That is, first, propylene oxide and ethylene oxide are added to glycerin, and finally 100 g of a polyether-based polyol having a molecular weight of 5000 and a polyoxyethylene chain content of 20% by weight, and tolylene diisocyanate (manufactured by Nippon Polyurethane Co., Ltd., TDI80, 2, 6
(Amount of isomer: 20%) 25 g was reacted to prepare a urethane prepolymer having an NCO content of 7.5% by weight. Then, 25 g of a conductive carbon aqueous dispersion (W-311W, manufactured by Lion Corporation) containing 8 wt% of conductive carbon black in 100 g of the urethane prepolymer, 1 g of N-methylmorpholine and 0.1 g of triethylamine as a reaction activating catalyst. 3 g and 1.5 g of a silicone-based surfactant (L-520, manufactured by Nippon Unicar Co., Ltd.) were added thereto, followed by stirring and mixing for 8 seconds to form a foam layer made of polyurethane foam.
【0063】[0063]
【比較例2】発泡層の形成材料を、特開平10−159
834号公報に記載のゴム組成物に変更する以外は、実
施例1と同様にしてロールを作製した。すなわち、NB
R(日本ゼオン社製、ニポールDN401LL)70部
と、EPDM(三井石油化学工業社製、EPT402
1)30部と、カーボンブラック(三菱化学社製、ダイ
ヤブラックH)32部と、酸化亜鉛5部と、ステアリン
酸1部と、硫黄3.5部と、加硫促進剤(三新化学工業
社製、サンセラーCM)1部と、発泡剤〔ビニホールA
C♯3とセルペースト(いずれも永和化成工業社製)の
1:1混合物〕15部とを配合し、15分間混練してゴ
ム組成物を調製した。そして、このゴム組成物を用いて
発泡層を形成する以外は、実施例1と同様にしてロール
を作製した。Comparative Example 2 The material for forming the foamed layer was changed to
A roll was prepared in the same manner as in Example 1 except that the rubber composition was changed to the rubber composition described in JP-A-834. That is, NB
R (Nippon DN401LL, manufactured by Zeon Corporation) and 70 parts of EPDM (EPT402, manufactured by Mitsui Petrochemical Industries, Ltd.)
1) 30 parts, 32 parts of carbon black (Diablack H, manufactured by Mitsubishi Chemical Corporation), 5 parts of zinc oxide, 1 part of stearic acid, 3.5 parts of sulfur, and a vulcanization accelerator (Sanshin Chemical Industries, Ltd.) 1 part of Suncellar CM) and a foaming agent [Vinihole A
C # 3 and 15 parts of a 1: 1 mixture of cell paste (all manufactured by Eiwa Chemical Co., Ltd.) and kneaded for 15 minutes to prepare a rubber composition. Then, a roll was produced in the same manner as in Example 1 except that a foamed layer was formed using this rubber composition.
【0064】このようにして得られた実施例品および比
較例品のロールを用いて、下記の基準に従い、各特性の
評価を行った。これらの結果を後記の表1に併せて示し
た。Using the rolls of the product of the example and the product of the comparative example thus obtained, each characteristic was evaluated according to the following criteria. The results are shown in Table 1 below.
【0065】〔セル径〕光学顕微鏡を用いて発泡層の断
面写真を撮り、セルの平均径を求めた。[Cell Diameter] A cross-sectional photograph of the foamed layer was taken using an optical microscope, and the average cell diameter was determined.
【0066】〔硬度〕アスカーC硬度計(高分子計器社
製)を用いて、発泡層の硬度を測定した。[Hardness] The hardness of the foamed layer was measured using an Asker C hardness meter (manufactured by Kobunshi Keiki Co., Ltd.).
【0067】〔圧縮永久歪み〕JIS K 6301に
準じ、温度70℃、試験時間22時間、圧縮率25%の
条件で、発泡層の圧縮永久歪みを測定した。[Compression Set] The compression set of the foamed layer was measured according to JIS K 6301 under the conditions of a temperature of 70 ° C., a test time of 22 hours and a compression ratio of 25%.
【0068】〔電気抵抗〕JIS K 6911に準
じ、1mm2 の電極を用いて発泡層の電気抵抗(中央
値)を測定した。[Electrical Resistance] The electrical resistance (median value) of the foamed layer was measured using a 1 mm 2 electrode in accordance with JIS K 6911.
【0069】〔材料保存性〕発泡層の形成材料を3ケ月
間、常温(25℃)で放置した後、液状のものについて
は上澄と下底部10%ずつを取り出し、固形のものにつ
いては上部表面から5mmまでの部分と内部をそれぞれ
取り出し、それぞれ混合したものをシート状に成形し
た。このシートの電気抵抗を測定し、電気抵抗差により
液安定性を評価した。そして、電気抵抗差が1桁以下の
ものを○、1桁を超えるものを×として評価した。[Material preservability] After leaving the foamed layer forming material at room temperature (25 ° C.) for 3 months, take out the supernatant and the lower bottom 10% each for the liquid one, and take the upper part for the solid one. A portion up to 5 mm from the surface and the inside were taken out, and the mixture was formed into a sheet. The electric resistance of this sheet was measured, and the liquid stability was evaluated based on the electric resistance difference. Then, those having an electrical resistance difference of one digit or less were evaluated as ○, and those exceeding one digit were evaluated as x.
【0070】〔へたり(圧接テスト)〕上記ロールを直
径30mmの金属製円筒体に対して平行に配置した後、
ロールを径方向に0.5mm凹ませた状態で押圧して1
週間放置した。ついで、このロールを取り出し、プリン
ターに組み込み、べた黒の画像出しを行った。そして、
押圧部分に相当する画像が白くぬけていないものを○、
押圧部分に相当する画像が白くぬけているものを×とし
て評価した。[Detachment (Pressing Test)] After the above-mentioned roll was arranged in parallel with a metal cylinder having a diameter of 30 mm,
Press the roll with 0.5mm concave in the radial direction and press
Left for a week. Then, the roll was taken out, assembled into a printer, and a solid black image was displayed. And
If the image corresponding to the pressed part is not white,
Those in which the image corresponding to the pressed portion was white were evaluated as x.
【0071】〔現像特性〕上記ロールをプリンターに組
み込み、35℃×85%の環境下、1週間放置した後、
文字画像をプリントして、画像を目視評価した。そし
て、細線の途切れがなく、画像のかすれが見られないも
のを○、細線の途切れがあり、画像のかすれが見られる
ものを×として評価した。[Development Characteristics] The above-mentioned roll was incorporated into a printer, and left for 1 week in an environment of 35 ° C. × 85%.
The character image was printed, and the image was visually evaluated. Then, those in which there was no break in the thin line and no blurring of the image was observed were evaluated as ○, and those in which there was a break in the thin line and blurring of the image was observed were evaluated as x.
【0072】〔帯電特性〕上記現像特性に準じて、ハー
フトーンの画像を目視評価した。そして、画像に帯電ロ
ールのへこみによる濃度の高いすじがあるものを×、す
じがないものを○として評価した。[Charging Characteristics] A halftone image was visually evaluated according to the above-mentioned developing characteristics. The image was evaluated as x when the image had streaks having a high density due to the dent of the charging roll, and evaluated as ○ when the image had no streaks.
【0073】〔転写特性〕上記現像特性に準じて評価を
行った。[Transfer Characteristics] Evaluation was performed according to the above-described development characteristics.
【0074】〔給紙特性〕コピー用紙(A4サイズ)を
100枚置き、その紙を給紙ロールで引っ張りその力を
トルクゲージを用いて測定した。そして、トルクが40
0±50gfの範囲内のものを○、この範囲から外れた
ものを×として評価した。[Feeding Characteristics] 100 sheets of copy paper (A4 size) were placed, the paper was pulled by a feeding roll, and the force was measured using a torque gauge. And the torque is 40
Those within the range of 0 ± 50 gf were evaluated as ○, and those out of this range were evaluated as ×.
【0075】〔表面へのブルーム〕−10℃、40℃の
環境を各々2時間ずつ10回サイクル処理し、常温に1
日以上静置し、表面を光学顕微鏡(倍率50倍)で観察
した。そして、表面の変化が認められないものを○、ブ
ルームが観察されたものを×として評価した。[Bloom on the surface] The environment at -10 ° C and 40 ° C was cycled 10 times for 2 hours each,
After standing still for more than a day, the surface was observed with an optical microscope (50 times magnification). Then, those in which no change in the surface was observed were evaluated as も の, and those in which bloom was observed were evaluated as ×.
【0076】〔湿熱変化〕23℃×53%の環境下で上
記ロールの外径を測定した後、45℃×95%の環境下
に168時間放置し、ロール外径の膨張率を測定した。
そして、膨張率が0.3%以下のものを○、0.3%を
超えるものを×とした。[Change in Wet Heat] After measuring the outer diameter of the roll in an environment of 23 ° C. × 53%, the roll was allowed to stand in an environment of 45 ° C. × 95% for 168 hours, and the expansion rate of the outer diameter of the roll was measured.
Then, those having an expansion rate of 0.3% or less were evaluated as ○, and those exceeding 0.3% were evaluated as ×.
【0077】[0077]
【表1】 [Table 1]
【0078】[0078]
【表2】 [Table 2]
【0079】上記結果から、全ての実施例品は、低硬度
で、圧縮永久歪み特性に優れるとともにその他の特性も
優れていることがわかる。From the above results, it can be seen that all the products of Examples have low hardness, excellent compression set characteristics, and other characteristics.
【0080】これに対して、比較例1品は、ポリウレタ
ンフォーム材料を用いているため、圧縮永久歪み特性に
劣り、へたりが大きく、現像特性、帯電特性、転写特
性、給紙特性に劣るとともに、常温でも反応性があるた
め材料保存性に劣り、ウレタン結合ゆえ湿熱変化が大き
いことがわかる。また、比較例2品は、硬度が高く、圧
縮永久歪み特性に劣り、へたりが大きく、現像特性、帯
電特性、転写特性、給紙特性に劣るとともに、表面への
ブルームが生じることがわかる。On the other hand, since the product of Comparative Example 1 uses a polyurethane foam material, it has inferior compression set characteristics and large set, and is inferior in developing characteristics, charging characteristics, transfer characteristics and paper feeding characteristics. It can be seen that the material is inferior in storability because of its reactivity even at normal temperature, and the change in wet heat is large due to urethane bonding. In addition, it can be seen that the product of Comparative Example 2 has high hardness, is inferior in compression set characteristics, is large in set, is inferior in development characteristics, charging characteristics, transfer characteristics, and paper feeding characteristics, and generates bloom on the surface.
【0081】[0081]
【発明の効果】以上のように、本発明の発泡組成物は、
上記特定のゴム(A成分)と、ヒドロシリル架橋剤(B
成分)と、ヒドロシリル化触媒(C成分)とともに発泡
剤(D成分)を含有するものであるため、これを用いて
得られるロール等の電子写真用部材は、低硬度で、優れ
た圧縮永久歪み特性を備えている。As described above, the foamed composition of the present invention comprises:
The above specific rubber (A component) and a hydrosilyl crosslinking agent (B
Component) and a foaming agent (D component) together with the hydrosilylation catalyst (C component), so that electrophotographic members such as rolls obtained using the same have low hardness and excellent compression set. Has characteristics.
【0082】そして、上記ヒドロシリル架橋剤(B成
分)が、前記特定の一般式で表されるものである場合
は、上記ゴム(A成分)への相溶性が良好となり、圧縮
永久歪み特性がさらに向上する。When the hydrosilyl crosslinking agent (component B) is represented by the above-mentioned specific formula, the compatibility with the rubber (component A) becomes good, and the compression set characteristic is further improved. improves.
【0083】また、上記ゴム(A成分)が、上記構造単
位(α)を有するとともに、スチレンから誘導される構
造単位(β)を有するものである場合は、充填剤、添加
剤の分散性が向上し、圧縮永久歪み特性、強度、電気特
性等がさらに向上する。When the rubber (component (A)) has the structural unit (α) and the structural unit (β) derived from styrene, the dispersibility of the filler and the additive is reduced. The compression set property, strength, electrical properties and the like are further improved.
【図1】本発明の発泡組成物を用いた現像ロールの一例
を示す断面図である。FIG. 1 is a cross-sectional view showing an example of a developing roll using the foam composition of the present invention.
1 軸体 2 発泡層 1 shaft 2 foam layer
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F16C 13/00 F16C 13/00 E G03G 15/02 101 G03G 15/02 101 15/08 501 15/08 501A 501D 504 504D 15/16 103 15/16 103 (72)発明者 伊東 邦夫 愛知県小牧市東三丁目1番地 東海ゴム工 業株式会社内 (72)発明者 加地 明彦 愛知県小牧市東三丁目1番地 東海ゴム工 業株式会社内 (72)発明者 大鍬 憲一 愛知県小牧市東三丁目1番地 東海ゴム工 業株式会社内──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) F16C 13/00 F16C 13/00 E G03G 15/02 101 G03G 15/02 101 15/08 501 15 / 08501A 501D 504 504D 15/16 103 15/16 103 (72) Inventor Kunio Ito 3-1, Higashi 3-chome, Komaki City, Aichi Prefecture Inside (72) Inventor Akihiko Kachi 1-3-1, Higashi 3-chome, Komaki City, Aichi Prefecture Tokai Rubber (72) Inventor: Kenichi Ohoe, 3-3-1 Higashi Higashi, Komaki City, Aichi Prefecture Tokai Rubber Industry Co., Ltd.
Claims (4)
(D)成分を含有することを特徴とする発泡組成物。 (A)ブタジエンおよびイソプレンの少なくとも一方か
ら誘導され、側鎖にアルケニル基をもつ構造単位(α)
を有するゴム。 (B)ヒドロシリル架橋剤。 (C)ヒドロシリル化触媒。 (D)発泡剤。1. A foaming composition characterized by containing a component (D) together with the following components (A) to (C). (A) a structural unit (α) derived from at least one of butadiene and isoprene and having an alkenyl group in a side chain
With rubber. (B) a hydrosilyl crosslinking agent. (C) a hydrosilylation catalyst. (D) a foaming agent.
剤が、下記の一般式(1)、一般式(2)および一般式
(3)からなる群から選ばれた少なくとも一つの一般式
で表されるものである請求項1記載の発泡組成物。 【化1】 【化2】 【化3】 2. The hydrosilyl crosslinking agent as the component (B) is represented by at least one general formula selected from the group consisting of the following general formulas (1), (2) and (3). The foamed composition according to claim 1, which is to be prepared. Embedded image Embedded image Embedded image
(α)を有するとともに、スチレンから誘導される構造
単位(β)を有するものである請求項1または2記載の
発泡組成物。3. The foam composition according to claim 1, wherein the rubber as the component (A) has a structural unit (α) and a structural unit (β) derived from styrene.
泡組成物を用いたことを特徴とする電子写真用部材。4. An electrophotographic member using the foamed composition according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001074350A JP3797126B2 (en) | 2000-03-16 | 2001-03-15 | Foam composition and electrophotographic member using the same |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000-74776 | 2000-03-16 | ||
| JP2000074776 | 2000-03-16 | ||
| JP2001074350A JP3797126B2 (en) | 2000-03-16 | 2001-03-15 | Foam composition and electrophotographic member using the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001329093A true JP2001329093A (en) | 2001-11-27 |
| JP3797126B2 JP3797126B2 (en) | 2006-07-12 |
Family
ID=26587720
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001074350A Expired - Fee Related JP3797126B2 (en) | 2000-03-16 | 2001-03-15 | Foam composition and electrophotographic member using the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3797126B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009074041A (en) * | 2007-08-30 | 2009-04-09 | Kaneka Corp | Foam and its production method |
| JP2009091541A (en) * | 2007-09-19 | 2009-04-30 | Kaneka Corp | Soft foam and method for producing it |
| JP2009149836A (en) * | 2007-11-29 | 2009-07-09 | Kaneka Corp | Expansion molding product and shock-absorbing body comprising the same |
| EP2141192A4 (en) * | 2007-03-23 | 2011-09-14 | Kaneka Corp | Flexible foam, molded object, and impact absorber comprising the molded object |
-
2001
- 2001-03-15 JP JP2001074350A patent/JP3797126B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2141192A4 (en) * | 2007-03-23 | 2011-09-14 | Kaneka Corp | Flexible foam, molded object, and impact absorber comprising the molded object |
| US8580863B2 (en) | 2007-03-23 | 2013-11-12 | Kaneka Corporation | Soft foam, molded product, and shock absorber comprising the molded product |
| JP2009074041A (en) * | 2007-08-30 | 2009-04-09 | Kaneka Corp | Foam and its production method |
| JP2009091541A (en) * | 2007-09-19 | 2009-04-30 | Kaneka Corp | Soft foam and method for producing it |
| JP2009149836A (en) * | 2007-11-29 | 2009-07-09 | Kaneka Corp | Expansion molding product and shock-absorbing body comprising the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3797126B2 (en) | 2006-07-12 |
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