JP2001303294A - Plating particles and method for producing the same - Google Patents
Plating particles and method for producing the sameInfo
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- JP2001303294A JP2001303294A JP2000119428A JP2000119428A JP2001303294A JP 2001303294 A JP2001303294 A JP 2001303294A JP 2000119428 A JP2000119428 A JP 2000119428A JP 2000119428 A JP2000119428 A JP 2000119428A JP 2001303294 A JP2001303294 A JP 2001303294A
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- layer
- plating
- particles
- alloy
- tin
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Abstract
(57)【要約】
【課題】 耐環境性に優れ、導電性があり、変形し易く
接合性に優れためっき粒子及びその製造方法を提供す
る。
【解決手段】 一般式AgxCuyで表され、粒子表面
のAg濃度が粒子の平均Ag濃度より高い領域を有し、
含有酸素量が0.0001〜1.0重量%、粒子表面が
微細な凸凹形状をしている事を特長とした合金粒子を中
心核[m]とした多層構造の金属粒子であって、めっき
により中心核との合金層が形成され、めっき厚みが1〜
100μm、最外層[m+n]層が錫或いは錫合金層で
あり、示差走査熱量測定において複数の吸収ピーク温度
を示し、中心核合金粒子とめっき粒子表面で錫或いは錫
合金中の錫濃度が異なる被膜(錫傾斜合金被膜)を有す
ることを特徴とするめっき粒子。PROBLEM TO BE SOLVED: To provide plated particles excellent in environmental resistance, conductive, easily deformed and excellent in bondability, and a method for producing the same. SOLUTION: The particles have a region represented by a general formula AgxCuy, in which the Ag concentration on the particle surface is higher than the average Ag concentration of the particles,
Metal particles having a multilayer structure with an alloy content of 0.0001 to 1.0% by weight of oxygen content and a central core [m] characterized by having a finely uneven surface, and plating. Forms an alloy layer with the central nucleus, and the plating thickness is 1 to
100 μm, the outermost layer [m + n] is a tin or tin alloy layer, shows a plurality of absorption peak temperatures in differential scanning calorimetry, and has a different tin concentration in tin or tin alloy on the surfaces of the central core alloy particles and the plating particles (Tin gradient alloy film).
Description
【0001】[0001]
【発明の属する技術分野】本発明は半導体素子又は電子
部品等と電子回路基板の間に設置したり、フリップチッ
プ(FC)接続、ボールグリッドアレイ(BGA)接
続、チップサイズパッケージ(CSP)接続、異方導電
性フィルム(ACF)接続、異方導電性ペースト(AC
P)接続によるパッケージと電子回路基板の間に設置し
て電気的接続を行うめっき粒子、及びその製造方法に関
する。特に、比較的低温で接続をする事が可能で特にフ
ァインピッチ接続性に優れなおかつ、高接続信頼性を示
し、鉛を含まない安全性に優れた、環境に優しいめっき
粒子、及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of installing a semiconductor device or an electronic component between an electronic circuit board, flip chip (FC) connection, ball grid array (BGA) connection, chip size package (CSP) connection, Anisotropic conductive film (ACF) connection, anisotropic conductive paste (AC
P) The present invention relates to a plated particle which is installed between a package by connection and an electronic circuit board to make an electrical connection, and a method of manufacturing the same. In particular, it relates to an environment-friendly plated particle which can be connected at a relatively low temperature, has excellent fine pitch connection property, exhibits high connection reliability, is excellent in safety without lead, and is environmentally friendly. .
【0002】[0002]
【従来の技術】半導体素子、電子部品、電子回路基板等
に使用される金属粒子は、鉛と錫の合金(一般的には6
3重量%の錫と37重量%の鉛組成である共晶はんだ)
が主流を占め、特殊用途として、錫−鉛合金の組成改良
したもの、金、銀、銅、ニッケル等の金属や合金、或い
はプラスチック粒子を核として錫−鉛合金或いは金、
銀、銅、ニッケル等の金属を被覆した粒子が使われる事
もあった。2. Description of the Related Art Metal particles used for semiconductor elements, electronic components, electronic circuit boards, and the like are made of an alloy of lead and tin (generally, an alloy of lead and tin).
Eutectic solder with 3% by weight of tin and 37% by weight of lead)
Occupy the mainstream, as a special use, tin-lead alloy composition improvement, gold, silver, copper, nickel and other metals and alloys, or plastic particles as the core tin-lead alloy or gold,
In some cases, particles coated with a metal such as silver, copper, and nickel are used.
【0003】近年、半導体素子を電子回路基板に直接接
続するフリップチップ(FC)接続、マルチチップモジ
ュール(MCM)や、QFP(Quad Flat Package)
の多ピン化、狭ピッチ化によるリード接続の欠点を改良
したボールグリッドアレイ(BGA)、チップサイズパ
ッケージ(CSP)接続方式、或いは異方導電性フィル
ム(ACF)、異方導電性ペースト(ACP)による接
続方式が半導体素子や電子部品を電子回路基板に実装す
る新しい方式として、電子部品メーカー等から提案され
ている。In recent years, flip chip (FC) connection for directly connecting a semiconductor element to an electronic circuit board, multi-chip module (MCM), QFP (Quad Flat Package)
Grid array (BGA), chip size package (CSP) connection method, anisotropic conductive film (ACF), anisotropic conductive paste (ACP) An electronic component maker or the like has proposed a new connection method for mounting semiconductor elements and electronic components on an electronic circuit board.
【0004】これらの接続方式で採用されていた金属粒
子は、錫−鉛合金やその組成改良粒子、又は金、銀、
銅、ニッケル等の金属や合金、或いはプラスチック粒子
を核として錫−鉛合金或いは金、銀、銅、ニッケル等の
金属を被覆した粒子であった。半導体素子を電子回路基
板に接続する方法では、半導体素子と電子回路基板の間
に金、銀、銅等の微小な高融点金属球を挟み込み、半導
体素子と電子回路基板のスタンドオフを保つとともに、
半導体素子及び電子回路基板とこれら高融点金属球の接
触部分は、はんだ(錫−鉛合金)ではんだ付けを行って
いる。[0004] The metal particles used in these connection methods include tin-lead alloys and their composition-improved particles, or gold, silver,
The particles were particles coated with a tin-lead alloy or a metal such as gold, silver, copper, or nickel with metal or alloy such as copper or nickel, or plastic particles as nuclei. In the method of connecting a semiconductor element to an electronic circuit board, a small high-melting metal sphere such as gold, silver, or copper is sandwiched between the semiconductor element and the electronic circuit board to keep the semiconductor element and the electronic circuit board stand-off,
The contact portions between the semiconductor element and the electronic circuit board and these high-melting metal balls are soldered with solder (tin-lead alloy).
【0005】この方法では、高融点金属球の表面酸化を
防ぐために、あらかじめはんだ(錫−鉛合金)めっきを
プリコートしたり、はんだ(錫−鉛合金)による接続を
確実なものにするために、めっき厚みを精度良くコント
ロールしたり、はんだ付け温度や時間も精度良く制御す
る場合がある。接続後の形態は、半導体素子と電子回路
基板の間に微小な金、銀、銅等の高融点金属球が、低融
点のはんだ(錫−鉛合金)を直接薄くコーティングされ
た状態で挟み込まれたものとなっている。In this method, in order to prevent surface oxidation of the refractory metal sphere, a solder (tin-lead alloy) plating is pre-coated in advance or a connection by solder (tin-lead alloy) is ensured. There are cases where the plating thickness is accurately controlled, and the soldering temperature and time are also precisely controlled. In the form after connection, a small high-melting metal sphere such as gold, silver, or copper is sandwiched between a semiconductor element and an electronic circuit board in a state where a low-melting solder (tin-lead alloy) is directly thinly coated. It has become.
【0006】FC、BGA或いはCSP接続方式では、
半導体素子が実装されたパッケージと電子回路基板間に
はんだボール(錫−鉛合金)を挟み込んだ状態で接続し
たり、半導体素子をインターポーザと称されるパッケー
ジ用電子回路基板にはんだボール(錫−鉛合金)で直接
接続する方式等がある。このはんだボール(錫ー鉛合
金)を、電子回路基板とパッケージ用電子回路基板や半
導体素子との間に挟み込むための受けとして、はんだ
(錫ー鉛合金)で電子回路基板やパッケージ用電子回路
基板や半導体素子にバンプを形成してはんだボール(錫
−鉛合金)を挟み込んで不活性ガスリフロー炉のような
加熱装置でピーク温度及び時間を制御しながら加熱し
て、はんだ(錫−鉛合金)バンプ及びはんだボール(錫
−鉛合金)を溶融してはんだ付けを行う。In the FC, BGA or CSP connection system,
A solder ball (tin-lead alloy) is connected between a package on which a semiconductor element is mounted and an electronic circuit board while the solder ball (tin-lead alloy) is sandwiched between the package and an electronic circuit board for a package called an interposer. Alloy) directly. The solder balls (tin-lead alloy) are sandwiched between the electronic circuit board and the package electronic circuit board or semiconductor element, and the solder (tin-lead alloy) is used for the electronic circuit board or the package electronic circuit board. And soldering (tin-lead alloy) by controlling the peak temperature and time with a heating device such as an inert gas reflow furnace with a bump formed on a semiconductor element or a solder ball (tin-lead alloy) The soldering is performed by melting the bumps and the solder balls (tin-lead alloy).
【0007】この方法は、はんだ(錫−鉛合金)自体で
通電とはんだ付けを行う事ができるため、作業性に優れ
ているという面がある。BGAやCSPでのバンプ形成
で、バンプにはんだ(錫−鉛合金)を用いる場合は、パ
ッケージの電極パターンにフラックスを塗布しておき、
そのフラックス上にはんだボール(錫−鉛合金)を載
せ、不活性ガスリフロー炉をピーク温度及び時間を制御
した状態で通し、加熱によりはんだボール(錫−鉛合
金)自体を溶融させて、電気的接続を行う。[0007] This method has an aspect that workability is excellent because the current can be applied and soldered by the solder (tin-lead alloy) itself. When solder (tin-lead alloy) is used for bumps in BGA or CSP bump formation, apply flux to the package electrode pattern beforehand.
A solder ball (tin-lead alloy) is placed on the flux, passed through an inert gas reflow furnace with the peak temperature and time controlled, and the solder ball (tin-lead alloy) itself is melted by heating, and the Make a connection.
【0008】この際、接続後の信頼性を高めるために共
晶はんだ(錫−鉛合金)の代わりに、錫と鉛の組成を変
えた高温はんだ(錫−鉛合金)を用いる場合もある。つ
まり、従来の金属粒子としては、球状高融点金属粒子そ
のものや、球状高融点金属粒子に酸化防止処理(はんだ
めっき等)したものを、はんだ(錫−鉛合金)で接合す
るタイプのものや、はんだボール(錫−鉛合金)そのも
のが使われる事が多かった。In this case, a high-temperature solder (tin-lead alloy) in which the composition of tin and lead is changed may be used instead of the eutectic solder (tin-lead alloy) in order to improve the reliability after connection. That is, as the conventional metal particles, spherical high-melting metal particles themselves, or those obtained by bonding spherical high-melting metal particles to an antioxidant treatment (solder plating or the like) with solder (tin-lead alloy), Solder balls (tin-lead alloys) themselves were often used.
【0009】また、金属粒子内にボイドが存在すると接
続部の強度低下、冷熱サイクル試験での接続信頼性低
下、スタンドオフを保てない等、接続不良を起こす可能
性がある。層が秩序だった重なりを示す多層構造粒子を
製造する手段としては、めっき法、転造法、蒸着法、ス
パッタ法、溶融金属コーティング法、溶融金属への核金
属又は合金のディップ法などあるが、粒子の含有酸素
量、酸処理による中心核金属の表面物性変化性、拡散防
止膜としてのニッケルめっき層の存在等、必要特性や製
造方法の難易性、及びその製造コスト上の問題が多かっ
た。Further, if voids are present in the metal particles, there is a possibility that a connection failure may occur such as a decrease in strength of a connection portion, a decrease in connection reliability in a thermal cycle test, and a failure to maintain a stand-off. Means for producing multi-layered particles exhibiting ordered overlapping layers include plating, rolling, vapor deposition, sputtering, molten metal coating, and dipping of nuclear metal or alloy into molten metal. , The oxygen content of the particles, the surface physical property change of the central core metal due to the acid treatment, the presence of a nickel plating layer as a diffusion prevention film, and the like, the required characteristics and the difficulty of the production method, and the production cost thereof were many problems. .
【0010】[0010]
【発明が解決しようとする課題】球状高融点金属粒子の
一般的な製造方法としては、型に高融点金属の小片を入
れて、転がしながら球状にしていく転造法等が良く知ら
れているが、球状高融点金属粒子はそれ自体高価である
ばかりでなく、その製造装置も高価である為、経済的に
は好ましいものとはいえない。高融点金属粒子表面の酸
化を防止するために、はんだ(錫−鉛合金)をめっきし
たり、プリコートしたものを接続材料として使用する
と、半導体素子や電子回路基板とのはんだ付け部分の機
械的強度が弱くなり、少しの衝撃や振動などの荷重がか
かると簡単に剥離してしまう事があった。As a general method for producing spherical high-melting-point metal particles, there is well known a rolling method in which small pieces of high-melting-point metal are put in a mold and rolled into a spherical shape. However, the spherical high melting point metal particles are not only economically preferable because they are expensive but also the production equipment is expensive. If solder (tin-lead alloy) is plated or pre-coated as a connection material to prevent oxidation of the surface of the refractory metal particles, the mechanical strength of the soldered portion with the semiconductor element or electronic circuit board When a small load such as shock or vibration is applied, the film may easily peel off.
【0011】はんだボール(錫−鉛合金)は、はんだ
(錫−鉛合金)自体で通電とはんだ付け(接続)を行う
事ができるため、作業性に優れているのでBGA、CS
P、FC接続方式に使われるようになったが、電子回路
基板に搭載してはんだ付けしたときに、はんだボール
(錫−鉛合金)を圧する方向に少しでも荷重がかかる
と、それ自身がひしゃげて隣接したはんだボール(錫−
鉛合金)と一体になってしまうという不具合を引き起こ
すことがあった。Since the solder ball (tin-lead alloy) can be energized and soldered (connected) with the solder (tin-lead alloy) itself, it is excellent in workability.
It is now used for P, FC connection method, but when mounted on an electronic circuit board and soldered, if any load is applied in the direction of pressing the solder ball (tin-lead alloy), it will itself whisk Solder balls (tin-
(Lead alloy) in some cases.
【0012】また、はんだボールの形状を保持するため
にはボール径と接続するパッド径の関係(パッド径/ボ
ール径の比を0.5から1.0の範囲で設計していると
思われる)を不活性ガスリフロー炉での接続条件(ピー
ク温度及び時間)と共に設計しなければならない等の制
約もあった。高温はんだ組成(錫ー鉛合金)に変えてこ
のひしゃげを防止しようとすると、はんだ溶融温度自体
も高くなるため、電子回路基板に不必要な熱影響を与え
ることになり、その機能を劣化させる事があった。Further, in order to maintain the shape of the solder ball, the relationship between the ball diameter and the pad diameter to be connected (the ratio of pad diameter / ball diameter is considered to be designed in the range of 0.5 to 1.0). ) Must be designed together with the connection conditions (peak temperature and time) in an inert gas reflow furnace. If the use of a high-temperature solder composition (tin-lead alloy) is used to prevent this whisker, the solder melting temperature itself will increase, which will cause unnecessary thermal effects on the electronic circuit board, deteriorating its function. was there.
【0013】また、はんだ(錫−鉛合金)中の鉛はα線
を出す性質があるため、半導体素子の極近傍に設置する
と、半導体素子を誤動作させる要因になる事もあるの
で、その実装場所に工夫がいる等の制限があった。さら
に、はんだ(錫−鉛合金)中の鉛は毒性が強いため、そ
の使用を制限される傾向にあるという欠点もあった。本
発明は、これら従来の電気的接続を行う金属粒子の欠
点、即ち、材料が高価格である事、スタンドオフを正確
に保ち半導体素子と電子回路基板の接続安定性を維持で
きにくい事、接続後に衝撃や振動等の荷重で剥離しやす
い事、はんだ付け時に半導体素子に荷重がかかるとボー
ル或いはバンプがひしゃげやすい事、はんだ(錫−鉛合
金)中の鉛が放出するα線により半導体素子が誤動作を
起こしやすい事、はんだ(錫−鉛合金)自身が人体に対
して毒性がある事等を改善すべく、発明されたものであ
る。Also, since lead in solder (tin-lead alloy) has the property of emitting alpha rays, if it is placed very close to a semiconductor element, it may cause a malfunction of the semiconductor element. There were restrictions, such as the invention. Further, lead in solder (tin-lead alloy) has a drawback that its use tends to be restricted due to its high toxicity. The present invention has the disadvantages of these conventional metal particles for making an electrical connection, namely, that the material is expensive, that the stand-off is accurately maintained, the connection stability between the semiconductor element and the electronic circuit board is difficult to maintain, and that the connection is difficult. The semiconductor element is easily peeled off by a load such as shock or vibration afterwards, balls or bumps are likely to shatter when a load is applied to the semiconductor element at the time of soldering, and the α-ray emitted by the lead in the solder (tin-lead alloy) causes the semiconductor element to The present invention has been invented in order to improve the susceptibility to malfunction and the fact that the solder (tin-lead alloy) itself is toxic to the human body.
【0014】[0014]
【課題を解決するための手段】本発明者らは従来の金属
粒子を用いた時に生じる欠点について種々検討を行った
結果、次のような事柄を理解するに至った。球状高融点
金属粒子を用いて電気的接続を行う際、半導体素子と電
子回路基板の間で正確なスタンドオフを保つ事ができな
い事が多いのは、粒子表面層と高融点金属粒子核との接
合が金属間結合(合金層の形成)ではないためクラック
が発生しやすいこと等である。Means for Solving the Problems The present inventors have conducted various studies on the drawbacks caused when using the conventional metal particles, and have come to understand the following matters. When making electrical connection using spherical refractory metal particles, it is often impossible to maintain an accurate standoff between the semiconductor element and the electronic circuit board because of the difference between the particle surface layer and the refractory metal particle nucleus. This is because cracks are likely to occur because the bonding is not an intermetallic bond (formation of an alloy layer).
【0015】同じ高融点金属粒子核でも表面に拡散防止
層としてのニッケルめっきや、酸化防止のためにはんだ
(錫−鉛合金)めっきしたり、プリコートしたものを電
気的接続に使うと、半導体素子や電子回路基板とのはん
だ付け部分の機械的強度が弱くなり、少しの衝撃や振動
等の荷重で簡単に剥離してしまう事があるのは、高融点
金属粒子とはんだ(錫−鉛合金)の融点の差が大きいた
め、それぞれの成分が界面で混ざり合わず(合金化され
ていない)、独立した金属若しくは仕込み時の合金その
ものとして存在するために、衝撃や振動等の荷重が働い
たときに簡単に剥離するらしい事等。[0015] Even if the same high melting point metal particle nuclei are plated with nickel as a diffusion preventing layer on the surface, solder (tin-lead alloy) plating to prevent oxidation, or pre-coated, they are used for electrical connection. The mechanical strength of the part soldered to the circuit board and the electronic circuit board is weakened, and it is easy to peel off with a slight load such as shock or vibration, because the high melting point metal particles and the solder (tin-lead alloy) When the load such as shock or vibration is applied because the components do not mix at the interface (not alloyed) due to a large difference in melting point, and exist as independent metals or alloys at the time of preparation. It seems to be easily peeled off.
【0016】また、フリップチップ(FC)接続におい
ては、高融点金属粒子核を使用するためにタクトタイム
が長く、製造コストが高くなる事等。はんだボール(錫
ー鉛合金)がBGA、CSP、FC接続時に半導体素子
自身の重量や少しの荷重でひしゃげるのは、はんだボー
ル(錫−鉛合金)自身の融点が接続時のリフロー温度に
近いため、軟化しやすくなり結果としてひしゃげやすく
なるらしい事等。In flip chip (FC) connection, the use of high melting point metal particle nuclei results in a long tact time and a high manufacturing cost. The reason why the solder ball (tin-lead alloy) is stiffened by the weight of the semiconductor element itself or a small load at the time of BGA, CSP or FC connection is that the melting point of the solder ball (tin-lead alloy) itself is close to the reflow temperature at the time of connection. Therefore, it is easy to soften and as a result, it seems to be easy to shake.
【0017】以上の事実認識により以下の発明に至っ
た。つまり、請求項1に係るめっき粒子は、中心核
[m]合金粒子上にめっき液により形成される多層のめ
っき層(中心核から外側に向かって[m+1]層、[m
+2]層、[m+3]層、…、[m+n]層と規定す
る)を有するめっき粒子であって、前記中心核[m]合
金粒子は、一般式AgxCuy[0.001≦x≦0.
4、0.6≦y≦0.999、x+y=1(原子比)]
で表され、かつ粒子表面のAg濃度が粒子の平均Ag濃
度より高い領域を有し、含有酸素量が0.0001〜
1.0重量%で、合金粒子表面が微細な凸凹形状(凸部
と凹部の高さの差が1μm以下)を備え、前記めっき層
は、めっき厚みが1〜100μmで、多層の最外層[m
+n]層が錫或いは錫合金層で、示差走査熱量測定にお
いて複数の吸収ピーク温度を示し、中心核合金粒子と多
層のめっき層とで錫或いは錫合金中の錫濃度が異なる被
膜(錫傾斜合金被膜)を有することを特徴とする。Based on the above fact recognition, the following invention has been attained. In other words, the plating particles according to claim 1 are composed of a multilayer plating layer ([m + 1] layers, [m
+2] layer, [m + 3] layer,..., [M + n] layer), wherein the central core [m] alloy particles have a general formula AgxCuy [0.001 ≦ x ≦ 0.
4, 0.6 ≦ y ≦ 0.999, x + y = 1 (atomic ratio)]
And has a region where the Ag concentration on the particle surface is higher than the average Ag concentration of the particles, and the oxygen content is 0.0001 to
1.0% by weight, the surface of the alloy particles has a fine uneven shape (the difference in height between the convex portion and the concave portion is 1 μm or less), and the plating layer has a plating thickness of 1 to 100 μm and a multilayer outermost layer [ m
+ N] layer is a tin or tin alloy layer, shows a plurality of absorption peak temperatures in differential scanning calorimetry, and has a different tin concentration in tin or tin alloy between the central core alloy particles and the multilayer plating layer (tin gradient alloy) (Coating).
【0018】また、請求項2に係るめっき粒子は、請求
項1記載のめっき粒子において、前記めっき液がSnめ
っき液で、前記多層のめっき層の[m+1]層がCu/
Ag/Sn層、[m+2]層がAg/Sn層、[m+
3]層がCu/Sn層、最外層の[m+4]層がSn層
であることを特徴とする。また、請求項3に係るめっき
粒子は、請求項1記載のめっき粒子において、前記めっ
き液がSn/Bi系めっき液で、前記多層のめっき層の
[m+1]層がCu/Ag/Sn層、[m+2]層がA
g/Sn層、[m+3]層がCu/Sn層、[m+4]
層がSn層、最外層の[m+5]層がSn/Bi層であ
ることを特徴とする。The plating particles according to a second aspect of the present invention are the plating particles according to the first aspect, wherein the plating solution is a Sn plating solution and the [m + 1] layer of the multilayer plating layer is Cu /
Ag / Sn layer, [m + 2] layer is Ag / Sn layer, [m +
[3] The layer is a Cu / Sn layer, and the outermost [m + 4] layer is a Sn layer. The plating particles according to claim 3 are the plating particles according to claim 1, wherein the plating solution is an Sn / Bi-based plating solution, and the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer; [M + 2] layer is A
g / Sn layer, [m + 3] layer is Cu / Sn layer, [m + 4]
The layer is a Sn layer, and the outermost [m + 5] layer is a Sn / Bi layer.
【0019】また、請求項4に係るめっき粒子は、請求
項1記載のめっき粒子において、前記めっき液がSn/
Cu系めっき液で、前記多層のめっき層の[m+1]層
がCu/Ag/Sn層、[m+2]層がAg/Sn層、
[m+3]層がCu/Sn層、[m+4]層がSn層、
最外層の[m+5]層がSn/Cu層であることを特徴
とする。また、請求項5に係るめっき粒子は、請求項1
記載のめっき粒子において、前記めっき液がSn/Ag
系めっき液で、前記多層のめっき層の[m+1]層がC
u/Ag/Sn層、[m+2]層がAg/Sn層、[m
+3]層がCu/Sn層、[m+4]層がSn層、最外
層の[m+5]層がSn/Ag層であることを特徴とす
る。Further, the plating particles according to claim 4 are the plating particles according to claim 1, wherein the plating solution is Sn /
In the Cu-based plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer, the [m + 2] layer is an Ag / Sn layer,
[M + 3] layer is Cu / Sn layer, [m + 4] layer is Sn layer,
The [m + 5] outermost layer is a Sn / Cu layer. The plating particles according to claim 5 are the same as those in claim 1.
The plating particles according to the above, wherein the plating solution is Sn / Ag.
[M + 1] layer of the multilayer plating layer is C
u / Ag / Sn layer, [m + 2] layer is Ag / Sn layer, [m
The [+3] layer is a Cu / Sn layer, the [m + 4] layer is a Sn layer, and the outermost [m + 5] layer is a Sn / Ag layer.
【0020】また、請求項6に係るめっき粒子は、請求
項1記載のめっき粒子において、前記めっき液がSn/
Zn系めっき液で、前記多層のめっき層の[m+1]層
がCu/Ag/Zn層、[m+2]層がCu/Ag/S
n層、[m+3]層がAg/Sn層、[m+4]層がC
u/Sn層、[m+5]層がSn層、最外層の[m+
6]層がSn/Zn層であることを特徴とする。また、
請求項7に係るめっき粒子の製造方法は、請求項1乃至
6記載のめっき粒子の製造方法において、前記めっき液
によるめっき処理の前に、酸処理と拡散防止のための下
地処理の前処理をせず、陰極電流密度を0.01〜30
A/dm 2で断続的に通電し電解めっきすることを特徴
とする。[0020] The plating particles according to claim 6 are characterized in that:
Item 2. The plating particles according to Item 1, wherein the plating solution is Sn /
[M + 1] layer of the multilayer plating layer with a Zn-based plating solution
Is a Cu / Ag / Zn layer, and [m + 2] layer is Cu / Ag / S
n layer, [m + 3] layer is Ag / Sn layer, [m + 4] layer is C
u / Sn layer, [m + 5] layer is Sn layer, outermost layer [m + 5]
6] The layer is a Sn / Zn layer. Also,
The method for producing plated particles according to claim 7 is the method according to claims 1 to
6. The method for producing plated particles according to 6, wherein the plating solution
Before plating, acid treatment and diffusion prevention
Without pre-treatment of the ground treatment, the cathode current density is 0.01-30
A / dm 2It is characterized by intermittent energization and electrolytic plating
And
【0021】また、請求項8に係るめっき粒子の製造方
法は、請求項1乃至6記載のめっき粒子の製造方法にお
いて、前記めっき液中に微量元素として添加量5wt%
以下の金、ニッケル、パラジウム、クロム、インジウ
ム、アンチモン、アルミニウム、ゲルマニウム、シリコ
ン、ベリリウム、タングステン、モリブデン、マンガ
ン、タンタル、チタン、ネオジウム、マグネシウム、コ
バルトのうち、1種類以上を添加することを特徴とする
めっき粒子の製造方法。According to a eighth aspect of the present invention, there is provided a method for producing plated particles according to any one of the first to sixth aspects, wherein the plating solution contains 5 wt% of a trace element as a trace element.
It is characterized by adding one or more of the following gold, nickel, palladium, chromium, indium, antimony, aluminum, germanium, silicon, beryllium, tungsten, molybdenum, manganese, tantalum, titanium, neodymium, magnesium, and cobalt. Method for producing plated particles.
【0022】[0022]
【発明の実施の形態】以下に、本発明を詳細に説明す
る。合金粒子の製造方法は、AgxCuy[0.001
≦x≦0.4、0.6≦y≦0.999、x+y=1
(原子比)]となる組成の金属融液を高圧の不活性ガス
雰囲気中で噴霧または飛散させることにより金属粒子を
製造する核形成工程、及び分級により粒子サイズを揃え
る分級工程によりなる。不活性ガスアトマイズに用いる
ガスは、特に、窒素ガス、ヘリウムガスを用いるのがよ
い。また、不活性ガス中の酸素ガス濃度は1体積%以下
であることが好ましい。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail. The manufacturing method of the alloy particles is AgxCuy [0.001
≦ x ≦ 0.4, 0.6 ≦ y ≦ 0.999, x + y = 1
(Atomic ratio)], a nucleus forming step of producing metal particles by spraying or scattering in a high-pressure inert gas atmosphere a metal melt, and a classification step of classifying the particle size by classification. As a gas used for the inert gas atomization, it is particularly preferable to use a nitrogen gas and a helium gas. Further, the oxygen gas concentration in the inert gas is preferably 1% by volume or less.
【0023】この際、めっき粒子の中心核となる合金粒
子のAg量xは、0.001未満では充分な耐酸化性が
得られず、0.4を越える場合には合金粒子の製造コス
トが高くなる。好ましいAg量xの範囲としては0.0
05≦x≦0.3であり、さらに好ましくは0.02≦
x0.25である。また、粒子表面のAg濃度は平均の
Ag濃度より高く、表面のAg濃度が平均のAg濃度の
1.4倍以上であり、さらには2.1倍以上であること
が望ましい。めっき粒子の中心核となる合金粒子の表面
及び表面近傍のAg濃度としては、英国VG社製X線光
電子分光分析装置ESCALAB200−X型を用い
て、表面からの深さ30オングストローム程度の表面A
g濃度として求めたものである。なお、この際のAg濃
度は、Ag3d5/2(AlのKα線)とCu3p(M
gのKα線)のピークを比較して求めたものである。一
方、平均Ag濃度は、試料を濃硝酸中で溶解したもの
を、高周波誘導結合型プラズマ発光分析計(セイコー電
子工業(株)製JY38P−P2型)を使用して測定し
たものである。At this time, if the Ag content x of the alloy particles serving as the central nucleus of the plating particles is less than 0.001, sufficient oxidation resistance cannot be obtained, and if it exceeds 0.4, the production cost of the alloy particles is low. Get higher. The preferable range of the Ag amount x is 0.0
05 ≦ x ≦ 0.3, more preferably 0.02 ≦
x0.25. Further, the Ag concentration on the particle surface is higher than the average Ag concentration, and the Ag concentration on the surface is preferably 1.4 times or more, more preferably 2.1 times or more, the average Ag concentration. As the Ag concentration on the surface and near the surface of the alloy particles serving as the central nucleus of the plating particles, an X-ray photoelectron spectrometer ESCALAB200-X manufactured by VG, UK was used to measure the surface A at a depth of about 30 angstroms from the surface.
It was determined as g concentration. The Ag concentration at this time is determined by Ag3d 5/2 (Kα line of Al) and Cu3p (M
g Kα line). On the other hand, the average Ag concentration was measured by dissolving a sample in concentrated nitric acid using a high frequency inductively coupled plasma emission spectrometer (JY38P-P2 manufactured by Seiko Instruments Inc.).
【0024】本発明におけるめっき粒子の含有酸素量
は、表面及び内部のトータル酸素量で、不活性ガスイン
パルス加熱融解法による酸素・窒素同時分析装置(堀場
製作所製EMGA650)で測定することができる。含
有酸素量は実装時の接続安定性や有機バインダー中への
分散性に影響を与え、1.0重量%を越えるとフラック
スによる十分な酸化膜除去や有機バインダーと分散性が
不安定になったり、酸化膜除去のための添加剤が大量に
必要になり導電性が低くなるなどの問題が生じる。The oxygen content of the plating particles in the present invention is the total oxygen content on the surface and inside, and can be measured by an oxygen / nitrogen simultaneous analyzer (EMGA650 manufactured by HORIBA, Ltd.) by an inert gas impulse heating and melting method. The oxygen content affects the connection stability at the time of mounting and the dispersibility in the organic binder. If the content exceeds 1.0% by weight, sufficient removal of the oxide film by the flux or the dispersibility with the organic binder becomes unstable. In addition, a large amount of an additive for removing an oxide film is required, which causes problems such as a decrease in conductivity.
【0025】また、使用時の空気酸化により通常0.0
001重量%程度の含有酸素量を示し、0.0001重
量%未満であると金属表面活性化により凝集等が発生
し、実装できなくなる。好ましい含有酸素量は0.00
5〜0.5重量%である。さらに、粒子表面が非常に微
細な凸凹形状(凸部と凹部の高さの差が1μm以下)を
しているために、外側の層との接合では強度アップに適
しているアンカー効果のようになっていて、中心核の合
金粒子とその外側の層との剥離が起こらない構造になっ
ている事も見いだした。[0025] In addition, due to air oxidation during use, usually 0.0%
An oxygen content of about 001% by weight is shown. If the oxygen content is less than 0.0001% by weight, agglomeration or the like occurs due to activation of the metal surface, and mounting becomes impossible. The preferred oxygen content is 0.00
5 to 0.5% by weight. Further, since the particle surface has a very fine uneven shape (the difference between the height of the convex portion and the concave portion is 1 μm or less), an anchor effect suitable for increasing the strength in bonding with the outer layer is provided. It was also found that the structure did not cause separation between the central core alloy particles and the outer layer.
【0026】本発明において、合金粒子の凸凹形状、め
っき粒子のめっき厚みは、試料をエポキシ樹脂に包埋
し、研磨後に走査型電子顕微鏡(SEM:日立製作所製
S−2700)を用いて測定した。最外層[m+n]層
が錫或いは錫合金層であるが、一例を示すと、錫単独、
錫/銀、錫/銅、錫/ビスマス、錫/亜鉛等の2元系合
金層であり、錫/銀/銅、錫/銀/インジウム、錫/銀
/ビスマス、錫/亜鉛/ビスマス等の3元系合金層、錫
/銀/銅/ビスマス等の4元系合金層、錫/銀/銅/ビ
スマス/亜鉛、錫/銀/銅/ビスマス/ゲルマニウム等
の5元系合金層でもその効果が発現する事は分かってい
る。最外層として好ましくは、錫単独層、錫/銀、錫/
銅、錫/ビスマス、錫/亜鉛の2元系合金層であり、さ
らに好ましくは、錫単独層、錫/銀、錫/銅、錫/ビス
マスの2元系合金層である。In the present invention, the irregular shape of the alloy particles and the plating thickness of the plated particles were measured by using a scanning electron microscope (SEM: S-2700 manufactured by Hitachi, Ltd.) after embedding the sample in an epoxy resin and polishing the sample. . The outermost [m + n] layer is a tin or tin alloy layer.
It is a binary alloy layer of tin / silver, tin / copper, tin / bismuth, tin / zinc, etc., such as tin / silver / copper, tin / silver / indium, tin / silver / bismuth, tin / zinc / bismuth, etc. Ternary alloy layers, quaternary alloy layers such as tin / silver / copper / bismuth, and ternary alloy layers such as tin / silver / copper / bismuth / zinc and tin / silver / copper / bismuth / germanium also have the effect. Is known to occur. The outermost layer is preferably a tin-only layer, tin / silver, tin /
It is a binary alloy layer of copper, tin / bismuth, and tin / zinc, and more preferably a binary alloy layer of tin alone, tin / silver, tin / copper, and tin / bismuth.
【0027】つまり、最外層は錫或いは錫合金層である
ため、接点での接続抵抗が小さいこと、柔らかくて、加
圧接続した場合にも、電極を不規則に変形せずに、めっ
き粒子が変形し、充分な接触面積を確保できること等、
分散性が必要な高密度ピッチに充分優れた特性を有して
いる。めっき粒子の表面及び表面近傍の錫、銅、ビスマ
ス、銀、亜鉛の濃度は、英国VG社製X線光電子分光分
析装置ESCALB200―X型を用いて、表面からの
深さ30オングストローム程度の表面濃度として求めた
ものである。なお、この際の錫濃度はSn3d(Mgの
Kα線)、銅濃度はCu3p(MgのKα線)、ビスマ
スはBi4f(MgのKα線)、銀濃度はAg3d(M
gのKα線)、亜鉛濃度はZn3p(MgのKα線)の
ピークを利用し、エネルギーカウント値を重量%に換算
して求めたものである。一方、めっき粒子中の各元素の
平均濃度は、試料を濃硝酸中で溶解したものを、高周波
誘導結合型プラズマ発光分析計(セイコー電子工業
(株)製JY38P―P2型)を使用して測定したもの
である。In other words, since the outermost layer is a tin or tin alloy layer, the connection resistance at the contact is small, and it is soft. Deformation, ensuring a sufficient contact area, etc.
It has sufficiently excellent characteristics for high-density pitches that require dispersibility. The concentration of tin, copper, bismuth, silver, and zinc on the surface and near the surface of the plating particles was determined by using an X-ray photoelectron spectrometer ESCALB200-X manufactured by VG of the United Kingdom at a surface concentration of about 30 angstroms from the surface. It was obtained as. In this case, the tin concentration is Sn3d (Kα line of Mg), the copper concentration is Cu3p (Kα line of Mg), the bismuth is Bi4f (Kα line of Mg), and the silver concentration is Ag3d (Mα line).
g Kα line) and the zinc concentration were determined by using the peak of Zn3p (Mg Kα line) and converting the energy count value to% by weight. On the other hand, the average concentration of each element in the plating particles is measured by dissolving the sample in concentrated nitric acid and using a high-frequency inductively coupled plasma emission spectrometer (JY38P-P2 manufactured by Seiko Instruments Inc.). It was done.
【0028】示差走査熱量測定(Differential Scan
nig Calorimetry)は、島津製作所製のDSC−50
を用いて、アルミナセル中に試料を入れ、窒素ガス雰囲
気中で、昇温速度2度/分、720度まで昇温後10分
間保持の条件で測定した。測定により得られた吸収ピー
ク(吸熱ピーク)を全て観測している。また、酸による
前処理が不要で、拡散防止のための下地処理もせずに、
陰極電流密度を0.01〜30A/dm2で断続的に通
電し電解めっきする事を特長としためっき粒子の製造方
法を提案している。 中心核となる合金粒子の表面Ag
濃度が粒子の平均Ag濃度より高い領域を有する事を特
長としているために、耐酸化性が向上し、ニッケル下地
処理(一般的に言われている拡散防止層の形成)を必要
とせず、Ag−Cu合金層とその外側の層で合金層がで
きる特長を示している。Differential Scanning Calorimetry (Differential Scan)
nig Calorimetry) is a DSC-50 manufactured by Shimadzu Corporation.
The sample was put in an alumina cell by using the method described above, and the measurement was performed in a nitrogen gas atmosphere under the conditions that the temperature was raised to 720 ° C. for 10 minutes after the temperature was raised to 720 ° C. All absorption peaks (endothermic peaks) obtained by the measurement are observed. In addition, no pretreatment with acid is required, and no underlying treatment is required to prevent diffusion.
There has been proposed a method of producing plated particles, characterized by intermittently supplying a current at a cathode current density of 0.01 to 30 A / dm 2 for electrolytic plating. Surface Ag of alloy particles serving as central nucleus
It is characterized by having a region where the concentration is higher than the average Ag concentration of the particles, so that oxidation resistance is improved, and a nickel base treatment (formation of a diffusion prevention layer, which is generally called) is not required. This shows a feature that an alloy layer can be formed by a -Cu alloy layer and a layer outside thereof.
【0029】陰極電流密度はめっき析出物の組成、均一
性、粒子径、緻密性、めっき厚み、生産時数等に関係し
ているが、好ましい陰極電流密度は0.05〜10A/
dm 2であり、さらに好ましくは0.1〜5A/dm2
である。めっき粒子は、Snめっき液を用いる事により
[m+1]層はCu/Ag/Sn層、[m+2]層はA
g/Sn層、[m+3]層はCu/Sn層、最外層の
[m+4]層はSn層が形成される事を特長とする。中
心核の合金粒子がAgxCuyで、酸による前処理、拡
散防止のための下地処理もせずにSnめっきを行う事に
より、Ag、Cu、Snがそれぞれに相互拡散され、各
合金層が形成されていると思われる。The cathode current density is uniform in the composition of the deposit
Properties, particle size, denseness, plating thickness, production time, etc.
However, the preferred cathode current density is 0.05 to 10 A /
dm 2And more preferably 0.1 to 5 A / dm.2
It is. Plating particles can be obtained by using Sn plating solution
The [m + 1] layer is a Cu / Ag / Sn layer, and the [m + 2] layer is A
g / Sn layer, [m + 3] layer is Cu / Sn layer, outermost layer
The [m + 4] layer is characterized in that an Sn layer is formed. During ~
AgxCuy is the alloy particle of the heart nucleus,
To perform Sn plating without undercoating to prevent scattering
Thus, Ag, Cu, and Sn are mutually diffused,
It seems that an alloy layer was formed.
【0030】一般的には、電気陰性度、水溶液中の標準
電極電位、めっき液中の錯形成定数、陰極電流密度、陽
極電極材料等によってめっき析出物組成を制御している
と考えられている。本発明では、あたかも中心核となる
合金粒子表面のAg濃度が粒子の平均Ag濃度より高い
領域を有する事を特長としているために、AgとCuの
相乗効果によりそれぞれの合金層が形成されていると考
えている。しかし、合金めっき層では、めっき厚みによ
り析出物組成が逐次変化するので、AgとCuの相乗効
果による合金層形成と考えられる。Generally, it is considered that the composition of the plating deposit is controlled by the electronegativity, the standard electrode potential in the aqueous solution, the complex formation constant in the plating solution, the cathode current density, the anode electrode material, and the like. . In the present invention, since the Ag concentration on the surface of the alloy particles serving as the central nucleus is characterized by having a region higher than the average Ag concentration of the particles, the respective alloy layers are formed by the synergistic effect of Ag and Cu. I believe. However, in the alloy plating layer, since the precipitate composition changes sequentially according to the plating thickness, it is considered that the alloy layer is formed by a synergistic effect of Ag and Cu.
【0031】同様に、Sn/Bi系めっき液を用いる事
により[m+1]層はCu/Ag/Sn層、[m+2]
層はAg/Sn層、[m+3]層はCu/Sn層、[m
+4]層はSn層、最外層の[m+5]層はSn/Bi
層が形成される事を特長とし、Sn/Cu系めっき液に
より[m+1]層はCu/Ag/Sn層、[m+2]層
はAg/Sn層、[m+3]層はCu/Sn層、[m+
4]層はSn層、最外層の[m+5]層はSn/Cu層
が形成される事を特長とする。Similarly, by using the Sn / Bi-based plating solution, the [m + 1] layer becomes a Cu / Ag / Sn layer and the [m + 2] layer.
The layer was an Ag / Sn layer, the [m + 3] layer was a Cu / Sn layer, and the [m
+4] layer is an Sn layer, and the outermost [m + 5] layer is Sn / Bi.
The [m + 1] layer is a Cu / Ag / Sn layer, the [m + 2] layer is an Ag / Sn layer, the [m + 3] layer is a Cu / Sn layer, and a [m + 3] layer is formed by a Sn / Cu-based plating solution. m +
The feature is that the [4] layer is a Sn layer, and the outermost [m + 5] layer is a Sn / Cu layer.
【0032】さらに、Sn/Ag系めっき液により[m
+1]層はCu/Ag/Sn層、[m+2]層はAg/
Sn層、[m+3]層はCu/Sn層、[m+4]層は
Sn層、最外層の[m+5]層はSn/Ag層が形成さ
れる事を特長とし、Sn/Zn系めっき液により[m+
1]層はCu/Ag/Zn層、[m+2]層はCu/A
g/Sn層、[m+3]層はAg/Sn層、[m+4]
層はCu/Sn層、[m+5]層はSn層、最外層の
[m+6]層はSn/Zn層が形成される事を特長とす
る。Further, [m
+1] layer is Cu / Ag / Sn layer, and [m + 2] layer is Ag /
The Sn layer and the [m + 3] layer are characterized in that a Cu / Sn layer, the [m + 4] layer is a Sn layer, and the outermost [m + 5] layer is a Sn / Ag layer. m +
1] layer is Cu / Ag / Zn layer, [m + 2] layer is Cu / A
g / Sn layer and [m + 3] layer are Ag / Sn layer and [m + 4]
It is characterized in that the layer is a Cu / Sn layer, the [m + 5] layer is a Sn layer, and the outermost [m + 6] layer is a Sn / Zn layer.
【0033】合金系のめっき液では、めっき析出物の合
金組成とめっき液中の各金属濃度を合わせるように液調
整する事が多い。しかし、本発明では中心核となる合金
粒子表面のAg濃度が粒子の平均Ag濃度より高い領域
を有する事を特長としているために、AgとCuの相乗
効果によりそれぞれの合金層が形成されていると考えて
いるので、めっき液中の金属濃度に関係なく、添加金属
種がめっき液中で析出してしまうような不安定なめっき
液組成でない限り、安定しためっき析出物の合金組成が
得られる。In the case of an alloy-based plating solution, the solution is often adjusted so that the alloy composition of the plating precipitate and the concentration of each metal in the plating solution are matched. However, since the present invention is characterized in that the Ag concentration on the surface of the alloy particles serving as the central nucleus has a region higher than the average Ag concentration of the particles, the respective alloy layers are formed by the synergistic effect of Ag and Cu. Therefore, regardless of the metal concentration in the plating solution, a stable plating precipitate alloy composition can be obtained as long as the added metal species is not an unstable plating solution composition that precipitates in the plating solution. .
【0034】また、金属粒子の構成元素から毒性の強い
鉛を除く事により無害化をはかった。半導体素子の誤動
作を引き起こす可能性があるα線の放出、人体に対して
毒性があり、環境問題として削減が訴えられている鉛を
含まないめっき粒子であるという事を特長とし、合金め
っき液中に、微量元素として添加量5wt%以下で金、
ニッケル、パラジウム、クロム、インジウム、アンチモ
ン、アルミニウム、ゲルマニウム、シリコン、ベリリウ
ム、タングステン、モリブデン、マンガン、タンタル、
チタン、ネオジウム、マグネシウム、コバルトのうち、
1種類以上を添加する事を特長とする。In addition, detoxification was achieved by removing highly toxic lead from the constituent elements of the metal particles. It emits α-rays that may cause malfunctions of semiconductor elements, is toxic to the human body, and is a lead-free plating particle that has been claimed to be an environmental issue. In addition, gold with an addition amount of 5 wt% or less as a trace element,
Nickel, palladium, chromium, indium, antimony, aluminum, germanium, silicon, beryllium, tungsten, molybdenum, manganese, tantalum,
Of titanium, neodymium, magnesium and cobalt,
It is characterized by adding one or more types.
【0035】好ましい微量元素は、金、ニッケル、パラ
ジウム、クロム、インジウム、アンチモン、アルミニウ
ム、ゲルマニウム、コバルトであり、さらに好ましくは
金、ニッケル、パラジウム、インジウム、アンチモン、
アルミニウム、ゲルマニウムである。近年の接続方法で
あるBGA、CSP、FCにおいては、金属粒子の小径
化が進んでいる。電子部品サイズのさらなる小型化やラ
イン/スペースのファイン化、パッド径の小径化等よ
り、例えば、粒子径とパッド径の関係において、リフロ
ー温度によりはんだボール(錫−鉛合金)がパッド上に
拡がり球形を保持できなくなったりする事が多々観察さ
れる事等である。Preferred trace elements are gold, nickel, palladium, chromium, indium, antimony, aluminum, germanium and cobalt, more preferably gold, nickel, palladium, indium, antimony,
Aluminum and germanium. In BGA, CSP and FC which are connection methods in recent years, the diameter of metal particles has been reduced. Due to the further miniaturization of electronic component size, finer lines / spaces, and smaller pad diameters, for example, in the relationship between particle diameter and pad diameter, solder balls (tin-lead alloy) spread on pads due to reflow temperature. It is often observed that the spherical shape cannot be maintained.
【0036】しかし、本発明によるめっき粒子において
は、リフロー温度を気にすることなく、球状を保持した
まま、高い接続信頼性を得る事が容易である。つまり、
電子部品サイズの小型化において、使用する金属粒子の
サイズの制約がなくパッド径の設計が可能(パッド径/
ボール径の比を自由に設計できる)となり、さらに金属
粒子のひしゃげや接続不良がなくなる。However, in the plated particles according to the present invention, it is easy to obtain high connection reliability while maintaining a spherical shape without worrying about the reflow temperature. That is,
In reducing the size of electronic components, the pad diameter can be designed without restriction on the size of the metal particles used (pad diameter /
The ratio of the ball diameters can be freely designed), and further, the whiskers and poor connection of the metal particles are eliminated.
【0037】[0037]
【実施例1】次に、実施例及び比較例に基づいて本発明
を詳細に説明するが、本発明はこれらの実施例にのみ限
定されるものではない。 以下実施例と比較例によって
本発明を具体的に説明する。 (1)合金粒子の製造 Cu粒子(純度99重量%以上)16kgとAg粒子
(純度99重量%以上)4kgを黒鉛るつぼに入れ、高
周波誘導加熱装置により1400℃に融解、加熱した。
雰囲気は99体積%以上の窒素中で行った。次に、この
融解金属をるつぼの先端より、ヘリウムガス雰囲気の噴
霧槽内に導入した後、るつぼ先端付近に設けられたガス
ノズルから、ヘリウムガス(純度99体積%以上、酸素
濃度0.1体積%、圧力2.5MPaG)を噴出してア
トマイズ(真壁技研製)を行い、合金粒子を作製した。
得られた合金粒子を走査型電子顕微鏡(日立製作所製S
−2700)で観察したところ球状(体積平均粒子径
0.025mm、最大粒子径0.2mm)であった。Example 1 Next, the present invention will be described in detail based on examples and comparative examples, but the present invention is not limited to these examples. Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. (1) Production of Alloy Particles 16 kg of Cu particles (purity of 99% by weight or more) and 4 kg of Ag particles (purity of 99% by weight or more) were put into a graphite crucible, melted and heated to 1400 ° C. by a high frequency induction heating device.
The atmosphere was performed in nitrogen of 99% by volume or more. Next, after introducing the molten metal from the tip of the crucible into a spray tank in a helium gas atmosphere, helium gas (purity of 99% by volume or more, oxygen concentration of 0.1% by volume) is supplied from a gas nozzle provided near the tip of the crucible. , And a pressure of 2.5 MPaG) to perform atomization (manufactured by Makabe Giken) to produce alloy particles.
The obtained alloy particles were scanned with a scanning electron microscope (S
-2700), it was spherical (volume average particle diameter 0.025 mm, maximum particle diameter 0.2 mm).
【0038】この合金粒子表面のAg濃度をX線光電子
分光分析法(英国VG社製X線光電子分光分析装置ES
CALAB200−X型)により測定し、合金粒子の平
均Ag濃度は濃硝酸中で溶解しプラズマ発光分析法(セ
イコー電子工業(株)製JY38P−P2型)により測
定した。得られた合金粒子の表面と平均のAg濃度比は
2.2であった。また、エポキシ樹脂にて包埋し、合金
粒子断面の電子顕微鏡観察を実施したが、合金粒子内部
にボイドがない事を確認した。さらに凸部と凹部の高さ
の差は0.5μmであった。The Ag concentration on the surface of the alloy particles was measured by X-ray photoelectron spectroscopy (X-ray photoelectron spectroscopy ES, manufactured by VG, UK).
The average Ag concentration of the alloy particles was dissolved in concentrated nitric acid, and measured by plasma emission spectrometry (JY38P-P2 manufactured by Seiko Instruments Inc.). The average ratio of Ag concentration to the surface of the obtained alloy particles was 2.2. In addition, the sample was embedded in an epoxy resin, and the section of the alloy particle was observed with an electron microscope. It was confirmed that there was no void inside the alloy particle. Further, the difference in height between the convex portion and the concave portion was 0.5 μm.
【0039】(2)合金粒子の分級 得られた合金粒子を開口径0.13mmと0.18mm
のステンレス製の試験篩(太陽金網工業製)を用いて分
級した。走査型電子顕微鏡にて粒子100個を観察した
ところ、体積平均粒子径が0.15mmであった。また
合金粒子の含有酸素量は0.02重量%であった。 (3)めっき層形成 前述した方法により得られた合金粒子を核として、回転
めっき装置(上村工業製フロースループレーターRP−
1)にて、めっき前処理は水洗のみでSnめっきを行っ
た。Snめっき液はSn/Pb共晶はんだめっき用の液
組成からPb成分を除去した組成であり、めっき温度は
25℃、電流密度は0.15A/dm2、めっき時間4
時間で行った。陽極材料はSnとし、陰極材料はTi合
金を用いた。めっき後の洗浄は水洗浄のみ実施した。水
洗浄後のめっき粒子は有機溶剤で置換後、60℃乾燥機
にて乾燥した。(2) Classification of Alloy Particles The obtained alloy particles were divided into openings of 0.13 mm and 0.18 mm.
Using a stainless steel test sieve (manufactured by Taiyo Seimitsu Kogyo). When 100 particles were observed with a scanning electron microscope, the volume average particle diameter was 0.15 mm. The oxygen content of the alloy particles was 0.02% by weight. (3) Plating layer formation Using the alloy particles obtained by the above-described method as nuclei, a rotary plating apparatus (flow slulator RP- manufactured by Uemura Kogyo Co., Ltd.)
In 1), the Sn pre-plating was performed only by washing with water. The Sn plating solution is a composition obtained by removing the Pb component from the solution composition for Sn / Pb eutectic solder plating, the plating temperature is 25 ° C., the current density is 0.15 A / dm 2 , and the plating time is 4
Went on time. The anode material was Sn, and the cathode material was a Ti alloy. Washing after plating was performed only with water washing. The plated particles after water washing were replaced with an organic solvent, and then dried with a dryer at 60 ° C.
【0040】(4)めっき粒子の物性測定 得られためっき粒子を走査型電子顕微鏡にて100個観
察した結果、体積平均粒径が0.17mmであった。ま
た、得られためっき粒子をエポキシ樹脂にて包埋し、研
磨後に走査型電子顕微鏡にて断面観察を行った。めっき
厚みは0.008〜0.013mmであった。(4) Measurement of Physical Properties of Plating Particles As a result of observing 100 plating particles by a scanning electron microscope, the volume average particle diameter was 0.17 mm. Also, the obtained plated particles were embedded in an epoxy resin, and after polishing, a cross section was observed with a scanning electron microscope. The plating thickness was 0.008 to 0.013 mm.
【0041】さらに、粒子表面及び中心の元素分析(堀
場製作所製EMAXー5770)を実施したところ、次
のような結果が得られた。なお、分析に使用した線種は
Ag;Lα線、Cu;Kα線、Sn;Lα線であり、エ
ネルギーカウント値を重量%に換算した。 中心部 0.03mm 0.07mm 0.08mm Ag 20 20 15 10 (重量%) Cu 80 80 75 5 (重量%) Sn 0 0 10 85 (重量%)Further, when the elemental analysis of the particle surface and center (EMAX-5770 manufactured by Horiba, Ltd.) was carried out, the following results were obtained. The line types used in the analysis were Ag; Lα line, Cu; Kα line, and Sn; Lα line, and the energy count value was converted to% by weight. Central part 0.03 mm 0.07 mm 0.08 mm Ag 20 20 15 10 (% by weight) Cu 80 80 755 (% by weight) Sn 0 0 10 85 (% by weight)
【0042】次に最表面の元素分析(表面からの深さ3
0オングストローム程度)をX線光電子分光分析法にて
実施した。分析に使用したピークは、Ag3d3/2(M
gのKα線)とCu3p(MgのKα線)、Sn3d
5/2(MgのKα線)である。その結果、最表面にはS
nしか存在していない事を確認した。最後にこのめっき
粒子を島津製作所製DSC−50により窒素雰囲気下で
吸熱ピーク温度(融点を示す)を測定した。その結果、
232℃に[m+4]層としてのSn層、353℃に
[m+3]層としてのCu/Sn層、490℃に[m+
2]層としてのAg/Sn層、606℃に[m+1]層
としてのCu/Ag/Sn層の吸熱ピークが存在した。Next, elemental analysis of the outermost surface (depth 3 from the surface)
(About 0 Angstroms)) by X-ray photoelectron spectroscopy. The peak used in the analysis was Ag3d 3/2 (M
g Kα ray), Cu3p (Mg Kα ray), Sn3d
5/2 (Kα line of Mg). As a result, the outermost surface has S
It was confirmed that only n existed. Finally, the endothermic peak temperature (indicating the melting point) of the plated particles was measured under a nitrogen atmosphere by DSC-50 manufactured by Shimadzu Corporation. as a result,
An Sn layer as an [m + 4] layer at 232 ° C., a Cu / Sn layer as an [m + 3] layer at 353 ° C., and an [m +
2] There was an endothermic peak of an Ag / Sn layer as a layer, and an endothermic peak at 606 ° C. of a Cu / Ag / Sn layer as an [m + 1] layer.
【0043】測定装置の操作温度の上限は720℃であ
り、中心核として使用している合金粒子の融点は不明だ
ったので、真空理工製の高温顕微鏡にて窒素雰囲気下に
て合金粒子のみ別途測定したところ、780℃付近で合
金粒子が球状を維持できなくなり、990℃で完全に溶
解する事を観察でき、DSC測定により得られた吸熱ピ
ークはめっき層由来である事を確認した。The upper limit of the operating temperature of the measuring device was 720 ° C., and the melting point of the alloy particles used as the central nucleus was unknown. As a result of the measurement, it was observed that the alloy particles could not maintain a spherical shape at around 780 ° C, and that the alloy particles were completely dissolved at 990 ° C. It was confirmed that the endothermic peak obtained by DSC measurement was derived from the plating layer.
【0044】(5)実装特性評価 得られためっき粒子をFR−4基板上にパターニングし
た0.25mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後、めっき粒子を実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持しており、
変形しているめっき粒子は1つもなかった。また、接続
後の垂直方向に寸法平均値は0.16mm±0.005
mmであった。(5) Evaluation of mounting characteristics The obtained plated particles were mounted on 0.25 mmΦ copper lands patterned on an FR-4 substrate. After applying the RMA type flux, the plated particles were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape,
None of the plating particles were deformed. The average value of the dimension in the vertical direction after connection is 0.16 mm ± 0.005.
mm.
【0045】さらに、1.00mmΦ銅ランドにも同様
に230℃窒素リフロー炉にて接続した。作成した10
0個のサンプルについて接続後の形状観察及び垂直方向
の寸法を測定した。その結果、接続後の形状は球状を維
持しており、変形しているめっき粒子は1つもなかっ
た。また、接続後の垂直方向に寸法平均値は0.16m
m±0.006mmであった。また、1.00mmΦ銅
ランドにて280℃窒素リフロー炉でも接続した。作成
した100個のサンプルについて接続後の形状観察及び
垂直方向の寸法を測定した。その結果、接続後の形状は
球状を維持しており、変形している金属めっき粒子は1
つもなかった。また、接続後の垂直方向に寸法平均値は
0.16mm±0.006mmであった。Further, it was similarly connected to a 1.00 mmΦ copper land in a nitrogen reflow furnace at 230 ° C. Created 10
Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on 0 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. The average dimension in the vertical direction after connection is 0.16 m
m ± 0.006 mm. In addition, it was connected with a nitrogen reflow furnace at 280 ° C. with a 1.00 mmΦ copper land. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape, and the number of deformed metal plating particles is one.
I didn't. Moreover, the dimension average value in the vertical direction after the connection was 0.16 mm ± 0.006 mm.
【0046】[0046]
【実施例2】実施例1の(1)及び(2)まで行った合
金粒子を核として、回転めっき装置にて、めっき前処理
は水洗のみでSn/Biめっきを行った。Sn/Biめ
っき液はSnめっき液にBiを5重量%添加した組成で
あり、めっき温度は25℃、電流密度は0.15A/d
m2、めっき時間4時間で行った。陽極材料はSnと
し、陰極材料はTi合金を用いた。水洗浄後のめっき粒
子は有機溶剤で置換後、60℃乾燥機にて乾燥した。Example 2 Sn / Bi plating was carried out in a rotary plating apparatus using the alloy particles obtained in (1) and (2) of Example 1 as nuclei, with plating only being washed with water. The Sn / Bi plating solution has a composition obtained by adding 5% by weight of Bi to the Sn plating solution, the plating temperature is 25 ° C., and the current density is 0.15 A / d.
m 2 and a plating time of 4 hours. The anode material was Sn, and the cathode material was a Ti alloy. The plated particles after water washing were replaced with an organic solvent, and then dried with a dryer at 60 ° C.
【0047】(1)めっき粒子の物性測定 得られためっき粒子を走査型電子顕微鏡にて100個観
察した結果、体積平均粒径が0.17mmであった。ま
た、めっき粒子をエポキシ樹脂にて包埋し、研磨後に走
査型電子顕微鏡にて断面観察を行った。めっき厚みは
0.007〜0.012mmであった。さらに、粒子表
面及び中心の元素分析を実施したところ、次のような結
果が得られた。なお、分析に使用した線種はAg;Lα
線、Cu;Kα線、Sn;Lα線、Bi;Mα線であ
り、エネルギーカウント値を重量%に換算した。 中心部 0.03mm 0.07mm 0.08mm Ag 20 20 15 10 (重量%) Cu 80 80 70 5 (重量%) Sn 0 0 10 45 (重量%) Bi 0 0 5 40 (重量%)(1) Measurement of Physical Properties of Plating Particles As a result of observing 100 plating particles using a scanning electron microscope, the volume average particle diameter was 0.17 mm. Further, the plating particles were embedded in an epoxy resin, and after polishing, the cross section was observed with a scanning electron microscope. The plating thickness was 0.007 to 0.012 mm. Further, when the elemental analysis of the particle surface and the center was performed, the following results were obtained. The line type used in the analysis was Ag; Lα
Line, Cu; Kα line, Sn; Lα line, Bi; Mα line, and the energy count value was converted to% by weight. Central part 0.03 mm 0.07 mm 0.08 mm Ag 20 20 15 10 (% by weight) Cu 80 80 705 (% by weight) Sn 0 0 10 45 (% by weight) Bi 0 0 540 (% by weight)
【0048】次に最表面の元素分析(表面からの深さ3
0オングストローム程度)をX線光電子分光分析法にて
実施した。分析に使用したピークは、Ag3d3/2(M
gのKα線)とCu3p(MgのKα線)、Sn3d
5/2(MgのKα線)、Bi4f(MgのKα線)であ
る。その結果、最表面にはSnとBiが存在している事
を確認した。存在比はSnが46重量%でBiが54重
量%であった。さらに、この金属粒子をDSCにより窒
素雰囲気下で吸熱ピーク温度(融点を示す)を測定し
た。その結果、138℃に[m+5]層としてのSn/
Bi層、232℃に[m+4]層としてのSn層、35
3℃に[m+3]層としてのCu/Sn層、490℃に
[m+2]層としてのAg/Sn層、610℃に[m+
1]層としてのCu/Ag/Sn層の吸熱ピークが存在
した。測定装置の操作温度の上限は720℃であり、中
心核として使用している合金粒子の融点を高温顕微鏡に
て窒素雰囲気下にて別途測定したところ、780℃付近
で合金粒子が球状を維持できなくなり、990℃で完全
に溶解する事を観察でき、DSC測定により得られた吸
熱ピークはめっき層由来である事を確認した。Next, an elemental analysis of the outermost surface (depth 3 from the surface)
(About 0 Angstroms)) by X-ray photoelectron spectroscopy. The peak used in the analysis was Ag3d 3/2 (M
g Kα ray), Cu3p (Mg Kα ray), Sn3d
5/2 (Kα line of Mg) and Bi4f (Kα line of Mg). As a result, it was confirmed that Sn and Bi existed on the outermost surface. The abundance ratio was 46% by weight of Sn and 54% by weight of Bi. Further, the endothermic peak temperature (indicating the melting point) of the metal particles was measured by DSC under a nitrogen atmosphere. As a result, at 138 ° C., Sn /
Bi layer, Sn layer as [m + 4] layer at 232 ° C., 35
Cu / Sn layer as [m + 3] layer at 3 ° C, Ag / Sn layer as [m + 2] layer at 490 ° C, [m + 3] at 610 ° C
1] There was an endothermic peak of the Cu / Ag / Sn layer as a layer. The upper limit of the operating temperature of the measuring device is 720 ° C. When the melting point of the alloy particles used as the central nucleus is separately measured with a high-temperature microscope under a nitrogen atmosphere, the alloy particles can maintain a spherical shape at around 780 ° C. It disappeared and it could be observed that it completely dissolved at 990 ° C., and it was confirmed that the endothermic peak obtained by DSC measurement was derived from the plating layer.
【0049】(2)実装特性評価 得られためっき粒子をFR−4基板上にパターニングし
た0.25mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後、めっき粒子を実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持しており、
変形しているめっき粒子は1つもなかった。また、接続
後の垂直方向に寸法平均値は0.16mm±0.004
mmであった。(2) Evaluation of Mounting Characteristics The obtained plated particles were mounted on 0.25 mmφ copper lands patterned on an FR-4 substrate. After applying the RMA type flux, the plated particles were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape,
None of the plating particles were deformed. The average dimension in the vertical direction after connection is 0.16 mm ± 0.004.
mm.
【0050】さらに、1.00mmΦ銅ランドにも同様
に230℃窒素リフロー炉にて接続した。作成した10
0個のサンプルについて接続後の形状観察及び垂直方向
の寸法を測定した。その結果、接続後の形状は球状を維
持しており、変形しているめっき粒子は1つもなかっ
た。また、接続後の垂直方向に寸法平均値は0.16m
m±0.005mmであった。また、1.00mmΦ銅
ランドにて280℃窒素リフロー炉でも接続した。作成
した100個のサンプルについて接続後の形状観察及び
垂直方向の寸法を測定した。その結果、接続後の形状は
球状を維持しており、変形しているめっき粒子は1つも
なかった。また、接続後の垂直方向に寸法平均値は0.
16mm±0.006mmであった。Further, it was similarly connected to a 1.00 mmφ copper land in a nitrogen reflow furnace at 230 ° C. Created 10
Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on 0 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. The average dimension in the vertical direction after connection is 0.16 m
m ± 0.005 mm. In addition, it was connected with a nitrogen reflow furnace at 280 ° C. with a 1.00 mmΦ copper land. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. In addition, the dimension average value in the vertical direction after connection is 0.1.
16 mm ± 0.006 mm.
【0051】[0051]
【実施例3】実施例1の(1)及び(2)まで行った合
金粒子を核として、回転めっき装置にて、めっき前処理
は水洗のみでSn/Cuめっきを行った。Sn/Cuめ
っき液はSnめっき液にCuを1重量%添加した組成で
あり、めっき温度は25℃、電流密度は0.15A/d
m2、めっき時間4時間で行った。陽極材料はSnと
し、陰極材料はTi合金を用いた。水洗浄後のめっき粒
子は有機溶剤で置換後、60℃乾燥機にて乾燥した。Example 3 Sn / Cu plating was carried out in a rotary plating apparatus using the alloy particles obtained in (1) and (2) of Example 1 as nuclei, with plating pretreatment only by washing with water. The Sn / Cu plating solution has a composition in which 1% by weight of Cu is added to the Sn plating solution, the plating temperature is 25 ° C., and the current density is 0.15 A / d.
m 2 and a plating time of 4 hours. The anode material was Sn, and the cathode material was a Ti alloy. The plated particles after water washing were replaced with an organic solvent, and then dried with a dryer at 60 ° C.
【0052】(1)めっき粒子の物性測定 得られためっき粒子を走査型電子顕微鏡にて100個観
察した結果、体積平均粒径が0.17mmであった。ま
た、めっき粒子をエポキシ樹脂にて包埋し、研磨後に走
査型電子顕微鏡にて断面観察を行った。めっき厚みは
0.007〜0.012mmであった。さらに、粒子表
面及び中心の元素分析を実施したところ、次のような結
果が得られた。なお、分析に使用した線種はAg;Lα
線、Cu;Kα線、Sn;Lα線であり、エネルギーカ
ウント値を重量%に換算した。 中心部 0.03mm 0.07mm 0.08mm Ag 20 20 15 5 (重量%) Cu 80 80 70 15 (重量%) Sn 0 0 15 80 (重量%)(1) Measurement of Physical Properties of Plating Particles As a result of observing 100 plating particles by a scanning electron microscope, the volume average particle diameter was 0.17 mm. Further, the plating particles were embedded in an epoxy resin, and after polishing, the cross section was observed with a scanning electron microscope. The plating thickness was 0.007 to 0.012 mm. Further, when the elemental analysis of the particle surface and the center was performed, the following results were obtained. The line type used in the analysis was Ag; Lα
Line, Cu; Kα line, Sn; Lα line, and the energy count value was converted to% by weight. Central part 0.03 mm 0.07 mm 0.08 mm Ag 20 20 155 (% by weight) Cu 80 80 70 15 (% by weight) Sn 0 0 15 80 (% by weight)
【0053】次に最表面の元素分析(表面からの深さ3
0オングストローム程度)をX線光電子分光分析法にて
実施した。分析に使用したピークは、Ag3d3/2(M
gのKα線)とCu3p(MgのKα線)、Sn3d
5/2(MgのKα線)である。その結果、最表面にはS
nとCuが存在している事を確認した。存在比はSnが
95重量%でCuが5重量%であった。Next, elemental analysis of the outermost surface (depth 3 from the surface)
(About 0 Angstroms)) by X-ray photoelectron spectroscopy. The peak used in the analysis was Ag3d 3/2 (M
g Kα ray), Cu3p (Mg Kα ray), Sn3d
5/2 (Kα line of Mg). As a result, the outermost surface has S
It was confirmed that n and Cu were present. The abundance ratio was 95% by weight of Sn and 5% by weight of Cu.
【0054】さらに、このめっき粒子をDSCにより窒
素雰囲気下で吸熱ピーク温度(融点を示す)を測定し
た。その結果、227℃に[m+5]層としてのSn/
Cu層、232℃に[m+4]層としてのSn層、35
3℃に[m+3]層としてのCu/Sn層、490℃に
[m+2]層としてのAg/Sn層、610℃に[m+
1]層としてのCu/Ag/Sn層の吸熱ピークが存在
した。測定装置の操作温度の上限は720℃であり、中
心核として使用している合金粒子の融点を高温顕微鏡に
て窒素雰囲気下にて別途測定したところ、780℃付近
で合金粒子が球状を維持できなくなり、990℃で完全
に溶解する事を観察でき、DSC測定により得られた吸
熱ピークはめっき層由来である事を確認した。Further, the endothermic peak temperature (indicating the melting point) of the plated particles was measured by DSC under a nitrogen atmosphere. As a result, at 227 ° C., Sn /
Cu layer, Sn layer as [m + 4] layer at 232 ° C., 35
Cu / Sn layer as [m + 3] layer at 3 ° C, Ag / Sn layer as [m + 2] layer at 490 ° C, [m + 3] at 610 ° C
1] There was an endothermic peak of the Cu / Ag / Sn layer as a layer. The upper limit of the operating temperature of the measuring device is 720 ° C. When the melting point of the alloy particles used as the central nucleus is separately measured with a high-temperature microscope under a nitrogen atmosphere, the alloy particles can maintain a spherical shape at around 780 ° C. It disappeared and it could be observed that it completely dissolved at 990 ° C., and it was confirmed that the endothermic peak obtained by DSC measurement was derived from the plating layer.
【0055】(2)実装特性評価 得られためっき粒子をFR−4基板上にパターニングし
た0.25mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後、めっき粒子を実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持しており、
変形しているめっき粒子は1つもなかった。また、接続
後の垂直方向に寸法平均値は0.16mm±0.004
mmであった。(2) Evaluation of Mounting Characteristics The obtained plated particles were mounted on 0.25 mmφ copper lands patterned on an FR-4 substrate. After applying the RMA type flux, the plated particles were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape,
None of the plating particles were deformed. The average dimension in the vertical direction after connection is 0.16 mm ± 0.004.
mm.
【0056】さらに、1.00mmΦ銅ランドにも同様
に230℃窒素リフロー炉にて接続した。作成した10
0個のサンプルについて接続後の形状観察及び垂直方向
の寸法を測定した。その結果、接続後の形状は球状を維
持しており、変形しているめっき粒子は1つもなかっ
た。また、接続後の垂直方向に寸法平均値は0.16m
m±0.005mmであった。また、1.00mmΦ銅
ランドにて280℃窒素リフロー炉でも接続した。作成
した100個のサンプルについて接続後の形状観察及び
垂直方向の寸法を測定した。その結果、接続後の形状は
球状を維持しており、変形しているめっき粒子は1つも
なかった。また、接続後の垂直方向に寸法平均値は0.
16mm±0.006mmであった。Further, it was similarly connected to a 1.00 mmΦ copper land in a nitrogen reflow furnace at 230 ° C. Created 10
Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on 0 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. The average dimension in the vertical direction after connection is 0.16 m
m ± 0.005 mm. In addition, it was connected with a nitrogen reflow furnace at 280 ° C. with a 1.00 mmΦ copper land. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. In addition, the dimension average value in the vertical direction after connection is 0.1.
16 mm ± 0.006 mm.
【0057】[0057]
【実施例4】実施例1の(1)及び(2)まで行った合
金粒子を核として、回転めっき装置にて、めっき前処理
は水洗のみでSn/Agめっきを行った。Sn/Agめ
っき液はSnめっき液にAgを4重量%添加した組成で
あり、めっき温度は25℃、電流密度は0.15A/d
m2、めっき時間4時間で行った。陽極材料はSnと
し、陰極材料はTi合金を用いた。水洗浄後のめっき粒
子は有機溶剤で置換後、60℃乾燥機にて乾燥した。Example 4 Sn / Ag plating was carried out in a rotary plating apparatus using the alloy particles obtained in (1) and (2) of Example 1 as nuclei, with plating only being washed with water. The Sn / Ag plating solution has a composition in which 4% by weight of Ag is added to the Sn plating solution, the plating temperature is 25 ° C., and the current density is 0.15 A / d.
m 2 and a plating time of 4 hours. The anode material was Sn, and the cathode material was a Ti alloy. The plated particles after water washing were replaced with an organic solvent, and then dried with a dryer at 60 ° C.
【0058】(1)めっき粒子の物性測定 得られためっき粒子を走査型電子顕微鏡にて100個観
察した結果、体積平均粒径が0.17mmであった。ま
た、めっき粒子をエポキシ樹脂にて包埋し、研磨後に走
査型電子顕微鏡にて断面観察を行った。めっき厚みは
0.007〜0.012mmであった。さらに、粒子表
面及び中心の元素分析を実施したところ、次のような結
果が得られた。なお、分析に使用した線種はAg;Lα
線、Cu;Kα線、Sn;Lα線であり、エネルギーカ
ウント値を重量%に換算した。 中心部 0.03mm 0.07mm 0.08mm Ag 20 20 15 15 (重量%) Cu 80 80 70 5 (重量%) Sn 0 0 15 80 (重量%)(1) Measurement of Physical Properties of Plating Particles As a result of observing 100 obtained plating particles with a scanning electron microscope, the volume average particle diameter was 0.17 mm. Further, the plating particles were embedded in an epoxy resin, and after polishing, the cross section was observed with a scanning electron microscope. The plating thickness was 0.007 to 0.012 mm. Further, when the elemental analysis of the particle surface and the center was performed, the following results were obtained. The line type used in the analysis was Ag; Lα
Line, Cu; Kα line, Sn; Lα line, and the energy count value was converted to% by weight. Central part 0.03 mm 0.07 mm 0.08 mm Ag 20 20 15 15 (% by weight) Cu 80 80 705 (% by weight) Sn 0 0 15 80 (% by weight)
【0059】次に最表面の元素分析(表面からの深さ3
0オングストローム程度)をX線光電子分光分析法にて
実施した。分析に使用したピークは、Ag3d3/2(M
gのKα線)とCu3p(MgのKα線)、Sn3d
5/2(MgのKα線)である。その結果、最表面にはS
nとAgが存在している事を確認した。存在比はSnが
96重量%でAgが4重量%であった。さらに、このめ
っき粒子をDSCにより窒素雰囲気下で吸熱ピーク温度
(融点を示す)を測定した。その結果、221℃に[m
+5]層としてのSn/Ag層、232℃に[m+4]
層としてのSn層、353℃に[m+3]層としてのC
u/Sn層、490℃に[m+2]層としてのAg/S
n層、606℃に[m+1]層としてのCu/Ag/S
n層の吸熱ピークが存在した。Next, elemental analysis of the outermost surface (depth 3 from the surface)
(About 0 Angstroms)) by X-ray photoelectron spectroscopy. The peak used in the analysis was Ag3d 3/2 (M
g Kα ray), Cu3p (Mg Kα ray), Sn3d
5/2 (Kα line of Mg). As a result, the outermost surface has S
It was confirmed that n and Ag were present. The abundance ratio was 96% by weight of Sn and 4% by weight of Ag. Further, the endothermic peak temperature (indicating the melting point) of the plated particles was measured by DSC under a nitrogen atmosphere. As a result, [m
+5] Sn / Ag layer as a layer, [m + 4] at 232 ° C.
Sn layer as layer, C as [m + 3] layer at 353 ° C.
u / Sn layer, Ag / S as [m + 2] layer at 490 ° C.
n layer, Cu / Ag / S as [m + 1] layer at 606 ° C.
There was an endothermic peak for the n-layer.
【0060】測定装置の操作温度の上限は720℃であ
り、中心核として使用している合金粒子の融点を高温顕
微鏡にて窒素雰囲気下にて別途測定したところ、780
℃付近で合金粒子が球状を維持できなくなり、990℃
で完全に溶解する事を観察でき、DSC測定により得ら
れた吸熱ピークはめっき層由来である事を確認した。 (2)実装特性評価 得られためっき粒子をFR−4基板上にパターニングし
た0.25mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後、めっき粒子を実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持しており、
変形しているめっき粒子は1つもなかった。また、接続
後の垂直方向に寸法平均値は0.16mm±0.004
mmであった。The upper limit of the operating temperature of the measuring device was 720 ° C., and the melting point of the alloy particles used as the center nucleus was measured separately under a nitrogen atmosphere using a high-temperature microscope.
At around ℃, the alloy particles can not maintain the spherical shape, 990 ℃
And complete dissolution was observed, and it was confirmed that the endothermic peak obtained by DSC measurement was derived from the plating layer. (2) Evaluation of mounting characteristics The obtained plated particles were mounted on 0.25 mmΦ copper lands patterned on an FR-4 substrate. After applying the RMA type flux, the plated particles were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape,
None of the plating particles were deformed. The average dimension in the vertical direction after connection is 0.16 mm ± 0.004.
mm.
【0061】さらに、1.00mmΦ銅ランドにも同様
に230℃窒素リフロー炉にて接続した。作成した10
0個のサンプルについて接続後の形状観察及び垂直方向
の寸法を測定した。その結果、接続後の形状は球状を維
持しており、変形しているめっき粒子は1つもなかっ
た。また、接続後の垂直方向に寸法平均値は0.16m
m±0.005mmであった。また、1.00mmΦ銅
ランドにて280℃窒素リフロー炉でも接続した。作成
した100個のサンプルについて接続後の形状観察及び
垂直方向の寸法を測定した。その結果、接続後の形状は
球状を維持しており、変形しているめっき粒子は1つも
なかった。また、接続後の垂直方向に寸法平均値は0.
16mm±0.006mmであった。Further, it was similarly connected to a 1.00 mmφ copper land in a nitrogen reflow furnace at 230 ° C. Created 10
Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on 0 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. The average dimension in the vertical direction after connection is 0.16 m
m ± 0.005 mm. In addition, it was connected with a nitrogen reflow furnace at 280 ° C. with a 1.00 mmΦ copper land. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. In addition, the dimension average value in the vertical direction after connection is 0.1.
16 mm ± 0.006 mm.
【0062】[0062]
【実施例5】実施例1の(1)及び(2)まで行った合
金粒子を核として、回転めっき装置にて、めっき前処理
は水洗のみでSn/Znめっきを行った。Sn/Znめ
っき液はSnめっき液にZnを10重量%添加した組成
であり、めっき温度は25℃、電流密度は0.15A/
dm2、めっき時間4時間で行った。陽極材料はSnと
し、陰極材料はTi合金を用いた。水洗浄後のめっき粒
子は有機溶剤で置換後、60℃乾燥機にて乾燥した。Fifth Embodiment Sn / Zn plating was carried out in a rotary plating apparatus by using the alloy particles obtained in (1) and (2) of Example 1 as nuclei, with plating pretreatment only by washing with water. The Sn / Zn plating solution has a composition in which 10% by weight of Zn is added to the Sn plating solution, the plating temperature is 25 ° C., and the current density is 0.15 A /
dm 2 and a plating time of 4 hours. The anode material was Sn, and the cathode material was a Ti alloy. The plated particles after water washing were replaced with an organic solvent, and then dried with a dryer at 60 ° C.
【0063】(1)めっき粒子の物性測定 得られためっき粒子を走査型電子顕微鏡にて100個観
察した結果、体積平均粒径が0.17mmであった。ま
た、めっき粒子をエポキシ樹脂にて包埋し、研磨後に走
査型電子顕微鏡にて断面観察を行った。めっき厚みは
0.007〜0.012mmであった。さらに、粒子表
面及び中心の元素分析を実施したところ、次のような結
果が得られた。なお、分析に使用した線種はAg;Lα
線、Cu;Kα線、Sn;Lα線、Zn;Kα線であ
り、エネルギーカウント値を重量%に換算した。 中心部 0.03mm 0.07mm 0.08mm Ag 20 20 13 0 (重量%) Cu 80 80 70 5 (重量%) Sn 0 0 15 85 (重量%) Zn 0 0 2 10 (重量%)(1) Measurement of Physical Properties of Plating Particles As a result of observing 100 of the obtained plating particles with a scanning electron microscope, the volume average particle diameter was 0.17 mm. Further, the plating particles were embedded in an epoxy resin, and after polishing, the cross section was observed with a scanning electron microscope. The plating thickness was 0.007 to 0.012 mm. Further, when the elemental analysis of the particle surface and the center was performed, the following results were obtained. The line type used in the analysis was Ag; Lα
Line, Cu; Kα line, Sn; Lα line, Zn; Kα line, and the energy count value was converted to% by weight. Central part 0.03 mm 0.07 mm 0.08 mm Ag 20 20 130 (% by weight) Cu 80 80 705 (% by weight) Sn 0 0 1585 (% by weight) Zn 0 0 210 (% by weight)
【0064】次に最表面の元素分析(表面からの深さ3
0オングストローム程度)をX線光電子分光分析法にて
実施した。分析に使用したピークは、Ag3d3/2(M
gのKα線)とCu3p(MgのKα線)、Sn3d
5/2(MgのKα線)、Zn3p(MgのKα線)であ
る。その結果、最表面にはSnとZnが存在している事
を確認した。存在比はSnが85重量%でZnが15重
量%であった。Next, elemental analysis of the outermost surface (depth 3 from the surface)
(About 0 Angstroms)) by X-ray photoelectron spectroscopy. The peak used in the analysis was Ag3d 3/2 (M
g Kα ray), Cu3p (Mg Kα ray), Sn3d
5/2 (Kα line of Mg) and Zn3p (Kα line of Mg). As a result, it was confirmed that Sn and Zn were present on the outermost surface. The abundance ratio was 85% by weight of Sn and 15% by weight of Zn.
【0065】さらに、このめっき粒子をDSCにより窒
素雰囲気下で吸熱ピーク温度(融点を示す)を測定し
た。その結果、195℃に[m+6]層としてのSn/
Zn層、232℃に[m+5]層としてのSn層、35
3℃に[m+4]層としてのCu/Sn層、490℃に
[m+3]層としてのAg/Sn層、610℃に[m+
2]層としてのCu/Ag/Sn層、630℃に[m+
1]層としてのCu/Ag/Zn層の吸熱ピークが存在
した。測定装置の操作温度の上限は720℃であり、中
心核として使用している合金粒子の融点を高温顕微鏡に
て窒素雰囲気下にて別途測定したところ、780℃付近
で合金粒子が球状を維持できなくなり、990℃で完全
に溶解する事を観察でき、DSC測定により得られた吸
熱ピークはめっき層由来である事を確認した。The endothermic peak temperature (indicating the melting point) of the plated particles was measured by DSC under a nitrogen atmosphere. As a result, at 195 ° C., the Sn /
Zn layer, Sn layer as [m + 5] layer at 232 ° C., 35
Cu / Sn layer as [m + 4] layer at 3 ° C., Ag / Sn layer as [m + 3] layer at 490 ° C., [m + 4] at 610 ° C.
2] Cu / Ag / Sn layer as layer, [m +
1] There was an endothermic peak of the Cu / Ag / Zn layer as a layer. The upper limit of the operating temperature of the measuring device is 720 ° C. When the melting point of the alloy particles used as the central nucleus is separately measured with a high-temperature microscope under a nitrogen atmosphere, the alloy particles can maintain a spherical shape at around 780 ° C. It disappeared and it could be observed that it completely dissolved at 990 ° C., and it was confirmed that the endothermic peak obtained by DSC measurement was derived from the plating layer.
【0066】(2)実装特性評価 得られためっき粒子をFR−4基板上にパターニングし
た0.25mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後、めっき粒子を実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持しており、
変形しているめっき粒子は1つもなかった。また、接続
後の垂直方向に寸法平均値は0.16mm±0.004
mmであった。(2) Evaluation of mounting characteristics The obtained plated particles were mounted on 0.25 mmΦ copper lands patterned on an FR-4 substrate. After applying the RMA type flux, the plated particles were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintains a spherical shape,
None of the plating particles were deformed. The average dimension in the vertical direction after connection is 0.16 mm ± 0.004.
mm.
【0067】さらに、1.00mmΦ銅ランドにも同様
に230℃窒素リフロー炉にて接続した。作成した10
0個のサンプルについて接続後の形状観察及び垂直方向
の寸法を測定した。その結果、接続後の形状は球状を維
持しており、変形しているめっき粒子は1つもなかっ
た。また、接続後の垂直方向に寸法平均値は0.16m
m±0.005mmであった。また、1.00mmΦ銅
ランドにて280℃窒素リフロー炉でも接続した。作成
した100個のサンプルについて接続後の形状観察及び
垂直方向の寸法を測定した。その結果、接続後の形状は
球状を維持しており、変形しているめっき粒子は1つも
なかった。また、接続後の垂直方向に寸法平均値は0.
16mm±0.006mmであった。Further, it was similarly connected to a copper land of 1.00 mmΦ by a nitrogen reflow furnace at 230 ° C. Created 10
Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on 0 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. The average dimension in the vertical direction after connection is 0.16 m
m ± 0.005 mm. In addition, it was connected with a nitrogen reflow furnace at 280 ° C. with a 1.00 mmΦ copper land. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintained a spherical shape, and no plated particles were deformed. In addition, the dimension average value in the vertical direction after connection is 0.1.
16 mm ± 0.006 mm.
【0068】[0068]
【比較例1】0.15mmΦのSn/Pb共晶はんだボ
ールを購入し、走査型電子顕微鏡にて粒子100個を観
察したところ、体積平均粒子径が0.16mmであっ
た。このはんだボールをFR−4基板上にパターニング
した0.25mmΦ銅ランドに実装した。RMAタイプ
のフラックスを塗布後はんだボールを実装し、230℃
窒素リフロー炉にて接続した。作成した100個のサン
プルについて接続後の形状観察及び垂直方向の寸法を測
定した。その結果、接続後の形状は球状を維持している
ボールはなく、すべて銅ランド上に拡がっていた。ま
た、接続後の垂直方向に寸法平均値は0.03mm±
0.003mmとほとんど球状を維持していなかった。Comparative Example 1 A Sn / Pb eutectic solder ball having a diameter of 0.15 mm was purchased and 100 particles were observed with a scanning electron microscope. As a result, the volume average particle diameter was 0.16 mm. This solder ball was mounted on a 0.25 mmΦ copper land patterned on an FR-4 substrate. After applying the RMA type flux, mount the solder ball,
Connection was made with a nitrogen reflow furnace. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, there was no ball maintaining the spherical shape after the connection, and all of the ball spread on the copper land. In addition, the dimension average value in the vertical direction after connection is 0.03 mm ±
The spherical shape was hardly maintained at 0.003 mm.
【0069】[0069]
【比較例2】1.00mmΦのSn/Pb共晶はんだボ
ールを購入し、走査型電子顕微鏡にて粒子100個を観
察したところ、体積平均子粒径が1.05mmであっ
た。このはんだボールをFR−4基板上にパターニング
した1.0mmΦ銅ランドに実装した。RMAタイプの
フラックスを塗布後はんだボールを実装し、230℃窒
素リフロー炉にて接続した。作成した100個のサンプ
ルについて接続後の形状観察及び垂直方向の寸法を測定
した。その結果、接続後の形状は球状を維持していた。
接続後の垂直方向に寸法平均値は0.85mm±0.0
5mmであった。しかし、280℃窒素リフロー炉でも
接続したところ、接続後の形状は球状を維持しているボ
ールはなく、球が半分なくなり銅ランド上に拡がってい
た。また、接続後の垂直方向に寸法平均値は0.55m
m±0.05mmとほとんど球状を維持していなかっ
た。Comparative Example 2 A Sn / Pb eutectic solder ball having a diameter of 1.00 mm was purchased, and 100 particles were observed with a scanning electron microscope. As a result, the volume average particle diameter was 1.05 mm. This solder ball was mounted on a 1.0 mmΦ copper land patterned on an FR-4 substrate. After applying the RMA type flux, the solder balls were mounted and connected in a nitrogen reflow furnace at 230 ° C. Observation of the shape after connection and measurement of the dimension in the vertical direction were performed on the prepared 100 samples. As a result, the shape after connection maintained a spherical shape.
Vertical dimension after connection is 0.85mm ± 0.0
5 mm. However, when the connection was made even in a 280 ° C. nitrogen reflow furnace, there was no ball maintaining the spherical shape after the connection, and the ball was reduced to half and spread on the copper land. The average dimension in the vertical direction after connection is 0.55 m.
The spherical shape was hardly maintained at m ± 0.05 mm.
【0070】[0070]
【発明の効果】本発明によるめっき粒子を用いることに
より、電気的接続を行う金属粒子の欠点、即ち、材料が
高価格である事、スタンドオフを正確に保ち半導体素子
と電子回路基板の接続安定性を維持できにくい事、接続
後に衝撃や振動等の荷重で剥離しやすい事、はんだ付け
時に半導体素子に荷重がかかるとボール或いはバンプが
ひしゃげやすい事、はんだ(錫−鉛合金)中の鉛が放出
するα線により半導体素子が誤動作を起こしやすい事、
はんだ(錫−鉛合金)自身が人体に対して毒性がある事
等を改善して、高信頼性の電気的接続が可能になった。EFFECTS OF THE INVENTION By using the plated particles according to the present invention, the disadvantages of metal particles for making an electrical connection, namely, that the material is expensive, that the standoff is accurately maintained, and that the connection between the semiconductor element and the electronic circuit board is stabilized. Is difficult to maintain, it is easy to peel off due to shock or vibration after connection, balls or bumps are easy to shatter when a load is applied to the semiconductor element at the time of soldering, lead in solder (tin-lead alloy) The semiconductor element is liable to malfunction due to the emitted α-rays,
It has improved that the solder (tin-lead alloy) itself is toxic to the human body, and has made it possible to achieve highly reliable electrical connection.
【0071】また、めっき前工程が水洗浄だけであるた
め、従来の酸洗浄での金属粒子核への悪影響や、ニッケ
ル下地処理不要のためのめっき粒子内の合金層形成によ
る構造安定性など電気接続の信頼性が向上し、量産プロ
セスとしてのコストメリットも出てきた。In addition, since the pre-plating process is only water washing, the conventional acid washing has an adverse effect on metal particle nuclei, and a nickel base treatment is not required. The connection reliability has improved, and the cost advantage of the mass production process has emerged.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01B 1/00 H01B 1/00 C G 1/22 1/22 A Z H01L 23/12 H01L 23/12 Q Fターム(参考) 4K018 BA02 BC22 BD10 4K023 AA17 AB28 AB33 AB38 AB40 CA09 4K024 AA07 AA21 AA24 AB04 BA01 BB09 BB28 BC08 5G301 DA03 DA06 DA13 DD01 DD08──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) H01B 1/00 H01B 1/00 CG 1/22 1/22 AZ H01L 23/12 H01L 23/12 Q F term (reference) 4K018 BA02 BC22 BD10 4K023 AA17 AB28 AB33 AB38 AB40 CA09 4K024 AA07 AA21 AA24 AB04 BA01 BB09 BB28 BC08 5G301 DA03 DA06 DA13 DD01 DD08
Claims (8)
り形成される多層のめっき層(中心核から外側に向かっ
て[m+1]層、[m+2]層、[m+3]層、…、
[m+n]層と規定する)を有するめっき粒子であっ
て、前記中心核[m]合金粒子は、一般式AgxCuy
[0.001≦x≦0.4、0.6≦y≦0.999、
x+y=1(原子比)]で表され、かつ粒子表面のAg
濃度が粒子の平均Ag濃度より高い領域を有し、含有酸
素量が0.0001〜1.0重量%で、合金粒子表面が
微細な凸凹形状(凸部と凹部の高さの差が1μm以下)
を備え、前記めっき層は、めっき厚みが1〜100μm
で、多層の最外層[m+n]層が錫或いは錫合金層で、
示差走査熱量測定において複数の吸収ピーク温度を示
し、中心核合金粒子と多層のめっき層とで錫或いは錫合
金中の錫濃度が異なる被膜(錫傾斜合金被膜)を有する
ことを特徴とするめっき粒子。1. A multilayer plating layer ([m + 1] layer, [m + 2] layer, [m + 3] layer,...,...) Formed from a plating solution on a central core [m] alloy particle by a plating solution.
[M + n] layer), wherein the central core [m] alloy particles have a general formula of AgxCuy
[0.001 ≦ x ≦ 0.4, 0.6 ≦ y ≦ 0.999,
x + y = 1 (atomic ratio)] and Ag on the particle surface
The alloy particles have a region where the concentration is higher than the average Ag concentration of the particles, the content of oxygen is 0.0001 to 1.0% by weight, and the surface of the alloy particles has a fine uneven shape (the difference between the height of the protrusion and the recess is 1 μm or less) )
Wherein the plating layer has a plating thickness of 1 to 100 μm.
Wherein the outermost [m + n] layers are tin or tin alloy layers,
Plating particles exhibiting a plurality of absorption peak temperatures in differential scanning calorimetry and having a coating (tin-graded alloy coating) having different tin concentrations in tin or a tin alloy between the central core alloy particle and the multilayer plating layer .
記めっき液がSnめっき液で、前記多層のめっき層の
[m+1]層がCu/Ag/Sn層、[m+2]層がA
g/Sn層、[m+3]層がCu/Sn層、最外層の
[m+4]層がSn層であることを特徴とするめっき粒
子。2. The plating particles according to claim 1, wherein the plating solution is a Sn plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer, and the [m + 2] layer is A.
A plated particle, wherein the g / Sn layer, the [m + 3] layer is a Cu / Sn layer, and the outermost [m + 4] layer is a Sn layer.
記めっき液がSn/Bi系めっき液で、前記多層のめっ
き層の[m+1]層がCu/Ag/Sn層、[m+2]
層がAg/Sn層、[m+3]層がCu/Sn層、[m
+4]層がSn層、最外層の[m+5]層がSn/Bi
層であることを特徴とするめっき粒子。3. The plating particles according to claim 1, wherein the plating solution is an Sn / Bi-based plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer, and [m + 2].
The layer was an Ag / Sn layer, the [m + 3] layer was a Cu / Sn layer, [m
+4] layer is Sn layer, and the outermost [m + 5] layer is Sn / Bi
Plating particles characterized by being a layer.
記めっき液がSn/Cu系めっき液で、前記多層のめっ
き層の[m+1]層がCu/Ag/Sn層、[m+2]
層がAg/Sn層、[m+3]層がCu/Sn層、[m
+4]層がSn層、最外層の[m+5]層がSn/Cu
層であることを特徴とするめっき粒子。4. The plating particles according to claim 1, wherein the plating solution is a Sn / Cu-based plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer, and [m + 2].
The layer was an Ag / Sn layer, the [m + 3] layer was a Cu / Sn layer, [m
+4] layer is Sn layer, and the outermost [m + 5] layer is Sn / Cu
Plating particles characterized by being a layer.
記めっき液がSn/Ag系めっき液で、前記多層のめっ
き層の[m+1]層がCu/Ag/Sn層、[m+2]
層がAg/Sn層、[m+3]層がCu/Sn層、[m
+4]層がSn層、最外層の[m+5]層がSn/Ag
層であることを特徴とするめっき粒子。5. The plating particles according to claim 1, wherein the plating solution is a Sn / Ag-based plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Sn layer, and [m + 2].
The layer was an Ag / Sn layer, the [m + 3] layer was a Cu / Sn layer, [m
+4] layer is Sn layer, and the outermost [m + 5] layer is Sn / Ag
Plating particles characterized by being a layer.
記めっき液がSn/Zn系めっき液で、前記多層のめっ
き層の[m+1]層がCu/Ag/Zn層、[m+2]
層がCu/Ag/Sn層、[m+3]層がAg/Sn
層、[m+4]層がCu/Sn層、[m+5]層がSn
層、最外層の[m+6]層がSn/Zn層であることを
特徴とするめっき粒子。6. The plating particles according to claim 1, wherein the plating solution is a Sn / Zn-based plating solution, the [m + 1] layer of the multilayer plating layer is a Cu / Ag / Zn layer, and [m + 2].
Layer is Cu / Ag / Sn layer, [m + 3] layer is Ag / Sn
Layer, [m + 4] layer is Cu / Sn layer, [m + 5] layer is Sn
The plated particles, wherein the [m + 6] layer as the outermost layer is a Sn / Zn layer.
方法において、前記めっき液によるめっき処理の前に、
酸処理と拡散防止のための下地処理の前処理をせず、陰
極電流密度を0.01〜30A/dm2で断続的に通電
し電解めっきすることを特徴とするめっき粒子の製造方
法。7. The method for producing plated particles according to claim 1, wherein before the plating treatment with the plating solution,
A method for producing plated particles, comprising intermittently applying a current at a cathode current density of 0.01 to 30 A / dm 2 and performing electroplating without performing a pretreatment of an acid treatment and a base treatment for preventing diffusion.
方法において、前記めっき液中に微量元素として添加量
5wt%以下の金、ニッケル、パラジウム、クロム、イ
ンジウム、アンチモン、アルミニウム、ゲルマニウム、
シリコン、ベリリウム、タングステン、モリブデン、マ
ンガン、タンタル、チタン、ネオジウム、マグネシウ
ム、コバルトのうち、1種類以上を添加することを特徴
とするめっき粒子の製造方法。8. The method for producing plated particles according to claim 1, wherein gold, nickel, palladium, chromium, indium, antimony, aluminum, germanium and the like are added as a trace element in the plating solution in an amount of 5 wt% or less.
A method for producing plated particles, characterized by adding one or more of silicon, beryllium, tungsten, molybdenum, manganese, tantalum, titanium, neodymium, magnesium, and cobalt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000119428A JP2001303294A (en) | 2000-04-20 | 2000-04-20 | Plating particles and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000119428A JP2001303294A (en) | 2000-04-20 | 2000-04-20 | Plating particles and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001303294A true JP2001303294A (en) | 2001-10-31 |
Family
ID=18630403
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000119428A Withdrawn JP2001303294A (en) | 2000-04-20 | 2000-04-20 | Plating particles and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001303294A (en) |
-
2000
- 2000-04-20 JP JP2000119428A patent/JP2001303294A/en not_active Withdrawn
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