JP2001342021A - Method of preparing zinc oxide fine particles - Google Patents
Method of preparing zinc oxide fine particlesInfo
- Publication number
- JP2001342021A JP2001342021A JP2000161645A JP2000161645A JP2001342021A JP 2001342021 A JP2001342021 A JP 2001342021A JP 2000161645 A JP2000161645 A JP 2000161645A JP 2000161645 A JP2000161645 A JP 2000161645A JP 2001342021 A JP2001342021 A JP 2001342021A
- Authority
- JP
- Japan
- Prior art keywords
- zinc oxide
- fine particles
- zinc carbonate
- oxide fine
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 title claims abstract description 174
- 239000011787 zinc oxide Substances 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000010419 fine particle Substances 0.000 title claims abstract description 38
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 58
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 claims abstract description 52
- 239000002002 slurry Substances 0.000 claims abstract description 36
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 29
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 29
- 238000010298 pulverizing process Methods 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 9
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 239000002245 particle Substances 0.000 description 46
- 239000007789 gas Substances 0.000 description 36
- 238000006243 chemical reaction Methods 0.000 description 28
- 238000010438 heat treatment Methods 0.000 description 17
- 238000002834 transmittance Methods 0.000 description 13
- 238000003756 stirring Methods 0.000 description 11
- 238000005979 thermal decomposition reaction Methods 0.000 description 11
- 239000000843 powder Substances 0.000 description 8
- 238000007796 conventional method Methods 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 238000004438 BET method Methods 0.000 description 5
- 230000002776 aggregation Effects 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000002537 cosmetic Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical group [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 4
- 238000011437 continuous method Methods 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 238000004220 aggregation Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 238000001354 calcination Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 150000003751 zinc Chemical class 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- ZPEJZWGMHAKWNL-UHFFFAOYSA-L zinc;oxalate Chemical compound [Zn+2].[O-]C(=O)C([O-])=O ZPEJZWGMHAKWNL-UHFFFAOYSA-L 0.000 description 2
- 229910000669 Chrome steel Inorganic materials 0.000 description 1
- 206010014970 Ephelides Diseases 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 208000003351 Melanosis Diseases 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000000475 sunscreen effect Effects 0.000 description 1
- 239000000516 sunscreening agent Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
Landscapes
- Inorganic Compounds Of Heavy Metals (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、可視光に対する透
明性が高く、かつ紫外線遮蔽性に優れた酸化亜鉛微粒子
の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing zinc oxide fine particles having high transparency to visible light and excellent ultraviolet shielding properties.
【0002】[0002]
【従来の技術】近年、オゾン層破壊という環境問題が大
きくとりあげられる様になるとともに、最近の皮膚科学
の研究結果から、紫外線に曝されると、シミ、ソバカス
の発生や皮膚の老化の原因になる等紫外線が予想以上の
悪影響を肌に及ぼすことが明らかになり、人体を有害な
紫外線から守るということに大きな関心が持たれる様に
なってきた。2. Description of the Related Art In recent years, the environmental problem of depletion of the ozone layer has become a major issue, and recent dermatological research has shown that exposure to ultraviolet light may cause spots, freckles and aging of the skin. It has become clear that ultraviolet rays have an unexpectedly adverse effect on skin, and there has been a great interest in protecting the human body from harmful ultraviolet rays.
【0003】酸化亜鉛は、従来からかかる有害な紫外線
を遮蔽する材料として知られており、紫外線遮蔽剤とし
て好適なものである。[0003] Zinc oxide is conventionally known as a material for shielding such harmful ultraviolet rays, and is suitable as an ultraviolet ray shielding agent.
【0004】しかしながら、紫外線遮蔽剤としては、同
時に、化粧品、サンスクリーン、塗料、ワニス等に配合
された場合、可視光線に対して透明な被膜や塗膜を形成
し、白濁感等が無い自然な色合いを有することが強く求
められる。[0004] However, as an ultraviolet shielding agent, when it is simultaneously incorporated into cosmetics, sunscreens, paints, varnishes, etc., it forms a film or a film transparent to visible light, and has no natural turbidity. It is strongly required to have a color.
【0005】理論的には、酸化亜鉛を微細粒子化し、そ
の粒径を可視光線の波長未満に減少させると可視光線が
酸化亜鉛を透過し、実質的に透明にすることができる。[0005] Theoretically, when zinc oxide is made into fine particles and the particle size is reduced to below the wavelength of visible light, visible light can pass through the zinc oxide and be substantially transparent.
【0006】かかる酸化亜鉛微粒子を製造する方法とし
ては、幾つかの方法が知られているが、もっとも実際的
なものの一つは、蓚酸亜鉛や塩基性炭酸亜鉛を空気等の
酸化性雰囲気下で加熱分解して酸化物とする方法である
(以下、加熱分解法と称することがある。)。Several methods are known as methods for producing such zinc oxide fine particles, but one of the most practical methods is to produce zinc oxalate or basic zinc carbonate in an oxidizing atmosphere such as air. This is a method in which an oxide is obtained by thermal decomposition (hereinafter, may be referred to as a thermal decomposition method).
【0007】例えば特公昭60−33766号公報に
は、塩化亜鉛、硝酸亜鉛等の水溶性の亜鉛塩の水溶液
を、蓚酸水溶液中に滴下して不溶性の蓚酸亜鉛の微細結
晶の沈殿を生じせしめ、これを濾別乾燥した後、加熱分
解して酸化亜鉛となす方法が開示されているが、この方
法で得られる酸化亜鉛の粒径は、比表面積(47m2 /
g)(BET法による。以下同じ。)から計算すると、
0.02μm程度であると推定される。For example, Japanese Patent Publication No. 33766/1985 discloses that an aqueous solution of a water-soluble zinc salt such as zinc chloride or zinc nitrate is dropped into an aqueous solution of oxalic acid to cause precipitation of insoluble zinc oxalate fine crystals. A method is disclosed in which this is separated by filtration, dried, and then thermally decomposed to form zinc oxide. The particle size of zinc oxide obtained by this method has a specific surface area (47 m 2 /
g) (based on the BET method; the same applies hereinafter).
It is estimated to be about 0.02 μm.
【0008】加熱分解法の他の例としては、塩化亜鉛水
溶液等に炭酸ナトリウム水溶液等を加えて塩基性炭酸亜
鉛を沈殿させ、これを濾過分離して、加熱分解する方法
が公知である。なお、不純物の混入を避けるために、特
開昭60−255620号に記載されているように密閉
容器内において酸化亜鉛の水スラリーを撹拌しながら二
酸化炭素ガスと接触せしめて反応させこれを塩基性炭酸
亜鉛として沈殿させ、濾過分離後、加熱分解して酸化亜
鉛を製造する方法が提案されており、得られる酸化亜鉛
は、比表面積が15m2 /gでありこれから換算された
平均粒径は、0.07μmとされている。As another example of the thermal decomposition method, a method is known in which a basic zinc carbonate is precipitated by adding an aqueous solution of sodium carbonate or the like to an aqueous solution of zinc chloride or the like, which is separated by filtration and then thermally decomposed. In order to avoid the contamination of impurities, as described in JP-A-60-255620, a water slurry of zinc oxide was stirred in a closed vessel and brought into contact with carbon dioxide gas to cause a reaction. A method has been proposed in which zinc oxide is precipitated as zinc carbonate, separated by filtration, and then thermally decomposed to produce zinc oxide. The resulting zinc oxide has a specific surface area of 15 m 2 / g, and the average particle diameter calculated from this is: 0.07 μm.
【0009】また、これを改良する方法として、特公平
7−5308号においては、酸化亜鉛を含む水スラリー
中に二酸化炭素ガスを吹き込み反応させて塩基性炭酸亜
鉛を生成せしめ、この塩基性炭酸亜鉛を機械的に粉砕し
て微細化した後、加熱分解する酸化亜鉛微粒子の製造方
法が提案されており、顕微鏡観察から、その粒径は、
0.02〜0.1μm程度の酸化亜鉛であるとされてい
る。As a method for improving this, Japanese Patent Publication No. 7-5308 discloses a method in which carbon dioxide gas is blown into a water slurry containing zinc oxide to cause a reaction, thereby producing basic zinc carbonate. A method for producing zinc oxide fine particles that is mechanically pulverized and then finely divided and then thermally decomposed has been proposed.
It is said to be zinc oxide of about 0.02 to 0.1 μm.
【0010】[0010]
【発明が解決しようとする課題】以上述べたように、従
来の加熱分解法を用いた場合、可視光線の波長未満、よ
り正確には、可視光線の波長の1/4(約0.1μm)
より小さい0.02〜0.1μm程度の微細な酸化亜鉛
粒子は、得ることができるとされている。As described above, when the conventional thermal decomposition method is used, the wavelength is less than the wavelength of visible light, more precisely, 1 / of the wavelength of visible light (about 0.1 μm).
It is said that fine zinc oxide particles having a smaller size of about 0.02 to 0.1 μm can be obtained.
【0011】しかしながら、本発明者らが検討したとこ
ろによれば、これらの酸化亜鉛微粒子を実際に化粧品や
塗料等の媒体に分散させた場合には、所望の紫外線遮蔽
能は奏されるものの、可視光透過率は、十分なものでは
なかった。これは、比表面積や顕微鏡観察から算出され
た粒子径は、数値上は、確かに可視光線の1/4波長
(0.1μm)より小さくはなっているが、これら酸化
亜鉛微粒子は、微細粒子のため一般的に二次凝集してお
り、実際の使用条件下では、実質的には0.1μm以下
までは分散されておらず、可視光線を、充分透過させる
ことができなかったものと推定される。このように、従
来の方法により得られた酸化亜鉛微粒子は、見かけの粒
子径は小さいものの、化粧品等の媒体に分散させる際に
は、凝集を避けることができないため、媒体中の微細粒
子径としては、透明性を得るためには、実質的に充分な
微細粒子ではなかったと思われる。However, according to the study by the present inventors, when these zinc oxide fine particles are actually dispersed in a medium such as a cosmetic or a paint, a desired ultraviolet shielding ability is exhibited, Visible light transmittance was not sufficient. This is because although the particle diameter calculated from the specific surface area and the microscopic observation is certainly smaller than 1 / wavelength (0.1 μm) of visible light, these zinc oxide fine particles are fine particles. Therefore, it is generally assumed that secondary agglomeration has not occurred and, under actual use conditions, it has not been substantially dispersed to 0.1 μm or less, and visible light has not been sufficiently transmitted. Is done. As described above, the zinc oxide fine particles obtained by the conventional method have a small apparent particle size, but when dispersed in a medium such as cosmetics, the aggregation cannot be avoided. Are not substantially fine particles to obtain transparency.
【0012】本発明は、上記に鑑みてなされたもので、
その目的は、紫外線を遮断するとともに、可視光線に対
しては透明な、すなわち粒子径が小さく且つ分散性が良
い実質的に充分な微細粒径の酸化亜鉛微粒子を提供する
ことである。The present invention has been made in view of the above,
It is an object of the present invention to provide zinc oxide fine particles having a substantially sufficient fine particle diameter, which blocks ultraviolet rays and is transparent to visible light, that is, has a small particle diameter and good dispersibility.
【0013】[0013]
【課題を解決するための手段】本発明者らは、可視光線
に対しての透明性を改善する方法について鋭意検討した
結果、従来の方法においては、水スラリーとして生成し
た塩基性炭酸亜鉛等の沈殿を濾別等の固液分離操作を行
い、その後に乾燥させているため、この過程で生成した
塩基性炭酸亜鉛微細粒子の凝集化が促進されることを見
出した。従って、加熱分解するに際し、この凝集化した
ケーキを機械的に粉砕し、再度微粒子化する作業が必要
となるが、一旦凝集させて乾燥させたものは、強固に凝
集して固まりとなっているため、通常の粉砕手段によっ
ては、これを十分には微細化させることは実質的に出来
ないのである。Means for Solving the Problems The inventors of the present invention have conducted intensive studies on a method for improving the transparency to visible light, and as a result, in the conventional method, basic zinc carbonate or the like produced as a water slurry was not used. Since the precipitate is subjected to a solid-liquid separation operation such as filtration, and then dried, it has been found that agglomeration of the basic zinc carbonate fine particles generated in this process is promoted. Therefore, when thermally decomposing, it is necessary to mechanically pulverize the agglomerated cake and re-micronize the cake, but once agglomerated and dried, the cake is firmly agglomerated and solidified. For this reason, it is not possible to substantially reduce the size of the material by the usual grinding means.
【0014】このように、凝集を伴っている塩基性炭酸
亜鉛を加熱分解して酸化亜鉛を生成した場合、加熱分解
過程においてもこの凝集状態がそのまま実質的に支承さ
れるため、微細に分散出来る酸化亜鉛を得ることは、か
なり困難である。As described above, in the case where zinc oxide is produced by thermally decomposing basic zinc carbonate accompanying coagulation, since the coagulated state is substantially supported as it is in the heat decomposition process, it can be finely dispersed. Obtaining zinc oxide is quite difficult.
【0015】本発明者らは、従来の方法では得られてい
なかった微細且つ分散性の良い酸化亜鉛粒子を生成する
ための方法を鋭意検討した結果、酸化亜鉛を含む希薄な
水スラリーに二酸化炭素ガスを吹込み、微細な塩基性炭
酸亜鉛を合成し、得られた塩基性炭酸亜鉛スラリーを濾
過等により固液分離し、固結を伴う絶乾状態にまで完全
に乾燥することなく、適度に乾燥(半乾燥程度)させた
後、粉砕しながら加熱分解することにより、分散性に優
れ、可視光線に対しての透明性に優れている酸化亜鉛微
粒子が得られることを見出し、本発明を完成するに到っ
た。The present inventors have conducted intensive studies on a method for producing fine and highly dispersible zinc oxide particles, which was not obtained by the conventional method. As a result, carbon dioxide was added to a dilute aqueous slurry containing zinc oxide. Gas is blown in to synthesize fine basic zinc carbonate, and the resulting basic zinc carbonate slurry is separated into solid and liquid by filtration, etc. After drying (approximately semi-dried), by heating and decomposing while pulverizing, it has been found that zinc oxide fine particles having excellent dispersibility and excellent transparency to visible light can be obtained, and the present invention has been completed. I came to.
【0016】すなわち本発明に従えば、以下の発明が提
供される。 (1) 原料酸化亜鉛を含む水スラリー中に二酸化炭素ガ
スを導入し、塩基性炭酸亜鉛を生成する工程、得られた
塩基性炭酸亜鉛を乾燥する工程、及び当該乾燥された塩
基性炭酸亜鉛を粉砕しながら加熱分解し酸化亜鉛とする
工程からなることを特徴とする酸化亜鉛微粒子の製造方
法(以下、本発明の方法と称することがある。)。That is, according to the present invention, the following inventions are provided. (1) a step of introducing carbon dioxide gas into a water slurry containing a raw material zinc oxide to generate basic zinc carbonate, a step of drying the obtained basic zinc carbonate, and a step of drying the dried basic zinc carbonate. A method for producing zinc oxide fine particles, comprising a step of heating and decomposing into zinc oxide while pulverizing (hereinafter sometimes referred to as a method of the present invention).
【0017】(2) (1) において塩基性炭酸亜鉛を粉
砕媒体により粉砕しながら加熱分解する酸化亜鉛微粒子
の製造方法。(2) A method for producing zinc oxide fine particles according to (1), wherein the basic zinc carbonate is thermally decomposed while being pulverized by a pulverizing medium.
【0018】(3) (2) において粉砕媒体がボール又
はロッドである酸化亜鉛微粒子の製造方法。(3) A method for producing zinc oxide fine particles according to (2), wherein the grinding medium is a ball or a rod.
【0019】(4) 上記において原料酸化亜鉛を含む水
スラリーの濃度を10質量%以下として二酸化炭素ガス
を導入し反応させる酸化亜鉛微粒子の製造方法。(4) A method for producing zinc oxide fine particles in which the concentration of the aqueous slurry containing the raw material zinc oxide is reduced to 10% by mass or less and carbon dioxide gas is introduced and reacted.
【0020】[0020]
【発明の実施の形態】以下、本発明について詳細に説明
する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
【0021】本発明においては、まず、原料酸化亜鉛を
含む水スラリー中に二酸化炭素ガスを導入して塩基性炭
酸亜鉛を生成する工程(以下、塩基性炭酸亜鉛生成工程
と称することがある。)を行う。In the present invention, first, a step of introducing carbon dioxide gas into a water slurry containing a raw material zinc oxide to produce basic zinc carbonate (hereinafter, may be referred to as a basic zinc carbonate producing step). I do.
【0022】原料として用いられる酸化亜鉛としては、
所謂酸化亜鉛であればどのようなものであってもよく、
例えば、亜鉛を溶融・蒸発させ気相で酸化するフランス
法、亜鉛鉱石を仮焼・コークス還元・酸化するアメリカ
法、亜鉛塩溶液にソーダ灰を加えて塩基性炭酸亜鉛を沈
殿させ、乾燥・焼成する湿式法(加熱分解法)等のいず
れで製造したものでもよいが、高純度の酸化亜鉛微粒子
を得るためには、純度の高い酸化亜鉛を用いることが好
ましい。As the zinc oxide used as a raw material,
Any kind of so-called zinc oxide may be used,
For example, the French method of melting and evaporating zinc and oxidizing it in the gas phase, the American method of calcining, coke-reducing and oxidizing zinc ore, and adding soda ash to a zinc salt solution to precipitate basic zinc carbonate, followed by drying and firing Although it may be manufactured by any of a wet method (thermal decomposition method) or the like, it is preferable to use zinc oxide with high purity in order to obtain high-purity zinc oxide fine particles.
【0023】この原料酸化亜鉛を懸濁させてスラリーと
する水としては、特に限定するものではなく、製品であ
る酸化亜鉛の要求純度に応じて鉄錆等の不純物粒子を除
いた上水道水、イオン交換した純水、又は蒸留水の何れ
を用いてもかまわない。またこのスラリー中に導入する
二酸化炭素ガスとしては、特に制限はなく、一般的に市
販されている液化二酸化炭素ガス、清浄な燃焼排ガス、
石灰石を仮焼して得られる二酸化炭素ガス等が好適に用
いられる。二酸化炭素ガスは、純粋なガスとしてそのま
ま使用してもよいが、場合によっては、空気や窒素等の
希釈ガスにより適当な濃度に希釈して使用することも可
能である。The water in which the raw material zinc oxide is suspended to form a slurry is not particularly limited, and tap water, ionic water, etc., from which impurity particles such as iron rust are removed in accordance with the required purity of the product zinc oxide. Either exchanged pure water or distilled water may be used. The carbon dioxide gas to be introduced into the slurry is not particularly limited, and is generally commercially available liquefied carbon dioxide gas, clean combustion exhaust gas,
Carbon dioxide gas or the like obtained by calcining limestone is preferably used. The carbon dioxide gas may be used as it is as a pure gas, but in some cases, it may be used after being diluted to an appropriate concentration with a diluent gas such as air or nitrogen.
【0024】塩基性炭酸亜鉛生成工程を行うための装置
としては、特に限定するものではないが、例えば撹拌手
段、加熱手段、及びガス導入・分散手段を備え、酸化亜
鉛粒子を沈殿させることなく浮遊させてスラリー状態に
保持し、この中へ二酸化炭素ガスを導入して、酸化亜鉛
粒子と二酸化炭素ガスとを充分接触せしめて反応を遂行
しうる形式の撹拌槽型の反応装置が好ましい。The apparatus for performing the basic zinc carbonate generation step is not particularly limited, but includes, for example, a stirring means, a heating means, and a gas introduction / dispersion means, and is capable of floating zinc oxide particles without precipitating them. It is preferable to use a stirred tank type reactor in which the slurry is kept in a slurry state, carbon dioxide gas is introduced into the slurry, and the zinc oxide particles are sufficiently brought into contact with the carbon dioxide gas to carry out the reaction.
【0025】原料酸化亜鉛のスラリー濃度としては、少
なくとも0.1〜20質量%、好ましくは0.1〜10
質量%、より好ましくは1〜5質量%の比較的薄い濃度
とすることが望ましい。スラリー濃度がこの範囲を超え
る場合は、大粒径の塩基性炭酸亜鉛が生成したり、凝集
粒子が生成しやすくなり、本発明で目的とする分散性の
良い微粒子とすることが困難になる。一方、スラリー濃
度がこれよりあまり薄い場合は、以後の乾燥工程等にお
いて除去すべき水の量が過大となり、製造効率が低下し
エネルギ的にも好ましくない。The slurry concentration of the raw material zinc oxide is at least 0.1 to 20% by mass, preferably 0.1 to 10% by mass.
It is desirable to have a relatively low concentration of 1% by mass, more preferably 1% to 5% by mass. When the slurry concentration exceeds this range, basic zinc carbonate having a large particle diameter is generated or aggregated particles are easily generated, and it is difficult to obtain fine particles having the desired dispersibility in the present invention. On the other hand, if the slurry concentration is much lower than this, the amount of water to be removed in the subsequent drying step or the like becomes excessive, which lowers the production efficiency and is not preferable in terms of energy.
【0026】本発明において、酸化亜鉛粒子が二酸化炭
素ガスと反応して塩基性炭酸亜鉛を生成する反応(以
下、塩基性炭酸亜鉛生成反応と称することがある。)
は、次のようにして起こると推定される。すなわち、酸
化亜鉛自体は、水に難溶性であるが、粒子表面近傍の境
膜中には、僅かに水に溶解した酸化亜鉛が飽和しており
(例えば、0.5質量%程度、18℃)、ここに、水に
対して比較的よく溶解する二酸化炭素ガス(例えば、ヘ
ンリー定数E:0.14×104 )が液本体中を当該粒
子表面近傍まで拡散して行き、この固−液界面における
境膜内で、 5ZnO+2CO2 +3H2 O→2ZnCO3 ・3Zn(OH)2 (1) なる式 (1) に従い、液相反応が行われる。In the present invention, a reaction in which zinc oxide particles react with carbon dioxide gas to produce basic zinc carbonate (hereinafter, may be referred to as a basic zinc carbonate producing reaction).
Is estimated to occur as follows. That is, zinc oxide itself is poorly soluble in water, but zinc oxide dissolved in water is slightly saturated in the boundary film near the particle surface (for example, about 0.5% by mass at 18 ° C.). Here, carbon dioxide gas (for example, Henry's constant E: 0.14 × 10 4 ) relatively well soluble in water diffuses in the liquid body to the vicinity of the particle surface, and this solid-liquid in boundary film at the interface, in accordance 5ZnO + 2CO 2 + 3H 2 O → 2ZnCO 3 · 3Zn (OH) 2 (1) becomes equation (1), the liquid phase reaction.
【0027】生成した塩基性炭酸亜鉛は、水に難溶性の
塩であるため実質的に過飽和溶解度は存在せず直ちに微
細粒子として析出すると考えられる。以上のごとく総括
的には、この反応は、気−液−固反応である。It is considered that the generated basic zinc carbonate is a salt which is hardly soluble in water, and has substantially no supersaturation solubility, and immediately precipitates as fine particles. As described above, this reaction is a gas-liquid-solid reaction.
【0028】二酸化炭素ガスの導入方法としては、スラ
リーとガスが効果的に接触しうるものであればいかなる
方法も用いられ、特に限定するものではないが、例えば
反応槽底部に多孔板や散気管のごときガス分散器(スパ
ージャ)を設置し、このスパージャを通じて二酸化炭素
ガスを液中に吹き込み、さらに好ましくは撹拌羽根によ
りこれを細分化し、二酸化炭素ガスを微小気泡群として
スラリー中全体に、分散化して導入する方法;反応槽と
して密閉容器を使用し、加圧した二酸化炭素ガスを導入
し、スラリー上部の自由表面からガスを吸収させる方法
等の手段が採用できる。後者の場合は、撹拌によりボル
テックスを形成し、当該スラリー液面の表面更新を強制
的に行い、ガス吸収を促進することがより好ましい。As a method for introducing the carbon dioxide gas, any method can be used as long as the slurry and the gas can come into effective contact, and the method is not particularly limited. For example, a perforated plate or a diffuser tube is provided at the bottom of the reaction tank. A gas disperser (sparger) is installed, and carbon dioxide gas is blown into the liquid through the sparger. More preferably, the gas is subdivided with stirring blades, and the carbon dioxide gas is dispersed as fine bubbles into the entire slurry. A method in which a closed vessel is used as a reaction vessel, a pressurized carbon dioxide gas is introduced, and a gas is absorbed from the free surface of the upper part of the slurry can be adopted. In the latter case, it is more preferable to form a vortex by stirring, forcibly renew the surface of the slurry, and promote gas absorption.
【0029】撹拌手段としては、通常の撹拌機、例えば
櫂型撹拌機、プロペラ型撹拌機、タービン型撹拌機等の
いずれもが好適に使用される。As the stirring means, any of ordinary stirrers, for example, a paddle stirrer, a propeller stirrer, a turbine stirrer and the like are suitably used.
【0030】本発明の塩基性炭酸亜鉛生成反応は、実際
には種々の方式によって実施することができるが、例え
ば、反応槽にまず酸化亜鉛スラリーを仕込んでおき、こ
れに二酸化炭素ガスを連続的に供給して塩基性炭酸亜鉛
スラリーを生成させる半連続法(半回分法);酸化亜鉛
スラリーと二酸化炭素ガスの両者を連続的に反応槽に供
給して塩基性炭酸亜鉛スラリーを生成させ、当該生成し
た塩基性炭酸亜鉛スラリーを連続的に反応槽から溢流さ
せる等して抜き出す連続法等の方法が好ましく採用され
る。The basic zinc carbonate forming reaction of the present invention can be carried out by various methods in practice. For example, first, a zinc oxide slurry is charged into a reaction tank, and carbon dioxide gas is continuously added thereto. Semi-continuous method (semi-batch method) in which the basic zinc carbonate slurry is produced by supplying the zinc oxide slurry and the carbon dioxide gas to the reaction vessel continuously to produce the basic zinc carbonate slurry. A method such as a continuous method in which the generated basic zinc carbonate slurry is continuously overflowed from the reaction tank and withdrawn is preferably employed.
【0031】連続法の場合は、反応槽は一槽でもよい
が、常法に従い二槽以上の反応槽を直列に結合して多段
槽方式とすることにより、その槽内の滞留時間分布を全
体として押出し流れに近づけて、塩基性炭酸亜鉛の生成
収率を向上させることができる。In the case of the continuous method, a single reaction tank may be used. However, according to a conventional method, two or more reaction tanks are connected in series to form a multi-stage tank system, so that the residence time distribution in the tank can be entirely controlled. And the production yield of basic zinc carbonate can be improved by approaching the extrusion flow.
【0032】塩基性炭酸亜鉛生成反応の反応温度として
は、特に限定するものではないが、10〜80℃、好ま
しくは20〜60℃である。 (1) 式の反応速度自体
は、温度が高い程高速で進行するが、二酸化炭素ガスの
水に対する溶解度は、温度が高くなると減少し、液中の
ガス濃度は低下する。従って、反応温度は、上記した温
度範囲より低くても、高くても、総括的な反応速度が遅
くなり好ましくない。また、反応時間(連続法の場合
は、反応槽における平均滞留時間)は、反応温度、導入
される二酸化炭素濃度等により変わりうるが、通常10
分〜10時間、好ましくは30分〜5時間程度である。
なお、温度保持のため、反応器は、加熱手段や保温手段
及び温度制御手段を備えることも好ましい。The reaction temperature for the basic zinc carbonate formation reaction is not particularly limited, but is 10 to 80 ° C., preferably 20 to 60 ° C. The reaction rate itself of equation (1) proceeds at a higher speed as the temperature is higher, but the solubility of carbon dioxide gas in water decreases as the temperature increases, and the gas concentration in the liquid decreases. Therefore, whether the reaction temperature is lower or higher than the above-mentioned temperature range, the overall reaction rate is undesirably slow. The reaction time (in the case of the continuous method, the average residence time in the reaction vessel) can vary depending on the reaction temperature, the concentration of carbon dioxide introduced, and the like.
Minutes to 10 hours, preferably about 30 minutes to 5 hours.
In order to maintain the temperature, it is preferable that the reactor is provided with a heating means, a heat keeping means and a temperature control means.
【0033】反応終了後、得られた塩基性炭酸亜鉛スラ
リーを水分が5〜40質量%、より好ましくは5〜10
質量%程度になるように濾過・乾燥して粉末とする。こ
の場合、例えば絶乾状態にまで乾燥する必要はなく、水
分をある程度含んだ半乾燥状態の粉末であってよい。After completion of the reaction, the obtained basic zinc carbonate slurry is adjusted to a water content of 5 to 40% by mass, more preferably 5 to 10% by mass.
The mixture is filtered and dried to a powder of about mass% to obtain a powder. In this case, for example, the powder does not need to be dried to a completely dry state, and may be a semi-dry powder containing a certain amount of water.
【0034】この乾燥を行うための乾燥装置としては、
特に限定するものではなく、例えば気流乾燥機、噴霧乾
燥機、流動層乾燥機、撹拌型乾燥機、円筒乾燥機、箱型
乾燥機、バンド乾燥機、熱風乾燥機、真空乾燥機、振動
乾燥機、噴霧乾燥機等のいずれであってもよい。As a drying apparatus for performing this drying,
There is no particular limitation, for example, a flash dryer, a spray dryer, a fluidized bed dryer, a stirring dryer, a cylindrical dryer, a box dryer, a band dryer, a hot air dryer, a vacuum dryer, and a vibration dryer. Or a spray dryer.
【0035】本発明においては、かくして得られた乾燥
(半乾燥)された塩基性炭酸亜鉛を粉砕しながら加熱分
解(焼成)し、酸化亜鉛とする工程を行う。In the present invention, a step of subjecting the dried (semi-dried) basic zinc carbonate thus obtained to thermal decomposition (calcination) while pulverizing to obtain zinc oxide is performed.
【0036】加熱分解温度は、塩基性炭酸亜鉛を分散性
の良い微粒子状の酸化亜鉛に分解する温度で、200〜
1000℃、好ましくは200〜500℃、さらに好ま
しくは250〜350℃の温度が望ましい。これよりあ
まり温度が低いと、分解が不十分になり、またこれより
あまり温度が高すぎると、凝集や焼結により粒子が成長
しすぎることなり、何れも分散性が悪くなるため好まし
くない。加熱分解時間は、塩基性炭酸亜鉛の処理量、加
熱温度、加熱炉の型等によっても異なりうるが通常30
分〜20時間、好ましくは1〜10時間程度である。The thermal decomposition temperature is a temperature at which the basic zinc carbonate is decomposed into finely divided zinc oxide having good dispersibility.
A temperature of 1000 ° C, preferably 200-500 ° C, more preferably 250-350 ° C is desirable. If the temperature is too low, the decomposition will be insufficient, and if the temperature is too high, the particles will grow too much due to aggregation and sintering, and both are unfavorable because the dispersibility deteriorates. The thermal decomposition time may vary depending on the treatment amount of the basic zinc carbonate, the heating temperature, the type of the heating furnace, etc., but is usually 30 minutes.
The time is from about minutes to 20 hours, preferably about 1 to 10 hours.
【0037】加熱分解は、空気等の酸化性雰囲気下で、
塩基性炭酸亜鉛粒子を上記温度に加熱しうる加熱炉によ
り行われるが、本発明においては、粉砕と加熱を同時に
行える型の加熱炉であることが必要であり、特に円筒形
横型回転加熱炉(ロータリーキルン)が好ましいものと
して挙げられる。加熱方式としては、内熱式又は外熱式
のいずれであってもかまわない。Thermal decomposition is carried out in an oxidizing atmosphere such as air.
The heating is performed in a heating furnace capable of heating the basic zinc carbonate particles to the above-mentioned temperature. In the present invention, it is necessary that the heating furnace be of a type capable of simultaneously performing pulverization and heating, and in particular, a cylindrical horizontal rotary heating furnace ( Rotary kiln) is preferred. The heating system may be either an internal heating system or an external heating system.
【0038】ロータリーキルンは、炉室を形成する回転
しうる円筒を多少傾斜させて設置し、それを回転させな
がら上方の供給口から原料を装入し、当該装入された原
料は、加熱・分解を受けながら当該回転によりキルン
(円筒)内を下方に移動し、下方排出口から排出される
形式の加熱炉である。In a rotary kiln, a rotatable cylinder forming a furnace chamber is installed with a slight inclination, and while rotating, a raw material is charged from an upper supply port, and the charged raw material is heated and decomposed. The heating furnace moves downward in the kiln (cylinder) by the rotation while receiving the rotation, and is discharged from the lower discharge port.
【0039】本発明においては、ロータリーキルンに塩
基性炭酸亜鉛粒子を供給するに際し、粉砕媒体を加える
ことが好ましい。粉砕媒体( Grinding Medium )は、通
常球状の鋼球(ボール)又は棒状の鋼棒(ロッド)であ
って、ロータリーキルンの回転円筒内において、円筒の
回転運動とともに当該円筒内壁に沿って持ち上げられ
て、重力による落下転落を繰り返す。当該鋼球は、落下
転落の際に、塩基性炭酸亜鉛粒子に強い衝撃作用及び摩
砕作用を及ぼすことにより、粉砕が効果的に行われるの
である。粉砕媒体であるボール等は、不純物の混入がな
く粉砕効果のあるものであれば、特に限定するものでは
なく、鋼製の他、セラミックス製(所謂玉石)であって
もよい。In the present invention, it is preferable to add a grinding medium when supplying the basic zinc carbonate particles to the rotary kiln. The grinding medium (grinding medium) is usually a spherical steel ball (ball) or a rod-shaped steel rod (rod). In a rotary cylinder of a rotary kiln, the grinding medium is lifted along with the rotation of the cylinder along the inner wall of the cylinder, Repeat falling and falling by gravity. When the steel ball falls and falls, it exerts a strong impact action and a grinding action on the basic zinc carbonate particles, whereby the pulverization is effectively performed. The ball or the like serving as a crushing medium is not particularly limited as long as it has no mingling of impurities and has a crushing effect, and may be made of ceramics (so-called cobblestone) in addition to steel.
【0040】以上のごとくして、本発明においては、ロ
ータリーキルンの上方供給口から装入された塩基性炭酸
亜鉛粒子は、キルン内を粉砕媒体と共に移動しながら粉
砕操作を受けるとともに、強熱されて加熱・分解され、
粒子のよく分散した酸化亜鉛となり、下方排出口から排
出される。As described above, in the present invention, the basic zinc carbonate particles charged from the upper supply port of the rotary kiln undergo the pulverizing operation while moving in the kiln together with the pulverizing medium, and are ignited. Heated and decomposed,
It becomes zinc oxide in which particles are well dispersed and is discharged from the lower outlet.
【0041】加熱分解後の酸化亜鉛粒微粒子は、分散性
に優れており、そのまま種々の用途に使用することがで
きる。なお、所望により、ボールミル、ロッドミル、ハ
ンマーミル、エッジランナーミル、コロイドミル、ハン
マーミル、コニカルミル、アトリションミル、ジェット
ミル、ジェットマイザー、マイクロナイザー、ミクロン
ミル等の微粉砕機により、更に粉砕処理してから使用す
ることもできる。これらの微粉砕機は、配合する化粧品
や塗料などに応じて適宜選択される。The zinc oxide fine particles after thermal decomposition have excellent dispersibility, and can be used for various applications as they are. Incidentally, if desired, further pulverization treatment by a fine pulverizer such as a ball mill, a rod mill, a hammer mill, an edge runner mill, a colloid mill, a hammer mill, a conical mill, an attrition mill, a jet mill, a jet miser, a micronizer, and a micron mill. It can be used afterwards. These pulverizers are appropriately selected according to the cosmetics and paints to be mixed.
【0042】以上本発明の方法で得られた酸化亜鉛微粒
子は、微粒子であると同時に分散性に優れ、化粧品や塗
料などの紫外線遮蔽と同時に透明性が必要な各種用途に
好適に用いられる。The zinc oxide fine particles obtained by the method of the present invention are excellent in dispersibility at the same time as being fine particles, and are suitably used for various applications requiring transparency at the same time as ultraviolet shielding of cosmetics and paints.
【0043】本発明に方法においては、従来の酸化亜鉛
の製造方法とは異なり、濾過分離した塩基性炭酸亜鉛を
固化するまで完全に乾燥することなく、これを半乾燥等
の状態でロータリーキルン中で、粉砕媒体により粉砕し
ながら加熱・分解することにより、凝集の抑えられた酸
化亜鉛微粒子が得られるものと推定される。In the method of the present invention, unlike the conventional method for producing zinc oxide, the basic zinc carbonate which has been separated by filtration is not completely dried until it is solidified, but is dried in a rotary kiln in a semi-dry state or the like. It is presumed that by heating and decomposing while pulverizing with a pulverizing medium, zinc oxide fine particles with suppressed aggregation can be obtained.
【0044】[0044]
【実施例】以下、実施例により本発明を説明する。ただ
し、これらは単なる実施の態様の一例であり、本発明の
技術的範囲は、これらによりなんら限定的に解釈される
ものではない。The present invention will be described below with reference to examples. However, these are merely examples of the embodiments, and the technical scope of the present invention is not construed as being limited thereto.
【0045】なお、酸化亜鉛粒子に関する分散性の評価
については、次の分散性評価試験によった。すなわち、The dispersibility of the zinc oxide particles was evaluated according to the following dispersibility evaluation test. That is,
【0046】ポリビニルアルコールの10体積%の水溶
液に酸化亜鉛粒子を濃度が質量3%となるように加え、
ホモジナイザーで分散して塗料とする。この塗料を、P
ETフィルムに塗工厚み50μmのアプリケーターを用
いて塗布し、乾燥させる。得られたフィルムの各波長で
の光透過率を分光器(日本分光社製)を用いて測定し、
波長350nmにおいて紫外線の透過率を、550nm
で可視光線の透過率をそれぞれ測定し、紫外線遮蔽能と
可視光線透過能の比較を行う。Zinc oxide particles were added to a 10% by volume aqueous solution of polyvinyl alcohol so that the concentration became 3% by mass.
Disperse with a homogenizer to form a paint. This paint is
The ET film is applied using an applicator having a coating thickness of 50 μm and dried. The light transmittance at each wavelength of the obtained film was measured using a spectroscope (manufactured by JASCO Corporation).
At a wavelength of 350 nm, the transmittance of ultraviolet light is 550 nm.
To measure the transmittance of visible light, respectively, and compare the ultraviolet shielding ability and the visible light transmittance.
【0047】〔実施例1〕フランス法によって得たJI
S K1410 1種の酸化亜鉛及びイオン交換水を用
いて1質量%の酸化亜鉛スラリーを調製した。このスラ
リー30Lを、内容積50Lの撹拌機及び底部に散気管
を装備し、保温機構のついた反応容器に仕込み、温度を
30℃に保ち撹拌下10L/分で二酸化炭素ガスを吹込
んだ。2 時間後に吹き込みを終了し生成物をXRD分析
して塩基性炭酸亜鉛が生成していることを確認した。Example 1 JI obtained by the French method
SK1410 A 1% by mass zinc oxide slurry was prepared using one kind of zinc oxide and ion-exchanged water. 30 L of this slurry was charged into a reaction vessel equipped with a stirrer having an inner volume of 50 L and a diffuser tube at the bottom and provided with a heat retaining mechanism, and the temperature was kept at 30 ° C., and carbon dioxide gas was blown at 10 L / min with stirring. After 2 hours, the blowing was terminated, and the product was analyzed by XRD to confirm that basic zinc carbonate had been formed.
【0048】このスラリーを濾過し、撹拌型乾燥機によ
り80℃、1時間乾燥し、水分含量12質量%の塩基性
炭酸亜鉛の半乾燥粉体を得た。当該粒子の粒子径は、約
110μmであった。The slurry was filtered and dried at 80 ° C. for 1 hour with a stirring dryer to obtain a semi-dried basic zinc carbonate powder having a water content of 12% by mass. The particle size of the particles was about 110 μm.
【0049】粉砕媒体として10mmφのクローム鋼球
を使用した。この塩基性炭酸亜鉛の半乾燥粉体を、バッ
チ式ロータリーキルン(350mmφ×400mmL、
15rpm)に、鋼球とともに装入し、300℃で5時
間加熱・分解させた。装入された塩基性炭酸亜鉛粒子
は、キルン内を鋼球と共に回転しながら粉砕操作を受け
つつ、加熱・分解され、粒子のよく分散した酸化亜鉛微
粒子が得られた。A chrome steel ball having a diameter of 10 mm was used as a grinding medium. The semi-dried powder of the basic zinc carbonate is converted into a batch type rotary kiln (350 mmφ × 400 mmL,
(15 rpm) together with steel balls, and was heated and decomposed at 300 ° C. for 5 hours. The charged basic zinc carbonate particles were heated and decomposed while undergoing a pulverizing operation while rotating together with the steel balls in the kiln, and zinc oxide fine particles in which the particles were well dispersed were obtained.
【0050】得られた酸化亜鉛の比表面積をBET法に
よって測定したところ49m2 /gであった。この比表
面積から計算される粒子径は、約0.02μmである。The specific surface area of the obtained zinc oxide was 49 m 2 / g when measured by the BET method. The particle size calculated from this specific surface area is about 0.02 μm.
【0051】この得られた酸化亜鉛微細粒子の分散性を
評価するために、上記した分散性評価試験を行ない、紫
外線領域及び可視光線領域における光透過率を測定し
た。結果を表1に示した。表から明らかなように、本発
明の方法により製造した酸化亜鉛微粒子は、可視光線透
過率及び紫外線遮蔽能が高く分散性に優れていることが
認められる。In order to evaluate the dispersibility of the obtained zinc oxide fine particles, the above-described dispersibility evaluation test was performed, and the light transmittance in the ultraviolet region and the visible light region was measured. The results are shown in Table 1. As is clear from the table, it is recognized that the zinc oxide fine particles produced by the method of the present invention have high visible light transmittance and ultraviolet shielding ability and are excellent in dispersibility.
【0052】〔比較例1〕フランス法によって得たJI
S K1410 1種の酸化亜鉛及びイオン交換水を用
いて20質量%の酸化亜鉛スラリーを準備した。このス
ラリー7Lを、内容積10Lの撹拌機及び底部に散気管
を装備した反応容器に仕込み、撹拌下10L/分で二酸
化炭素ガスを吹込んだ。4時間後に吹き込みを止め、生
成物をXRD分析して塩基性炭酸亜鉛が生成しているこ
とを確認した。このスラリーをヌッチェを用いて濾過
し、濾過ケーキを箱型乾燥機を用いて乾燥した。乾燥ケ
ーキをホソカワミクロン社製パルベライザーを用いて微
粉砕し、塩基性炭酸亜鉛粒子を得た。この粒子の粒子径
は約2μmであった。Comparative Example 1 JI obtained by French method
SK1410 A 20% by mass zinc oxide slurry was prepared using one kind of zinc oxide and ion-exchanged water. 7 L of this slurry was charged into a reaction vessel equipped with a stirrer having an internal volume of 10 L and a diffuser tube at the bottom, and carbon dioxide gas was blown at 10 L / min with stirring. After 4 hours, the blowing was stopped, and the product was analyzed by XRD to confirm that basic zinc carbonate had been formed. This slurry was filtered using a Nutsche, and the filter cake was dried using a box drier. The dried cake was finely pulverized using a pulverizer manufactured by Hosokawa Micron Corporation to obtain basic zinc carbonate particles. The particle size of the particles was about 2 μm.
【0053】この粒子を250℃に加熱した箱型電気炉
に装入し、5時間加熱分解し、酸化亜鉛微細粒子を得
た。得られた酸化亜鉛の比表面積をBET法によって測
定したところ47m2 /gであった。この比表面積から
計算される粒子径は、0.02μmである。The particles were placed in a box-type electric furnace heated to 250 ° C., and thermally decomposed for 5 hours to obtain fine zinc oxide particles. When the specific surface area of the obtained zinc oxide was measured by the BET method, it was 47 m 2 / g. The particle size calculated from this specific surface area is 0.02 μm.
【0054】この得られた酸化亜鉛微細粒子の分散性を
測定するために、上記した分散性評価試験を行ない光透
過率を測定した。結果を表1に示す。表から明らかなよ
うに、従来の方法による比較例の酸化亜鉛は、加熱分解
前の塩基性炭酸亜鉛の粒子径としては、小さいにも拘わ
らず、実施例1に比べ可視光透過率も、紫外線遮蔽能も
低く、分散性に劣ることが認められる。In order to measure the dispersibility of the obtained zinc oxide fine particles, the above-mentioned dispersibility evaluation test was performed, and the light transmittance was measured. Table 1 shows the results. As is clear from the table, the zinc oxide of the comparative example according to the conventional method has a smaller visible light transmittance than that of Example 1 even though the particle diameter of the basic zinc carbonate before the thermal decomposition is small. It is recognized that the shielding ability is low and the dispersibility is poor.
【0055】〔実施例2〕フランス法によって得たJI
S K1410 3種の酸化亜鉛及びイオン交換水を用
いて3質量%の酸化亜鉛スラリーを調製した。このスラ
リー30Lを、内容積50Lの撹拌機及び底部に散気管
を装備し、保温機構のついた反応容器に仕込み、温度を
40℃に保ち撹拌下10L/分で二酸化炭素ガスを吹込
んだ。4時間後に吹き込みを終了し生成物をXRD分析
して塩基性炭酸亜鉛が生成していることを確認した。Example 2 JI obtained by the French method
SK1410 A 3% by mass zinc oxide slurry was prepared using three types of zinc oxide and ion-exchanged water. 30 L of this slurry was charged into a reaction vessel equipped with a stirrer having an inner volume of 50 L and a diffuser tube at the bottom and equipped with a heat retaining mechanism. The temperature was kept at 40 ° C., and carbon dioxide gas was blown at 10 L / min with stirring. After 4 hours, the blowing was stopped and the product was analyzed by XRD to confirm that basic zinc carbonate had been formed.
【0056】このスラリーを濾過し、撹拌型乾燥機によ
り80℃、1時間乾燥し、水分含量10質量%の塩基性
炭酸亜鉛の半乾燥粉体を得た。当該粒子の粒子径は、約
420μmであった。This slurry was filtered and dried at 80 ° C. for 1 hour with a stirring dryer to obtain a semi-dried powder of basic zinc carbonate having a water content of 10% by mass. The particle size of the particles was about 420 μm.
【0057】この粒子を、実施例1で使用したものと同
一のロータリーキルンにより同一の条件で粉砕しながら
加熱分解し酸化亜鉛微細粒子を得た。得られた酸化亜鉛
の比表面積をBET法によって測定したところ34m2
/gであった。この比表面積から計算される粒子径は約
0.03μmである。The particles were heated and decomposed while being pulverized under the same conditions with the same rotary kiln as used in Example 1 to obtain fine zinc oxide particles. The specific surface area of the obtained zinc oxide was measured by the BET method 34m 2
/ G. The particle size calculated from this specific surface area is about 0.03 μm.
【0058】この得られた酸化亜鉛微細粒子の分散性を
評価するために、上記した分散性評価試験を行ない紫外
線領域及び可視光線領域における光透過率を測定した。
結果を表1に示した。表から明らかなように、本発明の
方法により製造した酸化亜鉛は、可視光線透過率及び紫
外線遮蔽能が高く分散性に優れていることが認められ
る。In order to evaluate the dispersibility of the obtained zinc oxide fine particles, the above-mentioned dispersibility evaluation test was performed, and the light transmittance in the ultraviolet region and the visible light region was measured.
The results are shown in Table 1. As is clear from the table, it is recognized that the zinc oxide produced by the method of the present invention has high visible light transmittance and ultraviolet shielding ability and is excellent in dispersibility.
【0059】〔実施例3〕フランス法によって得たJI
S K1410 1種の酸化亜鉛及びイオン交換水を用
いて1質量%の酸化亜鉛スラリーを調製した。このスラ
リーを、内容積10Lの撹拌機及び底部に散気管を装備
し、保温機構のついた反応容器に41mL/分の速度で
供給した。この時反応容器は40℃に保ち、二酸化炭素
ガスを15L/分で連続して流した。反応器から溢流し
てくるスラリー中の生成物をXRD分析して塩基性炭酸
亜鉛に変化していることを確認した。Example 3 JI obtained by the French method
SK1410 A 1% by mass zinc oxide slurry was prepared using one kind of zinc oxide and ion-exchanged water. This slurry was supplied at a rate of 41 mL / min to a reaction vessel equipped with a stirrer having an internal volume of 10 L and an air diffusion tube at the bottom and equipped with a heat retaining mechanism. At this time, the temperature of the reaction vessel was maintained at 40 ° C., and carbon dioxide gas was continuously supplied at a rate of 15 L / min. XRD analysis of the product in the slurry overflowing from the reactor confirmed that it had been converted to basic zinc carbonate.
【0060】このスラリーを濾過し、撹拌型乾燥機によ
り80℃、1時間乾燥し、水分含量14質量%の塩基性
炭酸亜鉛の半乾燥粉体を得た。当該粒子の粒子径は、約
280μmであった。The slurry was filtered and dried at 80 ° C. for 1 hour with a stirring drier to obtain a semi-dried powder of basic zinc carbonate having a water content of 14% by mass. The particle size of the particles was about 280 μm.
【0061】この粒子を、実施例1で使用したものと同
一のロータリーキルンにより同一の条件で粉砕しながら
加熱分解し酸化亜鉛微細粒子を得た。得られた酸化亜鉛
の比表面積をBET法によって測定したところ48m2
/gであった。この比表面積から計算される粒子径は約
0.02μmである。These particles were heated and decomposed by the same rotary kiln as used in Example 1 while being pulverized under the same conditions to obtain fine zinc oxide particles. When the specific surface area of the obtained zinc oxide was measured by the BET method, it was 48 m 2.
/ G. The particle size calculated from this specific surface area is about 0.02 μm.
【0062】この得られた酸化亜鉛微細粒子の分散性を
評価するために、上記した分散性評価試験を行ない紫外
線領域及び可視光線領域における光透過率を測定した結
果を表1に示した。表から明らかなように、本発明の方
法によって製造した酸化亜鉛微粒子は、可視光透過率及
び紫外線遮蔽能が高く分散性に優れていることが認めら
れる。In order to evaluate the dispersibility of the obtained zinc oxide fine particles, the above-mentioned dispersibility evaluation test was conducted, and the results of measuring the light transmittance in the ultraviolet region and the visible light region are shown in Table 1. As is clear from the table, it is recognized that the zinc oxide fine particles produced by the method of the present invention have high visible light transmittance and ultraviolet shielding ability and are excellent in dispersibility.
【0063】[0063]
【表1】 [Table 1]
【0064】[0064]
【発明の効果】本発明の方法により製造された酸化亜鉛
微粒子は、紫外線遮蔽を行うと同時に可視光線に対して
は透明性の良い、分散性に優れ有用なものである。The zinc oxide fine particles produced by the method of the present invention are useful because they have good transparency to visible light and excellent dispersibility while shielding ultraviolet rays.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 高木 健 福岡県飯塚市大字横田669番地 ハクスイ テック株式会社内 (72)発明者 永井 貴 福岡県飯塚市大字横田669番地 ハクスイ テック株式会社内 Fターム(参考) 4G047 AA02 AB02 AD03 4J037 AA11 CA08 EE25 EE29 EE35 EE43 FF02 FF04 FF15 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Ken Takagi, 669 Yokota, Oaza, Iizuka-shi, Fukuoka Prefecture (72) Inventor Takashi Nagai 669, Yokota, Oaza, Iizuka-shi, Fukuoka F-term ( Reference) 4G047 AA02 AB02 AD03 4J037 AA11 CA08 EE25 EE29 EE35 EE43 FF02 FF04 FF15
Claims (4)
化炭素ガスを導入し、塩基性炭酸亜鉛を生成する工程、
得られた塩基性炭酸亜鉛を乾燥する工程、及び当該乾燥
された塩基性炭酸亜鉛を粉砕しながら加熱分解し酸化亜
鉛とする工程からなることを特徴とする酸化亜鉛微粒子
の製造方法。1. A step of introducing carbon dioxide gas into a water slurry containing a raw material zinc oxide to produce basic zinc carbonate;
A method for producing zinc oxide fine particles, comprising: a step of drying the obtained basic zinc carbonate; and a step of pulverizing the dried basic zinc carbonate and subjecting it to heat decomposition to form zinc oxide.
ながら加熱分解する請求項1に記載の酸化亜鉛微粒子の
製造方法。2. The method for producing zinc oxide fine particles according to claim 1, wherein the basic zinc carbonate is thermally decomposed while being crushed by a crushing medium.
項2に記載の酸化亜鉛微粒子の製造方法。3. The method according to claim 2, wherein the grinding medium is a ball or a rod.
10質量%以下として二酸化炭素ガスを導入し反応させ
る請求項1〜3のいずれかに記載の酸化亜鉛微粒子の製
造方法。4. The method for producing zinc oxide fine particles according to claim 1, wherein the concentration of the aqueous slurry containing the raw material zinc oxide is adjusted to 10% by mass or less, and carbon dioxide gas is introduced and reacted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000161645A JP2001342021A (en) | 2000-05-31 | 2000-05-31 | Method of preparing zinc oxide fine particles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000161645A JP2001342021A (en) | 2000-05-31 | 2000-05-31 | Method of preparing zinc oxide fine particles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001342021A true JP2001342021A (en) | 2001-12-11 |
Family
ID=18665641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000161645A Withdrawn JP2001342021A (en) | 2000-05-31 | 2000-05-31 | Method of preparing zinc oxide fine particles |
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| Country | Link |
|---|---|
| JP (1) | JP2001342021A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100343165C (en) * | 2005-01-21 | 2007-10-17 | 湘潭大学 | Alkaline zinc carbonate nano-wire and its preparation method |
| CN101559975B (en) * | 2009-05-14 | 2011-01-05 | 浙江理工大学 | Method for preparing zinc oxide micron rods by using solution method |
| JP2013001578A (en) * | 2011-06-13 | 2013-01-07 | Sakai Chem Ind Co Ltd | Zinc oxide, method for producing zinc oxide, cosmetic, coating composition, and resin composition |
| CN107304064A (en) * | 2016-04-18 | 2017-10-31 | 中科翔(天津)科技有限公司 | A kind of preparation method of large-specific surface area nano zinc oxide |
| CN114105184A (en) * | 2021-12-03 | 2022-03-01 | 江永县潇湘化工有限公司 | Method for preparing small-size zinc oxide by using carbon dioxide |
| CN117117516A (en) * | 2023-06-02 | 2023-11-24 | 太仓碧奇新材料研发有限公司 | Preparation method of organic/inorganic hybrid sub-terahertz absorbing film |
-
2000
- 2000-05-31 JP JP2000161645A patent/JP2001342021A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100343165C (en) * | 2005-01-21 | 2007-10-17 | 湘潭大学 | Alkaline zinc carbonate nano-wire and its preparation method |
| CN101559975B (en) * | 2009-05-14 | 2011-01-05 | 浙江理工大学 | Method for preparing zinc oxide micron rods by using solution method |
| JP2013001578A (en) * | 2011-06-13 | 2013-01-07 | Sakai Chem Ind Co Ltd | Zinc oxide, method for producing zinc oxide, cosmetic, coating composition, and resin composition |
| CN107304064A (en) * | 2016-04-18 | 2017-10-31 | 中科翔(天津)科技有限公司 | A kind of preparation method of large-specific surface area nano zinc oxide |
| CN114105184A (en) * | 2021-12-03 | 2022-03-01 | 江永县潇湘化工有限公司 | Method for preparing small-size zinc oxide by using carbon dioxide |
| CN114105184B (en) * | 2021-12-03 | 2023-10-24 | 江永县潇湘化工有限公司 | Method for preparing small-size zinc oxide from carbon dioxide |
| CN117117516A (en) * | 2023-06-02 | 2023-11-24 | 太仓碧奇新材料研发有限公司 | Preparation method of organic/inorganic hybrid sub-terahertz absorbing film |
| CN117117516B (en) * | 2023-06-02 | 2024-02-20 | 太仓碧奇新材料研发有限公司 | Preparation method of organic/inorganic hybrid sub-terahertz absorbing film |
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