JP2001294557A - METHOD FOR PRODUCING alpha,beta-UNSATURATED CARBOXYLIC ESTER AND CATALYST TO BE USED THEREFOR - Google Patents
METHOD FOR PRODUCING alpha,beta-UNSATURATED CARBOXYLIC ESTER AND CATALYST TO BE USED THEREFORInfo
- Publication number
- JP2001294557A JP2001294557A JP2001032888A JP2001032888A JP2001294557A JP 2001294557 A JP2001294557 A JP 2001294557A JP 2001032888 A JP2001032888 A JP 2001032888A JP 2001032888 A JP2001032888 A JP 2001032888A JP 2001294557 A JP2001294557 A JP 2001294557A
- Authority
- JP
- Japan
- Prior art keywords
- unsaturated carboxylic
- catalyst
- metal oxide
- reaction
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 150000001733 carboxylic acid esters Chemical class 0.000 title claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims abstract description 76
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 claims abstract description 70
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 48
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 48
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 31
- 239000003112 inhibitor Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 22
- 229910052760 oxygen Inorganic materials 0.000 claims description 74
- -1 cyclic hetero compound Chemical class 0.000 claims description 37
- 150000002148 esters Chemical class 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 17
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 229910000000 metal hydroxide Inorganic materials 0.000 claims description 8
- 150000004692 metal hydroxides Chemical class 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- 150000004703 alkoxides Chemical class 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 150000001735 carboxylic acids Chemical class 0.000 claims description 5
- 150000005690 diesters Chemical class 0.000 abstract description 10
- 125000004122 cyclic group Chemical group 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 abstract description 5
- 239000007789 gas Substances 0.000 description 83
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 69
- 239000001301 oxygen Substances 0.000 description 69
- 239000012071 phase Substances 0.000 description 38
- 125000002947 alkylene group Chemical group 0.000 description 29
- 239000011261 inert gas Substances 0.000 description 24
- 239000000047 product Substances 0.000 description 19
- 239000002994 raw material Substances 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 16
- 238000004821 distillation Methods 0.000 description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- 239000000243 solution Substances 0.000 description 9
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- 239000002360 explosive Substances 0.000 description 7
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 7
- 229920006395 saturated elastomer Polymers 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000000395 magnesium oxide Substances 0.000 description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 125000004417 unsaturated alkyl group Chemical group 0.000 description 6
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 125000004429 atom Chemical group 0.000 description 5
- 239000000543 intermediate Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 229950000688 phenothiazine Drugs 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 4
- CSGAUKGQUCHWDP-UHFFFAOYSA-N 1-hydroxy-2,2,6,6-tetramethylpiperidin-4-ol Chemical compound CC1(C)CC(O)CC(C)(C)N1O CSGAUKGQUCHWDP-UHFFFAOYSA-N 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 4
- LAQYHRQFABOIFD-UHFFFAOYSA-N 2-methoxyhydroquinone Chemical compound COC1=CC(O)=CC=C1O LAQYHRQFABOIFD-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000001530 fumaric acid Substances 0.000 description 4
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- 206010003497 Asphyxia Diseases 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 229910003023 Mg-Al Inorganic materials 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000012295 chemical reaction liquid Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000011949 solid catalyst Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 2
- ZNRLMGFXSPUZNR-UHFFFAOYSA-N 2,2,4-trimethyl-1h-quinoline Chemical compound C1=CC=C2C(C)=CC(C)(C)NC2=C1 ZNRLMGFXSPUZNR-UHFFFAOYSA-N 0.000 description 2
- VUZNLSBZRVZGIK-UHFFFAOYSA-N 2,2,6,6-Tetramethyl-1-piperidinol Chemical group CC1(C)CCCC(C)(C)N1O VUZNLSBZRVZGIK-UHFFFAOYSA-N 0.000 description 2
- RKMGAJGJIURJSJ-UHFFFAOYSA-N 2,2,6,6-Tetramethylpiperidine Substances CC1(C)CCCC(C)(C)N1 RKMGAJGJIURJSJ-UHFFFAOYSA-N 0.000 description 2
- VDVUCLWJZJHFAV-UHFFFAOYSA-N 2,2,6,6-tetramethylpiperidin-4-ol Chemical compound CC1(C)CC(O)CC(C)(C)N1 VDVUCLWJZJHFAV-UHFFFAOYSA-N 0.000 description 2
- ICKWICRCANNIBI-UHFFFAOYSA-N 2,4-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1 ICKWICRCANNIBI-UHFFFAOYSA-N 0.000 description 2
- BVUXDWXKPROUDO-UHFFFAOYSA-N 2,6-di-tert-butyl-4-ethylphenol Chemical compound CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 BVUXDWXKPROUDO-UHFFFAOYSA-N 0.000 description 2
- PSZAEHPBBUYICS-UHFFFAOYSA-N 2-methylidenepropanedioic acid Chemical compound OC(=O)C(=C)C(O)=O PSZAEHPBBUYICS-UHFFFAOYSA-N 0.000 description 2
- PRWJPWSKLXYEPD-UHFFFAOYSA-N 4-[4,4-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butan-2-yl]-2-tert-butyl-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(C)CC(C=1C(=CC(O)=C(C=1)C(C)(C)C)C)C1=CC(C(C)(C)C)=C(O)C=C1C PRWJPWSKLXYEPD-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 2
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000007942 carboxylates Chemical group 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229930016911 cinnamic acid Natural products 0.000 description 2
- 235000013985 cinnamic acid Nutrition 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000003205 fragrance Substances 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 238000002407 reforming Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- DRFYZAIGLPMIOS-UHFFFAOYSA-N (1-hydroxy-2,2,6,6-tetramethylpiperidin-4-yl) benzoate Chemical compound C1C(C)(C)N(O)C(C)(C)CC1OC(=O)C1=CC=CC=C1 DRFYZAIGLPMIOS-UHFFFAOYSA-N 0.000 description 1
- YEYCMBWKTZNPDH-UHFFFAOYSA-N (2,2,6,6-tetramethylpiperidin-4-yl) benzoate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C1=CC=CC=C1 YEYCMBWKTZNPDH-UHFFFAOYSA-N 0.000 description 1
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 description 1
- BRTNWPWZQXHESZ-UHFFFAOYSA-N 1,1'-biphenyl;phosphorous acid Chemical compound OP(O)O.C1=CC=CC=C1C1=CC=CC=C1.C1=CC=CC=C1C1=CC=CC=C1.C1=CC=CC=C1C1=CC=CC=C1 BRTNWPWZQXHESZ-UHFFFAOYSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- FDHHGSZUONDFJV-UHFFFAOYSA-N 1-(3,5-ditert-butyl-4-hydroxyphenyl)propyl dihydrogen phosphate Chemical compound OP(=O)(O)OC(CC)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 FDHHGSZUONDFJV-UHFFFAOYSA-N 0.000 description 1
- VETPHHXZEJAYOB-UHFFFAOYSA-N 1-n,4-n-dinaphthalen-2-ylbenzene-1,4-diamine Chemical compound C1=CC=CC2=CC(NC=3C=CC(NC=4C=C5C=CC=CC5=CC=4)=CC=3)=CC=C21 VETPHHXZEJAYOB-UHFFFAOYSA-N 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- OMQFPUAJZWRJRN-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol dihydroxyphosphanyl dihydrogen phosphite phosphorous acid Chemical compound P(O)(O)O.OP(O)OP(O)O.OCC(CO)(CO)CO OMQFPUAJZWRJRN-UHFFFAOYSA-N 0.000 description 1
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 1
- PFEFOYRSMXVNEL-UHFFFAOYSA-N 2,4,6-tritert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 PFEFOYRSMXVNEL-UHFFFAOYSA-N 0.000 description 1
- OPLCSTZDXXUYDU-UHFFFAOYSA-N 2,4-dimethyl-6-tert-butylphenol Chemical compound CC1=CC(C)=C(O)C(C(C)(C)C)=C1 OPLCSTZDXXUYDU-UHFFFAOYSA-N 0.000 description 1
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- RBCBDFNSHZQTOA-UHFFFAOYSA-N 2,6-ditert-butyl-6-(dimethylamino)-4-methylcyclohexa-1,3-dien-1-ol Chemical compound CN(C)C1(C(C)(C)C)CC(C)=CC(C(C)(C)C)=C1O RBCBDFNSHZQTOA-UHFFFAOYSA-N 0.000 description 1
- PASKRLYOVZYATH-UHFFFAOYSA-N 2-(acetyloxymethyl)prop-2-enoic acid Chemical compound CC(=O)OCC(=C)C(O)=O PASKRLYOVZYATH-UHFFFAOYSA-N 0.000 description 1
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- GKIPXFAANLTWBM-UHFFFAOYSA-N epibromohydrin Chemical compound BrCC1CO1 GKIPXFAANLTWBM-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- DECIPOUIJURFOJ-UHFFFAOYSA-N ethoxyquin Chemical compound N1C(C)(C)C=C(C)C2=CC(OCC)=CC=C21 DECIPOUIJURFOJ-UHFFFAOYSA-N 0.000 description 1
- 235000019285 ethoxyquin Nutrition 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- HFTSQAKJLBPKBD-UHFFFAOYSA-N magnesium;butan-1-olate Chemical compound [Mg+2].CCCC[O-].CCCC[O-] HFTSQAKJLBPKBD-UHFFFAOYSA-N 0.000 description 1
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XAYYULPQLCQBJE-UHFFFAOYSA-N n-hydroxy-n-phenylnitrous amide;iron Chemical compound [Fe].O=NN(O)C1=CC=CC=C1 XAYYULPQLCQBJE-UHFFFAOYSA-N 0.000 description 1
- NNGNSXBJQWYLLZ-UHFFFAOYSA-N n-hydroxy-n-phenylnitrous amide;magnesium Chemical compound [Mg].O=NN(O)C1=CC=CC=C1 NNGNSXBJQWYLLZ-UHFFFAOYSA-N 0.000 description 1
- RASDNLDAFJUKNO-UHFFFAOYSA-N n-hydroxy-n-phenylnitrous amide;zinc Chemical compound [Zn].O=NN(O)C1=CC=CC=C1 RASDNLDAFJUKNO-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- LGOPTUPXVVNJFH-UHFFFAOYSA-N pentadecanethioic s-acid Chemical compound CCCCCCCCCCCCCCC(O)=S LGOPTUPXVVNJFH-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- RPDAUEIUDPHABB-UHFFFAOYSA-N potassium ethoxide Chemical compound [K+].CC[O-] RPDAUEIUDPHABB-UHFFFAOYSA-N 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- CUQOHAYJWVTKDE-UHFFFAOYSA-N potassium;butan-1-olate Chemical compound [K+].CCCC[O-] CUQOHAYJWVTKDE-UHFFFAOYSA-N 0.000 description 1
- YLLIGHVCTUPGEH-UHFFFAOYSA-M potassium;ethanol;hydroxide Chemical compound [OH-].[K+].CCO YLLIGHVCTUPGEH-UHFFFAOYSA-M 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- ZHROMWXOTYBIMF-UHFFFAOYSA-M sodium;1,3,7,9-tetratert-butyl-11-oxido-5h-benzo[d][1,3,2]benzodioxaphosphocine 11-oxide Chemical compound [Na+].C1C2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2OP([O-])(=O)OC2=C1C=C(C(C)(C)C)C=C2C(C)(C)C ZHROMWXOTYBIMF-UHFFFAOYSA-M 0.000 description 1
- SNAQARSCIHDMGI-UHFFFAOYSA-M sodium;bis(4-tert-butylphenyl) phosphate Chemical compound [Na+].C1=CC(C(C)(C)C)=CC=C1OP([O-])(=O)OC1=CC=C(C(C)(C)C)C=C1 SNAQARSCIHDMGI-UHFFFAOYSA-M 0.000 description 1
- SYXYWTXQFUUWLP-UHFFFAOYSA-N sodium;butan-1-olate Chemical compound [Na+].CCCC[O-] SYXYWTXQFUUWLP-UHFFFAOYSA-N 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- VOVUARRWDCVURC-UHFFFAOYSA-N thiirane Chemical compound C1CS1 VOVUARRWDCVURC-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- MZHULIWXRDLGRR-UHFFFAOYSA-N tridecyl 3-(3-oxo-3-tridecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCC MZHULIWXRDLGRR-UHFFFAOYSA-N 0.000 description 1
- BWPNIANVWARHPR-UHFFFAOYSA-N tridecyl dihydrogen phosphite Chemical compound CCCCCCCCCCCCCOP(O)O BWPNIANVWARHPR-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- SUXIKHBBPQWLHO-UHFFFAOYSA-N trihydroxy-(8-methylnonyl)-(8-methyl-1-phenylnonyl)-lambda5-phosphane Chemical compound CC(C)CCCCCCCP(O)(O)(O)C(CCCCCCC(C)C)C1=CC=CC=C1 SUXIKHBBPQWLHO-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QEDNBHNWMHJNAB-UHFFFAOYSA-N tris(8-methylnonyl) phosphite Chemical compound CC(C)CCCCCCCOP(OCCCCCCCC(C)C)OCCCCCCCC(C)C QEDNBHNWMHJNAB-UHFFFAOYSA-N 0.000 description 1
- PEXOFOFLXOCMDX-UHFFFAOYSA-N tritridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC PEXOFOFLXOCMDX-UHFFFAOYSA-N 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、α,β−不飽和カ
ルボン酸ポリヘテロアルキレンエステル類の製法に関す
るものである。更に詳しくは、α,β−不飽和カルボン
酸類と環状ヘテロ化合物類とを重合禁止剤及び金属酸化
物触媒の存在下に反応させることによるα,β−不飽和
カルボン酸ポリヘテロアルキレンエステル類の製法及び
それに好適に用いることができる触媒に関する。The present invention relates to a method for producing polyheteroalkylene esters of α, β-unsaturated carboxylic acids. More specifically, a method for producing an α, β-unsaturated carboxylic acid polyheteroalkylene ester by reacting an α, β-unsaturated carboxylic acid with a cyclic hetero compound in the presence of a polymerization inhibitor and a metal oxide catalyst. And a catalyst that can be suitably used therefor.
【0002】[0002]
【従来の技術】α,β−不飽和カルボン酸ポリヘテロア
ルキレンエステル類は、重合性を有することから、香料
や医農薬原料、有機合成中間体、重合性材料等として工
業的に広範囲に用いられる有用な化合物であり、例え
ば、(メタ)アクリル酸2−ヒドロキシエチルがよく知
られている。2. Description of the Related Art Since α, β-unsaturated carboxylic acid polyheteroalkylene esters have polymerizability, they are widely used industrially as fragrances, raw materials for medicines and agrochemicals, organic synthetic intermediates, polymerizable materials, and the like. A useful compound, for example, 2-hydroxyethyl (meth) acrylate is well known.
【0003】このような、(メタ)アクリル酸2−ヒド
ロキシエチルは、α,β−不飽和カルボン酸類である
(メタ)アクリル酸と環状ヘテロ化合物類であるエチレ
ンオキサイドとを各種アミン、四級アンモニウム塩、三
価の鉄化合物、クロム化合物、銀又は水銀、α,β−不
飽和カルボン酸類金属化合物等の触媒の存在下に反応さ
せて製造する方法が知られている。しかしながら、この
ような(メタ)アクリル酸2−ヒドロキシエチルの製造
方法では、環状ヘテロ化合物類であるエチレンオキサイ
ドの付加モル数を制御することが困難であり、付加モル
数の分布がブロードになるという問題点があった。ま
た、ポリオキシアルキレンの両末端にα,β−不飽和カ
ルボン酸類が付加したダイマーであるジエステルが生成
し、特に重合に用いる場合に、該ジエステルが架橋剤と
なり、ゲル化等の問題を引き起こす原因ともなってい
た。[0003] Such 2-hydroxyethyl (meth) acrylate is obtained by converting (meth) acrylic acid, which is an α, β-unsaturated carboxylic acid, and ethylene oxide, which is a cyclic hetero compound, into various amines and quaternary ammonium. There is known a method of producing a compound by reacting in the presence of a catalyst such as a salt, a trivalent iron compound, a chromium compound, silver or mercury, and an α, β-unsaturated carboxylic acid metal compound. However, in such a method for producing 2-hydroxyethyl (meth) acrylate, it is difficult to control the number of moles of ethylene oxide, which is a cyclic hetero compound, and the distribution of the number of moles becomes broad. There was a problem. In addition, a diester, which is a dimer in which α, β-unsaturated carboxylic acids are added to both ends of polyoxyalkylene, is generated. Especially when used for polymerization, the diester becomes a cross-linking agent and causes a problem such as gelation. It was with.
【0004】特開2000−16958号公報には、特
定の比表面積を有する粉末状酸化マグネシウム触媒の存
在下、活性水素含有有機化合物とアルキレンオキサイド
を反応させるアルキレンオキサイド付加物の製法に関
し、副生成物少ないアルキレンオキサイド付加物を製造
することができることが開示されている。しかしなが
ら、重合性を有することから工業的に広範囲に用いられ
る有用な化合物であるα,β−不飽和カルボン酸ポリヘ
テロアルキレンエステル類を製造する方法の開示はな
く、α,β−不飽和カルボン酸ポリヘテロアルキレンエ
ステル類の適切な製造方法を研究する余地があった。Japanese Patent Application Laid-Open No. 2000-16958 discloses a process for producing an alkylene oxide adduct in which an active hydrogen-containing organic compound is reacted with an alkylene oxide in the presence of a powdered magnesium oxide catalyst having a specific specific surface area. It is disclosed that less alkylene oxide adducts can be produced. However, there is no disclosure of a method for producing an α, β-unsaturated carboxylic acid polyheteroalkylene ester, which is a useful compound widely used industrially because of its polymerizability, and there is no disclosure of an α, β-unsaturated carboxylic acid. There was room for studying suitable methods for producing polyheteroalkylene esters.
【0005】[0005]
【発明が解決しようとする課題】本発明は上記現状に鑑
みてなされたものであり、環状ヘテロ化合物類の付加モ
ル数の分布がシャープであり、ほとんどα,β−不飽和
カルボン酸類のジエステルを含まないα,β−不飽和カ
ルボン酸ポリヘテロアルキレンエステル類を経済的に効
率よく製造する方法、及び、α,β−不飽和カルボン酸
ポリヘテロアルキレンエステル類を経済的に効率よく製
造するために好適な触媒を提供することを目的とするも
のでもある。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above situation, and has a sharp distribution of the number of added moles of a cyclic hetero compound, and a diester of an α, β-unsaturated carboxylic acid. Method for economically and efficiently producing α, β-unsaturated carboxylic acid polyheteroalkylene esters containing no, and for producing economically and efficiently α, β-unsaturated carboxylic acid polyheteroalkylene esters It is also an object to provide a suitable catalyst.
【0006】[0006]
【課題を解決するための手段】本発明者らは、環状ヘテ
ロ化合物類の付加モル数の分布がシャープであり、ほと
んどα,β−不飽和カルボン酸エステルのジエステルを
含まないα,β−不飽和カルボン酸ポリヘテロアルキレ
ンエステル類を経済的に製造する方法を提供するため、
鋭意検討を重ねた結果、α,β−不飽和カルボン酸類と
環状ヘテロ化合物類とを、重合禁止剤及び金属酸化物触
媒の存在下で反応させることによって、経済的にα,β
−不飽和カルボン酸ポリヘテロアルキレンエステル類を
製造することができることを見出し、このような作用効
果が環状ヘテロ化合物を特定化学構造のものとすればよ
り確実に発揮されることに想到した。また、反応を行う
ときに用いる反応器の気相部の酸素濃度を特定すると、
α,β−不飽和カルボン酸類やα,β−不飽和カルボン
酸ポリヘテロアルキレンエステル類の重合が抑制されて
更に作用効果が発揮されることも見出し、本発明を完成
させるに至った。Means for Solving the Problems The present inventors have found that the distribution of the number of added moles of the cyclic hetero compound is sharp, and that the α, β-unsaturated compound containing almost no diester of α, β-unsaturated carboxylic acid ester. To provide a method for economically producing saturated carboxylic acid polyheteroalkylene esters,
As a result of intensive studies, it has been found that α, β-unsaturated carboxylic acids and cyclic hetero compounds are reacted economically with α, β-unsaturated carboxylic acids in the presence of a polymerization inhibitor and a metal oxide catalyst.
-It has been found that unsaturated carboxylic acid polyheteroalkylene esters can be produced, and it has been conceived that such an effect is more reliably exerted if the cyclic hetero compound has a specific chemical structure. Also, when the oxygen concentration in the gas phase of the reactor used when performing the reaction is specified,
The present inventors have also found that the polymerization of α, β-unsaturated carboxylic acids and α, β-unsaturated carboxylic acid polyheteroalkylene esters is suppressed, and that the present invention has a further effect, thereby completing the present invention.
【0007】すなわち、本発明は、下記一般式(1);That is, the present invention provides the following general formula (1):
【0008】[0008]
【化5】 Embedded image
【0009】(式中、R1 、R2 及びR3 は、同一若し
くは異なって、水素原子又は有機残基を表す。)で表さ
れるα,β−不飽和カルボン酸類と、下記一般式
(2);(Wherein, R 1 , R 2 and R 3 are the same or different and each represents a hydrogen atom or an organic residue) and an α, β-unsaturated carboxylic acid represented by the following general formula ( 2);
【0010】[0010]
【化6】 Embedded image
【0011】(式中、R4 は、水素原子又は有機残基を
表す。X1 は、O、S又はNHを表す。)で表される環
状ヘテロ化合物類とを、重合禁止剤及び金属酸化物触媒
の存在下に反応させて下記一般式(3);(Wherein, R 4 represents a hydrogen atom or an organic residue; X 1 represents O, S or NH) with a polymerization inhibitor and a metal oxide. Reacting in the presence of a catalyst of the following general formula (3):
【0012】[0012]
【化7】 Embedded image
【0013】(式中、R1 、R2 及びR3 は、同一若し
くは異なって、水素原子又は有機残基を表す。R5 、R
6 、R7 及びR8 は、そのうちのいずれか1つがR4 を
表し、残りの3つが水素原子を表す。X1 は、O、S又
はNHを表す。n1は、1以上の正数を表す。)で表さ
れるα,β−不飽和カルボン酸エステル類を得る反応工
程を含んでなるα,β−不飽和カルボン酸エステル類の
製法である。以下に本発明を詳述する。(Wherein R 1 , R 2 and R 3 are the same or different and each represents a hydrogen atom or an organic residue. R 5 , R 5
Among 6 , 6 , R 7 and R 8 , any one of them represents R 4 , and the remaining three represent hydrogen atoms. X 1 represents O, S or NH. n1 represents one or more positive numbers. ), Which comprises a reaction step of obtaining an α, β-unsaturated carboxylic acid ester represented by the formula (1). Hereinafter, the present invention will be described in detail.
【0014】本発明のα,β−不飽和カルボン酸エステ
ル類の製法は、上記一般式(1)で表されるα,β−不
飽和カルボン酸類と、上記一般式(2)で表される環状
ヘテロ化合物類とを、重合禁止剤及び金属酸化物触媒の
存在下に反応させて上記一般式(3)で表されるα,β
−不飽和カルボン酸ポリヘテロアルキレンエステル類を
得る反応工程を含んでなる。このような、α,β−不飽
和カルボン酸エステル類の製法では、上記反応工程以外
の工程を含んでいてもよく、含んでいなくてもよい。な
お、α,β−不飽和カルボン酸エステル類は、α,β−
不飽和カルボン酸ポリヘテロアルキレンエステル類とも
呼ばれるものである。The process for producing the α, β-unsaturated carboxylic acid ester of the present invention comprises the α, β-unsaturated carboxylic acid represented by the general formula (1) and the general formula (2). Reacting with a cyclic hetero compound in the presence of a polymerization inhibitor and a metal oxide catalyst to obtain α, β represented by the general formula (3).
-A reaction step of obtaining unsaturated carboxylic acid polyheteroalkylene esters. Such a method for producing an α, β-unsaturated carboxylic acid ester may or may not include a step other than the above reaction step. The α, β-unsaturated carboxylic acid esters are α, β-unsaturated carboxylic acid esters.
It is also called an unsaturated carboxylic acid polyheteroalkylene ester.
【0015】上記反応工程は、液相又は気相のどちらで
反応させてもよいが、本発明では液相で反応させること
が好ましい。特に、X1 がOの場合、金属酸化物触媒下
に気相で反応させると、環状ヘテロ化合物類の重合によ
りポリアルキレングリコール類が生成するため、触媒が
失活するあるいは反応基が閉塞する等のおそれが有るた
め、液相で反応させることが好ましい。In the above reaction step, the reaction may be carried out in either a liquid phase or a gas phase. In the present invention, the reaction is preferably carried out in a liquid phase. In particular, when X 1 is O, when reacted in the gas phase under a metal oxide catalyst, polyalkylene glycols are generated by polymerization of cyclic hetero compounds, so that the catalyst is deactivated or the reactive group is blocked. Therefore, the reaction is preferably performed in a liquid phase.
【0016】本発明において、原料として用いられる一
般式(1)で表されるα,β−不飽和カルボン酸類は、
式中のR1 、R2 及びR3 で示される置換基が、同一若
しくは異なって、水素原子又は有機残基で構成される化
合物であれば、特に限定されるものではない。本明細書
中、一般式で表される化合物中の有機残基とは、当該化
合物を構成する基本構造に結合している基であって、金
属原子以外の原子を必須として構成される原子団を意味
する。なお、金属原子以外の原子を必須として構成され
る原子団としては、例えば、下記する炭素数1〜20の
炭化水素基や窒素原子を有する基等が挙げられる。In the present invention, the α, β-unsaturated carboxylic acid represented by the general formula (1) used as a raw material is
The substituents represented by R 1 , R 2 and R 3 in the formula are not particularly limited as long as they are the same or different, and are compounds composed of a hydrogen atom or an organic residue. In the present specification, an organic residue in a compound represented by the general formula is a group bonded to a basic structure constituting the compound, and is an atomic group essentially including an atom other than a metal atom. Means In addition, examples of the atomic group essentially including an atom other than the metal atom include a hydrocarbon group having 1 to 20 carbon atoms and a group having a nitrogen atom described below.
【0017】R1 、R2 及びR3 で表される有機残基と
しては特に限定されず、例えば、炭素数1〜20の直鎖
状、分枝状又は環状の飽和及び/又は不飽和アルキル
基、炭素数1〜10のヒドロキシアルキル基、炭素数1
〜10のアルコキシアルキル基、炭素数1〜10のハロ
ゲン化アルキル基、炭素数1〜10のアシルオキシ基、
炭素数1〜20のアシルオキシアルキル基、置換基を有
していてもよいアリール基、カルボキシル基、−COO
R(Rは、有機残基を表す。)で表されるカルボン酸エ
ステル基、アミド基等が挙げられる。これらの中でも炭
素数1〜8の飽和及び/又は不飽和アルキル基、カルボ
キシル基、カルボン酸エステル基が好適に用いられる。The organic residue represented by R 1 , R 2 and R 3 is not particularly restricted but includes, for example, linear, branched or cyclic saturated and / or unsaturated alkyl having 1 to 20 carbon atoms. Group, hydroxyalkyl group having 1 to 10 carbon atoms, 1 carbon atom
An alkoxyalkyl group having 10 to 10, a halogenated alkyl group having 1 to 10 carbon atoms, an acyloxy group having 1 to 10 carbon atoms,
An acyloxyalkyl group having 1 to 20 carbon atoms, an aryl group which may have a substituent, a carboxyl group, -COO
Examples thereof include a carboxylate group and an amide group represented by R (R represents an organic residue). Among these, a saturated and / or unsaturated alkyl group having 1 to 8 carbon atoms, a carboxyl group, and a carboxylate group are preferably used.
【0018】Rで表される有機残基としては特に限定さ
れず、例えば、炭素数1〜20の直鎖状、分枝状又は環
状の飽和及び/又は不飽和アルキル基、炭素数1〜10
のヒドロキシアルキル基、炭素数1〜10のアルコキシ
アルキル基、炭素数1〜10のハロゲン化アルキル基、
置換基を有していてもよいアリール基等が挙げられる。
これらの中でも、炭素数1〜8の飽和及び/又は不飽和
アルキル基が好適に用いられる。The organic residue represented by R is not particularly limited, and may be, for example, a linear, branched or cyclic saturated and / or unsaturated alkyl group having 1 to 20 carbon atoms, a C 1 to C 10 alkyl group.
A hydroxyalkyl group, an alkoxyalkyl group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 10 carbon atoms,
An aryl group which may have a substituent is exemplified.
Among these, a saturated and / or unsaturated alkyl group having 1 to 8 carbon atoms is preferably used.
【0019】上記一般式(1)で表されるα,β−不飽
和カルボン酸類の代表例としては、特に限定されず、具
体的には、(メタ)アクリル酸、マレイン酸、マレイン
酸モノエステル、フマル酸、フマル酸モノエステル、イ
タコン酸、イタコン酸モノエステル、メチレンマロン
酸、メチレンマロン酸モノエステル、α−ヒドロキシメ
チルアクリル酸、α−(1−ヒドロキシエチル)アクリ
ル酸、α−クロロメチルアクリル酸、α−(1−クロロ
エチル)アクリル酸、α−ブロモメチルアクリル酸、α
−(1−ブロモエチル)アクリル酸、α−アセトキシメ
チルアクリル酸、桂皮酸、クロトン酸、α−アセトアミ
ドアクリル酸、β−エチル(メタ)アクリル酸、β−プ
ロピル(メタ)アクリル酸、β−メトキシ(メタ)アク
リル酸、β−エトキシ(メタ)アクリル酸等が挙げられ
る。これらは、単独で用いてもよく、2種以上を併用し
てもよい。これらの中でも(メタ)アクリル酸、マレイ
ン酸、マレイン酸モノエステル、フマル酸、フマル酸モ
ノエステル、イタコン酸、イタコン酸モノエステル、桂
皮酸、クロトン酸等が好適に用いられる。Representative examples of the α, β-unsaturated carboxylic acids represented by the above general formula (1) are not particularly limited, and specific examples thereof include (meth) acrylic acid, maleic acid, and maleic acid monoester. Fumaric acid, fumaric acid monoester, itaconic acid, itaconic acid monoester, methylenemalonic acid, methylenemalonic acid monoester, α-hydroxymethylacrylic acid, α- (1-hydroxyethyl) acrylic acid, α-chloromethylacryl Acid, α- (1-chloroethyl) acrylic acid, α-bromomethylacrylic acid, α
-(1-bromoethyl) acrylic acid, α-acetoxymethylacrylic acid, cinnamic acid, crotonic acid, α-acetamidoacrylic acid, β-ethyl (meth) acrylic acid, β-propyl (meth) acrylic acid, β-methoxy ( (Meth) acrylic acid, β-ethoxy (meth) acrylic acid and the like. These may be used alone or in combination of two or more. Among them, (meth) acrylic acid, maleic acid, maleic acid monoester, fumaric acid, fumaric acid monoester, itaconic acid, itaconic acid monoester, cinnamic acid, crotonic acid and the like are preferably used.
【0020】本発明において、原料として用いられる一
般式(2)で表される環状ヘテロ化合物類は、式中のR
4 で表される置換基が水素原子又は有機残基で構成さ
れ、X1で表される置換基がO、S又はNHで構成され
る化合物であれば、特に限定されるものではない。R4
で表される有機残基としては特に限定されず、例えば、
炭素数1〜10の直鎖状、分枝状又は環状の飽和及び/
又は不飽和アルキル基、炭素数1〜5のヒドロキシアル
キル基、炭素数1〜5のハロゲン化アルキル基、アリー
ル基等が挙げられる。これらの中でも炭素数1〜4の飽
和及び/又は不飽和アルキル基、炭素数1〜2のヒドロ
キシアルキル基、炭素数1〜2のハロゲン化アルキル基
が好適に用いられる。In the present invention, the cyclic hetero compound represented by the general formula (2) used as a raw material is represented by R in the formula
Substituents represented by 4 is composed of a hydrogen atom or an organic residue, the substituents represented by X 1 is O, if the compound consists of S or NH, but is not particularly limited. R 4
The organic residue represented by is not particularly limited, for example,
Linear, branched, or cyclic saturated and / or branched carbon having 1 to 10 carbon atoms;
Or an unsaturated alkyl group, a C1-C5 hydroxyalkyl group, a C1-C5 halogenated alkyl group, an aryl group, etc. are mentioned. Among these, a saturated and / or unsaturated alkyl group having 1 to 4 carbon atoms, a hydroxyalkyl group having 1 to 2 carbon atoms, and a halogenated alkyl group having 1 to 2 carbon atoms are preferably used.
【0021】上記一般式(2)で表される環状ヘテロ化
合物類の代表例としては、特に限定されず、具体的に
は、エチレンオキサイド、プロピレンオキサイド、1,
2−ブチレンオキサイド、2,3−ブチレンオキサイ
ド、エポキシブテン、グリシドール、エピクロロヒドリ
ン、エピブロモヒドリン、スチレンオキサイド、エチレ
ンイミン、エチレンスルフィド等が挙げられる。これら
は、単独で用いてもよく、2種以上を併用してもよい。
これらの中でも、エチレンオキサイド、プロピレンオキ
サイドを用いることが好ましい。The typical examples of the cyclic hetero compounds represented by the above general formula (2) are not particularly limited, and specific examples thereof include ethylene oxide, propylene oxide,
Examples thereof include 2-butylene oxide, 2,3-butylene oxide, epoxybutene, glycidol, epichlorohydrin, epibromohydrin, styrene oxide, ethyleneimine, and ethylene sulfide. These may be used alone or in combination of two or more.
Among these, it is preferable to use ethylene oxide and propylene oxide.
【0022】上記一般式(1)で表されるα,β−不飽
和カルボン酸類と上記一般式(2)で表される環状ヘテ
ロ化合物類の反応モル比は、特に限定されるものではな
く、所望の環状ヘテロ化合物類の付加モル数により決定
される。例えば、平均付加モル数を2としたいならば、
α,β−不飽和カルボン酸類/環状ヘテロ化合物類のモ
ル比を1/2程度とすればよい。The reaction molar ratio of the α, β-unsaturated carboxylic acid represented by the general formula (1) and the cyclic hetero compound represented by the general formula (2) is not particularly limited. It is determined by the number of moles of the desired cyclic hetero compound. For example, if you want the average number of moles to be 2,
The molar ratio of α, β-unsaturated carboxylic acids / cyclic hetero compounds may be about 1/2.
【0023】上記α,β−不飽和カルボン酸類と環状ヘ
テロ化合物類は、反応初期に一括して仕込んでもよい
し、どちらか一方を連続又は断続的に反応系中に添加し
てもよいし、両方を連続又は断続的に反応系中に添加し
てもよい。これらの中でも、一括して仕込む方法、環状
ヘテロ化合物類を連続又は断続的に反応系に添加する方
法が好ましい。The α, β-unsaturated carboxylic acid and the cyclic hetero compound may be charged at once in the early stage of the reaction, or one of them may be continuously or intermittently added to the reaction system. Both may be added to the reaction system continuously or intermittently. Among these, the method of batch charging and the method of adding cyclic hetero compounds continuously or intermittently to the reaction system are preferable.
【0024】上記反応工程に用いられる触媒は、金属酸
化物触媒であり、該金属酸化物としては特に限定され
ず、例えば、酸化ベリリウム、酸化マグネシウム、酸化
カルシウム、酸化ストロンチウム、酸化バリウム、酸化
ラジウム、酸化クロム、酸化ジルコニウム、酸化鉄、酸
化コバルト等が挙げられる。これらは、単独で用いても
よく、2種以上を併用してもよい。これらの金属酸化物
の中でも、酸化マグネシウムを用いることが好ましい。The catalyst used in the above reaction step is a metal oxide catalyst, and the metal oxide is not particularly limited. For example, beryllium oxide, magnesium oxide, calcium oxide, strontium oxide, barium oxide, radium oxide, Examples thereof include chromium oxide, zirconium oxide, iron oxide, and cobalt oxide. These may be used alone or in combination of two or more. Among these metal oxides, it is preferable to use magnesium oxide.
【0025】本発明では、上記金属酸化物は、複合金属
酸化物として用いることがより好ましい。該複合金属酸
化物としては特に限定されず、例えば、酸化マグネシウ
ムを挙げれば、水酸化アルミナ・マグネシウム等の水酸
化マグネシウムと金属水酸化物との共沈物の焼成物;A
l3+、Ga3+、Zr4+、Ti4+、Si4+、In3+、Tl
3+、Co3+、Ni3+、Sc3+、La3+、Fe2+、F
e3+、Cr3+、Cu2+及びMn2+からなる群より選択さ
れる少なくとも1種以上の金属イオンを添加した酸化マ
グネシウムの焼成物;ハイドロタルサイトの焼成物等が
挙げられる。これらは、単独で用いてもよく、2種以上
を併用してもよい。これらの複合金属酸化物の中でも、
Mg−Al系複合金属酸化物が特に好ましい。In the present invention, the metal oxide is a composite metal
More preferably, it is used as an oxide. The composite metal acid
The oxide is not particularly limited. For example, magnesium oxide
For example, hydroxides such as alumina hydroxide and magnesium
Calcined product of coprecipitated magnesium hydroxide and metal hydroxide; A
l3+, Ga3+, Zr4+, Ti4+, Si4+, In3+, Tl
3+, Co3+, Ni3+, Sc3+, La3+, Fe2+, F
e3+, Cr3+, Cu2+And Mn2+Selected from the group consisting of
Oxides to which at least one or more metal ions have been added
Gnesium fired products; hydrotalcite fired products, etc.
No. These may be used alone or in combination of two or more.
May be used in combination. Among these composite metal oxides,
Mg-Al based composite metal oxides are particularly preferred.
【0026】上記複合金属酸化物中における(Be、M
g、Ca、Sr、Ba、Ra、Cr、Zr、Fe、C
o)/(Al、Ga、Zr、Ti、Si、In、Tl、
Co、Ni、Sc、La、Fe、Cr、Cu、Mn)の
原子比は、特に限定されるものではないが、0.1〜5
の範囲が好ましく、0.5〜4の範囲がより好ましく、
1〜3の範囲が特に好ましい。上記原子比の範囲は、収
率の点で好ましい。なお、上記原子比の計算において
は、上記計算式の分子と分母で同一の原子は除く。In the above composite metal oxide, (Be, M
g, Ca, Sr, Ba, Ra, Cr, Zr, Fe, C
o) / (Al, Ga, Zr, Ti, Si, In, Tl,
The atomic ratio of Co, Ni, Sc, La, Fe, Cr, Cu, and Mn) is not particularly limited, but may be 0.1 to 5
Is preferable, and the range of 0.5 to 4 is more preferable.
The range of 1-3 is particularly preferred. The above range of the atomic ratio is preferable in terms of the yield. In the calculation of the above atomic ratio, the same atom as the numerator and denominator in the above formula is excluded.
【0027】上記複合金属酸化物を調製する際の焼成温
度としては特に限定されるものではないが、200〜1
000℃の範囲が好ましく、300〜950℃の範囲が
より好ましく、400〜800℃の範囲が特に好まし
い。更に、焼成時間としては特に限定されるものではな
いが、30〜400分の範囲が好ましく、30〜300
分の範囲がより好ましく、60〜250分の範囲が特に
好ましい。上記焼成温度及び焼成時間の範囲は、収率に
影響する触媒の活性化及び結晶構造の保持の点で好まし
い。The firing temperature for preparing the above-mentioned composite metal oxide is not particularly limited, but may be 200 to 1
The range of 000 ° C is preferable, the range of 300 to 950 ° C is more preferable, and the range of 400 to 800 ° C is particularly preferable. Further, the firing time is not particularly limited, but is preferably in the range of 30 to 400 minutes, and 30 to 300 minutes.
Minutes is more preferable, and the range of 60 to 250 minutes is particularly preferable. The above-mentioned ranges of the calcination temperature and the calcination time are preferable in terms of activation of the catalyst which affects the yield and retention of the crystal structure.
【0028】本発明では、上記金属酸化物が、金属水酸
化物及び/又は金属アルコキシドにより表面改質された
金属酸化物であることが好ましい。例えば、金属酸化物
触媒や複合金属酸化物触媒を必要に応じて金属水酸化物
及び/又は金属アルコキシドで表面改質して、改質金属
酸化物触媒や改質複合金属酸化物触媒とすることもで
き、このような改質金属酸化物触媒や改質複合金属酸化
物触媒を用いることができる。金属水酸化物としては特
に限定されず、例えば、水酸化リチウム、水酸化ナトリ
ウム、水酸化カリウム等のアルカリ金属水酸化物;水酸
化カルシウム、水酸化マグネシウム等のアルカリ土類金
属水酸化物等が挙げられる。また、金属アルコキシドと
しては特に限定されず、例えば、ナトリウムメトキキシ
ド、ナトリウムエトキシド、ナトリウムブトキシド、カ
リウムメトキシド、カリウムエトキシド、カリウムブト
キシド等のアルカリ金属アルコキシド;カルシウムメト
キキシド、カルシウムエトキシド、カルシウムブトキシ
ド、マグネシウムメトキシド、マグネシウムエトキシ
ド、マグネシウムブトキシド等のアルカリ土類金属アル
コキシド等が挙げられる。これらは、単独で用いてもよ
く、2種以上を併用してもよい。なお、上記金属酸化物
触媒や複合金属酸化物触媒の改質に使用する金属水酸化
物及び/又は金属アルコキシドの量は、該金属酸化物触
媒や該複合金属酸化物触媒に対して、0.1〜20重量
%の範囲内が好ましく、0.5〜10重量%の範囲内が
より好ましく、1〜5重量%の範囲内が特に好ましい。
上記金属酸化物触媒や複合金属酸化物触媒の改質に使用
する金属水酸化物及び/又は金属アルコキシドの使用量
の範囲は、収率の点及び生産性、経済性の点で好まし
い。In the present invention, the metal oxide is preferably a metal oxide surface-modified with a metal hydroxide and / or a metal alkoxide. For example, the surface modification of a metal oxide catalyst or a composite metal oxide catalyst with a metal hydroxide and / or a metal alkoxide as necessary to obtain a modified metal oxide catalyst or a modified composite metal oxide catalyst. Alternatively, such a modified metal oxide catalyst or a modified composite metal oxide catalyst can be used. The metal hydroxide is not particularly limited, and examples thereof include alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, and potassium hydroxide; and alkaline earth metal hydroxides such as calcium hydroxide and magnesium hydroxide. No. The metal alkoxide is not particularly limited, and examples thereof include alkali metal alkoxides such as sodium methoxide, sodium ethoxide, sodium butoxide, potassium methoxide, potassium ethoxide, and potassium butoxide; calcium methoxide, calcium ethoxide, and calcium butoxide. And alkaline earth metal alkoxides such as magnesium methoxide, magnesium ethoxide and magnesium butoxide. These may be used alone or in combination of two or more. The amount of the metal hydroxide and / or metal alkoxide used for the reforming of the metal oxide catalyst or the composite metal oxide catalyst is set to be 0.1 to 0.1 with respect to the metal oxide catalyst or the composite metal oxide catalyst. The range is preferably 1 to 20% by weight, more preferably 0.5 to 10% by weight, and particularly preferably 1 to 5% by weight.
The range of the amount of the metal hydroxide and / or metal alkoxide used for reforming the metal oxide catalyst or the composite metal oxide catalyst is preferable in terms of yield, productivity, and economy.
【0029】本発明において、触媒の存在下における
α,β−不飽和カルボン酸類と環状ヘテロ化合物類との
反応は、例えば、この種の反応に一般的に用いられてい
る回分式、半回分式及び連続式等の反応方式に従って行
うことができるが、特に限定されるものではない。例え
ば、回分式で反応を行う場合、α,β−不飽和カルボン
酸類中に環状ヘテロ化合物類を導入して行われる。溶媒
中にα,β−不飽和カルボン酸類を溶解させてから環状
ヘテロ化合物類を導入してもよい。また、連続式で反応
を行う場合には、α,β−不飽和カルボン酸類と環状ヘ
テロ化合物類を管型、槽型等の反応器内に連続的に投入
し、連続的に反応液を反応器から抜き出して行われる。
この際、触媒は、原料とともに連続的に供給し、反応液
とともに連続的に抜き出してもよいし、管型等の反応器
の場合には、固体触媒を反応器内に充填して使用する、
いわゆる固定床形式で使用してもよい。また、槽型の反
応器の場合には、固体触媒を反応器内で反応液とともに
流動させて使用する、いわゆる流動床形式で使用しても
よい。In the present invention, the reaction of an α, β-unsaturated carboxylic acid with a cyclic hetero compound in the presence of a catalyst can be carried out, for example, in a batch system or a semi-batch system generally used in this type of reaction. And a reaction method such as a continuous method, but is not particularly limited. For example, when the reaction is performed in a batch system, the reaction is performed by introducing cyclic hetero compounds into α, β-unsaturated carboxylic acids. The cyclic hetero compound may be introduced after dissolving the α, β-unsaturated carboxylic acid in the solvent. When the reaction is performed in a continuous manner, α, β-unsaturated carboxylic acids and cyclic hetero compounds are continuously charged into a tubular or tank-type reactor, and the reaction solution is continuously reacted. It is done by removing it from the vessel.
At this time, the catalyst may be continuously supplied together with the raw material, and may be continuously extracted together with the reaction liquid, or in the case of a tubular reactor, a solid catalyst is used by filling the reactor.
You may use it in what is called a fixed bed format. In the case of a tank-type reactor, the solid catalyst may be used in a so-called fluidized bed type in which the solid catalyst is allowed to flow in the reactor together with the reaction solution.
【0030】上記触媒は、回分式、半回分式及び連続式
等の反応方式に合わせて、粉末の状態でも成形された状
態でもよい。成形される場合には、シリカ、アルミナ、
シリカアルミナ等と混合して成形してもよい。The catalyst may be in a powder state or a molded state according to a reaction system such as a batch system, a semi-batch system and a continuous system. When molded, silica, alumina,
It may be molded by mixing with silica alumina or the like.
【0031】上記触媒の使用量は、上記一般式(1)で
表されるα,β−不飽和カルボン酸類や一般式(2)で
表される環状ヘテロ化合物類の種類や組み合わせにもよ
るが、該α,β−不飽和カルボン酸類に対して0.00
1〜25重量%の範囲内が好ましく、0.005〜20
重量%の範囲内がより好ましく、0.01〜15重量%
の範囲内が更に好ましく、0.05〜10重量%の範囲
内が特に好ましい。上記触媒の使用量の範囲は、収率の
点及び生産性、経済性の点で好ましい。The amount of the catalyst used depends on the type and combination of the α, β-unsaturated carboxylic acid represented by the general formula (1) and the cyclic hetero compound represented by the general formula (2). , 0.00 to the α, β-unsaturated carboxylic acid.
It is preferably in the range of 1 to 25% by weight, and 0.005 to 20%.
% By weight, more preferably 0.01 to 15% by weight.
Is more preferable, and the range of 0.05 to 10% by weight is particularly preferable. The range of the amount of the catalyst used is preferable in terms of yield, productivity and economy.
【0032】上記触媒は反応終了後、ろ過又はデカンテ
ーション等の方法により反応系中から容易に分離するこ
とができ、分離された触媒はそのまま本発明の反応に再
使用することができる。After completion of the reaction, the above catalyst can be easily separated from the reaction system by a method such as filtration or decantation, and the separated catalyst can be reused as it is in the reaction of the present invention.
【0033】本発明では、原料である上記一般式(1)
で表されるα,β−不飽和カルボン酸類及び生成物であ
る上記一般式(3)で表されるα,β−不飽和カルボン
酸ポリヘテロアルキレンエステル類はラジカル重合性化
合物であるため、重合禁止剤の存在下で反応させる。こ
れにより、上記原料及び生成物のラジカル重合を抑制
し、収率が向上する。また、分子状酸素含有ガス、分子
状一酸化窒素含有ガス、分子状二酸化窒素含有ガスを反
応系気相部及び/又は液相部に吹き込むことも重合の抑
制に効果が有る。In the present invention, the starting material represented by the above general formula (1)
The α, β-unsaturated carboxylic acid represented by the general formula (3), which is a product, and the α, β-unsaturated carboxylic acid polyheteroalkylene ester represented by the general formula (3) are radically polymerizable compounds. React in the presence of inhibitor. Thereby, the radical polymerization of the above-mentioned raw materials and products is suppressed, and the yield is improved. Blowing a molecular oxygen-containing gas, a molecular nitric oxide-containing gas, and a molecular nitrogen dioxide-containing gas into the reaction gas phase and / or liquid phase also has an effect of suppressing polymerization.
【0034】上記重合禁止剤としては、特に限定される
ものではないが、具体的には、例えば、以下に記載のも
の等が挙げられる。これら重合禁止剤は、単独で用いて
もよく、2種以上を併用してもよい。ヒドロキノン、メ
トキシヒドロキノン、ベンゾキノン、p−tert−ブ
チルカテコール、クロラニル、2−tert−ブチルヒ
ドロキノン、2,5−ジ−tert−ブチルヒドロキノ
ン、2−tert−ブチルメトキシヒドロキノン、2,
5−ジ−tert−アミノヒドロキノン等のキノン系重
合禁止剤。The polymerization inhibitor is not particularly limited, but specific examples include the following. These polymerization inhibitors may be used alone or in combination of two or more. Hydroquinone, methoxyhydroquinone, benzoquinone, p-tert-butylcatechol, chloranil, 2-tert-butylhydroquinone, 2,5-di-tert-butylhydroquinone, 2-tert-butylmethoxyhydroquinone, 2,
Quinone-based polymerization inhibitors such as 5-di-tert-aminohydroquinone.
【0035】2,6−ジ−tert−ブチルフェノー
ル、2,4−ジ−tert−ブチルフェノール、2−t
ert−ブチル−4,6−ジメチルフェノール、2,6
−ジ−tert−ブチル−4−メチルフェノール、2,
6−ジ−tert−ブチル−4−エチルフェノール、
2,4,6−トリ−tert−ブチルフェノール、2,
6−tert−ブチル−4−ヒドロキシメチルフェノー
ル、2,6−ジ−tert−ブチル−2−ジメチルアミ
ノ−p−クレゾール、n−オクタデシル−3−(3',
5' −ジ−tert−ブチル−4' −ヒドロキシフェニ
ル)プロピオネート、2,4−ビス(n−オクチルチ
オ)−6−(4−ヒドロキシ−3,5−ジ−tert−
ブチルアニリノ)−1,3,5−トリアジン、スチリネ
ートフェノール、α−トコフェノール、2−tert−
ブチル−6−(3' −tert−ブチル−5' −メチル
−2' −ヒドロキシベンジル)−4−メチルフェニルア
クリレート、2−[1−(2−ヒドロキシ−3,5−ジ
−tert−ペンチルフェニル)エチル]−4,6−ジ
−tert−ペンチルフェニルアクリレート、2,2'
−メチレンビス(4−メチル−6−tert−ブチルフ
ェノール)、2,2' −メチレンビス(4−エチル−6
−tert−ブチルフェノール)、2,2' −メチレン
ビス(6−シクロヘキシル−4−メチルフェノール)、
2,2' −メチレンビス[6−(1−メチルシクロヘキ
シル)−p−クレゾール]、2,2' −エチリデンビス
(2,4−ジ−tert−ブチルフェノール)、2,
2' −ブチリデンビス(2−tert−ブチル−4−メ
チルフェノール)、4,4' −メチレンビス(2,6−
ジ−tert−ブチルフェノール)、4,4' −ブチリ
デンビス(3−メチル−6−tert−ブチルフェノー
ル)、1,6−ヘキサンジオールビス[3−(3,5−
ジ−tert−ブチル−(4−ヒドロキシフェニル)]
プロピオネート、トリエチレングリコールビス[(3−
tert−ブチル−5−メチル−4ヒドロキシフェニ
ル)]プロピオネート、N,N' −ビス[3−(3,5
−ジ−tert−ブチル−4−ヒドロキシフェニル) )
プロピオニル]ヒドラジン、N,N' −ビス[3−
(3' ,5' −ジ−tert−ブチル−4−ヒドロキシ
フェニル)プロピオニル]ヘキサメチレンジアミン、
2,2−チオビス(4−メチル−6−tert−ブチル
フェノール)、4,4' −チオビス(3−メチル−6−
tert−ブチルフェノール)、2,2−チオジエチレ
ンビス[3−(3,5−ジ−tert−ブチル−4−ヒ
ドロキシフェニル)プロピオネート]、ビス[2−te
rt−ブチル−4−メチル−6−(3−tert−ブチ
ル−5−メチル−2−ヒドロキシベンジル)フェニル]
テレフタレート、1,1,3−トリス(2−メチル−4
−ヒドロキシ−5−tert−ブチルフェニル)ブタ
ン、1,3,5−トリメチル−2,4,6−トリス
(3,5−ジ−tert−ブチル−4−ヒドロキシベン
ジル)ベンゼン、トリス(3,5−ジ−tert−ブチ
ル−4−ヒドロキシベンジル)イソシアヌレート、トリ
ス[2−(3' ,5' −ジ−tert−ブチル−4' −
ヒドロキシヒドロ−シナモイルオキシル)エチル]イソ
シアヌレート、トリス(4−tert−ブチル−2,6
−ジ−メチル−3−ヒドロキシベンジル)イソシアヌレ
ート、テトラキス[メチレン−3−(3' ,5' −ジ−
tert−ブチル−4' −ヒドロキシフェニル)プロピ
オネート]メタン、カルシウム−ビス(エチル−3,5
−ジ−tert−ブチル)−4−ヒドロキシベンジルフ
ォスフェート、プロピル−3,4,5−トリヒドロキシ
ベンゼンカルボネート、オクチル−3,4,5−トリヒ
ドロキシベンゼンカルボネート、ドデシル−3,4,5
−トリヒドロキシベンゼンカルボネート、2,2' −メ
チレンビス(4−m−エチル−6−tert−ブチルフ
ェノール)、4,4−メチレンビス(2,6−ジ−te
rt−ブチルフェノール)、1,1−ビス(4−ヒドロ
キシフェニル)シクロヘキサン、1,1,3−トリス
(2−メチル−4−ヒドロキシ−5−tert−ブチル
フェニル)ブタン、1,3,5−トリメチル−2,4,
6−トリス(3,5−ジ−tert−ブチル−4−ヒド
ロキシベンジル)ベンゼン、3,9−ビス[1,1−ジ
メチル−2−{β−(3−tert−ブチル−4−ヒド
ロキシ−5−メチルフェニル)プロピオニルオキシ}エ
チル]−2,4,8,10−テトラオキサスピロ[5,
5]ウンデカン等のアルキルフェノール系重合禁止剤。2,6-di-tert-butylphenol, 2,4-di-tert-butylphenol, 2-t
tert-butyl-4,6-dimethylphenol, 2,6
-Di-tert-butyl-4-methylphenol, 2,
6-di-tert-butyl-4-ethylphenol,
2,4,6-tri-tert-butylphenol, 2,
6-tert-butyl-4-hydroxymethylphenol, 2,6-di-tert-butyl-2-dimethylamino-p-cresol, n-octadecyl-3- (3 ′,
5'-di-tert-butyl-4'-hydroxyphenyl) propionate, 2,4-bis (n-octylthio) -6- (4-hydroxy-3,5-di-tert-
(Butylanilino) -1,3,5-triazine, styrinate phenol, α-tocophenol, 2-tert-
Butyl-6- (3'-tert-butyl-5'-methyl-2'-hydroxybenzyl) -4-methylphenyl acrylate, 2- [1- (2-hydroxy-3,5-di-tert-pentylphenyl) ) Ethyl] -4,6-di-tert-pentylphenyl acrylate, 2,2 ′
-Methylenebis (4-methyl-6-tert-butylphenol), 2,2'-methylenebis (4-ethyl-6
-Tert-butylphenol), 2,2'-methylenebis (6-cyclohexyl-4-methylphenol),
2,2′-methylenebis [6- (1-methylcyclohexyl) -p-cresol], 2,2′-ethylidenebis (2,4-di-tert-butylphenol), 2,
2′-butylidenebis (2-tert-butyl-4-methylphenol), 4,4′-methylenebis (2,6-
Di-tert-butylphenol), 4,4′-butylidenebis (3-methyl-6-tert-butylphenol), 1,6-hexanediolbis [3- (3,5-
Di-tert-butyl- (4-hydroxyphenyl)]
Propionate, triethylene glycol bis [(3-
tert-butyl-5-methyl-4hydroxyphenyl)] propionate, N, N′-bis [3- (3,5
-Di-tert-butyl-4-hydroxyphenyl))
Propionyl] hydrazine, N, N'-bis [3-
(3 ′, 5′-di-tert-butyl-4-hydroxyphenyl) propionyl] hexamethylenediamine,
2,2-thiobis (4-methyl-6-tert-butylphenol), 4,4'-thiobis (3-methyl-6-
tert-butylphenol), 2,2-thiodiethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], bis [2-te
rt-butyl-4-methyl-6- (3-tert-butyl-5-methyl-2-hydroxybenzyl) phenyl]
Terephthalate, 1,1,3-tris (2-methyl-4
-Hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, tris (3,5 -Di-tert-butyl-4-hydroxybenzyl) isocyanurate, tris [2- (3 ', 5'-di-tert-butyl-4'-
Hydroxyhydro-cinamoyloxyl) ethyl] isocyanurate, tris (4-tert-butyl-2,6
-Di-methyl-3-hydroxybenzyl) isocyanurate, tetrakis [methylene-3- (3 ', 5'-di-
tert-butyl-4′-hydroxyphenyl) propionate] methane, calcium-bis (ethyl-3,5
-Di-tert-butyl) -4-hydroxybenzyl phosphate, propyl-3,4,5-trihydroxybenzenecarbonate, octyl-3,4,5-trihydroxybenzenecarbonate, dodecyl-3,4,5
-Trihydroxybenzene carbonate, 2,2'-methylenebis (4-m-ethyl-6-tert-butylphenol), 4,4-methylenebis (2,6-di-te
rt-butylphenol), 1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl −2,4
6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 3,9-bis [1,1-dimethyl-2- {β- (3-tert-butyl-4-hydroxy-5) -Methylphenyl) propionyloxydiethyl] -2,4,8,10-tetraoxaspiro [5,
5] Alkylphenol polymerization inhibitors such as undecane.
【0036】アルキル化ジフェニルアミン、N,N' −
ジフェニル−p−フェニレンジアミン、6−エトキシ−
2,2,4−トリメチル−1,2−ジヒドロキノリン、
N−フェニル−N' −イソプロピル−p−フェニレンジ
アミン、N−フェニル−1,3−ジメチルブチル−p−
フェニレンジアミン、2,2,4−トリメチル−1,2
−ジヒドロキノリンポリマー、アルドール−α−ナフチ
ルアミン、N−フェニル−β−ナフチルアミン、N,
N' −ジ−2−ナフチル−p−フェニレンジアミン、
4,4' −ジオクチルジフェニルアミン、フェノチアジ
ン等のアミン系重合禁止剤。Alkylated diphenylamine, N, N'-
Diphenyl-p-phenylenediamine, 6-ethoxy-
2,2,4-trimethyl-1,2-dihydroquinoline,
N-phenyl-N'-isopropyl-p-phenylenediamine, N-phenyl-1,3-dimethylbutyl-p-
Phenylenediamine, 2,2,4-trimethyl-1,2
Dihydroquinoline polymer, aldol-α-naphthylamine, N-phenyl-β-naphthylamine, N,
N′-di-2-naphthyl-p-phenylenediamine,
Amine polymerization inhibitors such as 4,4'-dioctyldiphenylamine and phenothiazine.
【0037】ジメチルジチオカルバミン酸銅、ジエチル
ジチオカルバミン酸銅、ジプロピルジチオカルバミン酸
銅、ジブチルジチオカルバミン酸銅、エチレンジチオカ
ルバミン酸銅、テトラメチレンジチオカルバミン酸銅、
ペンタメチレンジチオカルバミン酸銅、ヘキサメチレン
ジチオカルバミン酸銅、オキシジエチレンジチオカルバ
ミン酸銅等のジチオカルバミン酸銅系重合禁止剤。Copper dimethyldithiocarbamate, copper diethyldithiocarbamate, copper dipropyldithiocarbamate, copper dibutyldithiocarbamate, copper ethylenedithiocarbamate, copper tetramethylenedithiocarbamate,
Copper dithiocarbamate polymerization inhibitors such as copper pentamethylenedithiocarbamate, copper hexamethylenedithiocarbamate and copper oxydiethylenedithiocarbamate.
【0038】4−ヒドロキシ−2,2,6,6−テトラ
メチルピペリジン、4−ベンゾイルオキシ−2,2,
6,6−テトラメチルピペリジン、1,4−ジヒドロキ
シ−2,2,6,6−テトラメチルピペリジン、1−ヒ
ドロキシ−4−ベンゾイリオキシ−2,2,6,6−テ
トラメチルピペリジン等のピペリジン系重合禁止剤。4-hydroxy-2,2,6,6-tetramethylpiperidine, 4-benzoyloxy-2,2,
Piperidine such as 6,6-tetramethylpiperidine, 1,4-dihydroxy-2,2,6,6-tetramethylpiperidine, 1-hydroxy-4-benzilyoxy-2,2,6,6-tetramethylpiperidine System polymerization inhibitor.
【0039】2,2,6,6−テトラメチルピペリジン
−N−オキシル、4−ヒドロキシ−2,2,6,6−テ
トラメチルピペリジン−N−オキシル、4−ベンゾイル
オキシ−2,2,6,6−テトラメチルピペリジン−N
−オキシル等のN−オキシル系重合禁止剤。2,2,6,6-tetramethylpiperidine-N-oxyl, 4-hydroxy-2,2,6,6-tetramethylpiperidine-N-oxyl, 4-benzoyloxy-2,2,6, 6-tetramethylpiperidine-N
-N-oxyl-based polymerization inhibitors such as oxyl.
【0040】硫黄、ジラウリル−3,3' −チオジプロ
ピオネート、ジトリデシル−3,3'−チオジプロピオ
ネート、ジミリスチル−3,3' −チオジプロピオネー
ト、ジステアリル−3,3' −チオジプロピオネート、
テトラキス−メチレン−3−(ラウリルチオ)プロピオ
ネートメタン、ジステアリル−3,3' −メチル−3,
3' −チオジプロピオネート、ラウリルステアリル−
3,3' −チオジプロピオネート、ビス[2−メチル−
4−(3−n−アルキルチオプロピオニルオキシ−5−
tert−ブチルフェニル]スルフィド、β−ラウリル
チオプロピオネート、2−メルカプトベンゾイミダゾー
ル、2−メルカプト−5−メチルベンゾイミダゾール等
の硫黄系重合禁止剤。Sulfur, dilauryl-3,3'-thiodipropionate, ditridecyl-3,3'-thiodipropionate, dimyristyl-3,3'-thiodipropionate, distearyl-3,3'-thio Dipropionate,
Tetrakis-methylene-3- (laurylthio) propionate methane, distearyl-3,3'-methyl-3,
3'-thiodipropionate, laurylstearyl-
3,3'-thiodipropionate, bis [2-methyl-
4- (3-n-alkylthiopropionyloxy-5-
tert-butylphenyl] sulfide, β-laurylthiopropionate, 2-mercaptobenzimidazole, 2-mercapto-5-methylbenzimidazole and the like.
【0041】トリス(イソデシル)フォスファイト、ト
リス(トリデシル)フォスファイト、フェニルジイソオ
クチルフォスファイト、フェニルジイソデシルフォスフ
ァイト、フェニルジ(トリデシル)フォスファイト、ジ
フェニルイソオクチルフォスファイト、ジフェニルイソ
デシルフォスファイト、ジフェニルトリデシルフォスフ
ァイト、フォスフォン酸[1,1−ジフェニル−4,
4' −ジイルビステトラキス−2,4−ビス(1,1−
ジメチルエチル)フェニル]エステル、トリフェニルフ
ォスファイト、トリス(ノニルフェニル)フォスファイ
ト、4,4' −イソプロピリデンジフェノールアルキル
フォスファイト、トリス(2,4−ジ−tert−ブチ
ルフェニル)フォスファイト、トリス(ビフェニル)フ
ォスファイト、ジステアリルペンタエリスリトールジフ
ォスファイト、ジ(2,4−ジ−tert−ブチルフェ
ニル)ペンタエリスリトールジフォスファイト、ジ(ノ
ニルフェニル)ペンタエリスリトールジフォスファイ
ト、フェニルビスフェノールAペンタエリスリトールジ
フォスファイト、テトラ(トリデシル)−4,4' −ブ
チリデンビス(3−メチル−6−tert−ブチルフェ
ノール)ジフォスファイト、ヘキサ(トリデシル)−
1,1,3−トリス(2−メチル−4−ヒドロキシ−5
−tert−ブチルフェニル)ブタントリフォスファイ
ト、3,5−ジ−tert−ブチル−4−ヒドロキシベ
ンジルフォスフェートジエチルエステル、ソディウム−
ビス(4−tert−ブチルフェニル)フォスフェー
ト、ソディウム−2,2' −メチレン−ビス(4,6−
ジ−tert−ブチルフェニル)フォスフェート、1,
3−ビス(ジフェノキシフォスフォニルオキシ)ベンゼ
ン等のリン系重合禁止剤。Tris (isodecyl) phosphite, tris (tridecyl) phosphite, phenyldiisooctylphosphite, phenyldiisodecylphosphite, phenyldi (tridecyl) phosphite, diphenylisooctylphosphite, diphenylisodecylphosphite, diphenyltriphenyl Decylphosphite, phosphonic acid [1,1-diphenyl-4,
4'-diylbistetrakis-2,4-bis (1,1-
Dimethylethyl) phenyl] ester, triphenylphosphite, tris (nonylphenyl) phosphite, 4,4′-isopropylidenediphenolalkylphosphite, tris (2,4-di-tert-butylphenyl) phosphite, tris (Biphenyl) phosphite, distearylpentaerythritol diphosphite, di (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, di (nonylphenyl) pentaerythritol diphosphite, phenylbisphenol A pentaerythritol diphosphite Phosphite, tetra (tridecyl) -4,4'-butylidenebis (3-methyl-6-tert-butylphenol) diphosphite, hexa (tridecyl)-
1,1,3-tris (2-methyl-4-hydroxy-5
-Tert-butylphenyl) butanetriphosphite, 3,5-di-tert-butyl-4-hydroxybenzylphosphate diethyl ester, sodium-
Bis (4-tert-butylphenyl) phosphate, sodium-2,2'-methylene-bis (4,6-
Di-tert-butylphenyl) phosphate, 1,
Phosphorus-based polymerization inhibitors such as 3-bis (diphenoxyphosphonyloxy) benzene;
【0042】N−ニトロソフェニルヒドロキシアミンア
ルミニウム塩、N−ニトロソフェニルヒドロキシアミン
銅塩、N−ニトロソフェニルヒドロキシアミン鉄塩、N
−ニトロソフェニルヒドロキシアミンスズ塩、N−ニト
ロソフェニルヒドロキシアミン亜鉛塩、N−ニトロソフ
ェニルヒドロキシアミンマグネシウム塩等のN−ニトロ
ソフェニルヒドロキシアミン塩系重合禁止剤。N-nitrosophenylhydroxyamine aluminum salt, N-nitrosophenylhydroxyamine copper salt, N-nitrosophenylhydroxyamine iron salt, N-nitrosophenylhydroxyamine iron salt
N-nitrosophenylhydroxyamine salt-based polymerization inhibitors such as nitrosophenylhydroxyaminetin salt, N-nitrosophenylhydroxyamine zinc salt and N-nitrosophenylhydroxyamine magnesium salt.
【0043】これら重合禁止剤の中でも、ヒドロキノ
ン、メトキシヒドロキノン、ベンゾキノン、p−ter
t−ブチルカテコール、フェノチアジン、4−ヒドロキ
シ−2,2,6,6−テトラメチルピペリジン、4−ベ
ンゾイルオキシ−2,2,6,6−テトラメチルピペリ
ジン、1,4−ジヒドロキシ−2,2,6,6−テトラ
メチルピペリジン、1−ヒドロキシ−4−ベンゾイリオ
キシ−2,2,6,6−テトラメチルピペリジン、2,
2,6,6−テトラメチルピペリジン−N−オキシル、
4−ヒドロキシ−2,2,6,6−テトラメチルピペリ
ジン−N−オキシル、4−ベンゾイルオキシ−2,2,
6,6−テトラメチルピペリジン−N−オキシルが好適
に用いられるAmong these polymerization inhibitors, hydroquinone, methoxyhydroquinone, benzoquinone, p-ter
t-butylcatechol, phenothiazine, 4-hydroxy-2,2,6,6-tetramethylpiperidine, 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, 1,4-dihydroxy-2,2, 6,6-tetramethylpiperidine, 1-hydroxy-4-benzoyloxy-2,2,6,6-tetramethylpiperidine, 2,
2,6,6-tetramethylpiperidine-N-oxyl,
4-hydroxy-2,2,6,6-tetramethylpiperidine-N-oxyl, 4-benzoyloxy-2,2,
6,6-Tetramethylpiperidine-N-oxyl is preferably used
【0044】上記重合禁止剤の添加量は、上記一般式
(1)で表されるα,β−不飽和カルボン酸類の種類に
もよるが、該α,β−不飽和カルボン酸類に対して0.
001〜5重量%、好ましくは0.005〜1重量%、
特に好ましくは0.01〜0.1重量%の範囲内となる
ように添加すればよい。上記重合禁止剤の添加量の範囲
は、重合の抑制の点、収率の点、及び生産性、経済性の
点で好ましい。The amount of the polymerization inhibitor depends on the kind of the α, β-unsaturated carboxylic acid represented by the general formula (1). .
001 to 5% by weight, preferably 0.005 to 1% by weight,
Particularly preferably, it is added so as to be in the range of 0.01 to 0.1% by weight. The range of the addition amount of the polymerization inhibitor is preferable in terms of suppressing polymerization, in terms of yield, and in terms of productivity and economy.
【0045】反応温度は、特に限定されるものではない
が、0℃〜230℃の範囲内が好ましく、20℃〜20
0℃の範囲内が更に好ましく、30℃〜180℃の範囲
内が特に好ましい。反応圧力は、特に限定されるもので
はなく、常圧(大気圧)、加圧の何れであってもよい。
反応時間は、上記反応が完結するように、α,β−不飽
和カルボン酸類、環状ヘテロ化合物類、触媒及び有機溶
剤の種類や組み合わせ、使用量等に応じて適宜設定すれ
ばよい。The reaction temperature is not particularly limited, but is preferably in the range of 0 ° C. to 230 ° C.,
The temperature is more preferably in the range of 0 ° C, particularly preferably in the range of 30 ° C to 180 ° C. The reaction pressure is not particularly limited, and may be normal pressure (atmospheric pressure) or pressurization.
The reaction time may be appropriately set depending on the types and combinations of the α, β-unsaturated carboxylic acids, the cyclic hetero compounds, the catalyst and the organic solvent, the amount used, and the like so that the above reaction is completed.
【0046】本発明では特に溶剤を使用する必要は無い
が、有機溶剤を使用することもできる。有機溶剤として
は特に限定されず、例えば、ベンゼン、トルエン、キシ
レン等の芳香族炭化水素類;ペンタン、ヘキサン、シク
ロヘキサン、ヘプタン等の脂肪族炭化水素類;ジエチル
エーテル、ジイソプロピルエーテル等のエーテル類;ク
ロロホルム、塩化メチレン、ジクロロエタン、クロロベ
ンゼン等のハロゲン化炭化水素類等が挙げられる。これ
らは、単独で用いてもよく、2種以上を併用してもよ
い。In the present invention, it is not necessary to use a solvent, but an organic solvent can be used. The organic solvent is not particularly restricted but includes, for example, aromatic hydrocarbons such as benzene, toluene and xylene; aliphatic hydrocarbons such as pentane, hexane, cyclohexane and heptane; ethers such as diethyl ether and diisopropyl ether; chloroform. And halogenated hydrocarbons such as methylene chloride, dichloroethane and chlorobenzene. These may be used alone or in combination of two or more.
【0047】上記有機溶剤の使用量は、上記一般式
(1)で表されるα,β−不飽和カルボン酸類及び環状
ヘテロ化合物類の組み合わせにもよるが、該α,β−不
飽和カルボン酸類及び環状ヘテロ化合物類を合わせた総
量に対して、0〜200重量%、好ましくは0〜100
重量%、更に好ましくは0〜80重量%、特に好ましく
は0〜70重量%の範囲内となるように使用すればよ
い。上記有機溶剤の使用量の範囲は、収率の点及び生産
性、経済性の点で好ましい。The amount of the organic solvent used depends on the combination of the α, β-unsaturated carboxylic acid represented by the general formula (1) and the cyclic hetero compound. 0 to 200% by weight, preferably 0 to 100% by weight based on the total amount of
%, More preferably 0 to 80% by weight, particularly preferably 0 to 70% by weight. The range of the amount of the organic solvent used is preferable in terms of yield, productivity, and economic efficiency.
【0048】本発明では更に、原料として用いられる上
記環状ヘテロ化合物類がアルキレンオキサイドの場合に
は、上記反応工程における反応が酸素の存在しない雰囲
気下で行われることが好ましい。酸素の存在する雰囲気
で行われると、アルキレンオキサイドが酸素の存在下、
一定の条件において爆発性の混合ガスを形成することに
なり、反応の安全性が低下するおそれがある。一方、酸
素が全く存在しない雰囲気下では、原料や生成物が窒息
重合してしまうので、反応が重合防止剤としての酸素を
含有するガス雰囲気下で行われることが好ましい。この
場合、例えば、空気等の酸素を比較的高濃度で含有する
混合ガス雰囲気下で製造する場合には、アルキレンオキ
サイドを反応器中に投入する際に爆発性の混合ガスを形
成するおそれが特に高く、非常に危険である。Further, in the present invention, when the above-mentioned cyclic hetero compound used as a raw material is an alkylene oxide, it is preferable that the reaction in the above-mentioned reaction step is carried out in an oxygen-free atmosphere. When performed in an atmosphere in which oxygen is present, the alkylene oxide is converted in the presence of oxygen,
Under certain conditions, an explosive mixed gas is formed, which may lower the safety of the reaction. On the other hand, in an atmosphere in which oxygen is not present at all, raw materials and products undergo asphyxiation polymerization. Therefore, the reaction is preferably performed in a gas atmosphere containing oxygen as a polymerization inhibitor. In this case, for example, when manufacturing under a mixed gas atmosphere containing a relatively high concentration of oxygen such as air, there is a possibility that an explosive mixed gas may be formed when the alkylene oxide is charged into the reactor. High and very dangerous.
【0049】上記アルキレンオキサイドを原料として用
いる反応工程において、酸素を比較的低濃度で含有する
混合ガス雰囲気下で反応を行う場合においては、原料の
α,β−不飽和カルボン酸類やアルキレンオキサイドに
は、シールガス(原料が貯蔵されているタンク等の加圧
シールガスや置換用シールガス等)である窒素等の不活
性ガスや酸素が溶け込んでいるので、これら原料を投入
する度に反応器気相部の酸素濃度が変動し、酸素濃度が
高くなると爆発の危険性が、酸素濃度が0vol%に近
くなると窒息重合の可能性が出てくる。また、反応進行
中においても、反応器気相部の酸素濃度が変動する場合
がある。従って、α,β−不飽和カルボン酸類とアルキ
レンオキサイドを反応させてα,β−不飽和カルボン酸
エステル類を製造するにあたり、原料の投入前、反応
中、反応後のいずれの段階においても、反応器気相部の
酸素濃度を特定の低濃度範囲に維持することが好まし
い。なお、vol%とは、容積%を意味し、反応器気相
部全体の容積を100vol%とする。In the reaction step using the above-mentioned alkylene oxide as a raw material, when the reaction is carried out in a mixed gas atmosphere containing a relatively low concentration of oxygen, α, β-unsaturated carboxylic acids and alkylene oxide as raw materials are not included. Since an inert gas such as nitrogen or oxygen, which is a sealing gas (a pressurized sealing gas in a tank or the like in which raw materials are stored or a replacement sealing gas, etc.), is dissolved, the reactor gas is charged every time these raw materials are charged. When the oxygen concentration in the phase fluctuates and the oxygen concentration increases, there is a risk of explosion, and when the oxygen concentration approaches 0 vol%, the possibility of asphyxiation polymerization appears. Further, even during the progress of the reaction, the oxygen concentration in the gas phase of the reactor may fluctuate. Therefore, in producing an α, β-unsaturated carboxylic acid ester by reacting an α, β-unsaturated carboxylic acid with an alkylene oxide, the reaction can be carried out at any stage before, during or after the input of the raw materials. It is preferable to maintain the oxygen concentration in the gas phase in a specific low concentration range. In addition, vol% means volume%, and the volume of the entire gas phase of the reactor is 100 vol%.
【0050】上記反応工程では、(1)予め酸素濃度を
0.1〜8vol%に調整した酸素/不活性ガスの混合
ガス、及び/又は、不活性ガスを用い、アルキレンオキ
サイド投入前の反応器気相部の酸素濃度を0.1〜8v
ol%に維持すること、(2)予め酸素濃度を0.1〜
8vol%に調整した酸素/不活性ガスの混合ガス、及
び/又は、不活性ガスを用い、反応中の反応器気相部の
酸素濃度を0.1〜8vol%に維持すること、(3)
予め酸素濃度を0.1〜8vol%に調整した酸素/不
活性ガスの混合ガス、及び/又は、不活性ガスを用い、
反応終了後から次の反応の仕込みまでの間、反応器気相
部の酸素濃度を0.1〜8vol%に維持することが好
ましい。すなわち、反応前、反応中及び反応終了後から
次の反応の仕込みまでの間のそれぞれにおいて、反応器
気相部の酸素濃度を0.1〜8vol%維持することが
好ましい。これにより、爆発性の混合ガスの形成を防止
し、かつ、窒息重合も抑制することができる。好ましく
は、0.3〜7.5vol%の範囲、より好ましくは、
0.5〜7.0vol%の範囲である。In the above reaction step, (1) a mixed gas of oxygen / inert gas and / or an inert gas whose oxygen concentration has been previously adjusted to 0.1 to 8 vol% is used, and Oxygen concentration in the gas phase is 0.1-8v
ol%, (2) the oxygen concentration should be 0.1 to
(3) using a mixed gas of oxygen / inert gas adjusted to 8 vol% and / or an inert gas to maintain the oxygen concentration in the gas phase of the reactor during the reaction at 0.1 to 8 vol%;
Using an oxygen / inert gas mixture gas and / or an inert gas whose oxygen concentration has been adjusted to 0.1 to 8 vol% in advance,
It is preferable to maintain the oxygen concentration in the gas phase of the reactor at 0.1 to 8 vol% from the end of the reaction to the preparation of the next reaction. That is, it is preferable to maintain the oxygen concentration in the gas phase of the reactor at 0.1 to 8 vol% before, during, and after the reaction and before the next reaction. Thereby, formation of an explosive mixed gas can be prevented, and asphyxiation polymerization can be suppressed. Preferably, it is in the range of 0.3 to 7.5 vol%, more preferably
It is in the range of 0.5 to 7.0 vol%.
【0051】上記反応工程ではまた、例えば、アルキレ
ンオキサイド投入前においては、原料のα,β−不飽和
カルボン酸類が反応器中に予め仕込まれるが、α,β−
不飽和カルボン酸類には上述のシールガスが溶け込んで
いるために、α,β−不飽和カルボン酸類を仕込む前に
反応器気相部の酸素濃度を上記の範囲に調整しておいて
も、α,β−不飽和カルボン酸類の仕込みにより反応器
気相部の酸素濃度が変動してしまう場合が起こりうる。
そこで、その変動に応じて、予め酸素濃度を0.1〜8
vol%に調整した酸素/不活性ガスの混合ガス、及び
/又は、不活性ガスを反応器気相部に添加して調整す
る。具体的な酸素濃度調整方法としては、例えば、反応
器気相部の酸素濃度が上昇する場合には不活性ガスを添
加して酸素濃度を下げ、逆に、反応器気相部の酸素濃度
が減少する場合には予め酸素濃度を0.1〜8vol%
に調整した酸素/不活性ガスの混合ガスを添加して酸素
濃度を上げ、反応器気相部の酸素濃度を0.1〜8vo
l%の範囲に維持する。また、酸素濃度調整の際に、例
えば、不活性ガスを添加しすぎてしまった際には、予め
酸素濃度を0.1〜8vol%に調整した酸素/不活性
ガスの混合ガスを添加して、反応器気相部の酸素濃度を
0.1〜8vol%の範囲に再調整する場合もある。In the above reaction step, for example, before the introduction of the alkylene oxide, the raw material α, β-unsaturated carboxylic acid is previously charged into the reactor.
Since the above-mentioned sealing gas is dissolved in the unsaturated carboxylic acids, even if the oxygen concentration in the gas phase of the reactor is adjusted to the above range before charging the α, β-unsaturated carboxylic acids, α , Β-unsaturated carboxylic acids may cause the oxygen concentration in the gas phase of the reactor to fluctuate.
Therefore, according to the fluctuation, the oxygen concentration is set to 0.1 to 8 in advance.
The mixture is adjusted by adding a mixed gas of oxygen / inert gas adjusted to vol% and / or an inert gas to the gas phase of the reactor. As a specific oxygen concentration adjustment method, for example, when the oxygen concentration in the reactor gas phase increases, the oxygen concentration is reduced by adding an inert gas, and conversely, the oxygen concentration in the reactor gas phase is increased. When decreasing, the oxygen concentration should be 0.1 to 8 vol% in advance.
The oxygen concentration was increased by adding a mixed gas of oxygen / inert gas adjusted to the above, and the oxygen concentration in the gas phase of the reactor was increased to 0.1 to 8 vol.
Maintain in the 1% range. When adjusting the oxygen concentration, for example, when an inert gas is excessively added, a mixed gas of an oxygen / inert gas whose oxygen concentration is adjusted to 0.1 to 8 vol% in advance is added. In some cases, the oxygen concentration in the gas phase of the reactor may be readjusted in the range of 0.1 to 8 vol%.
【0052】上記反応工程では更に、アルキレンオキサ
イドの投入後の反応中においても、投入したアルキレン
オキサイドにも上述のシールガスが溶け込んでいるため
に、上記と同様に、アルキレンオキサイドの投入により
反応器気相部の酸素濃度が変動してしまう場合が起こり
うる。そこで、その変動に応じて、予め酸素濃度を0.
1〜8vol%に調整した酸素/不活性ガスの混合ガ
ス、及び/又は、不活性ガスを反応器気相部に添加して
調整する。具体的には、上記の酸素濃度調整方法と同様
である。In the above reaction step, even during the reaction after the introduction of the alkylene oxide, the above-mentioned sealing gas is dissolved in the introduced alkylene oxide. A case where the oxygen concentration in the phase portion fluctuates may occur. Therefore, the oxygen concentration is set to 0.1 in advance according to the fluctuation.
An oxygen / inert gas mixed gas adjusted to 1 to 8 vol% and / or an inert gas is added to the gas phase of the reactor for adjustment. Specifically, it is the same as the above oxygen concentration adjusting method.
【0053】上記反応工程が連続反応の場合にも同様
に、連続的に反応器に供給されるアルキレンオキサイド
とα,β−不飽和カルボン酸類中に溶け込んでいるシー
ルガスの影響等により反応器気相部の酸素濃度が変動し
てしまうので、上記と同様に、酸素濃度を0.1〜8v
ol%の範囲に維持することは有用である。反応終了後
においては、反応液を反応器から取り出すが、その際、
反応器内の内圧が低下するので、外部からのガス圧入に
より内圧低下を抑える必要が起こりうる。また、反応液
を反応器から取り出す際に、初めから、外部からのガス
圧入により取り出す場合もある。これらの操作において
は、外部からのガス圧入の際に反応器気相部の酸素濃度
が変動しうる。また、外部から圧入するガス中の酸素濃
度が高いと、反応器内にアルキレンオキサイドが残存し
ている場合には爆発性ガスを形成するおそれがあり、非
常に危険である。そこで、上記の操作を行う際に用いる
ガスとして、予め酸素濃度を0.1〜8vol%に調整
した酸素/不活性ガスの混合ガス、及び/又は、不活性
ガスを用い、反応器気相部の酸素濃度を0.1〜8vo
l%の範囲に維持する。更に、この予め酸素濃度を0.
1〜8vol%に調整した酸素/不活性ガスの混合ガ
ス、及び/又は、不活性ガスを用いて、反応液を取り出
した後から次の反応仕込みまでの間においても、反応器
気相部の酸素濃度を0.1〜8vol%の範囲に維持す
るように調整すれば、反応器内に残存しているアルキレ
ンオキサイドと爆発性の混合ガスを形成するおそれが少
なく、かつ、反応器内の残反応液(バルブ、ノズル部分
等)を重合させることなく、安全な状態で反応器を保持
できるという点で効果がある。Similarly, in the case where the above reaction step is a continuous reaction, the reaction gas is also affected by the effect of the alkylene oxide continuously supplied to the reactor and the sealing gas dissolved in the α, β-unsaturated carboxylic acids. Since the oxygen concentration in the phase portion fluctuates, the oxygen concentration is set to 0.1 to 8 v in the same manner as described above.
It is useful to keep it in the ol% range. After the reaction is completed, the reaction solution is taken out of the reactor.
Since the internal pressure in the reactor decreases, it may be necessary to suppress the decrease in the internal pressure by gas injection from the outside. When the reaction solution is taken out of the reactor, it may be taken out from the beginning by gas injection from the outside. In these operations, the oxygen concentration in the gas phase of the reactor may fluctuate when gas is injected from the outside. In addition, when the oxygen concentration in the gas injected from the outside is high, if the alkylene oxide remains in the reactor, an explosive gas may be formed, which is extremely dangerous. Therefore, as a gas used in performing the above operation, a mixed gas of oxygen / inert gas whose oxygen concentration is adjusted to 0.1 to 8 vol% in advance and / or an inert gas is used, and Oxygen concentration of 0.1 ~ 8vo
Maintain in the 1% range. Further, the oxygen concentration is set to 0.
Using a mixed gas of oxygen / inert gas adjusted to 1 to 8 vol% and / or an inert gas, after the reaction liquid is taken out and before the next reaction preparation, the gaseous phase of the reactor is removed. If the oxygen concentration is adjusted so as to be maintained in the range of 0.1 to 8 vol%, there is little possibility that an explosive mixed gas is formed with the alkylene oxide remaining in the reactor, and the residual gas in the reactor is reduced. This is effective in that the reactor can be maintained in a safe state without polymerizing the reaction liquid (valve, nozzle portion, etc.).
【0054】上記反応工程において、反応器気相部の酸
素濃度の具体的な制御方法としては、酸素/不活性ガ
ス、及び/又は、不活性ガスを連続的に投入しても良い
し、間欠的に投入してもよい。また、これらのガスは、
反応器気相部に投入してもよいし、反応液中に吹き込ん
でもよい。いずれの場合もガスの分散を良くするために
分散板等を設置してもよい。また、これらのガスを投入
することで反応器内の圧力が上昇する場合があり、その
際には間欠的にガスをパージしてもよいし、連続的にガ
スを投入する場合には連続的にガスをパージしてもよ
い。In the above reaction step, as a specific method for controlling the oxygen concentration in the gas phase of the reactor, oxygen / inert gas and / or inert gas may be continuously supplied, It may be thrown in. These gases also
It may be charged into the gas phase of the reactor or may be blown into the reaction solution. In any case, a dispersion plate or the like may be provided to improve gas dispersion. Further, the pressure in the reactor may be increased by introducing these gases, in which case the gas may be intermittently purged, or if the gas is continuously supplied, the gas may be continuously discharged. The gas may be purged.
【0055】上記反応工程における反応器内の圧力とし
ては、0.05〜3MPaの範囲内にすることが好まし
く、より好ましくは0.1〜2MPaの範囲内、更に好
ましくは0.1〜1MPaの範囲内である。反応器内の
圧力が0.05MPaより低い場合には、アルキレンオ
キサイドが反応温度条件下で液体として存在しにくくな
り、反応の進行が遅くなる。また、3MPaより高い場
合には、耐圧力の高い反応器が必要になり、経済的に好
ましくない。また、このパージガスを含め、反応器から
パージされるガス中に含まれるアルキレンオキサイドは
水等に吸収させて廃棄してもよいが、アルキレンオキサ
イドの回収設備に導いて、コンデンサーで凝縮させて回
収したり、水等の極性溶剤や、原料のα,β−不飽和カ
ルボン酸類、生成物であるα,β−不飽和カルボン酸エ
ステル類等の液に吸収させて回収したりして、再利用す
ることが経済上好ましい。特に、原料のα,β−不飽和
カルボン酸類、又は生成物であるα,β−不飽和カルボ
ン酸エステル類、及びその混合液に吸収させて回収再利
用することが好ましい。The pressure in the reactor in the above reaction step is preferably in the range of 0.05 to 3 MPa, more preferably in the range of 0.1 to 2 MPa, and still more preferably in the range of 0.1 to 1 MPa. Within range. When the pressure in the reactor is lower than 0.05 MPa, the alkylene oxide does not easily exist as a liquid under the reaction temperature condition, and the progress of the reaction is slowed. On the other hand, if it is higher than 3 MPa, a reactor having a high pressure resistance is required, which is not economically preferable. Also, including this purge gas, the alkylene oxide contained in the gas purged from the reactor may be absorbed in water or the like and discarded.However, the alkylene oxide is led to an alkylene oxide recovery facility, and is condensed and recovered by a condenser. Or by absorbing it into a liquid such as a polar solvent such as water, a raw material α, β-unsaturated carboxylic acid, or a product α, β-unsaturated carboxylic acid ester, and recovering it. Is economically preferable. In particular, it is preferable to absorb and recycle the α, β-unsaturated carboxylic acid as a raw material or the α, β-unsaturated carboxylic acid ester as a product and a mixture thereof.
【0056】上記α,β−不飽和カルボン酸類とアルキ
レンオキサイドとを反応させてα,β−不飽和カルボン
酸エステル類を製造する場合には、製造工程を通じて反
応器気相部の酸素濃度を0.1〜8vol%に維持する
ことが好ましい形態といえる。製造工程を通じてこのよ
うな低酸素濃度を維持できれば、安全かつ安定的な製造
が発現できるからである。また、一般に上記製造工程
は、反応工程、未反応アルキレンオキサイドの分離工
程、未反応α,β−不飽和カルボン酸類の分離工程、生
成物の蒸留工程を含んでなる。ここで、未反応α,β−
不飽和カルボン酸類の分離工程は、反応におけるα,β
−不飽和カルボン酸類の転化率が100%に近い場合は
省略されることもある。When an α, β-unsaturated carboxylic acid is reacted with an alkylene oxide to produce an α, β-unsaturated carboxylic acid ester, the oxygen concentration in the gas phase of the reactor is reduced to 0 throughout the production process. It can be said that it is a preferable mode to maintain the pressure at 0.1 to 8 vol%. This is because if such a low oxygen concentration can be maintained throughout the manufacturing process, safe and stable manufacturing can be achieved. In general, the above-mentioned production step comprises a reaction step, a separation step of unreacted alkylene oxide, a separation step of unreacted α, β-unsaturated carboxylic acids, and a distillation step of a product. Here, unreacted α, β-
The step of separating unsaturated carboxylic acids includes α, β in the reaction.
-Omitted when the conversion of unsaturated carboxylic acids is close to 100%.
【0057】上記未反応アルキレンオキサイドの分離工
程とは、例えば、充填塔を用いて不活性ガス等により未
反応アルキレンオキサイドを反応後液から分離除去し、
そのガス中のアルキレンオキサイドを水等の溶媒に吸収
させて、廃棄したり、回収再利用したりする工程であ
る。上記未反応α,β−不飽和カルボン酸類の分離工程
とは、例えば、蒸留釜を用いた蒸留により未反応α,β
−不飽和カルボン酸類を反応後の液から分離除去し、そ
のベーパー(留出物)をコンデンサー等で凝縮させる
か、水等の溶媒に吸収させる等して、廃棄したり、回収
再利用したりする工程である。上記生成物の蒸留工程と
は、例えば、蒸留釜を用いた蒸留により生成物を蒸留
し、コンデンサー等で凝縮させ、製品を得る工程であ
る。The unreacted alkylene oxide separation step is, for example, separation and removal of the unreacted alkylene oxide from the liquid after the reaction using an inert gas or the like using a packed column.
In this step, the alkylene oxide in the gas is absorbed by a solvent such as water, and the gas is discarded or collected and reused. The step of separating the unreacted α, β-unsaturated carboxylic acids includes, for example, unreacted α, β-unsaturated carboxylic acids by distillation using a distillation still.
-Separation and removal of unsaturated carboxylic acids from the liquid after the reaction, and vapor (distillate) is condensed by a condenser or the like or absorbed in a solvent such as water to be discarded or collected and reused. This is the step of performing The product distillation step is, for example, a step of distilling a product by distillation using a still and condensing the product with a condenser or the like to obtain a product.
【0058】本発明において、アルキレンオキサイドを
原料として用いる場合には、上記反応器気相部に加え
て、更に生成物からの未反応アルキレンオキサイドの分
離工程における気相部、すなわち、上述の例では、充填
塔内気相部、及び、充填塔から導かれたガスが水等の溶
媒に吸収されるまでの間のベーパーライン等の気相部
分、充填塔に付帯するフィードタンク等の中間タンクの
気相部分の酸素濃度も0.1〜8vol%に維持するこ
とが、より好ましい形態である。In the present invention, when an alkylene oxide is used as a raw material, in addition to the above-mentioned reactor gas-phase part, a gas-phase part in a step of separating unreacted alkylene oxide from a product, that is, in the above example, Gas in the packed tower, gas phase such as the vapor line until the gas introduced from the packed tower is absorbed by a solvent such as water, and gas in the intermediate tank such as the feed tank attached to the packed tower. It is a more preferable embodiment that the oxygen concentration in the phase portion is also maintained at 0.1 to 8 vol%.
【0059】上記の形態において、更に好ましい形態
は、生成物からの未反応α,β−不飽和カルボン酸類の
分離工程における気相部、すなわち、上述の例では、蒸
留釜内気相部、及び、蒸留釜から導かれたベーパーがコ
ンデンサー等で凝縮したり、水等の溶媒に吸収されるま
での間のベーパーライン等の気相部分、蒸留釜に付帯す
るフィードタンク、留出タンク等の中間タンクの気相部
分、及び/又は、生成物の蒸留工程における気相部、す
なわち、上述の例では、蒸留釜内気相部、及び、蒸留釜
から導かれたベーパーがコンデンサー等で凝縮するまで
の間のベーパーライン等の気相部分、蒸留釜に付帯する
フィードタンク、留出タンク等の中間タンクの気相部分
の酸素濃度も0.1〜8vol%に維持する形態であ
る。In the above embodiment, a more preferable embodiment is a gas phase in the step of separating unreacted α, β-unsaturated carboxylic acids from the product, that is, in the above-mentioned example, a gas phase in the distillation still, and Vapor phase such as vapor line until vapor led from distillation still is condensed by condenser or absorbed by solvent such as water, intermediate tank such as feed tank and distillation tank attached to distillation still And / or the gas phase in the distillation step of the product, that is, in the above-described example, until the gas phase in the distillation pot and the vapor guided from the distillation pot are condensed by a condenser or the like. In this embodiment, the oxygen concentration of the gas phase of the vapor line such as the vapor line, the feed tank attached to the distillation still and the intermediate tank such as the distillation tank is also maintained at 0.1 to 8 vol%.
【0060】上記未反応アルキレンオキサイドや未反応
α,β−不飽和カルボン酸類の分離工程及び生成物の蒸
留工程で用いる設備としては、充填塔、棚段塔、泡鐘
塔、蒸留釜等が挙げられるが、特に限定されるものでは
ない。反応器気相部以外の、生成物からの未反応アルキ
レンオキサイドの分離工程における酸素濃度を0.1〜
8vol%に維持することにより、かかる気相部のガス
がアルキレンオキサイドと爆発性の混合ガスを形成させ
るおそれが少なく、かつ、未反応原料の分離工程、生成
物の蒸留工程において重合物を発生させることなく安全
にα,β−不飽和カルボン酸エステル類を製造すること
ができる。なお、予め酸素濃度を0.1〜8vol%に
調整した酸素/不活性ガスの混合ガス、及び/又は、不
活性ガスに代えて、酸素供給源として酸素濃度の高いガ
ス、例えば空気等を使用すると、たとえ反応器気相部全
体の酸素濃度が0.1〜8vol%の範囲に入っていて
も、空気投入ノズル付近等局部的には酸素濃度が高い爆
発性ガスが形成される恐れが高い。The equipment used in the step of separating the unreacted alkylene oxide and the unreacted α, β-unsaturated carboxylic acids and the step of distilling the product include a packed column, a tray column, a bubble bell column, and a distillation still. However, it is not particularly limited. The oxygen concentration in the step of separating unreacted alkylene oxide from the product other than the gas phase of the reactor is 0.1 to
By maintaining the content at 8 vol%, the gas in the gas phase is less likely to form an explosive mixed gas with the alkylene oxide, and a polymer is generated in the step of separating unreacted raw materials and the step of distilling the product. Α, β-unsaturated carboxylic esters can be produced safely without the need. A gas having a high oxygen concentration, such as air, is used as an oxygen supply source in place of the oxygen / inert gas mixed gas whose oxygen concentration has been adjusted to 0.1 to 8 vol% in advance and / or the inert gas. Then, even if the oxygen concentration in the entire gas phase of the reactor is in the range of 0.1 to 8 vol%, there is a high possibility that an explosive gas having a high oxygen concentration is locally formed near the air injection nozzle. .
【0061】本発明により製造されるα,β−不飽和カ
ルボン酸ポリヘテロアルキレンエステル類は、上記一般
式(3)で表され、式中のR1 、R2 及びR3 は、各々
上記一般式(1)の定義と同様である。R4 及びX1
は、各々上記一般式(2)の定義と同様である。R5 、
R6 、R7 及びR8 は、そのうちのいずれか1つがR4
を表し、残りの3つが水素原子を表す。n1は、1以上
の正数を表す。The α, β-unsaturated carboxylic acid polyheteroalkylene esters produced according to the present invention are represented by the above general formula (3), wherein R 1 , R 2 and R 3 are each the same as defined above. This is the same as the definition in Expression (1). R 4 and X 1
Is the same as defined in the above general formula (2). R 5 ,
One of R 6 , R 7 and R 8 is R 4
And the remaining three represent hydrogen atoms. n1 represents one or more positive numbers.
【0062】本発明により製造されるα,β−不飽和カ
ルボン酸ポリヘテロアルキレンエステル類は、上記反応
工程の後に、必要により、上述した工程とは別に、又
は、上述した工程に加えて、得られる溶液を精製する工
程を行うことによって得ることができる。上記精製手段
としては特に限定されず、例えば、蒸留法、抽出法及び
カラムクロマト法等によって分離・精製することができ
る。これらの方法は単独で実施してもよく、組み合わせ
て実施してもよい。The α, β-unsaturated carboxylic acid polyheteroalkylene esters produced according to the present invention can be obtained after the above reaction step, if necessary, separately from or in addition to the above steps. By purifying the resulting solution. The purification means is not particularly limited, and can be separated and purified by, for example, a distillation method, an extraction method, and a column chromatography method. These methods may be performed alone or in combination.
【0063】本発明はまた、下記一般式(4);The present invention also provides the following general formula (4):
【0064】[0064]
【化8】 Embedded image
【0065】(式中、R9 、R10及びR11は、同一若し
くは異なって、水素原子又は有機残基を表す。R12、R
13、R14及びR15は、そのうちのいずれか1つが有機残
基を表し、残りの3つが水素原子を表す。X2 は、O、
S又はNHを表す。n2は、1以上の正数を表す。)で
表されるα,β−不飽和カルボン酸エステル類の製造用
触媒であって、該触媒は、金属酸化物を含んでなるα,
β−不飽和カルボン酸エステル類の製造用触媒でもあ
る。上記触媒は、金属酸化物を主成分として含んでなる
ことが好ましく、その他の成分を付加的に含んでいても
よく、含んでいなくてもよい。[0065] (wherein, R 9, R 10 and R 11 are the same or different, .R 12 represents a hydrogen atom or an organic residue, R
One of 13 , R 14 and R 15 represents an organic residue, and the remaining three represent a hydrogen atom. X 2 is O,
Represents S or NH. n2 represents one or more positive numbers. ), A catalyst for producing an α, β-unsaturated carboxylic acid ester, the catalyst comprising a metal oxide
It is also a catalyst for the production of β-unsaturated carboxylic esters. The catalyst preferably contains a metal oxide as a main component, and may or may not additionally contain other components.
【0066】上記一般式(4)において、R9 、R10及
びR11における有機残基としては特に限定されず、例え
ば、上記R1 、R2 及びR3 と同様であり、上記R12、
R13、R14及びR15のうちのいずれか1つを構成してい
る有機残基としては特に限定されず、例えば、上記R4
と同様である。[0066] In the general formula (4) is not particularly restricted but includes organic residues in R 9, R 10 and R 11, for example, is the same as above R 1, R 2 and R 3, the R 12,
R 13, examples of the organic residue constituting any one of R 14 and R 15 is not particularly limited, for example, the R 4
Is the same as
【0067】上記金属酸化物としては特に限定されず、
例えば、上述の金属酸化物を用いることができ、好まし
い形態としては、(1)上記金属酸化物として、上述の
複合金属酸化物を用いる形態、(2)上記金属酸化物と
して、上述の金属水酸化物及び/又は金属アルコキシド
により表面改質された金属酸化物を用いる形態、等が挙
げられる。The metal oxide is not particularly limited.
For example, the above-mentioned metal oxides can be used. Preferred embodiments are (1) an embodiment using the above-mentioned composite metal oxide as the above-mentioned metal oxide, and (2) an above-mentioned metal water as the above-mentioned metal oxide. A form using a metal oxide surface-modified with an oxide and / or a metal alkoxide, and the like can be given.
【0068】本発明の金属酸化物を含んでなる触媒は、
上記一般式(3)で表されるα,β−不飽和カルボン酸
エステル類の製造のために用いることができ、中でも、
上記一般式(1)で表されるα,β−不飽和カルボン酸
類と上記一般式(2)で表される環状ヘテロ化合物類と
を、重合禁止剤の存在下に反応させて上記一般式(3)
で表されるα,β−不飽和カルボン酸エステル類を得る
反応工程を含んでなるα,β−不飽和カルボン酸エステ
ル類の製造方法に好適に用いられ、α,β−不飽和カル
ボン酸エステル類を経済的に効率よく製造するために好
適な触媒である。The catalyst comprising the metal oxide of the present invention is
It can be used for the production of α, β-unsaturated carboxylic acid esters represented by the above general formula (3).
The α, β-unsaturated carboxylic acid represented by the general formula (1) is reacted with the cyclic hetero compound represented by the general formula (2) in the presence of a polymerization inhibitor to form the compound represented by the general formula (1). 3)
Which is preferably used in a method for producing an α, β-unsaturated carboxylic acid ester comprising a reaction step of obtaining an α, β-unsaturated carboxylic acid ester represented by the formula: The catalyst is suitable for economically and efficiently producing the compounds.
【0069】[0069]
【実施例】以下に実施例を掲げて本発明を更に詳しく説
明するが、本発明は、これら実施例のみに限定されるも
のではない。EXAMPLES The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples.
【0070】実施例1(触媒Aの製造) 市販品の酸化マグネシウム粉末(協和化学工業(株)社
製;キョーワマグ150)25gを窒素気流中、600
℃で3時間焼成して酸化マグネシウム触媒22gを得
た。Example 1 (Production of Catalyst A) 25 g of a commercially available magnesium oxide powder (Kyowa Mag 150, manufactured by Kyowa Chemical Industry Co., Ltd.) was placed in a nitrogen stream at 600 g.
The mixture was calcined at 3 ° C. for 3 hours to obtain 22 g of a magnesium oxide catalyst.
【0071】実施例2(触媒Bの製造) 市販品の水酸化アルミナ・マグネシウム粉末(協和化学
工業(株)社製;キョーワード300)50gを窒素気
流中、700℃で3時間焼成してMg−Al系複合金属
酸化物触媒28gを得た。Example 2 (Production of Catalyst B) 50 g of commercially available alumina / magnesium hydroxide powder (Kyowa Chemical Industry Co., Ltd .; Kyoward 300) was calcined at 700 ° C. for 3 hours in a nitrogen stream to obtain Mg. 28 g of a -Al-based composite metal oxide catalyst was obtained.
【0072】実施例3(触媒Cの製造) 300mlのビーカーに実施例2で得たMg−Al系複
合金属酸化物10g、エタノール200mlを添加し、
攪拌した。室温で攪拌下に0.5N水酸化カリウムエタ
ノール溶液14.25mlを添加し、更に2時間攪拌を
続けた。その後、該溶液をろ過し、エタノールにより洗
浄後、減圧下50℃で乾燥することにより水酸化カリウ
ム表面改質Mg−Al系複合金属酸化物触媒10.4g
を得た。Example 3 (Production of Catalyst C) In a 300 ml beaker, 10 g of the Mg-Al-based composite metal oxide obtained in Example 2 and 200 ml of ethanol were added.
Stirred. Under stirring at room temperature, 14.25 ml of 0.5N potassium hydroxide ethanol solution was added, and stirring was further continued for 2 hours. Thereafter, the solution was filtered, washed with ethanol, and then dried at 50 ° C. under reduced pressure, thereby obtaining 10.4 g of a potassium hydroxide surface-modified Mg—Al-based composite metal oxide catalyst.
I got
【0073】実施例4 温度計、攪拌装置、圧力計、及び導入管を取り付けた1
00mlのハステロイC製オートクレーブに、アクリル
酸21.6g、フェノチアジン11mg、プロピレンオ
キサイド20.9g及び触媒A1.0gを添加した後、
オートクレーブ内を2.5vol%酸素(窒素バラン
ス)により完全に置換した。混合攪拌しながら徐々に加
熱し、内温70℃で、4時間攪拌することにより反応を
完了させた。反応終了後、反応溶液からろ過により触媒
を除去した後、得られたろ液をGC−1700型ガスク
ロマトグラフィー((株)島津製作所社製;以下「G
C」という)により測定した結果、アクリル酸の転化率
は55.8mol%であり、プロピレンオキサイド1モ
ル付加体の選択率は80.3mol%であり、2モル付
加体の選択率は18.2mol%であり、3モル以上の
付加体の選択率は1.1mol%であった。副生成物で
あるジエステルは選択率0.4mol%であった。Example 4 1 equipped with a thermometer, a stirrer, a pressure gauge, and an inlet tube
After adding 21.6 g of acrylic acid, 11 mg of phenothiazine, 20.9 g of propylene oxide and 1.0 g of catalyst A to a 00 ml Hastelloy C autoclave,
The inside of the autoclave was completely replaced with 2.5 vol% oxygen (nitrogen balance). The mixture was gradually heated with stirring and stirred at an internal temperature of 70 ° C. for 4 hours to complete the reaction. After completion of the reaction, the catalyst was removed from the reaction solution by filtration, and the obtained filtrate was subjected to GC-1700 type gas chromatography (manufactured by Shimadzu Corporation; hereinafter referred to as “G”).
C), the conversion of acrylic acid was 55.8 mol%, the selectivity of 1 mol adduct of propylene oxide was 80.3 mol%, and the selectivity of 2 mol adduct was 18.2 mol. %, And the selectivity of the adduct of 3 mol or more was 1.1 mol%. The diester as a by-product had a selectivity of 0.4 mol%.
【0074】実施例5 触媒を触媒B1.0gとした以外は、実施例4と同じ操
作を行った。GCにより測定した結果、アクリル酸の転
化率は68.1mol%であり、プロピレンオキサイド
1モル付加体の選択率は86.2mol%であり、2モ
ル付加体の選択率は13.2mol%であり、3モル以
上の付加体の選択率は0.5mol%であった。副生成
物であるジエステルは選択率0.1mol%であった。Example 5 The same operation as in Example 4 was performed except that the catalyst was changed to 1.0 g of the catalyst B. As a result of measurement by GC, the conversion of acrylic acid was 68.1 mol%, the selectivity of 1 mol adduct of propylene oxide was 86.2 mol%, and the selectivity of 2 mol adduct was 13.2 mol%. The selectivity of the adduct of 3 mol or more was 0.5 mol%. The diester as a by-product had a selectivity of 0.1 mol%.
【0075】実施例6 触媒を触媒C1.0gとした以外は、実施例4と同じ操
作を行った。GCにより測定した結果、アクリル酸の転
化率は65.6mol%であり、プロピレンオキサイド
1モル付加体の選択率は85.8mol%であり、2モ
ル付加体の選択率は13.6mol%であり、3モル以
上の付加体の選択率は0.5mol%であった。副生成
物であるジエステルは選択率0.1mol%であった。Example 6 The same operation as in Example 4 was performed except that the catalyst was changed to 1.0 g of the catalyst C. As a result of measurement by GC, the conversion of acrylic acid was 65.6 mol%, the selectivity of 1 mol adduct of propylene oxide was 85.8 mol%, and the selectivity of 2 mol adduct was 13.6 mol%. The selectivity of the adduct of 3 mol or more was 0.5 mol%. The diester as a by-product had a selectivity of 0.1 mol%.
【0076】実施例7 実施例4と同じ装置に、アクリル酸21.6g、フェノ
チアジン11mg及び触媒B1.0gを添加した後、オ
ートクレーブ内を2.5%酸素(窒素バランス)により
完全に置換した。その後、エチレンオキサイド15.8
g を添加し、混合攪拌しながら徐々に加熱し、内温70
℃で、4時間攪拌することにより反応を完了させた。反
応終了後、GCにより測定した結果、アクリル酸の転化
率は90.2mol%であり、エチレンオキサイド1モ
ル付加体の選択率は94.2mol%であり、2モル付
加体の選択率は5.1mol%であり、3モル以上の付
加体の選択率は0.5mol%であった。副生成物であ
るジエステルは選択率0.2mol%であった。Example 7 After adding 21.6 g of acrylic acid, 11 mg of phenothiazine and 1.0 g of catalyst B to the same apparatus as in Example 4, the inside of the autoclave was completely replaced with 2.5% oxygen (nitrogen balance). Then, ethylene oxide 15.8
g, and gradually heated with mixing and stirring.
The reaction was completed by stirring at 4 ° C. for 4 hours. After completion of the reaction, the result of measurement by GC showed that the conversion of acrylic acid was 90.2 mol%, the selectivity of 1 mol adduct of ethylene oxide was 94.2 mol%, and the selectivity of 2 mol adduct was 5. 1 mol%, and the selectivity of the adduct of 3 mol or more was 0.5 mol%. The diester as a by-product had a selectivity of 0.2 mol%.
【0077】比較例1 2.5vol%酸素(窒素バランス)に代えて窒素によ
り反応容器内を完全に置換した以外は、実施例4と同じ
操作を行った。その結果、3時間後には白色の重合体が
生成し、攪拌さえ困難であった。Comparative Example 1 The same operation as in Example 4 was performed except that the inside of the reaction vessel was completely replaced with nitrogen instead of 2.5 vol% oxygen (nitrogen balance). As a result, a white polymer was formed after 3 hours, and even stirring was difficult.
【0078】比較例2 重合禁止剤であるフェノチアジンを添加しない(重合禁
止剤が存在しない)以外は、実施例4と同じ操作を行っ
た。その結果、2時間後には白色の重合体が生成し、攪
拌さえ困難であった。Comparative Example 2 The same operation as in Example 4 was carried out except that phenothiazine as a polymerization inhibitor was not added (no polymerization inhibitor was present). As a result, a white polymer was formed after 2 hours, and even stirring was difficult.
【0079】[0079]
【発明の効果】本発明の製造方法によれば、環状ヘテロ
化合物類の付加モル数の分布がシャープであり、ほとん
どα,β−不飽和カルボン酸類のジエステルを含まない
上記一般式(3)で表されるα,β−不飽和カルボン酸
ポリヘテロアルキレンエステル類を経済的に生産性良く
製造することができる。According to the production method of the present invention, the distribution of the number of added moles of the cyclic hetero compound is sharp, and almost no diester of α, β-unsaturated carboxylic acid is contained in the above general formula (3). The α, β-unsaturated carboxylic acid polyheteroalkylene esters represented can be economically produced with high productivity.
【0080】本発明により得られる上記一般式(3)で
表されるα,β−不飽和カルボン酸ポリヘテロアルキレ
ンエステル類は、香料や医農薬原料、有機合成中間体、
更に重合性材料等に広範囲に用いることができる。The α, β-unsaturated carboxylic acid polyheteroalkylene esters represented by the above general formula (3) obtained by the present invention can be used as a fragrance, a raw material for medicinal and agricultural chemicals, an organic synthetic intermediate,
Furthermore, it can be widely used for polymerizable materials and the like.
フロントページの続き Fターム(参考) 4H006 AA02 AA05 AC48 BA06 BA10 BA14 BA19 BA20 BA30 BN10 BP10 4H039 CA66 CF90 Continued on the front page F term (reference) 4H006 AA02 AA05 AC48 BA06 BA10 BA14 BA19 BA20 BA30 BN10 BP10 4H039 CA66 CF90
Claims (4)
て、水素原子又は有機残基を表す。)で表されるα,β
−不飽和カルボン酸類と、下記一般式(2); 【化2】 (式中、R4 は、水素原子又は有機残基を表す。X1
は、O、S又はNHを表す。)で表される環状ヘテロ化
合物類とを、重合禁止剤及び金属酸化物触媒の存在下に
反応させて下記一般式(3); 【化3】 (式中、R1 、R2 及びR3 は、同一若しくは異なっ
て、水素原子又は有機残基を表す。R5 、R6 、R7 及
びR8 は、そのうちのいずれか1つがR4 を表し、残り
の3つが水素原子を表す。X1 は、O、S又はNHを表
す。n1は、1以上の正数を表す。)で表されるα,β
−不飽和カルボン酸エステル類を得る反応工程を含んで
なることを特徴とするα,β−不飽和カルボン酸エステ
ル類の製法。1. The following general formula (1): Wherein R 1 , R 2 and R 3 are the same or different and each represent a hydrogen atom or an organic residue.
-Unsaturated carboxylic acids and the following general formula (2): (Wherein, R 4 represents a hydrogen atom or an organic residue. X 1
Represents O, S or NH. ) Is reacted with a cyclic hetero compound represented by the following general formula (3) in the presence of a polymerization inhibitor and a metal oxide catalyst. (Wherein, R 1 , R 2 and R 3 are the same or different and each represents a hydrogen atom or an organic residue. One of R 5 , R 6 , R 7 and R 8 is R 4 . And the remaining three represent hydrogen atoms; X 1 represents O, S, or NH; n1 represents a positive number of 1 or more.
-A process for producing .alpha.,. Beta.-unsaturated carboxylic esters, comprising a reaction step for obtaining unsaturated carboxylic esters.
ることを特徴とする請求項1記載のα,β−不飽和カル
ボン酸エステル類の製法。2. The method for producing α, β-unsaturated carboxylic acid esters according to claim 1, wherein the metal oxide is a composite metal oxide.
又は金属アルコキシドにより表面改質された金属酸化物
であることを特徴とする請求項1又は2記載のα,β−
不飽和カルボン酸エステル類の製法。3. The method according to claim 1, wherein the metal oxide is a metal hydroxide and / or a metal hydroxide.
3. The α, β- according to claim 1 or 2, wherein the metal oxide is a metal oxide surface-modified with a metal alkoxide.
Process for producing unsaturated carboxylic esters.
て、水素原子又は有機残基を表す。R12、R13、R14及
びR15は、そのうちのいずれか1つが有機残基を表し、
残りの3つが水素原子を表す。X2 は、O、S又はNH
を表す。n2は、1以上の正数を表す。)で表される
α,β−不飽和カルボン酸エステル類の製造用触媒であ
って、該触媒は、金属酸化物を含んでなる触媒であるこ
とを特徴とするα,β−不飽和カルボン酸エステル類の
製造用触媒。4. The following general formula (4): (In the formula, R 9 , R 10 and R 11 are the same or different and each represent a hydrogen atom or an organic residue. Any one of R 12 , R 13 , R 14 and R 15 is an organic residue. Represents
The remaining three represent hydrogen atoms. X 2 is O, S or NH
Represents n2 represents one or more positive numbers. A), a catalyst for producing an α, β-unsaturated carboxylic acid ester, wherein the catalyst is a catalyst containing a metal oxide. Catalyst for the production of esters.
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JP2000033274 | 2000-02-10 | ||
JP2000-33274 | 2000-02-10 | ||
JP2001032888A JP2001294557A (en) | 2000-02-10 | 2001-02-08 | METHOD FOR PRODUCING alpha,beta-UNSATURATED CARBOXYLIC ESTER AND CATALYST TO BE USED THEREFOR |
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JP2007153853A (en) * | 2005-12-08 | 2007-06-21 | Toagosei Co Ltd | Method for producing ester compound |
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