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JP2001288017A - Dispersion containing zinc pyrithione for antibacterial and antifungal processing and method for antibacterial and antifungal processing of fibers using the dispersion - Google Patents

Dispersion containing zinc pyrithione for antibacterial and antifungal processing and method for antibacterial and antifungal processing of fibers using the dispersion

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Publication number
JP2001288017A
JP2001288017A JP2000101979A JP2000101979A JP2001288017A JP 2001288017 A JP2001288017 A JP 2001288017A JP 2000101979 A JP2000101979 A JP 2000101979A JP 2000101979 A JP2000101979 A JP 2000101979A JP 2001288017 A JP2001288017 A JP 2001288017A
Authority
JP
Japan
Prior art keywords
dispersion
zinc pyrithione
antibacterial
fibers
antifungal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000101979A
Other languages
Japanese (ja)
Inventor
Kimio Suzuki
公雄 鈴木
Osamu Goshi
修 合志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Kasei Co Ltd
Original Assignee
Osaka Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Kasei Co Ltd filed Critical Osaka Kasei Co Ltd
Priority to JP2000101979A priority Critical patent/JP2001288017A/en
Publication of JP2001288017A publication Critical patent/JP2001288017A/en
Pending legal-status Critical Current

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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

(57)【要約】 【課題】 抗菌・抗カビ処理用の分散液として処理効率
が極めて高く、安定性に極めて優れる分散液を提供す
る。 【解決手段】ピリチオン亜鉛を界面活性剤及び水の存在
下、懸濁状態で粉砕することにより得た抗菌・抗カビ加
工用ピリチオン亜鉛含有分散液であって、分散液中のピ
リチオン亜鉛は、平均粒径0.1〜1μmで、2μm以
上の粒径のピリチオン亜鉛が全ピリチオン亜鉛に対し5
重量%以下となるように粉砕されていることを特徴とす
る抗菌・抗カビ加工用ピリチオン亜鉛含有分散液。
(57) [Problem] To provide a dispersion having extremely high treatment efficiency and extremely excellent stability as a dispersion for antibacterial and antifungal treatment. A zinc pyrithione-containing dispersion for antibacterial and antifungal processing obtained by grinding zinc pyrithione in suspension in the presence of a surfactant and water, wherein the zinc pyrithione in the dispersion has an average The zinc pyrithione having a particle size of 0.1 to 1 μm and a particle size of 2 μm or more is 5% of the total zinc pyrithione.
A zinc pyrithione-containing dispersion for antibacterial and antifungal processing, which has been pulverized so as to be at most% by weight.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ポリエステル繊
維、アクリル繊維及びナイロン繊維等の合成繊維類並び
にアセテート繊維等の半合成繊維類、更には、天然繊
維、もしくは合成繊維、半合成繊維類と天然繊維類との
混合繊維からなる繊維製品に抗菌性、抗カビ性を付与す
るピリチオン亜鉛含有分散液及び該分散液を用いた繊維
類の抗菌・抗カビ加工方法に関する。
The present invention relates to synthetic fibers such as polyester fibers, acrylic fibers and nylon fibers, semi-synthetic fibers such as acetate fibers, and natural fibers or synthetic fibers and semi-synthetic fibers. The present invention relates to a zinc pyrithione-containing dispersion for imparting antibacterial and antifungal properties to a fiber product made of a mixed fiber with fibers, and an antibacterial and antifungal processing method for fibers using the dispersion.

【0002】特に、これらの繊維製品に黄色ブドウ球
菌、メチシリン耐性黄色ブドウ球菌(MRSA)、肺炎
桿菌、大腸菌、病原性大腸菌O157、更に緑膿菌等に
対する抗菌性を付与する分散液及び該分散液を用いた加
工処理方法に関する。また、分散液としての安定性、取
り扱い性に優れ、極めて高い耐洗濯性を備えた抗菌抗カ
ビ性を繊維類に付与することのできる分散液及び該分散
液を用いた加工方法に関する。
[0002] In particular, a dispersion which imparts antibacterial properties to these textile products against Staphylococcus aureus, methicillin-resistant Staphylococcus aureus (MRSA), Klebsiella pneumoniae, Escherichia coli, pathogenic Escherichia coli O157, and Pseudomonas aeruginosa, etc. And a processing method using the same. Also, the present invention relates to a dispersion liquid which is excellent in stability and handleability as a dispersion liquid and which can impart antibacterial and antifungal properties having extremely high washing resistance to fibers, and a processing method using the dispersion liquid.

【0003】[0003]

【従来の技術】衣料用繊維製品をはじめ布団カバー、カ
ーテン、タオル、壁布(壁紙)等の身のまわりの繊維製
品の衛生指向の高まりと共に、各種繊維製品に対する抗
菌・抗カビ加工の開発が盛んである。加えて、近年医療
現場における所謂、院内感染の問題が大きくクローズア
ップされ、その対策としての手術衣をはじめシーツ、布
団カバー、間仕切り、力ーテン、白衣、寝間着等などの
医療施設内の繊維製品の抗菌・抗カビ加工技術の研究が
急がれている。
2. Description of the Related Art With the increasing hygiene orientation of textile products such as futon covers, curtains, towels, wall cloths (wallpapers), including textile products for clothing, antibacterial and antifungal processes have been developed for various textile products. It is thriving. In addition, in recent years, the problem of so-called nosocomial infections in the medical field has been greatly highlighted, and as a countermeasure, textile products in medical facilities such as surgical gowns, sheets, futon covers, partitions, ri-tens, white coats, sleepwear, etc. Research on antibacterial and antifungal processing technologies is urgent.

【0004】合成繊維等からなる製品の抗菌・抗カビ加
工技術には、合成繊維においては、その紡糸原液に抗菌
剤や抗カビ剤などの薬剤を練り込み、紡糸して抗菌、抗
カビ特性を有する繊維を製造し、それを必要に応じて他
の繊維類と混合して編織して製品を得る方法や普通に紡
糸された合成、半合成繊維やそれを必要に応じて他の繊
維類と混合して得た布、更にはそれを縫製して得た製品
に抗菌剤や抗カビ剤を付着(含浸)させる方法がある。
[0004] Antibacterial and antifungal processing techniques for products made of synthetic fibers and the like include, for synthetic fibers, kneading agents such as antibacterial agents and antifungal agents into the spinning solution of the synthetic fibers and spinning to obtain antibacterial and antifungal properties. A method of producing a fiber having, mixing and knitting it with other fibers as necessary to obtain a product, or a normally spun synthetic or semi-synthetic fiber or another fiber as necessary. There is a method of adhering (impregnating) an antibacterial agent or an antifungal agent to a cloth obtained by mixing and a product obtained by sewing the cloth.

【0005】抗菌剤や抗カビ剤などを繊維に付着させる
方法としては、繊維や繊維製品を抗菌剤や抗カビ剤を含
む溶液に浸漬し加圧下に保持する方法、繊維や繊維製品
に抗菌剤や抗カビ剤を含む溶液を含浸させ次いで加熱す
る方法、更には、バインダー樹脂等の接着成分を用いて
抗菌剤や抗カビ剤を繊維や繊維製品に付着させ乾燥固定
する方法等がある。
[0005] As a method of attaching an antibacterial agent or an antifungal agent to fibers, a method of immersing the fiber or the fibrous product in a solution containing the antibacterial agent or the antifungal agent and keeping it under pressure, an antibacterial agent applied to the fiber or the fibrous product, And a method of impregnating a solution containing an antifungal agent and then heating, and a method of adhering an antibacterial agent and an antifungal agent to fibers or textiles using an adhesive component such as a binder resin and drying and fixing.

【0006】[0006]

【発明が解決しようとする課題】しかし、これらいずれ
の方法により抗菌・抗カビ加工された製品も、次々に出
現する新しい耐性菌によりその効果は弱められ、また医
療施設内で使われた繊維製品は感染防止の安全上の理由
から強力に洗濯するため、より強力な耐洗濯性を備えた
抗菌・抗カビ特性の付与が要求されるようになってい
る。
However, antibacterial and antifungal products produced by any of these methods are weakened by new resistant bacteria that appear one after another, and textile products used in medical facilities. In order to carry out strong washing for safety reasons of infection prevention, it has been required to provide antibacterial and antifungal properties with stronger washing resistance.

【0007】メチシリン耐性ブドウ球菌、所謂MRSA
や最近ではバンコマイシン耐性腸球菌(VRE)といっ
たより耐性の強い菌の出現、そして、一方繊維製品新機
能評価協議会(JAFETと略称されている)で規定す
る特定制菌加工、更には病院リネンサプライといった過
酷な工業洗濯にも耐える新しい抗菌・抗カビ加工技術の
開発が待たれている。
Methicillin-resistant staphylococci, so-called MRSA
And more recently, the emergence of more resistant bacteria, such as vancomycin-resistant enterococci (VRE), and on the other hand, specific bacteriostatic processing specified by the Council for Evaluation of New Functions of Textile Products (abbreviated as JAFET), and hospital linen supply. The development of new antibacterial and antifungal technologies that can withstand harsh industrial washing is awaited.

【0008】本発明者等は、先にポリエステル繊維製品
に抗菌防カビ性能を付与する方法について広範な研究を
行い、極めて有効な方法を開発した(特公平5−124
75号公報参照)が、その後引続き研究を重ね、この成
果を基に更に発展させる研究の中で、極めて有効な方法
を見出したのである。本発明は、主に、合成繊維類を主
体とする繊維類に対し、MRSA、黄色ブドウ球菌、大
腸菌、病原性大腸菌O157:H7及び緑膿菌等に対し
て強い抗菌性を付与することのできる新しいピリチオン
亜鉛含有分散液及び該分散液を用いた耐洗濯性を備えた
繊維類の加工方法を提供することを目的とするものであ
る。
The present inventors have conducted extensive research on a method for imparting antibacterial and antifungal properties to polyester fiber products, and have developed an extremely effective method (Japanese Patent Publication No. 5-124).
No. 75 gazette), and after that, continued research, and found a very effective method in the research to further develop based on this result. INDUSTRIAL APPLICABILITY The present invention can mainly impart strong antibacterial properties to fibers mainly composed of synthetic fibers against MRSA, Staphylococcus aureus, Escherichia coli, pathogenic Escherichia coli O157: H7, Pseudomonas aeruginosa and the like. An object of the present invention is to provide a novel zinc pyrithione-containing dispersion and a method for processing fibers having washing resistance using the dispersion.

【0009】[0009]

【課題を解決するための手段】本発明の要旨は、ピリチ
オン亜鉛を界面活性剤及び水の存在下、懸濁状態で粉砕
することにより得た抗菌・抗カビ加工用ピリチオン亜鉛
含有分散液であって、分散液中のピリチオン亜鉛は、平
均粒径0.1〜1μmで、2μm以上の粒径のピリチオ
ン亜鉛が全ピリチオン亜鉛に対し5重量%以下となるよ
うに粉砕されていることを特徴とする抗菌・抗カビ加工
用ピリチオン亜鉛含有分散液及び分散液中のピリチオン
亜鉛濃度が4〜80重量%であることを特徴とする上記
に記載の抗菌・抗カビ加工用ピリチオン亜鉛含有分散液
に存する。
The gist of the present invention is a zinc pyrithione-containing dispersion for antibacterial and antifungal processing obtained by grinding zinc pyrithione in suspension in the presence of a surfactant and water. The zinc pyrithione in the dispersion is pulverized so that zinc pyrithione having an average particle diameter of 0.1 to 1 μm and a particle diameter of 2 μm or more is 5% by weight or less based on the total zinc pyrithione. The zinc pyrithione-containing dispersion for antibacterial and antifungal processing and the zinc pyrithione-containing dispersion for antibacterial and antifungal processing described above, wherein the zinc pyrithione concentration in the dispersion is 4 to 80% by weight. .

【0010】また、繊維類を上記に記載のピリチオン亜
鉛含有分散液もしくはその希釈液に浸漬し、常圧又は加
圧下、80〜160℃で浴中で加熱処理するか、または
前記繊維類に前記分散液もしくはその希釈液を含浸又は
付着させ、次いで110〜230℃で気中で加熱処理す
ることを特徴とする繊維類の抗菌・抗カビ加工方法も要
旨の一つである。
Further, the fibers are immersed in the zinc pyrithione-containing dispersion described above or a diluent thereof and heat-treated in a bath at 80 to 160 ° C. under normal pressure or pressure. An antibacterial and antifungal processing method for fibers, which is characterized by impregnating or adhering a dispersion or a diluent thereof, and then heat-treating in air at 110 to 230 ° C is also one of the gist.

【0011】以下、本発明を詳細に説明する。Hereinafter, the present invention will be described in detail.

【0012】[0012]

【発明の実施の形態】本発明のピリチオン亜鉛含有分散
液を用い得る繊維類としては、木綿等の天然繊維、ポリ
エステル繊維、ナイロン繊維、ポリアクリロニトリル繊
維等の合成繊維、アセテート繊維等の半合成繊維類及び
これらを混合した繊維が挙げられる。
BEST MODE FOR CARRYING OUT THE INVENTION The fibers which can be used with the zinc pyrithione-containing dispersion of the present invention include natural fibers such as cotton, synthetic fibers such as polyester fibers, nylon fibers and polyacrylonitrile fibers, and semi-synthetic fibers such as acetate fibers. And fibers obtained by mixing them.

【0013】繊維の形態としては、糸、編物、織物、
布、及び各種製品が挙げられ、製品としては例えば衣料
品、寝装寝具、敷物、カーテン、屋内壁布等、特に病院
等医療施設で使用される手術衣、看護衣、シーツ・カバ
ー等の寝装寝具、間仕切りカーテン、包帯、タオル、ふ
きん等の製品が挙げられる。本発明で使用する抗菌・抗
カビ剤としては、ピリチオン亜鉛が用いられる。ピリチ
オン亜鉛とは下記[1]式で示される化合物である。
[0013] As the form of the fiber, yarn, knitted fabric, woven fabric,
Cloths and various products include, for example, clothing, bedding, rugs, curtains, indoor wall cloths, etc., especially sleeping clothes such as surgical gowns, nursing clothes, sheets and covers used in medical facilities such as hospitals. Products such as bedclothes, partition curtains, bandages, towels, towels and the like can be mentioned. As an antibacterial / antifungal agent used in the present invention, zinc pyrithione is used. Zinc pyrithione is a compound represented by the following formula [1].

【0014】[0014]

【化1】 Embedded image

【0015】ピリチオン亜鉛は亜鉛が人体の必須成分で
あり、安全性が高いこと、この亜鉛(Zn)の入った化
合物は皮膚から吸収されにくいこと等の特徴がある。こ
れらの特性を備えていることからピリチオン亜鉛は、化
粧品や洗髪剤の分野において広く使用されている実績が
ある。ピリチオン亜鉛は通常粉末状を呈するが、そのま
までは、繊維類を抗菌・抗カビ加工用としては用い得な
い。
Zinc pyrithione is characterized in that zinc is an essential component of the human body and is highly safe, and that a compound containing zinc (Zn) is hardly absorbed from the skin. Because of these properties, zinc pyrithione has a track record of being widely used in the fields of cosmetics and shampoos. Zinc pyrithione is usually in powder form, but as it is, fibers cannot be used for antibacterial and antifungal processing.

【0016】即ち、繊維にピリチオン亜鉛を強力な耐洗
濯性を備えた状態で、担持させるためにはピリチオン亜
鉛を特殊な状態にする必要が生じる。第1の大きな要件
は、ピリチオン亜鉛の粒径である。しかも、単なる粒径
ではなく、懸濁状態で粉砕する際の粒径コントロールが
重要な意味を持つ。ピリチオン亜鉛を乾燥状態で微粉砕
し、水等の溶媒に分散させて分散液とすることもできる
が、このような手段を用いた場合、ピリチオン亜鉛の粉
末が一部再凝集したりして粒度分布が乱れ、種々の粒径
のピリチオン亜鉛を含有する分散液となってしまう。
That is, in order for zinc pyrithione to be supported on fibers with strong washing resistance, it is necessary to bring zinc pyrithione into a special state. The first major requirement is the particle size of the zinc pyrithione. In addition, the control of the particle size at the time of pulverization in a suspended state is important, not just the particle size. Zinc pyrithione can be finely pulverized in a dry state and dispersed in a solvent such as water to form a dispersion.However, when such a means is used, the powder of zinc pyrithione partially reaggregates or has a particle size. The distribution is disturbed, resulting in a dispersion containing zinc pyrithione of various particle sizes.

【0017】このような粒度分布の乱れたピリチオン亜
鉛分散液を用いて、繊維類の抗菌・抗カビ加工を行って
も、ピリチオン亜鉛が繊維間や繊維分子間に入り込めず
加工効率が悪い。また、耐洗濯性の低いものしか得られ
ない。これは、凝集した大粒子自体が繊維分子間に入り
込めないことは勿論、他の細粒が繊維分子間に入り込も
うとする(染み込む)のを妨害するためと推測される。
また、細かすぎる粒子は、工業的に不利になるほど相当
長時間粉砕を行なわなければならないし、再凝集しやす
くなることが考えられる。
Even when the antibacterial and antifungal processing of fibers is performed using such a zinc pyrithione dispersion having a disturbed particle size distribution, zinc pyrithione cannot enter between fibers or between fiber molecules, resulting in poor processing efficiency. Further, only those having low washing resistance can be obtained. This is presumed to be due not only to the fact that the aggregated large particles cannot enter between the fiber molecules, but also to prevent other fine particles from trying to enter (permeate) between the fiber molecules.
Further, it is considered that particles that are too fine must be pulverized for a considerably long time so as to be industrially disadvantageous, and are likely to be re-agglomerated.

【0018】本発明の分散液は、ピリチオン亜鉛を界面
活性剤及び水の存在下、懸濁状態で粉砕することによ
り、再凝集を防止しつつ、繊維分子間に旨く固定される
大きさ、即ち、大きすぎも小さすぎもしないピリチオン
亜鉛粒子が分散された分散液を得る。分散液中のピリチ
オン亜鉛は、平均粒径が0.1〜1μmであって、2μ
m以上の粒径のピリチオン亜鉛が全ピリチオン亜鉛に対
し5重量%以下、好ましくは3重量%以下、より好まし
くは1重量%以下、更に好ましくは0.5重量%以下と
なるように粉砕する。
The dispersion of the present invention has a size that can be successfully fixed between fiber molecules while preventing re-aggregation by grinding zinc pyrithione in a suspension state in the presence of a surfactant and water. To obtain a dispersion in which zinc pyrithione particles not too large or too small are dispersed. The zinc pyrithione in the dispersion has an average particle size of 0.1 to 1 μm and 2 μm.
It is pulverized so that zinc pyrithione having a particle size of m or more is 5% by weight or less, preferably 3% by weight or less, more preferably 1% by weight or less, further preferably 0.5% by weight or less based on the total zinc pyrithione.

【0019】ピリチオン亜鉛を界面活性剤と水との存在
下、このような粒径範囲とすることにより、繊維類に適
用すると、ピリチオン亜鉛が繊維間や繊維分子間に入り
込み、しかも脱落することなく固定されやすい状態の分
散液となる。しかも、この分散液は、分散液中のピリチ
オン亜鉛濃度を4〜80重量%とすることにより、粒径
と濃度のバランスから、粉砕された粒子が再び凝集する
ことが少なく、また、比較的長期に渡って安定した分散
液状態を保つ。
By applying zinc pyrithione to fibers in the presence of a surfactant and water in such a particle size range, zinc pyrithione enters between fibers and between fiber molecules and does not fall off. It becomes a dispersion liquid that is easily fixed. In addition, the dispersion has a zinc pyrithione concentration of 4 to 80% by weight, so that the pulverized particles are less likely to aggregate again due to the balance between the particle size and the concentration. To maintain a stable dispersion state.

【0020】分散液中のピリチオン亜鉛の粒径は、JI
S R1629に準拠してレーザー回折粒度分布測定装
置を用いて測定したものであり、平均粒径とは累積50
%に相当するメジアン径を意味する。次に、分散液の安
定状態を保ち、繊維に対するピリチオン亜鉛の固定率を
向上させるため、分散液は、粉砕中又は粉砕後にpHを
4〜10の間、好ましくは5.5〜8.5、より好まし
くは6〜8の間に調整される事が望ましい。
The particle size of the zinc pyrithione in the dispersion is determined according to JI
It was measured using a laser diffraction particle size distribution analyzer in accordance with SR1629, and the average particle size
% Means the median diameter. Next, in order to maintain the stable state of the dispersion and improve the fixing rate of zinc pyrithione to the fiber, the dispersion is adjusted to have a pH of 4 to 10 during or after pulverization, preferably 5.5 to 8.5, More preferably, it is desirable to adjust between 6 and 8.

【0021】ピリチオン亜鉛の分散液又はこの分散液を
希釈した繊維加工用分散液(以下「加工液」という場合
がある)が所定の範囲からアルカリ性側や酸性側にずれ
ると、ピリチオン亜鉛の分解が進み、所望の効力が得ら
れなくなり易いし、経時的に安定な分散液(加工液も含
む)とならない。安定状態を長期に渡って保ち、繊維に
対するピリチオン亜鉛の固定率を向上させるため、分散
液(「加工液も含む」以下同様)は、粉砕中又は粉砕後
にpHを上記の範囲内に調整される事が望ましい。
When a dispersion of zinc pyrithione or a dispersion for fiber processing (hereinafter sometimes referred to as “working liquid”) obtained by diluting the dispersion deviates from a predetermined range to an alkaline side or an acidic side, decomposition of zinc pyrithione occurs. As a result, a desired effect is not easily obtained, and a dispersion liquid (including a processing liquid) which is stable over time is not obtained. In order to maintain a stable state for a long period of time and to improve the fixing rate of zinc pyrithione to the fiber, the dispersion liquid (including the “processing liquid”) is adjusted to have a pH within the above range during or after the pulverization. Things are desirable.

【0022】pHの調整は、分散液のpHがアルカリ性
側にある場合は、酢酸、塩酸、リン酸等の酸を所定量添
加し、上記のpHの範囲に調整すれば良いし、酸性側に
有る場合には炭酸ナトリウム、苛性ソーダ等のアルカリ
を所定量添加すればよい。分散液は、通常、pHが4〜
10の間に有るように原料段階では調整するが、pHの
外乱要因が、ピリチオン亜鉛の粉砕工程や繊維の染色工
程、繊維の機能性加工工程等にある。
When the pH of the dispersion is on the alkaline side, a predetermined amount of an acid such as acetic acid, hydrochloric acid, phosphoric acid or the like may be added to adjust the pH to the above range. If there is, a predetermined amount of alkali such as sodium carbonate and caustic soda may be added. The dispersion usually has a pH of 4 to
At the raw material stage, the pH is adjusted so as to be between 10 and 10. However, disturbance factors of the pH are in the process of pulverizing zinc pyrithione, the process of dyeing the fiber, and the process of functionally processing the fiber.

【0023】即ち、本発明では、ピリチオン亜鉛を界面
活性剤及び水の存在下、懸濁状態で粉砕することにより
ピリチオン亜鉛含有分散液を得る。この際、ボールミ
ル、ハンマーミル等の粉砕器を使用することになるが、
粉砕に当たっては、ピリチオン亜鉛が粉砕されるのみな
らず、僅かではあるが、装置側、即ち、ミルのボールや
ハンマーが削られ、分散液中に混入する。
That is, in the present invention, zinc pyrithione-containing dispersion is obtained by pulverizing zinc pyrithione in suspension in the presence of a surfactant and water. In this case, a ball mill, a crusher such as a hammer mill will be used,
In the pulverization, not only the zinc pyrithione is pulverized but also slightly, but the device side, that is, the balls and the hammer of the mill are shaved and mixed into the dispersion.

【0024】ボールミル等の湿式粉砕装置では、セラミ
ックボール、ガラスボール等からなる粉砕具が用いられ
るが、これらが微量削られて分散液に混入すると分散液
はアルカリ性側に変化してしまう。分散液がアルカリ性
側になるとピリチオン亜鉛の分解が始まり、分散液の安
定状態を保てない。
In a wet pulverizing apparatus such as a ball mill, a pulverizing tool composed of a ceramic ball, a glass ball, or the like is used. If a small amount of these pulverizing tools is mixed into the dispersion, the dispersion changes to an alkaline side. When the dispersion is on the alkaline side, decomposition of zinc pyrithione starts, and the stable state of the dispersion cannot be maintained.

【0025】粉砕装置の材質によっては分散液が酸性側
に変化する場合もあり、この場合にもピリチオン亜鉛の
分解が始まり、分散液の安定状態を保てない。酸性側に
変化した場合には、上述した炭酸ナトリウム、苛性ソー
ダ等のアルカリを添加して、pHが4〜10、好ましく
は5.5〜8.5の間に有るように調整すればよい。
Depending on the material of the pulverizer, the dispersion may change to the acidic side. In this case, too, the decomposition of zinc pyrithione starts, and the stable state of the dispersion cannot be maintained. When the pH is changed to the acidic side, the pH may be adjusted to 4 to 10, preferably 5.5 to 8.5 by adding an alkali such as sodium carbonate or caustic soda described above.

【0026】粉砕装置として、分散液のpHを変化させ
ない、即ち、粉砕の際全くそれ自体が削られず、分散液
中に混入することがない材質からなる粉砕装置を用いる
か、切削されてもpHを変化させない中性の材質からな
る粉砕装置を用いるかすればこのような問題は生じない
が、現実的には、効率的に粉砕が可能な装置で、pHを
変化させない材質からなる粉砕機は見出していない。
As the pulverizing device, a pulverizing device made of a material which does not change the pH of the dispersion liquid, that is, does not cut itself at the time of pulverization and does not mix into the dispersion liquid, is used. Such a problem does not occur if a pulverizing device made of a neutral material that does not change the pH is used. However, in practice, a pulverizer made of a material that does not change the pH is a device that can efficiently pulverize. Not.

【0027】このようにして得られたピリチオン亜鉛の
分散液は、取り扱い上、保管容量等の点から、通常ピリ
チオン亜鉛を4〜80重量%含有した分散液とされる
が、実際に繊維処理用に用いる分散液はこの濃い分散液
を希釈した所謂「加工液」とされて用いられる。実際に
繊維加工に用いる加工液は、用途目的に応じ、そのま
ま、もしくは適当に希釈して用いるが、通常は加工液中
のピリチオン亜鉛濃度を0.001重量%〜4重量%未
満に調製して用いる。処理法において具体的に述べる
と、浴中法では加工液中のピリチオン亜鉛が0.001
〜0.2重量%程度の濃度になるように、気中法の場合
は加工液中のピリチオン亜鉛が0.05〜4重量%程度
好ましくは0.1〜2重量%程度の濃度になるように希
釈して用いるのが良い。
The zinc pyrithione dispersion thus obtained is usually a dispersion containing zinc pyrithione in an amount of 4 to 80% by weight from the viewpoint of handling capacity and storage capacity. Is used as a so-called "working liquid" obtained by diluting the concentrated dispersion. The working fluid actually used for fiber processing is used as it is or appropriately diluted according to the purpose of use, but usually the zinc pyrithione concentration in the working fluid is adjusted to 0.001% by weight to less than 4% by weight. Used. More specifically, in the bath method, the zinc pyrithione in the working fluid is 0.001% in the bath method.
In the case of the aerial method, the concentration of zinc pyrithione in the working fluid is adjusted to about 0.05 to 4% by weight, preferably about 0.1 to 2% by weight. It is better to use it after diluting it.

【0028】この繊維処理用に用いる分散液(加工液)
はそれ単独で繊維に適用しても良いが、通常は繊維を染
色する際や難燃処理する際に併用して用いられることが
多い。このような場合、染料や難燃処理剤やそれらの助
剤がピリチオン亜鉛分散液(加工液)と混合されること
になるので、染料や難燃処理剤やそれらの助剤のpHに
よってはpHの外乱要因となる。
Dispersion (working liquid) used for fiber treatment
May be applied to the fiber alone, but usually it is often used in combination when dyeing the fiber or performing flame retardant treatment. In such a case, the dye, the flame retardant and their auxiliaries are mixed with the zinc pyrithione dispersion (working fluid). Is a disturbance factor.

【0029】pHが4〜10を外れると、前述もした
が、ピリチオン亜鉛の分解が始まり、分散液(加工液)
の安定状態を保てない。また加工性(処理効率)も低下
する。このような場合にも、pHの調製が必要になる。
次に、分散液の着色を防ぎ、更に分散液の安定状態を保
ち、繊維に対するピリチオン亜鉛の固定率を向上させる
ための処方として、分散液(濃度4〜80重量%の分散
液)中の鉄及び銅の含有率をピリチオン亜鉛に対して
0.1重量%以下、好ましくは0.01重量%以下、更
に好ましくは0.001重量%以下とするのも有効であ
る。
As mentioned above, when the pH deviates from 4 to 10, the decomposition of zinc pyrithione starts and the dispersion (working fluid)
Cannot keep stable state. In addition, workability (processing efficiency) also decreases. In such a case, it is necessary to adjust the pH.
Next, as a prescription for preventing coloring of the dispersion, further maintaining the stable state of the dispersion, and improving the fixing rate of zinc pyrithione to the fiber, iron in the dispersion (a dispersion having a concentration of 4 to 80% by weight) is used. It is also effective to set the content of copper and copper to 0.1% by weight or less, preferably 0.01% by weight or less, more preferably 0.001% by weight or less based on zinc pyrithione.

【0030】分散液に鉄や銅が混入すると、ピリチオン
亜鉛の一部がピリチオン鉄やピリチオン銅に変化してし
まう。このピリチオン鉄やピリチオン銅の量が増加する
と、即ち、鉄及び銅の含有率がピリチオン亜鉛に対して
0.1重量%を越えると、分散液に発色を生じ、繊維加
工の際着色という問題を生じるし、分散液の安定性や繊
維の加工性(処理効率)にも問題を生じる。
When iron or copper is mixed in the dispersion, part of zinc pyrithione is changed to iron pyrithione or copper pyrithione. When the amount of iron pyrithione or copper pyrithione increases, that is, when the content of iron and copper exceeds 0.1% by weight with respect to zinc pyrithione, a color is formed in the dispersion and the problem of coloring during fiber processing is caused. This also causes problems in dispersion stability and fiber processability (processing efficiency).

【0031】なお、上述したように、繊維加工用に用い
る分散液(加工液)はピリチオン亜鉛濃度が4〜80重
量%の分散液を希釈して用いるがこの場合には、ピリチ
オン亜鉛に対する鉄や銅の量が希釈前の分散液中の濃度
より高濃度になっても着色が分散媒によって希釈されて
使用可能となる場合もある。場合によっては加工液中の
鉄及び銅の含有率はピリチオン亜鉛に対して20重量%
程度まで、通常は2重量%程度まで許容される場合があ
る。
As described above, the dispersion (working liquid) used for fiber processing is prepared by diluting a dispersion having a zinc pyrithione concentration of 4 to 80% by weight. Even if the amount of copper becomes higher than the concentration in the dispersion before dilution, the coloring may be diluted with the dispersion medium and used. In some cases, the content of iron and copper in the working fluid is 20% by weight based on zinc pyrithione.
In some cases, usually up to about 2% by weight.

【0032】原料段階では鉄、銅等の2価の金属はピリ
チオン亜鉛の亜鉛以外入らないように調整するが、外乱
要因が、粉砕工程や原料系にある。即ち、本発明では、
ピリチオン亜鉛を界面活性剤及び水の存在下、懸濁状態
で粉砕することによりピリチオン亜鉛含有分散液を得
る。この際、ボールミル、ハンマーミル等の粉砕器を使
用することになるが、粉砕に当たっては、ピリチオン亜
鉛が粉砕されるのみならず、僅かではあるが、装置側、
即ち、ミルのボールやハンマーが削られ、分散液中に混
入する。
At the raw material stage, divalent metals such as iron and copper are adjusted so as not to enter other than zinc of pyrithione zinc, but there are disturbance factors in the pulverizing step and the raw material system. That is, in the present invention,
Grinding zinc pyrithione in suspension in the presence of a surfactant and water gives a zinc pyrithione-containing dispersion. At this time, a crusher such as a ball mill and a hammer mill will be used. In crushing, not only the zinc pyrithione is crushed, but also slightly,
That is, the ball and hammer of the mill are shaved and mixed into the dispersion.

【0033】ボールミル等の粉砕装置として金属製のボ
ール等を用いた場合は上述したpHの外乱要因と同じよ
うに、粉砕具が微量削られて分散液に混入する原因とな
る。分散液に鉄や銅が混入すると、ピリチオン亜鉛の一
部がピリチオン鉄やピリチオン銅に変化してしまう。こ
のピリチオン鉄やピリチオン銅の量が増加すると、即
ち、鉄及び銅の含有率がピリチオン亜鉛に対して0.1
重量%を越えると、分散液に発色を生じ、繊維加工の際
着色という問題を生じるし、分散液の安定性や繊維の加
工性にも問題を生じる。
When a metal ball or the like is used as a pulverizing device such as a ball mill, a small amount of the pulverizing tool is shaved and mixed into the dispersion liquid, similarly to the above-mentioned disturbance factor of pH. When iron or copper is mixed into the dispersion, a part of zinc pyrithione is changed to iron pyrithione or copper pyrithione. When the amount of iron pyrithione or copper pyrithione increases, that is, the content of iron and copper is 0.1% relative to zinc pyrithione.
If the amount exceeds 10% by weight, coloration occurs in the dispersion, causing a problem of coloring during fiber processing, and also causes problems in stability of the dispersion and processability of the fiber.

【0034】また、分散媒として用いる水に由来する
鉄、銅の混入も考えられ、分散媒として用いる水は活性
炭、イオン交換樹脂等で処理して、鉄や銅等の2価の金
属を取り除いた水を用いるのが望ましい。ピリチオン亜
鉛の粉砕の際、水と共に用いる界面活性剤としては、脂
肪酸せっけん、アルキルベンゼンスルホン酸塩、ナフタ
レンスルホン酸ホルマリン縮合物、ポリアクリル酸ナト
リウム、リグニンスルフォン酸ナトリウム等の陰イオン
界面活性剤、アルキルベンジルアンモニウム塩、アルキ
ルアンモニウム塩等の陽イオン界面活性剤、長鎖アルキ
ルアミノ酸、アルキルベタイン等の両性界面活性剤、ポ
リオキシエチレンノニルフェニルエーテル、ポリオキシ
エチレン硬化ヒマシ油等の非イオン界面活性剤が用途に
応じ適宜用い得る。
It is also conceivable that iron or copper derived from water used as the dispersion medium may be mixed. The water used as the dispersion medium is treated with activated carbon, an ion exchange resin or the like to remove divalent metals such as iron and copper. It is desirable to use hot water. When pulverizing zinc pyrithione, surfactants used together with water include fatty acid soaps, anionic surfactants such as alkylbenzene sulfonate, naphthalenesulfonic acid formalin condensate, sodium polyacrylate, sodium ligninsulfonate, and alkylbenzyl. Applications include cationic surfactants such as ammonium salts and alkyl ammonium salts, amphoteric surfactants such as long-chain alkyl amino acids and alkyl betaines, and nonionic surfactants such as polyoxyethylene nonylphenyl ether and polyoxyethylene hydrogenated castor oil. Can be used as appropriate.

【0035】界面活性剤の使用量としては、通常、分散
液中0.5〜10重量%程度である。ピリチオン亜鉛含
有分散液はピリチオン亜鉛を界面活性剤及び水の存在
下、懸濁状態で粉砕することにより得るが、水性懸濁液
形の原液を調製する際に、ナフタレンスルホン酸塩やリ
グニンスルホン酸塩等のアニオン系分散剤、スチレン化
フェノール、ポリオキシエチレン硬化ヒマシ油等の非イ
オン系分散剤、第4級アンモニウム塩系のカチオン系分
散剤又はこれらの混合物からなる分散剤を用いても良
い。
The amount of the surfactant used is usually about 0.5 to 10% by weight in the dispersion. The zinc pyrithione-containing dispersion is obtained by pulverizing zinc pyrithione in suspension in the presence of a surfactant and water, but when preparing a stock solution in the form of an aqueous suspension, a naphthalenesulfonic acid salt or ligninsulfonic acid is used. An anionic dispersant such as a salt, a nonionic dispersant such as styrenated phenol, polyoxyethylene hydrogenated castor oil, a quaternary ammonium salt-based cationic dispersant, or a dispersant composed of a mixture thereof may be used. .

【0036】更に、必要に応じて増粘剤、凍結防止剤及
び消泡剤等を加えても良い。ピリチオン亜鉛を用いて繊
維類を処理する方法としては、繊維類を上記1に記載の
ピリチオン亜鉛含有分散液もしくはその希釈液に浸漬
し、常圧又は加圧下、80〜160℃で浴中で加熱処理
(浴中法)するか、または前記繊維類に前記分散液もし
くはその希釈液を含浸又は付着させ、次いで110〜2
30℃で気中で加熱処理(気中法)することにより行わ
れる。
Further, if necessary, a thickener, an antifreezing agent, an antifoaming agent and the like may be added. As a method of treating fibers using zinc pyrithione, the fibers are immersed in the zinc pyrithione-containing dispersion described in 1 or a diluent thereof, and heated in a bath at 80 to 160 ° C. under normal pressure or pressure. Treatment (in-bath method), or impregnating or adhering the fibers with the dispersion or its diluent,
The heat treatment is carried out at 30 ° C. in the air (in-air method).

【0037】上記のピリチオン亜鉛含有分散液は取り扱
いの安定性等から濃度を4〜80重量%としてあるが、
実際に繊維加工に用いる場合は、用途目的に応じ、その
まま、もしくは適当に希釈して用いる。前述したが、通
常は浴中法では加工液中のピリチオン亜鉛が0.001
〜0.2重量%程度の濃度になるように、気中法の場合
は加工液中のピリチオン亜鉛が0.05〜4重量%程度
の濃度になるように希釈して用いるのが良い。
The concentration of the above-mentioned zinc pyrithione-containing dispersion is set at 4 to 80% by weight for the sake of handling stability.
When actually used for fiber processing, it is used as it is or appropriately diluted according to the purpose of use. As described above, in the bath method, the zinc pyrithione in the working fluid is usually 0.001.
In the case of the aerial method, it is preferable to dilute zinc pyrithione in the working fluid to a concentration of about 0.05 to 4% by weight so that the concentration is about 0.2 to 0.2% by weight.

【0038】ピリチオン亜鉛含有分散液は繊維加工に用
いる場合、通常、水性乳化液あるいは水性懸濁液の形で
適用される。本発明による繊維類の抗菌・抗カビ加工は
以下の様な方法により行われる。まず、抗菌・抗カビ加
工を加圧下に行う場合は耐圧密閉容器中に、被加工繊維
重量に対し0.001〜20重量%程度になるようにピ
リチオン亜鉛を入れ、これに繊維類を浸し(浴中法)、
0〜620KPa程度の圧力下80〜160℃で加熱処
理する。
When the zinc pyrithione-containing dispersion is used for fiber processing, it is usually applied in the form of an aqueous emulsion or an aqueous suspension. The antibacterial and antifungal processing of the fibers according to the present invention is performed by the following method. First, when antibacterial and antifungal processing is performed under pressure, zinc pyrithione is put into a pressure-resistant sealed container so as to be about 0.001 to 20% by weight based on the weight of the fiber to be processed, and the fibers are immersed therein ( Bath method),
The heat treatment is performed at 80 to 160 ° C. under a pressure of about 0 to 620 KPa.

【0039】気中下に行う場合には開放容器中でピリチ
オン亜鉛含有分散液錯体を用い、被加工繊維重量に対し
0.001〜20重量%程度になるようにピリチオン亜
鉛を入れ、これに繊維類を浸すか、噴霧等により付着さ
せ、これを気中に取り出し、乾燥の要領で乾熱もしくは
場合により湿熱を用い110〜230℃で気中で加熱処
理する。
In the case of carrying out in the air, a zinc pyrithione-containing dispersion complex is used in an open vessel, and zinc pyrithione is added so as to be about 0.001 to 20% by weight with respect to the weight of the fiber to be processed. They are soaked or adhered by spraying or the like, taken out into the air, and heat-treated at 110 to 230 ° C. in the air using dry heat or, optionally, wet heat in the manner of drying.

【0040】繊維類の抗菌・抗カビ加工は繊維の種類に
よって条件が多少変わるが、ポリエステル繊維の場合は
加圧下、100〜140℃程度の温度で、ナイロン、ア
セテート又はアクリル繊維の場合は常圧下、80〜10
0℃程度の温度で処理することが望ましい。いずれの場
合も処理時間は30秒から2時間程度でよい。
The conditions for the antibacterial and antifungal processing of the fibers are slightly changed depending on the type of the fibers. However, in the case of polyester fibers, under pressure, at a temperature of about 100 to 140 ° C., in the case of nylon, acetate or acrylic fibers, under normal pressure. , 80-10
It is desirable to process at a temperature of about 0 ° C. In either case, the processing time may be about 30 seconds to 2 hours.

【0041】このようにすることにより特定の粒径から
なる本発明のピリチオン亜鉛は良好に繊維類の繊維分子
間に入り込み、旨く固定される。繊維が加熱されること
により、繊維の分子間が開いた状態となり、分散液中の
溶解状態にあるピリチオン亜鉛がこの分子間に入り込
み、かつ脱落しないように固定されるものと考えられ
る。これは、ピリチオン亜鉛粒子の大きさが上述の特定
の大きさの範囲において、顕著に効果が現れる。
In this manner, the zinc pyrithione of the present invention having a specific particle size can be satisfactorily penetrated between the fiber molecules of the fibers and fixed properly. It is considered that the heating of the fiber results in an open state between the molecules of the fiber, so that the zinc pyrithione in the dissolved state in the dispersion liquid enters the intermolecular space and is fixed so as not to fall off. This is remarkably effective when the size of the zinc pyrithione particles is in the above-described specific size range.

【0042】即ち、大きすぎも小さすぎもしないピリチ
オン亜鉛粒子が分散された分散液の効果である。
That is, the effect of the dispersion liquid in which zinc pyrithione particles not too large or too small are dispersed.

【0043】[0043]

【実施例】次に、実施例により、本発明を更に具体的に
説明するが、本発明はこれら実施例に限定されるもので
はない。なお、実施例中の、洗濯法や各種試験方法は、
次の方法に従った。 1.洗濯法 1)JIS L0217−103(40℃の家庭洗
濯)。JIS L1042−F2(60℃のエ業洗濯) 2)JAFET特定制菌加工の洗濯法(JAFET標準
配合洗剤を使用して、80℃で50回の洗濯を繰り返
す。なお、本実施例では100回の洗濯も実施した。
Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples. The washing method and various test methods in the examples are as follows.
The following method was followed. 1. Washing method 1) JIS L0217-103 (home washing at 40 ° C). JIS L1042-F2 (60 ° C laundry) 2) Washing method of JAFET specific bacteriostatic processing (Using a standard combination detergent of JAFET, washing is repeated 50 times at 80 ° C. In this example, 100 times. Was also washed.

【0044】2.抗菌性試験 1)抗細菌性試験 黄色ブドウ球菌2種(Staphylococcus
aureus FDA209P及びメチシリン耐性黄色
ブドウ球菌:MRSA)、肺炎桿菌(Klebsiel
la pneumoniae IFO13277),大
腸菌2種(Escherichia coli IF0
3301及びE.coli O157:H7)及び緑膿
菌(Pseudomonas aeruginosa
IFO3755)について、JAFETの統一試験法に
より、無加工布及び加工布の生菌数を測定した。
2. Antibacterial test 1) Antibacterial test 2 types of Staphylococcus
aureus FDA209P and methicillin-resistant Staphylococcus aureus: MRSA), Klebsiel
la pneumoniae IFO13277), two types of Escherichia coli (Escherichia coli IF0)
3301 and E.C. coli O157: H7) and Pseudomonas aeruginosa.
IFO3755), the viable cell count of unprocessed cloth and processed cloth was measured by the unified test method of JAFET.

【0045】抗菌評価の判定は、各試験布の回収菌数が
接種菌数未満の場合を有効(○)、以上の場合を無効
(×)とした。なお、表中、黄色ブドウ球菌はS、メチ
シリン耐性黄色ブドウ球菌はM、大腸菌はE、病原性大
腸菌O157:H7はEO、肺炎桿菌はK及び緑膿菌は
Pとそれぞれ略記した。
The antibacterial evaluation was evaluated as valid (O) when the number of recovered bacteria of each test cloth was less than the number of inoculated bacteria, and invalid (X) when the number of recovered bacteria was more than the number of inoculated bacteria. In the tables, Staphylococcus aureus is abbreviated as S, methicillin-resistant Staphylococcus aureus is abbreviated as M, Escherichia coli as E, pathogenic Escherichia coli O157: H7 as EO, Klebsiella pneumoniae as K, and Pseudomonas aeruginosa as P.

【0046】2)抗かび性試験 JIS Z2911の繊維製品のカビ抵抗性試験法に従
って以下の判定に従って評価した。 ・試料又は試験片の接種した部分に菌糸の発育が認めら
れない。・・・3 ・試料又は試験片の接種した部分に認められる菌糸の発
育部分の面積は、全面積の1/3を超えない。・・・2 ・試料又は試験片の接種した部分に認められる菌糸の発
育部分の面積は、全面積の1/3を超える。・・・1 3.測定法 1)粒径測定 分散液中のピリチオン亜鉛の粒径は、JIS R162
9に準拠してレーザー回折粒度分布測定装置を用いて測
定した。
2) Antifungal test In accordance with JIS Z 2911, a fiber product was evaluated according to the following judgment in accordance with the mold resistance test method. -No hyphal growth was observed in the inoculated portion of the sample or test piece. ... 3-The area of the hyphal growth part observed in the inoculated part of the sample or test piece does not exceed 1/3 of the total area. ... 2-The area of the hyphal growth part observed in the inoculated part of the sample or test piece exceeds one third of the total area. ... 1 3. Measurement method 1) Particle size measurement The particle size of the zinc pyrithione in the dispersion is determined according to JIS R162.
It measured using the laser diffraction particle size distribution measuring apparatus based on No.9.

【0047】平均粒径とは累積50%に相当するメジア
ン径を意味する。 2)処理効率 分散液を用いて繊維類を処理後繊維に吸着されたピリチ
オン亜鉛量(残った処理液中のピリチオン亜鉛量から逆
算)の元の処理液中のピリチオン亜鉛量に対する比率
(%) 実施例1 ピリチオン亜鉛(アーチ・ケミカルズ社製粉末状態、粒
径ほぼ0.025mm)を20重量部、ポリオキシエチ
レン硬化ヒマシ油(分散剤)を3重量部、ポリアクリル
酸ソーダ(増粘剤)を0.5重量部、グリセリン(凍結
防止剤)を2重量部、水を74.5重量部用意し、ボー
ルミル(ガラス製ボール使用)に仕込み、粉砕を行っ
た。
The average particle size means a median size corresponding to a cumulative 50%. 2) Treatment efficiency The ratio of the amount of zinc pyrithione adsorbed to the fibers after treatment of the fibers using the dispersion (reversely calculated from the amount of zinc pyrithione in the remaining treatment liquid) to the amount of zinc pyrithione in the original treatment liquid (%) Example 1 20 parts by weight of zinc pyrithione (powder manufactured by Arch Chemicals Co., Ltd., particle size of about 0.025 mm), 3 parts by weight of polyoxyethylene hydrogenated castor oil (dispersant), and sodium polyacrylate (thickener) Was prepared, 2 parts by weight of glycerin (an antifreezing agent) and 74.5 parts by weight of water were charged into a ball mill (using glass balls), and pulverized.

【0048】粉砕開始時点の溶液のpHは6.5であっ
たが、12時間粉砕した後のpHは10.5となった。
この時点で、pHを調節するため酢酸を添加し、pHを
8.0に調節した。得られた分散液中のピリチオン亜鉛
濃度は20重量%であり、均一な分散状態を示した。こ
の分散液の一部を1リットルの容器に移し、24時間放
置したが、極端な分離は認められなかった。
The pH of the solution at the start of pulverization was 6.5, but the pH after pulverization for 12 hours was 10.5.
At this point, acetic acid was added to adjust the pH and the pH was adjusted to 8.0. The concentration of zinc pyrithione in the resulting dispersion was 20% by weight, indicating a uniform dispersion state. A part of this dispersion was transferred to a 1-liter container and left for 24 hours, but no extreme separation was observed.

【0049】粉砕後のピリチオン亜鉛の平均粒径は0.
5μmで、2μm以上の粒径のピリチオン亜鉛は全ピリ
チオン亜鉛に対して0.5重量%であった。分散液中の
鉄及び銅の含有率は全ピリチオン亜鉛に対して0.00
1重量%であった。この鉄分は使用した水に由来するも
のと考えられる。ポリエステル織布(表中、Tと略記す
る)、ポリエステル・綿85/15混織布(表中、T/
Cと略記する)、トリアセテート織布(表中、Aと略記
する)、ナイロン織布(表中、NYと略記する)及びア
クリル織布(表中、ACと略記する)それぞれに対して
上記で得られた分散液を用い、抗菌・抗カビ加工を施し
た。
The average particle size of the pulverized zinc pyrithione is 0.1.
The zinc pyrithione having a particle size of 5 μm and 2 μm or more was 0.5% by weight based on the total zinc pyrithione. The content of iron and copper in the dispersion was 0.00% based on the total zinc pyrithione.
It was 1% by weight. This iron is considered to be derived from the water used. Polyester woven fabric (abbreviated as T in the table), polyester / cotton 85/15 mixed woven fabric (T / in the table)
C), triacetate woven fabric (abbreviated as A in the table), nylon woven fabric (abbreviated as NY in the table), and acrylic woven fabric (abbreviated as AC in the table). The obtained dispersion was subjected to antibacterial and antifungal treatments.

【0050】加工液はピリチオン亜鉛が加工液中0.0
4重量%、浴比(繊維重量:加工液重量)が1:10と
なるように水で希釈して用いた。加工条件は、ポリエス
テル及びポリエステル綿混は135℃、60分とした。
また、トリアセテート、ナイロン及びアクリルは90
℃、60分とした。加工後、水洗、還元洗浄(ポリエス
テルのみ)、水洗を施し、130℃、2分間乾燥した。
なお、ポリエステル織布とポリエステル・綿85/15
混織布については、190℃、30秒間のヒートセット
を行った後に工業洗濯を100回を行った。トリアセテ
ート織布、ナイロン織布及びアクリル織布については家
庭洗濯を100回行った。
The working fluid is such that zinc pyrithione is contained in the working fluid in an amount of 0.0
The solution was used by diluting it with water so that the bath ratio (fiber weight: working fluid weight) was 4:10 by weight and 4: 1. The processing conditions were 135 ° C. for 60 minutes for polyester and polyester cotton blend.
In addition, triacetate, nylon and acrylic are 90
° C and 60 minutes. After processing, the product was washed with water, reduced and washed (only polyester), washed with water, and dried at 130 ° C. for 2 minutes.
In addition, polyester woven fabric and polyester / cotton 85/15
The mixed woven fabric was heat-set at 190 ° C. for 30 seconds and then industrially washed 100 times. For triacetate woven fabric, nylon woven fabric and acrylic woven fabric, household washing was performed 100 times.

【0051】得られた織布それぞれに抗菌性試験を行っ
た。抗菌性評価は抗菌・抗カビ加工した全ての織布にお
いて(○)であった。ブランクとして、抗菌・抗カビ加
工しなかった全ての種類の織布についての抗菌性評価を
調べたが全て(×)であり、またカビ抵抗性は全て
(1)であった。表1に評価結果を纏めた。
An antibacterial test was performed on each of the obtained woven fabrics. The antibacterial evaluation was (○) for all woven fabrics subjected to antibacterial and antifungal processing. As a blank, antibacterial properties of all types of woven fabrics which were not subjected to antibacterial and antifungal treatments were examined. All were evaluated as (x), and all of the mold resistances were (1). Table 1 summarizes the evaluation results.

【0052】[0052]

【表1】 [Table 1]

【0053】表1の記載から明らかなように、本発明の
分散液は処理効率が極めて高い事、安定性に極めて優れ
ることが分かる。また、本発明の方法に従って加工処理
の施された各織布は過酷な条件下の洗濯後も十分な抗菌
性を発揮していることが分る。 実施例2 実施例1のガラス製ボール使用のボールミルに替えてジ
ルコニウム製ボールを用いたボールミルを用いた。
As is clear from Table 1, the dispersion of the present invention has extremely high treatment efficiency and extremely excellent stability. Further, it can be seen that each woven fabric processed according to the method of the present invention exhibits sufficient antibacterial properties even after washing under severe conditions. Example 2 A ball mill using zirconium balls was used in place of the ball mill using glass balls in Example 1.

【0054】粉砕時間を36時間としたところピリチオ
ン亜鉛濃度19.8%、平均粒径0.2μmで、2μm
以上の粒径のピリチオン亜鉛は0.1重量%の分散液を
得た。実施例1と同様の試験を行ったところ、全ての織
布について実施例1と同程度の抗菌性、抗カビ性を示し
た。 実施例3 実施例1の粉砕時間を8時間とし、酢酸でpHを8に調
整し、ピリチオン亜鉛濃度20.2%、平均粒径0.8
μmで、2μm以上の粒径のピリチオン亜鉛が2重量%
の分散液を得た。
When the pulverization time was set to 36 hours, the concentration of zinc pyrithione was 19.8%, and the average particle size was 0.2 μm.
A dispersion of 0.1% by weight of zinc pyrithione having the above particle size was obtained. When a test similar to that of Example 1 was performed, all the woven fabrics exhibited the same antibacterial and antifungal properties as those of Example 1. Example 3 The grinding time of Example 1 was set to 8 hours, the pH was adjusted to 8 with acetic acid, the concentration of zinc pyrithione was 20.2%, and the average particle size was 0.8.
2% by weight of zinc pyrithione with a particle size of 2 μm or more
Was obtained.

【0055】実施例1と同様の試験を行ったところ、全
ての織布について実施例1と同程度の抗菌性、抗カビ性
を示した。
When the same test as in Example 1 was carried out, all the woven fabrics exhibited the same antibacterial and antifungal properties as in Example 1.

【0056】[0056]

【発明の効果】本発明によれば、抗菌・抗カビ処理用の
分散液として処理効率が極めて高く、安定性に極めて優
れる分散液が提供される。また、ポリエステル、アクリ
ル、ナイロン、アセテートといった人造繊維製品及びこ
れらと天然繊維との混合繊維製品に対してMRSAはじ
め黄色ブドウ球菌、大腸菌、緑膿菌等の菌及びかびに対
して抗菌抗かび性を発揮する加工処理を施すことがで
き、付与された抗菌・抗かび性は、過酷な洗濯にも十分
耐える。
According to the present invention, there is provided a dispersion having extremely high processing efficiency and extremely excellent stability as a dispersion for antibacterial and antifungal treatment. It also has antibacterial and antifungal properties against MRSA, Staphylococcus aureus, Escherichia coli, Pseudomonas aeruginosa, and other man-made fiber products such as polyester, acrylic, nylon, and acetate, and mixed fiber products of these and natural fibers. It can be subjected to a processing treatment that exhibits its antibacterial and antifungal properties, and can withstand severe washing.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4H011 AA02 AA03 BA01 BB09 BC03 BC06 BC19 DA14 DC04 DD07 DG15 DH02 DH03 4L033 AB01 BA55 BA99  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4H011 AA02 AA03 BA01 BB09 BC03 BC06 BC19 DA14 DC04 DD07 DG15 DH02 DH03 4L033 AB01 BA55 BA99

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 ピリチオン亜鉛を界面活性剤及び水の存
在下、懸濁状態で粉砕することにより得た抗菌・抗カビ
加工用ピリチオン亜鉛含有分散液であって、分散液中の
ピリチオン亜鉛は、平均粒径0.1〜1μmで、2μm
以上の粒径のピリチオン亜鉛が全ピリチオン亜鉛に対し
5重量%以下となるように粉砕されていることを特徴と
する抗菌・抗カビ加工用ピリチオン亜鉛含有分散液。
An antibacterial and antifungal zinc-containing pyrithione-containing dispersion obtained by grinding zinc pyrithione in suspension in the presence of a surfactant and water, wherein the zinc pyrithione in the dispersion is: 2 μm with an average particle size of 0.1 to 1 μm
A zinc pyrithione-containing dispersion for antibacterial and antifungal processing, wherein zinc pyrithione having the above particle size is pulverized so as to be 5% by weight or less based on the total zinc pyrithione.
【請求項2】 分散液中のピリチオン亜鉛濃度が4〜8
0重量%であることを特徴とする請求項1に記載の抗菌
・抗カビ加工用ピリチオン亜鉛含有分散液。
2. The method of claim 1, wherein the concentration of zinc pyrithione in the dispersion is 4 to 8.
The zinc pyrithione-containing dispersion for antibacterial and antifungal processing according to claim 1, which is 0% by weight.
【請求項3】 繊維類を請求項1に記載のピリチオン亜
鉛含有分散液もしくはその希釈液に浸漬し、常圧又は加
圧下、80〜160℃で浴中で加熱処理するか、または
前記繊維類に前記分散液もしくはその希釈液を含浸又は
付着させ、次いで110〜230℃で気中で加熱処理す
ることを特徴とする繊維類の抗菌・抗カビ加工方法。
3. The fiber is immersed in the zinc pyrithione-containing dispersion or its diluent according to claim 1 and heat-treated in a bath at 80 to 160 ° C. under normal pressure or pressure, or the fiber A method for impregnating or adhering the above-mentioned dispersion or a diluent thereof, followed by heat treatment at 110 to 230 ° C. in air.
JP2000101979A 2000-04-04 2000-04-04 Dispersion containing zinc pyrithione for antibacterial and antifungal processing and method for antibacterial and antifungal processing of fibers using the dispersion Pending JP2001288017A (en)

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