JP2001286961A - Forming method of stock for rotation part from plate material - Google Patents
Forming method of stock for rotation part from plate materialInfo
- Publication number
- JP2001286961A JP2001286961A JP2000105833A JP2000105833A JP2001286961A JP 2001286961 A JP2001286961 A JP 2001286961A JP 2000105833 A JP2000105833 A JP 2000105833A JP 2000105833 A JP2000105833 A JP 2000105833A JP 2001286961 A JP2001286961 A JP 2001286961A
- Authority
- JP
- Japan
- Prior art keywords
- hub
- plate material
- forming
- thickness
- rib
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 165
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000003825 pressing Methods 0.000 claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 230000002093 peripheral effect Effects 0.000 claims description 14
- 238000000465 moulding Methods 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 238000009987 spinning Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000012778 molding material Substances 0.000 claims 2
- 238000004080 punching Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract 1
- 235000013372 meat Nutrition 0.000 description 14
- 239000002184 metal Substances 0.000 description 9
- 238000005242 forging Methods 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000010008 shearing Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
- 238000010409 ironing Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Pulleys (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は数ミリメートルと
いった薄肉の板材よりプーリなどの回転部品のもととな
るハブ、リブ、リムを有する素材を塑性加工により一体
成形する方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of integrally forming a material having a hub, a rib, and a rim, which are the basis of a rotary part such as a pulley, from a thin plate having a thickness of several millimeters by plastic working.
【0002】[0002]
【従来の技術】プーリなどの回転部材の一体成形は従来
は鋳造や鍛造工法により行われていた。しかしながら、
これらの工法は金属の圧延性、溶湯の流動性の限界によ
り一般的には最低肉厚が7ミリメートル前後となる。こ
れは、溝や歯車加工の施されるリム部やキー溝やスプラ
イン加工が施されるハブ部に適した肉厚である。しかし
ながら、φ100 mmといった小物ないしはφ200 mmといっ
た中物機械部品ではリブはその全周でトルクを受けるた
め2〜3ミリメートルの肉厚でも必要な強度は十分得る
ことができる。そのため、軽量化が優先条件のときは切
削工程による減肉が行われる。切削を要するため工程数
が増えるし、材料の資源的にも経済的にも不利となる。2. Description of the Related Art Integral molding of a rotating member such as a pulley has conventionally been performed by casting or forging. However,
These methods generally have a minimum wall thickness of about 7 millimeters due to the limitations of metal rollability and molten metal fluidity. This is a wall thickness suitable for a rim part to be subjected to groove and gear processing, a key groove and a hub part to be subjected to spline processing. However, in a small machine part such as φ100 mm or a medium-sized machine part such as φ200 mm, the rib receives torque all around its circumference, so that the required strength can be sufficiently obtained even with a wall thickness of 2 to 3 mm. Therefore, when weight reduction is a priority condition, the wall thickness is reduced by the cutting process. Since cutting is required, the number of steps increases, and this is disadvantageous in terms of material resources and economy.
【0003】鋳造や鍛造によらない工法として多数V溝
プーリのための素材として、中央部の小径ハブ部をむく
材より切削により形成し、リブ部とリム部とは平板から
打抜き・穿孔・絞りの一連のプレス加工にて形成し、こ
れらを溶接などにより接合するものがある。リブ部及び
リム部が板材より作られ薄肉であるため軽量化は実現さ
れうるがハブ部とリブ部とは溶接であるため工程が増え
るため製造コストが嵩むし、またリム部はリブ部と同一
肉厚の薄いものであるため、リム部に歯車などの深い凹
凸は加工しえず、多数V溝プーリに成形した場合も溝の
浅いものしかできない欠点があった。[0003] As a material for a large number of V-groove pulleys as a method not based on casting or forging, a small-diameter hub portion at the center is formed by cutting from a peeled material, and a rib portion and a rim portion are punched, punched and drawn from a flat plate. Are formed by a series of press workings, and these are joined by welding or the like. Since the rib and rim are made of a plate material and are thin, weight reduction can be realized. However, since the hub and the rib are welded, the number of processes increases, which increases the manufacturing cost, and the rim is the same as the rib. Since the rim portion is thin, deep irregularities such as gears cannot be machined on the rim portion, and when formed into a large number of V-groove pulleys, there is a disadvantage that only a groove having a small depth can be formed.
【0004】リブ部の減肉についてはプレスによる鍛造
によりできないことはないが、冷間鍛造による肉薄化に
おいてはφ100 mmといった小物でも800 tf、φ200 mmと
いった中物機械部品では3,200 tfといった大型のプレス
機械での作業となる。また、熱間鍛造によれば成形力は
抑えうるが加熱エネルギと熱管理を必要とし、いずれに
してもコストが嵩むことになる。そのため、従来におい
ては鍛造による薄肉化はコスト的にひきあわず行われて
いなかった。[0004] It is not impossible to reduce the thickness of the ribs by forging with a press. However, in thinning by cold forging, even a small object such as φ100 mm has a large press of 3,200 tf for medium-sized machine parts such as 800 tf and φ200 mm. Work on the machine. Further, according to the hot forging, the forming force can be suppressed, but heating energy and heat management are required, and in any case, the cost is increased. For this reason, conventionally, thinning by forging has not been carried out due to cost problems.
【0005】この発明は以上述べた従来技術の問題点に
鑑みてなされたものであり、板材より溶接を伴うことな
くハブ部において増肉が可能であり、また、リブにおい
てはその肉薄化を切削を伴うことなくまた鍛造のような
高エネルギのプレス作業を必要とせず低圧力下の塑性加
工にて行うことができるようにすることを目的とする。The present invention has been made in view of the above-mentioned problems of the prior art, and it is possible to increase the thickness of a hub portion from a plate material without welding, and to reduce the thickness of a rib by cutting. It is an object of the present invention to be able to carry out plastic working under a low pressure without involving high-energy press work such as forging.
【0006】[0006]
【課題を解決するための手段】第1の発明によれば、板
材からハブを有した回転部品用素材を成形する方法であ
って、ハブの形成に先だって板材の中央部にハブの突出
の方向と逆向きの凸形状を浅絞りによって周辺材の金属
流動による肉寄せを行い、その後浅絞りによって付与さ
れた凸形状の部位に対して引き寄せられた肉を巻き込み
ながら減肉の少ないピアスバーリング加工を施すことに
より板材の中央部を筒状に突出させ、この筒状に突出し
た板材の部位をハブとなすことを特徴とする板材からの
回転部品用素材の成形方法が提供される。According to a first aspect of the present invention, there is provided a method of forming a material for a rotating part having a hub from a plate material, wherein a direction of the projection of the hub is formed at a central portion of the plate material prior to formation of the hub. In the opposite direction, the shallow drawing is used to reduce the thickness of the surrounding material by metal flow, and then the piercing burring process with less wall thinning is performed while involving the drawn meat in the convex portion given by the shallow drawing. A method for forming a material for a rotating component from a plate material is provided, wherein the central portion of the plate material is formed into a cylindrical shape by applying the material, and a portion of the plate material protruding into the cylindrical shape serves as a hub.
【0007】第1の発明の作用・効果を説明すると、ハ
ブの成形に先行してハブの突出方向と逆向きに凸形状を
浅絞りによって付与している。浅絞りを行うことによっ
て中央に向けて引寄せられるような肉の流れが生ずる。
このように中央部に引寄せられた肉の部分はハブとなる
ピアスバーリング加工により円筒状に突き出される材料
の部分に巻込まれるため、ピアスバーリング加工実行後
のハブの減肉量を抑制することができ、その結果キー溝
やスプライン加工が施されるハブ部の肉厚を大きくする
ことができる効果がある。The function and effect of the first invention will be described. Prior to molding the hub, a convex shape is provided by a shallow drawing in a direction opposite to a direction in which the hub protrudes. Shallow drawing produces a flow of meat that is drawn toward the center.
Since the portion of the meat drawn toward the center in this way is wrapped around the portion of the material protruding into a cylindrical shape by the piercing burring process serving as the hub, it is possible to suppress the thickness reduction of the hub after the execution of the piercing burring process. As a result, there is an effect that the thickness of the key groove and the hub portion on which the spline processing is performed can be increased.
【0008】第2の発明によれば、板材からハブを有し
た回転部品用素材を成形する方法であって、板材の中央
部にピアスバーリング加工を施すことにより板材の中央
部を筒状に突出させ、この筒状突出部を半径方向に間隙
を設けつつ型にて保持すると共に背面をクランプし、筒
状突出部の開放端面を強圧することにより前記筒状突出
部をハブとなすことを特徴とする板材からの回転部品用
素材の成形方法が提供される。According to a second aspect of the present invention, there is provided a method of forming a material for a rotating part having a hub from a plate material, wherein the central portion of the plate material is subjected to piercing burring to project the central portion of the plate material into a cylindrical shape. The cylindrical projection is held by a mold while providing a gap in the radial direction, the back surface is clamped, and the open end surface of the cylindrical projection is strongly pressed to form the cylindrical projection as a hub. Provided is a method for forming a material for a rotating component from a plate material.
【0009】第2の発明の作用・効果を説明すると、板
材よりピアスバーリングにより形成された筒状突出部を
開放端面より強圧しているため、筒状突出部の肉は隙間
を埋めるべく半径方向に流動され、厚肉化されたハブを
有した回転部品用素材に形成することができる。また、
スプライン等の塑性加工を同時に行うことも可能とな
る。The operation and effect of the second invention will be described. Since the cylindrical projection formed by piercing burring from the plate material is strongly pressed from the open end face, the thickness of the cylindrical projection is reduced in the radial direction to fill the gap. , And can be formed into a rotating component material having a thickened hub. Also,
It is also possible to simultaneously perform plastic working of splines and the like.
【0010】第3の発明によれば、板材からハブを有し
た回転部品用素材を成形する方法であって、ハブ部の形
成に先だって板材の中央部にハブの突出しの方向と逆向
きの凸形状を浅絞りによって付与し、その後浅絞りによ
って付与された凸形状の部位に対してピアスバーリング
加工を施すことにより板材の中央部を筒状に突出させ、
この筒状突出部を半径方向に間隙を設けつつ型にて保持
すると共に背面をクランプし、筒状突出部の開放端面を
強圧することにより前記筒状突出部を増肉させ、ハブと
なすことを特徴とする板材からの回転部品用素材の成形
方法が提供される。According to a third aspect of the present invention, there is provided a method for forming a rotary component material having a hub from a plate material, wherein a convex portion is formed in a central portion of the plate material in a direction opposite to a direction in which the hub projects, prior to forming the hub portion. The shape is given by shallow drawing, and then the central part of the plate material is projected into a cylindrical shape by applying piercing burring to the convex part given by the shallow drawing,
The cylindrical protrusion is held by a mold while providing a gap in the radial direction, the back surface is clamped, and the open end surface of the cylindrical protrusion is strongly pressed to increase the thickness of the cylindrical protrusion to form a hub. A method of forming a raw material for a rotating part from a plate material is provided.
【0011】第3の発明の作用・効果を説明すると、ハ
ブの突出しの方向と逆向きの凸形状を浅絞りによって付
与することにより中央に向けて引き寄せられる肉の流れ
を惹起させた後ピアスバーリングを施すことによりピア
スバーリング加工による減肉が最小となり、その上、ピ
アスバーリング加工による得られた筒状突起部を開放端
側から型との隙間を埋めるように強圧することによりハ
ブとなる筒状突起部の肉厚を大きくすることができる。[0011] The function and effect of the third invention will be described. A convex shape opposite to the direction in which the hub protrudes is provided by a shallow draw to induce a flow of meat drawn toward the center, and then piercing burring. The thickness of the piercing burring process is minimized by applying piercing burring, and the cylindrical protrusion that is obtained by the piercing burring process is strongly pressed to fill the gap with the mold from the open end side. The thickness of the projection can be increased.
【0012】第4の発明によれば、板材から薄肉のリブ
を有した回転部品用素材を成形する方法であって、コー
ン形状の回転成形治具に対して成形ローラを半径方向に
移動しながら押しつけることにより板材を回転成形軸の
コーン形状面に添って横倒しさせ、これによりコーン形
状面に接触する板材の部位の減肉を行い、この減肉の部
位をリブ部となしたことを特徴とする板材からの回転部
品用素材の成形方法が提供される。According to a fourth aspect of the present invention, there is provided a method of forming a rotating component material having a thin rib from a plate material, wherein a forming roller is moved in a radial direction with respect to a cone-shaped rotary forming jig. By pressing down, the plate material is turned over along the cone-shaped surface of the rotary molding shaft, thereby reducing the thickness of the portion of the plate material that comes into contact with the cone-shaped surface, and making this thinned portion a rib. The present invention provides a method for forming a material for a rotating component from a plate material to be formed.
【0013】第4の発明の作用・効果を説明すると、成
形ローラにより板材を回転成形治具のコーン形状面に押
し付けことにより板材を横倒しすることにより板材はコ
ーン形状面への接触部が平行に横すべりするよう塑性変
形されることにより、肉薄化されたリブとなすことがで
きる。そして、せん断により横すべりさせることにより
減肉しているため、加工時の圧力は鍛造による減肉と比
較すると極めて小さくすることができ、設備として大掛
かりなものが不用であり、更に非切削であるため材料の
無駄もなく加工コストを低減することができる効果があ
る。The operation and effect of the fourth invention will be described. The plate material is pressed down against the cone-shaped surface of the rotary forming jig by a forming roller, and the plate material is turned over. By being plastically deformed so as to cause a lateral slip, it is possible to form a thinned rib. And, because the thickness is reduced by shearing, the pressure at the time of processing can be made extremely small as compared with the thickness reduction by forging, and large-scale equipment is unnecessary and further non-cutting. There is an effect that the processing cost can be reduced without wasting material.
【0014】第4の発明において、リブの減肉に引き続
き、減肉時に横倒しされた部位をスタンピング又はロー
ラにより平坦化又は凹凸又は湾曲形状化等することがで
き、これにより減肉後に造形されたリブを有した回転部
品用素材とすることができる。[0014] In the fourth aspect of the invention, following the thickness reduction of the rib, the portion lying down at the time of the thickness reduction can be flattened or uneven or curved by a stamping or a roller, thereby forming after the thickness reduction. It can be a material for a rotating part having ribs.
【0015】第5の発明によれば、板材から厚肉ハブ、
薄肉リブ及び厚肉リムを有した偏肉回転部品用素材を成
形する方法であって、ハブの形成に先だって板材の中央
部にハブの突出の方向と逆向きの凸形状を浅絞りによっ
て付与し、その後浅絞りによって付与された凸形状の部
位に対してピアスバーリング加工を施すことにより板材
の中央部を筒状に突出させ、この筒状突出部を半径方向
に間隙を設けつつ型にて保持すると共に背面をクランプ
しつつ筒状突出部の開放端面を強圧することにより前記
筒状突出部を増肉させてハブとなし、更に、ハブより外
周側を形成ローラにより回転成形治具に対し押しつけつ
つ成形ローラを半径方向に移動させることによりハブよ
り外周側において横倒しさせてコーン形状面に接触する
板材の部位の減肉を行うことによりこの減肉の部位をリ
ブとなし、リブの減肉に引き続き、減肉時に横倒しされ
た部位をスタンピング又はローラにより平坦化又は凹凸
又は湾曲形状化等することを特徴とする板材からの回転
部品用素材の成形方法が提供される。According to the fifth aspect of the present invention, a thick hub,
This is a method of forming a material for uneven thickness rotating parts having a thin rib and a thick rim, wherein a convex shape opposite to the direction in which the hub protrudes is applied to the center of the plate material by shallow drawing prior to the formation of the hub. Then, the central portion of the plate material is projected in a cylindrical shape by performing piercing burring on the convex portion provided by the shallow drawing, and this cylindrical projected portion is held in a mold while providing a gap in the radial direction. At the same time, the cylindrical projection is thickened by pressing strongly on the open end face of the cylindrical projection while clamping the back surface to form a hub, and the outer peripheral side of the hub is pressed against a rotary molding jig by a forming roller. By moving the forming roller in the radial direction, it is turned over on the outer peripheral side from the hub to reduce the thickness of the portion of the plate material that comes into contact with the cone-shaped surface. Following meat, forming method of the rotating component material from the plate material, characterized in that flattening or uneven or curved, etc. by stamping or roller sideways by site during thinning is provided.
【0016】第5の発明の作用・効果を説明すると、板
材の中央部にハブの突出方向と反対方向に浅絞りするこ
とにより、中央部への肉の流動を起こしてからピアスバ
ーリング加工することによりピアスバーリング時の減肉
を押えた上、型との隙間を埋めるように開放端側からの
強圧によって厚肉化されたハブとすることができ、ま
た、リブの部位では成形ローラによって回転成形治具の
テーパ面に対して横倒しすることにより、テーパ面に沿
接する肉の流動が得られ、薄肉化が実現され、その後平
坦化等の造形をすることにより素材肉厚より薄肉のリブ
を有した回転部品用素材を得ることができる。The function and effect of the fifth invention will be described. The piercing burring process is performed by causing the flow of meat to the central portion by performing shallow drawing in the central portion of the plate in the direction opposite to the direction in which the hub protrudes. By reducing the wall thickness during piercing burring, the hub can be thickened by strong pressure from the open end so as to fill the gap with the mold, and the ribs are formed by rotating rollers with forming rollers By laying down on the tapered surface of the jig, the flow of meat in contact with the tapered surface is obtained, thinning is realized, and then by forming such as flattening, there is a rib thinner than the material thickness. Thus, it is possible to obtain a material for rotating parts.
【0017】第1〜第5の発明において、得られた素材
にプレス又はスピンニング絞り等により絞り加工を施す
ことにより最終的な回転部品の形状を完成させることが
できる。In the first to fifth inventions, the final shape of the rotating part can be completed by subjecting the obtained material to drawing by pressing or spinning drawing.
【0018】第1〜第5の発明において、得られた素材
のリム部に裂開加工や回転ディスクローリング加工の成
形加工を施すことにより滑車やVプーリや多数V溝プー
リや平プーリや歯車などの回転部品として完成させるこ
とができる。In the first to fifth inventions, a pulley, a V pulley, a multi-V-groove pulley, a flat pulley, a gear and the like are formed by subjecting a rim portion of the obtained material to a forming process such as a tearing process or a rotary disk rolling process. Can be completed as a rotating part.
【0019】第6の発明によれば、滑車や平ベルト車や
Vプーリなどの回転部品用のもととなる素材であって、
ハブとリブとリムとからなり、これらハブとリブとリム
とは溶接や切削を伴わないで板材よりの低圧力下での塑
性加工のみの一体成形品であり、ハブは増肉され、リブ
は減肉されたものであることを特徴とする回転部品用の
素材が提供される。According to the sixth aspect of the present invention, there is provided a base material for rotating parts such as a pulley, a flat belt wheel and a V pulley,
It consists of a hub, a rib, and a rim.The hub, the rib, and the rim are an integrally molded product that is formed only by plastic working under a low pressure from a plate material without welding or cutting. There is provided a material for a rotating component, characterized in that the material has been reduced in thickness.
【0020】第6の発明の作用・効果として、この発明
になる滑車や平ベルト車や多数V溝プーリなどの回転部
品用のもととなる素材は溶接や切削を伴うことなく板材
よりの低圧力下での塑性変形加工のみでハブ、リブ、リ
ムが形成され、軽量及び省資源かつ省エネルギ及び低コ
ストを実現することができる。According to a sixth aspect of the present invention, the base material for rotating parts such as pulleys, flat belt wheels and multiple V-groove pulleys according to the present invention is lower than the plate material without welding or cutting. Hubs, ribs, and rims are formed only by plastic deformation under pressure, so that light weight, resource saving, energy saving, and low cost can be realized.
【0021】[0021]
【発明の実施の形態】次に、この発明の実施形態として
の回転部品用素材の成形方法を順を追って説明する。こ
の成形工程においては第1段階として板材にハブの突出
方向と反対方向に浅絞りを行うことで板材の中央部に向
けての肉の流れを形成しており、これにより第2段階と
してのピアスバーリング加工による筒状突出部の形成の
際の肉の巻き込みにより筒状突出部の肉厚の減少を押
え、次に第3段階として素材ダイスとパンチにて保持し
かつ背面をクランプしつつ開口端から強圧することによ
り筒状突出部を増肉することによりハブとなし、次に第
4段階としてリブとなるハブの外側の部分をテーパコー
ン状の芯金に回転ローラにより押し付けることにより素
材を横倒しとすることにより素材をテーパ面に押し付け
て、素材の横すべりを行わせることにより減肉し、最後
に第5段階として横倒しされた減肉されたリブをスタン
ピングなどにより真直ぐに又は湾曲形状等に造形し、増
肉されたハブ及び減肉されたリブ及びリムを有する回転
部品用素材としている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a method of forming a material for a rotating component according to an embodiment of the present invention will be described step by step. In this forming step, as a first step, the plate material is subjected to shallow drawing in a direction opposite to the direction in which the hub protrudes, thereby forming a flow of meat toward the center of the plate material. The reduction in the thickness of the cylindrical projection is suppressed by the entanglement of the meat during the formation of the cylindrical projection by burring. Next, as a third step, the opening end is held while being held by a material die and a punch and the back surface is clamped. Then, the material is turned over by pressing the outer part of the hub, which becomes a rib, against a tapered cone-shaped core metal with a rotating roller as a fourth step. By pressing the material against the tapered surface and causing the material to slide sideways, the material is reduced in thickness. And shaped into immediately or curved shape, and a rotating component material having a thickening hubs and thinning the ribs and the rim.
【0022】図1は第1段階としての浅絞り加工のため
板材10は下型12上に載置され、上型14によって板
材10は下型12に押えられる。上型14は浅絞り工程
において板材10の中央における絞られた部分を収容す
るための空洞部16を有している。上型14による下型
12に対する板材10の押し付け力は板材10の絞り加
工中における板材10の後退は阻止するが、絞り加工に
おける材料の自由な流動は許容するように設定されてい
る。浅絞りの開始のため図1の状態からポンチ18は矢
印aのように板材10の中央部に向けての上昇が開始さ
れる。FIG. 1 shows that the plate 10 is placed on the lower die 12 for the shallow drawing as the first stage, and the plate 10 is pressed by the lower die 12 by the upper die 14. The upper die 14 has a hollow portion 16 for accommodating the narrowed portion at the center of the plate material 10 in the shallow drawing process. The pressing force of the plate material 10 against the lower die 12 by the upper die 14 prevents the retreat of the plate material 10 during the drawing process of the plate material 10, but is set so as to allow the free flow of the material in the drawing process. In order to start the shallow drawing, the punch 18 starts to move upward from the state shown in FIG.
【0023】ポンチ18が上昇を完了すると、図2に示
すように板材10の中央部10-1は空洞部16に向けて持
ち上げられる。中央部10-1の変位によるその周囲の部分
は外周より中央部に向けて引き寄せられ、傾斜部分10-2
となる。材料の自由な流動のため傾斜部分10-2において
は減肉は殆ど起こらず、傾斜分だけ外周側より肉が中央
部に向けて引き寄せられたことになる。このように外周
から中央部に肉を引き寄せた後の次の段階としてのピア
スバーリングによる筒状突出部の形成における肉厚の減
少を抑えることができる。When the punch 18 is completely lifted, the central portion 10-1 of the plate 10 is lifted toward the cavity 16 as shown in FIG. The peripheral part due to the displacement of the central part 10-1 is drawn toward the central part from the outer periphery, and the inclined part 10-2
Becomes Due to the free flow of the material, the wall thickness is hardly reduced in the inclined portion 10-2, and the meat is drawn toward the center from the outer peripheral side by the amount of the inclination. As described above, it is possible to suppress a decrease in wall thickness in the formation of the cylindrical protrusion by piercing burring as the next step after the meat is drawn from the outer periphery to the center.
【0024】図3は図2により得られた素材をピアス加
工及びバーリング加工の実施のため準備した状態を示
す。即ち、素材は下型20上に絞り部分を上向きにして
載置され、端面(素材中央部10-1)には開口22が穿設
(ピアス加工)されている。また、板材10は傾斜部10
-2の外周の平坦部において抑え部材24によって下型2
0に抑えつけられる。ポンチ26は上型28の下端面に
設けられており、また抑え部材24は上端側では上型2
8のボア28-1に摺動自在に収容されており、ボア28-1に
は抑え部材24を下向きに付勢するべく油圧又は空気圧
が導入されかつ必要に応じスプリング圧がかけられてい
る。ポンチ26の直径は素材の張り出し端面における開
口22の直径より幾分大きくされ、ポンチ26の加工時
に素材の開口22の周囲の部分が巻きこまれながらの変
形が行われるようになっている。FIG. 3 shows a state where the material obtained according to FIG. 2 is prepared for piercing and burring. That is, the raw material is placed on the lower mold 20 with the squeezed portion facing upward, and an opening 22 is formed (pierced) in the end face (the central part 10-1 of the raw material). Further, the plate member 10 has a slope 10
The lower die 2 is formed by the restraining member 24 in the flat portion on the outer periphery of -2.
It can be suppressed to zero. The punch 26 is provided on the lower end surface of the upper die 28, and the holding member 24 is located on the upper end side of the upper die 2.
8 is slidably accommodated in the bore 28-1. Hydraulic or pneumatic pressure is introduced into the bore 28-1 to urge the holding member 24 downward, and a spring pressure is applied as necessary. The diameter of the punch 26 is made somewhat larger than the diameter of the opening 22 at the overhanging end face of the material, so that when the punch 26 is processed, a portion around the opening 22 of the material is deformed while being wound.
【0025】図4はピアスバーリング加工中における素
材の変形状態を説明している。即ち、ポンチ26の下端
は開口22の周縁部に接触しており、そのため、ポンチ
26の加工につれて板材10は開口22の周囲の部分を
10-3のように巻き込みながら変形してゆく。このような
巻き込みながらの変形によりピアスバーリングにより筒
状部を形成する際の肉厚の減少を抑えることができる。FIG. 4 illustrates a deformed state of a material during piercing burring. That is, the lower end of the punch 26 is in contact with the peripheral portion of the opening 22, so that the plate material 10
It transforms while rolling in like 10-3. Due to such deformation while being involved, it is possible to suppress a decrease in wall thickness when the tubular portion is formed by piercing burring.
【0026】図5は上型28が最下端まで下降した状態
を示しており、ポンチ26により素材の中央部に後にハ
ブとなる筒状突出部10-4が形成されている。この発明で
は、図2に示すようにハブ成形において、先ず、ハブの
突出方向と反対方向に絞ることにより板材の周辺部の肉
を中央に向けて引き寄せ増肉しており、次に、この増肉
部分をポンチ26により図4のように巻き込み裏返しな
がら筒状突出部10-4に成形しているため、図5に示すよ
うに最終的に得られる筒状突出部10-4の肉厚t1の減少を
抑えることができ、板材10の最初の肉厚t0に対して8
5〜90%(t1=0.85〜0.9t0)程度とすることができ
る。この発明と異なって反対方向の絞りを行わない単な
るピアスバーリングによる筒状突出部の形成では板材の
肉厚に対して筒状突出部の肉厚は50〜70%といわれ
ており、この発明によりピアスバーリング完了後におけ
る筒状突出部10-4の肉厚の減肉を抑制することができる
のは明らかである。FIG. 5 shows a state in which the upper die 28 is lowered to the lowermost end. A cylindrical projection 10-4 which will later become a hub is formed in the center of the material by the punch 26. In this invention, as shown in FIG. 2, in forming the hub, first, the thickness of the peripheral portion of the plate material is drawn toward the center by squeezing in the direction opposite to the projecting direction of the hub to increase the thickness. Since the meat portion is formed into the cylindrical protrusion 10-4 while being turned upside down by the punch 26 as shown in FIG. 4, the thickness t of the finally obtained cylindrical protrusion 10-4 is obtained as shown in FIG. it is possible to suppress the reduction of 1, 8 for the first of the wall thickness t 0 of the plate 10
It can be about 5 to 90% (t 1 = 0.85 to 0.9 t 0 ). Unlike the present invention, in the formation of a cylindrical projection by simple piercing burring without drawing in the opposite direction, the thickness of the cylindrical projection is said to be 50 to 70% of the thickness of the plate material. It is clear that the wall thickness of the cylindrical protrusion 10-4 after the completion of the piercing burring can be suppressed.
【0027】次の工程として、図5の筒状突出部10-4を
その開放端側から強圧することにより筒状突出部の肉厚
を増加させる工程が実施される。即ち、図6に示すよう
に筒状突出部10-4を形成した板材10はその外周部が上
型30と下型32との間に保持される。上型30に設け
られる芯金34は筒状突出部10-4に挿通されており、下
型32の中心孔32-1と芯金34との間の筒状空間36に
筒状突出部10-4が延びており、筒状突出部10-4 の内側
に間隙が設けられている。先端が環状断面のポンチ40
は芯金34と下型32との間の筒状空間36に押し込め
られ、その結果、筒状突出部10-4の肉は筒状空間36に
おける隙間を充填するように半径方向に向けて塑性流動
せしめられ、図7に示すように増肉部分としてのハブ4
2が円形板材10の中央に得られる。図6に示すように
増肉工程において筒状突出部10-4は図6に示すようにそ
の外径が規制されている。このような外径規制時の冷間
の押し込みによる増肉は一般に元の肉厚の約1.75〜1.9
倍といわれている。一方、図5に関連して説明したよう
にこの発明におけるピアスバーリング後における筒状突
出部10-4の肉厚はt1=0.85〜0.9t0であり、したがって、
押し込みによる増肉後の肉厚をt2とするとt2=(0.85〜0.
9)×(1.75〜1.9)t0=1.5〜1.7t0となる。このように、
この発明においてはハブ形成の第1段階としてのハブ突
出方向と反対方向への絞り及びこれに継続する巻き込み
ながらのピアスバーリング加工によって素材の肉厚に対
して50〜70%増肉されたハブ42を得ることができ
る。As the next step, a step of increasing the wall thickness of the cylindrical projection by strongly pressing the cylindrical projection 10-4 of FIG. 5 from the open end side is performed. That is, as shown in FIG. 6, the plate member 10 having the cylindrical protrusion 10-4 is held between the upper die 30 and the lower die 32 at its outer periphery. The metal core 34 provided in the upper mold 30 is inserted into the cylindrical protrusion 10-4, and is inserted into the cylindrical space 36 between the center hole 32-1 of the lower mold 32 and the metal core 34. -4 extend, and a gap is provided inside the cylindrical projection 10-4. A punch 40 with a circular cross section at the tip
Is pushed into the cylindrical space 36 between the cored bar 34 and the lower mold 32, so that the flesh of the cylindrical protrusion 10-4 is plastically oriented in the radial direction so as to fill the gap in the cylindrical space 36. The hub 4 is made to flow, and as shown in FIG.
2 is obtained in the center of the circular plate 10. As shown in FIG. 6, in the thickening step, the outer diameter of the cylindrical projection 10-4 is regulated as shown in FIG. Generally, the increase in wall thickness due to cold pushing during outer diameter regulation is about 1.75 to 1.9 of the original wall thickness.
It is said to be twice. On the other hand, the thickness of the cylindrical protrusion 10-4 after pierce burring in the invention described in connection with FIG. 5 is t 1 = 0.85~0.9t 0, therefore,
If the thickness of the post-thickening by pushing and t 2 t 2 = (0.85~0.
9) the × (1.75~1.9) t 0 = 1.5~1.7t 0. in this way,
In the present invention, the hub 42 which is increased in thickness by 50 to 70% with respect to the thickness of the material by drawing in the direction opposite to the direction in which the hub protrudes as the first stage of hub formation and piercing and piercing while continuing to roll in the hub. Can be obtained.
【0028】次の工程はハブ42の外側におけるリブと
なる部分の減肉工程である。この発明ではスピンニング
絞りによる減肉を行っている。この減肉工程を図8によ
って説明すると、図7により得られた中央にハブ42を
有した板材10はテーパ状の芯金44上に装着される。
ハブ42は下端において芯金44のテーパ部44-1の先端
のスタブ軸44-2 に挿入され、ハブ42の上端にはホル
ダ46のセンタピン46-1が挿入され、板材10は芯金4
4とホルダ46との間に保持される。この状態において
芯金44に矢印Cのように回転が加えられる。そして、
成形ローラ48がハブ42の外側の板材の部分に押しつ
けられる。即ち、成形ローラ48は板材にむけて前進さ
れ、そのため板材はテーパ面44-1に対して倒されて行
く。そして、成形ローラ48によって板材をテーパ面44
-1に押し付けつつ成形ローラ48をテーパ面44-1に沿っ
て移動させてゆく。このとき材料はせん断を受け、テー
パ面にそって横すべりしてゆき、横すべりした部分にお
いては肉厚は減少される。図9はテーパ面44-1に板材1
0を押しつけることによる横すべりにより減肉作用につ
いて模式的に説明するものである。即ち、直立状態の板
材Мは矢印Cのように回転する芯金のテーパ面に押しつ
けられることにより塑性変形される。図中、М´は塑性
変形後の材料を表す。押し付ける前の材料Мにおける正
方形の領域Sは押し付け後の材料М´おいては菱形の領
域S´となる。即ち、このとき材料はせん断力下で横す
べりするのみであり、横方向の幅は押しつけ前Мも押し
つけ後М´も同一でL(=t0)である。このとき塑性変
形後の材料M´はその厚みТはL×sinαである。従っ
て、テーパ面への押し付けによって円板の肉厚をテーパ
角度の正弦倍だけ元の材料の肉厚t0に対して減少せしめ
ることができることが分かる。The next step is a step of reducing the thickness of a portion to be a rib outside the hub 42. In the present invention, the thickness is reduced by spinning. This thinning step will be described with reference to FIG. 8. The plate material 10 having the hub 42 at the center obtained in FIG. 7 is mounted on a tapered cored bar 44.
The lower end of the hub 42 is inserted into the stub shaft 44-2 at the tip of the tapered portion 44-1 of the core bar 44, the center pin 46-1 of the holder 46 is inserted into the upper end of the hub 42, and the plate 10 is
4 and the holder 46. In this state, rotation is applied to the cored bar 44 as shown by the arrow C. And
The forming roller 48 is pressed against a portion of the plate outside the hub 42. That is, the forming roller 48 is advanced toward the plate material, so that the plate material falls down with respect to the tapered surface 44-1. Then, the plate material is tapered by the forming roller 48.
The molding roller 48 is moved along the tapered surface 44-1 while being pressed against -1. At this time, the material undergoes shearing and slides along the tapered surface, and the wall thickness is reduced in the portion where the slide occurs. FIG. 9 shows the plate material 1 on the tapered surface 44-1.
This is a diagram for schematically explaining the wall thinning action due to a side slip caused by pressing 0. That is, the plate member の in the upright state is plastically deformed by being pressed against the tapered surface of the rotating core metal as shown by the arrow C. In the figure, М ′ represents the material after plastic deformation. The square region S in the material М before pressing becomes a diamond-shaped region S ′ in the material М ′ after pressing. That is, at this time, the material only slides sideways under the shearing force, and the width in the lateral direction is L (= t 0 ), which is the same before and after pressing М ′. At this time, the thickness M of the material M ′ after plastic deformation is L × sin α. Therefore, it can be seen that can allowed to decrease with respect to the thickness t 0 of the sine times only the original material of the wall thickness taper angle of the disc by pressing to the tapered surface.
【0029】図10はテーパ面に沿った成形ローラ48
の移動が完了した状態を示しており、肉厚が減少した部
分50がリブとなる部分である。 前述のように回転す
るテーパ面に素材を押しつけるスピンニング絞りにおい
ては素材がせん断を受け横すべりすることに減肉が行わ
れ、この減肉は素材の厚み×テーパ角度αの正弦であ
る。したがって、α=45°とすると減肉部分50の厚
みt3は加工前の素材10の厚み=t0×sin 45=0.7×t0
となる。この減肉量で十分でない場合は、成形ローラ4
8と芯金44によるしごき圧延を追加的に付与すること
によりt3=0.3〜0.5×t0に減肉しうる。図10において
42-1はこのようなしごき圧延を部分的に追加したとき得
られる強減肉部を示している。この実施形態における減
肉は、成形ローラ48を芯金44に押しつけることによ
り素材をせん断により横すべりさせることにより行われ
るものであり、加工時に成形ローラ48に加えるべき圧
力は鍛造による減肉と比較して極めて低くてすむため設
備コストの大幅低減を図ることができる。FIG. 10 shows a forming roller 48 along a tapered surface.
5 shows a state in which the movement has been completed, and the portion 50 where the wall thickness is reduced is a portion that becomes a rib. As described above, in the spinning drawing in which the material is pressed against the rotating tapered surface, the material undergoes shearing and slides to reduce the thickness, and the thickness is reduced by the sine of the thickness of the material times the taper angle α. Therefore, when α = 45 °, the thickness t 3 of the thinned portion 50 is the thickness of the raw material 10 before processing = t 0 × sin 45 = 0.7 × t 0.
Becomes If this thinning amount is not sufficient, the forming roller 4
The thickness can be reduced to t 3 = 0.3 to 0.5 × t 0 by additionally providing ironing and rolling with the core 8 and the core bar 44. In FIG.
42-1 shows a strongly reduced thickness portion obtained when such ironing is partially added. The thickness reduction in this embodiment is performed by pressing the forming roller 48 against the cored bar 44 to cause the material to slide sideways by shearing, and the pressure to be applied to the forming roller 48 at the time of processing is compared with the thickness reduction by forging. Therefore, the equipment cost can be significantly reduced.
【0030】図10において芯金44のテーパ部44-1に
押し付けられなかった板材の外周部分52がリムとなる
部分であり、材料の肉厚t0のままである。The outer peripheral portion 52 of the plate that were not pressed against the tapered portion 44-1 of the core 44 in FIG. 10 is a moiety comprising a rim and remains thickness t 0 of the material.
【0031】次の工程はスタンピングによってリブとな
る減肉部分50を真直ぐに戻すとともに凹凸加工を加え
つつリムとなる板材の厚みのままである周辺部分52を
絞りによりカップ状に曲折する工程である。即ち、図1
1において、素材は減肉されたテーパ状のリブとなる部
分50を上にしてハブとなる部分42が下型54に装着
され、上型56によってカップ形状などの所期の形状に
スタンピングとドローイングが行われる。即ち、上型5
6は下型54に対して押しつけられ、その結果、図12
に示すようにリブとなる減肉部分52は平坦となるよう
に戻され、即ち、またリムとなる外周部分52は絞りを
受け減肉部分50に対して直交するように曲折される。
これにより増肉されたハブ42と、減肉されたリブ50
と、材料の肉厚のままのリム52とからなる回転部品用
素材が得られる。The next step is a step of straightening the thinned portion 50 which becomes a rib by stamping and bending the peripheral portion 52 which remains the thickness of the plate material which becomes a rim by drawing while forming a concave and convex shape. . That is, FIG.
In FIG. 1, the material is stamped and drawn into a desired shape such as a cup shape by means of an upper mold 56 with a portion 42 serving as a hub being mounted on a lower mold 54 with a portion 50 serving as a tapered rib having a reduced thickness facing upward. Is performed. That is, the upper mold 5
6 is pressed against the lower mold 54, and as a result, FIG.
As shown in (1), the thinned portion 52 serving as a rib is returned to be flat, that is, the outer peripheral portion 52 serving as a rim is subjected to squeezing and bent so as to be orthogonal to the thinned portion 50.
This increases the thickness of the hub 42 and the reduced thickness of the rib 50.
And the rim 52 with the thickness of the material kept as it is, a raw material for a rotating part is obtained.
【0032】図13は図12の回転部品用素材より得ら
れる多数V溝プーリの例を示している。即ち、図12の
素材を回転させながら、プーリ溝の断面形状と相補的な
断面形状の成形ローラを図12の回転部品用素材のリム
52に押し付けることにより、リム52に多数V溝断面
形状を形成することができる。FIG. 13 shows an example of a multi-V-groove pulley obtained from the rotary component material shown in FIG. In other words, while rotating the material of FIG. 12, a molding roller having a sectional shape complementary to the sectional shape of the pulley groove is pressed against the rim 52 of the rotating component material of FIG. Can be formed.
【0033】図14は図12の回転部品素材においてリ
ム52に断面V型の成形ローラを押し当てることにより
リムを裂開せしめ、V型プーリを得るようにした例を示
す。FIG. 14 shows an example in which a V-shaped pulley is obtained by pressing a forming roller having a V-shaped cross section against the rim 52 in the rotary component material shown in FIG.
【0034】図15は図12の回転部品用素材において
リム52にディスクローリングをかけることにより平プ
ーリとした例を示している。FIG. 15 shows an example in which a disk pull is applied to the rim 52 in the rotary component material shown in FIG. 12 to form a flat pulley.
【図1】図1は円形板材を浅絞り用の上型と下型との間
に保持した状態を示す断面図であり、ハブの突出方向と
反対方向に予め浅絞りを施すための工程の最初を示して
いる。FIG. 1 is a cross-sectional view showing a state in which a circular plate material is held between an upper die and a lower die for shallow drawing. Shows the first.
【図2】図2は浅絞りの完了を示し、上下の型間に保持
された円形板材はポンチによってハブの突出方向と反対
方向に予め浅絞りをかけられる。FIG. 2 shows the completion of shallow drawing, in which the circular plate material held between the upper and lower dies is pre-shallow drawn by a punch in the direction opposite to the direction in which the hub protrudes.
【図3】図3は浅絞りを受けた板材をピアスバーリング
工程の実施のため上下の型間に保持した状態を示す断面
図である。FIG. 3 is a cross-sectional view showing a state in which a plate material subjected to shallow drawing is held between upper and lower molds for performing a piercing burring step.
【図4】図4はピアスバーリング工程の途中において板
材の開口部の周囲の肉を巻込ませた状態を示す図であ
る。FIG. 4 is a diagram showing a state in which meat around an opening of a plate is rolled in the middle of a piercing burring step.
【図5】図5はピアスバーリング工程の完了を示してお
り、板材の中央に筒状突出部が形成されている。FIG. 5 shows the completion of the piercing burring step, in which a tubular projection is formed at the center of the plate material.
【図6】図6はピアスバーリングにより得られた筒状突
出部を増肉する工程に先だって板材を上下の型間に保持
した状態を示す。FIG. 6 shows a state in which a plate material is held between upper and lower molds prior to a step of increasing the thickness of a cylindrical projection obtained by piercing burring.
【図7】図7は筒状突出部をその開放端側から強圧する
ことによりピアスバーリングにより得られた筒状突出部
を増肉する工程を示している。FIG. 7 shows a step of increasing the wall thickness of the cylindrical projection obtained by piercing burring by strongly pressing the cylindrical projection from its open end side.
【図8】図8は増肉されたハブの外周側の部分を減肉す
るためハブが増肉を受けた素材をテーパ型に保持した状
態を示す図である。FIG. 8 is a diagram showing a state in which the hub has a tapered shape holding a material whose thickness has been increased in order to reduce the thickness of an outer peripheral side portion of the increased thickness hub.
【図9】図9は素材をテーパ面に押し付けせん断により
肉を横移動させることにより減肉を行う原理を示す図で
ある。FIG. 9 is a view showing the principle of reducing the thickness by pressing a material against a tapered surface and laterally moving the meat by shearing.
【図10】図10は素材をテーパ面に押し付け減肉する
工程が完了した状態を示す図である。FIG. 10 is a diagram showing a state in which a step of pressing a material against a tapered surface to reduce the thickness is completed.
【図11】図11はスタンピングによる減肉後の素材の
リブとなる部分を平坦に押し戻すため素材をテーパ面を
上向きにして下型に保持した状態を示す。FIG. 11 shows a state in which the material is held in a lower mold with a tapered surface facing upward in order to flatten and push back a rib portion of the material after thickness reduction by stamping.
【図12】図12はスタンピングによりリブとなる減肉
部分を平坦化しかつ外周部を曲折させることによりカッ
プ状の回転部品用素材として完成させた状態を示してい
る。FIG. 12 shows a state in which a thinned portion serving as a rib is flattened by stamping, and an outer peripheral portion is bent to complete a cup-shaped rotating component material.
【図13】図13は図12の素材より得られる多数V型
溝プーリを示す断面図である。FIG. 13 is a sectional view showing a multiple V-shaped groove pulley obtained from the material of FIG.
【図14】図14は図12の素材のリム部を裂開するこ
とにより得られるVプーリを示す。FIG. 14 shows a V-pulley obtained by tearing a rim of the material of FIG.
【図15】図15は図12により得られた素材の外周ハ
ブ部にディスクローリングを施すとにより得られた平プ
ーリを示す断面図である。FIG. 15 is a sectional view showing a flat pulley obtained by subjecting the outer peripheral hub portion of the material obtained in FIG. 12 to disk rolling.
10…板材 12…下型 14…上型 16…空洞部 18…ポンチ 20…下型 24…抑え部材 26…ポンチ 28…上型 30…上型 32…下型 34…芯金 36…筒状空間 10-4…筒状突出部 42…ハブ 44…芯金 46…ホルダ 48…成形ローラ 44-1…テーパ面 50…リブ 52…リム 54…下型 56…上型 DESCRIPTION OF SYMBOLS 10 ... Plate material 12 ... Lower mold 14 ... Upper mold 16 ... Cavity 18 ... Punch 20 ... Lower mold 24 ... Holding member 26 ... Punch 28 ... Upper mold 30 ... Upper mold 32 ... Lower mold 34 ... Core metal 36 ... Cylindrical space 10-4: cylindrical protrusion 42: hub 44: core metal 46: holder 48: forming roller 44-1: tapered surface 50: rib 52: rim 54: lower die 56: upper die
Claims (9)
成形する方法であって、ハブの形成に先だって板材の中
央部にハブの突出の方向と逆向きの凸形状を浅絞りによ
って肉を引き寄せし、その後に浅絞りによって付与され
た凸形状の部位に対してピアスバーリング加工を施すこ
とにより板材の中央部を筒状に突出させ、この筒状に突
出した板材の部位をハブとなすことを特徴とする板材か
らの回転部品用素材の成形方法。1. A method of forming a material for a rotating part having a hub from a plate material, wherein prior to forming the hub, a convex shape opposite to a direction in which the hub protrudes is formed in a central portion of the plate material by shallow drawing. Pulling, and then applying a piercing burring process to the convex portion provided by the shallow drawing, so that the central portion of the plate material projects cylindrically, and the portion of the projecting plate material becomes a hub A method for forming a material for a rotating part from a plate material.
成形する方法であって、板材の中央部にピアスバーリン
グ加工を施すことにより板材の中央部を筒状に突出さ
せ、この筒状突出部を半径方向に間隙を設けつつ型にて
保持すると共に背面をクランプし、筒状突出部の開放端
面を強圧することにより前記筒状突出部を増肉させハブ
となすことを特徴とする板材からの回転部品用素材の成
形方法。2. A method of molding a material for a rotating part having a hub from a plate material, wherein a central portion of the plate material is subjected to piercing burring to project a central portion of the plate material into a cylindrical shape. A plate material characterized in that the portion is held by a mold while providing a gap in the radial direction, the back surface is clamped, and the open end surface of the cylindrical projecting portion is strongly pressed to increase the thickness of the cylindrical projecting portion to form a hub. Method of forming materials for rotating parts from Japan.
成形する方法であって、ハブの形成に先だって板材の中
央部にハブの突出の方向と逆向きの凸形状を浅絞りによ
って肉を引き寄せすることにより形成し、その後浅絞り
によって付与された凸形状の部位に対してピアスバーリ
ング加工を施すことにより板材の中央部を筒状に突出さ
せ、この筒状突出部を半径方向に間隙を設けつつ型にて
保持すると共に背面をクランプし、筒状突出部の開放端
面を強圧することにより前記筒状突出部を増肉させ、ハ
ブとなすことを特徴とする板材からの回転部品用素材の
成形方法。3. A method of molding a material for a rotating part having a hub from a plate material, wherein prior to the formation of the hub, a flesh is formed in a central portion of the plate material in a direction opposite to the direction in which the hub protrudes by shallow drawing. It is formed by drawing, and then the central portion of the plate material is projected in a cylindrical shape by performing piercing burring on the convex portion provided by the shallow drawing, and this cylindrical projecting portion is formed with a gap in the radial direction. A material for a rotating component from a plate material, wherein the material is held by a mold while being provided, the back surface is clamped, and the open end surface of the cylindrical protrusion is strongly pressed to increase the thickness of the cylindrical protrusion to form a hub. Molding method.
素材を成形する方法であって、コーン形状の回転成形治
具に対して成形ローラを半径方向に移動しながら押しつ
けることにより板材を回転成形軸のコーン形状面に添っ
て横倒しさせ、これによりコーン形状面に接触する板材
の部位の減肉を行い、この減肉の部位をリブ部となした
ことを特徴とする板材からの回転部品用素材の成形方
法。4. A method of forming a material for a rotating part having a thin rib from a plate material, wherein the plate material is rotated by pressing a forming roller against a cone-shaped rotary forming jig while moving in a radial direction. Rotating parts from a plate material characterized in that the portion of the plate material contacting the cone-shaped surface is reduced by making it sideways along the cone-shaped surface of the forming shaft, and the thinned portion is formed as a rib portion. Method of molding materials.
減肉に引き続き、減肉時に横倒しされた部位をプレス又
はローラにより平坦化又は凹凸又は湾曲形状化すること
を特徴とする板材からの回転部品用素材の成形方法。5. The method according to claim 4, wherein, following the thickness reduction of the ribs, the portion turned down at the time of the thickness reduction is flattened or uneven or curved by a press or a roller. A method for molding materials for rotating parts.
ムを有した回転部品用素材を成形する方法であって、ハ
ブの形成に先だって板材の中央部にハブの突出の方向と
逆向きの凸形状を浅絞りによって付与し、その後浅絞り
によって付与された凸形状の部位に対してピアスバーリ
ング加工を施すことにより板材の中央部を筒状に突出さ
せ、この筒状突出部を半径方向に間隙を設けつつ型にて
保持すると共に背面をクランプしつつ筒状突出部の開放
端面を強圧することにより前記筒状突出部を増肉させて
ハブとなし、更に、ハブより外周側を形成ローラにより
回転成形治具に対し押しつけつつ成形ローラを半径方向
に移動させることによりハブより外周側において横倒し
させてコーン形状面に接触する板材の部位の減肉を行う
ことによりこの減肉の部位をリブとなし、リブの減肉に
引き続き、減肉時に横倒しされた部位をプレス又はロー
ラにより平坦化又は凹凸又は湾曲形状化することを特徴
とする板材からの回転部品用素材の成形方法。6. A method of forming a material for a rotating part having a thick hub, a thin rib and a thick rim from a plate material, wherein a direction opposite to a direction in which the hub protrudes from a center portion of the plate material prior to formation of the hub. The central portion of the plate is projected in a cylindrical shape by applying a piercing burring process to the portion of the convex shape provided by the shallow drawing. The cylindrical projection is thickened by pressing the open end surface of the cylindrical projection while holding the mold with holding a gap while providing a gap, thereby forming a hub, and further forming an outer peripheral side from the hub. By moving the forming roller in the radial direction while pressing it against the rotary forming jig by the roller, it is turned over on the outer peripheral side from the hub to reduce the thickness of the part of the plate material that contacts the cone-shaped surface. A method for forming a material for a rotating part from a plate material, characterized in that, after the thickness of the rib is reduced, the portion lying down at the time of the thickness reduction is flattened or uneven or curved by a press or a roller. .
素材を回転部品の外形に順じた外形とするためプレス又
はスピンニング絞り又はアイヨニング又はパンチング等
により造形加工することを特徴とする板材からの回転部
品用素材の成形方法。7. The method according to claim 1, wherein
A method for forming a material for a rotating component from a plate material, wherein the material is formed by pressing, spinning, drawing, or eyeing or punching to make the material have an outer shape conforming to the outer shape of the rotating component.
裂開加工や回転ディスクローリング加工などの成形加工
を施すことにより滑車やVプーリや多数V溝プーリや平
ベルト車やなどの回転部品として完成させることを特徴
とする回転部品の製造方法。8. A pulley, a V-pulley, a multi-V-groove pulley, a flat belt wheel, or the like is formed by subjecting a rim portion of the material according to any one of claims 1 to 7 to a forming process such as a tearing process or a rotating disk rolling process. A method for manufacturing a rotating part, which is completed as a rotating part.
の回転部品用のもととなる素材であって、ハブとリブと
リムとからなり、これらハブとリブとリムとは溶接や切
削を伴わない板材よりの低圧力下での塑性加工のみの一
体成形品であり、ハブは増肉され、リブは減肉等の偏肉
加工を施されたものであることを特徴とする回転部品用
の素材。9. A base material for rotating parts such as a pulley, a flat belt wheel, and a large number of V-groove pulleys, which comprises a hub, a rib, and a rim, and the hub, the rib, and the rim are welded or cut. A rotating part characterized by being an integrally molded product of only plastic working under a low pressure from a plate material without accompanying, the hub is increased in thickness, and the rib is subjected to uneven thickness processing such as thickness reduction. Material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000105833A JP4405034B2 (en) | 2000-04-07 | 2000-04-07 | Molding method of rotating parts from plate material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000105833A JP4405034B2 (en) | 2000-04-07 | 2000-04-07 | Molding method of rotating parts from plate material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001286961A true JP2001286961A (en) | 2001-10-16 |
| JP4405034B2 JP4405034B2 (en) | 2010-01-27 |
Family
ID=18619096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000105833A Expired - Fee Related JP4405034B2 (en) | 2000-04-07 | 2000-04-07 | Molding method of rotating parts from plate material |
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| Country | Link |
|---|---|
| JP (1) | JP4405034B2 (en) |
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| WO2003064073A1 (en) * | 2002-01-31 | 2003-08-07 | Kanemitsu Corporation | Method of forming spline and keyway for sheet metal rotating member with boss part |
| WO2007052465A1 (en) * | 2005-11-04 | 2007-05-10 | Sanden Corporation | Pulley |
| JP2009061503A (en) * | 2008-09-29 | 2009-03-26 | Pn:Kk | Metal parts manufacturing method, core metal, and injection gear |
| JP2009061481A (en) * | 2007-09-07 | 2009-03-26 | Pn:Kk | Metal parts manufacturing method, core metal, and injection gear |
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|---|---|---|---|---|
| WO2003064073A1 (en) * | 2002-01-31 | 2003-08-07 | Kanemitsu Corporation | Method of forming spline and keyway for sheet metal rotating member with boss part |
| JP2003225728A (en) * | 2002-01-31 | 2003-08-12 | Kanemitsu:Kk | Method for forming spline and key groove of sheet metal rotary member having boss part |
| US7047787B2 (en) | 2002-01-31 | 2006-05-23 | Kanemitsu Corporation | Method of forming spline and keyway for sheet metal rotating member with boss part |
| WO2007052465A1 (en) * | 2005-11-04 | 2007-05-10 | Sanden Corporation | Pulley |
| JP2007127201A (en) * | 2005-11-04 | 2007-05-24 | Sanden Corp | Pulley |
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| JP2009061503A (en) * | 2008-09-29 | 2009-03-26 | Pn:Kk | Metal parts manufacturing method, core metal, and injection gear |
| US8424407B2 (en) | 2009-05-20 | 2013-04-23 | Kabushiki Kaisha Pn | Core metal and injection gear, and process for manufacturing core metal |
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| JP2017196632A (en) * | 2016-04-26 | 2017-11-02 | 新日鐵住金株式会社 | Burring processing device, burring processing method and burring molded part |
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| CN109570345B (en) * | 2019-01-16 | 2023-10-31 | 重庆至信实业集团有限公司 | Spare tire reinforcement production device |
| CN112872187A (en) * | 2020-12-28 | 2021-06-01 | 西安西材三川智能制造有限公司 | Composite forming method for thin-wall special-shaped part |
| CN112872187B (en) * | 2020-12-28 | 2023-02-03 | 西安西材三川智能制造有限公司 | Composite forming method for thin-wall special-shaped part |
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