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JP2001280324A - Thin head screw - Google Patents

Thin head screw

Info

Publication number
JP2001280324A
JP2001280324A JP2000099017A JP2000099017A JP2001280324A JP 2001280324 A JP2001280324 A JP 2001280324A JP 2000099017 A JP2000099017 A JP 2000099017A JP 2000099017 A JP2000099017 A JP 2000099017A JP 2001280324 A JP2001280324 A JP 2001280324A
Authority
JP
Japan
Prior art keywords
screw
head
thread
leg
engagement groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000099017A
Other languages
Japanese (ja)
Inventor
Toshimasa Toyooka
利昌 豊岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nittoseiko Co Ltd
Original Assignee
Nittoseiko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nittoseiko Co Ltd filed Critical Nittoseiko Co Ltd
Priority to JP2000099017A priority Critical patent/JP2001280324A/en
Publication of JP2001280324A publication Critical patent/JP2001280324A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】 【課題】頭部厚さが薄く且つ呼び径の小さいねじにおい
てもねじ込み機能を損なうことなく、しかも、簡単に緩
めることのできないねじを得る。 【解決手段】頭部2とねじ山3を形成した脚部4とから
なるねじ1において、係合溝10を有する頭部2を比較
的薄く形成し、頭部2の座面5と脚部4のねじ山3との
間に頭部側が大きくねじ山側が小さいテーパ形状の補強
部20を形成し、しかも、係合溝10の少なくともねじ
締め方向回転時にドライバビットが係合する壁面11を
ねじの軸線にほぼ平行な平面とした薄頭付きねじである
ので、厚みの比較的薄い製品に使用するねじを本来の機
能を損なうことなく得ることができる。また、補強部に
より係合溝との間の首部の肉が薄くならないので、ねじ
の首飛び現象が生じない。更に、係合溝の壁面は直立し
ているので、ドライバビットに推力を加える必要がな
く、薄い板状のワークに使用しても撓みが生じない。
(57) [Problem] To provide a screw which cannot be easily loosened without impairing the screwing function even with a screw having a small head thickness and a small nominal diameter. A screw (1) comprising a head (2) and a leg (4) having a thread (3) is formed with a relatively thin head (2) having an engagement groove (10), and a seating surface (5) of the head (2) and a leg are formed. A tapered reinforcing portion 20 having a larger head side and a smaller screw side is formed between the screw 3 and the thread 3 of the screw 4. The screw used for a product having a relatively small thickness can be obtained without impairing its original function. In addition, the neck portion between the engaging groove and the engaging groove is not thinned by the reinforcing portion, so that the screw jumping phenomenon does not occur. Further, since the wall surface of the engagement groove is upright, there is no need to apply a thrust to the driver bit, and no bending occurs even when used for a thin plate-shaped work.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、比較的薄い板状の
ワークに締め付ける際に締め付け時のドライバビットの
推力を受けないようにするとともに専用のドライバビッ
トでしか締め付け及び緩め作業ができないようにした薄
頭付きねじに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is to prevent the thrust of a driver bit when tightening a relatively thin plate-shaped work from being received, and to perform a tightening and loosening operation only with a dedicated driver bit. Related to thin headed screws.

【0002】[0002]

【従来の技術】最近の電化製品及び情報関連機器製品に
おいては、性能が向上するとともに比較的小型化された
ものが多く使用されているが、その中でも、持ち運びが
便利なように厚みの薄い、例えば、電子手帳、パソコ
ン、携帯電話等の電子機器が広く普及している。このよ
うな製品においては、できるだけ軽く、しかも、厚みの
薄いこと及び使用者が簡単に分解できないようにするこ
とが条件であり、これを組み立てるためのねじも呼び径
が2mm以下の小さいねじが使用されているのが現状で
ある。そのため、近年ではこのねじをできるだけ小さく
し、係合溝もユーザが簡単にねじを緩めることができな
いように、例えば、その中心に突起を形成したものが開
発されているが、図4に示すように、ねじ101の頭部
102は+形状の溝110が広く普及している関係上、
その頭部102及び係合溝110の形状は依然として今
までの形状のものが主流となっている。このため、ドラ
イバビットに係合する係合溝110の壁面111は通常
角度α°だけ傾斜しているのが現状である。
2. Description of the Related Art In recent electrical appliances and information-related equipment products, those having improved performance and relatively small size are used in many cases. For example, electronic devices such as electronic organizers, personal computers, and mobile phones are widely used. The condition of such a product is that it is as light as possible, and that it is as thin as possible and that the user cannot easily disassemble it. That is the current situation. For this reason, in recent years, a screw having a projection formed at the center thereof has been developed so as to make the screw as small as possible and the engaging groove cannot be easily loosened by the user, as shown in FIG. In addition, the head 102 of the screw 101 has a + -shaped groove 110 which is widely used.
The shape of the head 102 and the engagement groove 110 is still the mainstream. For this reason, at present, the wall surface 111 of the engagement groove 110 which engages with the driver bit is normally inclined by the angle α °.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、このよ
うに厚みの薄い製品が要求されているにもかかわらず、
このねじの小型化に限界があることから製品の小型化に
対応できないことは将来の組み立て作業に大きな影響を
与えている。この問題を解決すべく呼び径の小さいだけ
の従来のねじに比べてその頭部も薄くしたねじが考えら
れているが、圧造加工により頭部を薄くする加工には頭
部にドライバビットが係合する係合溝がある関係上、脆
くなるとともに係合溝がねじの脚部まで達するため、脚
部の材料が薄くなったり、破れたりしてねじの機能が十
分に得られていない。また、係合溝はドライバビットと
の関係上、その壁面に角度α°の傾斜があるため、ドラ
イバビットの回転時にドライバビットには係合溝から抜
ける方向に力が作用し、そのため、ドライバビットに推
力を加えねばならず、薄い板状のワークにおいてはこの
推力により撓みが生じていた。更に、精密電子機器であ
ることからこれを簡単にあけてユーザが修理することは
予想できない故障が生じる恐れがあるにもかかわらず、
その防止策が完全でない等の諸々の課題を有している。
However, despite the demand for such a thin product,
The inability to cope with the miniaturization of the product due to the limitation of miniaturization of the screw has a great effect on future assembling work. To solve this problem, a screw whose head is thinner than a conventional screw with only a small nominal diameter has been considered, but a driver bit is attached to the head to make the head thinner by forging. Due to the engagement groove that fits, the material becomes brittle and the engagement groove reaches the leg of the screw, so that the material of the leg is thinned or torn, so that the function of the screw is not sufficiently obtained. In addition, since the engaging groove has an inclination of an angle α ° on the wall surface due to the relationship with the driver bit, a force acts on the driver bit in a direction in which the driver bit comes out of the engaging groove when the driver bit rotates. , A thrust must be applied to the thin plate-shaped work, and this thrust causes bending. Furthermore, since it is a precision electronic device, it cannot be easily opened and repaired by a user.
There are various problems such as incomplete measures to prevent such problems.

【0004】本発明の目的は、このような課題を解消す
るとともに頭部厚さが薄く且つ呼び径の小さいねじにお
いてもねじ込み機能を損なうことなく、しかも、簡単に
緩めることのできないねじの提供である。
An object of the present invention is to solve such problems and to provide a screw which cannot be easily loosened without impairing the screwing function even with a screw having a small head thickness and a small nominal diameter. is there.

【0005】[0005]

【課題を解決するための手段】本発明の目的は、ドライ
バビットが係合する係合溝10を形成した頭部2とこの
頭部2と一体となって且つねじ山3を形成した脚部4と
からなるねじ1において、係合溝10を有する頭部2を
比較的薄く形成し、この頭部2の座面5と脚部4のねじ
山3との間に頭部側が大きくねじ山側が小さいテーパ形
状の補強部20を形成し、しかも、前記係合溝10の少
なくともねじ締め方向回転時にドライバビットが係合す
る壁面11をねじ1の軸線にほぼ平行な平面とした薄頭
付きねじを提供することで達成される。また、前記目的
は、この構成における係合溝10をねじ1の頭部軸心を
中心とする円周上に等間隔をおいて三等分された位置に
放射状に形成されたY字形状としたり、この係合溝10
において、ねじ1の軸心から外周端までの距離を脚部4
に形成されているねじ山3の谷径の半径より小さくした
りすることで達成される。更に、このような構成の補強
部20において、頭部側がねじ山3の山径以上で脚部側
はねじ山3の谷径より大きく山径より小さく形成されて
いる薄頭付きねじを提供することで達成される。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a head 2 having an engaging groove 10 with which a driver bit is engaged, and a leg integrally formed with the head 2 and having a thread 3 formed thereon. The head 2 having the engagement groove 10 is formed relatively thin, and the head side is large between the seating surface 5 of the head 2 and the thread 3 of the leg portion 4 on the screw side. A thin-headed screw that forms a tapered reinforcing portion 20 with a small diameter, and that has a wall surface 11 on which the driver bit engages at least when the engagement groove 10 rotates in the screw tightening direction, is a plane substantially parallel to the axis of the screw 1. Is achieved by providing Further, the object is to form the engaging groove 10 in this configuration into a Y-shape which is radially formed at three equally spaced positions on a circumference centered on the head axis of the screw 1. The engagement groove 10
, The distance from the axis of the screw 1 to the outer peripheral end is
Or smaller than the radius of the root diameter of the thread 3 formed at the bottom. Further, in the reinforcing portion 20 having such a configuration, a thin-headed screw is provided in which the head side is formed to be larger than the thread diameter of the thread 3 and the leg side is formed to be larger than the root diameter of the thread 3 and smaller than the thread diameter. Is achieved by

【0006】[0006]

【発明の実施の形態】以下、本発明の実施の形態を図1
乃至図3に基づき説明する。図1及び図2において、1
は頭部2とこの頭部2と一体で且つねじ山3を有する脚
部4とからなるねじである。このねじ1の頭部2には脚
部4の中心線上にドライバビット(図示せず)と係合す
るY字形状の係合溝10が形成してあり、この係合溝1
0は先端が脚部4に達している。この頭部2はその厚み
が通常のねじの頭部より比較的薄く形成してあり、この
頭部2の厚さはねじ1の呼び径に対して、その1/3以
下程度に設定されている。この頭部2の上面はほぼ平坦
な形状となっている。
FIG. 1 is a block diagram showing an embodiment of the present invention.
3 through FIG. 1 and 2, 1
Is a screw composed of a head 2 and a leg 4 integral with the head 2 and having a thread 3. The head 2 of the screw 1 has a Y-shaped engaging groove 10 formed on the center line of the leg 4 for engaging with a driver bit (not shown).
In the case of 0, the tip has reached the leg 4. The thickness of the head 2 is relatively thinner than that of a normal screw, and the thickness of the head 2 is set to be about 1/3 or less of the nominal diameter of the screw 1. I have. The upper surface of the head 2 has a substantially flat shape.

【0007】この頭部2の座面5に接近した位置の脚部
4には頭部側が脚部4のねじ山の山径以上で、具体的に
はねじ山3の山径より大きく、ねじ山側がねじ山3の谷
径より大きく山径より小さい直径のテーパ形状の補強部
20が形成されている。この補強部20のテーパは前記
係合溝10の壁面11及び底面12との間に所定の厚み
を有している。補強部20の下部には前記ねじ山3が脚
部4の先端にかけて形成してあり、補強部20にはこの
ねじ山3の不完全ねじ部21が設けられている。この不
完全ねじ部21はそのねじ山3の谷底が補強部20のテ
ーパの延長線上あるいはこれより外側に位置するように
形成されている。
[0007] The leg 4 at the position close to the seating surface 5 of the head 2 has a head side larger than the thread diameter of the thread of the leg 4, more specifically, larger than the thread diameter of the thread 3. A tapered reinforcing portion 20 having a diameter on the crest side larger than the root diameter of the screw thread 3 and smaller than the crest diameter is formed. The taper of the reinforcing portion 20 has a predetermined thickness between the wall surface 11 and the bottom surface 12 of the engagement groove 10. The thread 3 is formed at the lower portion of the reinforcing portion 20 so as to extend to the tip of the leg portion 4. The reinforcing portion 20 is provided with an incomplete thread portion 21 of the thread 3. The incomplete thread portion 21 is formed such that the root of the thread 3 is located on the extension of the taper of the reinforcing portion 20 or outside thereof.

【0008】更に、頭部2にはY字状の係合溝10がね
じ1の軸心線上に中心を有して形成してあり、この係合
溝10は図3に示すように、放射方向に伸びる係合溝1
0の壁面11が軸線とほぼ平行な面、即ち、ねじ1の締
め付け方向及び緩め方向に対してほぼ垂直な面となって
いる。このため、この係合溝10にはドライバビットと
の間に駆動角がなく、ねじ締め付け力が作用してもドラ
イバビットには上方へ逃げる力が生じず、推力を加えな
くても確実な締め付け力がねじに加わることになる。一
方、三方向に放射方向に伸びている係合溝10はその隣
り合う壁面11を円弧面13で互いに接続しており、し
かも、この係合溝10は頭部2から補強部20にかけて
所定深さだけ軸線に沿い掘り下げられている。これによ
り、ドライバビットとの係合が確実となる。
Further, a Y-shaped engagement groove 10 is formed in the head 2 so as to have a center on the axis of the screw 1. As shown in FIG. Groove 1 extending in the direction
The 0 wall surface 11 is a surface substantially parallel to the axis, that is, a surface substantially perpendicular to the tightening direction and the loosening direction of the screw 1. For this reason, there is no driving angle between the engagement groove 10 and the driver bit, and even if a screw tightening force is applied, no force to escape upward is generated in the driver bit, and secure tightening is performed without applying thrust. Force will be applied to the screw. On the other hand, the engaging grooves 10 extending radially in three directions connect the adjacent wall surfaces 11 to each other via an arcuate surface 13, and the engaging grooves 10 have a predetermined depth from the head 2 to the reinforcing portion 20. It is dug down along the axis. This ensures engagement with the driver bit.

【0009】このような薄頭付きねじ1を使用してワー
ク(図示せず)にねじ込む作業においては、ワークの下
穴(図示せず)に対してこのねじ1の係合溝10にドラ
イバビットを係合してねじ込み力を伝達してねじ込む。
この時、ドライバビットからのねじ込み力は係合溝10
の壁面11に加わるとともにドライバビットの上方、即
ち、ドライバビットが抜ける方向への力は加わらない。
そして係合溝10の壁面11からの締め付け力は補強部
20から脚部4に伝達され、ねじ山3はワークに所定の
ねじ込み力でねじ込まれる。この後、頭部2の座面5が
ワークに着座すると、ねじ込み作業は終了する。尚、こ
の実施の形態では、係合溝10をY字状としたが、この
他に十字溝であってもよい。
When screwing into a work (not shown) using such a thin-headed screw 1, a driver bit is inserted into an engagement groove 10 of the screw 1 with respect to a prepared hole (not shown) of the work. Is engaged to transmit the screwing force and screw in.
At this time, the screwing force from the driver bit is
And no force is applied above the driver bit, that is, in the direction in which the driver bit comes off.
Then, the tightening force from the wall surface 11 of the engagement groove 10 is transmitted from the reinforcing portion 20 to the leg portion 4, and the screw thread 3 is screwed into the work with a predetermined screwing force. Thereafter, when the seating surface 5 of the head 2 is seated on the work, the screwing operation ends. In this embodiment, the engagement groove 10 is Y-shaped, but may be a cross groove.

【0010】[0010]

【発明の効果】本発明は以上説明した実施の形態から明
らかなように、係合溝10を形成した頭部2とねじ山3
を形成した脚部4とからなるねじ1において、係合溝1
0を有する頭部2を比較的薄く形成し、この頭部2の座
面5と脚部4のねじ山3との間に頭部側が大きくねじ山
側が小さいテーパ形状の補強部20を形成し、しかも、
前記係合溝10の少なくともねじ締め方向回転時にドラ
イバビットが係合する壁面11をねじの軸線にほぼ平行
な平面とした薄頭付きねじであるので、小型で厚みの比
較的薄い製品に使用するねじをねじとしての本来の機能
を損なうことなく得ることができ、将来的にも薄い製品
をこのねじを使用して組み立てることが可能になる。ま
た、圧造加工により頭部を薄くする加工においても、補
強部により係合溝との間の首部の肉が薄くならないの
で、ねじの首飛び現象が生じず、ねじとしての機能を十
分に発揮することができる。更に、係合溝の壁面は直立
しているので、ドライバビットの回転時にドライバビッ
トが係合溝から抜ける方向の力が作用せず、そのため、
ドライバビットに推力を加える必要がなく、薄い板状の
ワークに使用してもワークに撓みが生じない。更に、精
密電子機器の組立に使用しても、専用のドライバビット
でなければ緩められないので、ユーザの誤った修理よる
予想できない故障が生じる恐れも減少し、その防止策と
しても期待できる等の特有の効果が得られる。
According to the present invention, as apparent from the above-described embodiments, the head 2 and the thread 3 having the engagement groove 10 are formed.
In the screw 1 consisting of the leg 4 formed with
0 is formed relatively thin, and a tapered reinforcing portion 20 having a large head side and a small thread side is formed between the seating surface 5 of the head 2 and the thread 3 of the leg 4. And
Since the engaging groove 10 is a thin-headed screw in which the wall surface 11 with which the driver bit engages at least when rotating in the screw tightening direction is a plane substantially parallel to the axis of the screw, it is used for small and relatively thin products. A screw can be obtained without impairing its original function as a screw, and a thin product can be assembled using this screw in the future. Also, even in the process of thinning the head by forging, the neck portion between the engaging groove and the engaging groove is not thinned by the reinforcing portion, so that the screw jumping phenomenon does not occur, and the function as a screw is sufficiently exhibited. be able to. Further, since the wall surface of the engagement groove is upright, no force acts in the direction in which the driver bit comes out of the engagement groove when the driver bit rotates, and therefore,
There is no need to apply thrust to the driver bit, and the work does not bend even when used for a thin plate-shaped work. Further, even when used for assembling precision electronic equipment, since it cannot be loosened unless a dedicated driver bit is used, the risk of unexpected failure due to erroneous repair by the user is reduced, and it can be expected as a preventive measure. Specific effects can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態を示す薄頭付きねじの正面
図である。
FIG. 1 is a front view of a thin-headed screw showing an embodiment of the present invention.

【図2】図1の拡大平面図である。FIG. 2 is an enlarged plan view of FIG.

【図3】図2におけるA−A線に沿う展開断面図であ
る。
FIG. 3 is a developed sectional view taken along line AA in FIG. 2;

【図4】従来のねじの係合溝の形状を示す要部断面図で
ある。
FIG. 4 is a sectional view of a main part showing a shape of a conventional engagement groove of a screw.

【符号の説明】[Explanation of symbols]

1 ねじ 2 頭部 3 ねじ山 4 脚部 5 座面 10 係合溝 11 壁面 12 底面 13 円弧面 20 補強部 21 不完全ねじ部 DESCRIPTION OF SYMBOLS 1 Screw 2 Head 3 Thread 4 Leg 5 Seat 10 Engagement groove 11 Wall 12 Bottom 13 Arc surface 20 Reinforcement 21 Incomplete thread

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ドライバビットが係合する係合溝を形成
した頭部(2)とこの頭部と一体となって且つねじ山を
形成した脚部(4)とからなるねじにおいて、 係合溝(10)を有する頭部を比較的薄く形成し、この
頭部の座面(5)と脚部のねじ山(3)との間に頭部側
が大きくねじ山側が小さいテーパ形状の補強部(20)
を形成し、しかも、前記係合溝の少なくともねじ締め方
向回転時にドライバビットが係合する壁面(11)をね
じの軸線にほぼ平行な平面としたことを特徴とする薄頭
付きねじ。
A screw comprising a head (2) having an engagement groove with which a driver bit is engaged and a leg (4) integrally formed with the head and having a thread. A head having a groove (10) is formed relatively thin, and a tapered reinforcing portion having a large head side and a small thread side is provided between a seat surface (5) of the head and a thread (3) of a leg. (20)
And a wall (11) on which the driver bit engages at least when the engaging groove rotates in the screw tightening direction, is a flat surface substantially parallel to the axis of the screw.
【請求項2】 係合溝はねじの頭部軸心を中心とする円
周上に等間隔をおいて三等分された位置に放射状に形成
されたY字形状であることを特徴とする請求項1に記載
の薄頭付きねじ。
2. The engagement groove has a Y-shape radially formed at three equally spaced positions on a circumference centered on the head axis of the screw at equal intervals. The screw with a thin head according to claim 1.
【請求項3】 係合溝はねじの軸心から外周端までの距
離が脚部(4)に形成されているねじ山(3)の谷径の
半径より小さいことを特徴とする請求項1又は2に記載
の薄頭付きねじ。
3. The engagement groove according to claim 1, wherein the distance from the axis of the screw to the outer peripheral end is smaller than the radius of the root of the thread formed on the leg. Or the screw with a thin head according to 2.
【請求項4】 補強部は頭部側がねじ山(3)の山径以
上で脚部側はねじ山の谷径より大きく山径より小さく形
成されていることを特徴とする請求項1、2又は3に記
載の薄頭付きねじ。
4. The reinforcing part is formed so that the head side has a diameter equal to or larger than the thread diameter of the thread (3) and the leg side has a diameter larger than the root diameter of the screw thread and smaller than the root diameter. Or the screw with a thin head according to 3.
JP2000099017A 2000-03-31 2000-03-31 Thin head screw Pending JP2001280324A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000099017A JP2001280324A (en) 2000-03-31 2000-03-31 Thin head screw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000099017A JP2001280324A (en) 2000-03-31 2000-03-31 Thin head screw

Publications (1)

Publication Number Publication Date
JP2001280324A true JP2001280324A (en) 2001-10-10

Family

ID=18613417

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000099017A Pending JP2001280324A (en) 2000-03-31 2000-03-31 Thin head screw

Country Status (1)

Country Link
JP (1) JP2001280324A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003100272A1 (en) * 2002-05-27 2003-12-04 Osg Corporation Screw tightening construction, and screw and screw tightening tool
US8001874B2 (en) 2003-11-14 2011-08-23 Katsuyuki Totsu Combination of screw with stabilized strength and screwdriver bit, and header punch for manufacturing the screw with stabilized strength
JP2017525896A (en) * 2014-06-10 2017-09-07 エスアール システムズ リミテッド ライアビリティ カンパニー Diameter expanding head fastening device and manufacturing method
US10473134B2 (en) 2014-06-10 2019-11-12 SR Systems, LLC Enlarged head fastener device and method of manufacture

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003100272A1 (en) * 2002-05-27 2003-12-04 Osg Corporation Screw tightening construction, and screw and screw tightening tool
CN1628219B (en) * 2002-05-27 2010-05-12 Osg株式会社 Threaded fastening structures and bolt and threaded fastening tools
US8001874B2 (en) 2003-11-14 2011-08-23 Katsuyuki Totsu Combination of screw with stabilized strength and screwdriver bit, and header punch for manufacturing the screw with stabilized strength
JP2017525896A (en) * 2014-06-10 2017-09-07 エスアール システムズ リミテッド ライアビリティ カンパニー Diameter expanding head fastening device and manufacturing method
US10184505B2 (en) 2014-06-10 2019-01-22 SR Systems, LLC Compressive indentation fastener device
US10473134B2 (en) 2014-06-10 2019-11-12 SR Systems, LLC Enlarged head fastener device and method of manufacture

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