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JP2001276728A - Painted metal plate with excellent design and abrasion resistance - Google Patents

Painted metal plate with excellent design and abrasion resistance

Info

Publication number
JP2001276728A
JP2001276728A JP2000089472A JP2000089472A JP2001276728A JP 2001276728 A JP2001276728 A JP 2001276728A JP 2000089472 A JP2000089472 A JP 2000089472A JP 2000089472 A JP2000089472 A JP 2000089472A JP 2001276728 A JP2001276728 A JP 2001276728A
Authority
JP
Japan
Prior art keywords
particles
coating film
metal plate
coating
thickness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000089472A
Other languages
Japanese (ja)
Other versions
JP3757744B2 (en
Inventor
Kenji Ikishima
健司 壱岐島
Takeshi Tomiyasu
健 富安
Hidesuke Kadochi
秀介 角地
Yoichiro Shintani
与一郎 新谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP2000089472A priority Critical patent/JP3757744B2/en
Publication of JP2001276728A publication Critical patent/JP2001276728A/en
Application granted granted Critical
Publication of JP3757744B2 publication Critical patent/JP3757744B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

(57)【要約】 【課題】 ステンレス鋼板や55%Al−Zn合金溶融めっき
鋼板のように美麗な外観を持つ金属板の耐傷付き性を改
善するため、透明性、耐傷つき性、加工性の3つの特性
がすべて良好な塗膜を備えた塗装金属板を提供する。 【解決手段】 金属板をクロメート処理した後、エポキ
シ、ポリエステルまたはウレタン系の下塗り塗膜と、ポ
リエステルまたはウレタン系の上塗り塗膜を形成し、上
塗り塗膜か下塗り塗膜の一方または両方に、次式を満た
すように極性表面を有する樹脂粒子かガラス粒子を含有
させる。 0.7 <D/ht <2 0.7 <D/hp <4 D<lm <10D D: 粒子粒径、 ht :上塗り塗膜厚み、 hp :下塗り塗膜厚み、 lm :粒子平均粒子間距離。
(57) [Abstract] [Problem] To improve the scratch resistance of a metal sheet having a beautiful appearance such as a stainless steel sheet or a 55% Al-Zn alloy hot-dip coated steel sheet, the transparency, the scratch resistance, and the workability are improved. All three properties provide a coated metal sheet with a good coating. SOLUTION: After a metal plate is subjected to chromate treatment, an epoxy, polyester or urethane-based undercoating film and a polyester or urethane-based overcoating film are formed. Resin particles or glass particles having a polar surface are contained so as to satisfy the formula. 0.7 <D / ht <2 0.7 <D / hp <4 D <lm <10D D: particle diameter, ht: top coat thickness, hp: undercoat thickness, lm: average distance between particles.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、家電や屋内外建材
用に使用するのに適した、意匠性、特に透明感と耐摩耗
性とに優れた塗装金属板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coated metal sheet which is suitable for use in home appliances and indoor / outdoor building materials and which has excellent design properties, particularly excellent transparency and abrasion resistance.

【0002】本発明は特に、ステンレス鋼板の金属光沢
外観を生かしたクリア塗装ステンレス鋼板や、ガルバリ
ウムなる商品名で販売されている55質量%のAlを含有す
るAl−Zn溶融亜鉛めっき鋼板の意匠性のある外観を生か
したクリア塗装鋼板、或いはアルミニウム板の上に連続
的な塗装を施した塗装アルミニウム板等への適用が考え
られる。また、シャッターのスラット材といった、摺動
部材として使用される塗装鋼板への適用も考えられる。
The present invention is particularly applicable to the design of a clear-coated stainless steel sheet utilizing the metallic luster appearance of a stainless steel sheet and an Al-Zn hot-dip galvanized steel sheet containing 55% by mass of Al and sold under the trade name Galvalume. It can be applied to a clear coated steel plate that makes use of a certain appearance, or a coated aluminum plate that is continuously coated on an aluminum plate. Further, application to a coated steel plate used as a sliding member, such as a shutter slat material, is also conceivable.

【0003】[0003]

【従来の技術】冷延鋼板やめっき鋼板を使用した製品の
組立において、人の目に触れる外板は、耐食性や意匠性
の向上を目的として、何らかの塗装が施されて使用され
ることがほとんどである。
2. Description of the Related Art In assembling products using cold-rolled steel sheets and plated steel sheets, outer panels that are visible to humans are often used with some kind of coating for the purpose of improving corrosion resistance and design. It is.

【0004】そのような塗装は、従来は製品の組立終了
後に塗装するアフターコート方式により行ってきたが、
最近は予め塗装を施した塗装鋼板(プレコート鋼板)の
使用が増加してきている。
Conventionally, such coating has been performed by an after-coating method in which coating is performed after assembly of a product.
Recently, the use of painted steel sheets (pre-coated steel sheets) that have been painted in advance has been increasing.

【0005】塗装鋼板の使用割合が増えているのは、
(1) 客先の工程省略に役立つ、(2) 脱脂、塗装といった
薬品を使用する煩雑な作業を避けることができる、(3)
都会近郊に立地した家電製品工場の場合は、塗装工場を
更新しにくい、といった理由によるものである。それら
の理由に加えて、最近では(4) 特殊な機能付与が可能、
(5) 意匠性付与が可能といった、塗装鋼板の性能向上を
狙った積極的な理由も挙げられるようになってきた。
[0005] The increasing use of painted steel sheets
(1) Helps customers to omit processes, (2) Avoids the use of chemicals such as degreasing and painting, and (3)
In the case of a home appliance factory located near a city, it is difficult to upgrade a paint factory. In addition to these reasons, recently (4) special functions can be added,
(5) Positive reasons for improving the performance of painted steel plates, such as the possibility of imparting design properties, have come to be mentioned.

【0006】その中で、ステンレス鋼板や意匠性に優れ
ためっき鋼板(例えば、55%Al含有Al−Zn合金溶融めっ
き鋼板) 等は、従来は素材の美麗さを生かすために塗料
で着色せずにそのまま使用することが多かったが、より
高度の耐食性や耐傷つき性を付与する、耐指紋性(指紋
の付着を目立ちにくくする)を付与する、といった要求
から、着色顔料を含有させない透明な塗装(クリア塗
装) を施す場合も増えている。
Among them, stainless steel sheets and plated steel sheets excellent in design (for example, Al-Zn alloy hot-dip coated steel sheets containing 55% Al) are conventionally not colored with paint in order to make use of the beauty of the material. In many cases, it was used as it is, but because of the demands of providing higher corrosion resistance and scratch resistance, and providing fingerprint resistance (making fingerprint adhesion less noticeable), transparent coatings that do not contain coloring pigments (Clear painting) is also increasing.

【0007】特開平5−228433号号公報には、成形加工
中の塗膜傷つきや塗膜剥離が発生しにくい塗装鋼板とし
て、平均粒径が塗膜厚の1/2 倍で、最大粒径のものが塗
膜厚の2倍以下である粉末骨材を塗膜中に分散させた塗
装鋼板が開示されている。粉末骨材としては、シリカ粉
末、ポリテトラフルオロエチレン粉末、マイカ粉末が示
されている。
[0007] Japanese Patent Application Laid-Open No. 5-228433 discloses a coated steel sheet in which the coating film is less likely to be damaged or peeled off during the forming process. Discloses a coated steel sheet in which a powder aggregate having a thickness of not more than twice the thickness of the coating film is dispersed in the coating film. As the powder aggregate, silica powder, polytetrafluoroethylene powder, and mica powder are shown.

【0008】確かに、このような骨材の添加により塗膜
の耐傷つき性は向上するが、添加する骨材の屈折率と塗
膜のバインダー樹脂との屈折率の差が大きすぎるため、
塗膜に白濁感が残る。従って、素材の外観が美麗な場合
に、その外観を生かすために透明性の高い塗膜を設けよ
うとしても、折角の美しい外観が塗膜により損なわれる
結果となる。
Although the addition of such an aggregate improves the scratch resistance of the coating film, the difference between the refractive index of the added aggregate and that of the binder resin of the coating film is too large.
A cloudiness remains in the coating film. Therefore, in the case where the appearance of the material is beautiful, even if an attempt is made to provide a highly transparent coating film in order to make use of the appearance, a beautifully sharp appearance is impaired by the coating film.

【0009】特開平7−136585号公報には、アクリル樹
脂を主体とする最上層の塗膜中に繊維状、粒状および粉
状の異なる形状を持つ2種以上の混合骨材を含有させ
た、耐傷つき性と耐摩耗性に優れた塗装金属板が開示さ
れている。しかし、このようなアクリル樹脂を主体とす
る塗料では、塗膜が硬すぎて十分な加工性が得られない
ので、用途が著しく制限される。
Japanese Patent Application Laid-Open No. 7-136585 discloses that an uppermost coating film mainly composed of an acrylic resin contains two or more kinds of mixed aggregates having different shapes of fibrous, granular, and powdery materials. A coated metal sheet excellent in scratch resistance and wear resistance is disclosed. However, in the case of such a paint mainly composed of an acrylic resin, the coating film is too hard to obtain sufficient workability, so that its use is significantly restricted.

【0010】特開平5−169584号および同5−106057号
各公報には、塗装下地による着色のない塗装ステンレス
鋼板が開示されている。これらは、高還元率で燐酸イオ
ンを添加したクロメート処理(特開平5−106057号公
報)か、またはコロイダルシリカ処理(特開平5−1695
84号公報)を下地処理として施した後、透明のフッ素樹
脂を被覆したものである。
JP-A-5-169584 and JP-A-5-106057 each disclose a coated stainless steel plate without coloring due to a coating base. These are either chromate treatment with addition of phosphate ions at a high reduction ratio (JP-A-5-106057) or colloidal silica treatment (JP-A-5-1695).
No. 84) as a base treatment and then coated with a transparent fluororesin.

【0011】フッ素樹脂被覆により優れた耐候性も発現
できるが、フッ素樹脂は高価であるので経済性に劣る
上、高度な加工性(例えば、0T密着曲げ可能)を発現
することは困難である。これは、フッ素樹脂、特にフッ
化ビニリデン樹脂の経時的な結晶化に伴う加工性の低下
によるものである。結晶化を抑制すべく技術開発が行わ
れてきているが、現状では0T〜2T曲げを確保するこ
とは困難である。
Although excellent weather resistance can be exhibited by the fluororesin coating, fluororesins are expensive and thus are inferior in economical efficiency, and it is difficult to exhibit high workability (for example, 0T close contact bending). This is due to a decrease in workability due to the crystallization of the fluororesin, particularly, the vinylidene fluoride resin over time. Technical development has been carried out to suppress crystallization, but it is difficult at present to ensure 0T to 2T bending.

【0012】[0012]

【発明が解決しようとする課題】塗装金属板で作られた
電機製品や屋内外建材の表面は、金属タワシや磨き砂を
つけて掃除されることが多いが、耐摩耗性が不十分であ
ると、その折りに傷がついて、塗膜の透明性や光沢が著
しく損なわれる。
The surfaces of electrical appliances and indoor / outdoor building materials made of painted metal plates are often cleaned with metal scourers or polished sand, but their abrasion resistance is insufficient. In such a case, the fold is damaged, and the transparency and gloss of the coating film are significantly impaired.

【0013】特に、ステンレス鋼板、アルミニウム板、
55%Al−Zn合金溶融めっき鋼板といった金属光沢感の良
好な素材にクリア塗装を施して、素材の良好な外観を保
持しながら耐傷つき性を向上させた塗装金属板では、塗
膜に傷がつくと透明性が損なわれ、意匠性が劣化する。
しかし、従来の透明性に優れたクリア塗膜を設けた塗装
金属板には、金属タワシや磨き砂での洗浄での傷つきに
耐えるものがなく、このような洗浄にも耐えうる耐磨耗
性(耐傷つき性)を備えた塗装金属板が求められてい
る。
In particular, stainless steel plates, aluminum plates,
A clear coating is applied to a material with good metallic luster such as 55% Al-Zn alloy hot-dip coated steel sheet to improve the scratch resistance while maintaining the good appearance of the material. If it does, the transparency is impaired and the design is deteriorated.
However, the conventional coated metal plate with a clear coating film with excellent transparency has nothing to withstand scratches caused by washing with metal scourers or polished sand, and abrasion resistance that can withstand such washing There is a demand for a coated metal plate having (scratch resistance).

【0014】この耐摩耗性に加えて、塗装金属板には高
い加工性も求められる。透明性がよく、意匠性の高いク
リア塗膜を設けても、塗装鋼金属板の加工性が劣る場合
は、家電製品外板としてのデザインや用途が制限される
からである。
In addition to the wear resistance, the coated metal sheet is required to have high workability. This is because even if a clear coating film having good transparency and high design properties is provided, if the workability of the coated steel metal plate is inferior, the design and use as the outer panel of home electric appliances are limited.

【0015】本発明は、透明性、耐傷つき性、加工性の
3つの特性がすべて良好な塗膜を備えた塗装金属板を提
供することを課題とする。
[0015] It is an object of the present invention to provide a coated metal sheet provided with a coating film having all three properties of transparency, scratch resistance and workability.

【0016】[0016]

【課題を解決するための手段】本発明者らは、クリア塗
装を施した塗装金属板の上塗りまたは下塗りの少なくと
も一方の塗膜に樹脂またはガラス製のビーズ等の粒子を
含有させると、塗膜の透明性を損なわずにその耐磨耗性
(耐傷つき性)が著しく向上することがあることに気づ
いた。そこで、さらに検討した結果、粒子の粒径と分布
密度が適当な範囲内であると、この耐摩耗性の向上が確
実に得られることを見出し、本発明を完成させた。
Means for Solving the Problems The present inventors have proposed that when at least one of the top coat and the undercoat of a clear-coated metal plate contains particles such as resin or glass beads, It has been noticed that the abrasion resistance (scratch resistance) can be significantly improved without impairing the transparency. Therefore, as a result of further studies, it has been found that when the particle diameter and the distribution density of the particles are within appropriate ranges, the improvement of the wear resistance can be surely obtained, and the present invention has been completed.

【0017】本発明は、下地処理が施された金属板の少
なくとも片面に2層以上の焼付け型塗膜を有する塗装金
属板であって、最下層の塗膜はエポキシ、ポリエステル
およびウレタンから選んだ1種以上の樹脂を主成分と
し、最上層の塗膜はポリエステルおよびウレタンから選
んだ選んだ1種以上の樹脂を主成分とし、(a) 前記最上
層の塗膜が、その塗膜厚みht に対して下記(1) 式を満
たす粒径Dを持つ、極性表面を有する樹脂粒子およびガ
ラス粒子から選ばれた少なくとも1種の粒子を含有し、
該塗膜中の粒子の平均粒子間距離lm が下記(2) 式を満
たすか、または(b) 前記最上層より下の1または2以上
の下層塗膜が、その塗膜厚みhp に対して下記(1')式を
満たす粒径Dを持つ、極性表面を有する樹脂粒子および
ガラス粒子から選ばれた少なくとも1種の粒子を含有
し、該塗膜中の粒子の平均粒子間距離lm が下記(2) 式
を満たす、ことを特徴とする、意匠性と耐磨耗性とに優
れた塗装金属板である。
The present invention is a coated metal plate having two or more baking-type coating films on at least one surface of a metal plate subjected to a base treatment, wherein the lowermost coating film is selected from epoxy, polyester and urethane. One or more resins as a main component, the uppermost coating film mainly containing one or more resins selected from polyester and urethane, and (a) the uppermost coating film has a coating thickness ht Containing at least one kind of particles selected from resin particles and glass particles having a polar surface, having a particle diameter D satisfying the following formula (1),
The average inter-particle distance lm of the particles in the coating film satisfies the following formula (2), or (b) one or two or more lower coating films below the uppermost layer with respect to the coating film thickness hp. It contains at least one particle selected from resin particles and glass particles having a polar surface having a particle diameter D satisfying the following formula (1 ′), and the average inter-particle distance lm of the particles in the coating film is as follows: A painted metal plate excellent in design and abrasion resistance, characterized by satisfying the expression (2).

【0018】0.7 <D/ht <2 ・・・ (1) 0.7 <D/hp <4 ・・・ (1') D<lm <10D ・・・ (2) D: 粒子粒径、 ht :粒子含有最上層塗膜厚み、 hp :粒子含有下層塗膜厚み、 lm :平均粒子間距離。0.7 <D / ht <2 (1) 0.7 <D / hp <4 (1 ') D <lm <10D (2) D: particle diameter, ht: particle Containing uppermost layer coating thickness, hp: particle-containing lower layer coating thickness, lm: average interparticle distance.

【0019】もちろん、本発明の塗装金属板は、上記
(a) と(b) の両方の条件を満たす、即ち、最上層塗膜お
よびその下の少なくとも1層の下層塗膜の両方がそれぞ
れ上記(a) および(b) を満たすように前記粒子を含有し
ていてもよい。
Of course, the coated metal sheet of the present invention
(a) and (b) are satisfied, that is, the particles so that both the uppermost coating film and at least one lower coating film thereunder satisfy the above (a) and (b), respectively. It may be contained.

【0020】本発明において、粒子の平均粒子間距離
は、粒子−粒子間の平均間隔であり、塗装金属板の試料
の厚み方向の断面を電子顕微鏡または光学顕微鏡を使用
して長さ1000μmにわたって観察し、観察範囲内のすべ
ての粒子−粒子間の間隔を測定し、その平均値を求めた
ものである。
In the present invention, the average distance between particles is the average distance between particles, and a cross section in the thickness direction of a sample of a coated metal plate is observed over a length of 1000 μm using an electron microscope or an optical microscope. Then, the distance between all particles in the observation range was measured, and the average value was obtained.

【0021】[0021]

【発明の実施の形態】本発明の塗装金属板の素材となる
金属板は特に制限されるものではないが、好適な素材の
例としては、ステンレス鋼板、アルミウム板、各種めっ
き鋼板が例示される。めっき鋼板は溶融めっき、電気め
っき、気相めっきのいずれにより製造したものでもよ
く、めっき金属種は亜鉛、亜鉛合金、錫、アルミニウム
等が代表的である。
BEST MODE FOR CARRYING OUT THE INVENTION The metal plate used as the material of the coated metal plate of the present invention is not particularly limited, but examples of suitable materials include stainless steel plates, aluminum plates and various types of plated steel plates. . The plated steel sheet may be manufactured by any of hot-dip plating, electroplating, and vapor phase plating, and typical types of plated metal include zinc, a zinc alloy, tin, and aluminum.

【0022】本発明の塗装金属板では、素材の美麗な外
観を生かすことができる透明感に優れたクリア塗膜にし
て、加工性を低下させずに耐摩耗性を付与することがで
きるので、従来より無塗装で使用されてきたような美麗
な外観を持つ素材が好ましい。このような素材として
は、ステンレス鋼板、アルミニウム板、および溶融亜鉛
系めっき鋼板が挙げられる。
In the coated metal plate of the present invention, a clear coating film having excellent transparency can be used to make use of the beautiful appearance of the material, and abrasion resistance can be imparted without lowering workability. A material having a beautiful appearance that has been conventionally used without painting is preferable. Examples of such a material include a stainless steel sheet, an aluminum sheet, and a hot-dip galvanized steel sheet.

【0023】ステンレス鋼板としては、SUS 430, SUS 4
30LX, SUS304等が例示され、表面仕上げ2BまたはBAの光
沢品や、研磨等で意匠性を高めたステンレス鋼板が適当
である。好ましいアルミニウム板は1100番、3004番、50
52番等である。溶融亜鉛系めっき鋼板としては、例え
ば、美麗なスパングル模様を持つ溶融亜鉛めっき鋼板や
溶融Al−Zn合金めっき鋼板が挙げられ、特にAl含有量が
55質量%付近のAl−Zn合金鋼板はスパングル模様が美し
いため、従来より無塗装で使用されることが多かったの
で、最適である。
As stainless steel plates, SUS 430, SUS 4
30LX, SUS304, etc. are exemplified, and a glossy product having a surface finish of 2B or BA, or a stainless steel plate with improved design by polishing or the like is suitable. Preferred aluminum plates are 1100, 3004, 50
It is number 52. Examples of the hot-dip galvanized steel sheet include a hot-dip galvanized steel sheet and a hot-dip Al-Zn alloy-coated steel sheet having a beautiful spangle pattern, and particularly have a high Al content.
An Al-Zn alloy steel sheet of about 55% by mass has a beautiful spangle pattern, and is often used without painting.

【0024】このような素材をそのまま使用すると、金
属タワシによる洗浄や磨き砂による洗浄で機材表面に簡
単に傷がつくため、外観の意匠性 (美麗さ) が低下す
る。その上、傷つき部には汚れが付着しやすいので、さ
らに意匠性の低下を招くことになる。
If such a material is used as it is, the surface of the device is easily damaged by washing with a metal scrubber or polished sand, so that the design of appearance (beautifulness) deteriorates. In addition, dirt easily adheres to the damaged part, which further reduces the design.

【0025】これらの素材の外観の意匠性を生かしたい
場合、適当な下地処理を施した後、上塗りか下塗りの少
なくとも一方に樹脂および/またはガラス製の粒子を含
有させたクリア塗装を施して、本発明に従った少なくと
も2層の塗膜を形成することにより、加工性と耐摩耗性
が良好で透明感に優れたクリア塗膜を有する塗装金属板
となるので、意匠性と耐傷つき性を両立させることがで
きる。なお、以下では、下塗りと上塗りの2層の塗膜を
形成する場合について主に説明するが、後述するように
中塗り塗膜を設けて塗膜を3層またはそれ以上とするこ
ともできる。
When it is desired to make use of the design of the appearance of these materials, a suitable undercoating treatment is applied, and at least one of the top coat and the undercoat is subjected to a clear coating containing resin and / or glass particles. By forming at least two layers of the coating film according to the present invention, it becomes a coated metal plate having a clear coating film having good workability and abrasion resistance and excellent transparency, so that the design property and the scratch resistance are improved. Can be compatible. In the following, the case of forming a two-layer coating film of an undercoat and an overcoat will be mainly described. However, as described later, an intermediate coating film may be provided to form three or more coating films.

【0026】素材金属板の下地処理としては、クロメー
ト処理が好ましく、作業性の点で塗布型クロメート処理
が有利である。但し、電解型や反応型クロメート処理も
適用可能である。。金属クロム換算のクロメート付着量
は、10〜200 mg/m2 の範囲が好ましい。クロメート付着
量があまりに少ないと、塗膜の密着性が十分得られず、
過大になると加工性の低下を招くことになる。本発明で
使用するのに好適な塗布型クロメート処理液の市販品の
1例は、日本ペイント製NRC 300 である。塗布型クロメ
ート処理液は、常法に従ってロールコータ等で塗布し、
熱風で50〜150℃に加熱して乾燥させることで下地処理
を実施すればよい。
Chromate treatment is preferable as the base treatment for the metal plate, and coating type chromate treatment is advantageous from the viewpoint of workability. However, electrolytic or reactive chromate treatment is also applicable. . The amount of chromate attached in terms of chromium metal is preferably in the range of 10 to 200 mg / m 2 . If the chromate adhesion amount is too small, sufficient adhesion of the coating film cannot be obtained,
If it is too large, the workability will be reduced. One example of a commercially available coating type chromate treatment liquid suitable for use in the present invention is NRC 300 manufactured by Nippon Paint. The coating type chromate treatment liquid is applied by a roll coater or the like according to a conventional method,
The base treatment may be performed by heating to 50 to 150 ° C. with hot air and drying.

【0027】下塗りと上塗りの各塗膜が実質的に透明で
あって、素材の外観を生かすためにクロメート皮膜の黄
色みを抑制したい場合には、クロム還元率の高いクロメ
ート処理を施せば良い。そのようなクロメート処理液の
市販品の1例は、日本ペイント製NRC 500 である。
If each of the undercoat and topcoat films is substantially transparent and it is desired to suppress the yellowness of the chromate film in order to utilize the appearance of the material, a chromate treatment having a high chromium reduction ratio may be applied. One example of such a commercially available chromating solution is NRC 500 manufactured by Nippon Paint.

【0028】環境問題から6価クロムを使うクロメート
処理を実施したくない場合には、クロムフリーの下地処
理を施すこともできる。これまでに開発され、あるいは
今後開発される適当なクロムフリー下地処理液を利用す
ることができるが、現時点での適当な市販品の1例は、
シリカ系下地処理液である日本ペイント製サーフコート
である。
If it is not desired to perform the chromate treatment using hexavalent chromium due to environmental problems, a chrome-free base treatment can be performed. A suitable chromium-free undercoating solution developed to date or to be developed in the future can be used, but one example of a suitable commercially available product at this time is:
It is a surf coat made by Nippon Paint which is a silica base treatment liquid.

【0029】下塗り塗膜 (3層以上の場合は最下層の塗
膜) は、エポキシ、ポリエステルおよびウレタンから選
んだ1種以上の樹脂を主成分とする焼付け型塗料から形
成する。これらの樹脂は、特に金属板のような無機系基
体に対して密着性に優れ、加工性も良好な塗膜を形成す
ることができる。使用する塗料は吸い水性系と有機溶剤
系のいずれでもよい。
The undercoating film (the lowermost coating film in the case of three or more layers) is formed from a baking type paint containing as a main component at least one resin selected from epoxy, polyester and urethane. These resins are particularly excellent in adhesion to an inorganic substrate such as a metal plate and can form a coating film having good workability. The paint used may be either a water-absorbing type or an organic solvent type.

【0030】エポキシ系塗料は各種のものが市販されて
おり、それらを適当に使用すればよい。例えば、メラミ
ン、アミン、またはイソシアネートを架橋剤として含有
するエポキシ系塗料でよい。エポキシ樹脂種としては、
ビスフェノール型エポキシ樹脂が好ましい。
Various epoxy paints are commercially available and may be used appropriately. For example, an epoxy paint containing melamine, amine, or isocyanate as a crosslinking agent may be used. As the epoxy resin type,
Bisphenol type epoxy resins are preferred.

【0031】ポリエステル系塗料は、熱可塑性ポリエス
テル樹脂にメラミンやイソシアネートを架橋剤として配
合して焼付け型としたものが好ましい。ポリエステルと
しては、分子量が5千から2万程度のいわゆる高分子量
ポリエステル樹脂が、加工性の観点から好適である。架
橋剤としては、エチルアルコールやブチルアルコールで
変性したメラミンを使用することができ、場合によって
パラトルエンスルホン酸やドデシルベンゼンスルホン酸
等を触媒として適宜使用する。
The polyester paint is preferably a baking type obtained by mixing melamine or isocyanate as a crosslinking agent with a thermoplastic polyester resin. As the polyester, a so-called high molecular weight polyester resin having a molecular weight of about 5,000 to 20,000 is suitable from the viewpoint of processability. As the cross-linking agent, melamine modified with ethyl alcohol or butyl alcohol can be used. In some cases, paratoluenesulfonic acid, dodecylbenzenesulfonic acid, or the like is appropriately used as a catalyst.

【0032】ウレタン系塗料は、ポリエステルポリオー
ルを黄変型ポリイソシアネートまたは無黄変型ポリイソ
シアネートで架橋反応させて塗膜を形成する種類の塗料
である。架橋剤の例としては、イソホロンジイソシアネ
ート(IPDI)、ヘキサメチレンジイソシアネート(HMDI)等
が使用できる。この場合も、ジブチル錫ジラウレート(D
BTL)等の触媒を適宜使用してもよい。
The urethane-based coating is a type of coating in which a polyester polyol is subjected to a crosslinking reaction with a yellowing type polyisocyanate or a non-yellowing type polyisocyanate to form a coating film. Examples of the crosslinking agent include isophorone diisocyanate (IPDI) and hexamethylene diisocyanate (HMDI). Again, dibutyltin dilaurate (D
A catalyst such as BTL) may be used as appropriate.

【0033】これらのいずれかの塗料 (所望により、2
種以上の樹脂種を含有する塗料でもよい) を、下地処理
を施した金属板の上に、ロールコータ、スプレーコータ
等の適当な塗布装置を使用して塗装し、加熱して塗膜を
焼付ける。塗膜厚みは、乾燥膜厚として3〜15μm程度
の比較的薄い厚みとすることが好ましい。焼付けは、鋼
板の最高到達温度が約と150 〜250 ℃となるように約30
〜60秒の焼付けにより行うことができ、従来の熱風吹き
付け型オーブンや、誘導加熱、赤外線加熱などの加熱方
法が利用できる。
[0033] Any of these paints (optionally
Or a paint containing more than one kind of resin) may be applied on a metal plate on which a base treatment has been performed using an appropriate coating device such as a roll coater or a spray coater, and heated to bake the coating film. wear. The thickness of the coating film is preferably a relatively small thickness of about 3 to 15 μm as a dry film thickness. Baking is performed at about 30 to ensure that the maximum temperature of the steel sheet is about 150 to 250 ° C.
It can be carried out by baking for up to 60 seconds, and a conventional hot air blowing type oven, a heating method such as induction heating or infrared heating can be used.

【0034】上塗り塗膜 (3層以上の場合は最上層の塗
膜) は、ポリエステルおよびウレタンから選んだ1種以
上の樹脂を主成分とする焼付け型塗料から形成する。エ
ポキシ樹脂は、耐候性や加工性が比較的低いので、上塗
り塗膜に使用するには適さない。ポリエステルおよびウ
レタンは、下塗り塗膜に関して上に説明したものと同様
でよいが、ウレタンについては無黄変型イソシアネート
を用いて架橋させることが好ましい。
The top coat (the top coat in the case of three or more layers) is formed from a baking type paint containing as a main component at least one resin selected from polyester and urethane. Epoxy resins are not suitable for use in topcoats because of their relatively poor weather resistance and processability. The polyester and urethane may be the same as those described above with respect to the undercoat film, but the urethane is preferably crosslinked using a non-yellowing isocyanate.

【0035】上塗り塗料も所望により2種以上の樹脂種
を含有していてもよい。上塗り塗料の塗装や焼付けは、
下塗り塗料について説明したのと同様に実施できる。上
塗り塗膜の厚みは、乾燥膜厚で10〜25μmの範囲とする
ことが好ましい。上塗り塗膜の焼付けは、鋼板の最高到
達温度がと150 〜250 ℃となるように約30〜70秒の焼付
けで行うことができる。
The top coat may also contain two or more resin types, if desired. Painting and baking of top coat
It can be carried out in the same manner as described for the undercoat paint. The thickness of the top coat is preferably in the range of 10 to 25 μm in dry film thickness. The top coat can be baked for about 30 to 70 seconds so that the maximum temperature of the steel sheet is 150 to 250 ° C.

【0036】本発明によれば、下塗り塗膜か、上塗り塗
膜の少なくとも一方に、樹脂粒子および/またはガラス
粒子を含有させる。即ち、使用する塗料にこの粒子を実
質的に均一に分散させておく。それにより塗膜に耐摩耗
性を付与でき、耐傷つき性に優れた塗装金属板となる。
According to the present invention, at least one of the undercoat film and the overcoat film contains resin particles and / or glass particles. That is, the particles are substantially uniformly dispersed in the paint to be used. Thereby, abrasion resistance can be imparted to the coating film, and a coated metal plate having excellent scratch resistance can be obtained.

【0037】本発明で塗膜中に含有させる樹脂粒子は、
熱可塑性樹脂と熱硬化性樹脂のいずれからなるものでも
よいが、塗膜中のバインダー樹脂との密着性に優れた、
極性表面を有する樹脂粒子がよい。例えば、ポリテトラ
フルオロエチレン (PTFE) のような非極性表面を持つ樹
脂粒子は、塗膜中のバインダー樹脂との密着性が不十分
であり、バインダー樹脂の凝集強度を低下させる。その
ため、PTFE粒子の添加により、塗膜表面の摩擦係数は低
下できるが、バインダー樹脂の凝集力を低下により耐磨
耗性を十分に向上させることできないばかりか、加工性
等の低下を生じることがある。樹脂粒子の具体的な樹脂
種としては、ポリエステル、ポリウレタン、アクリル、
メラミン、ポリアミド等が例示される。
In the present invention, the resin particles contained in the coating film include:
It may be made of any of a thermoplastic resin and a thermosetting resin, but has excellent adhesion with a binder resin in a coating film.
Resin particles having a polar surface are preferred. For example, resin particles having a non-polar surface, such as polytetrafluoroethylene (PTFE), have insufficient adhesion to the binder resin in the coating film and reduce the cohesive strength of the binder resin. Therefore, by adding PTFE particles, the friction coefficient of the coating film surface can be reduced, but not only the abrasion resistance cannot be sufficiently improved due to the decrease in the cohesive force of the binder resin, but also the workability and the like may be reduced. is there. Specific resin types of the resin particles include polyester, polyurethane, acrylic,
Melamine, polyamide and the like are exemplified.

【0038】樹脂粒子に代えて、または樹脂粒子に加え
て、ガラス粒子を使用することもできる。ガラス粒子は
一般に極性表面を有しており、塗膜中とバインダー樹脂
との密着性は確保できるが、この密着性を改善するた
め、シランカップリング剤等のカップリング剤で処理し
て使用することもできる。
Glass particles can be used instead of or in addition to the resin particles. Glass particles generally have a polar surface, and the adhesion between the coating film and the binder resin can be ensured. However, in order to improve the adhesion, the particles are treated with a coupling agent such as a silane coupling agent before use. You can also.

【0039】これらの樹脂またはガラス粒子の形状は、
実質的に球形の粒子が (ビーズ) が望ましいが、卵型、
楕円体、円筒体、円板体などとすることもできる。粒子
の粒径は、全部の粒子が実質的に同一の粒径を持つ粒径
の揃ったものでもよく、或いは粒径にある程度のばらつ
きがあってもよい。
The shape of these resin or glass particles is
Preference is given to substantially spherical particles (beads), but oval,
It can also be an ellipsoid, a cylinder, a disk, and the like. The particle size of all particles may be substantially the same, and may be uniform, or may vary to some extent.

【0040】粒子の粒径は、塗膜厚みとの関係として、
上塗り塗膜に粒子を含有させた場合には下記(1) 式、下
塗り塗膜に粒子を含有させた場合には下記(1')式を満た
すように選択する: 0.7 <D/ht <2 ・・・ (1) 0.7 <D/hp <4 ・・・ (1') D: 粒子粒径、 ht :上塗り塗膜の厚み、 hp :下塗り塗膜の厚み。
The size of the particles is related to the thickness of the coating film as follows:
When the particles are contained in the overcoat film, the following formula (1) is selected, and when the particles are contained in the undercoat film, the following formula (1 ') is selected: 0.7 <D / ht <2 ... (1) 0.7 <D / hp <4 (1 ') D: particle diameter, ht: thickness of top coat, hp: thickness of undercoat.

【0041】粒子の粒径にバラツキがある場合には、平
均粒径をDとする。この平均粒径は体積累積粒度分布曲
線の50%の値をとる。粒子の粒径が、上塗り塗膜では膜
厚の2倍、下塗り塗膜では膜厚の4倍を越えると、粒子
が塗膜から突出しすぎて、粒子表面のバインダー樹脂と
接触面積率が低下するため、外力により粒子が脱落しや
すくなる。その結果、例えば、通常の塗装ラインを通板
する間の粒子の脱落が目立つようになり、粒子による耐
摩耗性の改善効果が不十分となる。また、下塗り塗膜中
の粒子については、突出が大きすぎると上塗り塗装の作
業がしにくくなる。一方、最上層である上塗り塗膜中の
粒子が突出しすぎると、加工中や使用中に外力を受けた
時に塗膜から粒子が脱落し易くなるので、耐磨耗性の改
善効果が持続しない。
When there is a variation in the particle diameter of the particles, the average particle diameter is D. The average particle size takes a value of 50% of the volume cumulative particle size distribution curve. When the particle size of the particles exceeds twice the film thickness in the overcoat film and exceeds 4 times the film thickness in the undercoat film, the particles excessively protrude from the film, and the contact area ratio with the binder resin on the particle surface decreases. Therefore, particles easily fall off due to external force. As a result, for example, dropping of particles during passing through a normal coating line becomes noticeable, and the effect of improving abrasion resistance by the particles becomes insufficient. On the other hand, if the particles in the undercoating film have too large a protrusion, the work of overcoating becomes difficult. On the other hand, if the particles in the top coat, which is the uppermost layer, protrude too much, the particles easily fall off from the coating when subjected to an external force during processing or use, so that the effect of improving abrasion resistance is not maintained.

【0042】粒子の粒径が膜厚の0.7 倍より小さくなる
と、下塗り塗膜と上塗り塗膜のいずれの場合も、粒子の
かなりが塗膜中に埋もれてしまい、目的とする耐磨耗性
の向上効果が十分に現れない。
When the particle size is smaller than 0.7 times the film thickness, in both the undercoat film and the overcoat film, a considerable amount of the particles are buried in the coating film, and the desired abrasion resistance is reduced. The improvement effect does not appear sufficiently.

【0043】粒子の粒径Dは、好ましくは次式を満たす
ようにする。 上塗り塗膜: 1.0<D/ht <1.2 、 下塗り塗膜: 1.0<D/hp <2.0 。
The particle diameter D preferably satisfies the following equation. Top coat: 1.0 <D / ht <1.2, Undercoat: 1.0 <D / hp <2.0.

【0044】塗膜中の粒子の存在比率は、上塗り塗膜と
下塗り塗膜のいずれについても、塗膜中の粒子−粒子間
の平均粒子間距離lm が粒子の粒径Dとの関係で下記
(2) 式を満たすようにする: D<lm <10D ・・・ (2) D: 粒子粒径、 lm :平均粒子間距離。
The ratio of the particles present in the coating film is determined by the following formula, where the average distance lm between the particles in the coating film and the undercoating film is related to the particle diameter D of the particles.
In order to satisfy the expression (2): D <lm <10D (2) D: particle diameter, lm: average distance between particles.

【0045】粒子の平均粒子間距離lm が粒子粒径Dの
10倍より大きくなるほど、粒子の存在比率が小さいと、
粒子の存在による耐摩耗性の改善効果が実質的に得られ
ない。また、上塗り塗膜の場合には、粒子の粒径が大で
添加量が少ないと、粒子の偏在が目立ち、ぶつぶつとし
た外観不良を呈することがある。一方、粒子の平均粒子
間距離lm が粒子粒径Dより小さくなるほど、粒子の存
在比率が大きいと、塗装金属板の加工性が低下する。粒
子の平均粒子間距離lm は、好ましくは次式を満たすよ
うにする。
When the average distance lm between the particles is
If the particle abundance ratio is smaller as it is larger than 10 times,
The effect of improving wear resistance due to the presence of particles cannot be substantially obtained. In the case of a top coat, if the particle size is large and the amount added is small, uneven distribution of the particles may be conspicuous, and the appearance of the particles may be poor. On the other hand, as the average particle distance Dm becomes smaller than the particle diameter D, the workability of the coated metal sheet is reduced when the proportion of the particles is large. The average inter-particle distance Im of the particles preferably satisfies the following equation.

【0046】3D<lm <8D 一般に、上の(2) 式を満たすような粒子の配合量の目安
は、塗膜中の体積%として、下塗り塗膜の場合は20%以
下、上塗り膜の場合は30%以下であり、いずれの塗膜で
も5%以上とすることが好ましい。
3D <lm <8D In general, the standard of the blending amount of the particles satisfying the above formula (2) is, as volume% in the coating film, 20% or less in the case of the undercoating film and in the case of the overcoating film. Is 30% or less, and preferably 5% or more in any of the coating films.

【0047】本発明の塗装金属板では、粒子は上塗り塗
膜と下塗り塗膜のいずれか一方に含有させただけで、耐
摩耗性の改善効果が得られるが、上塗り塗膜と下塗り塗
膜の両方に粒子を含有させてもよい。その場合には、各
塗膜における粒子の存在比率を本発明の範囲内で少なめ
にしても十分な効果が得られる。下塗り塗膜だけに粒子
を含有させても耐摩耗性改善効果があるのは、下塗り塗
膜に粒子が存在して塗膜から突出する個所では、その後
に塗装した上塗り塗膜の厚みが薄くなるため、変形しに
くく硬さが増すためであると考えられる。
In the coated metal sheet of the present invention, the effect of improving the abrasion resistance can be obtained only by containing the particles in one of the overcoat film and the undercoat film. Both may contain particles. In that case, a sufficient effect can be obtained even if the abundance ratio of the particles in each coating film is reduced within the range of the present invention. Even if the particles are contained only in the undercoat, the effect of improving the abrasion resistance is that at the place where the particles are present in the undercoat and project from the coating, the thickness of the subsequently applied topcoat becomes thinner This is considered to be due to the fact that it is difficult to deform and the hardness increases.

【0048】通常の塗装金属板では、上述のように上塗
りと下塗りの2層の塗膜を形成させるので十分である
が、更に塗装外観の向上や耐磨耗性の向上を目的とし
て、塗膜を3層化し、中塗りを設けることも可能であ
る。中塗り塗膜のバインダー樹脂は上塗り塗膜と同様で
よい。この中塗り塗膜にも粒子を含有させることがで
き、その場合の粒子の粒径Dは、下塗り塗膜の場合と同
様にすればよい。即ち、最上層より下の塗膜が2層以上
ある場合には、これらには下塗り塗膜について説明した
のと同様の粒子粒径を適用する。
In the case of a normal coated metal plate, it is sufficient to form a two-layer coating film of an overcoat and an undercoat as described above. However, in order to further improve the appearance of the coating and the abrasion resistance, it is sufficient. Can be formed into three layers and an intermediate coat can be provided. The binder resin of the intermediate coating film may be the same as the top coating film. Particles can also be contained in the intermediate coating film, and in this case, the particle diameter D of the particles may be the same as in the case of the undercoat coating film. That is, when there are two or more coating films below the uppermost layer, the same particle diameter as described for the undercoating film is applied to these.

【0049】以上には、本発明の好適態様である各塗膜
が着色顔料を含有しないクリア塗膜である場合について
説明したが、1または2以上の塗膜に着色顔料を含有さ
せて着色塗装金属板とすることも当然可能である。ま
た、本発明に従った塗膜は、素材の外板となる片面だけ
に形成すればよいが、所望により素材の両面に形成して
もよい。片面だけに形成する場合、未塗装の面は、裸で
もよく、或いは下地処理だけを施してもよく、さらには
本発明とは異なる塗装を施してもよい。両面に形成する
場合、下塗りと上塗りの塗膜の構成は両面で同じにする
必要はない。
In the above, a preferred embodiment of the present invention has been described in which each coating film is a clear coating film containing no coloring pigment. Of course, it is also possible to use a metal plate. Further, the coating film according to the present invention may be formed only on one side serving as an outer plate of the material, but may be formed on both surfaces of the material as desired. When formed on only one surface, the unpainted surface may be bare or may be subjected to only a base treatment, or may be subjected to a coating different from that of the present invention. When forming on both surfaces, the composition of the undercoat and the overcoat does not need to be the same on both surfaces.

【0050】[0050]

【実施例】供試材の作成方法 SUS 430(板厚み0.5 mm、No.4表面仕上げ)ステンレス鋼
板を素材とし、この素材の片面に、日本ペイント製NRC
300 塗布型クロメート処理液をクロム付着量が30 mg/m2
となるようにバーコータで塗布し、最高到達温度が100
℃となるように約10秒間加熱して、下地のクロメート皮
膜を形成した。
[Example] Preparation method of test material SUS430 (plate thickness 0.5 mm, No.4 surface finish) stainless steel plate was used as the material, and NRC made by Nippon Paint was applied on one side of this material.
300 Chromate treatment liquid with 30 mg / m 2
Apply with a bar coater so that the maximum temperature is 100
C. for about 10 seconds to form a base chromate film.

【0051】こうして下地処理を施したステンレス鋼板
のクロメート皮膜を形成した面に、下記から選んだ下塗
り塗料と上塗り塗料を、それぞれ表1に示す乾燥膜厚に
なるようにバーコータで塗布し、焼付けを行って、2コ
ート2ベーク方式で塗装ステンレス鋼板を作製した。下
塗り塗料と上塗り塗料の一方または両方に、下記に示す
球形粒子 (以下、ビーズという) をフィラーとして添加
し、ペイントシェーカーを用いて粒子を均質に分散させ
てから塗布に供した。焼付けには熱風オーブンを使用
し、鋼板の最高到達温度は下塗り塗料では210 ℃、上塗
り塗料では230 ℃とし、焼付け時間は下塗り塗料では40
秒、上塗り塗料では50秒とした。
The undercoat and the overcoat selected from the following are applied to the surface of the stainless steel sheet thus subjected to the base treatment, on which the chromate film has been formed, by using a bar coater so as to have a dry film thickness as shown in Table 1, respectively. Then, a coated stainless steel plate was produced by a two-coat two-bake method. Spherical particles (hereinafter, referred to as beads) shown below were added as fillers to one or both of the undercoat paint and the overcoat paint, and the particles were uniformly dispersed using a paint shaker before application. A hot air oven is used for baking. The maximum temperature of the steel sheet is 210 ° C for the undercoat and 230 ° C for the topcoat, and the baking time is 40 ° C for the undercoat.
Seconds, and 50 seconds for the top coat.

【0052】比較のために、上塗り塗料と下塗り塗料の
どちらもビーズを含有しないか、ビーズの代わりにシリ
カをフィラーとして配合した塗装ステンレス鋼板や、塗
料中の樹脂種が本発明の範囲外である塗装ステンレス鋼
板も同様に作製した。
For comparison, a coated stainless steel plate containing neither beads nor a primer paint or containing silica as a filler instead of beads, and a resin type in the paint are outside the scope of the present invention. A coated stainless steel plate was similarly prepared.

【0053】<下塗りクリア塗料> エポキシ系塗料(記号P−E) 日本ペイント製p670(エポキシ系クリア塗料)を使用。 ポリエステル系塗料(記号P−P) 東洋紡製バイロン29CS(ポリエステル)と三井サイアナ
ミド製サイメル303(メチルアルコール変性メラミン)と
を固形分質量比が8:2になるように混合して得た樹脂
液に、触媒としてPTSA (パラトルエンスルホン酸) を樹
脂固形分に対して0.3 質量%の量で添加して、クリア塗
料を調製した。 ウレタン系塗料(記号P−U) 住友バイエルウレタン製アルキノール2013(ポリオー
ル)と同社製イソシアネート(TDI)とを固形分質量比が
6:4になるよう混合した樹脂液に、触媒としてDBTDL
(ジブチル錫ジラウレート) を樹脂固形分に対して0.1
質量%の量で添加して、クリア塗料を調製した。
<Undercoat clear paint> Epoxy paint (symbol PE) p670 (epoxy clear paint) manufactured by Nippon Paint Co., Ltd. Polyester-based paint (symbol PP) A resin liquid obtained by mixing Toyobo Byron 29CS (polyester) and Mitsui Cyanamid Cymel 303 (methyl alcohol-modified melamine) so that the solid content mass ratio becomes 8: 2. Then, PTSA (p-toluenesulfonic acid) as a catalyst was added in an amount of 0.3% by mass based on the solid content of the resin to prepare a clear paint. Urethane paint (symbol PU) Sumitomo Bayer Urethane alkynol 2013 (polyol) and isocyanate (TDI) manufactured by Sumitomo Bayer Urethane Co., Ltd. are mixed to give a solid content mass ratio of 6: 4.
(Dibutyltin dilaurate) relative to the resin solids
A clear paint was prepared by adding in an amount of% by mass.

【0054】<上塗りクリア塗料> ポリエステル塗料の調整(記号T−P) 東洋紡製バイロン63CS(ポリエステル)と三井サイアナ
ミド製サイメル303(メチルアルコール変性メラミン)と
を固形分質量比が85:15になるように混合した樹脂液
に、触媒としてPTSAを樹脂固形分に対して0.3 質量%の
量で添加して、クリア塗料を調製した。 ウレタン系塗料の調整(記号T−U) 住友バイエルウレタン製アルキノール2013(ポリオー
ル)と同社製無黄変型イソシアネート(HMDI) とを固形
分質量比が6:4になるよう混合した樹脂液に、触媒と
してDBTDL(ジブチル錫ジラウレート) を樹脂固形分に対
して0.1 質量%の量で添加して、クリア塗料を調製し
た。 アクリル系塗料(記号T−A:比較材) 関西ペイント製マジクロンKX(アクリル系クリア塗
料)を使用した。
<Overcoat clear paint> Preparation of polyester paint (symbol TP) Byron 63CS (polyester) manufactured by Toyobo and Cymel 303 (methyl alcohol-modified melamine) manufactured by Mitsui Cyanamid so that the solid content mass ratio becomes 85:15. Was added as a catalyst to the resin solution mixed in an amount of 0.3% by mass with respect to the resin solid content to prepare a clear paint. Preparation of urethane-based paint (symbol TU) Catalyst solution was added to a resin liquid in which alkynol 2013 (polyol) manufactured by Sumitomo Bayer Urethane and non-yellowing isocyanate (HMDI) manufactured by Sumitomo Bayer Urethane were mixed so that the solid content mass ratio was 6: 4. Was added in an amount of 0.1% by mass based on the solid content of the resin to prepare a clear paint. Acrylic paint (symbol TA: comparative material) Magiclon KX (acryl clear paint) manufactured by Kansai Paint was used.

【0055】 評価方法 上記のように作製した各塗装ステンレス鋼板について、
加工性と耐傷つき性と外観を次のよにして評価した。そ
の試験結果も表1に併せて示す。
[0055] Evaluation method For each coated stainless steel plate produced as described above,
Workability, scratch resistance and appearance were evaluated as follows. The test results are also shown in Table 1.

【0056】加工性(折り曲げ性) サンプルを、塗装面を外側にして、同じ板厚みのステン
レス鋼板のサンプル1枚以上を内側に挟むか、挟まず
に、万力を用いて23℃で180 °曲げ加工を行い、30倍ル
ーペを使用して加工部を観察した検査で塗膜に亀裂の生
じない最大の板はさみ枚数で評価した。0Tとは、密着
曲げ (板挟みなし) でも加工部の塗膜に亀裂が見られな
いことを意味する。0T〜2Tまでであれば、加工性が
良であると判断した。
Workability (Bendability) One or more samples of a stainless steel plate having the same thickness are sandwiched between the samples with the painted surface on the outside, or the sample is 180 ° at 23 ° C. using a vise without being sandwiched. Bending was performed, and the processed portion was observed using a 30-fold loupe. Inspection was performed, and the maximum number of plate scissors that did not cause cracks in the coating film was evaluated. 0T means that no crack is seen in the coating film of the processed portion even by close bending (without sandwiching the plate). If it is from 0T to 2T, it was determined that the workability was good.

【0057】耐傷つき性 (乾燥綿布検査) 乾燥綿布をサンプルの塗装面に荷重1kg/cm2 で押しつ
けて1000回往復運動させた後、塗装面に傷がついたかど
うかを肉眼および10倍ルーペで判定して、次のように評
価した: ○:10倍ループで傷が見えない、 △:10倍ルーペで傷が見える、 ×:肉眼で傷が見える。
Scratch Resistance (Inspection of Dry Cotton Cloth) A dry cotton cloth was pressed against the painted surface of the sample with a load of 1 kg / cm 2 and reciprocated 1000 times. Judgment was made and evaluated as follows: 傷: no scratches were seen with a 10-fold loop, Δ: scratches were seen with a 10-fold loupe, ×: scratches were seen with the naked eye.

【0058】外観(皮膜健全性、透明感) サンプルの塗装面を肉眼と触診で調査し、ブツブツ感が
無いことを確認した場合に皮膜が健全であると判断し
た。透明度については、色差計 (45°−0°拡散光式)
により測定し、素材 (無塗装) のL0 * 値と塗装後の L*
値との差のΔ L*( = L* −L0 * ) が40以下であるもの
を良好とした。透明度が低下して塗膜が白っぽくなる
と、 L* が増大するので、Δ L* も増大する。上記の皮
膜健全性と透明度の両方が良好である場合を○、少なく
とも一方が不良である場合を×として、外観を判定し
た。
Appearance (Film Integrity, Transparency) The painted surface of the sample was examined with the naked eye and palpation. When it was confirmed that there was no bumpy feeling, the film was judged to be sound. For transparency, color difference meter (45 ° -0 ° diffused light type)
As measured by, material after painting and L 0 * value of (unpainted) L *
Delta L * of the difference between the value (* = L * -L 0) is considered good that is 40 or less. When the transparency decreases and the coating film becomes whitish, L * increases and thus ΔL * also increases. The appearance was judged as ○ when both the above-mentioned film soundness and transparency were good, and as × when at least one of them was bad.

【0059】[0059]

【表1】 表1において、No.1〜2は下塗り塗膜と上塗り塗膜のい
ずれもフィラーを含有しない比較例、No.3〜16は下塗り
塗膜中にビーズ等のフィラーを含有させた例、No. 17〜
35は上塗り塗膜中にフィラーを含有させた例、No. 36〜
40は両方の塗膜にフィラーを含有させた例である。
[Table 1] In Table 1, Nos. 1-2 are Comparative Examples in which neither the undercoat film nor the overcoat film contains a filler, Nos. 3-16 are Examples in which fillers such as beads are contained in the undercoat film, and No. 17 ~
35 is an example in which a filler is contained in the overcoat film, No. 36 to
Numeral 40 is an example in which a filler is contained in both coating films.

【0060】[0060]

【発明の効果】表1からもわかるように、本発明に係る
塗装金属板は、加工性と透明性が良好で、耐傷付き性に
優れている。そのため、特に外観が美麗な素材にクリア
塗装を施して、その耐傷付き性を改善するのに有用であ
る。
As can be seen from Table 1, the coated metal sheet according to the present invention has good workability and transparency, and excellent scratch resistance. Therefore, it is particularly useful to apply a clear coating to a material having a beautiful appearance to improve its scratch resistance.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B05D 7/24 303 B05D 7/24 303H B32B 15/08 B32B 15/08 G (72)発明者 角地 秀介 大阪府大阪市中央区北浜4丁目5番33号 住友金属工業株式会社内 (72)発明者 新谷 与一郎 大阪府大阪市中央区北浜4丁目5番33号 住友金属工業株式会社内 Fターム(参考) 4D075 AE03 CA02 CB06 DA06 DB01 DB04 DB05 DB07 DC01 EB33 EB35 EB38 EC03 EC53 4F100 AB01A AB04A AG00B AG00C AK41B AK41C AK51B AK51C AK53B BA03 BA07 BA10A BA10C CA23B CA23C CC00B CC00C DE01B DE01C EH46 EJ48 EJ64A EJ69A GB07 GB48 JK09 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (Reference) B05D 7/24 303 B05D 7/24 303H B32B 15/08 B32B 15/08 G (72) Inventor Shusuke Kadochi Osaka-shi, Osaka 4-5-33 Kitahama, Chuo-ku Sumitomo Metal Industries Co., Ltd. (72) Inventor Yoichiro Shintani 4-5-33 Kitahama, Chuo-ku, Osaka-shi, Osaka Sumitomo Metal Industries Co., Ltd. F-term (reference) 4D075 AE03 CA02 CB06 DA06 DB01 DB04 DB05 DB07 DC01 EB33 EB35 EB38 EC03 EC53 4F100 AB01A AB04A AG00B AG00C AK41B AK41C AK51B AK51C AK53B BA03 BA07 BA10A BA10C CA23B CA23C CC00B CC00C DE01B DE01C EH46EJ48A EJ48 GB

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 下地処理が施された金属板の少なくとも
片面に2層以上の付け型塗膜を有する塗装金属板であ
って、最下層の塗膜はエポキシ、ポリエステルおよびウ
レタンから選んだ1種以上の樹脂を主成分とし、最上層
の塗膜はポリエステルおよびウレタンから選んだ選んだ
1種以上の樹脂を主成分とし、前記最上層の塗膜が、そ
の塗膜厚みht に対して下記(1) 式を満たす粒径Dを持
つ、極性表面を有する樹脂粒子とガラス粒子から選ばれ
た少なくとも1種の粒子を含有し、該塗膜中の該粒子の
平均粒子間距離lm が下記(2) 式を満たすことを特徴と
する、意匠性と耐磨耗性とに優れた塗装金属板。 0.7 <D/ht <2 ・・・ (1) D<lm <10D ・・・ (2) D: 粒子粒径 ht :粒子含有最上層塗膜厚み lm :平均粒子間距離
1. A coated metal plate having at least one side two or more layers of baked with type coating of metal plate surface treatment has been performed, the lowermost layer of the coating picked epoxy, polyester and urethane 1 The uppermost coating film is mainly composed of at least one resin selected from polyester and urethane, and the uppermost coating film has the following thickness with respect to its coating thickness ht: (1) It contains at least one kind of particles selected from resin particles and glass particles having a polar surface having a particle diameter D satisfying the formula, and the average inter-particle distance lm of the particles in the coating film is as follows: 2) A coated metal plate excellent in design and abrasion resistance, characterized by satisfying the formula. 0.7 <D / ht <2 (1) D <lm <10D (2) D: Particle diameter ht: Thickness of the uppermost coating film containing particles Im: Average interparticle distance
【請求項2】 下地処理が施された金属板の少なくとも
片面に2層以上の焼付け型塗膜を有する塗装金属板であ
って、最下層の塗膜はエポキシ、ポリエステルおよびウ
レタンから選んだ1種以上の樹脂を主成分とし、最上層
の塗膜はポリエステルおよびウレタンから選んだ選んだ
1種以上の樹脂を主成分とし、前記最上層より下の1ま
たは2以上の下層塗膜が、その塗膜厚みhp に対して下
記(1')式を満たす粒径Dを持つ、極性表面を有する樹脂
粒子とガラス粒子から選ばれた少なくとも1種の粒子を
含有し、該塗膜中の該粒子の平均粒子間距離lm が下記
(2) 式を満たすことを特徴とする、意匠性と耐磨耗性と
に優れた塗装金属板。 0.7 <D/hp <4 ・・・ (1') D<lm <10D ・・・ (2) D: 粒子粒径 hp :粒子含有下層塗膜厚み lm :平均粒子間距離
2. A coated metal plate having two or more baking-type coating films on at least one surface of a metal plate subjected to a base treatment, wherein the lowermost coating film is one selected from epoxy, polyester and urethane. The uppermost layer is mainly composed of one or more resins selected from polyester and urethane, and one or more lower layers below the uppermost layer are coated with the above-mentioned resin. It contains at least one kind of particles selected from resin particles having a polar surface and glass particles having a particle diameter D satisfying the following formula (1 ') with respect to the film thickness hp. The average distance between particles lm is
(2) A coated metal plate excellent in design and abrasion resistance, characterized by satisfying the expression (2). 0.7 <D / hp <4 (1 ') D <lm <10D (2) D: Particle diameter hp: Thickness of lower particle-containing coating film Im: Average distance between particles
【請求項3】 各塗膜がいずれも着色顔料を含有しない
クリア塗膜である、請求項1または2記載の塗装金属
板。
3. The coated metal sheet according to claim 1, wherein each of the coating films is a clear coating film containing no coloring pigment.
JP2000089472A 2000-03-28 2000-03-28 Painted metal plate with excellent design and wear resistance Expired - Fee Related JP3757744B2 (en)

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JP2011235448A (en) * 2010-05-01 2011-11-24 Furukawa-Sky Aluminum Corp Resin-coated metal material superior in abrasion resistance and moldability and method for manufacturing the same
WO2013183487A1 (en) * 2012-06-06 2013-12-12 東レ株式会社 Laminated body, conductive laminated body, touch panel, coating composition, and method for manufacturing laminated body that uses said coating composition
JP2024135819A (en) * 2023-03-23 2024-10-04 大日本塗料株式会社 Coated body

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JP2011235448A (en) * 2010-05-01 2011-11-24 Furukawa-Sky Aluminum Corp Resin-coated metal material superior in abrasion resistance and moldability and method for manufacturing the same
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US20150152279A1 (en) * 2012-06-06 2015-06-04 Toray Industries, Inc. Laminated body, conductive laminated body, touch panel, coating composition and method of manufacturing laminated body that uses the coating
US9200174B2 (en) 2012-06-06 2015-12-01 Toray Industries, Inc. Laminated body, conductive laminated body, touch panel, coating composition and method of manufacturing laminated body that uses the coating
KR102099677B1 (en) 2012-06-06 2020-04-10 도레이 카부시키가이샤 Laminated body, conductive laminated body, touch panel, coating composition, and method for manufacturing laminated body that uses said coating composition
JP2024135819A (en) * 2023-03-23 2024-10-04 大日本塗料株式会社 Coated body
JP7607690B2 (en) 2023-03-23 2024-12-27 大日本塗料株式会社 Painted body

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