JP2001267838A - Method of manufacturing waveguide antenna - Google Patents
Method of manufacturing waveguide antennaInfo
- Publication number
- JP2001267838A JP2001267838A JP2000075730A JP2000075730A JP2001267838A JP 2001267838 A JP2001267838 A JP 2001267838A JP 2000075730 A JP2000075730 A JP 2000075730A JP 2000075730 A JP2000075730 A JP 2000075730A JP 2001267838 A JP2001267838 A JP 2001267838A
- Authority
- JP
- Japan
- Prior art keywords
- antenna
- lid
- waveguide
- melting
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 229910052751 metal Inorganic materials 0.000 claims abstract description 93
- 239000002184 metal Substances 0.000 claims abstract description 93
- 238000010438 heat treatment Methods 0.000 claims abstract description 69
- 238000002844 melting Methods 0.000 claims abstract description 57
- 229920003023 plastic Polymers 0.000 claims abstract description 45
- 230000008018 melting Effects 0.000 claims abstract description 41
- 239000004033 plastic Substances 0.000 claims abstract description 40
- 238000009826 distribution Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 25
- 230000006698 induction Effects 0.000 claims description 24
- 238000005304 joining Methods 0.000 claims description 22
- 239000004020 conductor Substances 0.000 claims description 13
- 230000004044 response Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 31
- 230000004043 responsiveness Effects 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 2
- 230000000881 depressing effect Effects 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 17
- 230000000694 effects Effects 0.000 description 11
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005219 brazing Methods 0.000 description 4
- 239000003989 dielectric material Substances 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229910052738 indium Inorganic materials 0.000 description 3
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 229910000634 wood's metal Inorganic materials 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Waveguide Aerials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、導波管アンテナの
製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a waveguide antenna.
【0002】[0002]
【従来の技術】図13は一般に知られている導波管アンテ
ナの説明図であって、構造的にはアンテナ部31と給電部
32より構成されている。アンテナ部31は導波管33に電波
を発信あるいは受信するスロット34を設けた構造のもの
である。また、給電部32は発信する信号をアンテナ部31
へ供給あるいはアンテナ部31で受信した信号を集める機
能を有する。2. Description of the Related Art FIG. 13 is an explanatory view of a generally known waveguide antenna.
It consists of 32. The antenna section 31 has a structure in which a slot 34 for transmitting or receiving a radio wave is provided in a waveguide 33. The power supply unit 32 transmits a signal to be transmitted to the antenna unit 31.
And a function of collecting signals received by the antenna unit 31.
【0003】一方、特開平 3−7406号公報、特開平 3−
65805号公報には、上記導波管アンテナを改良した導波
管アンテナが説明されている。これら公報に説明されて
いる導波管アンテナは、図14に示すようにアンテナ部35
を構成する導波管36を、溝37を設けた底部38とスロット
39を設けた蓋40より構成し、底部38と蓋40を導電性接着
剤41で張り合わせ、あるいはネジ止め、嵌合などによっ
て組立てて構造するものである。また、給電部について
も同様に底部と蓋とで構成し組立てて構造することが説
明されている。また更に、底部にプラスチック材を用い
ることが説明され、この場合にはプラスチック材に導波
路となる溝を形成し、その溝を形成した表面に導体層を
設け蓋を組立る構造のものが説明されている。On the other hand, JP-A-3-7406 and JP-A-3-3406
No. 65805 describes a waveguide antenna obtained by improving the above-mentioned waveguide antenna. The waveguide antennas described in these publications have an antenna unit 35 as shown in FIG.
The waveguide 36 that constitutes the bottom part 38 provided with the groove 37 and the slot
The cover 38 is provided with a cover 39, and the bottom portion 38 and the cover 40 are bonded together with a conductive adhesive 41, or assembled by screwing, fitting, or the like. In addition, it is described that the power supply unit is similarly configured with a bottom and a lid and assembled. Furthermore, it is described that a plastic material is used at the bottom. In this case, a structure in which a groove serving as a waveguide is formed in the plastic material, a conductor layer is provided on the surface on which the groove is formed, and a lid is assembled is described. Have been.
【0004】ところで、上記のように組立てて製作する
導波管アンテナは、従来の一般的な導波管と比較して、
導波路を形成するための機械加工がし易く加工精度を上
げる利点を有し、また底部にプラスチック材を用いた場
合には前記利点に加えて軽量化が図れる利点を有するも
のの、底部と蓋を導電性接着剤、あるいはネジ止め、嵌
合などの機械的手段を用いて接合したのでは接合部の電
気抵抗が十分低くならない、また後者のネジ止め、嵌合
などの機械的手段では安定した電気的接合とはならな
い、等のことから、導波管アンテナとしての本来の性能
がでない、あるいは経時的に安定度を欠くなどの問題が
あった。The waveguide antenna assembled and manufactured as described above is different from a conventional general waveguide in that
It has the advantage of being easy to machine for forming the waveguide and increasing the processing accuracy, and in the case of using a plastic material for the bottom, in addition to the above-mentioned advantages, it has the advantage of being able to achieve weight reduction, but the bottom and the lid are separated. The electrical resistance of the joint does not become sufficiently low if it is joined by using a conductive adhesive or mechanical means such as screwing and fitting, and stable electrical power is obtained by mechanical means such as screwing and fitting. For example, there is a problem that the inherent performance as a waveguide antenna is not obtained, or the stability over time is lacking.
【0005】[0005]
【発明が解決しようとする課題】本発明は、導波管アン
テナの軽量化が図れる、プラスチック材とその表面に導
電層を設けた底部に着目し、この底部を用いて、導波管
アンテナとしての本来の性能を損なうことなく、また経
時的にも安定度のある導波管アンテナを製造することを
目的としてなしたものである。SUMMARY OF THE INVENTION The present invention focuses on a plastic material and a bottom provided with a conductive layer on the surface thereof, which can reduce the weight of the waveguide antenna, and uses this bottom as a waveguide antenna. It is an object of the present invention to manufacture a waveguide antenna which does not impair its original performance and has stability over time.
【0006】[0006]
【課題を解決するための手段】上記の課題を解決するた
めに、本発明者は鋭意調査、検討を行った。その結果、
従来、底部と蓋が金属導体からなる導波管アンテナにお
いてはロウ材を用いて接合したものがあり、このロウ材
を用いて接合したアンテナ(A) は導電性接着剤を用いて
接合したアンテナ(B) よりも図15に示すようにアンテナ
ゲインが高くなることに注目した。しかし、底部がプラ
スチック材とその表面に設けた導電層では、ロウ付け接
合の際の加熱によりプラスチックが熱影響を受け溶融あ
るいは変形する問題のあることが判明した。そして、本
発明はこのような問題点をも解消するためになしたもの
でる。Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have conducted intensive studies and studies. as a result,
Conventionally, there is a waveguide antenna in which the bottom and the lid are made of a metal conductor, which are joined using a brazing material.The antenna (A) joined using this brazing material is an antenna joined using a conductive adhesive. Note that the antenna gain is higher than that shown in FIG. However, it has been found that there is a problem that the plastic is melted or deformed under the influence of heat at the time of brazing in the plastic material having the bottom portion and the conductive layer provided on the surface thereof. The present invention has been made to solve such a problem.
【0007】すなわち、本発明(請求項1)は、底部と
蓋とを組立ててアンテナ部と給電部とを底部において一
体に設けてなるとともに、前記底部が導波路及び分配導
波路を構成する面に導体層が設けられたプラスチックよ
りなり、且つ、アンテナ部及び給電部の蓋がアンテナ部
に複数個のスロツトを設けた金属薄板よりなる導波管ア
ンテナの製造方法において、前記底部と前記蓋との接合
面間に低融点金属を介在させるとともに、蓋の上より熱
応答性の速い加熱物体を押しつけて前記低融点金属を溶
融し接合することを特徴とする導波管アンテナの製造方
法とするものである。That is, according to the present invention (claim 1), an antenna unit and a power supply unit are integrally provided at the bottom by assembling a bottom and a lid, and the bottom constitutes a waveguide and a distribution waveguide. A method of manufacturing a waveguide antenna comprising a plastic sheet provided with a conductor layer, and a cover for the antenna section and the feeding section formed of a thin metal plate having a plurality of slots provided in the antenna section. A method of manufacturing a waveguide antenna, comprising: interposing a low-melting-point metal between the joining surfaces of the above, and pressing and melting a low-melting-point metal by pressing a heating object having high thermal response from above a lid. Things.
【0008】上記本発明では、底部と蓋との接合面間に
例えば錫、インジウム、半田、ウッドメタルなどの低融
点金属(合金を含む)を介在させ、その低融点金属を加
熱溶融して底部と蓋を接合するようにしたので、底部を
構成するプラスチックへの熱影響が緩和され良好な接合
が行え、これにより本来の性能を損なうことなく、また
経時的にも安定度のある導波管アンテナが製造できる。
とは言え、低融点金属を溶融させる温度まで底部全体の
温度を上げることはプラスチックが溶融あるいは変形す
るおそれがありできない。言い換えれば底部のプラスチ
ックに熱影響を与えずに低融点金属のみを確実に溶融さ
せる必要がある。そこで、本発明では更に、加熱手段と
して熱応答性の速い加熱物体を蓋の上より押しつけ低融
点金属を加熱溶融するようにしたものである。熱応答性
の速い加熱物体としたことで、加熱物体自体の温度の上
昇下降の時間を速く制御できるとともに、その加熱物体
を蓋の上より押しつけることで蓋を構成する金属薄板を
通して低融点金属の温度の上昇下降の時間をも速く制御
することができる。従って、加熱物体の温度を上昇させ
低融点金属が溶融する温度に達したならば直ちに温度を
下降させることができる。このようにすることで低融点
金属が溶融した後入熱を速やかに停止できるので、底部
のプラスチックにほとんど熱影響を与えることなく低融
点金属を確実に溶融させることができる。また、低融点
金属が溶融した後は加熱物体とは別の押しつけ手段によ
って溶融した低融点金属が固化するまで押しつけるよう
にしてもよい。In the present invention, a low melting point metal (including an alloy) such as tin, indium, solder, wood metal or the like is interposed between the joining surfaces of the bottom and the lid, and the low melting point metal is melted by heating. And the lid are joined, so that the thermal effect on the plastic that constitutes the bottom part is reduced and good joining can be performed, and thus the waveguide has stable performance over time without impairing the original performance An antenna can be manufactured.
Nevertheless, raising the temperature of the entire bottom to a temperature at which the low melting point metal is melted has no risk of melting or deforming the plastic. In other words, it is necessary to reliably melt only the low melting point metal without affecting the bottom plastic. Therefore, in the present invention, a heating object having a high thermal response is pressed from above the lid as a heating means to heat and melt the low melting point metal. By using a heating object with high thermal responsiveness, the rise and fall time of the temperature of the heating object itself can be controlled quickly, and by pressing the heating object from above the lid, the low melting point metal is passed through the thin metal plate that constitutes the lid. It is possible to quickly control the temperature rise and fall time. Therefore, the temperature of the heating object can be raised and the temperature can be lowered immediately after reaching the temperature at which the low melting point metal melts. In this way, since the heat input can be stopped immediately after the low-melting-point metal is melted, the low-melting-point metal can be reliably melted without substantially affecting the bottom plastic. Further, after the low-melting-point metal is melted, the low-melting-point metal may be pressed by a pressing means different from the heating object until the molten low-melting-point metal is solidified.
【0009】なお、上記の熱応答性の速い加熱物体とし
ては、セラミック発熱体などを挙げることができる。The heating object having a high thermal response can be a ceramic heating element.
【0010】次に、請求項2に係る発明は、底部と蓋と
を組立ててアンテナ部と給電部とを底部において一体に
設けてなるとともに、前記底部が導波路及び分配導波路
を構成する面に導体層が設けられたプラスチックよりな
り、且つ、アンテナ部及び給電部の蓋がアンテナ部に複
数個のスロツトを設けた金属薄板、あるいは金属薄板と
透明誘電体との積層体よりなる導波管アンテナの製造方
法において、前記底部と前記蓋との接合面間に低融点金
属を介在させるとともに、蓋を底部に押しつけた状態で
前記低融点金属を光エネルギーを照射して溶融し接合す
ることを特徴とする導波管アンテナの製造方法である。Next, according to a second aspect of the present invention, a bottom and a lid are assembled, an antenna unit and a feed unit are provided integrally at the bottom, and the bottom constitutes a waveguide and a distribution waveguide. A waveguide made of a thin metal plate having a plurality of slots provided in the antenna portion and a lid of the antenna portion and the feeding portion, or a laminated body of the thin metal plate and a transparent dielectric material. In the method for manufacturing an antenna, a low-melting-point metal is interposed between the bonding surfaces of the bottom and the lid, and the low-melting-point metal is irradiated with light energy and melted and bonded while the lid is pressed against the bottom. A method for manufacturing a waveguide antenna, which is a feature of the present invention.
【0011】上記本発明(請求項2)では、底部と蓋と
の接合面間に例えば錫、インジウム、半田、ウッドメタ
ルなどの低融点金属(合金を含む)を介在させ、その低
融点金属を加熱溶融して底部と蓋を接合するようにした
ので、底部を構成するプラスチックへの熱影響が緩和さ
れ良好な接合が行え、これにより本来の性能を損なうこ
となく、また経時的にも安定度のある導波管アンテナが
製造できる。そして更に、本発明では、底部のプラスチ
ックに熱影響を与えずに低融点金属のみを確実に溶融さ
せる加熱手段として光エネルギー照射を採用したもので
ある。光エネルギー照射は、その入力熱量が光のエネル
ギー密度、照射時間により制御でき、照射されていない
ときには全く入熱しないから非常に制御性がよい。従っ
て、本発明では、光エネルギーの入力熱量を低融点金属
の溶融温度等の条件に合わせ制御して照射することによ
り低融点金属が溶融した後入熱を速やかに停止できるの
で、底部のプラスチックにほとんど熱影響を与えること
なく低融点金属を確実に溶融させることができる。In the present invention (claim 2), a low melting point metal (including an alloy) such as tin, indium, solder or wood metal is interposed between the joining surfaces of the bottom and the lid. Since the bottom and lid are joined by heating and melting, the effect of heat on the plastic that constitutes the bottom is reduced and good bonding can be performed, thereby maintaining the original performance and stability over time. A waveguide antenna having a good quality can be manufactured. Further, in the present invention, light energy irradiation is employed as a heating means for reliably melting only the low melting point metal without thermally affecting the plastic at the bottom. Light energy irradiation has very good controllability because the input heat quantity can be controlled by the energy density of light and irradiation time, and when no irradiation is performed, no heat is input. Therefore, in the present invention, the heat input after the low-melting-point metal is melted can be quickly stopped by controlling and irradiating the input heat amount of light energy in accordance with conditions such as the melting temperature of the low-melting-point metal. The low-melting-point metal can be reliably melted with almost no thermal effect.
【0012】また、光エネルギーの照射光路に光に透明
な材料を置いてもそこでは光の吸収がないから熱の発生
に影響がない。従って、そのような透明物体で蓋を底部
に押しつけるようにすれば光エネルギーの入熱を邪魔す
ることなく蓋を底部に押しつけた状態で低融点金属を加
熱溶融することができる。また、底部を形成するプラス
チックとして透明なものを使用すれば、底側から光エネ
ルギーを照射することもできる。また更に、蓋を透明誘
電体と金属薄板との積層体とし金属薄板を極力薄くする
ことにより光エネルギーを有効に利用した照射が行え
る。Further, even if a material transparent to light is placed in the light path for irradiating light energy, there is no absorption of light there and there is no influence on the generation of heat. Therefore, if the lid is pressed against the bottom with such a transparent object, the low melting point metal can be heated and melted with the lid pressed against the bottom without disturbing the heat input of light energy. If a transparent plastic is used for forming the bottom, light energy can be applied from the bottom side. Further, by making the lid a laminated body of a transparent dielectric and a metal thin plate, the metal thin plate is made as thin as possible, so that irradiation using light energy effectively can be performed.
【0013】次に、請求項3に係る発明は、底部と蓋と
を組立ててアンテナ部と給電部とを底部において一体に
設けてなるとともに、前記底部が導波路及び分配導波路
を構成する面に導体層が設けられたプラスチックよりな
り、且つ、アンテナ部及び給電部の蓋がアンテナ部に複
数個のスロツトを設けた金属薄板、あるいは金属薄板と
透明誘電体との積層体よりなる導波管アンテナの製造方
法において、前記底部と前記蓋との接合面間に低融点金
属を介在させるとともに、蓋を底部に押しつけた状態で
前記低融点金属を誘導加熱により溶融し接合することを
特徴とする導波管アンテナの製造方法である。Next, according to a third aspect of the present invention, an antenna unit and a feed unit are integrally provided at the bottom by assembling a bottom and a lid, and the bottom constitutes a waveguide and a distribution waveguide. A waveguide made of a thin metal plate having a plurality of slots provided in the antenna portion and a lid of the antenna portion and the feeding portion, or a laminated body of the thin metal plate and a transparent dielectric material. In the method for manufacturing an antenna, a low-melting-point metal is interposed between the joining surfaces of the bottom and the lid, and the low-melting-point metal is melted by induction heating and joined while the lid is pressed against the bottom. 6 is a method for manufacturing a waveguide antenna.
【0014】上記本発明(請求項3)では、底部と蓋と
の接合面間に例えば錫、インジウム、半田、ウッドメタ
ルなどの低融点金属(合金を含む)を介在させ、その低
融点金属を加熱溶融して底部と蓋を接合するようにした
ので、底部を構成するプラスチックへの熱影響が緩和さ
れ良好な接合が行え、これにより本来の性能を損なうこ
となく、また経時的にも安定度のある導波管アンテナが
製造できる。そして更に、本発明では、底部のプラスチ
ックに熱影響を与えずに低融点金属のみを確実に溶融さ
せる加熱手段として誘導加熱を採用したものである。誘
導加熱の原理は良く知られているとおりで、コイルに交
流電流を流し導電体に近づけると金属体にはコイルより
生じた磁力線が貫通し、磁力線は交流電流の電流変化に
従い変化する。その際導電体中にはその磁力線の変化を
打ち消すように電流が誘起され、これを誘導電流と称す
る。この誘導電流が導電体中を流れることにより導電体
中に抵抗損失を生じ発熱する。この誘導加熱の特徴は導
電体にのみ作用しプラスチック等の誘電体では作用しな
い上に、加熱に使用するコイルは導電体に接触させる必
要がなく、またコイルに電流が流れている間のみ熱エネ
ルギーが入力されるため入熱の制御がし易い。従って、
本発明では、誘導加熱による入熱を低融点金属の溶融温
度等の条件に合わせ制御して入熱することにより低融点
金属が溶融した後入熱を速やかに停止できるので、底部
のプラスチックにほとんど熱影響を与えることなく低融
点金属を確実に溶融させることができる。In the present invention (claim 3), a low-melting metal (including an alloy) such as tin, indium, solder, or wood metal is interposed between the joining surfaces of the bottom and the lid, and the low-melting metal is used. Since the bottom and lid are joined by heating and melting, the effect of heat on the plastic that constitutes the bottom is reduced and good bonding can be performed, thereby maintaining the original performance and stability over time. A waveguide antenna having a good quality can be manufactured. Further, in the present invention, induction heating is employed as a heating means for reliably melting only the low melting point metal without affecting the plastic at the bottom. The principle of induction heating is well known. When an alternating current is passed through a coil to approach a conductor, magnetic lines of force generated by the coil penetrate the metal body, and the magnetic lines change according to a change in the alternating current. At that time, a current is induced in the conductor so as to cancel the change of the magnetic field lines, and this is called an induced current. The induced current flows through the conductor, causing a resistance loss in the conductor and generating heat. The characteristic of this induction heating is that it acts only on conductors and does not act on dielectrics such as plastics. In addition, the coil used for heating does not need to be in contact with conductors, and heat energy is only applied while current is flowing through the coil. Input is easy to control the heat input. Therefore,
In the present invention, the heat input by induction heating is controlled according to conditions such as the melting temperature of the low-melting-point metal, and the heat-input can be stopped immediately after the low-melting-point metal is melted. The low-melting-point metal can be reliably melted without affecting the heat.
【0015】また、上記したように、誘導加熱は誘電体
には作用しない。従って、そのような誘電体で蓋を底部
に押しつけるようにすれば誘導加熱の入熱を邪魔するこ
となく蓋を底部に押しつけた状態で低融点金属を加熱溶
融することができる。また、底部を形成するプラスチッ
クは誘電体であり、底側からの加熱が可能である。また
更に、蓋を誘電体と金属薄板との積層体で構成し金属薄
板を極力薄くすることにより誘導加熱を有効に利用した
加熱が行える。As described above, the induction heating does not act on the dielectric. Therefore, if the lid is pressed against the bottom with such a dielectric, the low melting point metal can be heated and melted with the lid pressed against the bottom without disturbing the heat input of the induction heating. The plastic forming the bottom is a dielectric, and can be heated from the bottom side. Further, the lid is made of a laminated body of a dielectric and a metal thin plate, and the thin metal plate is made as thin as possible, so that the heating using the induction heating can be effectively performed.
【0016】[0016]
【発明の実施の形態】以下、本発明の実施形態を図面を
参照して説明する。図1は、本発明に係る導波管アンテ
ナの製造方法を適用して製造される導波管アンテナの構
成を示す斜視図、図2は、本発明に係る熱応答性の速い
加熱物体を用いた場合における導波管アンテナの製造状
態を示す部分説明図である。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view showing a configuration of a waveguide antenna manufactured by applying the method of manufacturing a waveguide antenna according to the present invention, and FIG. It is a partial explanatory view showing a manufacturing state of the waveguide antenna in the case where it is located.
【0017】導波管アンテナ1は、給電部2とアンテナ
部3とを一体に有する底部4に、給電部2の蓋5とアン
テナ部3の蓋6を低融点金属7により接合して製造され
る。なお、蓋5と蓋6は一体でもよいし、分割されて別
々であってもよい。The waveguide antenna 1 is manufactured by joining a lid 5 of the feed section 2 and a lid 6 of the antenna section 3 to a bottom 4 having the feed section 2 and the antenna section 3 integrally with a low melting point metal 7. You. The lid 5 and the lid 6 may be integrated, or may be divided and separated.
【0018】上記底部4は、板状のプラスチック材8と
その表面に設けられた金属層9で構成され、給電部2に
は分配導波路となる、またアンテナ部3には導波路とな
る溝10, 11がそれぞれ設けられている。また、給電部2
の蓋5は金属薄板で、アンテナ部3の蓋6はスロット12
を設けた金属薄板で構成されている。The bottom portion 4 is composed of a plate-shaped plastic material 8 and a metal layer 9 provided on the surface thereof. The feeding portion 2 serves as a distribution waveguide, and the antenna portion 3 serves as a waveguide. 10 and 11 are provided respectively. Power supply unit 2
The lid 5 of the antenna unit 3 is a thin metal plate, and the lid 6 of the antenna unit 3 is a slot 12.
It is composed of a thin metal plate provided with.
【0019】上記底部4に蓋5(又は蓋6)を低融点金
属7により接合する方法については、図2に示すよう
に、底部4と蓋5(又は蓋6)との間に低融点金属7を
設けた状態で、熱応答性のよいセラミック発熱体13を蓋
5(又は蓋6)の上に押しつけてセットする。そして、
この後セラミック発熱体13に通電し、セラミック発熱体
13を加熱させ、その熱により低融点金属7を溶融させて
接合する。この接合において、低融点金属7が溶融した
ら直ちに通電を停止する。これにより熱応答性のよいセ
ラミック発熱体13は速やかに温度が下降し、溶融した低
融点金属7は速やかに固化し接合が行える。固化後にセ
ラミック発熱体13を後退させ押しつけを解除する。図3
はセラミック発熱体13の温度変化のプロフィール例を示
すもので、図示のように高速な温度上昇、温度下降が可
能であることが分かる。As for the method of joining the lid 5 (or the lid 6) to the bottom 4 with the low-melting metal 7, as shown in FIG. 2, the low-melting metal is placed between the bottom 4 and the lid 5 (or the lid 6). In a state in which the ceramic heating element 7 is provided, the ceramic heating element 13 having good thermal responsiveness is pressed and set on the lid 5 (or the lid 6). And
After this, the ceramic heating element 13 is energized,
13 is heated, and the low-melting-point metal 7 is melted and joined by the heat. In this joining, the energization is stopped immediately after the low-melting metal 7 is melted. As a result, the temperature of the ceramic heating element 13 having good thermal responsiveness rapidly decreases, and the molten low-melting-point metal 7 is quickly solidified and joined. After the solidification, the ceramic heating element 13 is retracted to release the pressing. FIG.
Shows an example of the profile of the temperature change of the ceramic heating element 13, and it can be seen that the temperature can be quickly increased and decreased as shown in the figure.
【0020】上記の如き接合による導波管アンテナ1の
製造方法では、底部4を構成するプラスチック材8への
熱影響が緩和されプラスチック材8を溶融あるいは変形
させることなく良好な接合が行える。またこれにより本
来の性能を有し、また経時的にも安定度のある導波管ア
ンテナ1とすることができる。In the method of manufacturing the waveguide antenna 1 by the above-described bonding, the thermal effect on the plastic material 8 constituting the bottom portion 4 is reduced, and good bonding can be performed without melting or deforming the plastic material 8. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0021】図4は、本発明に係る別の例の導波管アン
テナの製造状態を示す部分説明図であって、この図4に
示す接合方法については、底部4と蓋5(又は蓋6)と
の間に低融点金属7を設けた状態で、蓋5(又は蓋6)
の上より押しつけ具14を押しつけてセットするととも
に、その押しつけ具14と隣り合わせに熱応答性のよいセ
ラミック発熱体13をセットする。そして、この後セラミ
ック発熱体13に通電し、セラミック発熱体13を加熱さ
せ、その熱により低融点金属7を溶融させて接合する。
この接合において、低融点金属7が溶融したら直ちに通
電を停止する。これにより熱応答性のよいセラミック発
熱体13は速やかに温度が下降し、溶融した低融点金属7
は速やかに固化し接合が行える。固化後に押しつけ具14
を後退させ押しつけを解除する。FIG. 4 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention. In the joining method shown in FIG. 4, the bottom 4 and the lid 5 (or the lid 6) are described. ) With the low-melting-point metal 7 provided therebetween, and the lid 5 (or the lid 6).
The pressing tool 14 is pressed from above and set, and the ceramic heating element 13 having good thermal response is set adjacent to the pressing tool 14. After that, the ceramic heating element 13 is energized to heat the ceramic heating element 13, and the low-melting metal 7 is melted and joined by the heat.
In this joining, the energization is stopped immediately after the low-melting metal 7 is melted. As a result, the temperature of the ceramic heating element 13 having good thermal responsiveness rapidly decreases, and the molten low melting metal 7
Quickly solidifies and can be joined. Pressing tool after solidification 14
To release the pressing.
【0022】上記の如き図4に示す接合による導波管ア
ンテナ1の製造方法でも、底部4を構成するプラスチッ
ク材8への熱影響が緩和されプラスチック材8を溶融あ
るいは変形させることなく良好な接合が行える。またこ
れにより本来の性能を有し、また経時的にも安定度のあ
る導波管アンテナ1とすることができる。Also in the method of manufacturing the waveguide antenna 1 by the bonding shown in FIG. 4 as described above, the thermal effect on the plastic material 8 constituting the bottom portion 4 is reduced, and good bonding without melting or deforming the plastic material 8 is achieved. Can be performed. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0023】図5は、本発明に係る別の例の導波管アン
テナの製造状態を示す部分説明図であって、この図5に
示す接合方法については、底部4と蓋5(又は蓋6)と
の間に低融点金属7を設けた状態で、蓋5(又は蓋6)
の上より押しつけ具15を押しつけてセットする一方、低
融点金属7の側面より熱応答性のよいセラミック発熱体
13を接触させてセットする。そして、この後セラミック
発熱体13に通電し、セラミック発熱体13を加熱させ、そ
の熱により低融点金属7を溶融させて接合する。この接
合において、低融点金属7が溶融したら直ちに通電を停
止する。これにより熱応答性のよいセラミック発熱体13
は速やかに温度が下降し、溶融した低融点金属7は速や
かに固化し接合が行える。固化後に押しつけ具15を後退
させ押しつけを解除する。なお、この方法による場合は
導波管アンテナの周辺部の接合に適用される。FIG. 5 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention. In the joining method shown in FIG. 5, the bottom 4 and the lid 5 (or the lid 6) are described. ) With the low-melting-point metal 7 provided therebetween, and the lid 5 (or the lid 6).
A ceramic heating element with better thermal responsiveness than the side surface of the low melting metal 7 while pressing the pressing tool 15 from above
13 is set by touching. After that, the ceramic heating element 13 is energized to heat the ceramic heating element 13, and the low-melting metal 7 is melted and joined by the heat. In this joining, the energization is stopped immediately after the low-melting metal 7 is melted. As a result, the ceramic heating element 13 with good thermal response
In this case, the temperature immediately drops, and the molten low-melting metal 7 solidifies quickly and can be joined. After the solidification, the pressing tool 15 is retracted to release the pressing. Note that this method is applied to the joining of the peripheral portion of the waveguide antenna.
【0024】上記の如き図5に示す接合による導波管ア
ンテナ1の製造方法でも、底部4を構成するプラスチッ
ク材8への熱影響が緩和されプラスチック材8を溶融あ
るいは変形させることなく良好な接合が行える。またこ
れにより本来の性能を有し、また経時的にも安定度のあ
る導波管アンテナ1とすることができる。In the method of manufacturing the waveguide antenna 1 by the bonding shown in FIG. 5 as described above, the thermal effect on the plastic material 8 constituting the bottom portion 4 is reduced, and the bonding is performed without melting or deforming the plastic material 8. Can be performed. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0025】図6は、本発明に係る別の例の導波管アン
テナの製造状態を示す部分説明図であって、この図6に
示す接合方法については、底部4と蓋5(又は蓋6)と
の間に低融点金属7を設けた状態で、蓋5(又は蓋6)
の上より透明樹脂製の押しつけ具(以下、透明押しつけ
具と称す)16を押しつけてセットするとともに、その透
明押しつけ具16の上方に光エネルギー照射装置(集光レ
ンズ17と加熱光ビーム18で図示する。)をセットする。
そして、この後光エネルギー照射装置を起動し、加熱光
ビーム18を集光レンズ17により集光させ、その光エネル
ギーによる熱により低融点金属7を溶融させて接合す
る。この接合において、低融点金属7が溶融したら直ち
に光エネルギー照射装置を停止する。これにより速やか
に光エネルギー照射が停止し、溶融した低融点金属7は
速やかに固化し接合が行える。固化後に透明押しつけ具
16を後退させ押しつけを解除する。なお、光エネルギー
照射装置の光源としては、特に限定するものではない
が、レーザー、ハロゲンランプなど十分な光エネルギー
が得られればその種類は問わない。また、光エネルギー
を利用する場合は、蓋5(又は蓋6)が金属薄板と透明
誘電体との積層体であってもよい。また、透明押しつけ
具16は、透明樹脂の外に透明なガラス等、要は透明な物
体であればよい。FIG. 6 is a partial explanatory view showing the manufacturing state of another example of the waveguide antenna according to the present invention. In the joining method shown in FIG. 6, the bottom 4 and the lid 5 (or the lid 6) are described. ) With the low-melting-point metal 7 provided therebetween, and the lid 5 (or the lid 6).
A transparent resin pressing tool (hereinafter, referred to as a transparent pressing tool) 16 is pressed from above and set, and a light energy irradiation device (illustrated by a condensing lens 17 and a heating light beam 18) is placed above the transparent pressing tool 16. Is set.)
After that, the light energy irradiating apparatus is started, the heating light beam 18 is condensed by the condensing lens 17, and the low melting point metal 7 is melted and joined by the heat generated by the light energy. In this joining, the light energy irradiation device is stopped immediately after the low melting point metal 7 is melted. Thereby, the irradiation of the light energy is stopped immediately, and the molten low melting point metal 7 is quickly solidified and joined. Transparent pressing tool after solidification
16 is retracted to release the pressing. The light source of the light energy irradiation device is not particularly limited, but may be of any type as long as sufficient light energy can be obtained, such as a laser or a halogen lamp. When light energy is used, the lid 5 (or the lid 6) may be a laminate of a thin metal plate and a transparent dielectric. In addition, the transparent pressing tool 16 may be a transparent object such as a transparent glass or the like in addition to a transparent resin.
【0026】上記の如き図6に示す接合による導波管ア
ンテナ1の製造方法でも、底部4を構成するプラスチッ
ク材8への熱影響が緩和されプラスチック材8を溶融あ
るいは変形させることなく良好な接合が行える。またこ
れにより本来の性能を有し、また経時的にも安定度のあ
る導波管アンテナ1とすることができる。Also in the method of manufacturing the waveguide antenna 1 by the bonding shown in FIG. 6 as described above, the thermal effect on the plastic material 8 constituting the bottom portion 4 is reduced, and good bonding without melting or deforming the plastic material 8 is achieved. Can be performed. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0027】なお、図6に示す方法では中実の透明押し
つけ具16を用いた例を説明したが、図7に示すように、
中空の透明押しつけ具19としてもよく、この場合には光
エネルギー照射装置からの加熱光ビーム18を押しつけ具
19が吸収減衰することはないので、透明物質でなくても
よい。In the method shown in FIG. 6, an example using a solid transparent pressing tool 16 has been described. However, as shown in FIG.
A hollow transparent pressing tool 19 may be used. In this case, the heating light beam 18 from the light energy irradiation device is pressed.
Since 19 does not absorb and attenuate, it need not be a transparent substance.
【0028】図8は、本発明に係る別の例の導波管アン
テナの製造状態を示す部分説明図であって、この図8に
示す接合方法については、底部4を構成するプラスチッ
ク材8として透明プラスチック材20を採用し、その底部
4と蓋5(又は蓋6)との間に低融点金属7を設けた状
態で、蓋5(又は蓋6)の上より押しつけ具21を押しつ
けてセットする一方、底部4の下方に光エネルギー照射
装置(集光レンズ22と加熱光ビーム23で図示する。)を
セットする。そして、この後光エネルギー照射装置を起
動し、加熱光ビーム23を集光レンズ22により集光させ、
その光エネルギーによる熱により低融点金属7を溶融さ
せて接合する。この接合において、低融点金属7が溶融
したら直ちに光エネルギー照射装置を停止する。これに
より速やかに光エネルギー照射が停止し、溶融した低融
点金属7は速やかに固化し接合が行える。固化後に押し
つけ具21を後退させ押しつけを解除する。FIG. 8 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention. In the joining method shown in FIG. 8, the plastic material 8 constituting the bottom 4 is used. A transparent plastic material 20 is adopted, and with the low melting point metal 7 provided between the bottom 4 and the lid 5 (or the lid 6), the pressing tool 21 is pressed from above the lid 5 (or the lid 6) and set. Meanwhile, a light energy irradiation device (illustrated by a condenser lens 22 and a heating light beam 23) is set below the bottom portion 4. Then, after this, the light energy irradiation device is started, and the heating light beam 23 is focused by the focusing lens 22,
The low-melting point metal 7 is melted and joined by the heat generated by the light energy. In this joining, the light energy irradiation device is stopped immediately after the low melting point metal 7 is melted. Thereby, the irradiation of the light energy is stopped immediately, and the molten low melting point metal 7 is quickly solidified and joined. After the solidification, the pressing tool 21 is retracted to release the pressing.
【0029】上記の如き図8に示す接合による導波管ア
ンテナ1の製造方法でも、底部4を構成する透明プラス
チック材20への熱影響が緩和されプラスチック材20を溶
融あるいは変形させることなく良好な接合が行える。ま
たこれにより本来の性能を有し、また経時的にも安定度
のある導波管アンテナ1とすることができる。Also in the method of manufacturing the waveguide antenna 1 by the bonding shown in FIG. 8 as described above, the thermal effect on the transparent plastic material 20 constituting the bottom portion 4 is reduced, so that the plastic material 20 can be favorably melted or deformed. Joining can be performed. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0030】なお、図6及び図7に示す方法において
も、底部4を構成するプラスチック材8として透明プラ
スチック材を採用した場合には、同図に二点鎖線で示す
ように底部4の下方に光エネルギー照射装置(集光レン
ズ22と加熱光ビーム23で図示する。)をセットし、併用
することもできる。In the method shown in FIGS. 6 and 7, when a transparent plastic material is used as the plastic material 8 constituting the bottom portion 4, as shown by a two-dot chain line in FIG. A light energy irradiation device (illustrated by a condenser lens 22 and a heating light beam 23) can be set and used together.
【0031】図9は、本発明に係る別の例の導波管アン
テナの製造状態を示す部分説明図であって、この図9に
示す接合方法については、底部4と蓋5(又は蓋6)と
の間に低融点金属7を設けた状態で、誘導加熱コイル24
とコイル容器25を備える誘導加熱装置26を蓋5(又は蓋
6)の上より押しつけてセットする。そして、この後誘
導加熱コイル24に交流電流を通電し、誘導加熱により低
融点金属7を溶融させて接合する。この接合において、
低融点金属7が溶融したら直ちに通電を停止する。これ
により誘導加熱コイル24は速やかに温度が下降し、溶融
した低融点金属7は速やかに固化し接合が行える。固化
後に誘導加熱装置26を後退させ押しつけを解除する。な
お、コイル容器25は誘電体で作られ容器自体が加熱しな
いように構成されていることはいうまでもない。FIG. 9 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention. In the joining method shown in FIG. ), The low-melting metal 7 is provided between the induction heating coil 24
And the induction heating device 26 having the coil container 25 are set by pressing the lid 5 (or the lid 6) from above. Thereafter, an alternating current is applied to the induction heating coil 24 to melt and join the low melting point metal 7 by induction heating. In this joint,
Immediately after the low melting point metal 7 is melted, the energization is stopped. As a result, the temperature of the induction heating coil 24 rapidly decreases, and the molten low-melting-point metal 7 is quickly solidified and joined. After the solidification, the induction heating device 26 is retracted to release the pressing. Needless to say, the coil container 25 is made of a dielectric material so that the container itself is not heated.
【0032】上記の如き図9に示す接合による導波管ア
ンテナ1の製造方法でも、底部4を構成するプラスチッ
ク材8への熱影響が緩和されプラスチック材8を溶融あ
るいは変形させることなく良好な接合が行える。またこ
れにより本来の性能を有し、また経時的にも安定度のあ
る導波管アンテナ1とすることができる。In the method of manufacturing the waveguide antenna 1 by the bonding shown in FIG. 9 as described above, the thermal effect on the plastic material 8 constituting the bottom portion 4 is reduced, and good bonding can be achieved without melting or deforming the plastic material 8. Can be performed. In addition, this makes it possible to obtain the waveguide antenna 1 having the original performance and the stability over time.
【0033】なお、図9に示す方法では誘導加熱コイル
24をコイル容器25内に収納した誘導加熱装置26を採用し
た例を説明したが、図10に示すように、蓋5(又は蓋
6)の上に誘電体27を載置してもよいし、あるいは蓋5
(又は蓋6)自体を図示省略するが金属薄板と誘電体と
の積層体で構成し、その誘電体27あるいは誘電体の上に
直接誘導加熱コイル24を押しつけるようにして誘導加熱
することもできる。また、底部4を構成するプラスチッ
ク材8も誘電体であり、図11に示すように誘導加熱装置
26を底部4のプラスチック材8の下面より押しつけて
も、図9に示す方法と同様に誘導加熱により低融点金属
7を溶融させて蓋5(又は蓋6)を底部4に接合するこ
とができる。また、図12に示すように誘導加熱装置26を
蓋5(又は蓋6)の上、及び底部4の下の両方に設けて
誘導加熱することもできる。In the method shown in FIG.
The example in which the induction heating device 26 in which the coil 24 is housed in the coil container 25 is described, but the dielectric 27 may be placed on the lid 5 (or the lid 6) as shown in FIG. Or lid 5
Although the lid (or the lid 6) itself is not shown in the figure, it can be formed by a laminate of a metal thin plate and a dielectric, and the induction heating can be performed by pressing the induction heating coil 24 directly on the dielectric 27 or the dielectric. . Further, the plastic material 8 constituting the bottom part 4 is also a dielectric, and as shown in FIG.
Even if 26 is pressed from the lower surface of the plastic material 8 on the bottom 4, the low-melting metal 7 is melted by induction heating to join the lid 5 (or the lid 6) to the bottom 4, similarly to the method shown in FIG. 9. . Further, as shown in FIG. 12, the induction heating device 26 can be provided both above the lid 5 (or the lid 6) and below the bottom 4 to perform induction heating.
【0034】[0034]
【発明の効果】以上説明したように、本発明に係る導波
管アンテナの製造方法によれば、熱応答性の速い加熱物
体、光エネルギー又は誘導加熱と言った加熱手段を用い
ることで、底部を構成するプラスチック材への熱影響を
緩和した加熱が行え、これにより底部を構成するプラス
チックを溶融あるいは変形させることなく、底部に設け
た導体層にアンテナ部と給電部を構成するそれぞれの金
属薄板の蓋を良好に接合することができる。またこれに
より本来の性能を有し、また経時的にも安定度のある導
波管アンテナを製造することができる。As described above, according to the manufacturing method of the waveguide antenna according to the present invention, by using a heating object having a high thermal response, light energy or heating means such as induction heating, the bottom portion can be formed. Heating can be performed while reducing the thermal effect on the plastic material that constitutes the base plate, thereby melting or deforming the plastic that constitutes the bottom part, and forming a metal sheet that constitutes the antenna part and the feed part on the conductor layer provided on the bottom part Can be satisfactorily joined. In addition, this makes it possible to manufacture a waveguide antenna having the original performance and having stability over time.
【図1】本発明に係る導波管アンテナの製造方法を適用
して製造される導波管アンテナの構成を示す斜視図であ
る。FIG. 1 is a perspective view showing a configuration of a waveguide antenna manufactured by applying a method of manufacturing a waveguide antenna according to the present invention.
【図2】本発明に係る熱応答性の速い加熱物体を用いた
場合における導波管アンテナの製造状態を示す部分説明
図である。FIG. 2 is a partial explanatory view showing a manufacturing state of a waveguide antenna when a heating object having a high thermal response according to the present invention is used.
【図3】本発明に係るセラミック発熱体の温度変化のプ
ロフィール例を示すグラフ図である。FIG. 3 is a graph showing an example of a profile of a temperature change of the ceramic heating element according to the present invention.
【図4】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 4 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図5】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 5 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図6】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 6 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図7】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 7 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図8】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 8 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図9】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 9 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図10】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 10 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図11】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 11 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図12】本発明に係る別の例の導波管アンテナの製造状
態を示す部分説明図である。FIG. 12 is a partial explanatory view showing a manufacturing state of another example of the waveguide antenna according to the present invention.
【図13】従来の導波管アンテナの説明図であって、aは
上面図、bはA−A断面図である。FIG. 13 is an explanatory view of a conventional waveguide antenna, in which a is a top view and b is a cross-sectional view along AA.
【図14】従来の別の導波管アンテナの説明図であって、
aはアンテナ部の展開斜視図、bは横方向の断面図であ
る。FIG. 14 is an explanatory view of another conventional waveguide antenna,
a is an exploded perspective view of the antenna section, and b is a cross-sectional view in the lateral direction.
【図15】底部と蓋の接合をロウ材を用いて接合した場合
と導電性接着剤を用いて接合した場合の、アンテナゲイ
ンを比較して示すグラフ図である。FIG. 15 is a graph showing a comparison of antenna gain when the bottom and the lid are joined using a brazing filler metal and when the bottom and the lid are joined using a conductive adhesive.
1:導波管アンテナ 2:給電部
3:アンテナ部 4:底部 5:給電部の蓋
6:アンテナ部の蓋 7:低融点金属 8:プラスチック材
9:金属層 10:分配導波路となる溝 11:導波路となる溝 1
2:スロット 13:熱応答性のよいセラミック発熱体 1
4, 15:押しつけ具 16:透明樹脂製の押しつけ具 1
7:集光レンズ 18:加熱光ビーム 19:中空の透明押しつけ具 20:透明プラスチック材 21:押しつけ具 2
2:集光レンズ 23:加熱光ビーム 24:誘導加熱コイル 2
5:コイル容器 26:誘導加熱装置 27:誘電体1: Waveguide antenna 2: Feeder
3: Antenna part 4: Bottom part 5: Cover of power supply part
6: Antenna cover 7: Low melting point metal 8: Plastic material
9: metal layer 10: groove serving as distribution waveguide 11: groove serving as waveguide 1
2: Slot 13: Ceramic heating element with good thermal response 1
4, 15: Pressing tool 16: Transparent resin pressing tool 1
7: Condensing lens 18: Heating light beam 19: Hollow transparent pressing tool 20: Transparent plastic material 21: Pressing tool 2
2: Condensing lens 23: Heating light beam 24: Induction heating coil 2
5: Coil container 26: Induction heater 27: Dielectric
【手続補正書】[Procedure amendment]
【提出日】平成12年3月30日(2000.3.3
0)[Submission date] March 30, 2000 (2003.3.3)
0)
【手続補正1】[Procedure amendment 1]
【補正対象書類名】図面[Document name to be amended] Drawing
【補正対象項目名】全図[Correction target item name] All figures
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図1】 FIG.
【図2】 FIG. 2
【図3】 FIG. 3
【図4】 FIG. 4
【図5】 FIG. 5
【図6】 FIG. 6
【図7】 FIG. 7
【図8】 FIG. 8
【図9】 FIG. 9
【図10】 FIG. 10
【図11】 FIG. 11
【図12】 FIG.
【図13】 FIG. 13
【図14】 FIG. 14
【図15】 FIG.
Claims (3)
部とを底部において一体に設けてなるとともに、前記底
部が導波路及び分配導波路を構成する面に導体層が設け
られたプラスチックよりなり、且つ、アンテナ部及び給
電部の蓋がアンテナ部に複数個のスロツトを設けた金属
薄板よりなる導波管アンテナの製造方法において、前記
底部と前記蓋との接合面間に低融点金属を介在させると
ともに、蓋の上より熱応答性の速い加熱物体を押しつけ
て前記低融点金属を溶融し接合することを特徴とする導
波管アンテナの製造方法。An antenna and a feeder are integrally provided at the bottom by assembling a bottom and a lid, and the bottom is made of plastic having a conductor layer provided on a surface constituting a waveguide and a distribution waveguide. In the method for manufacturing a waveguide antenna, wherein the lid of the antenna section and the feed section is made of a thin metal plate having a plurality of slots provided in the antenna section, a low-melting metal is provided between the joining surface of the bottom section and the lid. A method for manufacturing a waveguide antenna, comprising: interposing an interposed member and pressing a heated object having high thermal response from a lid to melt and bond the low melting point metal.
部とを底部において一体に設けてなるとともに、前記底
部が導波路及び分配導波路を構成する面に導体層が設け
られたプラスチックよりなり、且つ、アンテナ部及び給
電部の蓋がアンテナ部に複数個のスロツトを設けた金属
薄板、あるいは金属薄板と透明誘電体との積層体よりな
る導波管アンテナの製造方法において、前記底部と前記
蓋との接合面間に低融点金属を介在させるとともに、蓋
を底部に押しつけた状態で前記低融点金属を光エネルギ
ーを照射して溶融し接合することを特徴とする導波管ア
ンテナの製造方法。2. A plastic in which a bottom and a lid are assembled to provide an antenna unit and a feed unit integrally at the bottom, and the bottom is provided with a conductor layer on a surface constituting a waveguide and a distribution waveguide. In the method for manufacturing a waveguide antenna, wherein the lid of the antenna unit and the feeding unit is made of a thin metal plate having a plurality of slots provided in the antenna unit, or a laminated body of the thin metal plate and a transparent dielectric, Manufacturing a waveguide antenna, wherein a low-melting-point metal is interposed between the joining surfaces with the lid, and the low-melting-point metal is irradiated with light energy and melted and joined while the lid is pressed against the bottom. Method.
部とを底部において一体に設けてなるとともに、前記底
部が導波路及び分配導波路を構成する面に導体層が設け
られたプラスチックよりなり、且つ、アンテナ部及び給
電部の蓋がアンテナ部に複数個のスロツトを設けた金属
薄板、あるいは金属薄板と透明誘電体との積層体よりな
る導波管アンテナの製造方法において、前記底部と前記
蓋との接合面間に低融点金属を介在させるとともに、蓋
を底部に押しつけた状態で前記低融点金属を誘導加熱に
より溶融し接合することを特徴とする導波管アンテナの
製造方法。3. A plastic in which a bottom and a lid are assembled and an antenna unit and a feed unit are integrally provided at the bottom, and the bottom is provided with a conductor layer on a surface constituting a waveguide and a distribution waveguide. In the method for manufacturing a waveguide antenna, wherein the lid of the antenna unit and the feeding unit is made of a thin metal plate having a plurality of slots provided in the antenna unit, or a laminated body of the thin metal plate and a transparent dielectric, A method for manufacturing a waveguide antenna, comprising: interposing a low-melting metal between bonding surfaces with the lid; and melting and bonding the low-melting metal by induction heating with the lid pressed against the bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000075730A JP2001267838A (en) | 2000-03-17 | 2000-03-17 | Method of manufacturing waveguide antenna |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000075730A JP2001267838A (en) | 2000-03-17 | 2000-03-17 | Method of manufacturing waveguide antenna |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001267838A true JP2001267838A (en) | 2001-09-28 |
Family
ID=18593574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000075730A Pending JP2001267838A (en) | 2000-03-17 | 2000-03-17 | Method of manufacturing waveguide antenna |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001267838A (en) |
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