JP2001262371A - Laminated seamless cans - Google Patents
Laminated seamless cansInfo
- Publication number
- JP2001262371A JP2001262371A JP2000079583A JP2000079583A JP2001262371A JP 2001262371 A JP2001262371 A JP 2001262371A JP 2000079583 A JP2000079583 A JP 2000079583A JP 2000079583 A JP2000079583 A JP 2000079583A JP 2001262371 A JP2001262371 A JP 2001262371A
- Authority
- JP
- Japan
- Prior art keywords
- resin film
- polyester resin
- film
- steel sheet
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Laminated Bodies (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
(57)【要約】
【課題】 高品質なフィルム被覆スチールツーピース缶
を生産性よく提供する。
【解決手段】 鋼板の両面に片面付着量として20〜2
000mg/m2 、その上層にC量として1〜100m
g/m2 の有機樹脂を主体とする化成処理皮膜を有し、
さらにその上層にポリエステル樹脂フィルムを有するラ
ミネート鋼板を絞り−しごき加工して得られるラミネー
トシームレス缶。缶内面側のフィルムは、(A)厚み1
0〜45μm、融点が215〜245℃、冷結晶化熱
8.5〜35.0J/g、(B)厚み5〜20μm、融
点が235〜260℃の二層フィルムで、フィルム
(A)が鋼板に接するように被覆され、フィルム全体が
非晶質化されている。(57) [Problem] To provide a high-quality film-coated steel two-piece can with high productivity. SOLUTION: The amount of adhesion on one side to both sides of a steel sheet is 20 to 2
000 mg / m 2 , and the amount of C in the upper layer is 1 to 100 m
g / m 2 having a chemical conversion coating mainly composed of an organic resin,
Further, a laminated seamless can obtained by drawing and ironing a laminated steel sheet having a polyester resin film thereon. The film on the inner surface of the can has (A) thickness 1
0 to 45 μm, melting point: 215 to 245 ° C., cold crystallization heat: 8.5 to 35.0 J / g, (B) thickness: 5 to 20 μm, melting point: 235 to 260 ° C. It is coated so as to be in contact with the steel plate, and the entire film is amorphized.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、スチールを素材と
したポリエステル樹脂被覆シームレス缶に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyester resin-coated seamless can made of steel.
【0002】[0002]
【従来の技術】スチールやアルミニウムを素材とした金
属缶・容器は、その形状からスリーピース缶とツーピー
ス缶とに大別される。スリーピース缶は、地蓋、缶胴、
天蓋から成るためスリーピース缶と呼ばれており、製胴
方法が現在はシーム溶接や接着が主であることから、価
格の安いスチールが使用されている。一方、ツーピース
缶は、地蓋と缶胴とが一体となったもので、それに天蓋
とから成るためツーピース缶、又は、缶胴部に接合部が
ないことからシームレス缶とも呼ばれ、スチールとアル
ミニウムが使用されている。金属缶の場合、缶内面には
耐食性を確保するために塗装が施されたものが使用され
ているが、近年、熱可塑性樹脂フィルムを積層した、ラ
ミネート缶が開発され市場に出回っている。ラミネート
缶は、金属素材に熱可塑性樹脂フィルムを被覆させたも
のから、缶体成形加工を行うものが主であり、特にシー
ムレス缶を得るには高度な成形加工技術を必要とする。2. Description of the Related Art Metal cans and containers made of steel or aluminum are roughly classified into three-piece cans and two-piece cans according to their shapes. Three-piece cans,
Since it is made of a canopy, it is called a three-piece can. Since the method of body making is currently mainly seam welding and bonding, inexpensive steel is used. On the other hand, a two-piece can is an integrated body with a canopy and a can body.It is also called a two-piece can or a seamless can because there is no joint in the can body because it consists of a canopy. Is used. In the case of metal cans, those coated on the inner surfaces of the cans in order to ensure corrosion resistance are used. In recent years, laminated cans having laminated thermoplastic resin films have been developed and are on the market. Laminated cans are mainly ones in which a metal material is coated with a thermoplastic resin film and then can body molding is performed. In particular, a highly sophisticated molding technique is required to obtain a seamless can.
【0003】かかる意味から、シームレスのラミネート
缶に関わる技術は、例えば特開平7−2241号公報、
特開平7−195619号公報、特開平8−24475
0号公報等、数多く提案され開示されている。ラミネー
ト缶のメリットは、消費者側から見た場合、適用する熱
可塑性樹脂フィルムにもよるが、耐内容物性、特に内容
物の味、風味と言ったフレーバー性に優れている点が第
一に上げられている。一方、デメリットとしては、今度
は製缶メーカー側からであるが、前述したようにツーピ
ース缶の場合、熱可塑性樹脂フィルム被覆金属板の加工
度(又は変形度合)が大きいので、成形時に缶内面側の
樹脂フィルムに傷が入ったりした場合、缶内面の品質確
保ができなくなるため、缶体の品質検査を厳重に行う必
要があることと、製品歩留まりが現行の塗装缶に比べて
劣るといった点が上げられる。特に、スチール素材を用
いたラミネートシームレス缶の場合、上記の傾向が大き
い。[0003] In this sense, a technology relating to a seamless laminate can is disclosed in, for example, Japanese Patent Application Laid-Open No. 7-2241.
Japanese Patent Application Laid-Open Nos. Hei 7-195615 and Hei 8-24475
No. 0 publication and the like have been proposed and disclosed. The merits of laminated cans, from the consumer's point of view, depend on the thermoplastic resin film to be applied, but the primary point is that they have excellent content resistance, especially excellent flavor, such as the taste and flavor of the contents. Has been raised. On the other hand, as a disadvantage, this time from the can manufacturer side, as described above, in the case of a two-piece can, the degree of processing (or degree of deformation) of the thermoplastic resin film-coated metal plate is large, so the inner side of the can at the time of molding. If the resin film is damaged, the quality of the inner surface of the can cannot be ensured.Therefore, it is necessary to strictly inspect the quality of the can body, and the product yield is inferior to the current painted can. Can be raised. Particularly, in the case of a laminated seamless can using a steel material, the above tendency is large.
【0004】こうしたラミネート缶の内面側の樹脂フィ
ルムの皮膜欠陥は、前述したように缶成形加工時に入る
ものであり、この欠陥を最小限に抑えることは、品質、
製品歩留まりの点から重要な技術課題であることは言う
までもない。一方、トータル缶コストの低減化から、使
用金属板の低減化や缶蓋である開口容易缶蓋(イージー
オープンエンド、通称EOE)の径を小さくすることが
進められている。開口容易缶蓋について言えば、例え
ば、缶胴が350mlのビール缶の場合、通称211と
呼ばれ、缶胴内径は約65.9mmであり、当然巻締め
る缶蓋も211用のものであるが、現在この缶胴に使用
する缶蓋は206用のものや204用のものとなってお
り、更に202用のものを使用する試みが進められてい
る。[0004] Such a film defect of the resin film on the inner surface side of the laminated can is caused during the can forming process as described above.
Needless to say, this is an important technical issue in terms of product yield. On the other hand, in order to reduce the total can cost, reduction in the number of metal plates to be used and reduction in the diameter of an easy open end (EOE), which is a can lid, are being promoted. Speaking of the easy opening can lid, for example, when the can body is a 350 ml beer can, it is generally called 211, the inner diameter of the can body is about 65.9 mm, and of course, the can lid to be wound is also for 211. Currently, can lids used for the can body are for 206 and 204, and further attempts are being made to use 202.
【0005】このことは、必然的に缶胴の開口部をより
小さい径に絞る、いわゆる縮径化となり、従って缶胴に
用いられている金属は勿論、その表面に被覆されている
樹脂フィルムにとっても厳しい加工をうけることにな
る。しかし、しごき加工を伴うツーピース缶成形加工
の、特に高加工率の場合の内面側の熱可塑性樹脂フィル
ムの剥離や傷その他の欠陥が入り難く、また高縮径化の
ためのネック加工やフランジ加工で樹脂フィルムを剥離
することなく、また傷その他の欠陥を入れることなく成
形加工できる、適切なフィルムラミネート材が見い出さ
れていないのが現状である。[0005] This inevitably results in a so-called diameter reduction in which the opening of the can body is reduced to a smaller diameter, so that not only the metal used for the can body but also the resin film coated on the surface thereof is reduced. It will be subjected to very severe processing. However, in the two-piece can forming process involving ironing, it is difficult for the thermoplastic resin film on the inner surface to peel off, scratch or other defects, especially when the processing rate is high, and neck processing and flange processing for high diameter reduction At present, there is no suitable film laminate material that can be formed without peeling the resin film and without forming any scratches or other defects.
【0006】[0006]
【発明が解決しようとする課題】本発明は、こうした実
状に鑑みなされたもので、皮膜欠陥のない高耐食性、高
品質な樹脂被覆スチールツーピース缶を歩留まりよく提
供することを目的とするものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a high-corrosion-resistant, high-quality resin-coated steel two-piece can having no film defects with a high yield. .
【0007】[0007]
【課題を解決するための手段】本発明は、鋼板の両面
に、片面付着量として20〜2000mg/m2 のNi
めっき層、その上層に片面の付着C量として1〜100
mg/m2 の有機樹脂を主体とする化成処理皮膜層、そ
の上層に少なくとも缶内面となる側にはポリエステル樹
脂フィルムが、厚み10〜45μmで融点(ATm)が
215〜245℃のポリエステル樹脂フィルム(A)と
厚みが5〜20μmで融点(BTm)が235〜260
℃のポリエステル樹脂フィルム(B)で構成され、かつ
ポリエステル樹脂フィルム(A)の融点(ATm)とポ
リエステル樹脂フィルム(B)の融点(BTm)との関
係がATm<BTmの関係を満たしている、総厚みが1
5〜50μmの二層ポリエステル樹脂フィルムで、ポリ
エステル樹脂フィルム(A)とポリエステル樹脂フィル
ム(B)の平均密度が1.36g/cm3 未満であり、
ポリエステル樹脂フィルム(A)が鋼板と接するように
被覆されているポリエステル樹脂フィルムのラミネート
鋼板から絞り−しごき加工され、更に成形加工後の缶体
を前記ポリエステル樹脂フィルムの融点以上に加熱・急
冷し、ポリエステル樹脂フィルムが非晶質化されている
ラミネートシームレス缶である。更に好ましくは、缶壁
部の板厚は、缶底部の板厚(元板厚)に対し50〜70
%の板厚減少率を有し、更に成形加工後の缶体を前記ポ
リエステル樹脂フィルムの融点以上に加熱・急冷し、被
覆されたポリエステル樹脂フィルムの平均密度が1.3
6g/cm3 未満と、非晶質化されているラミネートシ
ームレス缶である。SUMMARY OF THE INVENTION The present invention relates to a method for producing a steel sheet having a Ni content of 20 to 2000 mg / m 2 on both sides of a steel sheet.
1 to 100 as the amount of C deposited on one side of the plating layer and the upper layer
mg / m 2 of a chemical conversion coating layer mainly composed of an organic resin, a polyester resin film on at least a side serving as an inner surface of the can, and a polyester resin film having a thickness of 10 to 45 μm and a melting point (ATm) of 215 to 245 ° C. (A) having a thickness of 5 to 20 μm and a melting point (BTm) of 235 to 260
° C, and the relation between the melting point (ATm) of the polyester resin film (A) and the melting point (BTm) of the polyester resin film (B) satisfies the relation of ATm <BTm. Total thickness is 1
A 5 to 50 μm two-layer polyester resin film, wherein the average density of the polyester resin film (A) and the polyester resin film (B) is less than 1.36 g / cm 3 ;
The polyester resin film (A) is drawn and ironed from a laminated steel sheet of a polyester resin film that is coated so as to be in contact with the steel sheet, and the molded body is heated and quenched to a temperature equal to or higher than the melting point of the polyester resin film, It is a laminated seamless can in which a polyester resin film is made amorphous. More preferably, the plate thickness of the can wall is 50 to 70 with respect to the plate thickness of the can bottom (original plate thickness).
%, And the molded body is heated and quenched to a temperature equal to or higher than the melting point of the polyester resin film, and the average density of the coated polyester resin film is 1.3.
It is a laminated seamless can which is less than 6 g / cm 3 and is amorphous.
【0008】[0008]
【発明の実施の形態】以下、本発明のラミネートシーム
レス缶の実施形態について詳細に説明する。まず、本発
明における鋼板について述べる。本発明における鋼板
は、両面に片面の付着量として20〜2000mg/m
2のNiめっき層、その上層に片面付着C量として1〜
100mg/m2 の有機樹脂を主体とする化成処理皮膜
層を有するものである。Niめっきおよび化成処理前の
鋼板は特に限定されるものではなく、通常製缶用鋼板と
して使用されているものが適用される。しかし、選定す
る際には缶体の強度、特にボトム耐圧強度には留意する
必要があり、ビール缶においてはボトム耐圧は最大で6
18kPa以上、コーラ等の炭酸飲料缶においてはボト
ム耐圧686kPa以上でないと缶底部のドーム外方へ
突出するといった現象が起こる。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the laminated seamless can of the present invention will be described in detail. First, the steel sheet according to the present invention will be described. The steel sheet in the present invention has a single-sided adhesion amount of 20 to 2000 mg / m on both sides.
2 Ni plating layer, 1-sided C amount on one side
It has a chemical conversion coating layer mainly composed of 100 mg / m 2 of an organic resin. The steel sheet before the Ni plating and the chemical conversion treatment is not particularly limited, and a steel sheet usually used as a steel sheet for cans is applied. However, when selecting, it is necessary to pay attention to the strength of the can body, especially the bottom pressure resistance.
If the carbonated beverage can is 18 kPa or more and the bottom pressure is not more than 686 kPa in a carbonated beverage can such as a cola, a phenomenon in which the bottom of the can protrudes outside the dome occurs.
【0009】この現象を回避するには、使用鋼板の硬度
やボトム形状との関係もあるが、現状では鋼板板厚が
0.15mm以下のものでは難しい。一方、鋼板板厚が
0.22mmであれば使用鋼板の硬度が低くても缶底部
のドームが外方に突出するといった現象は起こらない。
従って、鋼板の板厚は0.15〜0.22mmとするの
が好ましい。次に、鋼板の表面に施されているNiめっ
きや化成処理皮膜の表面処理について述べる。In order to avoid this phenomenon, there is a relationship between the hardness and the bottom shape of the steel plate used, but it is difficult at present under the condition that the steel plate thickness is 0.15 mm or less. On the other hand, if the thickness of the steel plate is 0.22 mm, even if the hardness of the steel plate used is low, the phenomenon that the dome at the bottom of the can projects outward does not occur.
Therefore, the thickness of the steel sheet is preferably 0.15 to 0.22 mm. Next, the surface treatment of the Ni plating or the chemical conversion coating applied to the surface of the steel sheet will be described.
【0010】本発明において、鋼板表面にまずNiを付
着させる理由について述べる。本発明のような樹脂フィ
ルムを被覆した鋼板を絞り−しごき加工して得るツーピ
ース缶の場合、鋼板表面に形成させた金属めっき皮膜や
化成処理皮膜は、その加工程度に応じて破壊され、加工
前の特性は減じるものである。本発明のように樹脂フィ
ルムを積層させた鋼板から成形加工する場合の表面処理
鋼板として、鋼板に金属クロム、その上層に水和酸化ク
ロムを形成させる電解クロム酸処理が施されたTFS−
CT(ティンフリースチールクロミウムタイプ)が良く
知られているが、こうした表面処理鋼板でも例外なく、
絞り−しごき成形加工後には、表面処理皮膜の一部は破
壊される。その結果、缶の開口部といった鉄が露出して
いる箇所を起点として糸状腐食が起こる場合がある。糸
状腐食が起こった缶は当然商品としての価値は消失して
しまい、問題である。In the present invention, the reason why Ni is first adhered to the steel sheet surface will be described. In the case of a two-piece can obtained by drawing and ironing a steel sheet coated with a resin film as in the present invention, a metal plating film or a chemical conversion coating formed on the steel sheet surface is destroyed according to the degree of processing, and before processing. The characteristics of are reduced. As a surface-treated steel sheet when forming from a steel sheet having a resin film laminated thereon as in the present invention, TFS- which has been subjected to electrolytic chromic acid treatment for forming a metal chromium on a steel sheet and a hydrated chromium oxide on an upper layer thereof.
CT (tin-free steel chromium type) is well known, but even with such surface-treated steel sheets,
After the drawing-ironing process, a part of the surface treatment film is broken. As a result, thread-like corrosion may occur starting from a portion where iron is exposed, such as an opening of a can. Naturally, cans with thread-like corrosion lose their value as products, which is a problem.
【0011】糸状腐食は、腐食箇所が糸状に成長するこ
とから名付けられたが、鉄やアルミニウムで起こりその
腐食の成長は酸素の還元反応を駆動力としている。前述
した鋼板に施される電解クロム酸処理皮膜はこの酸素の
還元反応が起こり難い皮膜であるため、皮膜が健全な場
合は糸状腐食は極めて起こり難い。しかし、絞り−しご
き成形加工後には、表面処理皮膜の一部は破壊されるた
め、糸状腐食は起こってしまう。Niは糸状腐食が起こ
らない金属として知られており、こうした金属で鉄素地
を被覆することは、鋼板の糸状腐食の防止に有効である
が、前述した電解クロム酸処理皮膜同様、絞り−しごき
成形加工後には皮膜の健全性は確保されなくなるため、
本発明ではNiめっきの付着量は、片面の付着量として
20〜2000mg/m2 とする。[0011] Thread-like corrosion is named because the corroded portion grows in a thread-like manner, and it occurs in iron and aluminum, and the growth of the corrosion is driven by the reduction reaction of oxygen. Since the electrolytic chromic acid-treated film applied to the steel sheet described above is a film in which the reduction reaction of oxygen hardly occurs, if the film is sound, thread-like corrosion is extremely unlikely to occur. However, after the drawing-ironing process, a part of the surface treatment film is destroyed, so that thread-like corrosion occurs. Ni is known as a metal that does not cause thread-like corrosion, and coating an iron base with such a metal is effective in preventing thread-like corrosion of a steel sheet. However, similar to the electrolytic chromic acid-treated film described above, drawing and ironing are performed. After processing, the integrity of the film is no longer ensured,
In the present invention, the adhesion amount of Ni plating is 20 to 2000 mg / m 2 as the adhesion amount on one side.
【0012】下限値の20mg/m2 未満では、本発明
の缶の板厚減少率の最小値である50%でも、糸状腐食
が発生するため好ましくない。また、前述した204
(内径約54.9mm)や202(内径約52.4m
m)等の高縮径ネック加工において、被覆ポリエステル
樹脂フィルムが剥離する場合があり、好ましくない。さ
らに、Ni付着量が下限値の20mg/m2 未満では、
万が一缶内面側の被覆フィルムに欠陥が発生した場合、
内容物によっては素地の鉄が溶解し穿孔缶となる危険性
もあり好ましくない。If the lower limit is less than 20 mg / m 2 , even at 50%, which is the minimum value of the reduction rate of the thickness of the can of the present invention, thread-like corrosion occurs, which is not preferable. In addition, the aforementioned 204
(About 54.9 mm inside diameter) and 202 (about 52.4 m inside diameter)
m) and the like, the coated polyester resin film may peel off during the necking process with a large diameter, which is not preferable. Further, when the Ni adhesion amount is less than the lower limit of 20 mg / m 2 ,
Should a defect occur in the coating film on the inner side of the can,
Depending on the contents, there is a risk that the base iron is melted to form a perforated can, which is not preferable.
【0013】一方、上限値である2000mg/m2 超
では本発明の缶の板厚減少率の最大値である70%でも
糸状腐食の発生や密着性の確保等の効果は飽和する。従
って、Ni付着量は20mg/m2 以上は必要で、Ni
の効果を十分に発揮させるのは片面の付着量として10
0mg/m2 以上のNiめっきを施すことが望ましい。
また、Niが缶外面の鋼板面に存在することで、白さが
若干向上し、缶の外面側を被覆するポリエステル樹脂フ
ィルム中に混入される白色顔料の混入量や印刷・塗装時
に行われる白色塗装や白インキの塗布量を低減出来ると
いった経済的効果もある。こうしたことを総合的に勘案
すると、Ni付着量は20〜2000mg/m2 が最適
な範囲であり、好ましくは100〜2000mg/m2
が好適である。鋼板へのNi付着方法としては周知の電
気めっきや無電解めっき方法が適用できる。On the other hand, if the upper limit is more than 2000 mg / m 2 , the effects such as the occurrence of thread-like corrosion and the securing of adhesion are saturated even at the maximum value of 70% of the reduction rate of the thickness of the can of the present invention. Therefore, it is necessary that the amount of Ni adhered is 20 mg / m 2 or more.
The effect of the above is fully exhibited when the adhesion amount on one side is 10
It is desirable to apply Ni plating of 0 mg / m 2 or more.
In addition, the presence of Ni on the steel plate surface of the outer surface of the can slightly improves the whiteness, the amount of white pigment mixed in the polyester resin film covering the outer surface side of the can, and the whiteness that occurs during printing and painting. There is also an economical effect that the amount of coating and white ink applied can be reduced. Considering these facts comprehensively, the optimal amount of Ni deposition is 20-2000 mg / m 2 , preferably 100-2000 mg / m 2.
Is preferred. As a method for adhering Ni to the steel sheet, a known electroplating or electroless plating method can be applied.
【0014】次に、化成処理皮膜について述べる。本発
明の鋼板は、Niめっきの上層に有機樹脂を主体とする
化成処理皮膜を有するものである。有機樹脂を主体とす
る化成処理皮膜は、乾燥時に高分子化が起こり、Niめ
っき面を一様に覆うため、第一にその上層に積層させる
ポリエステル樹脂皮膜との密着性を強固にすることがで
きる。第二に前述した糸状腐食の駆動力となる酸素の還
元反応を抑制することができるため、糸状腐食が防止さ
れる、等の優れた性能を示す。また、有機樹脂を主体と
する化成処理皮膜層は、特にポリエステル樹脂フィルム
との密着性が良好であるため、高加工度の絞り−しごき
加工を受けても、密着性不十分によって起こるフィルム
剥離(通称デラミ)や、激しいデラミを起因とする破胴
といったことはなく、良好な缶体が得られる。Next, the chemical conversion coating will be described. The steel sheet of the present invention has a chemical conversion coating mainly composed of an organic resin as an upper layer of Ni plating. The chemical conversion coating mainly composed of an organic resin is polymerized during drying, and uniformly covers the Ni plating surface. Therefore, first, it is necessary to strengthen the adhesion with the polyester resin coating laminated on the Ni plating surface. it can. Secondly, since the reduction reaction of oxygen, which is a driving force for the filamentous corrosion, can be suppressed, excellent performance such as prevention of filamentous corrosion is exhibited. Further, since the chemical conversion coating layer mainly composed of an organic resin has particularly good adhesion to a polyester resin film, even if it is subjected to a high degree of drawing-ironing, film peeling caused by insufficient adhesion ( A good can body can be obtained without the occurrence of a broken body caused by severe delamination.
【0015】化成処理皮膜の付着量は、C量として例え
ば、(株)島津製作所製のTOTAL ORGANIC
CARBON ANALYZER TOC−5000
で測定した値であり、1〜100mg/m2 である。下
限値である1mg/m2 未満では被覆性が劣り、防食作
用および密着性が共に不十分となる。また、本発明の缶
の板厚減少率の最小値である50%の場合でも成形加工
後に樹脂フィルムが局部的に剥離する、いわゆるデラミ
が起こったり成形加工後の缶体には開口部から糸状腐食
が発生し、好ましくない。しかし、有機樹脂を主体とす
る化成処理皮膜をC量として1mg/m2 以上施すこと
により密着性は向上し、5mg/m2 以上で十分な密着
性が確保される。[0015] The amount of the chemical conversion film deposited is, for example, TOTAL ORGANIC manufactured by Shimadzu Corporation as C amount.
CARBON ANALYZER TOC-5000
And is 1 to 100 mg / m 2 . If it is less than the lower limit of 1 mg / m 2 , the coatability will be poor, and both the anticorrosive action and the adhesion will be insufficient. Further, even in the case of 50% which is the minimum value of the reduction rate of the thickness of the can of the present invention, the resin film is locally peeled after the molding, so-called delamination occurs, or the can body after the molding has a thread-like shape from the opening. Corrosion occurs and is not preferred. However, by applying a chemical conversion coating mainly composed of an organic resin at a C content of 1 mg / m 2 or more, the adhesion is improved, and sufficient adhesion is secured at 5 mg / m 2 or more.
【0016】一方、上限値の100mg/m2 を超える
と、糸状腐食の発生はないが、本発明の缶の板厚減少率
の最大値である70%の成形加工で化成処理皮膜自身の
凝集破壊によるものと思われるフィルム剥離が起こる場
合があり、好ましくない。有機樹脂を主体とする化成処
理皮膜量をC量として100mg/m2 以下とすること
で、成形加工での密着性低下を防止することが可能とな
る。従って、有機樹脂を主体とする化成処理皮膜量をC
量として1〜100mg/m2 の範囲であるが、工業製
品としての安定性を考慮すると、C量としては5〜50
mg/m2の範囲が好ましく最適である。On the other hand, if it exceeds the upper limit of 100 mg / m 2 , no thread-like corrosion occurs, but the chemical conversion coating itself coagulates in the forming process of 70% which is the maximum value of the reduction rate of the thickness of the can of the present invention. In some cases, peeling of the film which is considered to be caused by destruction occurs, which is not preferable. By setting the amount of the chemical conversion coating mainly composed of an organic resin to 100 mg / m 2 or less in terms of the amount of C, it is possible to prevent a decrease in adhesion during molding. Therefore, the amount of chemical conversion coating mainly composed of organic resin is C
Although the amount is in the range of 1 to 100 mg / m 2 , considering the stability as an industrial product, the C amount is 5 to 50 mg / m 2.
The range of mg / m 2 is preferred and optimal.
【0017】鋼板への処理方法としては、例えばリン酸
及びその塩、縮合リン酸及びその塩、リン酸ジルコニウ
ム、リン酸チタニウムのようなリン酸系化合物や、例え
ばビニルエトキシシラン、アミノプロピルトリエトキシ
シラン等のシランカップリング剤のような有機ケイ素化
合物と例えば水溶性フェノール樹脂、水溶性アクリル樹
脂等のような水溶性有機樹脂を主体とする水溶液を、前
記処理液をNiめっき鋼板にスプレー塗布し絞りロール
で付着量を調整した後、乾燥し硬化させる方法、処理液
にNiめっき鋼板を浸漬し絞りロールで付着量を調整し
た後、乾燥し硬化させる方法等が適宜適用できる。乾燥
硬化方法としては熱風での乾燥、電気炉での乾燥等の方
法が適用でき、温度は150〜250℃で乾燥時間は1
0秒〜2分程度である。Examples of the method for treating a steel sheet include phosphoric acid compounds such as phosphoric acid and salts thereof, condensed phosphoric acid and salts thereof, zirconium phosphate and titanium phosphate, and vinyl ethoxysilane and aminopropyltriethoxy. An aqueous solution mainly composed of an organic silicon compound such as a silane coupling agent such as silane and a water-soluble organic resin such as a water-soluble phenol resin and a water-soluble acrylic resin is spray-coated with the treatment liquid onto a Ni-plated steel sheet. A method of adjusting the amount of adhesion with a squeezing roll, followed by drying and curing, a method of immersing a Ni-plated steel sheet in a treatment liquid, adjusting the amount of adhesion with a squeezing roll, and then drying and curing can be appropriately applied. As the drying and curing method, methods such as drying with hot air and drying in an electric furnace can be applied. The temperature is 150 to 250 ° C., and the drying time is 1 hour.
It is about 0 seconds to 2 minutes.
【0018】次に、本発明に適用される缶内面のポリエ
ステル樹脂フィルムについて説明する。本発明ではポリ
エステル樹脂フィルムは、熱可塑性ポリエステル樹脂フ
ィルムが適用される。本発明において、被覆する樹脂フ
ィルムを熱可塑性ポリエステル樹脂フィルムに限定した
理由は、耐熱性が良い、缶内面用としては内容物の
フレーバーが確保される、と言った、例えばポリエチレ
ンやポリプロピレンなどのポリオレフィン系樹脂フィル
ムにない、缶用途としての適した特性を有しているから
である。Next, the polyester resin film on the inner surface of the can applied to the present invention will be described. In the present invention, a thermoplastic polyester resin film is used as the polyester resin film. In the present invention, the reason why the resin film to be coated is limited to the thermoplastic polyester resin film is that heat resistance is good, and the flavor of the contents is secured for the inner surface of the can, for example, a polyolefin such as polyethylene or polypropylene. This is because it has characteristics suitable for can use, which are not present in the base resin film.
【0019】被覆されるポリエステル樹脂としては、酸
成分としてテレフタル酸、イソフタル酸、アジピン酸、
セバシン酸等の酸成分と、エチレングリコール、ブチレ
ングリコール等のアルコール成分からなるポリエステル
樹脂で、例えばポリエチレンテレフタレート(PE
T)、ポリブチレンテレフタレート(PBT)、ポリエ
チレンイソフタレート(PEI)のようなホモポリマー
や、例えばエチレンテレフタレートとエチレンイソフタ
レートとの共重合樹脂であるコーポリマーや、またこう
したホモポリマー同士のブレンド、ホモポリマーとコー
ポリマーのブレンド、コーポリマー同士のブレンドとい
ったブレンド樹脂等が適用される。 樹脂フィルムの融
点(Tm)や冷結晶化熱(Hc)は、こうした酸成分と
アルコール成分の選定、コーポリマーの程度、ブレンド
樹脂の選定およびそのブレンド比等適宜選定することで
えることができる。As the polyester resin to be coated, terephthalic acid, isophthalic acid, adipic acid,
A polyester resin comprising an acid component such as sebacic acid and an alcohol component such as ethylene glycol and butylene glycol, for example, polyethylene terephthalate (PE
T), homopolymers such as polybutylene terephthalate (PBT) and polyethylene isophthalate (PEI), for example, copolymers which are copolymer resins of ethylene terephthalate and ethylene isophthalate, and blends and homopolymers of such homopolymers Blend resins such as a blend of a polymer and a copolymer, and a blend of copolymers are applied. The melting point (Tm) and the heat of cold crystallization (Hc) of the resin film can be obtained by appropriately selecting the acid component and the alcohol component, the degree of the copolymer, the selection of the blend resin, and the blend ratio thereof.
【0020】本発明では、少なくとも缶内面は鋼板側か
ら鋼板と接するように被覆されたポリエステル樹脂フィ
ルム(A)とその上層のポリエステル樹脂フィルム
(B)からなり、ポリエステル樹脂フィルム(A)は厚
み10〜45μmで、融点(ATm)が215〜245
℃、冷結晶化熱(Hc)が8.5〜35.0J/gがよ
く、ポリエステル樹脂フィルム(B)は厚みが5〜20
μmで融点(BTm)が235〜260℃で、樹脂フィ
ルムの総厚みは15〜50μmであり、かつ、ポリエス
テル樹脂フィルム(A)とポリエステル樹脂フィルム
(B)の平均密度が1.36未満である二層構成のポリ
エステル樹脂フィルムが適用される。In the present invention, at least the inner surface of the can comprises a polyester resin film (A) coated from the steel plate side so as to be in contact with the steel plate and a polyester resin film (B) on the polyester resin film, and the polyester resin film (A) has a thickness of 10%. 4545 μm, melting point (ATm) 215-245
C, the heat of cold crystallization (Hc) is preferably 8.5 to 35.0 J / g, and the polyester resin film (B) has a thickness of 5 to 20 J / g.
The melting point (BTm) is 235 to 260 ° C, the total thickness of the resin film is 15 to 50 µm, and the average density of the polyester resin film (A) and the polyester resin film (B) is less than 1.36. A two-layer polyester resin film is applied.
【0021】本発明の二層フィルムとする理由について
説明する。前述したようにシームレスのラミネート缶の
デメリットとしては、熱可塑性樹脂フィルム被覆金属板
の加工度(又は変形度合)が大きい場合、成形時に缶内
面側樹脂フィルムに傷が入ったりした場合、缶内面の品
質確保ができなくなるため、缶体の品質検査を厳重に行
う必要があることと、製品歩留まりが現行の塗装缶に比
べて劣るといった点が上げられる。特に、スチール素材
を用いたラミネートシームレス缶の場合、上記の傾向が
大きい。こうしたラミネート缶の内面側の樹脂フィルム
の皮膜欠陥は缶成形加工時に入り、この欠陥を最小限に
抑えることは、品質、製品歩留まりの点から重要な技術
課題であることは言うまでもない。The reason for forming the two-layer film of the present invention will be described. As described above, the disadvantages of the seamless laminate can include: when the degree of processing (or the degree of deformation) of the thermoplastic resin film-coated metal plate is large; when the resin film on the inner surface of the can is damaged during molding; Since quality cannot be assured, it is necessary to strictly inspect the quality of the can body, and the product yield is inferior to the current painted can. Particularly, in the case of a laminated seamless can using a steel material, the above tendency is large. Such film defects of the resin film on the inner surface side of the laminated can enter into the can forming process, and it is needless to say that minimizing such defects is an important technical problem from the viewpoint of quality and product yield.
【0022】この成形加工時に起こる樹脂フィルムの欠
陥は、特にしごき加工時に起こり易いことは、発明者等
の研究から明らかになっており、その原因はほぼ次の二
点に集約されると考えられる。即ち、成形加工の際に金
属の加工熱が発生し、樹脂フィルムの特性を大きく変化
させるためで、熱による樹脂フィルムの特性変化は、
(1)樹脂フィルムの軟化、(2)樹脂フィルムの結晶
化等がある。(1)の樹脂フィルムの軟化は、しごき加
工時に樹脂フィルムがパンチに付着してしまい、パンチ
が抜け難くなる、いわゆる離型性不良が起こり、内面側
の樹脂フィルムに傷を付ける原因となる。Researches by the inventors and others have clarified that the defects of the resin film which occur during the forming process are particularly likely to occur during the ironing process, and it is considered that the causes are roughly summarized in the following two points. . That is, the processing heat of the metal is generated during the forming process, and the characteristics of the resin film are largely changed.
(1) Softening of the resin film, (2) crystallization of the resin film, and the like. The softening of the resin film of (1) causes the resin film to adhere to the punch during ironing, making it difficult for the punch to come off, so-called poor releasability, and causing damage to the resin film on the inner surface side.
【0023】また、離型性不良がひどい場合は、缶体の
開口部近傍が座屈し、正規の缶体高さが得られない事態
が起こる場合もある。(2)の樹脂フィルムの結晶化
は、しごき加工時の発熱と延伸加工により、樹脂フィル
ムは配向結晶化が起こり、その結果高加工に耐えられな
くなり、樹脂フィルムに亀裂が入る原因となる。いずれ
にしても、缶内外面フィルムの欠陥発生につながり好ま
しくない。When the mold release property is severe, the vicinity of the opening of the can body may buckle, and a situation may occur in which a proper can body height cannot be obtained. In the crystallization of the resin film of (2), the resin film is oriented and crystallized due to the heat generated during the ironing process and the stretching process. As a result, the resin film cannot withstand high processing and causes cracks in the resin film. In any case, it is not preferable because it leads to the occurrence of defects in the film on the inner and outer surfaces of the can.
【0024】このしごき加工時に起こる欠陥の二つの原
因は、ポリエステル樹脂フィルムの熱的特性から見た場
合、基本的には相反関係にあるため、単一の樹脂では兼
備させるのは難しく、達成するためには金型形状や成形
加工温度等を厳密管理する必要があり、設備投資は大き
いものになり、製造コストは高いものになってしまう。
そこで、本発明のように鋼板に被覆するラミネートフィ
ルムを二層にし、前記の欠陥原因の回避を各樹脂フィル
ムに担わせることに成功し、本発明に至ったものであ
る。The two causes of the defects that occur during the ironing process are basically reciprocal in view of the thermal characteristics of the polyester resin film, and it is difficult to achieve the same with a single resin. For this purpose, it is necessary to strictly control the mold shape, the molding temperature, and the like, resulting in a large capital investment and a high manufacturing cost.
Thus, the present invention succeeded in making the two layers of the laminate film covering the steel sheet as in the present invention, and succeeding in avoiding the above-mentioned defect causes in each resin film.
【0025】従って、本発明では鋼板側から、ポリエス
テル樹脂フィルム(A)/ポリエステル樹脂フィルム
(B)で被覆されており、被覆されたポリエステル樹脂
フィルムの融点は、常にポリエステル樹脂フィルム
(A)の融点(ATm)がポリエステル樹脂フィルム
(B)の融点(BTm)より低く、ATm<BTmの関
係を満たすものである。まず、ポリエステル樹脂フィル
ム(A)の上層のポリエステル樹脂フィルム(B)は、
融点(BTm)が235〜260℃の樹脂フィルムであ
る。ポリエステル樹脂フィルム(B)は、前記の(1)
の樹脂フィルムの軟化による離型性不良による内面の樹
脂フィルムの傷つき防止や離型性不良がひどい場合に起
こる缶体の開口部近傍が座屈し正規の缶体高さが得られ
ない事態を防止する役割を担うものである。従って、ポ
リエステル樹脂フィルム(B)の融点(BTm)は高い
方が良く235〜260℃とする。Therefore, in the present invention, the polyester resin film (A) / the polyester resin film (B) is coated from the steel plate side, and the melting point of the coated polyester resin film is always the melting point of the polyester resin film (A). (ATm) is lower than the melting point (BTm) of the polyester resin film (B), and the relationship of ATm <BTm is satisfied. First, the upper polyester resin film (B) of the polyester resin film (A)
It is a resin film having a melting point (BTm) of 235 to 260 ° C. The polyester resin film (B) is as described in (1) above.
To prevent damage to the resin film on the inner surface due to poor releasability due to softening of the resin film, and to prevent the case where the opening of the can body buckles due to severe releasability and cannot obtain the proper can body height. It plays a role. Therefore, the higher the melting point (BTm) of the polyester resin film (B) is, the better the temperature is 235 to 260 ° C.
【0026】樹脂フィルム(B)の融点(BTm)が2
35℃未満の場合はこの離型性不良が起こり、内面フィ
ルムを傷付け耐食性低下に繋がり、激しい場合は成形加
工ができないことがあり、好ましくない。一方、上限値
の260℃超では、高融点化に伴う離型性の更なる効果
は期待できず飽和する。缶内面のポリエステル樹脂フィ
ルム(B)の融点(BTm)は、上記の離型性から限定
したものであるが、しごき加工時の発熱量は後述する加
工度との関係もあり、樹脂フィルムの融点だけで離型性
の良否を決められるものではないが、基本的には融点は
高い方が有利であり、好ましくは240〜255℃、更
に好ましくは245〜255℃が好適である。The melting point (BTm) of the resin film (B) is 2
When the temperature is lower than 35 ° C., the releasability is poor, and the inner film is damaged, leading to a decrease in the corrosion resistance. On the other hand, if the upper limit exceeds 260 ° C., no further effect of the releasability due to the increase in the melting point can be expected, and the effect is saturated. The melting point (BTm) of the polyester resin film (B) on the inner surface of the can is limited by the above-mentioned releasability, but the calorific value during ironing also has a relationship with the degree of processing described later. The moldability alone cannot determine the quality of the releasability, but it is basically advantageous that the melting point is higher, preferably 240 to 255 ° C, more preferably 245 to 255 ° C.
【0027】ポリエステル樹脂フィルム(B)の厚みは
5〜20μmである。ポリエステル樹脂フィルム(B)
の役割は、前述したように離型性確保にあり、発明者等
の検討では最低5μmは必要であることが知れた。5μ
m未満では、特に、高加工度の場合はポリエステル樹脂
フィルム(B)の結晶化による欠陥が発生した場合、パ
ンチ表面がポリエステル樹脂フィルム(A)に食い込
み、離型性が劣るといった現象が見られ好ましくない。The thickness of the polyester resin film (B) is 5 to 20 μm. Polyester resin film (B)
Has a role in ensuring the releasability as described above, and it has been found that at least 5 μm is required in the studies by the inventors. 5μ
If it is less than m, particularly in the case of a high degree of processing, when a defect occurs due to crystallization of the polyester resin film (B), a phenomenon that the punch surface bites into the polyester resin film (A) and the releasability is inferior is observed. Not preferred.
【0028】一方、ポリエステル樹脂フィルム(B)の
厚みが20μm超の場合、高加工度でも離型性は良好で
あったが、ポリエステル樹脂フィルム(B)の結晶化に
よる欠陥がポリエステル樹脂フィルム(A)に伝播し、
缶体の耐食性が劣るといった現象が見られる場合があ
り、好ましくない。本発明の加工度である板厚減少率が
50〜70%の範囲では、ポリエステル樹脂フィルム
(B)の厚みは5〜20μmの範囲が最適である。On the other hand, when the thickness of the polyester resin film (B) is more than 20 μm, the releasability was good even at a high degree of processing, but the defects due to the crystallization of the polyester resin film (B) were poor. )
A phenomenon that the corrosion resistance of the can body is inferior may be observed, which is not preferable. When the rate of reduction in sheet thickness, which is the degree of processing according to the present invention, is in the range of 50 to 70%, the thickness of the polyester resin film (B) is optimally in the range of 5 to 20 μm.
【0029】鋼板と接するポリエステル樹脂フィルム
(A)は、前記の(2)樹脂フィルムの結晶化による欠
陥発生を抑制する役割を担うものであり、そのためには
結晶性の低いポリエステル樹脂が好ましい。冷却結晶化
熱(Hc)は、樹脂フィルムの結晶性を示す指標であ
り、熱量が大きいほど結晶性の高い樹脂フィルムである
ことを指す。かかる意味において冷結晶化熱(Hc)は
8.5〜35.0J/gの範囲のポリエステル樹脂フィ
ルムとする。結晶性の樹脂フィルムの場合、前述したよ
うにしごき加工時の発熱と延伸加工により、樹脂フィル
ムは配向結晶化が起こり、その結果高い加工度には耐え
られなくなり亀裂が入る要因となる。The polyester resin film (A) in contact with the steel sheet plays the role of (2) suppressing the occurrence of defects due to crystallization of the resin film, and for that purpose, a polyester resin having low crystallinity is preferable. The heat of cooling crystallization (Hc) is an index indicating the crystallinity of the resin film, and indicates that the larger the heat amount, the higher the crystallinity of the resin film. In this sense, the polyester resin film has a cold crystallization heat (Hc) in the range of 8.5 to 35.0 J / g. In the case of a crystalline resin film, as described above, the heat generation during the ironing process and the stretching process cause the resin film to be oriented and crystallized. As a result, the resin film cannot withstand a high degree of processing and causes cracks.
【0030】かかる意味から、本発明は冷結晶化熱(H
c)を限定したものであり、もし冷結晶化熱(Hc)が
8.5J/g未満の場合は、成形加工時に配向結晶化し
難く、樹脂フィルムに亀裂状の欠陥が発生し難く有利で
あるが、逆にこうした樹脂は慨して軟質であり、たと
え、その上層にポリエステル樹脂フイルム(B)が積層
されていても、離型性不良の原因となり好ましくない。In this sense, the present invention provides a heat of cold crystallization (H
If the cold crystallization heat (Hc) is less than 8.5 J / g, orientation crystallization is less likely to occur during molding, and crack-like defects are less likely to occur in the resin film, which is advantageous. However, on the contrary, such a resin is generally soft, and even if the polyester resin film (B) is laminated on the resin, it is not preferable because it causes poor releasability.
【0031】一方、冷結晶化熱(Hc)が35.0J/
gを超えると、加工度との関係もあるが、結晶性が高す
ぎて成形加工で樹脂フィルムの亀裂欠陥が発生する場合
があり好ましくない。特に、高加工度の成形加工では、
亀裂状に欠陥が発生する危険性が高い。成形加工におけ
る、主にしごき加工時の樹脂フィルムの配向結晶化の程
度は、後述する成形加工の条件にも関係があるが、基本
的には樹脂固有の結晶性に依るところが大きく、本発明
の加工度である板厚減少率が50〜70%の範囲では、
冷結晶化熱(Hc)が8.5〜35.0J/gの範囲の
ポリエステル樹脂フィルムであれば、樹脂フィルムに亀
裂状の欠陥が発生することなく良好な缶体が得られる。On the other hand, the heat of cold crystallization (Hc) is 35.0 J /
If it exceeds g, there is a relationship with the degree of processing, but the crystallinity is too high, and cracking of the resin film may occur during molding, which is not preferable. In particular, in high-forming processing,
There is a high risk of cracking defects. In the molding process, the degree of orientation crystallization of the resin film mainly at the time of the ironing process is also related to the molding process conditions described later, but basically depends largely on the crystallinity inherent to the resin. When the thickness reduction rate, which is the degree of processing, is in the range of 50 to 70%,
If the polyester resin film has a heat of cold crystallization (Hc) in the range of 8.5 to 35.0 J / g, a good can body can be obtained without generating crack-like defects in the resin film.
【0032】ポリエステル樹脂フィルム(A)の融点
(ATm)は215〜245℃である。前述したよう
に、ポリエステル樹脂フィルム(A)と接する鋼板表面
には、密着性の良好な有機樹脂を含有する化成処理皮膜
が存在しているが、ポリエステル樹脂フィルムを被覆す
る際に樹脂フィルムは十分に溶融してラミネートする必
要があり、基本的には密着性確保には融点(Tm)は低
い方が有利である。しかし、ポリエステル樹脂フィルム
(A)の融点(ATm)が215℃未満では、しごき加
工時の加工熱によりポリエステル樹脂フィルム(A)の
軟化が激しく、パンチの離型性が劣る場合があり、好ま
しくない。The melting point (ATm) of the polyester resin film (A) is 215 to 245 ° C. As described above, a chemical conversion coating containing an organic resin having good adhesion exists on the steel sheet surface in contact with the polyester resin film (A). It is necessary to have a low melting point (Tm) for ensuring adhesion. However, when the melting point (ATm) of the polyester resin film (A) is less than 215 ° C., the polyester resin film (A) is strongly softened by the processing heat during ironing, and the releasability of the punch may be inferior. .
【0033】また、ポリエステル樹脂フィルム(A)の
融点(ATm)が245℃超では結晶性も高くなること
から、高加工度ではポリエステル樹脂フィルム(B)の
結晶化による欠陥がきっかけとなり、ポリエステル樹脂
フィルム(A)まで亀裂を発生させ、大きな欠陥となっ
てしまうことがあり、耐食性の点で問題となり好ましく
ない。ポリエステル樹脂フィルム(A)の融点(AT
m)は、本発明の加工度である板厚減少率が50〜70
%の範囲では220〜240℃が好適である。When the melting point (ATm) of the polyester resin film (A) is higher than 245 ° C., the crystallinity becomes high. Therefore, at a high working degree, a defect caused by the crystallization of the polyester resin film (B) triggers the polyester resin film (B). Cracks may be generated up to the film (A), resulting in a large defect, which is not preferable because it causes a problem in corrosion resistance. Melting point of polyester resin film (A) (AT
m) is a sheet thickness reduction rate of 50 to 70, which is the degree of working of the present invention.
In the range of%, 220 to 240 ° C is suitable.
【0034】ポリエステル樹脂フィルム(A)の厚みは
10〜45μmである。ポリエステル樹脂フィルム
(A)の厚みは基本的には厚い方が成形加工後の樹脂フ
ィルムの健全性からは有利であるが、前述したようにし
ごき加工時の加工熱によりポリエステル樹脂フィルム
(A)の軟化によるパンチの離型性が劣る場合があり、
この現象は相対的にしごき加工が高加工度な程、ポリエ
ステル樹脂フィルム(A)が厚い程、起こり易くなる。
従って、ポリエステル樹脂フィルム(A)の厚みが45
μm超では、パンチの離型性が劣る現象が見られ、好ま
しくない。The thickness of the polyester resin film (A) is 10 to 45 μm. Basically, the thickness of the polyester resin film (A) is preferably thicker from the viewpoint of the soundness of the resin film after molding, but as described above, the heat of the polyester resin film (A) is increased by the processing heat during ironing. The release properties of the punch due to softening may be poor,
This phenomenon is more likely to occur as the degree of ironing becomes higher and the polyester resin film (A) becomes thicker.
Therefore, the thickness of the polyester resin film (A) is 45
If it exceeds μm, a phenomenon that the releasability of the punch is inferior is observed, which is not preferable.
【0035】一方、10μm未満ではパンチの離型性は
良好であるが、高加工度ではポリエステル樹脂フィルム
(B)の結晶化による欠陥がきっかけとなり、ポリエス
テル樹脂フィルム(A)まで亀裂を発生させ、しかもポ
リエステル樹脂フィルム(A)の厚みが薄すぎるため鋼
板素地に達してしまう危険性が大きく、好ましくない。
樹脂フィルムの厚みについては、本発明ではポリエステ
ル樹脂フィルムの総厚みは15〜50μmである。On the other hand, if the thickness is less than 10 μm, the releasability of the punch is good, but if the degree of processing is high, a defect due to crystallization of the polyester resin film (B) triggers a crack to the polyester resin film (A). Moreover, the thickness of the polyester resin film (A) is too small, and the risk of reaching the steel sheet base is large, which is not preferable.
Regarding the thickness of the resin film, in the present invention, the total thickness of the polyester resin film is 15 to 50 μm.
【0036】缶の内面に当たる鋼板面に積層されるフィ
ルム厚みは、缶内面の耐食性の点から限定されるもので
あり、15μm未満では缶の成形加工後で充填する内容
物にもよるが、十分な耐食性を確保するのは難しい場合
がある。一方、50μmを超えると、ほとんど内容物に
対し耐食性は十分確保されるが、実質的に過剰品質とな
り、経済的でない。フィルム厚みとしては、18〜40
μmが品質および経済性からは好ましい範囲である。ま
た、本発明の方法を実施する際フィルム厚の選定は、後
述する缶壁部の薄肉化の加工度との関係があることも選
定の際の重要な要素である。The thickness of the film laminated on the steel plate surface corresponding to the inner surface of the can is limited in view of the corrosion resistance of the inner surface of the can. If it is less than 15 μm, it depends on the contents to be filled after the can is formed. It may be difficult to ensure good corrosion resistance. On the other hand, if the thickness exceeds 50 μm, the corrosion resistance of the contents is almost sufficiently secured, but the quality becomes substantially excessive, which is not economical. As film thickness, 18-40
μm is a preferable range in terms of quality and economy. An important factor in the selection of the film thickness when performing the method of the present invention is that there is a relationship with the degree of work for reducing the wall thickness of the can wall described later.
【0037】即ち、加工度が高い場合は、当然その加工
度に応じてフィルムの厚みも薄くなるため、その結果と
して、缶内面の防食性能は低下する。従って、加工度が
高い場合は予め厚手のフィルムを適用することが望まし
いし、一方、加工度が低い場合はそれに応じて予め薄手
のフィルムを適用することが可能となる。また、ポリエ
ステル樹脂フィルム(A)とポリエステル樹脂フィルム
(B)のフィルム厚みの比は、ポリエステル樹脂フィル
ム(A):ポリエステル樹脂フィルム(B)=1:1〜
9:1が好ましく、ポリエステル樹脂フィルム(A)の
フィルム厚みよりポリエステル樹脂フィルム(B)のフ
ィルム厚みの方が厚い、といったことは避けることが望
ましい。That is, when the degree of processing is high, the thickness of the film is naturally reduced according to the degree of processing, and as a result, the anticorrosion performance of the inner surface of the can is reduced. Therefore, when the degree of processing is high, it is desirable to apply a thick film in advance. On the other hand, when the degree of processing is low, a thin film can be applied in advance. The ratio of the film thickness of the polyester resin film (A) to the film thickness of the polyester resin film (B) is as follows: polyester resin film (A): polyester resin film (B) = 1: 1 to 1
9: 1 is preferable, and it is desirable to avoid that the film thickness of the polyester resin film (B) is larger than the film thickness of the polyester resin film (A).
【0038】本発明に適用されるポリエステル樹脂フィ
ルムの密度は、ポリエステル樹脂フィルム(A)とポリ
エステル樹脂フィルム(B)との平均密度、即ち二層フ
ィルムとして1.36未満である。密度は樹脂の結晶状
態を示す指標となり、例えば、延伸された樹脂フィルム
等の結晶化度が高い場合は、密度は大きくなる。密度が
1.36g/cm3 未満であると言うことは、ポリエス
テル樹脂フィルムの結晶状態としては実質的に非晶質で
あることを示す。The density of the polyester resin film used in the present invention is an average density of the polyester resin film (A) and the polyester resin film (B), that is, less than 1.36 as a two-layer film. The density is an index indicating the crystalline state of the resin. For example, when the crystallinity of a stretched resin film or the like is high, the density increases. The fact that the density is less than 1.36 g / cm 3 indicates that the crystalline state of the polyester resin film is substantially amorphous.
【0039】まず、ラミネート板に被覆した樹脂フィル
ムを非晶質にする理由は、その後行うカップの絞り加
工、カップの再絞り加工、更にしごき加工において、樹
脂フィルムの加工性を十分に確保することを目的にした
もので、密度が1.36g/cm3 を超えると、結晶性
の低いポリエステル樹脂フィルムでも、成形加工にフィ
ルムが耐えられずフィルムに亀裂欠陥が激しく起こる場
合があり好ましくない。特に、加工度が大きい時は、し
ごき加工時の発熱と併せて引き延ばし加工により、樹脂
フィルムが配向結晶化が一層進み、その結果、加工に追
随し難くなり、上記の挙動が顕著に現れ、缶体の耐食性
が十分に確保できない場合がしばしば起こる。従って、
密度が大きい、結晶化した状態からの成形加工は、特に
高加工度に対しては極めて難しく不適である。First, the reason why the resin film coated on the laminate plate is made amorphous is that the workability of the resin film is sufficiently ensured in the subsequent drawing of the cup, redrawing of the cup, and further ironing. If the density exceeds 1.36 g / cm 3 , even if the polyester resin film has low crystallinity, the film may not be able to withstand the molding process and crack defects may occur in the film, which is not preferable. In particular, when the degree of processing is large, the resin film is further oriented and crystallized by the elongation together with the heat generated during the ironing, and as a result, it becomes difficult to follow the processing, and the above-mentioned behavior appears remarkably. Often, the body's corrosion resistance cannot be sufficiently ensured. Therefore,
Forming from a crystallized state with a high density is extremely difficult and unsuitable, especially for a high degree of processing.
【0040】更に、本発明では、カップの絞り加工、カ
ップの再絞り加工、更にしごき加工の缶成形加工を施し
た後、得られた缶体を加熱・冷却し再度樹脂フィルムの
密度を1.36g/cm3 未満にした後、ネック加工お
よびフランジ加工を行う。カップの絞り加工、カップの
再絞り加工、更にしごき加工を経て得られる缶体は、こ
の時の加工にり、樹脂フィルムの密着性は著しく低下し
ており、この状態でネック加工およびフランジ加工を行
うと、樹脂フィルムは剥離し易い。そこで、本発明で
は、缶体を加熱・冷却し再度樹脂フィルムの密度を1.
36g/cm3 未満にした際、ネック加工およびフラン
ジ加工に供するものである。樹脂フィルムの密度を1.
36g/cm3 未満にすることで、樹脂フィルムは剥離
やクラックが発生することなく高縮径のネック加工およ
びフランジ加工を行うことができる。Furthermore, in the present invention, after the cup is drawn, the cup is drawn again, and the can is formed by ironing, the obtained can is heated and cooled to reduce the density of the resin film to 1. After reducing the weight to less than 36 g / cm 3 , neck processing and flange processing are performed. The can body obtained through drawing of the cup, redrawing of the cup, and further ironing, due to the processing at this time, the adhesion of the resin film has been significantly reduced, and in this state neck processing and flange processing When performed, the resin film is easily peeled. Therefore, in the present invention, the can body is heated and cooled, and the density of the resin film is again increased to 1.
When it is less than 36 g / cm 3 , it is used for neck processing and flange processing. 1. Increase the density of the resin film.
By setting it to less than 36 g / cm 3 , the resin film can be subjected to neck processing and flange processing with a large diameter without occurrence of peeling or cracking.
【0041】特に、ネック加工率が高い、高縮径化への
対応については、樹脂フィルムの高加工密着性が一層必
要となり、この場合樹脂フィルムの密度は低い方が非晶
質化度が高いため、良好となる。密度を1.36g/c
m3 未満と限定した理由は上記の理由からで、特に、第
1工程の絞り加工前やネック加工およびフランジ加工前
の状態として、好ましくは1.35g/cm3 未満が好
適である。缶の外面側のフィルムについては、本発明で
缶内面側に使用するポリエステル樹脂フィルムを適用し
てもよいが、外観の点からスチール特有の黒味を持つこ
とから印刷外観が劣るため、酸化チタン等の白色顔料を
含有するポリエステル樹脂フィルムを適用することが、
印刷外観の確保からは望ましく、この場合は平均粒子径
が0.1〜3.0μmの酸化チタン顔料を重量%として
10〜20%含有するフィルム等が適用される。In particular, in order to cope with a high neck processing rate and a reduction in diameter, a higher processing adhesion of the resin film is further required. In this case, the lower the density of the resin film, the higher the degree of amorphization. Therefore, it becomes good. 1.36 g / c density
The reason for limiting to less than m 3 is from the above-mentioned reason. In particular, the state before drawing, necking and flange processing in the first step is preferably less than 1.35 g / cm 3 . As for the film on the outer surface side of the can, the polyester resin film used for the inner surface side of the can in the present invention may be applied.However, titanium oxide is inferior in printing appearance because of the blackness peculiar to steel in terms of appearance. Applying a polyester resin film containing a white pigment such as,
It is desirable from the viewpoint of securing the printed appearance. In this case, a film containing 10 to 20% by weight of a titanium oxide pigment having an average particle diameter of 0.1 to 3.0 μm is used.
【0042】なお、ポリエステル樹脂フィルム被覆ラミ
ネート鋼板の製造方法としては、加熱された鋼板の表面
に樹脂フィルムを供給してロール間で熱圧着し被覆させ
た後、直ちに急冷して、非晶質にする方法や、溶融した
樹脂を押し出し、鋼板に供給し被覆させ、直ちに急冷し
て、非晶質にする方法や、例えば二軸延伸されたフィル
ムを適用する場合は、一度被覆したポリエステル樹脂
を、必要に応じ更に樹脂の融点以上に加熱した後、直ち
に急冷して非晶質にする方法、等が適用できる。鋼板の
加熱方法としては、電気炉中で加熱する方法、熱風によ
る加熱方法、加熱ロールに接触させて加熱する方法、高
周波で誘導加熱する方法等の加熱方法が採用できる。As a method for producing a laminated steel sheet coated with a polyester resin film, a resin film is supplied to the surface of a heated steel sheet, coated by thermocompression bonding between rolls, immediately quenched, and immediately cooled to an amorphous state. Method, extruding the molten resin, supplying it to the steel sheet and coating it, immediately quenching, and the method of making amorphous, for example, when applying a biaxially stretched film, once coated polyester resin, If necessary, a method of further heating to a temperature higher than the melting point of the resin and then immediately quenching to make it amorphous can be applied. As a method for heating the steel sheet, a heating method such as a method of heating in an electric furnace, a method of heating with hot air, a method of heating by contacting with a heating roll, and a method of induction heating at a high frequency can be adopted.
【0043】次に、本発明の缶体の加工度、即ち缶壁部
の板厚減少率について述べる。本発明の缶体の加工度
は、下記に示した式(1)から求められる値として、5
0〜70%である。 加工度(%)={(Tb−Tw)/Tb}×100 …… (1) Tb:缶底部の鋼板の板厚 Tw:缶壁部の鋼板の最
も薄い部位の板厚 加工度としては、現在スチール素材やアルミニウム素材
から製造されているDI缶の範疇のもので特別なもので
はないが、加工度が50%未満では、被覆された内外面
のポリエステル樹脂フィルムの加工による損傷は全くな
く、良好な缶体が得られるが、特に、鋼板の元板厚(缶
底部の鋼板厚みに相当)が厚い場合は、缶重量が重くな
り経済的でない。Next, the degree of processing of the can body of the present invention, that is, the reduction rate of the thickness of the can wall portion will be described. The degree of processing of the can body of the present invention is 5 as a value obtained from the following equation (1).
0 to 70%. Working ratio (%) = {(Tb−Tw) / Tb} × 100 (1) Tb: thickness of steel plate at bottom of can Tw: thickness of thinnest portion of steel plate at can wall It is in the category of DI cans currently manufactured from steel and aluminum materials and is not special, but if the working degree is less than 50%, there is no damage due to processing of the coated polyester resin film on the inner and outer surfaces, Although a good can body can be obtained, in particular, when the original steel plate thickness (corresponding to the thickness of the steel plate at the bottom of the can) is large, the can weight becomes heavy and is not economical.
【0044】一方、加工度が70%を超えると、内面は
ポリエステル樹脂フィルムとパンチの離型性が劣り、樹
脂フィルムの傷付きにより耐食性を確保するのが難しく
なる場合が多々起こり易くなる。また、外面のポリエス
テル樹脂フィルムも「かじり」易くなり、好ましくな
い。更に、特に、鋼板の元板厚(缶底部の鋼板厚みに相
当)が薄い場合は、後述するネック加工でしわが入った
り、フランジ加工で缶体の開口部が割れる、いわゆるフ
ランジ割れが起こったりして好ましくない。加工度の限
定は上記の理由によるもので、50〜70%が最適であ
る。On the other hand, when the degree of processing exceeds 70%, the releasability of the polyester resin film and the punch is poor on the inner surface, and it is often easy to secure corrosion resistance due to damage of the resin film. In addition, the polyester resin film on the outer surface also tends to be "galled", which is not preferable. Furthermore, in particular, when the base plate thickness of the steel plate (corresponding to the steel plate thickness at the bottom of the can) is thin, wrinkles are formed by neck processing described later, or the opening of the can body is broken by flange processing, so-called flange cracking occurs. Is not preferred. The limitation of the degree of processing is due to the above-mentioned reason, and 50 to 70% is optimal.
【0045】次に、本発明の缶体の成形加工方法につい
て述べる。本発明の缶体は、ポリエステル樹脂フィルム
で被覆されたラミネート鋼板を、絞り加工にてカップ状
に成形する第1工程と、次いで第1工程で得たカップを
更に再絞り加工し、第1工程で得たカップより缶径が小
さく、缶高さの高いカップを成形する第2工程と、次い
でこのカップの缶壁部をパンチとしごきダイスの間に通
し、缶壁を薄く伸ばすいわゆるしごき加工を行う第3工
程と、次いで缶底部のドーム成形を行う第4工程、次い
で第4工程で得た缶体を正規な缶高さに切断するトリミ
ングを行った後、缶開口部を縮径にするネック加工と天
蓋を巻き締めるに必要なフランジ加工を行う第5工程か
ら成っている。Next, the method for forming a can according to the present invention will be described. The can body of the present invention comprises a first step of forming a laminated steel sheet coated with a polyester resin film into a cup shape by drawing, and then further redrawing the cup obtained in the first step. The second step of forming a cup having a smaller can diameter and a higher can height than the cup obtained in the above step, and then passing the can wall of this cup between a punch and a ironing die to so-called ironing to thin the can wall thinly The third step to be performed, the fourth step to form the dome of the bottom of the can, and then the trimming for cutting the can body obtained in the fourth step to a regular can height, and then reducing the diameter of the can opening. The fifth step is to perform neck processing and flange processing necessary for tightening the canopy.
【0046】前記の成形加工方法における、第1工程の
絞り加工、第2工程の再絞り加工、第3工程のしごき加
工は、いずれも缶壁部の板厚の増減を伴った加工である
が、第4工程の缶底部のドーム成形加工および第5工程
のネック加工/フランジ加工は、事実上板厚の増減を伴
わない加工である。従って、シームレス缶として成形加
工されたものは、第3工程後の缶体が最終缶体となる。
本発明の缶体を得る加工方法としては、現在スチール素
材やアルミニウム素材から製造されているDI缶の加工
方法と特別大きく変わるものではないが、本発明の缶体
の性能を十分に確保するためには、次の手段を採用する
ことが望ましい。In the above-mentioned forming method, the drawing in the first step, the redrawing in the second step, and the ironing in the third step are all processings involving an increase or decrease in the thickness of the can wall. The dome forming of the can bottom in the fourth step and the necking / flanging in the fifth step are processings that do not substantially increase or decrease the plate thickness. Therefore, in the case of the seamless can, the can after the third step is the final can.
The processing method for obtaining the can of the present invention is not particularly different from the processing method for DI cans currently manufactured from steel materials and aluminum materials. However, in order to sufficiently ensure the performance of the can of the present invention. It is desirable to adopt the following means.
【0047】即ち、第1工程の絞り加工および第2工程
の再絞り加工は、ラミネート鋼板やカップの温度または
金型の温度を被覆樹脂フィルムのガラス転移温度(T
g)から冷結晶化温度(Tc)の範囲で行うのが、カッ
プ底部コーナーの樹脂フィルムの健全性を確保するため
には望ましい。更に、第1工程の絞り加工および第2工
程の再絞り加工では、第3工程で行うしごき加工での被
覆された樹脂フィルムの負荷を軽減するために、ストレ
ッチ加工や軽度なしごき加工を付加して絞り加工や再絞
り加工するのが望ましい。That is, in the drawing in the first step and the redrawing in the second step, the temperature of the laminated steel plate or cup or the temperature of the mold is changed to the glass transition temperature (T
It is preferable that the heat treatment be performed in the range from g) to the cold crystallization temperature (Tc) in order to ensure the soundness of the resin film at the bottom corner of the cup. Furthermore, in the drawing process in the first step and the redrawing process in the second step, in order to reduce the load of the coated resin film in the ironing process performed in the third step, a stretching process and a mild ironing process are added. It is desirable to draw or redraw.
【0048】第3工程のしごき加工は、第2工程の再絞
り加工で得たカップの温度を50℃以下にした後、加工
金型の温度を100℃以下、できることなら缶内面に被
覆されている樹脂フィルムのガラス転移温度(Tg)以
下に保持して行うのが、樹脂フィルムの結晶化による欠
陥発生を抑制し、またパンチとの離型性もよいことから
望ましい。なお、しごき加工はしごきダイスを1枚で行
う1段しごき加工や、2枚乃至は3枚で行う多段しごき
加工などが適用出来るが、加工時の熱の蓄積を考慮する
としごきダイスは少ない方が良く、しごきダイスを1枚
で行う1段しごき加工が望ましい。In the ironing in the third step, the temperature of the cup obtained in the redrawing in the second step is set to 50 ° C. or less, and then the temperature of the working mold is set to 100 ° C. or less, preferably coated on the inner surface of the can. It is preferable to carry out the process while maintaining the temperature below the glass transition temperature (Tg) of the resin film in order to suppress the occurrence of defects due to crystallization of the resin film and to have good releasability from the punch. The ironing can be performed by one-step ironing with one ironing die or multi-step ironing with two or three ironing dies. However, considering the heat accumulation during processing, the number of ironing dies is smaller. One-step ironing, in which ironing dies are performed on one sheet, is preferable.
【0049】[0049]
【実施例】以下、実施例にて、本発明の方法の効果を具
体的に説明するが、本発明はこれにより何ら限定される
ものではない。なお、本実施例で行った評価法は以下の
通りである。 (1)樹脂フィルムの密度は、密度勾配管法にて測定し
た。 (2)樹脂フィルムの冷結晶化熱(Hc)、融点(T
m)は示差走査熱量計(DSC)で、10℃/分の昇温
速度で測定し、冷結晶化熱(Tc)ピークの面積を冷結
晶化熱、また融点(Tm)は、ピーク温度を融点とし
た。 (3)樹脂フィルムの極限粘度(IV)は、ウベローデ
粘度計でフェノールとテトラクロロエタンの重量比6:
4の溶液に樹脂フィルムを0.100±0.003g溶
解し、30.0±0.1℃で測定した。EXAMPLES Hereinafter, the effects of the method of the present invention will be specifically described with reference to examples, but the present invention is not limited thereto. The evaluation method used in this example is as follows. (1) The density of the resin film was measured by a density gradient tube method. (2) The heat of cold crystallization (Hc) and the melting point (T
m) is measured by a differential scanning calorimeter (DSC) at a heating rate of 10 ° C./min, and the area of the cold crystallization heat (Tc) peak is calculated as the cold crystallization heat, and the melting point (Tm) is calculated as the peak temperature. Melting point. (3) Intrinsic viscosity (IV) of the resin film was determined by an Ubbelohde viscometer with a weight ratio of phenol to tetrachloroethane of 6:
0.100 ± 0.003 g of the resin film was dissolved in the solution of No. 4 and measured at 30.0 ± 0.1 ° C.
【0050】(4)カップの絞り加工後の缶底部コーナ
ーのマイクロクラックについては、光学顕微鏡で観察し
その程度を評価した。評価は次のように評価基準を設定
し行った。 ○:クラックなく良好 □:軽微なクラック発生 △:明確なクラック発生 ×:激しいクラック発生(4) Microcracks at the bottom corners of the can after drawing of the cup were observed with an optical microscope to evaluate the degree. The evaluation was performed by setting evaluation criteria as follows. :: good without cracks □: slight cracks generated △: clear cracks generated ×: severe cracks generated
【0051】(5)フィルムと加工パンチの離型性は、
成形缶上部に起こる缶体の座屈程度を観察し評価した。
離型性の評価は、次のように評価基準を設定し行った。 ○:缶開口部の座屈なく良好 □:軽微な缶開口部の座屈あり △:開口部円周の1/3程度座屈 ×:開口部円周の1/3以上座屈(5) The releasability of the film and the processing punch is as follows:
The degree of buckling of the can body that occurred at the top of the molded can was observed and evaluated.
The releasability was evaluated by setting evaluation criteria as follows. ○: good without buckling of can opening □: slight buckling of can opening △: buckling about 1/3 of opening circumference ×: buckling of 1/3 or more of opening circumference
【0052】(6)ネック加工およびフランジ加工での
樹脂フィルムの状態については、剥離状況やクラック発
生状況を肉眼観察や光学顕微鏡で観察し評価した。剥離
状況やクラック発生状況の評価は、次のように評価基準
を設定し行った。 ○:剥離やクラックなく良好 □:軽微な剥離および微細なクラック発生 △:一部剥離やクラック発生 ×:剥離発生 (7)缶内面の樹脂フィルムの傷付き程度については、
1.0%食塩水に界面活性剤を0.1%添加した電解液
で、缶体を陽極、陰極を銅線とし印加電圧6Vで3秒後
の電流値を測定し、樹脂フィルムの皮膜の健全性を評価
とした。(以降、この評価法をQTV試験と称する)(6) Regarding the state of the resin film in the neck processing and the flange processing, the peeling state and the crack generation state were evaluated by observing with a naked eye or an optical microscope. The evaluation of the peeling state and the crack generation state was performed by setting evaluation criteria as follows. :: good without peeling or cracking □: slight peeling or fine cracking △: partial peeling or cracking ×: peeling (7) Regarding the degree of damage to the resin film on the inner surface of the can,
Using an electrolytic solution obtained by adding 0.1% of a surfactant to 1.0% saline solution, using a can as an anode and a cathode as a copper wire, measure a current value after 3 seconds at an applied voltage of 6 V, and measure the current value of the resin film. The soundness was evaluated. (Hereafter, this evaluation method is referred to as QTV test)
【0053】(8)耐デント性の評価については、35
0ml缶に水を充填し、125℃で30分レトルト処理
を行った後、5℃で1日冷やし、高さ80cmの位置か
ら角度60°で缶底部を下に落下させ、開缶乾燥した
後、衝撃変形部以外を絶縁塗料でシールし、衝撃変形部
の樹脂フィルムの欠陥発生程度をQTV試験に用いる電
解液で、サンプルを陽極、陰極を銅線とし印加電圧6V
で3秒後の電流値を測定し、樹脂フィルムの皮膜の健全
性の評価とした。(以降、耐デント性はこの手法による
評価結果を示す)(8) Regarding the evaluation of dent resistance, 35
After filling a 0 ml can with water and performing retort treatment at 125 ° C. for 30 minutes, cool at 5 ° C. for 1 day, drop the can bottom down at an angle of 60 ° from a height of 80 cm, and open and dry the can. Then, the portion other than the impact deformed portion is sealed with an insulating paint, and the degree of occurrence of defects in the resin film at the impact deformed portion is measured with an electrolytic solution used for a QTV test.
The current value after 3 seconds was measured for evaluation of the soundness of the film of the resin film. (Hereafter, the dent resistance shows the evaluation result by this method)
【0054】(9)糸状腐食 糸状腐食性の評価については、缶体の缶胴部にカッター
で素地鋼板に達するクロスカットを入れた後、塩水噴霧
試験(JIS−Z−2371)を1時間行った後、30
℃、85%RHの環境で2週間暴露し、糸状腐食の発生
状況を観察して評価した。 ○:糸状腐食の発生なく良好 □:糸状腐食僅かに発生 △:糸状腐食の発生中程度 ×:糸状腐食の発生大(9) Thread Corrosion For the evaluation of the thread corrosion, a salt spray test (JIS-Z-2371) was performed for 1 hour after a cross cut reaching the base steel plate was cut into the can body of the can body with a cutter. After 30
Exposure was performed for 2 weeks in an environment of 85 ° C. and 85% RH, and the occurrence of filamentous corrosion was observed and evaluated. :: Good without filiform corrosion □: Slightly filiform corrosion generated △: Medium degree of filiform corrosion ×: Large occurrence of filiform corrosion
【0055】(実施例1)板厚0.21mmの鋼板の両
面に、片面のNi付着量として10mg/m2 (No.
1)、35mg/m2 (No.2)、235mg/m2
(No.3)、420mg/m2 (No.4)、780
mg/m2 (No.5)、1670mg/m2 (No.
6)のNiめっき鋼板をワット浴にて電気めっき法で作
成した後、フェノール樹脂と縮合リン酸を含有する化成
処理液を塗布・乾燥し、片面のC付着量として10mg
/m2 となるようにNo.1からNo.6のNiめっき
鋼板に化成処理を施し、表面処理鋼板を作成した。(Example 1) On both sides of a steel plate having a thickness of 0.21 mm, the amount of Ni deposited on one side was 10 mg / m 2 (No.
1), 35 mg / m 2 (No. 2), 235 mg / m 2
(No. 3), 420 mg / m 2 (No. 4), 780
mg / m 2 (No.5), 1670mg / m 2 (No.
6) After preparing the Ni-plated steel sheet by an electroplating method in a Watt bath, a chemical conversion treatment solution containing a phenolic resin and condensed phosphoric acid is applied and dried, and the amount of C attached to one surface is 10 mg.
/ M 2 . No. 1 to No. The Ni-plated steel sheet No. 6 was subjected to a chemical conversion treatment to prepare a surface-treated steel sheet.
【0056】次いで、上記No.1〜No.6の表面処
理鋼板をジャッケトロールで加熱し板温が250℃で、
缶の内面に相当する鋼板表面に厚みが15μmで融点が
232℃、冷結晶化熱が23.4J/gのポリエステル
樹脂フィルム(A)と厚みが10μmで融点が247℃
ポリエステル樹脂フィルム(B)からなる二層フィルム
を、ポリエステル樹脂フィルム(A)が鋼板と接するよ
うに被覆した後、更に鋼板を260℃に加熱後直ちに急
冷し、非晶質化ポリエステル樹脂フィルムラミネート鋼
板を作成した。なお、缶の外面に相当する鋼板面には、
融点が248℃で酸化チタン含有量10重量%のポリエ
ステル樹脂フィルムを被覆した。こうして得たラミネー
ト鋼板に成形用潤滑剤を塗油した後加熱し、板温75℃
でストレッチ加工を付加した絞り加工を行った。Next, the above No. 1 to No. Heat the surface-treated steel sheet of No. 6 with a jacket troll, and the sheet temperature is 250 ° C.
A polyester resin film (A) having a thickness of 15 μm and a melting point of 232 ° C., a heat of cold crystallization of 23.4 J / g and a thickness of 10 μm and a melting point of 247 ° C. on the steel plate surface corresponding to the inner surface of the can
After coating the two-layer film composed of the polyester resin film (B) so that the polyester resin film (A) is in contact with the steel sheet, the steel sheet is further heated to 260 ° C. and immediately quenched, and then rapidly amorphized polyester resin film laminated steel sheet It was created. In addition, on the steel plate surface corresponding to the outer surface of the can,
A polyester resin film having a melting point of 248 ° C. and a titanium oxide content of 10% by weight was coated. The laminated steel sheet thus obtained was lubricated with a forming lubricant and then heated to a sheet temperature of 75 ° C.
Draw processing with stretch processing added.
【0057】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、絞り加工で得たカップの温度を75℃に
し、しごき加工を付加した再絞り加工を行った後、金型
温度40℃に保持し最終加工度が67%のしごき加工を
行い、350mlビール缶サイズのツーピース缶を作成
した。こうして得た缶体について、樹脂フィルムの金型
離型性を調べた。更に、前記の缶体を正規の350ml
ビール缶サイズに開口部をトリミングし、260℃に加
熱後直ちに急冷し、ポリエステル樹脂フィルムを非晶質
にした後、204のネック加工およびフランジ加工を行
った。こうして得た、正規の缶体について、耐デント
性、ネック/フランジ加工部のフィルム剥離状況、缶体
の糸状腐食性、また缶内面品質について調べた。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the cup obtained by drawing was set to 75 ° C., and redrawing with ironing was performed. After that, the die temperature was maintained at 40 ° C., and ironing was performed with a final processing degree of 67%. A can-sized two-piece can was made. With respect to the can thus obtained, the mold releasability of the resin film was examined. In addition, the above can body is regular 350ml
The opening was trimmed to the size of a beer can, quenched immediately after heating to 260 ° C. to make the polyester resin film amorphous, and then necked and flanged 204. With respect to the regular can thus obtained, the dent resistance, the film peeling state of the neck / flanged portion, the thread-like corrosion of the can, and the inner surface quality of the can were examined.
【0058】実施例1に用いたラミネート鋼板の内容お
よびその評価結果は表1に示した。表1から分かるよう
に、本発明例の1〜5(No.2〜No.5)は、糸状
腐食の発生も殆どまたは全くなく、また、内外面フィル
ムの密着性も良好でネック加工やフランジ加工でのフィ
ルム剥離は殆ど見られない。更に内面フィルムの耐デン
ト性や他の性能についても良好であり、バランスのとれ
た良好な性能を示す。それに対し、比較例1(No.
1)は糸状腐食の発生、内外面フィルムのネック加工や
フランジ加工でのフィルム剥離、耐デント性等、本発明
例に比べ劣る。Table 1 shows the contents of the laminated steel sheet used in Example 1 and the evaluation results. As can be seen from Table 1, Examples 1 to 5 (No. 2 to No. 5) of the present invention have little or no occurrence of thread-like corrosion, have good adhesion of the inner and outer films, and have neck processing and flanges. Almost no film peeling during processing. Furthermore, the dent resistance and other performances of the inner film are also good, and a good performance is shown in a well-balanced manner. In contrast, Comparative Example 1 (No.
1) is inferior to the examples of the present invention, such as the occurrence of thread-like corrosion, film peeling during neck processing and flange processing of the inner and outer films, and dent resistance.
【0059】[0059]
【表1】 [Table 1]
【0060】(実施例2)板厚0.21mmの鋼板の両
面に、片面のNi付着量として530mg/m2のNi
めっき鋼板をワット浴にて電気めっき法で作成した後、
フェノール樹脂とアミノプロピルトリエトキシシランを
含有する化成処理液を塗布・乾燥し、片面のC付着量と
して0.3mg/m2 (No.7)、2mg/m2 (N
o.8)、8mg/m2 (No.9)、38mg/m2
(No.10)、87mg/m2 (No.11)、12
0mg/m2 (No.12)の表面処理鋼板を作成し
た。次いで、上記No.8〜No.13の表面処理鋼板
を実施例1で用いたポリエステル樹脂フィルムを、実施
例1と同じ条件で鋼板に被覆し、ラミネート鋼板を作成
した。なお、缶の外面に相当する鋼板面には、融点が2
48℃で酸化チタン含有量10重量%のポリエステル樹
脂フィルムを被覆した。こうして得たラミネート鋼板に
成形用潤滑剤を塗油した後加熱し、板温75℃でストレ
ッチ加工を付加した絞り加工を行った。(Example 2) On both sides of a steel plate having a thickness of 0.21 mm, Ni of 530 mg / m 2
After making a plated steel sheet by electroplating in a watt bath,
A chemical conversion treatment solution containing a phenol resin and aminopropyltriethoxysilane was applied and dried, and the amount of C adhered to one side was 0.3 mg / m 2 (No. 7) and 2 mg / m 2 (N
o. 8), 8 mg / m 2 (No. 9), 38 mg / m 2
(No. 10), 87 mg / m 2 (No. 11), 12
A surface-treated steel sheet of 0 mg / m 2 (No. 12) was prepared. Then, the above No. 8 to No. Thirteenth surface-treated steel sheet was coated with a polyester resin film used in Example 1 under the same conditions as in Example 1 to produce a laminated steel sheet. The steel sheet surface corresponding to the outer surface of the can has a melting point of 2
At 48 ° C., a polyester resin film having a titanium oxide content of 10% by weight was coated. The laminated steel sheet thus obtained was coated with a forming lubricant, heated, and then subjected to drawing at a sheet temperature of 75 ° C. with stretching.
【0061】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、得たカップの温度を75℃にし、しごき加
工を付加した再絞り加工を行った後、金型温度40℃に
保持し最終加工度が68%のしごき加工を行い、350
mlビール缶サイズの缶を作成した。こうして得た缶体
について、樹脂フィルムの金型離型性を調べた。更に、
前記の缶体を正規の350mlビール缶サイズに開口部
をトリミングし、260℃に加熱後直ちに急冷しポリエ
ステル樹脂フィルムを非晶質にした後、204のネック
加工およびフランジ加工を行った。こうして得た、正規
の缶体について、耐デント性、ネック/フランジ加工部
のフィルム剥離状況、缶体の糸状腐食性、また缶内面品
質について調べた。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the obtained cup was set to 75 ° C., and redrawing with ironing was performed. Thereafter, the die temperature was maintained at 40 ° C., and ironing was performed with a final working degree of 68%.
A can of the size of a ml beer can was prepared. With respect to the can thus obtained, the mold releasability of the resin film was examined. Furthermore,
The opening of the can was trimmed to a regular 350 ml beer can size, immediately heated to 260 ° C. and immediately cooled to make the polyester resin film amorphous, and then necking and flange processing of 204 were performed. With respect to the regular can thus obtained, the dent resistance, the film peeling state of the neck / flanged portion, the thread-like corrosion of the can, and the inner surface quality of the can were examined.
【0062】実施例2に用いたラミネート鋼板の内容お
よびその評価結果は表2に示した。表2から、本発明例
の6〜9(No.8〜No.11)は、糸状腐食の発生
も全くなく良好である。また、内外面フィルムの密着性
も良好でネック加工やフランジ加工でのフィルム剥離は
殆ど見られず、更にその特性も良く、バランスのとれた
良好な性能を有していることが分かる。それに対し、比
較例2(No.7)は糸状腐食の発生が起こり、比較例
3(No.12)は内外面フィルムのネック加工やフラ
ンジ加工でのフィルムが剥離するなど、比較例は本発明
例に比べ劣ることが分かる。Table 2 shows the contents of the laminated steel sheet used in Example 2 and the evaluation results. From Table 2, 6 to 9 (No. 8 to No. 11) of the examples of the present invention are satisfactory without any occurrence of thread-like corrosion. In addition, the adhesiveness between the inner and outer films is good, and film peeling during neck processing and flange processing is scarcely observed. Further, it can be seen that the film has good properties and well-balanced good performance. On the other hand, in Comparative Example 2 (No. 7), thread-like corrosion occurred, and in Comparative Example 3 (No. 12), the film was peeled off in the neck processing and the flange processing of the inner and outer films. It turns out that it is inferior to an example.
【0063】[0063]
【表2】 [Table 2]
【0064】(実施例3)板厚0.21mmの鋼板の両
面に、片面のNi付着量として455mg/m2のNi
めっき鋼板をワット浴にて電気めっき法で作成した後、
フェノール樹脂とリン酸を含有する化成処理液を塗布・
乾燥し、片面のC付着量として12mg/m2 の表面処
理鋼板を作成した。次いで、上記の表面処理鋼板をジャ
ッケトロールで加熱し245℃となった鋼板の両面に、
融点が232℃、冷結晶化熱が23.4J/gのポリエ
ステル樹脂フィルム(A)の、厚みが5μm(No.1
3)、厚みが10μm(No.14)、厚みが20μm
(No.15)、厚みが30μm(No.16)、厚み
が40μm(No.17)、厚みが50μm(No.1
8)の各フィルムと厚みが10μmで融点が247℃の
ポリエステル樹脂フィルム(B)とからなる二層フィル
ムを、ポリエステル樹脂フィルム(A)が鋼板と接する
ように被覆した後、更に鋼板を260〜265℃に加熱
後直ちに急冷し、非晶質化ポリエステル樹脂フィルムラ
ミネート鋼板を作成した。こうして得たラミネート鋼板
に成形用潤滑剤を塗油した後加熱し、板温75℃でスト
レッチ加工を付加した絞り加工を行った。(Example 3) On both sides of a steel plate having a thickness of 0.21 mm, Ni of 455 mg / m 2
After making a plated steel sheet by electroplating in a watt bath,
Apply chemical conversion solution containing phenolic resin and phosphoric acid
After drying, a surface-treated steel sheet having a C adhesion amount on one side of 12 mg / m 2 was prepared. Next, the surface-treated steel sheet was heated with a jacket roll to 245 ° C. on both sides of the steel sheet.
The polyester resin film (A) having a melting point of 232 ° C. and a heat of cold crystallization of 23.4 J / g was 5 μm thick (No. 1).
3), thickness 10 μm (No. 14), thickness 20 μm
(No. 15), thickness 30 μm (No. 16), thickness 40 μm (No. 17), thickness 50 μm (No. 1)
8) A two-layer film composed of each film and a polyester resin film (B) having a thickness of 10 µm and a melting point of 247 ° C is coated so that the polyester resin film (A) is in contact with the steel sheet. Immediately after heating to 265 ° C., the mixture was rapidly cooled to produce an amorphous polyester resin film-laminated steel sheet. The laminated steel sheet thus obtained was coated with a forming lubricant, heated, and then subjected to drawing at a sheet temperature of 75 ° C. with stretching.
【0065】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、絞り加工で得たカップの温度を75℃に
し、しごき加工を付加した再絞り加工を行った後、金型
温度40℃に保持し最終加工度が67%のしごき加工を
行い、350mlビール缶サイズのツーピース缶を作成
した。こうして得た缶体について、樹脂フィルムの金型
離型性を調べた。更に、前記の缶体を正規の350ml
ビール缶サイズに開口部をトリミングし、260〜26
5℃に加熱後直ちに急冷し、ポリエステル樹脂フィルム
を非晶質にした後、204のネック加工およびフランジ
加工を行った。こうして得た、正規の缶体について、耐
デント性、ネック/フランジ加工部のフィルム剥離状
況、缶体の糸状腐食性、また缶内面品質について調べ
た。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the cup obtained by drawing was set to 75 ° C., and redrawing with ironing was performed. After that, the die temperature was maintained at 40 ° C., and ironing was performed with a final processing degree of 67%. A can-sized two-piece can was made. With respect to the can thus obtained, the mold releasability of the resin film was examined. In addition, the above can body is regular 350ml
Trim the opening to a beer can size, 260-26
Immediately after heating to 5 ° C., the mixture was rapidly cooled to make the polyester resin film amorphous, and then neck processing and flange processing of 204 were performed. With respect to the regular can thus obtained, the dent resistance, the film peeling state of the neck / flanged portion, the thread-like corrosion of the can, and the inner surface quality of the can were examined.
【0066】実施例3に用いたラミネート鋼板の内容お
よびその評価結果は表3に示した。表3から、本発明例
の10〜13(No.14〜No.17)は、カップ缶
底コーナー部のフィルムクラックもなく、またネック/
フランジ加工でもフィルム剥離はなく良好であることが
分かる。また糸状腐食もなく、缶体のQTV値が低い値
を示し、耐デント性も良く、バランスのとれた良好な性
能を有していることが分かる。それに対し、比較例4
(No.13)はカップ缶底コーナー部にフィルムクラ
ックが発生し、缶体のQTV値が高く、耐デント性も悪
かった。また、比較例5(No.18)は、金型離型性
やネック加工やフランジ加工でのフィルムが剥離するな
ど、比較例は本発明例に比べ劣ることが分かる。Table 3 shows the contents of the laminated steel sheet used in Example 3 and the evaluation results. From Table 3, 10 to 13 (No. 14 to No. 17) of the present invention have no film crack at the bottom corner portion of the cup can, and have a neck /
It can be seen that there was no film peeling even in the flange processing, and the film was good. Further, it can be seen that there is no thread-like corrosion, the QTV value of the can body is low, the dent resistance is good, and the can body has good and balanced performance. In contrast, Comparative Example 4
(No. 13) had a film crack at the bottom corner of the cup can, the QTV value of the can was high, and the dent resistance was poor. Further, it can be seen that Comparative Example 5 (No. 18) is inferior to Comparative Example 5 in that the mold release property and the film peeled off during neck processing and flange processing.
【0067】[0067]
【表3】 [Table 3]
【0068】(実施例4)板厚0.19mmの鋼板の両
面に、片面のNi付着量として455mg/m2のNi
めっき鋼板をワット浴にて電気めっき法で作成した後、
フェノール樹脂と縮合リン酸を含有する化成処理液を塗
布・乾燥し、片面のC付着量として12mg/m2 の表
面処理鋼板を作成した。また、被覆するフィルムとし
て、ポリエステル樹脂フィルム(A)は、厚みが20μ
mと同一で、融点が208℃、冷結晶化熱が8.7J/
gのフィルム(No.19)、融点217℃、冷結晶化
熱が15.8J/gのフィルム(No.20)、融点が
225℃、冷結晶化熱が17.8J/gのフィルム(N
o.21)、融点が232℃、冷結晶化熱が22.8J
/gのフィルム(No.22)、融点が243℃、冷結
晶化熱が32.7J/gのフィルム(No.23)、融
点が248℃、冷結晶化熱が40.0J/gのフィルム
(No.24)の各フィルムと、ポリエステル樹脂フィ
ルム(B)として、厚みが10μmで融点が252℃の
フィルムを組み合わせた二層フィルムを準備し、前記表
面処理鋼板をジャッケトロールで加熱し、No.19〜
No.24の各ポリエステル樹脂フィルム(A)の融点
より10〜15℃高い板温でポリエステル樹脂フィルム
(A)が鋼板と接するように鋼板の両面に被覆した後、
更に鋼板を265℃に加熱後直ちに急冷し、非晶質化ポ
リエステル樹脂フィルムラミネート鋼板を作成した。こ
うして得たラミネート鋼板に成形用潤滑剤を塗油した後
加熱し、板温75℃でストレッチ加工を付加した絞り加
工を行った。(Example 4) On both sides of a steel plate having a thickness of 0.19 mm, Ni of 455 mg / m 2
After making a plated steel sheet by electroplating in a watt bath,
A chemical conversion treatment solution containing a phenolic resin and condensed phosphoric acid was applied and dried to prepare a surface-treated steel sheet having a C adhesion amount on one side of 12 mg / m 2 . As the film to be coated, the polyester resin film (A) has a thickness of 20 μm.
m, melting point: 208 ° C., heat of cold crystallization: 8.7 J /
g film (No. 19), melting point 217 ° C., film having a cold crystallization heat of 15.8 J / g (No. 20), melting point 225 ° C., film having a cold crystallization heat of 17.8 J / g (N
o. 21), melting point: 232 ° C., heat of cold crystallization: 22.8 J
/ G film (No. 22), film with a melting point of 243 ° C, heat of cold crystallization of 32.7 J / g (No. 23), film with a melting point of 248 ° C, film of a heat of cold crystallization of 40.0 J / g A two-layer film was prepared by combining each film of (No. 24) and a film having a thickness of 10 μm and a melting point of 252 ° C. as the polyester resin film (B), and heating the surface-treated steel sheet with a jacket roll, . 19 ~
No. After coating the polyester resin film (A) on both sides of the steel sheet at a sheet temperature 10 to 15 ° C. higher than the melting point of each polyester resin film (A) of No. 24,
Further, the steel sheet was immediately cooled after being heated to 265 ° C. to prepare an amorphous polyester resin film-laminated steel sheet. The laminated steel sheet thus obtained was coated with a forming lubricant, heated, and then subjected to drawing at a sheet temperature of 75 ° C. with stretching.
【0069】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、絞り加工で得たカップの温度を75℃に
し、しごき加工を付加した再絞り加工を行った後、金型
温度40℃に保持し最終加工度が63%のしごき加工を
行い、350mlビール缶サイズのツーピース缶を作成
した。こうして得た缶体について、樹脂フィルムの金型
離型性を調べた。更に、前記の缶体を正規の350ml
ビール缶サイズに開口部をトリミングし、265℃に加
熱後直ちに急冷し、ポリエステル樹脂フィルムを非晶質
にした後、204のネック加工およびフランジ加工を行
った。こうして得た、正規の缶体について、耐デント
性、ネック/フランジ加工部のフィルム剥離状況、缶体
の糸状腐食性、また缶内面品質について調べた。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the cup obtained by drawing was set to 75 ° C., and redrawing with ironing was performed. After that, the die temperature was maintained at 40 ° C., and ironing was performed with a final processing degree of 63%. A can-sized two-piece can was made. With respect to the can thus obtained, the mold releasability of the resin film was examined. In addition, the above can body is regular 350ml
The opening was trimmed to the size of a beer can and immediately cooled after heating to 265 ° C. to make the polyester resin film amorphous, followed by necking and flange processing of 204. With respect to the regular can thus obtained, the dent resistance, the film peeling state of the neck / flanged portion, the thread-like corrosion of the can, and the inner surface quality of the can were examined.
【0070】実施例4に用いたラミネート鋼板の内容お
よびその評価結果は表4に示した。表4から、本発明例
の14〜17(No.20〜No.23)は、金型離型
性や他の特性も良好で、バランスのとれた良好な性能を
有していることが分かる。それに対し、比較例6(N
o.19)は金型離型性が劣り、また比較例7(No.
24)は、得られた缶体のQTV値および耐デント性共
に本発明例に比べて劣ることが分かる。Table 4 shows the contents of the laminated steel sheet used in Example 4 and the evaluation results. Table 4 shows that Examples 14 to 17 (Nos. 20 to 23) of the present invention also have good mold release properties and other properties, and have well-balanced and good performance. . In contrast, Comparative Example 6 (N
o. 19) is inferior in mold release property, and Comparative Example 7 (No.
24) indicates that both the QTV value and the dent resistance of the obtained can were inferior to those of the examples of the present invention.
【0071】[0071]
【表4】 [Table 4]
【0072】(実施例5)板厚0.17mmの鋼板の両
面に、片面のNi付着量として455mg/m2のNi
めっき鋼板をワット浴にて電気めっき法で作成した後、
フェノール樹脂と縮合リン酸を含有する化成処理液を塗
布・乾燥し、片面のC付着量として12mg/m2 の表
面処理鋼板を作成した。また、被覆するフィルムとし
て、ポリエステル樹脂フィルム(A)は、厚みが20μ
mで融点が238℃、冷結晶化熱が28.5J/gと同
一にし、ポリエステル樹脂フィルム(B)は融点が25
5℃と同一で、厚みが3μmのフィルム(No.2
5)、厚みが6μmのフィルム(No.26)、厚みが
12μmのフィルム(No.27)、厚みが18μmの
フィルム(No.28)、厚みが24μmのフィルム
(No.29)とそれぞれ変えて組み合わせた二層フィ
ルムを準備し、前記表面処理鋼板をジャッケトロールで
加熱し、板温が255℃でポリエステル樹脂フィルム
(A)が鋼板と接するように鋼板の両面に被覆した後、
更に鋼板を265〜270℃に加熱後直ちに急冷し、非
晶質化ポリエステル樹脂フィルムラミネート鋼板を作成
した。こうして得たラミネート鋼板に成形用潤滑剤を塗
油した後加熱し、板温80℃でストレッチ加工を付加し
た絞り加工を行った。(Example 5) On both sides of a steel plate having a thickness of 0.17 mm, Ni of 455 mg / m 2
After making a plated steel sheet by electroplating in a watt bath,
A chemical conversion treatment solution containing a phenolic resin and condensed phosphoric acid was applied and dried to prepare a surface-treated steel sheet having a C adhesion amount on one side of 12 mg / m 2 . As the film to be coated, the polyester resin film (A) has a thickness of 20 μm.
m, the melting point is 238 ° C., the heat of cold crystallization is the same as 28.5 J / g, and the melting point of the polyester resin film (B) is 25.
A film having the same thickness as 5 ° C. and a thickness of 3 μm (No. 2)
5), a film having a thickness of 6 μm (No. 26), a film having a thickness of 12 μm (No. 27), a film having a thickness of 18 μm (No. 28), and a film having a thickness of 24 μm (No. 29). After preparing a combined two-layer film, the surface-treated steel sheet is heated with a jacket roll, and coated on both sides of the steel sheet so that the polyester resin film (A) is in contact with the steel sheet at a sheet temperature of 255 ° C.
Further, the steel sheet was rapidly cooled immediately after being heated to 265 to 270 ° C. to prepare an amorphous polyester resin film-laminated steel sheet. The lamination steel sheet thus obtained was coated with a forming lubricant, heated, and then subjected to drawing at a sheet temperature of 80 ° C. with stretching.
【0073】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、絞り加工で得たカップの温度を80℃に
し、しごき加工を付加した再絞り加工を行った後、金型
温度40℃に保持し最終加工度が56%のしごき加工を
行い、350mlビール缶サイズのツーピース缶を作成
した。こうして得た缶体について、樹脂フィルムの金型
離型性を調べた。更に、前記の缶体を正規の350ml
ビール缶サイズに開口部をトリミングし、260℃に加
熱後直ちに急冷し、ポリエステル樹脂フィルムを非晶質
にした後、204のネック加工およびフランジ加工を行
った。こうして得た、正規の缶体について、耐デント
性、ネック/フランジ加工部のフィルム剥離状況、缶体
の糸状腐食性、また缶内面品質について調べた。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the cup obtained by drawing was set to 80 ° C., and redrawing with ironing was performed. After that, the die temperature was maintained at 40 ° C., and ironing was performed with a final working degree of 56%. A can-sized two-piece can was made. With respect to the can thus obtained, the mold releasability of the resin film was examined. In addition, the above can body is regular 350ml
The opening was trimmed to the size of a beer can, quenched immediately after heating to 260 ° C. to make the polyester resin film amorphous, and then necked and flanged 204. With respect to the regular can thus obtained, the dent resistance, the film peeling state of the neck / flanged portion, the thread-like corrosion of the can, and the inner surface quality of the can were examined.
【0074】実施例5に用いたラミネート鋼板の内容お
よびその評価結果は表5に示した。表5から、本発明例
の18〜20(No.26〜No.28)は、金型離型
性や他の特性も良好で、バランスのとれた良好な性能を
有していることが分かる。それに対し、比較例8(N
o.25)は金型離型性および得られた缶体のQTV値
や耐デント性が、また比較例9(No.29)は、得ら
れた缶体のQTV値および耐デント性共に本発明例に比
べて劣ることが分かる。Table 5 shows the contents of the laminated steel sheet used in Example 5 and the evaluation results. From Table 5, it can be seen that Examples 20 to 20 (Nos. 26 to 28) of the present invention also have good mold release properties and other characteristics, and have well-balanced and good performance. . In contrast, Comparative Example 8 (N
o. 25) shows the mold release property and the QTV value and the dent resistance of the obtained can body, and Comparative Example 9 (No. 29) shows that the obtained can body has both the QTV value and the dent resistance of the present invention. It turns out that it is inferior to.
【0075】[0075]
【表5】 [Table 5]
【0076】(実施例6)板厚0.17mmの鋼板の両
面に、片面のNi付着量として455mg/m2のNi
めっき鋼板をワット浴にて電気めっき法で作成した後、
フェノール樹脂と縮合リン酸を含有する化成処理液を塗
布・乾燥し、片面のC付着量として12mg/m2 の表
面処理鋼板を作成した。また、被覆するフィルムとし
て、ポリエステル樹脂フィルム(A)は、厚みが20μ
mで融点が225℃、冷結晶化熱が17.8J/gと同
一にし、ポリエステル樹脂フィルム(B)は厚みが10
μmと同一で、融点が232℃のフィルム(No.3
0)、融点が238℃のフィルム(No.31)、融点
が248℃のフィルム(No.32)、融点が252℃
のフィルム(No.33)、融点が260℃のフィルム
(No.34)とそれぞれ変えて組み合わせた二層フィ
ルムを準備し、前記表面処理鋼板をジャッケトロールで
加熱し、240℃となってからポリエステル樹脂フィル
ム(A)が鋼板と接するように鋼板の両面に被覆した
後、更に鋼板をポリエステル樹脂フィルム(B)の各フ
ィルムの融点より15℃高い温度に加熱した後直ちに急
冷し、非晶質化ポリエステル樹脂フィルムラミネート鋼
板を作成した。こうして得たラミネート鋼板に成形用潤
滑剤を塗油した後加熱し、板温75℃でストレッチ加工
を付加した絞り加工を行った。(Example 6) On both sides of a 0.17 mm thick steel plate, 455 mg / m 2 Ni
After making a plated steel sheet by electroplating in a watt bath,
A chemical conversion treatment solution containing a phenolic resin and condensed phosphoric acid was applied and dried to prepare a surface-treated steel sheet having a C adhesion amount on one side of 12 mg / m 2 . As the film to be coated, the polyester resin film (A) has a thickness of 20 μm.
m, the melting point is 225 ° C., the heat of cold crystallization is the same as 17.8 J / g, and the polyester resin film (B) has a thickness of 10
μm and a melting point of 232 ° C. (No. 3)
0), a film having a melting point of 238 ° C. (No. 31), a film having a melting point of 248 ° C. (No. 32), and a melting point of 252 ° C.
A film (No. 33) and a film (No. 34) having a melting point of 260 ° C. were prepared in combination with each other to prepare a two-layer film, and the surface-treated steel sheet was heated with a Jacketrol to reach 240 ° C. After the resin film (A) is coated on both sides of the steel sheet so as to be in contact with the steel sheet, the steel sheet is further heated to a temperature 15 ° C. higher than the melting point of each film of the polyester resin film (B), immediately quenched, and amorphized. A polyester resin film laminated steel sheet was prepared. The laminated steel sheet thus obtained was coated with a forming lubricant, heated, and then subjected to drawing at a sheet temperature of 75 ° C. with stretching.
【0077】この時得たカップの、缶底コーナー部の樹
脂フィルムのマイクロクラック発生状況について調べ
た。次いで、絞り加工で得たカップの温度を75℃に
し、しごき加工を付加した再絞り加工を行った後、金型
温度40℃に保持し最終加工度が56%のしごき加工を
行い、350mlビール缶サイズのツーピース缶を作成
した。こうして得た缶体について、樹脂フィルムの金型
離型性を調べた。更に、前記の缶体を正規の350ml
ビール缶サイズに開口部をトリミングし、ポリエステル
樹脂フィルム(B)の各フィルムの融点より15℃高い
温度に加熱後直ちに急冷し、ポリエステル樹脂フィルム
を非晶質にした後、204のネック加工およびフランジ
加工を行った。また、前記No.32から得た正規の3
50mlビール缶サイズに開口部をトリミングした缶体
の、ポリエステル樹脂フィルムを非晶質にしない状態で
も、204のネック加工およびフランジ加工を行った
(No.35)。The cup obtained at this time was examined for the occurrence of microcracks in the resin film at the corner of the bottom of the can. Next, the temperature of the cup obtained by drawing was set to 75 ° C., and redrawing with ironing was performed. After that, the die temperature was maintained at 40 ° C., and ironing was performed with a final processing degree of 56%. A can-sized two-piece can was made. With respect to the can thus obtained, the mold releasability of the resin film was examined. In addition, the above can body is regular 350ml
The opening is trimmed to the size of a beer can, heated to a temperature 15 ° C. higher than the melting point of each of the polyester resin films (B), immediately quenched, and the polyester resin film is made amorphous. Processing was performed. In addition, the above-mentioned No. Regular 3 from 32
Even in a state where the polyester resin film of the can body obtained by trimming the opening to the size of a 50-ml beer can was not made amorphous, neck processing and flange processing of 204 were performed (No. 35).
【0078】実施例6に用いたラミネート鋼板の内容お
よびその評価結果は表6に示した。表6から、本発明例
の21〜24(No.31〜No.33)は、金型離型
性や他の特性も良好で、バランスのとれた良好な性能を
有していることが分かる。それに対し、比較例10(N
o.30)は、金型離型性、また比較例11(No.3
5)は、ネック加工やフランジ加工でのフィルムが剥離
するなど、比較例は本発明例に比べ劣ることが分かる。Table 6 shows the contents of the laminated steel sheet used in Example 6 and the evaluation results. From Table 6, it can be seen that 21 to 24 (Nos. 31 to 33) of the examples of the present invention also have good mold release properties and other characteristics, and have well-balanced good performance. . In contrast, Comparative Example 10 (N
o. 30) is the mold release property, and Comparative Example 11 (No. 3)
In the case of 5), it can be seen that the comparative example is inferior to the example of the present invention, for example, the film is peeled off in the neck processing and the flange processing.
【0079】[0079]
【表6】 [Table 6]
【0080】[0080]
【発明の効果】以上、説明したように、本発明を実施す
ることで、得られる缶体内面のポリエステル樹脂フィル
ムは優れた皮膜健全性を有していることから、高耐食性
のフィルムラミネートツーピース缶が得られる。従っ
て、種々の内容物を充填することが可能であることか
ら、品種の統一化に安心して対応出来ることから、経済
的に有利となり、その社会的意義は大きいものがある。As described above, since the polyester resin film on the inner surface of the can obtained by carrying out the present invention has excellent film soundness, a highly corrosion-resistant film-laminated two-piece can is obtained. Is obtained. Therefore, various contents can be filled, and since it is possible to safely cope with the unification of varieties, it is economically advantageous and has great social significance.
フロントページの続き (72)発明者 宇都宮 秀紀 神奈川県相模原市西橋本5丁目5番1号 大和製罐株式会社総合研究所内 (72)発明者 辻本 和弘 神奈川県相模原市西橋本5丁目5番1号 大和製罐株式会社技術開発センター内 (72)発明者 横矢 博一 福岡県北九州市戸畑区飛幡町1番1号 新 日本製鐵株式会社八幡製鐵所内 (72)発明者 平野 茂 福岡県北九州市戸畑区飛幡町1番1号 新 日本製鐵株式会社八幡製鐵所内 Fターム(参考) 3E033 AA06 BA08 BA17 BB08 CA14 EA12 4F100 AA21 AA21H AB03A AB16B AK01C AK33 AK41D AK41E AK42 BA05 BA06 BA07 BA10C BA10E BA13 CA13 DA01 EH71B EJ42 EJ50 EJ68C GB16 GB23 JA04D JA04E JA11D JA12D JA12E JA13D JA13E JA20A JA20D JA20E JB02 JK14 JL01 JL02 YY00A YY00B YY00C YY00D YY00E 4K044 AA02 AB02 BA06 BA17 BB02 BC02 BC05 CA15 CA16 CA18Continued on the front page (72) Inventor Hideki Utsunomiya 5-5-1 Nishihashimoto, Sagamihara City, Kanagawa Prefecture Inside the Daiwa Seikan Co., Ltd. (72) Inventor Kazuhiro Tsujimoto 5-5-1 Nishihashimoto, Sagamihara City, Kanagawa Prefecture Inside the Technology Development Center, Daiwa Seikan Co., Ltd. (72) Inventor Hirokazu Yokoya 1-1, Hibata-cho, Tobata-ku, Kitakyushu-shi, Fukuoka New Nippon Steel Corporation Inside Yawata Works (72) Inventor Shigeru Hirano No. 1-1 Tobata-cho, Tobata-ku New Nippon Steel Corporation Yawata Works F-term (reference) 3E033 AA06 BA08 BA17 BB08 CA14 EA12 4F100 AA21 AA21H AB03A AB16B AK01C AK33 AK41D AK41E AK42 BA05 BA06 BA07 BA10C BA10E BAH EJ50 EJ68C GB16 GB23 JA04D JA04E JA11D JA12D JA12E JA13D JA13E JA20A JA20D JA20E JB02 JK14 JL01 JL02 YY00A YY00B YY00C YY00D YY00E 4K044 AA02 AB02 BA06 BA17 BB02 BC16 CA15 CA16
Claims (3)
き加工して得るシームレス缶において、鋼板の両面に、
片面付着量として20〜2000mg/m2のNiめっ
き、その上層に片面の付着C量として1〜100mg/
m2 の有機樹脂を主体とする化成処理皮膜層、その上層
に少なくとも缶内面となる側にはポリエステル樹脂フィ
ルムが、厚み10〜45μmで融点(ATm)が215
〜245℃のポリエステル樹脂フィルム(A)と厚みが
5〜20μmで融点(BTm)が235〜260℃のポ
リエステル樹脂フィルム(B)で構成され、かつ、ポリ
エステル樹脂フィルム(A)の融点(ATm)とポリエ
ステル樹脂フィルム(B)の融点(BTm)との関係が
ATm<BTmの関係を満たしている、総厚みが15〜
50μmの二層ポリエステル樹脂フィルムで、ポリエス
テル樹脂フィルム(A)とポリエステル樹脂フィルム
(B)の平均密度が1.36g/cm3 未満であり、ポ
リエステル樹脂フィルム(A)が鋼板と接するように被
覆されているポリエステル樹脂フィルムのラミネート鋼
板から絞り−しごき加工され、更に成形加工後の缶体を
前記ポリエステル樹脂フィルムの融点以上に加熱・急冷
し、ポリエステル樹脂フィルムが非晶質化されているこ
とを特徴とするラミネートシームレス缶。1. A seamless can obtained by drawing and ironing a film-laminated metal sheet, wherein both sides of the steel sheet are
Ni plating of 20 to 2000 mg / m 2 as one-side adhesion amount, and 1 to 100 mg / cm 2 as one-side adhesion C amount on the upper layer
m 2 , a chemical conversion coating layer mainly composed of an organic resin, a polyester resin film on at least the inner layer side of the chemical conversion coating layer, a thickness of 10 to 45 μm and a melting point (ATm) of 215
A polyester resin film (A) having a thickness of 5 to 20 μm and a melting point (BTm) of 235 to 260 ° C. and a melting point (ATm) of the polyester resin film (A). And the melting point (BTm) of the polyester resin film (B) satisfies the relationship of ATm <BTm.
A 50 μm two-layer polyester resin film, wherein the average density of the polyester resin film (A) and the polyester resin film (B) is less than 1.36 g / cm 3 , and the polyester resin film (A) is coated so as to be in contact with the steel sheet. It is drawn and ironed from a laminated steel sheet of a polyester resin film, and the can body after the forming process is further heated and quenched to a temperature higher than the melting point of the polyester resin film, whereby the polyester resin film is made amorphous. And laminated seamless cans.
冷結晶化熱(Hc)が8.5〜35.0J/gであるこ
とを特徴とする請求項1に記載のラミネートシームレス
缶。2. The laminated seamless can according to claim 1, wherein the heat of cold crystallization (Hc) of the polyester resin film (A) is 8.5 to 35.0 J / g.
w)が、缶底部の鋼板板厚(Tb)との関係における板
厚減少率(加工度)として、下記式(1)の範囲にある
ことを特徴とする請求項1または2に記載のラミネート
シームレス缶。 {(Tb−Tw)/Tb}×100=50〜70% …… (1)3. The thickness (T) of the thinnest portion of the steel plate in the can wall portion.
3. The laminate according to claim 1, wherein w) falls within a range of the following expression (1) as a sheet thickness reduction rate (working degree) in relation to a sheet thickness (Tb) of the bottom of the can. Seamless cans. {(Tb−Tw) / Tb} × 100 = 50-70% (1)
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| JP2000079583A JP4278271B2 (en) | 2000-03-22 | 2000-03-22 | Laminated seamless can |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000079583A JP4278271B2 (en) | 2000-03-22 | 2000-03-22 | Laminated seamless can |
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| JP4278271B2 JP4278271B2 (en) | 2009-06-10 |
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