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JP2001261777A - Epoxy resin composition and semiconductor device - Google Patents

Epoxy resin composition and semiconductor device

Info

Publication number
JP2001261777A
JP2001261777A JP2000081550A JP2000081550A JP2001261777A JP 2001261777 A JP2001261777 A JP 2001261777A JP 2000081550 A JP2000081550 A JP 2000081550A JP 2000081550 A JP2000081550 A JP 2000081550A JP 2001261777 A JP2001261777 A JP 2001261777A
Authority
JP
Japan
Prior art keywords
epoxy resin
compound
resin composition
embedded image
semiconductor device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000081550A
Other languages
Japanese (ja)
Other versions
JP4568945B2 (en
Inventor
Nobuyuki Sashita
暢幸 指田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Bakelite Co Ltd
Original Assignee
Sumitomo Bakelite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co Ltd filed Critical Sumitomo Bakelite Co Ltd
Priority to JP2000081550A priority Critical patent/JP4568945B2/en
Publication of JP2001261777A publication Critical patent/JP2001261777A/en
Application granted granted Critical
Publication of JP4568945B2 publication Critical patent/JP4568945B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

(57)【要約】 【課題】 金線流れがなく、室温及び半田付け工程での
反りが小さく、更に有機基板との密着性に優れるため耐
半田性や耐温度サイクル性等の信頼性に優れる、エリア
実装型半導体装置に適した半導体封止用エポキシ樹脂組
成物を得ること。 【解決手段】 一般式(1)、(2)で示される多官能
エポキシ樹脂及び/又は一般式(3)〜(7)で示さ
れ、且つ融点が50〜150℃の結晶性エポキシ樹脂の
群から選択される少なくとも1種以上のエポキシ樹脂、
一般式(8)で示されるフェノール樹脂、溶融シリカ、
及びテトラ置換ホスホニウム(X)と1分子内にフェノ
ール性水酸基を2個以上有する化合物(Y)及び化合物
(Y)の共役塩基との分子会合体であって、該共役塩基
が前記化合物(Y)から1個の水素を除いたフェノキシ
ド型化合物からなる硬化促進剤を含むことを特徴とする
エリア実装型半導体封止用エポキシ樹脂組成物。
(57) [Summary] [PROBLEMS] There is no gold wire flow, there is little warpage at room temperature and in the soldering process, and since it has excellent adhesion to an organic substrate, it has excellent reliability such as solder resistance and temperature cycle resistance. And obtaining an epoxy resin composition for semiconductor encapsulation suitable for an area mounting type semiconductor device. A group of polyfunctional epoxy resins represented by general formulas (1) and (2) and / or crystalline epoxy resins represented by general formulas (3) to (7) and having a melting point of 50 to 150 ° C. At least one or more epoxy resins selected from
A phenolic resin represented by the general formula (8), fused silica,
And a compound (Y) having two or more phenolic hydroxyl groups in one molecule and a conjugate base of the compound (Y), wherein the conjugate base is the compound (Y) An area-mount type epoxy resin composition for semiconductor encapsulation, comprising a curing accelerator comprising a phenoxide-type compound from which one hydrogen has been removed from hydrogen.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、プリント配線板や
金属リードフレームの片面に半導体素子を搭載し、その
搭載面側の実質的に片面のみを樹脂封止されたいわゆる
エリア実装型半導体装置に適した半導体封止用エポキシ
樹脂組成物、及びこれを用いた半導体装置に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a so-called area mounting type semiconductor device in which a semiconductor element is mounted on one surface of a printed wiring board or a metal lead frame, and substantially only one of the mounting surfaces is resin-sealed. The present invention relates to a suitable epoxy resin composition for semiconductor encapsulation and a semiconductor device using the same.

【0002】[0002]

【従来の技術】近年の電子機器の小型化、軽量化、高性
能化の市場動向において、半導体素子の高集積化が年々
進み、又、半導体装置の表面実装化が促進されるなか
で、新規にエリア実装型半導体装置が開発され、従来構
造の半導体装置から移行し始めている。エリア実装型半
導体装置としてはBGA(ボールグリッドアレイ)或い
は更に小型化を追求したCSP(チップスケールパッケ
ージ)等が代表的であるが、これらは従来QFP、SO
Pに代表される表面実装型半導体装置では限界に近づい
ている多ピン化・高速化への要求に対応するために開発
されたものである。構造としては、BT樹脂/銅箔回路
基板(ビスマレイミド・トリアジン樹脂/ガラスクロス
基板)に代表される硬質回路基板、或いはポリイミド樹
脂フィルム/銅箔回路基板に代表されるフレキシブル回
路基板の片面上に半導体素子を搭載し、その半導体素子
搭載面、即ち基板の片面のみがエポキシ樹脂組成物等で
成形・封止されている。又、基板の半導体素子搭載面の
反対面には半田ボールを2次元的に並列して形成し、半
導体装置を実装する回路基板との接合を行う特徴を有し
ている。更に、半導体素子を搭載する基板としては、上
記の有機回路基板以外にもリードフレーム等の金属基板
を用いる構造も開発されている。
2. Description of the Related Art In recent years, in the market trend of miniaturization, weight reduction and high performance of electronic equipment, high integration of semiconductor elements has been progressing year by year, and surface mounting of semiconductor devices has been promoted. In recent years, area-mounted semiconductor devices have been developed, and are beginning to shift from semiconductor devices having conventional structures. A typical example of an area-mounted semiconductor device is a BGA (ball grid array) or a CSP (chip scale package) pursuing further miniaturization.
The surface-mount type semiconductor device represented by P has been developed in order to meet the demand for more pins and higher speed, which is approaching the limit. As the structure, on one side of a rigid circuit board represented by a BT resin / copper foil circuit board (bismaleimide / triazine resin / glass cloth board) or a flexible circuit board represented by a polyimide resin film / copper foil circuit board A semiconductor element is mounted, and only the semiconductor element mounting surface, that is, only one side of the substrate is molded and sealed with an epoxy resin composition or the like. Further, on the surface opposite to the semiconductor element mounting surface of the substrate, solder balls are formed two-dimensionally in parallel, and are characterized in that they are joined to a circuit board on which a semiconductor device is mounted. Further, as a substrate on which a semiconductor element is mounted, a structure using a metal substrate such as a lead frame has been developed in addition to the above-described organic circuit substrate.

【0003】これらエリア実装型半導体装置の構造は、
基板の半導体素子搭載面のみをエポキシ樹脂組成物で封
止し、半田ボール形成面側は封止しないという片面封止
の形態をとっている。リードフレーム等の金属基板等で
は、半田ボール形成面でも数十μm程度の封止樹脂層が
存在することもあるが、半導体素子搭載面では数百μm
から数mm程度の封止樹脂層が形成されるため、実質的
に片面封止となっている。このため、有機基板や金属基
板とエポキシ樹脂組成物の硬化物との間での熱膨張・熱
収縮の不整合、或いはエポキシ樹脂組成物の成形硬化時
の硬化収縮による影響で、これらの半導体装置では成形
直後から反りが発生しやすい。更に、これらの半導体装
置を実装する回路基板上に半田接合を行う場合、200
℃以上の加熱工程を経るが、この際にも半導体装置の反
りが発生し、多数の半田ボールが平坦とならず、半導体
装置を実装する回路基板から浮き上がってしまい、電気
的接合の信頼性が低下する問題が起こる。
The structure of these area-mounted semiconductor devices is as follows:
A single-sided sealing configuration is adopted in which only the semiconductor element mounting surface of the substrate is sealed with the epoxy resin composition and the solder ball forming surface is not sealed. On a metal substrate such as a lead frame, a sealing resin layer of about several tens of μm may be present even on the surface on which the solder ball is formed, but several hundred μm on the semiconductor element mounting surface.
Since a sealing resin layer having a thickness of about several mm is formed, substantially single-sided sealing is achieved. For this reason, these semiconductor devices may be affected by mismatch of thermal expansion and thermal shrinkage between the organic substrate or the metal substrate and the cured product of the epoxy resin composition, or the effect of curing shrinkage during molding and curing of the epoxy resin composition. In this case, warpage tends to occur immediately after molding. Further, when soldering is performed on a circuit board on which these semiconductor devices are mounted, 200
Although the semiconductor device undergoes a heating process at a temperature of ℃ or more, warping of the semiconductor device also occurs at this time, and many solder balls do not become flat and rise from the circuit board on which the semiconductor device is mounted, and the reliability of the electrical connection is reduced. Deteriorating problems occur.

【0004】基板上の実質的に片面のみをエポキシ樹脂
組成物で封止した半導体装置において、反りを低減する
には、基板の熱膨張係数とエポキシ樹脂組成物の硬化物
の熱膨張係数とを近づけること、及びエポキシ樹脂組成
物の硬化物の硬化収縮量を小さくすることの二つの方法
が重要である。基板としては、有機基板ではBT樹脂や
ポリイミド樹脂のような高いガラス転移温度(以下、T
gという)を有する樹脂が広く用いられており、これら
はエポキシ樹脂組成物の成形温度である170℃近辺よ
りも高いTgを有する。従って、成形温度から室温まで
の冷却過程では有機基板の線膨張係数(以下、α1とい
う)の領域のみで収縮する。従って、エポキシ樹脂組成
物の硬化物も、Tgが高く且つα1が有機基板と同じ
で、更に硬化収縮量がゼロであれば、反りはほぼゼロで
あると考えられる。このため、多官能型エポキシ樹脂と
多官能型フェノール樹脂との組み合わせによりTgを高
くし、無機充填材の配合量でα1を合わせる手法が既に
提案されている。しかし多官能型エポキシ樹脂と多官能
型フェノール樹脂との組み合わせでは流動性が低下し金
線変形率が低下するなどの不具合があった。
In a semiconductor device in which substantially only one surface on a substrate is sealed with an epoxy resin composition, in order to reduce warpage, the thermal expansion coefficient of the substrate and the thermal expansion coefficient of a cured product of the epoxy resin composition are determined. Two approaches are important: approaching the same and reducing the amount of cure shrinkage of the cured product of the epoxy resin composition. As a substrate, an organic substrate has a high glass transition temperature (hereinafter, referred to as T) such as BT resin or polyimide resin.
g) are widely used and have a Tg higher than around 170 ° C., which is the molding temperature of the epoxy resin composition. Therefore, during the cooling process from the molding temperature to room temperature, the organic substrate contracts only in the region of the linear expansion coefficient (hereinafter referred to as α1). Accordingly, if the cured product of the epoxy resin composition has a high Tg, the same α1 as that of the organic substrate, and the curing shrinkage is zero, the warpage is considered to be almost zero. For this reason, a method has already been proposed in which Tg is increased by combining a polyfunctional epoxy resin and a polyfunctional phenol resin, and α1 is adjusted by the amount of the inorganic filler. However, the combination of a polyfunctional epoxy resin and a polyfunctional phenol resin has problems such as a decrease in fluidity and a reduction in a gold wire deformation rate.

【0005】又、赤外線リフロー、ベーパーフェイズソ
ルダリング、半田浸漬等の手段での半田処理による半田
接合を行う場合、エポキシ樹脂組成物の硬化物並びに有
機基板からの吸湿により半導体装置内部に存在する水分
が高温で急激に気化することによる応力で半導体装置に
クラックが発生したり、有機基板の半導体素子搭載面と
エポキシ樹脂組成物の硬化物との界面で剥離が発生する
こともあり、エポキシ樹脂組成物の低応力化・低吸湿化
とともに、有機基板との接着性も求められる。更に、有
機基板とエポキシ樹脂組成物の硬化物の熱膨張の不整合
により、信頼性テストの代表例である温度サイクル試験
でも、有機基板/エポキシ樹脂組成物の硬化物の界面の
剥離やクラックが発生する。従来のQFPやSOP等の
表面実装型半導体装置では、半田実装時のクラックや各
素材界面での剥離の防止のために、ビフェニル型エポキ
シ樹脂に代表されるような結晶性エポキシ樹脂と、可撓
性骨格を有するフェノール樹脂とを組み合わせて用い、
且つ無機充填材の配合量を増加することにより、低吸湿
化を行う対策がとられてきた。しかし、この手法では、
片面封止の半導体装置における反りの問題は解決できな
いばかりでなく、エポキシ樹脂組成物が高粘度化するた
めに、注入時に金線が流れて金線同士が短絡してしま
い、大きな問題になっていた。
[0005] When soldering is performed by soldering by means such as infrared reflow, vapor phase soldering, or solder immersion, moisture present inside the semiconductor device due to moisture absorption from the cured epoxy resin composition and the organic substrate. Cracks occur in the semiconductor device due to stress caused by rapid vaporization at high temperatures, and peeling may occur at the interface between the semiconductor element mounting surface of the organic substrate and the cured epoxy resin composition. In addition to low stress and low moisture absorption of products, adhesion to organic substrates is also required. Furthermore, due to the thermal expansion mismatch between the organic substrate and the cured product of the epoxy resin composition, peeling and cracking of the interface between the organic substrate and the cured product of the epoxy resin composition may occur even in a temperature cycle test, which is a typical example of a reliability test. appear. Conventional surface-mount type semiconductor devices such as QFP and SOP use a flexible epoxy resin such as a biphenyl-type epoxy resin to prevent cracks at the time of solder mounting and peeling at the interface of each material. Used in combination with a phenolic resin having an acidic skeleton,
Also, measures have been taken to reduce the moisture absorption by increasing the amount of the inorganic filler. However, with this approach,
Not only can the problem of warpage in a single-sided sealed semiconductor device not be solved, but also because the viscosity of the epoxy resin composition is high, gold wires flow during injection and the gold wires are short-circuited, which is a major problem. Was.

【0006】[0006]

【発明が解決しようとする課題】本発明は、金線流れが
なく、成形後や半田処理時の反りが小さく、又、基板と
の接着性に特に優れるため耐半田性や耐温度サイクル性
に優れ、エリア実装型半導体装置に適した半導体封止用
エポキシ樹脂組成物、及びこれを用いた半導体装置を提
供するものである。
DISCLOSURE OF THE INVENTION The present invention does not have a gold wire flow, has a small warpage after molding or soldering, and has particularly excellent adhesiveness to a substrate, so that the soldering resistance and the temperature cycle resistance are improved. An object of the present invention is to provide an epoxy resin composition for semiconductor encapsulation which is excellent and is suitable for an area mounting type semiconductor device, and a semiconductor device using the same.

【0007】[0007]

【課題を解決するための手段】本発明は、(A)一般式
(1)、一般式(2)で示される多官能エポキシ樹脂及
び/又は一般式(3)〜(7)で示され、且つ融点が5
0〜150℃の結晶性エポキシ樹脂の群から選択される
少なくとも1種以上のエポキシ樹脂、(B)一般式
(8)で示されるフェノール樹脂、(C)溶融シリカ、
及び(D)テトラ置換ホスホニウム(X)と1分子内に
フェノール性水酸基を2個以上有する化合物(Y)及び
1分子内にフェノール性水酸基を2個以上有する化合物
(Y)の共役塩基との分子会合体であって、該共役塩基
が前記フェノール性水酸基を1分子内に2個以上有する
化合物(Y)から1個の水素を除いたフェノキシド型化
合物からなる硬化促進剤を含むことを特徴とするエリア
実装型半導体封止用エポキシ樹脂組成物、及び基板の片
面に半導体素子が搭載され、この半導体素子が搭載され
た基板面側の実質的に片面のみが前記のエポキシ樹脂組
成物を用いて封止されていることを特徴とする半導体装
置である。
The present invention provides (A) a polyfunctional epoxy resin represented by the general formula (1) or (2) and / or a polyfunctional epoxy resin represented by the general formula (3) to (7): And the melting point is 5
At least one or more epoxy resins selected from the group of crystalline epoxy resins at 0 to 150 ° C., (B) a phenolic resin represented by the general formula (8), (C) fused silica,
And (D) a molecule comprising a tetra-substituted phosphonium (X) and a compound (Y) having two or more phenolic hydroxyl groups in one molecule and a conjugate base of a compound (Y) having two or more phenolic hydroxyl groups in one molecule. An aggregate wherein the conjugate base comprises a curing accelerator comprising a phenoxide-type compound obtained by removing one hydrogen from the compound (Y) having two or more phenolic hydroxyl groups in one molecule. An area mounting type epoxy resin composition for semiconductor encapsulation, and a semiconductor element mounted on one side of a substrate, and substantially only one side of the substrate side on which the semiconductor element is mounted is sealed using the epoxy resin composition. A semiconductor device which is stopped.

【化6】 Embedded image

【0008】[0008]

【化7】 Embedded image

【0009】[0009]

【化8】 Embedded image

【0010】[0010]

【化9】 Embedded image

【0011】[0011]

【化10】 (式(1)、式(2)、式(7)、式(8)中のRは、
ハロゲン原子又は炭素数1〜12のアルキル基を示し、
互いに同一であっても、異なっていてもよい。nは平均
値であり1〜10の正の数、aは0もしくは1〜4の正
の整数、bは0もしくは1〜3の正の整数、及びcは0
もしくは1〜2の正の整数である。式(3)〜(6)中
のRは、水素原子、ハロゲン原子又は炭素数1〜12の
アルキル基を示し、互いに同一であっても、異なってい
てもよい。)
Embedded image (R in the formulas (1), (2), (7) and (8) is
A halogen atom or an alkyl group having 1 to 12 carbon atoms,
They may be the same or different. n is an average value and a positive number of 1 to 10, a is 0 or a positive integer of 1 to 4, b is 0 or a positive integer of 1 to 3, and c is 0
Or it is a positive integer of 1-2. R in the formulas (3) to (6) represents a hydrogen atom, a halogen atom or an alkyl group having 1 to 12 carbon atoms, and may be the same or different. )

【0012】[0012]

【発明の実施の形態】本発明で用いられるエポキシ樹脂
のうち、通常トリフェノールメタン型エポキシ樹脂と総
称される一般式(1)で示されるエポキシ樹脂、又は一
般式(2)で示されるエポキシ樹脂は、一般式(8)の
フェノール樹脂と組み合わせることにより、得られる硬
化物の架橋密度が高く、ガラス転移温度も高くなり、又
硬化収縮率が小さいという特徴を有するため、本発明の
エポキシ樹脂組成物の用途であるエリア実装型の半導体
装置の封止では、反りの低減に効果的である。一般式
(1)及び一般式(2)の具体例としては以下のものが
挙げられるが、これらに限定されるものではない。
BEST MODE FOR CARRYING OUT THE INVENTION Among the epoxy resins used in the present invention, an epoxy resin represented by the general formula (1) or an epoxy resin represented by the general formula (2), which is generally called a triphenolmethane type epoxy resin Is characterized by having a high cross-linking density, a high glass transition temperature, and a small curing shrinkage ratio of the cured product obtained by combining with the phenol resin of the general formula (8). The sealing of an area-mounted semiconductor device, which is an application of an object, is effective in reducing warpage. Specific examples of the general formulas (1) and (2) include the following, but are not limited thereto.

【化11】 Embedded image

【0013】[0013]

【化12】 Embedded image

【0014】又、一般式(3)〜(7)で示され、且つ
融点が50〜150℃の結晶性エポキシ樹脂は、1分子
中にエポキシ基を2個有するジエポキシ化合物又はこれ
らのオリゴマーである。これらのエポキシ樹脂は、いず
れも結晶性を示すため、融点未満の温度では固体である
が、融点以上の温度で低粘度の液状物質となる。このた
めこれらを用いたエポキシ樹脂組成物は、溶融状態で低
粘度を示すので、成形時の流動性が高く、薄型の半導体
装置の充填性に優れる。従って、溶融シリカの配合量を
増量して、得られるエポキシ樹脂組成物の硬化物の吸湿
率を低減し、耐半田性を向上させる手法をとるに際して
は、これらの結晶性エポキシ樹脂の使用が好ましい。こ
れらの結晶性エポキシ樹脂は、1分子中のエポキシ基の
数が2個と少なく、一般的には架橋密度が低く、耐熱性
の低い硬化物しか得られない。しかし構造として剛直な
平面ないし棒状の骨格を有しており、且つ結晶化する性
質、即ち分子同士が配向しやすいという特徴を有するた
め、一般式(8)で示される多官能型フェノール樹脂と
組み合わせて用いた場合、硬化物のガラス転移温度等の
耐熱性が低下し難い。このため、これらの結晶性エポキ
シ樹脂と、一般式(8)で示されるフェノール樹脂とを
組み合わせたエポキシ樹脂組成物で封止された半導体装
置は、反り量を小さくできる。更に、一旦ガラス転移温
度を越えた温度領域では、官能基数の少ない化合物の特
徴である低弾性率を示すため、半田処理温度での低応力
化に効果的である。このため、半田処理でのクラック発
生や基板とエポキシ樹脂組成物の硬化物との界面の剥離
発生を防止する効果がある。上記の結晶性エポキシ樹脂
は、融点が50℃未満だと、エポキシ樹脂組成物の製造
工程において融着を起こしやすく、作業性が著しく低下
するので好ましくない。又150℃を越えると、エポキ
シ樹脂組成物を加熱混練する製造工程で充分に溶融しな
いため、材料の均一性に劣るといった問題点を有するの
で好ましくない。融点の測定方法は、示差走査熱量計
[セイコー電子(株)・製SSC520、昇温速度5℃
/分]を用いて、吸熱ピーク温度から求められる。以下
に、これらの結晶性エポキシ樹脂の具体例を示すが、こ
れらに限定されるものではない。
The crystalline epoxy resin represented by the general formulas (3) to (7) and having a melting point of 50 to 150 ° C. is a diepoxy compound having two epoxy groups in one molecule or an oligomer thereof. . Since all of these epoxy resins exhibit crystallinity, they are solid at a temperature lower than the melting point, but become a low-viscosity liquid material at a temperature higher than the melting point. For this reason, the epoxy resin composition using these has a low viscosity in a molten state, so that it has a high fluidity at the time of molding and is excellent in the filling property of a thin semiconductor device. Therefore, it is preferable to use these crystalline epoxy resins when increasing the amount of the fused silica to reduce the moisture absorption of the cured product of the obtained epoxy resin composition and improving the soldering resistance. . These crystalline epoxy resins have as few as two epoxy groups in one molecule, and generally have only a low crosslink density and a cured product with low heat resistance. However, since it has a rigid planar or rod-like skeleton as a structure and has the property of being crystallized, that is, the feature that molecules are easily oriented, it is combined with a polyfunctional phenol resin represented by the general formula (8). When used, the heat resistance such as the glass transition temperature of the cured product is not easily reduced. Therefore, a semiconductor device sealed with an epoxy resin composition obtained by combining these crystalline epoxy resins and a phenol resin represented by the general formula (8) can reduce the amount of warpage. Further, in a temperature region once exceeding the glass transition temperature, a compound having a small number of functional groups exhibits a low elastic modulus, which is effective in reducing stress at a solder processing temperature. Therefore, there is an effect of preventing the occurrence of cracks in the soldering process and the occurrence of peeling off at the interface between the substrate and the cured product of the epoxy resin composition. When the crystalline epoxy resin has a melting point of less than 50 ° C., it is not preferable because fusion tends to occur in the production process of the epoxy resin composition and workability is significantly reduced. On the other hand, when the temperature exceeds 150 ° C., the epoxy resin composition is not sufficiently melted in the production process of heating and kneading, and thus has a problem that the uniformity of the material is inferior. The melting point is measured by a differential scanning calorimeter [SSC520 manufactured by Seiko Denshi Co., Ltd., heating rate 5 ° C.
/ Min] from the endothermic peak temperature. Hereinafter, specific examples of these crystalline epoxy resins will be described, but the present invention is not limited thereto.

【化13】 Embedded image

【0015】[0015]

【化14】 Embedded image

【0016】[0016]

【化15】 Embedded image

【0017】又、成形時の高流動化と半導体装置の反り
の低減、及び実装時の耐半田性の両立という観点から
は、上記の一般式(1)、一般式(2)で示される多官
能エポキシ樹脂を総エポキシ樹脂中に20〜90重量%
含み、更に一般式(3)〜(7)で示され、且つ融点5
0〜150℃の結晶性エポキシ樹脂を総エポキシ樹脂中
に10重量%以上含むことが特に好ましい。本発明のエ
ポキシ樹脂は、他のエポキシ樹脂と適宜併用可能であ
る。併用可能なエポキシ樹脂としては、特に限定される
ものではないが、例えば、ビスフェノールF型エポキシ
樹脂、ビスフェノールA型エポキシ樹脂、オルソクレゾ
ールノボラック型エポキシ樹脂、ナフトール型エポキシ
樹脂等が挙げられ、これらは単独もしくは混合して用い
ても差し支えない。
Further, from the viewpoints of achieving both high fluidity during molding, reduction in warpage of the semiconductor device, and soldering resistance during mounting, it is difficult to obtain a multi-layer structure represented by the above general formulas (1) and (2). 20 to 90% by weight of functional epoxy resin in total epoxy resin
And further represented by the general formulas (3) to (7) and having a melting point of 5
It is particularly preferred that the total epoxy resin contains a crystalline epoxy resin at 0 to 150 ° C. in an amount of 10% by weight or more. The epoxy resin of the present invention can be appropriately used in combination with another epoxy resin. The epoxy resin that can be used in combination is not particularly limited, and examples thereof include bisphenol F type epoxy resin, bisphenol A type epoxy resin, orthocresol novolac type epoxy resin, and naphthol type epoxy resin. Alternatively, they may be used in combination.

【0018】本発明で用いられる一般式(8)で示され
るフェノール樹脂は、いわゆるトリフェノールメタン型
フェノール樹脂と呼ばれるものである。具体例を以下に
示すが、これらに限定されるものではない。
The phenolic resin represented by the general formula (8) used in the present invention is a so-called triphenolmethane-type phenolic resin. Specific examples are shown below, but are not limited thereto.

【化16】 これらのフェノール樹脂を用いると、硬化物の架橋密度
が高くなり、ガラス転移温度の高い硬化物が得られるた
め、半導体装置の反りを低減できる。本発明の一般式
(8)のフェノール樹脂は、他のフェノール樹脂と適宜
併用可能である。併用可能なフェノール樹脂としては、
特に限定されるものではないが、例えば、フェノールノ
ボラック樹脂、クレゾールノボラック樹脂、ナフトール
ノボラック樹脂等が挙げられ、これらは単独もしくは混
合して用いても差し支えない。
Embedded image When these phenolic resins are used, the crosslink density of the cured product is increased and a cured product having a high glass transition temperature is obtained, so that the warpage of the semiconductor device can be reduced. The phenolic resin of the general formula (8) of the present invention can be appropriately used in combination with another phenolic resin. Phenol resins that can be used together include
Although not particularly limited, for example, a phenol novolak resin, a cresol novolak resin, a naphthol novolak resin and the like can be mentioned, and these may be used alone or in combination.

【0019】本発明で用いられる溶融シリカは、破砕
状、球状のいずれでも使用可能であるが、溶融シリカの
配合量を高め、且つエポキシ樹脂組成物の溶融粘度の上
昇を抑えるためには、球状シリカを主に用いる方が好ま
しい。更に球状シリカの配合量を高めるためには、球状
シリカの粒度分布をより広くとるよう調整することが望
ましい。
The fused silica used in the present invention can be used either in a crushed form or a spherical form. However, in order to increase the amount of the fused silica and to suppress an increase in the melt viscosity of the epoxy resin composition, a spherical form is required. It is preferable to mainly use silica. In order to further increase the content of the spherical silica, it is desirable to adjust the particle size distribution of the spherical silica to be wider.

【0020】本発明で用いられる硬化促進剤(D)であ
る分子会合体は、テトラ置換ホスホニウム(X)と1分
子内にフェノール性水酸基を2個以上有する化合物
(Y)及び1分子内にフェノール性水酸基を2個以上有
する化合物(Y)の共役塩基との分子会合体であって、
該共役塩基は、前記フェノール性水酸基を1分子内に2
個以上有する化合物(Y)から1個の水素を除いたフェ
ノキシド型化合物である。本発明の分子会合体の構成成
分の一つであるテトラ置換ホスホニウム(X)の置換基
については、何ら限定されず、置換基は互いに同一であ
っても異なっていてもよい。例えば、置換又は無置換の
アリール基やアルキル基を置換基に有するテトラ置換ホ
スホニウムイオンが、熱や加水分解に対して安定であり
好ましい。具体的には、テトラフェニルホスホニウム、
テトラトリルホスホニウム、テトラエチルフェニルホス
ホニウム、テトラメトキシフェニルホスホニウム、テト
ラナフチルホスホニウム、テトラベンジルホスホニウ
ム、エチルトリフェニルホスホニウム、n−ブチルトリ
フェニルホスホニウム、2−ヒドロキシエチルトリフェ
ニルホスホニウム、トリメチルフェニルホスホニウム、
メチルジエチルフェニルホスホニウム、メチルジアリル
フェニルホスホニウム、テトラ−n−ブチルホスホニウ
ム等を例示できる。
The molecular association, which is the curing accelerator (D) used in the present invention, includes a tetrasubstituted phosphonium (X), a compound (Y) having two or more phenolic hydroxyl groups in one molecule, and phenol in one molecule. A molecular association with a conjugate base of a compound (Y) having two or more neutral hydroxyl groups,
The conjugate base has two phenolic hydroxyl groups per molecule.
It is a phenoxide-type compound obtained by removing one hydrogen from a compound (Y) having at least one hydrogen atom. The substituent of the tetra-substituted phosphonium (X), which is one of the components of the molecular assembly of the present invention, is not limited at all, and the substituents may be the same or different. For example, a tetra-substituted phosphonium ion having a substituted or unsubstituted aryl or alkyl group as a substituent is preferable because it is stable against heat and hydrolysis. Specifically, tetraphenylphosphonium,
Tetratolylphosphonium, tetraethylphenylphosphonium, tetramethoxyphenylphosphonium, tetranaphthylphosphonium, tetrabenzylphosphonium, ethyltriphenylphosphonium, n-butyltriphenylphosphonium, 2-hydroxyethyltriphenylphosphonium, trimethylphenylphosphonium,
Examples thereof include methyldiethylphenylphosphonium, methyldiallylphenylphosphonium, and tetra-n-butylphosphonium.

【0021】本発明の分子会合体の構成成分である、1
分子内にフェノール性水酸基を2個以上有する化合物
(Y)としては、例えば、ビス(4−ヒドロキシ−3,
5−ジメチルフェニル)メタン(通称テトラメチルビス
フェノールF)、4,4’−スルホニルジフェノール、
4,4’−イソプロピリデンジフェノール(通称ビスフ
ェノールA)、ビス(4−ヒドロキシフェニル)メタ
ン、ビス(2−ヒドロキシフェニル)メタン、(2−ヒ
ドロキシフェニル)−(4−ヒドロキシフェニル)メタ
ン及びこれらの内ビス(4−ヒドロキシフェニル)メタ
ン、ビス(2−ヒドロキシフェニル)メタン、(2−ヒ
ドロキシフェニル)−(4−ヒドロキシフェニル)メタ
ンの3種の混合物(例えば、本州化学工業(株)・製、
ビスフェノールF−D)等のビスフェノール類、1,2
−ベンゼンジオール、1,3−ベンゼンジオール、1,
4−ベンゼンジオール等のジヒドロキシベンゼン類、
1,2,4−ベンゼントリオール等のトリヒドロキシベ
ンゼン類、1,6−ジヒドロキシナフタレン等のジヒド
ロキシナフタレン類の各種異性体、2,2’−ビフェノ
ール、4,4’−ビフェノール等のビフェノール類の各
種異性体等の化合物が挙げられる。更に、他の構成成分
である共役塩基は、上記の化合物(Y)から1個の水素
を除いたフェノキシド型化合物である。
The constituent component of the molecular aggregate of the present invention, 1
As the compound (Y) having two or more phenolic hydroxyl groups in the molecule, for example, bis (4-hydroxy-3,
5-dimethylphenyl) methane (commonly known as tetramethylbisphenol F), 4,4′-sulfonyldiphenol,
4,4′-isopropylidene diphenol (commonly known as bisphenol A), bis (4-hydroxyphenyl) methane, bis (2-hydroxyphenyl) methane, (2-hydroxyphenyl)-(4-hydroxyphenyl) methane, and these Inner bis (4-hydroxyphenyl) methane, bis (2-hydroxyphenyl) methane, and a mixture of three kinds of (2-hydroxyphenyl)-(4-hydroxyphenyl) methane (for example, manufactured by Honshu Chemical Industry Co., Ltd.
Bisphenols such as bisphenol FD);
-Benzenediol, 1,3-benzenediol, 1,
Dihydroxybenzenes such as 4-benzenediol,
Trihydroxybenzenes such as 1,2,4-benzenetriol; various isomers of dihydroxynaphthalenes such as 1,6-dihydroxynaphthalene; various kinds of biphenols such as 2,2′-biphenol and 4,4′-biphenol Examples include compounds such as isomers. Further, the conjugate base as another component is a phenoxide-type compound obtained by removing one hydrogen from the compound (Y).

【0022】本発明の分子会合体は、前述のようにホス
ホニウム−フェノキシド型の塩を構造中に有するが、従
来の技術におけるホスホニウム−有機酸アニオン塩型の
化合物と異なる点は、本発明の分子会合体では水素結合
による高次構造がイオン結合を取り囲んでいる点であ
る。従来の技術における塩では、イオン結合の強さのみ
により反応性を制御しているのに対し、本発明の分子会
合体では、常温ではアニオンの高次構造による囲い込み
が活性点の保護を行う一方、成形の段階においては、こ
の高次構造が崩れることで活性点がむき出しになり、反
応性を発現する、いわゆる潜伏性が付与されている。
Although the molecular aggregate of the present invention has a phosphonium-phenoxide type salt in its structure as described above, it is different from the conventional phosphonium-organic acid anion salt type compound in the structure of the molecule of the present invention. In the aggregate, the higher-order structure due to the hydrogen bond surrounds the ionic bond. In the salt of the prior art, the reactivity is controlled only by the strength of the ionic bond, whereas in the molecular aggregate of the present invention, the enclosing by the higher-order structure of the anion protects the active site at normal temperature, while In the molding stage, the active sites are exposed due to the collapse of the higher-order structure, and so-called latency, which expresses reactivity, is imparted.

【0023】本発明の分子会合体の製造方法としては、
何ら限定されないが、代表的な2方法を挙げることがで
きる。1つ目は、テトラ置換ホスホニウム・テトラ置換
ボレート(Z)と、1分子内にフェノール性水酸基を2
個以上有する化合物(Y)とを、高温下で反応させた
後、更に沸点60℃以上の溶媒中で熱反応させる方法で
ある。2つ目は、1分子内にフェノール性水酸基を2個
以上有する化合物(Y)と、無機塩基又は有機塩基と、
テトラ置換ホスホニウムハライドとを反応させる方法で
ある。用いるテトラ置換ホスホニウムハライドの置換基
については、何ら限定されることはなく、置換基は互い
に同一であっても異なっていてもよい。例えば、置換又
は無置換のアリール基やアルキル基を置換基に有するテ
トラ置換ホスホニウムイオンが、熱や加水分解に対して
安定であり好ましい。具体的には、テトラフェニルホス
ホニウム、テトラトリルホスホニウム、テトラエチルフ
ェニルホスホニウム、テトラメトキシフェニルホスホニ
ウム、テトラナフチルホスホニウム、テトラベンジルホ
スホニウム、エチルトリフェニルホスホニウム、n−ブ
チルトリフェニルホスホニウム、2−ヒドロキシエチル
トリフェニルホスホニウム、トリメチルフェニルホスホ
ニウム、メチルジエチルフェニルホスホニウム、メチル
ジアリルフェニルホスホニウム、テトラ−n−ブチルホ
スホニウム等を例示できる。ハライドとしてはクロライ
ドやブロマイドを例示でき、テトラ置換ホスホニウムハ
ライドの価格や吸湿等の特性、及び入手のし易さから選
択すれば良く、いずれを用いても差し支えない。
The method for producing the molecular aggregate of the present invention includes:
Although not limited at all, two typical methods can be mentioned. The first is a tetra-substituted phosphonium / tetra-substituted borate (Z) and two phenolic hydroxyl groups in one molecule.
This is a method in which a compound (Y) having at least one compound is reacted at a high temperature and then thermally reacted in a solvent having a boiling point of 60 ° C. or more. The second is a compound (Y) having two or more phenolic hydroxyl groups in one molecule, an inorganic base or an organic base,
This is a method of reacting with a tetra-substituted phosphonium halide. The substituent of the tetra-substituted phosphonium halide to be used is not limited at all, and the substituents may be the same or different from each other. For example, a tetra-substituted phosphonium ion having a substituted or unsubstituted aryl or alkyl group as a substituent is preferable because it is stable against heat and hydrolysis. Specifically, tetraphenylphosphonium, tetratolylphosphonium, tetraethylphenylphosphonium, tetramethoxyphenylphosphonium, tetranaphthylphosphonium, tetrabenzylphosphonium, ethyltriphenylphosphonium, n-butyltriphenylphosphonium, 2-hydroxyethyltriphenylphosphonium, Examples include trimethylphenylphosphonium, methyldiethylphenylphosphonium, methyldiallylphenylphosphonium, tetra-n-butylphosphonium and the like. Examples of the halide include chloride and bromide. The halide may be selected from the properties of the tetra-substituted phosphonium halide, such as the price and moisture absorption, and the availability thereof, and any of them may be used.

【0024】本発明の分子会合体は、従来の硬化促進剤
も適宜併用可能である。併用可能な硬化促進剤として
は、特に限定されるものではないが、例えば、特開平8
−295721号公報に開示されている一般式(9)、
一般式(10)で示されるホスホニウムボレートからな
る潜伏性触媒や、1,8−ジアザビシクロ(5,4,
0)ウンデセン−7、トリブチルアミン等のアミン系化
合物、トリフェニルホスフィン、テトラフェニルホスフ
ォニウム・テトラフェニルボレート塩等の有機リン系化
合物、2−メチルイミダゾール等のイミダゾール化合物
等が挙げられ、これらは単独もしくは混合して用いても
差し支えない。
In the molecular aggregate of the present invention, a conventional curing accelerator can be appropriately used in combination. The curing accelerator that can be used in combination is not particularly limited.
General formula (9) disclosed in -295721,
A latent catalyst comprising a phosphonium borate represented by the general formula (10) and 1,8-diazabicyclo (5,4,
0) amine compounds such as undecene-7 and tributylamine; organic phosphorus compounds such as triphenylphosphine and tetraphenylphosphonium / tetraphenylborate; and imidazole compounds such as 2-methylimidazole. They may be used alone or as a mixture.

【化17】 Embedded image

【0025】本発明のエポキシ樹脂組成物は、(A)〜
(D)成分の他、必要に応じてγ−グリシドキシプロピ
ルトリメトキシシラン等のカップリング剤、カーボンブ
ラック等の着色剤、臭素化エポキシ樹脂、酸化アンチモ
ン、リン化合物等の難燃剤、シリコーンオイル、シリコ
ーンゴム等の低応力成分、天然ワックス、合成ワック
ス、高級脂肪酸及びその金属塩類もしくはパラフィン等
の離型剤、酸化防止剤等の各種添加剤を配合することが
できる。本発明のエポキシ樹脂組成物は、(A)〜
(D)成分、及びその他の添加剤等をミキサーを用いて
常温混合し、ロール、押出機等の混練機で混練し、冷却
後粉砕して得られる。本発明のエポキシ樹脂組成物を用
いて、半導体素子等の電子部品を封止し、半導体装置を
製造するには、トランスファーモールド、コンプレッシ
ョンモールド、インジェクションモールド等の成形方法
で硬化成形すればよい。特に、本発明のエポキシ樹脂組
成物は、エリア実装型半導体装置用に適している。
The epoxy resin composition of the present invention comprises (A)
In addition to the component (D), if necessary, a coupling agent such as γ-glycidoxypropyltrimethoxysilane, a coloring agent such as carbon black, a brominated epoxy resin, a flame retardant such as antimony oxide, a phosphorus compound, and a silicone oil. And various additives such as a low-stress component such as silicone rubber, a natural wax, a synthetic wax, a higher fatty acid and a metal salt thereof, a releasing agent such as paraffin, and an antioxidant. The epoxy resin composition of the present invention comprises (A)
(D) The component and other additives are mixed at room temperature using a mixer, kneaded with a kneader such as a roll or an extruder, cooled, and pulverized. In order to manufacture a semiconductor device by encapsulating an electronic component such as a semiconductor element using the epoxy resin composition of the present invention, it is sufficient to cure and mold by a molding method such as a transfer mold, a compression mold, and an injection mold. In particular, the epoxy resin composition of the present invention is suitable for an area mounting type semiconductor device.

【0026】[0026]

【実施例】以下に、本発明の実施例を示すが、本発明は
これにより何ら限定されるものではない。 [分子会合体の合成例] (合成例1)本州化学工業(株)・製ビスフェノールF
−D[ビス(モノヒドロキシフェニル)メタンの異性体
混合物の商品名。化合物(Y)に相当する。]300g
(1.5モル)と、テトラフェニルホスホニウム・テト
ラフェニルボレート(Z)329g(0.5モル)とを
3Lセパラブルフラスコに仕込み、200℃で3時間反
応させた。この反応でのベンゼン留出量は、理論生成量
の97重量%(即ちベンゼン留出率97%)であった。
この反応による粗生成物を微粉砕し、セパラブルフラス
コに仕込み、2−プロパノールを粗生成物の仕込み重量
の3倍量加え、内温82.4℃(2−プロパノールの沸
点温度)で1.5時間攪拌した。その後、2−プロパノ
ールの大部分を除去し、更に加熱減圧下で低沸点分を除
去した。得られた生成物を化合物D1とした。又、溶媒
を重メタノールとして、D1の1H−NMRでの測定を
行った。4.8ppm付近及び3.3ppm付近のピー
クは溶媒のピークで、6.4〜7.1ppm付近のピー
ク群は、原料であるビスフェノールF[(X)1モルに
対するモル数(a)]及びこのビスフェノールFから1
個の水素を除いたフェノキシド型の共役塩基[(X)1
モルに対するモル数(b)]のフェニルプロトン、7.
6〜8.0ppm付近のピーク群は、テトラフェニルホ
スホニウム基のフェニルプロトンと帰属され、それらの
面積比から、モル比が(a+b)/(X)=2.2/1
であると計算された。
EXAMPLES Examples of the present invention will be shown below, but the present invention is not limited thereto. [Synthesis example of molecular aggregate] (Synthesis example 1) Bisphenol F manufactured by Honshu Chemical Industry Co., Ltd.
-D [trade name of an isomer mixture of bis (monohydroxyphenyl) methane. It corresponds to compound (Y). ] 300g
(1.5 mol) and 329 g (0.5 mol) of tetraphenylphosphonium-tetraphenylborate (Z) were charged into a 3 L separable flask and reacted at 200 ° C. for 3 hours. The amount of benzene distilled in this reaction was 97% by weight of the theoretical amount (that is, the benzene distillation rate was 97%).
The crude product of this reaction is pulverized, charged into a separable flask, 2-propanol is added in an amount three times the charged weight of the crude product, and the internal temperature is increased to 82.4 ° C. (boiling point temperature of 2-propanol). Stir for 5 hours. Thereafter, most of the 2-propanol was removed, and a low-boiling component was further removed under heating and reduced pressure. The obtained product was designated as compound D1. In addition, D1 was measured by 1 H-NMR using heavy solvent as a solvent. The peaks around 4.8 ppm and 3.3 ppm are the peaks of the solvent, and the peak group around 6.4 to 7.1 ppm is the starting material bisphenol F [the number of moles (a) relative to 1 mole of (X) (X)] From bisphenol F 1
Phenoxide-type conjugated base [(X) 1
6. phenyl protons in moles per mole (b)];
The peak group around 6 to 8.0 ppm is attributed to the phenyl proton of the tetraphenylphosphonium group, and from their area ratio, the molar ratio is (a + b) / (X) = 2.2 / 1.
It was calculated to be

【0027】(合成例2)5Lのセパラブルフラスコ
に、本州化学工業(株)・製ビスフェノールF−D(化
合物(Y)に相当)300g(1.5モル)、北興化学
工業(株)・製テトラフェニルホスホニウムブロマイド
314g(0.75モル)、メタノール3000gを仕
込み、完全に溶解させた。そこに水酸化ナトリウムを3
0g含有するメタノール/水混合溶液を攪拌しながら滴
下した。得られた溶液を多量の水中に滴下する再沈作業
を行い、目的物を固形物として得た。濾過して固形物を
取り出し、乾燥させて得られた生成物を化合物D2とし
た。又、溶媒を重メタノールとして、D2の1H−NM
Rでの測定を行った。4.8ppm付近及び3.3pp
m付近のピークは溶媒のピークで、6.4〜7.1pp
m付近のピーク群は、原料であるビスフェノールF
[(X)1モルに対するモル数(a)]及びこのビスフ
ェノールFから1個の水素を除いたフェノキシド型の共
役塩基[(X)1モルに対するモル数(b)]のフェニ
ルプロトン、7.6〜8.0ppm付近のピーク群は、
テトラフェニルホスホニウム基のフェニルプロトンと帰
属され、それらの面積比から、モル比が(a+b)/
(X)=2/1であると計算された。
(Synthesis Example 2) 300 g (1.5 mol) of bisphenol FD (equivalent to compound (Y)) manufactured by Honshu Chemical Industry Co., Ltd. 314 g (0.75 mol) of tetraphenylphosphonium bromide and 3000 g of methanol were charged and completely dissolved. Sodium hydroxide 3
A methanol / water mixed solution containing 0 g was added dropwise with stirring. A reprecipitation operation of dropping the obtained solution into a large amount of water was performed to obtain the target substance as a solid. The solid was taken out by filtration, and the product obtained by drying was designated as compound D2. The solvent as a heavy methanol, 1 of D2 H-NM
Measurements at R were made. Around 4.8 ppm and 3.3 pp
The peak near m is the peak of the solvent, which is 6.4 to 7.1 pp.
The peak group near m is bisphenol F as a raw material.
[(X) 1 mole per mole (a)] and a phenoxide-type conjugate base obtained by removing one hydrogen from this bisphenol F [(X) mole number (b) per 1 mole] phenyl proton, 7.6 The peak group around -8.0 ppm
It is assigned to the phenyl proton of the tetraphenylphosphonium group, and the molar ratio is (a + b) /
It was calculated that (X) = 2/1.

【0028】[エポキシ樹脂組成物の製造例]配合割合
は重量部とする。 《実施例1》 ・式(11)で示されるエポキシ樹脂[油化シェルエポキシ(株)・製、エピコ ート1032H、軟化点60℃、エポキシ当量170] 4.6重量部 ・式(12)の構造を主成分とするビフェニル型エポキシ樹脂[油化シェルエポ キシ(株)・製、YX−4000H、融点105℃、エポキシ当量195] 4.6重量部 ・式(13)で示されるフェノール樹脂[明和化成(株)・製、MEH−750 0、軟化点107℃、水酸基当量97] 4.8重量部 ・球状溶融シリカ 84.8重量部 ・化合物D1 0.4重量部 ・カルナバワックス 0.5重量部 ・カーボンブラック 0.3重量部 をミキサーを用いて混合した後、表面温度が90℃と4
5℃の2本ロールを用いて30回混練し、冷却後粉砕し
てエポキシ樹脂組成物を得た。得られたエポキシ樹脂組
成物を以下の方法で評価した。結果を表1に示す。
[Production Example of Epoxy Resin Composition] The mixing ratio is by weight. << Example 1 >> 4.6 parts by weight of epoxy resin represented by the formula (11) [manufactured by Yuka Shell Epoxy Co., Ltd., Epicoat 1032H, softening point 60 ° C., epoxy equivalent 170] 4.6 parts by weight • formula (12) 4.6 parts by weight of a biphenyl type epoxy resin [YX-4000H, melting point 105 ° C, epoxy equivalent 195, manufactured by Yuka Shell Epoxy Co., Ltd.] MEH-7500, softening point 107 ° C., hydroxyl equivalent 97; 4.8 parts by weight, spherical fused silica 84.8 parts by weight, compound D1 0.4 part by weight, carnauba wax 0.5, manufactured by Meiwa Kasei Co., Ltd. Parts by weight ・ After mixing 0.3 parts by weight of carbon black with a mixer, the surface temperature was 90 ° C. and 4 parts by weight.
The mixture was kneaded 30 times using two rolls at 5 ° C., cooled and pulverized to obtain an epoxy resin composition. The obtained epoxy resin composition was evaluated by the following method. Table 1 shows the results.

【0029】《評価方法》 ・スパイラルフロー:EMMI−1−66に準じたスパ
イラルフロー測定用の金型を用いて、金型温度175
℃、注入圧力70kg/cm2、硬化時間2分で測定し
た。単位はcm。 ・ガラス転移温度(Tg)及び線膨張係数(α1):金
型温度175℃、射出圧力75kg/cm2、2分間で
トランスファー成形したテストピースを、更に175
℃、8時間で後硬化し、熱機械分析装置(セイコー電子
(株)・製TMA−120、昇温速度5℃/分)を用い
て測定した。Tgの単位は℃、α1の単位はppm/
℃。 ・熱時弾性率:240℃での曲げ弾性率を、JIS K
6911に準じて測定した。単位はN/mm2。 ・硬化収縮率:金型温度180℃、射出圧力75kg/
cm2、2分間でトランスファー成形したテストピース
を、更に175℃、8時間で後硬化した。180℃に加
熱された状態の金型のキャビティ寸法と、180℃に加
熱された成形品の寸法をノギスを用いて測定し、硬化収
縮率を(成形品寸法)/(金型キャビティ寸法)の比率
で表した。単位は%。 ・パッケージ反り量:225ピンBGAパッケージ(基
板は0.36mm厚のBT樹脂基板、パッケージサイズ
は24×24mm、厚み1.17mm、シリコンチップ
はサイズ9×9mm、厚み0.35mm、チップと回路
基板のボンディングパッドとを25μm径の金線でボン
ディングしている)を、金型温度180℃、射出圧力7
5kg/cm2、2分間でトランスファー成形し、更に
175℃、8時間で後硬化した。室温に冷却後、パッケ
ージのゲートから対角線方向に、表面粗さ計を用いて高
さ方向の変位を測定し、変異差の最も大きい値を反り量
とした。単位はμm。 ・金線変形率:パッケージ反り量の評価で成形した22
5ピンBGAパッケージを軟X線透視装置で観察し、金
線の変形率を(流れ量)/(金線長)の比率で表した。
単位は%。 ・密着性:BT樹脂製の基板上に2×2×2mmのテス
トピースを、金型温度175℃、注入圧力70kg/c
2、硬化時間2分で成形し、175℃、6時間で後硬
化させ、85℃、相対湿度85%の高温高湿槽で168
時間吸湿処理し、更に240℃でIRリフロー処理し
た。テンシロンを用いて硬化物と基板とのせん断密着力
を測定した。単位はkg/mm2
<< Evaluation Method >> Spiral flow: Using a mold for spiral flow measurement according to EMMI-1-66, mold temperature 175
C., injection pressure was 70 kg / cm 2 , and curing time was 2 minutes. The unit is cm. Glass transition temperature (Tg) and coefficient of linear expansion (α1): A test piece obtained by transfer molding at a mold temperature of 175 ° C., an injection pressure of 75 kg / cm 2 for 2 minutes, and a further 175
The composition was post-cured at 8 ° C. for 8 hours, and measured using a thermomechanical analyzer (TMA-120, manufactured by Seiko Electronics Co., Ltd., heating rate 5 ° C./min). The unit of Tg is ° C, and the unit of α1 is ppm /
° C.・ Heat elastic modulus: The flexural modulus at 240 ° C.
It was measured according to 6911. The unit is N / mm 2 . Curing shrinkage: mold temperature 180 ° C, injection pressure 75kg /
The test piece transfer molded in 2 cm 2 was post-cured at 175 ° C. for 8 hours. The cavity dimensions of the mold heated to 180 ° C. and the dimensions of the molded article heated to 180 ° C. were measured using calipers, and the curing shrinkage was calculated as (molded article dimension) / (mold cavity dimension). Expressed as a ratio. Units%. Package warpage: 225-pin BGA package (substrate is a 0.36 mm thick BT resin substrate, package size is 24 × 24 mm, thickness 1.17 mm, silicon chip is 9 × 9 mm, thickness 0.35 mm, chip and circuit board Is bonded with a 25 μm diameter gold wire) at a mold temperature of 180 ° C. and an injection pressure of 7 μm.
Transfer molding was performed at 5 kg / cm 2 for 2 minutes and post-cured at 175 ° C. for 8 hours. After cooling to room temperature, the displacement in the height direction was measured diagonally from the gate of the package using a surface roughness meter, and the value with the largest variation difference was defined as the amount of warpage. The unit is μm.・ Gold wire deformation rate: 22 formed by evaluation of package warpage amount
The 5-pin BGA package was observed with a soft X-ray fluoroscope, and the deformation rate of the gold wire was represented by the ratio of (flow amount) / (gold wire length).
Units%. Adhesion: A test piece of 2 × 2 × 2 mm is placed on a BT resin substrate at a mold temperature of 175 ° C. and an injection pressure of 70 kg / c.
m 2 , 2 minutes of curing time, post-curing at 175 ° C. for 6 hours, 168 ° C. in a high-temperature and high-humidity bath at 85 ° C. and 85% relative humidity.
It was subjected to a moisture absorption treatment for an hour, and further subjected to an IR reflow treatment at 240 ° C. The shear adhesion between the cured product and the substrate was measured using Tensilon. The unit is kg / mm 2 .

【0030】《実施例2〜9、比較例1〜3》表1、表
2の配合に従い、実施例1と同様にしてエポキシ樹脂組
成物を得、実施例1と同様にして評価した。結果を表
1、表2に示す。実施例及び比較例で用いた式(1
1)、式(12)、式(14)〜(18)のエポキシ樹
脂、式(13)、式(19)のフェノール樹脂の構造及
び性状を以下に示す。
<< Examples 2 to 9, Comparative Examples 1 to 3 >> According to the formulations in Tables 1 and 2, an epoxy resin composition was obtained in the same manner as in Example 1, and evaluated in the same manner as in Example 1. The results are shown in Tables 1 and 2. Formula (1) used in Examples and Comparative Examples
The structures and properties of 1), the formula (12), the epoxy resins of the formulas (14) to (18), and the phenolic resins of the formulas (13) and (19) are shown below.

【化18】 Embedded image

【0031】[0031]

【化19】 Embedded image

【0032】[0032]

【化20】 Embedded image

【0033】・式(14)の構造を主成分とするエポキ
シ樹脂:融点144℃、エポキシ当量175、 ・式(15)の構造を主成分とするエポキシ樹脂:融点
52℃、エポキシ当量225、 ・式(16)の構造を主成分とするエポキシ樹脂:融点
133℃、エポキシ当量182、 ・式(17)の構造を主成分とするエポキシ樹脂:融点
82℃、エポキシ当量190、 ・式(18)で示されるエポキシ樹脂:軟化点65℃、
エポキシ当量210、 ・式(19)のフェノール樹脂:軟化点80℃、水酸基
当量104 なお、比較例1で用いた硬化促進剤はトリフェニルホス
フィン、比較例2で用いた硬化促進剤は、1,8−ジア
ザビシクロ(5,4,0)ウンデセン−7(以下、DB
Uという)である。
An epoxy resin having a structure of the formula (14) as a main component: a melting point of 144 ° C. and an epoxy equivalent of 175; an epoxy resin having a structure of the formula (15) as a main component: a melting point of 52 ° C. and an epoxy equivalent of 225; Epoxy resin having a structure of formula (16) as a main component: melting point 133 ° C., epoxy equivalent 182 ・ Epoxy resin having a structure of formula (17) as a main component: melting point 82 ° C., epoxy equivalent 190, formula (18) Epoxy resin represented by: softening point 65 ° C,
Epoxy equivalent 210, phenol resin of formula (19): softening point 80 ° C., hydroxyl equivalent 104 104 The hardening accelerator used in Comparative Example 1 was triphenylphosphine, and the hardening accelerator used in Comparative Example 2 was 1, 8-diazabicyclo (5,4,0) undecene-7 (hereinafter DB)
U).

【表1】 [Table 1]

【0034】[0034]

【表2】 [Table 2]

【0035】[0035]

【発明の効果】本発明の半導体封止用エポキシ樹脂組成
物は、金線流れがなく、又これを用いたエリア実装型半
導体装置の室温及び半田付け工程での反りが小さく、更
に有機基板との密着性に優れるため耐半田性や耐温度サ
イクル性等の信頼性に優れるものである。
The epoxy resin composition for semiconductor encapsulation according to the present invention has no flow of gold wire, has a small warpage in the area mounting type semiconductor device using the same at room temperature and in the soldering step, and further has a good effect on the organic substrate. Because of its excellent adhesion, it has excellent reliability such as solder resistance and temperature cycle resistance.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01L 23/29 H01L 23/30 R 23/31 Fターム(参考) 4J002 CC06X CD03W CD04W CD05W CD07W CD12W DJ016 EW177 FD130 FD157 FD160 FD200 4J036 AA01 AC01 AC02 AC03 AC06 AD01 AD04 AD05 AD08 FA05 FA12 FB08 4M109 AA01 BA01 BA04 CA21 EA03 EB03 EB04 EB08 EB09 EB13 EC05 EC09 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) H01L 23/29 H01L 23/30 R 23/31 F-term (Reference) 4J002 CC06X CD03W CD04W CD05W CD07W CD12W DJ016 EW177 FD130 FD157 FD160 FD200 4J036 AA01 AC01 AC02 AC03 AC06 AD01 AD04 AD05 AD08 FA05 FA12 FB08 4M109 AA01 BA01 BA04 CA21 EA03 EB03 EB04 EB08 EB09 EB13 EC05 EC09

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 (A)一般式(1)、一般式(2)で示
される多官能エポキシ樹脂及び/又は一般式(3)〜
(7)で示され、且つ融点が50〜150℃の結晶性エ
ポキシ樹脂の群から選択される少なくとも1種以上のエ
ポキシ樹脂、(B)一般式(8)で示されるフェノール
樹脂、(C)溶融シリカ、及び(D)テトラ置換ホスホ
ニウム(X)と1分子内にフェノール性水酸基を2個以
上有する化合物(Y)及び1分子内にフェノール性水酸
基を2個以上有する化合物(Y)の共役塩基との分子会
合体であって、該共役塩基が前記フェノール性水酸基を
1分子内に2個以上有する化合物(Y)から1個の水素
を除いたフェノキシド型化合物からなる硬化促進剤を含
むことを特徴とするエリア実装型半導体封止用エポキシ
樹脂組成物。 【化1】 【化2】 【化3】 【化4】 【化5】 (式(1)、式(2)、式(7)、式(8)中のRは、
ハロゲン原子又は炭素数1〜12のアルキル基を示し、
互いに同一であっても、異なっていてもよい。nは平均
値であり1〜10の正の数、aは0もしくは1〜4の正
の整数、bは0もしくは1〜3の正の整数、及びcは0
もしくは1〜2の正の整数である。式(3)〜(6)中
のRは、水素原子、ハロゲン原子又は炭素数1〜12の
アルキル基を示し、互いに同一であっても、異なってい
てもよい。)
(A) a polyfunctional epoxy resin represented by the general formula (1) or (2) and / or a general formula (3) to
(7) at least one epoxy resin selected from the group of crystalline epoxy resins having a melting point of 50 to 150 ° C, (B) a phenolic resin represented by the general formula (8), (C) Fused silica, and (D) a conjugate base of tetra-substituted phosphonium (X), compound (Y) having two or more phenolic hydroxyl groups in one molecule and compound (Y) having two or more phenolic hydroxyl groups in one molecule Wherein the conjugate base comprises a curing accelerator consisting of a phenoxide-type compound obtained by removing one hydrogen from the compound (Y) having two or more phenolic hydroxyl groups in one molecule. Characteristic epoxy resin composition for area mounting type semiconductor encapsulation. Embedded image Embedded image Embedded image Embedded image Embedded image (R in the formulas (1), (2), (7) and (8) is
A halogen atom or an alkyl group having 1 to 12 carbon atoms,
They may be the same or different. n is an average value and a positive number of 1 to 10, a is 0 or a positive integer of 1 to 4, b is 0 or a positive integer of 1 to 3, and c is 0
Or it is a positive integer of 1-2. R in the formulas (3) to (6) represents a hydrogen atom, a halogen atom or an alkyl group having 1 to 12 carbon atoms, and may be the same or different. )
【請求項2】 基板の片面に半導体素子が搭載され、こ
の半導体素子が搭載された基板面側の実質的に片面のみ
が請求項1記載のエポキシ樹脂組成物を用いて封止され
ていることを特徴とする半導体装置。
2. A semiconductor element is mounted on one side of a substrate, and substantially only one side on the substrate side on which the semiconductor element is mounted is sealed with the epoxy resin composition according to claim 1. A semiconductor device characterized by the above-mentioned.
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JP2003105062A (en) * 2001-09-27 2003-04-09 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device
JP2009256475A (en) * 2008-04-17 2009-11-05 Nitto Denko Corp Epoxy resin composition for sealing semiconductor and semiconductor device using the same
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JP2009256475A (en) * 2008-04-17 2009-11-05 Nitto Denko Corp Epoxy resin composition for sealing semiconductor and semiconductor device using the same
JP2019054066A (en) * 2017-09-13 2019-04-04 味の素株式会社 Method for manufacturing printed wiring board
JP7163569B2 (en) 2017-09-13 2022-11-01 味の素株式会社 Method for manufacturing printed wiring board
WO2023140256A1 (en) * 2022-01-18 2023-07-27 三菱ケミカル株式会社 Modified epoxy resin, curable resin composition, and cured product thereof

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