JP2001115596A - Composite design panel and manufacturing method thereof - Google Patents

Abstract

(57) [Problem] To provide a simple and easy design for a surface of an ALC panel, regardless of the position of a reinforcing reinforcing bar or a reinforcing net buried in the ALC panel. It is an object of the present invention to provide a composite design panel that can be formed efficiently and a method for manufacturing the same. SOLUTION: On a surface of an ALC panel substrate 2 serving as a substrate of an outer wall, an AL which is exposed to the surface of the outer wall and exhibits a predetermined design.
The composite design panel 1 is characterized in that a decorative panel 3 made of a C panel is adhered with an elastic mastic adhesive 4.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite design panel in which a predetermined design is applied to the surface of an ALC (lightweight cellular concrete) panel constituting an outer wall or an inner wall of a building, and a method of manufacturing the same.

[0002]

2. Description of the Related Art Conventionally, AL is used as an outer or inner wall of a building.
C panels are widely used. In this case, joints are generated between adjacent ALC panels because a plurality of ALC panels formed of modules of a predetermined size are arranged to form an outer wall or an inner wall.

In recent years, a flat ALC panel surface has been provided with a design that gives an aesthetic appearance by cutting, shot blasting, or the like, so that joints generated between the ALC panels are hidden by the design, and the wall surfaces are integrally shown. I have.

[0004]

SUMMARY OF THE INVENTION However, ALC
Reinforcing reinforcing bars and reinforcing nets are buried inside the panel to ensure strength, which limits the cutting depth from the surface, making it difficult to form a complex undulating design Met.

[0005] It has also been proposed to provide a portion without a reinforcing steel bar or a reinforcing net in advance at a portion to be cut and cut the portion to a relatively deep portion. If you want to change the position, you must manufacture ALC panels with different reinforcing bars and reinforcement nets, and you must prepare various ALC panels according to the type of design. There is a problem that the number of types increases and the cost of parts and the cost of parts management increase.

[0006] The present invention is to solve the above-mentioned problems,
The purpose is to easily and efficiently form a complex design with a lot of undulations on the surface of the ALC panel, regardless of the position of a reinforcing bar or a reinforcing net buried inside the ALC panel. And a method of manufacturing the same.

[0007]

A composite design panel according to the present invention for achieving the above object is a composite design panel constituting an outer wall or an inner wall of a building, and is an ALC panel substrate serving as a substrate of the outer wall or the inner wall. A thickness 2 which is exposed on the surface of the outer wall or the inner wall and exhibits a predetermined design.
It is characterized by having a decorative plate of 5 mm or more attached.

According to the above structure, a decorative plate having a thickness of 25 mm or more, which is exposed on the surface of the outer wall or the inner wall and exhibits a predetermined design, is attached to the surface of the ALC panel substrate serving as the substrate of the outer wall or the inner wall. It is possible to easily form a complex design with undulations by using a decorative plate having a thickness of 25 mm or more attached to the surface of the ALC panel substrate without cutting the ALC panel substrate in which the reinforcing steel bars or the reinforcing nets are embedded. I can do it.

Another structure of the composite design panel according to the present invention is a composite design panel constituting an outer wall or an inner wall of a building, wherein AL is a substrate of the outer wall or the inner wall.
A composite design panel, comprising: a decorative panel made of an ALC panel having a predetermined design exposed to the surface of an outer wall or an inner wall on a surface of a C panel substrate.

[0010] According to the above configuration, the decorative plate made of the ALC panel, which is exposed on the surface of the outer wall or the inner wall and has a predetermined design, is attached to the surface of the ALC panel substrate serving as the substrate of the outer wall or the inner wall, so that the reinforcement is achieved. Without cutting the ALC panel substrate in which reinforcing bars, reinforcing nets, etc. are embedded,
A complex design with rich undulations can be easily formed by a decorative plate composed of an ALC panel attached to the surface of a panel substrate.

Further, the method of manufacturing a composite design panel according to the present invention is a method of manufacturing a composite design panel forming an outer wall or an inner wall of a building, wherein the ALC panel substrate serving as a substrate of the outer wall or the inner wall, and the outer wall or the inner wall are provided. A decorative plate having a thickness of 25 mm or more exposed to the surface of the ALC panel and exhibiting a predetermined design, or a decorative plate formed of an ALC panel exposed to the surface of the outer wall or the inner wall and exhibiting the predetermined design is prepared. Characterized in that the decorative board is adhered to the base via an elastic adhesive.

According to the above-mentioned manufacturing method, a decorative plate having a thickness of 25 mm or more attached to the surface of an ALC panel substrate serving as a substrate of an outer wall or an inner wall or a decorative plate composed of an ALC panel has a complicated design which is rich in undulations in advance. After application, the composite design panel can be easily manufactured by attaching these decorative plates to the surface of the ALC panel substrate using an elastic adhesive.

[0013]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of a composite design panel and a method of manufacturing the same according to the present invention will be specifically described with reference to the drawings. FIG. 1 is a perspective view showing the configuration of the composite design panel according to the present invention, FIGS. 2 and 3 are cross-sectional explanatory views showing the configuration of the composite design panel according to the present invention, and FIGS. It is a front explanatory view showing the composition of the composite design panel concerning the present invention.

The numerical values and various decorative plates 3 described below are used.
The shape and the arrangement of the various decorative boards 3 show a specific embodiment, and the present invention is not limited by these embodiments. The arrangement configuration of the decorative board 3 can be appropriately applied.

1 to 3, reference numeral 1 denotes a composite design panel constituting an outer wall or an inner wall of a building such as a house or an office building, and 2 denotes an ALC serving as a substrate of the outer wall or the inner wall.
(Lightweight cellular concrete) Panel substrate. Inside the ALC panel substrate 2, a reinforcing reinforcing bar, a reinforcing net, and the like (not shown) for securing strength are embedded.

The module size of the ALC panel substrate 2 is 300 mm to 2000 mm in width and 600 mm in length (height).
The thickness can be appropriately applied within a range of 6000 mm and a thickness of 75 mm to 200 mm.

Reference numeral 3 denotes a decorative board which is exposed on the surface of the outer wall or the inner wall and exhibits a predetermined design.
By configuring with a diameter of not less than mm, a complicated design with a lot of undulations can be easily formed.

Since the decorative plate 3 is configured to be fixed to the surface of the ALC panel substrate 2 by various fixing means to be described later, the thickness of the decorative plate 3 is considered in consideration of the weight not to be dropped by an external force, the workability of mounting, and the like. It is preferable that it is 100 mm or less. More preferably, the thickness of the decorative plate 3 is 30 mm or more and 7
The range is 5 mm or less.

As the material of the decorative board 3, ceramics, porcelain, stone, and the like can be applied.
An example in which the decorative plate 3 made of the C panel is adopted will be described.

In a factory or the like, the decorative plate 3 is cut by a cutting blade, peeled by a high-speed slash, hitting by shot blasting, or ALC.
While the panel is soft, it is possible to apply a shaping process by pressing a shaping mold while shaping, or a transfer process of pasting and transferring a predetermined design or picture film on the surface to perform a complicated design with a lot of undulations in advance.

The decorative plate 3 is used as an elastic adhesive, for example, using an elastic mastic adhesive 4 whose main component is a special silicone, denatured polymer, or the like. Or the decorative plate 3 may be attached to the ALC panel substrate 2 on site. As the elastic mastic adhesive 4, for example, PM100 manufactured by Cemedine or the like can be applied.

As a fixing means for fixing the decorative plate 3 to the ALC panel substrate 2, a nail, a screw, or the like may be driven in addition to the elastic adhesive, or the decorative plate 3 may be fixed with a bolt or a nut. good.

Further, an anchor member is provided on the back side of the decorative plate 3, and the anchor member is buried in a fixing hole formed inside the front side of the ALC panel substrate 2 so that the first fluidity of mortar, epoxy resin, urethane resin, etc. And a structure that is fixed by an adhesive that hardens later and exhibits strength.

FIG. 2 shows a structure around a joint between adjacent ALC panel substrates 2 and FIG. 3 shows a structure around a joint between decorative plates 3 arranged next to each other. The composite design panel 1 shown in FIGS. 2 and 3 is an example in which a decorative panel 3 having a thickness of 37.5 mm is used.

Although the undulation when the ALC panel substrate 2 itself is cut as in the above-described conventional example is limited to a maximum of about 25 mm, the composite design panel 1 shown in FIGS.
By utilizing the thickness of the decorative board 3 of 37.5 mm to the maximum, it is possible to express a rugged and rich finished design.

In FIGS. 2 and 3, reference numeral 5 denotes an undercoat material made of a coating material, cement, or the like applied from the exposed surface of the decorative plate 3 to the surface of the ALC panel substrate 2. An inclined surface 3 extending from the front side to the back side on the outer peripheral portion of the decorative board 3
a is formed, so that the base treatment material 5 can be evenly sprayed on the surfaces of the decorative plate 3 and the ALC panel substrate 2.

When the composite design panel 1 is to be commercialized in advance at a factory or the like, the decorative plate 3 is adhered to the surface of the ALC panel substrate 2 with the elastic mastic adhesive 4 and then the ALC is removed from the exposed surface of the decorative plate 3. The panel substrate 2 is shipped with the undercoating material 5 applied over the surface thereof.

When the decorative panel 3 is fixed to the ALC panel substrate 2 at the site, the decorative panel 3 is attached via an elastic mastic adhesive 4 to the ALC panel substrate 2 installed on a beam of a building or the like. Then, ALC is performed from the exposed surface of the decorative board 3.
The undercoat material 5 is applied over the surface of the panel substrate 2.

Before installing the ALC panel substrate 2 on a beam of a building or the like, the decorative plate 3 is adhered to the ALC panel substrate 2 via an elastic mastic adhesive 4 and then the ALC panel substrate 2 is exposed from the exposed surface of the decorative plate 3. Base treatment material 5 over the surface of panel substrate 2
May be applied to form the composite design panel 1, and then the composite design panel 1 may be installed on a building beam or the like.

The decorative plate 3 may be fixed to the ALC panel substrate 2 by the above-mentioned various other fixing means instead of the elastic mastic adhesive 4.

Each of the decorative plates 3 is an ALC panel substrate 2
However, it is also possible to integrally block a plurality of sheets and arrange and fix them on the ALC panel substrate 2.
FIGS. 4 to 11 show a decorative board block A in which decorative boards 3 of various shapes are arranged in a predetermined number and integrated.
It is an example of fixing to the surface of a.

According to the above configuration, the decorative plate 3 having a thickness of 25 mm or more, which is exposed to the surface of the outer wall or the inner wall and has a predetermined design, is attached to the surface of the ALC panel substrate 2 serving as the substrate of the outer wall or the inner wall of the building. In this case, the thickness of the ALC panel substrate 2 embedded on the surface of the ALC panel substrate 2 is not cut without cutting the ALC panel substrate 2 in which the reinforcing steel bars and the reinforcing mesh are embedded.
With the decorative plate 3 of not less than mm, a complicated design with a lot of undulations can be easily formed.

When a decorative plate 3 made of an ALC panel having a predetermined design exposed on the surface of the outer wall or the inner wall is attached to the surface of the ALC panel substrate 2 serving as a substrate of the outer wall or the inner wall of the building, Without cutting the ALC panel substrate 2 in which a reinforcing steel bar or a reinforcing net is embedded,
The decorative plate 3 made of the ALC panel attached to the surface of the C panel substrate 2 can easily form a complicated design with undulations.

Further, according to the method for manufacturing a composite design panel according to the present invention, the ALC to be used as a substrate for an outer wall or an inner wall is provided.
After a decorative board 3 having a thickness of 25 mm or more attached to the surface of the panel substrate 2 or a decorative board 3 made of an ALC panel is subjected to a complicated design with rich undulations in advance, these decorative boards 3 are attached to an elastic mastic adhesive. The composite design panel 1 can be easily manufactured by attaching the composite design panel 1 to the surface of the ALC panel substrate 2 by using the substrate 4.

[0035]

Since the present invention has the above-described structure and operation, the thickness of the ALC panel substrate serving as the substrate of the outer wall or the inner wall, which is exposed on the surface of the outer wall or the inner wall and exhibits a predetermined design, is provided. When a decorative board having a thickness of 25 mm or more is installed, the decorative panel having a thickness of 25 mm or more attached to the surface of the ALC panel board is not undulating, without cutting the ALC panel board in which the reinforcing steel bars and reinforcing nets are embedded. Complex designs can be easily formed.

ALC to be a substrate on the outer or inner wall
When a decorative plate made of an ALC panel having a predetermined design exposed on the surface of the outer wall or the inner wall is attached to the surface of the panel substrate, the AL having a reinforcing steel bar, a reinforcing net, etc. embedded therein.
Without cutting the C panel substrate, it is possible to easily form a complicated design with rich undulations by using a decorative plate composed of an ALC panel attached to the surface of the ALC panel substrate.

Further, according to the method of manufacturing a composite design panel according to the present invention, the ALC to be used as a substrate for the outer wall or the inner wall is used.
After a decorative board with a thickness of 25 mm or more attached to the surface of a panel substrate or a decorative board made of an ALC panel is subjected to a complicated design with rich undulations in advance, these decorative boards are subjected to ALC using an elastic adhesive. By attaching the composite design panel to the surface of the panel substrate, the composite design panel can be easily manufactured.

In particular, when performing a complicated design which is difficult by cutting, the composite design panel can be efficiently manufactured by the composite design panel manufacturing method according to the present invention.

[Brief description of the drawings]

FIG. 1 is a perspective view showing a configuration of a composite design panel according to the present invention.

FIG. 2 is an explanatory cross-sectional view showing a configuration of a composite design panel according to the present invention.

FIG. 3 is an explanatory cross-sectional view showing a configuration of a composite design panel according to the present invention.

FIG. 4 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

FIG. 5 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

FIG. 6 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

FIG. 7 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

FIG. 8 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

9 is an explanatory front view showing the configuration of the composite design panel according to the present invention, in which the central row in FIG. 8 is designed upside down.

FIG. 10 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

FIG. 11 is an explanatory front view showing the configuration of the composite design panel according to the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Composite design panel 2 ... ALC panel board 3 ... Decorative board 4 ... Elastic mastic adhesive material 5 ... Base treatment material A ... Decorative board block

Claims (3)

[Claims] 1. A composite design panel constituting an outer wall or an inner wall of a building, wherein A is a substrate of the outer wall or the inner wall.
A composite design panel comprising a LC panel substrate and a decorative plate having a thickness of 25 mm or more, which is exposed on the surface of an outer wall or an inner wall and has a predetermined design, is attached to the surface. 2. A composite design panel constituting an outer wall or an inner wall of a building, wherein A is a substrate of the outer wall or the inner wall.
A composite design panel, comprising: a decorative panel made of an ALC panel having a predetermined design exposed to the surface of an outer wall or an inner wall on a surface of an LC panel substrate. 3. A method of manufacturing a composite design panel constituting an outer wall or an inner wall of a building, comprising: an ALC panel substrate serving as a substrate of the outer wall or the inner wall; and a thickness exposed on a surface of the outer wall or the inner wall to exhibit a predetermined design. Decorative board of 25mm or more,
Alternatively, a decorative plate made of an ALC panel which is exposed on the surface of an outer wall or an inner wall and exhibits a predetermined design is prepared, and the ALC panel is provided.
A method for manufacturing a composite design panel, comprising attaching the decorative plate to a surface of a panel substrate via an elastic adhesive.