JP2001025198A - Hybrid vehicle drive - Google Patents

Abstract

(57) [Summary] [Problem] To provide a hybrid vehicle drive device capable of obtaining a high linearity with respect to a stator coil and having excellent handling and productivity. [Solution] An AC motor cranks between an internal combustion engine and a transmission In the hybrid vehicle drive device having a structure connected to a shaft, the AC motor includes a plurality of independent stator pieces 5 around which a stator coil 514 is wound.
01 in a ring shape,
A first ring-shaped bus 532U, 532V, 532W, which is provided for each phase and connects one end of a stator coil 514 wound around a stator piece of the same phase to each other, and connects the other ends of the stator coils 514 to each other. A second ring-shaped bus 530 to be connected, and the first ring-shaped buses 532U, 532
Power supply terminal 531 for supplying multiphase AC power to V, 532 W
Was provided.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hybrid vehicle drive system for driving a vehicle by selectively using one or both of the driving force of an internal combustion engine and the driving force of an AC motor. The present invention relates to a hybrid vehicle drive device having a structure connected to a crankshaft between an engine and a transmission.

[0002]

2. Description of the Related Art Japanese Patent Application Laid-Open No. 9-156388 discloses a method for driving a vehicle by selectively using both or one of a driving force of an internal combustion engine and a driving force of an AC motor. It has been disclosed. As a stator (stator) used in an AC motor for a hybrid vehicle, a large number of ring-shaped silicon steel sheets having stator teeth protruding along the circumference from the inner peripheral end of the ring-shaped stator core toward the center are laminated. Into a stator core,
In general, a stator coil (stator winding) is wound around a laminated portion of the stator teeth.

[0003]

In order to improve the linearity of the stator coil wound around the stator teeth, it is desirable to closely wind the stator coil around each stator tooth. Is preferably wound around each stator tooth independently. However, in the above-described conventional stator core shape, since the stator teeth are fixedly arranged adjacent to each other, the stator winding cannot be densely wound around each stator tooth through the gap between the stator teeth, and a high linear product is required. There was a problem that the rate could not be obtained.

In order to solve such a problem, a stator core is formed by arranging stator pieces for a predetermined angle (for example, one slot) in a ring shape, and a stator coil is provided for each stator piece. A configuration in which it is wound in advance is conceivable.

However, in the above-described configuration, among all the stator pieces, the stator coils wound around the stator pieces of the same phase are generally connected by one conductor, so that, for example, a plurality of stator coils having the same phase are used. Even if one of the stator pieces is defective, it is not possible to replace only the defective stator piece.Replace all of the stator pieces in the same phase, or replace the defective part after releasing the stator coil. There was a problem that had to be. Also, when the stator pieces are arranged in a ring shape and assembled into a stator, there is a problem that handling is difficult because the stator pieces of the same phase are connected by one conductor.

SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems of the prior art and to provide a hybrid vehicle drive device which can obtain a high linearity with respect to a stator coil, and is excellent in handleability and productivity.

[0007]

SUMMARY OF THE INVENTION In order to achieve the above object, the present invention relates to a hybrid vehicle drive apparatus having a structure in which an AC motor is connected to a crankshaft between an internal combustion engine and a transmission. However, a plurality of independent stator pieces around which a stator coil is wound are arranged in a ring shape, and one end of each of the stator coils wound around the same phase is provided for each phase. A plurality of first ring-shaped buses interconnecting each other; a second ring-shaped bus interconnecting the other ends of the stator coils wound around the respective stator pieces;
And a power supply terminal for supplying polyphase AC power to the ring-shaped bus.

According to the above-described feature, the stator coils wound on the respective stator pieces are independent of each other, and the stator coils wound on the stator pieces of the same phase are interconnected by the ring bus. Therefore, each stator piece including the stator coil can be handled independently, and the handling property and the productivity in assembling the stator are improved.

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the drawings. FIG. 1 is a diagram schematically showing a hybrid vehicle V to which the hybrid vehicle drive device of the present invention is applied.

The hybrid vehicle V of the present embodiment includes, for example, an internal combustion engine E that generates a driving force by burning gasoline, a motor M for assisting the output of the internal combustion engine E, and a clutch mechanism C including a flywheel. And the internal combustion engine E and / or the motor M
And a transmission T for transmitting the driving force generated by the driving shaft 1 to the drive shaft 1.

The motor M is a three-phase AC type synchronous motor, which assists the output of the engine during acceleration or the like, and exhibits a regenerative braking function during deceleration of the vehicle to provide a battery 3.
Charge. The motor drive circuit 2 converts the output voltage (DC) of the battery 3 into an AC voltage and supplies the AC voltage to each phase of the AC motor M. The engine E is controlled by engine control means (not shown).

FIG. 2 is a perspective view of the hybrid vehicle driving device, and the same reference numerals as those described above denote the same or equivalent parts. The internal combustion engine E composed of three cylinders includes an oil pan 25, a cylinder block 24, and a cylinder head 26. A head cover 27 is mounted on the cylinder head 26.

FIG. 3 is a perspective view of the motor M alone viewed from the engine side, FIG. 4 is an assembly view of the motor M, and FIG. 5 is a cross-sectional view of a main part of the motor M. The same reference numerals indicate the same or equivalent parts.

The motor M includes a stator assembly 5
0, a motor housing 60 that houses the stator assembly 50 and is connected to the engine E, a rotor 70 that is directly connected to the crankshaft of the engine, a transmission-side stator cover 80, and a stator assembly 5 of the rotor 70.
It comprises a rotation sensor 10 for detecting a rotation position with respect to 0, a terminal holder 30, a terminal cover 90, a grommet cover 40, and the like.

Inside the bottom of the motor housing 60, a drain hole 61 for discharging water that has entered the motor M to the outside is formed. Outside the bottom of the motor housing 60 through which the drain hole 61 penetrates, A drain chamber 62 is formed to allow the drainage while preventing water from entering from the outside.

FIG. 15 is a sectional view of the drain chamber 62, and FIG. 16 is a plan view of the drain chamber 62 as viewed from below the motor housing 60.
Note that FIG. 16 shows a state in which a drain cover 63 to be described later is removed, and only the drain port 631 is shown by a broken line for easy understanding. FIG.
6 shows a side view of the drain cover 63 on the left side.

The drain cover 63 has a horizontal drain port 631 formed by cutting and raising a part of the plate-like body.
Housed along an edge 632 formed on the inner side surface of the
The drain chamber 62 is fixed by a bolt 622 so as to seal the inside.

On the ceiling surface of the drain chamber 62,
Two drain holes 651 communicating with the drain holes 61
Is formed, and a “U” -shaped inundation prevention wall 656 is formed at the same height as the edge portion 632 so as to surround the projection area of the drain port 631 formed in the drain cover 63. The U-shaped inundation prevention wall 656 prevents ingress of water from the drain port 631 into the drain chamber 62. Further, between the U-shaped inundation preventing wall 656 and the drain hole 651, a pair of inundation preventing walls 657 which are obliquely opposed at a predetermined angle have the same height as the edge portion 632 and the inundation preventing wall 656. Is further provided.

According to the drain chamber 62 having such a configuration, the water that has entered the motor M is prevented from flowing into the drain hole 6.
1, 651, and is drained into the drain chamber 62, and further drained from the drain port 631 of the drain cover 63 to the outside. On the other hand, the drain port 631
Firstly, flooding into the drain chamber 62 is prevented by the U-shaped flood protection wall 656 and secondly by a pair of flood protection walls 657. Therefore, drainage from the motor M becomes possible while preventing infiltration into the motor M from the outside.

The rotor 70 is, as shown in FIG.
A rotor body 71 and a plurality of N-pole and S-pole magnets 72 (72N,
72S) and a resin-made rotor cover 73 which covers the magnet 72. A plurality of cooling fins 71a are provided on both side surfaces of the rotor main body 71.

FIG. 7 is an assembling diagram of the stator assembly 50, and FIG. 8 is a perspective view showing an assembling method and structure of a stator portion 501, which is a main component of the stator assembly 50.

As shown in FIG. 8, the stator portion 501 includes a plurality of (18 in this embodiment) stator pieces 51.
0 are arranged in a ring shape, and this is
It is configured by press-fitting and fixing to the opening of No. 0

Each of the stator pieces 510 is opposed to each other with the stator core teeth 512 formed by laminating silicon steel sheets punched into a substantially “T” shape so as to sandwich the teeth of the stator core teeth 512. A pair of bobbin-shaped insulators 511 and 513 to be fitted and the stator core teeth 5 via the bobbin-shaped insulators 511 and 513.
And a stator coil 514 wound around the twelve teeth. The stator holding ring 520 and the stator core teeth 512 are formed of the same material or materials having substantially the same thermal expansion coefficients so that the fitted state of the both is not loosened by heat generated by the engine E during operation.

When the stator pieces 510 are arranged in a ring, the stator core teeth 51 function as a stator core.
A semicircular convex portion 512a and a semicircular concave portion 512b are formed on both end surfaces of the outer peripheral portion along the rotation axis, respectively. Each of the convex portions 512a and the concave portions 512b of the T-shaped stator core teeth 512 arranged adjacent to each other engage with each other (FIG. 1).
0), thereby preventing the displacement of each stator piece 510 in the axial center direction.

Further, when the stator pieces 510 are arranged in a ring shape and press-fitted into the opening of the stator holding ring 520, if the relative positional relationship between them is not proper, the excitation timing of each stator piece 510 is shifted. Would. Therefore, in the present embodiment, the stator holding ring 520
As shown in FIG. 9, the relative positions of the stator row (18 stator pieces; that is, the stator) arranged in the ring shape and the stator holding ring 520 are provided at at least one position on the end face of the opening. A convex engaging portion 520c for regulating the relationship is formed in a longitudinal shape along the axial direction (perpendicular to the paper surface).

Further, when the stator core teeth 512 are arranged in a ring shape, the curved surface which becomes the outer peripheral end surface has the shape shown in FIG.
As shown in (1), the concave engaging portion 512c that engages with the convex engaging portion 520c is formed in a longitudinal shape along the axial direction. In FIG. 10, the bobbin-type insulator 5 of the stator piece 510 is shown for easy understanding.
11 and 513, the stator coil 514, and the like are omitted.

In the row of stator pieces (stator) arranged in a ring shape in advance, the concave engaging portion 512c formed on the outer peripheral end face of one of the stator pieces 510 is formed on the open end face of the stator holding ring 520. It is positioned and press-fitted to the stator holding ring 520 so as to engage with the formed convex engaging portion 520c.

As described above, in this embodiment, since the engaging means 512c and 520c which engage with each other are provided on both the stator side and the stator holding ring 520, both can be positioned easily and accurately.

As described above, the stator holding ring 5
The press-fitting of one row of stators into the
7 is completed, as shown in FIG. 7, a midpoint connection bus ring 530 (second ring-shaped bus) for connecting the other ends 514b of the respective stator coils 514 described later, and a U-phase stator A bus ring (first ring-shaped bus) 532U for supplying an exciting current to all stator coils 514U wound on one piece, and exciting all stator coils 514V wound on the V-phase stator piece. Bus ring 532V for supplying current, all stator coils 514W wound on W-phase stator piece
A bus ring 532W for supplying an exciting current to the bobbin type insulator 51 as shown in FIG.
Set on the end face of No. 3.

As shown in FIGS. 5 and 13, a plurality of partition plates 513a are provided upright on the end face of the bobbin type insulator 513 on the engine side.
The 2U, 532V, and 532W are set so as to be stacked at predetermined positions partitioned by the partition plate 513a. In each bus ring 532U, 532V, 532W,
As shown in FIGS. 5 and 7, the power supply terminal 537 (537U,
537V, 537W). Each power supply terminal 537 is connected to each of the bus rings 532.
U, 532V, and 532W are guided to the terminal holder 30 via a bus bar 531 (531U, 531V, 531W) for supplying a drive current. Each power supply terminal 537
And the bus bar 531 are connected to a stator cover 535 described later.
Are fastened together by bolts 602.

In the terminal holder 30, the terminal 121 of the power supply line 122 and one end of the bus bar 531 are fastened together by a bolt 123. The opening of the terminal holder 30 is covered by the terminal cover 90.

Each of the bus rings 532U, 532V, 5
As shown in FIG. 7, a plurality of projecting terminals 533U, 533V, 533W are formed in the center direction at the inner peripheral end of the 32W, and from the outer peripheral end of the midpoint connection bus ring 530, A plurality of protruding terminals 534 are formed in the radial direction. An insulating resin is uniformly applied to an exposed surface of each of the bus rings 532 and 530 except for a main part of each of the projecting terminals 533 and 534. As the insulating resin material, not only a function as an insulating film but also a fluorine-based resin is preferable because of its low frictional resistance and high film strength.

Each projecting terminal 5 of the bus ring 532U
As shown in FIG. 11, one end of a terminal 550 as a connection terminal is swaged to 33U,
At the other end of 0, one end 514a of a stator coil 514U wound around a U-phase stator piece is swaged. Therefore, one end 514 of each stator coil 514U wound on each U-phase stator piece disposed every third coil
a are commonly connected via the bus ring 532U.

Similarly, one end 514a of each stator coil 514V wound around each V-phase stator piece is commonly connected via a bus ring 532V (and terminal 550), and wound around each W-phase stator piece. One end 514a of each turned stator coil 514W is connected to the bus ring 5
A common connection will be made via 32W (and terminal 550).

On the other hand, as shown in FIG. 11, one end of the terminal 550 is crimped to each of the projecting terminals 534 of the bus ring 530 for connecting the middle point.
Is crimped to the other end 514b of the stator coil wound around the stator piece of each phase. Therefore,
Each stator coil 514 wound on all stator pieces
Are connected in common through the bus ring 530 (and the terminal 550). That is, the bus ring 530 corresponds to a neutral point of the star connection.

As described above, in the present embodiment, the stator is configured by arranging the stator pieces 510 in a ring shape, and the stator coils 514 wound on the respective stator pieces are also independent, and are wound on the stator pieces of the same phase. The connected stator coils are connected by a first bus ring 532. Therefore, each stator piece 510 can be handled independently including the stator coil 514, and the handleability and the productivity in assembling the stator are improved.

Further, in the present embodiment, the bus ring 532 as a power supply line to each phase is disposed outside and the second bus ring as a neutral point of each phase is disposed inside, so that the power supply line and the neutral The points do not intersect, and wiring can be easily routed.

When the connection of the stator coil is completed as described above, the coil is covered with the stator cover 535, which is screwed to the stator assembly 50.
Further, as shown in FIG. 5, the stator assembly 50 is
Screw.

As described above, in this embodiment, the stator and the stator holding ring 52 fitted by press fitting are used.
Since the coefficient of thermal expansion is substantially equal to 0, even if the motor is heated by the heat generated by the internal combustion engine during operation of the vehicle, the joint between the stator and the stator retaining ring does not loosen. Since the stator holding ring 520 and the motor housing 60 are fixed by screws, the stator of the motor used in a high-temperature environment can be easily and reliably fixed to the housing 60.

As shown in FIG. 7, the stator cover 535 has a plurality of first elongated holes 541 arranged along the circumferential direction in order from the outer peripheral portion, and a plurality of first elongated holes 541 inside the first elongated hole. A plurality of round holes 542 arranged along the circumferential direction and a plurality of second long holes 543 arranged along the circumferential direction inside the round hole are formed.

FIG. 12 is a sectional view of the stator cover 51 with the elongated holes 541 and 543 and the round hole 542 and the stator piece 51.
FIG. 5 is a diagram showing a relative positional relationship with a first long hole 5;
41, the terminal 550 and each bus ring 53
2 protruding terminal 533 and one end of stator coil 514
The connection portion between the terminal 550 and the protruding terminal 534 of the bus ring 530 and the other end 514b of the stator coil are exposed from the second elongated hole.

In this embodiment, as shown in the sectional view of FIG. 13 and the partially cutaway plan view of FIG.
From 543, the sealant 201 is filled in the stator to seal the connection portions (caulked portions). As the sealant 201, for example, a thermosetting silicone resin can be used, and after filling, the sealant 201 is cured by heating in an electric furnace or the like.

In this embodiment, as shown in FIG. 12, the long holes 541, 54 of the stator cover 535 are provided.
The protrusions 241 and 2 are provided on the back side of both ends along the circumferential direction of No. 3
42 are erected, and the slots 541, 5
The leakage of the sealing agent 201 filled from 43 in the circumferential direction is prevented by the projections 241 and 242. Further, as shown in FIG. 13, the radiation and the loss in the center direction are prevented by the plurality of partition plates 513 a erected on the engine-side end surface of the insulator 513 and the end surface of the stacked bus ring 532. .

As described above, in the present embodiment, the sealant 20
Since the partition plate 513a erected on the bobbin-shaped insulator 513 is used as the flow stopper 1, the flow-out of the filler can be efficiently prevented without increasing the number of parts.

[0045]

According to the present invention, the following effects are achieved. (1) The stator is configured by arranging the stator pieces in a ring shape, and the stator coils wound on each stator piece are independent of each other, and the stator coils wound on the stator pieces of the same phase are interconnected by a ring bus. Connected. Therefore, each stator piece including the stator coil can be handled independently, and the handling property and the productivity in assembling the stator are improved. (2) Since the first ring-shaped bus as a power supply line to each phase is arranged outside and the second ring-shaped bus as a neutral point of each phase is arranged inside, the power supply line and the neutral point The wires do not cross, and wiring can be easily routed. (3) Each ring-shaped bus is provided with a protruding terminal, and each protruding terminal is connected to the stator coil by a connection terminal, so that electrical connection between each ring-shaped bus and the stator coil is facilitated. , And a strong connection becomes possible. (4) Since the insulating coating is formed on the exposed surface of the first ring-shaped bus, each first ring-shaped bus can be arranged in an overlapping manner, and the motor can be reduced in size. (5) Since fluorine resin is used as the insulating coating material, high insulation and abrasion resistance are obtained, and even if an impact is applied to the insulating coating material during motor assembly work, the insulating properties may be impaired. Absent.

[Brief description of the drawings]

FIG. 1 is a diagram schematically showing a hybrid vehicle V to which a hybrid vehicle drive device according to the present invention is applied.

FIG. 2 is a perspective view of a hybrid vehicle drive device.

FIG. 3 is a perspective view of the motor M alone viewed from the engine side.

FIG. 4 is an assembly view of the motor M.

FIG. 5 is a sectional view of a main part of the motor M.

FIG. 6 is a perspective view showing a structure of a rotor.

FIG. 7 is an assembly view of the stator assembly.

FIG. 8 is a perspective view showing an assembling method and a structure of a stator unit.

FIG. 9 is a plan view of a stator holding ring.

FIG. 10 is a diagram showing a method of positioning a stator piece with respect to a stator holding ring.

FIG. 11 is a plan view of a stator assembly.

FIG. 12 is a diagram showing a connection method between a stator coil and a bus ring.

FIG. 13 is a sectional view of a main part of the stator assembly.

FIG. 14 is a partially broken plan view of the stator assembly.

FIG. 15 is a sectional view of a drain chamber.

FIG. 16 is a plan view of the inside of the drain chamber.

[Explanation of symbols]

Reference numeral 50: stator assembly, 60: motor housing, 70: rotor, 80: stator cover, 201: sealant, 510: stator piece, 511, 513: bobbin-shaped insulator, 512: stator core teeth, 514 ...
Stator coil, 520 ... stator holding ring, 530
… Middle point connection bus ring, 532… Bus ring, 53
3, 534: Projecting terminal, 550: Terminal

Continued on the front page (72) Inventor Kenji Fukuda 1-4-1, Chuo, Wako, Saitama Prefecture Inside Honda R & D Co., Ltd. (72) Inventor Akira Shimada ▲ Yoshi ▼ 1-4-1, Chuo, Wako, Saitama Prefecture Inside the Honda R & D Co., Ltd. (72) Inventor Hirohisa Ogawa 1-4-1 Chuo, Wako-shi, Saitama F-term inside the Honda R & D Co., Ltd. 3D039 AA01 AA02 AA04 AB27 AC01 AC32 AD06 AD53 3G093 AA04 AA07 AA16 5H002 AA07 AA09 AB01 AB05 AC06 5H604 AA05 AA08 BB01 BB10 BB14 BB17 CC01 CC05 CC14 CC16 DA24 DA25 DB01 DB02 DB03 DB14 PB03 PC01

Claims (5)

[Claims] 1. A hybrid vehicle drive device having a structure in which an AC motor is connected to a crankshaft between an internal combustion engine and a transmission, wherein the AC motor includes a plurality of independent stator pieces each having a stator coil wound thereon. A plurality of first ring-shaped buses provided for each phase and interconnecting one ends of stator coils wound around a stator piece of the same phase; A hybrid, comprising: a second ring-shaped bus for interconnecting the other ends of stator coils wound around one another; and a power supply terminal for supplying polyphase AC power to the first ring-shaped bus. Vehicle drive. 2. The system according to claim 1, wherein the plurality of first ring-shaped buses are arranged on an outer peripheral side of a stator coil, and the second ring-shaped bus is arranged on an inner peripheral side of the stator coil. 6. The hybrid vehicle drive device according to item 5. 3. Each of the first ring-shaped buses has a plurality of protruding terminals protruding in the center direction from an inner peripheral end, and one end of each phase stator coil and each of the first ring-shaped buses. The second ring-shaped bus has a plurality of protruding terminals radially protruding from an outer peripheral side end, and each of the stator coils is electrically connected to each protruding terminal of the bus via a connection terminal. 3. The hybrid vehicle drive device according to claim 1, wherein the other end of the second ring-shaped bus is electrically connected to each protruding terminal of the second ring-shaped bus via a connection terminal. 4. 4. The hybrid vehicle drive device according to claim 3, wherein an insulating coating is formed on exposed surfaces of the first and second ring-shaped buses except for the protruding terminal portions. 5. The hybrid vehicle driving device according to claim 4, wherein the insulating coating agent is a fluororesin.