JP2001010864A - Highly heat conductive silicon nitride-based sintered compact - Google Patents
Highly heat conductive silicon nitride-based sintered compactInfo
- Publication number
- JP2001010864A JP2001010864A JP11177506A JP17750699A JP2001010864A JP 2001010864 A JP2001010864 A JP 2001010864A JP 11177506 A JP11177506 A JP 11177506A JP 17750699 A JP17750699 A JP 17750699A JP 2001010864 A JP2001010864 A JP 2001010864A
- Authority
- JP
- Japan
- Prior art keywords
- silicon nitride
- sintered body
- less
- conductive silicon
- high thermal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052581 Si3N4 Inorganic materials 0.000 title claims abstract description 96
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 31
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000001301 oxygen Substances 0.000 claims abstract description 30
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000013001 point bending Methods 0.000 claims abstract description 14
- 239000012535 impurity Substances 0.000 claims abstract description 12
- 239000011777 magnesium Substances 0.000 claims abstract description 12
- 230000000737 periodic effect Effects 0.000 claims abstract description 11
- 239000004065 semiconductor Substances 0.000 claims abstract description 11
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 9
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims description 28
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 19
- 239000000395 magnesium oxide Substances 0.000 claims description 19
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 10
- 230000035939 shock Effects 0.000 abstract description 6
- 230000001105 regulatory effect Effects 0.000 abstract 3
- 238000005245 sintering Methods 0.000 description 20
- 238000000034 method Methods 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000000843 powder Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000005452 bending Methods 0.000 description 6
- 238000010304 firing Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 229910052684 Cerium Inorganic materials 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052692 Dysprosium Inorganic materials 0.000 description 4
- 229910052688 Gadolinium Inorganic materials 0.000 description 4
- 229910052769 Ytterbium Inorganic materials 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052746 lanthanum Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910052727 yttrium Inorganic materials 0.000 description 4
- 229910052691 Erbium Inorganic materials 0.000 description 3
- 229910052779 Neodymium Inorganic materials 0.000 description 3
- 229910052772 Samarium Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 238000005382 thermal cycling Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229910052693 Europium Inorganic materials 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 229910052689 Holmium Inorganic materials 0.000 description 2
- 229910052765 Lutetium Inorganic materials 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910052775 Thulium Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000007606 doctor blade method Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 102100024522 Bladder cancer-associated protein Human genes 0.000 description 1
- 101150110835 Blcap gene Proteins 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 101100493740 Oryza sativa subsp. japonica BC10 gene Proteins 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- -1 aluminum and zinc Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000001637 plasma atomic emission spectroscopy Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Ceramic Products (AREA)
- Physical Vapour Deposition (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高い強度と熱伝導
率を有する窒化ケイ素質焼結体に関するものであり、半
導体用基板、発熱素子用ヒ−トシンク等の電子部品用部
材や、一般機械器具用部材、溶融金属用部材、熱機関用
部材等の構造用部材として好適な窒化ケイ素質焼結体で
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a silicon nitride sintered body having a high strength and a high thermal conductivity. The present invention relates to a member for electronic parts such as a semiconductor substrate, a heat sink for a heating element, and a general machine. It is a silicon nitride sintered body suitable as a structural member such as an appliance member, a molten metal member, a heat engine member, and the like.
【0002】[0002]
【従来の技術】窒化ケイ素質焼結体は、高温強度特性、
耐摩耗性等の機械的特性に加え、耐熱性、低熱膨張性、
耐熱衝撃性、金属に対する耐食性に優れているので、従
来からガスタ−ビン用部材、エンジン用部材、製鋼用機
械部材、溶融金属の耐溶部材等の各種構造用部材に用い
られている。また、高い絶縁性を利用して電気絶縁材料
として使用されている。2. Description of the Related Art Silicon nitride sintered bodies have high-temperature strength characteristics,
In addition to mechanical properties such as abrasion resistance, heat resistance, low thermal expansion,
Since it is excellent in thermal shock resistance and corrosion resistance to metals, it has been conventionally used for various structural members such as members for gas turbines, members for engines, mechanical members for steelmaking, and members for melting molten metal. In addition, it is used as an electrical insulating material by utilizing high insulating properties.
【0003】近年、高周波トランジスタ、パワーIC等
の発熱量の大きい半導体素子の発展に伴い、電気絶縁性
に加えて放熱特性を得ることができるように高い熱伝導
率を有するセラミックス基板の需要が増加している。こ
のようなセラミックス基板として、窒化アルミニウム基
板が用いられているが、機械的強度や破壊靭性等が低
く、基板ユニットの組立て工程での締め付けによって割
れを生じたり、また、シリコン(Si)半導体素子を実
装した回路基板では、Si金属と基板との熱膨張差が大
きいため、熱サイクルにより窒化アルミニウム基板にク
ラックや割れを招いて実装信頼性が低下するという問題
がある。[0003] In recent years, with the development of semiconductor elements having a large amount of heat, such as high-frequency transistors and power ICs, the demand for ceramic substrates having a high thermal conductivity so as to obtain heat dissipation characteristics in addition to electrical insulation has increased. are doing. As such a ceramic substrate, an aluminum nitride substrate is used. However, mechanical strength, fracture toughness, etc. are low, and cracks may occur due to tightening during the assembly process of the substrate unit, or a silicon (Si) semiconductor element may be used. In the mounted circuit board, since the thermal expansion difference between the Si metal and the board is large, there is a problem that cracks and cracks are caused in the aluminum nitride board due to thermal cycling and mounting reliability is reduced.
【0004】そこで、窒化アルミニウム基板より熱伝導
率は劣るものの、熱膨張率がSiに近似すると共に、機
械的強度、破壊靭性、耐熱疲労特性に優れる高熱伝導窒
化ケイ素質焼結体からなる基板が注目され、種々の提案
が行われている。[0004] Therefore, a substrate made of a high thermal conductive silicon nitride sintered body having a lower thermal conductivity than an aluminum nitride substrate but having a thermal expansion coefficient close to that of Si and having excellent mechanical strength, fracture toughness, and thermal fatigue resistance is used. Attention has been paid to various proposals.
【0005】例えば、特開平4−175268号には、
実質的に窒化ケイ素からなり、不純物として含有される
アルミニウム(Al)および酸素(O)が共に3.5重
量%以下であり、密度が3.15g/cm3以上であっ
て、40W/(m・K)以上の熱伝導率を有する窒化ケ
イ素焼結体が記載されている。For example, Japanese Patent Application Laid-Open No. 4-175268 discloses that
Aluminum (Al) and oxygen (O), which are substantially composed of silicon nitride and contained as impurities, are both 3.5% by weight or less, have a density of 3.15 g / cm3 or more, and have a power of 40 W / (m · K) A silicon nitride sintered body having a thermal conductivity of not less than K is described.
【0006】また、特開平9−30866号には、85
〜99重量%のβ型窒化ケイ素粒と残部が酸化物または
酸窒化物の粒界相とから構成され、粒界相中にMg、C
a、Sr、Ba、Y、La、Ce、Pr、Nd、Sm、
Gd、Dy、Ho、Er、Ybのうちから選ばれる1種
または2種以上の金属元素を0.5〜10重量%含有す
ると共に、粒界相中のAl原子含有量が1重量%以下で
あり、気孔率が5%以下でかつβ型窒化ケイ素粒のうち
短軸径5μm以上を持つものの割合が10〜60体積%
である窒化ケイ素質焼結体が記載されている。Japanese Patent Application Laid-Open No. Hei 9-30866 discloses 85
-99% by weight of β-type silicon nitride grains and the remainder consisting of an oxide or oxynitride grain boundary phase, and Mg, C in the grain boundary phase.
a, Sr, Ba, Y, La, Ce, Pr, Nd, Sm,
One or more metal elements selected from Gd, Dy, Ho, Er, and Yb are contained in an amount of 0.5 to 10% by weight, and the content of Al atoms in the grain boundary phase is 1% by weight or less. Yes, the porosity is 5% or less, and the proportion of β-type silicon nitride grains having a minor axis diameter of 5 μm or more is 10 to 60% by volume.
Is described.
【0007】また、日本セラミックス協会1996年年
会講演予稿集1G11、同1G12、特開平10−19
4842号には、原料粉末に柱状の窒化ケイ素粒子また
はウイスカーを予め添加し、ドクターブレード法あるい
は押出成形法を用いて、この粒子を2次元的に配向させ
た成形体を得た後、焼成することにより熱伝導に異方性
を付与して特定方向の熱伝導率を高めた窒化ケイ素質焼
結体が記載されている。[0007] Proceedings of the 1st Annual Meeting of the Ceramic Society of Japan 1996, 1G11 and 1G12;
No. 4842, columnar silicon nitride particles or whiskers are added in advance to the raw material powder, and a molded body in which the particles are two-dimensionally oriented is obtained by using a doctor blade method or an extrusion molding method, and then fired. This describes a silicon nitride sintered body in which heat conduction is imparted with anisotropy to increase heat conductivity in a specific direction.
【0008】[0008]
【発明が解決しようとする課題】前述の特開平4−17
5268号では、40W/(m・K)以上の熱伝導率が
得られているが、なお一層熱伝導率を高めるとともに機
械的強度に優れる材料が望まれているという課題があ
る。また、特開平9−30866号、特開平10−19
4842号等では、窒化ケイ素質焼結体中に巨大な柱状
粒子を得るために、成長核となる種結晶あるいはウィス
カ−を予め添加した上に、2000℃以上、100気圧
以上の窒素雰囲気下の高温・高圧での焼成が不可欠であ
る。したがって、ホットプレスあるいはHIP等の特殊
な高温・高圧設備が必要となり経済的な負担がかかる問
題がある。また、窒化ケイ素粒子を配向させた成形体を
得るための成形プロセスが複雑であるため、生産性なら
びに量産性が著しく低下するという問題がある。SUMMARY OF THE INVENTION The above-mentioned Japanese Patent Laid-Open No. 4-17 / 1994
In Japanese Patent No. 5268, a thermal conductivity of 40 W / (m · K) or more is obtained, but there is a problem that a material having further improved thermal conductivity and excellent mechanical strength is desired. Also, JP-A-9-30866 and JP-A-10-19
No. 4842, etc., in order to obtain huge columnar particles in a silicon nitride sintered body, a seed crystal or a whisker serving as a growth nucleus is added in advance, and under a nitrogen atmosphere of 2,000 ° C. or more and 100 atm or more. High temperature and high pressure firing is essential. Therefore, there is a problem that special high-temperature and high-pressure equipment such as a hot press or HIP is required, and an economic burden is imposed. Further, since a molding process for obtaining a molded body in which silicon nitride particles are oriented is complicated, there is a problem that productivity and mass productivity are significantly reduced.
【0009】本発明は、このような課題に対処してなさ
れたものであり、種結晶あるいはウィスカ−を添加する
ことなく2000℃以上、100気圧以上での高温・高
圧焼成といったコストの高い焼成法を必要とせず、機械
的強度に優れるとともに、熱伝導の方向に異方性を持た
ず、かつなお一層熱伝導率を高めた高熱伝導窒化ケイ素
質焼結体を提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has high cost and high temperature and high pressure at a temperature of 2,000 ° C. or more and 100 atm or more without adding seed crystals or whiskers. It is an object of the present invention to provide a high thermal conductive silicon nitride sintered body which does not require a high heat resistance, has excellent mechanical strength, does not have anisotropy in the direction of heat conduction, and has further improved thermal conductivity.
【0010】[0010]
【課題を解決するための手段】本発明者は上記の目的を
達成するため、窒化ケイ素質焼結体中の不純物元素であ
り熱伝導率低下の要因となるアルミニウム(Al)およ
び酸素(O)の含有量を厳選することにより70W/
(m・K)以上の熱伝導率が安定して得られ、焼結体中
の窒化ケイ素粒子の性状を特定することにより十分な曲
げ強度が得られることを見出した。また、炭素(C)の
含有量が熱伝導率に影響を及ぼすことを確認し、C含有
量を最適化することにより、さらに、焼結助剤をMgO
基として焼結性を向上させ周期律表第3a族元素(R
E)の酸化物を特定範囲に含有させることにより一層熱
伝導率を高められることを見出し、本発明に至った。Means for Solving the Problems To achieve the above object, the present inventor has proposed aluminum (Al) and oxygen (O) which are impurity elements in a silicon nitride sintered body and cause a decrease in thermal conductivity. 70W / by carefully selecting the content of
It has been found that a thermal conductivity of (m · K) or more is stably obtained, and sufficient bending strength can be obtained by specifying the properties of the silicon nitride particles in the sintered body. Further, it was confirmed that the content of carbon (C) had an effect on the thermal conductivity, and by optimizing the C content, the sintering aid was further changed to MgO.
As a base, sinterability is improved, and a group 3a element of the periodic table (R
It has been found that the thermal conductivity can be further increased by including the oxide of E) in a specific range, and the present invention has been accomplished.
【0011】すなわち、本発明の高熱伝導窒化ケイ素質
焼結体は、窒化ケイ素を主成分とし、不純物としてアル
ミニウム(Al)が0.2wt%以下、酸素(O)が
3.0wt%以下含有され、常温における熱伝導率が7
0W/(m・K)以上、常温における4点曲げ強度が6
00MPa以上であることを特徴とする。That is, the high thermal conductive silicon nitride sintered body of the present invention contains silicon nitride as a main component, and contains aluminum (Al) of 0.2 wt% or less and oxygen (O) of 3.0 wt% or less as impurities. The thermal conductivity at room temperature is 7
0W / (m · K) or more, 6-point bending strength at room temperature is 6
It is characterized by being at least 00 MPa.
【0012】また、本発明の高熱伝導窒化ケイ素質焼結
体は、窒化ケイ素を主成分とし、不純物としてアルミニ
ウム(Al)が0.1wt%以下、酸素(O)が2.5
wt%以下含有され、常温における熱伝導率が100W
/(m・K)以上、常温における4点曲げ強度が600
MPa以上であることを特徴とする。The high thermal conductive silicon nitride sintered body of the present invention contains silicon nitride as a main component, aluminum (Al) as an impurity of 0.1 wt% or less, and oxygen (O) of 2.5 wt%.
wt% or less, thermal conductivity at room temperature is 100W
/ (M · K) or more, the four-point bending strength at room temperature is 600
Mpa or more.
【0013】さらに、本発明の高熱伝導窒化ケイ素質焼
結体は、窒化ケイ素を主成分とし、不純物としてアルミ
ニウム(Al)が0.05wt%以下、酸素(O)が
2.2wt%以下含有され、常温における熱伝導率が1
50W/(m・K)以上、常温における4点曲げ強度が
600MPa以上であることを特徴とする。Further, the high thermal conductive silicon nitride sintered body of the present invention contains silicon nitride as a main component, and contains 0.05 wt% or less of aluminum (Al) and 2.2 wt% or less of oxygen (O) as impurities. The thermal conductivity at room temperature is 1
The four-point bending strength at room temperature is 50 W / (m · K) or more and 600 MPa or more.
【0014】上記本発明の高熱伝導窒化ケイ素質焼結体
において、炭素(C)が2.0wt%以下含有されるこ
とが望ましい。また、高熱伝導窒化ケイ素質焼結体中の
β型窒化ケイ素粒子のうち短軸径5μm以上を持つもの
の割合が10体積%未満であること、焼結体中のβ型窒
化ケイ素粒子のアスペクト比が15以下であることが望
ましい。It is desirable that the high thermal conductive silicon nitride sintered body of the present invention contains carbon (C) in an amount of 2.0 wt% or less. Further, the ratio of the β-type silicon nitride particles having a minor axis diameter of 5 μm or more in the high thermal conductive silicon nitride-based sintered body is less than 10% by volume, and the aspect ratio of the β-type silicon nitride particles in the sintered body Is desirably 15 or less.
【0015】上記本発明の高熱伝導窒化ケイ素質焼結体
においては、窒化ケイ素粒子相とその周囲の粒界相とか
ら構成される。含有される酸素(O)は、これら2相に
それぞれ含有されるが、窒化ケイ素粒子中の酸素含有量
は少ない程望ましく、具体的には0.6wt%以下、さ
らに望ましくは0.3wt%以下が望ましい。The high thermal conductive silicon nitride sintered body of the present invention is composed of a silicon nitride particle phase and a surrounding grain boundary phase. Oxygen (O) is contained in each of these two phases. The smaller the oxygen content in the silicon nitride particles, the more desirable it is, specifically, 0.6 wt% or less, more desirably 0.3 wt% or less. Is desirable.
【0016】さらに、マグネシウム(Mg)を酸化マグ
ネシウム(MgO)換算して、周期律表第3a族元素
(RE)を酸化物(RExOy)換算して、その合計量が
0.6〜7.0wt%の割合で含有すること、およびM
gO/RExOyで表される重量比が1〜70の割合で含
有することが好ましい。ここで、周期律表第3a族元素
としては、Y、La、Ce、Nd、Pm、Sm、Eu、
Gd、Dy、Ho、Er、Tm、Yb、Lu等が挙げら
れる。Further, magnesium (Mg) is converted to magnesium oxide (MgO), and the element of group 3a (RE) in the periodic table is converted to oxide (RExOy), and the total amount is 0.6 to 7.0 wt. %, And M
It is preferred that the content is contained in a weight ratio of gO / RExOy of 1 to 70. Here, as elements of Group 3a of the periodic table, Y, La, Ce, Nd, Pm, Sm, Eu,
Gd, Dy, Ho, Er, Tm, Yb, Lu and the like can be mentioned.
【0017】[0017]
【作用】窒化ケイ素質焼結体において不純物として存在
する異種イオン、特にアルミニウム(Al)、酸素
(O)はフォノン散乱源となり熱伝導率を低減させる。The foreign ions present as impurities in the silicon nitride sintered body, in particular, aluminum (Al) and oxygen (O) serve as phonon scattering sources and reduce the thermal conductivity.
【0018】窒化ケイ素質焼結体は、窒化ケイ素粒子相
とその周囲の粒界相とから構成され、アルミニウムおよ
び酸素は、これら2相にそれぞれ含有される。アルミニ
ウムは窒化ケイ素の構成元素であるSiのイオン半径に
近いため窒化ケイ素粒子内に容易に固溶する。よって窒
化ケイ素粒子自身の熱伝導率が低下し、結果として焼結
体の熱伝導率は著しく低下する。The silicon nitride sintered body is composed of a silicon nitride particle phase and a surrounding grain boundary phase, and aluminum and oxygen are contained in these two phases, respectively. Since aluminum is close to the ionic radius of Si, which is a constituent element of silicon nitride, aluminum easily forms a solid solution in silicon nitride particles. Therefore, the thermal conductivity of the silicon nitride particles themselves is reduced, and as a result, the thermal conductivity of the sintered body is significantly reduced.
【0019】また、酸素は焼結助剤として主に酸化物を
添加するため、その多くは粒界相成分として存在する。
焼結体の高熱伝導化を達成するには、主相の窒化ケイ素
粒子に比して熱伝導率が低い粒界相の量を低減すること
が肝要であり、焼結助剤成分の添加量を相対密度85%
以上の焼結体が得られる量を最小限とし、酸素量を低減
させることが必要である。ここで焼結助剤をMgO基と
した場合、その焼結性は他の酸化物を用いた場合よりも
優れるため助剤量をより少なくすることが可能となる。
これに加えて、含有酸素量が少ない窒化ケイ素粉末を原
料とした場合も、粒界相成分に含まれる酸素量が低減で
き、これにより粒界相量が減少することになり焼結体の
高熱伝導化が達成される。含有酸素量の少ない窒化ケイ
素粉末を使用する場合、焼成過程で生成するSiO2成
分が減少し難焼結性となるが、焼結助剤をMgO基とす
ることにより緻密質の焼結体を得ることができる。いず
れの場合においても焼結体中の酸素量を低下することに
よって低熱伝導相である粒界相量を低減させ、熱伝導率
を飛躍的に向上させることが可能である。したがって7
0W/(m・K)以上の熱伝導率を得るためには、窒化
ケイ素質焼結体中のアルミニウム(Al)が0.2wt
%以下かつ酸素(O)が3.0wt%以下であることが
必要不可欠である。Since oxygen mainly adds an oxide as a sintering aid, most of the oxygen exists as a grain boundary phase component.
In order to achieve high thermal conductivity of the sintered body, it is important to reduce the amount of the grain boundary phase having a lower thermal conductivity than the silicon nitride particles of the main phase. The relative density 85%
It is necessary to minimize the amount of the above sintered body and reduce the amount of oxygen. Here, when the sintering aid is based on MgO, the sintering property is better than when other oxides are used, so that the amount of the aid can be further reduced.
In addition, when a silicon nitride powder having a low oxygen content is used as a raw material, the amount of oxygen contained in the grain boundary phase component can be reduced, thereby decreasing the amount of the grain boundary phase and increasing the heat of the sintered body. Conduction is achieved. When a silicon nitride powder having a low oxygen content is used, the amount of SiO 2 generated in the firing process is reduced and the sintering becomes difficult. Obtainable. In any case, by reducing the amount of oxygen in the sintered body, the amount of the grain boundary phase, which is a low heat conductive phase, can be reduced, and the thermal conductivity can be significantly improved. Therefore 7
In order to obtain a thermal conductivity of 0 W / (m · K) or more, aluminum (Al) in the silicon nitride-based sintered body is 0.2 wt.
% And oxygen (O) are 3.0 wt% or less.
【0020】また、窒化ケイ素質焼結体中の炭素(C)
含有量が2.0wt%を超えると、焼結阻害により密度
が低下し、かつ部分的な黒化が顕著となり均一な色調が
得られず外観の品質が劣化する。しかしながら、成形体
中にある程度Cが残留していることが焼結体中の酸素量
を低減させるのに有効である。すなわち、残留している
少量のCは、焼結過程において窒化ケイ素原料中の酸素
や焼結助剤の酸化物として存在する酸素を還元してCO
ガスやCO2ガスとして除去する作用があり、結果とし
て焼結体中の酸素が低減し、C自身も脱酸素過程で消費
される。このため焼結体中ではこれらCやOの含有量を
飛躍的に低減することができ熱伝導率を向上させ得る。
焼結体中のC含有量は好ましくは0.5wt%以下、よ
り好ましくは0.3wt%以下である。The carbon (C) in the silicon nitride sintered body is
If the content exceeds 2.0% by weight, the density decreases due to sintering inhibition, and partial blackening becomes remarkable, so that a uniform color tone cannot be obtained and the quality of appearance deteriorates. However, the fact that C remains to some extent in the compact is effective in reducing the amount of oxygen in the sintered compact. In other words, a small amount of C remaining reduces oxygen in the silicon nitride raw material and oxygen present as an oxide of the sintering aid in the sintering process to reduce CO2.
This has the effect of removing it as a gas or CO2 gas. As a result, oxygen in the sintered body is reduced, and C itself is consumed in the deoxidation process. Therefore, the content of C and O in the sintered body can be drastically reduced, and the thermal conductivity can be improved.
The C content in the sintered body is preferably 0.5 wt% or less, more preferably 0.3 wt% or less.
【0021】窒化ケイ素質焼結体中のβ型窒化ケイ素粒
子のうち短軸径5μm以上を持つものの割合が、10体
積%以上では、焼結体の熱伝導率は向上するものの、組
織中に導入された粗大粒子が破壊の起点として作用する
ため破壊強度が著しく低下し、600MPa以上の曲げ
強度が得られない。また、β型窒化ケイ素粒子のアスペ
クト比が15を超えると600MPa以上の曲げ強度を
得られない。好ましいアスペクト比は10以下である。
また、好ましい曲げ強度は700MPa以上である。When the proportion of the β-type silicon nitride particles having a minor axis diameter of 5 μm or more in the silicon nitride sintered body is 10% by volume or more, the thermal conductivity of the sintered body is improved, but the structure has Since the introduced coarse particles act as a starting point of fracture, the fracture strength is significantly reduced, and a bending strength of 600 MPa or more cannot be obtained. On the other hand, if the aspect ratio of the β-type silicon nitride particles exceeds 15, a bending strength of 600 MPa or more cannot be obtained. The preferred aspect ratio is 10 or less.
The preferred bending strength is 700 MPa or more.
【0022】窒化ケイ素粒子内に含有される酸素は、こ
の部分で熱伝導媒体であるフォノンの散乱を起し、窒化
ケイ素粒子自身、ひいては窒化ケイ素質焼結体の熱伝導
率を低下させる。したがって、粒子内に含有される酸素
は少ない程望ましく、具体的には0.5wt%以下、さ
らに好ましくは0.3wt%以下が望ましい。Oxygen contained in the silicon nitride particles causes scattering of phonon, which is a heat conduction medium, at this portion, and lowers the thermal conductivity of the silicon nitride particles themselves, and furthermore, the silicon nitride sintered body. Therefore, it is desirable that the amount of oxygen contained in the particles is as small as possible, specifically, 0.5 wt% or less, more preferably 0.3 wt% or less.
【0023】マグネシウムおよび周期律表第3a族元素
のイットリウム(Y)は、焼結助剤として用いられ、窒
化ケイ素原料粉末の緻密化に有効である。これらの元素
は、窒化ケイ素質焼結体を構成する第1ミクロ組織成分
である窒化ケイ素結晶に対する固溶度が小さいので、窒
化ケイ素結晶、ひいては窒化ケイ素質焼結体の熱伝導率
を高い水準に保つことができる。Magnesium and yttrium (Y), an element of Group 3a of the periodic table, are used as a sintering aid and are effective in densifying the raw material powder of silicon nitride. These elements have a low solid solubility in the silicon nitride crystal, which is the first microstructure component constituting the silicon nitride sintered body, so that the silicon nitride crystal, and thus the silicon nitride sintered body, have a high thermal conductivity. Can be kept.
【0024】イットリウム同様に窒化ケイ素結晶に対す
る固溶度が小さく、焼結助剤として作用する元素には、
La、Ce、Nd、Pm、Sm、Eu、Gd、Dy、H
o、Er、Tm、Yb、Lu等の希土類元素が挙げら
れ、なかでも温度、圧力が高くなり過ぎずに焼成ができ
る点でLa、Ce、Gd、Dy、Ybが好ましい。Like yttrium, the element having a low solid solubility in silicon nitride crystal and acting as a sintering aid includes:
La, Ce, Nd, Pm, Sm, Eu, Gd, Dy, H
Rare earth elements such as o, Er, Tm, Yb, and Lu can be mentioned, and among them, La, Ce, Gd, Dy, and Yb are preferable because they can be fired without excessively increasing the temperature and pressure.
【0025】マグネシウムを酸化マグネシウム換算し
て、周期律表第3a族元素を酸化物換算して、その合計
量が0.6wt%未満では、焼結時の緻密化作用が不十
分となり、相対密度が95%未満となり好ましくない。
一方7.0wt%を超えると、窒化ケイ素質焼結体の第
2のミクロ組織成分である熱伝導率の低い粒界相の量が
過剰となり、焼結体の熱伝導率が70W/(m・K)未
満となる。これらの酸化物は合計量で0.6〜4.0w
t%含有することがより好ましい。なお、周期律表第3
a族元素は1種または2種以上添加することができる。When magnesium is converted to magnesium oxide, and the Group 3a element of the periodic table is converted to oxide, if the total amount is less than 0.6 wt%, the densification effect at the time of sintering becomes insufficient, and the relative density increases. Is less than 95%, which is not preferable.
On the other hand, when the content exceeds 7.0 wt%, the amount of the grain boundary phase having a low thermal conductivity, which is the second microstructure component of the silicon nitride sintered body, becomes excessive, and the thermal conductivity of the sintered body becomes 70 W / (m -It is less than K). These oxides have a total amount of 0.6 to 4.0 w.
It is more preferable to contain t%. The Periodic Table 3
One or more of the group a elements can be added.
【0026】酸化マグネシウム(MgO)と、周期律表
第3a族元素の酸化物(RExOy)の重量比MgO/R
ExOyが1未満では、粒界ガラス相中の希土類酸化物の
割合が増大するため焼結過程で液相線温度が上昇し難焼
結性となり緻密な焼結体が得られない。また、MgO/
RExOyが70を超えると焼成時におけるMgの拡散を
抑制することができず焼結体表面に色むらを生じる。M
gO/RExOyが1〜70の範囲にある場合、1650
〜1850℃の焼結温度で成形体を予備焼成した後、1
850〜1900℃の熱処理を加えると、高熱伝導化の
効果が著しく120W/(m・K)を超えるものが得ら
れる。The weight ratio of magnesium oxide (MgO) to the oxide of the Group 3a element of the periodic table (RExOy) MgO / R
If ExOy is less than 1, the ratio of the rare earth oxide in the grain boundary glass phase increases, so that the liquidus temperature rises in the sintering process, and the sintering becomes difficult, and a dense sintered body cannot be obtained. In addition, MgO /
When RExOy exceeds 70, diffusion of Mg during firing cannot be suppressed, and color unevenness occurs on the surface of the sintered body. M
When gO / RExOy is in the range of 1 to 70, 1650
After pre-firing the compact at a sintering temperature of
When a heat treatment at 850 to 1900 ° C. is added, a material having a high thermal conductivity effect exceeding 120 W / (m · K) is obtained.
【0027】本発明の窒化ケイ素質焼結体からなる基板
は、高強度・高靭性ならびに高熱伝導率の特性を生かし
て、パワ−半導体用基板、マルチチップモジュ−ル用基
板などの各種基板、あるいはペルチェ素子用熱伝板、各
種発熱素子用ヒ−トシンクなどの電子部品用部材に好適
である。The substrate made of the silicon nitride sintered body of the present invention can be made of various substrates such as a substrate for a power semiconductor and a substrate for a multi-chip module by utilizing the characteristics of high strength, high toughness and high thermal conductivity. Alternatively, it is suitable for electronic component members such as a heat transfer plate for a Peltier element and a heat sink for various heating elements.
【0028】本発明材を半導体素子用基板に適用した場
合、半導体素子の作動に伴う繰り返しの熱サイクルによ
って基板にクラックが発生することが少なく、耐熱衝撃
性ならびに耐熱サイクル性が著しく向上し、耐久性なら
びに信頼性に優れたものとなる。また、高出力化および
高集積化を指向する半導体素子を搭載した場合でも、熱
抵抗特性の劣化が少なく、優れた放熱特性を発揮する。
さらに、優れた機械的特性により本来の基板材料として
の機能だけでなく、それ自体が構造部材を兼ねることが
できるため、基板ユニット自体の構造を簡略化できる。When the material of the present invention is applied to a substrate for a semiconductor device, cracks are less likely to occur in the substrate due to repeated thermal cycling accompanying the operation of the semiconductor device, and the thermal shock resistance and the thermal cycle resistance are remarkably improved. It is excellent in performance and reliability. Further, even when a semiconductor element for high output and high integration is mounted, deterioration of the thermal resistance characteristics is small and excellent heat radiation characteristics are exhibited.
In addition, the excellent mechanical properties allow not only the function as the original substrate material but also the structure itself to serve as a structural member, so that the structure of the substrate unit itself can be simplified.
【0029】また、本発明の窒化ケイ素質焼結体は、上
述の電子部品用部材以外に熱衝撃および熱疲労の耐熱抵
抗特性が要求される材料に幅広く利用できる。構造用部
材として、各種の熱交換器部品や熱機関用部品、アルミ
ニウムや亜鉛等の金属溶解の分野で用いられるヒーター
チューブ、ストークス、ダイカストスリーブ、溶湯攪拌
用プロペラ、ラドル、熱電対保護管等に適用できる。ま
た、アルミニウム、亜鉛等の溶融金属めっきラインで用
いられるシンクロール、サポートロール、軸受、軸等に
適用することにより、急激な加熱や冷却に対して割れづ
らい部材となり得る。また、鉄鋼あるいは非鉄の加工分
野では、圧延ロール、スキーズロール、ガイドローラ、
線引きダイス、工具用チップ等に用いれば、被加工物と
の接触時の放熱性が良好なため、耐熱疲労性および耐熱
衝撃性を改善することができ、これにより摩耗が少な
く、熱応力割れを生じにくくできる。The silicon nitride sintered body of the present invention can be widely used for materials requiring heat resistance characteristics such as thermal shock and thermal fatigue, in addition to the above-mentioned electronic component members. Structural members include various heat exchanger parts and heat engine parts, heater tubes used in the field of melting metals such as aluminum and zinc, Stokes, die-cast sleeves, propellers for molten metal stirring, ladles, thermocouple protection tubes, etc. Applicable. In addition, by applying to a sink roll, a support roll, a bearing, a shaft, and the like used in a hot-dip metal plating line of aluminum, zinc, or the like, a member that is hard to be broken by rapid heating or cooling can be obtained. In the field of steel or non-ferrous processing, rolling rolls, squeeze rolls, guide rollers,
When used for wire drawing dies, tool tips, etc., the heat radiation property at the time of contact with the workpiece is good, so that the heat resistance fatigue resistance and thermal shock resistance can be improved, thereby reducing wear and reducing thermal stress cracking. It can hardly occur.
【0030】さらに、スパッタターゲット部材にも適用
でき、例えば磁気記録装置のMRヘッドやGMRヘッド
などの用いられる電気絶縁膜や、熱転写プリンターのサ
ーマルヘッドなどに用いられる耐摩耗性皮膜の形成に好
適である。スパッタして得られる被膜は、本質的に高熱
伝導特性を持つとともに、スパッタレートも十分高くで
き、被膜の電気的絶縁耐圧が高いものとなる。このた
め、このスパッタターゲットで形成したMRヘッドやG
MRヘッド用の電気絶縁性被膜は、高熱伝導ならびに高
耐電圧の特性を有するので、素子の高発熱密度化や絶縁
性被膜の薄膜化が図れる。また、このスパッタターゲッ
トで形成したサ−マルヘッド用の耐摩耗性被膜は、窒化
ケイ素本来の特性により耐摩耗性が良好であることはも
とより、高熱伝導性のため熱抵抗が小さくできるので印
字速度を高めることができる。Further, the present invention can be applied to a sputter target member, and is suitable for forming an electric insulating film used for an MR head or a GMR head of a magnetic recording device or a wear-resistant film used for a thermal head of a thermal transfer printer. is there. The film obtained by sputtering has inherently high thermal conductivity, a sufficiently high sputter rate, and a high electric breakdown voltage of the film. For this reason, the MR head and G
Since the electrical insulating film for the MR head has characteristics of high thermal conductivity and high withstand voltage, it is possible to increase the heat generation density of the element and to reduce the thickness of the insulating film. In addition, the wear-resistant coating for a thermal head formed by this sputter target has not only good wear resistance due to the inherent characteristics of silicon nitride, but also high thermal conductivity, so that thermal resistance can be reduced. Can be enhanced.
【0031】[0031]
【発明の実施の形態】第1の実施例 酸素含有量が0.3〜1.5wt%で、平均粒径0.5
μmの窒化ケイ素(Si3N4)粉末に、焼結助剤とし
て、平均粒径0.2μmの酸化マグネシウム(MgO)
粉末、平均粒径0.2〜2.0μmの希土類酸化物粉末
の中から選ばれる1種ないし2種の焼結助剤用粉末の所
定量を添加し、適量の分散剤を加えエタノール中で粉
砕、混合した。ついで、真空乾燥後、篩を通して造粒
し、プレス機により直径20mm×厚さ10mmおよび
直径100mm×厚さ15mmのディスク状の成形体を
作製し、これを1750〜1900℃、9気圧の窒素ガ
ス雰囲気中で5時間焼成した。DESCRIPTION OF THE PREFERRED EMBODIMENTS First Embodiment An oxygen content of 0.3 to 1.5 wt% and an average particle size of 0.5
μm silicon nitride (Si3N4) powder, magnesium oxide (MgO) with an average particle size of 0.2 μm as a sintering aid
A predetermined amount of one or two kinds of powders for sintering aids selected from powders and rare earth oxide powders having an average particle diameter of 0.2 to 2.0 μm are added, and an appropriate amount of a dispersant is added thereto, and the mixture is added in ethanol. Crushed and mixed. Then, after vacuum drying, the mixture was granulated through a sieve, and a disc-shaped molded body having a diameter of 20 mm x a thickness of 10 mm and a diameter of 100 mm x a thickness of 15 mm was produced by a press machine. The firing was performed in an atmosphere for 5 hours.
【0032】得られた窒化ケイ素質焼結体から、直径1
0mm×厚さ3mmの熱伝導率および密度測定用の試験
片、縦3mm×横4mm×長さ40mmの4点曲げ試験
片を採取した。密度はマイクロメ−タによる寸法測定と
重量測定の結果から求めた。熱伝導率はレーザーフラッ
シュ法により常温での比熱および熱拡散率を測定し熱伝
導率を算出した。4点曲げ強度は常温にてJIS R1
606に準拠して測定を行った。From the obtained silicon nitride sintered body, a diameter of 1
A test piece of 0 mm × thickness 3 mm for measuring thermal conductivity and density and a 4-point bending test piece of 3 mm × 4 mm × 40 mm were collected. The density was determined from the results of dimensional measurement and weight measurement using a micrometer. The thermal conductivity was calculated by measuring the specific heat and the thermal diffusivity at room temperature by a laser flash method. Four-point bending strength is JIS R1 at room temperature
The measurement was performed according to 606.
【0033】窒化ケイ素粒子の体積%は、焼結体をフッ
化水素酸にて粒界ガラス相を溶出することにより、窒化
ケイ素粒子を個々に取り出しSEM観察して求めた。本
発明では、面積%の値を体積%として評価した。窒化ケ
イ素質焼結体中のアルミニウム(Al)含有量は誘導プ
ラズマ発光分析法(略称ICP法)により、酸素(O)
および炭素(C)含有量は赤外線吸収法により測定し
た。The volume% of the silicon nitride particles was determined by eluting the grain boundary glass phase with hydrofluoric acid from the sintered body, individually taking out the silicon nitride particles, and observing the particles by SEM. In the present invention, the value of area% was evaluated as volume%. The content of aluminum (Al) in the silicon nitride-based sintered body was determined by induction plasma emission spectrometry (ICP).
And the carbon (C) content was measured by an infrared absorption method.
【0034】本実施例に係わる結果を表1および表2に
示す。なお、試料No.1〜11は本発明例であり、試
料No.31〜36は比較例である。なお、表2中の
「XX」は焼結体中のβ型窒化ケイ素粒子のうち短軸径
5μm以上を持つものの割合(体積%)を示す。Tables 1 and 2 show the results according to the present embodiment. The sample No. Sample Nos. 1 to 11 are examples of the present invention. 31 to 36 are comparative examples. In Table 2, “XX” indicates the ratio (volume%) of β-type silicon nitride particles having a minor axis diameter of 5 μm or more in the sintered body.
【0035】[0035]
【表1】 [Table 1]
【0036】[0036]
【表2】 [Table 2]
【0037】表1および表2の本発明例試料No.1〜
11の結果から、窒化ケイ素質焼結体中のアルミニウム
(Al)が0.2wt%以下でかつ酸素(O)が3.0
wt%以下含有するものは、常温における熱伝導率が7
0W/(m・K)以上、常温における4点曲げ強度が6
00MPa以上が得られた。また、Alが0.1wt%
以下、Oが2.5wt%以下含有するものは、熱伝導率
100W/(m・K)以上が得られた。さらに、Alが
0.05wt%以下、Oが2.2wt%以下含有するも
のは、熱伝導率150W/(m・K)以上が得られた。
従来技術の熱伝導率40W/(m・K)以上のレベルに
比べると、熱伝導率を飛躍的に高めることができた。Samples Nos. 1 to 3 of the present invention shown in Tables 1 and 2 were prepared. 1 to
From the result of No. 11, the aluminum (Al) in the silicon nitride based sintered body was 0.2 wt% or less and the oxygen (O) was 3.0%.
If the content is less than 7 wt%, the thermal conductivity at room temperature is 7%.
0W / (m · K) or more, 6-point bending strength at room temperature is 6
00 MPa or more was obtained. Al is 0.1 wt%
In the case where the content of O is 2.5 wt% or less, a thermal conductivity of 100 W / (m · K) or more was obtained. Further, those containing 0.05 wt% or less of Al and 2.2 wt% or less of O had thermal conductivity of 150 W / (m · K) or more.
Compared to the level of the thermal conductivity of 40 W / (m · K) or more of the prior art, the thermal conductivity could be dramatically increased.
【0038】また、焼結助剤として、マグネシウムを酸
化マグネシウム(MgO)換算して、周期律表第3a族
元素を酸化物(RExOy)換算して、その合計量が0.
6〜7.0wt%、MgO/RExOyで表される重量比
が1〜70の割合で含有するものは、熱伝導率が70W
/(m・K)以上、4点曲げ強度が600MPa以上を
得られた。As a sintering aid, magnesium is converted to magnesium oxide (MgO), and the element of Group 3a of the periodic table is converted to oxide (RExOy).
Those containing 6 to 7.0 wt% at a weight ratio of 1 to 70 represented by MgO / RExOy have a thermal conductivity of 70 W.
/ (M · K) or more, a four-point bending strength of 600 MPa or more was obtained.
【0039】また、比較例試料No.31〜36の結果
から、窒化ケイ素質焼結体中のAlが0.2wt%を超
えるもの、またOが3.0wt%を超えるものは、常温
における熱伝導率が70W/(m・K)未満となった。
以上、常温における4点曲げ強度が600MPa以上が
得られた。Further, Comparative Example Sample No. From the results of 31 to 36, those in which the silicon nitride sintered body contains more than 0.2 wt% of Al and more than 3.0 wt% of O have a thermal conductivity of 70 W / (m · K) at room temperature. Less than.
As described above, a four-point bending strength at room temperature of 600 MPa or more was obtained.
【0040】窒化ケイ素質焼結体中の炭素(C)が2.
0wt%を超えると、熱伝導率が70W/(m・K)未
満となった。さらに、窒化ケイ素質焼結体中のβ型窒化
ケイ素粒子のうち短軸径5μm以上を持つものの割合
が、10体積%以上になると破壊強度は著しく低下し6
00MPa以下の材料強度となった。The carbon (C) in the silicon nitride sintered body is
If it exceeds 0 wt%, the thermal conductivity becomes less than 70 W / (m · K). Further, when the proportion of β-type silicon nitride particles having a minor axis diameter of 5 μm or more in the silicon nitride sintered body becomes 10% by volume or more, the breaking strength is remarkably reduced.
The material strength became 00 MPa or less.
【0041】さらに、焼結助剤成分が0.6wt%未満
では、焼結体の密度は低く、このため熱伝導率および曲
げ強度は著しく低下した。また、焼結助剤成分が7.0
wt%を超えると、焼成過程で充分なガラス相が生成す
るため焼結体の緻密化は達成されたが、その反面、低熱
伝導相の増加により熱伝導率は60W/(m・K)以下
に低減した。Further, when the sintering aid component is less than 0.6% by weight, the density of the sintered body is low, so that the thermal conductivity and the bending strength are remarkably reduced. Further, the sintering aid component is 7.0
When the content exceeds wt%, a sufficient glass phase is generated during the firing process, so that the sintered body is densified. However, the thermal conductivity is 60 W / (m · K) or less due to an increase in the low thermal conductive phase. Reduced to
【0042】第2の実施例 本発明の窒化ケイ素粉末に所定量の焼結助剤を添加した
混合粉末を、アミン系の分散剤を所定量添加したトルエ
ン・ブタノール溶液中に挿入し、樹脂製ポットならびに
窒化ケイ素製ボールを用いて48時間湿式混合した後、
ポリビニル系の有機バインダーおよび可塑剤を加え、2
4時間混合しシート成形用スラリーを得た。この成形用
スラリーを調整後、ドクターブレード法によりグリーン
シートを得た。ついで、グリーンシートを空気中400
〜600℃で1〜2時間加熱して、予め添加していた有
機バインダー成分を十分に除去し脱脂を行った。この脱
脂体を窒素雰囲気、1850℃、5時間、9気圧の焼成
を行った後、1900℃、窒素雰囲気、24時間、9気
圧の熱処理を加え、窒化ケイ素質焼結体シートを得た。
これに機械加工を施し寸法50mm×50mm×厚さ
0.8mmの半導体装置用の基板を製造した。Second Embodiment A mixed powder obtained by adding a predetermined amount of a sintering aid to the silicon nitride powder of the present invention was inserted into a toluene / butanol solution to which a predetermined amount of an amine-based dispersant was added. After wet mixing for 48 hours using a pot and a ball made of silicon nitride,
Add a polyvinyl organic binder and a plasticizer, add 2
The mixture was mixed for 4 hours to obtain a sheet forming slurry. After adjusting the molding slurry, a green sheet was obtained by a doctor blade method. Then, put the green sheet in the air 400
Heating was performed at 600 ° C. for 1 to 2 hours to sufficiently remove the organic binder component added in advance to perform degreasing. The degreased body was fired at 1850 ° C. for 5 hours and 9 atm in a nitrogen atmosphere, and then subjected to a heat treatment at 1900 ° C. in a nitrogen atmosphere for 24 hours at 9 atm to obtain a silicon nitride sintered body sheet.
This was machined to produce a semiconductor device substrate having dimensions of 50 mm × 50 mm × 0.8 mm in thickness.
【0043】この窒化ケイ素質焼結体製基板を用いて図
1に示すような回路基板を作製した。図1において、本
発明例の回路基板1は窒化ケイ素質焼結体製基板2の表
面に銅回路板3を、裏面に銅板4をろう材5により接合
して構成される。この回路基板に対し、4点曲げ強度の
評価および耐熱サイクル試験を行った。A circuit board as shown in FIG. 1 was manufactured using the silicon nitride sintered body. In FIG. 1, a circuit board 1 of the present invention is formed by bonding a copper circuit board 3 to a front surface of a silicon nitride sintered body 2 and a copper plate 4 to a back surface by a brazing material 5. This circuit board was evaluated for four-point bending strength and subjected to a heat cycle test.
【0044】本発明例の窒化ケイ素質焼結体製回路基板
によれば、曲げ強度が600MPa以上と大きく、回路
基板の実装工程における締め付け割れが発生する頻度が
抑制され、回路基板を使用した半導体装置の製造歩留ま
りを大幅に改善することが実証された。According to the circuit board made of the silicon nitride sintered body of the present invention, the bending strength is as large as 600 MPa or more, the frequency of occurrence of fastening cracks in the mounting process of the circuit board is suppressed, and the semiconductor using the circuit board is used. It has been demonstrated that the production yield of the device is greatly improved.
【0045】耐熱サイクル試験は、−40℃での冷却を
20分、室温での保持を10分および180℃における
加熱を20分とする昇温・降温サイクルを1サイクルと
し、これを繰り返し付与し、基板部にクラック等が発生
するまでのサイクル数を測定した。結果、1000サイ
クル経過後においても、窒化ケイ素質基板の割れや金属
回路板の剥離はなく、優れた耐久性と信頼性を兼備する
ことが確認された。また、1000サイクル経過後にお
いても耐電圧特性の低下は発生しなかった。In the heat cycle test, the heating / cooling cycle in which cooling at −40 ° C. was 20 minutes, holding at room temperature for 10 minutes, and heating at 180 ° C. for 20 minutes was one cycle, and this cycle was repeated. The number of cycles until cracks and the like occurred in the substrate portion was measured. As a result, even after a lapse of 1000 cycles, there was no cracking of the silicon nitride substrate or peeling of the metal circuit board, and it was confirmed that both the durability and the reliability were excellent. Also, even after 1000 cycles, the withstand voltage characteristics did not decrease.
【0046】[0046]
【発明の効果】本発明の窒化ケイ素質焼結体は、本来有
する高強度・高靭性に加えて高い熱伝導率が付与される
ので、半導体素子用基板として用いた場合、半導体素子
の作動に伴う繰り返しの熱サイクルによって基板にクラ
ックが発生することが少なく、耐熱衝撃性ならびに耐熱
サイクル性が著しく向上し、耐久性ならびに信頼性に優
れた基板材料となる。The silicon nitride sintered body of the present invention has high thermal conductivity in addition to its inherent high strength and high toughness. Cracks are less likely to occur in the substrate due to the repetitive thermal cycling involved, and thermal shock resistance and thermal cyclability are significantly improved, resulting in a substrate material having excellent durability and reliability.
【図1】本発明例の窒化ケイ素質焼結体製回路基板の断
面図を示す。FIG. 1 is a cross-sectional view of a circuit board made of a silicon nitride sintered body of an example of the present invention.
1 回路基板、 2 基板、 3 銅回路板、 4 銅
板、 5 ろう材1 circuit board, 2 board, 3 copper circuit board, 4 copper board, 5 brazing material
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4G001 BA06 BA08 BA09 BA10 BA11 BA32 BA73 BB06 BB08 BB09 BB10 BB11 BB32 BB60 BB71 BB73 BC13 BC54 BD03 BD14 BE03 BE22 BE23 BE32 4K029 BA58 BC02 BC05 BC10 BD11 CA05 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4G001 BA06 BA08 BA09 BA10 BA11 BA32 BA73 BB06 BB08 BB09 BB10 BB11 BB32 BB60 BB71 BB73 BC13 BC54 BD03 BD14 BE03 BE22 BE23 BE32 4K029 BA58 BC02 BC05 BC10 BD11 CA05
Claims (9)
アルミニウム(Al)が0.2wt%以下、酸素(O)
が3.0wt%以下含有され、常温における熱伝導率が
70W/(m・K)以上、常温における4点曲げ強度が
600MPa以上であることを特徴とする高熱伝導窒化
ケイ素質焼結体。1. A semiconductor comprising silicon nitride as a main component, aluminum (Al) as an impurity of 0.2 wt% or less, and oxygen (O)
Is 3.0 wt% or less, the thermal conductivity at room temperature is 70 W / (m · K) or more, and the four-point bending strength at room temperature is 600 MPa or more.
アルミニウム(Al)が0.1wt%以下、酸素(O)
が2.5wt%以下含有され、常温における熱伝導率が
100W/(m・K)以上、常温における4点曲げ強度
が600MPa以上であることを特徴とする高熱伝導窒
化ケイ素質焼結体。2. A composition containing silicon nitride as a main component, aluminum (Al) as an impurity of 0.1 wt% or less, and oxygen (O)
Is 2.5 wt% or less, the thermal conductivity at room temperature is 100 W / (m · K) or more, and the four-point bending strength at room temperature is 600 MPa or more.
アルミニウム(Al)が0.05wt%以下、酸素
(O)が2.2wt%以下含有され、常温における熱伝
導率が150W/(m・K)以上、常温における4点曲
げ強度が600MPa以上であることを特徴とする高熱
伝導窒化ケイ素質焼結体。3. A silicon nitride as a main component, containing aluminum (Al) as an impurity at 0.05 wt% or less and oxygen (O) at 2.2 wt% or less, and having a thermal conductivity of 150 W / (m · K) at room temperature. 3.) A high thermal conductive silicon nitride sintered body characterized in that the four-point bending strength at room temperature is 600 MPa or more.
ることを特徴とする請求項1〜3のいずれかに記載の高
熱伝導窒化ケイ素質焼結体。4. The high thermal conductive silicon nitride sintered body according to claim 1, wherein carbon (C) is contained in an amount of 2.0 wt% or less.
化ケイ素粒子のうち短軸径5μm以上を持つものの割合
が、10体積%未満であることを特徴とする請求項1〜
4のいずれかに記載の高熱伝導窒化ケイ素質焼結体。5. The proportion of β-type silicon nitride particles having a minor axis diameter of 5 μm or more in the high thermal conductive silicon nitride-based sintered body is less than 10% by volume.
4. The high thermal conductive silicon nitride sintered body according to any one of 4.
化ケイ素粒子のアスペクト比が15以下であることを特
徴とする請求項1〜5のいずれかに記載の高熱伝導窒化
ケイ素質焼結体。6. The high thermal conductive silicon nitride sintered body according to claim 1, wherein the aspect ratio of the β-type silicon nitride particles in the high thermal conductive silicon nitride sintered body is 15 or less. Union.
ム(MgO)換算して、周期律表第3a族元素(RE)
を酸化物(RExOy)換算して、その合計量が0.6〜
7.0wt%の割合で含有することを特徴とする請求項
1〜6のいずれかに記載の高熱伝導窒化ケイ素質焼結
体。7. Magnesium (Mg) is converted to magnesium oxide (MgO) to obtain a Group 3a element (RE) of the periodic table.
In terms of oxide (RExOy), the total amount of which is 0.6 to
The high thermal conductive silicon nitride sintered body according to any one of claims 1 to 6, wherein the sintered body is contained in a proportion of 7.0 wt%.
ム(MgO)換算して、周期律表第3a族元素(RE)
を酸化物(RExOy)換算して、その合計量が0.6〜
7.0wt%、MgO/RExOyで表される重量比が1
〜70の割合で含有することを特徴とする請求項1〜6
のいずれかに記載の高熱伝導窒化ケイ素質焼結体。8. An element (RE) of group 3a of the periodic table, wherein magnesium (Mg) is converted to magnesium oxide (MgO).
In terms of oxide (RExOy), the total amount of which is 0.6 to
7.0 wt%, weight ratio expressed as MgO / RExOy is 1
7. The composition according to claim 1, which is contained at a ratio of from 70 to 70.
A highly thermally conductive silicon nitride-based sintered body according to any one of the above.
導窒化ケイ素質焼結体からなることを特徴とする高熱伝
導窒化ケイ素質焼結体製基板および回路基板。9. A high thermal conductive silicon nitride sintered body substrate and a circuit board comprising the high thermal conductive silicon nitride sintered body according to claim 1.
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|---|---|---|---|
| JP17750699A JP4348659B2 (en) | 1999-06-23 | 1999-06-23 | High thermal conductivity silicon nitride sintered body, substrate using the same, circuit board for semiconductor device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002201075A (en) * | 2000-10-27 | 2002-07-16 | Toshiba Corp | Silicon nitride ceramic substrate, silicon nitride ceramic circuit board using the same, and method of manufacturing the same |
| US6861382B2 (en) | 2001-11-16 | 2005-03-01 | Ngk Spark Plug Co., Ltd. | Sintered silicon nitride and silicon nitride tool |
| JP2005179146A (en) * | 2003-12-22 | 2005-07-07 | Hitachi Metals Ltd | Squeeze roll for producing electric resistance welded pipe |
| JP2009215142A (en) * | 2008-03-13 | 2009-09-24 | Hitachi Metals Ltd | Silicon nitride substrate, method for producing the same, silicon nitride circuit board using the same, and semiconductor module |
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|---|---|---|---|---|
| JPH0930866A (en) * | 1995-07-21 | 1997-02-04 | Nissan Motor Co Ltd | High thermal conductivity silicon nitride sintered body, method for producing the same, and insulating substrate made of silicon nitride sintered body |
| JPH0964235A (en) * | 1995-08-25 | 1997-03-07 | Toshiba Corp | Silicon nitride circuit board |
| JPH09157054A (en) * | 1995-12-07 | 1997-06-17 | Denki Kagaku Kogyo Kk | Circuit board |
| JP2000272968A (en) * | 1999-03-26 | 2000-10-03 | Sumitomo Electric Ind Ltd | Silicon nitride sintered body and method for producing the same |
-
1999
- 1999-06-23 JP JP17750699A patent/JP4348659B2/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0930866A (en) * | 1995-07-21 | 1997-02-04 | Nissan Motor Co Ltd | High thermal conductivity silicon nitride sintered body, method for producing the same, and insulating substrate made of silicon nitride sintered body |
| JPH0964235A (en) * | 1995-08-25 | 1997-03-07 | Toshiba Corp | Silicon nitride circuit board |
| JPH09157054A (en) * | 1995-12-07 | 1997-06-17 | Denki Kagaku Kogyo Kk | Circuit board |
| JP2000272968A (en) * | 1999-03-26 | 2000-10-03 | Sumitomo Electric Ind Ltd | Silicon nitride sintered body and method for producing the same |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002201075A (en) * | 2000-10-27 | 2002-07-16 | Toshiba Corp | Silicon nitride ceramic substrate, silicon nitride ceramic circuit board using the same, and method of manufacturing the same |
| US6861382B2 (en) | 2001-11-16 | 2005-03-01 | Ngk Spark Plug Co., Ltd. | Sintered silicon nitride and silicon nitride tool |
| JP2005179146A (en) * | 2003-12-22 | 2005-07-07 | Hitachi Metals Ltd | Squeeze roll for producing electric resistance welded pipe |
| JP2009215142A (en) * | 2008-03-13 | 2009-09-24 | Hitachi Metals Ltd | Silicon nitride substrate, method for producing the same, silicon nitride circuit board using the same, and semiconductor module |
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|---|---|
| JP4348659B2 (en) | 2009-10-21 |
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