JP2001090655A - Swash plate for swash plate type compressor, and manufacture thereof - Google Patents
Swash plate for swash plate type compressor, and manufacture thereofInfo
- Publication number
- JP2001090655A JP2001090655A JP26877599A JP26877599A JP2001090655A JP 2001090655 A JP2001090655 A JP 2001090655A JP 26877599 A JP26877599 A JP 26877599A JP 26877599 A JP26877599 A JP 26877599A JP 2001090655 A JP2001090655 A JP 2001090655A
- Authority
- JP
- Japan
- Prior art keywords
- swash plate
- joining
- metal
- sliding
- bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
- F04B27/1036—Component parts, details, e.g. sealings, lubrication
- F04B27/1054—Actuating elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/282—Zn as the principal constituent
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、斜板式コンプレッ
サーの斜板およびその製造方法に関するものであり、特
に、摺動特性を向上させた斜板およびその製造方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a swash plate for a swash plate compressor and a method for manufacturing the same, and more particularly, to a swash plate with improved sliding characteristics and a method for manufacturing the same.
【0002】[0002]
【従来の技術】斜板式コンプレッサーは、シリンダブロ
ックに設けられたシリンダボア内のピストンを、回転軸
に斜めに取り付けられた斜板を回転させることで往復運
動させ、所定の冷媒を圧縮・膨張させるものである。ピ
ストンと斜板との連結はピストンに設けられたシュー
(摺動子)を介して行われ、斜板は、その外周部にシュ
ーを摺動させて回転している。2. Description of the Related Art A swash plate compressor reciprocates a piston in a cylinder bore provided in a cylinder block by rotating a swash plate obliquely attached to a rotating shaft to compress and expand a predetermined refrigerant. It is. The connection between the piston and the swash plate is performed via a shoe (slider) provided on the piston, and the swash plate is rotated by sliding the shoe on the outer peripheral portion.
【0003】例えば、容量可変式コンプレッサー等で
は、斜板に慣性力を持たせるために斜板を重くする必要
があり、このような場合に、鉄製の斜板が好んで用いら
れる。ところが、一般に、シューは高炭素クロム軸受鋼
(SUJ)等の鉄系の材料からなり、同じ鉄系の斜板を
用いる場合、シューと斜板の摺動面となる部分との焼付
きが問題となる。そこで従来から、この鉄製斜板の焼付
きの問題を解消するため、例えば、PCT国際出願再公
表特許WO95/25224号公報に示すような斜板の
摺動面に銅合金の溶射層を形成させる技術を始めとし
て、種々の技術が検討されている。[0003] For example, in a variable displacement compressor or the like, it is necessary to make the swash plate heavy in order to give inertia to the swash plate. In such a case, an iron swash plate is preferably used. However, in general, the shoe is made of an iron-based material such as high carbon chromium bearing steel (SUJ). When the same iron-based swash plate is used, seizure between the shoe and a portion serving as a sliding surface of the swash plate is a problem. Becomes Therefore, conventionally, in order to solve the problem of seizure of the iron swash plate, a sprayed layer of a copper alloy is formed on the sliding surface of the swash plate as disclosed in, for example, PCT International Application Publication No. WO95 / 25224. Various technologies, including technologies, are being studied.
【0004】しかし、上記公報記載の技術は、高価な銅
合金を使用することに加え、その銅合金の溶射工程が複
雑であるため、製造された斜板は高価なものにならざる
を得ないという欠点があった。また、溶射された銅合金
の付着強度も弱いものとなっていた。However, the technology described in the above publication uses an expensive copper alloy, and the process of spraying the copper alloy is complicated, so that the manufactured swash plate must be expensive. There was a disadvantage. Further, the adhesion strength of the sprayed copper alloy was also low.
【0005】[0005]
【発明が解決しようとする課題】本発明者は、上記鉄製
の斜板のもつ問題を解決するべくなされたものであり、
鉄製の斜板の摺動部となる部分に、鉄系のシューに対し
て焼き付かない部材を貼り合わせて摺動面を形成させる
ことで、安価であり、摺動特性に優れた斜板式コンプレ
ッサー用斜板を提供することを課題とし、また、その斜
板を簡便に製造できる方法を提供することを課題として
いる。SUMMARY OF THE INVENTION The inventor of the present invention has been made to solve the above-mentioned problems of the iron swash plate.
A swash plate compressor that is inexpensive and has excellent sliding characteristics by forming a sliding surface by attaching a member that does not seize to the iron shoe to the sliding part of the iron swash plate. It is an object to provide a swash plate for use, and to provide a method for easily manufacturing the swash plate.
【0006】[0006]
【課題を解決するための手段】本発明の斜板式コンプレ
ッサー用斜板は、鉄製の斜板本体と、該斜板本体に接合
され摺動面を形成するAl合金製の摺動板とを備えてな
ることを特徴とする。つまり、本発明の斜板は、Al合
金を板状にして鉄製の斜板本体に貼り付け、このAl合
金によって摺動面を形成させるものである。安価であり
鉄系のシューとの間で焼き付きを生じないAl合金を貼
り合わせることで、本発明の斜板式コンプレッサー用斜
板は、安価でかつ摺動特性に優れた斜板となる。A swash plate type compressor swash plate according to the present invention comprises an iron swash plate main body and an Al alloy sliding plate joined to the swash plate main body to form a sliding surface. It is characterized by becoming. In other words, the swash plate of the present invention is a plate made of an Al alloy and adhered to an iron swash plate main body, and a sliding surface is formed by the Al alloy. By bonding an Al alloy which is inexpensive and does not cause seizure with an iron-based shoe, the swash plate for a swash plate compressor of the present invention becomes a swash plate which is inexpensive and has excellent sliding characteristics.
【0007】本発明の斜板式コンプレッサー用斜板にお
いて、斜板本体と摺動板との接合方法は、特に限定する
ものではないが、斜板本体と摺動板との接合部に接合金
属を介在させて両者を接合させる態様の斜板とすること
ができる。In the swash plate type compressor swash plate of the present invention, the method of joining the swash plate body and the sliding plate is not particularly limited, but a joining metal is applied to the joint between the swash plate body and the sliding plate. The swash plate may be a mode in which both are interposed and joined.
【0008】一般に、金属同志の接合は、ネジ、リベッ
ト等による機械的接合、溶接等が考えられる。しかし、
機械的接合は、接合部への穿孔、ネジ、リベット等の接
合部材等に費用が嵩むほか、接合部材の頭部処理等によ
る制約を受ける接合方法となる。また、溶接の場合は、
接合母材が鉄とAl合金という異種金属であり接合性が
よくない上に、母材となる鉄製の斜板本体の一部がが溶
融する程度の高温となるため、熱による斜板の歪み、変
形という問題をも抱える。In general, the joining of metals can be considered to be mechanical joining with screws, rivets or the like, welding, or the like. But,
Mechanical joining is a joining method that is expensive due to joining members such as drilling holes, screws, rivets and the like at the joining portion, and is restricted by head treatment of the joining members. In the case of welding,
Since the joining base material is a dissimilar metal of iron and Al alloy, the joining properties are not good, and the temperature of the swash plate due to heat is high enough to melt a part of the iron swash plate body serving as the base material. Also, there is a problem of deformation.
【0009】接合金属を介在させて接合する接合方法
は、特に限定するものではない。よく知られる接合方法
には、例えばろう付け等がある。このろう付け等によっ
て接合された斜板は、上記機械的接合、溶接等と異な
り、低コストで、歪み、変形のない良好な斜板となる。The joining method for joining with the joining metal interposed therebetween is not particularly limited. Well-known joining methods include, for example, brazing. The swash plate joined by the brazing or the like becomes a good swash plate with low cost and without distortion and deformation unlike the above-described mechanical joining and welding.
【0010】さらに、接合金属を介在させて斜板本体と
摺動板とを接合した本発明の斜板式コンプレッサー用斜
板において、接合金属が介在する接合部に、斜板本体お
よび摺動板にその接合金属がそれぞれ拡散した傾斜拡散
層を有する態様の斜板とすることもできる。Further, in the swash plate type compressor swash plate of the present invention in which the swash plate body and the sliding plate are joined with the joining metal interposed therebetween, the swash plate body and the sliding plate are joined to the joint where the joining metal is interposed. The swash plate may have an inclined diffusion layer in which the bonding metals are diffused.
【0011】つまり、この接合部に傾斜拡散層を有する
斜板は、ろう付け工法によって接合されたものに近いも
のであるが、通常のろう付けによるものと異なり、介在
する接合金属が、斜板本体の材料である鉄と摺動板の材
料であるAl合金にそれぞれ拡散し、それらの明確な界
面を消失させて両者が接合されているものである。That is, the swash plate having the inclined diffusion layer at the joint portion is similar to the one joined by the brazing method, but unlike the ordinary brazing method, the intervening joining metal is formed by the swash plate. It diffuses into iron as the material of the main body and Al alloy as the material of the sliding plate, and eliminates a clear interface between them, thereby joining them.
【0012】ここで、接合金属の鉄への拡散とは、原子
レベルの拡散を意味し、接合金属が鉄の一部に入り込む
と同時に鉄も接合中に入り込んで相互に拡散し合う状態
となっている。一般のろう付けによる接合部において存
在する明確な境界面、つまり2相が完全に分離するよう
な界面は存在しないが、その界面において、鉄と接合金
属が混ざり合った新たな組成の合金となっており、その
合金は、斜板本体に近づくにつれその組成が鉄の組成に
漸近的に近づくものとなっている。接合金属のAl合金
への拡散についても同様である。Here, the diffusion of the joining metal into iron means the diffusion at the atomic level. At the same time, the joining metal enters a part of the iron, and at the same time, the iron also enters the joining and diffuses into each other. ing. Although there is no clear interface existing at the joint part by general brazing, that is, an interface where the two phases are completely separated, an alloy of a new composition in which iron and the joining metal are mixed at the interface. The composition of the alloy gradually approaches the composition of iron as it approaches the swash plate body. The same applies to the diffusion of the joining metal into the Al alloy.
【0013】したがって、上記の傾斜拡散層とは、介在
させた接合金属またはその組成に近い金属を中心として
斜板本体側および摺動板側それぞれに向かって鉄および
Al合金の組成に漸近する組成勾配を有する層を意味す
る。Therefore, the above-mentioned gradient diffusion layer is a composition which gradually approaches the composition of iron and Al alloy toward the swash plate main body side and the sliding plate side, respectively, centering on the intervening joining metal or a metal close to the composition thereof. A layer having a gradient is meant.
【0014】このような原子レベルの拡散を伴うこと
で、斜板本体と摺動板は殆ど一体的に接合され、その接
合強度は高いものとなる。したがって、接合部に傾斜拡
散層を有する態様の斜板式コンプレッサー用斜板は、摺
動部の強度においても優れた斜板となる。The swash plate main body and the sliding plate are almost integrally joined by such atomic level diffusion, and the joining strength is high. Therefore, the swash plate type compressor swash plate having the inclined diffusion layer at the joint becomes a swash plate excellent in the strength of the sliding portion.
【0015】傾斜拡散層を有する接合態様の場合、その
傾斜拡散層を構成する接合金属を、75〜95wt%の
Znと、0.6〜5wt%のSiと、0.1〜0.8w
t%のCrと、0.03〜0.1wt%のTiと、残部
としてのAlと、不可避の不純物とからなるZn合金と
することができる。In the case of a bonding mode having a gradient diffusion layer, the bonding metal forming the gradient diffusion layer is 75 to 95 wt% Zn, 0.6 to 5 wt% Si, 0.1 to 0.8 w
It can be a Zn alloy including t% of Cr, 0.03 to 0.1 wt% of Ti, Al as the remainder, and unavoidable impurities.
【0016】傾斜拡散層を有するように接合させる場
合、その接合方法を特に限定するものではないが、一般
に拡散現象は接合させるそれぞれの部材の温度を上げる
ことによって行う。さらに、固相−固相間の拡散は、か
なりの高温下でなければ生じず、また拡散速度が遅く実
用的ではない。したがって、一方を液相とし、液相−固
相間で拡散させることが望ましい。上記Zn合金は、摺
動板となるAl合金より融点が低く、さらに、そのAl
合金および斜板本体となる鉄との間で良好な傾斜拡散層
を形成することが可能である。In the case where the bonding is performed so as to have the inclined diffusion layer, the bonding method is not particularly limited, but generally, the diffusion phenomenon is performed by increasing the temperature of each member to be bonded. Furthermore, solid-solid diffusion does not occur unless the temperature is extremely high, and the diffusion speed is low and not practical. Therefore, it is desirable to make one of them a liquid phase and diffuse it between the liquid phase and the solid phase. The Zn alloy has a lower melting point than the Al alloy serving as the sliding plate.
It is possible to form a good graded diffusion layer between the alloy and the iron serving as the swash plate body.
【0017】また、接合部に傾斜拡散層を有する態様の
斜板の場合、接合金属を第1の接合金属と第2の接合金
属との2種の接合金属とが複合したものとし、接合部
に、主に斜板本体に第1の接合金属が拡散しかつ主に摺
動板に第2の接合金属が拡散した傾斜拡散層を有するよ
うな態様の斜板とすることができる。つまり、2種類の
接合金属を用い、斜板本体の材料である鉄および摺動板
の材料であるAl合金それぞれへの拡散性、傾斜拡散層
の強度等を適切なものとし、より接合強度の高い斜板と
なる。Further, in the case of the swash plate having the inclined diffusion layer at the joint, the joining metal is a composite of two kinds of joining metals, the first joining metal and the second joining metal. In particular, the swash plate may have an inclined diffusion layer in which the first bonding metal is mainly diffused in the swash plate body and the second bonding metal is mainly diffused in the sliding plate. In other words, by using two types of joining metals, the diffusivity to the iron as the material of the swash plate body and the Al alloy as the material of the sliding plate, the strength of the inclined diffusion layer, etc. are made appropriate, and the joining strength of It becomes a high swashplate.
【0018】2種の接合金属を用いる場合、第1の接合
金属を、第2の接合金属より融点の低い金属とすること
ができる。より低融点の接合金属を鉄製の斜板本体側に
拡散させる態様のものである。接合金属を溶融状態と
し、液相−固相間で拡散させる場合、斜板本体も相当温
度に加熱する必要がある。ところが、鉄は加熱による赤
熱脆性の問題があり、加熱温度が高いと斜板本体自体の
強度低下を招く可能性がある。したがって、斜板本体側
により低融点金属を拡散させることで、靭性および強度
面で優れた斜板となる。When two types of bonding metals are used, the first bonding metal can be a metal having a lower melting point than the second bonding metal. In this embodiment, the joining metal having a lower melting point is diffused to the iron swash plate main body. When the joining metal is brought into a molten state and diffused between a liquid phase and a solid phase, the swash plate body also needs to be heated to a considerable temperature. However, iron has a problem of red-hot brittleness due to heating. If the heating temperature is high, the strength of the swash plate body itself may be reduced. Therefore, by diffusing the low melting point metal into the swash plate body, a swash plate excellent in toughness and strength can be obtained.
【0019】第1の接合金属を第2の接合金属より融点
の低い金属とする場合、主に斜板本体側に拡散する第1
の接合金属を、30〜75wt%のSnと、6〜30w
t%のZnと、0.6〜4wt%のSiと、0.1〜
0.8wt%のCrと、残部としてのAlと、不可避の
不純物とからなるSn合金とし、主に摺動板側に拡散す
る第2の接合金属を、75〜95wt%のZnと、0.
6〜5wt%のSiと、0.1〜0.8wt%のCr
と、0.03〜0.1wt%のTiと、残部としてのA
lと、不可避の不純物とからなるZn合金とすることが
できる。When the first bonding metal is a metal having a lower melting point than that of the second bonding metal, the first bonding metal mainly diffused to the swash plate body side.
Of 30 to 75 wt% of Sn and 6 to 30 w
t% Zn, 0.6-4 wt% Si, 0.1-
A second alloying metal mainly composed of 0.8 wt% Cr, the balance of Al, and unavoidable impurities is made of Sn alloy.
6-5 wt% of Si and 0.1-0.8 wt% of Cr
And 0.03-0.1 wt% of Ti, and A as the balance
1 and a Zn alloy comprising unavoidable impurities.
【0020】上記Zn合金は、前述したように、摺動板
の材料であるAl合金に良好な状態で拡散し、そしてさ
らに、上記Sn合金は、上記Zn合金より融点が低く、
かつ、斜板本体の材料である鉄に良好な状態で拡散し、
充分な接合強度をもつ傾斜拡散層を形成することがで
る。そしてまた、この態様の斜板は、比較的低温度で接
合することができ、赤熱脆性が抑制されて、斜板自体の
強度が高いという利点がある。As described above, the Zn alloy diffuses in a favorable state into the Al alloy, which is the material of the sliding plate, and the Sn alloy has a lower melting point than the Zn alloy.
In addition, it diffuses in good condition into iron, which is the material of the swash plate body,
It is possible to form a gradient diffusion layer having a sufficient bonding strength. In addition, the swash plate of this embodiment can be joined at a relatively low temperature, has the advantage that red hot embrittlement is suppressed and the strength of the swash plate itself is high.
【0021】なお、上記各種の態様の斜板において、前
記斜板本体の前記摺動板が接合されている面および前記
摺動板の前記斜板本体が接合されている面の少なくとも
一方に穴または溝が形成されている態様のものとするこ
とができる。穴および溝を形成した接合面、つまり凹部
を形成した接合面にて接合することは、その凹部によっ
て働くアンカー効果により、斜板本体と摺動板との接合
をより強固なものとすることができる。In the swash plate according to each of the above aspects, at least one of a surface of the swash plate body to which the sliding plate is joined and a surface of the sliding plate to which the swash plate body is joined. Alternatively, an embodiment in which a groove is formed can be employed. Joining at the joint surface where the holes and grooves are formed, that is, at the joint surface where the concave portion is formed, makes the joint between the swash plate main body and the sliding plate stronger due to the anchor effect acting by the concave portion. it can.
【0022】本発明の斜板式コンプレッサー用斜板の製
造方法は、上記本発明の斜板の製造方法であって、斜板
本体と摺動板との間に接合金属を溶融状態で介在させる
ことにより、その斜板本体とその摺動板とを接合させる
斜板式コンプレッサー用斜板の製造方法である。つま
り、溶融状態の接合金属が斜板本体と摺動板との接合部
でその両者に接することにより、液相の接合金属を固相
の鉄およびAl合金に拡散させるものであり、簡便な手
段により斜板本体と摺動板とを接合できる。The method for manufacturing a swash plate for a swash plate compressor according to the present invention is the method for manufacturing a swash plate according to the present invention, wherein a joining metal is interposed between the swash plate main body and the sliding plate in a molten state. Accordingly, the present invention provides a method for manufacturing a swash plate type compressor swash plate in which the swash plate main body and the sliding plate are joined. In other words, the joining metal in the molten state comes into contact with the swash plate body and the sliding plate at the joint thereof, thereby diffusing the liquid joining metal into the solid iron and Al alloys. Thereby, the swash plate main body and the sliding plate can be joined.
【0023】また、もう一つの本発明の斜板式コンプレ
ッサー用斜板の製造方法は、上記2種の接合金属を用い
た上記本発明の斜板の製造方法であって、斜板本体と摺
動板との間であって斜板本体側に第1の接合金属を、斜
板本体と摺動板との間であって摺動板側に第2の接合金
属をそれぞれ溶融状態で介在さることにより、その斜板
本体とその摺動板とを接合させる。斜板本体および摺動
板それぞれに異なる接合金属を拡散させることができ、
接合部の強度をより高めることができる。また、第1接
合金属を第2接合金属より融点の低い金属とすること
で、より低い温度でも斜板本体への接合金属の充分な拡
散が確保され、斜板本体の赤熱脆化を抑制し、斜板自体
の強度を高いものとすることができる。Further, another method of manufacturing a swash plate for a swash plate type compressor according to the present invention is a method of manufacturing the swash plate of the present invention using the above two kinds of joining metals, wherein A first bonding metal is interposed between the swash plate body and the swash plate main body, and a second bonding metal is interposed between the swash plate main body and the sliding plate on the sliding plate side in a molten state. Thereby, the swash plate main body and the sliding plate are joined. Different joining metals can be diffused to the swash plate body and the sliding plate respectively,
The strength of the joint can be further increased. In addition, by making the first bonding metal a metal having a lower melting point than the second bonding metal, sufficient diffusion of the bonding metal to the swash plate main body is ensured even at a lower temperature, and red hot embrittlement of the swash plate main body is suppressed. In addition, the strength of the swash plate itself can be increased.
【0024】[0024]
【発明の実施の形態】以下に、本発明の実施の形態につ
いてさらに詳しく説明する。Embodiments of the present invention will be described below in more detail.
【0025】〈斜板本体と摺動板〉本発明の斜板式コン
プレッサー用斜板は、鉄製の斜板本体と、該斜板本体に
接合され摺動面を形成するAl合金製の摺動板とを備え
てなる。本斜板を模式的に図1(図1(a)は接合前、
図1(b)は接合後)に示す。図示した斜板は、容量可
変式コンプレッサー用の斜板である。本斜板1はドーナ
ツ状の斜板本体2と、同じくドーナツ状の2枚の摺動板
3とからなり、斜板本体2は中央部にシャフトが挿通す
るシャフト穴2aを有し、その平面外周部に摺動板3が
接合される。摺動板3が接合される部分を、以下、斜板
本体2の接合面2bと呼ぶ。摺動板3は、その片面が斜
板本体2の接合面2bに接合される面となる。以下、こ
の面を摺動板3の接合面3aと呼ぶ。摺動板3の接合面
3aの反対側の面は、シューに接触しつつシューが相対
的に移動する摺動面3bとなる。また、摺動板3の板厚
を薄くするため、摺動板3を接合した後にその摺動板3
を機械加工等によって加工することで、摺動面を形成す
るものであってもよい。図示した斜板は、容量可変式の
ものであるが、本発明の斜板は、この容量可変式のもの
に限られず、容量固定式コンプレッサーの斜板であって
もよい。<Swash Plate Body and Sliding Plate> The swash plate type compressor swash plate of the present invention comprises an iron swash plate body and an Al alloy sliding plate joined to the swash plate body to form a sliding surface. And This swash plate is schematically shown in FIG. 1 (FIG.
FIG. 1B shows the state after bonding. The illustrated swash plate is a swash plate for a variable displacement compressor. The swash plate 1 includes a donut-shaped swash plate main body 2 and two donut-shaped sliding plates 3. The swash plate main body 2 has a shaft hole 2 a in the center portion through which a shaft is inserted. The sliding plate 3 is joined to the outer peripheral portion. The portion where the sliding plate 3 is joined is hereinafter referred to as a joining surface 2b of the swash plate main body 2. The sliding plate 3 has one surface joined to the joining surface 2b of the swash plate main body 2. Hereinafter, this surface is referred to as a joining surface 3a of the sliding plate 3. The surface on the opposite side of the joining surface 3a of the sliding plate 3 is a sliding surface 3b on which the shoe relatively moves while contacting the shoe. Further, in order to reduce the thickness of the sliding plate 3, the sliding plate 3 is joined after the sliding plate 3 is joined.
May be formed by machining or the like to form a sliding surface. Although the illustrated swash plate is of a variable capacity type, the swash plate of the present invention is not limited to the variable capacity type, and may be a swash plate of a fixed capacity compressor.
【0026】斜板本体2は、鉄製である。ここで本明細
書において「鉄」とは、鉄合金を意味し、斜板本体2は
軟鋼、高張力鋼、鋳鉄、ステンレス鋼等、種々の鉄を用
いて形成することができる。またその成形は、鍛造、鋳
造、機械加工等公知の方法およびそれらを組み合わせた
方法によって行うことができる。これらの中でも、製造
コスト等を考慮すれば、鋳鉄であることが望ましく、そ
の中でも、強度が高く、伸びや靭性が良好であり、信頼
性が高いという理由から、また、必要であれば高周波焼
入れをすることによって硬度の高い部位を作ることが可
能という理由から、接種によって黒鉛を球状化させたF
CD70等のダクタイル鋳鉄であることが望ましい。The swash plate main body 2 is made of iron. In this specification, “iron” means an iron alloy, and the swash plate main body 2 can be formed using various irons such as mild steel, high-tensile steel, cast iron, and stainless steel. The shaping can be performed by a known method such as forging, casting, machining, or a combination thereof. Among them, cast iron is preferable in consideration of manufacturing costs and the like, and among them, high strength, good elongation and toughness, high reliability, and if necessary, induction hardening. In the inoculation, graphite can be made spherical because F
Desirably, it is ductile cast iron such as CD70.
【0027】斜板本体2の接合面2bは、接合にあたっ
て清浄であることが好ましく、表面の油分等を取り除い
てあることが望ましい。また、接合面2bは、機械加工
等によって平滑に仕上るものでもよい。また、ショット
ブラスト、サンドブラスト等によって、表面のスケール
を除去するとともに、表面を荒して微細な凹凸を形成さ
せるものであってもよい。接合金属を介在させて接合す
る場合は、表面の微細な凹凸は、摺動板3の接合におい
て接合強度を高める効果を発揮する。The joining surface 2b of the swash plate main body 2 is preferably clean at the time of joining, and it is desirable that oil and the like on the surface have been removed. Further, the joint surface 2b may be finished smoothly by machining or the like. In addition, the surface may be removed by shot blasting, sand blasting, or the like, and the surface may be roughened to form fine irregularities. When joining with a joining metal interposed, fine irregularities on the surface exert an effect of increasing the joining strength in joining the sliding plate 3.
【0028】さらにまた、接合面2bには、機械加工等
によって、図2(a)に示すような、穴2cを形成する
ものでもよく、図2(b)に示すような溝2dを形成す
るものであってもよい。これらの穴2cおよび溝2d
は、アンカー効果により接合強度を高めるものとなる。
穴2cの大きさ、数、ピッチ等、また溝2dの幅、深
さ、数等は、斜板本体2および摺動板3の形状、大きさ
接合面2bの面積等に応じて、任意のものとすることが
できる。Further, a hole 2c as shown in FIG. 2 (a) may be formed in the joining surface 2b by machining or the like, or a groove 2d as shown in FIG. 2 (b). It may be something. These holes 2c and grooves 2d
Increases the bonding strength by the anchor effect.
The size, number, pitch, and the like of the holes 2c, and the width, depth, number, and the like of the grooves 2d are arbitrary depending on the shapes of the swash plate main body 2 and the sliding plate 3, the size of the joint surface 2b, and the like. Things.
【0029】摺動板3は、Al合金製である。Al合金
は、比較的安価で、鉄系のシューとの間で焼き付きを防
止できるという効果を有する。摺動板3の成形は、プレ
スによる打ち抜き、鍛造、ダイカスト等、公知の方法に
よって行えばよい。Al合金としては、耐摩耗性に優れ
るという点で、A390、A4302、AC4C、AC
8A、AC8B、AC8C等の過共晶または共晶系のA
l−Si合金が望ましく、さらに、初晶Siが晶出しや
すく、耐摩耗性、耐焼付性が良好であり、動摩擦係数が
低いという理由から、A390合金(Al−17Si−
4.5Cu−0.6Mg)であることが望ましい。摺動
板3の接合面3aについても、斜板本体2の接合面2b
と同様、表面が清浄であることが好ましく、ショットブ
ラスト、サンドブラスト等の手段によって、荒すこと等
も可能である。The sliding plate 3 is made of an Al alloy. The Al alloy is relatively inexpensive and has the effect of preventing seizure with an iron-based shoe. The sliding plate 3 may be formed by a known method such as punching with a press, forging, die casting, or the like. As an Al alloy, A390, A4302, AC4C, AC
Hypereutectic or eutectic A such as 8A, AC8B, AC8C
An l-Si alloy is desirable. Furthermore, A390 alloy (Al-17Si-) is preferable because primary crystal Si is easily crystallized, wear resistance and seizure resistance are good, and the dynamic friction coefficient is low.
4.5 Cu-0.6 Mg). The joining surface 3a of the swash plate body 2 is also used for the joining surface 3a of the sliding plate 3.
Similarly to the above, the surface is preferably clean, and the surface can be roughened by means such as shot blasting or sand blasting.
【0030】また、摺動板3の接合面3aにも、上記斜
板本体2の接合面2bに形成した穴2c、溝2dと同様
の穴、溝を形成させてもよい。アンカー効果により接合
強度を高めるという上記と同様の効果を得ることができ
る。Further, holes and grooves similar to the holes 2c and grooves 2d formed on the bonding surface 2b of the swash plate main body 2 may be formed on the bonding surface 3a of the sliding plate 3. An effect similar to the above-mentioned effect of increasing the joining strength by the anchor effect can be obtained.
【0031】〈接合金属を用いた摺動板の接合〉本発明
の斜板は、斜板本体と摺動板との接合方法を特に限定す
るものではない。前述したような、機械的接合、溶接
等、種々の公知の接合方法を採用することができる。た
だし、機械的接合、溶接等は、前述したような欠点を抱
えるため、接合金属を斜板本体と摺動板との間に接合金
属を介在させる、例えばろう付け等の方法によって行う
ことが望ましい。<Joining of Sliding Plate Using Joint Metal> The swash plate of the present invention does not particularly limit a method of joining the swash plate main body and the sliding plate. Various known joining methods such as mechanical joining and welding as described above can be adopted. However, mechanical joining, welding, and the like have the disadvantages described above, and therefore it is desirable to perform joining metal by interposing the joining metal between the swash plate main body and the sliding plate, for example, by a method such as brazing. .
【0032】ろう付けによって接合する場合、接合金属
となるろう材には、摺動板の材料であるAl合金より融
点の低い材料を選択し、通常行われている方法に従って
行えばよい。ろう付けによる接合は、斜板本体および摺
動板への入熱が少なく、斜板の熱歪みが小さくできると
いうメリットを有する。また、接合強度は溶接ほど高く
はないが、相応の接合強度が得られる。In the case of joining by brazing, a brazing material serving as a joining metal may be selected from materials having a lower melting point than the Al alloy, which is a material of the sliding plate, and may be formed according to a commonly used method. The joining by brazing has an advantage that heat input to the swash plate main body and the sliding plate is small and thermal distortion of the swash plate can be reduced. Also, although the joining strength is not as high as welding, a suitable joining strength can be obtained.
【0033】接合金属を介在させた接合は、このろう付
だけではない。接合強度をさらに向上させるため、介在
させる接合金属を斜板本体および摺動板に拡散させた態
様の接合方法を採用することができる。この接合方法
は、極めて特徴的な方法である。この拡散を伴う接合に
ついて、さらに詳しく説明する。The joining with the joining metal interposed is not limited to this brazing. In order to further improve the joining strength, a joining method in which the joining metal to be interposed is diffused into the swash plate body and the sliding plate can be adopted. This joining method is a very characteristic method. The bonding involving diffusion will be described in more detail.
【0034】〈接合金属の拡散を伴う接合〉接合金属の
拡散を伴う接合により接合された斜板の断面を模式的に
図3に示す。鉄製の斜板本体2とAl合金製の摺動板3
との間、つまり接合部には、その両者を繋ぐ接合層4が
形成されている。この接合層4の中心部4aは、接合金
属または接合金属に近い組成をもつ金属からなる。この
中心部4aの金属を中心金属と呼ぶ。そして、接合層4
は、中心部4aから斜板本体2に向かって、接合金属が
拡散してその組成が中心金属の組成から斜板本体2を構
成する鉄の組成へ漸近的に変化する部分(斜板本体側拡
散部)4bを有し、かつ、中心部4aから摺動板3に向
かって、接合金属が拡散してその組成が中心金属の組成
から摺動板3を構成するAl合金の組成へ漸近的に変化
する部分(摺動板側拡散部)4cを有している。<Joining with Diffusion of Joining Metal> A cross section of a swash plate joined by joining with diffusion of a joining metal is schematically shown in FIG. Swash plate body 2 made of iron and sliding plate 3 made of Al alloy
, That is, at the bonding portion, a bonding layer 4 connecting the both is formed. The central portion 4a of the bonding layer 4 is made of a bonding metal or a metal having a composition close to the bonding metal. The metal of the central portion 4a is called a central metal. And the bonding layer 4
Is a portion where the joining metal diffuses from the central portion 4a toward the swash plate main body 2 and the composition thereof asymptotically changes from the composition of the central metal to the composition of iron constituting the swash plate main body 2 (the swash plate main body side). (Diffusion portion) 4b, and the joining metal is diffused from the central portion 4a toward the sliding plate 3 so that the composition is asymptotically changed from the composition of the central metal to the composition of the Al alloy constituting the sliding plate 3. (Diffusion portion on the sliding plate side) 4c.
【0035】つまり、上記接合層4は、接合金属が斜板
本体2および摺動板3の双方に原子レベルで拡散した結
果形成されたものであり、斜板本体2の材料である鉄の
組成から摺動板3の材料であるAl合金の組成まで連続
した組成勾配をもつ層となっている。したがって、本明
細書において、この接合層4を傾斜拡散層4ということ
にする。That is, the bonding layer 4 is formed as a result of the bonding metal being diffused into both the swash plate main body 2 and the sliding plate 3 at the atomic level. From the composition of the Al alloy which is the material of the sliding plate 3. Therefore, in this specification, the bonding layer 4 is referred to as a gradient diffusion layer 4.
【0036】このような傾斜拡散層4を有する接合部で
は、一般のろう付けによる接合と異なり、斜板本体2と
接合金属との間および摺動板と接合金属との間に、2相
が分離したような明確な境界面が存在しない。この明確
な境界面が存在しないことで、斜板本体と摺動板とが極
めて強固に接合されることとなる。In the joining portion having such a gradient diffusion layer 4, unlike the joining by general brazing, two phases are formed between the swash plate main body 2 and the joining metal and between the sliding plate and the joining metal. There is no clear interface like separation. The absence of this clear boundary surface allows the swash plate main body and the sliding plate to be joined very firmly.
【0037】原子レベルの拡散の場合、斜板本体2に向
かって接合金属が拡散するのと同時に、その程度は異な
るが斜板本体2の材料である鉄も接合金属に向かって拡
散する。したがって、本接合における接合金属の斜板本
体への拡散とは、鉄の接合金属に向かう拡散をも伴う相
互拡散を意味する。接合金属の摺動板への拡散について
も同義である。In the case of diffusion at the atomic level, the joining metal diffuses toward the swash plate main body 2 and, at the same time, iron, which is a material of the swash plate main body 2 to a different extent, also diffuses toward the joining metal. Therefore, the diffusion of the bonding metal to the swash plate body in the main bonding means mutual diffusion accompanied by the diffusion of iron toward the bonding metal. The same applies to the diffusion of the joining metal to the sliding plate.
【0038】上述した傾斜拡散層4の中心部4aに位置
する中心金属の組成は、接合金属を介在させる量(介在
させた厚さ)が少ない場合または接合金属に向かう鉄ま
たはAl合金の拡散程度が大きい場合に、接合金属の組
成から外れたものとなる。中心金属が接合金属または接
合金属に近い組成をもつ金属であるというのは、このこ
とを意味する。The composition of the central metal located at the central portion 4a of the gradient diffusion layer 4 is determined when the amount of the intervening metal (the thickness of the intervening metal) is small, or the degree of diffusion of iron or Al alloy toward the bonded metal. Is larger than the composition of the joining metal. This means that the central metal is a bonding metal or a metal having a composition close to the bonding metal.
【0039】上記傾斜拡散層4の斜板本体側拡散部4b
の厚さ(接合金属拡散前の斜板本体表面からの拡散距
離)は少なくとも30μmとするのが望ましく、また摺
動板側拡散部(接合金属拡散前の摺動板表面からの拡散
距離)は少なくとも40μmとするのが望ましい。2つ
の拡散部をその厚さとすることにより、接合部の接合強
度はより強いものとなる。また、接合金属には斜板本体
2および摺動板3より強度の低い材料を用いる場合が多
い、その場合は、接合部の充分な強度を確保するため、
傾斜拡散層4の全体の厚さは、80μm以下とすること
が望ましい。The swash plate body side diffusion portion 4b of the inclined diffusion layer 4
The thickness (diffusion distance from the surface of the swash plate body before diffusion of the bonding metal) is desirably at least 30 μm, and the diffusion portion on the sliding plate side (diffusion distance from the sliding plate surface before the diffusion of the bonding metal) is Desirably, it is at least 40 μm. By setting the two diffusion portions to have the same thickness, the bonding strength of the bonding portion becomes stronger. In addition, a material having lower strength than the swash plate main body 2 and the sliding plate 3 is often used as the joining metal. In this case, in order to secure a sufficient strength of the joining portion,
It is desirable that the entire thickness of the gradient diffusion layer 4 be 80 μm or less.
【0040】拡散を伴う接合の場合に用いる接合部に介
在させる接合金属は、斜板本体と摺動板との間で充分な
強度を有する傾斜拡散層を形成できるものである限り、
その材料を特に限定するものではない。しかし、固相−
固相間の拡散は、拡散速度が遅く接合に時間がかかるた
め、固相−液相間の拡散を利用することが望ましい。そ
の点を考慮すれば、摺動板の材料であるAl合金より融
点の低い金属とし、Al合金を溶融状態で斜板本体およ
び摺動板に接触させることが望ましい。このような接合
金属の材料の中では、接合時の作業温度を低下させ、ア
ルミニウム合金への拡散性が良好で接合後の強度が高
く、作業性が良好である点を考慮し、接合金属にZn合
金を用いるのが望ましい。The joining metal to be interposed in the joining portion used in the case of joining involving diffusion is so far as it can form an inclined diffusion layer having sufficient strength between the swash plate main body and the sliding plate.
The material is not particularly limited. However, the solid phase-
The diffusion between the solid phases has a low diffusion rate and takes a long time for bonding. Therefore, it is desirable to utilize the diffusion between the solid phase and the liquid phase. Considering this point, it is desirable to use a metal having a lower melting point than the Al alloy as the material of the sliding plate, and to bring the Al alloy into contact with the swash plate main body and the sliding plate in a molten state. Among the materials for such joining metals, considering that the working temperature at the time of joining is lowered, the diffusivity into the aluminum alloy is good, the strength after joining is high, and the workability is good, It is desirable to use a Zn alloy.
【0041】Zn合金の中でも、75〜95wt%のZ
nと、0.6〜5wt%のSiと、0.1〜0.8wt
%のCrと、0.03〜0.1wt%のTiと、残部と
してのAlと、不可避の不純物とからなるZn合金を用
いるのがさらに望ましい。この組成のZn合金は、比較
的低温度で溶融し、300〜450℃の温度下で、充分
な拡散を伴う良好な接合を可能とする。Among Zn alloys, 75 to 95 wt% of Z
n, 0.6 to 5 wt% Si, and 0.1 to 0.8 wt
% Of Cr, 0.03 to 0.1 wt% of Ti, Al as the balance, and an unavoidable impurity are more preferably used. The Zn alloy of this composition melts at a relatively low temperature and enables good bonding with sufficient diffusion at a temperature of 300 to 450 ° C.
【0042】上記Zn合金を構成するZnは、75wt
%〜95wt%とする。Znの割合が、75wt%未満
の場合は、アルミニウム成分が多くなり、融点が低下せ
ず、接合作業温度が高く、作業性が悪くなり、また、9
5wt%を超える場合は、Znのアルミニウム中への拡
散が著しくなり、接合性能を悪くすることになるからで
ある。なお、より望ましい範囲は、80wt%〜92w
t%である。Siは、接合金属としての融点を下げると
ともに、溶融温度範囲を狭くする効果がある。0.6w
t%未満の場合は、その効果に乏しく、また、5wt%
を超えて含有割合を大きくしても溶融温度はかえって広
がり、接合金属製造時の加工性を悪くすることになる。
より望ましい範囲は0.8wt%〜2wt%である。C
rは、耐熱性を向上する効果に加えて、結晶粒界強化に
よる応力腐食割れを防止するという機能を果たす。Cr
が0.1wt%未満では、上記した効果は殆どないか、
その効果は弱くなり、0.8wt%を超える場合は、ス
ラッジが形成されやすくなり、粗大な金属間化合物が形
成され、靭性が低下することになる。Tiは、結晶粒を
微細化し、凝固時のヒケ特性を良好にするという機能を
果たす。Tiが0.03wt%未満の場合は、上記した
効果は弱く、特性の向上は果たし得なくなり、0.1w
t%を超える場合は、接合金属の流動性が低下し、接合
時の作業性が悪化することになる。そして、Alは、ア
ルミニウム製の摺動面とのなじみ、濡れ性に効果を示す
という機能を果たし、上記Zn、Si、Cr、Tiの残
部とする。The Zn constituting the Zn alloy is 75 wt.
% To 95 wt%. When the proportion of Zn is less than 75 wt%, the aluminum component increases, the melting point does not decrease, the joining temperature is high, the workability is poor, and 9
If the content exceeds 5 wt%, the diffusion of Zn into aluminum becomes remarkable, and the bonding performance deteriorates. A more desirable range is 80 wt% to 92 w
t%. Si has the effect of lowering the melting point as a joining metal and narrowing the melting temperature range. 0.6w
If it is less than t%, the effect is poor, and 5 wt%
Even if the content ratio is increased beyond the above range, the melting temperature is rather widened, and the workability at the time of manufacturing the joint metal is deteriorated.
A more desirable range is 0.8 wt% to 2 wt%. C
r has a function of preventing stress corrosion cracking due to strengthening of grain boundaries, in addition to an effect of improving heat resistance. Cr
If the content is less than 0.1 wt%, the above-mentioned effect is hardly obtained,
The effect is weakened, and if it exceeds 0.8 wt%, sludge is easily formed, a coarse intermetallic compound is formed, and the toughness is reduced. Ti has a function of refining crystal grains and improving sink characteristics during solidification. When the content of Ti is less than 0.03 wt%, the above-mentioned effects are weak, and the improvement of the characteristics cannot be achieved.
If it exceeds t%, the fluidity of the joining metal decreases, and the workability at the time of joining deteriorates. And Al plays a function of adapting to the sliding surface made of aluminum and exhibiting an effect on wettability, and makes the remainder of Zn, Si, Cr and Ti.
【0043】接合金属を斜板本体および摺動板に拡散さ
せて接合する斜板を製造する場合、斜板本体と摺動板と
の間に接合金属を溶融状態で介在させることにより、そ
の斜板本体とその摺動板とを接合させるという製造方法
によって製造することができる。具体的には、種々の製
造方法があり、それらについてさらに詳しく説明する。When a swash plate to be joined by diffusing the joining metal into the swash plate body and the sliding plate is manufactured, the joining metal is interposed in a molten state between the swash plate body and the sliding plate, thereby forming the swash plate. It can be manufactured by a manufacturing method of joining a plate body and its sliding plate. Specifically, there are various manufacturing methods, which will be described in more detail.
【0044】その一つの方法として、例えば、斜板本体
の接合面と摺動板の接合面の両者に接するように固体の
接合金属を挟装し、接合金属のみがが溶融する温度に加
熱し、その後に冷却して接合金属を凝固させる方法を採
用することができる。この場合、接合金属は、粉末状の
ものでもよく、板状(箔状)のものでもよい。斜板本体
および摺動面には、溶融状態の接合金属の濡れ性を良好
なものとするために、フラックスを用いてもよい。フラ
ックスは、接合金属の種類に応じ、適切なものを採用す
ればよく、接合面に塗布すればよい。As one of the methods, for example, a solid joining metal is sandwiched so as to be in contact with both the joining surface of the swash plate main body and the joining surface of the sliding plate, and heated to a temperature at which only the joining metal is melted. After that, a method of cooling and solidifying the joining metal can be adopted. In this case, the joining metal may be powdery or plate-like (foil-like). A flux may be used for the swash plate body and the sliding surface in order to improve the wettability of the joining metal in a molten state. An appropriate flux may be used according to the type of the joining metal, and may be applied to the joining surface.
【0045】また、接合金属が溶融状態となった後に、
斜板本体と摺動板とが近づき合う方向に加圧する、つま
り両者を挟み付けるように加圧することが望ましい。加
圧手段としては、プレス等の公知の手段を採用すればよ
い。それぞれの加圧応力によりそれぞれの接合面に歪み
が発生し、その歪みを小さくするべく拡散がより迅速に
進行する。また、加圧により、余剰の接合金属を接合部
から排出させることができ、接合部にある傾斜拡散層の
中心部の接合金属を主体とした部分を薄くすることがで
き、接合部の強度をより大きくすることができる。After the joining metal is in a molten state,
It is desirable to apply pressure in a direction in which the swash plate main body and the sliding plate approach each other, that is, to apply pressure so as to sandwich them. As the pressing means, a known means such as a press may be adopted. Distortion is generated on each joint surface by each pressing stress, and diffusion proceeds more quickly to reduce the distortion. In addition, by applying pressure, excess joining metal can be discharged from the joining portion, and the portion mainly composed of the joining metal at the center of the inclined diffusion layer in the joining portion can be thinned, and the strength of the joining portion can be reduced. Can be larger.
【0046】加圧する場合、加圧しつつ、斜板本体と摺
動板とをずらす方向に移動させることもできる。斜板本
体と摺動板との接合面を擦り合わせることで、それぞれ
の接合面により大きな歪みを発生させることができ、拡
散速度をより大きくすることができる。同様の効果を得
るために、接合前に、斜板本体、摺動面の接合面を、シ
ョットブラスト、サンドブラスト、ピーニング等の接合
面歪発生手段によって、その接合面に歪みを予め発生さ
せておいてもよい。In the case of pressurizing, the swash plate main body and the sliding plate can be moved in a direction to be shifted while pressurizing. By rubbing the joint surfaces of the swash plate main body and the sliding plate, a large distortion can be generated in each joint surface, and the diffusion speed can be further increased. In order to obtain the same effect, before joining, the joint surface of the swash plate body and the sliding surface is subjected to joint surface distortion generating means such as shot blasting, sand blasting, peening, etc., so that the joint surface is previously distorted. May be.
【0047】なお、接合金属を溶融状態とする接合の場
合、大気中で行うと、溶融金属が酸化する可能性があ
り、この可能性をなくすために、窒素ガス雰囲気、アル
ゴンガス雰囲気、真空中等の非酸化製雰囲気中で接合を
行うことが望ましい。以下の製造方法の場合においても
同様である。In the case of joining in which the joining metal is in a molten state, if the joining is performed in the air, the molten metal may be oxidized. To eliminate this possibility, a nitrogen gas atmosphere, an argon gas atmosphere, a vacuum atmosphere, or the like is used. It is desirable to perform the bonding in a non-oxidizing atmosphere. The same applies to the following manufacturing method.
【0048】また、別の製造方法として、斜板本体の接
合面あるいは摺動板の接合面に接合金属を溶融状態で接
触させて斜板本体あるいは摺動板に接合金属を拡散させ
る第1の工程と、第1の工程後、接合金属を拡散させて
いない斜板本体あるいは摺動板をその接合面が接合金属
が拡散した斜板本体あるいは摺動板の接合面に接触する
ように重ね合わせ、加熱することにより接合金属を拡散
させていない斜板本体あるいは摺動板に接合金属を拡散
させ、その後冷却することにより接合金属を凝固させて
斜板本体と摺動板とを接合する第2の工程とからなる製
造方法を採用することもできる。つまり、まず斜板本体
あるいは摺動板の一方に接合金属を拡散させ、次いで他
方に拡散させる2工程からなる方法である。As another manufacturing method, a joining metal is brought into contact with the joining surface of the swash plate body or the joining surface of the sliding plate in a molten state to diffuse the joining metal into the swash plate body or the sliding plate. After the step and the first step, the swash plate body or the sliding plate in which the joining metal is not diffused is overlapped so that the joining surface thereof comes into contact with the joining surface of the swash plate body or the sliding plate in which the joining metal is diffused. Second, the joining metal is diffused to the swash plate body or the sliding plate in which the joining metal is not diffused by heating, and then cooled to solidify the joining metal to join the swash plate body and the sliding plate. A manufacturing method comprising the steps of: In other words, this is a two-step method in which the joining metal is first diffused into one of the swash plate body and the sliding plate, and then diffused into the other.
【0049】この方法を採用すれば、先に拡散させる側
の拡散部分の厚さを大きくすることができる。Al合金
より鉄のほうが拡散速度が遅いことから、例えば、斜板
本体側に予め接合金属を拡散させておけばより接合強度
に優れた斜板を製造することができる。フラックス処理
については、上記と同様扱いをすればよい。If this method is adopted, the thickness of the diffusion portion on the side to be diffused first can be increased. Since the diffusion rate of iron is lower than that of an Al alloy, for example, if the bonding metal is diffused in advance in the swash plate main body, a swash plate having higher bonding strength can be manufactured. The flux treatment may be handled in the same manner as described above.
【0050】第1工程において、例えば、斜板本体に予
め接合金属を接合させる場合、まず斜板本体を加熱し、
その接合面に接合金属を接触させる。このとき、接合金
属をロッド状(棒状)のものとし、接合面にこのロッド
を擦り付けつつそのロッド状の接合金属を溶解させて接
合面に溶融状態で接触させれば、さらに斜板本体側の接
合金属の拡散が容易に行える。また、接合金属を溶融状
態で接合面に接触させた後、その状態のままで接合面を
超音波加振機等により摩擦することでも、斜板本体側の
接合金属の拡散が容易に行える。なお、第1工程におい
て摺動板に予め接合金属を拡散させる場合も同様であ
る。In the first step, for example, when joining metal to the swash plate body in advance, first, the swash plate body is heated,
The joining metal is brought into contact with the joining surface. At this time, if the joining metal is rod-shaped (rod-shaped) and the rod-shaped joining metal is melted while rubbing the rod against the joining surface and brought into contact with the joining surface in a molten state, the swash plate body side The diffusion of the bonding metal can be easily performed. Also, after the joining metal is brought into contact with the joining surface in a molten state, the joining surface is rubbed by an ultrasonic vibrator or the like in that state, whereby the joining metal on the swash plate main body side can be easily diffused. The same applies to the case where the joining metal is diffused in the sliding plate in advance in the first step.
【0051】このような、ロッドの擦り付け、超音波加
振機等による摩擦等の接合面擦過手段を採用すれば、接
合面に歪みを生じさせることができ、その歪みを開放す
べく拡散がより進行することになる。また接合面擦過手
段を採用すれば、その接合面へのフラックス処理を省略
することも可能となる。例えば、斜板本体の材料がダク
タイル鋳鉄等の場合、球状化した黒鉛の影響により、そ
の接合面の濡れ性はよくないが、接合面擦過手段によっ
て、フラックス処理を施していない接合面であっても、
容易に接合金属の拡散が可能となり、より迅速かつ安価
な斜板の製造が可能となる。By employing such means for rubbing the rod and frictional means such as friction by an ultrasonic vibrator or the like, the joint surface can be distorted, and the diffusion can be increased in order to release the distortion. Will progress. Further, if the joining surface rubbing means is employed, it is possible to omit the flux treatment on the joining surface. For example, when the material of the swash plate body is ductile cast iron or the like, the wettability of the bonding surface is not good due to the influence of spheroidized graphite, but the bonding surface is not subjected to flux treatment by the bonding surface rubbing means. Also,
The bonding metal can be easily diffused, and a more rapid and inexpensive swash plate can be manufactured.
【0052】なお、第1の工程において、斜板本体の接
合面あるいは摺動板の接合面に接合金属を溶融状態で接
触させた場合、拡散されずに残存する接合金属はその表
面を溶融状態で覆っている。第1の工程の終わりに斜板
本体あるいは摺動板を冷却して表面を覆う接合金属を一
旦凝固させてから第2の工程へ移行するものであてもよ
く、また、冷却せずに接合金属が溶融状態のままで第2
の工程へ移行するものであってもよい。In the first step, when the joining metal is brought into contact with the joining surface of the swash plate main body or the joining surface of the sliding plate in a molten state, the remaining joining metal that is not diffused remains in the molten state. It is covered with. At the end of the first step, the swash plate body or the sliding plate may be cooled to once solidify the joining metal covering the surface and then proceed to the second step, or the joining metal may be cooled without cooling. In the molten state
The process may shift to the step of (1).
【0053】第2の工程では、第1の工程で接合金属が
拡散していない側に接合金属を拡散させ、その後に冷却
して接合金属を凝固させて接合を完了する。斜板本体と
摺動板とをを挟み付ける方向の加圧等についても、上記
と同様のものとすることができる。In the second step, the joining metal is diffused to the side where the joining metal has not diffused in the first step, and then cooled to solidify the joining metal to complete the joining. The same applies to the pressing and the like in the direction of sandwiching the swash plate body and the sliding plate.
【0054】接合金属を拡散させて斜板を接合するさら
に別の製造方法として、斜板本体の接合面に接合金属を
溶融状態で接触させて斜板本体に接合金属を拡散させる
第1の工程と、摺動板の接合面に接合金属を溶融状態で
接触させて摺動板に接合金属を拡散させる第2の工程
と、第1の工程および第2の工程後、斜板本体と摺動板
とをそれらの接合面が接触するように重ね合わせ、加熱
することにより接合金属を融合させ、その後冷却して接
合金属を凝固させて斜板本体と摺動板とを接合する第3
の工程とからなる製造方法を採用することもできる。つ
まり、斜板本体と摺動板とのそれぞれに予め接合金属を
拡散させた後に、両者を重ねあわせ接合する方法であ
る。As still another manufacturing method for joining the swash plate by diffusing the joining metal, a first step of bringing the joining metal into contact with the joining surface of the swash plate body in a molten state to diffuse the joining metal into the swash plate body. And a second step in which the joining metal is brought into contact with the joining surface of the sliding plate in a molten state to diffuse the joining metal into the sliding plate; and after the first and second steps, the swash plate body slides. A third plate for joining the swash plate body and the sliding plate by superimposing the plates so that their joining surfaces are in contact with each other and heating them to fuse the joining metals, and then cooling to solidify the joining metals.
A manufacturing method comprising the steps of: In other words, this is a method in which the joining metal is diffused in advance into each of the swash plate body and the sliding plate, and then the two are overlapped and joined.
【0055】第1の工程および第2の工程において、そ
れぞれの接合面に接合金属を溶融状態で接触させた場
合、拡散されずに残存する接合金属はそれらの表面を覆
う。そして斜板本体と摺動板とをそれらの接合面が接触
するように重ね合わせて加熱することにより、接合金属
どうしが融合し、冷却して接合金属を凝固させ、接合を
完了させる。なお、上記製造方法同様、第1の工程、第
2の工程において接合面擦過手段を採用することもでき
る。In the first step and the second step, when the joining metal is brought into contact with the respective joining surfaces in a molten state, the remaining joining metal that is not diffused covers those surfaces. Then, the swash plate main body and the sliding plate are overlapped and heated so that their joining surfaces are in contact with each other, whereby the joining metals are fused and cooled to solidify the joining metals, thereby completing the joining. Note that, similarly to the above manufacturing method, a joining surface rubbing means can be employed in the first step and the second step.
【0056】第1の工程または第2の工程の終わりに、
斜板あるいは摺動板の少なくとも一方を冷却して表面を
覆う接合金属を一旦凝固させてから第3の工程へ移行す
るものであってもよく、また、いずれをも冷却せずに接
合金属が溶融状態のままで第3の工程へ移行するもので
あってもよい。一旦冷却して接合金属を凝固させた場合
は、その凝固した接合金属の表面をフラックス処理する
ことが望ましい。また、第3の工程において、斜板本体
と摺動板とをを挟み付ける方向の加圧等についても、上
記と同様のものとすることができる。At the end of the first step or the second step,
After cooling at least one of the swash plate and the sliding plate to solidify the joining metal covering the surface, and then proceeding to the third step, the joining metal may be cooled without cooling any of them. The process may proceed to the third step in the molten state. When the joining metal is solidified by cooling once, it is desirable to flux-treat the surface of the solidified joining metal. Further, in the third step, the same can be applied to the pressing and the like in the direction of sandwiching the swash plate main body and the sliding plate.
【0057】〈2種の接合金属の拡散を伴う接合〉接合
金属の拡散を伴う接合において、斜板に拡散させる接合
金属と、摺動板に拡散させる接合金属を異なるものとす
る接合態様を採用することもできる。つまり、主に斜板
本体に第1の接合金属が拡散しかつ主に摺動板に第2の
接合金属が拡散した傾斜拡散層を有するような接合態様
の斜板である。上述の図3を参照しつつ説明すれば、傾
斜拡散層4の斜板本体側拡散部4bには第1の接合金属
が主に拡散し、摺動板側拡散部4cには主に第2の接合
金属が拡散している。そして、中心部4aの中心金属
は、第1の接合金属と第2の接合金属とが複合した金属
となっている。<Joining with Diffusion of Two Types of Bonding Metal> In the bonding with diffusion of the bonding metal, a bonding mode in which the bonding metal to be diffused to the swash plate and the bonding metal to be diffused to the sliding plate are different. You can also. In other words, the swash plate has a bonding mode in which the first bonding metal is mainly diffused in the swash plate body and the inclined diffusion layer in which the second bonding metal is mainly diffused in the sliding plate. Referring to FIG. 3 described above, the first bonding metal is mainly diffused into the swash plate body side diffusion portion 4b of the inclined diffusion layer 4, and the second bonding metal is mainly diffused into the sliding plate side diffusion portion 4c. Of the bonding metal is diffused. The central metal of the central portion 4a is a composite metal of the first bonding metal and the second bonding metal.
【0058】ここで第1の接合金属と第2の接合金属が
複合するとは、それぞれの金属が原子レベルで互いに融
合しあった状態であることを意味する。中心金属の組成
は、第1の接合金属と第2の接合金属のみが融合した組
成であるとは限らない。斜板本体からの鉄の拡散および
摺動板からのAl合金の拡散の影響もあり、また、第1
接合金属の介在量と第2接合金属の介在量との関係によ
り、種々の組成となる。 また、下記により具体的に説
明する斜板の製造方法の態様によって、斜板本体拡散部
4bおよび摺動板側拡散部4cへ拡散する金属の組成も
変わり得る。例えば、先に斜板本体側に第1の接合金属
を拡散させるものであっても、その後に第2の接合金属
を接合部に介在させれば、斜板本体側に第2の接合金属
の一部が拡散し得る。また逆に、摺動板側にも第1の接
合金属が拡散し得る。したがって、これらのことを考慮
し、本明細書では、“主に”斜板本体に第1の接合金属
が拡散しかつ“主に”摺動板に第2の接合金属が拡散す
ると表現する。Here, that the first bonding metal and the second bonding metal are composite means that the respective metals are fused to each other at an atomic level. The composition of the central metal is not necessarily a composition in which only the first bonding metal and the second bonding metal are fused. The diffusion of iron from the main body of the swash plate and the diffusion of Al alloy from the sliding plate also have an effect.
Various compositions are obtained depending on the relationship between the amount of the joining metal and the amount of the second joining metal. Further, the composition of the metal diffused to the swash plate main diffusion portion 4b and the sliding plate side diffusion portion 4c can be changed depending on the mode of the swash plate manufacturing method described in more detail below. For example, even if the first bonding metal is diffused first to the swash plate main body side, if the second bonding metal is then interposed in the bonding portion, the second bonding metal is diffused to the swash plate main body side. Some may diffuse. Conversely, the first bonding metal can also diffuse to the sliding plate side. Therefore, in view of these facts, in this specification, it is expressed that the first bonding metal diffuses "mainly" into the swash plate body and the second bonding metal diffuses "mainly" into the sliding plate.
【0059】2種の接合金属を用いて斜板本体および摺
動板のそれぞれに異なる接合金属を拡散させるメリット
は、前述したように、斜板本体の材料となる鉄と摺動板
の材料となるAl合金とのそれぞれに適した拡散部をも
つ傾斜拡散層を形成することができ、より良好な接合性
が得られることにある。接合金属を溶融状態で拡散させ
ることを考えれば、前述したように、斜板本体側に拡散
させる第1の接合金属は、摺動板側に拡散させる第2の
接合金属より融点の低い金属であることが望ましい。こ
れにより、拡散速度の遅い鉄に対してもより効率的に接
合金属を拡散させることができ、より低い温度で接合を
行えることから、鉄に生じる赤熱脆性を抑制し斜板自体
の強度の低下を防止できる。The advantage of diffusing different joining metals into the swash plate body and the sliding plate by using two kinds of joining metals is that, as described above, iron as the material of the swash plate body and the material of the sliding plate. Therefore, it is possible to form a gradient diffusion layer having a diffusion portion suitable for each of the Al alloys, and to obtain better bonding properties. Considering that the bonding metal is diffused in a molten state, as described above, the first bonding metal diffused to the swash plate body side is a metal having a lower melting point than the second bonding metal diffused to the sliding plate side. Desirably. As a result, the bonding metal can be diffused more efficiently even with iron having a slow diffusion rate, and the bonding can be performed at a lower temperature, thereby suppressing red hot brittleness occurring in iron and reducing the strength of the swash plate itself. Can be prevented.
【0060】傾斜拡散層4の斜板本体側拡散部4bの厚
さおよび摺動板側拡散部4cの厚さ、傾斜拡散層4の全
体の厚さについては、前述したのと同様の理由から、前
記の適切なそれぞれ厚さの範囲とすることが望ましい。The thickness of the swash plate body side diffusion portion 4b of the inclined diffusion layer 4, the thickness of the sliding plate side diffusion portion 4c, and the overall thickness of the inclined diffusion layer 4 are the same as those described above. It is preferable that the thicknesses be in the above-described appropriate ranges.
【0061】第2の接合金属には、前述したように、Z
n合金を用いることが望ましく、その場合、第1の接合
金属としてSn合金を用いることが望ましい。Sn合金
は、Zn合金に比べ融点が低く、また、鉄との間で良好
な拡散層を形成でき、さらにZn合金との融合性にも優
れる。As described above, the second bonding metal includes Z
It is desirable to use an n alloy, and in that case, it is desirable to use a Sn alloy as the first joining metal. The Sn alloy has a lower melting point than the Zn alloy, can form a favorable diffusion layer with iron, and has excellent fusion with the Zn alloy.
【0062】第2の接合金属は、Zn合金の中でも、前
述したように、75〜95wt%のZnと、0.6〜5
wt%のSiと、0.1〜0.8wt%のCrと、0.
03〜0.1wt%のTiと、残部としてのAlと、不
可避の不純物とからなるZn合金を用いるのがさらに望
ましい。そして第1の接合金属としては、30〜75w
t%のSnと、6〜30wt%のZnと、0.6〜4w
t%のSiと、0.1〜0.8wt%のCrと、残部と
してのAlと、不可避の不純物とからなるSn合金を用
いるのがさらに望ましい。この組成のSn合金は、比較
的低温度で溶融し、180〜340℃の温度下で、充分
な拡散を伴った良好な接合を可能とする。The second joining metal is, as described above, 75% to 95% by weight of Zn and 0.6 to 5% among Zn alloys.
wt% Si, 0.1-0.8 wt% Cr, and 0.1 wt%.
It is more desirable to use a Zn alloy composed of 03 to 0.1 wt% of Ti, the balance of Al, and unavoidable impurities. And as the first joining metal, 30 to 75 w
t% of Sn, 6 to 30 wt% of Zn, and 0.6 to 4 w
It is more desirable to use a Sn alloy comprising t% of Si, 0.1 to 0.8 wt% of Cr, the balance being Al, and unavoidable impurities. The Sn alloy of this composition melts at a relatively low temperature and enables good bonding with sufficient diffusion at a temperature of 180 to 340 ° C.
【0063】上記Sn合金を構成するSnは、30wt
%〜75wt%とする。Snの割合が、30wt%未満
の場合は、溶融点が低下せず、作業温度が高くなり、ま
た、第2の接合金属と合金が巧く形成されない。これに
対し75wt%を超える場合は、粗大な金属間化合物を
形成し、脆くなるばかりでなく、拡散層の耐食性が劣化
することになるからである。Znは、アルミ母材および
鉄製本体への拡散性を向上させ、接合作業時の流動性を
向上させるという機能を果たす。6wt%未満の場合
は、アルミニウム中への拡散性向上の効果は乏しく、接
合時の強度は低くなる。また、30wt%を超える場合
は、靭性が劣化するばかりでなく、溶融点が上昇し、作
業性が悪くなる。Siは、接合金属の流動性を向上さ
せ、作業性を良くするばかりでなく、強度を向上させる
という機能をも果たす。Siが0.6wt%未満の場合
は、上記した効果は乏しくなり、4wt%を超える場合
は、溶融点が上昇し、作業性が悪くなり、靭性が乏しく
なる。Crは、結晶粒界を強化し、強度を向上させて、
応力腐食割れの防止に効果を及ぼすという機能を果た
す。Crが0.1wt%未満では、上記した効果は乏し
くなり、0.8wt%を超える場合は、粗大な金属間化
合物が形成され、強度は低下する。そして、Alは、接
合時に母材表面のなじみ性を向上し、濡れ性を増し、強
固に結合させるという機能を果たし、上記Sn、Zn、
Si、Crの残部とする。The Sn constituting the above Sn alloy is 30 wt.
% To 75 wt%. When the proportion of Sn is less than 30 wt%, the melting point does not decrease, the working temperature increases, and the alloy with the second joining metal is not formed well. On the other hand, if it exceeds 75 wt%, a coarse intermetallic compound is formed, which not only makes the metal brittle, but also deteriorates the corrosion resistance of the diffusion layer. Zn has a function of improving the diffusivity to the aluminum base material and the iron main body, and improving the fluidity during the joining operation. When the content is less than 6 wt%, the effect of improving the diffusivity into aluminum is poor, and the strength at the time of joining is low. On the other hand, if it exceeds 30 wt%, not only the toughness is deteriorated, but also the melting point is raised, and the workability is deteriorated. Si not only improves the fluidity of the bonding metal and improves the workability, but also has the function of improving the strength. When the content of Si is less than 0.6 wt%, the above effects are poor. When the content of Si is more than 4 wt%, the melting point is increased, workability is deteriorated, and toughness is poor. Cr strengthens the crystal grain boundaries, improves the strength,
It has the function of preventing stress corrosion cracking. If the Cr content is less than 0.1 wt%, the above-mentioned effects are poor. If the Cr content exceeds 0.8 wt%, a coarse intermetallic compound is formed and the strength is reduced. Al improves the conformability of the surface of the base material at the time of joining, increases the wettability, and performs the function of firmly bonding.
The remainder is Si and Cr.
【0064】2種の接合金属をそれぞれ斜板本体および
摺動板に拡散させて接合する斜板を製造する場合、斜板
本体と摺動板との間であって斜板本体側に第1の接合金
属を、斜板本体と摺動板との間であって摺動板側に第2
の接合金属をそれぞれ溶融状態で介在さることにより、
その斜板本体とその摺動板とを接合させるという製造方
法によって製造することができる。具体的には、種々の
製造方法があり、それらについてさらに詳しく説明す
る。When a swash plate is manufactured by diffusing two kinds of joining metals into the swash plate body and the sliding plate, respectively, the first swash plate is provided between the swash plate body and the sliding plate and on the swash plate body side. Of the second joining metal between the swash plate main body and the sliding plate and on the sliding plate side.
By interposing each of the joining metals in a molten state,
It can be manufactured by a manufacturing method of joining the swash plate main body and the sliding plate. Specifically, there are various manufacturing methods, which will be described in more detail.
【0065】その一つの方法として、例えば、斜板本体
の接合面に第1の接合金属を溶融状態で接触させ、斜板
本体に第1の接合金属を拡散させる第1の工程と、摺動
板の接合面に第2の接合金属を溶融状態で接触させて摺
動板に第2の接合金属を拡散させる第2の工程と、第1
の工程および第2の工程後、斜板本体と摺動板とをそれ
らの接合面が接触するように重ね合わせ、加熱すること
により第1の接合金属と第2の接合金属とを融合させ、
その後冷却することにより融合した接合金属を凝固させ
て斜板本体と摺動板とを接合する第3の工程とからなる
製造方法を採用することができる。つまり斜板本体およ
び摺動板にそれぞれ接合金属を拡散させた後に、両者を
接合する方法である。As one of the methods, for example, a first step in which a first bonding metal is brought into contact with the bonding surface of the swash plate body in a molten state, and the first bonding metal is diffused into the swash plate body; A second step of diffusing the second bonding metal into the sliding plate by bringing the second bonding metal into contact with the bonding surface of the plate in a molten state;
After the step and the second step, the swash plate main body and the sliding plate are overlapped so that their joint surfaces are in contact with each other, and heated to fuse the first joint metal and the second joint metal,
After that, a third manufacturing step of solidifying the fused joint metal by cooling to join the swash plate main body and the sliding plate can be adopted. That is, this is a method in which the joining metal is diffused into the swash plate main body and the sliding plate, respectively, and then the two are joined.
【0066】第1の工程および第2の工程は、前述した
方法と同様に、斜板本体および摺動板をそれぞれ加熱
し、それらの接合面に第1の接合金属および第2の接合
金属をそれぞれ接触させて行えばよい。このとき、前述
の接合面擦過手段を採用することも可能である。なお、
接合面にフラックス処理を施す場合は、前記と同様に行
えばよい。In the first step and the second step, the swash plate main body and the sliding plate are heated, respectively, and the first joint metal and the second joint metal are joined to their joint surfaces in the same manner as in the above-described method. What is necessary is just to make them contact each other. At this time, it is also possible to employ the above-described means for rubbing the joint surface. In addition,
When a flux treatment is performed on the joint surface, the flux treatment may be performed in the same manner as described above.
【0067】第1の工程または第2の工程の終わりに、
斜板あるいは摺動板の少なくとも一方を冷却して表面を
覆うそれぞれの接合金属を一旦凝固させてから第3の工
程へ移行するものであってもよく、また、いずれをも冷
却せずにそれぞれの接合金属が溶融状態のままで第3の
工程へ移行するものであってもよい。一旦冷却して接合
金属を凝固させた場合は、その凝固した接合金属の表面
をフラックス処理することが望ましい。また、第3の工
程において、斜板本体と摺動板とをを挟み付ける方向の
加圧等についても、前記と同様のものとすることができ
る。At the end of the first step or the second step,
At least one of the swash plate and the sliding plate may be cooled to temporarily solidify the respective joining metal covering the surface, and then proceed to the third step. The process may proceed to the third step in a state where the joining metal is in a molten state. When the joining metal is solidified by cooling once, it is desirable to flux-treat the surface of the solidified joining metal. Further, in the third step, the same applies to the pressing and the like in the direction of sandwiching the swash plate main body and the sliding plate.
【0068】別の製造方法として、斜板本体の接合面に
第1の接合金属を溶融状態で接触させ、斜板本体に第1
の接合金属を拡散させる第1の工程と、第1の接合金属
が拡散した斜板本体の接合面に第2の接合金属を溶融状
態で接触させ、第2の接合金属で斜板本体の接合面を覆
う第2の工程と、第2の工程後、摺動板の接合面を第2
の接合金属で覆われた斜板本体の接合面に接触させ、加
熱することにより摺動板に第2の接合金属を拡散させ、
その後冷却することにより接合金属を凝固させて斜板本
体と摺動板とを接合させる第3の工程とからなる製造方
法を採用することもできる。As another manufacturing method, the first joining metal is brought into contact with the joining surface of the swash plate body in a molten state, and the first joining metal is brought into contact with the swash plate body.
A first step of diffusing the bonding metal of the swash plate main body, and bringing the second bonding metal into contact with the bonding surface of the swash plate main body in which the first bonding metal is diffused in a molten state, and joining the swash plate main body with the second bonding metal. A second step of covering the surface, and after the second step, the joining surface of the sliding plate is moved to the second position.
The second bonding metal is diffused into the sliding plate by contacting with the bonding surface of the swash plate body covered with the bonding metal of the above, and heating,
After that, a manufacturing method including a third step of solidifying the joining metal by cooling and joining the swash plate body and the sliding plate to each other can be adopted.
【0069】この方法を採用する場合、斜板本体に最初
に拡散させた第1の接合金属のうち拡散されずに残存す
る接合金属はその表面を溶融状態で覆っている。その時
点で、第2の接合金属を接合面に溶融させることが可能
となり、製造工程の短縮化が可能となる。When this method is adopted, of the first bonding metal initially diffused in the swash plate main body, the remaining bonding metal that is not diffused covers its surface in a molten state. At that point, the second bonding metal can be melted on the bonding surface, and the manufacturing process can be shortened.
【0070】なお、拡散されずに残存する第1の接合金
属の量が多い場合、第2の接合金属はこの溶融状態の第
1の接合金属と融合することになる。そして、その場合
は、続く第3の工程において、融合した接合金属が摺動
板に拡散することになる。本方法による場合は、この融
合した接合金属の摺動板への拡散をも、主に摺動板に第
2の接合金属が拡散するという概念に含めるものとす
る。When the amount of the first bonding metal remaining without being diffused is large, the second bonding metal is fused with the molten first bonding metal. Then, in that case, in the subsequent third step, the fused bonding metal is diffused to the sliding plate. In the case of this method, the diffusion of the fused bonding metal to the sliding plate is also included in the concept that the second bonding metal diffuses mainly to the sliding plate.
【0071】第1の工程の第1の接合金属の斜板本体へ
の拡散では、前記同様、接合面擦過手段を採用すること
も可能である。なお、接合面にフラックス処理を施す場
合は、前記と同様に行えばよい。第1の工程あるいは第
2の工程の終わりに斜板本体あるいは摺動板を冷却して
表面を覆う接合金属を一旦凝固させてから第2の工程あ
るいは第3の工程へ移行するものであってもよく、ま
た、冷却せずに接合金属が溶融状態のままで第3の工程
へ移行するものであってもよい。In the diffusion of the first joining metal to the swash plate main body in the first step, a joining surface rubbing means can be adopted as described above. In addition, when performing a flux process to a joining surface, what is necessary is just to carry out similarly to the above. At the end of the first step or the second step, the swash plate main body or the sliding plate is cooled to once solidify the joining metal covering the surface, and then the process proceeds to the second step or the third step. Alternatively, the process may proceed to the third step without cooling the joint metal in a molten state.
【0072】第3の工程では、摺動板に接合金属を拡散
させ、その後に冷却して接合金属を凝固させて接合を完
了する。斜板本体と摺動板とをを挟み付ける方向の加圧
等についても、前記と同様のものとすることができる。In the third step, the joining metal is diffused on the sliding plate, and then cooled to solidify the joining metal, thereby completing the joining. The same applies to the pressure applied in the direction of sandwiching the swash plate main body and the sliding plate as described above.
【0073】以上、〈接合金属の拡散を伴う接合〉〈2
種の接合金属の拡散を伴う接合〉については、種々の実
施形態について記述したが、これらは例示に過ぎず、当
業者の知識に基づく種々の変更、改良を施した形態で実
施することも可能である。As described above, <joining involving diffusion of joining metal><2
Various embodiments have been described with respect to bonding involving the diffusion of various types of bonding metals, but these are merely examples, and various modifications and improvements based on the knowledge of those skilled in the art may be performed. It is.
【0074】[0074]
【実施例】以下に、上記実施形態に基づいて、種々の態
様の接合を試み、本発明の斜板に採用される斜板本体と
摺動板との接合について評価した。EXAMPLES In the following, based on the above embodiment, various modes of joining were tried, and the joining between the swash plate body and the sliding plate employed in the swash plate of the present invention was evaluated.
【0075】〈実施例1〉本実施例は、接合金属を拡散
させて行う接合について評価するための試験である。斜
板本体はFCD70鋳造材のものを用い、摺動板にはA
390(Al−17Si−4.5Cu−0.6Mg)鍛
造材のものを用いた。それぞれの接合面は、直径70m
mφの円とその円と同心の直径40mmφの円とに囲ま
れた形状とした。接合金属には、それぞれ下記表1に示
す組成のZn合金を用いた。ちなみに、Zn4は、上記
実施形態で示したより適切な範囲から外れる組成のZn
合金である。なお、フラックスとして、NaF、CaC
l、SnFを主体としたものを無水メタノールに50%
の濃度で分散させた懸濁液を用いた。Example 1 This example is a test for evaluating bonding performed by diffusing a bonding metal. The swash plate body is made of FCD70 cast material, and the sliding plate is A
390 (Al-17Si-4.5Cu-0.6Mg) forged material was used. Each joint surface is 70m in diameter
The shape was surrounded by a circle of mφ and a circle of 40 mmφ in diameter concentric with the circle. Zn alloys having the compositions shown in Table 1 below were used as the joining metals. Incidentally, Zn4 has a composition outside the more appropriate range shown in the above embodiment.
Alloy. In addition, as flux, NaF, CaC
1, 50% of SnF-based solution in anhydrous methanol
Was used.
【0076】[0076]
【表1】 [Table 1]
【0077】まず、斜板本体および摺動板の接合面に、
接合金属をコーティングする。コーティングに際して
は、摺動板を予め350〜450℃の所定の接合温度に
加熱し、接合金属をこすり付ける。所定温度とは、接合
金属によって適宜変化する作業温度をいい、具体的に
は、下記表2に示す。この作業によって、コーティング
層は、摺動板金属の拡散合金層、接合金属からなる金属
層が強固に形成されることになる。First, at the joint surface between the swash plate main body and the sliding plate,
Coating the joining metal. At the time of coating, the sliding plate is previously heated to a predetermined bonding temperature of 350 to 450 ° C., and the bonding metal is rubbed. The predetermined temperature refers to a working temperature that appropriately changes depending on the joining metal, and is specifically shown in Table 2 below. As a result of this work, a diffusion layer of a sliding plate metal and a metal layer made of a joining metal are firmly formed as the coating layer.
【0078】次いで、斜板本体および摺動板のそれぞれ
の接合面を覆う接合金属の表面にフラックス処理し、接
合金属どうしが接触するように斜板本体と摺動板とを重
ね、窒素ガス雰囲気中で、プレスにより加圧しつつ、下
記表2に記載する接合温度に1分間加熱して、斜板本体
と摺動板とを接合した。Next, the surface of the joining metal covering the joining surfaces of the swash plate main body and the sliding plate is subjected to flux treatment, and the swash plate main body and the sliding plate are overlapped so that the joining metals come into contact with each other. The swash plate body and the sliding plate were joined by heating for 1 minute to the joining temperature shown in Table 2 below while pressurizing with a press.
【0079】接合後、室温まで冷却した後、ブリスタの
発生の有無、接合金属の充てん性、外観状態、および耐
久性について評価した。評価は、ブリスタの発生の有無
および外観状態については肉眼観察によって、接合金属
の充てん性についてはX線観察によって行い、耐久性
は、斜板を所定形状に機械加工した後、可変容量式コン
プレッサーの実機に組み込み、そのコンプレッサーを稼
動させ、異常の有無等によって評価した。After the joining, the mixture was cooled to room temperature, and then the presence or absence of blisters, the filling property of the joining metal, the appearance, and the durability were evaluated. The evaluation was performed by visual observation for the presence or absence and appearance of blisters, and by X-ray observation for the filling property of the joint metal.Durability was measured by machining a swash plate into a predetermined shape, and then using a variable displacement compressor. The compressor was installed in an actual machine, and the compressor was operated.
【0080】また、接合強度を評価すべく、図4(a)
に示す丸棒の突き合せ継手のテストピースと、図4
(b)に示す重ね継手のテストピースを、上記同様の方
法で接合して作製した。それぞれのテストピースを引張
試験機で引張ることにより、その接合方法の接合強度を
評価した。Further, in order to evaluate the bonding strength, FIG.
The test piece of the round bar butt joint shown in FIG.
The test piece of the lap joint shown in (b) was joined by the same method as described above. Each test piece was pulled by a tensile tester to evaluate the bonding strength of the bonding method.
【0081】下記表2に、それぞれの態様の接合につい
ての評価結果を示す。Table 2 below shows the results of evaluation of the bonding in each embodiment.
【0082】[0082]
【表2】 [Table 2]
【0083】上記表2から判るように、接合金属とし
て、より望ましい組成範囲から外れるZn合金を使用し
た実施例1−4を除き、ブリスタ、外観状態、接合金属
の充てん性、実機テストによる耐久性、接合強度のいず
れも良好な評価となった。この結果から、接合金属に適
正な組成範囲のZn合金を用いた場合、300〜450
℃の接合温度域で、鉄製の斜板本体とAl合金製の摺動
板の接合において、良好な特性の接合となることが確認
できた。なお、耐久試験においては、いずれの斜板も、
スラッジング時という過酷な条件下でもシューと斜板と
の焼き付きは発生しなかった。As can be seen from Table 2, blisters, appearance, filling properties of the bonding metal, and durability in actual machine tests were used, except for Examples 1-4 in which a Zn alloy out of the more desirable composition range was used as the bonding metal. And the bonding strength were all good. From this result, when a Zn alloy having an appropriate composition range is used for the joining metal, the Zn alloy is 300 to 450.
It was confirmed that in the joining temperature range of ° C., the joining of the iron swash plate main body and the Al alloy sliding plate resulted in joining with good characteristics. In the endurance test, any swash plate
Seizure between the shoe and the swash plate did not occur even under the harsh conditions of sludge.
【0084】〈実施例2〉本実施例は、2種の接合金属
を拡散させて行う接合について評価するための試験であ
る。本実施例では、実機による耐久試験は行わず、テス
トピースによる接合性の評価のみを行った。テストピー
スは、上記実施例1の場合と同様の図4(a)および図
4(b)に示すFCD70鋳造材とA390鍛造材との
突き合せ継手および重ね継手である。<Embodiment 2> This embodiment is a test for evaluating the joining performed by diffusing two kinds of joining metals. In this example, an endurance test was not performed using an actual machine, but only an evaluation of the bondability using a test piece was performed. The test pieces are butt joints and lap joints of the FCD70 cast material and the A390 forged material shown in FIGS. 4A and 4B, which are the same as those in the first embodiment.
【0085】用いた第1の接合金属は下記表3に示す組
成のSn合金である。また、用いた第2の接合金属は、
上記表1に示した組成のZn合金である。ちなみに、S
n4は、上記実施形態で示したより適切な範囲から外れ
る組成のSn合金である。接合における第1の接合金属
と第2の接合金属の組み合わせについては下記表4に示
す。なお、本実施例では、第2の接合金属であるZn合
金を用いずに接合したテストピースをも作製した。The first joining metal used was an Sn alloy having the composition shown in Table 3 below. The second bonding metal used is:
This is a Zn alloy having the composition shown in Table 1 above. By the way, S
n4 is a Sn alloy having a composition outside the more appropriate range shown in the above embodiment. Table 4 below shows combinations of the first bonding metal and the second bonding metal in the bonding. In this example, a test piece joined without using a Zn alloy as the second joining metal was also manufactured.
【0086】[0086]
【表3】 [Table 3]
【0087】まずテストピースのFCD70の母材の接
合面に、Sn合金を拡散させた。拡散の方法は、フラッ
クス処理を行っていないFCD70の母材を加熱し、そ
の接合面にSn合金を溶融状態で接触させ、その状態で
超音波加振機に取付けたステンレス製のへらで、その加
振機を作動させることにより、その接合面を擦過する方
法とした。First, the Sn alloy was diffused on the joint surface of the test piece with the base material of the FCD 70. The diffusion method is to heat the base material of the FCD 70 that has not been subjected to the flux treatment, bring the Sn alloy into contact with the joint surface in a molten state, and in that state, use a stainless steel spatula attached to an ultrasonic vibrator. By operating the vibrator, the joint surface was rubbed.
【0088】次いで、さらにZn合金をその上から溶融
状態で接触させ、接合金属が溶融したままの状態のとき
に、A390の母材の接合面をその溶融した接合金属に
重ね合わせ、2分間の加熱を継続させた後に冷却して、
両母材を接合させた。それぞれの接合における接合温度
についても、下記表4に示す。Next, a Zn alloy is further brought into contact with the molten metal from above, and when the bonding metal is in a molten state, the bonding surface of the base material of A390 is overlapped with the molten bonding metal, and the Zn alloy is brought into contact for 2 minutes. Cooling after continuing heating,
Both base materials were joined. Table 4 below also shows the bonding temperature in each bonding.
【0089】接合後、室温まで冷却した後、ブリスタの
発生の有無、接合金属の充てん性、外観状態、および接
合強度について評価した。評価は、実施例1の場合と同
様に行った。それらの評価結果を下記表4に示す。After the joining, the mixture was cooled to room temperature, and then the presence or absence of blisters, the filling property of the joining metal, the appearance, and the joining strength were evaluated. The evaluation was performed in the same manner as in Example 1. The evaluation results are shown in Table 4 below.
【0090】[0090]
【表4】 [Table 4]
【0091】上記表4から判るように、Zn合金を使用
せずにSn合金だけを接合金属とした実施例2−4を除
き、ブリスタ、外観状態、接合金属の充てん性、接合強
度のいずれもが良好な評価となった。この結果から、接
合金属に適正な組成範囲のSn合金およびZn合金を用
いた場合、フラックス処理なしで、かつ320〜380
℃という低い接合温度域で、鉄製の斜板本体とAl合金
製の摺動板の接合において、良好な特性の接合となるこ
とが確認できた。As can be seen from Table 4, except for Example 2-4 in which only a Sn alloy was used as a joining metal without using a Zn alloy, all of the blisters, appearance, filling properties of the joining metal, and joining strength were all different. Was a favorable evaluation. From these results, when using Sn alloy and Zn alloy in the proper composition range for the joining metal, no flux treatment and 320-380
It was confirmed that in the joining temperature range of as low as ° C., the joining of the iron swash plate main body and the Al alloy sliding plate had good characteristics.
【0092】〈実施例3〉本実施例は、2種の接合金属
を拡散させて行う接合について評価するための試験であ
る。本実施例では、斜板本体の接合面および摺動板の接
合面に穴を設けた態様の接合、および、斜板本体の接合
面に溝を設けた態様の接合を採用した。実施例1の場合
と同様、斜板本体はFCD70鋳造材のものを用い、摺
動板にはA390鍛造材のものを用いた。それぞれの接
合面は、直径70mmφの円とその円と同心の直径40
mmφの円とに囲まれた形状とした。<Embodiment 3> This embodiment is a test for evaluating the bonding performed by diffusing two kinds of bonding metals. In the present embodiment, a joint in which a hole is provided in the joint surface of the swash plate body and a joint surface of the sliding plate, and a joint in which a groove is provided in the joint surface of the swash plate body are employed. As in the case of Example 1, the swash plate body was made of FCD70 cast material, and the sliding plate was made of A390 forged material. Each joining surface has a circle with a diameter of 70 mmφ and a diameter 40 concentric with the circle.
The shape was surrounded by a circle of mmφ.
【0093】斜板本体の接合面および摺動板の接合面に
穴を設けた態様の接合の場合、それぞれの接合面の4等
配の位置にそれぞれ1個づつの直径2mmφ、深さ3m
mの穴を、機械加工にて穿孔するものとした。また、斜
板本体に溝を設けた態様の場合、幅1.5mm、深さ
0.7mmの環状の溝を3本、機械加工にて設けるもの
とした。In the case of a joint in which holes are provided in the joint surface of the swash plate main body and the joint surface of the sliding plate, a diameter of 2 mmφ and a depth of 3 m are respectively provided at four equal positions on each joint surface.
The hole m was drilled by machining. In the case where the swash plate body is provided with grooves, three annular grooves having a width of 1.5 mm and a depth of 0.7 mm are provided by machining.
【0094】用いた第1の接合金属は上記表3に示す組
成のSn合金である。また、用いた第2の接合金属は、
上記表1に示した組成のZn合金である。接合における
第1の接合金属と第2の接合金属の組み合わせについて
は下記表5に示す。なお、本実施例でも、実施例2の場
合と同様、第2の接合金属であるZn合金を用いずに接
合した斜板をも作製した。The first joining metal used was an Sn alloy having the composition shown in Table 3 above. The second bonding metal used is:
This is a Zn alloy having the composition shown in Table 1 above. Table 5 below shows combinations of the first bonding metal and the second bonding metal in the bonding. In this example, as in the case of Example 2, a swash plate joined without using a Zn alloy as the second joining metal was also manufactured.
【0095】まず斜板本体の接合面に、Sn合金を拡散
させた。拡散の方法は、実施例2の場合と同様、フラッ
クス処理を行っていない斜板本体を加熱し、その接合面
にSn合金を溶融状態で接触させ、その状態で超音波加
振機に取付けたステンレス製のへらで、その加振機を作
動させることにより、その接合面を擦過する方法とし
た。First, the Sn alloy was diffused on the joint surface of the swash plate main body. As in the case of Example 2, the diffusion method was such that the swash plate body not subjected to the flux treatment was heated, and the Sn alloy was brought into contact with the joint surface in a molten state, and then attached to the ultrasonic vibrator in that state. By operating the shaker with a stainless steel spatula, the joint surface was rubbed.
【0096】次いで、実施例2の場合と同様、さらにZ
n合金をその上から溶融状態で接触させ、接合金属が溶
融したままの状態のときに、摺動板の接合面をその溶融
した接合金属に重ね合わせ、プレスにて4〜8t程度の
軽荷重で加圧しつつ30秒間の加熱を継続させた後に冷
却して、斜板本体と摺動板とを接合させた。それぞれの
接合における接合温度についても、下記表5に示す。な
お、それぞれの実施例とも、接合面に穴を設けた態様の
接合および接合面に溝を設けた態様の接合の両者を行っ
た。Next, as in the second embodiment, Z
The n alloy is contacted in a molten state from above, and when the joining metal is in a molten state, the joining surface of the sliding plate is overlapped with the molten joining metal, and a light load of about 4 to 8 t is applied by pressing. After heating was continued for 30 seconds while applying pressure, cooling was performed, and the swash plate body and the sliding plate were joined. Table 5 below also shows the bonding temperature for each bonding. In each of the examples, both joining in a mode in which a hole was provided in the joining surface and joining in a mode in which a groove was provided in the joining surface were performed.
【0097】接合後、室温まで冷却した後、ブリスタの
発生の有無、接合金属の充てん性、外観状態、および実
機による耐久性について評価した。評価は、実施例1の
場合と同様に行った。それらの評価結果を下記表5に示
す。After the joining, the mixture was cooled to room temperature, and then the presence or absence of blisters, the filling property of the joining metal, the appearance, and the durability with an actual machine were evaluated. The evaluation was performed in the same manner as in Example 1. The evaluation results are shown in Table 5 below.
【0098】[0098]
【表5】 [Table 5]
【0099】上記表5から判るように、Zn合金を使用
せずにSn合金だけを接合金属とした実施例3−3を除
き、ブリスタ、外観状態、接合金属の充てん性、実機テ
ストによる耐久性のいずれもが良好な評価となった。こ
の結果から、接合金属に適正な組成範囲のSn合金およ
びZn合金を用い、接合面に溝または穴を設ける態様の
接合であっても、フラックス処理なしで、かつ320〜
380℃という低い接合温度域で、鉄製の斜板本体とA
l合金製の摺動板の接合において、良好な特性の接合と
なることが確認できた。As can be seen from Table 5 above, except for Example 3-3 in which only the Sn alloy was used as the joining metal without using the Zn alloy, the blister, the appearance, the filling property of the joining metal, and the durability by the actual machine test were used. All were favorable evaluations. From this result, even in the case of joining in a mode in which grooves or holes are provided on the joining surface using Sn alloys and Zn alloys in an appropriate composition range for the joining metal, no flux treatment is performed, and
In the low joining temperature range of 380 ° C, the iron swash plate body and A
It was confirmed that in the joining of the sliding plate made of 1 alloy, the joining was performed with good characteristics.
【0100】[0100]
【発明の効果】本発明の斜板式コンプレッサー用斜板
は、鉄製の斜板本体と、該斜板本体に接合され摺動面を
形成するAl合金製の摺動板とを備えてなる。このよう
な構成とすることで、本発明の斜板は、安価であり、シ
ューとの間で焼き付きの生じない摺動特性にすぐれた斜
板となる。また、その接合を、斜板本体と摺動板の間に
接合金属を介在させる態様ものとすることにより、さら
にその接合金属を斜板本体および摺動板にそれぞれ拡散
させることで、接合強度の高い斜板となる。そして本発
明の斜板の製造方法は、接合金属を溶融状態で介在させ
て斜板本体と摺動板とを接合するものであり、上記本発
明の斜板を簡便に製造できる。The swash plate type compressor swash plate of the present invention comprises an iron swash plate main body and an Al alloy sliding plate joined to the swash plate main body to form a sliding surface. With such a configuration, the swash plate of the present invention is inexpensive and has excellent sliding characteristics with no seizure between the shoe and the shoe. Further, by joining the joining metal between the swash plate main body and the sliding plate, the joining metal is further diffused to the swash plate main body and the sliding plate, respectively. It becomes a board. The swash plate manufacturing method of the present invention joins the swash plate main body and the sliding plate with the joining metal interposed in a molten state, and the swash plate of the present invention can be easily manufactured.
【図1】 本発明の斜板式コンプレッサー用斜板の模式
図FIG. 1 is a schematic view of a swash plate for a swash plate compressor according to the present invention.
【図2】 斜板本体の接合面に設けた穴または溝を示
す。FIG. 2 shows a hole or a groove provided on a joint surface of a swash plate main body.
【図3】 斜板本体と摺動板との接合部を概念的に示
す。FIG. 3 conceptually shows a joint between a swash plate main body and a sliding plate.
【図4】 実施例において作製したテストピースを示
す。FIG. 4 shows a test piece manufactured in an example.
1:斜板 2:斜板本体 2a:シャフト穴 2b:接合面 2c:穴 2d:溝 3:摺動板 3a:接合面 3b:摺動面 4:傾斜拡散層(接合層) 4a:中心部 4b:斜板本体側拡散部 4c:摺動板側拡散部 1: swash plate 2: swash plate main body 2a: shaft hole 2b: joint surface 2c: hole 2d: groove 3: sliding plate 3a: joint surface 3b: sliding surface 4: inclined diffusion layer (joining layer) 4a: central portion 4b: Swash plate body side diffusion part 4c: Sliding plate side diffusion part
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B23K 103:10 F04B 27/08 A E L (72)発明者 杉浦 学 愛知県刈谷市豊田町2丁目1番地 株式会 社豊田自動織機製作所内 (72)発明者 向井 孝光 愛知県刈谷市豊田町2丁目1番地 株式会 社豊田自動織機製作所内 Fターム(参考) 3H076 AA06 BB26 BB40 CC20 4E067 AA02 AB06 BA00 EB00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B23K 103: 10 F04B 27/08 AEL (72) Inventor Manabu Sugiura 2-1-1 Toyotamachi, Kariya-shi, Aichi Prefecture Address Toyota Motor Corporation (72) Inventor Takamitsu Mukai 2-1-1 Toyota-cho, Kariya-shi, Aichi F-term (reference) 3H076 AA06 BB26 BB40 CC20 4E067 AA02 AB06 BA00 EB00
Claims (10)
れ摺動面を形成するAl合金製の摺動板とを備えてなる
斜板式コンプレッサー用斜板。1. A swash plate type compressor swash plate comprising: an iron swash plate main body; and an Al alloy sliding plate joined to the swash plate main body to form a sliding surface.
は、接合金属が介在している請求項1に記載の斜板式コ
ンプレッサー用斜板。2. A swash plate type compressor swash plate according to claim 1, wherein a joining metal is interposed at a joining portion between said swash plate main body and said sliding plate.
摺動板に前記接合金属がそれぞれ拡散した傾斜拡散層を
有する請求項2に記載の斜板式コンプレッサー用斜板。3. The swash plate type compressor swash plate according to claim 2, wherein the joining portion has an inclined diffusion layer in which the joining metal is diffused to the swash plate main body and the sliding plate, respectively.
nと、0.6〜5wt%のSiと、0.1〜0.8wt
%のCrと、0.03〜0.1wt%のTiと、残部と
してのAlと、不可避の不純物とからなるZn合金であ
る請求項3に記載の斜板式コンプレッサー用斜板。4. The bonding metal according to claim 1, wherein the Z content is 75 to 95 wt%.
n, 0.6 to 5 wt% Si, and 0.1 to 0.8 wt
4. The swash plate for a swash plate compressor according to claim 3, wherein the swash plate is a Zn alloy including% Cr, 0.03 to 0.1 wt% Ti, Al as the balance, and unavoidable impurities. 5.
の接合金属との2種の接合金属とが複合したものであ
り、 前記接合部に、主に前記斜板本体に該第1の接合金属が
拡散しかつ主に前記摺動板に該第2の接合金属が拡散し
た傾斜拡散層を有する請求項2に記載の斜板式コンプレ
ッサー用斜板。5. The bonding metal comprises a first bonding metal and a second bonding metal.
And the first bonding metal diffuses mainly into the swash plate body at the bonding portion, and the second bonding metal mainly spreads on the sliding plate. The swash plate for a swash plate compressor according to claim 2, further comprising a gradient diffusion layer in which the bonding metal is diffused.
金属より融点が低い金属である請求項5に記載の斜板式
コンプレッサー用斜板。6. The swash plate compressor according to claim 5, wherein the first joining metal is a metal having a lower melting point than the second joining metal.
%のSnと、6〜30wt%のZnと、0.6〜4wt
%のSiと、0.1〜0.8wt%のCrと、残部とし
てのAlと、不可避の不純物とからなるSn合金であ
り、 前記第2の接合金属は、75〜95wt%のZnと、
0.6〜5wt%のSiと、0.1〜0.8wt%のC
rと、0.03〜0.1wt%のTiと、残部としての
Alと、不可避の不純物とからなるZn合金である請求
項6に記載の斜板式コンプレッサー用斜板。7. The method according to claim 1, wherein the first bonding metal is 30 to 75 wt.
% Sn, 6 to 30 wt% Zn, and 0.6 to 4 wt%
% Of Si, 0.1 to 0.8 wt% of Cr, the balance being Al, and an unavoidable impurity, and the second bonding metal is 75 to 95 wt% of Zn,
0.6-5 wt% Si and 0.1-0.8 wt% C
The swash plate for a swash plate compressor according to claim 6, which is a Zn alloy comprising r, 0.03 to 0.1 wt% Ti, Al as the balance, and unavoidable impurities.
いる面および前記摺動板の前記斜板本体が接合されてい
る面の少なくとも一方に穴または溝が形成されている請
求項1ないし請求項7のいずれかに記載の斜板式コンプ
レッサー用斜板。8. A hole or groove is formed in at least one of a surface of the swash plate body to which the sliding plate is joined and a surface of the sliding plate to which the swash plate body is joined. A swash plate for a swash plate type compressor according to any one of claims 1 to 7.
れ摺動面を形成するAl合金製の摺動板とを備えてなる
斜板式コンプレッサー用斜板の製造方法であって、前記
斜板本体と前記摺動板との間に接合金属を溶融状態で介
在させることにより、該斜板本体と該摺動板とを接合さ
せる斜板式コンプレッサー用斜板の製造方法。9. A method for manufacturing a swash plate type compressor swash plate, comprising: an iron swash plate main body; and an Al alloy sliding plate joined to the swash plate main body to form a sliding surface, A method for manufacturing a swash plate type compressor swash plate for joining the swash plate body and the sliding plate by interposing a joining metal in a molten state between the swash plate body and the sliding plate.
され摺動面を形成するAl合金製の摺動板とを備えてな
る斜板式コンプレッサー用斜板の製造方法であって、 前記斜板本体と前記摺動板との間であって該斜板本体側
に第1の接合金属を、該斜板本体と該摺動板との間であ
って該摺動板側に第2の接合金属をそれぞれ溶融状態で
介在さることにより、該斜板本体と該摺動板とを接合さ
せる斜板式コンプレッサー用斜板の製造方法。10. A method for manufacturing a swash plate type compressor swash plate, comprising: an iron swash plate main body; and an Al alloy sliding plate joined to the swash plate main body to form a sliding surface, A first joining metal is provided between the swash plate body and the slide plate and on the swash plate body side, and a first joint metal is provided between the swash plate body and the slide plate and on the slide plate side. A method for manufacturing a swash plate type compressor swash plate, wherein the swash plate main body and the sliding plate are joined by interposing the respective joining metals in a molten state.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26877599A JP2001090655A (en) | 1999-09-22 | 1999-09-22 | Swash plate for swash plate type compressor, and manufacture thereof |
| DE2000146504 DE10046504A1 (en) | 1999-09-22 | 2000-09-20 | Wobble plate for a compressor comprises a plate body made of iron material and a sliding plate made of an aluminum alloy connected to the plate body and forming a sliding surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26877599A JP2001090655A (en) | 1999-09-22 | 1999-09-22 | Swash plate for swash plate type compressor, and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001090655A true JP2001090655A (en) | 2001-04-03 |
Family
ID=17463131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26877599A Pending JP2001090655A (en) | 1999-09-22 | 1999-09-22 | Swash plate for swash plate type compressor, and manufacture thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2001090655A (en) |
| DE (1) | DE10046504A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2003104653A1 (en) * | 2002-06-06 | 2005-10-06 | 株式会社ゼクセルヴァレオクライメートコントロール | Variable capacity compressor |
-
1999
- 1999-09-22 JP JP26877599A patent/JP2001090655A/en active Pending
-
2000
- 2000-09-20 DE DE2000146504 patent/DE10046504A1/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007130686A (en) * | 2005-10-11 | 2007-05-31 | Nissan Motor Co Ltd | Method and structure for joining dissimilar metals by resistance welding |
| KR100743568B1 (en) | 2006-06-08 | 2007-07-27 | 씨 와이 뮤텍 주식회사 | Swash plate of automobile air conditioning compressor and its manufacturing method |
| JP2009162217A (en) * | 2008-01-03 | 2009-07-23 | Kingtec Korea Co Ltd | Swash plate for compressors and manufacturing method thereof |
| WO2009098836A1 (en) * | 2008-02-08 | 2009-08-13 | Fuji Electric Fa Components & Systems Co., Ltd. | Manufacturing method of electric contact and manufacturing equipment of electric contact |
| JP2011508945A (en) * | 2008-02-08 | 2011-03-17 | 富士電機機器制御株式会社 | Electric contact manufacturing method and electric contact manufacturing apparatus |
| US8196300B2 (en) | 2008-02-08 | 2012-06-12 | Fuji Electric Fa Components & Systems, Ltd. | Manufacturing method of electric contact and manufacturing equipment of electric contact |
| JP2010099739A (en) * | 2008-09-29 | 2010-05-06 | Honda Motor Co Ltd | Brazing filler metal, and jointed structure of metal members, and joining method of metal members |
| KR101321873B1 (en) * | 2011-03-31 | 2013-10-25 | 이티알 주식회사 | A swash plate for compressor having friction sheet and a manufacturing method therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10046504A1 (en) | 2001-04-19 |
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