JP2001065458A - Compressor - Google Patents
CompressorInfo
- Publication number
- JP2001065458A JP2001065458A JP23804899A JP23804899A JP2001065458A JP 2001065458 A JP2001065458 A JP 2001065458A JP 23804899 A JP23804899 A JP 23804899A JP 23804899 A JP23804899 A JP 23804899A JP 2001065458 A JP2001065458 A JP 2001065458A
- Authority
- JP
- Japan
- Prior art keywords
- bearing
- main shaft
- journal bearing
- journal
- refrigerant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/42—Pumps with cylinders or pistons
Landscapes
- Sliding-Contact Bearings (AREA)
- Compressor (AREA)
- Rotary Pumps (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
(57)【要約】
【課題】 塩素を含まず耐摩耗特性の乏しいHFCs冷
媒あるいは自然冷媒などを用いても、圧縮機のジャーナ
ル軸受部での直接接触による摩耗などの表面損傷を起こ
すことなく摺動損失を低減させることが可能となり、効
率および信頼性が高い圧縮機を提供する。
【解決手段】 圧縮機用ジャーナル軸受部のジャーナル
軸受両端部の剛性を低下させるとともに、ジャーナル軸
受部の軸受特性を表わすゾンマーフェルト値SをS>
0.04とする。
(57) [Problem] To slide without causing surface damage such as abrasion due to direct contact with a journal bearing portion of a compressor even when using HFCs refrigerant or natural refrigerant which does not contain chlorine and has low wear resistance. A dynamic loss can be reduced, and a highly efficient and reliable compressor is provided. SOLUTION: The rigidity of both ends of the journal bearing portion of the compressor journal bearing portion is reduced, and the Sommerfeld value S representing the bearing characteristics of the journal bearing portion is set to S>
0.04.
Description
【0001】[0001]
【発明の属する技術分野】本発明は冷凍冷蔵庫や空調機
等に用いられる冷媒圧縮機のジャーナル軸受に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a journal bearing of a refrigerant compressor used for a refrigerator or an air conditioner.
【0002】[0002]
【従来の技術】冷凍用の電動圧縮機としては、圧縮部が
レシプロ式、ロータリー式およびスクロール式のものが
あり、いずれの方式も家庭用、業務用の空調分野で使用
されている。いずれの方式の圧縮機においても圧縮部を
駆動する主軸の径方向の力はジャーナル軸受によって支
持されている。ここでは、スクロール式の圧縮機を例に
取り従来の技術を説明する。空調用に使用されているス
クロール圧縮機としては、特開平6−307356号公
報に開示されているものが知られている。2. Description of the Related Art As electric compressors for refrigeration, there are reciprocating compressors, rotary compressors and scroll compressors, all of which are used in home and commercial air conditioning. In any type of compressor, the radial force of the main shaft that drives the compression section is supported by journal bearings. Here, a conventional technology will be described taking a scroll type compressor as an example. As a scroll compressor used for air conditioning, a scroll compressor disclosed in JP-A-6-307356 is known.
【0003】図7に従来のスクロール圧縮機の縦断面図
を示す。密閉容器1の内部には、固定スクロール2aと
固定スクロール2aに対して旋回運動する可動スクロー
ル2bを噛み合わせた圧縮機構部2と、可動スクロール
2bを支えるスラスト軸受3、スラスト軸受3を支承す
る軸受部品4を上部に設けている。そして、可動スクロ
ール2bの軸2cを、主軸5の端部のクランク部5aに
設けた穴部の偏心軸受6に挿入し、可動スクロール2b
を主軸5の回転運動により旋回運動させる。主軸5には
電動機7の回転子7aが取り付けられており、密閉容器
1に焼き嵌め固定された固定子7bとともに軸受部品4
の下部に配設されている。ジャーナル軸受8は軸受部品
4に環状のブッシュ材を圧入することにより形成されて
おり、主軸5に作用する径方向の力を支えている。密閉
容器1の下方底部には潤滑油9を貯溜する油だめ10が
設けられている。また、密閉容器1の側部には冷媒ガス
の吸入管11が設けられている。そして密閉容器1の内
部のスペーサー22より下側には吸入側のガス圧力が、
スペーサー22より上側には圧縮側のガス圧力が作用す
る構成となっている。前記軸受部品4にはジャーナル軸
受8、偏心軸受6、スラスト軸受3を潤滑、冷却した潤
滑油9を排出する油排出口12が設けられている。主軸
5には潤滑油9を各軸受部、すなわちジャーナル軸受
8、偏心軸受6、スラスト軸受3へ供給する貫通穴13
を設け、かつ主軸5の下端には油ガイド14を圧入また
は焼き嵌め固定して取り付け、潤滑油9を吸い上げるよ
うにしている。15は固定スクロール2aの上部に設け
られた吐出チャンバー、16は密閉容器1の外へ圧縮ガ
スを出す吐出管である。固定スクロール2aと軸受部品
4とはスペーサー22をはさんでボルトで締結されてい
る。スペーサー22は、その外周で密閉容器1に密封溶
接固定されており、下方の吸入圧力部と上方の圧縮圧力
部の仕切りとなっている。19は停止時に可動スクロー
ル2bが逆転するのを防ぐための逆止弁、24は逆止弁
の動きを規制する逆止弁ガイド、20は可動スクロール
2bを固定スクロール2aに対して旋回運動させるため
の自転防止用のオルダムリング、21は圧縮機構部2へ
低圧ガスを吸い込ませる軸受部品4に設けた吸入口であ
る。FIG. 7 is a longitudinal sectional view of a conventional scroll compressor. A compression mechanism 2 in which a fixed scroll 2a and a movable scroll 2b orbiting with respect to the fixed scroll 2a are engaged, a thrust bearing 3 for supporting the movable scroll 2b, and a bearing for supporting the thrust bearing 3 are provided inside the closed casing 1. The component 4 is provided on the upper part. Then, the shaft 2c of the movable scroll 2b is inserted into the eccentric bearing 6 of the hole provided in the crank 5a at the end of the main shaft 5, and the movable scroll 2b
Is rotated by the rotational motion of the main shaft 5. A rotor 7 a of an electric motor 7 is attached to the main shaft 5, and a bearing component 4 together with a stator 7 b shrink-fitted and fixed to the closed casing 1.
It is arranged at the lower part. The journal bearing 8 is formed by press-fitting an annular bush material into the bearing component 4 and supports a radial force acting on the main shaft 5. An oil sump 10 for storing a lubricating oil 9 is provided at a lower bottom portion of the closed container 1. Further, a suction pipe 11 for a refrigerant gas is provided on a side portion of the closed container 1. The gas pressure on the suction side is located below the spacer 22 inside the closed container 1,
The gas pressure on the compression side acts on the upper side of the spacer 22. The bearing part 4 is provided with an oil outlet 12 for lubricating the journal bearing 8, the eccentric bearing 6, and the thrust bearing 3 and discharging the lubricating oil 9 cooled. The main shaft 5 has a through hole 13 for supplying the lubricating oil 9 to each bearing portion, that is, the journal bearing 8, the eccentric bearing 6, and the thrust bearing 3.
And an oil guide 14 is press-fitted or shrink-fitted and fixed to the lower end of the main shaft 5 to suck up the lubricating oil 9. Reference numeral 15 denotes a discharge chamber provided above the fixed scroll 2a, and reference numeral 16 denotes a discharge pipe for discharging compressed gas to the outside of the closed vessel 1. The fixed scroll 2a and the bearing component 4 are fastened by bolts with the spacer 22 interposed therebetween. The spacer 22 is hermetically welded and fixed to the airtight container 1 at its outer periphery, and serves as a partition between a lower suction pressure portion and an upper compression pressure portion. Reference numeral 19 denotes a check valve for preventing the movable scroll 2b from rotating backward when stopped, reference numeral 24 denotes a check valve guide for restricting the movement of the check valve, and reference numeral 20 denotes an orbital movement of the movable scroll 2b relative to the fixed scroll 2a. An Oldham ring 21 for preventing rotation is a suction port provided in the bearing component 4 for sucking low-pressure gas into the compression mechanism 2.
【0004】次に上記機構からなる圧縮機構の作用を説
明する。低圧ガスは吸入管11より戻り、圧縮機構部2
に吸入される。固定スクロール2aに対して可動スクロ
ール2bを自転しないように旋回運動させることによ
り、固定スクロール2aと可動スクロール2bとの間に
形成された複数の圧縮空間が外側から内側に向かって次
第に縮小させられて圧縮が行われる。圧縮されたガスは
高圧ガスとなり、一旦吐出チャンバー15へ入る。そし
て吐出管16より密閉容器1外へ吐出され、再び低圧ガ
スを循環させ、周知の圧縮サイクルを構成する。Next, the operation of the compression mechanism including the above mechanism will be described. The low-pressure gas returns from the suction pipe 11, and the compression mechanism 2
Inhaled. By rotating the movable scroll 2b so as not to rotate with respect to the fixed scroll 2a, a plurality of compression spaces formed between the fixed scroll 2a and the movable scroll 2b are gradually reduced from the outside to the inside. Compression is performed. The compressed gas becomes a high-pressure gas and once enters the discharge chamber 15. Then, the gas is discharged from the discharge pipe 16 to the outside of the closed vessel 1 and the low-pressure gas is circulated again, thereby forming a known compression cycle.
【0005】一方、油ガイド14で吸い上げられた潤滑
油9は、主軸5の貫通穴13の中を上昇し、偏心軸受
6、スラスト軸受3、ジャーナル軸受8を潤滑、冷却し
て、油排出口12から固定子7b上部へ排出され、固定
子7bの切り欠き部18を通って油だめ10に戻る潤滑
サイクルを形成している。On the other hand, the lubricating oil 9 sucked up by the oil guide 14 rises in the through hole 13 of the main shaft 5, lubricates and cools the eccentric bearing 6, the thrust bearing 3, and the journal bearing 8, and the oil discharge port. A lubrication cycle is formed which is discharged from 12 to the upper part of the stator 7b and returns to the sump 10 through the notch 18 of the stator 7b.
【0006】従来の業務用のスクロール圧縮機では、冷
媒としてハイドロクロロフルオロカーボン(HCFC2
2)を、冷凍機油として鉱物油を用いていた。主軸5お
よび軸受部品4にはネズミ鋳鉄材を用い、摺動部には高
周波焼入れ等の表面硬化処理を行っていた。そして、ジ
ャーナル軸受8は軸受部品4に環状の裏金付き樹脂複合
軸受材あるいは裏金付きメタル軸受材を圧入することに
より形成していた。裏金付き樹脂複合軸受材は、板厚
1.3〜1.8mm程度の鋼板を裏金に用い、その鋼板
上面に多孔質焼結層および樹脂層を形成した軸受材であ
る。同様に、裏金付きメタル軸受材は鋼板を裏金に用
い、その鋼板上面に銅合金、アルミニウム合金、鉛基ホ
ワイトメタル等の軸受メタル層を形成した軸受材であ
る。In a conventional commercial scroll compressor, hydrochlorofluorocarbon (HCFC2) is used as a refrigerant.
In 2), mineral oil was used as a refrigerator oil. A gray cast iron material was used for the main shaft 5 and the bearing component 4, and a sliding portion was subjected to a surface hardening treatment such as induction hardening. The journal bearing 8 is formed by press-fitting an annular resin composite bearing material with a back metal or a metal bearing material with a back metal into the bearing component 4. The resin composite bearing material with a backing metal is a bearing material in which a steel plate having a thickness of about 1.3 to 1.8 mm is used as a backing metal and a porous sintered layer and a resin layer are formed on the upper surface of the steel plate. Similarly, a metal bearing material with a back metal is a bearing material in which a steel plate is used as a back metal and a bearing metal layer such as a copper alloy, an aluminum alloy, or a lead-based white metal is formed on the upper surface of the steel plate.
【0007】圧縮室内のガス圧力の径方向成分および慣
性力等のため旋回スクロールには径方向の荷重が作用す
る。この荷重は、その作用する方向が主軸5の回転と同
じ方向に回転し、偏心軸受6を介してジャーナル軸受8
で支持される。すなわち、鋳鉄材料から成る主軸5は、
ガス圧縮等により発生する非常に大きな荷重で、ジャー
ナル軸受8の内面に押し付けられながら回転運動するこ
とになる。この主軸の回転により、ジャーナル軸受内部
にはくさび形油膜が形成され、発生する油膜圧力の合力
と荷重が釣り合うことで、主軸が支えられていた。主軸
とジャーナル軸受内面の間に油膜が形成されることによ
り、主軸とジャーナル軸受内面が直接接触しない状態、
すなわち潤滑状態は流体潤滑状態となり、大きな摩耗が
発生することはなかった。A radial load acts on the orbiting scroll due to a radial component of gas pressure in the compression chamber, an inertial force, and the like. This load rotates in the same direction as the rotation of the main shaft 5 and acts on the journal bearing 8 via the eccentric bearing 6.
Supported by That is, the main shaft 5 made of cast iron material is
With a very large load generated by gas compression or the like, the journal bearing 8 rotates while being pressed against the inner surface thereof. By the rotation of the main shaft, a wedge-shaped oil film is formed inside the journal bearing, and the main shaft is supported by balancing the resultant force of the generated oil film pressure and the load. An oil film is formed between the main shaft and the journal bearing inner surface, so that the main shaft and the journal bearing inner surface are not in direct contact,
That is, the lubrication state was a fluid lubrication state, and no great wear occurred.
【0008】一般に、ジャーナル軸受部の摩擦係数は軸
受特性を表わすゾンマーフェルト値Sと相関を有する。
ゾンマーフェルト値Sは、潤滑油の粘性係数をμ、主軸
の回転数をN、軸径をD、軸受幅をL、軸受に作用する
荷重をW、軸受隙間と軸径Dの比をψとすると、次の
(数1)の式で表される。Generally, the friction coefficient of a journal bearing has a correlation with the Sommerfeld value S representing the bearing characteristics.
The Sommerfeld value S is represented by μ representing the viscosity coefficient of the lubricating oil, N representing the rotational speed of the main shaft, D representing the shaft diameter, L representing the bearing width, W representing the load acting on the bearing, and 比 representing the ratio between the bearing clearance and the shaft diameter D. Then, it is expressed by the following equation (Equation 1).
【0009】[0009]
【数1】 (Equation 1)
【0010】流体潤滑状態ではゾンマーフェルト値Sが
小さいほど摩擦係数が小さくなり、ジャーナル軸受にお
ける摺動損失も減少するため、ゾンマーフェルト値Sを
減少させる設計を行い、圧縮機の機械損失の低減、高効
率化を図っていた。しかしながら、ゾンマーフェルト値
Sを減少させすぎると、形成される油膜厚さが減少し、
潤滑状態が流体潤滑から混合潤滑、境界潤滑となり、主
軸とジャーナル軸受内面が直接接触する状態が生じてい
た。In the fluid lubrication state, the smaller the Sommerfeld value S is, the smaller the friction coefficient is, and the sliding loss in the journal bearing is also reduced. Therefore, a design is made to reduce the Sommerfeld value S, and the mechanical loss of the compressor is reduced. Reduction and higher efficiency. However, when the Sommerfeld value S is excessively reduced, the formed oil film thickness decreases,
The lubrication state has changed from fluid lubrication to mixed lubrication and boundary lubrication, and a state has occurred in which the main shaft and the inner surface of the journal bearing are in direct contact.
【0011】従来用いられてきた冷媒HCFC22は分
子中に塩素原子を含むことにより極圧剤的潤滑効果を発
揮し、耐摩擦、耐摩耗特性が非常に良かった。また、冷
凍機油として用いてきた鉱物油は耐摩耗、耐焼付き性に
優れた冷凍機油であった。このように、従来の冷媒、冷
凍機油の潤滑性は高かった。このため、ジャーナル軸受
部での潤滑状態が、流体潤滑状態から混合潤滑状態、境
界潤滑状態に変化しても、大きな摩耗が発生し信頼性を
損ねることはなかった。The conventionally used refrigerant HCFC22 exerts a lubricating effect as an extreme pressure agent by containing chlorine atoms in the molecule, and has very good friction and wear resistance characteristics. Further, the mineral oil used as the refrigerating machine oil was a refrigerating machine oil having excellent wear resistance and seizure resistance. Thus, the lubricating properties of the conventional refrigerant and refrigerating machine oil were high. For this reason, even if the lubrication state of the journal bearing changes from a fluid lubrication state to a mixed lubrication state and a boundary lubrication state, large wear did not occur and reliability was not impaired.
【0012】[0012]
【発明が解決しようとする課題】今後、地球環境、特に
オゾン層保護および地球温暖化防止の観点から、空調機
用冷媒を従来用いてきた冷媒HCFC22から塩素原子
を含まないハイドロフルオロカーボン(HFCs)冷媒
あるいは炭化水素(HC)、二酸化炭素(CO2)など
の自然冷媒に切り替える必要がある。しかしながら、こ
のHFCs冷媒および自然冷媒は、分子中に塩素原子を
含まないため極圧剤的潤滑効果が乏しく、耐摩耗・耐焼
付き特性が非常に劣化する。そして、この際に使用する
冷凍機油は、HFCs冷媒および自然冷媒に対して相溶
性が必要との観点から、ポリオールエステル(POE)
油の採用を検討している。この冷凍機油は、従来の鉱物
油に比べて耐摩耗・耐焼付き特性が非常に劣化する。In the future, from the viewpoint of protecting the global environment, in particular, the protection of the ozone layer and the prevention of global warming, a refrigerant for air conditioners, HCFC22, which has been conventionally used, is replaced with a hydrofluorocarbon (HFCs) refrigerant containing no chlorine atom. Alternatively, it is necessary to switch to a natural refrigerant such as hydrocarbon (HC) and carbon dioxide (CO2). However, since the HFCs refrigerant and the natural refrigerant do not contain a chlorine atom in the molecule, they have a poor lubrication effect as an extreme pressure agent, and the wear resistance and seizure resistance are extremely deteriorated. The refrigerating machine oil used at this time is a polyol ester (POE) from the viewpoint that compatibility with the HFCs refrigerant and the natural refrigerant is necessary.
We are considering using oil. This refrigerating machine oil has significantly deteriorated wear and seizure resistance as compared with conventional mineral oil.
【0013】このような潤滑性の乏しい過酷な摺動雰囲
気下で、上記の従来の構成では、圧縮機の高効率化を目
指して、油の粘性係数、主軸回転速度、軸受幅などを小
さくし、あるいは軸受隙間を大きくして、すなわちゾン
マーフェルト値Sを減少させることにより摩擦係数を低
下させて、軸受の摺動損失を低減していた。しかしなが
ら、ゾンマーフェルト値Sを減少させすぎると、形成さ
れる油膜厚さが減少し、潤滑状態が流体潤滑から混合潤
滑、境界潤滑となり、摺動損失が増大するだけでなく、
摩耗の増大を招き信頼性を損ねていた。Under such a severe sliding atmosphere with poor lubricity, the above-mentioned conventional structure reduces the oil viscosity coefficient, the main shaft rotation speed, the bearing width, etc. in order to increase the efficiency of the compressor. Alternatively, the sliding loss of the bearing is reduced by increasing the bearing clearance, that is, reducing the Sommerfeld value S to reduce the friction coefficient. However, if the Sommerfeld value S is excessively reduced, the formed oil film thickness decreases, and the lubrication state changes from fluid lubrication to mixed lubrication and boundary lubrication, and not only sliding loss increases, but also
This has led to increased wear and reduced reliability.
【0014】さらに、上記の従来の構成では、圧縮機構
部が主軸を支えるジャーナル軸受から軸方向に突き出し
た構成であるため、可動スクロールに作用する荷重によ
って軸受にはモーメントが加わり、軸受内での軸の傾斜
が生じていた。このため、荷重分布は軸受の軸方向に一
様ではなく、軸受端部で荷重が高くなる傾向があった。
その結果、軸受端部近傍が主軸との直接接触により摩耗
など表面損傷を起こしやすかった。そして、摺動損失お
よび摩耗が増大し、圧縮機の効率を低下させるだけでな
く信頼性も損ねていた。Further, in the above-described conventional configuration, since the compression mechanism portion is configured to protrude in the axial direction from the journal bearing supporting the main shaft, a moment is applied to the bearing by a load acting on the movable scroll, and a moment in the bearing is generated. The axis was tilted. For this reason, the load distribution is not uniform in the axial direction of the bearing, and the load tends to increase at the bearing end.
As a result, surface damage, such as wear, was likely to occur near the bearing end due to direct contact with the main shaft. As a result, sliding loss and wear increase, which not only reduces the efficiency of the compressor but also impairs reliability.
【0015】本発明は上記従来の問題点を解決するもの
で、HFCs冷媒あるいは自然冷媒の摺動雰囲気下にお
けるジャーナル軸受部の摺動損失の低減による高効率化
および高信頼性化を可能とする圧縮機を提供することを
目的とする。The present invention solves the above-mentioned conventional problems, and enables high efficiency and high reliability by reducing the sliding loss of the journal bearing portion under the sliding atmosphere of HFCs refrigerant or natural refrigerant. An object is to provide a compressor.
【0016】[0016]
【課題を解決するための手段】上記課題を解決するため
に請求項1の本発明は、密閉容器の内部に圧縮機構部
と、前記圧縮機構部を駆動する主軸と、前記主軸を支え
るジャーナル軸受部と、前記主軸に取り付けた回転子と
前記密閉容器に取り付けた固定子を含む電動機をそれぞ
れ備え、前記ジャーナル軸受部の軸受特性を表わすゾン
マーフェルト値SをS>0.04としたことを特徴とす
る圧縮機である。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, according to the present invention, a compression mechanism, a main shaft for driving the compression mechanism, and a journal bearing for supporting the main shaft are provided in a closed container. And a motor including a rotor attached to the main shaft and a stator attached to the closed casing, and a Sommerfeld value S representing a bearing characteristic of the journal bearing portion is set to S> 0.04. It is a compressor characterized by.
【0017】請求項2の本発明は、密閉容器の内部に圧
縮機構部と、前記圧縮機構部を駆動する主軸と、前記主
軸を支えるジャーナル軸受部と、前記主軸に取り付けた
回転子と前記密閉容器に取り付けた固定子を含む電動機
をそれぞれ備え、前記ジャーナル軸受部にカーボンブッ
シュ材あるいは樹脂ブッシュ材を用い、軸受端部に環状
のスリットを設けたことを特徴とする圧縮機である。According to a second aspect of the present invention, a compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a rotor mounted on the main shaft, and An electric motor including a motor including a stator attached to a container, wherein the journal bearing portion is made of a carbon bush material or a resin bush material, and an annular slit is provided at a bearing end.
【0018】請求項3の本発明は、密閉容器の内部に圧
縮機構部と、前記圧縮機構部を駆動する主軸と、前記主
軸を支えるジャーナル軸受部と、前記主軸に取り付けた
回転子と前記密閉容器に取り付けた固定子を含む電動機
をそれぞれ備え、前記ジャーナル軸受部に裏金付き樹脂
複合軸受材あるいは裏金付きメタル軸受材を用い、軸受
端部の裏金の板厚を軸受中央部より薄くしたことを特徴
とする圧縮機である。According to a third aspect of the present invention, a compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a rotor attached to the main shaft, and It is provided that each of the motors includes a stator attached to a container, and that the journal bearing portion is made of a resin composite bearing material with a backing metal or a metal bearing material with a backing metal, and that the thickness of the backing metal at the bearing end is made thinner than the center of the bearing. It is a compressor characterized by.
【0019】請求項4の本発明は、密閉容器の内部に圧
縮機構部と、前記圧縮機構部を駆動する主軸と、前記主
軸を支えるジャーナル軸受部と、前記ジャーナル軸受部
を設置する軸受部品と、前記主軸に取り付けた回転子と
前記密閉容器に取り付けた固定子を含む電動機をそれぞ
れ備え、前記ジャーナル軸受部にカーボンブッシュ材あ
るいは樹脂ブッシュ材を用い、軸受端部の前記カーボン
ブッシュ材あるいは樹脂ブッシュ材の板厚を軸受中央部
より薄くし、軸受端部で前記ジャーナル軸受部と軸受部
品の間に隙間を設けたことを特徴とする圧縮機である。According to a fourth aspect of the present invention, there is provided a compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, and a bearing component for installing the journal bearing in the closed container. An electric motor including a rotor attached to the main shaft and a stator attached to the airtight container, wherein a carbon bushing material or a resin bushing material is used for the journal bearing portion, and the carbon bushing material or the resin bushing at a bearing end is provided. The compressor is characterized in that the plate thickness of the material is made thinner than the center part of the bearing, and a gap is provided between the journal bearing part and the bearing part at the bearing end.
【0020】また、請求項5の本発明は、ジャーナル軸
受部の軸受特性を表わすゾンマーフェルト値SをS>
0.04とした請求項2あるいは4記載の圧縮機であ
る。According to a fifth aspect of the present invention, a Sommerfeld value S representing a bearing characteristic of a journal bearing portion is set so that S>
5. The compressor according to claim 2, wherein said compressor is 0.04.
【0021】[0021]
【発明の実施の形態】以下、本発明のいくつかの実施の
形態について、図面を参照しながら説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Some embodiments of the present invention will be described below with reference to the drawings.
【0022】(実施の形態1)図1は本発明の第1の実
施の形態における圧縮機用ジャーナル軸受の要部断面図
である。ここで図1に示す圧縮機用ジャーナル軸受は、
スクロール圧縮機の主軸のジャーナル軸受であるため、
ジャーナル軸受部以外の圧縮機の構成は、図7で詳述し
た従来のスクロール圧縮機と同様な構成であり、同一機
能部品については同一番号を使用する。また、従来例と
同一の構成および作用の説明は省くことにする。(Embodiment 1) FIG. 1 is a sectional view of a main part of a journal bearing for a compressor according to a first embodiment of the present invention. Here, the journal bearing for a compressor shown in FIG.
Because it is a journal bearing for the main shaft of a scroll compressor,
The configuration of the compressor other than the journal bearing is the same as that of the conventional scroll compressor described in detail with reference to FIG. 7, and the same numbers are used for the same functional parts. The description of the same configuration and operation as in the conventional example will be omitted.
【0023】ジャーナル軸受25は軸受部品4に環状の
カーボンブッシュ材26を焼き嵌めし固定している。カ
ーボンブッシュ材は、リング状に成形し焼結したカーボ
ン素材にPb、Sb、Sn、Cuなどの金属元素を含浸
させた後、摺動表面を研削、研磨して仕上げたものであ
る。環状のカーボンブッシュ材26の肉厚は3.5mmと
した。主軸5および軸受部品4にはネズミ鋳鉄材FC2
50を用い、主軸5の摺動部には高周波焼入れを行い表
面硬度を高めている。The journal bearing 25 is formed by shrink-fitting an annular carbon bushing material 26 to the bearing component 4 and fixing it. The carbon bushing material is formed by impregnating a ring-shaped carbon material sintered with a metal element such as Pb, Sb, Sn, or Cu, and then grinding and polishing the sliding surface to finish. The thickness of the annular carbon bush material 26 was 3.5 mm. The cast iron material FC2 is used for the main shaft 5 and the bearing component 4.
The surface hardness of the sliding portion of the main shaft 5 is increased by induction hardening.
【0024】そして、本発明の圧縮機用ジャーナル軸受
は、軸受の仕様(例えば軸径D=33mm、軸受幅L=1
5.8mm、隙間比ψ=0.002)を選定することに
より、スクロール圧縮機の各種運転条件におけるジャー
ナル軸受のゾンマーフェルト値Sを、S>0.04にな
る構成にした。The journal bearing for a compressor according to the present invention has a bearing specification (for example, shaft diameter D = 33 mm, bearing width L = 1).
By selecting 5.8 mm and a gap ratio of ψ = 0.002), the sommer felt value S of the journal bearing under various operating conditions of the scroll compressor is set to satisfy S> 0.04.
【0025】次に上記構成からなる圧縮機用ジャーナル
軸受の作用を説明する。固定スクロール(図示せず)に
対して可動スクロール2bを自転しないように旋回運動
させることにより、固定スクロールと可動スクロール2
bの間に形成される複数の圧縮空間が外側から内側へ向
かって次第に縮小させられ圧縮が行われる。圧縮された
ガスは高圧ガスとなる。この高圧のガス圧力の径方向成
分および慣性力等のため可動スクロールには径方向の荷
重が作用する。この荷重は、偏心軸受6を介してジャー
ナル軸受25で支持される。Next, the operation of the journal bearing for a compressor having the above configuration will be described. By rotating the movable scroll 2b so as not to rotate with respect to the fixed scroll (not shown), the fixed scroll and the movable scroll 2b are rotated.
The plurality of compression spaces formed between b are gradually reduced from the outside to the inside to perform compression. The compressed gas becomes a high pressure gas. A radial load acts on the orbiting scroll due to a radial component of the high gas pressure, an inertial force, and the like. This load is supported by the journal bearing 25 via the eccentric bearing 6.
【0026】このように、鋳鉄材料から成る主軸5は、
ガス圧縮等により発生する非常に大きな荷重で、ジャー
ナル軸受25の内面に押し付けられながら回転運動する
ため、この主軸の回転により軸受内部に形成される油膜
の厚さが薄くなり、潤滑状態が非常に過酷となり、主軸
とジャーナル軸受内面が直接接触する状態、すなわち混
合潤滑あるいは境界潤滑状態に移行しやすい。Thus, the main shaft 5 made of cast iron material is
Due to the extremely large load generated due to gas compression and the like, the journal bearing 25 rotates while being pressed against the inner surface thereof, so that the rotation of the main shaft reduces the thickness of the oil film formed inside the bearing, and the lubrication state becomes extremely large. It becomes severe and tends to shift to a state where the main shaft and the inner surface of the journal bearing are in direct contact, that is, a mixed lubrication or boundary lubrication state.
【0027】しかしながら、本実施形態では、スクロー
ル圧縮機の各種運転条件におけるジャーナル軸受25の
ゾンマーフェルト値Sを、S>0.04としたものであ
るため、次に述べるような作用が生じる。However, in the present embodiment, since the Sommerfeld value S of the journal bearing 25 under the various operating conditions of the scroll compressor is set to S> 0.04, the following operation occurs.
【0028】発明者らは、上記のような構成もしくは手
段によって得られる新事実、作用を以下に述べる実験に
基づき確認した。The present inventors have confirmed the new facts and functions obtained by the above-described configuration or means based on the following experiments.
【0029】冷媒(HFC134a)および冷凍機油
(アルキルベンゼン油)の共存雰囲気中で、ジャーナル
軸受試験を行った。軸の回転数および冷凍機油粘度を変
化させ、軸受の摩擦係数fと隙間比ψの比f/ψとゾン
マーフェルト数Sの相関を評価した。軸およびジャーナ
ル軸受の材料にはネズミ鋳鉄材を用い、それぞれの摺動
面の表面粗さは圧縮機の軸およびジャーナル軸受と同一
とした。A journal bearing test was performed in a coexisting atmosphere of a refrigerant (HFC134a) and a refrigerating machine oil (alkylbenzene oil). The rotational speed of the shaft and the viscosity of the refrigerating machine oil were changed, and the correlation between the friction coefficient f of the bearing, the ratio f / ψ of the clearance ratio ψ, and the Sommerfeld number S was evaluated. A gray cast iron material was used as a material of the shaft and the journal bearing, and the surface roughness of each sliding surface was the same as that of the shaft and the journal bearing of the compressor.
【0030】図2に上記実験から得られた軸受の摩擦係
数fと隙間比ψの比f/ψとゾンマーフェルト数Sの関
係を示す。なお、図2では、実験結果を丸印で、流体潤
滑の理論解析結果を実線で示した。また、実験結果を表
す丸印に付いている矢印↑は、定常的な摩擦係数が得ら
れず、試験中に摩擦係数が急激に上昇した場合を表す。
この結果から、ゾンマーフェルト数SがS<0.04と
なった場合には、潤滑状態は流体潤滑状態から逸脱し、
摩擦係数が急激に上昇する事が解った。すなわち、潤滑
状態が混合潤滑および境界潤滑状態に移行したのであ
る。ゾンマーフェルト数SがS>0.04の場合には、
潤滑状態は流体潤滑状態に近い状態であり、摩擦係数が
低い、すなわちジャーナル軸受での摺動損失が小さいこ
とが解った。FIG. 2 shows the relationship between the friction coefficient f of the bearing, the ratio f / ψ of the gap ratio ψ, and the Sommerfeld number S obtained from the above experiment. In FIG. 2, the experimental results are indicated by circles and the theoretical analysis results of fluid lubrication are indicated by solid lines. An arrow ↑ attached to a circle representing an experimental result indicates a case where a steady friction coefficient was not obtained and the friction coefficient sharply increased during the test.
From this result, when the Sommerfeld number S becomes S <0.04, the lubrication state deviates from the fluid lubrication state,
It was found that the coefficient of friction increased sharply. That is, the lubrication state has shifted to the mixed lubrication state and the boundary lubrication state. When the Sommerfeld number S is S> 0.04,
The lubricating state was a state close to the fluid lubricating state, and it was found that the friction coefficient was low, that is, the sliding loss in the journal bearing was small.
【0031】以上のことから、本実施形態によれば、潤
滑性の乏しい代替冷媒とそれに対応した冷凍機油を用い
た場合でも、摩耗発生により信頼性を損なうことなく、
ジャーナル軸受での摺動損失を減少させ、圧縮機の効率
を著しく高めることが可能となる。As described above, according to the present embodiment, even when an alternative refrigerant having poor lubricity and a refrigerating machine oil corresponding thereto are used, the reliability is not impaired due to the occurrence of wear.
The sliding loss in the journal bearing can be reduced, and the efficiency of the compressor can be significantly increased.
【0032】なお、上記第1の実施の形態では、スクロ
ール圧縮機用のジャーナル軸受の構成を示したが、レシ
プロ圧縮機およびロータリー圧縮機など、他の圧縮機の
ジャーナル軸受でも、同様な効果が得られることは言う
までもない。In the first embodiment, the structure of the journal bearing for the scroll compressor has been described. However, the same effect can be obtained with journal bearings of other compressors such as a reciprocating compressor and a rotary compressor. It goes without saying that you can get it.
【0033】また、本実施形態では冷媒としてHFC1
34aを、冷凍機油には冷媒HFC134aに対して溶
解度が乏しいアルキルベンゼン油(粘度31.3mm2
/s@40℃)を用いている。このように、冷媒に対し
て溶解度の低い冷凍機油を用いることにより、主軸と軸
受の隙間に形成される油膜が冷媒に溶解しにくいため洗
い流されにくくなる。さらに、冷媒に溶解しにくいため
潤滑油の粘度もほとんど低下しない。したがって、油膜
が切れ、主軸とジャーナル軸受内面が直接接触すること
がなくなるため、摺動損失および信頼性を向上できる。In this embodiment, HFC1 is used as the refrigerant.
34a is an alkylbenzene oil (having a viscosity of 31.3 mm 2) having poor solubility in the refrigerant HFC134a in the refrigerating machine oil.
/ S @ 40 ° C.). As described above, by using the refrigerating machine oil having low solubility in the refrigerant, the oil film formed in the gap between the main shaft and the bearing is difficult to dissolve in the refrigerant, and thus is not easily washed away. Further, the viscosity of the lubricating oil hardly decreases because it hardly dissolves in the refrigerant. Therefore, the oil film is broken and the main shaft and the inner surface of the journal bearing do not come into direct contact with each other, so that sliding loss and reliability can be improved.
【0034】なお、冷凍機油としてHFCs冷媒に対し
て溶解性が乏しい鉱油(粘度32mm2/s @40
℃)を用いた場合でも、同様な効果が得られる。As a refrigerating machine oil, a mineral oil having a poor solubility in HFCs refrigerant (viscosity of 32 mm2 / ss40)
C.), the same effect can be obtained.
【0035】また、冷凍機油としてHFCs冷媒に対し
て相溶するエステル油もしくはエーテル油を用いた場合
でも、本実施形態のジャーナル軸受を採用することによ
り、摺動損失を低減でき、信頼性を著しく向上できるこ
とは言うまでもない。Further, even when an ester oil or an ether oil compatible with the HFCs refrigerant is used as the refrigerating machine oil, the use of the journal bearing of this embodiment can reduce the sliding loss and significantly improve the reliability. It goes without saying that it can be improved.
【0036】さらに、冷媒としてHC冷媒を、冷凍機油
にはHC冷媒に対して溶解性の高い鉱油もしくはアルキ
ルベンゼン油を用いた場合、冷凍機油の粘度低下が著し
く、ジャーナル軸受の摺動条件が一層過酷となるが、本
実施形態の圧縮機用ジャーナル軸受を採用することによ
り、耐摩耗性を向上させることが可能であり、高い信頼
性を得ることができる。冷媒としてCO2冷媒を用いた
場合には、軸受に作用する荷重が非常に大きくなるため
ジャーナル軸受の摺動条件が一層過酷となるが、本実施
形態の圧縮機用ジャーナル軸受を採用することにより、
同様の効果が得られる。Further, when an HC refrigerant is used as the refrigerant and a mineral oil or an alkylbenzene oil having high solubility in the HC refrigerant is used as the refrigerating machine oil, the viscosity of the refrigerating machine oil is remarkably reduced, and the sliding conditions of the journal bearing are more severe. However, by employing the journal bearing for a compressor of the present embodiment, it is possible to improve the wear resistance and to obtain high reliability. When the CO2 refrigerant is used as the refrigerant, the load acting on the bearing becomes extremely large, so that the sliding condition of the journal bearing becomes more severe, but by employing the journal bearing for a compressor of the present embodiment,
Similar effects can be obtained.
【0037】(実施の形態2)以下、本発明の第2の実
施の形態について図面を参照しながら説明する。(Embodiment 2) Hereinafter, a second embodiment of the present invention will be described with reference to the drawings.
【0038】図3は本発明の第2の実施の形態における
圧縮機用ジャーナル軸受のブッシュ材の縦断面図であ
る。第1の実施の形態では環状のカーボンブッシュ材を
用いたが、本実施の形態では、ポリイミド系樹脂のブッ
シュ材27の軸受両端部に環状のスリット28を設けて
いる。ポリイミド系樹脂のブッシュ材27の内外径寸
法、軸受幅は第1の実施の形態で用いたブッシュ材と同
一である。肉厚3.5mmの環状ポリイミド系樹脂のブ
ッシュ材27の両端部に、厚さ1mm、深さ2mmの環
状スリット28を形成している。さらに、本実施の形態
では、軸受の仕様(例えば軸径D=33mm、軸受幅L=
15.8mm、隙間比ψ=0.002)を選定すること
により、スクロール圧縮機の各種運転条件におけるジャ
ーナル軸受のゾンマーフェルト値Sを、S>0.04に
なる構成にしている。FIG. 3 is a longitudinal sectional view of a bush material of a journal bearing for a compressor according to a second embodiment of the present invention. In the first embodiment, an annular carbon bush material is used, but in the present embodiment, annular slits 28 are provided at both ends of the bearing of the polyimide resin bush material 27. The inner and outer diameter dimensions and the bearing width of the bush 27 made of a polyimide resin are the same as those of the bush used in the first embodiment. An annular slit 28 having a thickness of 1 mm and a depth of 2 mm is formed at both ends of an annular polyimide resin bushing material 27 having a thickness of 3.5 mm. Further, in the present embodiment, the specifications of the bearing (for example, shaft diameter D = 33 mm, bearing width L =
By selecting 15.8 mm and the gap ratio ψ = 0.002), the sommer felt value S of the journal bearing under various operating conditions of the scroll compressor is set to satisfy S> 0.04.
【0039】このように、ジャーナル軸受の軸受両端部
に環状のスリット28を設けた構成としたため、軸受端
部での軸受部の剛性が低下する。したがって、主軸にモ
ーメントが加わり軸受内での主軸の傾斜が生じ、荷重分
布が軸受端部で大きくなった場合には、軸受端部のブッ
シュ材が変形することによって、主軸と軸受ブッシュの
接触応力を減少させることが可能となる。このため、軸
受端部近傍が主軸と直接接触して表面損傷するようなこ
とはなく、流体潤滑状態を保つことができる。さらに、
ジャーナル軸受のゾンマーフェルト値Sを、S>0.0
4になる構成としているため、ジャーナル軸受全領域で
潤滑状態を流体潤滑状態とすることができる。したがっ
て、摩擦係数が低く、摺動損失が小さいジャーナル軸受
を実現できる。As described above, since the annular slit 28 is provided at both ends of the journal bearing, the rigidity of the bearing at the end of the bearing is reduced. Therefore, when a moment is applied to the main shaft and the main shaft tilts in the bearing, and the load distribution becomes large at the bearing end, the bush material at the bearing end is deformed and the contact stress between the main shaft and the bearing bush is increased. Can be reduced. For this reason, there is no possibility that the vicinity of the bearing end directly contacts the main shaft to damage the surface, and the fluid lubrication state can be maintained. further,
When the sommer felt value S of the journal bearing is S> 0.0
4, the lubrication state can be changed to the fluid lubrication state in the entire region of the journal bearing. Therefore, a journal bearing having a low coefficient of friction and a small sliding loss can be realized.
【0040】なお、環状のカーボンブッシュ材の軸受両
端部に環状のスリットを設けた場合にも、同様の効果が
得られることは言うまでもない。It is needless to say that the same effect can be obtained even when annular slits are provided at both ends of the bearing of the annular carbon bush material.
【0041】さらに、本実施の形態では、ブッシュ材に
ポリイミド系樹脂のブッシュ材を用いたため、前述の実
施の形態のカーボンブッシュ材に比べ脆くなくなり、ブ
ッシュ材端部の欠けがなくなるとともに、ブッシュ材を
軸受部品4に圧入する事が可能となり、生産性が非常に
高まる。すなわち、工法上非常に容易に低摺動損失、高
信頼性のジャーナル軸受を実現できる。Further, in this embodiment, since the bush material made of a polyimide resin is used as the bush material, the bush material is less brittle than the carbon bush material of the above-described embodiment, and the end of the bush material is not chipped and the bush material is not broken. Can be press-fitted into the bearing component 4, and productivity is greatly increased. In other words, a journal bearing with low sliding loss and high reliability can be realized very easily due to the construction method.
【0042】(実施の形態3)以下、本発明の第3の実
施の形態について図面を参照しながら説明する。(Embodiment 3) Hereinafter, a third embodiment of the present invention will be described with reference to the drawings.
【0043】図4は本発明の第3の実施の形態における
圧縮機用ジャーナル軸受のブッシュ材の縦断面図であ
る。第1の実施の形態と異なるのは、ジャーナル軸受部
に裏金付き樹脂複合軸受材29を用い、軸受両端部の裏
金30の厚さを中央部より薄くした点である。裏金付き
樹脂複合軸受材29は、板厚さ1.35mmの鋼板を裏
金30に用い、その鋼板上に多孔質焼結層31および樹
脂層32を形成したものである。そして、軸受両端部の
裏金30の厚さは0.65mmとして、1.35mm厚
さの裏金中央部からテーパー状に、裏金30の板厚を減
少させている。FIG. 4 is a longitudinal sectional view of a bush member of a journal bearing for a compressor according to a third embodiment of the present invention. The difference from the first embodiment is that a resin composite bearing material 29 with a back metal is used for the journal bearing portion, and the thickness of the back metal 30 at both ends of the bearing is made thinner than the center portion. The resin composite bearing member 29 with a back metal is a steel plate having a plate thickness of 1.35 mm used as the back metal 30 and a porous sintered layer 31 and a resin layer 32 formed on the steel plate. The thickness of the back metal 30 at both ends of the bearing is 0.65 mm, and the thickness of the back metal 30 is tapered from the center of the back metal having a thickness of 1.35 mm.
【0044】さらに、本実施の形態では、軸受の仕様
(例えば軸径D=33mm、軸受幅L=15.8mm、隙
間比ψ=0.002)を選定することにより、スクロー
ル圧縮機の各種運転条件におけるジャーナル軸受のゾン
マーフェルト値Sを、S>0.04になる構成にしてい
る。Further, in the present embodiment, by selecting the specifications of the bearing (for example, shaft diameter D = 33 mm, bearing width L = 15.8 mm, clearance ratio 隙間 = 0.002), various operations of the scroll compressor are performed. The configuration is such that the Sommerfeld value S of the journal bearing under the condition is S> 0.04.
【0045】このように、裏金付き樹脂複合軸受をジャ
ーナル軸受材として用い、軸受両端部の裏金の板厚を薄
くした構成としたため、軸受端部での軸受部の剛性が低
下する。したがって、主軸にモーメントが加わり軸受内
での主軸の傾斜が生じ、荷重分布が軸受端部で大きくな
った場合には、軸受端部のブッシュ材が変形することに
よって、主軸と軸受ブッシュの接触応力を減少させるこ
とが可能となる。このため、軸受端部近傍が主軸と直接
接触して表面損傷するようなことはなく、流体潤滑状態
を保つことができる。さらに、ジャーナル軸受のゾンマ
ーフェルト値Sを、S>0.04になる構成としている
ため、ジャーナル軸受全領域で潤滑状態を流体潤滑状態
とすることができる。したがって、摩擦係数が低く、摺
動損失が小さいジャーナル軸受を実現できる。As described above, since the resin composite bearing with the back metal is used as the journal bearing material and the thickness of the back metal at both ends of the bearing is reduced, the rigidity of the bearing at the end of the bearing is reduced. Therefore, when a moment is applied to the main shaft and the main shaft tilts in the bearing, and the load distribution becomes large at the bearing end, the bush material at the bearing end is deformed and the contact stress between the main shaft and the bearing bush is increased. Can be reduced. For this reason, there is no possibility that the vicinity of the bearing end directly contacts the main shaft to damage the surface, and the fluid lubrication state can be maintained. Further, since the sommer felt value S of the journal bearing is set to satisfy S> 0.04, the lubrication state can be changed to the fluid lubrication state in the entire region of the journal bearing. Therefore, a journal bearing having a low coefficient of friction and a small sliding loss can be realized.
【0046】さらに、ブッシュ材に裏金付き樹脂複合軸
受を用いたため、ブッシュ材の量産が容易となるため、
軸受コストが非常に安くなる。ブッシュ材を軸受部品に
圧入でき生産性が非常に高まることは言うまでもない。
以上のことから、工法上非常に容易にしかも低コストで
低摺動損失、高信頼性のジャーナル軸受を実現できる。Further, since a resin composite bearing with a back metal is used for the bush material, mass production of the bush material is facilitated.
Very low bearing cost. Needless to say, the bushing material can be press-fitted into the bearing component, and the productivity is greatly increased.
From the above, it is possible to realize a highly reliable journal bearing that is extremely easy in terms of construction method, low in cost, low in sliding loss, and low in cost.
【0047】本実施の形態では、裏金付き樹脂複合軸受
材をブッシュ材に用いた場合について説明したが、これ
に限らず例えば、裏金を有する裏金付きメタル軸受材の
場合でも同様な効果が得られる。また、本実施の形態で
は、裏金中央部からテーパー状に、裏金30の板厚を減
少させたが、ステップ状に減少させる構成であっても勿
論良い。さらに、裏金付き樹脂複合軸受材が、裏金上に
形成した多孔質焼結層31中に樹脂層32を含浸した層
を形成したものであっても勿論良い。In the present embodiment, the case where the resin composite bearing material with the back metal is used for the bush material has been described. However, the present invention is not limited to this. For example, the same effect can be obtained in the case of the metal bearing material with the back metal having the back metal. . Further, in the present embodiment, the thickness of the back metal 30 is reduced in a tapered manner from the center of the back metal. Further, the resin composite bearing material with a back metal may be a material in which a layer in which a resin layer 32 is impregnated in a porous sintered layer 31 formed on the back metal is formed.
【0048】(実施の形態4)以下、本発明の第4の実
施の形態について図面を参照しながら説明する。(Embodiment 4) Hereinafter, a fourth embodiment of the present invention will be described with reference to the drawings.
【0049】図5は本発明の第4の実施の形態における
圧縮機用ジャーナル軸受の要部断面図、図5は本発明の
第4の実施の形態における圧縮機用ジャーナル軸受のブ
ッシュ材の縦断面図である。第2、第3の実施の形態と
異なるのは、ジャーナル軸受33にポリイミド系樹脂の
ブッシュ材34を用い、軸受両端部の樹脂厚さを中央部
より薄くした点である。ポリイミド系樹脂のブッシュ材
33は、中央部の厚さは樹脂厚さ3.5mmであり、軸
受端部方向に樹脂厚さをテーパー状に減少させている。
このブッシュ材33を軸受部品4に圧入し固定取り付け
ている。ブッシュ材33は軸受両端部の樹脂厚さを中央
部より薄くした構成であるため、軸受両端部では軸受部
品4とブッシュ材33の外周面の間に隙間35が形成さ
れる。FIG. 5 is a sectional view of a main part of a journal bearing for a compressor according to a fourth embodiment of the present invention. FIG. 5 is a longitudinal section of a bush member of the journal bearing for a compressor according to the fourth embodiment of the present invention. FIG. The difference from the second and third embodiments is that a bush member 34 made of a polyimide resin is used for the journal bearing 33, and the resin thickness at both ends of the bearing is smaller than that at the center. The thickness of the bush 33 made of a polyimide resin is 3.5 mm in the central part, and the resin thickness is tapered toward the end of the bearing.
The bush member 33 is press-fitted into the bearing component 4 and fixedly attached. Since the bush member 33 has a configuration in which the resin thickness at both ends of the bearing is smaller than that at the center, a gap 35 is formed between the bearing component 4 and the outer peripheral surface of the bush member 33 at both ends of the bearing.
【0050】さらに、本実施の形態では、軸受の仕様
(例えば軸径D=33mm、軸受幅L=15.8mm、隙
間比ψ=0.002)を選定することにより、スクロー
ル圧縮機の各種運転条件におけるジャーナル軸受のゾン
マーフェルト値Sを、S>0.04になる構成にしてい
る。Further, in the present embodiment, by selecting the specifications of the bearing (for example, shaft diameter D = 33 mm, bearing width L = 15.8 mm, clearance ratio 隙間 = 0.002), various operations of the scroll compressor can be performed. The configuration is such that the Sommerfeld value S of the journal bearing under the condition is S> 0.04.
【0051】このように、ポリイミド系樹脂のブッシュ
材をジャーナル軸受材として用い、軸受両端部の樹脂厚
さを薄くした構成としたため、軸受端部での軸受部の剛
性が低下する。したがって、主軸にモーメントが加わり
軸受内での主軸の傾斜が生じ、荷重分布が軸受端部で大
きくなった場合には、軸受端部のブッシュ材が変形する
ことによって、主軸と軸受ブッシュの接触応力を減少さ
せることが可能となる。このため、軸受端部近傍が主軸
と直接接触して表面損傷するようなことはなく、流体潤
滑状態を保つことができる。さらに、ジャーナル軸受の
ゾンマーフェルト値Sを、S>0.04になる構成とし
ているため、ジャーナル軸受全領域で潤滑状態を流体潤
滑状態とすることができる。したがって、摩擦係数が低
く、摺動損失が小さいジャーナル軸受を実現できる。As described above, since the bushing material of the polyimide resin is used as the journal bearing material and the resin thickness at both ends of the bearing is reduced, the rigidity of the bearing portion at the bearing end is reduced. Therefore, when a moment is applied to the main shaft and the main shaft tilts in the bearing, and the load distribution becomes large at the bearing end, the bush material at the bearing end is deformed and the contact stress between the main shaft and the bearing bush is increased. Can be reduced. For this reason, there is no possibility that the vicinity of the bearing end directly contacts the main shaft to damage the surface, and the fluid lubrication state can be maintained. Further, since the sommer felt value S of the journal bearing is set to satisfy S> 0.04, the lubrication state can be changed to the fluid lubrication state in the entire region of the journal bearing. Therefore, a journal bearing having a low coefficient of friction and a small sliding loss can be realized.
【0052】さらに、第2の実施の形態に比べ、本実施
の形態では、軸受材料の加工が容易になるため、生産性
が非常に高まることは言うまでもない。Further, in this embodiment, it is needless to say that, in this embodiment, the working of the bearing material is facilitated, so that the productivity is greatly increased.
【0053】以上のことから、工法上非常に容易にしか
も低コストで低摺動損失、高信頼性のジャーナル軸受を
実現できる。From the above, it is possible to realize a highly reliable journal bearing with extremely low sliding loss and high reliability at a low cost at a very low cost.
【0054】なお、ブッシュ材として環状のカーボンブ
ッシュ材を用いた場合、さらにはポリイミド系樹脂以外
の軸受用樹脂材料を用いた場合にも、同様の効果が得ら
れることは言うまでもない。It is needless to say that the same effect can be obtained when an annular carbon bushing material is used as the bushing material, or when a bearing resin material other than the polyimide resin is used.
【0055】[0055]
【発明の効果】以上述べたところから明らかなように本
発明は、分子中に塩素原子を含まず耐摩耗特性の乏しい
HFCs冷媒あるいは自然冷媒などを用いても、圧縮機
のジャーナル軸受部での直接接触による摩耗などの表面
損傷を起こすことなく摺動損失を低減させることが可能
となり、効率および信頼性が高い圧縮機を提供できると
いう長所を有する。As is apparent from the above description, the present invention can be applied to a journal bearing portion of a compressor even if a HFCs refrigerant or a natural refrigerant having no abrasion resistance and containing no chlorine atom in the molecule is used. Sliding loss can be reduced without causing surface damage such as abrasion due to direct contact, and there is an advantage that a compressor with high efficiency and high reliability can be provided.
【図1】本発明の第1の実施の形態における圧縮機用ジ
ャーナル軸受の要部断面図FIG. 1 is a sectional view of a main part of a journal bearing for a compressor according to a first embodiment of the present invention.
【図2】ジャーナル軸受試験結果を表す図FIG. 2 is a diagram showing a journal bearing test result.
【図3】本発明の第2の実施の形態における圧縮機用ジ
ャーナル軸受のブッシュ材の縦断面図FIG. 3 is a longitudinal sectional view of a bush material of a journal bearing for a compressor according to a second embodiment of the present invention.
【図4】本発明の第3の実施の形態における圧縮機用ジ
ャーナル軸受のブッシュ材の縦断面図FIG. 4 is a longitudinal sectional view of a bush material of a journal bearing for a compressor according to a third embodiment of the present invention.
【図5】本発明の第4の実施の形態における圧縮機用ジ
ャーナル軸受の要部断面図FIG. 5 is a sectional view of a main part of a journal bearing for a compressor according to a fourth embodiment of the present invention.
【図6】本発明の第4の実施の形態における圧縮機用ジ
ャーナル軸受のブッシュ材の縦断面図FIG. 6 is a longitudinal sectional view of a bush material of a journal bearing for a compressor according to a fourth embodiment of the present invention.
【図7】従来のスクロール圧縮機の縦断面図FIG. 7 is a longitudinal sectional view of a conventional scroll compressor.
4 軸受部品 5 主軸 6 偏心軸受 25,33 ジャーナル軸受 26 カーボンブッシュ材 27,34 ポリイミド系樹脂のブッシュ材 28 環状のスリット 29 裏金付き樹脂複合軸受材 30 裏金 31 多孔質焼結層 32 樹脂層 35 隙間 Reference Signs List 4 bearing parts 5 main shaft 6 eccentric bearing 25, 33 journal bearing 26 carbon bushing material 27, 34 bushing material of polyimide resin 28 annular slit 29 resin composite bearing material with backing metal 30 backing metal 31 porous sintered layer 32 resin layer 35 gap
───────────────────────────────────────────────────── フロントページの続き (72)発明者 松尾 光晴 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 岡座 典穂 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 3H003 AA01 AB03 AC03 AD01 AD02 AD03 BD02 BD09 CA02 3H029 AA02 AA14 AB03 BB44 CC18 CC38 CC39 CC40 3H039 AA03 AA04 BB04 CC02 CC03 CC10 CC35 3J011 CA01 CA04 LA01 QA04 QA05 SC01 SE02 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Mitsuharu Matsuo 1006 Kazuma Kadoma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. F term (reference) 3H003 AA01 AB03 AC03 AD01 AD02 AD03 BD02 BD09 CA02 3H029 AA02 AA14 AB03 BB44 CC18 CC38 CC39 CC40 3H039 AA03 AA04 BB04 CC02 CC03 CC10 CC35 3J011 CA01 CA04 LA01 QA04 QA05 SC01 SE02
Claims (8)
縮機構部を駆動する主軸と、前記主軸を支えるジャーナ
ル軸受部と、前記主軸に取り付けた回転子と前記密閉容
器に取り付けた固定子を含む電動機をそれぞれ備え、前
記ジャーナル軸受部の軸受特性を表わすゾンマーフェル
ト値SをS>0.04としたことを特徴とする圧縮機。1. A compression mechanism inside a closed container, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a rotor mounted on the main shaft, and a stator mounted on the closed container. , Wherein the Sommerfeld value S representing the bearing characteristics of the journal bearing portion is S> 0.04.
縮機構部を駆動する主軸と、前記主軸を支えるジャーナ
ル軸受部と、前記主軸に取り付けた回転子と前記密閉容
器に取り付けた固定子を含む電動機をそれぞれ備え、前
記ジャーナル軸受部にカーボンブッシュ材あるいは樹脂
ブッシュ材を用い、軸受端部に環状のスリットを設けた
ことを特徴とする圧縮機。2. A compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a rotor mounted on the main shaft, and a stator mounted on the closed container inside the closed container. Wherein the journal bearing portion is made of a carbon bushing material or a resin bushing material, and an annular slit is provided at a bearing end.
縮機構部を駆動する主軸と、前記主軸を支えるジャーナ
ル軸受部と、前記主軸に取り付けた回転子と前記密閉容
器に取り付けた固定子を含む電動機をそれぞれ備え、前
記ジャーナル軸受部に裏金付き樹脂複合軸受材あるいは
裏金付きメタル軸受材を用い、軸受端部の裏金の板厚を
軸受中央部より薄くしたことを特徴とする圧縮機。3. A compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a rotor mounted on the main shaft, and a stator mounted on the hermetic container. Wherein each of the journal bearings is made of a resin composite bearing material with a backing metal or a metal bearing material with a backing metal, and the thickness of the backing metal at the end of the bearing is made thinner than that at the center of the bearing.
縮機構部を駆動する主軸と、前記主軸を支えるジャーナ
ル軸受部と、前記ジャーナル軸受部を設置する軸受部品
と、前記主軸に取り付けた回転子と前記密閉容器に取り
付けた固定子を含む電動機をそれぞれ備え、前記ジャー
ナル軸受部にカーボンブッシュ材あるいは樹脂ブッシュ
材を用い、軸受端部の前記カーボンブッシュ材あるいは
樹脂ブッシュ材の板厚を軸受中央部より薄くし、軸受端
部で前記ジャーナル軸受部と軸受部品の間に隙間を設け
たことを特徴とする圧縮機用ジャーナル軸受。4. A compression mechanism, a main shaft for driving the compression mechanism, a journal bearing for supporting the main shaft, a bearing component for installing the journal bearing, and a bearing component for mounting the journal bearing inside the closed container. A motor including a rotor and a stator attached to the hermetic container; and a carbon bushing material or a resin bushing material used for the journal bearing portion, and the plate thickness of the carbon bushing material or the resin bushing material at the bearing end is adjusted. A journal bearing for a compressor, wherein the journal bearing is thinner than a center portion and a gap is provided between the journal bearing portion and a bearing component at a bearing end.
ンマーフェルト値SをS>0.04とした請求項2〜4
のいずれか一項に記載の圧縮機。5. A sommer felt value S representing a bearing characteristic of a journal bearing portion is set to S> 0.04.
A compressor according to any one of the preceding claims.
ン(HFCs)冷媒を、冷凍機油としてHFCs冷媒に
対する溶解度が乏しいアルキルベンゼン油もしくは鉱物
油を用いた請求項1〜5のいずれか一項に記載の圧縮
機。6. The compressor according to claim 1, wherein a hydrofluorocarbon (HFCs) refrigerant is used as a working fluid, and an alkylbenzene oil or a mineral oil having poor solubility in the HFCs refrigerant is used as a refrigerating machine oil.
ン(HFCs)冷媒を、冷凍機油としてエステル油もし
くはエーテル油等のHFCs冷媒に対する相溶油を用い
た請求項1〜5のいずれか一項に記載の圧縮機。7. The compressor according to claim 1, wherein a hydrofluorocarbon (HFCs) refrigerant is used as a working fluid, and an oil compatible with the HFCs refrigerant such as an ester oil or an ether oil is used as a refrigerating machine oil. .
しくは二酸化炭素冷媒(CO2)を用いた請求項1〜5
のいずれか一項に記載の圧縮機。8. The method according to claim 1, wherein a hydrocarbon (HC) refrigerant or a carbon dioxide refrigerant (CO2) is used as the working fluid.
A compressor according to any one of the preceding claims.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23804899A JP2001065458A (en) | 1999-08-25 | 1999-08-25 | Compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23804899A JP2001065458A (en) | 1999-08-25 | 1999-08-25 | Compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001065458A true JP2001065458A (en) | 2001-03-16 |
Family
ID=17024400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23804899A Withdrawn JP2001065458A (en) | 1999-08-25 | 1999-08-25 | Compressor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001065458A (en) |
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