JP2001064478A - Thermoplastic resin composition and molded article thereof - Google Patents
Thermoplastic resin composition and molded article thereofInfo
- Publication number
- JP2001064478A JP2001064478A JP24131599A JP24131599A JP2001064478A JP 2001064478 A JP2001064478 A JP 2001064478A JP 24131599 A JP24131599 A JP 24131599A JP 24131599 A JP24131599 A JP 24131599A JP 2001064478 A JP2001064478 A JP 2001064478A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- thermoplastic resin
- graft copolymer
- resin composition
- vinyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 30
- 239000011342 resin composition Substances 0.000 title claims abstract description 20
- -1 polyoxymethylene Polymers 0.000 claims abstract description 53
- 229920000578 graft copolymer Polymers 0.000 claims abstract description 34
- 229920006324 polyoxymethylene Polymers 0.000 claims abstract description 18
- 239000000178 monomer Substances 0.000 claims abstract description 17
- 229930040373 Paraformaldehyde Natural products 0.000 claims abstract description 16
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 15
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 15
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 15
- 125000003118 aryl group Chemical group 0.000 claims abstract description 11
- 239000004734 Polyphenylene sulfide Substances 0.000 claims abstract description 9
- 239000012968 metallocene catalyst Substances 0.000 claims abstract description 9
- 229920000728 polyester Polymers 0.000 claims abstract description 9
- 229920000069 polyphenylene sulfide Polymers 0.000 claims abstract description 9
- 239000004952 Polyamide Substances 0.000 claims abstract description 8
- 229920002647 polyamide Polymers 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 7
- 229920001038 ethylene copolymer Polymers 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 229920006163 vinyl copolymer Polymers 0.000 claims abstract description 4
- 239000000314 lubricant Substances 0.000 claims description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 17
- 239000004698 Polyethylene Substances 0.000 description 16
- 229920000573 polyethylene Polymers 0.000 description 16
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 7
- 238000004898 kneading Methods 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 150000001451 organic peroxides Chemical class 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920001684 low density polyethylene Polymers 0.000 description 5
- 239000004702 low-density polyethylene Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920001707 polybutylene terephthalate Polymers 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- GWFGDXZQZYMSMJ-UHFFFAOYSA-N Octadecansaeure-heptadecylester Natural products CCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC GWFGDXZQZYMSMJ-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 150000001721 carbon Chemical class 0.000 description 2
- 229910052799 carbon Chemical class 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000012208 gear oil Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000010721 machine oil Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- VAMFXQBUQXONLZ-UHFFFAOYSA-N n-alpha-eicosene Natural products CCCCCCCCCCCCCCCCCCC=C VAMFXQBUQXONLZ-UHFFFAOYSA-N 0.000 description 2
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- NKBWPOSQERPBFI-UHFFFAOYSA-N octadecyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC NKBWPOSQERPBFI-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 102200082816 rs34868397 Human genes 0.000 description 2
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- BMPPHGZRHQWRFX-UHFFFAOYSA-N (1-tert-butylperoxy-2-carboxyoxyethyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(COC(O)=O)OOC(C)(C)C BMPPHGZRHQWRFX-UHFFFAOYSA-N 0.000 description 1
- UYVWNPAMKCDKRB-UHFFFAOYSA-N 1,2,4,5-tetraoxane Chemical compound C1OOCOO1 UYVWNPAMKCDKRB-UHFFFAOYSA-N 0.000 description 1
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- 229940106006 1-eicosene Drugs 0.000 description 1
- FIKTURVKRGQNQD-UHFFFAOYSA-N 1-eicosene Natural products CCCCCCCCCCCCCCCCCC=CC(O)=O FIKTURVKRGQNQD-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- KFGFVPMRLOQXNB-UHFFFAOYSA-N 3,5,5-trimethylhexanoyl 3,5,5-trimethylhexaneperoxoate Chemical compound CC(C)(C)CC(C)CC(=O)OOC(=O)CC(C)CC(C)(C)C KFGFVPMRLOQXNB-UHFFFAOYSA-N 0.000 description 1
- NMSZFQAFWHFSPE-UHFFFAOYSA-N 3-(oxiran-2-ylmethoxycarbonyl)but-3-enoic acid Chemical compound OC(=O)CC(=C)C(=O)OCC1CO1 NMSZFQAFWHFSPE-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- CEBRPXLXYCFYGU-UHFFFAOYSA-N 3-methylbut-1-enylbenzene Chemical compound CC(C)C=CC1=CC=CC=C1 CEBRPXLXYCFYGU-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- WVDRSXGPQWNUBN-UHFFFAOYSA-N 4-(4-carboxyphenoxy)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1OC1=CC=C(C(O)=O)C=C1 WVDRSXGPQWNUBN-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- VTDMBRAUHKUOON-UHFFFAOYSA-N 4-[(4-carboxyphenyl)methyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1CC1=CC=C(C(O)=O)C=C1 VTDMBRAUHKUOON-UHFFFAOYSA-N 0.000 description 1
- 239000004953 Aliphatic polyamide Substances 0.000 description 1
- 229920001342 Bakelite® Polymers 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 101100294761 Molluscum contagiosum virus subtype 1 NPH1 gene Proteins 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- 150000001336 alkenes Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- FNGGVJIEWDRLFV-UHFFFAOYSA-N anthracene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=CC3=C(C(O)=O)C(C(=O)O)=CC=C3C=C21 FNGGVJIEWDRLFV-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 1
- 239000010727 cylinder oil Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- ZBGRMWIREQJHPK-UHFFFAOYSA-N ethenyl 2,2,2-trifluoroacetate Chemical compound FC(F)(F)C(=O)OC=C ZBGRMWIREQJHPK-UHFFFAOYSA-N 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- LZWYWAIOTBEZFN-UHFFFAOYSA-N ethenyl hexanoate Chemical compound CCCCCC(=O)OC=C LZWYWAIOTBEZFN-UHFFFAOYSA-N 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- QBDADGJLZNIRFQ-UHFFFAOYSA-N ethenyl octanoate Chemical compound CCCCCCCC(=O)OC=C QBDADGJLZNIRFQ-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- QZUPTXGVPYNUIT-UHFFFAOYSA-N isophthalamide Chemical compound NC(=O)C1=CC=CC(C(N)=O)=C1 QZUPTXGVPYNUIT-UHFFFAOYSA-N 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- DFFZOPXDTCDZDP-UHFFFAOYSA-N naphthalene-1,5-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1C(O)=O DFFZOPXDTCDZDP-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 125000006235 propyl amino ethyl group Chemical group [H]N(C([H])([H])C([H])([H])*)C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000045 pyrolysis gas chromatography Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
(57)【要約】
【課題】 機械的性質等を維持しつつ、摺動特性が優れ
る熱可塑性樹脂組成物及びその樹脂成形品を提供する。
【解決手段】 (1)ポリオキシメチレン、ポリアミ
ド、芳香族ポリエステル及びポリフェニレンサルファイ
ドの群から選択される熱可塑性樹脂50〜99重量%、
及び(2)メタロセン系触媒によって合成された重量平
均分子量が1,000〜1,000,000であるエチ
レン系(共)重合体セグメント5〜95重量%と、ビニ
ル系単量体から形成された重量平均分子量が1,000
〜1,000,000であるビニル系(共)重合体セグ
メント5〜95重量%とからなるグラフト共重合体であ
って、一方のセグメントが他方のセグメントに粒径0.
001〜10μmで分散してなる多相構造型グラフト共
重合体1〜50重量%を含有する熱可塑性樹脂組成物、
それを所定の形状に成形してなる樹脂成形品。(57) [Problem] To provide a thermoplastic resin composition having excellent sliding characteristics while maintaining mechanical properties and the like, and a resin molded product thereof. SOLUTION: (1) 50 to 99% by weight of a thermoplastic resin selected from the group consisting of polyoxymethylene, polyamide, aromatic polyester and polyphenylene sulfide;
And (2) 5 to 95% by weight of an ethylene (co) polymer segment having a weight average molecular weight of 1,000 to 1,000,000 synthesized with a metallocene catalyst and a vinyl monomer. Weight average molecular weight of 1,000
A graft copolymer comprising 5 to 95% by weight of a vinyl (co) polymer segment having a particle size of 0.1 to 1,000,000.
A thermoplastic resin composition containing 1 to 50% by weight of a multiphase structure type graft copolymer dispersed at 001 to 10 μm,
A resin molded product obtained by molding it into a predetermined shape.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、機械的性質や熱的
性質を維持しつつ、摺動特性が優れる熱可塑性樹脂組成
物及びその樹脂成形品に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermoplastic resin composition having excellent sliding properties while maintaining mechanical properties and thermal properties, and a resin molded product thereof.
【0002】[0002]
【従来の技術】ポリオキシメチレン、ポリアミド、芳香
族ポリエステル及びポリフェニレンサルファイドは、機
械特性、電気特性、成形性、成形品の寸法精度などに優
れているうえ、摺動性にも優れているので軸受けや歯車
などの摺動部材に広く使用されている。近年では利用分
野の拡大に伴って、摺動性においても一層高度な性能が
要求されるようになり、種々の改善がなされている。2. Description of the Related Art Polyoxymethylene, polyamide, aromatic polyester and polyphenylene sulfide are excellent in mechanical properties, electrical properties, moldability, dimensional accuracy of molded articles, etc., and are also excellent in sliding properties, so that bearings are used. Widely used for sliding members such as gears and gears. In recent years, with the expansion of fields of use, higher performance has been required for slidability, and various improvements have been made.
【0003】例えば、特開昭62−253650号公報
等には、特定のメルトインデックスを持つポリエチレン
を添加することにより、摩擦係数の低下ならびに摺動中
の鳴き現象を除去した熱可塑性樹脂組成物が開示されて
いる。また、特開昭63−33465号公報には、超高
分子量ポリエチレン微粉末を均一に分散させることによ
り、成形性、耐摩擦性そして耐摩耗性に優れた熱可塑性
樹脂組成物が開示されている。また、特開平2−138
357号公報には、ポリエチレンとアクリロニトリル・
スチレン共重合体とからなるグラフト共重合体を分散さ
せることにより、成形性、耐摩擦性、耐摩耗性にも優れ
た熱可塑性樹脂組成物が開示されている。For example, Japanese Patent Application Laid-Open No. Sho 62-253650 discloses a thermoplastic resin composition in which a polyethylene having a specific melt index is added to reduce the friction coefficient and eliminate the squeal phenomenon during sliding. It has been disclosed. JP-A-63-33465 discloses a thermoplastic resin composition excellent in moldability, friction resistance and abrasion resistance by uniformly dispersing ultra-high molecular weight polyethylene fine powder. . Also, JP-A-2-138
No. 357 discloses polyethylene and acrylonitrile.
A thermoplastic resin composition which is excellent in moldability, friction resistance and abrasion resistance by dispersing a graft copolymer comprising a styrene copolymer is disclosed.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、特開昭
62−253650号公報等に開示された方法では、ポ
リエチレンとポリオキシメチレンの相溶性が悪いため、
機械的強度や耐熱性が大きく低下したり、得られた成形
品が層状剥離現象を起こしたり、また金型への転写現象
を起こすという欠点があった。However, in the method disclosed in Japanese Patent Application Laid-Open No. Sho 62-253650, the compatibility between polyethylene and polyoxymethylene is poor.
There are drawbacks in that the mechanical strength and heat resistance are greatly reduced, the obtained molded product undergoes a delamination phenomenon, and a transfer phenomenon to a mold occurs.
【0005】また、特開昭63−33465号公報に開
示された方法では、分散している超高分子量ポリエチレ
ン微粒子でもまだ粒子径が十分に小さくないため、摩擦
係数の低下には十分効果を上げることができないという
欠点があった。また、特開平2−138357号公報に
開示された方法では、グラフト共重合体が通常の低密度
ポリエチレンを原料として合成されるため、ゲル成分の
生成量が多くなり、成形品の機械的物性が低下するとい
う欠点があった。In the method disclosed in JP-A-63-33465, the dispersed ultra-high-molecular-weight polyethylene fine particles still have a sufficiently small particle diameter, and therefore have a sufficient effect on lowering the friction coefficient. There was a drawback that it was not possible. Further, according to the method disclosed in JP-A-2-138357, since the graft copolymer is synthesized using ordinary low-density polyethylene as a raw material, the amount of gel components generated increases, and the mechanical properties of the molded article are reduced. There was a drawback of lowering.
【0006】本発明は、機械的性質や熱的性質を維持し
つつ、摺動特性が優れる熱可塑性樹脂組成物及びその樹
脂成形品を提供することを目的とする。An object of the present invention is to provide a thermoplastic resin composition having excellent sliding characteristics while maintaining mechanical properties and thermal properties, and a resin molded product thereof.
【0007】[0007]
【課題を解決するための手段】上記問題点を解決するた
めに第1の発明では、(1)ポリオキシメチレン、ポリ
アミド、芳香族ポリエステル及びポリフェニレンサルフ
ァイドの群から選択される熱可塑性樹脂50〜99重量
%、及び(2)メタロセン系触媒によって合成された重
量平均分子量が1,000〜1,000,000である
エチレン系(共)重合体セグメント5〜95重量%と、
ビニル系単量体から形成された重量平均分子量が1,0
00〜1,000,000であるビニル系(共)重合体
セグメント5〜95重量%とからなるグラフト共重合体
であって、一方のセグメントが他方のセグメントに粒径
0.001〜10μmで分散してなる多相構造型グラフ
ト共重合体1〜50重量%を含有する熱可塑性樹脂組成
物である。According to a first aspect of the present invention, there is provided a thermoplastic resin selected from the group consisting of (1) polyoxymethylene, polyamide, aromatic polyester and polyphenylene sulfide. And (2) 5 to 95% by weight of an ethylene (co) polymer segment having a weight average molecular weight of 1,000 to 1,000,000 synthesized by the metallocene catalyst;
The weight-average molecular weight formed from a vinyl monomer is 1,0
A graft copolymer comprising 5 to 95% by weight of a vinyl (co) polymer segment having a particle size of 0.001 to 10,000,000 and a particle size of 0.001 to 10 μm dispersed in the other segment. Is a thermoplastic resin composition containing 1 to 50% by weight of the resulting multiphase structure type graft copolymer.
【0008】第2の発明では、さらに潤滑剤を配合して
なる第1の発明の熱可塑性樹脂組成物である。[0008] The second invention is the thermoplastic resin composition of the first invention further comprising a lubricant.
【0009】第3の発明では、第1の発明ないし第2の
発明の熱可塑性樹脂組成物を所定の形状に成形してなる
樹脂成形品である。The third invention is a resin molded product obtained by molding the thermoplastic resin composition of the first invention or the second invention into a predetermined shape.
【0010】[0010]
【発明の実施の形態】次に、本発明の各構成要件につい
て説明する。本発明において用いるポリオキシメチレン
とは、公知のポリオキシメチレンの全てが含まれるが、
例えばホルムアルデヒドの重付加あるいはホルムアルデ
ヒドの環状3量体であるトリオキサンや4量体のテトラ
オキサンの開環重合によって得られるものである。また
耐熱性を改善する目的で、例えばポリオキシメチレンの
末端を無水酢酸等でアセチル化したり、環状エーテル等
を共重合してポリマー末端からの熱分解を防止したもの
も用いることができる。Next, each component of the present invention will be described. The polyoxymethylene used in the present invention includes all known polyoxymethylenes,
For example, it is obtained by polyaddition of formaldehyde or ring-opening polymerization of trioxane or tetraoxane, which is a cyclic trimer of formaldehyde. For the purpose of improving heat resistance, for example, polyoxymethylene having acetylated terminal with acetic anhydride or copolymerized with cyclic ether or the like to prevent thermal decomposition from the polymer terminal can be used.
【0011】本発明において用いるポリオキシメチレン
は重量平均分子量10,000〜150,000のもの
が好ましく、15,000〜70,000の範囲のもの
がさらに好ましい。重量平均分子量が10,000未満
では十分な機械的性質が得られず、また150,000
を越えると成形性が不良となり、いずれも好ましくな
い。The polyoxymethylene used in the present invention preferably has a weight average molecular weight of 10,000 to 150,000, more preferably 15,000 to 70,000. If the weight average molecular weight is less than 10,000, sufficient mechanical properties cannot be obtained.
Exceeding the above results in poor moldability, and both are not preferred.
【0012】本発明において用いるポリアミドとは、例
えばナイロン6、ナイロン6・6、ナイロン6・10、
ナイロン6・12、ナイロン11、ナイロン12、ナイ
ロン4・6等のような脂肪族系ポリアミド樹脂;ポリヘ
キサメチレンジアミンテレフタルアミド、ポリヘキサメ
チレンジアミンイソフタルアミド、キシレン基含有ポリ
アミドのような芳香族ポリアミド樹脂およびそれらの変
性物またはそれらの混合物等があげられる。特に好まし
いポリアミド樹脂はナイロン6、ナイロン6・6などで
ある。The polyamide used in the present invention includes, for example, nylon 6, nylon 6.6, nylon 6,10,
Aliphatic polyamide resins such as nylon 6,12, nylon 11, nylon 12, nylon 4.6, etc .; aromatic polyamide resins such as polyhexamethylene diamine terephthalamide, polyhexamethylene diamine isophthalamide, xylene group-containing polyamide And their modified products or mixtures thereof. Particularly preferred polyamide resins are nylon 6, nylon 6.6, and the like.
【0013】本発明で用いる芳香族ポリエステルとは、
芳香環を重合体の連鎖単位に有するポリエステルで、芳
香族ジカルボン酸(あるいはそのエステル形成性誘導
体)とジオ−ル(あるいはそのエステル形成性誘導体)
とを主成分とする縮合反応により得られる重合体ないし
共重合体である。The aromatic polyester used in the present invention is:
A polyester having an aromatic ring in the chain unit of the polymer, which is composed of aromatic dicarboxylic acid (or its ester-forming derivative) and diol (or its ester-forming derivative)
And a polymer or copolymer obtained by a condensation reaction containing as a main component.
【0014】ここでいう芳香族ジカルボン酸としては、
例えばテレフタル酸、イソフタル酸、フタル酸、2,6
−ナフタレンジカルボン酸、1,5−ナフタレンジカル
ボン酸、ビス(p−カルボキシフェニル)メタン、アン
トラセンジカルボン酸、4,4′−ジフェニルカルボン
酸、4,4′−ジフェニルエ−テルジカルボン酸、1,
2−ビス(フェノキシ)エタン−4,4′−ジカルボン
酸あるいはそれらのエステル形成性誘導体などが挙げら
れる。The aromatic dicarboxylic acid referred to herein includes:
For example, terephthalic acid, isophthalic acid, phthalic acid, 2,6
-Naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, bis (p-carboxyphenyl) methane, anthracenedicarboxylic acid, 4,4'-diphenylcarboxylic acid, 4,4'-diphenyletherdicarboxylic acid, 1,
2-bis (phenoxy) ethane-4,4'-dicarboxylic acid or their ester-forming derivatives.
【0015】またジオ−ル成分としては、例えば炭素数
2〜10の脂肪族ジオ−ルすなわちエチレングリコ−
ル、プロピレングリコ−ル、1,4−ブタンジオ−ル、
ネオペンチルグリコ−ル、1,5−ペンタンジオ−ル、
1,6−ヘキサンジオ−ル、デカメチレンジグリコ−
ル、シクロヘキサンジオ−ル、分子量400〜6000
のポリエチレングリコ−ル、ポリ−1,3−プロピレン
グリコ−ル、ポリテトラメチレングリコ−ル及びそれら
の混合物等が挙げられる。The diol component is, for example, an aliphatic diol having 2 to 10 carbon atoms, ie, ethylene glycol.
Propylene glycol, 1,4-butanediol,
Neopentyl glycol, 1,5-pentaneddiol,
1,6-hexanediol, decamethylene diglycol
, Cyclohexanediol, molecular weight 400-6000
Polyethylene glycol, poly-1,3-propylene glycol, polytetramethylene glycol, and mixtures thereof.
【0016】本発明で使用される好ましい芳香族ポリエ
ステルとしては、例えばポリエチレンテレフタレ−ト、
ポリプロピレンテレフタレ−ト、ポリブチレンテレフタ
レ−ト、ポリヘキサメチレンテレフタレ−ト、ポリエチ
レン−2,6−ナフタレ−ト、ポリエチレン−1,2−
ビス(フェノキシ)エタン−4,4′−ジカルボキシレ
−トなどが挙げられる。さらに好ましくは、ポリエチレ
ンテレフタレ−ト、ポリブチレンテレフタレ−トであ
る。Preferred aromatic polyesters used in the present invention include, for example, polyethylene terephthalate,
Polypropylene terephthalate, polybutylene terephthalate, polyhexamethylene terephthalate, polyethylene-2,6-naphthalate, polyethylene-1,2-
Bis (phenoxy) ethane-4,4'-dicarboxylate and the like can be mentioned. More preferred are polyethylene terephthalate and polybutylene terephthalate.
【0017】本発明で用いるポリフェニレンサルファイ
ドとは、下記式(1) −(C6H4−S)n− ・・・(1) で表されるもので、一般にp−ジクロルベンゼンと硫化
ナトリウムをNーメチルピロリドンなどの極性溶媒中で
175℃〜350℃にて反応させることによって得られ
るものであるが、これに限定されるものではない。[0017] The polyphenylene sulfide used in the present invention has the following formula (1) - (C 6 H 4 -S) n - represented by those in (1), and sodium sulfide generally p- dichlorobenzene Is reacted at 175 ° C. to 350 ° C. in a polar solvent such as N-methylpyrrolidone, but is not limited thereto.
【0018】ポリオキシメチレン、ポリアミド、芳香族
ポリエステル及びポリフェニレンサルファイドの群から
選択される熱可塑性樹脂(以下、摺動性改良用熱可塑性
樹脂と略記する。)の熱可塑性樹脂組成物中に占める割
合は、通常50〜99重量%好ましくは60〜95重量
%である。50重量%未満であると、機械的強度及び耐
熱性の低下を招き好ましくなく、99重量%を超える
と、即ち以下に説明する特定のグラフト共重合体の割合
が少なくなるので本発明の目的の摺動特性改良効果が小
さく好ましくない。Ratio of thermoplastic resin selected from the group consisting of polyoxymethylene, polyamide, aromatic polyester and polyphenylene sulfide (hereinafter abbreviated as thermoplastic resin for improving slidability) in the thermoplastic resin composition Is usually 50 to 99% by weight, preferably 60 to 95% by weight. If the amount is less than 50% by weight, the mechanical strength and the heat resistance are lowered, which is not preferable. If the amount is more than 99% by weight, that is, the proportion of the specific graft copolymer described below decreases, so that the object of the present invention is reduced. The effect of improving the sliding characteristics is small, which is not preferable.
【0019】本発明で用いる多相構造型グラフト共重合
体とは、メタロセン系触媒によって合成されたエチレン
系(共)重合体セグメント(以下、Aセグメントと略記
する。)と、1種以上のビニル系単量体から形成された
ビニル系(共)重合体セグメント(以下、Bセグメント
と略記する。)とからなるグラフト共重合体である。The multiphase structure type graft copolymer used in the present invention includes an ethylene (co) polymer segment (hereinafter abbreviated as A segment) synthesized with a metallocene catalyst, and one or more kinds of vinyl. A graft copolymer comprising a vinyl-based (co) polymer segment (hereinafter abbreviated as B segment) formed from a series monomer.
【0020】前記メタロセン触媒とは、シクロペンタジ
エニル骨格を有する配位子を含む周期律表第IVB族の遷
移金属化合物、有機アルミニウムオキシ化合物、担体及
び必要に応じて有機アルミニウム化合物から形成される
オレフィン重合触媒である。このようなメタロセン触媒
で合成されたポリエチレンは、通常の高圧法にて合成し
た低密度ポリエチレンと比較すると、同じ密度、同じ流
動性にも関わらず、強度及び弾性率が高い。また、グラ
フト共重合体にした場合にも、同様に、メタロセイン触
媒で合成したポリエチレンを主鎖としたグラフト共重合
体は、低密度ポリエチレンを主鎖としたグラフト共重合
体よりも強度及び弾性率が高い。したがって、メタロセ
ン触媒で合成したポリエチレンを主鎖としたグラフト共
重合体を摺動性改良用熱可塑性樹脂に添加すると、低密
度ポリエチレンを主鎖としてグラフト共重合体を添加し
た場合と較べて、摺動性改良用熱可塑性樹脂の強度及び
弾性率が高い。それに加えて、摺動性改良用熱可塑性樹
脂の摺動性(動摩擦係数や比摩耗量)にも優れている。The metallocene catalyst is formed from a transition metal compound belonging to Group IVB of the periodic table containing a ligand having a cyclopentadienyl skeleton, an organic aluminum oxy compound, a carrier, and if necessary, an organic aluminum compound. It is an olefin polymerization catalyst. Polyethylene synthesized with such a metallocene catalyst has higher strength and elastic modulus in spite of the same density and the same fluidity as low-density polyethylene synthesized by a normal high-pressure method. Similarly, when a graft copolymer is used, a graft copolymer having a polyethylene-based main chain synthesized with a metallothein catalyst has a higher strength and elastic modulus than a graft copolymer having a low-density polyethylene main chain. Is high. Therefore, when the graft copolymer having polyethylene as the main chain synthesized with a metallocene catalyst is added to the thermoplastic resin for improving the slidability, the sliding copolymer is compared with the case where the graft copolymer is added with low-density polyethylene as the main chain. The strength and elastic modulus of the thermoplastic resin for improving mobility are high. In addition, the thermoplastic resin for improving slidability is excellent in slidability (dynamic friction coefficient and specific wear amount).
【0021】メタロセン系触媒で合成されたエチレン系
(共)重合体とは、エチレンから誘導される構成単位が
50〜100重量%、好ましくは70〜100重量%、
より好ましくは80〜100重量%であり、炭素原子数
が3〜20のα−オレフィンから誘導される構成単位が
0〜50重量%、好ましくは0〜30重量%、より好ま
しくは0〜20重量%であることが望ましい。The ethylene-based (co) polymer synthesized with a metallocene-based catalyst means that the constituent unit derived from ethylene is 50 to 100% by weight, preferably 70 to 100% by weight,
It is more preferably 80 to 100% by weight, and the structural unit derived from an α-olefin having 3 to 20 carbon atoms is 0 to 50% by weight, preferably 0 to 30% by weight, more preferably 0 to 20% by weight. % Is desirable.
【0022】ここで炭素原子数が3〜20のα−オレフ
ィンとしては、例えばプロピレン、1−ブテン、1−ペ
ンテン、1−ヘキセン、4−メチル−1−ペンテン、1
−オクテン、1−デセン、1−ドデセン、1−テトラデ
セン、1−ヘキサデセン、1−オクタデセン、1−エイ
コセンなどが挙げられる。The α-olefin having 3 to 20 carbon atoms includes, for example, propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene,
-Octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene and the like.
【0023】本発明のAセグメントの重量平均分子量は
1,000〜1,000,000、好ましくは5,00
0〜600,000範囲である。重量平均分子量が1,
000未満の場合は摺動性改良効果の持続性が不足する
ので余り好ましくない。または1,000,000を超
えると成形加工性が低下したりするので余り好ましくな
い。The weight average molecular weight of the A segment of the present invention is 1,000 to 1,000,000, preferably 5,000.
The range is from 0 to 600,000. Weight average molecular weight is 1,
If it is less than 000, the durability of the effect of improving the slidability is insufficient, so that it is not preferable. Or, when it exceeds 1,000,000, the molding processability is lowered, so that it is not preferable.
【0024】また、Bセグメントは、以下に示したビニ
ル系単量体から形成されたものである。ビニル系単量体
を具体的に例示すると、例えばヒドロキシエチル(メ
タ)アクリレート、2−ヒドロキシプロピル(メタ)ア
クリレート、3−ヒドロキシプロピル(メタ)アクリレ
ート等の(メタ)アクリル酸エステル、アクリル酸、メ
タクリル酸、フマル酸、無水マレイン酸、イタコン酸、
無水イタコン酸、ビシクロ(2,2,1)−5−ヘプテ
ン−2,3−ジカルボン酸等のα,β−不飽和カルボン
酸及びその金属塩、アクリル酸メチル、アクリル酸n−
ブチル、アクリル酸イソブチル、アクリル酸t−ブチ
ル、アクリル酸2−エチルヘキシル、メタクリル酸メチ
ル、メタクリル酸エチル、メタクリル酸n−ブチル、メ
タクリル酸イソブチル等のα,β−不飽和カルボン酸エ
ステル、酢酸ビニル、プロピオン酸ビニル、カプロン酸
ビニル、カプリル酸ビニル、ラウリン酸ビニル、ステア
リン酸ビニル、トリフルオル酢酸ビニル等のビニルエス
テル類、アクリル酸グリシジル、メタクリル酸グリシジ
ル、イタコン酸モノグリシジルエステル等の不飽和グリ
シジル基含有単量体、(メタ)アクリル酸アミノエチ
ル、(メタ)アクリル酸プロピルアミノエチル、メタク
リル酸ジメチルアミノエチル、(メタ)アクリル酸アミ
ノプロピル等の(メタ)アクリル酸アルキルエステル系
誘導体、アリルアミン、メタクリルアミン、N,Nージ
メチルアクリルアミド等のアリルアミン系誘導体、ビニ
ル芳香族単量体、例えばスチレン;核置換スチレン、例
えばメチルスチレン、ジメチルスチレン、エチルスチレ
ン、イソプロピルスチレン、クロルスチレン;α−置換
スチレン、例えばα−メチルスチレン、α−エチルスチ
レン;(メタ)アクリロニトリル等の単量体を挙げるこ
とができる。これらのビニル単量体は1種又は2種以上
が用いられる。The B segment is formed from a vinyl monomer shown below. Specific examples of the vinyl monomer include (meth) acrylic esters such as hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 3-hydroxypropyl (meth) acrylate, acrylic acid, and methacryl. Acid, fumaric acid, maleic anhydride, itaconic acid,
Α, β-unsaturated carboxylic acids such as itaconic anhydride, bicyclo (2,2,1) -5-heptene-2,3-dicarboxylic acid and metal salts thereof, methyl acrylate, n-acrylate
Α, β-unsaturated carboxylic esters such as butyl, isobutyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, methyl methacrylate, ethyl methacrylate, n-butyl methacrylate and isobutyl methacrylate, vinyl acetate, Vinyl esters such as vinyl propionate, vinyl caproate, vinyl caprylate, vinyl laurate, vinyl stearate, and vinyl trifluoroacetate; and unsaturated glycidyl group-containing monomers such as glycidyl acrylate, glycidyl methacrylate, and monoglycidyl itaconate. Dimer, aminoethyl (meth) acrylate, propylaminoethyl (meth) acrylate, dimethylaminoethyl methacrylate, alkyl (meth) acrylate derivatives such as aminopropyl (meth) acrylate, allylamine, Allylamine derivatives such as methacrylamine and N, N-dimethylacrylamide, vinyl aromatic monomers such as styrene; nuclear-substituted styrenes such as methylstyrene, dimethylstyrene, ethylstyrene, isopropylstyrene, chlorostyrene; α-substituted styrene; For example, monomers such as α-methylstyrene, α-ethylstyrene; (meth) acrylonitrile and the like can be mentioned. One or two or more of these vinyl monomers are used.
【0025】これらの単量体から構成される共重合体の
中では、摺動性改良用熱可塑性樹脂、特にポリオキシメ
チレンまたはポリアミドとの相溶性が高いという理由か
ら、スチレン系(共)重合体が好ましく、特にスチレン
−アクリロニトリル共重合体が最も好ましい。Among copolymers composed of these monomers, styrene (co) polymers are preferred because of their high compatibility with thermoplastic resins for improving slidability, especially polyoxymethylene or polyamide. Coalescence is preferred, and styrene-acrylonitrile copolymer is particularly preferred.
【0026】また、Bセグメントの重量平均分子量は
1,000〜1,000,000、好ましくは5,00
0〜500,000範囲である。重量平均分子量が1,
000未満の場合は相溶性が悪くなって摺動性改良効果
の持続性が不足するので余り好ましくない。または1,
000,000を超える場合も同様の理由から余り好ま
しくない。The B segment has a weight average molecular weight of 1,000 to 1,000,000, preferably 5,000.
It is in the range of 0 to 500,000. Weight average molecular weight is 1,
If it is less than 000, the compatibility becomes poor and the durability of the effect of improving the slidability is insufficient, so that it is not preferable. Or 1,
The case where the amount exceeds 1,000,000 is not preferable because of the same reason.
【0027】多相構造型グラフト共重合体中に占めるA
セグメントの割合は、5〜95重量%、好ましくは20
〜90重量%からなるものである。したがって多相構造
型グラフト共重合体中に占めるBセグメントの割合は、
5〜95重量%、好ましくは10〜80重量%である。
Aセグメントの割合が5重量%未満ないしBセグメント
の割合が95重量%を越える場合、摺動性改良効果が不
十分であり好ましくない。また、Aセグメントの割合が
95重量%を超えるないしBセグメントの割合が5重量
%未満の場合、相溶性が低下し、機械的物性、摺動性能
の持続性が低下したりするので好ましくない。A occupying in the multiphase structure type graft copolymer
The proportion of the segment is 5 to 95% by weight, preferably 20%.
9090% by weight. Therefore, the proportion of the B segment in the multiphase structure type graft copolymer is as follows:
It is 5 to 95% by weight, preferably 10 to 80% by weight.
When the proportion of the A segment is less than 5% by weight or the proportion of the B segment exceeds 95% by weight, the effect of improving the slidability is insufficient, which is not preferable. On the other hand, if the proportion of the A segment exceeds 95% by weight or the proportion of the B segment is less than 5% by weight, the compatibility is lowered, and the mechanical properties and the durability of the sliding performance are undesirably lowered.
【0028】また、本発明でいう多相構造型グラフト共
重合体は、AセグメントまたはBセグメントのマトリッ
クス中に、それとは異なるセグメントであるBセグメン
トまたはAセグメントが球状に均一分散しているものを
いう。分散している重合体の粒子径は0.001〜10
μm、好ましくは0.01〜5μmである。分散粒子径
が0.001μ未満の場合、あるいは10μmを超える
場合は分散性が低く、例えば外観の悪化あるいは機械的
物性が低下するため好ましくない。多相構造型グラフト
共重合体の熱可塑性樹脂中に占める割合は、通常1〜5
0重量%、好ましくは5〜40重量%である。Further, the multi-phase structure type graft copolymer referred to in the present invention is obtained by dispersing a B segment or A segment, which is a different segment, in a matrix of A segment or B segment in a spherical and uniform manner. Say. The particle size of the dispersed polymer is 0.001 to 10
μm, preferably 0.01 to 5 μm. When the dispersed particle diameter is less than 0.001 μm or more than 10 μm, the dispersibility is low, for example, the appearance is deteriorated or the mechanical properties are decreased, which is not preferable. The proportion of the multiphase structure type graft copolymer in the thermoplastic resin is usually 1 to 5
0% by weight, preferably 5 to 40% by weight.
【0029】本発明において用いられる潤滑剤として
は、通常樹脂の摺動性を向上させるために添加されてい
るもので、例えば、スピンドル油、冷凍機油、タービン
油、マシン油、シリンダー油、ギヤ油などの鉱油;流動
パラフィン、パラフィンワックス、ポリエチレンワック
スなどの炭化水素;ラウリン酸、ミリスチン酸、パルミ
チン酸、ステアリン酸等の脂肪酸;ヘキシルアルコー
ル、オクチルアルコール、セチルアルコール、ステアリ
ルアルコール等のアルコール等、他にジメチルポリシロ
キサン等を用いることができる。また潤滑剤の熱可塑性
樹脂中に占める割合は、通常20重量%以下、好ましく
は0.1〜15重量%、さらに好ましくは0.5〜10
重量%である。The lubricant used in the present invention is usually added to improve the slidability of the resin, and includes, for example, spindle oil, refrigerating machine oil, turbine oil, machine oil, cylinder oil, gear oil. Mineral oils such as liquids; hydrocarbons such as liquid paraffin, paraffin wax, and polyethylene wax; fatty acids such as lauric acid, myristic acid, palmitic acid, and stearic acid; alcohols such as hexyl alcohol, octyl alcohol, cetyl alcohol, and stearyl alcohol; Dimethylpolysiloxane or the like can be used. The proportion of the lubricant in the thermoplastic resin is usually 20% by weight or less, preferably 0.1 to 15% by weight, more preferably 0.5 to 10% by weight.
% By weight.
【0030】本発明に用いる多相構造型グラフト共重合
体を製造する際のグラフト化法は、一般に知られている
連鎖移動法、電離性放射線照射法等いずれの方法でもよ
いが、最も好ましいのは、下記に示す方法によるもので
ある。なぜなら、グラフト効率が高く、熱による二次的
凝集が起こらないため、性能の発現がより効果的であ
り、また製造方法が簡便であるためである。The grafting method for producing the multi-phase structure type graft copolymer used in the present invention may be any of generally known methods such as a chain transfer method and an ionizing radiation irradiation method, but is most preferable. Is based on the following method. This is because the grafting efficiency is high and secondary aggregation due to heat does not occur, so that the expression of performance is more effective and the production method is simple.
【0031】次に、本発明に用いる多相構造型グラフト
共重合体の製造方法を具体的に詳述する。すなわち、メ
タロセン系触媒で合成されたポリエチレン100重量部
を水に懸濁させる。そこへ少なくとも1種のビニル単量
体1〜400重量部に、下記式(2)または式(3)で
表されるラジカル重合性有機過酸化物の1種または2種
以上の混合物を該ビニル単量体100重量部に対して
0.1〜20重量部と、10時間の半減期を得るための
分解温度が40〜90℃である重合開始剤をビニル単量
体とラジカル重合性有機過酸化物との合計100重量部
に対して0.01〜5重量部とを溶解せしめた混合溶液
を加え、重合開始剤の分解が実質的に起こらない条件で
加熱し、ビニル単量体、ラジカル重合性有機過酸化物お
よび重合開始剤をポリエチレンに含浸せしめ、その含浸
率が初めの50重量%以上に達したとき、この水性懸濁
液の温度を上昇せしめ、ビニル単量体およびラジカル重
合性有機過酸化物をポリエチレン中で共重合せしめて、
グラフト化前駆体を得る。Next, the method for producing the multi-phase structure type graft copolymer used in the present invention will be specifically described in detail. That is, 100 parts by weight of polyethylene synthesized with a metallocene catalyst is suspended in water. To 1 to 400 parts by weight of at least one vinyl monomer, one or a mixture of two or more radically polymerizable organic peroxides represented by the following formula (2) or (3) is added to the vinyl monomer. 0.1 to 20 parts by weight based on 100 parts by weight of the monomer and a polymerization initiator having a decomposition temperature of 40 to 90 ° C. for obtaining a half-life of 10 hours are mixed with a vinyl monomer and a radical polymerizable organic polymer. A mixed solution prepared by dissolving 0.01 to 5 parts by weight with respect to 100 parts by weight of the total amount of the oxides is added, and the mixture is heated under the condition that decomposition of the polymerization initiator does not substantially occur, and the vinyl monomer and the radical Polyethylene is impregnated with a polymerizable organic peroxide and a polymerization initiator, and when the impregnation rate reaches the initial 50% by weight or more, the temperature of the aqueous suspension is increased, and the vinyl monomer and the radical polymerizable Organic peroxide in polyethylene Is allowed if,
Obtain a grafting precursor.
【0032】グラフト化前駆体を溶融下、混練すること
により、本発明に用いる多相構造型グラフト共重合体を
得ることができる。このときグラフト化前駆体中に、ポ
リエチレンまたはビニル系(共)重合体を混合し、溶融
下に混練しても多相構造型グラフト共重合体を得ること
ができる。前記式(2)で表されるラジカル重合性有機
過酸化物とは、次の化合物である。By kneading the grafting precursor in a molten state, the multiphase structure type graft copolymer used in the present invention can be obtained. At this time, a polyphase structure type graft copolymer can be obtained by mixing a polyethylene or vinyl (co) polymer into the grafting precursor and kneading the mixture under melting. The radically polymerizable organic peroxide represented by the formula (2) is the following compound.
【0033】[0033]
【化1】 Embedded image
【0034】式中、R1は水素原子または炭素数1〜2
のアルキル基、R2は水素原子またはメチル基、R3およ
びR4はそれぞれ炭素数1〜4のアルキル基、R5は炭素
数1〜12のアルキル基、フェニル基、アルキル置換フ
ェニル基または炭素数3〜12のシクロアルキル基を示
す。mは1または2である。In the formula, R 1 is a hydrogen atom or a group having 1 to 2 carbon atoms.
R 2 is a hydrogen atom or a methyl group; R 3 and R 4 are each an alkyl group having 1 to 4 carbon atoms; R 5 is an alkyl group having 1 to 12 carbon atoms, a phenyl group, an alkyl-substituted phenyl group or a carbon atom; Shows cycloalkyl groups of the numbers 3 to 12. m is 1 or 2.
【0035】また、前記式(3)で表されるラジカル重
合性有機過酸化物とは、次の化合物である。The radically polymerizable organic peroxide represented by the formula (3) is the following compound.
【0036】[0036]
【化2】 Embedded image
【0037】式中、R6は水素原子または炭素数1〜4
のアルキル基、R7は水素原子またはメチル基、R8およ
びR9はそれぞれ炭素数1〜4のアルキル基、R10は炭
素数1〜12のアルキル基、フェニル基、アルキル置換
フェニル基または炭素数3〜12のシクロアルキル基を
示す。nは0、1または2である。In the formula, R 6 is a hydrogen atom or a group having 1 to 4 carbon atoms.
R 7 is a hydrogen atom or a methyl group; R 8 and R 9 are each an alkyl group having 1 to 4 carbon atoms; R 10 is an alkyl group having 1 to 12 carbon atoms, a phenyl group, an alkyl-substituted phenyl group or a carbon atom; Shows cycloalkyl groups of the numbers 3 to 12. n is 0, 1 or 2.
【0038】前記溶融混練する温度は通常150〜35
0℃である。上記温度が150℃未満の場合、溶融が不
完全であったり、また溶融粘度が高く、混合が不充分と
なり、成形物に相分離や層状剥離が現れるため好ましく
ない。また350℃を超えると、混合される樹脂の分解
もしくはゲル化が起こり好ましくない。The melting and kneading temperature is usually 150 to 35.
0 ° C. If the temperature is lower than 150 ° C., the melting is incomplete or the melt viscosity is high, the mixing becomes insufficient, and phase separation or delamination appears in the molded product, which is not preferable. On the other hand, when the temperature exceeds 350 ° C., decomposition or gelation of the mixed resin occurs, which is not preferable.
【0039】溶融・混合する方法としては、バンバリ−
ミキサ−、加圧ニ−ダ−、混練押出機、二軸押出機、ロ
−ル等の通常用いられる混練機により行うことができ
る。本発明では、更に本発明の要旨を逸脱しない範囲に
おいて、水酸化マグネシウムや水酸化アルミニウム等の
無機難燃剤、ハロゲン系やリン系等の有機難燃剤、金属
粉、酸化防止剤、紫外線防止剤、滑剤、分散剤、カップ
リング剤、発泡剤、架橋剤、着色剤、カ−ボンブラック
等の添加剤および他のポリオレフィン系樹脂;芳香族ポ
リエステル、ポリフェニレンエ−テル、ポリカ−ボネ−
ト、ポリオキシメチレン、ポリフェニレンスルファイド
等のエンジニアリングプラスチックス;ポリスチレン、
ABS、ポリ塩化ビニル等のビニル系樹脂などを添加し
ても差し支えない。As a method of melting and mixing, Banbury
It can be carried out by a commonly used kneading machine such as a mixer, a pressure kneader, a kneading extruder, a twin-screw extruder or a roll. In the present invention, an inorganic flame retardant such as magnesium hydroxide or aluminum hydroxide, an organic flame retardant such as a halogen-based or phosphorus-based, a metal powder, an antioxidant, an ultraviolet ray inhibitor, without departing from the scope of the present invention. Lubricants, dispersants, coupling agents, foaming agents, crosslinking agents, coloring agents, additives such as carbon black, and other polyolefin resins; aromatic polyesters, polyphenylene ethers, polycarbonates
Engineering plastics such as polystyrene, polyoxymethylene, polyphenylene sulfide; polystyrene,
A vinyl resin such as ABS or polyvinyl chloride may be added.
【0040】[0040]
【実施例】以下参考例、実施例及び比較例をあげて本発
明をさらに詳しく説明する。なお、表中の略記号は次の
ものを表す。 mPE:ポリエチレン(商品名:スミカセンE、FV4
04、住友化学(株)製) 重量平均分子量:約170,000(高温GPCにて測
定)) LDPE:ポリエチレン(商品名:スミカセンG40
1、住友化学(株)製) St:スチレン AN:アクリロニトリル DVB:ジビニルベンゼン MAA:メタクリル酸The present invention will be described in further detail with reference to Reference Examples, Examples and Comparative Examples. The abbreviations in the table represent the following. mPE: Polyethylene (trade name: Sumikasen E, FV4
04, manufactured by Sumitomo Chemical Co., Ltd.) Weight average molecular weight: about 170,000 (measured by high temperature GPC)) LDPE: polyethylene (trade name: Sumikasen G40)
1. Sumitomo Chemical Co., Ltd.) St: Styrene AN: Acrylonitrile DVB: Divinylbenzene MAA: Methacrylic acid
【0041】POM:ポリオキシメチレン(商品名:デ
ルリン100、デュポン(株)製) PA:ナイロン6(商品名:MC100L、鐘紡(株)
製) PBT:ポリブチレンテレフタレート(商品名:UBE
PBT1000、宇部興産(株)製) PPS:ポリフェニレンサルファイド(商品名:スミコ
ンFM、MK104、住友ベークライト(株)製)POM: Polyoxymethylene (trade name: Delrin 100, manufactured by DuPont) PA: Nylon 6 (trade name: MC100L, Kanebo Co., Ltd.)
PBT: Polybutylene terephthalate (trade name: UBE)
PBT1000, manufactured by Ube Industries, Ltd.) PPS: polyphenylene sulfide (trade name: Sumicon FM, MK104, manufactured by Sumitomo Bakelite Co., Ltd.)
【0042】使用した潤滑油は次のものである。 ジメチルポリシロキサン(商品名:SH200、トーレ
シリコン(株)製) ステアリルステアレート(商品名:ユニスターM967
6、日本油脂(株)製) ギヤ油(商品名:ダフニーメカニックオイル 100、
出光興産(株)製)The following lubricating oils were used. Dimethyl polysiloxane (trade name: SH200, manufactured by Toray Silicon Co., Ltd.) Stearyl stearate (trade name: Unistar M967
6, Nippon Oil & Fats Co., Ltd.) Gear oil (trade name: Daphne mechanic oil 100)
Idemitsu Kosan Co., Ltd.)
【0043】試験法は次のようである。 (1)アイゾット衝撃値(ノッチ付き):JIS K7
110 (2)加重たわみ温度:JIS K7207 (3)動摩擦係数:ピンプレート式摩擦試験として荷重
1Kgf、滑り速度10cm/sec、測定時間1時
間、相手材:炭素鋼S45Cで行った。 (4)比摩耗量:スラスト式摩擦摩耗試験としてJIS
K7218に準拠、荷重40Kgf、滑り速度15cm
/sec、相手材:炭素鋼S45Cで行った。The test method is as follows. (1) Izod impact value (with notch): JIS K7
110 (2) Deflection temperature under load: JIS K7207 (3) Dynamic friction coefficient: As a pin plate type friction test, a load of 1 kgf, a sliding speed of 10 cm / sec, a measurement time of 1 hour, and a partner material: carbon steel S45C were used. (4) Specific wear: JIS as a thrust type friction wear test
According to K7218, load 40kgf, sliding speed 15cm
/ Sec, partner material: carbon steel S45C.
【0044】参考例1(多相構造型グラフト共重合体の
製造) 容積5リットルのステンレス製オ−トクレ−ブに、純水
2500gを入れ、さらに懸濁剤としてポリビニルアル
コ−ル2.5gを溶解させた。この中にメタロセン触媒
で合成したポリエチレン(商品名:スミカセンE、FV
404)700g、スチレン190g及びアクリロニト
リル100gを入れ、攪はん分散した。次いでオ−トク
レ−ブを75℃に昇温し、2時間攪はんすることにより
スチレンとアクリロニトリルをポリエチレン中に含浸さ
せた。次にオートクレーブの温度を70℃に下げ、重合
開始剤としての3,5,5トリメチルヘキサノイルペル
オキシド1.5g、ラジカル重合性有機過酸化物として
t−ブチルペルオキシメタクリロイロキシエチルカ−ボ
ネ−ト4gをスチレン10gの混合液中に溶解させ、こ
の溶液を前記オ−トクレ−ブ中に投入・攪はんした。Reference Example 1 (Production of Graft Copolymer of Multi-Phase Structure Type) In a stainless steel autoclave having a volume of 5 liters, 2500 g of pure water was added, and 2.5 g of polyvinyl alcohol as a suspending agent was further added. Dissolved. Polyethylene (trade name: Sumikacene E, FV) synthesized with a metallocene catalyst
404) 700 g, styrene 190 g and acrylonitrile 100 g were added and stirred and dispersed. Then, the autoclave was heated to 75 ° C. and stirred for 2 hours to impregnate styrene and acrylonitrile into polyethylene. Next, the temperature of the autoclave was lowered to 70 ° C., 1.5 g of 3,5,5 trimethylhexanoyl peroxide as a polymerization initiator, and t-butyl peroxymethacryloyloxyethyl carbonate as a radical polymerizable organic peroxide. 4 g was dissolved in a mixed solution of 10 g of styrene, and this solution was charged and stirred in the autoclave.
【0045】オ−トクレ−ブの温度を70℃に保ち、そ
の温度で4時間維持して重合を完結させ、水洗及び乾燥
してグラフト化前駆体を得た。このグラフト化前駆体の
スチレン・アクリロニトリル共重合体をトルエンで抽出
し、ゲルパーミエーションクロマトグラフにより重量平
均分子量を測定したところ、11万であった。The temperature of the autoclave was maintained at 70 ° C., and the temperature was maintained for 4 hours to complete the polymerization, followed by washing with water and drying to obtain a graft precursor. The styrene-acrylonitrile copolymer as the grafting precursor was extracted with toluene, and the weight average molecular weight was measured by gel permeation chromatography to be 110,000.
【0046】次いで、このグラフト化前駆体をラボプラ
ストミル一軸押出機((株)東洋精機製作所製)で20
0℃にて押し出し、グラフト化反応させることにより多
相構造型グラフト共重合体を得た。これを熱分解ガスク
ロマトグラフィーによって分析したところ、ポリエチレ
ン:スチレン:アクリロニトリルの重量割合(%)は7
0:20:10であった。なおこのとき、スチレン/ア
クリル酸重合体セグメントのグラフト効率は70重量%
であった。Then, the grafted precursor was subjected to a Labo Plastomill single screw extruder (manufactured by Toyo Seiki Seisaku-sho, Ltd.) for 20 minutes.
It was extruded at 0 ° C. and subjected to a grafting reaction to obtain a multi-phase structure type graft copolymer. When this was analyzed by pyrolysis gas chromatography, the weight ratio (%) of polyethylene: styrene: acrylonitrile was 7
0:20:10. At this time, the graft efficiency of the styrene / acrylic acid polymer segment was 70% by weight.
Met.
【0047】この多相構造型グラフト共重合体を走査型
電子顕微鏡「JEOL JSM T300」(日本電子
(株)製)により観察したところ、粒子径0.3〜0.
4μmの真球状樹脂が均一に分散した多相構造が観察さ
れた。The multiphase structure type graft copolymer was observed with a scanning electron microscope “JEOL JSM T300” (manufactured by JEOL Ltd.).
A multiphase structure in which 4 μm spherical resin was uniformly dispersed was observed.
【0048】参考例2〜11 参考例1と同様の方法で組成などを表1〜3に示した割
合に変えて多相構造型グラフト共重合体を合成し、その
結果を表1〜3に示した。Reference Examples 2 to 11 In the same manner as in Reference Example 1, the composition and the like were changed to the ratios shown in Tables 1 to 3 to synthesize a multiphase-structured graft copolymer. The results are shown in Tables 1 to 3. Indicated.
【0049】[0049]
【表1】 [Table 1]
【0050】[0050]
【表2】 [Table 2]
【0051】[0051]
【表3】 [Table 3]
【0052】参考例12 参考例1と同様の組成、方法でt−ブチルペルオキシメ
タクリロイロキシエチルカ−ボネ−トを用いないで合成
し、その結果を表3に示した。Reference Example 12 A composition was prepared in the same manner as in Reference Example 1 without using t-butylperoxymethacryloyloxyethyl carbonate, and the results are shown in Table 3.
【0053】実施例1 ポリオキシメチレン(商品名:デルリン100、デュポ
ン(株)製)900g、参考例1で合成した多相構造型
グラフト共重合体(A)100gをドライブレンドし、
210℃に設定した二軸押出機(PCM30、池貝鉄鋼
(株)製)で溶融混練した。次に210℃に設定したイ
ンラインスクリュー式射出成形機(TS−35−FV2
5型、田端機械工業(株)製)でそれぞれの試験片を作
成し、アイゾット衝撃値(Kgfcm/cm2)、荷重
たわみ温度(℃)、動摩擦係数(無次元)、比摩耗量
(mm3/Kg・Km)を測定した。その結果を表4に
示した。Example 1 900 g of polyoxymethylene (trade name: Delrin 100, manufactured by DuPont) and 100 g of the multi-phase structure type graft copolymer (A) synthesized in Reference Example 1 were dry-blended.
The mixture was melt-kneaded with a twin-screw extruder (PCM30, manufactured by Ikegai Iron & Steel Corp.) set at 210 ° C. Next, an in-line screw injection molding machine (TS-35-FV2) set to 210 ° C.
Each test piece was prepared using a No. 5 type (manufactured by Tabata Machine Industry Co., Ltd.), and the Izod impact value (Kgfcm / cm 2 ), deflection temperature under load (° C.), dynamic friction coefficient (dimensionless), specific wear amount (mm 3) / Kg · Km). Table 4 shows the results.
【0054】[0054]
【表4】 [Table 4]
【0055】実施例2〜17 表4〜7に示すようにポリオキシメチレン、多相構造型
グラフト共重合体等の割合を変えたり他の樹脂に変更し
て、実施例1と同様の方法で溶融混練し、それぞれの試
験片を作成した。その試験結果を表4〜7に示したExamples 2 to 17 As shown in Tables 4 to 7, the ratio of polyoxymethylene, the graft copolymer having a multiphase structure was changed, or another resin was used. Each test piece was prepared by melt-kneading. The test results are shown in Tables 4 to 7.
【0056】[0056]
【表5】 [Table 5]
【0057】[0057]
【表6】 [Table 6]
【0058】[0058]
【表7】 [Table 7]
【0059】実施例18、19 実施例1で示した熱可塑性樹脂組成物にさらに潤滑剤と
してステアリルステアレート(商品名:ユニスターM9
676、日本油脂(株)製)ないしジメチルポリシロキ
サン(商品名:SH200、トーレシリコーン(株)
製)を表8に示した組成で配合し、実施例1と同様に試
験を行い、その結果を表8に示した。Examples 18 and 19 In addition to the thermoplastic resin composition shown in Example 1, stearyl stearate (trade name: Unistar M9) was used as a lubricant.
676, manufactured by NOF Corporation) or dimethylpolysiloxane (trade name: SH200, Toray Silicone Co., Ltd.)
Was blended with the composition shown in Table 8, and a test was conducted in the same manner as in Example 1. The results are shown in Table 8.
【0060】[0060]
【表8】 [Table 8]
【0061】実施例20、21 ポリオキシメチレン、多相構造型グラフト共重合体、潤
滑剤を表8に示したものに変更して実施例1と同様の試
験を行い、その結果を表8に示した。Examples 20 and 21 The same tests as in Example 1 were carried out except that the polyoxymethylene, the graft copolymer having a multiphase structure and the lubricant were changed to those shown in Table 8, and the results were shown in Table 8. Indicated.
【0062】比較例1 参考例4で合成した多相構造型グラフト共重合体を用い
て、実施例1と同様の方法でポリオキシメチレンと溶融
混錬し、実施例1と同様の試験を行い、その結果を表9
に示した。Comparative Example 1 Using the multiphase structure type graft copolymer synthesized in Reference Example 4, melt kneading with polyoxymethylene was carried out in the same manner as in Example 1, and the same test as in Example 1 was carried out. Table 9 shows the results.
It was shown to.
【0063】[0063]
【表9】 [Table 9]
【0064】比較例2〜6 表9に示すように多相構造型グラフト共重合体の種類及
び添加量を変更して、比較例1と同様の方法で溶融混練
し、それぞれの試験片を作成した。その試験結果を表9
に示した。Comparative Examples 2 to 6 As shown in Table 9, the type and amount of the multi-phase structure type graft copolymer were changed and melt-kneaded in the same manner as in Comparative Example 1 to prepare respective test pieces. did. Table 9 shows the test results.
It was shown to.
【0065】以上の結果から本発明の熱可塑性樹脂組成
物及びその樹脂成形品は摺動性能、機械的物性に優れて
いることがわかった。これに対して比較例で例示した樹
脂組成物は摺動性能と機械的物性の両立ができていな
い。From the above results, it was found that the thermoplastic resin composition of the present invention and the resin molded product thereof were excellent in sliding performance and mechanical properties. On the other hand, the resin compositions exemplified in the comparative examples cannot achieve both sliding performance and mechanical properties.
【0066】[0066]
【発明の効果】本発明の熱可塑性樹脂組成物は、機械的
物性や熱的性質を維持しつつ、摺動特性が優れている。
また溶融下に混合するだけで容易に製造できる上に、摺
動性の度合いを特定の多相構造型グラフト共重合体及び
潤滑剤の配合割合によって決定できるため、容易に多品
種少量生産が可能である。本発明の熱可塑性樹脂組成物
及びその樹脂成形品は、例えば自動車部品、家電部品、
精密機械部品などの幅広い用途に使用することができ
る。The thermoplastic resin composition of the present invention has excellent sliding properties while maintaining mechanical and thermal properties.
In addition, it can be easily manufactured only by mixing under melting, and the degree of slidability can be determined by the compounding ratio of the specific multi-phase structure type graft copolymer and lubricant. It is. The thermoplastic resin composition of the present invention and a resin molded product thereof include, for example, automobile parts, home appliance parts,
It can be used for a wide range of applications such as precision machine parts.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08L 81/02 C08L 81/02 Fターム(参考) 4F071 AA15 AA15X AA28X AA33X AA40 AA45 AA55 AA62 AA71 AA77 AA81 AD02 AE11 AH17 AH18 EA01 4J002 AE05Y BB03Y BN05X BN06X CB00W CF05W CF06W CF07W CF08W CL01W CL03W CN01W CP03Y EC066 EF056 FD17Y FD176 GM00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C08L 81/02 C08L 81/02 F-term (Reference) 4F071 AA15 AA15X AA28X AA33X AA40 AA45 AA55 AA62 AA71 AA77 AA81 AD02 AE11 AH17 AH18 EA01 4J002 AE05Y BB03Y BN05X BN06X CB00W CF05W CF06W CF07W CF08W CL01W CL03W CN01W CP03Y EC066 EF056 FD17Y FD176 GM00
Claims (3)
ド、芳香族ポリエステル及びポリフェニレンサルファイ
ドの群から選択される熱可塑性樹脂50〜99重量%、
及び(2)メタロセン系触媒によって合成された重量平
均分子量が1,000〜1,000,000であるエチ
レン系(共)重合体セグメント5〜95重量%と、ビニ
ル系単量体から形成された重量平均分子量が1,000
〜1,000,000であるビニル系(共)重合体セグ
メント5〜95重量%とからなるグラフト共重合体であ
って、一方のセグメントが他方のセグメントに粒径0.
001〜10μmで分散してなる多相構造型グラフト共
重合体1〜50重量%を含有する熱可塑性樹脂組成物。(1) 50-99% by weight of a thermoplastic resin selected from the group consisting of polyoxymethylene, polyamide, aromatic polyester and polyphenylene sulfide;
And (2) 5 to 95% by weight of an ethylene (co) polymer segment having a weight average molecular weight of 1,000 to 1,000,000 synthesized with a metallocene catalyst and a vinyl monomer. Weight average molecular weight of 1,000
A graft copolymer comprising 5 to 95% by weight of a vinyl (co) polymer segment having a particle size of 0.1 to 1,000,000.
A thermoplastic resin composition containing 1 to 50% by weight of a multiphase structure type graft copolymer dispersed at 001 to 10 μm.
記載の熱可塑性樹脂組成物。2. The thermoplastic resin composition according to claim 1, further comprising a lubricant.
性樹脂組成物を所定の形状に成形してなる樹脂成形品。3. A resin molded product obtained by molding the thermoplastic resin composition according to claim 1 into a predetermined shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24131599A JP2001064478A (en) | 1999-08-27 | 1999-08-27 | Thermoplastic resin composition and molded article thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24131599A JP2001064478A (en) | 1999-08-27 | 1999-08-27 | Thermoplastic resin composition and molded article thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001064478A true JP2001064478A (en) | 2001-03-13 |
Family
ID=17072474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24131599A Pending JP2001064478A (en) | 1999-08-27 | 1999-08-27 | Thermoplastic resin composition and molded article thereof |
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| Country | Link |
|---|---|
| JP (1) | JP2001064478A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005187728A (en) * | 2003-12-26 | 2005-07-14 | Toray Ind Inc | Polyacetal resin composition and sliding part |
| JP2016117848A (en) * | 2014-12-22 | 2016-06-30 | 日油株式会社 | Polyamide resin composition and resin molded article |
| JP2017095580A (en) * | 2015-11-24 | 2017-06-01 | 日油株式会社 | Graft copolymer composition, graft copolymer and method for producing the same, and thermoplastic resin composition |
| JP2018150461A (en) * | 2017-03-14 | 2018-09-27 | 日油株式会社 | Polyamide resin composition and resin molded body obtained from the composition |
-
1999
- 1999-08-27 JP JP24131599A patent/JP2001064478A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005187728A (en) * | 2003-12-26 | 2005-07-14 | Toray Ind Inc | Polyacetal resin composition and sliding part |
| JP2016117848A (en) * | 2014-12-22 | 2016-06-30 | 日油株式会社 | Polyamide resin composition and resin molded article |
| JP2017095580A (en) * | 2015-11-24 | 2017-06-01 | 日油株式会社 | Graft copolymer composition, graft copolymer and method for producing the same, and thermoplastic resin composition |
| JP2018150461A (en) * | 2017-03-14 | 2018-09-27 | 日油株式会社 | Polyamide resin composition and resin molded body obtained from the composition |
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