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JP2000326358A - Resin roller and method of manufacturing the same - Google Patents

Resin roller and method of manufacturing the same

Info

Publication number
JP2000326358A
JP2000326358A JP13925399A JP13925399A JP2000326358A JP 2000326358 A JP2000326358 A JP 2000326358A JP 13925399 A JP13925399 A JP 13925399A JP 13925399 A JP13925399 A JP 13925399A JP 2000326358 A JP2000326358 A JP 2000326358A
Authority
JP
Japan
Prior art keywords
core
resin
mold
core body
seal member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13925399A
Other languages
Japanese (ja)
Inventor
Toshiyuki Komatsu
利幸 小松
Hiroshi Ogoshi
洋 大越
Koji Sezaki
好司 瀬崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kanegafuchi Chemical Industry Co Ltd
Original Assignee
Kanegafuchi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanegafuchi Chemical Industry Co Ltd filed Critical Kanegafuchi Chemical Industry Co Ltd
Priority to JP13925399A priority Critical patent/JP2000326358A/en
Priority to JP11139254A priority patent/JP2000329137A/en
Priority to EP05022509A priority patent/EP1645392A3/en
Priority to KR1020067023227A priority patent/KR100776179B1/en
Priority to EP05022508A priority patent/EP1625927A3/en
Priority to DE60031851T priority patent/DE60031851T2/en
Priority to KR1020067023228A priority patent/KR100775779B1/en
Priority to KR1020067023230A priority patent/KR100776178B1/en
Priority to US09/926,562 priority patent/US6915570B1/en
Priority to EP05022507A priority patent/EP1625926A3/en
Priority to EP00927794A priority patent/EP1186393B1/en
Priority to KR1020017014613A priority patent/KR100723815B1/en
Priority to KR1020067023231A priority patent/KR100775780B1/en
Priority to PCT/JP2000/003168 priority patent/WO2000071324A1/en
Publication of JP2000326358A publication Critical patent/JP2000326358A/en
Priority to US11/098,673 priority patent/US7217114B2/en
Priority to US11/297,420 priority patent/US20060088623A1/en
Pending legal-status Critical Current

Links

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Dry Development In Electrophotography (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a resin leak of a molded roller, while the manufacturing cost of resin roller is suppressed by using a core body of the same outer diameter. SOLUTION: This resin roller is manufactured by a method wherein in a mold 1 having a cylindrical mold 13 and core-holding members 14 in both ends of the cylindrical mold 13, a core 21 is arranged, both ends of the core 21 are held by the core holding member 14, and molding resin is poured into the mold 1, and set. In this case, the resin roller has the core 21 of which an outer diameter is the same in the whole length, and a cylindrical resin molded body provided in a central part of the core 21. Seal members 24, 24 are provided around the core 21 near both ends of the molded body. In the seal members 24, 24, the core 21 is arranged in the mold 1 so that the seal member 24, 24 come into contact with an end face of a molding space side of the core holding member 14.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、レーザプリンター
や複写機、ファクシミリ装置などの電子写真方式を採用
した各種装置に組み込まれる現像ローラ、帯電ローラ、
転写ローラ等の樹脂ローラに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developing roller, a charging roller, and the like incorporated in various apparatuses employing an electrophotographic system such as a laser printer, a copying machine, and a facsimile machine.
The present invention relates to a resin roller such as a transfer roller.

【0002】[0002]

【従来の技術】レーザプリンターや複写機、ファクシミ
リ装置などの電子写真方式を採用した各種装置には現像
ローラ、帯電ローラ、転写ローラ等のローラが組み込ま
れている。このようなローラの1例を図6に示す。
2. Description of the Related Art Rollers such as a developing roller, a charging roller, and a transfer roller are incorporated in various apparatuses employing an electrophotographic method, such as a laser printer, a copying machine, and a facsimile machine. One example of such a roller is shown in FIG.

【0003】ローラ10は、芯体21と、樹脂にて形成
される円筒状の成形体12とを有する。このようなロー
ラ10を成形するための金型は、例えば、図8に示すよ
うに、筒状金型13と、この筒状金型13の上下両端に
位置し、前記筒状金型13に内挿された芯体21を保持
するとともに筒状金型13の両端を封止する芯体保持部
材14、とを有する。そして下部側の芯体保持部材14
には筒状金型13内のローラ成形空間15に樹脂材料を
注入するための樹脂注入口16が形成され、この樹脂注
入口16の金型外側に半円状のノズルタッチ部19から
成形機の樹脂注入ノズル18を圧接することにより、ロ
ーラ成形空間15に樹脂材料が導かれる。
[0003] The roller 10 has a core 21 and a cylindrical molded body 12 formed of resin. For example, as shown in FIG. 8, a mold for forming such a roller 10 is a cylindrical mold 13 and is located at both upper and lower ends of the cylindrical mold 13. A core holding member 14 that holds the inserted core 21 and seals both ends of the cylindrical mold 13. Then, the lower core holding member 14
A resin injection port 16 for injecting a resin material into a roller molding space 15 in a cylindrical mold 13 is formed, and a semicircular nozzle touch portion 19 is provided outside the mold of the resin injection port 16 from a molding machine. The resin material is guided to the roller molding space 15 by pressing the resin injection nozzle 18 of the first embodiment.

【0004】そして、金型内に樹脂の充填が完了した
後、ローラ成形空間15内の樹脂を加熱硬化させる。樹
脂の硬化が完了した後、芯体保持部材14を筒状金型1
3から、その軸方向に沿って、それぞれ上方及び下方に
抜き去る。次いで、筒状金型13に対して芯体21を押
し出す等して、筒状金型13内に保持されている成形品
(ローラ)10を取り出す。
After the filling of the resin into the mold is completed, the resin in the roller molding space 15 is cured by heating. After the curing of the resin is completed, the core holding member 14 is removed from the cylindrical mold 1.
3 is pulled up and down along its axial direction, respectively. Next, the molded product (roller) 10 held in the cylindrical mold 13 is taken out by extruding the core 21 into the cylindrical mold 13 or the like.

【0005】ところで、芯体保持部材14には、芯体2
1の端部21aを保持するための凹部17が設けられて
おり、この凹部17内への芯体保持部材14の端部21
aの挿入を容易にしたり、芯体端部の寸法公差内でのバ
ラツキを考慮して、凹部17と芯体保持部材14との間
には10〜20μの間隙が設けられている。従って、金
型内に高圧で樹脂を注入したり、加熱硬化時の樹脂が膨
張する際に金型内圧力が高圧になることにより、その間
隙から樹脂が金型外部へ漏れるという欠点があった。漏
れた樹脂は、芯体21の端部21aに付着したり、芯体
保持部材14の凹部17内に付着するので、金型から成
形品を離型した後、各々の漏れた樹脂を除去する必要が
あった。
[0005] By the way, the core 2 is
A concave portion 17 for holding the end portion 21 a of the core body holding member 14 is provided in the concave portion 17.
A gap of 10 to 20 μ is provided between the concave portion 17 and the core body holding member 14 in order to facilitate the insertion of “a” and to consider the variation within the dimensional tolerance of the core body end. Therefore, there is a disadvantage that the resin is injected into the mold at a high pressure, or the resin is leaked from the gap to the outside of the mold due to the high pressure in the mold when the resin expands during heat curing. . The leaked resin adheres to the end 21a of the core body 21 or to the inside of the concave portion 17 of the core body holding member 14. Therefore, after the molded product is released from the mold, each leaked resin is removed. Needed.

【0006】また、該樹脂ローラに用いられる芯体21
が、図8に示すように芯体21の中央部の外径と芯体2
1の端部21aとの外径が異なり、芯体21の中央部の
外径が端部の外径より大きい場合、芯体21の中央部の
側面に当接するように芯体保持部材14にシール部材2
4(例えば、Oリング)を装着し、樹脂漏れを防止する
方法がある。
Further, a core 21 used for the resin roller is provided.
As shown in FIG. 8, the outer diameter of the central portion of the core 21 and the core 2
If the outer diameter of the core 21 is different from that of the end 21a, and the outer diameter of the center of the core 21 is larger than the outer diameter of the end, the core holding member 14 is brought into contact with the side surface of the center of the core 21. Seal member 2
4 (for example, an O-ring) to prevent resin leakage.

【0007】しかし、このように芯体21の中央部と芯
体21の端部21aの外径が異なる芯体21は、芯体2
1の加工費、及び材料費が高価で、芯体21の価格が高
価になるという欠点がある。
However, the core body 21 having the outer diameters of the center part of the core body 21 and the end part 21a of the core body 21 different from each other is as follows.
1 has the disadvantage that the processing cost and the material cost are high, and the price of the core 21 is high.

【0008】また、芯体21の価格を安価にしたり、成
形体12(弾性層)のゴム弾性硬度を小さくする目的で
弾性層厚みを厚くしたりするために、芯体21の中央部
と芯体21の端部21aの外径が同一の芯体21を使用
することがある。
Further, in order to reduce the price of the core 21 or to increase the thickness of the elastic layer for the purpose of reducing the rubber elastic hardness of the molded body 12 (elastic layer), the center of the core 21 is The core 21 having the same outer diameter of the end 21a of the body 21 may be used.

【0009】その場合、図9に示すように芯体保持部材
14の凹部17に開口する部分にシール部材24(例え
ば、Oリング)を埋め込んだ芯体保持部材1414を使
用している。しかし、芯体保持部材14に埋め込まれた
シール部材24が、芯体21を凹部17内に繰り返し装
着する際に破損し、樹脂漏れを防止する効果を低減する
という欠点があった。
In this case, as shown in FIG. 9, a core holding member 1414 is used in which a seal member 24 (for example, an O-ring) is embedded in a portion of the core holding member 14 which opens into the concave portion 17. However, there is a disadvantage that the seal member 24 embedded in the core holding member 14 is damaged when the core 21 is repeatedly mounted in the concave portion 17, and the effect of preventing resin leakage is reduced.

【0010】さらに、芯体保持部材14にシール部材を
埋め込む構造を採用するには、埋め込む溝の強度を考慮
して、芯体保持部材14の樹脂成形品側端面から0.5
mm〜1mm程度深く埋め込む必要がある。そのため、
芯体保持部材14の樹脂成形品端面から0.5mm〜1
mm程度までは、シール部材24で樹脂漏れを止めるこ
とができず、その分の樹脂漏れ30が発生することにな
る。
Further, in order to adopt a structure in which the sealing member is embedded in the core holding member 14, in consideration of the strength of the groove to be embedded, 0.5 mm from the end surface of the core holding member 14 on the resin molded product side.
It is necessary to embed about 1 mm to 1 mm deep. for that reason,
0.5 mm to 1 mm from the end face of the resin molded product of the core holding member 14
Until about mm, the resin leakage cannot be stopped by the seal member 24, and the resin leakage 30 will occur accordingly.

【0011】[0011]

【発明が解決しようとする課題】このように芯体21の
中央部の外径と芯体21の端部21aの外径が同一の芯
体21を使用する場合、シール部材が短寿命で、樹脂成
形端部からシール部材までの部分に樹脂漏れが発生して
しまう問題がある。
As described above, when the core 21 having the same outer diameter at the center of the core 21 and the outer diameter at the end 21a of the core 21 is used, the sealing member has a short life, There is a problem that resin leakage occurs from the resin molding end to the seal member.

【0012】よって、シール部材の短寿命によるシール
部材の頻繁な交換や端部に漏れた樹脂の除去作業が不可
欠となり、引いては樹脂ローラのコストアップになる。
Therefore, frequent replacement of the seal member due to the short life of the seal member and the operation of removing the resin leaked to the end become indispensable, and the cost of the resin roller increases.

【0013】本発明はかかる現況に鑑みてなされたもの
であり、その目的は、芯体の中央部と芯体の端部の外径
が同一である芯体を使用しながら、成形されたローラの
樹脂漏れを防止することができる樹脂ローラを提供する
ことである。
The present invention has been made in view of such a situation, and an object of the present invention is to provide a roller formed by using a core having the same outer diameter at the center of the core and at the end of the core. It is an object of the present invention to provide a resin roller capable of preventing resin leakage.

【0014】[0014]

【課題を解決するための手段】本発明の樹脂ローラは、
筒状金型と、該筒状金型の両端部に取り付けられる芯体
保持部材とを有する成形金型内に、芯体を配設すると共
に該芯体の両端部を該芯体保持部材に保持させ、この金
型内に成型樹脂を注入し硬化させて製造される樹脂ロー
ラにおいて、該樹脂ローラは、全長に亘って外径が同一
である芯体と、該芯体の中央部に設けられた筒状の樹脂
成形体と、を有し、該成形体の両端部近傍において、芯
体の周囲にシール部材が設けられており、該シール部材
は、該芯体保持部材の成型空間側の端面と接するように
該芯体が金型内に配設されることを特徴とし、そのこと
により上記目的が達成される。
The resin roller according to the present invention comprises:
A core is disposed in a molding die having a cylindrical mold and core holding members attached to both ends of the cylindrical mold, and both ends of the core are attached to the core holding member. In a resin roller manufactured by injecting a molding resin into the mold and curing the resin roller, the resin roller is provided at the center of the core having the same outer diameter over the entire length and at the center of the core. A cylindrical resin molded body, and a seal member is provided around the core body near both ends of the molded body, and the seal member is formed on the molding space side of the core body holding member. The core is disposed in the mold so as to be in contact with the end surface of the mold, whereby the object is achieved.

【0015】一つの実施態様では、前記芯体にEリング
を取り付ける溝が設けられ、該溝にEリングが取り付け
られ、該芯体が金型内に配設された際に、該Eリングと
前記芯体保持部材の端面にそれぞれ接するよう前記シー
ル部材が芯体に取り付けられている。
In one embodiment, a groove for attaching an E-ring to the core is provided, and the E-ring is attached to the groove. The seal member is attached to the core so as to be in contact with an end surface of the core holding member.

【0016】一つの実施態様では、前記芯体に筒状部材
が取り付けられ、該芯体が金型内に配設された際に、該
筒状部材と前記芯体保持部材の端面にそれぞれ接するよ
う前記シール部材が芯体に取り付けられている。
In one embodiment, a tubular member is attached to the core, and when the core is disposed in a mold, the tubular member and the end face of the core holding member are in contact with each other. The seal member is attached to the core as described above.

【0017】一つの実施態様では、前記シール部材が前
記芯体に取り付けられており、該芯体が金型内に配設さ
れた際に、該シール部材の端面が該芯体保持部材の端面
に接する。
In one embodiment, the seal member is attached to the core, and when the core is disposed in a mold, the end surface of the seal member is connected to the end surface of the core holding member. Touch

【0018】一つの実施態様では、前記芯体にシール部
材を取り付ける溝が設けられ、該芯体が金型内に配設さ
れた際に、該溝内に前記芯体保持部材の端面と接するよ
うシール部材が配設されている。
In one embodiment, a groove for attaching a seal member is provided in the core body, and when the core body is disposed in a mold, the groove comes into contact with the end face of the core body holding member in the groove. A seal member is provided.

【0019】本発明の他の樹脂ローラは、全長に亘って
外径が同一である芯体と、該芯体の中央部に設けられた
筒状の樹脂成形体と、を有する樹脂ローラであって、該
成形体の両端部近傍において、芯体の周囲にシール部材
が設けられており、該シール部材の端面は前記成型体の
端面と同一もしくは突出している。
Another resin roller of the present invention is a resin roller having a core having the same outer diameter over its entire length, and a cylindrical resin molded body provided at the center of the core. A seal member is provided around the core in the vicinity of both ends of the molded body, and an end surface of the seal member is the same as or protrudes from an end surface of the molded body.

【0020】本発明の樹脂ローラの製造方法は、筒状金
型の両端部に芯体保持部材を配設すると共に両芯体保持
部材にて芯体を保持する工程と、該筒状金型と両芯体保
持部材との間で形成される成形空間内に成形樹脂を注入
硬化して該芯体の周囲に樹脂成形体を形成する工程と、
を包含する樹脂ローラの製造方法であって、該成形体の
端部近傍において芯体の周囲にシール部材を配設すると
共に、該シール部材を芯体保持部材の成型空間側の端面
に弾接し、この状態で成型空間内に成型樹脂を注入する
ことを特徴とする。
The method of manufacturing a resin roller according to the present invention comprises the steps of disposing core holding members at both ends of a cylindrical mold and holding the core with both core holding members; A step of injecting and curing a molding resin into a molding space formed between the two core body holding members and forming a resin molded body around the core body,
A method of manufacturing a resin roller, comprising: arranging a seal member around a core near an end of the molded body, and elastically contacting the seal member with an end surface of the core body holding member on a molding space side. In this state, the molding resin is injected into the molding space.

【0021】尚、芯体保持部材と芯体との樹脂漏れ対策
が、芯体両端面に必要な場合は、必ずしも同一のシール
方法を選択しなくてもよい。
In the case where measures are taken to prevent resin leakage between the core holding member and the core, it is not always necessary to select the same sealing method when both end surfaces of the core are required.

【0022】[0022]

【発明の実施の形態】本発明の樹脂ローラーについて図
面に基づいて説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The resin roller of the present invention will be described with reference to the drawings.

【0023】図1に示すように、成形金型1は、筒状金
型13と、該筒状金型13の両端に配置される一対の芯
体保持部材14、14とを有し、筒状金型13および一
対の芯体保持部材14がローラ成形空間15を形成して
いる。そして、一方の芯体保持部材14には樹脂注入口
16が設けられている。
As shown in FIG. 1, the molding die 1 has a cylindrical die 13 and a pair of core holding members 14 and 14 disposed at both ends of the cylindrical die 13. The mold 13 and the pair of core holding members 14 form a roller forming space 15. The one core holding member 14 is provided with a resin injection port 16.

【0024】芯体21は長手方向に亘ってその外径が同
一であり、芯体21の端部21aは上記芯体保持部材1
4に形成された凹部17内に装着される。成形後は、芯
体21の中央部に樹脂よりなる筒状の成形体12が形成
される。
The core 21 has the same outer diameter in the longitudinal direction, and the end 21a of the core 21 is
4 is mounted in a recess 17 formed in the same. After the molding, a cylindrical molded body 12 made of resin is formed at the center of the core 21.

【0025】芯体21の形態としては、具体的には図7
(a)〜図7(c)に示したものなどが該当し、樹脂ロ
ーラの芯体21として公知の任意の材料、例えば、金属
材料や導電性を付与した樹脂材料などが、本発明の芯体
21として適用可能である。
The form of the core 21 is specifically shown in FIG.
The materials shown in FIGS. 7A to 7C correspond to any of the materials known as the resin roller core 21, such as a metal material or a resin material having conductivity, for example. It is applicable as the body 21.

【0026】なお、図7(a)に示す芯体21は外径が
同一の棒状部材であり、図7(b)に示す芯体21はそ
の両端部に機器への装着のための係合部31が形成さ
れ、図7(c)に示す芯体21では一端部に複数の段部
よりなる係合部31が形成されている。
The core 21 shown in FIG. 7A is a rod-shaped member having the same outer diameter, and the core 21 shown in FIG. The core 31 shown in FIG. 7C has an engaging portion 31 formed of a plurality of steps at one end.

【0027】公知の樹脂ローラの任意の大きさについ
て、本発明の成形金型、及び芯体21、シール部材は適
用可能であるが、一般的には、直径10mm〜30m
m、長さ200mm〜400mmの大きさである。
Although the molding die, the core 21 and the sealing member of the present invention can be applied to any size of a known resin roller, the diameter is generally 10 mm to 30 m.
m, length 200 mm to 400 mm.

【0028】筒状金型13および芯体保持部材14は、
熱硬化性樹脂成形用に用いられる公知の任意の材料から
構成され、好ましくは、プリハードン鋼、焼き入れ鋼、
非磁性鋼、炭素工具鋼、耐食鋼(ステンレス鋼)などで
ある。
The cylindrical mold 13 and the core holding member 14 are
Consisting of any known material used for thermosetting resin molding, preferably, pre-hardened steel, hardened steel,
Non-magnetic steel, carbon tool steel, corrosion-resistant steel (stainless steel), and the like.

【0029】芯体保持部材14は、その周囲に筒状金型
13を保持する段部20と、その中央部に凹部17とを
有し、一対の芯体保持部材14、14を筒状金型13の
両端に対向して配置すると共に筒状金型13の両端部を
それぞれ芯体保持部材14の段部20に嵌合して成型金
型1が構成される。芯体21はその端部を芯体保持部材
14の凹部17内に挿入して、成型金型1内に配置され
る。
The core holding member 14 has a stepped portion 20 around which the cylindrical mold 13 is held, and a concave portion 17 at the center thereof. The molding die 1 is formed by disposing the molding die 1 so as to face both ends of the die 13 and fitting both ends of the cylindrical die 13 to the step portions 20 of the core body holding member 14, respectively. The end of the core 21 is inserted into the concave portion 17 of the core holding member 14 and placed in the molding die 1.

【0030】図1に示すように、芯体21にはEリング
22を取り付ける溝23が設けられており、該溝23に
取り付けたEリング22に接し、且つ該芯体保持部材1
4の成形空間15側の端面14aと接するようにシール
部材24が取り付けられている。
As shown in FIG. 1, the core 21 is provided with a groove 23 for attaching an E-ring 22, and is in contact with the E-ring 22 attached to the groove 23, and
A sealing member 24 is attached so as to be in contact with the end surface 14a of the molding space 4 on the molding space 15 side.

【0031】Eリング22及びシール部材24の取り付
け位置は、図4に示すように、成型金型1を組み付けた
状態での一対の芯体保持部材14、14の端面間距離L
1よりも、両端のシール部材24の端面間距離L2を長
くし、芯体保持部材14を筒状金型13に組み付ける際
の加圧力により、シール部材24が圧縮変形するように
すれば、更にシーリング効果を得るうえでより好まし
い。
As shown in FIG. 4, the mounting position of the E-ring 22 and the sealing member 24 is the distance L between the end faces of the pair of core holding members 14 with the molding die 1 assembled.
If the distance L2 between the end faces of the seal members 24 at both ends is made longer than 1 and the seal member 24 is compressed and deformed by the pressing force when the core holding member 14 is assembled to the cylindrical mold 13, it is further possible It is more preferable to obtain a sealing effect.

【0032】シール部材24の材質は、ポリエチレン、
ポリプロピレン、ポリアミド、ポリカーボネート、ポリ
イミドなどの樹脂材料、及びそれらの樹脂に必要に応じ
て導電性を付与した樹脂材料やアルミ、真鍮、鉄、など
の金属材料などの使用が可能で、樹脂を注入後、加熱硬
化する際に溶融、変形などをしない材料を選択すること
は言うまでもない。
The material of the sealing member 24 is polyethylene,
It is possible to use resin materials such as polypropylene, polyamide, polycarbonate, and polyimide, and resin materials with conductivity added to those resins as needed, and metal materials such as aluminum, brass, and iron. Needless to say, a material that does not melt or deform when heated and hardened is selected.

【0033】特に、芯体保持部材14の組み付け力で圧
縮変形し、更に樹脂漏れを防ぐ効果のある材料として、
ポリ塩化ビニル、シリコーン、ポリウレタン、EPD
M、NBRなどの弾性樹脂材料、及びそれらの樹脂に必
要に応じて導電性を付与した樹脂材料や銅、真鍮、リン
青銅などの金属材料も使用できる。
In particular, as a material which is compressed and deformed by the assembling force of the core body holding member 14 and further has an effect of preventing resin leakage,
Polyvinyl chloride, silicone, polyurethane, EPD
Elastic resin materials such as M and NBR, resin materials having conductivity imparted to those resins as necessary, and metal materials such as copper, brass and phosphor bronze can also be used.

【0034】シール部材24は、射出成形や押出成形、
シートまたは板状にしての打ち抜き加工、鍛造、鋳造な
どで製作され、形状は、芯体21に密着する内径で、厚
みが0.1mm〜3mmで、長さが0.1mm〜20m
mが好ましく、厚みが0.1mm〜2mmで、長さが1
mm〜5mmがより好ましい。断面形状は、円形、半円
形、楕円形、角形などが可能である。
The sealing member 24 is formed by injection molding, extrusion molding,
Manufactured by punching, forging, casting, or the like in the form of a sheet or a plate, the shape is the inner diameter that is in close contact with the core body 21, the thickness is 0.1 mm to 3 mm, and the length is 0.1 mm to 20 m.
m is preferable, the thickness is 0.1 mm to 2 mm, and the length is 1 mm.
mm to 5 mm is more preferable. The cross-sectional shape can be circular, semicircular, elliptical, square, and the like.

【0035】また、上記材料をシート状にして、必要で
あれば裏面には接着剤を塗布したテープを巻き付けてシ
ール部材24とすることも可能である。あるいは、熱収
縮性樹脂材料で製作した熱収縮チューブなどを用いて、
芯体21に装着後、加熱収縮させて、然るべき装着位置
に装着することも可能である。
It is also possible to form the sealing member 24 by winding the above-mentioned material into a sheet shape and winding a tape coated with an adhesive on the back surface if necessary. Alternatively, using a heat-shrinkable tube made of a heat-shrinkable resin material,
After being attached to the core body 21, it can be heated and shrunk and attached to an appropriate attachment position.

【0036】また、多量に量産されているOリングなど
を使用すれば、安価に入手でき、更なるコストダウンが
可能となる。例えば、シール部材として市販のOリング
を使用する場合、芯体21外径が5〜10mmの時、O
リングの断面の直径は通常1.9mmで、その時Oリン
グが芯体保持部材14の組み付け力で0.5mm圧縮さ
れるよう、一対のシール部材24の端面間距離L2を設
定すると、より好ましい。
Further, if O-rings or the like mass-produced are used, the O-rings can be obtained at a low cost and the cost can be further reduced. For example, when a commercially available O-ring is used as the sealing member, when the outer diameter of the core body 21 is 5 to 10 mm, the O
The diameter of the cross section of the ring is usually 1.9 mm, and it is more preferable to set the distance L2 between the end faces of the pair of seal members 24 so that the O-ring is compressed by 0.5 mm by the assembling force of the core holding member 14.

【0037】図2は別の実施例を示している。FIG. 2 shows another embodiment.

【0038】芯体21に筒状部材25が取り付けられ、
該筒状部材25に接し、且つ芯体保持部材14の成形空
間側の端面14aと接するように、シール部材24が芯
体21に取り付けられている。筒状部材25を芯体21
に取り付ける方法は、接着やカシメ、あるいは強嵌合寸
法による圧入、芯体21へのインサート成形などの方法
が採用でき、いずれも、成形体12の成形時の振動や膨
張圧力で容易に動かない方法を採用する。
A cylindrical member 25 is attached to the core 21,
A seal member 24 is attached to the core 21 so as to be in contact with the cylindrical member 25 and with the end surface 14 a of the core holding member 14 on the molding space side. The cylindrical member 25 is
As a method of attaching the molded body 12, methods such as bonding, caulking, press-fitting with a strong fitting dimension, and insert molding into the core body 21 can be adopted, and any of them does not easily move due to vibration or expansion pressure during molding of the molded body 12. Adopt the method.

【0039】筒状部材25の材質は、ポリエチレン、ポ
リプロピレン、ポリアミド、ポリカーボネート、ポリイ
ミドなどの樹脂材料、及びそれらの樹脂に必要に応じて
導電性を付与した樹脂材料やアルミ、真鍮、鉄、銅、リ
ン青銅などの金属材料などの使用が可能で、樹脂を注入
後、加熱硬化する際に溶融、変形などをしない材料を選
択することは言うまでもない。
The material of the cylindrical member 25 may be a resin material such as polyethylene, polypropylene, polyamide, polycarbonate, polyimide, or the like, or a resin material provided with conductivity as required, or aluminum, brass, iron, copper, or the like. It is possible to use a metal material such as phosphor bronze or the like. It goes without saying that a material that does not melt or deform when heated and cured after injecting the resin is used.

【0040】特に、芯体21に取り付ける方法として、
樹脂の弾性を利用し、強嵌合で圧入するには、ポリ塩化
ビニル、シリコーン、ポリウレタン、EPDM、NBR
などの弾性樹脂材料、及びそれらの樹脂に必要に応じて
導電性を付与した樹脂材料も可能である。
In particular, as a method of attaching to the core 21,
To press-fit with strong fitting by using the elasticity of resin, polyvinyl chloride, silicone, polyurethane, EPDM, NBR
Elastic resin materials such as these, and resin materials obtained by imparting conductivity to those resins as necessary are also possible.

【0041】また、上記材料をシート状にして、必要で
あれば裏面には接着剤を塗布したテープを巻き付けてシ
ール部材24とすることも可能である。あるいは、熱収
縮性樹脂材料で製作した熱収縮チューブなどを用いて、
芯体21に装着後、加熱収縮させて、然るべき装着位置
に装着することも可能である。
It is also possible to form the sealing member 24 by forming the above-mentioned material into a sheet and winding a tape coated with an adhesive on the back surface if necessary. Alternatively, using a heat-shrinkable tube made of a heat-shrinkable resin material,
After being attached to the core body 21, it can be heated and shrunk and attached to an appropriate attachment position.

【0042】筒状部材の寸法は、厚みが0.5mm〜3
mmで、長さが2mm〜20mmが好ましく、厚みが
0.5mm〜2mmで、長さが2mm〜10mmがより
好ましい。
The size of the cylindrical member is 0.5 mm to 3 mm in thickness.
mm and a length of 2 mm to 20 mm are preferable, and a thickness of 0.5 mm to 2 mm and a length of 2 mm to 10 mm are more preferable.

【0043】筒状部材25及びシール部材24の取り付
け位置も、前述と同様に金型を組み付けた状態での一対
の芯体保持部材14の端面間距離L1よりも、両端のシ
ール部材24の端面間距離L2を長くし、芯体保持部材
14を筒状金型13に組み付けた際の加圧力により、シ
ール部材24が圧縮変形するようにすれば、更にシーリ
ング効果を得るうえでより好ましい。
The mounting positions of the cylindrical member 25 and the seal member 24 are also smaller than the distance L1 between the end surfaces of the pair of core body holding members 14 in a state where the mold is assembled in the same manner as described above. It is more preferable to increase the distance L2 so that the sealing member 24 is compressed and deformed by the pressing force when the core body holding member 14 is assembled to the cylindrical mold 13 to further obtain the sealing effect.

【0044】シール部材24の材質、寸法形状などは前
述の実施例と同様である。
The material, size and shape of the seal member 24 are the same as those of the above-described embodiment.

【0045】図3にさらに別の実施例を示す。FIG. 3 shows still another embodiment.

【0046】芯体21に芯体保持部材14の成型空間側
の端面14aと接するように筒状のシール部材26を取
り付けたもので、その取り付ける方法は、接着やカシ
メ、あるいは強嵌合寸法による圧入、芯体21へのイン
サート成形などの方法が採用でき、特に引っ張りによる
弾性変形する合成ゴムなどの弾性樹脂材料などの場合、
芯体21よりも内径が小さいものを選択し、圧入するこ
とも効果的である。いずれも、成形体12の成形時の振
動や膨張圧力で容易に動かない方法を採用することは言
うまでもない。
A cylindrical sealing member 26 is attached to the core 21 so as to be in contact with the end surface 14a of the core holding member 14 on the molding space side. The attaching method may be adhesion, caulking, or strong fitting dimensions. Methods such as press-fitting and insert molding into the core body 21 can be adopted. Particularly, in the case of an elastic resin material such as synthetic rubber which is elastically deformed by pulling,
It is also effective to select one having an inner diameter smaller than that of the core body 21 and press-fit it. In any case, it goes without saying that a method that does not easily move due to vibration or expansion pressure during molding of the molded body 12 is adopted.

【0047】筒状シール部材26の取り付け位置は、金
型を組み付けた状態での一対の芯体保持部材14の端面
間距離L1よりも、両端の筒状シール部材26の端面間
距離L2を長くし、芯体保持部材14を筒状金型13に
組み付けた際の加圧力により、シール部材24が圧縮変
形するようにすれば、更にシーリング効果を得るうえ
で、より好ましい。
The position at which the cylindrical seal member 26 is attached is set such that the distance L2 between the end surfaces of the cylindrical seal members 26 at both ends is longer than the distance L1 between the end surfaces of the pair of core body holding members 14 in a state where the mold is assembled. It is more preferable that the sealing member 24 be compressed and deformed by a pressing force when the core body holding member 14 is assembled to the cylindrical mold 13 in order to further obtain a sealing effect.

【0048】筒状シール部材26の材質は、ポリエチレ
ン、ポリプロピレン、ポリアミド、ポリカーボネート、
ポリイミドなどの樹脂材料、及びそれらの樹脂に必要に
応じて導電性を付与した樹脂材料やアルミ、真鍮、鉄、
などの金属材料などの使用が可能で、樹脂を注入後、加
熱硬化する際に溶融、変形などをしない材料を選択する
ことは言うまでもない。
The material of the cylindrical sealing member 26 is polyethylene, polypropylene, polyamide, polycarbonate,
Resin materials such as polyimide, and resin materials and aluminum, brass, iron, and the like that have been provided with conductivity as required for those resins.
It is needless to say that a material that does not melt or deform when heated and cured after injecting the resin can be used.

【0049】特に、芯体保持部材14の組み付け力で圧
縮変形し、更に樹脂漏れを防ぐ効果を期待する場合、ポ
リ塩化ビニル、シリコーン、ポリウレタン、EPDM、
NBRなどの弾性樹脂材料、及びそれらの樹脂に必要に
応じて導電性を付与した樹脂材料や銅、真鍮、リン青銅
などの金属材料の使用も可能である。
In particular, when an effect of compressing and deforming by the assembling force of the core body holding member 14 and further preventing the resin from leaking is expected, polyvinyl chloride, silicone, polyurethane, EPDM,
It is also possible to use an elastic resin material such as NBR, a resin material imparted with conductivity to the resin as required, or a metal material such as copper, brass, phosphor bronze.

【0050】シール部材26は、射出成形や押出成形、
シートまたは板状にしての打ち抜き加工、鍛造、鋳造な
どで製作され、形状は、芯体21に密着する内径で、厚
みが0.01mm〜3mmで、長さが0.5mm〜20
mmが好ましく、更に、厚みが0.01mm〜2mm
で、長さが1mm〜5mmがより好ましい。断面形状
は、円形、半円形、楕円形、角形などが可能である。
The sealing member 26 is formed by injection molding, extrusion molding,
It is manufactured by punching, forging, casting, or the like into a sheet or a plate, and has a shape having an inner diameter in close contact with the core 21, a thickness of 0.01 mm to 3 mm, and a length of 0.5 mm to 20 mm.
mm is preferable, and the thickness is 0.01 mm to 2 mm.
And the length is more preferably 1 mm to 5 mm. The cross-sectional shape can be circular, semicircular, elliptical, square, and the like.

【0051】また、上記材料をシート状にして、必要で
あれば裏面には接着剤を塗布したテープを巻き付けてシ
ール部材26とすることも可能である。あるい、熱収縮
性樹脂材料で製作した熱収縮チューブなどを用いて、芯
体21に装着後、加熱収縮させて、然るべき装着位置に
装着することも可能である。
It is also possible to form the sealing member 26 by winding the above-mentioned material into a sheet shape and winding a tape coated with an adhesive on the back surface if necessary. Alternatively, a heat-shrinkable tube or the like made of a heat-shrinkable resin material may be used, and the heat-shrinkable tube may be mounted on the core body 21 and then heat-shrinked to be mounted at an appropriate mounting position.

【0052】図5に別の実施例を示す。FIG. 5 shows another embodiment.

【0053】芯体21にシール部材24を取り付ける溝
27が設けられ、該溝27に芯体保持部材14の端面1
4aと接するようにシール部材24が取り付けられてい
る。シール部材24の取り付け位置は、金型を組み付け
た状態での一対の芯体保持部材14の端面間距離L1よ
りも、両端のシール部材24の端面間距離L2を長く
し、芯体保持部材14を筒状金型13に組み付けた際の
加圧力により、シール部材24が圧縮変形するようにす
れば、更にシーリング効果を得るうえでより好ましい。
A groove 27 for mounting the seal member 24 is provided in the core body 21, and the end face 1 of the core body holding member 14 is provided in the groove 27.
A seal member 24 is attached so as to be in contact with 4a. The mounting position of the seal member 24 is set such that the distance L2 between the end faces of the seal members 24 at both ends is longer than the distance L1 between the end faces of the pair of core body holding members 14 in a state where the mold is assembled. It is more preferable that the sealing member 24 be compressed and deformed by a pressing force when the sealing member 24 is assembled into the cylindrical mold 13 in order to further obtain a sealing effect.

【0054】シール部材24のサイズは、溝27内にシ
ール部材24を装着した際に、シール部材24の一部が
溝27から芯体21の外周面より外側へ突出するように
設定されている。
The size of the seal member 24 is set so that when the seal member 24 is mounted in the groove 27, a part of the seal member 24 protrudes outside the outer peripheral surface of the core 21 from the groove 27. .

【0055】シール部材24の材質は、ポリエチレン、
ポリプロピレン、ポリアミド、ポリカーボネート、ポリ
イミドなどの樹脂材料、及びそれらの樹脂に必要に応じ
て導電性を付与した樹脂材料やアルミ、真鍮、鉄、など
の金属材料などの使用が可能で、樹脂を注入後、加熱硬
化する際に溶融、変形などをしない材料を選択すること
は言うまでもない。特に、芯体保持部材14の組み付け
力で圧縮変形し、更に樹脂漏れを防ぐ効果のある材料と
して、ポリ塩化ビニル、シリコーン、ポリウレタン、E
PDM、NBRなどの弾性樹脂材料、及びそれらの樹脂
に必要に応じて導電性を付与した樹脂材料や銅、真鍮、
リン青銅などの金属材料の使用も可能である。また、多
量に量産されているOリングなどを使用すれば、安価に
入手でき、更なるコストダウンが可能となる。
The material of the seal member 24 is polyethylene,
It is possible to use resin materials such as polypropylene, polyamide, polycarbonate, and polyimide, and resin materials with conductivity added to those resins as needed, and metal materials such as aluminum, brass, and iron. Needless to say, a material that does not melt or deform when heated and hardened is selected. In particular, polyvinyl chloride, silicone, polyurethane, E, and the like are materials that are compressed and deformed by the assembling force of the core body holding member 14 and have an effect of preventing resin leakage.
Elastic resin materials such as PDM and NBR, as well as resin materials, copper, brass,
It is also possible to use a metal material such as phosphor bronze. In addition, if mass-produced O-rings or the like are used, the O-rings can be obtained at low cost, and the cost can be further reduced.

【0056】シール部材24は、射出成形や押出成形、
シートまたは板状にしての打ち抜き加工、鍛造、鋳造な
どで製作され、形状は、シール部材溝27に密着する内
径で、外径は芯体21の外周面からシール部材の厚みの
10%〜90%大きくはみ出す寸法が好ましい。厚みが
0.1mm〜5mmで、長さが0.1mm〜20mmが
好ましく、厚みが1mm〜3mmで、長さが1mm〜5
mmがより好ましい。断面形状は、円形、半円形、楕円
形、角形などが可能である。
The sealing member 24 is formed by injection molding, extrusion molding,
It is manufactured by punching, forging, casting or the like in the form of a sheet or a plate, and has a shape having an inner diameter in close contact with the seal member groove 27, and an outer diameter of 10% to 90% of the thickness of the seal member from the outer peripheral surface of the core body 21. It is preferable that the size protrudes by%. The thickness is preferably 0.1 mm to 5 mm and the length is preferably 0.1 mm to 20 mm, and the thickness is 1 mm to 3 mm and the length is 1 mm to 5 mm.
mm is more preferable. The cross-sectional shape can be circular, semicircular, elliptical, square, and the like.

【0057】シール部材24を芯体21に取り付ける溝
27の深さは、シール部材24の厚みの10%〜90%
が好ましい。
The depth of the groove 27 for attaching the seal member 24 to the core body 21 is 10% to 90% of the thickness of the seal member 24.
Is preferred.

【0058】次に、上記の芯体21及び芯体周辺の構成
を用いた本発明の樹脂ローラの製造方法を説明する。
Next, a method of manufacturing the resin roller of the present invention using the above-described core 21 and the structure around the core will be described.

【0059】末端アリル化ポリオキシプロピレン系重合
体にポリシロキサン系硬化剤と導電性付与材(カーボン
ブラック)を配合し、液状樹脂用射出注入機において、
ローラ外径がφ16mmで、樹脂成形体12の長さが2
50mmのローラを成形する場合、配合された注入樹脂
の粘度は、導電付与材の混合部数によるが、200〜8
00ポイズで、注入時の注入圧力は0.5MPa〜4M
Paが好ましい。
A polysiloxane-based curing agent and a conductivity-imparting material (carbon black) are blended with the terminal allylated polyoxypropylene-based polymer.
The roller outer diameter is φ16 mm and the length of the resin molded body 12 is 2
When a 50 mm roller is molded, the viscosity of the compounded injected resin depends on the number of mixed parts of the conductivity-imparting material.
Injection pressure at injection is 0.5MPa ~ 4M
Pa is preferred.

【0060】そして、上記寸法形状のローラで、樹脂成
形体12の肉厚が4mmの場合、金型の樹脂注入口の径
は、1mm〜2mmが好ましい。また、注入時の金型の
向きは金型の長手方向を垂直に立て、金型の下部から注
入することが望ましい。
When the thickness of the resin molded body 12 is 4 mm, the diameter of the resin injection port of the mold is preferably 1 mm to 2 mm. In addition, it is desirable that the direction of the mold at the time of injection is set such that the longitudinal direction of the mold is vertical and the injection is performed from the lower part of the mold.

【0061】金型の加熱は、従来公知の任意の方法で行
うことができる。具体的には、例えば、加熱ファンが設
けられた加熱炉内で加熱する方法、金型の周囲に電気ヒ
ータを配して加熱する方法、または誘導加熱コイルを金
型周辺に配して加熱する方法がある。
The heating of the mold can be performed by any conventionally known method. Specifically, for example, a method of heating in a heating furnace provided with a heating fan, a method of arranging and heating an electric heater around a mold, or a method of arranging an induction heating coil around the mold and heating. There is a way.

【0062】金型の温度は、熱硬化性樹脂の注入および
加熱硬化を行うことができる任意の温度が選択可能であ
るが、樹脂の注入時は、樹脂が注入しやすく、かつ硬化
しない温度、例えば20℃〜80℃程度が好ましい。ま
た、樹脂の加熱温度は、樹脂に配合される硬化遅延剤の
分量にもよるが、80℃〜200℃程度が望ましい。
As the temperature of the mold, any temperature at which the thermosetting resin can be injected and cured by heating can be selected. For example, about 20 ° C. to 80 ° C. is preferable. Further, the heating temperature of the resin depends on the amount of the curing retarder to be mixed with the resin, but is preferably about 80C to 200C.

【0063】本発明の成形方法に使用可能な成形樹脂材
料としては、熱硬化性樹脂が用いられる。例えばシリコ
ーン、ポリウレタン、アクリロニトリル・ブタジエン共
重合体(NBR)、エチレン・プロピレン・ジエン・メ
チレン共重合体(EPDM)などが使用できる。
As a molding resin material usable in the molding method of the present invention, a thermosetting resin is used. For example, silicone, polyurethane, acrylonitrile / butadiene copolymer (NBR), ethylene / propylene / diene / methylene copolymer (EPDM) and the like can be used.

【0064】熱硬化性樹脂には、必要に応じてその他の
各種添加剤を添加することができる。例えば、カーボン
等の抵抗制御剤を添加すれば、ローラの電気抵抗を制御
することができる。
The thermosetting resin may contain other various additives as required. For example, if a resistance control agent such as carbon is added, the electric resistance of the roller can be controlled.

【0065】前記熱硬化性樹脂材料として、以下に説明
する硬化性組成物も使用できる。該硬化性組成物の反応
硬化物からなる成形樹脂は特に柔軟な構造を持つため、
肉厚を薄くしても十分にその弾性効果を発揮する。また
分子内にオキシアルキレン単位を含む場合には、硬化前
に低粘度であるため扱いやすく、飽和炭化水素単位を含
む場合には、低吸水率となり高湿環境下でも体積変化及
びローラ抵抗の変化が少ないという点で好ましい。
As the thermosetting resin material, a curable composition described below can also be used. Since the molding resin composed of the reaction cured product of the curable composition has a particularly flexible structure,
Even if the thickness is reduced, the elastic effect is sufficiently exhibited. When oxyalkylene units are contained in the molecule, they have low viscosity before curing and are easy to handle.When they contain saturated hydrocarbon units, they have low water absorption and change in volume and change in roller resistance even in a high humidity environment. Is preferred in that there is little

【0066】即ち、前記熱硬化性樹脂材料としては、 (A)分子中に少なくとも1個のアルケニル基を有し、主
鎖を構成する繰り返し単位が主にオキシアルキレン単位
または飽和炭化水素単位からなる重合体と (B)分子中に少なくとも2個のヒドロシリル基を有する
硬化剤と (C)ヒドロシリル化触媒と (D)導電性付与剤と を主成分とする硬化組成物を用いることが好ましい。
That is, (A) the thermosetting resin material has at least one alkenyl group in the molecule, and the repeating unit constituting the main chain mainly comprises an oxyalkylene unit or a saturated hydrocarbon unit. It is preferable to use a cured composition containing, as main components, a polymer, (B) a curing agent having at least two hydrosilyl groups in a molecule, (C) a hydrosilylation catalyst, and (D) a conductivity-imparting agent.

【0067】前記熱硬化性樹脂には、必要に応じて、硬
化剤、硬化促進剤、硬化遅延剤などの、熱硬化反応を調
整する材料が添加される。また、必要に応じて、有機ま
たは無機の充填剤を添加できる。更に、必要に応じて有
機または無機の各種顔料、増粘剤、離型剤などを添加す
ることができる。
Materials for adjusting the thermosetting reaction, such as a curing agent, a curing accelerator, and a curing retarder, are added to the thermosetting resin as needed. If necessary, an organic or inorganic filler can be added. Furthermore, various organic or inorganic pigments, thickeners, release agents, and the like can be added as necessary.

【0068】[0068]

【実施例】以下に、本発明の非限定的な実施例について
説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, non-limiting embodiments of the present invention will be described.

【0069】(実施例1)図3に示した金型1を用い
て、ローラ外径がφ16mm、樹脂成形体12の長さが
250mmの樹脂ローラを以下のようにして成形した。
Example 1 Using the mold 1 shown in FIG. 3, a resin roller having a roller outer diameter of 16 mm and a length of the resin molded body 12 of 250 mm was formed as follows.

【0070】芯体21の外径は6mmで、シール部材2
6として内径が4mm、外径が6mm、長さが5mmの
シリコンチューブを芯体21に圧入して装着し、その装
着位置は、芯体保持部材14の組み付け力でシール部材
26が軸方向に0.5mm圧縮されるよう設計した。
The outer diameter of the core 21 is 6 mm and the sealing member 2
6, a silicon tube having an inner diameter of 4 mm, an outer diameter of 6 mm, and a length of 5 mm is press-fitted into the core body 21 and mounted, and the mounting position is such that the sealing member 26 is axially moved by the assembling force of the core body holding member 14. It was designed to be compressed by 0.5 mm.

【0071】芯体保持部材14の凹部17の内径と芯体
21の端部21aの間隙は15μであった。
The gap between the inner diameter of the concave portion 17 of the core holding member 14 and the end 21a of the core 21 was 15 μm.

【0072】使用した熱硬化性樹脂材料は、下記表1に
示す配合樹脂で、粘度は600ポイズであった。
The thermosetting resin material used was a compounded resin shown in Table 1 below and had a viscosity of 600 poise.

【0073】該配合樹脂材料を液状樹脂用射出注入機に
おいて、注入圧力4MPaで、金型の樹脂注入口16の
径が1.5mmの金型に、金型の長手方向を垂直に立
て、金型の下部から注入した。
The compounded resin material was placed in a liquid resin injection / injection machine at an injection pressure of 4 MPa, and the longitudinal direction of the mold was vertically set in a mold having a diameter of 1.5 mm at the resin injection port 16 of the mold. Injected from the bottom of the mold.

【0074】金型の加熱は、加熱ファンが設けられた加
熱炉内に金型を配置して加熱する方法で、加熱炉内の雰
囲気温度を140℃に設定し、20分間加熱後、金型か
ら離型し、成型品を得た。
The heating of the mold is performed by placing the mold in a heating furnace provided with a heating fan and heating the same. The atmosphere temperature in the heating furnace is set to 140 ° C., and after heating for 20 minutes, the mold is heated. From the mold to obtain a molded product.

【0075】その結果、得られたローラの軸端部には、
樹脂漏れが発生しなかった。
As a result, at the shaft end of the obtained roller,
No resin leakage occurred.

【0076】[0076]

【表1】 硬化性組成物の各成分 重量部 (A) 末端アリル化オキシプロピレン系重合体… 100 (数平均分子量(Mn)8000 (B) ポリシロキサン系硬化剤… 6.6 (100g当たりのSiH価0.36モル) (C) 塩化白金酸の10%イソプロピルアルコール溶液… 0.06 (D) カーボンブラック… 7 (三菱化学社製の製品名「3030B」)Table 1 Each component of the curable composition: parts by weight (A) Allyl-terminated oxypropylene-based polymer: 100 (number average molecular weight (Mn) 8000 (B) Polysiloxane-based curing agent: 6.6 (per 100 g) (SiH value: 0.36 mol) (C) 10% isopropyl alcohol solution of chloroplatinic acid ... 0.06 (D) Carbon black ... 7 (Product name "3030B" manufactured by Mitsubishi Chemical Corporation)

【0077】[0077]

【発明の効果】本発明によれば、芯体の中央部(樹脂成
形体部分)と芯体の端部の外径が同一寸法の芯体を使用
しても、樹脂ローラの軸部に樹脂漏れを発生させること
なく、安価で安定的に良品を得ることが可能となる。
According to the present invention, even when a core having the same outer diameter at the center (resin molded body portion) of the core and the end of the core is used, the resin is formed on the shaft of the resin roller. Good products can be stably obtained at low cost without causing leakage.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の1つの実施態様における樹脂ローラの
成形金型を示す断面図である。
FIG. 1 is a cross-sectional view illustrating a molding die of a resin roller according to one embodiment of the present invention.

【図2】本発明の他の実施態様における樹脂ローラの成
形金型を示す断面図である。
FIG. 2 is a sectional view showing a molding die of a resin roller according to another embodiment of the present invention.

【図3】本発明のさらに他の実施態様における樹脂ロー
ラの成形金型を示す断面図である。
FIG. 3 is a sectional view showing a molding die of a resin roller according to still another embodiment of the present invention.

【図4】図1に示した成形金型とシール部材の装着位置
との関係を示す断面図である。
FIG. 4 is a sectional view showing a relationship between a molding die shown in FIG. 1 and a mounting position of a seal member.

【図5】本発明のさらに他の実施態様における樹脂ロー
ラの成型金型を示す断面図である。
FIG. 5 is a cross-sectional view showing a molding die of a resin roller according to still another embodiment of the present invention.

【図6】一般的な樹脂ローラの斜視図である。FIG. 6 is a perspective view of a general resin roller.

【図7】本発明に用いられる芯体と樹脂ローラを示す断
面図である。
FIG. 7 is a sectional view showing a core body and a resin roller used in the present invention.

【図8】従来技術の芯体と成型金型における、樹脂注入
時の状態を示す断面図である。
FIG. 8 is a cross-sectional view showing a state at the time of injecting a resin in a core and a molding die according to a conventional technique.

【図9】他の従来技術の芯体と成型金型における樹脂注
入時の状態を示す断面図である。
FIG. 9 is a cross-sectional view showing a state in which a resin is injected into another conventional core and a molding die.

【符号の説明】[Explanation of symbols]

1 成形金型 10 ローラ 12 樹脂成形体 13 筒状金型 14 芯体保持部材 15 ローラ成形空間 16 注入口 18 ノズル 19 ノズルタッチ部 21 芯体 22 Eリング 23 溝 24 シール部材 25 筒状部材 26 筒状シール部材 27 シール部材取り付け溝 30 樹脂漏れ DESCRIPTION OF SYMBOLS 1 Molding die 10 Roller 12 Resin molded body 13 Cylindrical mold 14 Core holding member 15 Roller forming space 16 Injection port 18 Nozzle 19 Nozzle touch part 21 Core 22 E-ring 23 Groove 24 Seal member 25 Cylindrical member 26 Cylindrical member Seal member 27 Seal member mounting groove 30 Resin leakage

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) G03G 15/08 501 G03G 15/08 501D 4F206 15/16 15/16 // B29K 101:10 B29L 31:06 (72)発明者 瀬崎 好司 東京都港区赤坂1−12−32 鐘淵化学工業 株式会社内 Fターム(参考) 2H003 BB11 CC05 2H032 AA05 BA16 2H077 AD06 FA00 3J103 AA02 AA81 EA02 EA11 FA15 GA02 GA52 GA57 GA58 GA60 GA74 HA05 HA41 HA47 4F204 AA36 AD03 AD15 AH04 AM03 EA03 EB01 EB12 EF05 EF27 EF49 EK13 EK17 EK24 EW06 EW15 4F206 AA32 AA33 AA36 AB18 AD03 AD15 AH04 AM03 JA07 JB12 JF05 JQ81 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (Reference) G03G 15/08 501 G03G 15/08 501D 4F206 15/16 15/16 // B29K 101: 10 B29L 31:06 (72) Inventor Yoshiji Sezaki 1-12-32 Akasaka, Minato-ku, Tokyo Kanabuchi Chemical Industry Co., Ltd. HA47 4F204 AA36 AD03 AD15 AH04 AM03 EA03 EB01 EB12 EF05 EF27 EF49 EK13 EK17 EK24 EW06 EW15 4F206 AA32 AA33 AA36 AB18 AD03 AD15 AH04 AM03 JA07 JB12 JF05 JQ81

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 筒状金型と、該筒状金型の両端部に取り
付けられる芯体保持部材とを有する成形金型内に、芯体
を配設すると共に該芯体の両端部を該芯体保持部材に保
持させ、この金型内に成型樹脂を注入し硬化させて製造
される樹脂ローラにおいて、 該樹脂ローラは、全長に亘って外径が同一である芯体
と、該芯体の中央部に設けられた筒状の樹脂成形体と、
を有し、 該成形体の両端部近傍において、芯体の周囲にシール部
材が設けられており、 該シール部材は、該芯体保持部材の成型空間側の端面と
接するように該芯体が金型内に配設されることを特徴と
する樹脂ローラ。
A core is disposed in a molding die having a cylindrical mold and core holding members attached to both ends of the cylindrical mold, and both ends of the core are attached to the mold. A resin roller manufactured by injecting and curing a molding resin into a mold held by a core holding member, wherein the resin roller has a core having the same outer diameter over its entire length; A cylindrical resin molded body provided at the center of the
In the vicinity of both ends of the molded body, a seal member is provided around the core body, and the seal member is formed so that the core body is in contact with the end surface of the core body holding member on the molding space side. A resin roller, which is disposed in a mold.
【請求項2】 前記芯体にEリングを取り付ける溝が設
けられ、該溝にEリングが取り付けられ、該芯体が金型
内に配設された際に、該Eリングと前記芯体保持部材の
端面にそれぞれ接するよう前記シール部材が芯体に取り
付けられていることを特徴とする請求項1記載の樹脂ロ
ーラ。
2. A groove for attaching an E-ring to the core is provided, and when the E-ring is attached to the groove and the core is disposed in a mold, the E-ring and the core holding are provided. The resin roller according to claim 1, wherein the seal member is attached to the core so as to be in contact with an end surface of the member.
【請求項3】 前記芯体に筒状部材が取り付けられ、該
芯体が金型内に配設された際に、該筒状部材と前記芯体
保持部材の端面にそれぞれ接するよう前記シール部材が
芯体に取り付けられていることを特徴とする請求項1記
載の樹脂ローラ。
3. The sealing member is attached to the core body so that when the core body is disposed in a mold, the cylindrical member and the core body holding member come into contact with the end surfaces of the core member and the core body holding member, respectively. The resin roller according to claim 1, wherein is attached to a core body.
【請求項4】 前記シール部材が前記芯体に取り付けら
れており、該芯体が金型内に配設された際に、該シール
部材の端面が該芯体保持部材の端面に接することを特徴
とする請求項1記載の樹脂ローラ。
4. The method according to claim 1, wherein the seal member is attached to the core body, and when the core body is disposed in a mold, an end face of the seal member contacts an end face of the core body holding member. The resin roller according to claim 1, wherein:
【請求項5】 前記芯体にシール部材を取り付ける溝が
設けられ、該芯体が金型内に配設された際に、該溝内に
前記芯体保持部材の端面と接するようシール部材が配設
されていることを特徴とする請求項1記載の樹脂ロー
ラ。
5. A groove for attaching a seal member to the core body is provided, and the seal member is provided in the groove so as to be in contact with an end face of the core body holding member when the core body is disposed in a mold. The resin roller according to claim 1, wherein the resin roller is provided.
【請求項6】 全長に亘って外径が同一である芯体と、
該芯体の中央部に設けられた筒状の樹脂成形体と、を有
する樹脂ローラであって、 該成形体の両端部近傍において、芯体の周囲にシール部
材が設けられており、該シール部材の端面は前記成型体
の端面と同一もしくは突出している樹脂ローラ。
6. A core body having the same outer diameter over the entire length,
A cylindrical resin molded body provided at a central portion of the core body, wherein a seal member is provided around the core body near both ends of the molded body, and the seal is provided. A resin roller whose end face is the same as or protrudes from the end face of the molded body.
【請求項7】 筒状金型の両端部に芯体保持部材を配設
すると共に両芯体保持部材にて芯体を保持する工程と、 該筒状金型と両芯体保持部材との間で形成される成形空
間内に成形樹脂を注入硬化して該芯体の周囲に樹脂成形
体を形成する工程と、を包含する樹脂ローラの製造方法
であって、 該成形体の端部近傍において芯体の周囲にシール部材を
配設すると共に、該シール部材を芯体保持部材の成型空
間側の端面に弾接し、この状態で成型空間内に成型樹脂
を注入することを特徴とする樹脂ローラの製造方法。
7. A step of disposing core holding members at both ends of a cylindrical mold and holding a core with both core holding members; Injecting and curing a molding resin into a molding space formed between the cores to form a resin molding around the core body, comprising: A resin is provided around the core body, and the seal member is elastically contacted with an end surface of the core body holding member on the molding space side, and in this state, a molding resin is injected into the molding space. Roller manufacturing method.
JP13925399A 1999-05-19 1999-05-19 Resin roller and method of manufacturing the same Pending JP2000326358A (en)

Priority Applications (16)

Application Number Priority Date Filing Date Title
JP13925399A JP2000326358A (en) 1999-05-19 1999-05-19 Resin roller and method of manufacturing the same
JP11139254A JP2000329137A (en) 1999-05-19 1999-05-19 Resin roller and method of manufacturing the same
KR1020067023230A KR100776178B1 (en) 1999-05-19 2000-05-17 A device and method for manufacturing the resin roller
EP05022507A EP1625926A3 (en) 1999-05-19 2000-05-17 A method for producing a roller for an electrophotographic apparatus
EP05022508A EP1625927A3 (en) 1999-05-19 2000-05-17 A method for producing a roller for an electrophotographic apparatus
DE60031851T DE60031851T2 (en) 1999-05-19 2000-05-17 ARTIFICIAL RESIN RESIN AND METHOD FOR PRODUCING THE RESIN ROLL
KR1020067023228A KR100775779B1 (en) 1999-05-19 2000-05-17 A device and method for manufacturing the resin roller
EP05022509A EP1645392A3 (en) 1999-05-19 2000-05-17 A method for producing a roller for an electrophotographic apparatus
US09/926,562 US6915570B1 (en) 1999-05-19 2000-05-17 Resin roller and device and method for manufacturing the resin roller
KR1020067023227A KR100776179B1 (en) 1999-05-19 2000-05-17 Resin roller method for manufacturing the resin roller
EP00927794A EP1186393B1 (en) 1999-05-19 2000-05-17 Resin roller and method for manufacturing the resin roller
KR1020017014613A KR100723815B1 (en) 1999-05-19 2000-05-17 Resin Roller and Manufacturing Method Thereof
KR1020067023231A KR100775780B1 (en) 1999-05-19 2000-05-17 A device for injection molding resin roller
PCT/JP2000/003168 WO2000071324A1 (en) 1999-05-19 2000-05-17 Resin roller and device and method for manufacturing the resin roller
US11/098,673 US7217114B2 (en) 1999-05-19 2005-04-05 Device for making a resin roller
US11/297,420 US20060088623A1 (en) 1999-05-19 2005-12-09 Resin roller and device and method for manufacturing the resin roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13925399A JP2000326358A (en) 1999-05-19 1999-05-19 Resin roller and method of manufacturing the same

Publications (1)

Publication Number Publication Date
JP2000326358A true JP2000326358A (en) 2000-11-28

Family

ID=15241012

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13925399A Pending JP2000326358A (en) 1999-05-19 1999-05-19 Resin roller and method of manufacturing the same

Country Status (1)

Country Link
JP (1) JP2000326358A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110001005A (en) * 2019-04-24 2019-07-12 国家能源投资集团有限责任公司 Mold
CN113232232A (en) * 2021-05-25 2021-08-10 江门市蓬江区荣盛实业有限公司 Injection molding method and injection mold for cushion bottom plate embedded bolt
CN115885206A (en) * 2020-09-04 2023-03-31 富士胶片株式会社 Method for molding endoscope structural part and endoscope

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110001005A (en) * 2019-04-24 2019-07-12 国家能源投资集团有限责任公司 Mold
CN115885206A (en) * 2020-09-04 2023-03-31 富士胶片株式会社 Method for molding endoscope structural part and endoscope
CN113232232A (en) * 2021-05-25 2021-08-10 江门市蓬江区荣盛实业有限公司 Injection molding method and injection mold for cushion bottom plate embedded bolt

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