JP2000300470A - Toilet seat heater - Google Patents
Toilet seat heaterInfo
- Publication number
- JP2000300470A JP2000300470A JP11117353A JP11735399A JP2000300470A JP 2000300470 A JP2000300470 A JP 2000300470A JP 11117353 A JP11117353 A JP 11117353A JP 11735399 A JP11735399 A JP 11735399A JP 2000300470 A JP2000300470 A JP 2000300470A
- Authority
- JP
- Japan
- Prior art keywords
- toilet seat
- seat frame
- equalizing member
- heat equalizing
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 230000002093 peripheral effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Landscapes
- Toilet Supplies (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、暖房便座に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heating toilet seat.
【0002】[0002]
【従来の技術】従来の暖房便座1´は、図8に示すよう
に便座3´の内部にヒーター線11(放熱体5)を配置
し、通電加熱することにより便座3´を加熱保温してい
る。このような従来の暖房便座1´では、便座枠4´に
厚肉の樹脂を用いるが、一般に樹脂は金属に比べて熱容
量が大きいため、便座3´全体が温まるのに時間がかか
るだけでなく、消費電力も大であった。また、樹脂は金
属に比べて熱伝導率が低いため、放熱体5から便座3´
表面に熱が伝わるのに時間がかかっていた。さらに、便
座形状により、熱が伝達されやすい部分とそうでない部
分ができるため、便座3´表面の温度が短時間で均一に
なりにくく、便座枠4´の人体着座側内面4a´にアル
ミ等の熱伝導率の高い材料からなる厚さ数十〜数百μm
程度のシート状均熱部材6´を貼付することにより、便
座3´表面の温度の均一化を図っていた。しかしなが
ら、実際にはシート状均熱部材6´の効果は不十分であ
るため、放熱体5のレイアウト等の調整により、試行錯
誤的に便座3´表面の温度の均一化を図っている。ま
た、シート状均熱部材6´と便座枠4´内面との固定
は、接着シートにて行っていたが、シート状均熱部材6
´は変形しやすく、さらに便座枠4´は3次元曲面で構
成されているため、貼付作業は非常に煩雑な作業になる
という問題があった。2. Description of the Related Art A conventional heating toilet seat 1 'has a heater wire 11 (radiator 5) disposed inside a toilet seat 3' as shown in FIG. I have. In such a conventional heating toilet seat 1 ', a thick resin is used for the toilet seat frame 4'. However, since resin generally has a larger heat capacity than metal, it takes time to warm the entire toilet seat 3 '. Also, the power consumption was large. In addition, since the resin has a lower thermal conductivity than metal, the heat sink 5 ′
It took time for heat to reach the surface. Furthermore, since the shape of the toilet seat has a portion where heat is easily transmitted and a portion where heat is not easily generated, the temperature of the surface of the toilet seat 3 'is difficult to be uniform in a short time, and the inner surface 4a' of the toilet seat frame 4 'on the human body side is made of aluminum or the like. Dozens to hundreds of μm thick made of a material with high thermal conductivity
The temperature of the surface of the toilet seat 3 'is made uniform by attaching a sheet-like heat equalizing member 6' of a degree. However, since the effect of the sheet-like heat equalizing member 6 ′ is actually insufficient, the temperature of the surface of the toilet seat 3 ′ is made uniform by trial and error by adjusting the layout and the like of the radiator 5. Further, the fixing between the sheet-like heat equalizing member 6 'and the inner surface of the toilet seat frame 4' has been performed by the adhesive sheet.
'Is easy to deform, and since the toilet seat frame 4' is formed of a three-dimensional curved surface, there has been a problem that the attaching operation is very complicated.
【0003】[0003]
【発明が解決しようとする課題】本発明は上記の点に鑑
みて為されたものであり、便座表面を短時間で暖房する
ことができ、且つ便座表面の温度を均一化でき、さらに
は均熱部材の便座枠への固定が容易に行える暖房便座を
提供することを目的としている。SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and can heat a toilet seat surface in a short period of time, and can even out the temperature of the toilet seat surface. It is an object of the present invention to provide a heating toilet seat in which a heating member can be easily fixed to a toilet seat frame.
【0004】[0004]
【課題を解決するための手段】本発明の請求項1に係る
暖房便座1は、樹脂からなる便座枠4と、その内部に配
設される放熱体5と、便座枠4の人体着座側内面4aに
貼付され、放熱体5と便座枠4とを熱的に接続する均熱
部材6からなる暖房便座1において、均熱部材6の便座
枠4との接触面6bに凸部6cを設けるとともに、便座
枠4の均熱部材6との接触面4bに前記凸部6cが嵌合
可能な凹部4cを設け、両者を嵌合させて便座枠4の人
体着座側内面4aに均熱部材6を配設したことを特徴と
するものである。A heating toilet seat 1 according to a first aspect of the present invention comprises a toilet seat frame 4 made of resin, a radiator 5 disposed therein, and an inner surface of the toilet seat frame 4 on the side of a human body. In the heating toilet seat 1 that is affixed to the heat radiator 5 and the toilet seat frame 4 and that thermally connects the radiator 5 and the toilet seat frame 4, a convex portion 6 c is provided on a contact surface 6 b of the heat equalizing member 6 with the toilet seat frame 4. A concave portion 4c in which the convex portion 6c can be fitted is provided on a contact surface 4b of the toilet seat frame 4 with the heat equalizing member 6, and the concave portions 4c are fitted to each other so that the heat equalizing member 6 is attached to the human body seating side inner surface 4a of the toilet seat frame 4. It is characterized by being arranged.
【0005】また本発明の請求項2に係る暖房便座1
は、請求項1の構成に加えて、均熱部材6の下面6dに
放熱体5を接触固定し、均熱部材6の便座枠4との接触
面6bに凸部6cを複数個設け、各凸部6cの高さを放
熱体接触部6eからの距離に比例して高くしたことを特
徴とするものである。A heating toilet seat 1 according to claim 2 of the present invention.
In addition to the configuration of claim 1, the heat radiator 5 is fixedly contacted to the lower surface 6d of the heat equalizing member 6, and a plurality of convex portions 6c are provided on the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4. The height of the convex portion 6c is increased in proportion to the distance from the radiator contact portion 6e.
【0006】また本発明の請求項3に係る暖房装置1
は、請求項1の構成に加えて、均熱部材6の下面6dに
放熱体5を接触固定し、均熱部材6の便座枠4との接触
面6bに凸部6cを複数個設け、各凸部6cの間隔を放
熱体接触部6eからの距離に比例して密にしたことを特
徴とするものである。[0006] A heating apparatus 1 according to claim 3 of the present invention.
In addition to the configuration of claim 1, the heat radiator 5 is fixedly contacted to the lower surface 6d of the heat equalizing member 6, and a plurality of convex portions 6c are provided on the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4. The distance between the protrusions 6c is increased in proportion to the distance from the radiator contact portion 6e.
【0007】また本発明の請求項4に係る暖房装置1
は、請求項1の構成に加えて、均熱部材6の便座枠4と
の接触面6bの横断面を波形形状に形成することで、均
熱部材6の上面6aに凸部6cを複数個形成するととも
に、均熱部6の下面6dに形成された凸部6cの頂点に
放熱体5を接触固定したことを特徴とするものである。[0007] A heating device 1 according to claim 4 of the present invention.
In addition to the configuration of the first aspect, by forming a cross section of the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4 in a corrugated shape, a plurality of convex portions 6c are formed on the upper surface 6a of the heat equalizing member 6. The heat radiator 5 is characterized in that it is formed and the radiator 5 is fixed in contact with the apex of the convex portion 6c formed on the lower surface 6d of the heat equalizing portion 6.
【0008】また本発明の請求項5に係る暖房装置1
は、請求項1乃至4のいずれかの構成に加えて、均熱部
材6に設ける凸部6cをプレス加工により形成したこと
を特徴とするものである。[0008] A heating apparatus 1 according to claim 5 of the present invention.
Is characterized in that, in addition to the configuration of any one of claims 1 to 4, a convex portion 6c provided on the heat equalizing member 6 is formed by press working.
【0009】また本発明の請求項6に係る暖房装置1
は、請求項1乃至5のいずれかの構成に加えて、鍵型形
状の凸部6cを便座枠4との接触面6bに形成した均熱
部材6を便座枠4にインサート成型したことを特徴とす
るものである。A heating apparatus 1 according to claim 6 of the present invention.
Is characterized in that, in addition to the structure of any one of claims 1 to 5, a heat equalizing member 6 in which a key-shaped convex portion 6c is formed on a contact surface 6b with the toilet seat frame 4 is insert-molded in the toilet seat frame 4. It is assumed that.
【0010】[0010]
【発明の実施の形態】本発明の実施の形態を図1乃至図
7に基づいて説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to FIGS.
【0011】本発明の実施の形態の一例を図1乃至図2
に示す。図2に示すように暖房便座1は便器7上に設置
され、電源回路8、及び制御回路9が内蔵される本体2
と、略中空円形状の便座3から構成される。便座3は、
便座枠4と、放熱体5、及び均熱部材6から構成され
る。便座枠4は便座3の外殻を形成するもので、樹脂
(例えばポリプロピレン或いはABS)からなり、人体
の着座荷重に耐えられるようにその厚さが2〜3mm程
度にしてある。均熱部材6は便座枠4の人体着座側内面
4aに配設されるもので、プレス加工にて便座枠4の上
側内面の曲面形状に合わせて外形が成型されると同時
に、便座枠4との接触面6bに複数個の凸部6cが形成
される。そして、均熱部材6を便座枠4の人体着座側内
面4aに接着等で固定する際、前記凸部6cと嵌合でき
る凹部4cが便座枠4の均熱部材6との接触面4bに複
数個設けられ、両者を嵌合させて均熱部材6を便座枠4
の人体着座側内面4aに配設する。尚、均熱部材6には
熱伝導率の高い金属(例えばアルミ等)を使用し、上記
加工後の形状維持が可能なように厚さを数百μm程度と
する。放熱体5は塩化ビニルで被覆されたヒーター線1
1で構成されるもので、図2に示すように便座枠4内に
横2列にU字状に形成され、均熱部材6の下面6dに接
着等で固定される。そして、ヒーター線11の一端は電
気配線10を介して本体2内の電源回路8、及び制御回
路9と接続されており、通電時にヒーター線11に発生
するジュール熱によってヒーター線11の上部に固定さ
れる均熱部材6が加熱されるようになっている。このよ
うに放熱体5から発生した熱は均熱部材6によって便座
枠4全体に拡散し、便座3表面を加熱する。尚、便座3
内にはサーミスタ(図示せず)が内蔵されており、便座
3の温度を検出し、制御回路9にてヒーター線11への
通電制御を行う。FIGS. 1 and 2 show an embodiment of the present invention.
Shown in As shown in FIG. 2, the heating toilet seat 1 is installed on a toilet 7, and a main body 2 in which a power supply circuit 8 and a control circuit 9 are incorporated.
And a toilet seat 3 having a substantially hollow circular shape. Toilet seat 3
It is composed of a toilet seat frame 4, a radiator 5, and a heat equalizing member 6. The toilet seat frame 4 forms an outer shell of the toilet seat 3 and is made of a resin (for example, polypropylene or ABS), and has a thickness of about 2 to 3 mm so as to withstand a sitting load of a human body. The heat equalizing member 6 is provided on the inner surface 4a of the toilet seat frame 4 on the side of the human body, and the outer shape is formed by pressing to match the curved shape of the upper inner surface of the toilet seat frame 4, and at the same time, the toilet seat frame 4 is formed. A plurality of projections 6c are formed on the contact surface 6b. When the heat equalizing member 6 is fixed to the inner surface 4a of the toilet seat frame 4 on the human body seating side by bonding or the like, a plurality of concave portions 4c that can be fitted with the convex portions 6c are provided on the contact surface 4b of the toilet seat frame 4 with the heat equalizing member 6. The heat equalizing member 6 is fitted to the toilet seat frame 4
Is disposed on the inner surface 4a of the human body seating side. The heat equalizing member 6 is made of a metal having a high thermal conductivity (for example, aluminum or the like), and has a thickness of about several hundred μm so as to maintain the shape after the above processing. The radiator 5 is a heater wire 1 coated with vinyl chloride.
As shown in FIG. 2, it is formed in the toilet seat frame 4 in two rows in a U-shape, and is fixed to the lower surface 6d of the heat equalizing member 6 by bonding or the like. One end of the heater wire 11 is connected to the power supply circuit 8 and the control circuit 9 in the main body 2 via the electric wiring 10 and is fixed on the upper portion of the heater wire 11 by Joule heat generated in the heater wire 11 when energized. The heat equalizing member 6 to be heated is heated. The heat generated from the radiator 5 is diffused by the heat equalizing member 6 to the entire toilet seat frame 4 to heat the surface of the toilet seat 3. In addition, toilet seat 3
A thermistor (not shown) is built therein, detects the temperature of the toilet seat 3, and controls the energization of the heater wire 11 by the control circuit 9.
【0012】上記のように均熱部材6の便座枠4との接
触面6bに凸部6cを設けるとともに、便座枠4の均熱
部材6との接触面4bに前記凸部6cが嵌合可能な凹部
4cを設け、両者を嵌合させて便座枠4の人体着座側内
面4aに均熱部材6を配設することによって、均熱部材
6の凸部6cにおいては便座3表面との距離が近くなる
ため、放熱体5で発生した熱を速く便座3表面に伝える
ことができるので、便座3全体が温まるまでの時間を短
縮化することができる。また、均熱部材6の凸部6cと
便座枠4の凹部4cとを嵌合させることにより、便座枠
4に均熱部材6を固定するため、均熱部材6を便座枠4
に配設する作業が容易化し、暖房便座1の生産性を高め
ることができる。As described above, the convex portion 6c is provided on the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4, and the convex portion 6c can be fitted on the contact surface 4b of the toilet seat frame 4 with the heat equalizing member 6. The concave portion 4c is provided, the two are fitted to each other, and the heat equalizing member 6 is disposed on the inner surface 4a of the toilet seat frame 4 on the human body seating side, so that the distance between the convex portion 6c of the heat equalizing member 6 and the surface of the toilet seat 3 is reduced. Since it becomes closer, the heat generated by the radiator 5 can be quickly transmitted to the surface of the toilet seat 3, so that the time until the entire toilet seat 3 warms can be shortened. Further, by fitting the convex portion 6c of the heat equalizing member 6 and the concave portion 4c of the toilet seat frame 4, the heat equalizing member 6 is fixed to the toilet seat frame 4.
Can be easily arranged, and the productivity of the heating toilet seat 1 can be increased.
【0013】次に本発明の実施の形態の他の例を図3に
示す。この例は、均熱部材6の下面6dに前記例と同じ
く放熱体5を接触固定し、均熱部材6の便座枠4との接
触面6bに高低差のある複数個の凸部6cを設けるとと
もに、便座枠4の均熱部材6との接触面4bに各凸部6
cの高低差に合わせて凸部6cが嵌合可能な凹部4cを
設けたものである。但し、均熱部材6の各凸部6cの高
低差は、均熱部材6の下面6dに配設される放熱体5と
均熱部材6の下面6dとの接触部、即ち、放熱体接触部
6eから該凸部6cまでの距離に比例して付与される。
このような構成とすることで、放熱体5からの単位時間
当たりの受熱量の大きい、放熱体5に近い凸部6cほど
便座3表面との距離が離れているため、便座3表面に熱
が伝わるのに時間がかかる一方、放熱体5からの単位時
間当たりの受熱量の小さい、放熱体から遠い凸部6cほ
ど便座3表面との距離が近いため、便座3表面に熱が伝
わる時間が速くなるので、便座3全体の表面温度を均一
化することができる。Next, another embodiment of the present invention is shown in FIG. In this example, the heat radiator 5 is contact-fixed to the lower surface 6d of the heat equalizing member 6 as in the above-described example, and a plurality of convex portions 6c having a height difference are provided on the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4. At the same time, each convex portion 6 is provided on the contact surface 4b of the toilet seat frame 4 with the heat equalizing member 6.
A concave portion 4c in which the convex portion 6c can be fitted is provided in accordance with the height difference of c. However, the height difference between the respective convex portions 6c of the heat equalizing member 6 is determined by the contact portion between the heat radiator 5 disposed on the lower surface 6d of the heat equalizing member 6 and the lower surface 6d of the heat equalizing member 6, that is, the heat radiator contact portion. It is provided in proportion to the distance from 6e to the convex portion 6c.
With such a configuration, the larger the amount of heat received per unit time from the radiator 5, the closer the protrusion 6 c to the radiator 5 is, the farther the distance from the surface of the toilet seat 3 is. While it takes time to transmit the heat, the convex 6c, which is smaller in the amount of heat received per unit time from the heat radiator 5, is closer to the surface of the toilet seat 3 as the protrusion 6c is farther from the heat radiator, so that the time to transfer heat to the surface of the toilet seat 3 is faster. Therefore, the surface temperature of the entire toilet seat 3 can be made uniform.
【0014】次に本発明の実施の形態の他の例を図4に
示す。この例は、均熱部材6の下面6dに上記例と同じ
く放熱体5を接触固定し、均熱部材6の便座枠4との接
触面6bに高さが同じ複数個の凸部6cを設けるととも
に、便座枠4の均熱部材6との接触面4bに上記凸部6
cと嵌合可能な凹部4cを設けたものである。但し、均
熱部材6の隣接する凸部6c,6c間の間隔は、放熱体
接触部6eから該凸部6c,6cまでの距離に比例して
密にする。このような構成とすることで、放熱体5から
の単位時間当たりの受熱量の大きい、放熱体に近い均熱
部材6の場所ほど単位面積当たりの凸部6cの個数が少
ないため、便座枠4への伝熱面積が小さくなる一方、放
熱体5からの単位時間当たりの受熱量の小さい、放熱体
5から遠い均熱部材6の場所ほど単位面積当たりの凸部
6cの個数が多いため、便座枠4への伝熱面積が大きく
なるので、便座3全体の表面温度を均一化することがで
きる。Next, another example of the embodiment of the present invention is shown in FIG. In this example, the radiator 5 is fixed to the lower surface 6d of the heat equalizing member 6 in the same manner as in the above example, and a plurality of convex portions 6c having the same height are provided on the contact surface 6b of the heat equalizing member 6 with the toilet seat frame 4. At the same time, the convex portion 6 is provided on the contact surface 4b of the toilet seat frame 4 with the heat equalizing member 6.
c is provided with a concave portion 4c that can be fitted with the c. However, the interval between the adjacent protrusions 6c, 6c of the heat equalizing member 6 is made dense in proportion to the distance from the radiator contact portion 6e to the protrusions 6c, 6c. With such a configuration, the number of the protrusions 6c per unit area decreases as the location of the heat equalizing member 6 closer to the heat radiator receives a larger amount of heat received from the heat radiator 5 per unit time. While the heat transfer area to the heat sink is small, the place of the heat equalizing member 6 far from the heat radiator 5 that receives a small amount of heat per unit time from the heat radiator 5 has a larger number of convex portions 6c per unit area. Since the heat transfer area to the frame 4 increases, the surface temperature of the entire toilet seat 3 can be made uniform.
【0015】次に本発明の実施の形態の他の例を図5に
示す。この例は、均熱部材6の便座枠4との接触面4b
の横断面を波形形状に形成することで、均熱部材6の上
面6aに凸部6cを複数個形成するとともに、便座枠4
の均熱部材6との接触面4bに上記凸部6cと嵌合可能
な凹部4cを設け、尚且つ、均熱部材6の下面6dに形
成された凸部6cの頂点に放熱体5を接触固定したもの
である。このような構成によっても、均熱部材6の凸部
6cによって、放熱体5で発生した熱を速く便座3表面
に伝えることができるので、便座3全体が温まるまでの
時間を短縮化することができる。また、均熱部材6の下
面6dに形成された凸部6cの頂点に放熱体5を接触固
定することで、便座枠4が局所的に過熱されるのを回避
することができる。Next, another example of the embodiment of the present invention is shown in FIG. In this example, the contact surface 4b of the heat equalizing member 6 with the toilet seat frame 4 is used.
Is formed in a corrugated shape so that a plurality of convex portions 6c are formed on the upper surface 6a of the heat equalizing member 6 and the toilet seat frame 4
A concave portion 4c that can be fitted to the convex portion 6c is provided on the contact surface 4b with the heat equalizing member 6, and the radiator 5 contacts the vertex of the convex portion 6c formed on the lower surface 6d of the heat equalizing member 6. It is fixed. Even with such a configuration, the heat generated by the radiator 5 can be quickly transmitted to the surface of the toilet seat 3 by the convex portion 6c of the heat equalizing member 6, so that the time until the entire toilet seat 3 warms can be reduced. it can. In addition, by fixing the heat radiator 5 to the apex of the convex portion 6c formed on the lower surface 6d of the heat equalizing member 6, the toilet seat frame 4 can be prevented from being locally heated.
【0016】尚、上記例では、放熱体5にヒーター線1
1を用いているが、熱源に接続されたヒートパイプを用
いてもよい。In the above example, the radiator 5 is connected to the heater wire 1.
1, but a heat pipe connected to a heat source may be used.
【0017】次に本発明の実施の形態の他の例を図6に
示す。この例は、上記4例の均熱部材6に設ける凸部6
cをプレス加工にて形成して成る暖房便座1(本体2を
除く)を示すものである。以下、この暖房便座1の製造
方法を順を追って説明する。まず、均熱部材6をプレス
成型にて便座枠上側4dの内面の曲面形状に合わせた外
形に成型すると同時に、便座枠上側4dとの接触面6b
に複数個の凸部6cを形成する(図6(a))。次に均
熱部材6の下面6dに放熱体5を接着等により固定する
(図6(b))。続いて樹脂成型によって、便座枠上側
4dの外側を便座3上側の外形に成型するとともに、内
側を均熱部材6との接触面4bの形状に合わせて成型
し、該接触面4bに上記凸部6cが嵌合可能な凹部4c
を形成する。尚、便座枠上側4dにはその内周壁4fの
下端内側と、外周壁4gの下端内側に均熱部材6の内周
部6fと外周部6gを係止するためのフック4h,4h
が設けてある。そして、放熱体5を固着した均熱部材6
の凸部6cを便座枠上側4dの凹部4cに嵌合させ、均
熱部材6の内周部6fと外周部6gを便座枠上側4dの
内周部4fの下端内側と外周部4gの下端内側に設けた
フック4h,4hに係止することで、放熱体5を固着し
た均熱部材6を便座枠上側4dの人体着座側内面4aに
固定する(図6(c))。この後、便座枠上側4dと便
座枠下側4eとを合わせ、接着等により固定すること
で、暖房便座1を完成する(図6(d))。このように
均熱部材6に設ける凸部6cをプレス加工により形成す
ることで、上記4例の均熱部材6を容易に製造すること
ができる。また、均熱部材6の凸部6cと便座枠4の凹
部4cとを嵌合させて、前記フック4h,4hに係止す
ることにより、便座枠4に均熱部材6を固定するため、
均熱部材6を便座枠4に配設する作業が容易化し、暖房
便座1の生産性を高めることができる。Next, another example of the embodiment of the present invention is shown in FIG. In this example, the protrusion 6 provided on the heat equalizing member 6 of the above four examples is used.
1 shows a heating toilet seat 1 (excluding the main body 2) formed by pressing c. Hereinafter, a method of manufacturing the heating toilet seat 1 will be described step by step. First, the heat equalizing member 6 is formed into an outer shape conforming to the curved shape of the inner surface of the upper toilet seat frame 4d by press molding, and at the same time, the contact surface 6b with the upper toilet seat frame 4d is formed.
Then, a plurality of convex portions 6c are formed (FIG. 6A). Next, the radiator 5 is fixed to the lower surface 6d of the heat equalizing member 6 by bonding or the like (FIG. 6B). Subsequently, the outer side of the toilet seat frame upper side 4d is molded into an outer shape on the upper side of the toilet seat 3 by resin molding, and the inner side is molded according to the shape of the contact surface 4b with the heat equalizing member 6, and the convex portion is formed on the contact surface 4b. The recess 4c into which 6c can be fitted.
To form Hooks 4h, 4h for locking the inner peripheral portion 6f and the outer peripheral portion 6g of the heat equalizing member 6 to the inner side of the lower end of the inner peripheral wall 4f and the inner lower end of the outer peripheral wall 4g are provided on the upper side 4d of the toilet seat frame.
Is provided. And a heat equalizing member 6 to which the heat radiator 5 is fixed.
Is fitted into the concave portion 4c of the upper toilet seat frame 4d, and the inner peripheral portion 6f and the outer peripheral portion 6g of the heat equalizing member 6 are inside the lower end of the inner peripheral portion 4f of the upper toilet seat frame 4d and the lower inside of the outer peripheral portion 4g. By fixing to the hooks 4h, 4h provided on the upper surface, the heat equalizing member 6 to which the radiator 5 is fixed is fixed to the inner surface 4a of the upper side 4d of the toilet seat frame on the side of the human body (FIG. 6C). Thereafter, the upper part 4d of the toilet seat frame and the lower side 4e of the toilet seat frame are combined and fixed by bonding or the like, thereby completing the heating toilet seat 1 (FIG. 6D). By forming the protrusions 6c provided on the heat equalizing member 6 by press working in this way, the above-described four examples of the heat equalizing member 6 can be easily manufactured. Further, since the convex portion 6c of the heat equalizing member 6 and the concave portion 4c of the toilet seat frame 4 are fitted to each other and locked to the hooks 4h, 4h, the heat equalizing member 6 is fixed to the toilet seat frame 4.
The work of arranging the heat equalizing member 6 on the toilet seat frame 4 is facilitated, and the productivity of the heating toilet seat 1 can be increased.
【0018】次に本発明の実施の形態の他の例を図7に
示す。この例は、鍵型形状の凸部6cを上面6aに形成
した均熱部材6を便座枠4にインサート成型して成る暖
房便座1(本体2を除く)を示すものである。以下、こ
の暖房便座1の製造方法を順を追って説明する。まず、
均熱部材6をプレス成型にて便座枠上側4dの内側の曲
面形状に合わせた外形に成型すると同時に、打ち抜き後
の切り起こし加工にて便座枠上側4dとの接触面6bに
複数個の鍵型形状の凸部6cを形成する。次に便座枠上
側4dを射出成型する際、金型間にこの均熱部材6をイ
ンサートすることによって、便座枠上側4d内に鍵型形
状の凸部6cが埋設された構造の、便座枠上側4dと均
熱部材6とが一体化した部材を製作する。そして、この
部材の均熱部材6の下面6dに放熱体5を固着した後、
便座枠上側4dと便座枠下側4eとを合わせ、接着等に
より固定することで、暖房便座1を完成する。このよう
に鍵型形状の凸部6cを上面6aに形成した均熱部材6
を、便座枠4にインサート成型することによって、均熱
部材6を便座枠4に配設する作業が容易化し、暖房便座
1の生産性を高めることができる。Next, another example of the embodiment of the present invention is shown in FIG. This example shows a heating toilet seat 1 (excluding the main body 2) formed by insert-molding a heat equalizing member 6 having a key-shaped convex portion 6c formed on an upper surface 6a into a toilet seat frame 4. Hereinafter, a method of manufacturing the heating toilet seat 1 will be described step by step. First,
The heat equalizing member 6 is formed into a contour conforming to the curved surface shape inside the upper toilet seat frame 4d by press molding, and a plurality of key molds are formed on the contact surface 6b with the upper toilet seat frame 4d by cutting and raising after punching. A convex part 6c having a shape is formed. Next, when the upper toilet seat frame 4d is injection-molded, the heat equalizing member 6 is inserted between the molds so that the key-shaped convex portion 6c is embedded in the upper toilet seat frame 4d. A member in which the 4d and the heat equalizing member 6 are integrated is manufactured. Then, after fixing the radiator 5 to the lower surface 6d of the heat equalizing member 6 of this member,
The upper part 4d of the toilet seat frame and the lower side 4e of the toilet seat frame are combined and fixed by bonding or the like, thereby completing the heating toilet seat 1. The heat equalizing member 6 having the key-shaped convex portion 6c formed on the upper surface 6a as described above.
By performing insert molding on the toilet seat frame 4, the work of arranging the heat equalizing member 6 on the toilet seat frame 4 is facilitated, and the productivity of the heating toilet seat 1 can be increased.
【0019】[0019]
【発明の効果】本発明の請求項1に記載の発明にあって
は、均熱部材の凸部においては便座表面と均熱部材との
距離が近くなるため、放熱体で発生した熱を速く便座表
面に伝えることができるので、便座全体が温まるまでの
時間を短縮化することができる。また、均熱部材の凸部
と便座枠の凹部とを嵌合させることにより、便座枠に均
熱部材を固定するため、均熱部材を便座枠に配設する作
業が容易化し、暖房便座の生産性を高めることができ
る。According to the first aspect of the present invention, since the distance between the surface of the toilet seat and the heat equalizing member is short at the convex portion of the heat equalizing member, the heat generated by the heat radiator can be reduced quickly. Since it can be transmitted to the toilet seat surface, the time until the entire toilet seat warms can be shortened. Also, by fitting the convex part of the heat equalizing member and the concave part of the toilet seat frame, the work of arranging the heat equalizing member on the toilet seat frame is facilitated because the heat equalizing member is fixed to the toilet seat frame. Productivity can be increased.
【0020】また本発明の請求項2に記載の発明にあっ
ては、請求項1記載の発明の効果に加えて、放熱体から
の単位時間当たりの受熱量の大きい、放熱体に近い凸部
ほど便座表面との距離が離れているため、便座表面に熱
が伝わるのに時間がかかる一方、放熱体からの単位時間
当たりの受熱量の小さい、放熱体から遠い凸部ほど便座
表面との距離が近いため、便座表面に熱が伝わる時間が
速くなるので、便座全体の表面温度を均一化することが
できる。According to the second aspect of the present invention, in addition to the effects of the first aspect, a convex portion close to the radiator, which receives a large amount of heat per unit time from the radiator. The longer the distance to the toilet seat surface, the longer it takes to transfer heat to the toilet seat surface, while the smaller the amount of heat received per unit time from the radiator, the further away from the radiator the distance to the toilet seat surface , The time required for heat to be transmitted to the toilet seat surface is increased, so that the surface temperature of the entire toilet seat can be made uniform.
【0021】また本発明の請求項3に記載の発明にあっ
ては、請求項1記載の発明の効果に加えて、放熱体から
の単位時間当たりの受熱量の大きい、放熱体に近い均熱
部材の場所ほど単位面積当たりの凸部の個数が少ないた
め、便座枠への伝熱面積が小さくなる一方、放熱体から
の単位時間当たりの受熱量の小さい、放熱体から遠い均
熱部材の場所ほど単位面積当たりの凸部の個数が多いた
め、便座枠への伝熱面積が大きくなるので、便座全体の
表面温度を均一化することができる。According to the third aspect of the present invention, in addition to the effect of the first aspect, the heat equalization near the heat radiator, which receives a large amount of heat per unit time from the heat radiator. Since the number of protrusions per unit area decreases as the location of the member, the heat transfer area to the toilet seat frame decreases, while the amount of heat received per unit time from the radiator is small, and the location of the heat equalizing member far from the radiator The larger the number of projections per unit area, the larger the heat transfer area to the toilet seat frame, so that the surface temperature of the entire toilet seat can be made uniform.
【0022】また本発明の請求項4に記載の発明にあっ
ては、請求項1記載の発明の効果に加えて、均熱部材の
凸部によって、放熱体で発生した熱を速く便座表面に伝
えることができるので、便座全体が温まるまでの時間を
短縮化することができる。また、均熱部材の下面に形成
された凸部の頂点に放熱体を接触固定することで、便座
枠が局所的に過熱されるのを回避することができる。Further, in the invention according to claim 4 of the present invention, in addition to the effect of the invention according to claim 1, the heat generated by the radiator is quickly transferred to the toilet seat surface by the convex portion of the heat equalizing member. Since it can be transmitted, the time until the entire toilet seat warms can be shortened. Further, by fixing the heat radiator to the apex of the convex portion formed on the lower surface of the heat equalizing member, it is possible to prevent the toilet seat frame from being locally heated.
【0023】また本発明の請求項5に記載の発明にあっ
ては、請求項1乃至4のいずれかに記載の発明の効果に
加えて、均熱部材に設ける凸部をプレス加工により形成
することで、請求項1乃至4のいずれかの均熱部材を容
易に製造することができる。According to a fifth aspect of the present invention, in addition to the effects of the first to fourth aspects, the convex portion provided on the heat equalizing member is formed by press working. Thus, the heat equalizing member according to any one of claims 1 to 4 can be easily manufactured.
【0024】また本発明の請求項6に記載の発明にあっ
ては、請求項1乃至5のいずれかに記載の発明の効果に
加えて、鍵型形状のフックを上面に形成した均熱部材
を、便座枠にインサート成型することで、均熱部材を便
座枠に配設する作業が容易化し、暖房便座の生産性を高
めることができる。According to a sixth aspect of the present invention, in addition to the effects of the first aspect, a heat equalizing member having a key-shaped hook formed on an upper surface. Is inserted into the toilet seat frame, the work of disposing the heat equalizing member on the toilet seat frame is facilitated, and the productivity of the heating toilet seat can be increased.
【図1】本発明の実施の形態の一例を示すものであり、
暖房便座の一部の横断面図である。FIG. 1 shows an example of an embodiment of the present invention,
It is a cross section of a part of heating toilet seat.
【図2】同上の(a)は暖房便座装置の上面図、(b)
は暖房便座装置の側面図である。FIG. 2A is a top view of the heating toilet seat device, and FIG.
It is a side view of a heating toilet seat apparatus.
【図3】本発明の実施の形態の他の例を示すものであ
り、暖房便座の一部の横断面図である。FIG. 3 shows another example of the embodiment of the present invention, and is a cross-sectional view of a part of a heating toilet seat.
【図4】本発明の実施の形態の他の例を示すものであ
り、暖房便座の一部の横断面図である。FIG. 4 shows another example of the embodiment of the present invention, and is a cross-sectional view of a part of a heating toilet seat.
【図5】本発明の実施の形態の他の例を示すものであ
り、暖房便座の一部の横断面図である。FIG. 5 shows another example of the embodiment of the present invention, and is a cross-sectional view of a part of a heating toilet seat.
【図6】本発明の実施の形態の他の例を示すものであ
り、(a)〜(d)は暖房便座の製造工程図である。FIG. 6 shows another example of the embodiment of the present invention, and (a) to (d) are manufacturing process diagrams of the heating toilet seat.
【図7】本発明の実施の形態の他の例を示すものであ
り、便座枠上側に均熱部材をインサート成型した後にで
きる一体品の一部の横断面図である。FIG. 7 shows another example of the embodiment of the present invention, and is a cross-sectional view of a part of an integrated product formed after insert molding of a heat equalizing member on the upper side of a toilet seat frame.
【図8】従来例を示すものであり、暖房便座の一部の横
断面図である。FIG. 8 shows a conventional example, and is a cross-sectional view of a part of a heating toilet seat.
1 暖房便座 4 便座枠 4a 人体着座側内面 4b 接触面 4c 凹部 5 放熱体 6 均熱部材 6a 上面 6b 接触面 6c 凸部 6d 下面 6e 放熱体接触部 DESCRIPTION OF SYMBOLS 1 Heating toilet seat 4 Toilet seat frame 4a Human body seating side inner surface 4b Contact surface 4c recess 5 Heat radiator 6 Heat equalizing member 6a Upper surface 6b Contact surface 6c Convex portion 6d Lower surface 6e Heat radiator contact portion
───────────────────────────────────────────────────── フロントページの続き (72)発明者 小松 照明 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 村瀬 慎也 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 川本 哲郎 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 中塚 節治 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 岡田 浩明 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 多和 大介 大阪府門真市大字門真1048番地松下電工株 式会社内 (72)発明者 林 和嗣 大阪府門真市大字門真1048番地松下電工株 式会社内 Fターム(参考) 2D037 AA11 AD03 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Komatsu Illumination 1048 Kazuma Kadoma, Osaka Pref.Matsushita Electric Works, Ltd. 72) Inventor Tetsuro Kawamoto 1048 Kazuma Kadoma, Kadoma City, Osaka Pref. (72) Inventor Setsuharu Nakatsuka 1048 Kadoma Kadoma, Kadoma City, Osaka Pref. 1048 Okadoma, Kadoma, Kadoma City, Matsushita Electric Works Co., Ltd. Address Matsushita Electric Works Co., Ltd. F term (reference) 2D037 AA11 AD03
Claims (6)
される放熱体と、便座枠の人体着座側内面に貼付され、
放熱体と便座枠とを熱的に接続する均熱部材からなる暖
房便座において、均熱部材の便座枠との接触面に凸部を
設けるとともに、便座枠の均熱部材との接触面に前記凸
部が嵌合可能な凹部を設け、両者を嵌合させて便座枠の
人体着座側内面に均熱部材を配設したことを特徴とする
暖房便座。1. A toilet seat frame made of a resin, a radiator disposed inside the toilet seat frame, and a human body seating side inner surface of the toilet seat frame,
In a heating toilet seat made of a heat equalizing member that thermally connects a heat radiator and a toilet seat frame, a convex portion is provided on a contact surface of the heat equalizing member with the toilet seat frame, and the contact surface of the toilet seat frame with the heat equalizing member is provided on the contact surface. A heating toilet seat, wherein a concave portion in which a convex portion can be fitted is provided, and both are fitted to each other, and a heat equalizing member is disposed on the inner surface of the toilet seat frame on the side of the human body.
均熱部材の便座枠との接触面に凸部を複数個設け、各凸
部の高さを放熱体接触部からの距離に比例して高くした
ことを特徴とする請求項1記載の暖房便座。2. A radiator is fixedly contacted to a lower surface of the heat equalizing member,
The heating toilet seat according to claim 1, wherein a plurality of convex portions are provided on a contact surface of the heat equalizing member with the toilet seat frame, and a height of each convex portion is increased in proportion to a distance from the heat radiator contact portion. .
均熱部材の便座枠との接触面に凸部を複数個設け、各凸
部の間隔を放熱体接触部からの距離に比例して密にした
ことを特徴とする請求項1記載の暖房便座。3. A radiator is fixedly contacted to a lower surface of the heat equalizing member,
The heating toilet seat according to claim 1, wherein a plurality of convex portions are provided on the contact surface of the heat equalizing member with the toilet seat frame, and the intervals between the convex portions are made denser in proportion to the distance from the radiator contact portion. .
波形形状に形成することで、均熱部材の上面に凸部を複
数個形成するとともに、均熱部材の下面に形成された凸
部の頂点に放熱体を接触固定したことを特徴とする請求
項1記載の暖房装置。4. A cross section of the contact surface of the heat equalizing member with the toilet seat frame is formed in a corrugated shape, so that a plurality of convex portions are formed on the upper surface of the heat equalizing member and the lower surface of the heat equalizing member is formed. The heating device according to claim 1, wherein a heat radiator is fixedly contacted to a vertex of the convex portion.
り形成したことを特徴とする請求項1乃至4のいずれか
に記載の暖房便座。5. The heating toilet seat according to claim 1, wherein the projection provided on the heat equalizing member is formed by press working.
成した均熱部材を便座枠にインサート成型したことを特
徴とする請求項1乃至5のいずれかに記載の暖房便座。6. The heating toilet seat according to claim 1, wherein a heat equalizing member having a key-shaped convex portion formed on a contact surface with the toilet seat frame is insert-molded in the toilet seat frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11117353A JP2000300470A (en) | 1999-04-23 | 1999-04-23 | Toilet seat heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11117353A JP2000300470A (en) | 1999-04-23 | 1999-04-23 | Toilet seat heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000300470A true JP2000300470A (en) | 2000-10-31 |
Family
ID=14709600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11117353A Withdrawn JP2000300470A (en) | 1999-04-23 | 1999-04-23 | Toilet seat heater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000300470A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013062361A1 (en) * | 2011-10-27 | 2013-05-02 | Woongjin Coway Co., Ltd | Toilet seat and manufacturing method thereof |
| CN111920336A (en) * | 2020-07-14 | 2020-11-13 | 李强 | Easy-to-clean toilet seat |
-
1999
- 1999-04-23 JP JP11117353A patent/JP2000300470A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013062361A1 (en) * | 2011-10-27 | 2013-05-02 | Woongjin Coway Co., Ltd | Toilet seat and manufacturing method thereof |
| CN111920336A (en) * | 2020-07-14 | 2020-11-13 | 李强 | Easy-to-clean toilet seat |
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Legal Events
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| A300 | Withdrawal of application because of no request for examination |
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