JP2000355630A - Member made from fiber-reinforced plastic - Google Patents
Member made from fiber-reinforced plasticInfo
- Publication number
- JP2000355630A JP2000355630A JP2000111644A JP2000111644A JP2000355630A JP 2000355630 A JP2000355630 A JP 2000355630A JP 2000111644 A JP2000111644 A JP 2000111644A JP 2000111644 A JP2000111644 A JP 2000111644A JP 2000355630 A JP2000355630 A JP 2000355630A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- epoxy resin
- weight
- reinforced plastic
- plastic member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920002430 Fibre-reinforced plastic Polymers 0.000 title claims description 42
- 239000011151 fibre-reinforced plastic Substances 0.000 title claims description 42
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 85
- 239000003822 epoxy resin Substances 0.000 claims abstract description 84
- 238000000034 method Methods 0.000 claims abstract description 51
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 49
- 239000004917 carbon fiber Substances 0.000 claims abstract description 49
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 36
- 150000001875 compounds Chemical class 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 32
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 125000000524 functional group Chemical group 0.000 claims abstract description 20
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 18
- 239000004814 polyurethane Substances 0.000 claims abstract description 10
- 229920002635 polyurethane Polymers 0.000 claims abstract description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 8
- 239000001301 oxygen Substances 0.000 claims abstract description 8
- 229920000728 polyester Polymers 0.000 claims abstract description 8
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 claims abstract description 7
- 125000003118 aryl group Chemical group 0.000 claims abstract description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 35
- 239000000835 fiber Substances 0.000 claims description 23
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims 1
- 150000001721 carbon Chemical class 0.000 abstract 2
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 abstract 1
- 230000032798 delamination Effects 0.000 abstract 1
- 230000000704 physical effect Effects 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 53
- 239000011347 resin Substances 0.000 description 53
- 239000011159 matrix material Substances 0.000 description 37
- 238000001723 curing Methods 0.000 description 29
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 28
- 239000011342 resin composition Substances 0.000 description 27
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 19
- -1 glycidyl ester Chemical class 0.000 description 15
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 14
- 229920005992 thermoplastic resin Polymers 0.000 description 14
- 239000002245 particle Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 229920003986 novolac Polymers 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- XMTQQYYKAHVGBJ-UHFFFAOYSA-N 3-(3,4-DICHLOROPHENYL)-1,1-DIMETHYLUREA Chemical compound CN(C)C(=O)NC1=CC=C(Cl)C(Cl)=C1 XMTQQYYKAHVGBJ-UHFFFAOYSA-N 0.000 description 8
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- 229920002554 vinyl polymer Polymers 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000000470 constituent Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005191 phase separation Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000012937 correction Methods 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 229910052757 nitrogen Chemical group 0.000 description 4
- 229920001721 polyimide Polymers 0.000 description 4
- 235000013824 polyphenols Nutrition 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000010954 inorganic particle Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 3
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 description 3
- 229920002492 poly(sulfone) Polymers 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- QCXJEYYXVJIFCE-UHFFFAOYSA-N 4-acetamidobenzoic acid Chemical compound CC(=O)NC1=CC=C(C(O)=O)C=C1 QCXJEYYXVJIFCE-UHFFFAOYSA-N 0.000 description 2
- QXSAKPUBHTZHKW-UHFFFAOYSA-N 4-hydroxybenzamide Chemical compound NC(=O)C1=CC=C(O)C=C1 QXSAKPUBHTZHKW-UHFFFAOYSA-N 0.000 description 2
- SPBDXSGPUHCETR-JFUDTMANSA-N 8883yp2r6d Chemical compound O1[C@@H](C)[C@H](O)[C@@H](OC)C[C@@H]1O[C@@H]1[C@@H](OC)C[C@H](O[C@@H]2C(=C/C[C@@H]3C[C@@H](C[C@@]4(O[C@@H]([C@@H](C)CC4)C(C)C)O3)OC(=O)[C@@H]3C=C(C)[C@@H](O)[C@H]4OC\C([C@@]34O)=C/C=C/[C@@H]2C)/C)O[C@H]1C.C1C[C@H](C)[C@@H]([C@@H](C)CC)O[C@@]21O[C@H](C\C=C(C)\[C@@H](O[C@@H]1O[C@@H](C)[C@H](O[C@@H]3O[C@@H](C)[C@H](O)[C@@H](OC)C3)[C@@H](OC)C1)[C@@H](C)\C=C\C=C/1[C@]3([C@H](C(=O)O4)C=C(C)[C@@H](O)[C@H]3OC\1)O)C[C@H]4C2 SPBDXSGPUHCETR-JFUDTMANSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical group N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N N-acetyl-para-amino-phenol Natural products CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 2
- OKJIRPAQVSHGFK-UHFFFAOYSA-N N-acetylglycine Chemical compound CC(=O)NCC(O)=O OKJIRPAQVSHGFK-UHFFFAOYSA-N 0.000 description 2
- QIAFMBKCNZACKA-UHFFFAOYSA-N N-benzoylglycine Chemical compound OC(=O)CNC(=O)C1=CC=CC=C1 QIAFMBKCNZACKA-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000011354 acetal resin Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 2
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- JDVIRCVIXCMTPU-UHFFFAOYSA-N ethanamine;trifluoroborane Chemical compound CCN.FB(F)F JDVIRCVIXCMTPU-UHFFFAOYSA-N 0.000 description 2
- 150000003949 imides Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- SOWBFZRMHSNYGE-UHFFFAOYSA-N oxamic acid Chemical compound NC(=O)C(O)=O SOWBFZRMHSNYGE-UHFFFAOYSA-N 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 239000013034 phenoxy resin Substances 0.000 description 2
- 229920006287 phenoxy resin Polymers 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000002990 reinforced plastic Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 150000003335 secondary amines Chemical group 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical class OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004736 wide-angle X-ray diffraction Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- LTVUCOSIZFEASK-MPXCPUAZSA-N (3ar,4s,7r,7as)-3a-methyl-3a,4,7,7a-tetrahydro-4,7-methano-2-benzofuran-1,3-dione Chemical compound C([C@H]1C=C2)[C@H]2[C@H]2[C@]1(C)C(=O)OC2=O LTVUCOSIZFEASK-MPXCPUAZSA-N 0.000 description 1
- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 1
- JUMFQCKSVYYQJC-UHFFFAOYSA-N 1,1-dimethyl-3-(3-methylphenyl)urea Chemical compound CN(C)C(=O)NC1=CC=CC(C)=C1 JUMFQCKSVYYQJC-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- FGZZHEYJWWJQLG-UHFFFAOYSA-N n,n-diethyloxirane-2-carboxamide Chemical compound CCN(CC)C(=O)C1CO1 FGZZHEYJWWJQLG-UHFFFAOYSA-N 0.000 description 1
- ZXQKYQVJDRTTLZ-UHFFFAOYSA-N n,n-diethylpiperidine-3-carboxamide Chemical compound CCN(CC)C(=O)C1CCCNC1 ZXQKYQVJDRTTLZ-UHFFFAOYSA-N 0.000 description 1
- OVHHHVAVHBHXAK-UHFFFAOYSA-N n,n-diethylprop-2-enamide Chemical compound CCN(CC)C(=O)C=C OVHHHVAVHBHXAK-UHFFFAOYSA-N 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- KCTMTGOHHMRJHZ-UHFFFAOYSA-N n-(2-methylpropoxymethyl)prop-2-enamide Chemical compound CC(C)COCNC(=O)C=C KCTMTGOHHMRJHZ-UHFFFAOYSA-N 0.000 description 1
- CHMBIJAOCISYEW-UHFFFAOYSA-N n-(4-aminophenyl)acetamide Chemical compound CC(=O)NC1=CC=C(N)C=C1 CHMBIJAOCISYEW-UHFFFAOYSA-N 0.000 description 1
- AYEQJLOHMLYKAV-UHFFFAOYSA-N n-(4-sulfanylphenyl)acetamide Chemical compound CC(=O)NC1=CC=C(S)C=C1 AYEQJLOHMLYKAV-UHFFFAOYSA-N 0.000 description 1
- UTSYWKJYFPPRAP-UHFFFAOYSA-N n-(butoxymethyl)prop-2-enamide Chemical compound CCCCOCNC(=O)C=C UTSYWKJYFPPRAP-UHFFFAOYSA-N 0.000 description 1
- LSWADWIFYOAQRZ-UHFFFAOYSA-N n-(ethoxymethyl)prop-2-enamide Chemical compound CCOCNC(=O)C=C LSWADWIFYOAQRZ-UHFFFAOYSA-N 0.000 description 1
- YQJPOLDDGABQSE-UHFFFAOYSA-N n-(hydroxymethyl)oxirane-2-carboxamide Chemical compound OCNC(=O)C1CO1 YQJPOLDDGABQSE-UHFFFAOYSA-N 0.000 description 1
- ZSZOEPKBDKDJPX-UHFFFAOYSA-N n-(methoxymethyl)oxirane-2-carboxamide Chemical compound COCNC(=O)C1CO1 ZSZOEPKBDKDJPX-UHFFFAOYSA-N 0.000 description 1
- ULYOZOPEFCQZHH-UHFFFAOYSA-N n-(methoxymethyl)prop-2-enamide Chemical compound COCNC(=O)C=C ULYOZOPEFCQZHH-UHFFFAOYSA-N 0.000 description 1
- OCUATYJXBKOJMK-UHFFFAOYSA-N n-(phenylmethoxymethyl)prop-2-enamide Chemical compound C=CC(=O)NCOCC1=CC=CC=C1 OCUATYJXBKOJMK-UHFFFAOYSA-N 0.000 description 1
- YRVUCYWJQFRCOB-UHFFFAOYSA-N n-butylprop-2-enamide Chemical compound CCCCNC(=O)C=C YRVUCYWJQFRCOB-UHFFFAOYSA-N 0.000 description 1
- SVTVTMBNDSAORT-UHFFFAOYSA-N n-phenyloxirane-2-carboxamide Chemical compound C1OC1C(=O)NC1=CC=CC=C1 SVTVTMBNDSAORT-UHFFFAOYSA-N 0.000 description 1
- XFHJDMUEHUHAJW-UHFFFAOYSA-N n-tert-butylprop-2-enamide Chemical compound CC(C)(C)NC(=O)C=C XFHJDMUEHUHAJW-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- BVOCPVIXARZNQN-UHFFFAOYSA-N nipecotamide Chemical compound NC(=O)C1CCCNC1 BVOCPVIXARZNQN-UHFFFAOYSA-N 0.000 description 1
- 238000010534 nucleophilic substitution reaction Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229960000581 salicylamide Drugs 0.000 description 1
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 1
- 150000007659 semicarbazones Chemical class 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- JDVPQXZIJDEHAN-UHFFFAOYSA-N succinamic acid Chemical compound NC(=O)CCC(O)=O JDVPQXZIJDEHAN-UHFFFAOYSA-N 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 125000002813 thiocarbonyl group Chemical group *C(*)=S 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Reinforced Plastic Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、一般産業用途、ス
ポーツ・レジャー用途などに好適に使用できる繊維強化
プラスチック製部材に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fiber-reinforced plastic member which can be suitably used for general industrial use, sports and leisure use, and the like.
【0002】[0002]
【従来の技術】強化繊維とマトリックス樹脂とからなる
プリプレグを中間基材とする繊維強化プラスチック製部
材は、その機械強度が優れているために、スポーツ用途
をはじめ、航空宇宙用途、一般産業用途などで広範囲に
用いられている。特にスポーツ用途では、ゴルフシャフ
ト、釣り竿、テニスやバドミントンなどのラケット、ホ
ッケーなどのスティックなどが主要な用途として挙げら
れる。2. Description of the Related Art Fiber-reinforced plastic members having a prepreg composed of a reinforcing fiber and a matrix resin as an intermediate base material have excellent mechanical strength, so that they are used for sports, aerospace, and general industrial applications. Widely used in Particularly in sports applications, golf shafts, fishing rods, rackets for tennis and badminton, sticks for hockey, and the like can be cited as main applications.
【0003】これらの用途においては、繊維強化プラス
チック製部材の他、各種金属やプラスチックなどを組み
合わせて、製品を完成させるが、その際、各種の部材の
接着強度を高めるために接着部位に切削加工が必要とな
ることがある。[0003] In these applications, a product is completed by combining various metals and plastics in addition to a fiber reinforced plastic member. At this time, a cutting process is performed on the bonding portion in order to increase the bonding strength of the various members. May be required.
【0004】従来の繊維強化プラスチック製部材では、
かかる切削加工の際に必要以上に切削され易く、又、相
剥離により強化繊維やマトリックス樹脂が脱落し、繊維
強化プラスチック製部材の寸法安定性が低下する問題が
あった。この相剥離は、使用される強化繊維の含有率が
高いとき、あるいはマトリックス樹脂の絶対量が少ない
ときや、中間基材としてプリプレグを使用するときは、
プリプレグの単位重量が小さい場合に、顕著となる場合
があった。In a conventional fiber reinforced plastic member,
In such a cutting process, there is a problem that the material is easily cut more than necessary, and the reinforcing fibers and the matrix resin fall off due to phase separation, and the dimensional stability of the fiber reinforced plastic member is reduced. This phase separation, when the content of the reinforcing fibers used is high, or when the absolute amount of the matrix resin is small, or when using a prepreg as an intermediate substrate,
When the unit weight of the prepreg was small, it became remarkable in some cases.
【0005】かかる繊維強化プラスチック製部材は、機
械強度が低下することがあるため、繊維強化プラスチッ
ク製部材に、金属を用いて補強したり、外層部において
マトリックス樹脂の含有率を高くして補強することで対
処するが、これによれば、前記したような用途で一般に
要請されている軽量化への対応が甚だ不充分であった。[0005] Since such a fiber-reinforced plastic member may have a reduced mechanical strength, the fiber-reinforced plastic member is reinforced by using a metal, or the outer layer portion is reinforced by increasing the content of a matrix resin. According to this, however, the response to the weight reduction generally required for the above-mentioned applications has been extremely insufficient.
【0006】[0006]
【発明が解決しようとする課題】本発明の目的は、切削
加工の際に、必要以上に切削されることがなく、また強
化繊維とマトリックス樹脂が相剥離することによる脱落
が少なく、寸法安定性に優れ、機械強度の低下が少ない
繊維強化プラスチック製部材を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to prevent unnecessary cutting during cutting, and to reduce flakes due to phase separation between the reinforcing fiber and the matrix resin, and to reduce dimensional stability. It is an object of the present invention to provide a fiber-reinforced plastic member which is excellent in the mechanical strength and has little decrease in mechanical strength.
【0007】[0007]
【課題を解決するための手段】本発明は上記目的を達成
するために以下の構成を有する。即ち、引張弾性率が2
90Gpa以上である強化繊維と、硬化剤と次の構成要
素(A)及び/又は構成要素(B)を含んでなるエポキ
シ樹脂組成物より構成されてなる繊維強化プラスチック
製部材であって、該繊維強化プラスチック製部材の湿式
切削加工による切削量が1重量%以下である繊維強化プ
ラスチック製部材である。 (A)分子内にエポキシ樹脂又は硬化剤と反応しうる官
能基1個と1個以上のアミド結合を有する化合物 (B)分子内に芳香環を有するポリエステルポリウレタ
ンThe present invention has the following configuration to achieve the above object. That is, the tensile modulus is 2
A fiber-reinforced plastic member comprising a reinforcing fiber having a strength of 90 Gpa or more, and a curing agent and an epoxy resin composition containing the following component (A) and / or component (B). The fiber reinforced plastic member has a cut amount of 1% by weight or less by wet cutting of the reinforced plastic member. (A) a compound having one functional group and one or more amide bonds capable of reacting with an epoxy resin or a curing agent in the molecule (B) a polyester polyurethane having an aromatic ring in the molecule
【0008】[0008]
【発明の実施の形態】本発明者らは、前記した課題につ
いて、鋭意検討し、引張弾性率が特定の値以上の強化繊
維と、硬化剤と特定の配合物からなるエポキシ樹脂組成
物を加熱し、硬化させてマトリックス樹脂とすることに
より、繊維強化プラスチック製部材の切削加工による切
削量が従来になく少なくなり、かかる繊維強化プラスチ
ック製部材が、強化繊維とマトリックス樹脂が相剥離す
ることによる脱落を効果的に抑止することを見いだすに
至り、本発明に到達した。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have conducted intensive studies on the above-mentioned problems, and heated an epoxy resin composition comprising a reinforcing fiber having a tensile elastic modulus of a specific value or more, a curing agent and a specific compound. Then, by curing the matrix resin, the amount of cutting of the fiber reinforced plastic member by the cutting process becomes smaller than before, and the fiber reinforced plastic member falls off due to the separation of the reinforcing fiber and the matrix resin. Have been found to effectively deter the present invention, and have reached the present invention.
【0009】本発明の繊維強化プラスチック製部材は、
引張弾性率が290Gpa以上の強化繊維と前記エポキ
シ樹脂組成物が加熱され硬化されてなるマトリックス樹
脂より構成されてなるものである。ここで、エポキシ樹
脂は、耐熱性、耐水性、接着性に優れることから使用さ
れるが、不飽和ポリエステル樹脂など、その他の熱硬化
性樹脂を使用しても良い。[0009] The fiber-reinforced plastic member of the present invention comprises:
It is composed of a reinforcing fiber having a tensile modulus of at least 290 Gpa and a matrix resin obtained by heating and curing the epoxy resin composition. Here, the epoxy resin is used because it is excellent in heat resistance, water resistance, and adhesion, but other thermosetting resins such as an unsaturated polyester resin may be used.
【0010】本発明において、強化繊維としては、引張
弾性率に代表される機械強度や耐久性に優れることか
ら、炭素繊維を用いるのが好ましいが、その他強化繊維
として、適度に接着性を高めるために表面処理を施した
ガラス繊維、アラミド繊維、ボロン繊維、アルミナ繊
維、炭化ケイ素繊維なども、その引張弾性率が充分に確
保できておれば用いることができ、これら繊維は2種以
上混在させて用いることもできる。また、炭素繊維は、
いわゆる黒鉛繊維を包含するものであり、具体的には、
ポリアクリロニトリル系、ピッチ系、レーヨン系などの
各種のものが使用できる。中でも、容易に高強度の炭素
繊維が得られるポリアクリロニトリル系のものが好まし
く使用される。In the present invention, carbon fiber is preferably used as the reinforcing fiber because of its excellent mechanical strength represented by tensile modulus and durability, but other reinforcing fibers are used in order to appropriately increase the adhesiveness. Glass fibers, aramid fibers, boron fibers, alumina fibers, silicon carbide fibers, etc., which have been subjected to a surface treatment, can also be used as long as their tensile modulus of elasticity can be sufficiently ensured. It can also be used. Also, carbon fiber
So-called graphite fibers are included, and specifically,
Various materials such as polyacrylonitrile, pitch, rayon and the like can be used. Among them, polyacrylonitrile-based ones from which high-strength carbon fibers can be easily obtained are preferably used.
【0011】また、強化繊維は、有撚糸、解撚糸、又は
無撚糸などいずれでも良いが、解撚糸や無撚糸が、繊維
強化プラスチック製部材の成形性と機械強度を両立する
ことから、好ましい。さらに、強化繊維の形態は、繊維
方向が一方向に引き揃えたものや、織物が使用できる。
織物では、平織り、朱子織りなどから、使用する部位や
用途に応じて自由に選択することができる。The reinforced fiber may be a twisted yarn, untwisted yarn, or non-twisted yarn, but untwisted yarn or non-twisted yarn is preferable because it achieves both moldability and mechanical strength of a fiber-reinforced plastic member. Further, as the form of the reinforcing fiber, one in which the fiber directions are aligned in one direction or a woven fabric can be used.
The woven fabric can be freely selected from plain weave, satin weave, and the like according to the site to be used and the application.
【0012】本発明においては、かかる強化繊維の引張
弾性率が290Gpa以上であることが必要であり、好
ましくは330Gpa以上であるのが良い。引張弾性率
が290Gpa未満であると、繊維強化プラスチック製
部材が、切削加工により切削される量が過大となること
があり、その結果、特に軽量な釣竿、ゴルフシャフトな
どのスポーツ用品を製造する場合などに、得られる完成
品の機械強度が低下することがある。ここで引張弾性率
は800GPa、好ましくは500GPa、より好まし
くは400GPa程度あれば本発明の効果を奏するに当
たり充分である。In the present invention, it is necessary that the tensile modulus of the reinforcing fiber is 290 Gpa or more, and preferably 330 Gpa or more. If the tensile modulus is less than 290 Gpa, the amount of the fiber-reinforced plastic member cut by the cutting process may be excessive, and as a result, particularly when manufacturing sporting goods such as lightweight fishing rods and golf shafts. For example, the mechanical strength of the obtained finished product may decrease. Here, a tensile modulus of about 800 GPa, preferably about 500 GPa, and more preferably about 400 GPa is sufficient for achieving the effects of the present invention.
【0013】繊維強化プラスチック製部材の切削性、即
ち、切削され難さは、強化繊維の引張弾性率と共に、強
化繊維とマトリックス樹脂との接着性(以下、単に接着
性と略記)を高めることで、向上させることができる。The cutting property of a fiber-reinforced plastic member, that is, the difficulty of cutting, is improved by increasing the adhesion between the reinforcing fiber and the matrix resin (hereinafter simply referred to as adhesiveness) together with the tensile modulus of the reinforcing fiber. , Can be improved.
【0014】この接着性を高めるためには、強化繊維表
面を、何らかの処理により改質するか、エポキシ樹脂組
成物を改良して強化繊維表面との親和性を高めるか、さ
らに、これら特性が改善された強化繊維とエポキシ樹脂
組成物とを組み合わせて使用する方法が採用できる。In order to enhance the adhesiveness, the surface of the reinforcing fiber is modified by some treatment, or the epoxy resin composition is improved to increase the affinity with the surface of the reinforcing fiber. A method in which the used reinforcing fiber and the epoxy resin composition are used in combination can be adopted.
【0015】強化繊維としての炭素繊維表面の改質に
は、次の(1)又は(2)に示すような方法が採用でき
る。 (1)炭素繊維表面の官能基濃度を調節すること。即
ち、X線光電子分光法により測定される表面比酸素濃度
(以下、O/Cと略記)、化学修飾X線光電子分光法に
より測定される表面カルボキシル基濃度(以下、COO
H/Cと略記)を、特定の範囲とすることである。For the modification of the carbon fiber surface as a reinforcing fiber, the following method (1) or (2) can be employed. (1) Adjusting the functional group concentration on the carbon fiber surface. That is, surface specific oxygen concentration (hereinafter abbreviated as O / C) measured by X-ray photoelectron spectroscopy, surface carboxyl group concentration (hereinafter COO) measured by chemically modified X-ray photoelectron spectroscopy.
H / C) is a specific range.
【0016】具体的には、炭素繊維表面のO/Cが、
0.02以上であるのが良く、好ましくは0.04以
上、より好ましくは0.06以上であるのが良い。O/
Cが0.02未満であると、後述するマトリックス樹脂
における極性基との親和性が低下し、繊維強化プラスチ
ック製部材の90°引張強度が向上しないことがある。
さらに、O/Cの上限ついては、0.3以下、好ましく
は0.25以下が良い。O/Cが0.3を越えると、炭
素繊維と、マトリックス樹脂における極性基との親和性
は強くなるものの、炭素繊維自体が本来有する強度よ
り、かなり低い強度を有する酸化物の層が炭素繊維の表
面を被うため、結果的に得られる繊維強化プラスチック
製部材の機械強度が低いものとなってしまう。Specifically, the O / C of the carbon fiber surface is
It is preferably 0.02 or more, preferably 0.04 or more, and more preferably 0.06 or more. O /
When C is less than 0.02, the affinity for a polar group in the matrix resin described below decreases, and the 90 ° tensile strength of the fiber reinforced plastic member may not be improved.
Further, the upper limit of O / C is 0.3 or less, preferably 0.25 or less. If the O / C exceeds 0.3, the affinity between the carbon fiber and the polar group in the matrix resin becomes stronger, but the oxide layer having a strength considerably lower than the strength originally possessed by the carbon fiber itself is formed by the carbon fiber. Therefore, the resulting fiber-reinforced plastic member has low mechanical strength.
【0017】一方、炭素繊維のCOOH/Cについて
は、0.002以上、好ましくは0.005以上とする
のが良い。COOH/Cが0.002未満であると、マ
トリックス樹脂における極性基との親和性が低下し、繊
維強化プラスチック製部材の90°引張強度が向上しな
いことがある。さらに、COOH/Cの上限について
は、0.03以下、好ましくは0.02以下が良い。C
OOH/Cが0.03を越えると、炭素繊維と、マトリ
ックス樹脂における極性基との親和性は強くなるもの
の、炭素繊維自体が本来有する強度より、かなり低い強
度を有する酸化物の層が炭素繊維の表面を被うため、結
果的に得られる繊維強化プラスチック製部材の機械強度
が低いものとなってしまう。さらには、マトリックス樹
脂の硬化速度を遅延させる場合もある。On the other hand, the COOH / C of the carbon fiber is preferably at least 0.002, more preferably at least 0.005. When COOH / C is less than 0.002, the affinity for the polar group in the matrix resin is reduced, and the 90 ° tensile strength of the fiber reinforced plastic member may not be improved. Further, the upper limit of COOH / C is 0.03 or less, preferably 0.02 or less. C
When OOH / C exceeds 0.03, although the affinity between the carbon fiber and the polar group in the matrix resin becomes strong, the oxide layer having much lower strength than the carbon fiber itself originally has is formed by the carbon fiber. Therefore, the resulting fiber-reinforced plastic member has low mechanical strength. Further, the curing speed of the matrix resin may be delayed.
【0018】かかるO/C、COOH/Cが前記したよ
うな特定の範囲にある炭素繊維は、電解酸化処理を施し
たり、気相又は液相での酸化処理を施すことにより得る
ことができる。中でも、短時間で酸化処理することがで
き、酸化処理のコントロールも容易なことから電解酸化
処理を施すのが好ましい。The carbon fiber having the above-specified O / C and COOH / C ranges can be obtained by performing an electrolytic oxidation treatment or an oxidation treatment in a gas phase or a liquid phase. Among them, it is preferable to perform the electrolytic oxidation treatment because the oxidation treatment can be performed in a short time and the oxidation treatment can be easily controlled.
【0019】ここで電解酸化処理に使用する電解液に
は、酸性、アルカリ性、いずれも採用することができ
る。酸性の電解液に溶存させる電解質の具体例として
は、硫酸、硝酸などの無機酸、酢酸、酪酸などの有機
酸、硫酸アンモニウム、硫酸水素アンモニウムなどの塩
が挙げられる。中でも強酸性を示す硫酸、硝酸が好まし
く使用できる。アルカリ性の電解液に溶存させる電解質
の具体例としては、水酸化ナトリウム、水酸化カリウム
などの水酸化物、アンモニア、炭酸ナトリウム、炭酸水
素ナトリウムなどの無機塩類、酢酸ナトリウム、安息香
酸ナトリウムなどの有機塩類、さらにこれらのカリウム
塩、バリウム塩又は他の金属塩、及びアンモニウム塩、
水酸化テトラエチルアンモニウム又はヒドラジンなどの
有機化合物が挙げられるが、樹脂の硬化障害を防止する
観点から、アルカリ金属を含有しない炭酸アンモニウ
ム、炭酸水素アンモニウム、水酸化テトラアルキルアン
モニウム類が好ましく使用できる。The electrolytic solution used for the electrolytic oxidation treatment may be either acidic or alkaline. Specific examples of the electrolyte dissolved in the acidic electrolyte include inorganic acids such as sulfuric acid and nitric acid, organic acids such as acetic acid and butyric acid, and salts such as ammonium sulfate and ammonium hydrogen sulfate. Among them, sulfuric acid and nitric acid showing strong acidity can be preferably used. Specific examples of the electrolyte dissolved in the alkaline electrolyte include hydroxides such as sodium hydroxide and potassium hydroxide, ammonia, inorganic salts such as sodium carbonate and sodium hydrogen carbonate, and organic salts such as sodium acetate and sodium benzoate. And further potassium salts, barium salts or other metal salts thereof, and ammonium salts,
An organic compound such as tetraethylammonium hydroxide or hydrazine may be mentioned, but from the viewpoint of preventing curing failure of the resin, ammonium carbonate, ammonium hydrogencarbonate and tetraalkylammonium hydroxide containing no alkali metal can be preferably used.
【0020】また、通電する電気量は、炭素繊維の炭化
度に応じて最適化することができる。表層の結晶性の低
下を適度に抑える観点から、かかる電気量は3〜500
クーロン/gの範囲とするのが良く、好ましくは5〜2
00クーロン/gの範囲とするのが良い。The amount of electricity to be supplied can be optimized according to the degree of carbonization of the carbon fibers. From the viewpoint of appropriately suppressing the decrease in the crystallinity of the surface layer, the amount of electricity is 3 to 500.
Coulomb / g range is preferred, preferably 5-2.
It is better to be in the range of 00 coulomb / g.
【0021】電解酸化処理の後、糸条を水洗及び乾燥す
るのが良い。乾燥に際しては、温度が高過ぎると炭素繊
維の最表面に存在する官能基が熱分解により消失しやす
いため、乾燥温度はできる限り低くするのが望ましく、
250℃以下、好ましくは210℃以下で乾燥するのが
良い。After the electrolytic oxidation treatment, the yarn is preferably washed with water and dried. At the time of drying, if the temperature is too high, the functional group present on the outermost surface of the carbon fiber is easily lost by thermal decomposition, so it is desirable to set the drying temperature as low as possible,
Drying at 250 ° C. or less, preferably 210 ° C. or less is good.
【0022】また、かかる処理により、炭素繊維表面の
粗度も同時に上げることができ、これによっても前記し
た接着性を高めることができる。 (2)炭素繊維の結晶サイズを小さくすること。即ち、
広角X線回折法により測定される炭素繊維の結晶サイズ
Lcを特定の範囲とし、活性点を多くすることである。In addition, by such a treatment, the roughness of the carbon fiber surface can be increased at the same time, whereby the above-mentioned adhesiveness can be enhanced. (2) To reduce the crystal size of the carbon fiber. That is,
The purpose is to make the crystal size Lc of the carbon fiber measured by the wide-angle X-ray diffraction method a specific range and increase the number of active sites.
【0023】具体的には、炭素繊維の結晶サイズLcが
15〜70オンク゛ストローであるのが良く、好ましくは20〜
35オンク゛ストローム、より好ましくは20〜30オンク゛ストロームで
あるのが良い。Specifically, the crystal size Lc of the carbon fiber is preferably 15 to 70 ng straws, and more preferably 20 to 70 ng straws.
It is preferably 35 angstroms, more preferably 20 to 30 angstroms.
【0024】本発明は、強化繊維表面との親和性を高め
るために、特定の配合物を含んでなるエポキシ樹脂組成
物を加熱し、硬化させてマトリックス樹脂とすることに
より、存外に大きな効果が得られることを見いだしたも
のである。According to the present invention, in order to enhance the affinity with the reinforcing fiber surface, an epoxy resin composition containing a specific compound is heated and cured to form a matrix resin, so that a great effect can be obtained. They have found what they can get.
【0025】本発明において、マトリックス樹脂を構成
するエポキシ樹脂は、分子内に2個以上のエポキシ基を
有する化合物である。In the present invention, the epoxy resin constituting the matrix resin is a compound having two or more epoxy groups in a molecule.
【0026】なお、本発明においては、繊維強化プラス
チック製部材の切削性を向上させるには、接着性を高め
るとともに、マトリックス樹脂が、JIS K7203
で測定されるような曲げ弾性率が高く、JIS K71
13で測定されるような引張伸度が大きいことが好まし
いことから、分子内に2個のエポキシ基を有するエポキ
シ樹脂を、エポキシ樹脂組成物における全エポキシ樹脂
100重量%に対して70〜100重量%配合するのが
好ましい。In the present invention, in order to improve the machinability of the fiber reinforced plastic member, the adhesiveness is increased and the matrix resin is JIS K7203.
High flexural modulus as measured by JIS K71
Since it is preferable that the tensile elongation as measured at 13 is large, the epoxy resin having two epoxy groups in the molecule is used in an amount of 70 to 100% by weight based on 100% by weight of the total epoxy resin in the epoxy resin composition. % Is preferred.
【0027】本発明におけるエポキシ樹脂の具体例とし
ては、ポリオールから得られるグリシジルエーテル、活
性水素を複数個有するアミンより得られるグリシジルア
ミン、ポリカルボン酸より得られるグリシジルエステル
や、分子内に複数の2重結合を有する化合物を酸化して
得られるポリエポキシドなどが挙げられる。Specific examples of the epoxy resin in the present invention include glycidyl ether obtained from a polyol, glycidylamine obtained from an amine having a plurality of active hydrogens, glycidyl ester obtained from a polycarboxylic acid, and a plurality of glycidyl esters in a molecule. A polyepoxide obtained by oxidizing a compound having a heavy bond is exemplified.
【0028】グリシジルエーテルの具体例としては、ビ
スフェノールAから得られるビスフェノールA型エポキ
シ樹脂、ビスフェノールFから得られるビスフェノール
F型エポキシ樹脂、ビスフェノールSから得られるビス
フェノールS型エポキシ樹脂、テトラブロモビスフェノ
ールAから得られるテトラブロモビスフェノールA型エ
ポキシ樹脂などのビスフェノール型エポキシ樹脂などが
挙げられる。Specific examples of glycidyl ether include bisphenol A epoxy resin obtained from bisphenol A, bisphenol F epoxy resin obtained from bisphenol F, bisphenol S epoxy resin obtained from bisphenol S, and tetrabromobisphenol A. Bisphenol type epoxy resin such as tetrabromobisphenol A type epoxy resin.
【0029】また、グリシジルエーテルの具体例として
は、フェノールやアルキルフェノール、ハロゲン化フェ
ノールなどのフェノール誘導体から得られるノボラック
のグリシジルエステルであるノボラック型エポキシ樹脂
などが挙げられる。Specific examples of the glycidyl ether include a novolak type epoxy resin which is a glycidyl ester of novolak obtained from a phenol derivative such as phenol, alkylphenol, or halogenated phenol.
【0030】また、グリシジルエステルの具体例として
は、フタル酸ジグリシジルエステル、テレフタル酸ジグ
リシジルエステル、ダイマー酸ジグリシジルエステルな
どが挙げられる。Specific examples of glycidyl esters include diglycidyl phthalate, diglycidyl terephthalate, and diglycidyl dimer.
【0031】さらに、これら以外のグリシジル基を有す
るエポキシ樹脂として、トリグリシジルイソシアヌレー
トなどが挙げられる。Further, other epoxy resins having a glycidyl group include triglycidyl isocyanurate.
【0032】本発明において、エポキシ樹脂組成物には
硬化剤が配合される。硬化剤の具体例としては、4,4'-
ジアミノジフェニルメタン、4,4'-ジアミノジフェニル
スルホン、3,3'-ジアミノジフェニルスルホン、m-フェ
ニレンジアミン、m-キシリレンジアミンのような活性水
素を有する芳香族アミン、ジエチレントリアミン、トリ
エチレンテトラミン、イソホロンジアミン、ビス(アミ
ノメチル)ノルボルナン、ビス(4-アミノシクロヘキシ
ル)メタン、ポリエチレンイミンのダイマー酸エステル
のような活性水素を有する脂肪族アミン、これらの活性
水素を有するアミンにエポキシ化合物、アクリロニトリ
ル、フェノールとホルムアルデヒド、チオ尿素などの化
合物を反応させて得られる変性アミン、ジメチルアニリ
ン、ジメチルベンジルアミン、2,4,6-トリス(ジメチル
アミノメチル)フェノールや1−置換イミダゾールのよ
うな活性水素を持たない第三アミン、ジシアンジアミ
ド、テトラメチルグアニジン、ヘキサヒドロフタル酸無
水物、テトラヒドロフタル酸無水物、メチルヘキサヒド
ロフタル酸無水物、メチルナジック酸無水物のようなカ
ルボン酸無水物、アジピン酸ヒドラジドやナフタレンジ
カルボン酸ヒドラジドのようなポリカルボン酸ヒドラジ
ド、ノボラック樹脂などのポリフェノール化合物、チオ
グリコール酸とポリオールのエステルのようなポリメル
カプタン、三フッ化ホウ素エチルアミン錯体のようなル
イス酸錯体、芳香族スルホニウム塩などが挙げられる。In the present invention, a curing agent is added to the epoxy resin composition. As a specific example of the curing agent, 4,4'-
Aromatic amines having active hydrogen such as diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone, 3,3'-diaminodiphenylsulfone, m-phenylenediamine, m-xylylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine Aliphatic amines having active hydrogens such as bis (aminomethyl) norbornane, bis (4-aminocyclohexyl) methane, dimer acid ester of polyethyleneimine, epoxy compounds, acrylonitrile, phenol and formaldehyde Thiourea and other modified amines obtained by reacting them, dimethylaniline, dimethylbenzylamine, 2,4,6-tris (dimethylaminomethyl) phenol and third compounds having no active hydrogen such as 1-substituted imidazole Amines, dicyandiamide, tetramethylguanidine, carboxylic anhydrides such as hexahydrophthalic anhydride, tetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, methylnadic anhydride, adipic hydrazide or naphthalenedicarboxylic hydrazide And polyphenol compounds such as novolak resins, polymercaptans such as esters of thioglycolic acid and polyol, Lewis acid complexes such as boron trifluoride ethylamine complex, and aromatic sulfonium salts.
【0033】これら硬化剤には、硬化活性を高めるため
に適当な硬化助剤を組合わせるのが好ましい。具体的に
は、ジシアンジアミドに、3-フェニル-1,1-ジメチル
ウレア、3-(3,4-ジクロロフェニル)-1,1-ジメチ
ルウレア(DCMU)、3-(3−クロロ−4-メチルフ
ェニル)-1,1-ジメチルウレア、2,4−ビス(3,
3−ジメチルウレイド)トルエンのような尿素誘導体を
硬化助剤として組合わせる例、カルボン酸無水物やノボ
ラック樹脂に第三アミンを硬化助剤として組合わせる例
などが挙げられる。It is preferable to combine an appropriate curing aid with these curing agents in order to enhance the curing activity. Specifically, 3-phenyl-1,1-dimethylurea, 3- (3,4-dichlorophenyl) -1,1-dimethylurea (DCMU), and 3- (3-chloro-4-methylphenyl) are added to dicyandiamide. ) -1,1-Dimethylurea, 2,4-bis (3,
Examples include a combination of a urea derivative such as (3-dimethylureido) toluene as a curing aid, and a combination of a carboxylic acid anhydride or a novolak resin with a tertiary amine as a curing aid.
【0034】エポキシ樹脂組成物を上述したような組成
とすることにより、繊維強化プラスチック製部材におけ
るマトリックス樹脂の曲げ弾性率を、少なくとも3.1
GPa以上、好ましくは3.3GPa以上とすることが
できる。また、マトリックス樹脂の引張伸度について
も、8%以上好ましくは10%以上とすることができ
る。さらに、本発明においては、以下に詳述する構成要
素(A)及び/又は構成要素(B)を配合することが必
要であり、これにより、前記したような特性と共同させ
て、得られる繊維強化プラスチック製部材において、切
削性などの性能をさらに高めることができる。By making the epoxy resin composition as described above, the flexural modulus of the matrix resin in the fiber reinforced plastic member can be at least 3.1.
GPa or more, preferably 3.3 GPa or more. Also, the tensile elongation of the matrix resin can be 8% or more, preferably 10% or more. Furthermore, in the present invention, it is necessary to blend the constituent (A) and / or the constituent (B) described in detail below, whereby the fiber obtained in combination with the above-mentioned properties is obtained. In a reinforced plastic member, performance such as machinability can be further improved.
【0035】本発明において、構成要素(A)は、分子
内にエポキシ樹脂又は硬化剤と反応しうる官能基1個と
1個以上のアミド結合を有する化合物である。この化合
物は、接着性を高めるための高極性化合物として配合さ
れる。In the present invention, the constituent element (A) is a compound having one functional group capable of reacting with an epoxy resin or a curing agent and one or more amide bonds in the molecule. This compound is blended as a highly polar compound for increasing the adhesiveness.
【0036】ここでいうアミド結合とは、カルボニル
基、チオカルボニル基、スルホニル基、ホスホリル基か
ら選ばれる基とその炭素に単結合で結合する窒素原子か
らなる部分構造を意味する。アミド結合を有する化合物
の典型的な化合物はカルボン酸アミドであるが、それ以
外にも環の一部にアミド結合を有しても良く、あるいは
さらに複雑な構造、例えば、イミド、ウレタン、尿素、
ビウレット、ヒダントイン、カルボン酸ヒドラジド、ヒ
ドロキサム酸、セミカルバジド、セミカルバゾンなどの
ような構造を有するものでもよい。The term "amide bond" as used herein means a partial structure comprising a group selected from a carbonyl group, a thiocarbonyl group, a sulfonyl group, and a phosphoryl group, and a nitrogen atom bonded to the carbon by a single bond. A typical compound having an amide bond is a carboxylic acid amide, but may have an amide bond in a part of the ring, or may have a more complex structure such as imide, urethane, urea, or the like.
It may have a structure such as biuret, hydantoin, carboxylic acid hydrazide, hydroxamic acid, semicarbazide, semicarbazone and the like.
【0037】アミド結合のカルボニル酸素は酸素又は窒
素に結合した水素原子と強い水素結合を作る。従って、
強化繊維の表層面に存在するカルボキシル基や水酸基な
どの水素原子との水素結合が生じ接着性を高める。The carbonyl oxygen of the amide bond forms a strong hydrogen bond with a hydrogen atom bonded to oxygen or nitrogen. Therefore,
A hydrogen bond with a hydrogen atom such as a carboxyl group or a hydroxyl group present on the surface layer of the reinforcing fiber is generated, thereby increasing the adhesiveness.
【0038】さらに、アミド結合のカルボニル基は強い
永久双極子であるため、炭素繊維のように分極率の高い
強化繊維に有機双極子を作り、双極子−双極子の電気的
引力により接着性を高める。Further, since the carbonyl group of the amide bond is a strong permanent dipole, an organic dipole is formed on a reinforcing fiber having a high polarizability such as a carbon fiber, and the adhesive property is improved by an electric attractive force of the dipole-dipole. Enhance.
【0039】もし、アミド結合を持つ化合物が、分子内
にエポキシ樹脂又は硬化剤と反応しうる官能基を有しな
いと、強化繊維とマトリックス樹脂が相剥離することに
より接着性が充分発現しなかったり、可塑剤として働き
耐熱性が著しく低下したりする恐れがあるが、アミド結
合を持つ化合物が、分子内にエポキシ樹脂又は硬化剤と
反応しうる官能基を有する場合は、かかる化合物が、樹
脂組成物の硬化に伴い、マトリックス樹脂のネットワー
クの一部となるため、そのような弊害を生じる恐れがな
い。If the compound having an amide bond does not have a functional group capable of reacting with the epoxy resin or the curing agent in the molecule, the adhesion between the reinforcing fiber and the matrix resin may be insufficient due to phase separation. The compound having an amide bond may have a functional group capable of reacting with an epoxy resin or a curing agent in a molecule, but such a compound may have a resin composition. As the material is cured, it becomes a part of the matrix resin network, and there is no fear that such an adverse effect will occur.
【0040】分子内にエポキシ樹脂又は硬化剤と反応し
うる2個以上の官能基と1個以上のアミド結合を有する
化合物を配合したエポキシ樹脂組成物を繊維強化プラス
チック製部材に用いることは公知であるが、これらの公
知技術では、接着性の著しい改善は確認されていない。
しかし、本発明者らの見出した、分子内にエポキシ樹脂
又は硬化剤と反応しうる官能基1個と1個以上のアミド
結合を有する化合物を配合したエポキシ樹脂組成物で
は、著しく効果が発現される。It is known that an epoxy resin composition containing a compound having two or more functional groups capable of reacting with an epoxy resin or a curing agent and one or more amide bonds in the molecule is used for a fiber-reinforced plastic member. However, no remarkable improvement in adhesiveness has been confirmed with these known techniques.
However, the epoxy resin composition containing a compound having one functional group and one or more amide bonds capable of reacting with an epoxy resin or a curing agent in the molecule, which the present inventors have found, has a remarkable effect. You.
【0041】この理由としては、分子内にエポキシ樹脂
又は硬化剤と反応しうる官能基を2個以上有する化合物
は、エポキシ樹脂のネットワークと2カ所以上で化学結
合するため、アミド結合の酸素原子が強化繊維表面に充
分接近できないのに対し、分子内にエポキシ樹脂又は硬
化剤と反応しうる官能基を1個有する化合物は、エポキ
シ樹脂のネットワークと1カ所のみで化学結合するた
め、アミド結合の運動の自由度が大きく、カルボニル基
の酸素原子が強化繊維表面に接触しやすいためと本発明
者らは推定している。The reason for this is that a compound having two or more functional groups capable of reacting with an epoxy resin or a curing agent in a molecule is chemically bonded to an epoxy resin network at two or more locations, so that an oxygen atom of an amide bond is not bonded. A compound having one functional group that can react with an epoxy resin or a curing agent in a molecule, while not being sufficiently close to the surface of the reinforcing fiber, is chemically bonded to the epoxy resin network at only one place. The present inventors presume that the degree of freedom is large, and the oxygen atom of the carbonyl group is likely to come into contact with the surface of the reinforcing fiber.
【0042】さらに構成要素(A)は、接着性を高める
だけではなく、マトリックス樹脂の曲げ弾性率を高める
効果も有する。これは、エポキシ樹脂中に存在する水酸
基とカルボニル基の酸素が強い水素結合を作り分子運動
を拘束するためと考えられる。Further, the component (A) has an effect of increasing not only the adhesiveness but also the bending elastic modulus of the matrix resin. This is considered to be because the oxygen of the hydroxyl group and the carbonyl group present in the epoxy resin forms a strong hydrogen bond and restricts the molecular motion.
【0043】エポキシ樹脂と反応しうる官能基として
は、カルボキシル基、フェノール性水酸基、アミノ基、
第2アミン構造、メルカプト基などが挙げられる。また
硬化剤と反応しうる官能基としては、エポキシ基、カル
ボニル基と共役した二重結合などが挙げられる。カルボ
ニル基と共役した二重結合は、硬化剤中のアミノ基やメ
ルカプト基とマイケル付加反応を行う。The functional groups capable of reacting with the epoxy resin include carboxyl groups, phenolic hydroxyl groups, amino groups,
Examples include a secondary amine structure and a mercapto group. Examples of the functional group which can react with the curing agent include an epoxy group, a double bond conjugated to a carbonyl group, and the like. The double bond conjugated with the carbonyl group performs a Michael addition reaction with an amino group or a mercapto group in the curing agent.
【0044】カルボキシル基を1個有し、アミド結合を
有する化合物の具体例としては、スクシンアミド酸、オ
キサミン酸、N-アセチルグリシン、N-アセチルアラニ
ン、4-アセトアミド安息香酸、N-アセチルアントラニル
酸、4-アセトアミド酪酸、6-アセトアミドヘキサン酸、
馬尿酸、5-ヒダントイン酢酸、ピログルタミン酸、2-
(フェニルカルバモイルオキシ)プロピオン酸などが挙げ
られる。Specific examples of the compound having one carboxyl group and having an amide bond include succinamic acid, oxamic acid, N-acetylglycine, N-acetylalanine, 4-acetamidobenzoic acid, N-acetylanthranilic acid, 4-acetamidobutyric acid, 6-acetamidohexanoic acid,
Hippuric acid, 5-hydantoin acetic acid, pyroglutamic acid, 2-
(Phenylcarbamoyloxy) propionic acid and the like.
【0045】フェノール性水酸基を1個有し、アミド結
合を有する化合物の具体例としては、サリチルアミド、
4-ヒドロキシベンズアミド、4-ヒドロキシフェニルアセ
トアミド、4-ヒドロキシアセトアニリド、3-ヒドロキシ
アセトアニリドなどが挙げられる。Specific examples of the compound having one phenolic hydroxyl group and having an amide bond include salicylamide,
4-hydroxybenzamide, 4-hydroxyphenylacetamide, 4-hydroxyacetanilide, 3-hydroxyacetanilide and the like.
【0046】アミノ基を1個有し、アミド結合を有する
化合物の具体例としては、4-アミノベンズアミド、3-ア
ミノベンズアミド、4'-アミノアセトアニリド、4-アミ
ノブチルアミド、6-アミノヘキサンアミド、3-アミノフ
タルイミド、4-アミノフタルイミドなどが挙げられる。Specific examples of the compound having one amino group and having an amide bond include 4-aminobenzamide, 3-aminobenzamide, 4'-aminoacetanilide, 4-aminobutylamide, 6-aminohexanamide, Examples include 3-aminophthalimide, 4-aminophthalimide and the like.
【0047】第2アミン構造を1個有し、アミド結合を
有する化合物の具体例としては、ニペコタミド、N,N-ジ
エチルニペコタミド、イソニペコタミド、1-アセチルピ
ペラジンなどが挙げられる。Specific examples of the compound having one secondary amine structure and having an amide bond include nipecotamide, N, N-diethylnipecotamide, isonipecotamide, 1-acetylpiperazine and the like.
【0048】メルカプト基を1個有し、アミド結合を有
する化合物の具体例としては、4-アセトアミドチオフェ
ノール、N-(2-メルカプトエチル)アセトアミドなどが
挙げられる。Specific examples of the compound having one mercapto group and having an amide bond include 4-acetamidothiophenol, N- (2-mercaptoethyl) acetamide and the like.
【0049】エポキシ基を1個有し、アミド結合を有す
る化合物の具体例としては、グリシダミド、N-フェニル
グリシダミド、N,N-ジエチルグリシダミド、N-メトキシ
メチルグリシダミド、N-ヒドロキシメチルグリシダミ
ド、2,3-エポキシ-3-メチルブチルアミド、2,3-エポキ
シ-2-メチルプロピオンアミド、9,10-エポキシステアラ
ミド、N-グリシジルフタルイミドなどが挙げられる。Specific examples of the compound having one epoxy group and having an amide bond include glycidamide, N-phenylglycidamide, N, N-diethylglycidamide, N-methoxymethylglycidamide, N-hydroxymethylglycidamide. Damide, 2,3-epoxy-3-methylbutylamide, 2,3-epoxy-2-methylpropionamide, 9,10-epoxystearamide, N-glycidylphthalimide and the like.
【0050】カルボニル基と共役した二重結合を1個有
し、アミド結合を有する化合物は、二重結合と共役する
カルボニル基がアミド結合のカルボニル基と同一であっ
てもよく、異なってもよい。二重結合と共役するカルボ
ニル基がアミド結合のカルボニル基と同一である化合物
としては、α,β−不飽和カルボン酸のアミド及びその
窒素原子上に置換基を有する誘導体が該当する。かかる
化合物の具体例としては、アクリルアミド、メタクリル
アミド、N,N-ジメチルアクリルアミド、N,N-ジエチルア
クリルアミド、N-tert-ブチルアクリルアミド、N-イソ
プロピルアクリルアミド、N-ブチルアクリルアミド、N-
ヒドロキシメチルアクリルアミド、N-メトキシメチルア
クリルアミド、N-エトキシメチルアクリルアミド、N-n-
プロポキシメチルアクリルアミド、N-n-ブトキシメチル
アクリルアミド、N-イソブトキシメチルアクリルアミ
ド、N-ベンジロキシメチルアクリルアミド、ジアセトン
アクリルアミド、1-アクリロイルモルホリン、1-アクリ
ロイルピペリジンなどが挙げられる。またそれ以外にも
マレイミド、N-エチルマレイミド、N-フェニルマレイミ
ドのような不飽和ジカルボン酸のイミドも該当する。二
重結合と共役するカルボニル基がアミド結合のカルボニ
ル基と同一でない化合物としては、2-( フェニルカルバ
モイルオキシ) エチルメタクリレートなどが挙げられ
る。In a compound having one double bond conjugated to a carbonyl group and having an amide bond, the carbonyl group conjugated to the double bond may be the same as or different from the carbonyl group of the amide bond. . Compounds in which the carbonyl group conjugated to the double bond is the same as the carbonyl group of the amide bond include amides of α, β-unsaturated carboxylic acids and derivatives thereof having a substituent on the nitrogen atom. Specific examples of such compounds include acrylamide, methacrylamide, N, N-dimethylacrylamide, N, N-diethylacrylamide, N-tert-butylacrylamide, N-isopropylacrylamide, N-butylacrylamide, N-
Hydroxymethylacrylamide, N-methoxymethylacrylamide, N-ethoxymethylacrylamide, Nn-
Examples include propoxymethylacrylamide, Nn-butoxymethylacrylamide, N-isobutoxymethylacrylamide, N-benzyloxymethylacrylamide, diacetoneacrylamide, 1-acryloylmorpholine, 1-acryloylpiperidine and the like. In addition, imides of unsaturated dicarboxylic acids such as maleimide, N-ethylmaleimide, and N-phenylmaleimide are also applicable. Examples of the compound in which the carbonyl group conjugated to the double bond is not the same as the carbonyl group of the amide bond include 2- (phenylcarbamoyloxy) ethyl methacrylate.
【0051】なお、構成要素(A)は、エポキシ樹脂組
成物に1種のみ配合されていても、複数種混合して配合
されていても良い。The component (A) may be blended in the epoxy resin composition alone or in combination of two or more.
【0052】また、構成要素(A)(複数種用いる場合
はその合計)は、エポキシ樹脂組成物における全エポキ
シ樹脂100重量%に対して0.5〜15重量%配合す
るのが良く、好ましくは1〜10重量%、より好ましく
は2〜5重量%配合するのが良い。0.5重量%より少
ないと接着性の向上効果が充分に発現されず、15重量
%より多いと耐熱性が低下することがある。The component (A) (when a plurality of types are used, the total thereof) is preferably used in an amount of 0.5 to 15% by weight, preferably 100% by weight of the total epoxy resin in the epoxy resin composition. It is good to mix 1 to 10% by weight, more preferably 2 to 5% by weight. If it is less than 0.5% by weight, the effect of improving the adhesiveness is not sufficiently exhibited, and if it is more than 15% by weight, the heat resistance may be reduced.
【0053】なお、構成要素(A)には、室温で液状の
ものも固形のものも使用できる。構成要素(A)として
固形のものを用いる場合は、エポキシ樹脂組成物に配合
した後、加熱撹拌などの手段で溶解してもよく、溶解せ
ずに配合してもよい。固形の構成要素(A)を溶解せず
に配合する場合は、粒径10μm以下に粉砕して使用す
るのが好ましい。The component (A) may be a liquid or a solid at room temperature. When a solid component is used as the component (A), it may be mixed with the epoxy resin composition and then dissolved by means such as heating and stirring, or may be mixed without being dissolved. When the solid component (A) is blended without dissolving, it is preferable to use the solid component (A) by pulverizing it to a particle size of 10 μm or less.
【0054】本発明において、構成要素(B)は、分子
内に芳香環を有するポリエステルポリウレタンである。
この化合物は、硬化物の引張伸度を低下させることなく
弾性率を高めるための化合物として配合される。In the present invention, the component (B) is a polyester polyurethane having an aromatic ring in the molecule.
This compound is blended as a compound for increasing the elastic modulus without lowering the tensile elongation of the cured product.
【0055】即ち、構成要素(B)の分子中に存在する
ウレタン構造がエポキシ樹脂中に存在する水酸基と強い
水素結合を形成して分子運動を拘束するため、樹脂硬化
物の弾性率が高められるようになると推定される。That is, since the urethane structure present in the molecule of the component (B) forms a strong hydrogen bond with the hydroxyl group present in the epoxy resin and restrains the molecular movement, the elastic modulus of the cured resin is increased. It is estimated that
【0056】また、構成要素(B)は、分子中のエステ
ル構造が硬化剤中のアミノ基、メルカプト基、フェノー
ル性水酸基等と求核置換反応により反応してエポキシ樹
脂硬化物のネットワークの一部となることから、相分離
が生じず、樹脂硬化物の弾性率が低下し難いという特徴
も備える。In the constituent element (B), the ester structure in the molecule reacts with the amino group, mercapto group, phenolic hydroxyl group and the like in the curing agent by a nucleophilic substitution reaction to form a part of the network of the epoxy resin cured product. Therefore, there is also a feature that phase separation does not occur and the elastic modulus of the cured resin is hardly reduced.
【0057】本発明において、構成要素(B)として
は、例えば、多価カルボン酸と多価アルコールの重縮合
によって得られるポリエステルポリオールにイソシアネ
ート基を2個以上有するポリイソシアネート及び必要に
応じて連鎖延長剤を用いてワンショット法やプレポリマ
ー法といった従来公知の方法を適用して得られるポリエ
ステルポリウレタンが使用できる。尚、本発明におい
て、構成要素(B)は、1種又は複数種、樹脂組成物に
配合することができる。In the present invention, the constituent component (B) includes, for example, a polyisocyanate having two or more isocyanate groups in a polyester polyol obtained by polycondensation of a polyhydric carboxylic acid and a polyhydric alcohol, and optionally a chain extension. Polyester polyurethane obtained by applying a conventionally known method such as a one-shot method or a prepolymer method using an agent can be used. In the present invention, one or more components (B) can be blended in the resin composition.
【0058】多価カルボン酸としては、マロン酸、コハ
ク酸、無水コハク酸、グルタル酸、アジピン酸、アゼラ
イン酸、セバシン酸、フタル酸、無水フタル酸、ヘキサ
ヒドロ無水フタル酸、テトラヒドロ無水フタル酸、イソ
フタル酸、テレフタル酸、無水ナジック酸、マレイン
酸、無水マレイン酸、フマル酸、イタコン酸、シトラコ
ン酸、トリメリット酸、無水トリメリット酸、ピロメリ
ット酸、無水ピロメリット酸等が挙げられ、中でもコハ
ク酸やアジピン酸等の脂肪族多価カルボン酸が好ましく
用いられる。Examples of polycarboxylic acids include malonic acid, succinic acid, succinic anhydride, glutaric acid, adipic acid, azelaic acid, sebacic acid, phthalic acid, phthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, and isophthalic acid. Acid, terephthalic acid, nadic acid anhydride, maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, trimellitic acid, trimellitic anhydride, pyromellitic acid, pyromellitic anhydride, etc., among which succinic acid And aliphatic polycarboxylic acids such as adipic acid.
【0059】多価アルコールとしては、エチレングリコ
ール、1,2−プロピレングリコール、1,3−プロピ
レングリコール、1,3−ブチレングリコール、1,4
−ブチレングリコール、1,5−ブチレングリコール、
1,5−ペンタンジオール、1,6−ヘキサンジオー
ル、ネオペンチルグリコール、ジエチレングリコール、
ジプロピレングリコール、2,2,4−トリメチル−
1,3−ペンタンジオール、シクロヘキサンジオール、
ビスフェノールAエチレンオキサイド付加物、ビスフェ
ノールAプロピレンオキサイド付加物、ポリエチレング
リコール、ポリプロピレングリコール、ポリテトラメチ
レングリコール、グリセリン、トリメチロールプロパ
ン、トリメチロールエタン、ペンタエリスリトール等が
挙げられ、中でも1,2−プロピレングリコール、1,
4−ブチレングリコール、1,6−ヘキサンジオール等
が好ましく用いられる。Examples of polyhydric alcohols include ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-butylene glycol, 1,4
-Butylene glycol, 1,5-butylene glycol,
1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol,
Dipropylene glycol, 2,2,4-trimethyl-
1,3-pentanediol, cyclohexanediol,
Bisphenol A ethylene oxide adduct, bisphenol A propylene oxide adduct, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, glycerin, trimethylolpropane, trimethylolethane, pentaerythritol and the like, among which 1,2-propylene glycol, 1,
4-butylene glycol, 1,6-hexanediol and the like are preferably used.
【0060】ポリイソシアネートとしては、合成される
ポリエステルポリウレタンが、分子内に芳香環を有する
ことにより、エポキシ樹脂組成物が加熱硬化されて得ら
れる硬化物の弾性率がより高まることから、芳香族ポリ
イソシアネートが好ましく用いられる。例えば、2,4
−トリレンジイソシアネート、2,6−トリレンジイソ
シアネート、4,4’−ジフェニルメタンジイソシアネ
ート、トリジンジイソシアネート、1,5−ナフタレン
ジイソシアネート、イソホロンジイソシアネート、p−
フェニレンジイソシアネート、m−フェニレンジイソシ
アネート、キシリレンジイソシアネート、テトラメチル
キシレンジイソシアネート、トリフェニルメタントリイ
ソシアネート、トリス(イソシアネートフェニル)チオ
ホスフェート、及びこれらのオリゴマーが挙げられ、中
でも2,4−トリレンジイソシアネート、2,6−トリ
レンジイソシアネート、4,4’−ジフェニルメタンジ
イソシアネートが好ましく用いられる。As the polyisocyanate, an aromatic polyurethane can be used since the synthesized polyurethane has an aromatic ring in the molecule, and the elasticity of the cured product obtained by heating and curing the epoxy resin composition is further increased. Isocyanates are preferably used. For example, 2,4
-Tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, tolidine diisocyanate, 1,5-naphthalene diisocyanate, isophorone diisocyanate, p-
Examples include phenylene diisocyanate, m-phenylene diisocyanate, xylylene diisocyanate, tetramethyl xylene diisocyanate, triphenylmethane triisocyanate, tris (isocyanate phenyl) thiophosphate, and oligomers thereof. 6-tolylene diisocyanate and 4,4'-diphenylmethane diisocyanate are preferably used.
【0061】連鎖延長剤としては、1,2−プロピレン
グリコール、1,4−ブタンジオール、1,6−ヘキサ
ンジオール、ポリエチレングリコール、ポリプロピレン
グリコールや、これらの混合物が用いられる。As the chain extender, 1,2-propylene glycol, 1,4-butanediol, 1,6-hexanediol, polyethylene glycol, polypropylene glycol or a mixture thereof is used.
【0062】本発明において、構成要素(B)は、全エ
ポキシ樹脂100重量%に対して1〜15重量%、好ま
しくは1〜10重量%、より好ましくは1〜5重量%配
合するのが良い。1重量%未満であると樹脂硬化物の弾
性率の向上効果が不充分となり、15重量%を超えると
樹脂硬化物の耐熱性が低下することがある。In the present invention, the component (B) is blended in an amount of 1 to 15% by weight, preferably 1 to 10% by weight, more preferably 1 to 5% by weight based on 100% by weight of the total epoxy resin. . If the amount is less than 1% by weight, the effect of improving the elastic modulus of the cured resin becomes insufficient, and if it exceeds 15% by weight, the heat resistance of the cured resin may decrease.
【0063】なお、構成要素(A)と構成要素(B)
は、勿論、同時に配合することもできるが、この場合
は、樹脂硬化物の耐熱性等を確保するため、構成要素
(A)と構成要素(B)の配合量の合計を、全エポキシ
樹脂100重量%に対して1〜15重量%、好ましくは
1〜10重量%とするのが良い。The component (A) and the component (B)
Can, of course, be simultaneously compounded. In this case, in order to secure the heat resistance and the like of the cured resin, the total amount of the components (A) and (B) is determined by adding It is good to be 1 to 15% by weight, preferably 1 to 10% by weight based on the weight%.
【0064】本発明においては、エポキシ樹脂組成物
に、前記した構成要素(A)や構成要素(B)の他、高
分子化合物、有機又は無機の粒子など、他の成分を適宜
その目的に応じて配合することができる。In the present invention, in addition to the above-mentioned constituents (A) and (B), other components such as a polymer compound and organic or inorganic particles are appropriately added to the epoxy resin composition according to the purpose. Can be blended.
【0065】高分子化合物としては、熱可塑性樹脂が好
適に用いられる。熱可塑性樹脂を配合することにより、
樹脂組成物の粘度やプリプレグの取り扱い性の適性化、
あるいは接着性を改善する効果が増進される。As the polymer compound, a thermoplastic resin is preferably used. By blending a thermoplastic resin,
Optimizing the viscosity of the resin composition and the handling of the prepreg,
Alternatively, the effect of improving the adhesion is enhanced.
【0066】ここで用いる熱可塑性樹脂は、本発明の目
的である接着性の改善の相乗効果が期待できる水素結合
性の官能基を有する熱可塑性樹脂が好ましい。The thermoplastic resin used here is preferably a thermoplastic resin having a hydrogen-bonding functional group which can be expected to have a synergistic effect of improving the adhesiveness which is the object of the present invention.
【0067】水素結合性官能基としては、アルコール性
水酸基、アミド結合、スルホニル基などが挙げられる。Examples of the hydrogen bonding functional group include an alcoholic hydroxyl group, an amide bond and a sulfonyl group.
【0068】アルコール性水酸基を有する熱可塑性樹脂
としては、ポリビニルホルマールやポリビニルブチラー
ルなどのポリビニルアセタール樹脂、ポリビニルアルコ
ール、フェノキシ樹脂、アミド結合を有する熱可塑性樹
脂としては、ポリアミド、ポリイミド、スルホニル基を
有する熱可塑性樹脂としては、ポリスルホンなどが挙げ
られる。ポリアミド、ポリイミド及びポリスルホンは主
鎖にエーテル結合、カルボニル基などの官能基を有して
もよい。ポリアミドは、アミド基の窒素原子上に置換基
を有してもよい。Examples of the thermoplastic resin having an alcoholic hydroxyl group include polyvinyl acetal resins such as polyvinyl formal and polyvinyl butyral, polyvinyl alcohol, phenoxy resins, and thermoplastic resins having an amide bond include polyamide, polyimide, and thermoplastic resins having a sulfonyl group. Examples of the plastic resin include polysulfone. Polyamide, polyimide and polysulfone may have a functional group such as an ether bond or a carbonyl group in the main chain. The polyamide may have a substituent on the nitrogen atom of the amide group.
【0069】エポキシ樹脂に可溶で、水素結合性官能基
を有する熱可塑性樹脂の市販品を例示すると、ポリビニ
ルアセタール樹脂として、デンカブチラール及びデンカ
ホルマール(登録商標、電気化学工業(株)製)、ビニ
レック(登録商標、チッソ(株)製)、フェノキシ樹脂
として、UCARPKHP(型番、ユニオンカーバイド
社製)、ポリアミド樹脂としてマクロメルト(登録商
標、ヘンケル白水(株)製)、アミランCM4000
(登録商標、東レ(株)製)、ポリイミドとしてウルテ
ム(登録商標、ジェネラル・エレクトリック社製)、M
atrimid5218(登録商標、チバ社製)、ポリ
スルホンとしてVictrex(登録商標、三井化学
(株)製)、UDEL(登録商標、ユニオンカーバイド
社製)などがそれぞれ挙げられる。Examples of commercially available thermoplastic resins having a hydrogen-bonding functional group that are soluble in an epoxy resin include, as polyvinyl acetal resins, denkabutyral and denkaformal (registered trademark, manufactured by Denki Kagaku Kogyo KK), Vinylek (registered trademark, manufactured by Chisso Corporation), UCARPKHP (model number, manufactured by Union Carbide) as a phenoxy resin, Macromelt (registered trademark, manufactured by Henkel Hakusui Corporation) as a polyamide resin, Amilan CM4000
(Registered trademark, manufactured by Toray Industries, Inc.), Ultem (registered trademark, manufactured by General Electric) as polyimide, M
atrimid 5218 (registered trademark, manufactured by Ciba Co., Ltd.), and polysulfone such as Victrex (registered trademark, manufactured by Mitsui Chemicals, Inc.) and UDEL (registered trademark, manufactured by Union Carbide Co., Ltd.).
【0070】熱可塑性樹脂を配合する場合は、熱可塑性
樹脂を、エポキシ樹脂組成物における全エポキシ樹脂1
00重量%に対して1〜20重量%配合するのが、エポ
キシ樹脂組成物に適度な粘弾性を与え、得られる繊維強
化プラスチック製部材の機械強度を高めるために好まし
い。When a thermoplastic resin is blended, the thermoplastic resin is used as the total epoxy resin 1 in the epoxy resin composition.
It is preferable to mix 1 to 20% by weight with respect to 00% by weight in order to impart appropriate viscoelasticity to the epoxy resin composition and increase the mechanical strength of the resulting fiber-reinforced plastic member.
【0071】エポキシ樹脂組成物に配合する有機粒子と
しては、ゴム粒子及び熱可塑性樹脂粒子が用いられる。
これらの粒子は樹脂の靭性向上、繊維強化プラスチック
製部材の耐衝撃性向上の効果を有する。Rubber particles and thermoplastic resin particles are used as the organic particles to be added to the epoxy resin composition.
These particles have the effect of improving the toughness of the resin and the impact resistance of the fiber reinforced plastic member.
【0072】さらに、ゴム粒子としては、架橋ゴム粒
子、及び架橋ゴム粒子の表面に異種ポリマーをグラフト
重合したコアシェルゴム粒子が好ましく用いられる。Further, as the rubber particles, crosslinked rubber particles and core-shell rubber particles obtained by graft-polymerizing a different polymer on the surface of the crosslinked rubber particles are preferably used.
【0073】市販の架橋ゴム粒子としては、カルボキシ
ル変性のブタジエン−アクリロニトリル共重合体の架橋
物からなるXER−91(日本合成ゴム工業(株)
製)、アクリルゴム微粒子からなるCX−MNシリーズ
(日本触媒(株)製)、YR−500シリーズ(東都化
成(株)製)などを使用することができる。Commercially available crosslinked rubber particles include XER-91 (Nippon Synthetic Rubber Industry Co., Ltd.) comprising a crosslinked product of a carboxyl-modified butadiene-acrylonitrile copolymer.
CX-MN series (manufactured by Nippon Shokubai Co., Ltd.) composed of fine particles of acrylic rubber, YR-500 series (manufactured by Toto Kasei Co., Ltd.) and the like can be used.
【0074】市販のコアシェルゴム粒子としては、ブタ
ジエン・メタクリル酸アルキル・スチレン共重合体から
なるパラロイドEXL−2655(呉羽化学工業(株)
製)、アクリル酸エステル・メタクリル酸エステル共重
合体からなるスタフィロイドAC−3355、TR−2
122(武田薬品工業(株)製)、アクリル酸ブチル・
メタクリル酸メチル共重合体からなるPARALOID
EXL−2611、EXL−3387(登録商標、型
番、Rohm & Haas社製)などを使用することができる。As commercially available core-shell rubber particles, a paraloid EXL-2655 made of butadiene / alkyl methacrylate / styrene copolymer (Kureha Chemical Industry Co., Ltd.)
Co., Ltd.), staphyloid AC-3355 comprising an acrylate-methacrylate copolymer, TR-2
122 (manufactured by Takeda Pharmaceutical Co., Ltd.), butyl acrylate
PARALOID comprising a methyl methacrylate copolymer
EXL-2611, EXL-3387 (registered trademark, model number, manufactured by Rohm & Haas) or the like can be used.
【0075】また、熱可塑性樹脂粒子としては、ポリア
ミドあるいはポリイミドの粒子が好ましく用いられる。
市販のポリアミド粒子としては、東レ(株)製、型番S
P−500、ATOCHEM社製、オルガソール(登録
商標)などを使用することができる。As the thermoplastic resin particles, polyamide or polyimide particles are preferably used.
As commercially available polyamide particles, Toray Industries, Ltd.
P-500, manufactured by ATOCHEM, orgasol (registered trademark) or the like can be used.
【0076】エポキシ樹脂組成物に配合する無機粒子と
しては、シリカ、アルミナ、スメクタイト、合成マイカ
などを配合することができる。これらの無機粒子は、主
としてレオロジー制御、即ち増粘や揺変性付与のため
に、エポキシ樹脂組成物に配合される。As the inorganic particles to be added to the epoxy resin composition, silica, alumina, smectite, synthetic mica and the like can be added. These inorganic particles are blended into the epoxy resin composition mainly for rheological control, that is, for increasing viscosity and imparting thixotropic properties.
【0077】本発明の繊維強化プラスチック製部材の製
造には、各種の公知の方法が用いられるが、ゴルフシャ
フト、釣り竿、ラケットなどのスポーツ用品の製造に
は、前述したようなエポキシ樹脂組成物を、炭素繊維な
どの強化繊維に含浸させたプリプレグを作成し、これを
積層し、加熱し硬化させて繊維強化プラスチック製部材
とする方法を採用するのが、取り扱い容易性、成型時の
利便性などの観点から好ましい。Various known methods are used for producing the fiber-reinforced plastic member of the present invention. For producing sports goods such as golf shafts, fishing rods and rackets, the epoxy resin composition as described above is used. The method of preparing a prepreg impregnated with reinforcing fibers such as carbon fiber, laminating, heating and curing to make a fiber reinforced plastic member is adopted, such as ease of handling, convenience in molding, etc. It is preferable from the viewpoint of.
【0078】プリプレグは、マトリックス樹脂をメチル
エチルケトン、メタノール、溶媒に溶解させ低粘度化
し、強化繊維に含浸させるウエット法と、加熱により低
粘度化し、強化繊維に含浸させるホットメルト法などの
方法により製造することができる。The prepreg is produced by a method such as a wet method in which a matrix resin is dissolved in methyl ethyl ketone, methanol or a solvent to reduce the viscosity and impregnated into reinforcing fibers, or a hot melt method in which the viscosity is reduced by heating and impregnated into the reinforcing fibers. be able to.
【0079】ウエット法は、強化繊維を樹脂組成物から
なる溶液に浸漬した後に引き上げ、オーブンなどを用い
て加熱しながら溶媒を蒸発させてプリプレグを得る方法
である。The wet method is a method in which a reinforcing fiber is immersed in a solution comprising a resin composition, then pulled up, and the solvent is evaporated while heating using an oven or the like to obtain a prepreg.
【0080】ホットメルト法には、加熱により低粘度化
した樹脂組成物を直接強化繊維に含浸させる方法、ある
いは一旦樹脂組成物を離型紙などの上にコーティングし
たフィルムを作成しておき、ついで強化繊維の両側ある
いは片側から、かかるフィルムを重ね、加熱することに
より樹脂組成物を含浸させてプリプレグとする方法があ
る。ホットメルト法は、溶媒がプリプレグ中に実質的に
残留しないことから好ましい。The hot melt method is a method of directly impregnating a reinforcing fiber with a resin composition whose viscosity has been reduced by heating, or a method of preparing a film in which the resin composition is once coated on release paper or the like, and then reinforcing the fiber. There is a method in which such a film is overlaid on both sides or one side of the fiber and heated to impregnate the resin composition into a prepreg. The hot melt method is preferred because the solvent does not substantially remain in the prepreg.
【0081】繊維強化プラスチック製部材は、かかるプ
リプレグを積層後、積層物に圧力を付与しながら樹脂組
成物を加熱し硬化させる従来公知の方法により作製でき
る。The fiber reinforced plastic member can be produced by a conventionally known method in which after laminating such prepregs, the resin composition is heated and cured while applying pressure to the laminate.
【0082】熱及び圧力を付与する方法には、プレス成
形法、オートクレーブ成形法、バッギング成形法、ラッ
ピングテープ法、内圧成形法などがあり、特にスポーツ
用品に関しては、ラッピングテープ法、内圧成形法が好
ましく採用される。Methods for applying heat and pressure include a press molding method, an autoclave molding method, a bagging molding method, a wrapping tape method, and an internal pressure molding method. Particularly, for sports goods, the wrapping tape method and the internal pressure molding method are used. It is preferably adopted.
【0083】ラッピングテープ法は、マンドレルなどの
芯金にプリプレグを巻いて、円筒状成形体を得る方法で
あり、ゴルフシャフト、釣竿などの棒状体を作製する際
に好適である。具体的には、マンドレルにプリプレグを
巻き付け、プリプレグの固定及び圧力付与のために、プ
リプレグの外側に熱可塑性樹脂フィルムからなるラッピ
ングテープを巻き付け、オーブン中で樹脂を加熱し硬化
させた後、芯金を抜き去って円筒状成形体を得る方法で
ある。The wrapping tape method is a method of wrapping a prepreg around a core metal such as a mandrel to obtain a cylindrical molded body, and is suitable for producing a rod-shaped body such as a golf shaft and a fishing rod. Specifically, a prepreg is wound around a mandrel, and a wrapping tape made of a thermoplastic resin film is wound around the outside of the prepreg for fixing the prepreg and applying pressure, and after heating and curing the resin in an oven, a core metal is formed. Is obtained to obtain a cylindrical molded body.
【0084】また、内圧成形法は、熱可塑性樹脂製のチ
ューブなどの内圧付与体にプリプレグを巻きつけたプリ
フォームを金型中に設置し、次いで内圧付与体に高圧の
気体を導入して圧力をかけると共に金型を加熱して成形
する方法である。本方法は、ゴルフシャフト、バット、
テニスやバドミントンのラケットのような複雑な形状を
有する成形体を得る際に好適に用いられる。In the internal pressure forming method, a preform in which a prepreg is wound around an internal pressure applying body such as a tube made of a thermoplastic resin is placed in a mold, and then a high-pressure gas is introduced into the internal pressure applying body to form a pressure. And molding by heating the mold. The method includes a golf shaft, a bat,
It is suitably used when obtaining a molded article having a complicated shape such as a tennis or badminton racket.
【0085】[0085]
【実施例】以下、本発明を実施例により詳細に説明す
る。プリプレグの作製、繊維強化プラスチック製部材の
切削性の指標となる切削量は次の方法で測定した。ま
た、各実施例、比較例で使用した原材料、及び、得られ
たプリプレグを加熱硬化してなる繊維強化プラスチック
製部材の切削量は表1又は表2に示した。 (1)プリプレグの作製 樹脂組成物をリバースロールコーターを用いて離型紙上
に塗布し、樹脂フィルムを作製した。次に、この樹脂フ
ィルム2枚を、シート状に一方向に整列させた炭素繊維
の両側から挟み込むようにして重ね合わせ、加圧しなが
ら加熱して炭素繊維に樹脂を含浸させ、炭素繊維目付1
25g/m2のプリプレグを得た。 (2)繊維強化プラスチック製部材の切削量 一方向プリプレグを強化繊維の方向が同方向で厚みが2
mmになるように積層して一方向複合材料を得た。この
一方向複合材料から、オートクレーブ中で温度135
℃、圧力290Paで2時間加熱して硬化させて作製し
たサンプルについて、重量が4gになるように幅12.
5mm、長さ100mm、高さの直方体状に加工した
後、同サンプルを固定した。次に、粗さ#240、直径
10mm、長さ15mm、円柱状の砥石を回転軸に取り
付けたマイクログラインダーを使用して、押し当て方向
に200gの負荷をかけながら、砥石が目詰まりしない
よう毎分100ccの供給水で砥石を濡らしながら、回
転数10000rpmで1分間、湿式切削加工した。切
削前後での同サンプルの重量減少比率について、n=1
0の平均値を切削量とした。 (3)炭素繊維の引張強度、引張弾性率 測定する炭素繊維に、ユニオンカーバイド(株)製 、
ベークライト(登録商標)ERL−4221を1000
g(100重量%)、三フッ化ホウ素モノエチルアミン
(BF3・MEA)を30g(3重量%)及びアセトン
を40g(4重量%)混合した樹脂組成物を含浸させ、
次に130℃で、30分間加熱し、硬化させ、樹脂含浸
ストランドを得た。樹脂含浸ストランド試験法(JIS
R7601)に従い、引張強度と引張弾性率を求め
た。 (4)炭素繊維の引張伸度 JIS R7601に従い測定した。 (5)炭素繊維表面の官能基濃度 A.表面比酸素濃度O/C 表面比酸素濃度O/Cは、次の手順に従ってX線光電子
分光法により求めた。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to embodiments. The preparation amount of the prepreg and the cutting amount as an index of the cutting property of the fiber reinforced plastic member were measured by the following method. Table 1 or Table 2 shows the raw materials used in each of the examples and comparative examples, and the cutting amounts of the fiber-reinforced plastic members obtained by heating and curing the obtained prepreg. (1) Preparation of prepreg The resin composition was applied on release paper using a reverse roll coater to prepare a resin film. Next, the two resin films are overlapped so as to be sandwiched from both sides of carbon fibers aligned in one direction in a sheet shape, and heated under pressure to impregnate the carbon fibers with the resin.
A prepreg of 25 g / m 2 was obtained. (2) Cutting amount of fiber reinforced plastic member The unidirectional prepreg is formed by reinforcing fibers in the same direction with a thickness of 2
mm to obtain a unidirectional composite material. From this unidirectional composite material, a temperature of 135
11. A sample prepared by heating and curing at 290 Pa and a pressure of 290 Pa for 2 hours so that the weight becomes 4 g.
After processing into a rectangular parallelepiped shape of 5 mm, length of 100 mm, and height, the same sample was fixed. Next, using a micro grinder having a cylindrical grindstone attached to a rotating shaft having a roughness of # 240, a diameter of 10 mm and a length of 15 mm, while applying a load of 200 g in the pressing direction, make sure that the grindstone is not clogged. While the grindstone was wet with 100 cc of supply water per minute, wet cutting was performed at 10,000 rpm for 1 minute. Regarding the weight loss ratio of the same sample before and after cutting, n = 1
The average value of 0 was defined as the cutting amount. (3) Tensile strength and tensile modulus of carbon fiber The carbon fiber to be measured is manufactured by Union Carbide Co., Ltd.
Bakelite (registered trademark) ERL-4221 1000
g (100% by weight), a resin composition obtained by mixing 30 g (3% by weight) of boron trifluoride monoethylamine (BF 3 .MEA) and 40 g (4% by weight) of acetone,
Next, the mixture was heated at 130 ° C. for 30 minutes and cured to obtain a resin-impregnated strand. Resin-impregnated strand test method (JIS
R7601), the tensile strength and the tensile modulus were determined. (4) Tensile elongation of carbon fiber Measured according to JIS R7601. (5) Concentration of functional group on carbon fiber surface Surface specific oxygen concentration O / C Surface specific oxygen concentration O / C was determined by X-ray photoelectron spectroscopy according to the following procedure.
【0086】先ず、測定する炭素繊維束から、溶媒でサ
イジング剤などを除去後、適当な長さにカットしてステ
ンレス製の試料支持台上に拡げて並べた後、下記条件に
て測定した。First, a sizing agent or the like was removed from the carbon fiber bundle to be measured with a solvent, cut into a suitable length, spread on a stainless steel sample support, and measured under the following conditions.
【0087】・光電子脱出角度:90度 ・X線源:MgKα1,2 ・試料チャンバー内真空度:1×10-8Torr 次に、測定時の帯電に伴うピークの補正のため、C1Sの
主ピークの結合エネルギー値B.E.を284.6eV
に合わせた。Photoelectron escape angle: 90 degrees X-ray source: MgKα1,2 Vacuum inside the sample chamber: 1 × 10 −8 Torr Next, the main component of C 1S was used to correct the peak accompanying the charging during measurement. B. Peak binding energy value E. FIG. 284.6 eV
I adjusted to.
【0088】次いで、C1sピーク面積[O1s]は、28
2〜296eVの範囲で直線のベースラインを引くこと
により求め、O1sピーク面積[C1s]は、528〜54
0eVの範囲で直線のベースラインを引くことにより求
めた。Next, the C 1s peak area [O 1s ] is 28
Obtained by drawing a linear base line in the range of 2 to 296 eV, the O 1s peak area [C 1s ] is 528 to 54
It was determined by drawing a straight base line in the range of 0 eV.
【0089】表面比酸素濃度O/Cは、上記O1sピーク
面積[O1s]、C1sピーク面積 [C1s]の比、及び装
置固有の感度補正値より、次式により求めた。The surface specific oxygen concentration O / C was determined by the following equation from the ratio of the O 1s peak area [O 1s ], the C 1s peak area [C 1s ], and the sensitivity correction value unique to the apparatus.
【0090】 O/C=([O1s]/[C1s])/(感度補正値) なお、ここでは、測定装置として島津製作所(株)製、
ESCA−750を用い、前記装置固有の感度補正値を
2.85とした。 B.表面カルボキシル基濃度COOH/C 表面カルボキシル基濃度COOH/Cは、次の手順に従
って化学修飾X線光電子分光法により求めた。O / C = ([O 1s ] / [C 1s ]) / (sensitivity correction value) In this case, as a measuring device, Shimadzu Corp.
Using ESCA-750, the sensitivity correction value unique to the device was set to 2.85. B. Surface carboxyl group concentration COOH / C Surface carboxyl group concentration COOH / C was determined by chemically modified X-ray photoelectron spectroscopy according to the following procedure.
【0091】先ず、測定する炭素繊維束から、溶媒でサ
イジング剤などを除去後、適当な長さにカットして白金
製の試料支持台上に拡げて並べた後、0.02モル/L
のジシクロヘキシルカルボジイミド気体及び0.04モ
ル/Lのピリジン気体を含む空気中に60℃で8時間曝
露して化学修飾処理した後、下記条件にて測定した。First, a sizing agent or the like is removed from a carbon fiber bundle to be measured with a solvent, cut to an appropriate length, spread on a platinum sample support, and then arranged at 0.02 mol / L.
Was exposed to air containing 60% of dicyclohexylcarbodiimide gas and 0.04 mol / L of pyridine gas at 60 ° C. for 8 hours for chemical modification treatment, and then measured under the following conditions.
【0092】・光電子脱出角度:35度 ・X線源:AlKα1,2 ・試料チャンバー内真空度:1×10-8Torr 次に、測定時の帯電に伴うピークの補正のため、C1Sの
主ピークの結合エネルギー値B.E.を284.6eV
に合わせた。Photoelectron escape angle: 35 degrees X-ray source: AlKα1,2 Vacuum in sample chamber: 1 × 10 −8 Torr Next, the main component of C 1S was used to correct peaks due to charging during measurement. B. Peak binding energy value E. FIG. 284.6 eV
I adjusted to.
【0093】次いで、C1sピーク面積[C1s]は、28
2〜296eVの範囲で直線のベースラインを引くこと
により求め、F1sピーク面積[F1s]は、682〜69
5eVの範囲で直線のベースラインを引くことにより求
めた。Next, the C 1s peak area [C 1s ] is 28
It is obtained by drawing a linear base line in the range of 2 to 296 eV, and the F 1s peak area [F 1s ] is 682 to 69
It was determined by drawing a straight base line in the range of 5 eV.
【0094】さらに、比較サンプルとして、化学修飾処
理したポリアクリル酸のC1sピーク分割から反応率r
を、O1sピーク分割からジシクロヘキシルカルボジイミ
ド誘導体の残存率mを求めた。次に、表面カルボキシル
基濃度COOH/Cを、次式により求めた。Further, as a comparative sample, the reaction rate r was determined by dividing the C 1s peak of chemically modified polyacrylic acid.
And the residual ratio m of the dicyclohexylcarbodiimide derivative was determined from the O 1s peak splitting. Next, the surface carboxyl group concentration COOH / C was determined by the following equation.
【0095】COOH/C=〔[F1s]/[(3k[C1s]-(2+13
m)[F1s])r]〕×100(%) ここで、米国SSI社製モデルSSX-100-206を用いた。
本装置固有のC1sピーク面積に対するF1sピーク面積の
感度補正値kは3.919であった。 (6)広角X線回折による炭素網面の結晶ザイズLc A.測定試料の作製 上記(1)項のAと同様にして作製した樹脂硬化物板よ
り、長さ4cmの試験片を切り出し、金型とコロジオン
・アルコール溶液を用いて固め、角柱を作り測定試料と
した。 B.測定条件 X線源:CuKα(Niフィルター使用) 出力:40kV20mA C.結晶サイズLcの測定 透過法により得られた面指数(002)のピークの半値
幅から、次のScherrerの式を用いて計算した。COOH / C = [[F 1s ] / [(3k [C 1s ]-(2 + 13
m) [F 1s ]) r]] × 100 (%) Here, model SSX-100-206 manufactured by US SSI was used.
The sensitivity correction value k of the F 1s peak area with respect to the C 1s peak area unique to this apparatus was 3.919. (6) Crystal size Lc of carbon network plane by wide-angle X-ray diffraction Preparation of measurement sample From the cured resin plate prepared in the same manner as in A of the above (1), a test piece of 4 cm in length is cut out and solidified using a mold and a collodion-alcohol solution to form a prism and a measurement sample. did. B. Measurement conditions X-ray source: CuKα (using Ni filter) Output: 40 kV, 20 mA Measurement of crystal size Lc The crystal size Lc was calculated from the half width of the peak of the plane index (002) obtained by the transmission method using the following Scherrer equation.
【0096】Lc(hkl)=Kλ/β0cosθB 但し、 Lc(hkl):微結晶の(hkl)面に垂直な方向の
平均の大きさ K:1.0,λ:X線の波長、β0:(βE2−β12)1/2 βE:見かけの半値幅(測定値)、β12:1.05×1
0-2rad. θB:ブラッグ角 (実施例1)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 40重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 50重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 10重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチルウレア 3重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) N−n−ブトキシメチルアクリルアミド 5重量% (笠野興産(株)製) ポリビニルホルマール 7重量% (ビニレックK、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (実施例2)配合する構成要素(A)に、N−n−ジメ
チルアクリルアミド((株)興人製)を使用した以外
は、実施例1と同一の樹脂組成物を用いて、前記した方
法に従い、繊維方向の引張弾性率が343GPaの炭素
繊維を用い、マトリックス樹脂含有率が24重量%のプ
リプレグを作製した。 (実施例3)配合する構成要素(A)に、N−イソプロ
ピルアクリルアミド((株)興人製)を使用した以外
は、実施例1と同一の樹脂組成物を用いて、前記した方
法に従い、繊維方向の引張弾性率が392GPaの炭素
繊維を用い、マトリックス樹脂含有率が24重量%のプ
リプレグを作製した。 (実施例4)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 40重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 30重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 30重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチルウレア 3重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) N−n−ブトキシメチルアクリルアミド 5重量% (笠野興産(株)製) ポリビニルホルマール 7重量% (ビニレックK、登録商標、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (実施例5)配合する構成要素(A)に、N−n−ジメ
チルアクリルアミド((株)興人製)を使用した以外
は、実施例4と同一の樹脂組成物を用いて、前記した方
法に従い、繊維方向の引張弾性率が343GPaの炭素
繊維を用い、マトリックス樹脂含有率が24重量%のプ
リプレグを作製した。 (実施例6)配合する構成要素(A)に、N−イソプロ
ピルアクリルアミド((株)興人製)を使用した以外
は、実施例4と同一の樹脂組成物を用いて、前記した方
法に従い、繊維方向の引張弾性率が392GPaの炭素
繊維を用い、マトリックス樹脂含有率が24重量%のプ
リプレグを作製した。 (実施例7)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 30重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 45重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 25重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチル尿素 4重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) ポリエステルポリウレタン 5重量% (“PANDEX”T−5205、登録商標、(株)大日本インキ工業製) ポリビニルホルマール 5重量% (ビニレックK、登録商標、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (実施例8)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 30重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 45重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 25重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチル尿素 4重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) N−n−ブトキシメチルアクリルアミド 3重量% (笠野興産(株)製) ポリエステルポリウレタン 5重量% (“PANDEX”T−5205、登録商標、(株)大日本インキ工業製) ポリビニルホルマール 5重量% (ビニレックK、登録商標、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (比較例1)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 10重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 40重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 10重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) レゾルシンジグリシジルエーテル型エポキシ樹脂 20重量% (デナコールEX201、登録商標、ナガセ化成工業(株)製) 臭素化ビスフェノールA型エポキシ樹脂 10重量% (エピクロン152、登録商標、大日本インキ化学(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチルウレア 3重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) ポリビニルホルマール 7重量% (ビニレックK、登録商標、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (比較例2)比較例1と同一の樹脂組成物を用いて、前
記した方法に従い、繊維方向の引張弾性率が343GP
aの炭素繊維を用い、マトリックス樹脂含有率が24重
量%のプリプレグを作製した。(比較例3)比較例1と
同一の樹脂組成物を用いて、前記した方法に従い、繊維
方向の引張弾性率が392GPaの炭素繊維を用い、マ
トリックス樹脂含有率が24重量%のプリプレグを作製
した。 (比較例4)下記原料をニーダーで混合して樹脂組成物
を得た。 ビスフェノールA型エポキシ樹脂 30重量% (エピコート828、登録商標、油化シェルエポキシ(株)製) ビスフェノールA型エポキシ樹脂 40重量% (エピコート1001、登録商標、油化シェルエポキシ(株)製) フェノールノボラック型エポキシ樹脂 30重量% (エピコート154、登録商標、油化シェルエポキシ(株)製) ジシアンジアミド 5重量% (DICY7、型番、油化シェルエポキシ(株)製) 3−(3,4−ジクロロフェニル)−1,1−ジメチルウレア 3重量% (DCMU99、型番、保土ヶ谷化学工業(株)製) ポリビニルホルマール 7重量% (ビニレックK、登録商標、チッソ(株)製) この樹脂組成物を用いて、前記した方法に従い、繊維方
向の引張弾性率が294GPaの炭素繊維を用い、マト
リックス樹脂含有率が24重量%のプリプレグを作製し
た。 (比較例5)比較例4と同一の樹脂組成物を用いて、前
記した方法に従い、繊維方向の引張弾性率が343GP
aの炭素繊維を用い、マトリックス樹脂含有率が24重
量%のプリプレグを作製した。 (比較例6)比較例4と同一の樹脂組成物を用いて、前
記した方法に従い、繊維方向の引張弾性率が392GP
aの炭素繊維を用い、マトリックス樹脂含有率が24重
量%のプリプレグを作製した。[0096] Lc (hkl) = Kλ / β 0 cosθ B However, Lc (hkl): average direction perpendicular to the (hkl) plane of the crystallite size K: 1.0, λ: X-ray wavelength of, β 0 : (β E2 −β 12 ) 1/2 β E : Apparent half width (measured value), β 12 : 1.05 × 1
0 -2 rad. θ B : Bragg angle (Example 1) The following materials were mixed in a kneader to obtain a resin composition. Bisphenol A type epoxy resin 40% by weight (Epicoat 828, registered trademark, Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 50% by weight (Epicoat 1001, registered name, Yuka Shell Epoxy Co., Ltd.) Phenol novolak Type epoxy resin 10% by weight (Epicoat 154, registered trademark, Yuka Shell Epoxy Co., Ltd.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl)- 1,1-dimethylurea 3% by weight (DCMU99, model number, manufactured by Hodogaya Chemical Industry Co., Ltd.) N-n-butoxymethylacrylamide 5% by weight (manufactured by Kasano Kosan Co., Ltd.) Polyvinyl formal 7% by weight (vinylek K, Chisso Using this resin composition, according to the method described above, Wei direction tensile modulus using a carbon fiber 294 GPa, the matrix resin content to prepare a 24% by weight of the prepreg. (Example 2) The same method as described in Example 1, except that Nn-dimethylacrylamide (produced by Kojin Co., Ltd.) was used as the component (A) to be blended. According to the above, a prepreg having a matrix resin content of 24% by weight was prepared using carbon fibers having a tensile elastic modulus in the fiber direction of 343 GPa. (Example 3) The same resin composition as in Example 1 was used according to the method described above, except that N-isopropylacrylamide (produced by Kojin Co., Ltd.) was used as the component (A) to be blended. A prepreg having a matrix resin content of 24% by weight was prepared using carbon fibers having a tensile modulus in the fiber direction of 392 GPa. Example 4 The following materials were mixed in a kneader to obtain a resin composition. Bisphenol A type epoxy resin 40% by weight (Epicoat 828, registered trademark, Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 30% by weight (Epicoat 1001, registered trademark, Yuka Shell Epoxy Co., Ltd.) Phenol novolak Type epoxy resin 30% by weight (Epicoat 154, registered trademark, Yuka Shell Epoxy Co., Ltd.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl)- 1,1-Dimethylurea 3% by weight (DCMU99, model number, manufactured by Hodogaya Chemical Industry Co., Ltd.) Nn-butoxymethylacrylamide 5% by weight (manufactured by Kasano Kosan Co., Ltd.) Polyvinylformal 7% by weight (Vinylek K, registered (Trademark, manufactured by Chisso Corporation) According, the fiber direction of the tensile modulus using a carbon fiber 294 GPa, the matrix resin content to prepare a 24% by weight of the prepreg. (Example 5) The same method as in Example 4 except that Nn-dimethylacrylamide (produced by Kojin Co., Ltd.) was used as the component (A) to be blended. According to the above, a prepreg having a matrix resin content of 24% by weight was prepared using carbon fibers having a tensile elastic modulus in the fiber direction of 343 GPa. (Example 6) The same resin composition as in Example 4 was used, except that N-isopropylacrylamide (produced by Kojin Co., Ltd.) was used as the component (A) to be blended, according to the method described above. A prepreg having a matrix resin content of 24% by weight was prepared using carbon fibers having a tensile modulus in the fiber direction of 392 GPa. Example 7 The following materials were mixed in a kneader to obtain a resin composition. Bisphenol A type epoxy resin 30% by weight (Epicoat 828, registered trademark, manufactured by Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 45% by weight (Epicoat 1001, registered name, Yuka Shell Epoxy Co., Ltd.) Phenol novolak Type epoxy resin 25% by weight (Epicoat 154, registered trademark, Yuka Shell Epoxy Co., Ltd.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl)- 1,1-dimethylurea 4% by weight (DCMU99, model number, manufactured by Hodogaya Chemical Industry Co., Ltd.) 5% by weight of polyester polyurethane (“PANDEX” T-5205, registered trademark, manufactured by Dainippon Ink Industries, Ltd.) Polyvinyl formal 5 % By weight (Vinilec K, registered trademark, manufactured by Chisso Corporation) Using the resin composition according to the method described above, the fiber direction of the tensile modulus using a carbon fiber 294 GPa, the matrix resin content to prepare a 24% by weight of the prepreg. Example 8 The following raw materials were mixed in a kneader to obtain a resin composition. Bisphenol A type epoxy resin 30% by weight (Epicoat 828, registered trademark, manufactured by Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 45% by weight (Epicoat 1001, registered name, Yuka Shell Epoxy Co., Ltd.) Phenol novolak Type epoxy resin 25% by weight (Epicoat 154, registered trademark, Yuka Shell Epoxy Co., Ltd.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl)- 1,1-dimethylurea 4% by weight (DCMU99, model number, manufactured by Hodogaya Chemical Industry Co., Ltd.) Nn-butoxymethylacrylamide 3% by weight (manufactured by Kasano Kosan Co., Ltd.) Polyester polyurethane 5% by weight (“PANDEX” T -5205, registered trademark, Dainippon Ink and Chemicals, Inc.) Ruformal 5% by weight (Vinilec K, registered trademark, manufactured by Chisso Corporation) Using this resin composition, according to the method described above, using carbon fibers having a tensile elastic modulus in the fiber direction of 294 GPa and a matrix resin content of 24 A weight% prepreg was prepared. Comparative Example 1 A resin composition was obtained by mixing the following raw materials with a kneader. Bisphenol A type epoxy resin 10% by weight (Epicoat 828, registered trademark, Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 40% by weight (Epicoat 1001, registered trademark, Yuka Shell Epoxy Co., Ltd.) Phenol novolak Epoxy resin 10% by weight (Epicoat 154, registered trademark, manufactured by Yuka Shell Epoxy Co., Ltd.) Resorcin diglycidyl ether type epoxy resin 20% by weight (Denacol EX201, registered trademark, manufactured by Nagase Kasei Kogyo Co., Ltd.) Brominated bisphenol A-type epoxy resin 10% by weight (Epiclon 152, registered trademark, manufactured by Dainippon Ink & Chemicals, Inc.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl) -1,1-dimethylurea 3% by weight ( CMU99, model number, Hodogaya Chemical Industry Co., Ltd.) Polyvinyl formal 7% by weight (Vinilec K, registered trademark, manufactured by Chisso Corporation) Using this resin composition, the tensile modulus in the fiber direction was determined according to the method described above. A prepreg having a matrix resin content of 24% by weight was prepared using carbon fibers of 294 GPa. (Comparative Example 2) Using the same resin composition as in Comparative Example 1, according to the method described above, the tensile modulus in the fiber direction was 343 GP.
A prepreg having a matrix resin content of 24% by weight was prepared using the carbon fiber of a. (Comparative Example 3) A prepreg having a matrix resin content of 24% by weight was prepared using the same resin composition as in Comparative Example 1 and using carbon fibers having a tensile modulus in the fiber direction of 392 GPa according to the method described above. . (Comparative Example 4) The following materials were mixed with a kneader to obtain a resin composition. Bisphenol A type epoxy resin 30% by weight (Epicoat 828, registered trademark, made by Yuka Shell Epoxy Co., Ltd.) Bisphenol A type epoxy resin 40% by weight (Epicoat 1001, registered trademark, made by Yuka Shell Epoxy Co., Ltd.) Phenol novolak Type epoxy resin 30% by weight (Epicoat 154, registered trademark, Yuka Shell Epoxy Co., Ltd.) Dicyandiamide 5% by weight (DICY7, model number, Yuka Shell Epoxy Co., Ltd.) 3- (3,4-dichlorophenyl)- 1,1-dimethylurea 3% by weight (DCMU99, model number, manufactured by Hodogaya Chemical Industry Co., Ltd.) Polyvinyl formal 7% by weight (vinylek K, registered trademark, manufactured by Chisso Corporation) Using this resin composition, According to the method, a carbon fiber having a tensile modulus in the fiber direction of 294 GPa Box resin content to prepare a 24% by weight of the prepreg. (Comparative Example 5) Using the same resin composition as in Comparative Example 4, the tensile modulus in the fiber direction was 343 GP according to the method described above.
A prepreg having a matrix resin content of 24% by weight was prepared using the carbon fiber of a. (Comparative Example 6) Using the same resin composition as in Comparative Example 4, according to the method described above, the tensile modulus in the fiber direction was 392 GP.
A prepreg having a matrix resin content of 24% by weight was prepared using the carbon fiber of a.
【0097】[0097]
【表1】 [Table 1]
【0098】[0098]
【表2】 [Table 2]
【0099】[0099]
【発明の効果】本発明によれば、切削加工により、切削
される量が過大となることがなく、又、強化繊維とマト
リックス樹脂が相剥離することによる材料の脱落が少な
く、寸法安定性に優れ、得られる完成品において、その
機械強度の低下が少ない炭素繊維強化プラスチック製部
材を提供することができる。According to the present invention, the amount of material cut by the cutting process is not excessive, the material is not easily dropped due to the separation of the reinforcing fiber and the matrix resin, and the dimensional stability is improved. It is possible to provide a carbon fiber reinforced plastic member which is excellent and has a small decrease in mechanical strength in the obtained finished product.
【0100】本発明の炭素繊維強化プラスチック製部材
は、航空機、船舶、自動車、自転車、ポンプや刈払い機
のフレーム、パイプ、シャフトなど一般産業用途、ある
いは、釣竿、ゴルフクラブ用シャフト、スキーポール、
バトミントンラケット、テントの支柱、スキー板、スノ
ーボード、ゴルフクラブヘッドなどスポーツ・レジャー
用途、さらには、土木建築用の資材として、良好な加工
特性と機械強度を発揮し、好適に使用することができ
る。The carbon fiber reinforced plastic member of the present invention can be used for general industrial applications such as frames, pipes, and shafts of aircraft, ships, automobiles, bicycles, pumps and brush cutters, or fishing rods, golf club shafts, ski poles,
As a material for sports and leisure use such as badminton rackets, tent posts, skis, snowboards and golf club heads, and as a material for civil engineering construction, it exhibits good processing characteristics and mechanical strength, and can be suitably used.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08K 7/06 C08K 7/06 C08L 63/00 C08L 63/00 A D06M 15/55 D06M 15/55 //(C08L 63/00 75:06) D06M 101:40 (72)発明者 和田 博英 愛媛県伊予郡松前町大字筒井1515番地 東 レ株式会社愛媛工場内──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C08K 7/06 C08K 7/06 C08L 63/00 C08L 63/00 A D06M 15/55 D06M 15/55 // (C08L 63/00 75:06) D06M 101: 40 (72) Inventor Hirohide Wada 1515 Tsutsui, Matsumae-cho, Iyo-gun, Ehime Pref.
Claims (9)
化繊維、硬化剤、並びに次の構成要素(A)及び/又は
構成要素(B)を含んでなるエポキシ樹脂組成物より構
成されてなる繊維強化プラスチック製部材であって、該
繊維強化プラスチック製部材の湿式切削加工による切削
量が1重量%以下である繊維強化プラスチック製部材。 (A)分子内にエポキシ樹脂又は硬化剤と反応しうる官
能基1個と1個以上のアミド結合を有する化合物 (B)分子内に芳香環を有するポリエステルポリウレタ
ン1. A fiber reinforcement comprising a reinforcing fiber having a tensile modulus of 290 Gpa or more, a curing agent, and an epoxy resin composition containing the following component (A) and / or component (B): A fiber-reinforced plastic member, wherein the amount of the fiber-reinforced plastic member cut by wet cutting is 1% by weight or less. (A) a compound having one functional group and one or more amide bonds capable of reacting with an epoxy resin or a curing agent in the molecule (B) a polyester polyurethane having an aromatic ring in the molecule
素(A)を含んでなるものである請求項1記載の繊維強
化プラスチック製部材。2. The fiber reinforced plastic member according to claim 1, wherein the epoxy resin composition comprises the component (A).
れてなるプリプレグが加熱され、硬化して得られるもの
である請求項1又は2記載の繊維強化プラスチック製部
材。3. The fiber reinforced plastic member according to claim 1, wherein the prepreg obtained by impregnating the reinforcing fiber with the epoxy resin composition is heated and cured.
成要素(A)の配合量が、全エポキシ樹脂100重量%
に対して0.5〜15重量%である請求項1〜3のいず
れかに記載の繊維強化プラスチック製部材。4. The composition (A) is blended, and the blending amount of the composition (A) is 100% by weight of the total epoxy resin.
The fiber-reinforced plastic member according to any one of claims 1 to 3, which is 0.5 to 15% by weight based on the weight of the member.
成要素(B)の配合量が、全エポキシ樹脂100重量%
に対して1〜15重量%である請求項1〜4のいずれか
に記載の繊維強化プラスチック製部材。5. Component (B) is blended, and the blending amount of component (B) is 100% by weight of the total epoxy resin.
The fiber reinforced plastic member according to any one of claims 1 to 4, wherein the content is 1 to 15% by weight based on the weight of the member.
1〜5のいずれかに記載の繊維強化プラスチック製部
材。6. The fiber-reinforced plastic member according to claim 1, wherein the reinforcing fibers are carbon fibers.
電子分光法により測定される表面カルボキシル基濃度C
OOH/Cが0.002〜0.03である請求項6記載
の繊維強化プラスチック製部材。7. The surface carboxyl group concentration C of the carbon fiber measured by a chemically modified X-ray photoelectron spectroscopy.
The fiber reinforced plastic member according to claim 6, wherein OOH / C is 0.002 to 0.03.
法により測定される表面比酸素濃度O/Cが0.02〜
0.3である請求項6又は7記載の繊維強化プラスチッ
ク製部材。8. The carbon fiber according to claim 1, wherein the surface specific oxygen concentration O / C measured by X-ray photoelectron spectroscopy is 0.02 to
The fiber reinforced plastic member according to claim 6 or 7, wherein the ratio is 0.3.
個のエポキシ基を有するエポキシ樹脂を、全エポキシ樹
脂100重量%に対して70〜100重量%含んでなる
ものである請求項1〜8のいずれかに記載の繊維強化プ
ラスチック製部材。9. The method according to claim 1, wherein the epoxy resin composition contains 2
The fiber-reinforced plastic member according to any one of claims 1 to 8, comprising 70 to 100% by weight of an epoxy resin having two epoxy groups based on 100% by weight of the total epoxy resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000111644A JP2000355630A (en) | 1999-04-14 | 2000-04-13 | Member made from fiber-reinforced plastic |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11-106858 | 1999-04-14 | ||
| JP10685899 | 1999-04-14 | ||
| JP2000111644A JP2000355630A (en) | 1999-04-14 | 2000-04-13 | Member made from fiber-reinforced plastic |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000355630A true JP2000355630A (en) | 2000-12-26 |
Family
ID=26446962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2000111644A Pending JP2000355630A (en) | 1999-04-14 | 2000-04-13 | Member made from fiber-reinforced plastic |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000355630A (en) |
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