JP2000209793A - Rotating electric machine stator - Google Patents
Rotating electric machine statorInfo
- Publication number
- JP2000209793A JP2000209793A JP11002592A JP259299A JP2000209793A JP 2000209793 A JP2000209793 A JP 2000209793A JP 11002592 A JP11002592 A JP 11002592A JP 259299 A JP259299 A JP 259299A JP 2000209793 A JP2000209793 A JP 2000209793A
- Authority
- JP
- Japan
- Prior art keywords
- core
- stator
- divided
- split
- peripheral side
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
(57)【要約】
【課題】高効率化,マシンサイズの小型化が図れる回転
電機の固定子を提供すること。
【解決手段】固定子鉄心が分割されたティース鉄心部と
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、分割鉄心体のティース鉄心部を取り囲むように固定
子巻線を巻装した回転電機の固定子において、分割鉄心
体のコアバック鉄心部の外周側近傍の側面の一方に周方
向に伸びた延長部、もう一方に段差部を設け、延長部の
内周側に係止用凸部,延長部の先端に傾斜部を設け、段
差部の外周側に係止用凹部を設けるとともに、コアバッ
ク鉄心部の外周側に折曲部を設け、分割鉄心体に巻線を
施した後、係止用凸部と係止用凹部をかん合するととも
に、コアバック鉄心部の折曲部を該傾斜部の方向に折り
曲げる構成とする。
(57) [Summary] [PROBLEMS] To provide a rotating electric machine stator that can achieve high efficiency and small machine size. A stator core is composed of a plurality of divided cores including a divided teeth core and a core back core, and a stator winding is wound around the teeth core of the divided core. In the stator of the rotating electric machine, an extended portion extending in the circumferential direction is provided on one of the side surfaces near the outer peripheral side of the core back core portion of the divided core body, and a step portion is provided on the other side, and an inner peripheral side of the extended portion for locking An inclined portion is provided at the tip of the convex portion and the extension portion, a locking concave portion is provided on the outer peripheral side of the step portion, and a bent portion is provided on the outer peripheral side of the core back core portion, and the divided core body is wound. Thereafter, the locking projection and the locking recess are engaged with each other, and the bent portion of the core core portion is bent in the direction of the inclined portion.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ブラシレスモータ
などの集中巻が施される回転電機及びその固定子の構成
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotating electric machine, such as a brushless motor, on which concentrated winding is performed, and a structure of a stator thereof.
【0002】[0002]
【従来の技術】中,小容量であるブラシレスモータやA
Cサーボ用永久磁石界磁同期モータなどの回転電機にお
いては、固定子巻線による銅損が、発生する総損失の中
で最も高い割合を占める。よって、巻線部の温度上昇を
抑えるためには巻線の電流密度を低めに設定する必要が
あり、必然的にマシンサイズが大きくなり、コスト高と
なる。2. Description of the Related Art Medium and small capacity brushless motors and A
In a rotating electric machine such as a C-servo permanent magnet field synchronous motor, copper loss due to stator windings accounts for the highest percentage of the total loss that occurs. Therefore, in order to suppress the temperature rise of the winding part, it is necessary to set the current density of the winding to a low value, which inevitably increases the machine size and the cost.
【0003】上記不具合を解決する手段として、極歯単
位毎に固定子鉄心を分割し、各々の分割された鉄心に整
列状の高密度な固定子巻線を施すという方法が、特開平
6−105487号公報で開示されている。As means for solving the above problem, a method of dividing a stator core for each pole tooth unit and applying an aligned high-density stator winding to each of the divided cores is disclosed in Japanese Patent Laid-Open Publication No. HEI 9 (1999).
No. 6,105,487.
【0004】上記従来技術においては、各ティースと各
コアバックを単位毎(極歯単位)に一体に分割し、極歯
単位の各ティースに各々集中巻を施した後、各コアバッ
ク間の合わせ面をレーザー溶接にて固定している。この
ため、スロット内のコイル占積率を向上し、銅損を低減
できるのでマシンサイズを低減できる。[0004] In the above prior art, each tooth and each core back are unitarily divided into units (polar tooth units), and concentrated winding is performed on each tooth in each polar tooth unit. The surface is fixed by laser welding. Therefore, the space factor of the coil in the slot can be improved and the copper loss can be reduced, so that the machine size can be reduced.
【0005】しかし、極歯単位毎に集中巻の固定子巻線
を施し、各コアバック間の合わせ面をレーザー溶接にて
固定しているため、レーザー溶接部がうず電流損の発生
原因となり、極歯単位のコアバックの周方向の合わせ面
にギャップが存在して磁気抵抗が増加し、電流増加によ
って思ったように銅損を低減できない問題点がある。上
記レーザー溶接を排除できる方法としては、特開平10−
174319号公報で開示されている。However, since the stator winding of concentrated winding is applied to each pole tooth unit and the mating surface between the core backs is fixed by laser welding, the laser welded portion causes eddy current loss, There is a problem that a magnetic gap increases in the circumferential mating surface of the core back in the unit of the pole teeth, thereby increasing the magnetic resistance and reducing the copper loss as expected due to the increase in the current. As a method capable of eliminating the laser welding, JP-A-10-
It is disclosed in Japanese Patent Publication No. 174319.
【0006】上記従来技術においては、各ティースと各
コアバックを極歯単位に一体に分割した分割鉄心とし、
それぞれの分割鉄心の周方向に突起部と凹部を設け、こ
の突起部と凹部をかん合した後、凹部の外側片をかしめ
ることにより、レーザー溶接不要の固定子を提供でき
る。[0006] In the above prior art, each tooth and each core back are formed into a divided iron core integrally divided into pole teeth units,
Protrusions and recesses are provided in the circumferential direction of each of the divided cores, and after these projections and recesses are fitted together, the outer piece of the recess is crimped, whereby a stator that does not require laser welding can be provided.
【0007】しかし、レーザー溶接不要の機械的に強固
な固定子が得られる反面、隣接する分割鉄心間の合わせ
面が多いため、合わせ面のギャップ管理が難しいことや
積層鉄板の軸方向位置ずれで合わせ面に短絡回路が形成
され易く、所望の磁束が得られないために性能が低下す
る問題がある。また、簡単に分解できないため、リサイ
クル率が低下する問題がある。However, while a mechanically strong stator that does not require laser welding can be obtained, since there are many mating surfaces between adjacent split iron cores, it is difficult to manage the gaps of the mating surfaces and there is a displacement in the axial direction of the laminated iron plate. There is a problem that a short circuit is easily formed on the mating surface, and a desired magnetic flux cannot be obtained. In addition, since it cannot be easily disassembled, there is a problem that the recycling rate is reduced.
【0008】[0008]
【発明が解決しようとする課題】本発明は以上の点に鑑
みなされたものであり、本発明の目的はレーザー溶接を
不要にするとともに、合わせ面のギャップ管理が簡単
で、合わせ面の短絡回路の形成を少なくし、簡単に分解
できるようにしてリサイクル率を改善できる回転電機の
固定子を提供することにある。SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and an object of the present invention is to eliminate the need for laser welding, to simplify the gap management at the mating surface, and to provide a short circuit at the mating surface. It is an object of the present invention to provide a stator for a rotating electric machine which can reduce the formation of the rotating electric machine and can be easily disassembled to improve the recycling rate.
【0009】[0009]
【課題を解決するための手段】上記目的は、固定子鉄心
が分割されたティース鉄心部とコアバック鉄心部とから
なる複数の分割鉄心体で構成され、分割鉄心体のティー
ス鉄心部を取り囲むように固定子巻線を巻装した回転電
機の固定子において、分割鉄心体のコアバック鉄心部の
外周側近傍の側面の一方に周方向に伸びた延長部、もう
一方に段差部を設け、延長部の内周側に係止用凸部、延
長部の先端に傾斜部を設け、段差部の外周側に係止用凹
部を設けるとともに、コアバック鉄心部の外周側に折曲
部を設け、分割鉄心体に巻線を施した後、係止用凸部と
係止用凹部をかん合するとともに、コアバック鉄心部の
折曲部を該傾斜部の方向に折り曲げることによって固定
子を構成することにより、達成される。SUMMARY OF THE INVENTION The object of the present invention is to provide a stator having a plurality of divided iron cores, each of which comprises a divided tooth core and a core back core, wherein the stator core surrounds the tooth core. In the stator of a rotating electrical machine with a stator winding wound around it, an extended portion extending in the circumferential direction is provided on one of the side surfaces near the outer peripheral side of the core back core portion of the divided core body, and a step portion is provided on the other side and extended. A convex portion for locking on the inner peripheral side of the portion, an inclined portion is provided at the tip of the extension portion, a concave portion for locking is provided on the outer peripheral side of the step portion, and a bent portion is provided on the outer peripheral side of the core back core portion, After winding the divided core body, the locking convex part and the locking concave part are engaged with each other, and the bent part of the core back core part is bent in the direction of the inclined part to constitute the stator. This is achieved by:
【0010】コアバック鉄心部の最外周側で、かつ分割
鉄心体のコアバック鉄心部の一部に径方向に形成した係
止用凸部と凹部を設け、分割鉄心体を円周状に配列して
係止用凸部と凹部をかん合するとともに、コアバック鉄
心部の折曲部を傾斜部の方向に折り曲げることにより固
定子鉄心を形成しているので、ギャップ管理が延長部と
段差部の精度で行え、かつ合わせ面が延長部と段差部の
みであることから合わせ面の短絡回路が少なくなる。ま
た、係止用凸部と凹部および折曲部と傾斜部を近接して
配置しているので、延長部を削除することにより、分割
鉄心体が簡単に分解できるので、リサイクル率を改善で
きる。[0010] Locking projections and recesses formed in the radial direction on the outermost peripheral side of the core back core and part of the core back core of the split core body are provided, and the split core bodies are circumferentially arranged. The stator core is formed by fitting the locking convex part and concave part and bending the bent part of the core back core part in the direction of the inclined part, so that the gap management is extended and stepped. Since the mating surface is only the extended portion and the step portion, the number of short circuits on the mating surface is reduced. Further, since the locking projection and the concave portion and the bent portion and the inclined portion are arranged close to each other, by removing the extension portion, the split iron core body can be easily disassembled, so that the recycling rate can be improved.
【0011】以下、本発明の特徴を例示すると、 1.固定子鉄心が分割されたティース鉄心部とコアバッ
ク鉄心部とからなる複数の分割鉄心体で構成され、該分
割鉄心体のティース鉄心部を取り囲むように固定子巻線
を巻装した回転電機の固定子において、前記分割鉄心体
の前記コアバック鉄心部の外周側近傍の側面の一方に周
方向に伸びた延長部、もう一方に段差部を設け、該延長
部の内周側に係止用凸部、該延長部の先端に傾斜部を設
け、該段差部の外周側に係止用凹部を設けるとともに、
該コアバック鉄心部の外周側に折曲部を設け、該係止用
凸部と該係止用凹部をかん合し、該コアバック鉄心部の
該折曲部を該傾斜部の方向に折り曲げた状態であること
によって前記固定子を構成するようにしたこと。Hereinafter, the features of the present invention will be exemplified. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, an extended portion extending in the circumferential direction is provided on one of side surfaces near the outer peripheral side of the core back core portion of the divided core body, and a step portion is provided on the other side, and a locking portion is provided on the inner peripheral side of the extended portion. The protrusion, the inclined portion is provided at the tip of the extension portion, and a locking recess is provided on the outer peripheral side of the step portion,
A bent portion is provided on the outer peripheral side of the core back core portion, the locking projection and the locking recess are engaged with each other, and the bent portion of the core back core portion is bent in the direction of the inclined portion. The stator is constituted by being in a state of being placed.
【0012】2.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体を第1の分割鉄心体と第2の分割鉄心体よ
り構成し、第1の分割鉄心体の前記コアバック鉄心部の
外周側近傍の側面の両側に周方向に伸びた延長部を設け
るとともに、該延長部の内周側に係止用凸部、該延長部
の先端に傾斜部を設け、第2の分割鉄心体の該コアバッ
ク鉄心部の外周側の両側に段差部を設けるとともに、該
段差部の外周側に係止用凹部を設け、該コアバック鉄心
部の外周側に折曲部を設け、第1の分割鉄心体と第2の
分割鉄心体に巻線を有し、該係止用凸部と該係止用凹部
をかん合するとともに、該コアバック鉄心部の該折曲部
を該傾斜部の方向に折り曲げた状態とすることによって
前記固定子を構成するようにしたこと。2. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, the split core body is composed of a first split core body and a second split core body, and is circumferentially formed on both sides of a side surface near the outer peripheral side of the core back core portion of the first split core body. An extended portion is provided, a locking projection is provided on the inner peripheral side of the extended portion, and an inclined portion is provided at a tip of the extended portion, and both sides of the second split core body on the outer peripheral side of the core back core portion. At the outer periphery of the stepped portion, a bent portion is provided at the outer periphery of the core back core portion, and the first and second divided core members are provided with a bent portion. A winding for engaging the locking projection and the locking recess, and It has to constitute the stator of the bent portion of the core portion by a state of bending in the direction of the inclined portion.
【0013】3.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体の前記コアバック鉄心部の外周側近傍の側
面の一方に周方向に伸びた延長部、もう一方に段差部を
設け、該延長部の内周側に係止用凸部を設け、該段差部
の外周側に係止用凹部を設け、該分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したこと。3. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, an extended portion extending in the circumferential direction is provided on one of side surfaces near the outer peripheral side of the core back core portion of the divided core body, and a step portion is provided on the other side, and a locking portion is provided on the inner peripheral side of the extended portion. A convex portion, a locking concave portion provided on the outer peripheral side of the step portion, a winding on the split core body, the press-fitting of the locking convex portion and the locking concave portion. Having configured the stator.
【0014】4.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体を第1の分割鉄心体と第2の分割鉄心体よ
り構成し、第1の分割鉄心体の前記コアバック鉄心部の
外周側近傍の側面の両側に周方向に伸びた延長部を設け
るとともに、該延長部の内周側に係止用凸部を設け、第
2の分割鉄心体の該コアバック鉄心部の外周側の両側に
段差部を設けるとともに、該段差部の外周側に係止用凹
部を設け、第1の分割鉄心体と第2の分割鉄心体に巻線
を有し、該係止用凸部と該係止用凹部を圧入かん合する
ように前記固定子を構成したこと。4. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, the split core body is composed of a first split core body and a second split core body, and is circumferentially formed on both sides of a side surface near the outer peripheral side of the core back core portion of the first split core body. An extended extension portion is provided, a locking projection is provided on the inner peripheral side of the extension portion, and a step portion is provided on both sides of an outer peripheral side of the core back core portion of the second split core body. A locking concave portion is provided on the outer peripheral side of the portion, a winding is provided on the first split core body and the second split core body, and the locking convex portion and the locking concave portion are press-fitted. The above-mentioned stator was constituted.
【0015】5.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体の前記コアバック鉄心部の内周側近傍の側
面の一方に周方向に伸びた延長部、もう一方に段差部を
設け、該延長部の外周側に係止用凸部、該延長部の先端
に傾斜部を設け、該段差部の内周側に係止用凹部を設け
るとともに、該コアバック鉄心部の内周側に折曲部を設
け、該分割鉄心体に巻線を有し、該係止用凸部と該係止
用凹部をかん合するとともに、該コアバック鉄心部の該
折曲部を該傾斜部の方向に折り曲げるように前記固定子
を構成すること。[0015] 5. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, an extended portion extending in the circumferential direction is provided on one of side surfaces near the inner peripheral side of the core back core portion of the split core body, and a step portion is provided on the other side, and a locking portion is provided on the outer peripheral side of the extended portion. A convex portion, an inclined portion provided at an end of the extension portion, a locking concave portion provided on an inner peripheral side of the step portion, and a bent portion provided on an inner peripheral side of the core back core portion, The stator is configured such that the locking projection and the locking recess are engaged with each other, and the bent portion of the core back core is bent in the direction of the inclined portion. To do.
【0016】6.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体を第1の分割鉄心体と第2の分割鉄心体よ
り構成し、第1の分割鉄心体の前記コアバック鉄心部の
内周側近傍の側面の両側に周方向に伸びた延長部を設け
るとともに、該延長部の内周側に係止用凸部、該延長部
の先端に傾斜部を設け、第2の分割鉄心体の該コアバッ
ク鉄心部の外周側の両側に段差部を設けるとともに、該
段差部の内周側に係止用凹部を設け、該コアバック鉄心
部の内周側に折曲部を設け、第1の分割鉄心体と第2の
分割鉄心体に巻線を有し、該係止用凸部と該係止用凹部
をかん合するとともに、該コアバック鉄心部の該折曲部
を該傾斜部の方向に折り曲げるように前記固定子を構成
したこと。6. A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, the split core body is composed of a first split core body and a second split core body, and a circumferential direction is formed on both sides of a side surface near an inner circumferential side of the core back core portion of the first split core body. The extended portion is provided on the inner peripheral side of the extended portion, a convex portion for locking, a tip portion of the extended portion is provided with an inclined portion, the outer peripheral side of the core back core portion of the second split core body. A stepped portion is provided on both sides, a locking recess is provided on the inner peripheral side of the stepped portion, a bent portion is provided on the inner peripheral side of the core back core portion, and a first split core body and a second split core are provided. The core has a winding, and the locking projection and the locking recess are engaged with each other, and That the the bent portion of the core portion was constituted of the stator, as bent in the direction of the inclined portion.
【0017】7.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体の前記コアバック鉄心部の内周側近傍の側
面の一方に周方向に伸びた延長部、もう一方に段差部を
設け、該延長部の外周側に係止用凸部を設け、該段差部
の外周側に係止用凹部を設け、該分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したこと。[7] A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, an extended portion extending in the circumferential direction is provided on one of side surfaces near the inner peripheral side of the core back core portion of the split core body, and a step portion is provided on the other side, and a locking portion is provided on the outer peripheral side of the extended portion. A convex portion, a locking concave portion provided on the outer peripheral side of the step portion, a winding on the split core body, the press-fitting of the locking convex portion and the locking concave portion. Having configured the stator.
【0018】8.固定子鉄心が分割されたティース鉄心
部とコアバック鉄心部とからなる複数の分割鉄心体で構
成され、該分割鉄心体のティース鉄心部を取り囲むよう
に固定子巻線を巻装した回転電機の固定子において、前
記分割鉄心体を第1の分割鉄心体と第2の分割鉄心体よ
り構成し、第1の分割鉄心体の前記コアバック鉄心部の
内周側近傍の側面の両側に周方向に伸びた延長部を設け
るとともに、該延長部の外周側に係止用凸部を設け、第
2の分割鉄心体の該コアバック鉄心部の内周側の両側に
段差部を設けるとともに、該段差部の外周側に係止用凹
部を設け、第1の分割鉄心体と第2の分割鉄心体に巻線
を有し、該係止用凸部と該係止用凹部を圧入かん合する
ように前記固定子を構成したこと。[8] A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator, the split core body is composed of a first split core body and a second split core body, and a circumferential direction is formed on both sides of a side surface near an inner circumferential side of the core back core portion of the first split core body. Along with an extended portion, a projection for locking is provided on the outer peripheral side of the extended portion, and a step portion is provided on both sides on the inner peripheral side of the core back core portion of the second split core body. A locking recess is provided on the outer peripheral side of the step portion, and the first and second split core bodies have windings, and the locking projection and the locking recess are press-fitted. The stator is configured as described above.
【0019】9.上記2から上記8のいずれかにおい
て、前記分割鉄心体に円周状に配列した状態で前記巻線
を施した後、該配列した該分割鉄心体の径を小さくして
該係止用凸部と凹部をかん合するように前記固定子を構
成したこと。9. In any one of the above items 2 to 8, after the winding is applied to the divided core bodies in a state of being arranged circumferentially, the diameter of the arranged divided core bodies is reduced to reduce the diameter of the locking projection. The stator is configured to engage with the recess.
【0020】10.固定子鉄心が分割されたティース鉄
心部とコアバック鉄心部とからなる複数の分割鉄心体で
構成され、該分割鉄心体のティース鉄心部を取り囲むよ
うに固定子巻線を巻装した回転電機の固定子において、
前記分割鉄心体を第1の分割鉄心体と第2の分割鉄心体
で構成し、第1の分割鉄心体の前記コアバック鉄心部の
内周側分割側面の両側に周方向に伸びた延長突部を設け
るとともに該延長突部の外周側に係止用突部と係止用凹
み部とを設け、かつ該コアバック鉄心部の外周側に折曲
部を設け、第2の分割鉄心体の該コアバック鉄心部の外
周側分割側面の両側に周方向に伸びた延長突起部を設け
るとともに該延長突起部の内周側に係止用突部と係止用
凹み部を設け、かつ該コアバック鉄心部の外周側分割側
面端部に傾斜部を設け、第1の分割鉄心体と第2の分割
鉄心体に巻線を有し、該係止用突部と該係止用凹み部を
かん合するとともに第1の分割鉄心体の該折曲部を第2
の分割鉄心体の該傾斜部の方向に折り曲げるように前記
固定子を構成したこと。[10] A rotating electric machine in which a stator core is constituted by a plurality of divided cores each including a divided tooth core and a core back core, and a stator winding is wound around the tooth core of the divided core. In the stator,
The split core body includes a first split core body and a second split core body, and extension protrusions extending in the circumferential direction on both sides of the inner circumferential side of the core back core portion of the first split core body. And a projection for locking and a recess for locking are provided on the outer peripheral side of the extension projection, and a bent portion is provided on the outer peripheral side of the core back core. An extension protrusion extending in the circumferential direction is provided on both sides of an outer peripheral side divided side surface of the core back core portion, and an engagement protrusion and an engagement recess are provided on an inner peripheral side of the extension protrusion; An inclined portion is provided at an outer peripheral side divided side end portion of the back core portion, a first divided core body and a second divided core body have windings, and the locking projection and the locking recess are provided. The bent portion of the first split core body is
The stator is configured to be bent in the direction of the inclined portion of the divided iron core body.
【0021】11.上記1乃至10のいずれか記載の回
転電機の固定子を有することを特徴とする回転電機にあ
る。11. 11. A rotating electric machine comprising the stator of the rotating electric machine according to any one of 1 to 10 above.
【0022】[0022]
【発明の実施の形態】以下、本発明の一実施例を図1〜
図15を用いて説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will now be described with reference to FIGS.
This will be described with reference to FIG.
【0023】図1に本発明の一実施例に係る固定子の径
方向断面形状、図2に本発明の一実施例に係る固定子の
かん合図を示す。図において、固定子1は同一形状のコ
アバック鉄心部2とティース鉄心部3からなる分割鉄心
体4,固定子巻線5(集中巻のU相5a,V相5b,W
相5c)から構成される。分割鉄心体4にはコアバック
鉄心部2の外周側近傍の側面の一方に周方向に伸びた延
長部6、もう一方に段差部7を設け、延長部6の内周側
に係止用凸部8,延長部6の先端に傾斜部9を設け、段
差部7の外周側に係止用凹部10を設けるとともに、コ
アバック鉄心部2の外周側に折曲部11と切り込み部1
2とを設けている。そして、分割鉄心体4に固定子巻線
5を施した後、係止用凸部8と係止用凹部10をかん合
すると、図2(a)の形態となり、ティース鉄心部3間
にスロット開口部13が形成され、分割鉄心体4間に分
割面14が形成される。この時、切り込み部12に矢印
の方向に外力Pを加えると、コアバック鉄心部2の折曲
部11を傾斜部9の方向に折り曲げることができ、固定
子1を構成できることになる。FIG. 1 shows a radial cross-sectional shape of a stator according to one embodiment of the present invention, and FIG. 2 shows a fitting diagram of the stator according to one embodiment of the present invention. In the figure, a stator 1 has a divided core body 4 having a core back core part 2 and a tooth core part 3 having the same shape, a stator winding 5 (a concentrated winding U-phase 5a, a V-phase 5b, W
Phase 5c). The split core body 4 is provided with an extended portion 6 extending in the circumferential direction on one side surface near the outer peripheral side of the core back core portion 2 and a stepped portion 7 on the other side, and a locking projection is provided on the inner peripheral side of the extended portion 6. An inclined portion 9 is provided at the tip of the portion 8 and the extension portion 6, a locking concave portion 10 is provided on the outer peripheral side of the step portion 7, and a bent portion 11 and a cut portion 1 are provided on the outer peripheral side of the core back core 2.
2 is provided. After the stator winding 5 is applied to the split core 4 and the locking projection 8 and the locking recess 10 are engaged with each other, the configuration shown in FIG. An opening 13 is formed, and a split surface 14 is formed between the split iron core bodies 4. At this time, if an external force P is applied to the cut portion 12 in the direction of the arrow, the bent portion 11 of the core back core 2 can be bent in the direction of the inclined portion 9, and the stator 1 can be configured.
【0024】図3に本発明の他の実施例に係る固定子の
径方向断面形状、図4に本発明の他の実施例に係る固定
子のかん合図、図5に本発明の他の実施例に係る固定子
の鉄心配置図、図6に本発明の他の実施例に係る固定子
の巻線装着図、図7に本発明の他の実施例に係る分割鉄
心のかん合図を示す。図3〜図7において、固定子1は
コアバック鉄心部2Aとティース鉄心部3からなる分割
鉄心体4A(第1の分割鉄心体)と、コアバック鉄心部
2Bとティース鉄心部3からなる分割鉄心体4B(第2
の分割鉄心体)とから構成された分割鉄心体4,固定子
巻線5(集中巻のU相5a,V相5b,W相5c)から
構成される。分割鉄心体4Aにはコアバック鉄心部2A
の外周側近傍の側面の両側に周方向に伸びた延長部6,
延長部6の内周側に係止用凸部8,延長部6の先端に傾
斜部9を設け、分割鉄心体4Bにはコアバック鉄心部2
Bの外周側で側面端近傍の両側に段差部7を設け、段差
部7の外周側に係止用凹部10を設けるとともに、コア
バック鉄心部2Bの外周側に折曲部11と切り込み部1
2とを設けている。そして、分割鉄心体4を径方向に大
きくした状態で(破線で示した径中心線15の外側、径
方向に大きくしているので、ティース鉄心部3間のスロ
ット開口部13が〇印13Aのように大きくなる)、固
定子巻線5を施すと、スロット開口部13が広いので整
列状に集中巻線が巻装でき、コイル占積率を向上でき
る。そして、分割鉄心体4を径中心線15に沿って内径
側に移動させ(矢印Xの方向)、係止用凸部8と係止用
凹部10をかん合すると、図7の形態となり、ティース
鉄心部3間にスロット開口部13が形成され、分割鉄心
体4間に分割面14が形成される。この時、切り込み部
12に矢印の方向に外力Pを加えると、コアバック鉄心
部2Bの折曲部11を傾斜部9の方向に折り曲げること
ができ、固定子1を構成できることになる。FIG. 3 shows a radial cross-sectional shape of a stator according to another embodiment of the present invention, FIG. 4 shows a fitting diagram of a stator according to another embodiment of the present invention, and FIG. 5 shows another embodiment of the present invention. FIG. 6 shows an arrangement diagram of a core of a stator according to an example, FIG. 6 shows a diagram of a winding arrangement of a stator according to another embodiment of the present invention, and FIG. 7 shows a mating diagram of a split core according to another embodiment of the present invention. 3 to 7, the stator 1 has a split core 4A (first split core) including a core back core 2A and a tooth core 3 and a split core including a core back core 2B and a tooth core 3. Iron core 4B (2nd
And a stator winding 5 (concentrated winding U-phase 5a, V-phase 5b, W-phase 5c). Core back core part 2A is included in split core body 4A.
Extension portions 6 extending in the circumferential direction on both sides of the side surface near the outer peripheral side of
A projection 8 for locking is provided on the inner peripheral side of the extension 6, and an inclined portion 9 is provided at the tip of the extension 6.
B, a stepped portion 7 is provided on both sides near the side surface end, a locking recess 10 is provided on the outer peripheral side of the stepped portion 7, and a bent portion 11 and a cut portion 1 are provided on the outer peripheral side of the core back core portion 2B.
2 is provided. Then, in a state in which the divided core body 4 is enlarged in the radial direction (outside the radial center line 15 shown by the broken line, it is enlarged in the radial direction, the slot opening portion 13 between the tooth core portions 3 is indicated by a triangle mark 13A. When the stator winding 5 is provided, the concentrated winding can be wound in an aligned manner because the slot opening 13 is wide, and the coil space factor can be improved. Then, the divided core body 4 is moved toward the inner diameter side along the radial center line 15 (in the direction of arrow X), and the engaging projection 8 and the engaging concave section 10 are engaged with each other. A slot opening 13 is formed between the core portions 3, and a division surface 14 is formed between the divided core bodies 4. At this time, when an external force P is applied to the cut portion 12 in the direction of the arrow, the bent portion 11 of the core back core portion 2B can be bent in the direction of the inclined portion 9, and the stator 1 can be configured.
【0025】図8に本発明の他の実施例に係る分割鉄心
のかん合図を示し、図1と同一物には同一符号を付して
ある。図8において図1と異なるのは、折曲部11と切
り込み部12の有無である。すなわち、固定子巻線5を
施した分割鉄心体4どうしを、係止用凸部8と係止用凹
部10をかん合するように組み上げると、図8の形態と
なり、ティース鉄心部3間にスロット開口部13が形成
され、分割鉄心体4間に分割面14が形成される。この
時、係止用凸部8と係止用凹部10をかん合公差を厳し
くしておくと、係止用凸部8と係止用凹部10をかん合
するのみで固定子1を構成できることになる。FIG. 8 shows a mating diagram of a split core according to another embodiment of the present invention, and the same components as those in FIG. 1 are denoted by the same reference numerals. 8 is different from FIG. 1 in the presence or absence of the bent portion 11 and the cut portion 12. That is, when the divided core bodies 4 on which the stator windings 5 are applied are assembled so as to engage the locking projections 8 and the locking recesses 10, the configuration shown in FIG. A slot opening 13 is formed, and a dividing surface 14 is formed between the divided iron core bodies 4. At this time, if the engagement tolerance between the locking projection 8 and the locking recess 10 is tight, the stator 1 can be configured only by fitting the locking projection 8 and the locking recess 10. become.
【0026】図9に本発明の他の実施例に係る分割鉄心
のかん合図を示し、図3と同一物には同一符号を付して
ある。図9において図3と異なるのは、折曲部11と切
り込み部12の有無である。すなわち、固定子巻線5を
施した分割鉄心体4Aと分割鉄心4Bを、係止用凸部8
と係止用凹部10をかん合するように組み上げると、図
9の形態となり、ティース鉄心部3間にスロット開口部
13が形成され、分割鉄心体4間に分割面14が形成さ
れる。この時、係止用凸部8と係止用凹部10をかん合
公差を厳しくしておくと、係止用凸部8と係止用凹部1
0をかん合するのみで固定子1を構成できることにな
る。FIG. 9 shows a mating diagram of a split core according to another embodiment of the present invention, and the same components as those in FIG. 3 are denoted by the same reference numerals. 9 differs from FIG. 3 in the presence or absence of the bent portion 11 and the cut portion 12. That is, the split core 4A and the split core 4B on which the stator winding 5 is applied are connected to the locking projections 8.
9 is assembled so as to be engaged with the locking recess 10, the slot opening 13 is formed between the tooth cores 3, and the dividing surface 14 is formed between the divided cores 4. At this time, if the engagement tolerance between the locking projection 8 and the locking recess 10 is set tight, the locking projection 8 and the locking recess 1
The stator 1 can be constituted only by fitting 0s.
【0027】図10に本発明の他の実施例に係る分割鉄
心のかん合図、図11に本発明の他の実施例に係る分割
鉄心の巻線装着図を示し、図3と同一物には同一符号を
付してある。図10,図11において図3と異なるの
は、分割面14の方向である。なお、図中には回転子鉄
心16,磁石17,シャフト18からなる回転子を示
し、スロット数を6で示した。図10,図11におい
て、固定子1はコアバック鉄心部2Aとティース鉄心部
3からなる分割鉄心体4Aと、コアバック鉄心部2Bと
ティース鉄心部3からなる分割鉄心体4Bとから構成さ
れた分割鉄心体4,固定子巻線5から構成される。分割
鉄心体4Aにはコアバック鉄心部2Aの内周側分割側面
の両側に周方向に伸びた延長突部19,延長突部19の
外周側に係止用突部20と係止用凹み部21、かつコア
バック鉄心部2Aの外周側に折曲部11と切り込み部1
2とを設け、分割鉄心体4Bにはコアバック鉄心部2B
で外周側分割側面の両側に周方向に伸びた延長突起部2
2を設け、延長突起部22の内周側に係止用突部24と
係止用凹み部23を設けている。そして、分割鉄心体4
を径方向に大きくした状態で(破線で示した径中心線1
5の外側、径方向に大きくしているので、ティース鉄心
部3間のスロット開口部13が〇印13Aのように大き
くなる)、固定子巻線5を施すと、スロット開口部13
が広いので整列状に集中巻線が巻装でき、コイル占積率
を向上できる。そして、分割鉄心体4を径中心線15に
沿って内径側に移動させ、係止用突部20と係止用凹み
部23及び係止用突部24と係止用凹み部21をかん合
し、切り込み部12に矢印の方向に外力Pを加えると、
コアバック鉄心部2Aの折曲部11をコアバック鉄心部
2Bの傾斜部9の方向に折り曲げることができ、図10
の形態の固定子となり、ティース鉄心部3間にスロット
開口部13が形成され、分割鉄心体4間に分割面14が
形成される。FIG. 10 shows a mating diagram of a split core according to another embodiment of the present invention, and FIG. 11 shows a winding installation diagram of a split core according to another embodiment of the present invention. The same reference numerals are given. The difference between FIGS. 10 and 11 and FIG. The figure shows a rotor composed of a rotor core 16, a magnet 17, and a shaft 18, and the number of slots is indicated by six. 10 and 11, the stator 1 is composed of a split core 4A including a core back core 2A and a tooth core 3, and a split core 4B including a core back core 2B and a tooth core 3. It is composed of a split core 4 and a stator winding 5. The split core body 4A has an extended protrusion 19 extending circumferentially on both sides of the inner peripheral side divided side surface of the core back core portion 2A, and a locking protrusion 20 and a locking recess on the outer peripheral side of the extended protrusion 19. 21, and a bent portion 11 and a cut portion 1 on the outer peripheral side of the core back core portion 2A.
2 is provided, and a core back core portion 2B is
Extension projections 2 extending in the circumferential direction on both sides of the outer peripheral side divided side surface
2, and a locking projection 24 and a locking recess 23 are provided on the inner peripheral side of the extension projection 22. And divided iron core 4
In the radial direction (diameter center line 1 indicated by a broken line).
5, the slot opening 13 between the teeth iron cores 3 becomes larger as shown by the mark 13A), and when the stator winding 5 is applied, the slot opening 13 becomes larger.
Because the width is wide, concentrated windings can be wound in an aligned manner and the coil space factor can be improved. Then, the divided iron core body 4 is moved to the inner diameter side along the radial center line 15, and the locking projection 20 and the locking recess 23 and the locking projection 24 and the locking recess 21 are fitted. Then, when an external force P is applied to the cut portion 12 in the direction of the arrow,
The bent portion 11 of the core back core portion 2A can be bent in the direction of the inclined portion 9 of the core back core portion 2B.
, A slot opening 13 is formed between the teeth cores 3, and a dividing surface 14 is formed between the divided cores 4.
【0028】以上の本発明の実施例での効果を述べる。The effects of the above embodiment of the present invention will be described.
【0029】本実施例で共通しているのは、分割面14
を分割鉄心体4の側面に位置させ、かん合部をコアバッ
ク鉄心部2の外径側に位置させていることである。すな
わち、かん合の精度によって分割面のギャップが左右さ
れないので、分割面ギャップの均一化ができ、回転電機
の性能バラツキを最小に抑えることができる効果があ
る。コアバック鉄心部の外周側に近接して設けた延長部
あるいは折曲部を削除することにより、分割鉄心体を個
々にバラバラにできるので、銅と鉄に分け易くなり、リ
サイクル率を向上できる効果がある。また、スロット開
口部が広い状態で集中巻の巻線が施せるので、整列状に
巻線できてコイル占積率が向上し、かつレーザー溶接を
行わなくてもすむのでうず電流損の発生がなく、銅損の
少ない、効率の良い回転電機が得られる効果がある。The common feature of this embodiment is that the dividing surface 14
Is located on the side surface of the split core body 4, and the mating portion is located on the outer diameter side of the core back core 2. That is, since the gap between the divided surfaces is not affected by the accuracy of the fitting, the gaps between the divided surfaces can be made uniform, and the variation in the performance of the rotating electric machine can be minimized. By removing the extension or bent portion provided close to the outer periphery of the core back core, the divided cores can be separated individually, making it easier to separate into copper and iron and improving the recycling rate. There is. In addition, since concentrated winding winding can be applied in a state where the slot opening is wide, it is possible to wind in an aligned manner and the coil space factor is improved, and there is no need for laser welding, so there is no eddy current loss Thus, there is an effect that an efficient rotating electric machine with little copper loss can be obtained.
【0030】次に個々の実施例の効果について述べる。Next, the effect of each embodiment will be described.
【0031】図3の実施例では分割鉄心体を2つ設けて
いるので、分割鉄心体のかん合時に径方向に沿ったかん
合が可能となり(図1の実施例では周方向からのかん合
となるので、分割鉄心体の組み立てが若干複雑にな
る)、図1の実施例に対して自動組立し易くなる効果が
ある。In the embodiment shown in FIG. 3, two divided cores are provided, so that the divided cores can be engaged in the radial direction at the time of engagement (in the embodiment shown in FIG. 1, they are engaged from the circumferential direction). Therefore, assembling of the divided iron core body becomes slightly complicated), and there is an effect that the automatic assembling becomes easier with respect to the embodiment of FIG.
【0032】図8,図9の実施例では分割鉄心体をかん
合のみで組み立てているので、さらに図1の実施例に対
して自動組立し易くなる効果がある。なお、かん合の精
度によっては分割鉄心体がバラバラになる可能性がある
ので、分割鉄心体をかん合後フレームなどに収納する必
要がある。In the embodiment shown in FIGS. 8 and 9, since the divided iron core bodies are assembled only by fitting, there is an effect that the automatic iron assembly can be easily assembled with respect to the embodiment shown in FIG. It should be noted that, depending on the accuracy of the fitting, the divided core bodies may be separated, so it is necessary to store the divided core bodies in a frame or the like after the fitting.
【0033】図10の実施例では分割鉄心体を2つ設
け、かつ分割鉄心体の分割面を径方向からずらしている
ので、分割鉄心体に横方向の外力が加わっても強固な分
割鉄心体となる効果がある。In the embodiment shown in FIG. 10, two divided iron cores are provided, and the divided surfaces of the divided iron cores are shifted from the radial direction. Therefore, even if a lateral external force is applied to the divided iron cores, the divided iron cores are strong. The effect is as follows.
【0034】以上の回転電機の固定子を有する回転電機
とすることができる。A rotating electric machine having the above-described rotating electric machine stator can be provided.
【0035】以上詳述したように、固定子鉄心をティー
ス鉄心部とコアバック鉄心部とからなる分割鉄心体に分
割し、分割鉄心体のコアバック鉄心部の一部に径方向に
形成した係止用凸部と凹部を設け、分割鉄心体を円周状
に配列するとともに、その配列した径を大きくした状態
で分割鉄心体に巻線を施した後、配列した径を小さくし
て係止用凸部と凹部をかん合することによって固定子を
構成するようにしている。すなわち、分割面を分割鉄心
体の側面に位置させ、かん合部をコアバック鉄心部の外
径側に位置させているので、かん合の精度によって分割
面のギャップが左右されず、分割面ギャップの均一化が
でき、回転電機の性能バラツキを最小に抑えることがで
きる効果がある。次に、コアバック鉄心部の外周側に近
接して設けた延長部あるいは折曲部を削除することによ
り、分割鉄心体を個々にバラバラにできるので、銅と鉄
に分け易くなり、リサイクル率を向上できる効果があ
る。また、スロット開口部が広い状態で集中巻の巻線が
施せるので、整列状に巻線できてコイル占積率が向上
し、かつレーザー溶接を行わなくてもすむのでうず電流
損の発生がなく、銅損の少ない、効率の良い回転電機が
得られる効果がある。As described in detail above, the stator core is divided into a divided core body composed of the teeth core portion and the core back core portion, and the stator core is radially formed on a part of the core back core portion of the divided core body. Providing stop protrusions and recesses, arranging the divided cores in a circumferential shape, applying windings to the divided cores with the arranged diameter large, and then reducing the arranged diameter and locking The stator is configured by engaging the convex portion with the concave portion. In other words, since the split surface is located on the side surface of the split core body and the fitting portion is located on the outer diameter side of the core back core portion, the gap of the split surface is not affected by the fitting accuracy, and the split surface gap Has the effect of minimizing variations in performance of the rotating electric machine. Next, by removing the extended portion or the bent portion provided in the vicinity of the outer peripheral side of the core back core portion, the divided core bodies can be individually separated, so that it becomes easy to separate into copper and iron, and the recycling rate is reduced. There is an effect that can be improved. In addition, since concentrated winding winding can be applied in a state where the slot opening is wide, it is possible to wind in an aligned manner and the coil space factor is improved, and there is no need for laser welding, so there is no eddy current loss Thus, there is an effect that an efficient rotating electric machine with little copper loss can be obtained.
【0036】[0036]
【発明の効果】本発明によれば、レーザー溶接が不要で
うず電流損の発生がなく、分割鉄心体の合わせ面のギャ
ップを限りなくゼロにできるので、高効率化およびマシ
ンサイズの小型化が図れる回転電機の固定子を提供でき
る。According to the present invention, laser welding is not required, eddy current loss does not occur, and the gap between the mating surfaces of the divided iron cores can be reduced to zero as much as possible. It is possible to provide a rotating electric machine stator that can be achieved.
【図1】本発明の一実施例に係る固定子の径方向断面形
状である。FIG. 1 is a radial cross-sectional shape of a stator according to one embodiment of the present invention.
【図2】本発明の一実施例に係る固定子のかん合図であ
る。FIG. 2 is a mating diagram of a stator according to an embodiment of the present invention.
【図3】本発明の他の実施例に係る固定子の径方向断面
形状である。FIG. 3 is a radial cross-sectional shape of a stator according to another embodiment of the present invention.
【図4】本発明の他の実施例に係る固定子のかん合図で
ある。FIG. 4 is a mating diagram of a stator according to another embodiment of the present invention.
【図5】本発明の他の実施例に係る固定子の鉄心配置図
である。FIG. 5 is a layout diagram of an iron core of a stator according to another embodiment of the present invention.
【図6】本発明の他の実施例に係る固定子の巻線装着図
である。FIG. 6 is a view showing a stator winding mounting according to another embodiment of the present invention.
【図7】本発明の他の実施例に係る分割鉄心のかん合図
である。FIG. 7 is a mating diagram of a split core according to another embodiment of the present invention.
【図8】本発明の他の実施例に係る分割鉄心のかん合図
である。FIG. 8 is a mating diagram of a split core according to another embodiment of the present invention.
【図9】本発明の他の実施例に係る分割鉄心のかん合図
である。FIG. 9 is a mating diagram of a split core according to another embodiment of the present invention.
【図10】本発明の他の実施例に係る分割鉄心のかん合
図である。FIG. 10 is a mating diagram of a split core according to another embodiment of the present invention.
【図11】本発明の他の実施例に係る分割鉄心の巻線装
着図である。FIG. 11 is a view showing the installation of windings of a split core according to another embodiment of the present invention.
1…固定子、2…コアバック鉄心部、3…ティース鉄心
部、4…分割鉄心体、5…固定子巻線、6…延長部、7
…段差部、8…係止用凸部、9…傾斜部、10…係止用
凹部、11…折曲部、12…切り込み部、13…スロッ
ト開口部、14…分割面、15…径中心線、16…回転
子鉄心、17…磁石、18…シャフト、19…延長突
部、20,24…係止用突部、21,23…係止用凹み
部、22…延長突起部。DESCRIPTION OF SYMBOLS 1 ... Stator, 2 ... Core back core part, 3 ... Teeth core part, 4 ... Split core body, 5 ... Stator winding, 6 ... Extension part, 7
... Stepped portion, 8 ... Locking convex portion, 9 ... Inclined portion, 10 ... Locking concave portion, 11 ... Bend portion, 12 ... Notch portion, 13 ... Slot opening portion, 14 ... Dividing surface, 15 ... Radial center Wire, 16: rotor core, 17: magnet, 18: shaft, 19: extension projection, 20, 24 ... locking projection, 21, 23 ... locking recess, 22 ... extension projection.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 長沼 良一 茨城県日立市大みか町七丁目1番1号 株 式会社日立製作所日立研究所内 (72)発明者 高橋 身佳 茨城県日立市大みか町七丁目1番1号 株 式会社日立製作所日立研究所内 (72)発明者 妹尾 正治 千葉県習志野市東習志野七丁目1番1号 株式会社日立製作所産業機器事業部内 Fターム(参考) 5H002 AA07 AB01 AC06 AC08 AE08 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Ryoichi Naganuma 7-1-1, Omika-cho, Hitachi City, Ibaraki Prefecture Inside the Hitachi Research Laboratory, Hitachi, Ltd. (72) Mika Takahashi 7, Omika-cho, Hitachi City, Ibaraki Prefecture No. 1-1 In Hitachi Research Laboratory, Hitachi, Ltd. (72) Inventor Shoji Senoo 7-1-1, Higashi Narashino, Narashino City, Chiba Prefecture F-term in the Industrial Equipment Division of Hitachi, Ltd. 5H002 AA07 AB01 AC06 AC08 AE08
Claims (11)
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体の前記コアバック鉄心部の外周側近傍の側面の
一方に周方向に伸びた延長部、もう一方に段差部を設
け、該延長部の内周側に係止用凸部、該延長部の先端に
傾斜部を設け、該段差部の外周側に係止用凹部を設ける
とともに、該コアバック鉄心部の外周側に折曲部を設
け、該係止用凸部と該係止用凹部をかん合し、該コアバ
ック鉄心部の該折曲部を該傾斜部の方向に折り曲げた状
態であることによって前記固定子を構成するようにした
ことを特徴とする回転電機の固定子。1. A stator core comprising a plurality of divided cores comprising a divided teeth core and a core back core, wherein a stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, an extended portion extending in the circumferential direction is provided on one of side surfaces near the outer peripheral side of the core back core portion of the split core body, and a step portion is provided on the other side, and an inner periphery of the extended portion is provided. The convex portion for locking on the side, the inclined portion is provided at the tip of the extension portion, the concave portion for locking is provided on the outer peripheral side of the step portion, and the bent portion is provided on the outer peripheral side of the core back iron core portion. The stator is configured by engaging the locking convex portion and the locking concave portion, and bending the bent portion of the core back core in the direction of the inclined portion. A stator for a rotating electric machine characterized by the above-mentioned.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体を第1の分割鉄心体と第2の分割鉄心体より構
成し、第1の分割鉄心体の前記コアバック鉄心部の外周
側近傍の側面の両側に周方向に伸びた延長部を設けると
ともに、該延長部の内周側に係止用凸部、該延長部の先
端に傾斜部を設け、第2の分割鉄心体の該コアバック鉄
心部の外周側の両側に段差部を設けるとともに、該段差
部の外周側に係止用凹部を設け、該コアバック鉄心部の
外周側に折曲部を設け、第1の分割鉄心体と第2の分割
鉄心体に巻線を有し、該係止用凸部と該係止用凹部をか
ん合するとともに、該コアバック鉄心部の該折曲部を該
傾斜部の方向に折り曲げた状態とすることによって前記
固定子を構成するようにしたことを特徴とする回転電機
の固定子。2. A stator core comprising a plurality of divided cores comprising a divided teeth core and a core back core, wherein a stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, the split core body is composed of a first split core body and a second split core body, and the side face of the first split core body near the outer peripheral side of the core back core portion is provided. An extension portion extending in the circumferential direction is provided on both sides, a projection for locking is provided on the inner peripheral side of the extension portion, and an inclined portion is provided at a tip of the extension portion, and the core back core portion of the second split core body is provided. Steps are provided on both sides on the outer peripheral side of the core backing, a locking recess is provided on the outer peripheral side of the stepped part, and a bent part is provided on the outer peripheral side of the core back core. Having a winding on the divided core body, and engaging the locking projection and the locking recess. The stator of the rotating electric machine being characterized in that so as to constitute the stator by the the bent portion of the core back core portion and a folded state in the direction of the inclined portion.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体の前記コアバック鉄心部の外周側近傍の側面の
一方に周方向に伸びた延長部、もう一方に段差部を設
け、該延長部の内周側に係止用凸部を設け、該段差部の
外周側に係止用凹部を設け、該分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したことを特徴とする回転電機の固
定子。3. A stator core comprising a plurality of divided cores comprising a divided tooth core and a core back core, wherein a stator winding is wound so as to surround the tooth core of the divided core. In the stator of the rotating electric machine mounted, an extended portion extending in the circumferential direction is provided on one of side surfaces near the outer peripheral side of the core back core portion of the split core body, and a step portion is provided on the other side, and an inner periphery of the extended portion is provided. Side is provided with a locking projection, a locking recess is provided on the outer peripheral side of the stepped portion, the divided core body is provided with a winding, and the locking projection and the locking recess are press-fitted. A stator for a rotating electrical machine, wherein the stator is configured to fit together.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体を第1の分割鉄心体と第2の分割鉄心体より構
成し、第1の分割鉄心体の前記コアバック鉄心部の外周
側近傍の側面の両側に周方向に伸びた延長部を設けると
ともに、該延長部の内周側に係止用凸部を設け、第2の
分割鉄心体の該コアバック鉄心部の外周側の両側に段差
部を設けるとともに、該段差部の外周側に係止用凹部を
設け、第1の分割鉄心体と第2の分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したことを特徴とする回転電機の固
定子。4. A stator core is constituted by a plurality of divided cores comprising a divided tooth core and a core back core, and the stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, the split core body is composed of a first split core body and a second split core body, and the side face of the first split core body near the outer peripheral side of the core back core portion is provided. Along with extending portions extending in the circumferential direction on both sides, a protrusion for locking is provided on the inner peripheral side of the extending portion, and step portions are provided on both sides on the outer peripheral side of the core back core portion of the second split core body. In addition to this, a locking concave portion is provided on the outer peripheral side of the step portion, and a winding is provided on the first divided iron core body and the second divided iron core body, and the locking convex portion and the locking concave portion are formed. A stator for a rotating electric machine, wherein the stator is configured to be press-fitted.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体の前記コアバック鉄心部の内周側近傍の側面の
一方に周方向に伸びた延長部、もう一方に段差部を設
け、該延長部の外周側に係止用凸部、該延長部の先端に
傾斜部を設け、該段差部の内周側に係止用凹部を設ける
とともに、該コアバック鉄心部の内周側に折曲部を設
け、該分割鉄心体に巻線を有し、該係止用凸部と該係止
用凹部をかん合するとともに、該コアバック鉄心部の該
折曲部を該傾斜部の方向に折り曲げるように前記固定子
を構成することを特徴とする回転電機の固定子。5. A stator core comprising a plurality of divided cores comprising a divided tooth core and a core back core, wherein a stator winding is wound so as to surround the tooth core of the divided core. In the stator of the rotating electric machine mounted, an extended portion extending in the circumferential direction is provided on one of the side surfaces near the inner peripheral side of the core back core portion of the split core body, and a step portion is provided on the other, and the outer periphery of the extended portion is provided. Side, an inclined portion is provided at the end of the extension portion, a locking concave portion is provided on the inner peripheral side of the step portion, and a bent portion is provided on the inner peripheral side of the core back core portion. The split core body has a winding so that the locking projection and the locking recess are engaged with each other, and the bent portion of the core back core is bent in the direction of the inclined portion. A stator for a rotating electric machine, comprising the stator.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体を第1の分割鉄心体と第2の分割鉄心体より構
成し、第1の分割鉄心体の前記コアバック鉄心部の内周
側近傍の側面の両側に周方向に伸びた延長部を設けると
ともに、該延長部の内周側に係止用凸部、該延長部の先
端に傾斜部を設け、第2の分割鉄心体の該コアバック鉄
心部の外周側の両側に段差部を設けるとともに、該段差
部の内周側に係止用凹部を設け、該コアバック鉄心部の
内周側に折曲部を設け、第1の分割鉄心体と第2の分割
鉄心体に巻線を有し、該係止用凸部と該係止用凹部をか
ん合するとともに、該コアバック鉄心部の該折曲部を該
傾斜部の方向に折り曲げるように前記固定子を構成した
ことを特徴とする回転電機の固定子。6. A stator core is constituted by a plurality of divided cores comprising a divided tooth core and a core back core, and a stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, the split core body is constituted by a first split core body and a second split core body, and a side surface of the first split core body near the inner peripheral side of the core back core portion. The core back core of the second split core body is provided with an extension extending in the circumferential direction on both sides of the core, a projection for locking on the inner peripheral side of the extension, and an inclined portion at the tip of the extension. A stepped portion provided on both sides of the outer peripheral side of the portion, a locking concave portion provided on an inner peripheral side of the stepped portion, and a bent portion provided on an inner peripheral side of the core back core portion; And the second divided core body has a winding, and the engaging projection and the engaging recess are engaged with each other. The stator of a rotating electric machine of the bent portion of the core back core portion, characterized in that constitutes the stator as bent in the direction of the inclined portion.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体の前記コアバック鉄心部の内周側近傍の側面の
一方に周方向に伸びた延長部、もう一方に段差部を設
け、該延長部の外周側に係止用凸部を設け、該段差部の
外周側に係止用凹部を設け、該分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したことを特徴とする回転電機の固
定子。7. A stator core is constituted by a plurality of divided cores composed of a divided tooth core and a core back core, and the stator winding is wound so as to surround the tooth core of the divided core. In the stator of the rotating electric machine mounted, an extended portion extending in the circumferential direction is provided on one of the side surfaces near the inner peripheral side of the core back core portion of the split core body, and a step portion is provided on the other, and the outer periphery of the extended portion is provided. Side is provided with a locking projection, a locking recess is provided on the outer peripheral side of the stepped portion, the divided core body is provided with a winding, and the locking projection and the locking recess are press-fitted. A stator for a rotating electrical machine, wherein the stator is configured to fit together.
コアバック鉄心部とからなる複数の分割鉄心体で構成さ
れ、該分割鉄心体のティース鉄心部を取り囲むように固
定子巻線を巻装した回転電機の固定子において、前記分
割鉄心体を第1の分割鉄心体と第2の分割鉄心体より構
成し、第1の分割鉄心体の前記コアバック鉄心部の内周
側近傍の側面の両側に周方向に伸びた延長部を設けると
ともに、該延長部の外周側に係止用凸部を設け、第2の
分割鉄心体の該コアバック鉄心部の内周側の両側に段差
部を設けるとともに、該段差部の外周側に係止用凹部を
設け、第1の分割鉄心体と第2の分割鉄心体に巻線を有
し、該係止用凸部と該係止用凹部を圧入かん合するよう
に前記固定子を構成したことを特徴とする回転電機の固
定子。8. A stator core is constituted by a plurality of divided cores comprising a divided tooth core and a core back core, and the stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, the split core body is constituted by a first split core body and a second split core body, and a side surface of the first split core body near the inner peripheral side of the core back core portion. And an extension extending in the circumferential direction is provided on both sides of the core-back core portion of the second split core body. And a locking recess is provided on the outer peripheral side of the stepped portion, and a winding is provided on the first split core body and the second split core body, and the locking projection and the locking recess are provided. Wherein the stator is configured to be press-fitted.
て、前記分割鉄心体に円周状に配列した状態で前記巻線
を施した後、該配列した該分割鉄心体の径を小さくして
該係止用凸部と凹部をかん合するように前記固定子を構
成したことを特徴とする回転電機の固定子。9. The method according to claim 2, wherein after the winding is applied in a state of being arranged in a circumferential shape on the divided core bodies, the diameter of the arranged divided core bodies is reduced. The stator of a rotating electric machine, wherein the stator is configured to engage the locking projection and the recess.
とコアバック鉄心部とからなる複数の分割鉄心体で構成
され、該分割鉄心体のティース鉄心部を取り囲むように
固定子巻線を巻装した回転電機の固定子において、前記
分割鉄心体を第1の分割鉄心体と第2の分割鉄心体で構
成し、第1の分割鉄心体の前記コアバック鉄心部の内周
側分割側面の両側に周方向に伸びた延長突部を設けると
ともに該延長突部の外周側に係止用突部と係止用凹み部
とを設け、かつ該コアバック鉄心部の外周側に折曲部を
設け、第2の分割鉄心体の該コアバック鉄心部の外周側
分割側面の両側に周方向に伸びた延長突起部を設けると
ともに該延長突起部の内周側に係止用突部と係止用凹み
部を設け、かつ該コアバック鉄心部の外周側分割側面端
部に傾斜部を設け、第1の分割鉄心体と第2の分割鉄心
体に巻線を有し、該係止用突部と該係止用凹み部をかん
合するとともに第1の分割鉄心体の該折曲部を第2の分
割鉄心体の該傾斜部の方向に折り曲げるように前記固定
子を構成したことを特徴とする回転電機の固定子。10. A stator core is constituted by a plurality of divided cores comprising a divided tooth core and a core back core, and the stator winding is wound so as to surround the teeth core of the divided core. In the stator of the rotating electric machine mounted, the split core body is constituted by a first split core body and a second split core body, and the inner circumferential side split side surface of the core back core portion of the first split core body is provided. An extension protrusion extending in the circumferential direction is provided on both sides, and a protrusion for locking and a recess for locking are provided on the outer periphery of the extension protrusion, and a bent portion is provided on the outer periphery of the core back core. And an extension protrusion extending in the circumferential direction is provided on both sides of the outer divided side surface of the core back core portion of the second split core body, and a locking projection is locked on the inner circumference side of the extension protrusion. Recessed portion, and an inclined portion is provided at the outer peripheral side divided side end portion of the core back core portion. The first split core and the second split core have windings, and the locking projection and the locking recess are engaged with each other, and the bent portion of the first split core is connected to the first split core. A stator for a rotating electric machine, wherein the stator is configured to be bent in the direction of the inclined portion of the second split core body.
電機の固定子を有することを特徴とする回転電機。11. A rotating electric machine comprising the stator of the rotating electric machine according to claim 1. Description:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11002592A JP2000209793A (en) | 1999-01-08 | 1999-01-08 | Rotating electric machine stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11002592A JP2000209793A (en) | 1999-01-08 | 1999-01-08 | Rotating electric machine stator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000209793A true JP2000209793A (en) | 2000-07-28 |
Family
ID=11533661
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11002592A Pending JP2000209793A (en) | 1999-01-08 | 1999-01-08 | Rotating electric machine stator |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000209793A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003009444A (en) * | 2001-06-22 | 2003-01-10 | Mosutetsuku:Kk | Core member for stator, winding member of stator core, spacer, method and apparatus for manufacturing coil and forming machine |
| JP2007110808A (en) * | 2005-10-12 | 2007-04-26 | Toyota Motor Corp | Motor core |
| JP2007143283A (en) * | 2005-11-17 | 2007-06-07 | Mitsui High Tec Inc | Laminated iron core and method for manufacturing the same |
| JP2008312379A (en) * | 2007-06-15 | 2008-12-25 | Mitsubishi Electric Corp | Rotating electric machine |
| US7696667B2 (en) | 2005-11-21 | 2010-04-13 | Toyota Jidosha Kabushiki Kaisha | Split stator of electric motor |
| US20120086300A1 (en) * | 2010-10-08 | 2012-04-12 | Lg Innotek Co., Ltd. | Divided Core of EPS Motor Stator |
| KR101231044B1 (en) * | 2011-09-28 | 2013-02-07 | 엘지전자 주식회사 | Electric motor and manufacturing method thereof, electric vehicle with electric motor |
| CN103825398A (en) * | 2013-11-21 | 2014-05-28 | 上海宇航系统工程研究所 | Split-type motor for mechanical arm |
| JP2015019507A (en) * | 2013-07-11 | 2015-01-29 | 三菱電機株式会社 | Rotating electric machine laminated iron core, rotating electric machine stator and rotating electric machine laminated iron core manufacturing method |
| JP2016135063A (en) * | 2015-01-22 | 2016-07-25 | 三菱電機株式会社 | Iron core, stator, rotating electric machine |
| CN112865349A (en) * | 2021-01-26 | 2021-05-28 | 哈尔滨理工大学 | A hairpin winding motor stator and its assembly method |
| EP4156461A1 (en) * | 2021-09-24 | 2023-03-29 | Hanning Elektro-Werke GmbH & Co. KG | Bldc motor and method for manufacturing stator assembly of bldc motor |
-
1999
- 1999-01-08 JP JP11002592A patent/JP2000209793A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003009444A (en) * | 2001-06-22 | 2003-01-10 | Mosutetsuku:Kk | Core member for stator, winding member of stator core, spacer, method and apparatus for manufacturing coil and forming machine |
| JP2007110808A (en) * | 2005-10-12 | 2007-04-26 | Toyota Motor Corp | Motor core |
| JP2007143283A (en) * | 2005-11-17 | 2007-06-07 | Mitsui High Tec Inc | Laminated iron core and method for manufacturing the same |
| US7696667B2 (en) | 2005-11-21 | 2010-04-13 | Toyota Jidosha Kabushiki Kaisha | Split stator of electric motor |
| JP2008312379A (en) * | 2007-06-15 | 2008-12-25 | Mitsubishi Electric Corp | Rotating electric machine |
| CN102447319A (en) * | 2010-10-08 | 2012-05-09 | Lg伊诺特有限公司 | Split core for EPS motor stator |
| US20120086300A1 (en) * | 2010-10-08 | 2012-04-12 | Lg Innotek Co., Ltd. | Divided Core of EPS Motor Stator |
| KR101231044B1 (en) * | 2011-09-28 | 2013-02-07 | 엘지전자 주식회사 | Electric motor and manufacturing method thereof, electric vehicle with electric motor |
| JP2015019507A (en) * | 2013-07-11 | 2015-01-29 | 三菱電機株式会社 | Rotating electric machine laminated iron core, rotating electric machine stator and rotating electric machine laminated iron core manufacturing method |
| CN103825398A (en) * | 2013-11-21 | 2014-05-28 | 上海宇航系统工程研究所 | Split-type motor for mechanical arm |
| JP2016135063A (en) * | 2015-01-22 | 2016-07-25 | 三菱電機株式会社 | Iron core, stator, rotating electric machine |
| CN112865349A (en) * | 2021-01-26 | 2021-05-28 | 哈尔滨理工大学 | A hairpin winding motor stator and its assembly method |
| CN112865349B (en) * | 2021-01-26 | 2024-04-16 | 哈尔滨理工大学 | A hairpin winding motor stator and assembly method thereof |
| EP4156461A1 (en) * | 2021-09-24 | 2023-03-29 | Hanning Elektro-Werke GmbH & Co. KG | Bldc motor and method for manufacturing stator assembly of bldc motor |
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