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JP2000294462A - Electrode-forming agent for activated carbon electrode and activated carbon electrode obtained therefrom - Google Patents

Electrode-forming agent for activated carbon electrode and activated carbon electrode obtained therefrom

Info

Publication number
JP2000294462A
JP2000294462A JP2000024664A JP2000024664A JP2000294462A JP 2000294462 A JP2000294462 A JP 2000294462A JP 2000024664 A JP2000024664 A JP 2000024664A JP 2000024664 A JP2000024664 A JP 2000024664A JP 2000294462 A JP2000294462 A JP 2000294462A
Authority
JP
Japan
Prior art keywords
electrode
activated carbon
solvent
vinylidene fluoride
plasticizer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000024664A
Other languages
Japanese (ja)
Other versions
JP4488572B2 (en
Inventor
Kazuhiro Meguro
和広 目黒
Hiroshi Sato
宏 佐藤
Yasuhiro Tada
靖浩 多田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kureha Corp
Original Assignee
Kureha Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kureha Corp filed Critical Kureha Corp
Priority to JP2000024664A priority Critical patent/JP4488572B2/en
Publication of JP2000294462A publication Critical patent/JP2000294462A/en
Application granted granted Critical
Publication of JP4488572B2 publication Critical patent/JP4488572B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/13Energy storage using capacitors

Landscapes

  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Electric Double-Layer Capacitors Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To remarkably soften activated carbon electrode layers and enhance their adhesion to collectors by composing a solvent with a mixture of a good solvent and a plasticizer of vinylidene fluoride polymer compounds. SOLUTION: An electrode-forming agent is composed of activated carbon, vinylidene fluoride polymer compounds and a solvent. Inherent viscosity of the vinylidene fluoride polymer compounds which serve as a binder is arranged at about 0.5-20.0 dl/g. The solvent is composed of a mixture of a good solvent and a plasticizer of vinylidene fluoride polymer compounds. The plasticizer has a average molecular weight of about 500 or more, and is composed of at least one kind of aliphatic polyesters. The electrode-forming agent 1a is coated on collectors 1b, and the solvent is selectively removed by vaporization to obtain polarizable electrodes 1. Then, a separator 2 is sandwiched between the two polarizable electrodes 1, which are sealed between a stainless-steel cap 3 and a stainless-steel can 4 containing the electrolyte solution 5 with a packing 6 to form an electric double-layer capacitor.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、取り扱い性の優れ
た活性炭電極を形成するための電極合剤、該合剤を用い
て得られる活性炭電極ならびに該電極を有する信頼性の
改善された電気二重層キャパシタに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrode mixture for forming an activated carbon electrode having excellent handleability, an activated carbon electrode obtained by using the mixture, and an electric electrode having the electrode with improved reliability. The present invention relates to a multilayer capacitor.

【0002】[0002]

【従来の技術】近年の電子あるいは電気機器の発展に伴
い、大型配線を伴う商用電源に加えて、多様な電源の発
展への要請が強い。特に、電気二重層キャパシタは、大
容量かつ長寿命で、急速充填が可能、充放電が容易、二
次電池に比べてサイクル特性に優れている、二次電池の
中で最も信頼性の高いNi−Cd電池に比べて安価であ
るといった特徴を有するため、新たなエネルギーデバイ
スとして、多くの分野で機能的な応用が期待されるよう
になっている。さらに、電気二重層キャパシタは、電子
機器のバックアップ電源などの小電力用から、電気自動
車やハイブリッドカーの補助電源などの大電力分野への
応用も検討されている。それに伴って、分極性電極に対
しても大容量化などの高性能化が求められている。
2. Description of the Related Art With the recent development of electronic or electric equipment, there is a strong demand for development of various power supplies in addition to commercial power supplies with large wiring. In particular, the electric double layer capacitor has a large capacity and a long life, is capable of rapid filling, is easy to charge and discharge, has excellent cycle characteristics compared to the secondary battery, and has the most reliable Ni among the secondary batteries. Since it has the feature of being inexpensive as compared with -Cd batteries, functional applications are expected in many fields as new energy devices. Further, the application of the electric double-layer capacitor to a small electric power such as a backup power supply of an electronic device and a large electric power field such as an auxiliary power supply of an electric vehicle or a hybrid car is being studied. Along with this, there is a demand for higher performance such as a larger capacity of the polarizable electrode.

【0003】電気二重層キャパシタは、分極性電極と電
解質界面に生じる電気二重層に蓄積される容量を利用す
るキャパシタである。電気二重層キャパシタは、用いら
れる電解液によって、有機溶媒系と水溶液系に大別され
るが、有機溶媒系は耐電圧が高く容量を大きくできるの
で、高容量キャパシタとして有利である。分極性電極は
比表面積や嵩密度が大きく、電気化学的に不活性であっ
て、電気抵抗が低いことが要求される。電気二重層キャ
パシタ用の分極性電極構造体は、粉末活性炭材料、電気
伝導性を付与する導電材、結合材としてのバインダーお
よび金属集電体で構成される。電極構造体の作製方法と
しては、粉末活性炭材料、導電材、バインダーからなる
混合物に溶剤を添加して混合スラリーとしたものを集電
体に塗布または浸漬し乾燥して作製する方法(例えば、
特開平10−64765号公報)や、粉末活性炭材料、
導電材、溶剤に不溶のバインダーからなる混合物に溶剤
を添加して混練り成形し、乾燥して得たシートを集電体
表面に導電性接着剤等を介して接合した後にプレスおよ
び熱処理乾燥して作製する方法(例えば、特開平9−2
75041号公報)などがあり、作製工程のコストを考
えると、特に前者の作製方法が好ましい。
[0003] An electric double layer capacitor is a capacitor that utilizes capacitance accumulated in an electric double layer generated at an interface between a polarizable electrode and an electrolyte. The electric double layer capacitor is roughly classified into an organic solvent type and an aqueous solution type depending on the electrolytic solution to be used. The organic solvent type is advantageous as a high capacity capacitor because the withstand voltage is high and the capacity can be increased. The polarizable electrode is required to have a large specific surface area and bulk density, be electrochemically inert, and have a low electric resistance. The polarizable electrode structure for an electric double layer capacitor is composed of a powdered activated carbon material, a conductive material for providing electric conductivity, a binder as a binder, and a metal current collector. As a method of manufacturing the electrode structure, a method of adding a solvent to a mixture of a powdered activated carbon material, a conductive material, and a binder to form a mixed slurry, coating or dipping the current collector on a collector, and then drying the mixed slurry (for example,
JP-A-10-64765), powdered activated carbon material,
A solvent is added to a mixture of a conductive material and a binder that is insoluble in a solvent, and the mixture is kneaded, molded, dried, and then pressed and heat-treated and dried. (For example, see Japanese Unexamined Patent Publication No. 9-2
75041), and considering the cost of the manufacturing process, the former manufacturing method is particularly preferable.

【0004】バインダーとして電気化学的安定性などの
点からポリフッ化ビニリデンが注目され、特開平8−5
5761号公報には、ポリフッ化ビニリデンなどの含フ
ッ素ポリマーとN−メチル2−ピロリドン、トルエン、
エチルアセテート、ジメチルフタレート等の有機溶剤
と、活性炭粉末と、必要に応じて導電性付与剤からなる
スラリーを集電体上にコートし、その後乾燥して有機溶
剤を除去して分極性電極を形成する工程を有する電気二
重層キャパシタの製法が開示されている。同様の手法
が、特開平8−213289号公報にも開示されてい
る。
Polyvinylidene fluoride has attracted attention as a binder in terms of electrochemical stability and the like.
No. 5761 discloses a fluorine-containing polymer such as polyvinylidene fluoride and N-methyl 2-pyrrolidone, toluene,
A slurry comprising an organic solvent such as ethyl acetate, dimethyl phthalate, etc., activated carbon powder, and a conductivity imparting agent is coated on the current collector, and then dried to remove the organic solvent to form a polarizable electrode. There is disclosed a method for manufacturing an electric double layer capacitor having the steps of: A similar technique is also disclosed in JP-A-8-213289.

【0005】しかしながら、上記の方法により得られた
活性炭電極には、塗工により得られた活性炭電極層が集
電体から剥離し易く、また柔軟性に乏しいため、活性炭
電極全体の取り扱い性が悪く、信頼性に欠けるという欠
点があった。上記欠点を改良することを意図して、特開
平10−64517号公報にフッ化ビニリデン系ゴムを
使用することが開示されている。しかしながら、フッ化
ビニリデン系ゴムは有機溶媒系の電解液によって膨潤し
やすくキャパシタ使用中の電極層の脱離などにより得ら
れる電気二重層キャパシタの信頼性が低いという欠点を
有していた。
However, in the activated carbon electrode obtained by the above method, the activated carbon electrode layer obtained by coating is easily peeled off from the current collector, and the flexibility is poor, so that the handling property of the entire activated carbon electrode is poor. However, there is a drawback that it lacks reliability. Japanese Patent Application Laid-Open No. H10-64517 discloses the use of a vinylidene fluoride rubber for the purpose of improving the above disadvantages. However, vinylidene fluoride rubber has a drawback that the electric double layer capacitor obtained by detachment of the electrode layer during use of the capacitor tends to be swelled easily by the organic solvent-based electrolyte and has low reliability.

【0006】[0006]

【発明が解決しようとする課題】このような事情に鑑
み、本発明は、集電体に良好に密着し且つ柔軟性の改良
された活性炭電極層を有する取り扱い性の優れた活性炭
電極を与える電極用合剤、ならびにこれから得られる活
性炭電極(分極性電極)およびその活性炭電極を使用す
ることにより信頼性が高い電気二重層キャパシタを提供
することを主要な目的とする。
SUMMARY OF THE INVENTION In view of the above circumstances, the present invention provides an activated carbon electrode which has an activated carbon electrode layer which has good adhesion to a current collector and has improved flexibility and which has excellent handleability. The main object is to provide a highly reliable electric double layer capacitor by using a mixture, an activated carbon electrode (polarizable electrode) obtained therefrom, and the activated carbon electrode.

【0007】[0007]

【課題を解決するための手段】本発明者らの研究によれ
ば、上記目的を達成するためには、集電体上に塗工する
ことにより活性炭電極層を形成するために用いる電極合
剤中に、通常のフッ化ビニリデン系重合体の良溶媒に加
えて、フッ化ビニリデン系重合体の可塑剤を含ませてお
くことが極めて有効であることが見出された。
According to the study of the present inventors, in order to achieve the above object, an electrode mixture used for forming an activated carbon electrode layer by coating on a current collector is provided. It has been found that it is extremely effective to include a plasticizer for the vinylidene fluoride polymer in addition to the good solvent for the ordinary vinylidene fluoride polymer.

【0008】すなわち、本発明によれば、活性炭、イン
ヘレント粘度が0.5〜20.0dl/gのフッ化ビニ
リデン系重合体および溶剤からなる電極合剤であって、
該溶剤がフッ化ビニリデン系重合体の良溶媒と可塑剤と
の混合物からなることを特徴とする電極合剤、ならびに
該電極合剤を集電体上に塗布して、電極合剤層を形成
し、該電極合剤から溶剤を選択的に除いて得られた活性
炭電極層を有する分極性電極が提供される。好ましくは
該活性炭電極層は、必要に応じて電極合剤層から溶剤の
少なくとも一部を揮散除去後に、該電極合剤層にフッ化
ビニリデン系重合体の貧溶媒を接触させて可塑剤を抽出
し、更に貧溶媒を揮散させることにより、形成される。
このようにして貧溶媒により可塑剤を抽出除去すること
により、活性炭電極層中のバインダーであるフッ化ビニ
リデン系重合体が多孔化し、これが上記した活性炭電極
層の著しい柔軟化および集電体への密着性の向上に寄与
しているものと解される。
That is, according to the present invention, there is provided an electrode mixture comprising activated carbon, a vinylidene fluoride polymer having an inherent viscosity of 0.5 to 20.0 dl / g, and a solvent,
An electrode mixture, wherein the solvent comprises a mixture of a good solvent of a vinylidene fluoride polymer and a plasticizer, and the electrode mixture is coated on a current collector to form an electrode mixture layer. A polarizable electrode having an activated carbon electrode layer obtained by selectively removing a solvent from the electrode mixture is provided. Preferably, the activated carbon electrode layer extracts a plasticizer by contacting the electrode mixture layer with a poor solvent of a vinylidene fluoride polymer after volatilizing and removing at least a part of the solvent from the electrode mixture layer as necessary. And by further evaporating the poor solvent.
By extracting and removing the plasticizer with the poor solvent in this way, the vinylidene fluoride-based polymer as the binder in the activated carbon electrode layer becomes porous, which significantly remarkably softens the above-mentioned activated carbon electrode layer and makes it a current collector. It is understood that this contributes to the improvement of the adhesion.

【0009】更に、本発明によれば、少なくとも一方が
上記分極性電極である一対の分極性電極間に電解液を保
持してなる電気二重層キャパシタが提供される。
Further, according to the present invention, there is provided an electric double layer capacitor in which an electrolyte is held between a pair of polarizable electrodes, at least one of which is the above-mentioned polarizable electrode.

【0010】[0010]

【発明の実施の形態】本発明の電極合剤を構成し、得ら
れる活性炭電極層中でバインダーとして機能するフッ化
ビニリデン系重合体としては、フッ化ビニリデンの単独
重合体または、フッ化ビニリデン50重量パーセント以
上とこれと共重合可能な単量体50重量パーセント以下
との共重合体が適宜選択使用される。
BEST MODE FOR CARRYING OUT THE INVENTION The vinylidene fluoride polymer constituting the electrode mixture of the present invention and functioning as a binder in the obtained activated carbon electrode layer is a homopolymer of vinylidene fluoride or vinylidene fluoride 50. A copolymer of not less than 50% by weight and not more than 50% by weight of a copolymerizable monomer is appropriately selected and used.

【0011】フッ化ビニリデン単量体と共重合可能な単
量体としては、例えばエチレン、プロピレン、等の炭化
水素系単量体、フッ化ビニル、3フッ化エチレン、3フ
ッ化塩化エチレン、4フッ化エチレン、6フッ化プロピ
レン、フルオロアルキルビニルエーテル、等の含フッ素
単量体、マレイン酸モノメチル、シトラコン酸モノメチ
ル、等のカルボキシル基含有単量体、またはアリルグリ
シジルエーテル、クロトン酸グリシジルエステル、等の
エポキシ基含有ビニル単量体、が挙げられるが、必ずし
もこれらに限定されるものではない。なかでも6フッ化
プロピレンや3フッ化塩化エチレンを含むフッ化ビニリ
デン共重合体が好ましく用いられる。
The monomer copolymerizable with the vinylidene fluoride monomer includes, for example, hydrocarbon monomers such as ethylene and propylene, vinyl fluoride, ethylene trifluoride, ethylene trifluoride chloride, Fluorinated monomers such as fluorinated ethylene, hexafluoropropylene, and fluoroalkyl vinyl ethers; carboxyl group-containing monomers such as monomethyl maleate and monomethyl citrate; or allyl glycidyl ether and glycidyl crotonate; Examples include, but are not necessarily limited to, epoxy group-containing vinyl monomers. Among them, vinylidene fluoride copolymers containing propylene hexafluoride and ethylene trifluoride chloride are preferably used.

【0012】バインダーとしてのフッ化ビニリデン系重
合体のインヘレント粘度が、0.5〜20.0dl/
g、特に0.5dl/g〜5.0dl/gであること
が、電極の密着性、機械強度などの点から好ましい。こ
こでいうインヘレント粘度とはポリマーの分子量の目安
として用いられるもので、樹脂4gを1リットルのN,
N−ジメチルホルムアミドに溶解させた溶液の30℃に
おける対数粘度をいう。
The vinylidene fluoride polymer as a binder has an inherent viscosity of 0.5 to 20.0 dl /
g, especially 0.5 dl / g to 5.0 dl / g, from the viewpoint of electrode adhesion, mechanical strength and the like. Here, the inherent viscosity is used as a measure of the molecular weight of the polymer.
It refers to the logarithmic viscosity at 30 ° C. of a solution dissolved in N-dimethylformamide.

【0013】上述したように、フッ化ビニリデン系重合
体とともに、本発明の電極合剤を構成する溶剤は、フッ
化ビニリデン系重合体の良溶媒と可塑剤の混合物であ
る。これらは、電極合剤の形成に先立って混合されるこ
とは必要でなく、電極の形成のための塗布工程の前に電
極合剤中に混在すればよい。
As described above, the solvent constituting the electrode mixture of the present invention together with the vinylidene fluoride polymer is a mixture of a good solvent for the vinylidene fluoride polymer and a plasticizer. These need not be mixed prior to the formation of the electrode mixture, but may be mixed in the electrode mixture before the coating step for forming the electrode.

【0014】ここで、フッ化ビニリデン系重合体の良溶
媒とは、室温(25℃)において、当該フッ化ビニリデ
ン系重合体の1重量%以上、好ましくは5重量%以上の
濃度のバインダー溶液を形成し得る溶解能を有する有機
溶媒を云い、その好適な例としては、N−メチル−2−
ピロリドン、ジメチルホルムアミド、N,N−ジメチル
アセトアミド、N,N−ジメチルスルホキシド、ヘキサ
メチルホスホルアミド、アセトン、1,4−ジオキサ
ン、テトラヒドロフラン、酢酸メチル、テトラメチルウ
レア、トリエチルホスフェートなどが挙げられる。これ
ら良溶媒は、単独でまたは二種以上混合して用いること
ができる。
Here, a good solvent for the vinylidene fluoride polymer is defined as a binder solution having a concentration of 1% by weight or more, preferably 5% by weight or more of the vinylidene fluoride polymer at room temperature (25 ° C.). An organic solvent having a dissolving ability that can be formed, and a preferable example thereof is N-methyl-2-
Examples include pyrrolidone, dimethylformamide, N, N-dimethylacetamide, N, N-dimethylsulfoxide, hexamethylphosphoramide, acetone, 1,4-dioxane, tetrahydrofuran, methyl acetate, tetramethylurea, and triethyl phosphate. These good solvents can be used alone or in combination of two or more.

【0015】可塑剤は、それ単独のフッ化ビニリデン系
重合体を溶解する能力は乏しいが、これを可塑化する作
用を有するものである。その重量平均分子量(本書にお
いて「分子量」とは、GPC(ゲルパーミエイションク
ロマトグラフィー)によるポリスチレン相当分子量をい
う)は、500以上10000以下が好ましく、より好
ましくは800以上3000以下である。重量平均分子
量が500以下では、バインダーであるフッ化ビニリデ
ン系重合体からのブリード量が多くなるため、電極合剤
塗工後の乾燥時に剥離し易くなる。また、重量平均分子
量が10000以上では、電極合剤の粘度が高くなるた
め作業性が著しく低下し好ましくない。具体例として
は、例えば、アジピン酸−プロピレングリコール系、ア
ジピン酸−1,3−ブチレングリコール系等のアジピン
酸系ポリエステル、セバシン酸−プロピレングリコール
系、セバシン酸−3−ブチレングリコール系等のセバシ
ン酸系ポリエステル、アゼライン酸−プロピレングリコ
ール系、アゼライン酸ー1,3−ブチレングリコール系
等のアゼライン酸系ポリエステル等の脂肪族の二塩基酸
とグリコールからなる脂肪族ポリエステル可塑剤などを
例示する事が出来る。フッ化ビニリデン系重合体との相
溶性が適度であることから、上記の中でもアジピン酸系
ポリエステルが特に好ましい。可塑剤の配合量は、適
宜、選択することが出来る。通常、溶剤全体としてフッ
化ビニリデン系重合体の溶解性を落とさない範囲で使用
される。好ましくは、溶剤中3〜50重量%、さらに好
ましくは10〜40重量%である。3重量%以下では可
塑剤の添加効果が小さく電極の剥離が生じる可能性があ
る。50重量%以上では、溶剤全体としてのフッ化ビニ
リデン系重合体の溶解能が低下し、塗工用電極合剤のゲ
ル化が起こり好ましくない。
The plasticizer has a poor ability to dissolve a vinylidene fluoride-based polymer by itself, but has an action of plasticizing it. The weight average molecular weight (in the present specification, “molecular weight” means polystyrene equivalent molecular weight by GPC (gel permeation chromatography)) is preferably 500 or more and 10,000 or less, more preferably 800 or more and 3000 or less. When the weight average molecular weight is 500 or less, the amount of bleed from the vinylidene fluoride-based polymer as the binder increases, and thus the resin is easily peeled off during drying after coating the electrode mixture. On the other hand, if the weight average molecular weight is 10,000 or more, the viscosity of the electrode mixture becomes high, so that workability is remarkably reduced, which is not preferable. Specific examples include, for example, adipic acid-based polyesters such as adipic acid-propylene glycol system and adipic acid-1,3-butylene glycol system, and sebacic acid such as sebacic acid-propylene glycol system and sebacic acid-3-butylene glycol system. Aliphatic polyester plasticizers comprising an aliphatic dibasic acid and glycol, such as polyesters, azelaic acid-propylene glycols, and azelaic acid-based polyesters such as azelaic acid-1,3-butylene glycol, and the like. . Of the above, adipic acid-based polyester is particularly preferred because of appropriate compatibility with the vinylidene fluoride-based polymer. The amount of the plasticizer can be appropriately selected. Usually, the solvent is used within a range that does not lower the solubility of the vinylidene fluoride polymer as a whole. Preferably, it is 3 to 50% by weight, more preferably 10 to 40% by weight in the solvent. If the content is less than 3% by weight, the effect of adding the plasticizer is so small that the electrode may peel off. If the content is 50% by weight or more, the solubility of the vinylidene fluoride-based polymer as a whole solvent decreases, and the electrode mixture for coating is gelled, which is not preferable.

【0016】これら可塑剤と良溶媒との組合せからなる
溶剤は、全体として、フッ化ビニリデン系重合体、活性
炭及び必要に応じて添加されるその他からなる固形分と
の組合せにより、固形分濃度が一般に0.5〜50重量
%、より好ましくは15〜35重量%程度の溶液ないし
スラリーを形成し得る量で使用することが好ましい。
The solvent comprising the combination of the plasticizer and the good solvent generally has a solid content concentration of a combination of a vinylidene fluoride polymer, activated carbon, and other solid components added as necessary. Generally, it is preferably used in an amount capable of forming a solution or slurry of about 0.5 to 50% by weight, more preferably about 15 to 35% by weight.

【0017】上記フッ化ビニリデン系重合体および溶剤
とともに本発明の電極合剤を構成する活性炭は比表面積
が500〜3000m2/g、特に800〜2500m2
/gのものを好適に用いる事が出来、具体例としては、
やしがら系活性炭、フェノール系活性炭、石油・石炭コ
ークス系活性炭、石油・石炭ピッチ系活性炭、ポリ塩化
ビニリデン系活性炭、ポリアセン系活性炭、フェノール
樹脂系活性炭、ポリアクリロニトリル系活性炭等が挙げ
られる。
[0017] Activated carbon the specific surface area constituting the electrode mixture of the present invention together with the vinylidene fluoride polymer and a solvent is 500~3000m 2 / g, especially 800~2500M 2
/ G can be suitably used, and specific examples include:
Examples of the activated carbon include coconut-based activated carbon, phenol-based activated carbon, petroleum / coal coke-based activated carbon, petroleum / coal pitch-based activated carbon, polyvinylidene chloride-based activated carbon, polyacene-based activated carbon, phenolic resin-based activated carbon, and polyacrylonitrile-based activated carbon.

【0018】本発明の電極合剤は、少なくとも上記した
フッ化ビニリデン系重合体と、溶剤と、活性炭とから構
成される。電気伝導性を付与するために導電材を更に添
加することが通常であり、導電材の具体例としては、カ
ーボンブラック、天然黒鉛、人造黒鉛、酸化チタンや酸
化ルテニウム等の金属酸化物や金属ファイバーが使用で
きる。中でもカーボンブラックの一種であるケッチェン
ブラック、アセチレンブラックあるいはファーネスブラ
ックが好ましく用いられる。導電材の添加量は、必要と
される導電性の程度、に応じて選択することができる。
一般に、フッ化ビニリデン系重合体1重量部に対し、活
性炭と導電材との合計量が5〜99重量部、特に9〜5
0重量部となるような割合で用いることが好ましい。
The electrode mixture of the present invention comprises at least the above-mentioned vinylidene fluoride polymer, a solvent and activated carbon. Usually, a conductive material is further added to impart electrical conductivity. Specific examples of the conductive material include carbon black, natural graphite, artificial graphite, metal oxides such as titanium oxide and ruthenium oxide, and metal fibers. Can be used. Among them, Ketjen black, acetylene black or furnace black, which is a kind of carbon black, is preferably used. The amount of the conductive material to be added can be selected according to the required degree of conductivity.
Generally, the total amount of the activated carbon and the conductive material is 5 to 99 parts by weight, especially 9 to 5 parts by weight per 1 part by weight of the vinylidene fluoride polymer.
It is preferable to use it in such a ratio that it becomes 0 parts by weight.

【0019】本発明の電極合剤は、上記したような電極
合剤構成成分を任意の順序で混合し、必要に応じて加熱
することにより、スラリー状として得ることが出来る。
調製された合剤スラリーは集電体への良好な塗布性を有
する。
The electrode mixture of the present invention can be obtained as a slurry by mixing the above-mentioned components of the electrode mixture in an arbitrary order and heating if necessary.
The prepared mixture slurry has good coatability on the current collector.

【0020】上記で構成される本発明の電極合剤を集電
体上に塗布し、溶剤を、例えば揮散により選択的に除去
することにより、本発明の分極性電極を得ることが出来
る。使用する集電体の具体例としては、アルミニウム、
ステンレス、チタン、タンタルなどの金属箔を挙げるこ
とが出来る。
The polarizable electrode of the present invention can be obtained by applying the above-described electrode mixture of the present invention on a current collector and selectively removing the solvent by, for example, volatilization. Specific examples of the current collector used include aluminum,
Examples include metal foils such as stainless steel, titanium, and tantalum.

【0021】塗布の方法は公知の方法でよく、中でもド
クターブレード法が好ましく用いられる。合剤が塗布さ
れた集電体は50〜200℃での乾燥後、必要に応じて
プレス工程を経て、電気二重層キャパシタ用の分極性電
極構造体として提供される。
The coating method may be a known method, and among them, the doctor blade method is preferably used. The current collector to which the mixture has been applied is dried at 50 to 200 ° C. and, if necessary, subjected to a pressing step to provide a polarizable electrode structure for an electric double layer capacitor.

【0022】本発明の分極性電極は、得られる電気二重
層キャパシタの性能をより好ましいものとするために、
必要に応じて溶剤の一部を揮散除去した電極合剤層につ
いて、フッ化ビニリデン系重合体の貧溶媒による可塑剤
の抽出除去処理が施されていることが好ましい。可塑剤
の種類によっては電気二重層キャパシタの性能を低下さ
せる恐れがあるからである。この抽出処理は、分極性電
極の活性炭電極層中に残存する良溶媒(および貧溶媒)
を含む溶剤量全体を低減する効果もある。抽出に用いる
有機溶媒は、フッ化ビニリデン系重合体の貧溶媒(溶解
度が好ましくは0.5重量%以下、より好ましくは0.
1重量%以下)であり、可塑剤と相溶性があるものが好
ましく用いられる。揮散による除去を容易とするために
100℃以下の沸点を有するものが更に好ましい。例え
ば、アルコール類ではメチルアルコール、イソプロピル
アルコールなど、塩素化炭化水素では、塩化メチレン、
1,1,1−トリクロロエタンなどの溶媒を例示できる
が、なかでも不燃性であり乾燥が容易な塩化メチレンが
特に好ましい。抽出溶媒としてフッ化ビニリデン系重合
体の良溶媒を用いた場合、抽出中にバインダーであるフ
ッ化ビニリデン系重合体が活性炭電極層より流れ出し、
バインダーとしての機能を失うため好ましくない。
The polarizable electrode of the present invention is used to make the performance of the obtained electric double layer capacitor more preferable.
It is preferable that the electrode mixture layer from which a part of the solvent has been volatilized and removed has been subjected to a plasticizer extraction and removal treatment with a poor solvent for the vinylidene fluoride-based polymer, if necessary. This is because the performance of the electric double layer capacitor may be reduced depending on the type of the plasticizer. This extraction is performed by removing the good solvent (and the poor solvent) remaining in the activated carbon electrode layer of the polarizable electrode.
Also, there is an effect of reducing the entire amount of the solvent containing. The organic solvent used for the extraction is a poor solvent for the vinylidene fluoride polymer (the solubility is preferably 0.5% by weight or less, more preferably 0.1% by weight or less.
1% by weight or less), and those having compatibility with the plasticizer are preferably used. Those having a boiling point of 100 ° C. or less are more preferable in order to facilitate removal by volatilization. For example, alcohols such as methyl alcohol and isopropyl alcohol, chlorinated hydrocarbons include methylene chloride,
Solvents such as 1,1,1-trichloroethane can be exemplified, and among them, methylene chloride, which is nonflammable and easy to dry, is particularly preferable. When a good solvent of the vinylidene fluoride polymer is used as the extraction solvent, the vinylidene fluoride polymer as a binder flows out of the activated carbon electrode layer during the extraction,
It is not preferable because the function as a binder is lost.

【0023】可塑剤の抽出はフッ化ビニリデン系重合体
の貧溶媒である有機溶剤を抽出溶媒として用い、5〜1
00℃、好ましくは10〜50℃の抽出容器中の該溶媒
に乾燥後の電極構造体を浸漬放置するだけでも抽出効果
はあるが、必要に応じ連続的に抽出溶媒中を移動させた
り、超音波等による振動を加え抽出効果を高めることが
出来る。抽出後の電極構造体は、乾燥のため40〜17
0℃で熱処理され活性炭電極として供される。
The extraction of the plasticizer is carried out by using an organic solvent which is a poor solvent for the vinylidene fluoride polymer as an extraction solvent.
Although the electrode structure after drying is immersed and left alone in the solvent in an extraction vessel at 00 ° C., preferably 10 to 50 ° C., the extraction effect can be obtained. The extraction effect can be enhanced by adding vibrations such as sound waves. The electrode structure after extraction is 40 to 17 for drying.
Heat treated at 0 ° C. to serve as an activated carbon electrode.

【0024】本発明の電気二重層キャパシタとしては、
図1に示す構造のものを例示することができる。すなわ
ち、図1は、単セルの電気二重層キャパシタの一例の断
面図である。この電気二重層キャパシタは、それぞれ活
性炭電極層1aおよび集電体1bを有する2つの分極性
電極1、1によりセパレーター2を挟み、これらをさら
にステンレススチール製キャップ3と、電解液5を入れ
たステンレス製缶4との間に、パッキング6を介して封
入したものである。その結果、電解液5はセパレーター
2に含浸され一対の分極1、1間に配置されることとな
る。セパレーター2は、多孔質あるいは繊維質材料から
適宜構成され、その例としては、グラスファイバー製不
織布、紙、合成樹脂製多孔膜などが挙げられる。電解液
の溶媒としてはプロピレンカーボネートが一般的であ
り、電解質としては第4級ホスホニウム塩、第4級アン
モニウム塩が一般的であり、例えば、(C254NB
4のプロピレンカーボネート溶液などの有機電解液を
使用することができる。電解液中の電解質の濃度は5〜
95重量%、あるいは0.1〜4.0mol/l、好ま
しくは0.5〜2.0mol/l、の範囲で適宜選択す
ることができる。
The electric double layer capacitor of the present invention includes:
One having the structure shown in FIG. 1 can be exemplified. That is, FIG. 1 is a cross-sectional view of an example of a single-cell electric double layer capacitor. In this electric double layer capacitor, a separator 2 is sandwiched between two polarizable electrodes 1 and 1 having an activated carbon electrode layer 1a and a current collector 1b, respectively, and a stainless steel cap 3 and a stainless steel It is sealed with a can 4 through a packing 6. As a result, the electrolyte 5 is impregnated in the separator 2 and is disposed between the pair of polarizations 1 and 1. The separator 2 is appropriately formed of a porous or fibrous material, and examples thereof include a nonwoven fabric made of glass fiber, paper, and a porous film made of synthetic resin. Propylene carbonate is generally used as a solvent for the electrolytic solution, and quaternary phosphonium salts and quaternary ammonium salts are generally used as the electrolyte. For example, (C 2 H 5 ) 4 NB
An organic electrolyte such as a propylene carbonate solution of F 4 can be used. The concentration of the electrolyte in the electrolyte is 5
95% by weight, or 0.1 to 4.0 mol / l, preferably 0.5 to 2.0 mol / l.

【0025】[0025]

【実施例】以下、本発明を、実施例、比較例に基づいて
更に具体的に説明する。
EXAMPLES The present invention will be described more specifically based on examples and comparative examples.

【0026】(実施例1)石油ピッチ系活性炭粉末(比
表面積1200m2/g)90重量部およびカーボンブ
ラック(電気化学工業株式会社製「デンカブラック」)
2重量部に、ポリフッ化ビニリデン(呉羽化学工業株式
会社製「KF#1700」、インヘレント粘度1.7d
l/g)をN−メチル−2−ピロリドンに10%溶解し
た溶液を80重量部、さらにN−メチル−2−ピロリド
ン114重量部とアジピン酸系ポリエステル可塑剤(旭
電化工業株式会社製「アデカサイザーPN150」、重
量平均分子量2320)47重量部を添加し、30℃に
て混合し、電極合剤スラリーを得た。
(Example 1) 90 parts by weight of petroleum pitch-based activated carbon powder (specific surface area: 1200 m 2 / g) and carbon black (“DENKA BLACK” manufactured by Denki Kagaku Kogyo KK)
2 parts by weight of polyvinylidene fluoride (“KF # 1700” manufactured by Kureha Chemical Industry Co., Ltd., inherent viscosity 1.7 d)
1 / g) in N-methyl-2-pyrrolidone (10%), 80 parts by weight, a further 114 parts by weight of N-methyl-2-pyrrolidone and an adipic acid-based polyester plasticizer ("ADEKA" manufactured by Asahi Denka Kogyo KK) 47 parts by weight of Sizer PN150 ”and a weight average molecular weight of 2320 were added and mixed at 30 ° C. to obtain an electrode mixture slurry.

【0027】この電極合剤を、厚さ約20μmのアルミ
箔の片面上にドクターブレード法で塗布し、加熱乾燥
(130℃、30分)して、厚さ250μmの塗工電極
層を有するシート状電極材料を得た。このシートには、
顕著なカールは認められなかった。このシート状電極を
25℃の塩化メチレン中に30分間浸漬して抽出処理
し、さらに130℃で10分間加熱乾燥した。抽出およ
び乾燥後のシート状電極は、一部を可撓性試験用とし、
その他に直径17mmの円形に10枚打ち抜き、プレス
(102MPa、1分)した後、直径15mmの円形に
打ち抜き、10枚の分極性電極を得た。打ち抜き作業お
よびプレス作業中に、電極の剥離は一切認められなかっ
た。図1に示すように、この電極2枚を分極性電極1と
し、ガラス繊維製不織布のセパレーター2を塗工電極1
a側で挟み、さらにAl箔集電板1b側で接するよう
に、ステンレス製キャップ3及びステンレス製缶4から
なる容器中に収納した。次に、ステンレス容器中に所定
の電解液5((C254NBF4のプロピレンカーボネ
ート溶液:1mol/l)を入れ塗工電極層1a及びセ
パレーター2に十分に含浸させたのち、ポリプロピレン
製パッキング6を介してキャップ3及び缶4の端部をか
しめ一体化した。
This electrode mixture is applied to one side of an aluminum foil having a thickness of about 20 μm by a doctor blade method, and dried by heating (130 ° C., 30 minutes) to obtain a sheet having a coated electrode layer having a thickness of 250 μm. An electrode material was obtained. This sheet includes
No significant curl was observed. This sheet electrode was immersed in methylene chloride at 25 ° C. for 30 minutes to perform an extraction treatment, and further dried by heating at 130 ° C. for 10 minutes. The extracted and dried sheet-shaped electrode is partially used for a flexibility test,
In addition, after punching out 10 pieces into a 17 mm diameter circle and pressing (102 MPa, 1 minute), it was punched out into a 15 mm diameter circle to obtain 10 polarizable electrodes. During the punching operation and the pressing operation, no peeling of the electrode was observed. As shown in FIG. 1, these two electrodes were used as a polarizable electrode 1 and a glass fiber nonwoven fabric separator 2 was coated with a coated electrode 1.
It was housed in a container consisting of a stainless steel cap 3 and a stainless steel can 4 so as to be sandwiched by the a side and to be in contact with the Al foil current collector 1b side. Next, a predetermined electrolytic solution 5 ((C 2 H 5 ) 4 NBF 4 in propylene carbonate solution: 1 mol / l) is put into a stainless steel container, and sufficiently impregnated into the coating electrode layer 1 a and the separator 2. The ends of the cap 3 and the can 4 were caulked and integrated via the packing 6 made from the resin.

【0028】このようにして作製した電気二重層キャパ
シタを、電流密度1.6mA/cm 2で2.5Vまで充
電し、3時間充電状態を保持した後に、同電流密度で0
Vまで放電しそのエネルギー量を求め、この値を初期エ
ネルギー容量として評価した。容量は、電極中の活性炭
単位重量当たりエネルギー容量(mWh/g)として算
出した。上記試験後の電極を取り出し目視観察したが、
形状変化は観察されなかった。
The electric double layer capacitor thus manufactured
The current density was 1.6 mA / cm. TwoUp to 2.5V
And maintain the charged state for 3 hours.
Discharge to V and calculate the amount of energy.
The energy capacity was evaluated. The capacity depends on the activated carbon in the electrode.
Calculated as energy capacity per unit weight (mWh / g)
Issued. The electrodes after the above test were taken out and visually observed,
No shape change was observed.

【0029】また、シート状電極のカール試験として、
塗工後乾燥した抽出前のシート状電極を200mmの長
さに切り出し(幅:アルミ箔200mm、塗工部110
mm)、平坦なアルミ板上に塗工面を下にして静置し、
アルミ板からもっとも浮き上がった部分の塗工部表面ま
での距離を測定した。測定の結果は2mmであり、カー
ルはほとんど認められなかった。
As a curl test of the sheet-like electrode,
The sheet electrode before extraction dried after coating is cut out to a length of 200 mm (width: aluminum foil 200 mm, coating part 110
mm), stand on a flat aluminum plate with the coated side down,
The distance from the aluminum plate to the surface of the coated portion at the most raised portion was measured. The result of the measurement was 2 mm, and almost no curl was observed.

【0030】さらに可撓性試験として抽出および乾燥後
のシート状電極を、300mmの長さに切り出し(幅:
アルミ箔200mm、塗工部110mm)、30mmφ
の金属ロール上でアルミ箔がロール側になるようにシー
ト状電極を抱かせ、20cmの塗工部を往復4回滑らせ
剥離度合いを評価した。その結果、塗工部の可撓性が良
好で電極層の剥離は一切認められなかった。
Further, as a flexibility test, the sheet-like electrode after extraction and drying was cut into a length of 300 mm (width:
Aluminum foil 200mm, coating part 110mm), 30mmφ
The sheet-like electrode was held on the metal roll so that the aluminum foil was on the roll side, and the coated portion of 20 cm was slid back and forth four times to evaluate the degree of peeling. As a result, the flexibility of the coated portion was good, and no peeling of the electrode layer was observed.

【0031】結果を、以下の実施例、比較例のそれとと
もに、後記表1にまとめて記す。
The results are shown in Table 1 below together with those of the following Examples and Comparative Examples.

【0032】(実施例2)石油ピッチ系活性炭粉末(比
表面積1200m2/g)90重量部およびカーボンブ
ラック(電気化学工業株式会社製「デンカブラック」)
2重量部に、ポリフッ化ビニリデン(呉羽化学工業株式
会社製、インヘレント粘度8.8dl/g)をN−メチ
ル−2−ピロリドンに5%溶解した溶液を160重量
部、さらにN−メチル−2−ピロリドン34重量部とア
ジピン酸系ポリエステル可塑剤(旭電化工業株式会社製
「アデカサイザーPN150」、重量平均分子量232
0)47重量部を添加し、30℃にて混合し、電極合剤
スラリーを得た。
Example 2 90 parts by weight of petroleum pitch-based activated carbon powder (specific surface area: 1200 m 2 / g) and carbon black (“DENKA BLACK” manufactured by Denki Kagaku Kogyo KK)
To 2 parts by weight, 160 parts by weight of a solution obtained by dissolving 5% of polyvinylidene fluoride (manufactured by Kureha Chemical Industry Co., Ltd., inherent viscosity: 8.8 dl / g) in N-methyl-2-pyrrolidone, and further N-methyl-2- 34 parts by weight of pyrrolidone and an adipic acid-based polyester plasticizer ("Adekaizer PN150" manufactured by Asahi Denka Kogyo KK, weight average molecular weight 232)
0) 47 parts by weight were added and mixed at 30 ° C. to obtain an electrode mixture slurry.

【0033】この電極合剤を、実施例1で用いたものと
同じアルミ箔の片面上にドクターブレード法で塗布し、
加熱乾燥(130℃、30分)して、厚さ250μmの
塗工電極層を有するシート状電極材料を得た。このシー
トは顕著なカールは見うけられなかった。このシート状
電極を25℃の塩化メチレン中に30分間浸漬して抽出
処理し、さらに130℃で10分間加熱乾燥した。抽出
および乾燥後のシート状電極は、一部を可撓性試験用と
し、その他に直径17mmの円形に10枚打ち抜き、プ
レス(102MPa、1分)した後、直径15mmの円
形に打ち抜き、10枚の分極性電極を得た。打ち抜き作
業およびプレス作業中に、電極の剥離は一切認められな
かった。得られた分極性電極を用い、実施例1と同様に
して作製した電気二重層キャパシタを、実施例1と同様
に評価した。上記試験後の電極を取り出し目視観察した
が、形状変化は観察されなかった。
This electrode mixture was applied on one side of the same aluminum foil as used in Example 1 by a doctor blade method,
By heating and drying (130 ° C., 30 minutes), a sheet-like electrode material having a 250 μm-thick coated electrode layer was obtained. This sheet did not show any noticeable curl. This sheet electrode was immersed in methylene chloride at 25 ° C. for 30 minutes to perform an extraction treatment, and further dried by heating at 130 ° C. for 10 minutes. After extracting and drying, a part of the sheet-shaped electrode was used for a flexibility test. In addition, 10 sheets were punched out into a circle having a diameter of 17 mm, pressed (102 MPa, 1 minute), and then punched out into a circle having a diameter of 15 mm. Was obtained. During the punching operation and the pressing operation, no peeling of the electrode was observed. Using the obtained polarizable electrode, an electric double layer capacitor manufactured in the same manner as in Example 1 was evaluated in the same manner as in Example 1. The electrode after the test was taken out and observed visually, but no change in shape was observed.

【0034】また、実施例1と同様のカール試験を行っ
たところ、下側塗工面のアルミ板からの浮き上がり高さ
は最大で1mmでありほとんどカールは認められなかっ
た。また、実施例1同様の可撓性試験用を行ったとこ
ろ、塗工部の可撓性が良好で電極層の剥離は一切なかっ
た。
When a curl test was conducted in the same manner as in Example 1, the height of the lower coating surface rising from the aluminum plate was 1 mm at the maximum, and almost no curl was observed. When the same flexibility test as in Example 1 was performed, the flexibility of the coated portion was good and the electrode layer did not peel at all.

【0035】(比較例1)石油ピッチ系活性炭粉末(比
表面積1200m2/g)90重量部およびカーボンブ
ラック(電気化学工業株式会社製「デンカブラック」)
2重量部に、ポリフッ化ビニリデン(呉羽化学工業株式
会社製「KF#1700」)をN−メチル−2−ピロリ
ドンに10%溶解した溶液を80重量部、さらにN−メ
チル−2−ピロリドン161重量部添加し、30℃にて
混合し、電極合剤スラリーを得た。
Comparative Example 1 90 parts by weight of petroleum pitch-based activated carbon powder (specific surface area: 1200 m 2 / g) and carbon black (“DENKA BLACK” manufactured by Denki Kagaku Kogyo KK)
80 parts by weight of a solution obtained by dissolving 10% of polyvinylidene fluoride ("KF # 1700" manufactured by Kureha Chemical Industry Co., Ltd.) in N-methyl-2-pyrrolidone was added to 2 parts by weight, and 161 parts by weight of N-methyl-2-pyrrolidone was further added. And mixed at 30 ° C. to obtain an electrode mixture slurry.

【0036】この電極合剤を、実施例1に用いたものと
同じアルミ箔の片面上にドクターブレード法で塗布し、
加熱乾燥(130℃、30分)して、厚さ250μmの
塗工電極を有するシート状電極材料を得た。このシート
は塗工面側に大きくカールしていた。このシート状電極
を25℃の塩化メチレン中に30分間浸漬して抽出処理
し、さらに130℃で10分間加熱乾燥した。抽出処理
後のシート状電極は塗工電極層端部が一部剥離してい
た。抽出および乾燥後のシート状電極は、一部を可撓性
試験用とし、その他に直径17mmの円形に10枚打ち
抜き、プレス(102MPa、1分)した後、直径15
mmの円形に打ち抜き10枚の分極性電極を得た。打ち
抜き作業およびプレス作業中に、10枚中8枚の電極の
塗工電極層の端部剥離が発生した。剥離の生じなかった
電極2枚を分極性電極1とする以外は実施例1と同様に
して作製した電気二重層キャパシタを、実施例1と同様
に評価した。上記試験後の電極を取り出し目視観察した
が、塗工電極層端部に一部剥離が観察された。
This electrode mixture was applied on one side of the same aluminum foil as used in Example 1 by a doctor blade method,
By heating and drying (130 ° C., 30 minutes), a sheet-like electrode material having a 250 μm-thick coated electrode was obtained. This sheet was greatly curled toward the coating side. This sheet electrode was immersed in methylene chloride at 25 ° C. for 30 minutes to perform an extraction treatment, and further dried by heating at 130 ° C. for 10 minutes. In the sheet-like electrode after the extraction treatment, the coating electrode layer edge part was partially peeled off. The extracted and dried sheet-shaped electrode was partially used for a flexibility test, and was punched into 10 circular pieces having a diameter of 17 mm and pressed (102 MPa, 1 minute).
The sheet was punched out into a circular shape of 10 mm to obtain 10 polarizable electrodes. During the punching operation and the pressing operation, edge peeling of the coated electrode layers of eight of ten electrodes occurred. An electric double layer capacitor produced in the same manner as in Example 1 except that the two electrodes without peeling were used as the polarizable electrode 1 was evaluated in the same manner as in Example 1. The electrode after the test was taken out and visually observed, but partial peeling was observed at the end of the coated electrode layer.

【0037】また、実施例1と同様のカール試験を行っ
たところ、下側塗工面のアルミ板からの浮き上がり高さ
は最大で25mmであり、カールが著しいと認められ
た。また、実施例1と同様の可撓性試験を行ったとこ
ろ、塗工部の可撓性が悪いため、塗工電極層の約50%
の面積で割れ及び剥離が生じた。
When a curl test was conducted in the same manner as in Example 1, the height of the lower coating surface rising from the aluminum plate was 25 mm at the maximum, and it was recognized that the curl was remarkable. Further, when the same flexibility test as in Example 1 was performed, the flexibility of the coated portion was poor.
Cracking and peeling occurred in the area of

【0038】[0038]

【表1】 [Table 1]

【0039】[0039]

【発明の効果】上述したように、本発明によれば、活性
炭と、フッ化ビニリデン系重合体と、フッ化ビニリデン
系重合体の良溶媒に加え可塑剤を含む溶剤と、を混合し
た活性炭電極形成用の電極合剤が提供される。この電極
合剤を集電体上に塗布後、好ましくはフッ化ビニリデン
系重合体の貧溶媒による可塑剤の抽出処理および溶媒の
揮散を含む溶剤の選択的除去処理を行うことにより、集
電体との密着性および可撓性が良好な活性炭電極層を有
し、取扱い性の良好な分極性電極が得られ、これを用い
ることにより信頼性の改善された電気二重層キャパシタ
が得られる。
As described above, according to the present invention, an activated carbon electrode comprising a mixture of activated carbon, a vinylidene fluoride polymer, and a solvent containing a plasticizer in addition to a good solvent for the vinylidene fluoride polymer. An electrode mixture for forming is provided. After applying this electrode mixture on the current collector, preferably by performing a plasticizer extraction treatment with a poor solvent of the vinylidene fluoride polymer and a selective removal treatment of the solvent including the volatilization of the solvent, the current collector A polarizable electrode having an activated carbon electrode layer with good adhesion and flexibility and good handleability is obtained, and by using this, an electric double layer capacitor with improved reliability is obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の電気二重層キャパシタの一例の構造の
断面図。
FIG. 1 is a cross-sectional view of a structure of an example of an electric double layer capacitor of the present invention.

【符号の説明】[Explanation of symbols]

1 分極性電極(1a:活性炭電極層、1b:集電体) 2 セパレータ 3 キャップ 4 缶 5 電解液 6 パッキング 1 Polarized electrode (1a: activated carbon electrode layer, 1b: current collector) 2 Separator 3 Cap 4 Can 5 Electrolyte 6 Packing

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 活性炭、インヘレント粘度が0.5〜2
0.0dl/gのフッ化ビニリデン系重合体および溶剤
からなる電極合剤であって、該溶剤がフッ化ビニリデン
系重合体の良溶媒と可塑剤との混合物からなることを特
徴とする電極合剤。
Activated carbon having an inherent viscosity of 0.5 to 2
An electrode mixture comprising 0.0dl / g of a vinylidene fluoride polymer and a solvent, wherein the solvent comprises a mixture of a good solvent for the vinylidene fluoride polymer and a plasticizer. Agent.
【請求項2】 可塑剤の重量平均分子量が500以上で
あることを特徴とする請求項1に記載の電極合剤。
2. The electrode mixture according to claim 1, wherein the weight average molecular weight of the plasticizer is 500 or more.
【請求項3】 可塑剤が少なくとも一種の脂肪族ポリエ
ステルからなることを特徴とする請求項1または2の電
極合剤。
3. The electrode mixture according to claim 1, wherein the plasticizer comprises at least one aliphatic polyester.
【請求項4】 集電体上に、請求項1〜3のいずれかの
電極合剤を塗布して電極合剤層を形成し、該電極合剤層
から溶剤を選択的に除いて得られた活性炭電極層を有す
ることを特徴とする活性炭電極構造体。
4. An electrode mixture layer is formed by applying the electrode mixture according to claim 1 on a current collector, and a solvent is selectively removed from the electrode mixture layer. An activated carbon electrode structure, comprising: an activated carbon electrode layer.
【請求項5】 必要に応じて電極合剤層から溶剤の一部
を揮散除去後に、該電極合剤層にフッ化ビニリデン系重
合体の貧溶媒を接触させて可塑剤を抽出し、更に貧溶媒
を揮散させることにより、電極合剤層から溶剤を選択的
に除いて得られた活性炭電極層を有することを特徴とす
る請求項4に記載の活性炭電極構造体。
5. A plasticizer is extracted by volatilizing and removing a part of the solvent from the electrode mixture layer, if necessary, by contacting the electrode mixture layer with a poor solvent of a vinylidene fluoride polymer. The activated carbon electrode structure according to claim 4, comprising an activated carbon electrode layer obtained by selectively removing the solvent from the electrode mixture layer by volatilizing the solvent.
【請求項6】 少なくとも一方が請求項4または5に記
載の活性炭電極構造体である一対の分極性電極間に電解
液を保持してなる電気二重層キャパシタ。
6. An electric double layer capacitor comprising at least one of the activated carbon electrode structures according to claim 4 and 5, wherein an electrolyte is held between a pair of polarizable electrodes.
JP2000024664A 1999-02-05 2000-02-02 Electrode mixture for forming activated carbon electrode and activated carbon electrode obtained from the mixture Expired - Fee Related JP4488572B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1324360A3 (en) * 2001-12-18 2004-12-01 Camatech Co., Ltd. Electric double layer capacitor and method of fabricating the same
JP2007035770A (en) * 2005-07-25 2007-02-08 Tdk Corp Electrode element manufacturing method and electrochemical element manufacturing method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09204934A (en) * 1996-01-26 1997-08-05 Toshiba Battery Co Ltd Polymer electrolyte secondary battery and its manufacture
JPH09289023A (en) * 1996-02-22 1997-11-04 Kureha Chem Ind Co Ltd Electrode binder solution, electrode mixture, electrode structure, and battery
JPH1064769A (en) * 1996-08-14 1998-03-06 Asahi Glass Co Ltd Electric double layer capacitor
WO1999005744A1 (en) * 1997-07-23 1999-02-04 Aea Technology Plc Extrusion of polymer-based cell components

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09204934A (en) * 1996-01-26 1997-08-05 Toshiba Battery Co Ltd Polymer electrolyte secondary battery and its manufacture
JPH09289023A (en) * 1996-02-22 1997-11-04 Kureha Chem Ind Co Ltd Electrode binder solution, electrode mixture, electrode structure, and battery
JPH1064769A (en) * 1996-08-14 1998-03-06 Asahi Glass Co Ltd Electric double layer capacitor
WO1999005744A1 (en) * 1997-07-23 1999-02-04 Aea Technology Plc Extrusion of polymer-based cell components

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1324360A3 (en) * 2001-12-18 2004-12-01 Camatech Co., Ltd. Electric double layer capacitor and method of fabricating the same
JP2007035770A (en) * 2005-07-25 2007-02-08 Tdk Corp Electrode element manufacturing method and electrochemical element manufacturing method

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