JP2000279814A - Exhaust gas purification catalyst and method of using the same - Google Patents
Exhaust gas purification catalyst and method of using the sameInfo
- Publication number
- JP2000279814A JP2000279814A JP11092105A JP9210599A JP2000279814A JP 2000279814 A JP2000279814 A JP 2000279814A JP 11092105 A JP11092105 A JP 11092105A JP 9210599 A JP9210599 A JP 9210599A JP 2000279814 A JP2000279814 A JP 2000279814A
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- Prior art keywords
- exhaust gas
- catalyst
- gas purifying
- purifying catalyst
- composite oxide
- Prior art date
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- Exhaust Gas Treatment By Means Of Catalyst (AREA)
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Abstract
(57)【要約】
【課題】 従来の触媒では十分な活性を示さなかったリ
ーン雰囲気下におけるNOx浄化性能を向上させること
ができ、かつ三元触媒としての機能を十分に発現するこ
とができる排気ガス浄化用触媒及びそのNOx浄化作用
が特に有効に発現できる使用方法を提供する。
【解決手段】 排気ガス浄化用触媒は、白金、パラジウ
ム及びロジウムから成る群より選ばれた少なくとも一種
の貴金属と、次の一般式
【数1】
で表される複合酸化物とを含有する。(57) Abstract: Exhaust gas capable of improving NOx purification performance in a lean atmosphere, which did not show sufficient activity with a conventional catalyst, and sufficiently exhibiting a function as a three-way catalyst. Provided is a gas purifying catalyst and a method of using the same in which a NOx purifying action can be particularly effectively exerted. SOLUTION: An exhaust gas purifying catalyst comprises at least one noble metal selected from the group consisting of platinum, palladium and rhodium, and the following general formula: And a composite oxide represented by the formula:
Description
【0001】[0001]
【発明の属する技術分野】本発明は、自動車、ボイラー
等の内燃機関から排出される排気ガス中の炭化水素(H
C)、一酸化炭素(CO)および窒素酸化物(NOx)
を浄化する排気ガス浄化用触媒及びその使用方法に関
し、特に酸素過剰雰囲気下でのNOxの浄化性能に優れ
る排気ガス浄化用触媒及びその使用方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing hydrocarbons (H
C), carbon monoxide (CO) and nitrogen oxides (NOx)
The present invention relates to an exhaust gas purifying catalyst for purifying NOx and a method of using the same, and more particularly to an exhaust gas purifying catalyst excellent in NOx purifying performance in an oxygen-excess atmosphere and a method of using the same.
【0002】[0002]
【従来の技術】従来より、自動車の排気ガス浄化用触媒
としては、CO及びHCの酸化とNOxの還元とを同時
に行って排気ガスを浄化する三元触媒が用いられてい
る。三元触媒としては、例えばコージェライトなどの耐
火性担体にγ−アルミナなどから担持層を形成し、その
担持層にPt,Pd,Rhなどの貴金属触媒を担持させ
たものが広く知られている。2. Description of the Related Art Conventionally, a three-way catalyst for purifying exhaust gas by simultaneously oxidizing CO and HC and reducing NOx has been used as an exhaust gas purifying catalyst for automobiles. As a three-way catalyst, for example, a catalyst in which a supporting layer is formed from γ-alumina on a refractory carrier such as cordierite and a noble metal catalyst such as Pt, Pd, and Rh is supported on the supporting layer is widely known. .
【0003】このような排気ガス浄化用触媒の浄化性能
は、エンジンの空燃比(A/F)によって大きく異な
る。すなわち、空燃比の大きい、つまり燃料濃度が希薄
なリーン側では、排気ガス中の酸素量が多くなり、CO
やHCを浄化する酸化反応が活発である反面、NOxを
浄化する還元反応が不活性になる。逆に空燃比の小さ
い、つまり燃料濃度が濃いリッチ側では、排気ガス中の
酸素量が少なくなり、酸化反応は不活性となるが還元反
応は活発になる。[0003] The purifying performance of such an exhaust gas purifying catalyst greatly varies depending on the air-fuel ratio (A / F) of the engine. That is, on the lean side where the air-fuel ratio is large, that is, the fuel concentration is lean, the amount of oxygen in the exhaust gas increases,
While the oxidation reaction for purifying NOx and HC is active, the reduction reaction for purifying NOx becomes inactive. Conversely, on the rich side where the air-fuel ratio is small, that is, on the rich side where the fuel concentration is high, the amount of oxygen in the exhaust gas decreases, and the oxidation reaction becomes inactive but the reduction reaction becomes active.
【0004】一方、自動車の走行において、市街地走行
の場合には発進・停止が頻繁に行われ、空燃比は理論値
近傍からオーバーリーン状態までの範囲内で頻繁に変化
する。このような走行における低燃費化の要請に応える
には、なるべく酸素過剰の混合気を供給するリーン側で
の運転が必要となる。したがってリーン側においてもN
Oxを十分に浄化できる触媒の開発が望まれている。On the other hand, in the case of driving in an urban area, the vehicle frequently starts and stops, and the air-fuel ratio frequently changes within a range from near the theoretical value to an over-lean state. In order to meet the demand for fuel economy in such traveling, it is necessary to operate on the lean side, which supplies an air-fuel mixture as much as possible. Therefore, even on the lean side,
There is a demand for the development of a catalyst that can sufficiently purify Ox.
【0005】従来より、リーン雰囲気下におけるNOx
浄化性能を向上させる触媒は種々提案されており、例え
ば特開平5−168860号公報には、ランタン等を白
金(Pt)に担持させてランタンをNOx吸収材として
用いる触媒が開示されている。これはリーン雰囲気下で
NOxを吸収し、ストイキ状態あるいは燃料過剰(リッ
チ)雰囲気下でNOxを放出浄化するものである。Conventionally, NOx in a lean atmosphere
Various catalysts for improving the purification performance have been proposed. For example, JP-A-5-168860 discloses a catalyst in which lanthanum or the like is supported on platinum (Pt) and lanthanum is used as a NOx absorbent. This is to absorb NOx in a lean atmosphere and to release and purify NOx in a stoichiometric or fuel-rich (rich) atmosphere.
【0006】しかしながら、上記従来のNOx吸収触媒
(例えばPt−ランタン触媒)は、その特性上、リーン
雰囲気で定常走行を行うとNOx吸収量が飽和に達して
やがて吸収作用が消失するという問題があり、NOx浄
化性能が不足し、耐久後の性能も十分でなく、幅広い運
転条件下でNOxを浄化することができない。However, the conventional NOx absorption catalyst (for example, a Pt-lanthanum catalyst) has a problem in that, when the vehicle is steadily driven in a lean atmosphere, the amount of absorbed NOx reaches saturation and the absorption action eventually disappears. , NOx purification performance is insufficient, the performance after durability is not sufficient, and NOx cannot be purified under a wide range of operating conditions.
【0007】[0007]
【発明が解決しようとする課題】従って、請求項1〜5
記載の発明の目的は、従来の触媒では十分な活性を示さ
なかったリーン雰囲気下におけるNOx浄化性能を向上
させることができ、かつ三元触媒としての機能を十分に
発現することができる排気ガス浄化用触媒を提供するに
ある。SUMMARY OF THE INVENTION Accordingly, claims 1 to 5 are provided.
The object of the invention described is to improve the NOx purification performance in a lean atmosphere, which has not exhibited sufficient activity with a conventional catalyst, and to achieve exhaust gas purification capable of fully exhibiting a function as a three-way catalyst. To provide a catalyst for use.
【0008】また、請求項6又は7記載の発明の目的
は、本発明の排気ガス浄化用触媒のそのNOx浄化作用
が特に有効に発現できる排気ガス浄化用触媒の使用方法
を提供するにある。It is another object of the present invention to provide a method of using an exhaust gas purifying catalyst according to the present invention, in which the NOx purifying action of the exhaust gas purifying catalyst can be exhibited particularly effectively.
【0009】[0009]
【課題を解決するための手段】請求項1記載の排気ガス
浄化用触媒は、白金、パラジウム及びロジウムから成る
群より選ばれた少なくとも一種の貴金属と、次の一般式According to a first aspect of the present invention, there is provided an exhaust gas purifying catalyst comprising at least one noble metal selected from the group consisting of platinum, palladium and rhodium;
【数2】 で表される複合酸化物とを含有することを特徴とする。(Equation 2) And a composite oxide represented by the formula:
【0010】請求項2記載の排気ガス浄化用触媒は、請
求項1記載の排気ガス浄化用触媒において、複合酸化物
が、排気ガス浄化用触媒1Lあたり30〜100g含有
されることを特徴とする。According to a second aspect of the present invention, there is provided the exhaust gas purifying catalyst according to the first aspect, wherein the complex oxide is contained in an amount of 30 to 100 g per liter of the exhaust gas purifying catalyst. .
【0011】請求項3記載の排気ガス浄化用触媒は、請
求項1又は2記載の排気ガス浄化用触媒において、更
に、アルミナを、排気ガス上記用触媒1Lあたり100
〜300g含有することを特徴とする。According to a third aspect of the present invention, there is provided the exhaust gas purifying catalyst according to the first or second aspect, wherein alumina is further added to the exhaust gas purifying catalyst.
It is characterized by containing up to 300 g.
【0012】請求項4記載の排気ガス浄化用触媒は、請
求項1〜3いずれかの項記載の排気ガス浄化用触媒にお
いて、無機担体上に少なくとも2層を設けた構造から成
り、上記複合酸化物を含む層を下層に、上記複合酸化物
を含まない層をその上層に設けて成ることを特徴とす
る。According to a fourth aspect of the present invention, there is provided an exhaust gas purifying catalyst according to any one of the first to third aspects, wherein the exhaust gas purifying catalyst has a structure in which at least two layers are provided on an inorganic carrier. A layer containing a substance is provided as a lower layer, and a layer containing no composite oxide is provided as an upper layer.
【0013】請求項5記載の排気ガス浄化用触媒は、請
求項1〜4いずれかの項記載の排気ガス浄化用触媒にお
いて、触媒層を構成する材料の平均粒径が4μm 以下で
あることを特徴とする。According to a fifth aspect of the present invention, there is provided the exhaust gas purifying catalyst according to any one of the first to fourth aspects, wherein an average particle diameter of a material constituting the catalyst layer is 4 μm or less. Features.
【0014】また、上記本発明の排気ガス浄化用触媒の
有効なNOx吸収、放出サイクルを発現させるために、
請求項6記載の排気ガス浄化用触媒の使用方法は、本発
明の排気ガス浄化用触媒を、空燃費が10〜50の範囲
とを繰り返すリーンバーンエンジン車に使用することを
特徴とする。Further, in order to exhibit an effective NOx absorption / release cycle of the exhaust gas purifying catalyst of the present invention,
According to a sixth aspect of the present invention, there is provided a method of using the exhaust gas purifying catalyst according to the present invention, wherein the exhaust gas purifying catalyst is used in a lean burn engine vehicle in which the air-fuel efficiency repeatedly ranges from 10 to 50.
【0015】請求項7記載の排気ガス浄化用触媒は、請
求項1〜5いずれかの項記載の排気ガス浄化用触媒を、
空燃比が10〜14.8と、15〜50の範囲とを繰り
返すリーンバーンエンジン車に使用することを特徴とす
る。According to a seventh aspect of the present invention, there is provided the exhaust gas purifying catalyst according to any one of the first to fifth aspects.
It is characterized in that it is used for a lean burn engine vehicle in which the air-fuel ratio repeatedly ranges from 10 to 14.8 and from 15 to 50.
【0016】[0016]
【発明の実施の形態】本発明の排気ガス浄化用触媒中の
貴金属には、白金、パラジウム及びロジウムから成る群
より選ばれる少なくとも1種が用いられる。例えばPt
とRh、PdとRh、Pdのみ等の種々の組み合わせが
可能である。前記貴金属の含有量は、NOx吸収能と三
元触媒性能が十分に得られれば特に限定されないが、
0.1gより少ないと十分な三元性能が得られず、10
gより多く使用しても有意な特性向上はみられない点か
ら、本発明の排気ガス浄化用触媒1Lあたり0.1〜1
0gが好ましい。DETAILED DESCRIPTION OF THE INVENTION As the noble metal in the exhaust gas purifying catalyst of the present invention, at least one selected from the group consisting of platinum, palladium and rhodium is used. For example, Pt
And Rh, and various combinations such as Pd and Rh and Pd alone are possible. The content of the noble metal is not particularly limited as long as the NOx absorption capacity and the three-way catalyst performance are sufficiently obtained.
If the amount is less than 0.1 g, sufficient ternary performance cannot be obtained, and
g of the exhaust gas purifying catalyst of the present invention.
0 g is preferred.
【0017】本発明の触媒はストイキ時の三元触媒とし
ての機能も必要であるため、上記貴金属は、少なくとも
一部が無機担体の多孔質体に担持されることが好まし
く、特にアルミナに担持されることが好ましい。ここで
用いるアルミナは耐熱性の高いものが好ましく、なかで
も比表面積が50〜300m2/gの活性アルミナが好ま
しい。またアルミナの耐熱性を向上させるために、従来
から三元触媒で適用されているように、セリウム、ラン
タン等の希土類化合物やジルコニウムなどの添加物をさ
らに加えてもよい。またその含有量は、排気ガス浄化用
触媒1Lあたり100〜300gとすることが、貴金
属、特にPdのもNOX 吸収反応に必要なNOX 酸化活
性が最大限に発揮される点から好ましい。Since the catalyst of the present invention also needs to function as a three-way catalyst at the time of stoichiometry, it is preferable that at least a part of the noble metal is supported on a porous body of an inorganic carrier, particularly supported on alumina. Preferably. The alumina used here is preferably one having high heat resistance, and among them, activated alumina having a specific surface area of 50 to 300 m 2 / g is preferred. In order to improve the heat resistance of alumina, a rare earth compound such as cerium or lanthanum or an additive such as zirconium may be further added as conventionally used in a three-way catalyst. Their content may be an exhaust gas purifying catalyst 1L per 100 to 300 g, precious metals, from the viewpoint of NO X oxidative activity required in the NO X absorption reaction is maximized also particularly Pd.
【0018】更に本発明で用いる触媒は、ストイキ時の
三元触媒としての機能も必要であるため、従来から三元
触媒で用いられている添加物を更に加えても良く、例え
ば酸素ストレージ機能を有するセリアや、貴金属へのH
C吸着被毒を緩和するバリウムや、Rhの耐熱性向上に
寄与するジルコニア等である。Further, since the catalyst used in the present invention also needs to function as a three-way catalyst during stoichiometry, additives conventionally used in three-way catalysts may be further added. H to ceria and precious metals
Barium, which alleviates C adsorption poisoning, and zirconia, which contributes to improving the heat resistance of Rh.
【0019】また本発明の排気ガス浄化用触媒中に含ま
れる複合酸化物は、次の一般式The composite oxide contained in the exhaust gas purifying catalyst of the present invention has the following general formula:
【数3】 で表される。(Equation 3) It is represented by
【0020】本発明の排気ガス浄化用触媒に用いられる
複合酸化物には、希土類金属と、遷移金属とが含まれ
る。希土類金属としては、ランタン、プラセオジム及び
ネオジウムが、また遷移金属としては、ジルコニウムが
好適に使用できる。The composite oxide used in the exhaust gas purifying catalyst of the present invention contains a rare earth metal and a transition metal. Lanthanum, praseodymium and neodymium can be suitably used as the rare earth metal, and zirconium can be suitably used as the transition metal.
【0021】このような複合酸化物は、希土類金属と、
アルミナとの複合化が回避されることにより、耐久後で
もNOxの吸着が容易になり、リーン雰囲気においてN
Oxを吸収するという特性を利用することにより、NO
xの浄化性能を向上させることが可能となっている。Such a composite oxide comprises a rare earth metal and
By avoiding compounding with alumina, adsorption of NOx becomes easy even after durability, and N
By utilizing the property of absorbing Ox, NO
It is possible to improve the purification performance of x.
【0022】αの値は、0.9以上だと希土類金属の単
独の酸化物と同等である。0.4以下だと、希土類元素
のもつNO吸着能が低下し、充分な、NOX 浄化性能が
得られないので、0.4<α<0.9であることが好ま
しい。xの値は各原子の価数を満足する酸素量であり、
およそ0<δ<4程度である。If the value of α is 0.9 or more, it is equivalent to a single oxide of a rare earth metal. If it less than 0.4, decreases the NO adsorption capacity possessed by the rare earth elements, sufficient, since NO X purification performance can not be obtained, it is preferable that 0.4 <α <0.9. The value of x is the amount of oxygen that satisfies the valence of each atom,
Approximately 0 <δ <4.
【0023】ランタン、プラセオジム、ネオジウムから
成る群より選ばれる少なくとも1種が、Zrとペロブス
カイト型の複合酸化物を形成することにより、これらの
希土類金属とアルミナの複合化が回避され、耐久後でも
NOX 吸着が容易となる。複合酸化物が形成されていな
い場合、たとえば、La2 O3 とZrO2 とを混合した
のでは、特に、耐久後においてNOX 吸着性能が大きく
低下してしまう。At least one selected from the group consisting of lanthanum, praseodymium, and neodymium forms a perovskite-type composite oxide with Zr, so that the composite of these rare earth metals and alumina is avoided, and even after durability, NO X adsorption becomes easy. In the case where the composite oxide is not formed, for example, when La 2 O 3 and ZrO 2 are mixed, the NO X adsorption performance is greatly reduced especially after durability.
【0024】本発明で用いられる複合酸化物は、リーン
雰囲気下でNOxを吸収する性能を発現させるが、その
吸収機構は、気相中のNOxが貴金属上でNO2 に酸化
され、それが複合酸化物上でさらにNO3 となり、複合
酸化物上に吸収される。従ってリーン雰囲気下でNOx
を有効に吸収するための複合酸化物の組成は、NO3塩
を作りやすいという作用を有するLa,Pr及びNdか
ら成る群より選ばれた少なくとも1種の元素を含有し、
Zrと複合化していることが重要である。The composite oxide used in the present invention exhibits the ability to absorb NOx in a lean atmosphere. The absorption mechanism is that NOx in the gas phase is oxidized to NO 2 on a noble metal, and NO 3 is further formed on the oxide and absorbed on the composite oxide. Therefore, NOx under lean atmosphere
The composition of the composite oxide for effectively absorbing NO contains at least one element selected from the group consisting of La, Pr, and Nd, which has an effect of easily forming a NO 3 salt,
It is important that it is compounded with Zr.
【0025】該複合酸化物の各構成元素は、触媒に含ま
れるこれらの全てが複合化している場合に、その上記し
た作用は最大限に発揮されるが、少なくとも一部が複合
体を形成しうる場合でも十分に上記作用を得ることがで
きる。Each of the constituent elements of the composite oxide exerts the above-mentioned effects to the maximum when all of these contained in the catalyst are complexed, but at least a part of the complex oxide forms a complex. Even if it is possible, the above effect can be sufficiently obtained.
【0026】該複合酸化物の各構成元素は、熱耐久後で
も別々の酸化物として分離することなく複合酸化物とし
て存在することができ、これは例えばX線回折測定によ
り確認することができる。Each constituent element of the composite oxide can exist as a composite oxide without being separated as a separate oxide even after heat endurance, and this can be confirmed by, for example, X-ray diffraction measurement.
【0027】該複合酸化物中の各構成元素には、その上
記作用を妨げる量でなければ微量の不純物を含んでも構
わず、例えばバリウム中に含まれるストロンチウムや、
ランタン中に含まれるセリウム、ネオジム、サマリウム
やジルコニウム中に含まれるハフニウムやイオウ等であ
る。Each of the constituent elements in the composite oxide may contain a trace amount of impurities as long as the above-mentioned action is not impaired. For example, strontium contained in barium,
Cerium, neodymium, samarium contained in lanthanum and hafnium and sulfur contained in zirconium.
【0028】前記複合酸化物粉末は、その作用が得られ
る量が触媒中に含有されれば特に含有量は限定されない
が、本発明の排気ガス浄化用触媒1Lあたり30〜10
0g含有されることが、十分かつ有意義なNOx吸収を
得る点から好ましい。The content of the composite oxide powder is not particularly limited as long as the effect is obtained in the catalyst, but is not limited to 30 to 10 per liter of the exhaust gas purifying catalyst of the present invention.
It is preferable to contain 0 g from the viewpoint of obtaining sufficient and significant NOx absorption.
【0029】本発明の排気ガス浄化用触媒は、前記貴金
属と、複合酸化物とを共存させることにより、各々単独
では得られないNOx浄化作用を得ることが可能となっ
ている。即ち、排気ガス雰囲気がリーンとなった場合に
は、本発明の排気ガス浄化用触媒中の複合酸化物による
NOx吸収作用により、高いNOx浄化性能が得られ
る。該複合酸化物のNOx吸収し、また排気ガス雰囲気
がリーンからストイキに変化すると該複合酸化物からN
Oxが放出され、高いNOx浄化性能が得られる。該複
合酸化物を構成する各成分の単独物を単に混合しただけ
では得られない優れたNOx浄化性能を得るものであ
る。In the exhaust gas purifying catalyst of the present invention, the coexistence of the noble metal and the composite oxide makes it possible to obtain a NOx purifying action which cannot be obtained by itself. That is, when the exhaust gas atmosphere becomes lean, high NOx purification performance can be obtained by the NOx absorbing action of the composite oxide in the exhaust gas purification catalyst of the present invention. When the composite oxide absorbs NOx and the exhaust gas atmosphere changes from lean to stoichiometric,
Ox is released, and high NOx purification performance is obtained. It is intended to obtain excellent NOx purification performance which cannot be obtained by simply mixing individual components of the composite oxide.
【0030】本発明の他の排気ガス浄化用触媒は、耐火
性無機担体上に少なくとも2層を設けた構造から成り、
上記複合酸化物を含む層を下層に、上記複合酸化物を含
まない層をその上層に設けて成る。Another exhaust gas purifying catalyst of the present invention has a structure in which at least two layers are provided on a refractory inorganic carrier.
A layer containing the composite oxide is provided as a lower layer, and a layer not containing the composite oxide is provided as an upper layer.
【0031】このように多層構造化し、複合酸化物を内
層に含有せしめることで、ストイキ〜リッチ時に放出さ
れるNOxを効率よく浄化できることとなり、また三元
触媒機能のうちのHC浄化機能の低下を抑制することが
できる。即ち、放出NOxを有効に浄化するには、複合
酸化物を含まない上層に配置することが良く、このよう
な構造とすることにより複合酸化物を含む内層でNOx
を吸収し、複合酸化物を含まない上層で放出NOxを浄
化することとなり、更に十分な三元触媒機能を得ること
ができる。As described above, by forming a multilayer structure and incorporating the composite oxide in the inner layer, it is possible to efficiently purify NOx released at the time of stoichiometric to rich conditions, and to reduce the HC purifying function of the three-way catalytic function. Can be suppressed. That is, in order to effectively purify the released NOx, it is preferable to dispose the NOx in the upper layer that does not contain the composite oxide.
And the released NOx is purified by the upper layer not containing the composite oxide, and a more sufficient three-way catalytic function can be obtained.
【0032】本発明の触媒層を構成する材料の平均粒径
(メジアン径)は4μm以下であることが好ましい。粒
径をこのような範囲とすることで、リーン時のNOx吸
収能力を向上させることができる。The material constituting the catalyst layer of the present invention preferably has an average particle diameter (median diameter) of 4 μm or less. By setting the particle size in such a range, the NOx absorbing ability at the time of lean can be improved.
【0033】即ち、排気ガス浄化用触媒は、ガス流れ速
度を遅くすると優れたNOx吸収作用を発揮でき、この
ような効果は、上記範囲の平均粒径とすることで達成さ
れ、その結果高いNOx吸収活性を得ることができるの
である。That is, the exhaust gas purifying catalyst can exhibit an excellent NOx absorbing effect when the gas flow speed is reduced, and such an effect is achieved by setting the average particle diameter in the above range, and as a result, a high NOx The absorption activity can be obtained.
【0034】更に、かかる平均粒径とすることによっ
て、好ましくは本発明の排気ガス触媒中に好適に担持さ
れる貴金属を高分散化し、NOx吸収作用を高めること
もできる。Further, by setting the average particle diameter as described above, preferably, the noble metal suitably supported in the exhaust gas catalyst of the present invention can be highly dispersed, and the NOx absorbing effect can be enhanced.
【0035】特に、前記効果を更に向上させるために
は、平均粒径は2〜4μmであることが好ましい。本明
細書における平均粒径は、レーザー回折型粒度分布計に
より測定されたものである。In particular, in order to further improve the above effects, it is preferable that the average particle size is 2 to 4 μm. The average particle size in the present specification is measured by a laser diffraction type particle size distribution meter.
【0036】本発明に用いる複合酸化物は、複合酸化物
の各構成元素の硝酸塩、酢酸塩、炭酸塩、クエン酸、塩
酸塩等を、所望する複合酸化物の組成比に混合し、仮焼
成した後粉砕して、熱処理焼成する固相反応や、複合酸
化物の各構成元素の硝酸塩、酢酸塩、炭酸塩、塩酸塩、
クエン酸塩等を、所望する複合酸化物の組成比に混合
し、水に溶解した後、必要に応じてNH4 OHやNH3
CO3 等のアルカリ溶液を滴下して沈殿物を生成し、ろ
過した後沈殿物を乾燥させて焼成する共沈法により調製
することができるが、これらの方法に限定されるもので
はなく、前記以外の方法でも複合酸化物が形成されるも
のであればよい。The composite oxide used in the present invention is prepared by mixing nitrate, acetate, carbonate, citric acid, hydrochloride and the like of each constituent element of the composite oxide in a desired composition ratio of the composite oxide, and calcining the mixture. And then pulverized and heat treated and calcined, and the nitrate, acetate, carbonate, hydrochloride,
Citrate and the like are mixed in a desired composite oxide composition ratio and dissolved in water, and then, if necessary, NH 4 OH or NH 3
A precipitate is formed by dropping an alkaline solution such as CO 3 and the like, and the precipitate can be prepared by a coprecipitation method in which the precipitate is dried, filtered, dried and calcined, but is not limited to these methods. Any other method may be used as long as the composite oxide is formed.
【0037】かかる方法により、複合酸化物を構成する
各成分の少なくとも一部を複合化することができる。According to such a method, at least a part of each component constituting the composite oxide can be composited.
【0038】本発明で用いる複合酸化物の触媒調製用原
料には、前記したように、その上記作用を妨げる量でな
ければ微量の不純物を含んでも構わず、例えば希土類金
属中に含まれるセリウム、ネオジム、サマリウムや、ジ
ルコニウム中に含まれるハフニウムやイオウ等である。As described above, the raw material for preparing the catalyst of the composite oxide used in the present invention may contain a trace amount of impurities as long as the amount does not interfere with the above-mentioned effects. For example, cerium contained in rare earth metals, Neodymium, samarium, hafnium and sulfur contained in zirconium.
【0039】本発明に用いる貴金属の貴金属原料化合物
としては、無機酸塩、炭酸塩、アンモニウム塩、有機酸
塩、ハロゲン化物、酸化物、ナトリウム塩、アンミン錯
化合物等を組み合わせて使用することができるが、特に
水溶性の塩を使用することが触媒性能を向上させる観点
から好ましい。貴金属の多孔質体への担持法としては特
殊な方法に限定されず、成分の著しい偏在を伴わない限
り、公知の蒸発乾固法、沈殿法、含浸法、イオン交換法
等の種々の方法を用いることができる。特にアルミナへ
の担持には、分散性を高める点から含浸法が好ましい。As the noble metal raw material compound of the noble metal used in the present invention, inorganic acid salts, carbonates, ammonium salts, organic acid salts, halides, oxides, sodium salts, ammine complex compounds and the like can be used in combination. However, it is particularly preferable to use a water-soluble salt from the viewpoint of improving the catalytic performance. The method of supporting the noble metal on the porous body is not limited to a special method, and various methods such as a known evaporating and drying method, a precipitation method, an impregnation method, and an ion exchange method can be used as long as there is no significant uneven distribution of components. Can be used. In particular, the impregnation method is preferable for supporting on alumina, from the viewpoint of increasing dispersibility.
【0040】イオン交換法、含浸法による場合、金属原
料は溶液で用いることが多いため、その溶液に酸あるい
は塩基を添加して、pHを調節することもできる。pH
を調節することにより、更に、高分散担持できる可能性
もある。In the case of the ion exchange method or the impregnation method, since the metal raw material is often used in a solution, the pH can be adjusted by adding an acid or a base to the solution. pH
By adjusting the value, it is possible that the particles can be further highly dispersed and supported.
【0041】本発明の触媒は、一体構造型担体に担持し
て用いるのが好ましく、複合酸化物、貴金属担持無機担
体を粉砕してスラリーとし、触媒担体にコートして、4
00〜900℃の温度で焼成することにより、本発明の
排気ガス浄化用触媒を得ることができる。The catalyst of the present invention is preferably used by being supported on a monolithic carrier. The composite oxide and the noble metal-supported inorganic carrier are pulverized into a slurry, and the slurry is coated on the catalyst carrier.
By firing at a temperature of 00 to 900 ° C., the exhaust gas purifying catalyst of the present invention can be obtained.
【0042】複合酸化物、貴金属担持無機担体を粉砕す
るにあたっての粉砕方法は特に限定されず、好ましくは
これらを含む水性スラリーを湿式粉砕して、平均粒径が
4μm以下となるように調整する方法を用いることがで
きる。The pulverizing method for pulverizing the composite oxide and the noble metal-carrying inorganic carrier is not particularly limited. Preferably, an aqueous slurry containing these is wet-pulverized to adjust the average particle diameter to 4 μm or less. Can be used.
【0043】粉砕に使用することのできる装置は特に限
定されず、市販のボール式振動ミルを用いることがで
き、ボール径、粉砕時間、振幅、振動周波数を調整して
所望の粒径を得る。The apparatus that can be used for the pulverization is not particularly limited, and a commercially available ball-type vibrating mill can be used, and a desired particle size is obtained by adjusting the ball diameter, the pulverizing time, the amplitude, and the vibration frequency.
【0044】触媒担体としては、公知の触媒担体の中か
ら適宜選択して使用することができ、例えば耐火性材料
からなるモノリス構造を有するハニカム担体やメタル担
体等が挙げられる。The catalyst carrier can be appropriately selected from known catalyst carriers, and includes, for example, a honeycomb carrier having a monolithic structure made of a refractory material, a metal carrier and the like.
【0045】この触媒担体の形状は、特に制限されない
が、通常はハニカム形状で使用することが好ましく、こ
のハニカム材料としては、一般に例えばセラミックス等
のコージェライト質のものが多く用いられるが、フェラ
イト系ステンレス等の金属材料からなるハニカムを用い
ることも可能であり、更には触媒粉末そのものをハニカ
ム形状に成形しても良い。触媒の形状をハニカム状とす
ることにより、触媒と排気ガスの触媒面積が大きくな
り、圧力損失も抑えられるため自動車用等として用いる
場合に極めて有利である。Although the shape of the catalyst carrier is not particularly limited, it is generally preferable to use a honeycomb shape. As the honeycomb material, cordierite materials such as ceramics are generally used, but ferrite-based materials are generally used. It is also possible to use a honeycomb made of a metal material such as stainless steel, and further, the catalyst powder itself may be formed into a honeycomb shape. By making the shape of the catalyst into a honeycomb shape, the area of the catalyst and the exhaust gas becomes large, and the pressure loss is suppressed, which is extremely advantageous when the catalyst is used for an automobile or the like.
【0046】上記本発明の排気ガス浄化用触媒は、その
使用条件を特に限定されないが、好ましくは空燃比が1
0〜50、更に好ましくは空燃比が10〜14.8と1
5〜50の範囲とを繰り返すリーンバーンエンジン車に
使用することができる。このような使用方法とすること
により、NOx吸収・放出のサイクルが極めて有効に成
立し、特に効率の良いNOx浄化が可能となる。即ち、
空燃比が10〜50の範囲内の空燃比の大きな領域(リ
ーン領域)でNOxを吸収し、空燃比の小さな領域(リ
ッチおよび/またはストイキ)でNOxを浄化すること
により、高いNOx浄化性能を得ることができるのであ
り、さらに好適な範囲は、空燃比の小さな領域が10か
ら14.8、空燃比の大きな領域が15〜50である。The use conditions of the exhaust gas purifying catalyst of the present invention are not particularly limited.
0 to 50, more preferably an air-fuel ratio of 10 to 14.8 and 1
It can be used for lean burn engine vehicles that repeat the range of 5 to 50. With such a method of use, the cycle of NOx absorption / release is extremely effectively established, and particularly efficient NOx purification becomes possible. That is,
High NOx purification performance is achieved by absorbing NOx in a large air-fuel ratio region (lean region) within an air-fuel ratio range of 10 to 50 and purifying NOx in a small air-fuel ratio region (rich and / or stoichiometric). More preferable ranges are 10 to 14.8 for a region having a small air-fuel ratio and 15 to 50 for a region having a large air-fuel ratio.
【0047】[0047]
【実施例】以下、本発明を次の実施例及び比較例により
説明する。実施例1 硝酸Pd水溶液を活性アルミナ粉末に含浸し、乾燥後、
空気中400℃で1時間焼成して、Pd担持アルミナ粉
末(粉末1)を得た。この粉末1のPd濃度は2.8重
量%であった。ジニトロジアミンPt水溶液を活性アル
ミナ粉末に含浸し、乾燥後、空気中400℃で1時間焼
成して、Pt担持アルミナ粉末(粉末2)を得た。この
粉末2のPd濃度は2.8重量%であった。硝酸Rh水
溶液を活性アルミナ粉末に含浸し、乾燥後、空気中40
0℃で1時間焼成して、Rh担持アルミナ粉末(粉末
3)を得た。この粉末3のRh濃度は0.7重量%であ
った。The present invention will be described below with reference to the following examples and comparative examples. Example 1 Activated alumina powder was impregnated with an aqueous solution of Pd nitrate and dried,
It was calcined at 400 ° C. for 1 hour in the air to obtain Pd-supported alumina powder (powder 1). The Pd concentration of this powder 1 was 2.8% by weight. An activated alumina powder was impregnated with an aqueous solution of dinitrodiamine Pt, dried, and calcined in air at 400 ° C. for 1 hour to obtain a Pt-supported alumina powder (powder 2). The Pd concentration of this powder 2 was 2.8% by weight. Activated alumina powder is impregnated with an aqueous solution of Rh nitrate and dried.
It was calcined at 0 ° C. for 1 hour to obtain Rh-supported alumina powder (powder 3). The Rh concentration of this powder 3 was 0.7% by weight.
【0048】炭酸ランタンと硝酸ジルコニウムの混合物
にクエン酸を加え、乾燥後700℃で焼成し、La−Z
r複合酸化物粉末(粉末4)を得た。この粉末4は金属
原子比でランタン/ジルコニウム=5/5であった。Citric acid was added to a mixture of lanthanum carbonate and zirconium nitrate, dried and calcined at 700 ° C.
Thus, a composite oxide powder (powder 4) was obtained. This powder 4 had a metal atom ratio of lanthanum / zirconium = 5/5.
【0049】上記粉末1を180g、上記粉末2を90
g、上記粉末4を180g、水360gを磁性ボールミ
ルに投入し、混合粉砕してスラリ液を得た。この時のス
ラリーの平均粒径は2.8μm であった。このスラリー
液をコーディライト質モノリス担体(1.3L、400
セル)に付着させ、空気流にてセル内の余剰のスラリー
を取り除いて130℃で乾燥した後、400℃で1時間
焼成し、コート層重量125g/L−担体の触媒(A)
を得た。180 g of powder 1 and 90 g of powder 2
g, 180 g of the powder 4 and 360 g of water were charged into a magnetic ball mill and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid was applied to a cordierite monolithic carrier (1.3 L, 400 L).
After drying at 130 ° C and baking at 400 ° C for 1 hour, coat layer weight 125g / L-catalyst of carrier (A)
I got
【0050】上記粉末1を90g、上記粉末2を90
g、粉末3を180g、水360gを磁性ボールミルに
投入し、混合粉砕してスラリー液を得た。この時の、ス
ラリーの平均粒径は2.8μm であった。このスラリー
液を上記触媒(A)に付着させて、空気流にてセル内の
余剰のスラリーを取り除き130℃で乾燥した後、40
0℃で1時間焼成し、総コート層重量250g/L−担
体の排気ガス浄化用触媒を得た。90 g of the powder 1 and 90 g of the powder 2
g, 180 g of powder 3 and 360 g of water were charged into a magnetic ball mill and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid is adhered to the catalyst (A), excess slurry in the cell is removed by an air stream, and the slurry is dried at 130 ° C.
It was calcined at 0 ° C. for 1 hour to obtain an exhaust gas purifying catalyst having a total coat layer weight of 250 g / L-carrier.
【0051】実施例2 粉末4のLaをNdに代えた以外は、実施例1と同様の
方法で排気ガス浄化用触媒を得た。 Example 2 An exhaust gas purifying catalyst was obtained in the same manner as in Example 1 except that La of powder 4 was changed to Nd.
【0052】実施例3 粉末4のLaをPrに代えた以外は、実施例1と同様の
方法で排気ガス浄化用触媒を得た。 Example 3 An exhaust gas purifying catalyst was obtained in the same manner as in Example 1, except that La in powder 4 was changed to Pr.
【0053】実施例4 実施例1で得られた粉末1を180g、粉末2を180
g、粉末3を180g、粉末4を180g、水720g
を磁性ボールミルに投入し、混合粉砕してスラリー液を
得た。この時の、スラリーの平均粒径は2.8μm であ
った。このスラリー液をコーディライト質モノリス担体
(1.3L、400セル)に付着させて、空気流にてセ
ル内の余剰のスラリーを取り除き130℃で乾燥した
後、400℃で1時間焼成し、コート層重量250g/
L−担体の排気ガス浄化用触媒を得た。 Example 4 180 g of the powder 1 obtained in Example 1 and 180 g of the powder 2 were obtained.
g, powder 3 180 g, powder 4 180 g, water 720 g
Was charged into a magnetic ball mill and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid was adhered to a cordierite type monolithic carrier (1.3 L, 400 cells), excess slurry in the cells was removed by an air stream, dried at 130 ° C., baked at 400 ° C. for 1 hour, and coated. Layer weight 250g /
An L-carrier exhaust gas purification catalyst was obtained.
【0054】比較例1 粉末4を除き、代わりにLaを6 mol%添加した活性ア
ルミナ粉末を用いた以外は、実施例1と同様の方法で排
気ガス浄化用触媒を得た。 Comparative Example 1 An exhaust gas purifying catalyst was obtained in the same manner as in Example 1 except that powder 4 was used and activated alumina powder containing 6 mol% of La was used instead.
【0055】比較例2 スラリーの平均粒径を8μm に調製した以外は、実施例
1と同様の方法で排気ガス浄化用触媒を得た。 Comparative Example 2 An exhaust gas purifying catalyst was obtained in the same manner as in Example 1, except that the average particle size of the slurry was adjusted to 8 μm.
【0056】比較例3 実施例1で得られた粉末1を90g、粉末2を90g、
粉末3を180g、水360gを磁性ボールミルに投入
し、混合粉砕してスラリー液を得た。この時の、スラリ
ーの平均粒径は2.8μm であった。このスラリー液を
コーディライト質モノリス担体(1.3L、400セ
ル)に付着して、空気流にてセル内の余剰のスラリーを
取り除き130℃で乾燥した後、400℃で1時間焼成
し、コート層重量125g/L−担体の触媒(B)を得
た。 Comparative Example 3 90 g of powder 1 and 90 g of powder 2 obtained in Example 1 were prepared.
180 g of powder 3 and 360 g of water were charged into a magnetic ball mill, mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid was adhered to a cordierite type monolithic carrier (1.3 L, 400 cells), excess slurry in the cells was removed with an air stream, dried at 130 ° C., baked at 400 ° C. for 1 hour, and coated. A catalyst (B) having a layer weight of 125 g / L-carrier was obtained.
【0057】実施例1で得られた粉末1を90g、粉末
2を90g、粉末4を180g、水360gを磁性ボー
ルミルに投入し、混合粉砕してスラリー液を得た。この
時の、スラリーの平均粒径は2.8μm であった。この
スラリー液を触媒(B)に付着して、空気流にてセル内
の余剰のスラリーを取り除き130℃で乾燥した後、4
00℃で1時間焼成し、総コート層重量250g/L−
担体の排気ガス浄化用触媒を得た。90 g of Powder 1, 90 g of Powder 2, 180 g of Powder 4 and 360 g of water obtained in Example 1 were charged into a magnetic ball mill, mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid is adhered to the catalyst (B), and the excess slurry in the cell is removed by an air stream and dried at 130 ° C.
Baking at 00 ° C for 1 hour, total coat layer weight 250g / L-
An exhaust gas purifying catalyst for the carrier was obtained.
【0058】比較例4 実施例1で得られた粉末1を90g、粉末2を90g、
粉末4を60g、活性アルミナを120g、水360g
を磁性ボールミルに投入し、混合粉砕してスラリー液を
得た。この時の、スラリーの平均粒径は2.8μm であ
った。このスラリー液をコーディライト質モノリス担体
(1.3L、400セル)に付着して、空気流にてセル
内の余剰のスラリーを取り除き130℃で乾燥した後、
400℃で1時間焼成し、コート層重量125g/L−
担体の触媒(C)を得た。 Comparative Example 4 90 g of powder 1 and 90 g of powder 2 obtained in Example 1 were prepared.
60 g of powder 4, 120 g of activated alumina, 360 g of water
Was charged into a magnetic ball mill and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid was attached to a cordierite type monolithic carrier (1.3 L, 400 cells), and excess slurry in the cells was removed by an air stream and dried at 130 ° C.
Baking at 400 ° C for 1 hour, coat layer weight 125g / L-
A carrier catalyst (C) was obtained.
【0059】実施例1で得られた粉末1を90g、粉末
2を90g、粉末3を180g、水360gを磁性ボー
ルミルに投入し、混合粉砕してスラリー液を得た。この
時の、スラリーの平均粒径は2.8μm であった。この
スラリー液を触媒(C)に付着して、空気流にてセル内
の余剰のスラリーを取り除き130℃で乾燥した後、4
00℃で1時間焼成し、総コート層重量250g/L−
担体の排気ガス浄化用触媒を得た。90 g of the powder 1 obtained in Example 1, 90 g of the powder 2, 180 g of the powder 3 and 360 g of water were charged into a magnetic ball mill and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid is adhered to the catalyst (C), excess slurry in the cell is removed by an air stream, and the slurry is dried at 130 ° C.
Baking at 00 ° C for 1 hour, total coat layer weight 250g / L-
An exhaust gas purifying catalyst for the carrier was obtained.
【0060】比較例5 実施例1で得られた粉末1を90g、粉末2を90g、
粉末4を360g、水540gを磁性ボールミルに投入
し、混合粉砕してスラリー液を得た。この時の、スラリ
ーの平均粒径は2.8μm であった。このスラリー液を
コーディライト質モノリス担体(1.3L、400セ
ル)に付着して、空気流にてセル内の余剰のスラリーを
取り除き130℃で乾燥した後、400℃で1時間焼成
し、コート層重量187.5g/L−担体の触媒(D)
を得た。 Comparative Example 5 90 g of powder 1 and 90 g of powder 2 obtained in Example 1 were prepared.
360 g of powder 4 and 540 g of water were charged into a magnetic ball mill, and mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. This slurry liquid was adhered to a cordierite type monolithic carrier (1.3 L, 400 cells), excess slurry in the cells was removed with an air stream, dried at 130 ° C., baked at 400 ° C. for 1 hour, and coated. Layer weight 187.5 g / L—support catalyst (D)
I got
【0061】実施例1で得られた粉末1を90g、粉末
2を90g、粉末3を180g、水360gを磁性ボー
ルミルに投入し、混合粉砕してスラリー液を得た。この
時の、スラリーの平均粒径は2.8μm であった。この
スラリー液を触媒(D)に付着して、空気流にてセル内
の余剰のスラリーを取り除き130℃で乾燥した後、4
00℃で1時間焼成し、総コート層重量312.5g/
L−担体の排気ガス浄化用触媒を得た。90 g of Powder 1, 90 g of Powder 2, 180 g of Powder 3 and 360 g of water obtained in Example 1 were charged into a magnetic ball mill, mixed and pulverized to obtain a slurry liquid. At this time, the average particle size of the slurry was 2.8 μm. After this slurry liquid was attached to the catalyst (D), excess slurry in the cell was removed by an air stream and dried at 130 ° C.
Baking at 00 ° C for 1 hour, total coat layer weight 312.5 g /
An L-carrier exhaust gas purification catalyst was obtained.
【0062】比較例6 実施例1において、粉末4のかわりにLa2 O3 45g
ZrO2 135gを用いた以外は、実施例1と同様の
方法で、排気ガス浄化用触媒を得た。 Comparative Example 6 In Example 1, 45 g of La 2 O 3 was used instead of powder 4
An exhaust gas purifying catalyst was obtained in the same manner as in Example 1 except that 135 g of ZrO 2 was used.
【0063】比較例7 実施例1において、粉末4を、LaとZrの比がLa/
Zr=1/9にした以外は同様の方法で、排気ガス浄化
用触媒を得た。 Comparative Example 7 In Example 1, powder 4 was prepared by changing the ratio of La to Zr to La /
An exhaust gas purifying catalyst was obtained in the same manner except that Zr was set to 1/9.
【0064】前記実施例1〜4及び比較例1〜7で得ら
れた排気ガス浄化用触媒の触媒組成を表1に示す。Table 1 shows the catalyst compositions of the exhaust gas purifying catalysts obtained in Examples 1 to 4 and Comparative Examples 1 to 7.
【0065】[0065]
【表1】 [Table 1]
【0066】試験例 前記実施例1〜4及び比較例1〜7で得られた排気ガス
浄化用触媒について、以下の条件で初期及び耐久後の触
媒活性評価を行った。活性評価には、自動車の排気ガス
を模したモデルガスを用いる自動評価装置を用いた。 Test Examples The exhaust gas purifying catalysts obtained in Examples 1 to 4 and Comparative Examples 1 to 7 were evaluated for the initial and endurance catalytic activities under the following conditions. For the activity evaluation, an automatic evaluation device using a model gas simulating the exhaust gas of an automobile was used.
【0067】耐久条件 エンジン4400ccの排気系に触媒を装着し、触媒入
口温度700℃で、50時間運転して耐久を行った。 Endurance conditions A catalyst was mounted in an exhaust system of 4400 cc engine, and operation was performed at a catalyst inlet temperature of 700 ° C. for 50 hours to endurance.
【0068】評価条件 触媒活性評価は、排気量2000ccのエンジンの排気
系に各触媒を装着し、A/F=14.6(ストイキ状
態)で60秒間、その後A/F=22(リーン雰囲気)
で10秒間、その後A/F=50(リーン雰囲気)で1
0秒間の運転を1サイクル行ない、各々平均転化率を測
定し、このA/F=14.6(ストイキ状態)の場合の
平均転化率とA/F=22(リーン雰囲気)の場合の平
均転化率とA/F=50(リーン雰囲気)の場合の平均
転化率とを平均してトータル転化率とした。この評価を
初期及び耐久後に各々行ない、触媒活性評価値を以下の
式により決定した。但し触媒入口温度を350℃とし
た。 Evaluation Conditions The catalyst activity was evaluated by mounting each catalyst in an exhaust system of an engine with a displacement of 2,000 cc, A / F = 14.6 (stoichiometric state) for 60 seconds, and then A / F = 22 (lean atmosphere).
For 10 seconds, then 1 at A / F = 50 (lean atmosphere)
One cycle of operation for 0 seconds was performed, and the average conversion was measured. The average conversion when A / F = 14.6 (stoichiometric state) and the average conversion when A / F = 22 (lean atmosphere). And the average conversion in the case of A / F = 50 (lean atmosphere) was averaged to obtain the total conversion. This evaluation was performed at the initial stage and after the endurance test, and the catalytic activity evaluation value was determined by the following equation. However, the catalyst inlet temperature was 350 ° C.
【0069】[0069]
【数4】 (Equation 4)
【0070】トータル転化率として得られた触媒活性評
価結果を表2に示す。比較例に比べて実施例は、触媒活
性が高く、後述する本発明の効果を確認することができ
た。Table 2 shows the catalytic activity evaluation results obtained as the total conversion. The catalytic activity of the example was higher than that of the comparative example, and the effect of the present invention described later could be confirmed.
【0071】[0071]
【表2】 [Table 2]
【0072】[0072]
【発明の効果】請求項1〜5記載の排気ガス浄化用触媒
は、従来の触媒では十分な活性を示さなかったリーン雰
囲気下におけるNOx浄化性能を向上させ、かつ三元触
媒としての機能を十分に発現することができ、更に熱耐
久後においても優れたNOx浄化性能を示すことができ
る。The exhaust gas purifying catalyst according to any one of claims 1 to 5 improves NOx purifying performance in a lean atmosphere, which has not exhibited sufficient activity with a conventional catalyst, and has a sufficient function as a three-way catalyst. And can exhibit excellent NOx purification performance even after heat endurance.
【0073】請求項6及び7記載の排気ガス浄化用触媒
の使用方法は、上記本発明の排気ガス浄化用触媒の有効
なNOx吸収、放出サイクルを特に効率良く発現させる
ことができる。According to the method of using the exhaust gas purifying catalyst according to the sixth and seventh aspects, the effective NOx absorption / release cycle of the exhaust gas purifying catalyst of the present invention can be exhibited particularly efficiently.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4D048 AA02 AA06 AA13 BA08X BA18X BA30X BA31X BA33X BA42X BB01 BB17 CC62 4G069 AA01 AA02 AA15 BA01A BA01B BA13B BB06A BB06B BC42A BC42B BC44A BC51A BC51B BC71A BC72A BC72B BC75A CA03 CA09 CA13 EA02X EA02Y EA19 EB18X EB18Y EC23 EE05 ──────────────────────────────────────────────────続 き Continuing on the front page F term (reference) 4D048 AA02 AA06 AA13 BA08X BA18X BA30X BA31X BA33X BA42X BB01 BB17 CC62 4G069 AA01 AA02 AA15 BA01A BA01B BA13B BB06A BB06B BC42A BC42B BC44A BC71ABC02A BCBC BC EB18Y EC23 EE05
Claims (7)
群より選ばれた少なくとも一種の貴金属と、次の一般式 【数1】 で表されるペロブスカイト型複合酸化物とを含有するこ
とを特徴とする排気ガス浄化用触媒。1. At least one noble metal selected from the group consisting of platinum, palladium and rhodium, and the following general formula: And a perovskite-type composite oxide represented by the formula:
あたり30〜100g含有されることを特徴とする請求
項1記載の排気ガス浄化用触媒。2. The exhaust gas purifying catalyst 1 L is mixed oxide.
The exhaust gas purifying catalyst according to claim 1, wherein the catalyst is contained in an amount of 30 to 100 g per unit.
1Lあたり100〜300g含有することを特徴とする
請求項1又は2記載の排気ガス浄化用触媒。3. The exhaust gas purifying catalyst according to claim 1, further comprising 100 to 300 g of alumina per 1 L of the exhaust gas catalyst.
造から成り、上記複合酸化物を含む層を下層に、上記複
合酸化物を含まない層をその上層に設けて成ることを特
徴とする請求項1〜3いずれかの項記載の排気ガス浄化
用触媒。4. A structure comprising at least two layers provided on an inorganic carrier, wherein the layer containing the composite oxide is provided as a lower layer, and the layer not containing the composite oxide is provided as an upper layer. The exhaust gas purifying catalyst according to claim 1.
m 以下であることを特徴とする請求項1〜4いずれかの
項記載の排気ガス浄化用触媒。5. The catalyst layer has an average particle size of 4 μm.
The exhaust gas purifying catalyst according to any one of claims 1 to 4, wherein m is equal to or less than m.
ス浄化用触媒を、空燃比が10〜50の範囲を繰り返す
リーンバーンエンジン車に使用することを特徴とする、
排気ガス浄化用触媒の使用方法。6. An exhaust gas purifying catalyst according to any one of claims 1 to 5, wherein the catalyst is used in a lean burn engine vehicle having an air-fuel ratio in a range of 10 to 50.
How to use exhaust gas purification catalyst.
ス浄化用触媒を、空燃比が10〜14.8と、15〜5
0の範囲とを繰り返すリーンバーンエンジン車に使用す
ることを特徴とする排気ガス浄化用触媒の使用方法。7. The exhaust gas purifying catalyst according to claim 1, wherein the air-fuel ratio is 10-14.8, 15-15.
A method for using an exhaust gas purifying catalyst, which is used for a lean burn engine vehicle that repeats a range of 0.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11092105A JP2000279814A (en) | 1999-03-31 | 1999-03-31 | Exhaust gas purification catalyst and method of using the same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11092105A JP2000279814A (en) | 1999-03-31 | 1999-03-31 | Exhaust gas purification catalyst and method of using the same |
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| Publication Number | Publication Date |
|---|---|
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ID=14045171
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004243306A (en) * | 2002-10-11 | 2004-09-02 | Daihatsu Motor Co Ltd | Method for producing exhaust gas purifying catalyst |
| US7622418B2 (en) | 2002-07-09 | 2009-11-24 | Daihatsu Motor Company, Ltd. | Method for producing exhaust gas purifying catalyst |
-
1999
- 1999-03-31 JP JP11092105A patent/JP2000279814A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7622418B2 (en) | 2002-07-09 | 2009-11-24 | Daihatsu Motor Company, Ltd. | Method for producing exhaust gas purifying catalyst |
| JP2004243306A (en) * | 2002-10-11 | 2004-09-02 | Daihatsu Motor Co Ltd | Method for producing exhaust gas purifying catalyst |
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