JP2000275224A - Ultrasonic flaw detecting device and ultrasonic flow detecting method for thin metal member - Google Patents
Ultrasonic flaw detecting device and ultrasonic flow detecting method for thin metal memberInfo
- Publication number
- JP2000275224A JP2000275224A JP11083903A JP8390399A JP2000275224A JP 2000275224 A JP2000275224 A JP 2000275224A JP 11083903 A JP11083903 A JP 11083903A JP 8390399 A JP8390399 A JP 8390399A JP 2000275224 A JP2000275224 A JP 2000275224A
- Authority
- JP
- Japan
- Prior art keywords
- wave
- depth
- ultrasonic
- defect
- reception intensity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002184 metal Substances 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 19
- 239000000523 sample Substances 0.000 claims abstract description 101
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 230000002950 deficient Effects 0.000 claims description 88
- 230000007547 defect Effects 0.000 claims description 76
- 238000012360 testing method Methods 0.000 claims description 23
- 238000007689 inspection Methods 0.000 claims description 18
- 238000004364 calculation method Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 19
- 239000010959 steel Substances 0.000 abstract description 19
- 230000002093 peripheral effect Effects 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 238000013213 extrapolation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/11—Analysing solids by measuring attenuation of acoustic waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/042—Wave modes
- G01N2291/0427—Flexural waves, plate waves, e.g. Lamb waves, tuning fork, cantilever
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/044—Internal reflections (echoes), e.g. on walls or defects
Landscapes
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、たとえばステンレ
スといった金属製の薄い板材等からなる薄肉部材に存在
する欠陥を検査する金属薄肉部材の超音波探傷装置及び
その超音波探傷方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic flaw detecting apparatus for a metal thin member for inspecting a defect existing in a thin member made of a thin metal plate such as stainless steel, and an ultrasonic flaw detecting method therefor.
【0002】[0002]
【従来の技術】従来、金属薄肉部材の表面に存在する欠
陥部を検査する方法としては、目視検査や、毛細管現象
を利用して欠陥部を肉眼で見やすい像にして検出する浸
透探傷が知られており、欠陥部が発見された被検査部材
は普通廃却されていた。しかし、欠陥部が発見されたと
しても、その欠陥部が被検査物の機能に悪影響を与える
ものか否かを判断することが可能であれば、全品廃却す
る必要はなくなる。この場合、被検査物の機能に悪影響
を与えるものか否かを判断する1つの方法として、欠陥
部の深さを測定し、測定した深さを基準値と比較するこ
とが考えられる。この欠陥部の深さを測定する方法とし
ては、電気抵抗法が広く用いられている。2. Description of the Related Art Conventionally, as a method of inspecting a defective portion existing on the surface of a thin metal member, a visual inspection and a penetrating flaw detection for detecting a defective portion into an image which can be easily seen with the naked eye utilizing a capillary phenomenon are known. The inspected member where the defect was found was usually discarded. However, even if a defective portion is found, if it is possible to determine whether or not the defective portion adversely affects the function of the object to be inspected, it is not necessary to abandon all products. In this case, as one method for determining whether or not the function of the inspection object is adversely affected, it is conceivable to measure the depth of the defective portion and compare the measured depth with a reference value. As a method for measuring the depth of the defect, an electric resistance method is widely used.
【0003】一方、金属製薄板(板厚が超音波波長の数
倍以下)のような金属薄肉部材の欠陥部の探傷には、超
音波探傷方法が適している。超音波探傷方法では、いわ
ゆる板波式の超音波探傷装置が用いられている。この場
合、探触子が発生した超音波を板に斜めに入射して板波
を発生させ、その板波が欠陥部により反射され、反射さ
れて返ってくる板波を観測して探傷を行う。たとえば、
特開平8−248008号公報には、直径0.1mm程度
の微小欠陥を検出可能とした超音波探傷装置が開示され
ており、欠陥部の体積と欠陥部にて反射された板波の強
度(エコーレベル)との間に相関関係が存在しているこ
とも開示されている。On the other hand, an ultrasonic flaw detection method is suitable for flaw detection of a defective portion of a thin metal member such as a metal thin plate (the thickness of which is several times or less the ultrasonic wavelength). In the ultrasonic flaw detection method, a so-called plate wave type flaw detection apparatus is used. In this case, the ultrasonic wave generated by the probe is obliquely incident on the plate to generate a plate wave, and the plate wave is reflected by the defective portion, and the plate wave is reflected and returned to perform flaw detection. . For example,
Japanese Patent Application Laid-Open No. 8-248008 discloses an ultrasonic flaw detector capable of detecting a minute defect having a diameter of about 0.1 mm. (Echo level) is also disclosed.
【0004】[0004]
【発明が解決しようとする課題】電気抵抗法による欠陥
部の深さの測定は、深さ判定曲線を理論的に求めること
が困難なため、人工的に欠陥部を形成した試験片を実測
することにより、予め深さ判定曲線を求めることが行わ
れている。しかしながら、見かけの抵抗率等の測定値
は、欠陥の長さ及び幅、被検査部材の厚さや曲率の影響
を受けるため、深さ判定曲線の決定及び深さの判定には
熟練と手間が要求される。また、0.1mmオーダーでの
測定精度を確保することは困難であり、事実上、電気抵
抗法を用いて欠陥部の深さを厳密に測定することは不可
能であった。In the measurement of the depth of a defective portion by the electric resistance method, it is difficult to theoretically obtain a depth judgment curve. Therefore, a test piece having an artificially formed defective portion is actually measured. As a result, a depth determination curve is obtained in advance. However, since measured values such as apparent resistivity are affected by the length and width of the defect, and the thickness and curvature of the member to be inspected, skill and labor are required to determine the depth determination curve and determine the depth. Is done. Further, it is difficult to secure measurement accuracy on the order of 0.1 mm, and it was virtually impossible to accurately measure the depth of a defective portion using an electric resistance method.
【0005】特開平8−248008号公報に開示され
た超音波探傷装置にあっては、欠陥部の体積に関する示
唆はあるものの、欠陥部の深さに関しては何らの示唆が
なされておらず、超音波探傷技術において、欠陥部の深
さを測定するための有効な装置及び方法は存在しなかっ
た。In the ultrasonic flaw detector disclosed in Japanese Patent Application Laid-Open No. 8-248008, although there is a suggestion regarding the volume of a defect, no suggestion is made regarding the depth of the defect. There has been no effective apparatus and method for measuring the depth of a defect in the ultrasonic testing technique.
【0006】本発明は上述の点に鑑みてなされたもの
で、従来から用いられている超音波探傷技術を利用し
て、金属薄肉部材に存在する欠陥部の深さを安価で且つ
簡単に測定することが可能な超音波探傷装置及び超音波
探傷方法を提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and uses a conventional ultrasonic testing technique to easily and inexpensively measure the depth of a defect existing in a thin metal member. It is an object of the present invention to provide an ultrasonic flaw detection apparatus and an ultrasonic flaw detection method capable of performing the above-mentioned operations.
【0007】[0007]
【課題を解決するための手段】本発明者らは、実験研究
の結果、金属製薄板(板厚が超音波波長の数倍以下)の
ような金属薄肉部材に超音波により板波を発生させ、欠
陥部から反射された板波の横波成分の受信強度と欠陥部
の深さとが、概ね比例関係にあるという事実を新たに見
出した。本発明は、この新たに見出された欠陥部から反
射された板波の横波成分の受信強度と欠陥部の深さとの
関係に基づいてなされたものである。As a result of experimental research, the present inventors have found that a sheet wave is generated by ultrasonic waves on a thin metal member such as a thin metal plate (the thickness of which is several times or less the ultrasonic wavelength). A new finding is that the reception intensity of the transverse wave component of the plate wave reflected from the defective portion and the depth of the defective portion are substantially proportional to each other. The present invention has been made based on the relationship between the reception intensity of the shear wave component of the plate wave reflected from the newly found defect and the depth of the defect.
【0008】請求項1に記載の発明は、金属薄肉部材に
超音波を斜入射して金属薄肉部材に板波を発生させる板
波発生手段と、金属薄肉部材の欠陥部から反射される超
音波の横波を受信可能な横波受信手段と、横波受信手段
で受信した横波の受信強度に基づいて欠陥部の深さを算
出する欠陥深さ算出手段とを有することを特徴としてい
る。According to a first aspect of the present invention, there is provided a plate wave generating means for generating ultrasonic waves obliquely on a thin metal member and generating a plate wave on the thin metal member, and an ultrasonic wave reflected from a defective portion of the thin metal member. And a defect depth calculating means for calculating the depth of the defective portion based on the reception intensity of the shear wave received by the shear wave receiving means.
【0009】請求項1に記載の上記金属薄肉部材の超音
波探傷装置によれば、新たに見出された欠陥部から反射
された板波の横波成分の受信強度と欠陥部の深さとの関
係に基づいて、従来から用いられている超音波探傷技術
を利用して、安価で且つ簡単な金属薄肉部材に存在する
欠陥部の深さを測定することが可能となる。According to the ultrasonic inspection apparatus for a thin metal member according to the first aspect, the relationship between the reception intensity of the transverse wave component of the plate wave reflected from the newly found defect and the depth of the defect. Based on the above, it is possible to measure the depth of a defect existing in an inexpensive and simple metal thin member using an ultrasonic flaw detection technique conventionally used.
【0010】請求項2に記載の発明は、請求項1に記載
の発明において、欠陥深さ算出手段は、予め求めておい
た横波の受信強度と欠陥部の深さとの相関特性を記憶す
る記憶手段を有しており、記憶手段に記憶された相関特
性に基づいて、横波の受信強度から欠陥部の深さを算出
するよう構成されていることを特徴としている。この場
合には、予め求めておいた横波の受信強度と欠陥部の深
さとの相関特性を記憶させる記憶手段を有しているの
で、受信した受信強度を検出すると速やかに、記憶手段
に記憶された予め求めておいた横波の受信強度と欠陥部
の深さとの相関特性に基づいて被検査部材の欠陥部の深
さを算出することが可能となる。According to a second aspect of the present invention, in the first aspect of the present invention, the defect depth calculating means stores a correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion, which is obtained in advance. Means for calculating the depth of the defective portion from the reception intensity of the shear wave, based on the correlation characteristics stored in the storage means. In this case, since the storage means for storing the correlation characteristic between the received strength of the transverse wave and the depth of the defective portion, which has been obtained in advance, is stored in the storage means as soon as the received received strength is detected. It is possible to calculate the depth of the defective portion of the inspected member based on the previously obtained correlation characteristic between the received strength of the shear wave and the depth of the defective portion.
【0011】請求項3に記載の発明は、パルス発生手段
と、パルス発生手段からのパルス電圧を受けて、金属薄
肉部材に超音波を斜入射して金属薄肉部材に板波を発生
させる板波探触子と、金属薄肉部材の欠陥部から反射さ
れる超音波の横波のみを受信する横波斜角探触子と、横
波斜角探触子にて受信された横波の受信強度を検出する
受信強度検出手段と、予め求めておいた横波の受信強度
と欠陥部の深さとの相関特性を記憶する記憶手段と、受
信強度検出手段より検出された横波の受信強度と記憶手
段に記憶された相関特性とに基づいて、欠陥部の深さを
算出する欠陥深さ算出手段とを有することを特徴として
いる。According to a third aspect of the present invention, there is provided a plate wave generating means for receiving a pulse voltage from the pulse generating means and obliquely applying ultrasonic waves to the thin metal member to generate a plate wave on the thin metal member. A probe, a shear wave oblique probe that receives only the shear wave of the ultrasonic wave reflected from the defective portion of the thin metal member, and a reception that detects the reception intensity of the shear wave received by the shear wave bevel probe Intensity detecting means, storing means for storing correlation characteristics between the received intensity of the shear wave and the depth of the defect determined in advance, and correlation between the received intensity of the shear wave detected by the received intensity detecting means and the storage means Defect depth calculating means for calculating the depth of the defective portion based on the characteristics.
【0012】請求項3に記載の上記金属薄肉部材の超音
波探傷装置によれば、従来から用いられている超音波探
傷技術を利用して、金属薄肉部材に存在する欠陥部の深
さを安価で且つ簡単に測定することが可能となると共
に、予め求めておいた横波の受信強度と欠陥部の深さと
の相関特性を記憶させる記憶手段を有しているので、受
信した横波の受信強度を検出すると速やかに、記憶手段
に記憶された予め求めておいた横波の受信強度と欠陥部
の深さとの相関特性と受信した横波の受信強度とに基づ
いて、被検査部材の欠陥部の深さを算出することが可能
となる。According to the ultrasonic inspection apparatus for a thin metal member according to the third aspect, the depth of the defect existing in the thin metal member can be reduced by utilizing the conventionally used ultrasonic inspection technique. And it is possible to easily measure it, and has storage means for storing the correlation characteristic between the received intensity of the shear wave and the depth of the defect, which is obtained in advance. As soon as it is detected, the depth of the defective portion of the inspected member is determined based on the correlation characteristic between the previously obtained shear wave reception intensity stored in the storage means and the depth of the defective portion and the received shear wave reception intensity. Can be calculated.
【0013】請求項4に記載の発明は、欠陥部を有した
金属薄肉部材に超音波を斜入射して板波を発生させ、欠
陥部から反射された超音波の横波を受信し、受信した横
波の受信強度を検出し、検出した横波の受信強度に基づ
いて欠陥部の深さを算出することを特徴としている。According to a fourth aspect of the present invention, an ultrasonic wave is obliquely incident on a thin metal member having a defective portion to generate a plate wave, and a transverse wave of the ultrasonic wave reflected from the defective portion is received and received. It is characterized in that the receiving strength of the shear wave is detected, and the depth of the defective portion is calculated based on the detected receiving strength of the shear wave.
【0014】請求項4に記載の上記金属薄肉部材の超音
波探傷方法によれば、新たに見出された欠陥部から反射
された板波の横波成分の受信強度と欠陥部の深さとの関
係に基づいて、従来から用いられている超音波探傷技術
を利用して、安価で且つ簡単な金属薄肉部材に存在する
欠陥部の深さを測定することが可能となる。According to the ultrasonic inspection method for a thin metal member according to the fourth aspect, the relationship between the reception intensity of the transverse wave component of the plate wave reflected from the newly found defect and the depth of the defect. Based on the above, it is possible to measure the depth of a defect existing in an inexpensive and simple metal thin member using an ultrasonic flaw detection technique conventionally used.
【0015】請求項5に記載の発明は、請求項4に記載
の発明において、受信した横波の受信強度に基づいて欠
陥部の深さを算出する際に、予め求めておいた横波の受
信強度と欠陥部の深さとの相関特性と、受信した横波の
受信強度とに基づいて欠陥部の深さを算出することを特
徴としている。この場合には、横波の受信強度と欠陥部
の深さとの相関特性を予め求めているので、受信した横
波の受信強度を検出すると速やかに、予め求めておいた
横波の受信強度と欠陥部の深さとの相関特性と受信した
横波の受信強度とに基づいて被検査部材の欠陥部の深さ
を算出することが可能となる。According to a fifth aspect of the present invention, in the invention of the fourth aspect, when calculating the depth of the defective portion based on the received intensity of the received transverse wave, the received intensity of the transverse wave determined in advance is used. The depth of the defective portion is calculated based on the correlation characteristic between the defect and the depth of the defective portion, and the reception intensity of the received shear wave. In this case, since the correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion is obtained in advance, when the reception intensity of the received shear wave is detected, the reception intensity of the previously obtained shear wave and the defective portion are immediately detected. It is possible to calculate the depth of the defect portion of the inspected member based on the correlation characteristic with the depth and the received strength of the received transverse wave.
【0016】請求項6に記載の発明は、請求項5に記載
の発明において、横波の受信強度と欠陥部の深さとの相
関特性は、金属薄肉部材に所定深さを有するスリット状
の欠陥部を形成し、スリット状の欠陥部を形成された金
属薄肉部材に超音波を斜入射して板波を発生させ、欠陥
部から反射された超音波の横波のみを受信し、受信した
横波の受信強度を検出し、スリット状の欠陥部の所定深
さを変更して横波の受信強度の検出を繰り返し、深さが
異なるスリット状の欠陥部ごとの受信強度から求めてお
くことを特徴としている。この場合には、横波の受信強
度と欠陥部の深さとの相関特性を予め適切に求めておく
ことが可能となる。According to a sixth aspect of the present invention, in the invention according to the fifth aspect, the correlation characteristic between the receiving intensity of the shear wave and the depth of the defective portion is determined by a slit-shaped defective portion having a predetermined depth in the thin metal member. The ultrasonic wave is obliquely incident on the thin metal member on which the slit-shaped defect is formed to generate a plate wave, and only the ultrasonic transverse wave reflected from the defect is received, and the received transverse wave is received. It is characterized in that the intensity is detected, the predetermined depth of the slit-shaped defect portion is changed, the reception intensity of the shear wave is repeatedly detected, and the reception intensity is determined from the reception intensity of each slit-shaped defect portion having a different depth. In this case, it is possible to appropriately obtain the correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion in advance.
【0017】[0017]
【発明の実施の形態】本発明の実施の形態を図面に基づ
いて説明する。Embodiments of the present invention will be described with reference to the drawings.
【0018】図1乃至図5は本発明による超音波探傷装
置の第1の実施形態を示す。この第1の実施形態におい
て、図1及び図2は全体構成を概略的に示したものであ
る。被検査部材である板厚2mmのステンレス製鋼板1上
に、板波探触子2及び横波斜角探触子3が載置されてい
る。鋼板1には欠陥部4として、鋼板1の表面に開口し
た亀裂が存在している。この場合、欠陥部4の存在は目
視検査等の他の検査方法により予め確認されており、欠
陥部4の位置も特定されている。FIGS. 1 to 5 show a first embodiment of an ultrasonic flaw detector according to the present invention. In the first embodiment, FIGS. 1 and 2 schematically show the entire configuration. A plate wave probe 2 and a shear wave oblique angle probe 3 are placed on a stainless steel plate 1 having a thickness of 2 mm, which is a member to be inspected. The steel plate 1 has a crack 4 opened as a defect 4 on the surface of the steel plate 1. In this case, the presence of the defective portion 4 is confirmed in advance by another inspection method such as a visual inspection, and the position of the defective portion 4 is also specified.
【0019】板波探触子2は、圧電素子2aを有し、圧
電素子2aにて発生させた超音波を鋼板1に対して斜入
射し、鋼板1に板波を発生させるよう構成されている。
横波斜角探触子3は、圧電素子3aを有し、欠陥部4に
て反射した板波の横波成分のみを選択的に受信するよう
構成されている。たとえば、周波数5MHz、屈折角6
0°とされている。すなわち、横波斜角探触子3には、
圧電素子3aが適切な屈折角の横波を受信できるようそ
の角度が設定されて配置されている。板波探触子2と横
波斜角探触子3とは、板波探触子2が発した板波が欠陥
部4にて反射し、欠陥部4にて反射した板波が横波斜角
探触子3にて受信できるよう欠陥部4に対してそれぞれ
所定の角度を有して配置される。板波探触子2及び横波
斜角探触子3を鋼板1に載置する際には、鋼板1上に
油、水、グリセリン等を塗布しておき、探触子2、3と
鋼板1との間で超音波が通過し易くなるようにしてい
る。図2においては、横波斜角探触子3側のみを記載し
ている。The plate wave probe 2 has a piezoelectric element 2a, and is configured so that ultrasonic waves generated by the piezoelectric element 2a are obliquely incident on the steel plate 1 and generate a plate wave on the steel plate 1. I have.
The shear wave oblique probe 3 has a piezoelectric element 3a, and is configured to selectively receive only the shear wave component of the plate wave reflected by the defective portion 4. For example, frequency 5 MHz, refraction angle 6
0 °. That is, the shear wave oblique angle probe 3 includes:
The angle is set so that the piezoelectric element 3a can receive a transverse wave having an appropriate refraction angle. The plate wave probe 2 and the shear wave oblique probe 3 are such that a plate wave emitted from the plate wave probe 2 is reflected at the defect portion 4 and a plate wave reflected at the defect portion 4 is a shear wave oblique angle. The probe 3 is arranged at a predetermined angle with respect to the defective portion 4 so that the probe 3 can receive the signal. When mounting the plate wave probe 2 and the shear wave oblique probe 3 on the steel plate 1, oil, water, glycerin, etc. are applied on the steel plate 1 and the probes 2, 3 and the steel plate 1 are applied. Ultrasonic waves are easily passed between the two. FIG. 2 shows only the shear wave oblique probe 3 side.
【0020】板波探触子2には、パルス電圧を発生する
パルス発生器5が接続されている。パルス発生器5にて
発生したパルス電圧を板波探触子2の圧電素子2aに送
ることにより、圧電素子2aが振動し、板波探触子2は
パルス波、すなわち超音波を発生することになる。横波
斜角探触子3には、欠陥深さ算出手段6が接続されてい
る。受信された横波は、圧電素子3aにて電気信号に変
換されて、横波斜角探触子3から欠陥深さ算出手段6に
送られる。欠陥深さ算出手段6は、横波斜角探触子3か
ら送られた電気信号に基づいて受信した横波の受信強度
(受信したエコーの高さ)を検出し、受信強度から欠陥
部4の深さ(亀裂の鋼板厚さ方向の長さ)を算出する。
欠陥深さ算出手段6にはモニタ7が接続されている。モ
ニタ7は、図3に示すように、算出した欠陥部4の深さ
と受信した横波の波形を表示する。ここで欠陥部4の深
さは、鋼板1の厚みに対する欠陥部4の深さの割合を百
分率(%t)にて表している。A pulse generator 5 for generating a pulse voltage is connected to the plate wave probe 2. By sending the pulse voltage generated by the pulse generator 5 to the piezoelectric element 2a of the plate wave probe 2, the piezoelectric element 2a vibrates, and the plate wave probe 2 generates a pulse wave, that is, an ultrasonic wave. become. The shear wave oblique angle probe 3 is connected to a defect depth calculating means 6. The received shear wave is converted into an electric signal by the piezoelectric element 3 a and sent from the shear wave oblique probe 3 to the defect depth calculating means 6. The defect depth calculating means 6 detects the reception intensity of the received shear wave (the height of the received echo) based on the electric signal sent from the shear wave oblique probe 3, and detects the depth of the defect portion 4 from the received intensity. The thickness (the length of the crack in the thickness direction of the steel sheet) is calculated.
The monitor 7 is connected to the defect depth calculating means 6. The monitor 7 displays the calculated depth of the defective portion 4 and the waveform of the received shear wave, as shown in FIG. Here, the depth of the defective portion 4 represents the ratio of the depth of the defective portion 4 to the thickness of the steel sheet 1 in percentage (% t).
【0021】次に、欠陥部4の深さの算出方法について
説明する。欠陥深さ算出手段6は記憶手段8を有してお
り、記憶手段8には、図4に示すような、受信した横波
の受信強度(受信したエコーの高さ)と欠陥部の深さと
の相関特性が記憶されている。したがって、横波斜角探
触子3から送られた電気信号に基づいて受信した横波の
受信強度を検出し、検出した横波の受信強度を記憶手段
8に記憶された相関特性に照らし合わせることで、欠陥
部4の深さを算出することができる。ここで横波の受信
強度(受信したエコーの高さ)は、板波探触子2にて発
生させたパルス波(超音波)のパルス高さに対する受信
した横波のパルス高さ(エコー高さ)の割合を百分率
(%)にて表している。Next, a method of calculating the depth of the defective portion 4 will be described. The defect depth calculation means 6 has a storage means 8, and the storage means 8 stores the reception intensity of the received transverse wave (the height of the received echo) and the depth of the defect as shown in FIG. Correlation characteristics are stored. Therefore, by detecting the reception intensity of the received shear wave based on the electric signal sent from the shear wave oblique probe 3, and comparing the detected reception intensity of the shear wave with the correlation characteristic stored in the storage means 8, The depth of the defect 4 can be calculated. Here, the reception intensity of the shear wave (height of the received echo) is the pulse height of the received shear wave (echo height) with respect to the pulse height of the pulse wave (ultrasonic wave) generated by the plate wave probe 2. Is expressed as a percentage (%).
【0022】図4に示すような、受信した横波の受信強
度と欠陥部の深さとの相関特性は、以下のようにして求
める。図5に示すように、試験鋼板(試験金属薄肉部
材)11に欠陥部として、人工的(試験的)に所定深さ
を有する試験スリット12(試験欠陥部)を形成し、図
1及び図2に示した超音波探傷装置により横波の受信強
度を測定する。試験スリット12の深さを変更し、複数
回測定を繰り返して、測定結果より、受信した横波の受
信強度と試験スリット12、すなわち試験欠陥部の深さ
との相関特性を求める。この特性は、検査対象の厚み及
び材質に影響を受けるため、被検査部材と同じ厚み及び
材質の試験鋼板11に試験スリット12を形成して測定
を行うことが最も好ましい。なお、図5においては、横
波斜角探触子3側のみを記載している。The correlation characteristic between the reception intensity of the received transverse wave and the depth of the defect as shown in FIG. 4 is obtained as follows. As shown in FIG. 5, a test slit 12 (test defect portion) having a predetermined depth is formed artificially (experimentally) as a defect portion in a test steel plate (test metal thin-walled member) 11, and FIGS. The reception intensity of the shear wave is measured by the ultrasonic flaw detector shown in FIG. The depth of the test slit 12 is changed, the measurement is repeated a plurality of times, and a correlation characteristic between the reception intensity of the received shear wave and the test slit 12, that is, the depth of the test defect portion is obtained from the measurement result. Since this characteristic is affected by the thickness and the material of the object to be inspected, it is most preferable to form a test slit 12 in a test steel plate 11 having the same thickness and material as the member to be inspected, and to perform measurement. In FIG. 5, only the shear wave oblique probe 3 side is shown.
【0023】これにより、今まで測定が困難であった欠
陥部4の深さを、従来から用いられている超音波探傷技
術を用いながら測定可能としているので、安価で且つ簡
単な超音波探傷装置及び超音波探傷方法を提供すること
が可能となる。また、予め求めておいた横波の受信強度
と欠陥部の深さとの相関特性を記憶させる記憶手段8を
有しているので、前記受信した受信強度を検出すると速
やかに、記憶手段8に記憶された予め求めておいた横波
の受信強度と欠陥部の深さとの相関特性に基づいて欠陥
部4の深さを算出することが可能となる。したがって、
迅速な欠陥部4の深さの測定が可能となる。Since the depth of the defective portion 4 which has been difficult to measure up to now can be measured using the conventional ultrasonic flaw detection technique, an inexpensive and simple ultrasonic flaw detector can be used. And an ultrasonic flaw detection method can be provided. In addition, since the storage means 8 for storing the correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion, which has been obtained in advance, is stored in the storage means 8 as soon as the received reception intensity is detected. The depth of the defective portion 4 can be calculated based on the correlation characteristic between the received strength of the shear wave and the depth of the defective portion, which is obtained in advance. Therefore,
The depth of the defective portion 4 can be quickly measured.
【0024】また、試験鋼板11に人工的に形成した試
験スリット12の深さを変更し、複数回測定を繰り返し
て、測定結果より、受信した横波の受信強度と欠陥部の
深さとの相関特性を求めることにより、相関特性を適切
に設定することができ、欠陥部4の深さの測定精度を向
上させることが可能となる。Further, the depth of the test slit 12 artificially formed in the test steel plate 11 is changed, and the measurement is repeated a plurality of times. From the measurement result, the correlation characteristic between the reception intensity of the received shear wave and the depth of the defect is obtained. Is obtained, the correlation characteristic can be appropriately set, and the accuracy of measuring the depth of the defective portion 4 can be improved.
【0025】第1の実施形態では、鋼板1に存在する欠
陥部4の深さを測定しているが、この超音波探傷装置
は、ベローズ等の湾曲部を有する金属薄肉部材について
も欠陥部の深さが可能であり、特に、ベローズ等の湾曲
部に存在する欠陥部の深さを測定するのに好適である。In the first embodiment, the depth of the defective portion 4 existing in the steel plate 1 is measured. However, this ultrasonic flaw detector can detect the defective portion of a thin metal member having a curved portion such as a bellows. The depth is possible, and is particularly suitable for measuring the depth of a defect existing in a curved portion such as a bellows.
【0026】図6及び図7は本発明による超音波探傷装
置の第2の実施形態を示す。図6は、第2の実施形態に
おける一体型超音波探触子の斜視図である。図7は、第
2の実施形態における一体型超音波探触子の部分断面図
である。FIGS. 6 and 7 show a second embodiment of the ultrasonic flaw detector according to the present invention. FIG. 6 is a perspective view of the integrated ultrasonic probe according to the second embodiment. FIG. 7 is a partial cross-sectional view of the integrated ultrasonic probe according to the second embodiment.
【0027】図1及び図2に示した超音波探傷装置は板
波探触子2及び横波斜角探触子3が各々別個に設けられ
ていたが、図6及び図7に示した超音波探傷装置は、板
波探触子及び横波斜角探触子を1つのケース22に対し
て一体的に組み込むことにより構成された一体型超音波
探触子21を有する。板波探触子部23と横波斜角探触
子部24とは、コルク等の吸音材により構成される音響
分割面25にて区切られている。板波探触子部23には
圧電素子23aが設けられており、板波探触子部23は
圧電素子23aにて発生させた超音波を鋼板等の被検査
部材に対して斜入射し、被検査部材に板波を発生させる
よう構成されている。横波斜角探触子部24には圧電素
子24aが設けられており、横波斜角探触子部24は欠
陥部にて反射した板波の横波成分のみを選択的に受信す
るよう構成されている。すなわち、圧電素子24aは、
適切な屈折角の横波を受信できるようその角度が設定さ
れて配置されている。両圧電素子23a、24aは、板
波探触子部23により発せられた板波が欠陥部4にて反
射し、欠陥部4にて反射した板波が横波斜角探触子部2
4にて受信できるよう欠陥部4に対してそれぞれ所定の
角度を有して配置される。また、両圧電素子23a、2
4aは、各々電極23b、24bに接続されている。電
極23bはパルス発生器(図示せず)に接続され、電極
24bは欠陥深さ算出手段(図示せず)に接続されてい
る。The ultrasonic flaw detector shown in FIGS. 1 and 2 is provided with the plate wave probe 2 and the shear wave oblique probe 3 separately, but the ultrasonic wave flaw detector shown in FIGS. The flaw detector has an integrated ultrasonic probe 21 configured by integrally incorporating a plate wave probe and a shear wave oblique probe into one case 22. The plate wave probe section 23 and the shear wave oblique probe section 24 are separated by an acoustic division surface 25 made of a sound absorbing material such as cork. The plate wave probe unit 23 is provided with a piezoelectric element 23a, and the plate wave probe unit 23 obliquely enters ultrasonic waves generated by the piezoelectric element 23a into a member to be inspected such as a steel plate. The plate member is configured to generate a plate wave. The shear wave oblique probe unit 24 is provided with a piezoelectric element 24a, and the shear wave oblique probe unit 24 is configured to selectively receive only the shear wave component of the plate wave reflected at the defect. I have. That is, the piezoelectric element 24a
The angle is set and arranged so that a transverse wave having an appropriate refraction angle can be received. The two piezoelectric elements 23a and 24a are configured such that the plate wave emitted by the plate wave probe unit 23 is reflected by the defect unit 4, and the plate wave reflected by the defect unit 4 is converted by the shear wave oblique probe unit 2
4 so as to be able to receive the signal at a predetermined angle with respect to the defective portion 4. Further, both piezoelectric elements 23a, 2
4a is connected to the electrodes 23b and 24b, respectively. The electrode 23b is connected to a pulse generator (not shown), and the electrode 24b is connected to a defect depth calculating means (not shown).
【0028】第2の実施形態においては、超音波探傷装
置が板波探触子及び横波斜角探触子を1つのケース22
に対して一体的に組み込んだ一体型超音波探触子21を
有するので、超音波探傷装置を欠陥部が存在する鋼板等
の被検査部材に載置し、電極23b、24bに対してパ
ルス発生器5及び欠陥深さ算出手段6を接続するだけで
測定が開始できるので、操作性に優れると共に、探傷検
査工数を低減することが可能となる。また、圧電素子2
3a、24aの配置構造を鋼板(被検査部材)の厚さ等
により適切に選択配置可能となるよう構成しておけば、
様々な種類、厚さの鋼板に対して探傷検査が可能となる
一方、検査自体の精度を向上させることも可能となる。In the second embodiment, the ultrasonic flaw detector uses a plate wave probe and a shear wave oblique probe in one case 22.
The ultrasonic flaw detector is mounted on a member to be inspected such as a steel plate having a defective portion, and a pulse is generated with respect to the electrodes 23b and 24b. Since the measurement can be started only by connecting the detector 5 and the defect depth calculating means 6, the operability is excellent and the number of steps for the flaw detection inspection can be reduced. Also, the piezoelectric element 2
If the arrangement structure of 3a and 24a is configured so that it can be appropriately selected and arranged depending on the thickness of a steel plate (member to be inspected) or the like,
While flaw detection can be performed on steel plates of various types and thicknesses, the accuracy of the inspection itself can be improved.
【0029】図8は本発明による超音波探傷装置の第3
の実施形態を示す。第3の実施形態における超音波探傷
装置は、パイプ状の金属薄肉部材31の内周面に存在す
る欠陥部32の深さを測定する内挿型超音波探触子33
を有するものであり、図8は内挿型超音波探触子33の
部分断面図である。欠陥部32は、パイプ状の金属薄肉
部材31の内周面の周方向に延びて存在している。FIG. 8 shows a third embodiment of the ultrasonic flaw detector according to the present invention.
An embodiment will be described. The ultrasonic inspection apparatus according to the third embodiment includes an insertion-type ultrasonic probe 33 for measuring the depth of a defect 32 existing on the inner peripheral surface of a pipe-shaped thin metal member 31.
FIG. 8 is a partial cross-sectional view of the interpolation type ultrasonic probe 33. The defect portion 32 extends in the circumferential direction of the inner peripheral surface of the pipe-shaped thin metal member 31.
【0030】円筒状の探触子本体34内に板波探触子3
5及び横波斜角探触子36が設けられている。板波探触
子35と横波斜角探触子36とは探触子本体34の長手
方向に並んで、かつ横波斜角探触子36を板波探触子3
5より超音波入射方向でみて前方となるよう配置してい
る。これは、欠陥部32での反射した板波(横波)は減
衰が生じるため、反射した板波(横波)を適切に受信す
るよう横波斜角探触子36の方を欠陥部32に近づける
ためである。板波探触子35及び横波斜角探触子36は
第1の実施形態のものと同様に圧電素子(図示せず)を
有している。探触子本体34の板波探触子35及び横波
斜角探触子36とが設けられている部分の外周には、軟
質ゴムカバー37が設けられている。また、板波探触子
35及び横波斜角探触子36が設けられる探触子本体3
4内及びパイプ状の金属薄肉部材31の内部は、音響結
合用液体が充填されている。The plate wave probe 3 is placed in the cylindrical probe body 34.
5 and a shear wave oblique probe 36 are provided. The plate wave probe 35 and the shear wave oblique probe 36 are arranged in the longitudinal direction of the probe main body 34, and the shear wave oblique probe 36 is connected to the plate wave probe 3.
5 is located forward when viewed in the ultrasonic wave incident direction. This is because the plate wave (transverse wave) reflected at the defective portion 32 is attenuated, so that the shear wave oblique probe 36 is brought closer to the defective portion 32 so as to appropriately receive the reflected plate wave (transverse wave). It is. The plate wave probe 35 and the shear wave oblique probe 36 have a piezoelectric element (not shown) as in the first embodiment. A soft rubber cover 37 is provided on the outer periphery of the portion of the probe body 34 where the plate wave probe 35 and the shear wave oblique probe 36 are provided. Further, the probe main body 3 provided with the plate wave probe 35 and the shear wave oblique angle probe 36 is provided.
4 and the inside of the pipe-shaped thin metal member 31 are filled with an acoustic coupling liquid.
【0031】欠陥部32の深さは、第1及び第2の実施
形態について説明したものと同じであり、詳細な説明は
省略するが、欠陥部32にて反射した板波の横波成分の
みを選択的に横波斜角探触子36にて受信し、受信した
横波の受信強度に基づいて欠陥部32の深さを算出する
ことにより測定される。これにより、パイプ状の金属薄
肉部材31の内周面の周方向に伸びて存在する欠陥部3
2の深さを測定することができる。また、パイプ状の金
属薄肉部材31の端部から徐々に内挿型超音波探触子3
3を挿入して、金属薄肉部材31の内周面を長手方向に
走査していけば、同時に欠陥部32の位置の検出も可能
である。The depth of the defective portion 32 is the same as that described in the first and second embodiments, and a detailed description thereof will be omitted, but only the transverse wave component of the plate wave reflected by the defective portion 32 will be described. It is measured by selectively receiving the shear wave oblique probe 36 and calculating the depth of the defective portion 32 based on the received strength of the received shear wave. Thereby, the defective portion 3 extending in the circumferential direction of the inner peripheral surface of the pipe-shaped thin metal member 31 is present.
2 can be measured. Further, the insertion type ultrasonic probe 3 is gradually increased from the end of the pipe-shaped thin metal member 31.
By inserting 3 and scanning the inner peripheral surface of the thin metal member 31 in the longitudinal direction, the position of the defective portion 32 can be detected at the same time.
【0032】なお、探触子本体内34に、板波探触子3
5及び横波斜角探触子36を探触子本体34の円周方向
に沿って配置して設けることにより、パイプ状の金属薄
肉部材31の内周面に金属薄肉部材31の長手方向に伸
びて存在する欠陥部の深さ及び位置を検出することも可
能である。It should be noted that the plate wave probe 3
5 and the shear wave oblique probe 36 are disposed along the circumferential direction of the probe main body 34 so as to extend on the inner peripheral surface of the pipe-shaped thin metal member 31 in the longitudinal direction of the thin metal member 31. It is also possible to detect the depth and position of the existing defect.
【0033】図9は本発明による超音波探傷装置の第4
の実施形態を示す。第4の実施形態における超音波探傷
装置は、パイプ状の金属薄肉部材41の外周面に存在す
る欠陥部42の深さを測定する外挿型超音波探触子43
を有するものであり、図9は外挿型超音波探触子43の
部分断面図である。欠陥部42は、パイプ状の金属薄肉
部材41の外周面に、金属薄肉部材41の長手方向に伸
びて存在している。FIG. 9 shows a fourth embodiment of the ultrasonic flaw detector according to the present invention.
An embodiment will be described. The ultrasonic inspection apparatus according to the fourth embodiment includes an extrapolation type ultrasonic probe 43 for measuring the depth of a defect 42 existing on the outer peripheral surface of a pipe-shaped thin metal member 41.
FIG. 9 is a partial cross-sectional view of the extrapolation type ultrasonic probe 43. The defective portion 42 extends on the outer peripheral surface of the pipe-shaped thin metal member 41 in the longitudinal direction of the thin metal member 41.
【0034】円筒状の探触子本体内44に板波探触子4
5及び横波斜角探触子46が設けられている。板波探触
子45及び横波斜角探触子46とは探触子本体44の円
周方向に並んで、かつ横波斜角探触子46を板波探触子
45より超音波入射方向でみて前方となるよう配置して
いる。これは、第3の実施形態と同様に反射による減衰
を考慮してのことである。欠陥部42の深さは、第1乃
至第3の実施形態のものと同じであり、詳細な説明は省
略するが、欠陥部42にて反射した板波の横波成分のみ
を選択的に横波斜角探触子46にて受信し、受信した横
波の受信強度に基づいて欠陥部42の深さを算出するこ
とにより測定される。これにより、パイプ状の金属薄肉
部材41の外周面に金属薄肉部材41の長手方向に伸び
て存在する欠陥部42の深さを測定することができる。
また、パイプ状の金属薄肉部材41に外挿型超音波探触
子44を挿入した後に回転させて、金属薄肉部材41の
外周面を走査していけば同時に欠陥部42の位置の検出
も可能である。The plate wave probe 4 is placed in the cylindrical probe body 44.
5 and a shear wave oblique probe 46 are provided. The plate wave probe 45 and the shear wave oblique probe 46 are arranged in the circumferential direction of the probe main body 44, and the shear wave oblique probe 46 is moved from the plate wave probe 45 in the ultrasonic wave incident direction. It is arranged so that it looks forward. This takes into account the attenuation due to reflection as in the third embodiment. The depth of the defective portion 42 is the same as that of the first to third embodiments, and detailed description is omitted. However, only the shear wave component of the plate wave reflected by the defective portion 42 is selectively applied to the shear wave. The measurement is performed by calculating the depth of the defective portion 42 based on the received intensity of the received transverse wave received by the angular probe 46. Thereby, it is possible to measure the depth of the defective portion 42 which extends on the outer peripheral surface of the pipe-shaped thin metal member 41 in the longitudinal direction of the thin metal member 41.
In addition, if the extrapolation type ultrasonic probe 44 is inserted into the pipe-shaped thin metal member 41 and then rotated to scan the outer peripheral surface of the thin metal member 41, the position of the defective portion 42 can be detected at the same time. It is.
【0035】探触子本体内44に、板波探触子45及び
横波斜角探触子46を、探触子本体44の長手方向に沿
って配置して設けることにより、パイプ状の金属薄肉部
材41の外周面の周方向に伸びて存在する欠陥部の深さ
及び位置を検出することも可能である。By providing a plate wave probe 45 and a shear wave oblique probe 46 in the probe body 44 along the longitudinal direction of the probe body 44, a pipe-shaped metal thin wall is formed. It is also possible to detect the depth and position of a defective portion extending in the circumferential direction of the outer peripheral surface of the member 41.
【0036】[0036]
【発明の効果】以上、詳細に説明したとおり、請求項1
に記載の発明によれば、今まで測定が困難であった欠陥
部の深さを、従来から用いられている超音波探傷技術を
用いながら測定可能としているので、安価で且つ簡単な
金属薄肉部材の超音波探傷装置を提供することが可能と
なる。As described in detail above, claim 1 is as follows.
According to the invention described in (1), the depth of the defect portion, which has been difficult to measure, can be measured using the conventionally used ultrasonic flaw detection technique. Can be provided.
【0037】請求項2に記載の発明によれば、予め求め
ておいた横波の受信強度と欠陥部の深さとの相関特性を
記憶させる記憶手段を有しているので、横波の受信強度
を検出すると速やかに、記憶手段に記憶された予め求め
ておいた横波の受信強度と欠陥部の深さとの相関特性に
基づいて欠陥部の深さを算出することができ、迅速に欠
陥部の深さを測定できる金属薄肉部材の超音波探傷装置
を提供することが可能となる。According to the second aspect of the present invention, since the storage means for storing the correlation characteristic between the reception intensity of the shear wave and the depth of the defect previously determined, the reception intensity of the shear wave is detected. Then, the depth of the defective portion can be quickly calculated based on the correlation characteristic between the reception intensity of the transverse wave and the depth of the defective portion, which is stored in advance in the storage means, and the depth of the defective portion can be quickly calculated. Can be provided.
【0038】請求項3に記載の発明によれば、今まで測
定が困難であった欠陥部の深さを、従来から用いられて
いる超音波探傷技術を用いながら測定可能とし、更に、
予め求めておいた横波の受信強度と欠陥部の深さとの相
関特性を記憶させる記憶手段を有しているので、横波の
受信強度を検出すると速やかに記憶手段に記憶された予
め求めておいた横波の受信強度と欠陥部の深さとの相関
特性に基づいて欠陥部の深さを算出することができ、安
価で且つ簡単なことに加え迅速に欠陥部の深さを測定で
きる金属薄肉部材の超音波探傷装置を提供することが可
能となる。According to the third aspect of the present invention, it is possible to measure the depth of a defective portion, which has been difficult to measure until now, using a conventional ultrasonic testing technique.
Since there is a storage means for storing the correlation characteristic between the received strength of the shear wave and the depth of the defective portion, which has been obtained in advance, when the received strength of the shear wave is detected, it is obtained in advance and immediately stored in the storage means. It is possible to calculate the depth of a defective portion based on the correlation characteristic between the shear wave receiving intensity and the depth of the defective portion. An ultrasonic flaw detector can be provided.
【0039】請求項4に記載の発明によれば、今まで測
定が困難であった欠陥部の深さを、従来から使用されて
いる超音波探傷技術を用いながら測定可能としているの
で、安価で且つ簡単な金属薄肉部材の超音波探傷方法を
提供することが可能となる。According to the fourth aspect of the present invention, it is possible to measure the depth of a defective portion, which has been difficult to measure until now, using a conventional ultrasonic flaw detection technique. In addition, it is possible to provide a simple ultrasonic inspection method for a thin metal member.
【0040】請求項5に記載の発明によれば、横波の受
信強度と欠陥部の深さとの相関特性を予め求めているの
で、横波の受信強度を検出すると直ちに、予め求めてお
いた横波の受信強度と欠陥部の深さとの相関特性に基づ
いて欠陥部の深さを算出することができ、迅速に欠陥部
の深さを測定できる金属薄肉部材の超音波探傷方法を提
供することが可能となる。According to the fifth aspect of the present invention, since the correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion is obtained in advance, immediately after the reception intensity of the shear wave is detected, the previously calculated shear wave of the shear wave is detected. It is possible to calculate the depth of a defect based on the correlation characteristic between the reception intensity and the depth of the defect, and to provide an ultrasonic flaw detection method for a thin metal member that can quickly measure the depth of the defect. Becomes
【0041】請求項6に記載の発明によれば、横波の受
信強度と欠陥部の深さとの相関特性を予め適切に求めて
おくことが可能となり、欠陥部の深さの測定精度を向上
させることのできる金属薄肉部材の超音波探傷方法を提
供することが可能となる。According to the sixth aspect of the present invention, it is possible to appropriately obtain the correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion in advance, thereby improving the accuracy of measuring the depth of the defective portion. It is possible to provide an ultrasonic flaw detection method for a thin metal member which can be performed.
【図1】本発明による超音波探傷装置の第1の実施形態
を示す構成図である。FIG. 1 is a configuration diagram showing a first embodiment of an ultrasonic flaw detector according to the present invention.
【図2】本発明による超音波探傷装置の第1の実施形態
を示す構成図である。FIG. 2 is a configuration diagram showing a first embodiment of an ultrasonic flaw detector according to the present invention.
【図3】本発明による超音波探傷装置の第1の実施形態
におけるモニタの表示画面を例示する説明図である。FIG. 3 is an explanatory diagram illustrating a display screen of a monitor in the first embodiment of the ultrasonic flaw detector according to the present invention.
【図4】受信した横波の受信強度(エコー高さ)と欠陥
部の深さとの関係を例示する図表である。FIG. 4 is a table illustrating the relationship between the reception intensity (echo height) of a received transverse wave and the depth of a defect.
【図5】本発明による超音波探傷装置の第1の実施形態
を示す模式図である。FIG. 5 is a schematic view showing a first embodiment of an ultrasonic flaw detector according to the present invention.
【図6】本発明による超音波探傷装置の第2の実施形態
を示す、一体型超音波探触子の斜視図である。FIG. 6 is a perspective view of an integrated ultrasonic probe according to a second embodiment of the ultrasonic inspection device according to the present invention.
【図7】本発明による超音波探傷装置の第2の実施形態
を示す、一体型超音波探触子の部分断面図である。FIG. 7 is a partial cross-sectional view of an integrated ultrasonic probe, showing a second embodiment of the ultrasonic inspection device according to the present invention.
【図8】本発明による超音波探傷装置の第3の実施形態
を示す、内挿型超音波探触子の部分断面図である。FIG. 8 is a partial cross-sectional view of an interpolation type ultrasonic probe showing a third embodiment of the ultrasonic inspection device according to the present invention.
【図9】本発明による超音波探傷装置の第4の実施形態
を示す、外挿型超音波探触子の部分断面図である。FIG. 9 is a partial cross-sectional view of an extrapolation type ultrasonic probe showing a fourth embodiment of the ultrasonic inspection device according to the present invention.
1、11…鋼板、2、35、45…板波探触子、3、3
6、46…横波斜角探触子、2a、3a、23a、24
a…圧電素子、4、32、42…欠陥部、5…パルス発
生器、6…欠陥深さ算出手段、12…スリット、21…
一体型超音波探触子、31、41…パイプ状の金属薄肉
部材、33…内挿型超音波探触子、43…外挿型超音波
探触子。1, 11: steel plate, 2, 35, 45: plate wave probe, 3, 3
6, 46 ... shear wave oblique probe, 2a, 3a, 23a, 24
a ... piezoelectric element, 4, 32, 42 ... defect part, 5 ... pulse generator, 6 ... defect depth calculation means, 12 ... slit, 21 ...
Integral ultrasonic probe, 31, 41: thin metal member in the form of a pipe, 33: internal ultrasonic probe, 43: external ultrasonic probe.
Claims (6)
金属薄肉部材に板波を発生させる板波発生手段と、 金属薄肉部材の欠陥部から反射される超音波の横波を受
信可能な横波受信手段と、 前記横波受信手段で受信した横波の受信強度に基づいて
欠陥部の深さを算出する欠陥深さ算出手段とを有するこ
とを特徴とする金属薄肉部材の超音波探傷装置。1. A plate wave generating means for obliquely entering an ultrasonic wave into a thin metal member to generate a plate wave in the thin metal member, and receiving a transverse wave of the ultrasonic wave reflected from a defective portion of the thin metal member. An ultrasonic flaw detector for a thin metal member, comprising: a shear wave receiving means; and a defect depth calculating means for calculating a depth of a defective portion based on a reception intensity of the shear wave received by the shear wave receiving means.
いた横波の受信強度と欠陥部の深さとの相関特性を記憶
する記憶手段を有しており、前記記憶手段に記憶された
前記相関特性に基づいて、前記横波の受信強度から欠陥
部の深さを算出するよう構成されていることを特徴とす
る請求項1に記載の金属薄肉部材の超音波探傷装置。2. The defect depth calculation means includes a storage means for storing a correlation characteristic between a reception strength of a transverse wave and a depth of a defect, which is obtained in advance, and the defect depth calculation means stores the correlation characteristic stored in the storage means. 2. The ultrasonic inspection apparatus for a thin metal member according to claim 1, wherein the apparatus is configured to calculate the depth of the defective portion from the reception intensity of the shear wave based on the correlation characteristic. 3.
肉部材に超音波を斜入射して前記金属薄肉部材に板波を
発生させる板波探触子と、 金属薄肉部材の欠陥部から反射される超音波の横波のみ
を受信する横波斜角探触子と、 前記横波斜角探触子にて受信された横波の受信強度を検
出する受信強度検出手段と、 予め求めておいた横波の受信強度と欠陥部の深さとの相
関特性を記憶する記憶手段と、 前記受信強度検出手段より検出された前記横波の受信強
度と前記記憶手段に記憶された前記相関特性とに基づい
て、前記欠陥部の深さを算出する欠陥深さ算出手段とを
有することを特徴とする金属薄肉部材の超音波探傷装
置。3. A pulse wave generating means, a plate wave probe receiving a pulse voltage from the pulse generating means, obliquely incident ultrasonic waves on the thin metal member, and generating a plate wave on the thin metal member, A shear wave oblique probe that receives only the shear wave of the ultrasonic wave reflected from the defective portion of the thin metal member, and a reception intensity detection unit that detects the reception intensity of the shear wave received by the shear wave oblique probe Storage means for storing a correlation characteristic between the reception intensity of the shear wave and the depth of the defective portion determined in advance; and the reception intensity of the shear wave detected by the reception intensity detection means and the correlation stored in the storage means. And a defect depth calculating means for calculating the depth of the defective portion based on the characteristic.
斜入射して板波を発生させ、 前記欠陥部から反射された超音波の横波を受信し、 前記受信した横波の受信強度を検出し、 前記検出した横波の受信強度に基づいて前記欠陥部の深
さを算出することを特徴とする金属薄肉部材の超音波探
傷方法。4. An ultrasonic wave is obliquely incident on a thin metal member having a defective portion to generate a plate wave, a transverse wave of the ultrasonic wave reflected from the defective portion is received, and a reception intensity of the received transverse wave is reduced. An ultrasonic flaw detection method for a thin metal member, comprising: detecting a depth of the defective portion based on the detected reception intensity of the transverse wave.
め求めておいた横波の受信強度と欠陥部の深さとの相関
特性と前記受信した横波の受信強度とに基づいて前記欠
陥部の深さを算出することを特徴とする請求項4に記載
の金属薄肉部材の超音波探傷方法。5. When calculating the depth of the defective portion, the defect is calculated based on a correlation characteristic between a previously obtained shear wave reception intensity and the depth of the defective portion and the received shear wave reception intensity. The ultrasonic inspection method for a thin metal member according to claim 4, wherein a depth of the portion is calculated.
相関特性は、試験金属薄肉部材にスリット状の試験欠陥
部を形成し、前記試験欠陥部が形成された前記試験金属
薄肉部材に超音波を斜入射して板波を発生させ、前記試
験欠陥部から反射された超音波の横波のみを受信し、前
記受信した横波の受信強度を検出し、前記試験欠陥部の
深さを変更して前記横波の受信強度の検出を繰り返し、
深さが異なる前記試験欠陥部ごとに前記受信強度を求め
ることを特徴とする請求項5に記載の金属薄肉部材の超
音波探傷方法。6. The correlation characteristic between the reception intensity of the shear wave and the depth of a defect portion is obtained by forming a slit-like test defect portion in a test metal thin member, and forming a slit-like test defect portion on the test metal thin member on which the test defect portion is formed. Obliquely incident ultrasonic waves to generate a plate wave, receive only the transverse wave of the ultrasonic wave reflected from the test defect portion, detect the received intensity of the received transverse wave, and change the depth of the test defect portion To repeat the detection of the reception intensity of the shear wave,
The ultrasonic inspection method for a thin metal member according to claim 5, wherein the reception intensity is obtained for each of the test defect portions having different depths.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11083903A JP2000275224A (en) | 1999-03-26 | 1999-03-26 | Ultrasonic flaw detecting device and ultrasonic flow detecting method for thin metal member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11083903A JP2000275224A (en) | 1999-03-26 | 1999-03-26 | Ultrasonic flaw detecting device and ultrasonic flow detecting method for thin metal member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000275224A true JP2000275224A (en) | 2000-10-06 |
Family
ID=13815597
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11083903A Withdrawn JP2000275224A (en) | 1999-03-26 | 1999-03-26 | Ultrasonic flaw detecting device and ultrasonic flow detecting method for thin metal member |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000275224A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009276095A (en) * | 2008-05-12 | 2009-11-26 | Jfe Civil Engineering & Construction Corp | Non-destructive flaw detecting method and non-destructive flaw detector |
| CN101206195B (en) * | 2006-12-21 | 2010-11-24 | 上海宝钢工业检测公司 | Method of Ultrasonic Detection of Buried Depth of Near-surface Defects |
| JP2012145512A (en) * | 2011-01-14 | 2012-08-02 | Hitachi Ltd | Ultrasonic flaw detection device and ultrasonic flaw detection method |
| CN108107105A (en) * | 2017-12-13 | 2018-06-01 | 武汉科技大学 | A kind of steel plate damage and weld defect detection method and device based on piezoelectric ceramics |
| US11467133B2 (en) * | 2019-09-09 | 2022-10-11 | Raytheon Technologies Corporation | Microtexture region characterization systems and methods |
-
1999
- 1999-03-26 JP JP11083903A patent/JP2000275224A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101206195B (en) * | 2006-12-21 | 2010-11-24 | 上海宝钢工业检测公司 | Method of Ultrasonic Detection of Buried Depth of Near-surface Defects |
| JP2009276095A (en) * | 2008-05-12 | 2009-11-26 | Jfe Civil Engineering & Construction Corp | Non-destructive flaw detecting method and non-destructive flaw detector |
| JP2012145512A (en) * | 2011-01-14 | 2012-08-02 | Hitachi Ltd | Ultrasonic flaw detection device and ultrasonic flaw detection method |
| CN108107105A (en) * | 2017-12-13 | 2018-06-01 | 武汉科技大学 | A kind of steel plate damage and weld defect detection method and device based on piezoelectric ceramics |
| US11467133B2 (en) * | 2019-09-09 | 2022-10-11 | Raytheon Technologies Corporation | Microtexture region characterization systems and methods |
| US11933767B2 (en) | 2019-09-09 | 2024-03-19 | Rtx Corporation | Microtexture region characterization systems and methods |
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