JP2000169729A - Flame-retardant resin composition and method for producing the same - Google Patents
Flame-retardant resin composition and method for producing the sameInfo
- Publication number
- JP2000169729A JP2000169729A JP10349708A JP34970898A JP2000169729A JP 2000169729 A JP2000169729 A JP 2000169729A JP 10349708 A JP10349708 A JP 10349708A JP 34970898 A JP34970898 A JP 34970898A JP 2000169729 A JP2000169729 A JP 2000169729A
- Authority
- JP
- Japan
- Prior art keywords
- flame
- sulfate
- resin composition
- retardant resin
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 49
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 239000011342 resin composition Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- -1 aminotriazine compound Chemical class 0.000 claims abstract description 49
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 18
- 239000002245 particle Substances 0.000 claims description 33
- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 claims description 18
- 229920005672 polyolefin resin Polymers 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 125000003277 amino group Chemical group 0.000 claims description 2
- 239000000155 melt Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000001746 injection moulding Methods 0.000 abstract description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 7
- 229910002804 graphite Inorganic materials 0.000 abstract description 7
- 239000010439 graphite Substances 0.000 abstract description 7
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000000243 solution Substances 0.000 abstract 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 26
- 229920001155 polypropylene Polymers 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 229910052736 halogen Inorganic materials 0.000 description 10
- 150000002367 halogens Chemical class 0.000 description 10
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000010998 test method Methods 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 8
- 238000004898 kneading Methods 0.000 description 8
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 7
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 6
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 229920000877 Melamine resin Polymers 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- CJAPXORNMNIRHK-UHFFFAOYSA-N S(=O)(=O)(O)O.NC1=NC(=NC(=N1)N)N1CCOCC1 Chemical compound S(=O)(=O)(O)O.NC1=NC(=NC(=N1)N)N1CCOCC1 CJAPXORNMNIRHK-UHFFFAOYSA-N 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 239000012770 industrial material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- SDSUSOOLEPDQPJ-UHFFFAOYSA-N 6-morpholin-4-yl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(N2CCOCC2)=N1 SDSUSOOLEPDQPJ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 239000006200 vaporizer Substances 0.000 description 2
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- JHEVYCHGBRFPEO-UHFFFAOYSA-N 6-piperidin-1-yl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(N2CCCCC2)=N1 JHEVYCHGBRFPEO-UHFFFAOYSA-N 0.000 description 1
- BMPDHVMKZMFDRH-UHFFFAOYSA-N 6-thiomorpholin-4-yl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(N2CCSCC2)=N1 BMPDHVMKZMFDRH-UHFFFAOYSA-N 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 101100438229 Solanum tuberosum PCM4 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 125000005427 anthranyl group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000007600 charging Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- ZSFDBVJMDCMTBM-UHFFFAOYSA-N ethane-1,2-diamine;phosphoric acid Chemical compound NCCN.OP(O)(O)=O ZSFDBVJMDCMTBM-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 125000002541 furyl group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000026030 halogenation Effects 0.000 description 1
- 238000005658 halogenation reaction Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920005633 polypropylene homopolymer resin Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 125000001725 pyrenyl group Chemical group 0.000 description 1
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- 125000000168 pyrrolyl group Chemical group 0.000 description 1
- 125000005493 quinolyl group Chemical group 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003873 salicylate salts Chemical class 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000005032 thiofuranyl group Chemical group S1C(=CC=C1)* 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
(57)【要約】
【課題】 環境汚染の問題もなく、分散性が良好で、生
産性が優れる上に、機械的強度などの低下が少なく、し
かも燃焼時に膨張黒鉛のような飛散物がなく、色調が安
定していると共に、耐熱性及び高度な難燃性や耐光性を
有し、かつ高流動性であって、射出成形に適した樹脂組
成物を提供すること。
【解決手段】 (A)熱可塑性樹脂50〜90重量部お
よび(B)アミノトリアジン化合物の硫酸塩10〜50
重量部からなり、該組成物を0.5mm×10cm×10
cmのシート状にしたときに、その中に存在する最大面
積0.05mm2以上の白色凝集物が5個以下である均質
性の高い難燃性樹脂組成物、及びその組成物を水分含有
量0.5重量%以下のアミノトリアジン化合物を使用する
ことによって製造する方法である。(57) [Summary] [Problem] No problem of environmental pollution, good dispersibility, excellent productivity, little decrease in mechanical strength, etc., and no scattered matter such as expanded graphite during combustion. To provide a resin composition having stable color tone, heat resistance, high flame retardancy and light resistance, high fluidity, and suitable for injection molding. SOLUTION: (A) 50 to 90 parts by weight of a thermoplastic resin and (B) 10 to 50 parts of a sulfate of an aminotriazine compound.
Parts by weight, and the composition was 0.5 mm × 10 cm × 10
cm of a sheet having a maximum area of 0.05 mm 2 or more and having no more than 5 white agglomerates when formed into a sheet, and a highly homogeneous flame-retardant resin composition, and a water content of the composition. This is a method of producing by using 0.5% by weight or less of an aminotriazine compound.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、難燃性樹脂組成物
及びその製造方法に関するものであり、さらに詳しくは
家電製品、自動車分野などの難燃性を必要とする外装部
品や内部部品(コネクター、基板ホルダー等)、その他
建築用外装材料など、熱可塑性樹脂として汎用されるノ
ンハロゲン系の難燃性樹脂組成物及びその効率のよい製
造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flame-retardant resin composition and a method for producing the same, and more particularly, to an exterior part or an internal part (connector) requiring flame retardance, such as a home electric appliance and an automobile. The present invention relates to a non-halogen flame-retardant resin composition commonly used as a thermoplastic resin, such as an exterior material for buildings, and an efficient production method thereof.
【0002】[0002]
【従来の技術】従来、ポリオレフィン、ポリスチレン、
ポリアミド、ポリエステル、ポリエーテル、ポリカーボ
ネート、フェノール樹脂又はエポキシ樹脂等の合成樹脂
は、その優れた特性を生かし、成形材料として広範な分
野で使用されている。しかし、これらの樹脂は、いずれ
も可燃性であるため、工業材料として使用するには火災
に対する安全性、すなわち難燃性が要求される場合が多
い。熱可塑性樹脂の難燃化の方法としては、樹脂に難燃
剤を配合する方法が一般的であり、その難燃剤として
は、ガラス,黒鉛,金属酸化物,リン系難燃剤,窒素系
難燃剤等種々あるが、デカブロモジフェニルオキシドな
どのハロゲン系難燃剤が広く用いられている。しかしな
がら、これらのハロゲン系難燃剤は、燃焼時にダイオキ
シンやハロゲンガス等、人体に有害な物質を発生する可
能性があり、環境破壊物質として問題となる恐れがあ
る。また、ポリオレフィン系樹脂の場合、特に射出成形
用のポリオレフィン系樹脂に関しては、その性質からハ
ロゲン系難燃剤が含まれているとその金型の腐食や製品
の耐光性が低下するという問題がある。ハロゲン系難燃
剤の上記欠点を改善するために、ポリオレフィン用難燃
剤のノンハロゲン化が提案されている。例えば、特開平
8−48812号公報には、熱可塑性樹脂にトリアジン
化合物の硫酸塩を配合した難燃性樹脂組成物が開示され
ている。しかしながら、この組成物は、工業材料として
利用するには難燃性が充分でなく、自己消火性が不足し
ている。また、特開平8−81583号公報には、熱可
塑性樹脂にトリアジン化合物の硫酸塩と熱膨張性黒鉛を
配合した難燃性樹脂組成物が開示されている。しかしな
がら、この組成物は、難燃性は充分であるが、熱膨張性
黒鉛を含むため、燃焼時にこの黒鉛が膨張して、飛散す
るという問題がある。さらに、この熱膨張性黒鉛はそれ
自身が有色であるので、その組成物は黒色となり、製品
の調色が困難である。また、特開平8−231517号
公報には、難燃剤として有用なアミノトリアジン化合物
の硫酸塩組成物の製造方法が開示されている。しかしこ
のアミノトリアジン化合物の硫酸塩組成物を配合した熱
可塑性樹脂は、工業材料として利用するにはなお難燃性
が充分でない。2. Description of the Related Art Conventionally, polyolefin, polystyrene,
Synthetic resins such as polyamides, polyesters, polyethers, polycarbonates, phenolic resins and epoxy resins have been used in a wide range of fields as molding materials, taking advantage of their excellent properties. However, since these resins are all flammable, fire safety, that is, flame retardancy is often required for use as an industrial material. As a method of making a thermoplastic resin flame-retardant, a method of blending a flame retardant with the resin is generally used. Examples of the flame retardant include glass, graphite, metal oxides, phosphorus-based flame retardants, and nitrogen-based flame retardants. Although there are various types, halogen-based flame retardants such as decabromodiphenyl oxide are widely used. However, these halogen-based flame retardants may generate substances harmful to the human body, such as dioxin and halogen gas, when burned, and may pose a problem as an environmental destructive substance. In addition, in the case of polyolefin resins, particularly with respect to polyolefin resins for injection molding, if a halogen-based flame retardant is contained, there is a problem that the corrosion of the mold and the light resistance of the product are reduced when a halogen-based flame retardant is contained. In order to improve the above-mentioned disadvantages of halogen-based flame retardants, non-halogenation of flame retardants for polyolefins has been proposed. For example, JP-A-8-48812 discloses a flame-retardant resin composition in which a sulfate of a triazine compound is blended with a thermoplastic resin. However, this composition has insufficient flame retardancy to be used as an industrial material and lacks self-extinguishing properties. Further, JP-A-8-81583 discloses a flame-retardant resin composition in which a sulfate of a triazine compound and thermally expandable graphite are blended in a thermoplastic resin. However, although this composition has sufficient flame retardancy, it contains heat-expandable graphite, so that there is a problem that the graphite expands and scatters during combustion. Further, since the heat-expandable graphite itself is colored, the composition becomes black, and it is difficult to adjust the color of the product. Further, Japanese Patent Application Laid-Open No. 8-231517 discloses a method for producing a sulfate composition of an aminotriazine compound useful as a flame retardant. However, the thermoplastic resin containing the aminotriazine compound sulfate composition still has insufficient flame retardancy to be used as an industrial material.
【0003】[0003]
【発明が解決しようとする課題】本発明は、前記の従来
技術の問題点を解決し、従来のハロゲン系難燃剤を用い
た場合と同等又はそれ以上の機械的物性を持ちながら、
高い難燃性を示し、射出成形に好適であり、環境保護に
有効である上、造粒,加工時に臭気が少なく、また、調
色が容易で、さらに優れた耐光性を有し、耐熱性も良好
なノンハロゲン系難燃性樹脂組成物及びこれの製造方法
を提供することを目的とする。SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the prior art, and has mechanical properties equal to or higher than those obtained when a conventional halogen-based flame retardant is used.
Shows high flame retardancy, is suitable for injection molding, is effective for environmental protection, has low odor during granulation and processing, is easy to color, has excellent light resistance, and has heat resistance And a method for producing the same.
【0004】[0004]
【課題を解決するための手段】そこで、本発明者らは前
記目的を達成するために鋭意研究を重ねた結果、熱可塑
性樹脂に水分含量の少ないアミノトリアジン化合物の硫
酸塩を特定の割合で配合してなる組成物によって上記目
的を達成し得ることを見出した。本発明はかかる知見に
基いて完成したものである。すなわち、本発明は、
(A)熱可塑性樹脂と(B)アミノトリアジン化合物の
硫酸塩とを含有する難燃性樹脂組成物であって、該組成
物を0.5mm×10cm×10cmのシート状にしたと
きに、その中に存在する最大断面積0.05mm2以上の
白色凝集物が5個以下であることを特徴とする均質な難
燃性樹脂組成物を提供するものである。さらに本発明
は、上記(A),(B)成分を配合してこの均質な難燃
性樹脂組成物を製造するにあたって、(B)成分として
水分含有量が0.5重量%以下のアミノトリアジン化合物
の硫酸塩を使用する方法をも提供するものである。Means for Solving the Problems Accordingly, the present inventors have conducted intensive studies in order to achieve the above-mentioned object, and as a result, a sulfate of an aminotriazine compound having a low water content is blended in a thermoplastic resin at a specific ratio. It has been found that the above object can be achieved by the composition as described above. The present invention has been completed based on such findings. That is, the present invention
A flame-retardant resin composition containing (A) a thermoplastic resin and (B) a sulfate of an aminotriazine compound, wherein the composition is formed into a sheet of 0.5 mm × 10 cm × 10 cm. An object of the present invention is to provide a homogeneous flame-retardant resin composition, wherein the number of white agglomerates having a maximum cross-sectional area of 0.05 mm 2 or more is 5 or less. Further, in the present invention, when the above components (A) and (B) are blended to produce this homogeneous flame-retardant resin composition, the aminotriazine having a water content of 0.5% by weight or less as the component (B) is used. Also provided is a method of using a sulfate of the compound.
【0005】[0005]
【発明の実施の形態】本発明の難燃性樹脂組成物の主原
料である(A)成分の熱可塑性樹脂は、特に制限はなく
公知の熱可塑性樹脂が使用できる。例えば、ポリエチレ
ン,ポリプロピレン,ポリブテン,ポリブタジエン及び
これらのブロックポリマー等のポリオレフィン系樹脂、
スチレン−ブタジエンポリマー,スチレン−ブタジエン
−スチレンブロックポリマー等のポリスチレン系樹脂、
ポリアミド系樹脂、ポリエーテル系樹脂およびポリカー
ボネート系樹脂等があるが、ポリオレフィン系樹脂を好
適に用いることができ、その中でも特にポリプロピレン
樹脂、ホモポリプロピレン樹脂、エチレン−プロピレン
共重合体、エチレン−プロピレンブロック共重合体が好
ましい。しかし、ポリエチレン成分が多くなると、難燃
性能が低下することがあり、したがってポリエチレン樹
脂単独では、場合によっては難燃性能が所定の規格(V
−2)に達しない。また、(A)成分の熱可塑性樹脂は
温度230℃,荷重2.16kgの条件で測定したメルト
インデックス(以後、MIと略記する)が7〜100g
/10分のポリオレフィン系樹脂が好適であり、好まし
くは8〜50g/10分、特に好ましくは10〜30g
/10分である。MIが7g/10分未満であると、難
燃特性がV−2に達しないことがあり、100g/10
分を超えると機械的強度等の物性が低下するおそれがあ
る。BEST MODE FOR CARRYING OUT THE INVENTION The thermoplastic resin of component (A), which is the main raw material of the flame-retardant resin composition of the present invention, is not particularly limited, and a known thermoplastic resin can be used. For example, polyolefin resins such as polyethylene, polypropylene, polybutene, polybutadiene and block polymers thereof,
Polystyrene resins such as styrene-butadiene polymer and styrene-butadiene-styrene block polymer;
Polyamide-based resins, polyether-based resins, polycarbonate-based resins, and the like can be used, and polyolefin-based resins can be suitably used. Among them, polypropylene resins, homopolypropylene resins, ethylene-propylene copolymers, and ethylene-propylene block copolymers are particularly preferable. Polymers are preferred. However, when the polyethylene component is increased, the flame retardant performance may decrease. Therefore, in some cases, the flame retardant performance of the polyethylene resin alone may be less than a predetermined value (V).
-2) is not reached. The thermoplastic resin as the component (A) has a melt index (hereinafter abbreviated as MI) of 7 to 100 g measured at a temperature of 230 ° C. and a load of 2.16 kg.
/ 10 min polyolefin resin is suitable, preferably 8 to 50 g / 10 min, particularly preferably 10 to 30 g.
/ 10 minutes. If the MI is less than 7 g / 10 minutes, the flame retardancy may not reach V-2,
If the amount exceeds minutes, physical properties such as mechanical strength may be reduced.
【0006】本発明の難燃性樹脂組成物は、(A)成分
のポリオレフィン系樹脂に(B)成分のアミノトリアジ
ン化合物の硫酸塩の白色粒子が均一に分散されているも
のである。具体的には、本発明の難燃性樹脂組成物は、
該組成物を0.5mm×10cm×10cmのシート状に
したときに、その中に存在する最大断面積0.05mm 2
以上の白色凝集物が5個以下であることをが必要であ
る。白色凝集物が5個を超えるほどに多くなる場合は、
組成物中におけるアミノトリアジン化合物の硫酸塩の分
散性が悪いことを意味し、その結果、難燃性及び耐衝撃
性等が低下する。なお、上述した分散性の評価法は、溶
融混練後のペレットをホットプレスしてシートとしてそ
れに含まれるアミノトリアジン化合物の硫酸塩の凝集物
の粒径と個数で評価する方法によった。The flame-retardant resin composition of the present invention comprises the component (A)
(B) component aminotriadiene
White particles of the sulfuric acid compound are uniformly dispersed
It is. Specifically, the flame-retardant resin composition of the present invention,
The composition was formed into a sheet of 0.5 mm × 10 cm × 10 cm.
When the maximum cross-sectional area existing in it is 0.05mm Two
It is necessary that the number of the above white aggregates is 5 or less.
You. If the number of white aggregates is more than 5
Sulfate content of aminotriazine compounds in compositions
Poor dispersibility, resulting in flame retardancy and impact resistance
Properties etc. decrease. The above-described method for evaluating dispersibility is based on
The melt-kneaded pellets are hot pressed to form a sheet.
Of sulfates of aminotriazine compounds contained therein
The evaluation method was based on the particle size and the number of particles.
【0007】また、本発明の難燃性樹脂組成物は、
(A)および(B)成分を主成分とするものであり、こ
れらの配合割合は特に制限はないが、(A)成分50〜
90重量部及び(B)10〜50重量部を含み、(A)
成分と(B)成分との合計量が100重量部となるよう
に配合したものが好ましい。(B)成分のアミノトリア
ジン化合物の硫酸塩の配合量が10重量部未満では、耐
光性が不充分となることがあると共に充分な難燃効果が
得られず、また、50重量部を超えると、耐光性は良好
であるが、充分な難燃効果が得られず、また成形性,耐
衝撃性が低下しやすく、さらに、アミノトリアジン化合
物の硫酸塩を大量に使用するため、コスト高となり、好
ましくない。なお、(B)成分の配合量は、より好まし
くは20〜40重量部である。Further, the flame-retardant resin composition of the present invention comprises:
The components (A) and (B) are the main components, and their mixing ratio is not particularly limited.
90 parts by weight and (B) 10 to 50 parts by weight, (A)
It is preferable that the components are blended so that the total amount of the components and the component (B) is 100 parts by weight. When the amount of the sulfate of the aminotriazine compound (B) is less than 10 parts by weight, the light resistance may be insufficient and a sufficient flame retardant effect may not be obtained. , Light resistance is good, but sufficient flame-retardant effect cannot be obtained, moldability and impact resistance are liable to decrease, and the cost is high because a large amount of sulfate of aminotriazine compound is used. Not preferred. The amount of component (B) is more preferably 20 to 40 parts by weight.
【0008】本発明の難燃性樹脂組成物の(B)成分で
あるアミノトリアジン化合物の硫酸塩は、通常はアミノ
トリアジン化合物と硫酸とを反応させて得られるもので
ある。このアミノトリアジン化合物としては、一般式
(I) 又は(II)[0008] The sulfate of the aminotriazine compound, which is the component (B) of the flame-retardant resin composition of the present invention, is usually obtained by reacting the aminotriazine compound with sulfuric acid. The aminotriazine compound has a general formula
(I) or (II)
【0009】[0009]
【化2】 Embedded image
【0010】〔式中、R1 及びR2 はそれぞれ独立にア
ミノ基、炭素数1〜5のアルキル基、炭素数6〜20の
アリール基又は炭素数7〜20のアリールアルキル基を
示し、XはO、SまたはNHを示す。〕で表されるもの
が好適に使用される。上記R1 及びR2 において、炭素
数1〜5のアルキル基としては、例えば、メチル基、エ
チル基、n−プロピル基、イソプロピル基、n−ブチル
基、イソブチル基、n−ペンチル基およびイソぺンチル
基等が挙げられ、炭素数6〜20のアリール基として
は、例えば、フェニル基,トリル基,エチルフェニル
基,キシリル基,ビフェニル基,ナフチル基,アントラ
ニル基,ターフェニル基,ピレニル基,キノリル基,キ
ノキサニル基,ベンゾキノキサニル基,ピリミジン基,
ピロール基,フラニル基またはチオフラニル基等が挙げ
られ、炭素数7〜20のアリールアルキル基としては、
例えば、これらのアリール基に前記のアルキル基が結合
したものなどがあるが、ベンジル基等が好適なものとし
て挙げられる。これらの中で、好適に使用できるアミノ
トリアジン化合物を具体的に例示すれば、メラミン、メ
チルグアナミン、ベンゾグアナミン、ベンジルグアナミ
ン、2,4−ジアミノ−6−モルホリノ−1,3,5−
トリアジン、2,4−ジアミノ−6−ピペリジノ−1,
3,5−トリアジン、2,4−ジアミノ−6−チオモル
ホリノ−1,3,5−トリアジンなどであり、これらを
単独でまたは2種以上混合して使用できる。これらの中
でも特にメラミンが好適に使用される。Wherein R 1 and R 2 each independently represent an amino group, an alkyl group having 1 to 5 carbon atoms, an aryl group having 6 to 20 carbon atoms or an arylalkyl group having 7 to 20 carbon atoms; Represents O, S or NH. ] Is preferably used. In the above R 1 and R 2 , examples of the alkyl group having 1 to 5 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an n-pentyl group, and an iso-alkyl group. And aryl groups having 6 to 20 carbon atoms such as phenyl, tolyl, ethylphenyl, xylyl, biphenyl, naphthyl, anthranyl, terphenyl, pyrenyl, quinolyl. Group, quinoxanyl group, benzoquinoxanyl group, pyrimidine group,
Examples include a pyrrole group, a furanyl group, and a thiofuranyl group. Examples of the arylalkyl group having 7 to 20 carbon atoms include:
For example, there are those in which the above-mentioned alkyl group is bonded to these aryl groups, and a benzyl group and the like are preferable. Among these, aminotriazine compounds that can be suitably used are specifically exemplified by melamine, methylguanamine, benzoguanamine, benzylguanamine, 2,4-diamino-6-morpholino-1,3,5-
Triazine, 2,4-diamino-6-piperidino-1,
3,5-triazine, 2,4-diamino-6-thiomorpholino-1,3,5-triazine and the like, which can be used alone or as a mixture of two or more. Of these, melamine is particularly preferably used.
【0011】本発明のアミノトリアジン化合物の硫酸塩
を製造するには、一般にはアミノトリアジン化合物と硫
酸とを反応させる方法によるが、これらは常法によれば
よく、状況に応じて様々な条件を適宜選定すればよい。
例えば、アミノトリアジン化合物をあらかじめ水に分散
させた状態で室温下で硫酸を少量ずつあるいは一度に添
加する方法、室温下でアミノトリアジン化合物をボール
ミルなどで粉砕しながら攪拌下で硫酸を添加する方法、
または硫酸中にアミノトリアジン化合物を添加する方法
等が挙げられる。この際の反応条件は特に限定されるも
のでなく、温度は常温でよく、また、圧力は減圧、常圧
または加圧のいずれでもよい。これに使用する硫酸は一
般に入手可能なものでよく、濃硫酸及び希硫酸のいずれ
も使用できるが、取り扱いの点から希硫酸が好ましい。
アミノトリアジン化合物と硫酸の反応比は、モル比1:
0.1〜1、好ましくは1:0.2〜0.8である。硫酸のモ
ル比が0.1未満の場合はアミノトリアジン化合物への耐
水性付与効果が低くなり、モル比が1を超えると未反応
の硫酸が残るため、多量の水洗が必要となる場合があり
好ましくない。これらのアミノトリアジン化合物の硫酸
塩は、通常は粉末ないし粒状であり、その平均粒径は、
特に限定されないが、平均粒径が0.5〜50μmのもの
が好適に使用される。平均粒径が0.5μm未満である
と、溶融混練中に2次凝集し易く、分散性が低下し、難
燃性及び耐衝撃性が低下するおそれがある。また、平均
粒径が50μmを超えると、粒径が大きいため難燃性及
び耐衝撃性等が低下する傾向を示す。この平均粒径は、
特に好ましくは1〜30μmである。なお、ここで平均
粒径は、通常はレーザー回折/散乱法を用いて測定した
ものである。The production of the sulfate of the aminotriazine compound of the present invention is generally carried out by a method of reacting the aminotriazine compound with sulfuric acid. These may be carried out by a conventional method, and various conditions may be employed depending on the situation. What is necessary is just to select suitably.
For example, a method of adding sulfuric acid little by little or at room temperature at room temperature with the aminotriazine compound previously dispersed in water, a method of adding sulfuric acid under stirring while pulverizing the aminotriazine compound with a ball mill at room temperature,
Alternatively, a method of adding an aminotriazine compound to sulfuric acid and the like can be mentioned. The reaction conditions at this time are not particularly limited, the temperature may be normal temperature, and the pressure may be any of reduced pressure, normal pressure, or increased pressure. The sulfuric acid used for this may be a commonly available one, and either concentrated sulfuric acid or dilute sulfuric acid can be used, but dilute sulfuric acid is preferred from the viewpoint of handling.
The reaction ratio between the aminotriazine compound and sulfuric acid is a molar ratio of 1:
It is 0.1 to 1, preferably 1: 0.2 to 0.8. If the molar ratio of sulfuric acid is less than 0.1, the effect of imparting water resistance to the aminotriazine compound is reduced, and if the molar ratio exceeds 1, unreacted sulfuric acid remains, so a large amount of water washing may be required. Not preferred. Sulfates of these aminotriazine compounds are usually powdery or granular, and the average particle size is
Although not particularly limited, those having an average particle size of 0.5 to 50 μm are preferably used. If the average particle size is less than 0.5 μm, secondary agglomeration tends to occur during melt-kneading, dispersibility is reduced, and flame retardancy and impact resistance may be reduced. On the other hand, when the average particle size exceeds 50 μm, the flame retardancy and impact resistance tend to decrease due to the large particle size. This average particle size is
Particularly preferably, it is 1 to 30 μm. Here, the average particle size is usually measured using a laser diffraction / scattering method.
【0012】次に、本発明の製造方法においては、使用
するアミノトリアジン化合物の硫酸塩の水分含量が0.5
重量%以下であることが必要であり、好ましくは、0.3
重量%以下である。水分含量が0.5重量%を超えるもの
を用いると、アミノトリアジン化合物の硫酸塩の組成物
中での分散性が低下し、その結果、得られる組成物の難
燃性及び耐衝撃性等が低下する。また、分散性が低下す
るために、溶融混練時にアミノトリアジン化合物の硫酸
塩の凝集物がメッシュ詰まりして、配管閉塞(ベントア
ップ)し、生産性が低下する原因となる。特に吐出量が
高い場合、例えば50kg/h、特に100kg/h以
上の時は、連続的にペレタイズする場合は、その傾向が
顕著になる。水分含量を0.5重量%以下に調整する方法
は、様々な手法があり、特に制限されるものでない。例
えば、常法で製造されたアミノトリアジン化合物の硫酸
塩を、130℃以上で3〜4時間、乾燥させる雰囲気に
よって24時間以上、乾燥させる方法が挙げられる(サ
ンプル量が多い場合は、時々攪拌させてもよい)。その
際、乾燥機内を減圧すると、より乾燥効率が上がる。ま
た、水分含量の測定には、通常のカールフィッシャー法
(水分気化装置の温度は180℃)を使用した。Next, in the production method of the present invention, the water content of the sulfate of the aminotriazine compound used is 0.5.
% By weight or less, preferably 0.3% by weight.
% By weight or less. If the water content exceeds 0.5% by weight, the dispersibility of the sulfate of the aminotriazine compound in the composition is reduced, and as a result, the flame retardancy and impact resistance of the obtained composition are reduced. descend. In addition, since the dispersibility is reduced, the aggregate of the sulfate of the aminotriazine compound is clogged with the mesh during the melt-kneading, and the pipe is blocked (vented up), which causes a decrease in productivity. In particular, when the discharge rate is high, for example, at 50 kg / h, especially at 100 kg / h or more, the tendency becomes remarkable when continuous pelletizing is performed. There are various methods for adjusting the water content to 0.5% by weight or less, and there is no particular limitation. For example, a method of drying a sulfate of an aminotriazine compound produced by a conventional method at 130 ° C. or more for 3 to 4 hours, and for 24 hours or more depending on an atmosphere for drying is used. May be). At that time, if the pressure inside the dryer is reduced, the drying efficiency is further increased. For measurement of the water content, the usual Karl Fischer method (temperature of the water vaporizer was 180 ° C.) was used.
【0013】本発明の難燃性樹脂組成物は、上記成分の
他に、本発明の目的を損なわない範囲で、必要に応じて
従来公知の他のノンハロゲン難燃剤を適宜併用できる。
例えば、ポリリン酸アンモニウム,ピロリン酸メラミ
ン,リン酸メラミン,リン酸エチレンジアミンなどのリ
ン系難燃剤、メラミン,メラミンシアヌレート,ベンゾ
グアナミン,トリスヒドロキシエチルイソシアヌレー
ト,メラミン樹脂,ナイロンなどの窒素化合物、ペンタ
エリストール,ジペンタエリストール,トリペンタエリ
ストール,ポリペンタエリストールなどの水酸基含有化
合物、酸化亜鉛,酸化銅,酸化鉄,酸化マグネシウム,
酸化アルミニウム,水酸化カルシウムなどの金属酸化
物、その他熱膨張性黒鉛、有機スルホン酸塩化物、シリ
コン化合物、エチレンビニルアセテート共重合体(EV
A),ポリブチレンテレフタレート(PBT) 等の含酸
素熱可塑性樹脂、ポリフェニレンスルフィルドまたは低
融点ガラス等の他のノンハロゲン難燃剤などを使用する
ことができる。さらには、フェノール系化合物,リン系
化合物,イオウ系化合物等の酸化防止剤、ベンゾフェノ
ン系,サリチレート系,ベンゾトリアゾール系,ヒンダ
ードアミン系等の耐候剤、アニオン系,カチオン系,ノ
ニオン系,両性系の帯電防止剤、脂肪酸,脂肪酸アミ
ド,脂肪酸金属塩,脂肪酸エステル,炭化水素系等の滑
剤、金属塩系,ソルビトール系等の核剤、タルク,炭酸
カルシウム,硫酸バリウム,ガラス繊維,マイカ等の充
填剤、その他金属不活性剤、着色剤、ブルーミング防止
剤または表面処理剤などを本発明の目的を損なわない範
囲で使用することができる。In the flame-retardant resin composition of the present invention, in addition to the above components, other conventionally known non-halogen flame-retardants can be appropriately used in combination, as long as the object of the present invention is not impaired.
For example, phosphorus-based flame retardants such as ammonium polyphosphate, melamine pyrophosphate, melamine phosphate, ethylenediamine phosphate, nitrogen compounds such as melamine, melamine cyanurate, benzoguanamine, trishydroxyethyl isocyanurate, melamine resin, nylon, and pentaerythritol Hydroxy-containing compounds such as, dipentaerythol, tripentaerythitol, polypentaerythol, zinc oxide, copper oxide, iron oxide, magnesium oxide,
Metal oxides such as aluminum oxide and calcium hydroxide, other heat-expandable graphite, organic sulfonic acid chlorides, silicon compounds, ethylene vinyl acetate copolymer (EV
A), oxygen-containing thermoplastic resins such as polybutylene terephthalate (PBT), and other non-halogen flame retardants such as polyphenylene sulfide or low-melting glass can be used. Furthermore, antioxidants such as phenolic compounds, phosphorus compounds and sulfur compounds, weathering agents such as benzophenones, salicylates, benzotriazoles and hindered amines, anionic, cationic, nonionic and amphoteric chargings Inhibitors, lubricants such as fatty acids, fatty acid amides, fatty acid metal salts, fatty acid esters, hydrocarbons, nucleating agents such as metal salts, sorbitol, fillers such as talc, calcium carbonate, barium sulfate, glass fiber, mica, etc. In addition, a metal deactivator, a coloring agent, an anti-blooming agent or a surface treatment agent can be used as long as the object of the present invention is not impaired.
【0014】本発明の樹脂組成物は、上記の各成分を任
意の方法で混合すればよいが、溶融混練することによっ
て一層均一性の高い組成物を製造することができる。溶
融混練するにあたって用いられる機器を例示すれば、ヘ
ンシェルミキサーに代表される高速攪拌機,単軸又は二
軸の連続混練機,ロールミキサーなど、あるいはそれら
の組み合わせを挙げることができる。このようにして得
られた樹脂組成物は、各種の成形法によって、所望の成
形品とすることができる。この際の成形法には、特に制
限はなく、射出成形,押出成形,ブロー成形等の方法が
あるが、射出成形が特に好適である。なお樹脂組成物を
ペレット化するにあたっては、好ましくは連続的に行う
とともに、その吐出量を50kg/h以上、好ましくは
100kg/h以上、特に好ましくは200kg/h以
上に選定する方が実用性に優れている。このようにして
得られる本発明の樹脂組成物からなる成形品は、難燃性
及び耐光性にすぐれたものとなる。The resin composition of the present invention may be prepared by mixing the above-mentioned components by any method, but a composition having higher uniformity can be produced by melt-kneading. Examples of equipment used for melt kneading include a high-speed stirrer represented by a Henschel mixer, a single-screw or twin-screw continuous kneader, a roll mixer, and the like, or a combination thereof. The resin composition thus obtained can be formed into a desired molded product by various molding methods. The molding method at this time is not particularly limited, and includes injection molding, extrusion molding, blow molding, and the like, and injection molding is particularly preferable. Pelletization of the resin composition is preferably performed continuously, and the discharge rate is preferably set to 50 kg / h or more, preferably 100 kg / h or more, and particularly preferably 200 kg / h or more. Are better. The molded article obtained from the resin composition of the present invention thus obtained has excellent flame retardancy and light resistance.
【0015】[0015]
【実施例】次に、実施例により本発明をさらに詳しく説
明するが、本発明はこれによって制限されるものではな
い。なお、下記の実施例及び比較例に用いる成分は、下
記のとおりである。 (A)成分の熱可塑性樹脂 1)ポリプロピレン(商品名) 出光ポリプロ J−400M (MI=4.5g/10分) 出光ポリプロ J−700GP (MI=10.0g/10分) 出光ポリプロ J−900GP (MI=16.6g/10分) 出光ポリプロ J−2000GP (MI=20.2g/10分) 出光ポリプロ J−3000GP (MI=31.2g/10分) 出光ポリプロ H−700 (MI=10.5g/10分) 2)プロピレン−エチレンブロック共重合体(商品名) 出光ポリプロ J−3050H (MI=31.6g/10分) 出光ポリプロ J−5053H (MI=55.0g/10分) なお、ポリオレフィン系樹脂の混合物を用いる場合、そ
の混合物のMI値は、組成とMIの関係が直線関係(片
対数)であることから、配合した組成の比率を内挿して
求めた。Next, the present invention will be described in more detail by way of examples, which should not be construed as limiting the present invention. The components used in the following examples and comparative examples are as follows. ( A) Thermoplastic resin of component 1) Polypropylene (trade name) Idemitsu Polypro J-400M (MI = 4.5 g / 10 min) Idemitsu Polypro J-700GP (MI = 10.0 g / 10 min) Idemitsu Polypro J-900GP (MI = 16.6 g / 10 min) Idemitsu Polypro J-2000GP (MI = 20.2 g / 10 min) Idemitsu Polypro J-3000GP (MI = 31.2 g / 10 min) Idemitsu Polypro H-700 (MI = 10.10 min) 5 g / 10 min) 2) Propylene-ethylene block copolymer (trade name) Idemitsu Polypro J-3050H (MI = 31.6 g / 10 min) Idemitsu Polypro J-5053H (MI = 55.0 g / 10 min) When a mixture of polyolefin-based resins is used, the MI value of the mixture is the ratio of the blended composition because the relationship between composition and MI is a linear relationship (semi-logarithmic). Was obtained by interpolation.
【0016】(B)成分のアミノトリアジン化合物の硫
酸塩(メラミン硫酸塩) 平均粒径 60μm 水分含量 0.8% 平均粒径 20μm 水分含量 0.6% 商品名アピノン901(三和ケミカル株式会社製) を用
いた。 平均粒径 2μm 水分含量 1.0% 商品名アピノン901(三和ケミカル株式会社製) を粉
砕して、2μmとした。 平均粒径 0.4μm 水分含量 1.2% 商品名アピノン901( 三和ケミカル株式会社製) を粉
砕して、0.4μmとした。 乾燥品の製造 〜のサンプルを130℃の熱風乾燥機に入れ、12
時間後に取出し、水分含量を測定したところ、全て0.1
重量%であった。なお、各サンプルに水を添加して、ブ
レンドすることで、各水分含量を調整した。 平均粒径 60μm品 :水分含量 0.2% 平均粒径 20μm品 :水分含量 0.5%および0.1
% 平均粒径 2μm品 :水分含量 0.3% 平均粒径 0.4μm品 :水分含量 0.3% ・平均粒径の測定は下記の試験機および試験法を用い
た。 試験機:島津製作所(株)製 SALD−200V 試験法:溶媒として、イソプロピルアルコールを用い、
濃度100ppmとし、粒子径0.4〜200μmで測定
した。 ここで、平均粒径とは、粒度分布曲線の積算値50%で
の粒子径(50%D)である。 ・水分含量の測定は下記の試験機および試験法を用い
た。 試験機:三菱化学(株)製 MOISTURE MET
ER CA−06 試験法:水分気化装置の温度を180℃の条件で測定し
た。 Sulfur of the aminotriazine compound ( B)
Acid salt (melamine sulfate) average particle size 60 μm Water content 0.8% Average particle size 20 μm Water content 0.6% Apinone 901 (manufactured by Sanwa Chemical Co., Ltd.) was used. Average particle size 2 μm Water content 1.0% Apinon 901 (trade name, manufactured by Sanwa Chemical Co., Ltd.) was pulverized to 2 μm. Average particle size 0.4 μm Moisture content 1.2% Apinon 901 (trade name, manufactured by Sanwa Chemical Co., Ltd.) was pulverized to 0.4 μm. Manufacture of dried product Put the sample into a hot air dryer at 130 ° C.
After the time, it was taken out and the water content was measured.
% By weight. In addition, each water content was adjusted by adding water to each sample and blending. Average particle size 60 μm product: moisture content 0.2% Average particle size 20 μm product: moisture content 0.5% and 0.1
% Average particle size 2 μm product: moisture content 0.3% average particle size 0.4 μm product: moisture content 0.3% ・ The average particle size was measured using the following tester and test method. Testing machine: SALD-200V manufactured by Shimadzu Corporation Test method: Using isopropyl alcohol as a solvent,
The concentration was 100 ppm, and the particle size was measured at 0.4 to 200 μm. Here, the average particle size is a particle size (50% D) at an integrated value of 50% of the particle size distribution curve. -The following test machine and test method were used for the measurement of the water content. Testing machine: MOISTURE MET manufactured by Mitsubishi Chemical Corporation
ER CA-06 Test method: The temperature of the water vaporizer was measured at 180 ° C.
【0017】合成例 ベンゾグアナミン硫酸塩及び2,4−ジアミノ−6−モ
ルホリノ−1,3,5−トリアジン硫酸塩を下記の方法
で合成した。平均粒径30μmのベンゾグアナミン又は
2,4−ジアミノ−6−モルホリノ−1,3,5−トリ
アジン5モルを室温で水1リットル中に分散させ、攪拌
しながら硫酸2.5モル(濃度40重量%)を徐々に加え
た。1時間反応後、濾過してベンゾグアナミン硫酸塩又
は2,4−ジアミノ−6−モルホリノ−1,3,5−ト
リアジン硫酸塩を得た。続いて、これらの水洗を行い、
さらに130℃、3時間で乾燥を行った。その後、これ
らを粉砕し、平均粒径20μmの水分含量0.3%の白色
粒状品を得た。なお、ここで合成したベンゾグアナミン
硫酸塩は後記実施例11で使用し、また2,4−ジアミ
ノ−6−モルホリノ−1,3,5−トリアジン硫酸塩は
実施例12で使用した。 Synthesis Examples Benzoguanamine sulfate and 2,4-diamino-6-morpholino-1,3,5-triazine sulfate were synthesized by the following method. 5 mol of benzoguanamine or 2,4-diamino-6-morpholino-1,3,5-triazine having an average particle diameter of 30 μm is dispersed in 1 liter of water at room temperature, and 2.5 mol of sulfuric acid (concentration: 40% by weight) is stirred. ) Was added slowly. After reacting for 1 hour, the mixture was filtered to obtain benzoguanamine sulfate or 2,4-diamino-6-morpholino-1,3,5-triazine sulfate. Then, wash these with water,
Further drying was performed at 130 ° C. for 3 hours. Thereafter, these were pulverized to obtain white granules having an average particle diameter of 20 μm and a water content of 0.3%. The benzoguanamine sulfate synthesized here was used in Example 11 described later, and 2,4-diamino-6-morpholino-1,3,5-triazine sulfate was used in Example 12.
【0018】実施例1 (1) 予備混合 熱可塑性樹脂としてポリプロピレン(商品名:出光ポリ
プロJ−400M:45重量%,H−700:55重量
%:出光石油化学(株)製)75重量部、アミノトリア
ジン化合物硫酸塩として粒径20μm,水分含量0.1重
量%のメラミン硫酸塩(II)25重量部からなる組成物1
00重量部に対して0.2重量部のトリス(2,4−ジ−
t−ブチルフェニル)ホスファイト(商品名:MARK
2112:旭電化工業(株)製)、0.1重量部のペンタ
エリスリチル−テトラキス〔3−(3,5−ジ−t−ブ
チル−ヒドロキシフェニル)プロピオネート〕(商品
名:IRGANOX1010:チバガイギー社製)、0.
3重量部のステアリン酸カルシウム(大日本インキ化学
工業(株)製)を配合し、ヘンシェルミキサーで予備混
合した。 (2) 溶融混練 得られた予備混合物を、二軸混練機(商品名:PCM4
5II:池貝鉄鋼(株)製)を用いて、下記の条件で溶
融混練して組成物を製造し、さらにストランドカットを
用いて連続的にペレット化した。 ・混練温度 240℃〜250℃ ・スクリュー回転数 250rpm ・メッシュ 60と80の組み合わせ ・ベント 1つ(真空) ・吐出量 50〜60kg/h 溶融混練中、メラミン硫酸塩は分散良好で、連続的に造
粒してもメッシュ詰まりせずベントアップもしないで、
生産性は良好であった。さらに得られた難燃性樹脂組成
物のペレットを、日精樹脂工業(株)製の射出成形機
(商品名FE−120、PS−40)を用いてシリンダ
ー温度190〜210℃、金型温度50℃で射出成形し
て試験片を作製し、その特性を下記の評価方法で評価し
た。その結果、メラミン硫酸塩の分散性は良好で、最大
断面積が0.05mm2 以上の白色凝集物は縦10cm,
横10cm,厚さ0.5mmのシート中には認められなか
った。又、アイゾット衝撃強度は43kJ/m、UL9
5難燃性はいずれもV−2であり、ΔE(色差;光照射
前後の色調の相違)は0.58、ΔYI(黄色度差;光照
射前後の黄色度の相違)は−0.58であり耐衝撃性、難
燃性および耐光性に優れており、得られた難燃性樹脂は
白色で、全ての色に調色可能であり、臭いもなかった。Example 1 (1) Pre-mixing 75 parts by weight of polypropylene (trade name: Idemitsu Polypro J-400M: 45% by weight, H-700: 55% by weight: Idemitsu Petrochemical Co., Ltd.) as a thermoplastic resin, Composition 1 comprising 25 parts by weight of melamine sulfate (II) having a particle diameter of 20 μm and a water content of 0.1% by weight as an aminotriazine compound sulfate
0.2 parts by weight of tris (2,4-di-
t-butylphenyl) phosphite (trade name: MARK)
2112: Asahi Denka Kogyo Co., Ltd.), 0.1 parts by weight of pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-hydroxyphenyl) propionate] (trade name: IRGANOX1010: manufactured by Ciba Geigy) ), 0.
3 parts by weight of calcium stearate (manufactured by Dainippon Ink and Chemicals, Inc.) was mixed and preliminarily mixed with a Henschel mixer. (2) Melt kneading The obtained preliminary mixture was mixed with a twin-screw kneader (trade name: PCM4).
5II: manufactured by Ikegai Iron and Steel Co., Ltd.) to produce a composition by melt-kneading under the following conditions, and then continuously pelletized using a strand cut. -Kneading temperature 240 ° C-250 ° C-Screw rotation speed 250 rpm-Combination of meshes 60 and 80-One vent (vacuum)-Discharge rate 50-60 kg / h During melt-kneading, melamine sulfate is well dispersed and continuous. Even if granulated, do not clog the mesh and do not vent up,
Productivity was good. Further, the obtained pellets of the flame-retardant resin composition were subjected to cylinder temperature 190 to 210 ° C. and mold temperature 50 using an injection molding machine (trade name: FE-120, PS-40) manufactured by Nissei Plastics Industry Co., Ltd. A test piece was prepared by injection molding at a temperature of ° C., and its properties were evaluated by the following evaluation methods. As a result, the dispersibility of melamine sulfate was good, and white aggregates having a maximum cross-sectional area of 0.05 mm 2 or more were 10 cm in length,
It was not observed in a sheet 10 cm wide and 0.5 mm thick. The Izod impact strength is 43 kJ / m, UL9
5 The flame retardancy was V-2, ΔE (color difference; difference in color tone before and after light irradiation) was 0.58, and ΔYI (yellowness difference; difference in yellowness before and after light irradiation) was -0.58. It was excellent in impact resistance, flame retardancy and light resistance, and the obtained flame retardant resin was white, could be toned in all colors, and had no odor.
【0019】試験方法及び評価方法 分散性評価 ペレットを、ホットプレスして、縦10cm,横10c
m,厚さ0.5mmのシートを作成し、上から蛍光灯を照
射すると、白色凝集物は白く見え、異物は黒色に見え
る。そして、分散性の評価は、その白く見える白色凝集
物の個数を数えて評価規準とした。なお、白色凝集物の
最大断面積の大きさは、別途作成された基準表に図示し
た0.05mm2 の点の面積と目視で比較してその大小を
判断した。 メッシュ詰り物の白色凝集物の確認分析 試験機:BIO−RAD(株)製 FTS−165によ
りフーリエ変換赤外分光分析(FT−IR)を行った。 難燃性評価 難燃性能はUL94規格に従って垂直燃焼試験により測
定した。 試験機:Atlas社製、HVULプラスチックUL燃
焼テストチャンバー 試験法:試験片の厚み3.2mm,1.6mm,1.2mmに
ついて、UL94に従って垂直燃焼試験を行った。 MIの測定 試験機:東洋精機製作所(株)製、メルトインデクサー
S−001 試験法:230℃,2.16kgの条件で測定した。 アイゾット衝撃強度 ASTM D256に準拠した。 耐光性試験 試験機:アトラス・エレクトリック・デバイシス社(AT
LAS ELECTRIC DEVICESCO.)製ウェザー オメータ(WEA
THER OMETER)、モデルC165 試験法:ブラックパネル63℃、湿度50%の条件下キ
セノンランプで350時間照射した。 ΔE及びΔYI測定 試験機:スガ試験機(株)製、SMカラーコンピュータ
SM−3で、ΔE及びΔYIを測定した。 Test Method and Evaluation Method Evaluation of Dispersibility The pellets were hot-pressed to a length of 10 cm and a width of 10 c.
When a sheet having a thickness of 0.5 mm and a thickness of 0.5 mm is prepared and irradiated with a fluorescent lamp from above, white aggregates appear white and foreign matter appears black. Then, the evaluation of the dispersibility was performed by counting the number of the white aggregates that appeared white and used as evaluation criteria. The size of the maximum cross-sectional area of the white agglomerates was visually determined by comparing the area of a 0.05 mm 2 point shown in a separately prepared reference table with the area. Confirmation analysis of white aggregate of mesh clogging Tester: Fourier transform infrared spectroscopy (FT-IR) was performed using FTS-165 manufactured by BIO-RAD. Evaluation of Flame Retardancy The flame retardancy was measured by a vertical combustion test according to UL94 standard. Testing machine: HVUL plastic UL combustion test chamber manufactured by Atlas Co., Ltd. Test method: A vertical combustion test was performed on 3.2 mm, 1.6 mm, and 1.2 mm thick test pieces in accordance with UL94. Measurement of MI Test machine: Melt indexer S-001, manufactured by Toyo Seiki Seisaku-sho, Ltd. Test method: Measured at 230 ° C. and 2.16 kg. Izod impact strength According to ASTM D256. Light fastness tester: Atlas Electric Devices (AT
LAS ELECTRIC DEVICESCO.) Weather Ometer (WEA
THER OMETER), Model C165 Test Method: Irradiated with a xenon lamp for 350 hours under conditions of a black panel at 63 ° C. and a humidity of 50%. ΔE and ΔYI measurement Test machine: ΔE and ΔYI were measured by SM color computer SM-3 manufactured by Suga Test Instruments Co., Ltd.
【0020】実施例2〜12及び比較例1〜10 実施例1に準じて、第1表に示す組成、条件で、実施例
1と同じ試験法及び評価基準で、各性能試験を行い、そ
の結果を第2表に示した。Examples 2 to 12 and Comparative Examples 1 to 10 In accordance with Example 1, each performance test was carried out under the compositions and conditions shown in Table 1 by the same test methods and evaluation criteria as in Example 1. The results are shown in Table 2.
【0021】[0021]
【表1】 [Table 1]
【0022】[0022]
【表2】 [Table 2]
【0023】[0023]
【表3】 [Table 3]
【0024】[0024]
【表4】 [Table 4]
【0025】実施例1〜12は、第1表および第2表か
ら明らかなように、本発明の組成物の製造にあたり、粒
径0.5〜50μm、かつ水分含量0.5%以下のアミノト
リアジン化合物の硫酸塩及び高流動性のポリオレフィン
系樹脂(MI=7〜100g/10分間)を用いること
により、分散性が良好となり、ベントアップの発生もな
く生産性が良好であり、しかも得られた樹脂組成物は、
アイゾット衝撃強度、難燃性、耐光性試験等の諸性能に
優れている。また、得られた難燃性樹脂は白色で、全て
の色に調色可能であり、臭いもなかった。As can be seen from Tables 1 and 2, amino acids having a particle size of 0.5 to 50 μm and a water content of 0.5% or less were used for producing the composition of the present invention. By using a sulfate of a triazine compound and a polyolefin resin having a high fluidity (MI = 7 to 100 g / 10 minutes), the dispersibility becomes good, the productivity is good without vent-up, and the product is obtained. The resin composition is
Excellent in various performances such as Izod impact strength, flame retardancy and light resistance test. Further, the obtained flame-retardant resin was white, could be toned in all colors, and had no odor.
【0026】これに対し、比較例1〜10は下記の理由
により所望の難燃性樹脂は得られなかった。すなわち、
メラミン硫酸塩の水分含量が、0.5%を超えると(比較
例1、2)分散性が悪くなり、生産時にメッシュ詰りし
てベントアップし生産性が不良となる。更に、分散性不
良によりアイゾット衝撃強度と難燃性が悪い。なお、メ
ッシュ詰り物質は、フーリエ変換赤外分光分析(FT−
IR)の結果、硫酸メラミンであることが確認できた。
メッシュ詰り物質および硫酸メラミンのFT−IRのチ
ャートをそれぞれ図1、図2に示した。また、メラミン
硫酸塩の粒径が50μmより大きいと(比較例3)、分
散性及び生産性は良好であるが、アイゾット衝撃強度、
難燃性及び耐光性が悪く、0.5μmより小さいと(比較
例4)、分散性が若干悪いが、生産性は良好である。ア
イゾット衝撃強度、難燃性及び耐光性が悪い。メラミン
硫酸塩の水分含量が0.5%を超え、しかも、粒径が50
μmより大きいと(比較例5)、分散性が不良となり、
生産時にメッシュ詰まりしてベントアップし生産性が不
良となる。更に、分散性不良によりアイゾット衝撃強
度、難燃性及び耐光性が悪い。また、メラミン硫酸塩水
分含量が0.5%を超え、粒径が0.5μm未満であると
(比較例6)、分散性が不良となり、生産時にメッシュ
詰まりしてベントアップし生産性が不良となる。更に、
分散性不良によりアイゾット衝撃強度と難燃性が悪い。
さらに、メラミン硫酸塩の水分含量と粒径が本発明の
請求の範囲内である場合に、ポリオレフィンのMI値が
7g/10分未満であると(比較例7)、分散性、生産
性、アイゾット衝撃強度及び耐光性は良好であるが、難
燃性が悪く、メラミン硫酸塩の配合量が10重量部未満
であると(比較例8)、分散性、生産性、アイゾット衝
撃強度は良好であるが、難燃性及び耐光性が悪く、ま
た、メラミン硫酸塩の配合量が50重量部を超えると
(比較例9)、分散性、生産性及び耐光性は良好である
が、難燃性およびアイゾット衝撃強度が悪かった。ま
た、メラミン硫酸塩を添加せず、ポリオレフィンのみの
場合には(比較例10)、アイゾット衝撃強度は良好で
あるが、難燃性及び耐光性が悪かった。On the other hand, in Comparative Examples 1 to 10, the desired flame-retardant resin could not be obtained for the following reasons. That is,
If the water content of the melamine sulfate exceeds 0.5% (Comparative Examples 1 and 2), the dispersibility becomes poor, the mesh is clogged at the time of production, and venting is caused, resulting in poor productivity. Furthermore, poor Izod impact strength and flame retardancy due to poor dispersibility. In addition, the mesh clogging substance was obtained by Fourier transform infrared spectroscopy (FT-
As a result of IR), it was confirmed to be melamine sulfate.
FT-IR charts of the mesh clogging substance and melamine sulfate are shown in FIGS. 1 and 2, respectively. When the particle size of the melamine sulfate is larger than 50 μm (Comparative Example 3), the dispersibility and the productivity are good, but the Izod impact strength,
When the flame retardancy and light resistance are poor and the particle diameter is smaller than 0.5 μm (Comparative Example 4), the dispersibility is slightly poor but the productivity is good. Poor Izod impact strength, flame retardancy and light resistance. Melamine sulfate has a water content of more than 0.5% and a particle size of 50%.
If it is larger than μm (Comparative Example 5), the dispersibility becomes poor,
Mesh is clogged during production and vented up, resulting in poor productivity. Furthermore, poor Izod impact strength, flame retardancy, and light resistance due to poor dispersibility. On the other hand, if the melamine sulfate water content exceeds 0.5% and the particle size is less than 0.5 μm (Comparative Example 6), the dispersibility becomes poor, the mesh is clogged at the time of production, and the vent is raised, resulting in poor productivity. Becomes Furthermore,
Poor Izod impact strength and flame retardancy due to poor dispersibility.
Further, when the water content and the particle size of the melamine sulfate are within the scope of the present invention, if the MI value of the polyolefin is less than 7 g / 10 minutes (Comparative Example 7), the dispersibility, productivity, Izod The impact strength and light resistance are good, but the flame retardancy is poor, and if the amount of melamine sulfate is less than 10 parts by weight (Comparative Example 8), the dispersibility, productivity, and Izod impact strength are good. However, when the flame retardancy and light resistance are poor, and the amount of melamine sulfate exceeds 50 parts by weight (Comparative Example 9), the dispersibility, productivity and light resistance are good, but the flame retardancy and light resistance are good. Izod impact strength was poor. In the case of using only polyolefin without adding melamine sulfate (Comparative Example 10), the Izod impact strength was good, but the flame retardancy and light resistance were poor.
【0027】[0027]
【発明の効果】本発明は環境汚染の問題もなく、分散性
が良好で、生産性に優れ、機械的強度などの低下がな
く、耐熱性及び高度な難燃性を有し、さらに優れた耐光
性を有し、また調色が容易であり、臭いもなく、しかも
高流動性で射出成形に適した樹脂組成物及びその製造法
を提供することができる。したがって、本発明の難燃性
樹脂組成物は、特に現在使用されているポリオレフィン
系樹脂の各用途に有用であり、例えば、家電製品,OA
製品,自動車分野等の難燃性を必要とする外装材料(ハ
ウジング等),内装部品(コネクター、基板ホルダー
等)の成形に好適である。The present invention has no problem of environmental pollution, has good dispersibility, is excellent in productivity, has no decrease in mechanical strength, and has excellent heat resistance and high flame retardancy. It is possible to provide a resin composition having light resistance, easy toning, no odor, high flowability and suitable for injection molding, and a method for producing the same. Therefore, the flame-retardant resin composition of the present invention is particularly useful for various applications of currently used polyolefin-based resins.
It is suitable for molding of exterior materials (housing and the like) and interior parts (connectors, substrate holders and the like) requiring flame retardancy in products and automobile fields.
【図1】 メッシュ詰り物質のフーリエ変換赤外分光分
析チャートFig. 1 Fourier transform infrared spectroscopy chart of mesh clogged material
【図2】 硫酸メラミンのフーリエ変換赤外分光分析チ
ャートFig. 2 Fourier transform infrared spectroscopy chart of melamine sulfate
Claims (8)
アジン化合物の硫酸塩とを含有する難燃性樹脂組成物で
あって、該組成物を0.5mm×10cm×10cmのシ
ート状にしたときに、その中に存在する最大断面積0.0
5mm2 以上の白色凝集物が5個以下であることを特徴
とする均質な難燃性樹脂組成物。1. A flame-retardant resin composition containing (A) a thermoplastic resin and (B) a sulfate of an aminotriazine compound, wherein the composition is formed into a sheet having a size of 0.5 mm × 10 cm × 10 cm. When the maximum cross-sectional area existing in it is 0.0
A homogeneous flame-retardant resin composition comprising 5 or less white aggregates of 5 mm 2 or more.
(B)アミノトリアジン化合物の硫酸塩10〜50重量
部を、合計が100重量部になるように配合してなる請
求項1記載の難燃性樹脂組成物。2. The composition according to claim 1, wherein (A) 50 to 90 parts by weight of a thermoplastic resin and (B) 10 to 50 parts by weight of a sulfate of an aminotriazine compound are blended in a total of 100 parts by weight. Flame-retardant resin composition.
フィン系樹脂である請求項1または2記載の難燃性樹脂
組成物。3. The flame-retardant resin composition according to claim 1, wherein the thermoplastic resin (A) is a polyolefin resin.
温度230℃,荷重2.16kgの条件で測定したメルト
インデックスが7〜100g/10分である請求項3記
載の難燃性樹脂組成物。4. The polyolefin resin of the component (A),
The flame-retardant resin composition according to claim 3, wherein the melt index measured at a temperature of 230 ° C and a load of 2.16 kg is 7 to 100 g / 10 minutes.
硫酸塩の平均粒径が、0.5〜50μmである請求項1記
載の難燃性樹脂組成物。5. The flame-retardant resin composition according to claim 1, wherein the average particle size of the sulfate of the aminotriazine compound (B) is 0.5 to 50 μm.
が、一般式 (I)又は(II) 【化1】 〔式中、R1 及びR2 はそれぞれ独立にアミノ基,炭素
数1〜5のアルキル基,炭素数6〜20のアリール基又
は炭素数7〜20のアリールアルキル基を示し、Xは
O,SまたはNHを示す〕で表されるアミノトリアジン
化合物の硫酸塩である請求項1記載の難燃性樹脂組成
物。6. The aminotriazine compound in the component (B) is a compound represented by the general formula (I) or (II): [Wherein, R 1 and R 2 each independently represent an amino group, an alkyl group having 1 to 5 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an arylalkyl group having 7 to 20 carbon atoms; S or NH]. The flame-retardant resin composition according to claim 1, which is a sulfate of an aminotriazine compound represented by the formula:
硫酸塩が、硫酸メラミンである請求項1記載の難燃性樹
脂組成物。7. The flame-retardant resin composition according to claim 1, wherein the sulfate of the aminotriazine compound (B) is melamine sulfate.
アジン化合物の硫酸塩とを配合するにあたり、水分含有
量が0.5重量%以下のアミノトリアジン化合物の硫酸塩
を使用することを特徴とする請求項1の難燃性樹脂組成
物の製造方法。8. A blend of (A) a thermoplastic resin and (B) a sulfate of an aminotriazine compound, wherein a sulfate of an aminotriazine compound having a water content of 0.5% by weight or less is used. The method for producing a flame-retardant resin composition according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10349708A JP2000169729A (en) | 1998-12-09 | 1998-12-09 | Flame-retardant resin composition and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10349708A JP2000169729A (en) | 1998-12-09 | 1998-12-09 | Flame-retardant resin composition and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000169729A true JP2000169729A (en) | 2000-06-20 |
| JP2000169729A5 JP2000169729A5 (en) | 2005-10-27 |
Family
ID=18405574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10349708A Pending JP2000169729A (en) | 1998-12-09 | 1998-12-09 | Flame-retardant resin composition and method for producing the same |
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| Country | Link |
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| JP (1) | JP2000169729A (en) |
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| JP2002363512A (en) * | 2001-06-08 | 2002-12-18 | Dainippon Printing Co Ltd | Covering material for flat cable and flat cable using the same |
| JP2007119645A (en) * | 2005-10-28 | 2007-05-17 | Polyplastics Co | Flame retardant resin composition |
| JP2008189855A (en) * | 2007-02-06 | 2008-08-21 | Mitsubishi Engineering Plastics Corp | Flame-retardant polyamide resin composition |
| JP2008214444A (en) * | 2007-03-02 | 2008-09-18 | Mitsubishi Engineering Plastics Corp | Flame retardant polyamide resin composition and molded article |
| JP2008308680A (en) * | 2007-05-17 | 2008-12-25 | Mitsubishi Engineering Plastics Corp | Flame retardant polyamide resin composition |
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| JPH06184372A (en) * | 1992-12-16 | 1994-07-05 | Tosoh Corp | Flame-retardant polypropylene resin composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002363512A (en) * | 2001-06-08 | 2002-12-18 | Dainippon Printing Co Ltd | Covering material for flat cable and flat cable using the same |
| JP2007119645A (en) * | 2005-10-28 | 2007-05-17 | Polyplastics Co | Flame retardant resin composition |
| JP2008189855A (en) * | 2007-02-06 | 2008-08-21 | Mitsubishi Engineering Plastics Corp | Flame-retardant polyamide resin composition |
| JP2008214444A (en) * | 2007-03-02 | 2008-09-18 | Mitsubishi Engineering Plastics Corp | Flame retardant polyamide resin composition and molded article |
| JP2008308680A (en) * | 2007-05-17 | 2008-12-25 | Mitsubishi Engineering Plastics Corp | Flame retardant polyamide resin composition |
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