JP2000158105A - Mold powder for continuous casting of steel and continuous casting method - Google Patents
Mold powder for continuous casting of steel and continuous casting methodInfo
- Publication number
- JP2000158105A JP2000158105A JP10336660A JP33666098A JP2000158105A JP 2000158105 A JP2000158105 A JP 2000158105A JP 10336660 A JP10336660 A JP 10336660A JP 33666098 A JP33666098 A JP 33666098A JP 2000158105 A JP2000158105 A JP 2000158105A
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- Prior art keywords
- powder
- cao
- casting
- sio
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Continuous Casting (AREA)
Abstract
(57)【要約】
【課題】薄スラブ連続鋳造法に代表されるような高速で
の鋳造、また、中炭素鋼のような鋳片表面に縦割れが発
生しやすい鋼の連続鋳造に好適なモールドパウダおよび
そのモールドパウダを用いる鋼の連続鋳造方法の提供。
【解決手段】CaO、SiO2 およびフッ素化合物を基
本成分とし、重量%表示で、下記(A)式で表される
(CaO)hの%と、SiO2 の%との比(CaO)h
/SiO2 が0.9〜1.9で、下記(B)式で表され
るCaF2 を15〜60%含み、かつNa2 Oを0〜1
5%、MgOを1〜20%含有する鋼の連続鋳造用モー
ルドパウダ。 ここで、(CaO)h=T.CaO−F
×(56/38)・・・(A)、CaF2 =F×(7
8/38)・・・(B)、T.CaO:パウダ中の全C
a含有率のCaO換算量(量%)、F:パウダ中の全F
含有率(%)
[PROBLEMS] To be suitable for high-speed casting as typified by a thin slab continuous casting method, and for continuous casting of steel such as medium carbon steel in which vertical cracks are likely to occur on a slab surface. Provided is a mold powder and a method of continuously casting steel using the mold powder. A CaO, and SiO 2 and fluorine compounds as basic components, in weight percentages, the ratio of the percent (CaO) h represented by the following formula (A), and% of SiO 2 (CaO) h
/ SiO 2 is at 0.9-1.9, comprises CaF 2 represented by the following formula (B) 15 to 60%, and a Na 2 O 0 to 1
Mold powder for continuous casting of steel containing 5% and 1-20% of MgO. Here, (CaO) h = T. CaO-F
× (56/38) (A), CaF 2 = F × (7
8/38) (B), T.P. CaO: Total C in powder
a content of Ca content (amount%), F: Total F in powder
Content (%)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鋼を高速で鋳造す
る場合に、または中炭素鋼などの鋼を鋳造する場合に、
表面品質が良好な鋳片を得ることが可能であり、かつ安
定した鋳造操業を行うことが可能な連続鋳造用モールド
パウダに関する。さらに本発明は、このモールドパウダ
を用いる連続鋳造方法に関する。The present invention relates to a method for casting steel at a high speed or for casting steel such as medium carbon steel.
The present invention relates to a mold powder for continuous casting capable of obtaining a cast piece with good surface quality and performing a stable casting operation. Further, the present invention relates to a continuous casting method using the mold powder.
【0002】[0002]
【従来の技術】良好な表面品質と冷間加工性が要求され
る自動車の外装用鋼板などは、通常、250mm程度の
厚みの連続鋳造鋳片から製造されている。その理由は、
表面品質と内部品質ともに良好な鋳片を用いるためと高
い生産性を得るためである。また、このときの鋳造速度
は2〜3m/分程度が一般的である。これ以上の鋳造速
度で鋳造する場合には、鋳片表面に縦割れが発生した
り、鋳片内部に非金属介在物が残存しやすく製品の欠陥
の原因になる場合があるからである。2. Description of the Related Art Automotive exterior steel sheets and the like that require good surface quality and cold workability are usually manufactured from continuous cast slabs having a thickness of about 250 mm. The reason is,
The purpose is to use cast pieces with good surface quality and internal quality and to obtain high productivity. The casting speed at this time is generally about 2 to 3 m / min. This is because when casting is performed at a casting speed higher than this, vertical cracks may occur on the slab surface, or nonmetallic inclusions may easily remain inside the slab, which may cause defects in the product.
【0003】一方、数年前から、薄スラブ連続鋳造設備
と簡易な熱間圧延設備を、一つの製造ライン上に配置し
た電炉ミニミルプロセスが採用されている。この薄スラ
ブ連続鋳造法では、生産性の確保のため、少なくとも5
m/分程度の鋳造速度での操業を目標にしている。[0003] On the other hand, from several years ago, an electric furnace minimill process in which a thin slab continuous casting facility and a simple hot rolling facility are arranged on one production line has been adopted. In this thin slab continuous casting method, at least 5
The aim is to operate at a casting speed of about m / min.
【0004】また、中炭素鋼は溶鋼からの凝固に際し包
晶反応を起こすことから、鋳片の表面に縦割れが発生し
やすいが、この中炭素鋼を薄スラブ連続鋳造法で上述し
たような高速の鋳造速度で鋳造すると、鋳片の縦割れの
発生が助長される。低合金鋼についても、割れ感受性を
高める合金成分を含む場合には、同様に鋳片に縦割れが
発生しやすい。[0004] Medium carbon steel is susceptible to longitudinal cracks on the surface of the slab due to peritectic reaction during solidification from molten steel. However, this medium carbon steel is produced by thin slab continuous casting as described above. Casting at a high casting speed promotes the occurrence of vertical cracks in the slab. In the case of low-alloy steels as well, when an alloy component that increases crack sensitivity is included, vertical cracks are likely to occur in the slab.
【0005】この鋳片表面の縦割れの発生とモールドパ
ウダとは、密接な関係があることは良く知られている。
連続鋳造法においては、浸漬ノズルから鋳型内へ溶鋼を
供給するとともに、鋳造中の鋳型内の溶鋼の表面にモー
ルドパウダを投入する。通常、このモールドパウダに
は、複数種類の酸化物、炭素などの粉体を混合したもの
が用いられる。鋳型内へ投入されたモールドパウダは、
溶鋼の持つ熱により溶融し、溶鋼表面において溶融スラ
グが形成される。この溶融スラグは鋳型内壁と凝固殻と
の間隙に流入し、スラグフィルムを形成する。このスラ
グフィルムは、鋳型との接触で冷却されて凝固する。凝
固した部分は、ガラス質部分と結晶質部分からなる。It is well known that the occurrence of vertical cracks on the slab surface and the mold powder are closely related.
In the continuous casting method, molten steel is supplied into a mold from an immersion nozzle, and mold powder is poured into the surface of the molten steel in the mold during casting. Usually, a mixture of powders of a plurality of types of oxides and carbon is used for the mold powder. Mold powder put into the mold,
The molten steel is melted by the heat of the molten steel, and molten slag is formed on the surface of the molten steel. This molten slag flows into the gap between the inner wall of the mold and the solidified shell to form a slag film. This slag film is cooled and solidified by contact with the mold. The solidified portion comprises a vitreous portion and a crystalline portion.
【0006】このような挙動を示すモールドパウダに
は、以下の作用がある。[0006] The mold powder exhibiting such behavior has the following effects.
【0007】1)鋳型内の溶鋼表面の保温および溶鋼の
酸化防止 2)溶鋼中に存在し溶鋼表面に浮上してくる気泡および
酸化物の吸収 3)鋳型内壁と凝固殻との間の潤滑性の確保 4)溶融スラグの伝熱抵抗の調整による凝固殻の冷却速
度の調整。1) Insulation of molten steel surface in the mold and prevention of oxidation of the molten steel 2) Absorption of bubbles and oxides existing in the molten steel and floating on the molten steel surface 3) Lubricity between the inner wall of the mold and the solidified shell 4) Adjustment of cooling rate of solidified shell by adjusting heat transfer resistance of molten slag.
【0008】これらの役割の中で、高速で鋳造する場合
には、3)に示す溶融スラグによる潤滑性の確保が重要
である。また、鋳片表面の縦割れの防止に対しては、
4)の鋳型内の凝固殻、すなわち凝固初期の鋳片表面の
冷却速度の調整が重要である。[0008] In these roles, when casting at high speed, it is important to ensure the lubricity by the molten slag shown in 3). Also, to prevent vertical cracks on the slab surface,
It is important to adjust the cooling rate of the solidified shell in the mold of 4), that is, the surface of the slab at the initial stage of solidification.
【0009】一般的に、連続鋳造法において鋳造速度の
高速化を図ると、鋳型内壁と凝固殻との間隙への溶融ス
ラグの流入量は減少する。溶融スラグの流入量が減少
し、スラグフィルム厚みが減少した場合、潤滑不良によ
り凝固殻が鋳型内壁に拘束され、極端な場合にはブレー
クアウトなどの操業事故が起こる。そこで、溶融スラグ
の流入量の確保のため、モールドパウダ溶融時の凝固点
を低下させたり、粘度を低下させる。しかし、モールド
パウダの凝固点と粘度を過度に低下させると、スラグフ
ィルムの厚さが不均一になりやすい。そのため、鋳型内
の凝固殻の冷却速度が不均一になり、鋳片表面に縦割れ
が発生しやすくなる。このように、鋳造速度の高速化に
効果的な潤滑性と、鋳片表面の縦割れを防止するのに効
果的な凝固殻の冷却速度の均一性の、両方の性質を併せ
持つモールドパウダを作ることは、重要な技術課題であ
る。In general, when the casting speed is increased in the continuous casting method, the amount of molten slag flowing into the gap between the inner wall of the mold and the solidified shell decreases. When the inflow of the molten slag decreases and the slag film thickness decreases, the solidified shell is restrained by the inner wall of the mold due to poor lubrication, and in extreme cases, an operation accident such as breakout occurs. Then, in order to secure the inflow amount of the molten slag, the solidification point at the time of melting the mold powder is lowered or the viscosity is lowered. However, if the solidification point and viscosity of the mold powder are excessively reduced, the thickness of the slag film tends to be uneven. Therefore, the cooling rate of the solidified shell in the mold becomes uneven, and vertical cracks are likely to occur on the surface of the slab. In this way, a mold powder having both properties of lubrication, which is effective for increasing the casting speed, and uniformity of the cooling rate of the solidified shell, which is effective for preventing vertical cracks on the slab surface, is produced. That is an important technical issue.
【0010】高速で鋳造する場合の鋳片表面の縦割れの
防止対策に関して、下記に示す方法が提案されている。
すなわち、特開平3−193248号公報では、モール
ドパウダにZrO2 、TiO2 、Sc2 O3 、Y2 O3
等のIII A族およびIV族の元素の酸化物を結晶析出促進
剤として添加する方法が提案されている。また、この公
報では、溶融スラグの粘度を、1300℃で1pois
e以下に低下させることにより、鋳造速度の高速化が達
成されるとされている。このモールドパウダは、溶融状
態から冷却される過程で結晶を析出し、この結晶が鋳型
内の鋳片表面を緩冷却する。この鋳片表面の緩冷却が、
鋳片表面の冷却速度を均一化する。The following method has been proposed for preventing longitudinal cracks on the surface of a slab when casting at high speed.
That is, in Japanese Patent Application Laid-Open No. 3-193248, ZrO 2 , TiO 2 , Sc 2 O 3 , Y 2 O 3
A method has been proposed in which an oxide of a Group IIIA or Group IV element such as the above is added as a crystal precipitation accelerator. In this publication, the viscosity of molten slag is 1 pois at 1300 ° C.
It is said that by lowering the value to e or less, a higher casting speed can be achieved. The mold powder precipitates crystals in the process of cooling from the molten state, and the crystals slowly cool the surface of the slab in the mold. Slow cooling of the slab surface
The cooling rate on the slab surface is made uniform.
【0011】また、特開平5−15955号公報では、
溶融スラグの粘度を下げることと、T.CaOのSiO
2 に対する重量%の比T.CaO/SiO2 を大きくす
ることが提案されている。ここで、T.CaOは、モー
ルドパウダ中に含有されるCaOと、CaF2 として存
在すると推定されるCa分をCaOに換算したものとの
和であって、下記の(C)式で定義されている。[0011] Also, in Japanese Patent Application Laid-Open No. Hei 5-15955,
Reducing the viscosity of the molten slag; CaO SiO
Wt% of the specific T. for 2 It has been proposed to increase CaO / SiO 2 . Here, T. CaO is the sum of CaO contained in the mold powder and CaO converted to CaO estimated to be present as CaF 2 and is defined by the following formula (C).
【0012】 T.CaO(%)=CaO(%)+CaF2 (%) ×(56/78) ・・・(C) ここでは、T.CaO/SiO2 を1.2〜1.3程度
に大きくすると、溶融スラグの冷却過程で結晶が析出
し、この結晶が鋳型内の鋳片表面を緩冷却するとされて
いる。T. CaO (%) = CaO (%) + CaF 2 (%) × (56/78) (C) Increasing the CaO / SiO 2 of about 1.2 to 1.3, crystals during the cooling process of the molten slag is precipitated, the crystals are to slow cool the slab surface within the mold.
【0013】しかし、上述した特開平3−193248
号公報および特開平5−15955号公報で提案されて
いるモールドパウダを包晶鋼を含む中炭素鋼に用いた場
合、2〜3m/分以上の鋳造速度で鋳造すると、モール
ドパウダによる鋳片表面の緩冷却効果が不十分となっ
て、鋳片表面に縦割れが発生する場合がある。However, the above-mentioned Japanese Patent Laid-Open Publication No.
When the mold powder proposed in Japanese Patent Application Laid-Open No. 5-15955 and medium carbon steel containing peritectic steel is cast at a casting speed of 2 to 3 m / min or more, the surface of the slab by the mold powder In some cases, the slow cooling effect of the steel is insufficient, and vertical cracks may occur on the slab surface.
【0014】上記以外に、CaO/SiO2 の値が大き
いモールドパウダが、特開平5−269560号公報で
提案されている。このモールドパウダは、CaO/Si
O2を1.1〜1.8とし、さらにCaO/Fが9〜4
0の条件を満足するものである。高速鋳造時の縦割れ防
止と浸漬ノズルの溶損防止を目的としている。また、特
開昭54−35129号公報では、CaO/SiO2 の
比較的高いモールドパウダが提案されている。つまり、
CaO/SiO2 を0.6〜1.4とし、蛍石を10重
量%まで配合することを提案している。ただし、これら
の提案のモールドパウダを用いた場合、2〜3m/分以
上の鋳造速度で鋳造すると、鋳片表面に縦割れが発生す
る場合がある。In addition to the above, a mold powder having a large CaO / SiO 2 value has been proposed in Japanese Patent Application Laid-Open No. 5-269560. This mold powder is CaO / Si
O 2 is set to 1.1 to 1.8, and CaO / F is set to 9 to 4
0 is satisfied. The purpose is to prevent vertical cracking during high-speed casting and to prevent erosion of the immersion nozzle. Japanese Patent Application Laid-Open No. 54-35129 proposes a mold powder having a relatively high CaO / SiO 2 content. That is,
It has been proposed that the CaO / SiO 2 be 0.6 to 1.4 and that fluorite be blended up to 10% by weight. However, when using these proposed mold powders, when casting at a casting speed of 2 to 3 m / min or more, vertical cracks may occur on the slab surface.
【0015】このように、5m/分程度あるいはそれ以
上の鋳造速度で鋳造する場合に、また、包晶鋼を含む中
炭素鋼などを鋳造する場合に、鋳片表面の縦割れの発生
を防止するためには、さらに、ブレークアウトなどの操
業事故の発生を防止するためには、モールドパウダの性
能をさらに向上させる必要がある。As described above, when casting at a casting speed of about 5 m / min or more, or when casting medium carbon steel or the like containing peritectic steel, the occurrence of longitudinal cracks on the slab surface is prevented. In order to prevent the occurrence of operation accidents such as breakouts, it is necessary to further improve the performance of the mold powder.
【0016】[0016]
【発明が解決しようとする課題】本発明は、薄スラブ連
続鋳造法に代表されるような高速での鋳造に好適で、ま
た、中炭素鋼のような鋳片表面に縦割れが発生しやすい
鋼の連続鋳造に好適な、かつ安定した鋳造作業に好適な
モールドパウダおよびそのモールドパウダを用いる連続
鋳造方法を提供することを目的とする。The present invention is suitable for high-speed casting as typified by a thin slab continuous casting method, and tends to cause vertical cracks on the surface of a slab such as medium carbon steel. An object of the present invention is to provide a mold powder suitable for continuous casting of steel and suitable for a stable casting operation, and a continuous casting method using the mold powder.
【0017】[0017]
【課題を解決するための手段】本発明の要旨は、下記の
(1)に示す鋼の連続鋳造用モールドパウダおよび下記
(2)に示す連続鋳造方法にある。The gist of the present invention resides in a mold powder for continuous casting of steel shown in the following (1) and a continuous casting method shown in the following (2).
【0018】(1)CaO、SiO2 およびフッ素化合
物を基本成分とし、下記(A)式で表される(CaO)
h(重量%)と、SiO2 含有率(重量%)との比(C
aO)h/SiO2 が、0.9〜1.9であり、さらに
下記(B)式で表されるCaF2 を15〜60重量%含
み、かつNa2 Oを0〜15重量%、MgOを1〜20
重量%含有する鋼の連続鋳造用モールドパウダ。(1) (CaO) represented by the following formula (A) containing CaO, SiO 2 and a fluorine compound as basic components:
h (% by weight) and the SiO 2 content (% by weight) (C
aO) h / SiO 2 is 0.9 to 1.9, further contains 15 to 60% by weight of CaF 2 represented by the following formula (B), 0 to 15% by weight of Na 2 O, and MgO From 1 to 20
Mold powder for continuous casting of steel containing wt%.
【0019】 ここで、(CaO)h=T.CaO−F ×(56/38)・・・(A) CaF2 =F×(78/38) ・・・(B) T.CaO:パウダ中の全Ca含有率のCaO換算量(重量%) F:パウダ中の全F含有率(重量%) (2)上記(1)に記載のモールドパウダを用いる鋼の
連続鋳造方法。Here, (CaO) h = T. CaO-F × (56/38) (A) CaF 2 = F × (78/38) (B) CaO: CaO equivalent amount of total Ca content in powder (% by weight) F: Total F content in powder (% by weight) (2) A continuous casting method of steel using the mold powder described in (1) above.
【0020】本発明のモールドパウダ(以下、単にパウ
ダと記す)は、(CaO)h/SiO2 、すなわち塩基
度を高めているので、溶融状態から凝固する過程で結晶
の析出量が多い。ただし、ただ単にパウダの塩基度を高
めるだけでは、パウダの凝固点を高めることになる。こ
の場合には、高速で鋳造することが困難となる。一方、
ただ単にCaF2 やNa2 Oなどの含有率を増加させ
て、凝固点や粘度を低下させるだけでは、溶融スラグに
焼結層を生成させたり、浸漬ノズルの溶損を引き起こ
し、安定した鋳造操業が困難となる。そこで、本発明者
らは、パウダの高塩基度化と、凝固点および粘度の低下
というパウダにとって両立の困難な特性を、以下に示す
(a)および(b)の手段で解決した。In the mold powder of the present invention (hereinafter simply referred to as powder), since (CaO) h / SiO 2 , that is, the basicity is increased, a large amount of crystals are precipitated in the process of solidification from a molten state. However, simply increasing the basicity of the powder will increase the freezing point of the powder. In this case, it is difficult to cast at high speed. on the other hand,
Simply increasing the content of CaF 2 or Na 2 O, etc., and lowering the freezing point and viscosity will result in the formation of a sintered layer in the molten slag or the erosion of the immersion nozzle, resulting in a stable casting operation. It will be difficult. Then, the present inventors have solved the powdery high basicity and the solidification point and the characteristic which are difficult to achieve for the powder such as a decrease in viscosity by means of the following (a) and (b).
【0021】(a)溶融スラグからの結晶析出の促進 鋳片の縦割れを防止するには、鋳型内の凝固殻、すなわ
ち凝固初期の鋳片表面の冷却速度の均一化が重要であ
る。この凝固初期の鋳片表面の冷却速度が不均一の場合
に、凝固殻の厚さは鋳片の幅方向で不均一になる。その
ため、凝固収縮により凝固殻に生じる応力が鋳片の幅方
向で均一に緩和されず、鋳片表面に縦割れが発生する。(A) Acceleration of Crystal Precipitation from Molten Slag In order to prevent vertical cracking of a slab, it is important to equalize the cooling rate of the solidified shell in the mold, that is, the surface of the slab at the early stage of solidification. When the cooling rate of the slab surface in the early stage of solidification is not uniform, the thickness of the solidified shell becomes uneven in the width direction of the slab. Therefore, stress generated in the solidified shell due to solidification shrinkage is not uniformly relieved in the width direction of the slab, and a vertical crack is generated on the slab surface.
【0022】鋳型と凝固殻の間のスラグフィルム(以
下、単にフィルムと記す)を介して、鋳型内の凝固殻を
均一な冷却速度で冷却するためには、フィルムの伝熱抵
抗の増大が重要である。フィルムの伝熱抵抗が小さい
と、凝固殻は、鋳型による冷却効果のばらつきの影響を
大きく受ける。その場合には、鋳型の各位置で凝固殻の
冷却速度のばらつきが大きくなって、凝固殻の厚さが、
鋳型の幅方向で不均一になる。逆に、フィルムの伝熱抵
抗を大きくして、凝固殻の冷却速度を緩やかにすると、
凝固殻の厚さは鋳型の幅方向で均一化される。そのた
め、鋳片表面の縦割れの発生を防止できる。In order to cool the solidified shell in the mold at a uniform cooling rate through a slag film (hereinafter simply referred to as a film) between the mold and the solidified shell, it is important to increase the heat transfer resistance of the film. It is. If the heat transfer resistance of the film is small, the solidified shell is greatly affected by the variation in the cooling effect of the mold. In that case, the variation in the cooling rate of the solidified shell at each position of the mold becomes large, and the thickness of the solidified shell becomes
It becomes uneven in the width direction of the mold. Conversely, by increasing the heat transfer resistance of the film and slowing the cooling rate of the solidified shell,
The thickness of the solidified shell is made uniform in the width direction of the mold. Therefore, the occurrence of vertical cracks on the surface of the slab can be prevented.
【0023】本発明のパウダでは、従来の指標T.Ca
O/SiO2 に代えて、上述した(A)式で表される
(CaO)h/SiO2 という新しい指標を採用するこ
とにより、CaO−SiO2 −CaF2 を基本成分とす
る三元系において結晶の析出しやすい組成範囲が選択さ
れている。そのため、溶融スラグが凝固する過程で、結
晶がより多く析出するので、溶融スラグの伝熱抵抗が大
きい。In the powder of the present invention, the conventional index T.I. Ca
By adopting a new index of (CaO) h / SiO 2 represented by the above formula (A) instead of O / SiO 2 , a ternary system having CaO—SiO 2 —CaF 2 as a basic component is adopted. A composition range in which crystals are easily precipitated is selected. Therefore, in the process of solidifying the molten slag, more crystals are precipitated, and the heat transfer resistance of the molten slag is large.
【0024】CaO−SiO2 −CaF2 系を基本成分
とする三元系パウダ組成のなかでも、(CaO)h/S
iO2 が0.9〜1.9と大きいので、溶融スラグが凝
固する過程で、多くの結晶が析出する。Among the ternary powder compositions containing CaO—SiO 2 —CaF 2 as a basic component, (CaO) h / S
Because iO 2 is large and 0.9-1.9, in the process of the molten slag solidifies, many crystals precipitated.
【0025】図1は、本発明のパウダの化学組成の範囲
を説明するための(CaO)h−SiO2 −CaF2 3
元系の組成図である。本発明のパウダは、配合するフッ
素化合物のほとんどがCaF2 であるので、前述の
(A)式から計算される(CaO)hの値と配合されて
いるCaOの含有率は、ほぼ同等な値である。したがっ
て、便宜的に上記の3元系の組成図によって、本発明の
パウダを説明する。FIG. 1 shows (CaO) h-SiO 2 —CaF 2 3 for explaining the range of the chemical composition of the powder of the present invention.
FIG. 3 is a composition diagram of an original system. In the powder of the present invention, since most of the fluorine compound to be blended is CaF 2 , the value of (CaO) h calculated from the above formula (A) and the content of the blended CaO are almost the same value. It is. Therefore, the powder of the present invention will be described with reference to the above ternary composition diagram for convenience.
【0026】図1に斜線部の範囲で示すように、(Ca
O)h/SiO2 が0.9〜1.9で、CaF2 含有率
が15〜60重量%(以下、単に%と記す)の本発明の
パウダの化学組成範囲は、(CaO)h/SiO2 が
0.9の境界線1(CaO・SiO2 とCaF2 100
%とを結んだ直線)、(CaO)h/SiO2 が1.9
の境界線2(2CaO・SiO2 とCaF2 100%と
を結んだ直線)、CaF2 含有率が15%の直線、Ca
F2 含有率が60%の直線とで囲まれた範囲である。As shown by the shaded area in FIG.
O) The chemical composition of the powder of the present invention having h / SiO 2 of 0.9 to 1.9 and a CaF 2 content of 15 to 60% by weight (hereinafter simply referred to as%) is (CaO) h / Boundary line 1 with SiO 2 of 0.9 (CaO.SiO 2 and CaF 2 100
%), (CaO) h / SiO 2 is 1.9.
Border 2 (2CaO · SiO 2 and CaF 2 100% and a straight line connecting the), CaF 2 content of 15% linear, Ca
This is a range surrounded by a straight line having an F 2 content of 60%.
【0027】また、比較のために、本発明のパウダと同
じく、凝固殻を緩冷却する目的で用いられている従来の
パウダの化学組成範囲を(a)の記号で示した。さら
に、前述した塩基度の高い、浸漬ノズルの溶損防止を目
的とした従来のパウダの化学組成の範囲を(b)の記号
で示した。本発明のパウダのような、(CaO)h/S
iO2 が0.9〜1.9で、CaF2 含有率が15〜6
0%の場合には、溶融状態からの冷却過程で、カスピデ
ィンと称する3CaO・2SiO2 ・CaF2 または3
CaO・2SiO2 の分子式で表される結晶が多く析出
する。For comparison, as in the case of the powder of the present invention, the range of the chemical composition of the conventional powder used for slowly cooling the solidified shell is indicated by the symbol (a). Further, the range of the chemical composition of the conventional powder having a high basicity and preventing the immersion nozzle from being damaged is indicated by the symbol (b). (CaO) h / S, such as the powder of the present invention
iO 2 is 0.9 to 1.9 and CaF 2 content is 15 to 6
In the case of 0%, during the cooling process from the molten state, 3CaO.2SiO 2 .CaF 2 or 3
Many crystals represented by the molecular formula of CaO · 2SiO 2 precipitate.
【0028】(b)高塩基度のパウダの低粘度化および
凝固点の適正化 鋼の連続鋳造時のフィルムの厚みは、鋳型内壁と鋳型内
の凝固殻の間隙への溶融スラグの流入量によって決ま
る。過剰に流入した場合には、流入量の少ない位置と多
い位置との間でフィルムの厚みの差が大きくなり、凝固
殻の冷却速度が不均一になる。また、流入量が過度に少
ない場合には、フィルムの厚みが全体的に薄くなる。こ
のとき、フィルムの厚みのわずかな差が、凝固殻の冷却
速度を不均一にしやすい。このように溶融スラグの流入
量が多くても、また少なくても、鋳片表面に縦割れが発
生しやすい。また、溶融スラグの流入量が極端に少ない
場合には、ブレークアウトの操業事故となる場合があ
る。(B) Reducing the viscosity of high basicity powder and optimizing the solidification point The thickness of the film during continuous casting of steel is determined by the amount of molten slag flowing into the gap between the inner wall of the mold and the solidified shell in the mold. . If the inflow is excessive, the difference in the film thickness between the position where the inflow is small and the position where the inflow is large increases, and the cooling rate of the solidified shell becomes uneven. On the other hand, when the inflow amount is too small, the thickness of the film is reduced as a whole. At this time, a slight difference in the thickness of the film tends to make the cooling rate of the solidified shell uneven. As described above, even if the amount of inflow of the molten slag is large or small, vertical cracks are easily generated on the slab surface. When the inflow of molten slag is extremely small, a breakout operation accident may occur.
【0029】とくに、高速で鋳造する場合は、溶融スラ
グの鋳型内壁と鋳型内の凝固殻の間隙への流入量が減少
する傾向があるので、フィルムの厚みの確保と均一化が
重要な技術課題である。In particular, when casting at a high speed, the amount of molten slag flowing into the gap between the inner wall of the mold and the solidified shell in the mold tends to decrease. Therefore, it is important to secure and uniform the film thickness. It is.
【0030】一般的に、フィルムの厚みは、パウダの凝
固点および溶融時の粘度を適正範囲に調整することによ
り制御できる。In general, the thickness of the film can be controlled by adjusting the freezing point of the powder and the viscosity at the time of melting to an appropriate range.
【0031】本発明のパウダでは、MgOを適切量配合
することにより、パウダの凝固点の低下を図っている。
CaF2 やNa2 Oに比べて、浸漬ノズルの溶損を防止
することができ、また、溶融スラグの上にパウダの焼結
層が形成されることを防止できる。In the powder of the present invention, the solidification point of the powder is lowered by adding an appropriate amount of MgO.
Compared with CaF 2 and Na 2 O, it is possible to prevent the immersion nozzle from being melted and to prevent the formation of a powder sintered layer on the molten slag.
【0032】浸漬ノズルの溶損が大きいと、その部分で
折損する。このような先端が失われた浸漬ノズルを用い
て鋳造を継続すると、鋳片の内部および表面の品質が悪
くなる。極端な場合には、ブレークアウトを引き起こ
す。また、パウダの焼結層が形成されると、溶融スラグ
の潤滑性能が悪くなるとともに、極端な場合には、ブレ
ークアウトを引き起こす。If the immersion nozzle has a large melt damage, it breaks at that portion. If casting is continued using such an immersion nozzle whose tip has been lost, the quality of the inside and surface of the slab deteriorates. In extreme cases, it causes a breakout. In addition, when the sintered layer of the powder is formed, the lubricating performance of the molten slag deteriorates, and in extreme cases, breakout is caused.
【0033】本発明のパウダでは、MgOを1〜20%
含有させ、さらにCaF2 を15〜60%、Na2 Oを
0〜15%含有させることにより、適正な凝固点および
粘度を得ている。In the powder of the present invention, MgO is contained in an amount of 1 to 20%.
By containing CaF 2 in an amount of 15 to 60% and Na 2 O in an amount of 0 to 15%, an appropriate freezing point and viscosity are obtained.
【0034】[0034]
【発明の実施の形態】本発明のパウダおよびこのパウダ
を用いた連続鋳造方法について、以下に具体的に説明す
る。%は重量%を意味する。BEST MODE FOR CARRYING OUT THE INVENTION The powder of the present invention and a continuous casting method using the powder will be specifically described below. % Means% by weight.
【0035】(1)パウダの化学組成 本発明のパウダの基本成分は、CaO、SiO2 、フッ
素化合物の3成分である。それぞれのおおよその含有率
は、CaOが20〜45%、SiO2 が10〜35%、
フッ素化合物がCaF2 換算で15〜60%である。こ
れらに加えて、MgOを1〜20%、さらにNa2 Oを
0〜15%、それぞれ含有させる。以下、本発明のパウ
ダの化学組成について、その適正な範囲を説明する。(1) Chemical Composition of Powder The basic components of the powder of the present invention are three components of CaO, SiO 2 and a fluorine compound. The approximate content of each is 20-45% for CaO, 10-35% for SiO 2 ,
The content of the fluorine compound is 15 to 60% in terms of CaF 2 . In addition to these, the MgO 1 to 20%, further 0 to 15% of Na 2 O, are contained respectively. Hereinafter, the appropriate range of the chemical composition of the powder of the present invention will be described.
【0036】((CaO)h/SiO2 )本発明で規定
する(CaO)hとSiO2 の比(CaO)h/SiO
2 の値の算出に用いる(CaO)hは、前述した(A)
および(B)式によって求められる値である。すなわ
ち、パウダ中のT.Caの分析値から、そのすべてがC
aOであると仮定して求められるCaOではない。ま
ず、前述の(B)式で示したようにFの分析値からFの
全量がCaF2 として存在するものと仮定して、CaF
2 含有率を求める。次に、このCaF2 の形態で存在す
るCaを除いたCaがCaOであるとして、(CaO)
hを求める。また、SiO2 の値は、パウダ中のSiの
分析値を基にして求められる値である。((CaO) h / SiO 2 ) The ratio of (CaO) h to SiO 2 defined in the present invention (CaO) h / SiO 2
(CaO) h used for calculation of the value of 2 is (A)
And (B). That is, T. in powder. From the analytical values of Ca, all of them are C
It is not CaO obtained assuming that it is aO. First, as shown in the above equation (B), it is assumed from the analytical value of F that the total amount of F exists as CaF 2 ,
2 Determine the content. Next, assuming that Ca excluding Ca existing in the form of CaF 2 is CaO, (CaO)
Find h. The value of SiO 2 is a value obtained based on the analysis value of Si in the powder.
【0037】本発明のパウダでは、この(CaO)h/
SiO2 の値を0.9〜1.9とする。(CaO)h/
SiO2 がこの範囲内の場合には、溶融スラグが冷却さ
れて凝固する際に十分な量の結晶が析出する。(Ca
O)h/SiO2 が0.9未満の場合には、十分な量の
結晶の析出が起こらない。また、(CaO)h/SiO
2 が1.9を超える場合には、パウダの凝固点が高すぎ
るので、鋼を鋳造する際の溶鋼の温度ではパウダが溶融
しにくい。このようなとき、鋳型内の溶鋼表面の溶融ス
ラグの厚みおよび鋳型内壁と鋳片の凝固殻との間のフィ
ルムの厚みを適正化するのが難しいため、連続鋳造の操
業に支障をきたす。したがって、(CaO)h/SiO
2 は0.9〜1.9とする。In the powder of the present invention, the (CaO) h /
The value of SiO 2 is set to 0.9 to 1.9. (CaO) h /
When SiO 2 is within this range, a sufficient amount of crystals precipitate when the molten slag is cooled and solidified. (Ca
O) If h / SiO 2 is less than 0.9, precipitation of a sufficient amount of crystals does not occur. Also, (CaO) h / SiO
When 2 exceeds 1.9, the solidification point of the powder is too high, so that the powder is not easily melted at the temperature of molten steel when casting steel. In such a case, it is difficult to optimize the thickness of the molten slag on the surface of the molten steel in the mold and the thickness of the film between the inner wall of the mold and the solidified shell of the slab, which hinders the operation of continuous casting. Therefore, (CaO) h / SiO
2 is set to 0.9 to 1.9.
【0038】なお、後述のように、(CaO)h/Si
O2 の値が1.9とその前後、0.9とその近傍の場合
には、結晶の析出がやや起こりにくいので、望ましい範
囲は1.1〜1.7である。As will be described later, (CaO) h / Si
When the value of O 2 is 1.9 and its vicinity, and 0.9 and its vicinity, the precipitation of the crystal is rather difficult, so the preferable range is 1.1 to 1.7.
【0039】(CaF2 含有率)本発明で規定するCa
F2 含有率は、前述した(B)式により求められる値で
ある。したがって、CaF2 のみならず、フッ化ナトリ
ウムなどの全てのフッ素化合物中のFの分析値をCaF
2 含有率に換算した値である。ただし、本発明のパウダ
の場合、配合するフッ素化合物は、ほとんどがCaF2
である。(CaF 2 content rate)
The F 2 content is a value determined by the above-described equation (B). Therefore, the analysis value of F in all fluorine compounds such as sodium fluoride as well as CaF 2
2 Value converted to content. However, in the case of the powder of the present invention, most of the compounded fluorine compound is CaF 2.
It is.
【0040】本発明のパウダにおいては、適正なCaF
2 の含有率は15〜60%である。CaF2 が、この範
囲内の含有率の場合には、溶融スラグが冷却されて凝固
する際に十分な量の結晶が析出する。CaF2 が15%
未満の場合には、凝固点の低下が困難であり、CaF2
が60%を超える場合には、浸漬ノズルの溶損が著し
い。In the powder of the present invention, the proper CaF
The content of 2 is 15 to 60%. When the content of CaF 2 is within this range, a sufficient amount of crystals precipitate when the molten slag is cooled and solidified. CaF 2 is 15%
If it is less than 3%, it is difficult to lower the freezing point, and CaF 2
Is more than 60%, the immersion nozzle is significantly melted.
【0041】(CaO)h/SiO2 が0.9〜1.9
で、CaF2 含有率が15〜60%の場合には、前述の
とおり、溶融状態からの冷却過程で、カスピディンと称
する結晶が多く析出する。(CaO) h / SiO 2 is 0.9 to 1.9
When the CaF 2 content is 15 to 60%, as described above, many crystals called caspidin are precipitated during the cooling process from the molten state.
【0042】(Na2 O含有率)Na2 Oは必要に応じ
て配合する成分である。本発明の基本組成であっても、
凝固点が1300℃以上になる場合がある。このときに
は、Na2 Oを配合することが、凝固点を下げることに
対して有効である。この効果を得る場合には2%以上配
合するのが望ましい。一方、Na2 Oが15%を超える
と、それ以上配合しても、凝固点の低下効果が少なくな
るとともに、さらに、溶融スラグにパウダの焼結層が形
成されやすくなる。したがって、Na2 Oは0〜15%
とする。(Na 2 O content) Na 2 O is a component to be added as required. Even with the basic composition of the present invention,
The freezing point may be 1300 ° C. or higher. At this time, the incorporation of Na 2 O is effective in lowering the freezing point. In order to obtain this effect, it is desirable to add 2% or more. On the other hand, if Na 2 O exceeds 15%, the effect of lowering the solidification point is reduced even if it is added more, and a powder sintered layer is more likely to be formed on the molten slag. Therefore, Na 2 O is 0 to 15%
And
【0043】(MgO含有率)本発明のパウダにおいて
は、MgOの含有率は1〜20%とする。MgO含有率
がこの範囲内の場合には、パウダの凝固点および粘度が
低下する。MgOが1%未満では、パウダの凝固点およ
び粘度の低下効果が不十分であり、20%を超えると、
パウダの凝固点がかえって上昇してしまう。(MgO Content) In the powder of the present invention, the content of MgO is set to 1 to 20%. When the MgO content is within this range, the freezing point and the viscosity of the powder decrease. If the content of MgO is less than 1%, the effect of lowering the freezing point and viscosity of the powder is insufficient.
The freezing point of the powder rises instead.
【0044】(2)パウダの粘度、溶融温度および溶融
速度 5m/分またはそれ以上の速度で鋳造する場合には、前
述のとおり、フィルムの厚みを確保しにくい。このフィ
ルムの厚みを確保するためには、パウダの凝固点および
溶融スラグの粘度を適正な範囲にすることが必要であ
る。(2) When casting at a powder viscosity, a melting temperature and a melting speed of 5 m / min or more, it is difficult to secure the thickness of the film as described above. In order to ensure the thickness of the film, it is necessary to set the solidification point of the powder and the viscosity of the molten slag within appropriate ranges.
【0045】本発明で規定する化学組成のパウダの場合
には、大部分のパウダの凝固点は1100〜1300℃
程度となる。このパウダの凝固点の範囲は、上述した高
速で鋳造する場合に適した範囲の温度である。また、こ
の範囲の凝固点を外れている場合には、上述したよう
に、MgOやNa2 Oなどにより調整することが望まし
い。In the case of the powder having the chemical composition specified in the present invention, the freezing point of most of the powder is 1100 to 1300 ° C.
About. The range of the solidification point of the powder is a temperature suitable for the above-described high-speed casting. When the freezing point is out of this range, it is desirable to adjust the temperature with MgO, Na 2 O, or the like, as described above.
【0046】5m/分以上のような高速で鋳造する場合
に適したパウダの溶融時の粘度は、1300℃で1.5
poise以下が望ましい。1.5poiseを超える
粘度の場合には、鋳型内壁と鋳型内の凝固殻との間隙に
流入する溶融スラグの量が不足し、鋳片表面に縦割れが
発生したり、連続鋳造が困難となる場合がある。The powder melt viscosity suitable for casting at a high speed such as 5 m / min or more is 1.5 at 1300 ° C.
Poise or less is desirable. If the viscosity exceeds 1.5 poise, the amount of molten slag flowing into the gap between the inner wall of the mold and the solidified shell in the mold is insufficient, and vertical cracks occur on the slab surface and continuous casting becomes difficult. There are cases.
【0047】(3)パウダの原料 本発明のパウダを製造する際に使用する原料は、一般的
に使用されているパウダの原料で構わない。CaO原料
として生石灰、石灰石、セメント、SiO2 原料として
は、珪砂、軽藻土、CaF2 原料としては、蛍石、Na
2 O原料としては、ソーダ灰、炭酸ナトリウム、さらに
MgO原料としては、MgOクリンカ、炭酸マグネシウ
ムなどを用いればよい。(3) Powder Raw Materials The raw materials used for producing the powder of the present invention may be generally used powder raw materials. Quicklime as CaO raw material, limestone, cement, as SiO 2 raw material, silica sand, Keimodo, as the CaF 2 raw materials, fluorite, Na
As the 2O raw material, soda ash and sodium carbonate may be used, and as the MgO raw material, MgO clinker, magnesium carbonate and the like may be used.
【0048】また、原料の粒度は100μm以下の粉末
が望ましい。なお、これらの原料にはAl2 O3 、Fe
2 O3 、Fe3 O4 などの酸化物が含有されており、パ
ウダにも不可避的に含まれるようになるが、これらの不
純物が存在しても、とくに差し支えない。It is desirable that the raw material has a particle size of 100 μm or less. These raw materials include Al 2 O 3 , Fe
Oxides such as 2 O 3 and Fe 3 O 4 are contained and are inevitably contained in powder. However, even if these impurities are present, they are not particularly hindered.
【0049】(4)本発明のパウダを用いた連続鋳造方
法 これら本発明のパウダを用いることにより、鋼、なかで
もC含有率が0.05〜0.20%の鋼を、鋳片表面に
縦割れを発生することなく高速で安定して連続鋳造する
ことができる。(4) Continuous casting method using powder of the present invention By using these powders of the present invention, steel, especially steel having a C content of 0.05 to 0.20%, can be applied to the surface of a slab. Continuous casting can be performed stably at high speed without generating vertical cracks.
【0050】とくに、C含有率が0.08〜0.20%
の鋼は、溶鋼からの凝固過程で包晶反応と呼ばれる相変
態を起こす。この相変態により、鋳片表面に縦割れが発
生しやすくなる。加えて、高速で鋳造する場合には、鋳
型内の凝固殻に不均一冷却の影響が加わり、鋳片表面の
縦割れが、さらに発生しやすくなる。Particularly, when the C content is 0.08 to 0.20%
Steel undergoes a phase transformation called peritectic reaction during the solidification process from molten steel. Due to this phase transformation, vertical cracks easily occur on the surface of the slab. In addition, when casting at a high speed, the effect of uneven cooling on the solidified shell in the mold is added, and vertical cracks on the slab surface are more likely to occur.
【0051】C含有率が0.05〜0.20%で、M
n、Cr、Ni、Ti、Mo、Nb、V等の鋳片の割れ
感受性を高める合金元素を含有している低合金鋼は、こ
れらの合金元素とCとの相乗作用で鋳片に縦割れが発生
しやすい。When the C content is 0.05 to 0.20%,
Low alloy steel containing alloying elements such as n, Cr, Ni, Ti, Mo, Nb, V, etc., which enhances the susceptibility of cast slabs to cracking, is characterized by the fact that these alloying elements and C act synergistically to produce longitudinal cracks in slabs. Is easy to occur.
【0052】C含有率が0.05%程度の低炭素鋼で
も、とくに5m/分程度またはそれ以上の高速で鋳造す
る場合に、鋳片表面に縦割れが発生しやすい。Even with a low carbon steel having a C content of about 0.05%, vertical cracks are likely to occur on the slab surface, especially when casting at a high speed of about 5 m / min or more.
【0053】したがって、上述のような鋼を鋳造する場
合に、本発明のパウダを用いることにより、5m/分ま
たはそれ以上の鋳造速度で、鋳片表面に縦割れが発生す
ることなく、連続鋳造が可能である。Therefore, when the above-described steel is cast, the powder of the present invention can be used for continuous casting at a casting speed of 5 m / min or more without vertical cracks on the slab surface. Is possible.
【0054】パウダの使用量は、連続鋳造機や鋼の種
類、鋳造速度などにより変わるので、とくに限定しない
が、鋳造速度5m/分で、おおよそ、0.2kg/鋼−
t程度である。The amount of powder used depends on the type of the continuous casting machine, the type of steel, the casting speed, etc., but is not particularly limited. However, at a casting speed of 5 m / min, approximately 0.2 kg / steel-
about t.
【0055】本発明のパウダは、C含有率が0.05%
未満の鋼の連続鋳造にも好適であることは言うまでもな
い。さらに、本発明のパウダを用いて、上述の鋼を2.
0m/分程度の低速度の鋳造速度で鋳造しても、フィル
ムの厚みの確保は十分であり、また鋳片表面に縦割れは
発生しない。The powder of the present invention has a C content of 0.05%.
It goes without saying that it is also suitable for continuous casting of less than steel. Further, using the powder of the present invention, 2.
Even when casting at a low casting speed of about 0 m / min, the thickness of the film is sufficiently ensured, and no vertical cracks occur on the slab surface.
【0056】[0056]
【実施例】湾曲型連続鋳造機を用いて、厚さ120m
m、幅1000mmの鋳片を連続鋳造した。[Example] Using a curved continuous casting machine, a thickness of 120 m
m, a slab having a width of 1000 mm was continuously cast.
【0057】表1に示す化学組成の中炭素鋼、低炭素鋼
および低炭高Mn鋼を対象に、低炭素鋼は、鋳造速度6
m/分、それ以外の鋼は、鋳造速度5m/分で鋳造し
た。For medium-carbon steel, low-carbon steel and low-carbon high-Mn steel having the chemical compositions shown in Table 1, low-carbon steel has a casting speed of 6%.
m / min, and the other steels were cast at a casting speed of 5 m / min.
【0058】[0058]
【表1】 [Table 1]
【0059】得られた鋳片の表面の縦割れを調査した。
縦割れの発生程度は評価A〜Eで表示することとし、そ
の評価基準は下記のとおりである。鋳片の長さ1mあた
りの縦割れの発生長さの合計値が、評価Aは5mm未
満、評価Bは5〜10mm未満、評価Cは10〜100
mm未満、評価Dは100〜500mm未満、そして評
価Eは500mm以上である。評価C〜Eの鋳片は、そ
のまま圧延すると製品の表面品質上問題となるが、評価
AおよびBの鋳片は、そのまま圧延しても実用上支障は
ない。The surface of the obtained slab was examined for longitudinal cracks.
The degree of occurrence of vertical cracks is indicated by evaluations A to E, and the evaluation criteria are as follows. The total value of the length of occurrence of vertical cracks per 1 m of the slab length was less than 5 mm for evaluation A, less than 5 to 10 mm for evaluation B, and 10 to 100 for evaluation C.
mm, the evaluation D is 100 to less than 500 mm, and the evaluation E is 500 mm or more. If the slabs of evaluations C to E are rolled as they are, there is a problem in the surface quality of the product, but the slabs of evaluations A and B do not pose any practical problems if they are rolled as they are.
【0060】鋳造中に、鋳型内の溶融パウダに焼結層が
生成しているかどうかを観察し、その生成状況を次の指
標で評価した。評価○は、鋳造中の全期間を通じてほと
んど焼結層が生成せず、安定して鋳造操業を実施できた
場合、評価△は、鋳造中の後半の期間に焼結層がやや生
成したが、とくに鋳造操業には問題なかった場合、評価
×は、鋳造の初めから焼結層が多く生成し、鋳造作業を
途中で中止せざるを得なかった場合を示す。During the casting, it was observed whether or not a sintered layer was formed in the molten powder in the mold, and the state of the formation was evaluated by the following index. Evaluation ○ indicates that almost no sintered layer was generated during the entire casting period, and the casting operation could be carried out stably.Evaluation △ indicates that the sintered layer was slightly generated during the latter half of the casting period. In particular, when there was no problem in the casting operation, the evaluation x indicates that a large number of sintered layers were generated from the beginning of casting, and the casting operation had to be stopped halfway.
【0061】また、鋳造中に浸漬ノズルの溶損状況を観
察し、その溶損状況を次の指標で評価した。評価○は、
鋳造中の全期間を通じて浸漬ノズルに溶損は発生せず、
安定して鋳造操業ができた場合、評価△は、鋳造中に浸
漬ノズルが少し溶損したが、とくに、鋳造操業には支障
はなかった場合、評価×は、鋳造中に浸漬ノズルの溶損
が大きくなり、浸漬ノズルに穴があいたり、浸漬ノズル
の先端が折損したりして、鋳造作業を途中で中止せざる
を得なかった場合を示す。Further, the state of erosion of the immersion nozzle was observed during casting, and the state of erosion was evaluated by the following index. Evaluation ○
No erosion occurs in the immersion nozzle during the entire period during casting,
When the casting operation was stable, the evaluation △ indicates that the immersion nozzle was slightly damaged during casting.Especially, when there was no hindrance to the casting operation, the evaluation 、 indicates that the immersion nozzle was damaged during casting. This shows a case where the casting operation had to be stopped halfway due to an increase in the diameter of the immersion nozzle or breakage of the tip of the immersion nozzle.
【0062】表2には、試験条件および試験結果を示
す。Table 2 shows test conditions and test results.
【0063】[0063]
【表2】 [Table 2]
【0064】なお、以下の実施例では、本発明例のパウ
ダを用いた鋳造試験は、本発明例の連続鋳造方法の試験
であることをも意味している。In the following examples, the casting test using the powder of the present invention is also a test of the continuous casting method of the present invention.
【0065】試験No.1〜9では、表1に示した鋼N
o.1の中炭素鋼を鋳造した。そのうち、試験No.1
〜6は、本発明例のパウダを用いた試験であり、試験N
o.7〜9は、(CaO)h/SiO2 が本発明で規定
する下限を外れたか、または、Na2 OかMgOが本発
明で規定する上限を外れた比較例のパウダを用いた試験
である。Test No. 1 to 9, the steel N shown in Table 1
o. One medium carbon steel was cast. Test No. 1
To 6 are tests using the powder of the present invention,
o. Nos. 7 to 9 are tests using powders of comparative examples in which (CaO) h / SiO 2 was out of the lower limit specified in the present invention, or in which Na 2 O or MgO was out of the upper limit specified in the present invention. .
【0066】試験No.1〜6のうち、試験No.1〜
3に用いたパウダは、CaO、SiO2 およびCaF2
の基本成分系にMgOを配合したパウダである。試験N
o.4〜6に用いたパウダは、基本成分系にNa2 Oお
よびMgOを配合したパウダである。これらの試験N
o.1〜6に用いたパウダの1300℃での粘度は0.
27〜0.83poiseで、凝固点は1124〜11
88℃である。Test No. Test Nos. 1 to 6 1 to
Powders used for No. 3 were CaO, SiO 2 and CaF 2
This is a powder in which MgO is blended into the basic component system. Test N
o. The powders used in Nos. 4 to 6 were powders in which Na 2 O and MgO were blended in the basic component system. These tests N
o. The viscosity at 1300 ° C. of the powder used in each of Examples 1 to 6 was 0.3.
27-0.83 poise, freezing point 1124-11
88 ° C.
【0067】これらの本発明例のパウダを用いて鋳造し
た鋳片の縦割れの評価は、試験No.1、4および5を
除き、評価Aで良好であった。試験No.1、4および
No.5に用いたパウダは、(CaO)h/SiO2 が
0.9と低めで、結晶の析出量がやや少なく、凝固殻の
緩冷却効果がやや小さいパウダであるため、鋳片の縦割
れ評価は、いずれも評価Bであった。ただし、上述した
とおり、そのまま圧延しても実用上支障はない。また、
一部の試験で溶融スラグに焼結層が生成したり、浸漬ノ
ズルの溶損が発生したが、いずれも軽微なものであっ
た。The evaluation of the vertical cracks of the slabs cast using the powders of the examples of the present invention was conducted according to Test No. With the exception of 1, 4 and 5, the evaluation A was good. Test No. Nos. 1, 4 and No. The powder used in No. 5 had a low (CaO) h / SiO 2 of 0.9, and had a relatively small amount of crystal precipitation, and a slightly small cooling effect of the solidified shell. Were evaluated B. However, as described above, there is no practical problem if the rolling is performed as it is. Also,
In some tests, a sintered layer was formed on the molten slag and immersion nozzles were damaged by slag.
【0068】試験No.7〜9に用いたパウダの130
0℃での粘度は0.20〜0.71poiseで、凝固
点は1110〜1325℃である。Test No. 130 of powder used in 7-9
The viscosity at 0 ° C is 0.20 to 0.71 poise and the freezing point is 1110 to 1325 ° C.
【0069】塩基度の低いパウダを用いて鋳造した試験
No.7の鋳片および塩基度は1.4と高いが、Na2
Oが本発明で規定する上限を外れたパウダを用いた試験
No.8の鋳片には、いずれも縦割れ評価Dの著しい縦
割れが発生した。さらに、試験No.8では著しい焼結
層の発生と浸漬ノズルの溶損が認められた。試験No.
9では、MgO含有率が高すぎて凝固点が1300℃を
超えたパウダを用いたため、鋳造作業が困難となり鋳造
を中止した。Test No. 1 was cast using low basicity powder. 7 and the basicity are as high as 1.4, but Na 2
Test No. O using powder whose O deviated from the upper limit specified in the present invention. In each of the slabs of No. 8, remarkable vertical cracks of the vertical crack evaluation D occurred. Further, the test No. In No. 8, significant generation of a sintered layer and melting of the immersion nozzle were observed. Test No.
In No. 9, since the MgO content was too high and the solidification point was higher than 1300 ° C., the casting operation was difficult and the casting was stopped.
【0070】試験No.10〜13では、表1に示した
鋼No.2の低炭素鋼を鋳造した。試験No.10およ
び11は、本発明例のパウダを用いた試験であり、試験
No.12および13は、(CaO)h/SiO2 が本
発明で規定する下限を外れた比較例のパウダを用いた試
験である。Test No. In Nos. 10 to 13, the steel Nos. No. 2 low carbon steel was cast. Test No. Test Nos. 10 and 11 are tests using the powder of the present invention. Tests 12 and 13 are tests using powders of comparative examples in which (CaO) h / SiO 2 is out of the lower limit specified in the present invention.
【0071】試験No.10および11に用いたパウダ
は、基本成分系のCaO、SiO2およびCaF2 にM
gOまたはMgOとNa2 Oを配合したパウダである。
これらのパウダは、(CaO)h/SiO2 が1.4〜
1.5、CaF2 含有率が45〜50%、1300℃で
の粘度が0.40〜0.42poise、凝固点が11
96〜1219℃である。Test No. The powders used in Nos. 10 and 11 were based on the basic components CaO, SiO 2 and CaF 2 .
It is a powder containing gO or MgO and Na 2 O.
These powders have (CaO) h / SiO 2 of 1.4 to
1.5, CaF 2 content of 45 to 50%, viscosity at 1300 ° C. of 0.40 to 0.42 poise, freezing point of 11
96-1219 ° C.
【0072】これらの本発明例のパウダを用いて鋳造し
た鋳片の縦割れの評価は、すべて評価Aで良好であっ
た。また、焼結層の生成や浸漬ノズルの溶損もほとんど
起こらず順調な鋳造作業ができた。The evaluation of the vertical cracks in the cast pieces cast using the powders of the examples of the present invention was all “A”. In addition, the formation of a sintered layer and the erosion of the immersion nozzle hardly occurred, and a smooth casting operation was performed.
【0073】試験No.12および13に用いたパウダ
は、CaO、SiO2 およびCaF2 を基本成分系と
し、Na2 OおよびMgOを配合したものである。ただ
し、(CaO)h/SiO2 が0.8で本発明で規定す
る下限を外れたパウダである。Test No. The powders used in Nos. 12 and 13 are those containing CaO, SiO 2 and CaF 2 as basic components, and containing Na 2 O and MgO. However, (CaO) h / SiO 2 is a powder which is 0.8 and deviates from the lower limit specified in the present invention.
【0074】これらの比較例の塩基度の低いパウダを用
いて鋳造した鋳片の縦割れの評価は、ともに評価Bであ
った。縦割れが少ししか発生しなかったのは、低炭素鋼
は、もともと鋳片表面の縦割れの発生が少ないことに起
因する。ただし、このパウダを用いて鋳造した鋳片の縦
割れ評価Bは、本発明例のパウダを用いて鋳造した鋳片
の縦割れの評価Aよりは悪かった。また、一部の試験で
焼結層が生成したり、浸漬ノズルの溶損が発生したが、
いずれも軽微なものであった。The evaluation of the vertical cracks of the slabs cast using the powders having a low basicity of these comparative examples was B. The reason that only a small number of vertical cracks occurred was attributed to the fact that low-carbon steel originally had few vertical cracks on the slab surface. However, the vertical crack evaluation B of the cast slab cast using this powder was worse than the vertical crack evaluation A of the cast slab cast using the powder of the present invention. In addition, a sintered layer was generated in some tests, and erosion of the immersion nozzle occurred,
All were minor.
【0075】試験No.14〜17では、表1に示した
鋼No.3の低炭高Mn鋼を鋳造した。試験No.14
および15は、本発明例のパウダを用いた試験であり、
試験No.16および17は、(CaO)h/SiO2
が本発明で規定する下限を外れた比較例のパウダを用い
た試験である。Test No. In Nos. 14 to 17, the steel No. shown in Table 1 was used. No. 3 low carbon high Mn steel was cast. Test No. 14
And 15 are tests using the powder of the present invention example,
Test No. 16 and 17 are (CaO) h / SiO 2
Is a test using a powder of a comparative example outside the lower limit specified in the present invention.
【0076】試験No.14および15に用いたパウダ
は、基本成分系のCaO、SiO2およびCaF2 にM
gOまたはMgOとNa2 Oを配合したパウダである。
これらのパウダは、(CaO)h/SiO2 が1.4、
CaF2 含有率が48〜54%、1300℃での粘度が
0.38〜0.41poise、凝固点が1168〜1
209℃である。Test No. The powders used for Nos. 14 and 15 were based on the basic components CaO, SiO 2 and CaF 2 .
It is a powder containing gO or MgO and Na 2 O.
These powders have (CaO) h / SiO 2 of 1.4,
CaF 2 content is 48 to 54%, viscosity at 1300 ° C. is 0.38 to 0.41 poise, and freezing point is 1168 to 1
209 ° C.
【0077】これらの本発明のパウダを用いて鋳造した
鋳片の縦割れの評価は、すべて評価Aで良好であった。
浸漬ノズルの軽微な溶損が認められたが、焼結層は生成
しなかった。The evaluation of the vertical cracks of the cast pieces cast using the powders of the present invention was all good in evaluation A.
Slight erosion of the immersion nozzle was observed, but no sintered layer was formed.
【0078】試験No.16および17に用いたパウダ
は、CaO、SiO2 およびCaF2 の基本成分系にN
a2 OおよびMgOを配合したものである。ただし、
(CaO)h/SiO2 が0.7で本発明で規定する下
限を外れている。Test No. The powders used in Nos. 16 and 17 were based on the basic components of CaO, SiO 2 and CaF 2.
It contains a 2 O and MgO. However,
(CaO) h / SiO 2 is 0.7, which is outside the lower limit specified in the present invention.
【0079】これら比較例のパウダを用いて鋳造した鋳
片の縦割れの評価は、評価Bおよび評価Cで悪かった。
焼結層が生成するとともに、浸漬ノズルの溶損も一部で
発生した。The evaluation of the vertical cracks of the slabs cast using the powders of these comparative examples was poor in evaluation B and evaluation C.
Along with the formation of a sintered layer, erosion of the immersion nozzle was partially caused.
【0080】[0080]
【発明の効果】本発明のモールドパウダを用いることに
より、薄スラブ連続鋳造法に代表されるような高速の鋳
造速度で鋳造することが可能で、また、中炭素鋼のよう
な鋳片表面に縦割れが発生しやすい鋼を縦割れを発生す
ることなく鋳造することが可能で、かつ安定した鋳造作
業を行うことが可能である。By using the mold powder of the present invention, it is possible to perform casting at a high casting speed typified by a continuous thin slab casting method, and to cast slab surfaces such as medium carbon steel. It is possible to cast steel that is likely to cause vertical cracks without generating vertical cracks, and it is possible to perform a stable casting operation.
【図1】本発明のパウダの化学組成の範囲を説明するた
めの(CaO)h−SiO2 −CaF2 3元系の組成図
である。FIG. 1 is a (CaO) h—SiO 2 —CaF 2 ternary composition diagram for explaining the range of the chemical composition of the powder of the present invention.
Claims (2)
本成分とし、下記(A)式で表される(CaO)h(重
量%)と、SiO2 含有率(重量%)との比(CaO)
h/SiO2 が、0.9〜1.9であり、さらに下記
(B)式で表されるCaF2 を15〜60重量%含み、
かつNa2 Oを0〜15重量%、MgOを1〜20重量
%含有することを特徴とする鋼の連続鋳造用モールドパ
ウダ。 ここで、(CaO)h=T.CaO−F ×(56/38)・・・(A) CaF2 =F×(78/38) ・・・(B) T.CaO:パウダ中の全Ca含有率のCaO換算量(重量%) F:パウダ中の全F含有率(重量%)1. A ratio (CaO) of (CaO) h (% by weight) represented by the following formula (A) to SiO 2 content (% by weight), containing CaO, SiO 2 and a fluorine compound as basic components.
h / SiO 2 is 0.9 to 1.9, and further contains 15 to 60% by weight of CaF 2 represented by the following formula (B);
And Na 2 O 0 to 15 wt%, for continuous casting of steel, characterized in that it contains MgO 1 to 20 wt% mold powder. Here, (CaO) h = T. CaO-F × (56/38) (A) CaF 2 = F × (78/38) (B) CaO: CaO converted amount of total Ca content in powder (% by weight) F: Total F content in powder (% by weight)
ことを特徴とする鋼の連続鋳造方法。2. A method for continuously casting steel, comprising using the mold powder according to claim 1.
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|---|---|---|---|
| JP33666098A JP3399378B2 (en) | 1998-11-27 | 1998-11-27 | Mold powder for continuous casting of steel and continuous casting method |
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|---|---|---|---|
| JP33666098A JP3399378B2 (en) | 1998-11-27 | 1998-11-27 | Mold powder for continuous casting of steel and continuous casting method |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002103008A (en) * | 2000-09-28 | 2002-04-09 | Nippon Steel Metal Prod Co Ltd | Powder for continuously casting steel |
| KR100490986B1 (en) * | 2000-12-05 | 2005-05-24 | 주식회사 포스코 | Mold flux for manufacturing electromagnetic steel sheets and method thereof |
| JP2010227972A (en) * | 2009-03-27 | 2010-10-14 | Shinagawa Refractories Co Ltd | Mold powder for continuous casting of steel |
| JP2014184463A (en) * | 2013-03-22 | 2014-10-02 | Nippon Steel & Sumitomo Metal | Mold flux for continuous casting of steel |
| JP2022054733A (en) * | 2020-09-28 | 2022-04-07 | 日本製鉄株式会社 | Mold powder for continuous casting and continuous casting method for steel |
| JP2023115783A (en) * | 2022-02-08 | 2023-08-21 | 日本製鉄株式会社 | Continuous casting mold, continuous casting machine, and continuous casting method |
| JP2023121020A (en) * | 2022-02-18 | 2023-08-30 | 品川リフラクトリーズ株式会社 | mold powder |
| JP2023147737A (en) * | 2022-03-30 | 2023-10-13 | 日鉄建材株式会社 | Mold powder and its manufacturing method |
| KR20250117406A (en) | 2023-02-22 | 2025-08-04 | 닛폰세이테츠 가부시키가이샤 | Continuous casting mold, continuous casting machine and continuous casting method |
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| JP6169648B2 (en) * | 2015-06-29 | 2017-07-26 | 品川リフラクトリーズ株式会社 | Mold powder for continuous casting of steel and continuous casting method of steel |
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1998
- 1998-11-27 JP JP33666098A patent/JP3399378B2/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002103008A (en) * | 2000-09-28 | 2002-04-09 | Nippon Steel Metal Prod Co Ltd | Powder for continuously casting steel |
| KR100490986B1 (en) * | 2000-12-05 | 2005-05-24 | 주식회사 포스코 | Mold flux for manufacturing electromagnetic steel sheets and method thereof |
| JP2010227972A (en) * | 2009-03-27 | 2010-10-14 | Shinagawa Refractories Co Ltd | Mold powder for continuous casting of steel |
| JP2014184463A (en) * | 2013-03-22 | 2014-10-02 | Nippon Steel & Sumitomo Metal | Mold flux for continuous casting of steel |
| JP2022054733A (en) * | 2020-09-28 | 2022-04-07 | 日本製鉄株式会社 | Mold powder for continuous casting and continuous casting method for steel |
| JP7549200B2 (en) | 2020-09-28 | 2024-09-11 | 日本製鉄株式会社 | Mold powder for continuous casting and method for continuous casting of steel |
| JP2023115783A (en) * | 2022-02-08 | 2023-08-21 | 日本製鉄株式会社 | Continuous casting mold, continuous casting machine, and continuous casting method |
| JP7769211B2 (en) | 2022-02-08 | 2025-11-13 | 日本製鉄株式会社 | Continuous Casting Method |
| JP2023121020A (en) * | 2022-02-18 | 2023-08-30 | 品川リフラクトリーズ株式会社 | mold powder |
| JP7339568B2 (en) | 2022-02-18 | 2023-09-06 | 品川リフラクトリーズ株式会社 | mold powder |
| JP2023147737A (en) * | 2022-03-30 | 2023-10-13 | 日鉄建材株式会社 | Mold powder and its manufacturing method |
| KR20250117406A (en) | 2023-02-22 | 2025-08-04 | 닛폰세이테츠 가부시키가이샤 | Continuous casting mold, continuous casting machine and continuous casting method |
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| JP3399378B2 (en) | 2003-04-21 |
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