JP2000076713A - Method for inspecting substrate of optical disk master and method and apparatus for recording optical disk master - Google Patents
Method for inspecting substrate of optical disk master and method and apparatus for recording optical disk masterInfo
- Publication number
- JP2000076713A JP2000076713A JP10245586A JP24558698A JP2000076713A JP 2000076713 A JP2000076713 A JP 2000076713A JP 10245586 A JP10245586 A JP 10245586A JP 24558698 A JP24558698 A JP 24558698A JP 2000076713 A JP2000076713 A JP 2000076713A
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- JP
- Japan
- Prior art keywords
- light
- substrate
- inspection
- recording
- master
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、光ディスクをレプ
リカとして多量生産する原盤としての光ディスク原盤を
製造する段階において、光ディスク原盤の基板を検査す
る方法と、これを併用する光ディスクの原盤記録方法お
よびその装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for inspecting a substrate of an optical disk master in a stage of manufacturing an optical disk master as a master for mass-producing an optical disk as a replica, a method for recording an optical disk master using the same, and a method thereof. It concerns the device.
【0002】[0002]
【従来の技術】一般に行われている光ディスクの原盤記
録は、図5に示すようにガラス基板の表面に紫外線など
で露光されるフォトレジストを塗布した基板aを回転さ
せながら、これにレーザ光源bからのレーザ光を変調器
cで強度変調して得た記録光dをスポット照射するとと
もに、その照射位置を基板aの半径方向に移動させてい
って順次露光して行くようにしている。記録光dのスポ
ット照射は、ビームエキスパンダeを介して対物レンズ
qに入射させ、微小スポットで基板a上に結像させてい
る。2. Description of the Related Art Generally, an original recording of an optical disk is performed by rotating a substrate a on which a surface of a glass substrate is coated with a photoresist to be exposed to ultraviolet light as shown in FIG. The recording light d obtained by modulating the intensity of the laser light from the light source c is irradiated with a spot, and the irradiation position is moved in the radial direction of the substrate a so that the substrate is exposed sequentially. The spot irradiation of the recording light d is made incident on the objective lens q via the beam expander e to form an image on the substrate a with a minute spot.
【0003】一方、基板aの表面に異物gが付着してい
たりする欠陥があると、この部分で前記露光によってフ
ォトレジスト層にできるピットの形状不良などにつなが
り、原盤記録を終えて得た光ディスク原盤は不良品とな
る。このような不良は極く微小な形状変化であるため、
光ディスク原盤によりレプリカの光ディスクを製作し、
これを再生機で再生して信号品質を検査する段階まで発
見が難しい。On the other hand, if there is a defect such as foreign matter g adhering to the surface of the substrate a, this leads to a defective shape of pits formed in the photoresist layer by the above-mentioned exposure, and the optical disk obtained after the master recording is completed. The master will be defective. Since such a defect is a very small change in shape,
Produce a replica optical disk from the optical disk master,
It is difficult to find this up to the stage where the signal quality is inspected by reproducing it with a reproducer.
【0004】そこで、従来、原盤記録時に、基板aを記
録光dで露光する原盤記録の際に、記録光dと同時に別
のレーザ光源jからの検査光hも照射し、基板a上の照
射位置から反射した検査光h1を2分割フォトダイオー
ドkによりモニタして異物などの欠陥を検出するように
している。Therefore, conventionally, at the time of master recording, in which the substrate a is exposed with the recording light d at the time of master recording, the inspection light h from another laser light source j is irradiated simultaneously with the recording light d, and the irradiation on the substrate a is performed. The inspection light h1 reflected from the position is monitored by the two-division photodiode k to detect a defect such as a foreign matter.
【0005】検査光hは偏光ビームスプリッタnにより
反射させてλ/4板pに入れ円偏光に変換した後、記録
光dを透過させるが検査光hを反射させるダイクロイッ
クミラーmで反射させて、記録光dの照射光路外からこ
の照射光路に入れて記録光dと同じ位置に照射できるよ
うにし、この照射位置から反射した検査光h1は前記ダ
イクロイックミラーmにより再度反射させて照射光路外
に導いた後、さらに、前記λ/4板pを通すことで前記
これを通って円偏光に変換されているのを再度直線偏光
に変換する。After the inspection light h is reflected by the polarization beam splitter n and put into the λ / 4 plate p and converted into circularly polarized light, the recording light d is transmitted, but the inspection light h is reflected by the dichroic mirror m which reflects the light. The inspection light h1 reflected from this irradiation position is reflected again by the dichroic mirror m and guided out of the irradiation light path by entering the irradiation light path from outside the irradiation light path of the recording light d and irradiating the same position with the recording light d. After passing through the λ / 4 plate p, the light that has been converted to circularly polarized light through the λ / 4 plate p is again converted to linearly polarized light.
【0006】ここで、検査光hは基板aでの反射時に円
偏光の回転方向が逆転しているために反射してきた検査
光h1の前記再度の直線偏光の方向は、照射した検査光
hの直線偏光の方向と直行するので、偏光ビームスプリ
ッタnを通過することにより抽出され、2分割フォトダ
イオードkに入射されるのでモニタされる。一般に付着
異物gなどは検査光hが照射されると光散乱が発生し
て、反射した検査光h1を検出するとその信号強度が変
化するので、この反射した検査光h1の変化を2分割フ
ォトダイオードkの和信号r1で得て、欠陥の検出を行
う一方、2分割フォトダイオードkの差分信号r2によ
って、対物レンズqのフォーカスずれを検出し、この検
出結果に基づきフォーカスサーボ回路sとフォーカスア
クチュエータtとで補正する。In this case, the direction of the inspection light h1 reflected by the substrate a is reversed because the rotation direction of the circularly polarized light is reversed. Since the light is orthogonal to the direction of the linearly polarized light, it is extracted by passing through the polarizing beam splitter n, and is monitored because it is incident on the two-division photodiode k. Generally, when the inspection light h is irradiated, light scattering occurs on the attached foreign matter g and the like, and when the reflected inspection light h1 is detected, the signal intensity changes. Therefore, the change in the reflected inspection light h1 is divided into two photodiodes. The detection of a defect is performed by obtaining the sum signal r1 of k, and the focus deviation of the objective lens q is detected by the difference signal r2 of the two-division photodiode k. Based on the detection result, the focus servo circuit s and the focus actuator t are detected. Correct with.
【0007】ところで、代表的な光ディスクであるCD
のトラックピッチは1.6μmである。基板aに照射す
る検査光hの光束の径は前記トラックピッチよりも大き
い数μm以上になるように設定されるので、検査光hは
隣接照射域と一部重畳するような広さで照射されて、基
板aの全面につき余すことなく検査することができる。By the way, a typical optical disk, CD
Has a track pitch of 1.6 μm. Since the diameter of the luminous flux of the inspection light h irradiating the substrate a is set to be several μm or more larger than the track pitch, the inspection light h is radiated so as to partially overlap the adjacent irradiation area. As a result, the entire surface of the substrate a can be inspected thoroughly.
【0008】[0008]
【発明が解決しようとする課題】しかし、上記従来のよ
うな検査方法では、数μm以上のスポット径の検査光h
を基板1に照射し、反射した検査光h1の強度変化で欠
陥を検出するため、1μm程度の小さな欠陥により光散
乱が発生して強度変化が生じても極く微小で、欠陥のな
い部分からの反射光の強度が相対的に強く、反射した検
査光h1の強度変化が小さくなるので、このような強度
変化による欠陥の検出は困難である。従って、光ディス
ク原盤の見逃された異物gなどの欠陥は、この欠陥を持
った光ディスク原盤でレプリカの光ディスクを製作し
て、これを再生装置で再生し信号品質を検査するまで発
見されにくい。このため、多くの作業が無駄になるし、
光ディスク原盤およびそれにより製作されたレプリカの
歩留りが低下する。However, in the above-described conventional inspection method, the inspection light h having a spot diameter of several μm or more is used.
Is irradiated on the substrate 1 and a defect is detected based on a change in the intensity of the reflected inspection light h1. Therefore, even if light scattering occurs due to a small defect of about 1 μm and a change in the intensity occurs, an extremely small and defect-free portion is used. Is relatively strong, and the intensity change of the reflected inspection light h1 is small, so that it is difficult to detect a defect due to such intensity change. Therefore, a defect such as a foreign matter g which is overlooked on the optical disk master is hard to be found until a replica optical disk is manufactured using the optical disk master having the defect and reproduced by a reproducing apparatus to check the signal quality. This wastes a lot of work,
The yield of the master optical disc and the replica manufactured thereby is reduced.
【0009】本発明の目的は、小さな欠陥でも精度よく
検出することができ、必要に応じて検出結果に基づく措
置がされる、光ディスク原盤の基板の検査方法と、これ
を併用する原盤記録方法およびその装置を提供すること
にある。An object of the present invention is to provide a method for inspecting a substrate of an optical disk master, a method for recording a master using the same, and a method capable of accurately detecting even a small defect and taking measures based on the detection result as necessary. It is to provide the device.
【0010】[0010]
【課題を解決するための手段】上記のような目的を達成
するため、本発明の光ディスク原盤の基板の検査方法
は、光ディスク原盤の基板を記録光で露光して光ディス
ク原盤を製造する原盤記録を行う際に、記録光と同時に
検査光も照射し、基板上の照射位置から反射した検査光
をモニタして欠陥を検出するのに、基板のフォトレジス
トが感光しない検査光を任意の偏光状態で照射して、基
板上の照射位置から反射した検査光のうちの、照射した
検査光の偏光状態が解消されている光成分をモニタして
欠陥を検出することを1つの特徴としている。In order to achieve the above-mentioned object, a method for inspecting a substrate of an optical disk master according to the present invention comprises: When performing the inspection, the inspection light is irradiated at the same time as the recording light, and the inspection light reflected from the irradiation position on the substrate is monitored to detect defects. One of the features is that a defect is detected by monitoring a light component in which the polarization state of the irradiated inspection light has been eliminated, out of the inspection light that has been irradiated and reflected from the irradiation position on the substrate.
【0011】このように、原盤記録のために基板に照射
される記録光とともに検査光を照射したときの、基板か
ら反射した検査光のうち、偏光状態が解消されている光
成分、つまり付着欠陥による影響で偏光状態が変化した
光成分だけモニタするので、基板の欠陥でない部分から
反射した検査光の影響を受けずに、従ってノイズがない
ものとすれば検出出力の有無と云う単純な判定で欠陥の
有無が判定でき、小さな欠陥でも精度よく検出すること
ができる。As described above, of the inspection light reflected from the substrate when the inspection light is irradiated together with the recording light applied to the substrate for original recording, the light component whose polarization state has been eliminated, that is, the adhesion defect Because only the light component whose polarization state has changed due to the influence of the above is monitored, it is not affected by the inspection light reflected from a non-defect portion of the substrate, and if there is no noise, a simple determination of the presence or absence of a detection output can be made. The presence or absence of a defect can be determined, and even a small defect can be accurately detected.
【0012】本発明の光ディスク原盤の基板の検査方法
は、また、基板のフォトレジストが感光しない検査光を
任意の偏光状態で照射して、基板上の照射位置から反射
した検査光のうちの、照射した検査光の偏光状態が保存
されている光成分と、偏光状態が解消されている光成分
とを、個別にモニタして、それら2つの光成分の強度比
により欠陥を検出することを今1つの特徴としている。The method for inspecting a substrate of an optical disk master according to the present invention further comprises irradiating inspection light, to which the photoresist of the substrate is not exposed, in an arbitrary polarization state, of the inspection light reflected from the irradiation position on the substrate. It is now necessary to separately monitor the light component of the irradiated inspection light in which the polarization state is preserved and the light component in which the polarization state is eliminated, and detect a defect based on the intensity ratio of the two light components. It has one feature.
【0013】このように、原盤記録のために基板に照射
される記録光とともに検査光を照射したときの、基板か
ら反射した検査光のうちの、照射した検査光の偏光状態
が保存されている光成分と、偏光状態が解消されている
光成分とを、個別にモニタして、それら2つの光成分の
強度比により欠陥を検出するので、反射した検査光のう
ち、欠陥の部分からの光成分と、欠陥のない部分からの
光成分とをモニタしながら、それらの強度比、例えば、
「欠陥のない部分からの光成分/欠陥の部分からの光成
分」の比を取れば、反射した検査光を10としたとき欠
陥部分からの光成分がほぼ2.7程度までの小さな欠陥
であるとき、欠陥部分からの光成分の実際の強度よりも
大きな検査出力が得られるし、欠陥部分からの光成分が
少ないほど、つまり欠陥部分が小さいほど検査出力が大
きくなるので、微小な欠陥の検出精度が特に向上する。As described above, of the inspection light reflected from the substrate when the inspection light is irradiated together with the recording light applied to the substrate for original recording, the polarization state of the irradiated inspection light is preserved. Since the light component and the light component whose polarization state has been eliminated are individually monitored and a defect is detected based on the intensity ratio of the two light components, the light from the defect portion in the reflected inspection light is detected. While monitoring the component and the light component from the defect-free part, their intensity ratio, for example,
Taking the ratio of “light component from a defect-free portion / light component from a defect portion”, when the reflected inspection light is set to 10, the light component from the defect portion is a small defect of about 2.7. In some cases, an inspection output larger than the actual intensity of the light component from the defective portion is obtained, and the inspection output becomes larger as the light component from the defective portion is smaller, that is, the smaller the defect portion, the larger the inspection output. The detection accuracy is particularly improved.
【0014】上記のような目的を達成するために、本発
明の光ディスクの原盤記録方法は、光ディスク原盤の基
板を記録光で露光して光ディスク原盤を製造する原盤記
録を行うのに併せ、記録光と同時に検査光も照射し、基
板上の照射位置から反射した検査光をモニタして欠陥を
検出するのに、フォトレジストが感光しない検査光を任
意の偏光状態で照射して、基板上の照射位置から反射し
た検査光のうちの、上記の1つの特徴の方法で、照射し
た検査光の偏光状態が解消されている光成分をモニタし
て欠陥を検出して検査するか、または、上記の今1つの
特徴の方法で、照射した検査光の偏光状態が保存されて
いる光成分と、偏光状態が解消されている光成分とを、
個別にモニタして、それら2つの光成分の強度比により
欠陥を検出して検査するかし、欠陥が検出されたとき原
盤記録および検査を中断して基板を交換し、原盤記録お
よび検査を再開する。In order to achieve the above object, the method for recording an original master of an optical disk according to the present invention comprises the steps of: exposing a substrate of the optical master to a recording light to record the original; At the same time, the inspection light is irradiated, and the inspection light reflected from the irradiation position on the substrate is monitored to detect a defect. In the inspection light reflected from the position, the light component in which the polarization state of the irradiated inspection light has been eliminated is monitored by detecting the defect by inspecting the defect, or According to the method of another feature, the light component in which the polarization state of the irradiated inspection light is stored and the light component in which the polarization state is eliminated are
Independent monitoring is performed to detect and inspect a defect based on the intensity ratio of the two light components. When a defect is detected, the original recording and inspection are interrupted, the substrate is replaced, and the original recording and inspection are resumed. I do.
【0015】これにより、上記各方法での精度よい欠陥
の検出を行いながら、欠陥が検出されると原盤記録およ
び欠陥の検出を中断し、基板を交換してから原盤記録お
よび検出を再開するので、欠陥のある基板の原盤記録お
よび検査をし続けるような無駄な作業が最小限に抑えら
れるとともに生産性が向上し、光ディスク原盤の歩留り
が向上する。また、光ディスク原盤により製作したレプ
リカの光ディスクが不良品となるのを回避することがで
きる。Thus, while detecting defects with high accuracy by the above methods, when a defect is detected, the master recording and the detection of the defect are interrupted, and after the substrate is replaced, the master recording and the detection are restarted. In addition, the useless work of continuously recording and inspecting the master of a defective substrate is minimized, the productivity is improved, and the yield of the master optical disc is improved. Further, it is possible to prevent a replica optical disk manufactured from the master optical disk from becoming defective.
【0016】上記のような目的を達成するために、本発
明の光ディスクの原盤記録装置は、光ディスク原盤の基
板を回転させる回転支持体と、回転支持体上の基板が担
持するフォトレジストに記録光を照射しながら照射位置
を基板の半径方向に移動させていく記録照明光学系と、
記録光の照射位置に重ねてフォトレジストが感光しない
検査光を任意に偏光して照射する検査照明光学系と、基
板上の照射位置から反射した検査光のうちの、照射した
検査光の偏光状態が解消されている光成分を抽出する抽
出手段と、抽出される光成分に応じて欠陥を検出する検
出手段とを備えたことを1つの特徴としている。In order to achieve the above object, an optical disk master recording apparatus according to the present invention comprises: a rotating support for rotating a substrate of an optical disk master; and a recording light on a photoresist carried by the substrate on the rotating support. A recording illumination optical system that moves the irradiation position in the radial direction of the substrate while irradiating light,
An inspection illumination optical system that arbitrarily polarizes and irradiates the inspection light that is not exposed by the photoresist over the irradiation position of the recording light, and the polarization state of the irradiated inspection light out of the inspection light reflected from the irradiation position on the substrate One of the features is that there is provided an extracting means for extracting a light component in which is eliminated, and a detecting means for detecting a defect in accordance with the extracted light component.
【0017】これにより、回転支持体および記録照明光
学系の働きで、光ディスク原盤の基板を回転させながら
記録光を照射するとともに照射位置を基板の半径方向に
移動させて順次露光する原盤記録を行うのに併せ、検査
照明光学系の働きで検査光を任意に偏光して記録光の照
射位置に重ねて照射し、照射位置から反射した検査光の
うちの、照射した検査光の偏光状態が解消されている光
成分、つまり、前記欠陥のない部分から反射した検査光
の影響のない光成分を抽出手段により抽出するので、検
出手段はその抽出される光成分に応じて上記検査方法の
1つの特徴におけるように欠陥を精度よく検出すること
ができる。Thus, by the function of the rotary support and the recording illumination optical system, the recording disk is irradiated with the recording light while rotating the substrate of the optical disk master, and the irradiation position is moved in the radial direction of the substrate to perform the master recording in which the substrate is sequentially exposed. At the same time, the inspection light is arbitrarily polarized by the function of the inspection illumination optical system and irradiates the recording light irradiation position in a superimposed manner. The polarization state of the irradiated inspection light out of the inspection light reflected from the irradiation position is eliminated The extracted light component, that is, the light component which is not affected by the inspection light reflected from the defect-free portion is extracted by the extraction means, so that the detection means performs one of the above inspection methods according to the extracted light component. Defects can be detected with high accuracy as in the case of features.
【0018】また、本発明の光ディスクの原盤記録装置
は、光ディスク原盤の基板を回転させる回転支持体と、
回転支持体上の基板が担持するフォトレジストに記録光
を照射する記録照明光学系と、記録光の照射位置に重ね
てフォトレジストが感光しない検査光を任意に偏光して
照射する検査照明光学系と、基板上の照射位置から反射
した検査光のうちの、照射した検査光の偏光状態が保存
されている光成分と、偏光状態が解消されている光成分
とを個別に抽出する抽出手段と、抽出されたそれら2つ
の光成分の比により欠陥を検出する検出手段とを備えた
ことも今1つの特徴としている。The optical disk master recording apparatus of the present invention further comprises: a rotating support for rotating a substrate of the optical disk master;
A recording illumination optical system that irradiates the photoresist carried by the substrate on the rotating support with recording light, and an inspection illumination optical system that arbitrarily polarizes and irradiates inspection light that is not exposed to the photoresist over the irradiation position of the recording light And extracting means for individually extracting a light component in which the polarization state of the irradiated inspection light is stored and a light component in which the polarization state has been eliminated, of the inspection light reflected from the irradiation position on the substrate. Another feature of the present invention is that a detection means for detecting a defect based on the ratio of the two extracted light components is provided.
【0019】これにより、回転支持体および記録照明光
学系の働きで、光ディスク原盤の基板を回転させながら
記録光を照射するとともに照射位置を基板の半径方向に
移動させて順次露光する原盤記録を行うのに併せ、検査
照明光学系の働きで検査光を任意に偏光して記録光の照
射位置に重ねて照射し、照射位置から反射した検査光の
うちの、照射した検査光の偏光状態が保存されている光
成分と、偏光状態が解消されている光成分とを抽出手段
により個別に抽出し、検出手段が前記検査方法の今1つ
の特徴におけるように、その抽出されたそれら2つの光
成分の比により、微小な欠陥をより高い精度で検出す
る。With this arrangement, by the function of the rotating support and the recording illumination optical system, the recording disk is irradiated with the recording light while rotating the substrate of the optical disk master, and the irradiation position is moved in the radial direction of the substrate to perform the master recording in which the substrate is sequentially exposed. At the same time, the inspection light is arbitrarily polarized by the operation of the inspection illumination optical system, and the inspection light is superimposed on the irradiation position of the recording light. The extracted light component and the depolarized light component are separately extracted by the extraction means, and the detection means extracts the two light components as in another feature of the inspection method. , A minute defect is detected with higher accuracy.
【0020】これらの光ディスクの原盤記録装置におい
て、さらに、欠陥が検出されたとき、制御手段により、
原盤記録および検査を中断し、回転支持体上の基板を交
換してから原盤記録および検査を再開するようにする
と、上記原盤記録方法の場合のように、無駄な作業が最
小限に抑えられるとともに生産性が向上し、光ディスク
原盤の歩留りが向上し、光ディスク原盤により製作した
レプリカの光ディスクが不良品となるのを回避すること
ができる。In these master recording apparatuses for optical disks, when a defect is detected, the control means
When the master recording and inspection are interrupted, and the substrate on the rotating support is replaced, and then the master recording and inspection are restarted, unnecessary work can be minimized as in the case of the above-described master recording method. The productivity is improved, the yield of the master optical disc is improved, and it is possible to avoid a defective replica optical disc manufactured using the master optical disc.
【0021】本発明のそれ以上の目的および特徴は、以
下の詳細な説明および図面の記載によって明らかにな
る。また、本発明の各特徴は、可能な限りそれ単独で、
あるいは種々な組み合わせで複合して用いることができ
る。Further objects and features of the present invention will become apparent from the following detailed description and drawings. In addition, each feature of the present invention, alone as much as possible,
Alternatively, various combinations can be used in combination.
【0022】[0022]
【発明の実施の形態】以下、本発明の光ディスク原盤の
基板の検査方法とこれを併用した原盤記録方法およびそ
の装置の実施の形態について、その実施例とともに図を
参照しながら説明し、本発明の理解に供する。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram showing an embodiment of a method for inspecting a substrate of an optical disk master according to the present invention, a method for recording a master using the same, and an apparatus thereof. For understanding.
【0023】(実施の形態1)本実施の形態1は図1に
示すような原盤記録装置に本発明を適用した場合の一例
である。これについてまず説明する。ガラス基板の表面
に紫外線などで露光されるフォトレジストを塗布するな
どした、光ディスク原盤の基板1を、回転テーブル2な
どの回転支持体に吸着などして支持することにより回転
させながら、記録照明光学系Aにおいて、レーザ光源3
からのレーザ光4を反射ミラー10a、10bにより変
調器5に導き、ここで記録データに応じ強度変調するな
どして得た記録光6を、ビームエキスパンダ7に通して
ビーム径を拡大しかつ平行光にした後、ダイクロイック
ミラー8、落射ミラー9を介し対物レンズ11の中心に
入射させて対物レンズ11の後ろ側焦点位置で露光スポ
ット径を形成させ、その形成した微小スポットで前記回
転中の基板1上に結像させることにより基板1上のフォ
トレジストを露光する。これにより、基板1の表面のフ
ォトレジスト層が記録光6により順次にスポット露光さ
れて、それに応じたピットが形成され、光ディスク原盤
を製造することができる。製造した光ディスク原盤はそ
の記録面にニッケルメッキを行うなどして、記録面を型
取りしたスタンパの製作に用いられ、このスタンパを利
用してレプリカの光ディスクが多量に形成される。(Embodiment 1) Embodiment 1 is an example in which the present invention is applied to a master recording apparatus as shown in FIG. This will be described first. The recording and illumination optics is rotated while the substrate 1 of the optical disk master, which is formed by applying a photoresist exposed to ultraviolet light or the like to the surface of a glass substrate, is supported on a rotating support such as a rotary table 2 by being sucked and supported. In the system A, the laser light source 3
The laser beam 4 from the laser beam is guided to the modulator 5 by the reflection mirrors 10a and 10b, and the recording beam 6 obtained by modulating the intensity according to the recording data is passed through a beam expander 7 to expand the beam diameter. After being converted into parallel light, the light is incident on the center of the objective lens 11 via the dichroic mirror 8 and the epi-illumination mirror 9 to form an exposure spot diameter at a focal position on the rear side of the objective lens 11. The photoresist on the substrate 1 is exposed by forming an image on the substrate 1. As a result, the photoresist layer on the surface of the substrate 1 is sequentially spot-exposed by the recording light 6 to form pits corresponding to the spot exposure, whereby the optical disk master can be manufactured. The manufactured optical disk master is used to manufacture a stamper whose recording surface is modeled, for example, by plating its recording surface with nickel, and a large number of replica optical disks are formed using this stamper.
【0024】この記録照明光学系Aには検査・誤差補正
照明光学系Bが併設されている。この検査・誤差補正照
明光学系Bでは、フォトレジストが感光しない波長のレ
ーザ光を検査光21としてレーザ光源22から射出し、
これをレンズ23、偏光ビームスプリッタ24、および
ダイクロイックミラー8、落射ミラー9および対物レン
ズ11を介して、記録光6による照射位置に重ねて照射
し、照射位置から反射した検査光21aを落射ミラー
9、ダイクロイックミラー8、偏光ビームスプリッタ2
4、レンズ25を介して2分割フォトダイオードなどの
2分割フォトデテクタ26上に結像させることにより、
対物レンズ11のフォーカス誤差を検出するようになっ
ている。この検出データに基づいてフォーカス位置補正
系Cが働き、フォーカスサーボ回路28とフォーカスア
クチュエータ29とにより対物レンズ11のフォーカス
補正を行う。The recording and illumination optical system A is provided with an inspection and error correction illumination optical system B. In this inspection / error correction illumination optical system B, a laser beam having a wavelength at which the photoresist is not exposed is emitted from a laser light source 22 as inspection light 21.
This is irradiated onto the irradiation position of the recording light 6 through the lens 23, the polarization beam splitter 24, the dichroic mirror 8, the reflection mirror 9 and the objective lens 11, and the inspection light 21 a reflected from the irradiation position is reflected by the reflection mirror 9. , Dichroic mirror 8, polarization beam splitter 2
4. By forming an image on a two-segment photodetector 26 such as a two-segment photodiode via a lens 25,
The focus error of the objective lens 11 is detected. The focus position correction system C operates based on the detected data, and the focus servo circuit 28 and the focus actuator 29 perform focus correction of the objective lens 11.
【0025】このフォーカスサーボは、基板1のうねり
などにより、基板1の表面上の露光スポットがフォーカ
スずれを起こさないように措置するもので、前記ダイク
ロイックミラー8が記録光6を透過させるのに対し、検
査光21は直線偏光レーザ光であり、ダイクロイックミ
ラー8により反射される波長に設定されるとともに、偏
光ビームスプリッタ24で反射されるように偏光面が任
意に設定される。レンズ23は図2に示すように検査光
21が対物レンズ11の前側焦点面に結像するように配
置される。This focus servo measures the exposure spot on the surface of the substrate 1 so as not to cause a focus shift due to the undulation of the substrate 1, whereas the dichroic mirror 8 transmits the recording light 6. The inspection light 21 is a linearly polarized laser light, and has a wavelength set to be reflected by the dichroic mirror 8, and has a polarization plane arbitrarily set so as to be reflected by the polarizing beam splitter 24. The lens 23 is arranged such that the inspection light 21 forms an image on the front focal plane of the objective lens 11 as shown in FIG.
【0026】ここで、本実施の形態1では、検査光21
がダイクロイックミラー8で反射されることで記録光6
の照射光路上に重ねられるが、この時点で対物レンズ1
1の中心と検査光21の結像位置とが光軸に垂直な面内
で図2に示す任意の距離Dずらすように設定される。従
って、対物レンズ11を透過した検査光21は平行光束
で基板1に斜めから照射されてそれを照明する。Here, in the first embodiment, the inspection light 21
Is reflected by the dichroic mirror 8 so that the recording light 6
At this time, the objective lens 1 is
The center of 1 and the imaging position of the inspection light 21 are set so as to be shifted by an arbitrary distance D shown in FIG. 2 in a plane perpendicular to the optical axis. Therefore, the inspection light 21 transmitted through the objective lens 11 irradiates the substrate 1 with a parallel light beam obliquely and illuminates it.
【0027】これにより、基板1の表面での照射位置な
いしは照明位置から反射した検査光21aは、照射した
検査光21とは異なった光路でダイクロイックミラー8
を経て偏光ビームスプリッタ24に戻る。基板1上の図
1に示すような異物32などの欠陥から反射した検査光
21aは前記偏光状態に変化を生じて偏光状態が保存さ
れないのに対し、異物32などの欠陥のない部分から反
射した検査光21aの偏光状態は概ね保存される。As a result, the inspection light 21a reflected from the irradiation position or the illumination position on the surface of the substrate 1 passes through the dichroic mirror 8 in an optical path different from that of the irradiated inspection light 21.
And returns to the polarization beam splitter 24. The inspection light 21a reflected from a defect such as the foreign substance 32 on the substrate 1 as shown in FIG. 1 causes a change in the polarization state and the polarization state is not preserved, whereas the inspection light 21a reflects from a defect-free part such as the foreign substance 32. The polarization state of the inspection light 21a is substantially preserved.
【0028】従って、欠陥のない部分から反射した検査
光21aが偏光ビームスプリッタ24に戻ると、ここで
再び反射されてレンズ25に導かれ2分割フォトデテク
タ26上に結像される。基板1の位置が対物レンズ11
の後ろ側焦点位置からずれて記録光6にフォーカスずれ
が発生していると、基板1から反射した検査光21aが
2分割フォトデテクタ26上に結像する結像位置が、前
記検査光21の斜め照射のために移動する。この結果、
2分割フォトデテクタ26の各部から出力される2つの
信号の差分信号31が変動してフォーカス誤差が検出さ
れる。そこでフォーカスサーボ回路28はこの差分信号
31が一定値を保つように対物レンズ11のフォーカス
アクチュエータ29を移動させる。これにより対物レン
ズ11と基板1の表面との間隔を一定に保持して記録光
6のフォーカス位置を基板1の表面上に保持し続ける。Therefore, when the inspection light 21a reflected from the portion having no defect returns to the polarization beam splitter 24, it is reflected again, guided to the lens 25, and forms an image on the two-segment photodetector 26. The position of the substrate 1 is the objective lens 11
When the recording light 6 is out of focus from the rear focal position, the inspection position at which the inspection light 21 a reflected from the substrate 1 forms an image on the two-segment photodetector 26 is determined. Move for oblique irradiation. As a result,
The difference signal 31 between the two signals output from each unit of the two-segment photodetector 26 fluctuates, and a focus error is detected. Therefore, the focus servo circuit 28 moves the focus actuator 29 of the objective lens 11 so that the difference signal 31 keeps a constant value. Thus, the distance between the objective lens 11 and the surface of the substrate 1 is kept constant, and the focus position of the recording light 6 is kept on the surface of the substrate 1.
【0029】例えば、基板1に照射する検査光21が図
3に示すようなS偏光の平行光束で、基板1に斜めから
照射されてそれを照明したとき、基板1の表面上に異物
32がある場合、異物32などによる光散乱のために反
射した検査光21aにはS偏光の光成分と、P偏光の光
成分とが生じる。これが反射した検査光21aの一部と
して偏光ビームスプリッタ24に戻ると、そのP偏光の
光成分が基板1に照射した検査光21の偏光とは直行し
た偏光状態であるので、偏光ビームスプリッタ24で反
射されずに透過する。For example, when the inspection light 21 irradiating the substrate 1 is illuminated by irradiating the substrate 1 obliquely with an S-polarized parallel light beam as shown in FIG. In some cases, an S-polarized light component and a P-polarized light component are generated in the inspection light 21a reflected due to light scattering by the foreign matter 32 and the like. When this returns to the polarization beam splitter 24 as a part of the reflected inspection light 21 a, the P-polarized light component is in a polarization state orthogonal to the polarization of the inspection light 21 applied to the substrate 1. Transmit without being reflected.
【0030】ここで、本実施の形態1の検査・誤差補正
照明光学系Bでは特に、この基板1から反射した検査光
21aのうちの、前記偏光ビームスプリッタ24を透過
する光成分21a1は、異物32などの欠陥部分から反
射したもので、欠陥のない部分から反射して偏光ビーム
スプリッタ24で反射される光成分21a2の影響のな
い光成分であって、これが偏光ビームスプリッタ24な
どを抽出手段として個別に抽出できることに着目し、異
物32などの欠陥を検出する検査機能上、これを欠陥検
出系Eで用いる。具体的には、基板1のフォトレジスト
が感光しない検査光21を任意の偏光状態で照射して、
基板1上の照射位置から反射した検査光21aのうち
の、照射した検査光21の偏光状態が解消されている光
成分21a1をフォトダイオードなどのフォトデテクタ
33にレンズ134を通じて結像させるなどしてモニタ
し欠陥を検出する。Here, in the inspection / error correction illumination optical system B of the first embodiment, in particular, of the inspection light 21a reflected from the substrate 1, the light component 21a1 transmitted through the polarizing beam splitter 24 is a foreign matter. 32 is a light component which is reflected from a defective portion such as 32, is not reflected by the defect-free portion, and is not affected by the light component 21a2 reflected by the polarization beam splitter 24. This is a light component which is extracted by using the polarization beam splitter 24 and the like as extraction means. Focusing on the fact that it can be individually extracted, this is used in the defect detection system E in the inspection function for detecting a defect such as the foreign matter 32. Specifically, the inspection light 21 to which the photoresist of the substrate 1 is not exposed is irradiated in an arbitrary polarization state,
Of the inspection light 21a reflected from the irradiation position on the substrate 1, a light component 21a1 in which the irradiated inspection light 21 has been depolarized is imaged on a photodetector 33 such as a photodiode through a lens 134. Monitor and detect defects.
【0031】このように、本実施の形態1では、原盤記
録のために基板1に照射される記録光6とともに検査光
21を照射したときの、基板1から反射した検査光21
aのうち、照射した検査光21の偏光状態が解消されて
いる光成分21a1、つまり、基板1に照射した検査光
21の偏光状態に対し、付着異物32などの欠陥による
影響で偏光状態が変化したものだけモニタするので、基
板1の欠陥でない部分からは反射した検査光21a2の
影響を受けずに、従ってフォトデテクタ33の受信信号
に他に影響したノイズがないものとすればフォトデテク
タ33での検出出力の有無と云う、欠陥判定回路34な
どの検出手段による単純な判定で欠陥の有無が判定で
き、小さな欠陥でも精度よく検出することができる。実
際にはノイズの影響が考えられ、ノイズの影響があると
きは、これを除去する閾値を設定して所定値以上の出力
があるときに欠陥があると判定するのが好適である。As described above, in the first embodiment, the inspection light 21 reflected from the substrate 1 when the inspection light 21 is irradiated together with the recording light 6 applied to the substrate 1 for recording the master disc.
a, the polarization state of the light component 21a1 in which the polarization state of the irradiated inspection light 21 is eliminated, that is, the polarization state of the inspection light 21 irradiated to the substrate 1 is changed by the influence of a defect such as the attached foreign matter 32. Since only the detected signal is monitored, the inspection light 21a2 reflected from the non-defective portion of the substrate 1 is not affected by the inspection light 21a2. The presence / absence of a defect can be determined by a simple determination of the presence / absence of the detection output by the detection means such as the defect determination circuit 34, and even a small defect can be accurately detected. Actually, the influence of noise is considered. When the influence of noise is present, it is preferable to set a threshold value for removing the noise and determine that there is a defect when there is an output exceeding a predetermined value.
【0032】なお、代表的な光ディスクであるCDのト
ラックピッチは既述したように1.6μmである。そこ
で、1つの実施例として基板1に照射する検査光21の
光束の径は前記トラックピッチよりも大きい数μm以上
になるように設定する。これにより、検査光21は隣接
照射域と一部重畳するような広さで照射されて、基板1
の全面につき照明し余す部分なく上記精度のよい検査が
できる。The track pitch of a typical optical disc, CD, is 1.6 μm as described above. Therefore, as one embodiment, the diameter of the light beam of the inspection light 21 applied to the substrate 1 is set to be several μm or more, which is larger than the track pitch. As a result, the inspection light 21 is irradiated in such a size that it partially overlaps with the adjacent irradiation area, and the substrate 1
The above-described high-precision inspection can be performed without any excess light on the entire surface.
【0033】もっとも、上記のような欠陥を検出する検
査精度上の効果は、光ディスク原盤の基板1を記録光6
で露光して光ディスク原盤を製造する原盤記録を行う際
に、記録光6と同時に検査光21も照射し、基板1上の
照射位置から反射した検査光21aをモニタして異物な
どの欠陥を検出するのに、基板1のフォトレジストが感
光しない検査光21を任意の偏光状態で照射して、基板
1上の照射位置から反射した検査光21aのうちの、照
射した検査光21の偏光状態が解消されている光成分2
1a1をモニタして異物32などの欠陥を検出すればよ
く、図1に示した具体的な構成に限定されることはな
い。記録照明光学系Aでの記録光6の種類やその取り扱
い、および具体的構成、検査・誤差補正照明光学系Bで
の検査光21の種類やその取り扱い、および具体的構
成、フォーカス位置補正系Cの有無やその構成、欠陥検
出系Eでの偏光ビームスプリッタ24などの抽出手段の
抽出方式やその具体的構成、および光成分21a1をモ
ニタして欠陥を検出する検出手段の検出の方式やそれに
よる欠陥の検出方式などは種々に変更することができ
る。However, the effect on the inspection accuracy for detecting the above-mentioned defects is that the substrate 1 of the optical disk master is
When performing master recording for manufacturing an optical disk master by exposing the substrate to light, the inspection light 21 is irradiated simultaneously with the recording light 6 and the inspection light 21a reflected from the irradiation position on the substrate 1 is monitored to detect defects such as foreign matter. However, the inspection light 21 to which the photoresist on the substrate 1 is not exposed is irradiated in an arbitrary polarization state, and the polarization state of the irradiated inspection light 21 of the inspection light 21a reflected from the irradiation position on the substrate 1 is changed. Light component 2 that has been eliminated
What is necessary is just to monitor 1a1 and detect a defect such as the foreign substance 32, and is not limited to the specific configuration shown in FIG. Type and Handling of Recording Light 6 in Recording Illumination Optical System A, and Specific Configuration, Type and Handling of Inspection Light 21 in Inspection / Error Correction Illumination Optical System B, Specific Configuration, Focus Position Correction System C Presence / absence and configuration thereof, an extraction method of the extraction means such as the polarization beam splitter 24 in the defect detection system E and its specific configuration, and a detection method of the detection means for detecting the defect by monitoring the light component 21a1, The defect detection method and the like can be variously changed.
【0034】本実施の形態1ではさらに、上記のような
欠陥を検出しながら原盤記録を行うのに、上記の精度よ
い欠陥の検出を行う検査をしながら、欠陥が検出される
と原盤記録および検査を中断し、基板1を交換してから
原盤記録および検査を再開する。これにより、欠陥のあ
る基板1の原盤記録および検査をし続けるような無駄な
作業が最小限に抑えられるとともに生産性が向上し、光
ディスク原盤の歩留りが向上する。また、光ディスク原
盤により製作したレプリカの光ディスクが不良品となる
のを回避することができる。Further, in the first embodiment, the master recording is performed while detecting the above-described defect. When the defect is detected while performing the inspection for detecting the above-described defect with high accuracy, the master recording and the recording are performed. The inspection is interrupted, the original recording and the inspection are resumed after replacing the substrate 1. As a result, useless work of continuing to record and inspect the master of the defective substrate 1 is minimized, productivity is improved, and the yield of the master optical disc is improved. Further, it is possible to prevent a replica optical disk manufactured from the master optical disk from becoming defective.
【0035】図1に示す光ディスクの原盤記録装置は、
欠陥判定回路34での欠陥信号36を原盤記録装置の制
御装置35に入力し、制御装置35は欠陥信号36の入
力があったときに、上記のような操作を行う。制御装置
35はCPUやその他適当な制御回路で構成することが
でき、通常、ロボット作業アームなどの基板取り扱い機
構39を制御するなどして、基板1を回転テーブル2上
に載置して原盤記録に供するとともに、原盤記録によっ
て製造された光ディスク原盤を取り出すことと、回転テ
ーブル2の駆動モータ37を駆動し、原盤記録ヘッド4
1を移動させて記録光6および検査光21の基板1への
照射位置を基板1の半径方向に移動させるモータ42を
駆動しながら、原盤記録ヘッド41に装備した前記の記
録照明光学系A、検査・誤差補正照明光学系B、フォー
カス位置補正系C、および欠陥検出系Eなどを操作して
原盤記録を行うことを繰り返し遂行する。基板取り扱い
機構39は例えば基板吸着ノズル39aにて基板1およ
び原盤記録を終了した光ディスク原盤を吸着して持ち運
び必要な作業をする。しかし、制御装置35および基板
取り扱い機構39は他の構成のものでもよいのは勿論で
ある。The master recording apparatus for an optical disk shown in FIG.
The defect signal 36 from the defect determination circuit 34 is input to the control device 35 of the master recording device, and the control device 35 performs the above operation when the defect signal 36 is input. The control device 35 can be composed of a CPU and other appropriate control circuits. Normally, the substrate 1 is placed on the rotary table 2 by controlling a substrate handling mechanism 39 such as a robot working arm, and the master recording is performed. In addition, the optical disk master manufactured by the master recording is taken out, and the drive motor 37 of the turntable 2 is driven to drive the master recording head 4.
The recording illumination optical system A mounted on the master recording head 41 while driving the motor 42 for moving the irradiation position of the recording light 6 and the inspection light 21 onto the substrate 1 in the radial direction of the substrate 1 by moving the recording light 6 and the inspection light 21. The inspection and error correction illumination optical system B, the focus position correction system C, the defect detection system E, etc. are operated to repeatedly perform the master recording. The substrate handling mechanism 39 sucks the substrate 1 and the optical disk master on which the master recording has been completed by, for example, the substrate suction nozzle 39a, and performs necessary work. However, it goes without saying that the control device 35 and the substrate handling mechanism 39 may have other configurations.
【0036】この原盤記録中に、制御装置35に欠陥信
号36が入力されると、制御装置35は前記原盤記録と
検査の操作を中断して、基板取り扱い機構39により基
板1を取換えた後、原盤記録と検出の操作を再開する。When a defect signal 36 is input to the controller 35 during the recording of the master, the controller 35 interrupts the operation of the master recording and the inspection, and replaces the substrate 1 by the substrate handling mechanism 39. Then, the operations of master recording and detection are restarted.
【0037】なお、基板1の取り扱いと、原盤記録を終
えた光ディスク原盤の取り扱いとを個別の取り扱い機構
によって行うようにもできる。It should be noted that the handling of the substrate 1 and the handling of the optical disc master after the master disc recording can be performed by separate handling mechanisms.
【0038】(実施の形態2)本実施の形態2は図4に
示すように、記録光6により原盤記録を行いながら、基
板1のフォトレジストが感光しない検査光21を任意の
偏光状態で照射して、基板1上の照射位置から反射した
検査光21aを得て異物32などによる欠陥を検出する
点までは実施の形態1と共通し、この反射した検査光2
1aのうちの、照射した検査光21の偏光状態が保存さ
れている光成分21a2と、偏光状態が解消されている
光成分21a1とを、個別にモニタして、それら2つの
光成分の強度比により異物32などの欠陥を検出するよ
うにした点で、実施の形態1と異なる。(Embodiment 2) In Embodiment 2, as shown in FIG. 4, an inspection light 21 in which the photoresist of the substrate 1 is not exposed is irradiated in an arbitrary polarization state while recording the master using the recording light 6. This embodiment is the same as the first embodiment up to the point where the inspection light 21a reflected from the irradiation position on the substrate 1 is obtained to detect a defect caused by the foreign matter 32 or the like.
1a, the light component 21a2 in which the polarization state of the irradiated inspection light 21 is preserved and the light component 21a1 in which the polarization state is eliminated are individually monitored, and the intensity ratio of the two light components is monitored. This embodiment is different from the first embodiment in that a defect such as a foreign substance 32 is detected by the method.
【0039】このように、原盤記録のために基板1に照
射される記録光6とともに検査光21を照射したとき
の、基板1から反射した検査光21aのうちの、照射し
た検査光21の偏光状態が保存されている光成分21a
2と、偏光状態が解消されている光成分21a1とを、
個別にモニタして、それら2つの光成分21a2、21
a1の強度比により異物32などの欠陥を検出すると、
反射した検査光21aのうち、欠陥の部分からの光成分
21a1と、欠陥のない部分からの光成分21a2とを
モニタしながら、それらの強度比、例えば、「欠陥のな
い部分からの光成分21a2/欠陥の部分からの光成分
21a1」の比を取れば、反射した検査光21aを10
としたとき欠陥部分からの光成分21a1がほぼ2.7
程度までの小さな欠陥であるとき、欠陥部分からの光成
分21a1の実際の強度よりも大きな検査出力が得られ
るし、欠陥部分からの光成分21a1が少ないほど、つ
まり異物32などによる欠陥部分が小さいほど検査出力
が大きくなるので、微小な欠陥の検出精度が特に向上す
る。As described above, when the inspection light 21 is irradiated together with the recording light 6 applied to the substrate 1 for recording the master, the polarization of the irradiated inspection light 21 of the inspection light 21a reflected from the substrate 1 Light component 21a whose state is stored
2 and the light component 21a1 whose polarization state has been eliminated,
The two light components 21a2 and 21a are individually monitored.
When a defect such as a foreign substance 32 is detected based on the intensity ratio of a1,
While monitoring the light component 21a1 from the defect portion and the light component 21a2 from the defect-free portion of the reflected inspection light 21a, their intensity ratio, for example, “the light component 21a2 from the defect-free portion” is monitored. By taking the ratio of “/ light component 21a1 from defect portion”, the reflected inspection light 21a becomes 10%.
In this case, the light component 21a1 from the defective portion is approximately 2.7.
When the defect is small, the inspection output is larger than the actual intensity of the light component 21a1 from the defective portion. The smaller the light component 21a1 from the defective portion, that is, the smaller the defective portion due to the foreign matter 32 or the like. As the inspection output becomes larger, the detection accuracy of a minute defect is particularly improved.
【0040】本実施の形態2ではこのような検査方法を
達成するのに、記録照明光学系Aのダイクロイックミラ
ー8と変更ビームスプリッタ24との間の光路にλ/4
板51を設けて、レーザ光源22からの直線偏光レーザ
光である検査光21は、偏光ビームスプリッタ24で反
射されるように偏光面を設定しておき、この反射によっ
て検査光21がλ/4板51を通過するとき円偏光に変
換する。この変換後の検査光21がダイクロイックミラ
ー8、落射ミラー9を経て基板1に達し、基板1から反
射した検査光21aのうちの欠陥のない部分から反射し
た光成分21a2は概ね、基板1に照射した検査光21
とは逆の円偏光になって再び対物レンズ11に逆入射
し、落射ミラー9、ダイクロイックミラー8を経てλ/
4板51を通過するとき直線偏光に変換される。しか
し、この光成分21a2の直線偏光は、基板1に照射し
た検査光21の直線偏光とは直行しているので、偏光ビ
ームスプリッタ24で反射されずに透過する。そこで、
これを用いて実施の形態1の場合と同様にフォーカス位
置補正系Cによってフォーカスサーボを行う。In the second embodiment, in order to achieve such an inspection method, an optical path between the dichroic mirror 8 of the recording illumination optical system A and the modified beam splitter 24 is λ / 4.
A plate 51 is provided, and the inspection light 21 which is a linearly polarized laser light from the laser light source 22 is set to have a polarization plane so as to be reflected by the polarization beam splitter 24, and the reflection causes the inspection light 21 to be λ / 4. When passing through the plate 51, it is converted into circularly polarized light. The converted inspection light 21 reaches the substrate 1 via the dichroic mirror 8 and the reflecting mirror 9, and the light component 21a2 reflected from the defect-free portion of the inspection light 21a reflected from the substrate 1 irradiates the substrate 1 in general. Inspection light 21
, And is incident again on the objective lens 11, passes through the epi-illumination mirror 9 and the dichroic mirror 8, and
When passing through the four plates 51, it is converted into linearly polarized light. However, since the linearly polarized light of the light component 21a2 is orthogonal to the linearly polarized light of the inspection light 21 applied to the substrate 1, it is transmitted without being reflected by the polarization beam splitter 24. Therefore,
Using this, focus servo is performed by the focus position correction system C as in the case of the first embodiment.
【0041】一方、基板1から反射した検査光21aの
うちの、異物32などの欠陥部分から反射した光成分2
1a1は、異物32などの欠陥による光散乱のために円
偏光成分が生じる。この円偏光成分以外の光成分の一部
は基板1に照射した検査光21の偏光と同じ直線偏光の
成分なので偏光ビームスプリッタ24で反射されてフォ
トデテクタ33に入射され結像される。ここに、光成分
21a1は実施の形態1の場合同様に、欠陥のない部分
から反射した光成分21a2の影響のないものであるの
で、フォトデテクタ33からの検出出力があるかどうか
だけでも欠陥を検出することはできる。On the other hand, of the inspection light 21a reflected from the substrate 1, the light component 2 reflected from a defective portion such as the foreign substance 32
1a1 generates a circularly polarized light component due to light scattering due to a defect such as the foreign matter 32. Since a part of the light component other than the circularly polarized light component is the same linearly polarized light component as the polarization of the inspection light 21 applied to the substrate 1, the light component is reflected by the polarization beam splitter 24, is incident on the photodetector 33 and forms an image. Here, the light component 21a1 is not affected by the light component 21a2 reflected from the defect-free portion, as in the case of the first embodiment, so that the defect is detected only by the presence or absence of the detection output from the photodetector 33. It can be detected.
【0042】しかし、本実施の形態2では、上記光成分
21a2と光成分21a1との上記のような比に応じ
て、欠陥判定手段34が欠陥の有無を実施の形態1の場
合よりも精度よく判定する。ここで、光成分21a2は
その全量を用いるので、2分割フォトデテクタ26の差
分信号31でなく、和信号31aを用いるのは勿論であ
る。なお、図4に示す実施例での光成分21a2と光成
分21a1とを個別に抽出する抽出手段は、偏光ビーム
スプリッタ24とλ/4板51とで構成している。However, in the second embodiment, the defect determination means 34 determines the presence or absence of a defect more accurately than in the first embodiment according to the above-described ratio between the light component 21a2 and the light component 21a1. judge. Here, since the entire amount of the light component 21a2 is used, it is a matter of course that the sum signal 31a is used instead of the difference signal 31 of the two-divided photodetector 26. The extracting means for individually extracting the light component 21a2 and the light component 21a1 in the embodiment shown in FIG. 4 is constituted by the polarizing beam splitter 24 and the λ / 4 plate 51.
【0043】もっとも、このような比による欠陥の判定
は、実施の形態1の図1に示すフォトデテクタ33で検
出する光成分21a1と、2分割フォトデテクタ26で
検出する光成分21a2の和信号との比によっても同様
に行える。However, the determination of the defect based on such a ratio is based on the sum signal of the light component 21a1 detected by the photodetector 33 and the light component 21a2 detected by the two-divided photodetector 26 shown in FIG. The same can be done depending on the ratio.
【0044】他の構成および奏する作用効果は、実施の
形態1の場合と特に変わらないので、同一の部材には同
一の符号を付し、重複する説明および不要な図示は省略
する。Since other configurations and operational effects are not particularly different from those of the first embodiment, the same members are denoted by the same reference numerals, and overlapping description and unnecessary illustration are omitted.
【0045】[0045]
【発明の効果】本発明の検出方法によれば、基板に照射
した検査光の偏光状態に対し、欠陥による影響で偏光状
態が違うものだけモニタして欠陥を検出するので、基板
の欠陥でない部分から反射した検査光の影響を受けず
に、小さな欠陥でも精度よく検出することができる。According to the detection method of the present invention, a defect which is different from the polarization state of the inspection light irradiated on the substrate due to the influence of the defect is monitored by monitoring only the polarization state different from the polarization state of the inspection light. Even a small defect can be accurately detected without being affected by the inspection light reflected from the light source.
【0046】また、前記基板から反射した検査光のうち
の、照射した検査光の偏光状態が保存されている光成分
と、偏光状態が解消されている光成分とを、個別にモニ
タして、それら2つの光成分の強度比により欠陥を検出
するので、微小な欠陥の検出精度がさらに向上する。Further, of the inspection light reflected from the substrate, a light component in which the polarization state of the irradiated inspection light is stored and a light component in which the polarization state is eliminated are individually monitored, Since the defect is detected based on the intensity ratio of the two light components, the detection accuracy of a minute defect is further improved.
【0047】本発明の光ディスクの原盤記録方法および
装置によれば、上記のような精度のよい欠陥の検出する
検査を行いながら原盤記録を行い、欠陥が検出されると
原盤記録および検査を中断し、基板を交換してから原盤
記録および検査を再開するので、欠陥のある基板の原盤
記録および検査をし続けるような無駄な作業が最小限に
抑えられるとともに生産性が向上し、光ディスク原盤の
歩留りが向上する。また、光ディスク原盤により製作し
たレプリカの光ディスクが不良品となるのを回避するこ
とができる。According to the optical disk master recording method and apparatus of the present invention, master recording is performed while performing the above-described inspection for detecting a defect with high accuracy, and when a defect is detected, recording and inspection of the master are interrupted. Since the recording and inspection of the master are restarted after replacing the substrate, wasteful work of continuing to record and inspect the master of the defective substrate is minimized, the productivity is improved, and the yield of the optical disk master is improved. Is improved. Further, it is possible to prevent a replica optical disk manufactured from the master optical disk from becoming defective.
【図1】本発明の実施の形態1を示す原盤記録装置の全
体構成図である。FIG. 1 is an overall configuration diagram of a master recording apparatus showing Embodiment 1 of the present invention.
【図2】図1の装置の検査光の照射および反射の光路構
成例を示す光路図である。FIG. 2 is an optical path diagram showing an optical path configuration example of irradiation and reflection of inspection light of the apparatus of FIG.
【図3】図2の検査光の照射および反射における異物に
よる偏光状態の変化を示す説明図である。FIG. 3 is an explanatory diagram illustrating a change in a polarization state due to a foreign substance in irradiation and reflection of the inspection light in FIG. 2;
【図4】本発明の実施の形態2を示す原盤記録装置の主
要な部分の構成図である。FIG. 4 is a configuration diagram of a main part of a master recording apparatus according to a second embodiment of the present invention.
【図5】従来の原盤記録装置の全体構成図である。FIG. 5 is an overall configuration diagram of a conventional master recording apparatus.
1 基板 2 回転テーブル 3 レーザ光源 4 レーザ光 5 変調器 6 記録光 8 ダイクロイックミラー 11 対物レンズ 21 照射する検査光 21a 反射した検査光 21a1 欠陥の部分から反射した光成分 21a2 欠陥のない部分から反射した光成分 22 レーザ光源 23、25、134 レンズ 24 偏光ビームスプリッタ 26 2分割フォトデテクタ 32 異物 33 フォトデテクタ 34 欠陥判定回路 35 制御装置 36 欠陥信号 37、42 モータ 39 基板取り扱い機構 41 原盤記録ヘッド 51 λ/4板 A 記録照明光学系 B 検査・誤差補正照明光学系 C フォーカス位置補正系 E 欠陥検出系 DESCRIPTION OF SYMBOLS 1 Substrate 2 Rotary table 3 Laser light source 4 Laser light 5 Modulator 6 Recording light 8 Dichroic mirror 11 Objective lens 21 Irradiated inspection light 21a Reflected inspection light 21a1 Light component reflected from defect part 21a2 Reflected from defect-free part 21a2 Light component 22 Laser light source 23, 25, 134 Lens 24 Polarizing beam splitter 26 Two-segment photodetector 32 Foreign matter 33 Photodetector 34 Defect determination circuit 35 Controller 36 Defect signal 37, 42 Motor 39 Substrate handling mechanism 41 Master recording head 51 λ / 4 plates A Recording illumination optical system B Inspection / error correction illumination optical system C Focus position correction system E Defect detection system
Claims (7)
て光ディスク原盤を製造する原盤記録を行う際に、記録
光と同時に検査光も照射し、基板上の照射位置から反射
した検査光をモニタして欠陥を検出する光ディスク原盤
の基板の検査方法において、 基板のフォトレジストが感光しない検査光を任意の偏光
状態で照射して、基板上の照射位置から反射した検査光
のうちの、照射した検査光の偏光状態が解消されている
光成分をモニタして欠陥を検出することを特徴とする光
ディスク原盤の基板の検査方法。When performing a master recording for manufacturing an optical disk master by exposing a substrate of an optical disk master to a recording light, the inspection light is irradiated simultaneously with the recording light, and the inspection light reflected from an irradiation position on the substrate is monitored. In the method of inspecting a substrate of an optical disc master, which detects defects by irradiating inspection light in which the photoresist of the substrate is not exposed in an arbitrary polarization state, and irradiating the inspection light reflected from the irradiation position on the substrate A method for inspecting a substrate of an optical disk master, wherein a defect is detected by monitoring a light component in which a polarization state of the inspection light has been eliminated.
て光ディスク原盤を製造する原盤記録を行う際に、記録
光と同時に検査光も照射し、基板上の照射位置から反射
した検査光をモニタして欠陥を検出する光ディスク原盤
の基板の検査方法において、 基板のフォトレジストが感光しない検査光を任意の偏光
状態で照射して、基板上の照射位置から反射した検査光
のうちの、照射した検査光の偏光状態が保存されている
光成分と、偏光状態が解消されている光成分とを、個別
にモニタして、それら2つの光成分の強度比により欠陥
を検出することを特徴とする光ディスク原盤の基板の検
査方法。2. When performing a master recording for manufacturing an optical disc master by exposing a substrate of an optical disc master with a recording light, an inspection light is irradiated simultaneously with the recording light, and the inspection light reflected from an irradiation position on the substrate is monitored. In the method of inspecting a substrate of an optical disc master, which detects defects by irradiating inspection light in which the photoresist of the substrate is not exposed in an arbitrary polarization state, and irradiating the inspection light reflected from the irradiation position on the substrate A light component in which the polarization state of the inspection light is preserved and a light component in which the polarization state is eliminated are individually monitored, and a defect is detected based on an intensity ratio of the two light components. Inspection method for the substrate of the master optical disc.
て光ディスク原盤を製造する原盤記録を行うのに併せ、
記録光と同時に検査光も照射し、基板上の照射位置から
反射した検査光をモニタして欠陥を検出する光ディスク
の原盤記録方法において、 フォトレジストが感光しない検査光を任意の偏光状態で
照射して、基板上の照射位置から反射した検査光のうち
の、照射した検査光の偏光状態が解消されている成分を
モニタして欠陥を検出する検査を行い、欠陥が検出され
たとき原盤記録および検査を中断して基板を交換した
後、盤記録および検査を再開することを特徴とするする
光ディスクの原盤記録方法。3. A method for exposing a substrate of an optical disc master with a recording light to record a master for manufacturing an optical disc master,
In the original recording method for optical discs, where the inspection light is irradiated simultaneously with the recording light, and the inspection light reflected from the irradiation position on the substrate is monitored to detect defects, the inspection light that does not expose the photoresist is irradiated in an arbitrary polarization state. In the inspection light reflected from the irradiation position on the substrate, an inspection is performed to detect a defect by monitoring a component of the irradiated inspection light in which the polarization state of the irradiated inspection light has been eliminated. A method for recording a master disc of an optical disk, wherein the board recording and the inspection are restarted after the inspection is interrupted and the board is replaced.
て光ディスク原盤を製造する原盤記録を行うのに併せ、
記録光と同時に検査光も照射し、基板上の照射位置から
反射した検査光をモニタして欠陥を検出する光ディスク
の原盤記録方法において、 フォトレジストが感光しない検査光を任意の偏光状態で
照射して、基板上の照射位置から反射した検査光のうち
の、照射した検査光の偏光状態が保存されている光成分
と、偏光状態が解消されている光成分とを、個別にモニ
タして、それら2つの光成分の強度比により欠陥を検出
する検査を行い、欠陥が検出されたとき原盤記録および
検査を中断して基板を交換し、原盤記録および検査を再
開することを特徴とする光ディスクの原盤記録方法。4. A method for exposing a substrate of an optical disk master with a recording light to perform master recording for manufacturing an optical disk master,
In the original recording method for optical discs, where the inspection light is irradiated simultaneously with the recording light, and the inspection light reflected from the irradiation position on the substrate is monitored to detect defects, the inspection light that does not expose the photoresist is irradiated in an arbitrary polarization state. In the inspection light reflected from the irradiation position on the substrate, the light component in which the polarization state of the irradiated inspection light is stored and the light component in which the polarization state is eliminated are individually monitored, An optical disc characterized by performing an inspection for detecting a defect based on the intensity ratio of these two light components, and interrupting the original recording and inspection when the defect is detected, replacing the substrate, and resuming the original recording and inspection. Master recording method.
支持体と、回転支持体上の基板が担持するフォトレジス
トに記録光を照射しながら照射位置を基板の半径方向に
移動させていく記録照明光学系と、記録光の照射位置に
重ねてフォトレジストが感光しない検査光を任意に偏光
して照射する検査照明光学系と、基板上の照射位置から
反射した検査光のうちの、照射した検査光の偏光状態が
解消されている光成分を抽出する抽出手段と、抽出され
る光成分に応じて欠陥を検出する検出手段とを備えたこ
とを特徴とする光ディスクの原盤記録装置。5. A recording illumination optic for moving a radiation position in a radial direction of a substrate while irradiating recording light on a rotating support for rotating a substrate of an optical disk master and a photoresist carried by the substrate on the rotating support. System, an inspection illumination optical system that arbitrarily polarizes and irradiates the inspection light that is not exposed to the photoresist over the recording light irradiation position, and the irradiated inspection light of the inspection light reflected from the irradiation position on the substrate An optical disk master recording apparatus, comprising: an extracting unit that extracts a light component in which the polarization state of the optical signal has been eliminated; and a detecting unit that detects a defect according to the extracted light component.
支持体と、回転支持体上の基板が担持するフォトレジス
トに記録光を照射しながら照射位置を基板の半径方向に
移動させていく記録照明光学系と、記録光の照射位置に
重ねてフォトレジストが感光しない検査光を任意に偏光
して照射する検査照明光学系と、基板上の照射位置から
反射した検査光のうちの、照射した検査光の偏光状態が
保存されている光成分と、偏光状態が解消されている光
成分とを個別に抽出する抽出手段と、抽出されたそれら
2つの光成分の比により欠陥を検出する検出手段とを備
えたことを特徴とする光ディスクの原盤記録装置。6. A recording illumination optical system for irradiating a rotating support for rotating a substrate of an optical disk master and a photoresist carried by the substrate on the rotary support with a recording light while moving an irradiation position in a radial direction of the substrate. System, an inspection illumination optical system that arbitrarily polarizes and irradiates the inspection light that is not exposed to the photoresist over the irradiation position of the recording light, and the irradiated inspection light of the inspection light reflected from the irradiation position on the substrate Extraction means for individually extracting a light component in which the polarization state is preserved and a light component in which the polarization state has been eliminated, and detection means for detecting a defect based on a ratio of the extracted two light components. An optical disk master recording device, comprising:
検査を中断し、回転支持体上の基板を交換してから原盤
記録および検査を再開する制御手段を備えた請求項5、
6のいずれか一項に記載の光ディスクの原盤記録装置。7. A control means for interrupting master recording and inspection when a defect is detected, exchanging a substrate on a rotary support, and restarting master recording and inspection.
7. The master disc recording apparatus for an optical disc according to any one of 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10245586A JP2000076713A (en) | 1998-08-31 | 1998-08-31 | Method for inspecting substrate of optical disk master and method and apparatus for recording optical disk master |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10245586A JP2000076713A (en) | 1998-08-31 | 1998-08-31 | Method for inspecting substrate of optical disk master and method and apparatus for recording optical disk master |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000076713A true JP2000076713A (en) | 2000-03-14 |
Family
ID=17135944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10245586A Pending JP2000076713A (en) | 1998-08-31 | 1998-08-31 | Method for inspecting substrate of optical disk master and method and apparatus for recording optical disk master |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000076713A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8472020B2 (en) * | 2005-02-15 | 2013-06-25 | Cinram Group, Inc. | Process for enhancing dye polymer recording yields by pre-scanning coated substrate for defects |
-
1998
- 1998-08-31 JP JP10245586A patent/JP2000076713A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8472020B2 (en) * | 2005-02-15 | 2013-06-25 | Cinram Group, Inc. | Process for enhancing dye polymer recording yields by pre-scanning coated substrate for defects |
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