JP2000068559A - GaN GROUP CRYSTAL MATERIAL AND MANUFACTURE THEREOF - Google Patents
GaN GROUP CRYSTAL MATERIAL AND MANUFACTURE THEREOFInfo
- Publication number
- JP2000068559A JP2000068559A JP23684598A JP23684598A JP2000068559A JP 2000068559 A JP2000068559 A JP 2000068559A JP 23684598 A JP23684598 A JP 23684598A JP 23684598 A JP23684598 A JP 23684598A JP 2000068559 A JP2000068559 A JP 2000068559A
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- Prior art keywords
- layer
- gan
- based crystal
- mask
- composition
- Prior art date
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Links
- 239000013078 crystal Substances 0.000 title claims abstract description 137
- 239000000463 material Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000000758 substrate Substances 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims description 25
- 229910002704 AlGaN Inorganic materials 0.000 claims description 17
- 230000000873 masking effect Effects 0.000 abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 188
- 230000015572 biosynthetic process Effects 0.000 description 10
- 229910052594 sapphire Inorganic materials 0.000 description 7
- 239000010980 sapphire Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 238000005253 cladding Methods 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000012298 atmosphere Substances 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002488 metal-organic chemical vapour deposition Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- KLSJWNVTNUYHDU-UHFFFAOYSA-N Amitrole Chemical compound NC1=NC=NN1 KLSJWNVTNUYHDU-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 238000002109 crystal growth method Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000031700 light absorption Effects 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 102100032566 Carbonic anhydrase-related protein 10 Human genes 0.000 description 1
- 101000867836 Homo sapiens Carbonic anhydrase-related protein 10 Proteins 0.000 description 1
- 229910004205 SiNX Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910003465 moissanite Inorganic materials 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Landscapes
- Led Devices (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、GaN系結晶を用
いた半導体発光素子(GaN系発光素子)などに用いら
れるGaN系結晶基材を得るための技術分野に属し、特
に、Al組成を有するGaN系結晶に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention belongs to a technical field for obtaining a GaN-based crystal base material used for a semiconductor light-emitting device (GaN-based light-emitting device) using a GaN-based crystal, and particularly has an Al composition. It relates to a GaN-based crystal.
【0002】[0002]
【従来の技術】GaN系発光素子は、近年、高輝度の発
光ダイオード(LED)が実現されたのを機会に研究が
活発に行われており、半導体レーザーの室温連続発振の
報告も聞かれる様になっている。例えば、高輝度LED
では緑色・青色が、半導体レーザー(LD)では紫色が
実現されている。2. Description of the Related Art In recent years, GaN-based light emitting devices have been actively researched with the opportunity of realizing high-intensity light emitting diodes (LEDs), and reports of room-temperature continuous oscillation of semiconductor lasers have been heard. It has become. For example, high brightness LED
Green and blue, and a semiconductor laser (LD) achieves purple.
【0003】従来、GaN系発光素子の発光部の材料と
しては、InGaNが多く用いられている。発光部と
は、例えば、LEDではpn接合の空乏層部分やダブル
ヘテロ接合構造の活性層などであり、LDではストライ
プ構造のストライプ部分などである。InGaNは、緑
色〜青色の短い波長の発光が得られ、しかも高い発光効
率が得られる材料である。[0003] Conventionally, InGaN is often used as a material of a light emitting portion of a GaN-based light emitting device. The light emitting portion is, for example, a depletion layer portion of a pn junction or an active layer having a double hetero junction structure in an LED, and a stripe portion of a stripe structure in an LD. InGaN is a material that can emit light of a short wavelength from green to blue and can obtain high luminous efficiency.
【0004】しかし、情報信号の伝達・記録の高密度化
などに伴い、GaN系発光素子には、青色光から紫外線
へと、より短い波長光を発することが求められている。
そのためには、発光部の材料として、InGaNからI
n組成を減らしてGaNに近づけて行く必要がある。そ
れに伴い、クラッド層など周囲の層は、キャリアの閉じ
こめ、光の透過(LEDの場合)、光の閉じこめ(LD
の場合)、などの役割を果たすことが必要となる。従っ
て、該周囲の層は、発光部よりもバンドギャップの大き
な材料、即ち、AlGaNなどAl組成を増やした材料
(AlGaN系材料と呼ぶ)によって形成されねばなら
ない。[0004] However, with an increase in the density of information signal transmission and recording, a GaN-based light emitting device is required to emit light having a shorter wavelength from blue light to ultraviolet light.
For that purpose, as a material of the light emitting part, InGaN is
It is necessary to reduce the n composition and approach GaN. Along with this, surrounding layers such as a cladding layer confine carriers, transmit light (in the case of LED), and confine light (LD).
), And so on. Therefore, the surrounding layer must be formed of a material having a larger band gap than the light emitting portion, that is, a material having an increased Al composition such as AlGaN (referred to as an AlGaN-based material).
【0005】一方、GaN系発光素子を作製する一般的
な方法は、結晶基板にサファイアの単結晶を用い、その
上にバッファ層を介して種々のGaN系結晶層を成長さ
せ、所望のGaN系結晶層を発光部として用いるという
ものである。しかし、このような方法によって成長させ
たGaN系結晶層内には、結晶基板との格子不整合など
に起因する転位が高密度に存在する。転位は、GaN系
結晶が成長して厚みが増しても上方に継承され、転位線
(貫通転位)と呼ばれる連続した欠陥部分となって素子
の特性を損なう。On the other hand, a general method of fabricating a GaN-based light-emitting device is to use a single crystal of sapphire as a crystal substrate, grow various GaN-based crystal layers thereon via a buffer layer, and form a desired GaN-based crystal. That is, a crystal layer is used as a light emitting unit. However, in the GaN-based crystal layer grown by such a method, dislocations due to lattice mismatch with the crystal substrate and the like exist at high density. The dislocation is inherited upward even when the GaN-based crystal grows and the thickness increases, and becomes a continuous defect portion called a dislocation line (threading dislocation), thereby impairing the characteristics of the device.
【0006】これに対して、マスク層を用いて低転位な
GaN系結晶を得る方法が報告されている。以下、この
方法を、「マスク法」と呼んで説明する。マスク法は、
図2(a)に示すように、先ず、ベース基板(結晶基
板)10上に、GaN系結晶が成長し得ない材料(Si
O2 など)からなるマスク層20を、特定のパターンを
描いて形成する。そして、ベース基板上においてマスク
層20が形成されていない領域(非マスク領域)10a
を出発面としてGaN系結晶を成長させる。結晶がマス
ク層20の高さまで成長した後も結晶成長を継続する
と、GaN系結晶は厚さ方向に成長するだけでなく、マ
スク層20の上面に沿って横方向にも成長し、図2
(b)に示すように、マスク層20を埋め込んで覆うG
aN系結晶層30となる。このとき、GaN系結晶層3
0中には、例えばマスク層の上方の部分30aなど特定
の部分に、転位線の伝搬の少ない低転位な部分が形成さ
れているのである。On the other hand, there has been reported a method for obtaining a low dislocation GaN crystal using a mask layer. Hereinafter, this method will be referred to as a “mask method” and described. The mask method is
As shown in FIG. 2A, first, a material (Si) on which a GaN-based crystal cannot grow
The mask layer 20 made of O 2 or the like is formed by drawing a specific pattern. Then, a region (non-mask region) 10a where the mask layer 20 is not formed on the base substrate
Is used as a starting surface to grow a GaN-based crystal. If the crystal growth is continued even after the crystal has grown to the height of the mask layer 20, the GaN-based crystal grows not only in the thickness direction but also in the lateral direction along the upper surface of the mask layer 20, as shown in FIG.
As shown in (b), the mask layer 20 is embedded and covered with G.
It becomes the aN-based crystal layer 30. At this time, the GaN-based crystal layer 3
In 0, for example, a low dislocation portion with little propagation of dislocation lines is formed in a specific portion such as the portion 30a above the mask layer.
【0007】[0007]
【発明が解決しようとする課題】ところが、マスク法に
よって、AlGaN系材料を結晶成長させようとする
と、本来GaN系結晶が成長し得ないことを前提として
いるマスク層上面から、AlGaN系材料が多結晶的に
成長し、マスク法のプロセスが達成されず、結晶品質が
低下するという問題がある。However, when attempting to grow an AlGaN-based material by the mask method, a large amount of the AlGaN-based material starts from the upper surface of the mask layer on the assumption that a GaN-based crystal cannot be grown. There is a problem that the crystal grows crystallographically, the masking process is not achieved, and the crystal quality deteriorates.
【0008】これはAlが非常に活性であって、Al反
応種のマスク層上での拡散長が短いために、マスク材料
のSiO2 と反応しやすく、また、マスク層上で他の反
応種と反応し堆積し易く、マスク層上に結晶成長の核と
なる部分が発生し易いことが原因と考えられる。[0008] This is because Al is very active and the diffusion length of Al reactive species on the mask layer is short, so that it easily reacts with SiO 2 of the mask material, and other reactive species on the mask layer. This is considered to be due to the fact that the nucleus easily reacts with and accumulates, and a portion serving as a nucleus for crystal growth is easily generated on the mask layer.
【0009】また従来のマスク法では、AlGaN系結
晶を成長させる場合、結晶性向上のために、サファイア
基板上にバッファ層を介して先ずGaNの表層を数μm
成長させてベース基板とし、そのベース基板上にAlG
aN系結晶層を成長させるのが通常である。しかし、こ
のような方法では、結晶性は向上しても、GaN結晶と
AlGaN系結晶との互いの熱膨張係数の差、および素
子全体を完成させるまでに繰り返される温度の上昇と降
下によって、これらの層のいずれかまたは両方にクラッ
クが発生するという問題がある。In the conventional mask method, when growing an AlGaN-based crystal, a GaN surface layer is first placed on a sapphire substrate with a thickness of several μm via a buffer layer in order to improve the crystallinity.
The base substrate is grown by growing AlG on the base substrate.
Usually, an aN-based crystal layer is grown. However, in such a method, even if the crystallinity is improved, the difference in the thermal expansion coefficient between the GaN crystal and the AlGaN-based crystal and the increase and decrease in the temperature repeated until the entire device is completed are caused by these differences. There is a problem that cracks occur in one or both of the layers.
【0010】本発明の目的は、上記問題を解決し、低転
位でクラックの少ない状態として形成された、AlGa
N系結晶層を有するGaN系結晶基材を提供し、その製
造方法を提供することである。An object of the present invention is to solve the above-mentioned problems and to provide an AlGa film formed in a state of low dislocations and few cracks.
An object of the present invention is to provide a GaN-based crystal substrate having an N-based crystal layer, and to provide a method for producing the same.
【0011】[0011]
【課題を解決するための手段】本発明のGaN系結晶基
材とその製造方法は次の特徴を有するものである。 (1)GaN系結晶が成長可能なベース基板面に、マス
ク領域と非マスク領域とを形成するようにマスク層が設
けられ、マスク層はそれ自身の表面からは実質的にGa
N系結晶が成長し得ない材料からなり、非マスク領域を
結晶成長の出発点としてマスク層上を覆うまで成長した
第一のGaN系結晶層と、その上に成長した第二のGa
N系結晶層とを有し、第一のGaN系結晶層は、Al組
成が実質的に0であり、第二のGaN系結晶層には、第
一のGaN系結晶層との境界から層の厚さが増すにつれ
てAl組成が増加する層状部分が含まれていることを特
徴とするGaN系結晶基材。Means for Solving the Problems The GaN-based crystal base material of the present invention and the method for producing the same have the following features. (1) A mask layer is provided on a base substrate surface on which a GaN-based crystal can be grown so as to form a mask region and a non-mask region, and the mask layer is substantially Ga from its own surface.
A first GaN-based crystal layer, which is made of a material in which an N-based crystal cannot grow, and is grown to cover the mask layer using a non-mask region as a starting point of crystal growth, and a second Ga layer grown thereon.
A first GaN-based crystal layer, wherein the first GaN-based crystal layer has an Al composition of substantially 0, and the second GaN-based crystal layer has a layer from a boundary with the first GaN-based crystal layer. A GaN-based crystal base material comprising a layered portion in which the Al composition increases as the thickness increases.
【0012】(2)第二のGaN系結晶層のAl組成が
増加する部分における、Al組成の初期値が0.01以
下である上記(1)記載のGaN系結晶基材。(2) The GaN-based crystal base material according to (1), wherein the initial value of the Al composition in the portion where the Al composition of the second GaN-based crystal layer increases is 0.01 or less.
【0013】(3)マスク層の形成パターンが、帯状の
マスク層を縞状に配置してなるストライプ状のマスクパ
ターンであって、前記帯状のマスク層の長手方向が第一
のGaN系結晶層に対して〈1−100〉方向に伸びる
ものである上記(1)記載のGaN系結晶基材(3) The formation pattern of the mask layer is a stripe-shaped mask pattern in which strip-shaped mask layers are arranged in stripes, and the longitudinal direction of the strip-shaped mask layer is the first GaN-based crystal layer. The GaN-based crystal substrate according to the above (1), which extends in the <1-100> direction with respect to
【0014】(4)第一のGaN系結晶層がGaN結晶
層であり、第二のGaN系結晶層がAlGaN結晶層で
ある上記(1)記載のGaN系結晶基材。(4) The GaN-based crystal substrate according to (1), wherein the first GaN-based crystal layer is a GaN crystal layer, and the second GaN-based crystal layer is an AlGaN crystal layer.
【0015】(5)上記(1)〜(4)のいずれかに記
載のGaN系結晶基材を製造するための方法であって、
GaN系結晶が成長可能なベース基板面に、マスク領域
と非マスク領域とを形成するようにマスク層を設け、マ
スク層の材料をそれ自身の表面からは実質的にGaN系
結晶が成長し得ない材料とし、非マスク領域を結晶成長
の出発点としてGaN系結晶を成長させ、GaN系結晶
がマスク層上を覆うまではAl組成を実質的に0とし、
GaN系結晶がマスク層上を覆った後に、該GaN系結
晶の層の厚さが増すにつれてAl組成が増加する部分を
形成する工程を含むことを特徴とするGaN系結晶基材
の製造方法。(5) A method for producing a GaN-based crystal substrate according to any one of the above (1) to (4),
A mask layer is provided on a base substrate surface on which a GaN-based crystal can be grown so as to form a mask region and a non-mask region, and the material of the mask layer can be grown substantially from its own surface. GaN-based crystal is grown using a non-mask region as a starting point for crystal growth, and the Al composition is substantially zero until the GaN-based crystal covers the mask layer.
A method of manufacturing a GaN-based crystal base material, comprising a step of forming, after the GaN-based crystal covers a mask layer, a portion where the Al composition increases as the thickness of the GaN-based crystal layer increases.
【0016】(6)Al組成が増加する部分を形成する
に際し、Al組成の初期値を0.01以下としてAl組
成を増加させるものである上記(5)記載の製造方法。(6) The manufacturing method according to the above (5), wherein the Al composition is increased by setting the initial value of the Al composition to 0.01 or less when forming the portion where the Al composition increases.
【0017】本発明でいう「GaN系」とは、InX G
aY AlZ N(0≦X≦1、0≦Y≦1、0≦Z≦1、
X+Y+Z=1)で示される化合物半導体のグループに
属することを意味する。従って、「AlGaN系」と
は、前記式において、0<Z≦1である。In the present invention, “GaN-based” refers to In x G
a Y Al Z N (0 ≦ X ≦ 1, 0 ≦ Y ≦ 1, 0 ≦ Z ≦ 1,
X + Y + Z = 1). Therefore, “AlGaN-based” in the above equation is 0 <Z ≦ 1.
【0018】本明細書では、GaN系結晶やサファイア
基板などの六方格子結晶の格子面を4つのミラー指数
(hkil)によって指定する場合があれば、記載の便
宜上、指数が負のときには、その指数の前にマイナス記
号を付けて表記するものとし、この負の指数に関する表
記方法以外は、一般的なミラー指数の表記方法に準じ
る。従って、GaN系結晶の場合では、C軸に平行なプ
リズム面(特異面)は6面あるが、例えば、その1つの
面は(1−100)と表記し、6面を等価な面としてま
とめる場合には{1−100}と表記する。また、前記
{1−100}面に垂直でかつC軸に平行な面を等価的
にまとめて{11−20}と表記する。また、(1−1
00)面に垂直な方向は〔1−100〕、それと等価な
方向の集合を〈1−100〉とし、(11−20)面に
垂直な方向は〔11−20〕、それと等価な方向の集合
を〈11−20〉と表記する。但し、図面にミラー指数
を記入する場合があれば、指数が負のときには、その指
数の上にマイナス記号を付けて表記し、ミラー指数の一
般的な表記方法に全て準じる。本発明でいう結晶方位
は、全て、ベース基板上に成長したGaN系結晶を基準
とする方位である。In the present specification, if a lattice plane of a hexagonal lattice crystal such as a GaN-based crystal or a sapphire substrate is specified by four Miller indices (hkil), for convenience of description, when the index is negative, the index is negative. Is indicated with a minus sign in front of, and the general notation method of the Miller index is used except for the notation method regarding the negative exponent. Therefore, in the case of a GaN-based crystal, there are six prism surfaces (singular surfaces) parallel to the C axis. For example, one of the surfaces is expressed as (1-100), and the six surfaces are grouped as equivalent surfaces. In this case, it is described as {1-100}. Also, planes perpendicular to the {1-100} plane and parallel to the C axis are equivalently collectively denoted as {11-20}. Also, (1-1)
The direction perpendicular to the (00) plane is [1-100], and the set of directions equivalent thereto is <1-100>. The direction perpendicular to the (11-20) plane is [11-20]. The set is described as <11-20>. However, if there is a case where the Miller index is written in the drawing, if the index is negative, the index is indicated by adding a minus sign to the index, and all of the general Miller index notations are followed. The crystal orientations referred to in the present invention are all orientations based on a GaN-based crystal grown on a base substrate.
【0019】「マスク領域」(即ち、マスクされた領
域)と「非マスク領域」(即ち、マスクされていない領
域)は、ともにベース基板面内の領域である。マスク層
の上面の領域は、マスク領域に等しいものとみなし、同
義として説明に用いる。The "mask region" (ie, the masked region) and the "unmasked region" (ie, the unmasked region) are both regions in the base substrate plane. The region on the upper surface of the mask layer is regarded as being equal to the mask region, and is used in the description as synonymous.
【0020】[0020]
【作用】マスク法を用いてGaN系結晶を成長させるに
際し、第一のGaN系結晶層がマスク層を覆うまではA
l組成を実質的に0とすることによって、マスク層上に
おける該結晶のポリクリスタル成長が抑制され、マスク
法の良好なプロセスが達成され、低転位な結晶部分が得
られる。また、該結晶がマスク層を覆った後は、層の厚
さが増すにつれて、Al組成を0.01以下の小さい
値、好ましくは実質的に0から増加させる部分を設ける
ことによって、クラックの発生が抑えられた、好ましい
品質のAlGaN系結晶層が得られる。以下、Al組成
が実質的に0の材料をGaNとし、Al組成を増加させ
た材料をAlGaNとして説明するが、それらの説明の
材料に、適当なIn組成を加えてもよい。When growing a GaN-based crystal using the mask method, the first GaN-based crystal layer covers A until the first GaN-based crystal layer covers the mask layer.
By setting the 1 composition to substantially 0, the polycrystal growth of the crystal on the mask layer is suppressed, a good process of the mask method is achieved, and a low dislocation crystal portion is obtained. After the crystal has covered the mask layer, cracks are formed by providing a portion for increasing the Al composition to a small value of 0.01 or less, preferably substantially from 0 as the layer thickness increases. The AlGaN-based crystal layer having a preferable quality and having suppressed Al is obtained. Hereinafter, a material in which the Al composition is substantially zero will be referred to as GaN, and a material in which the Al composition is increased will be referred to as AlGaN. However, an appropriate In composition may be added to the materials described above.
【0021】また、クラックの発生を軽減するために
は、マスク層を覆うGaN結晶の厚さをできる限り薄く
するのが好ましい。従って、本発明ではGaN結晶がマ
スク層を覆った時点で、Al組成の増加を開始するのが
好ましい態様となる。In order to reduce the occurrence of cracks, it is preferable to reduce the thickness of the GaN crystal covering the mask layer as much as possible. Therefore, in the present invention, it is a preferable embodiment that the Al composition starts increasing when the GaN crystal covers the mask layer.
【0022】[0022]
【発明の実施の形態】以下に、本発明によるGaN系結
晶基材を示すと同時にその製造方法を説明する。本発明
によるGaN系結晶基材は、図1に示すように、ベース
基板B、マスク層3、第一のGaN系結晶層(以下「第
一層」)1、第二のGaN系結晶層(以下「第二層」)
2とを有する。マスク層3は、ベース基板Bの基板面上
に、マスク領域と非マスク領域4とを形成するよう設け
られる。第一層1は、非マスク領域4を結晶成長の出発
点としてマスク層上を覆うまで成長した層であり、Al
組成は実質的に0である。第二層2は、第一層1の上に
成長した層である。第二層2には、第一層1との境界か
ら所定の厚さとなる部分まで、層の厚さが増すにつれて
Al組成が増加する部分が形成された構造となってい
る。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, a GaN-based crystal substrate according to the present invention will be described, and a method of manufacturing the same will be described. As shown in FIG. 1, the GaN-based crystal base material according to the present invention includes a base substrate B, a mask layer 3, a first GaN-based crystal layer (hereinafter, “first layer”) 1, and a second GaN-based crystal layer ( Below, "second layer")
And 2. The mask layer 3 is provided on the substrate surface of the base substrate B so as to form a mask region and a non-mask region 4. The first layer 1 is a layer grown to cover the mask layer using the non-mask region 4 as a starting point for crystal growth.
The composition is substantially zero. The second layer 2 is a layer grown on the first layer 1. The second layer 2 has a structure in which a portion where the Al composition increases as the thickness of the layer increases from a boundary with the first layer 1 to a portion having a predetermined thickness.
【0023】ベース基板は、GaN系結晶がC軸を厚み
方向として成長可能なものであればよく、例えば、サフ
ァイア、水晶、SiCなどが挙げられる。なかでも、サ
ファイアのC面、A面、6H−SiC基板、特にC面サ
ファイア基板が好ましい。The base substrate may be any substrate as long as the GaN-based crystal can grow with the C axis in the thickness direction, and examples thereof include sapphire, quartz, and SiC. Above all, a C-plane, an A-plane of sapphire, and a 6H-SiC substrate, particularly a C-plane sapphire substrate are preferable.
【0024】また、上記基板を基礎の結晶基板として、
その表面に、バッファ層を設けた状態のものをベース基
板としても良い。バッファ層の材料は、公知の材料を用
いてよいが、第一層、第二層との熱膨張係数差をより小
さくしてクラック発生を抑制し、また、発光素子を構成
したとき光吸収を抑制する意図から、AlX Ga1-XN
(0<x≦1)が好ましい。Further, the above substrate is used as a basic crystal substrate,
A substrate provided with a buffer layer on its surface may be used as a base substrate. As the material of the buffer layer, a known material may be used.However, the first layer and the second layer have a smaller thermal expansion coefficient difference to suppress the occurrence of cracks, and also, when a light emitting element is formed, absorb light. Al X Ga 1-X N
(0 <x ≦ 1) is preferable.
【0025】さらに、ベース基板の少なくとも表層をG
aN系結晶層としてもよい。例えば、図1に示すよう
に、サファイアなどの基礎の結晶基板B1の表面に、バ
ッファ層B2を介して、GaN系結晶層B3を表層とし
て成長させ、これをベース基板Bとして用いる態様であ
る。Further, at least the surface layer of the base substrate is G
It may be an aN-based crystal layer. For example, as shown in FIG. 1, a GaN-based crystal layer B3 is grown as a surface layer on a surface of a base crystal substrate B1 such as sapphire via a buffer layer B2, and is used as a base substrate B.
【0026】マスク層には、それ自身の表面からは実質
的にGaN系結晶が成長し得ない材料を用いる。このよ
うな材料としては、SiO2 、SiNx、TiO2 、Z
rO 2 などが例示される。またこれら材料の積層構造と
することも可能である。The mask layer is substantially free from its own surface.
A material that does not allow the GaN-based crystal to grow is used. This
Such materials include SiOTwo, SiNx, TiOTwo, Z
rO TwoAnd the like. Also, the laminated structure of these materials
It is also possible.
【0027】マスク層の形成パターンは、丸・楕円・星
・六角形などの開口部があるものや、帯状になったもの
など任意の形状でよいが、GaN系結晶の成長のしかた
や、転位線の伝搬のしかたに大きな影響を与える重要な
ものである。特に、マスク領域と非マスク領域との境界
線の方向が重要である。この境界線の方向について次に
説明する。The mask layer may be formed in any shape, such as a circle, an ellipse, a star, a hexagon, or the like, having an opening, or a strip, but may be formed in any shape. This is an important factor that has a significant effect on how the line propagates. In particular, the direction of the boundary between the mask region and the non-mask region is important. Next, the direction of this boundary line will be described.
【0028】(a)マスク領域と非マスク領域との境界
線を〈1−100〉方向の直線とする場合、この境界線
を越えてマスク層の上面に沿って横方向に成長するGa
N系結晶の面は{11−20}面となる。{11−2
0}面はオフファセットであるため、ファセットな{1
−100}面に比べて、GaN系結晶は横方向に高速に
成長する。横方向成長速度が速くなると、{1−10
1}面などの斜めファセットは形成され難い。その結
果、マスク層を平坦に埋め込んだときのGaN系結晶層
の厚さは、下記(b)の場合に比べ薄くて済む。この場
合、貫通転位はC軸方向にそのまま伝播し、マスク層の
上方が低転位となる。(A) When the boundary between the mask region and the non-mask region is a straight line in the <1-100> direction, Ga that grows in the lateral direction along the upper surface of the mask layer beyond this boundary.
The plane of the N-based crystal is a {11-20} plane. {11-2
Face 0 is off-facet, so facet {1}
The GaN-based crystal grows faster in the lateral direction than the -100 ° plane. When the lateral growth rate increases, {1-10
It is difficult to form oblique facets such as the 1 ° plane. As a result, the thickness of the GaN-based crystal layer when the mask layer is buried flat can be made smaller than in the case of (b) below. In this case, threading dislocations propagate as they are in the C-axis direction, and low dislocations occur above the mask layer.
【0029】(b)マスク領域と非マスク領域との境界
線を〈11−20〉方向の直線とする場合、ファセット
な{1−100}面がこの境界線を越えて横方向に成長
する面となり、横方向への成長速度は遅くなる。横方向
成長速度に対しC軸方向の成長速度が速いため、{1−
101}面などの斜めファセットが形成され易く、ピラ
ミッド状の形状が先ず形成されてから平坦化する。その
結果、マスク層を平坦に埋め込むには、GaN系結晶層
はある程度の厚さが必要となる。この場合、貫通転位は
マスク層の上方側に向かって伝播し、非マスク領域の上
方が低転位となる。(B) When the boundary between the mask region and the non-mask region is a straight line in the <11-20> direction, the facet {1-100} plane grows laterally beyond this boundary. And the growth rate in the lateral direction is reduced. Since the growth rate in the C-axis direction is faster than the lateral growth rate,
An oblique facet such as a 101 ° plane is easily formed, and a pyramid shape is first formed and then flattened. As a result, the GaN-based crystal layer needs to have a certain thickness to bury the mask layer flat. In this case, threading dislocations propagate toward the upper side of the mask layer, and low dislocations occur above the non-mask region.
【0030】マスク層の形成パターンの効果を顕著に現
すパターンの一例として、ストライプ状のパターンが挙
げられる。ストライプ状のパターンは、帯状のマスク層
を縞状に配置したパターンであって、帯状のマスク領域
と帯状の非マスク領域とが交互に並ぶ。この帯の長手方
向が、上記したマスク領域と非マスク領域との境界線の
方向である。以下、マスク層の形成パターンをストライ
プ状のパターンとする場合について説明する。A stripe pattern is an example of a pattern that remarkably exhibits the effect of the mask layer formation pattern. The striped pattern is a pattern in which strip-shaped mask layers are arranged in a striped manner, and strip-shaped mask areas and strip-shaped non-mask areas are alternately arranged. The longitudinal direction of this band is the direction of the boundary between the mask region and the non-mask region. Hereinafter, a case where the mask layer is formed in a stripe pattern will be described.
【0031】マスク層の厚さは、通常50nm〜500
nm程度が好ましい。マスク層の形成パターンをストラ
イプ状のパターンとする場合、個々の帯状のマスク層の
幅は、0.1μm〜10μm程度が好ましく、帯状のマ
スク層の幅と、帯状の非マスク領域の幅との比などは、
従来のマスク法を参考としてもよい。The thickness of the mask layer is usually 50 nm to 500 nm.
About nm is preferable. When the formation pattern of the mask layer is a stripe pattern, the width of each band-shaped mask layer is preferably about 0.1 μm to 10 μm, and the width of the band-shaped mask layer and the width of the band-shaped non-mask region are different. The ratio etc.
A conventional mask method may be referred to.
【0032】マスク法を適用し、第一層(Al組成≒
0)、第二層を成長させる場合の結晶成長法は、HVP
E、MOCVD、MBE法などがよい。厚膜を作製する
場合はHVPE法が好ましいが、薄膜を形成する場合は
MOCVD法が好ましい。By applying the mask method, the first layer (Al composition
0), the crystal growth method for growing the second layer is HVP
E, MOCVD, MBE, etc. are preferred. When forming a thick film, the HVPE method is preferable, but when forming a thin film, the MOCVD method is preferable.
【0033】また、マスク法を適用する時の成長雰囲気
ガスは水素・窒素・アルゴン・ヘリウム等が上げられる
が、下記のように、成長速度の方向性や成長時に現れる
結晶の形状などを顕著に制御する上で水素・窒素が望ま
しい。As the growth atmosphere gas when the mask method is applied, hydrogen, nitrogen, argon, helium, etc. can be used. Hydrogen and nitrogen are desirable for control.
【0034】水素雰囲気で成長を行った場合、C軸方向
の成長速度が速くなる。ストライプ状のパターンとの組
み合わせにおいて、マスク層の長手方向を〈11−2
0〉方向とした場合、平坦に埋め込むには、より顕著に
厚みが必要となる。一方、マスクの長手方向を〈11−
20〉方向とした場合、平坦に埋め込むには、前記〈1
1−20〉方向の場合に比べれば薄くて済む。When the growth is performed in a hydrogen atmosphere, the growth rate in the C-axis direction increases. In combination with the stripe pattern, the longitudinal direction of the mask layer is set to <11-2.
In the case of the <0> direction, the thickness is more remarkably required to embed flat. On the other hand, the longitudinal direction of the mask is set to <11−
20> direction, in order to embed flat,
It can be thinner than in the case of the <1-20> direction.
【0035】窒素雰囲気で成長を行った場合、水素雰囲
気の場合に比べC軸方向の成長速度が遅くなるため、相
対的に横方向成長速度が速くなり、第一層はマスク層上
をより薄い段階で覆うことになる。マスク層の長手方向
を〈1−100〉方向とした場合、この効果は顕著にな
る。When the growth is performed in a nitrogen atmosphere, the growth rate in the C-axis direction is lower than in the hydrogen atmosphere, so that the growth rate in the lateral direction is relatively higher, and the first layer is thinner on the mask layer. It will be covered in stages. When the longitudinal direction of the mask layer is the <1-100> direction, this effect is remarkable.
【0036】この様に成長条件を変化させる事で埋め込
み厚さ・低転位領域形成部を制御できるためにデバイス
設計の自由度が上がる。本発明においては第一層と第二
層との熱膨張係数差を小さくし、クラックの発生を抑制
する方がよいので、第一層はできるだけ薄い方が好まし
い。従って、マスク法を適用する場合の条件としては、
マスクの長手方向を〈1−100〉方向とし、MO
CVD法を用い、結晶成長時の雰囲気として窒素リッ
チなガスとする条件が最適である。By changing the growth conditions in this way, the buried thickness and the low dislocation region forming portion can be controlled, so that the degree of freedom in device design increases. In the present invention, the first layer is preferably as thin as possible because it is better to reduce the difference in thermal expansion coefficient between the first layer and the second layer and suppress the occurrence of cracks. Therefore, the conditions for applying the mask method include:
The longitudinal direction of the mask is set to the <1-100> direction, and the MO
The optimal condition is to use a CVD method and use a nitrogen-rich gas as the atmosphere during crystal growth.
【0037】第一層は、マスク層の上面に沿って横方向
に成長する間に、厚さ方向にも成長を続けているから、
マスク層の上面を覆った瞬間における第一層の厚さT
(ベース基板Bの上面を基準とする、非マスク領域での
厚さ)は、第一層の横方向の成長速度、および、マスク
層の幅Wによって左右される。従って、マスク層の幅W
を小さくすることで、厚さTの数値自体は小さくなる
が、上記〜の条件によって、マスク層の幅Wに対す
る第一層の厚さTの比を、より小さくすることも可能と
なるのである。Since the first layer continues to grow in the thickness direction while growing laterally along the upper surface of the mask layer,
The thickness T of the first layer at the moment when the top surface of the mask layer is covered
The (thickness in the non-mask region with respect to the upper surface of the base substrate B) depends on the lateral growth rate of the first layer and the width W of the mask layer. Therefore, the width W of the mask layer
, The value of the thickness T itself decreases, but the ratio of the thickness T of the first layer to the width W of the mask layer can be further reduced according to the above conditions. .
【0038】第一層の材料は、GaN系材料InX Ga
Y AlZ Nのうち、Al組成が実質的に0のものであれ
ばよい。後述のとおり第二層はAlGaNとするのが好
ましく、その場合、第二層の最下部はGaNになってい
る。従って、第二層との熱膨張係数差を小さくする点か
らは、第一層の材料もGaNとするのが好ましい。The material of the first layer is a GaN-based material In x Ga
Of Y Al Z N, Al composition may be any of substantially 0. As described below, the second layer is preferably made of AlGaN, in which case the lowermost portion of the second layer is GaN. Therefore, it is preferable that the material of the first layer be GaN in order to reduce the difference in thermal expansion coefficient between the first layer and the second layer.
【0039】第一層はできる限り薄い層であることが好
ましいことから、第一層がマスク層を覆った瞬間から第
二層とするのがよい。第一層の厚さ(図1において、ベ
ース基板の上面を基準とする、非マスク領域での厚さ
T)は、マスク層の幅や上記〜の結晶成長条件を選
択して決定すればよく、クラックが入らず光吸収が無い
などの点から、0.1μm〜3μm以下とするのが好ま
しい。Since it is preferable that the first layer is as thin as possible, it is preferable that the second layer be formed as soon as the first layer covers the mask layer. The thickness of the first layer (the thickness T in the non-mask region with reference to the upper surface of the base substrate in FIG. 1) may be determined by selecting the width of the mask layer and the crystal growth conditions described above. The thickness is preferably 0.1 μm to 3 μm or less from the viewpoints that cracks do not occur and light absorption does not occur.
【0040】第二層は、AlGaN系材料であればよい
が、光吸収の抑制や熱膨張係数差を小さくする点から、
AlX Ga1-X N(0<x≦1)が最も好ましい。第二
層におけるAl組成が増加する部分は、第二層におい
て、少なくとも第一層との境界面側に確保されていれば
よい。例えば、第一層との境界面から、所定の厚さま
ではAl組成が増加し、その部分から上はAl組成が一
定あるいは減少・変動するような態様、第二層の厚さ
全体にわたってAl組成が増加するような態様、などで
あってもよい。The second layer may be made of an AlGaN-based material, but from the viewpoint of suppressing light absorption and reducing the difference in thermal expansion coefficient,
Al x Ga 1 -xN (0 <x ≦ 1) is most preferred. The portion where the Al composition increases in the second layer may be secured in the second layer at least on the interface side with the first layer. For example, from the interface with the first layer, the Al composition increases in a predetermined thickness up to a predetermined thickness, and the Al composition is constant or decreases or fluctuates from that portion, and the Al composition increases over the entire thickness of the second layer. May be increased.
【0041】第二層におけるAl組成の増加は、目的の
組成比となるまで連続的かつ無段階的な増加や、また、
第二層をさらに任意の層数に分けた層毎の段階的なAl
組成の増加などであってよい。いずれの場合であって
も、Al組成の増加の程度は、直線的、曲線的など任意
に選択してよい。第二層のAl組成を連続的かつ無段階
的に増加させながら結晶成長させる方法としては、MO
CVD、MBEなどが挙げられる。The Al composition in the second layer can be increased continuously or steplessly until a desired composition ratio is obtained.
Stepwise Al for each layer obtained by further dividing the second layer into an arbitrary number of layers
The composition may be increased. In any case, the degree of increase in the Al composition may be arbitrarily selected, such as linear or curved. As a method of growing a crystal while continuously and steplessly increasing the Al composition of the second layer, MO is used.
CVD, MBE, etc. are mentioned.
【0042】第二層のAl組成が増加する部分における
Al組成の初期値、即ち、第二層が第一層上に成長を開
始した時点における最初のAl組成は、第一層との熱膨
張係数差をより小さくする点から、組成比0.01以
下、特に実質的に0とするのが好ましい。従って、第一
層としてGaN結晶を成長させ、第二層はGaN結晶か
ら成長を開始して、層厚の増加と共に、所望のAlGa
N組成となるまでAl組成を増加させる組み合わせが最
も好ましい。The initial value of the Al composition in the portion where the Al composition of the second layer increases, that is, the initial Al composition when the second layer starts growing on the first layer, is determined by the thermal expansion of the first layer. In order to make the coefficient difference smaller, it is preferable to set the composition ratio to 0.01 or less, particularly to substantially 0. Therefore, a GaN crystal is grown as the first layer, and the second layer starts growing from the GaN crystal.
A combination that increases the Al composition until the composition becomes N is most preferable.
【0043】第一層と第二層とは、同じ結晶成長装置内
で、その場で原料供給を切り換えて行き、明確な界面を
設けない態様としてもよい。また、第一層と第二層の結
晶成長方法を目的に応じて変えてもよい。The first layer and the second layer may be configured such that the raw material supply is switched on the spot in the same crystal growth apparatus and no clear interface is provided. Further, the crystal growth method of the first layer and the second layer may be changed according to the purpose.
【0044】[0044]
【実施例】実施例1 本実施例では、第一層をGaN、第二層をAlGaNと
するGaN系結晶基材を製作した。 〔ベース基板の形成〕図1に示すように、サファイアC
面基板B1上に、AlGaN低温バッファ層B2を成長
させ、次にn型Al0.1 Ga0.9 N層B3を2μm成長
させて、ベース基板Bとした。Example 1 In this example, a GaN-based crystal base material in which the first layer was GaN and the second layer was AlGaN was manufactured. [Formation of Base Substrate] As shown in FIG.
On the surface substrate B1, an AlGaN low-temperature buffer layer B2 was grown, and then an n-type Al 0.1 Ga 0.9 N layer B3 was grown at 2 μm to obtain a base substrate B.
【0045】〔マスク層の形成〕スパッタリング装置に
てベース基板Bの基板面にSiO2 マスク層mを形成し
た。SiO2 マスク層の形成パターンは、ストライプ状
であって、個々の帯状のマスク層の長手方向を、ベース
基板表層B3の結晶における〈1−100〉方向になる
ように形成した。マスク層の厚さは0.1μm、マスク
層の幅は4μm、非マスク領域の幅は4μmである。[Formation of Mask Layer] An SiO 2 mask layer m was formed on the substrate surface of the base substrate B by a sputtering apparatus. The formation pattern of the SiO 2 mask layer was stripe-shaped, and the longitudinal direction of each strip-shaped mask layer was formed so as to be in the <1-100> direction of the crystal of the base substrate surface layer B3. The thickness of the mask layer is 0.1 μm, the width of the mask layer is 4 μm, and the width of the non-mask region is 4 μm.
【0046】〔第一層の形成〕この試料をMOCVD装
置内に配置し、窒素雰囲気下で、1000℃まで昇温し
TMG、アンモニア、シランを30分間流し、非マスク
領域を結晶成長の出発点として、n−GaN層を第一層
1として成長させた。マスク層がGaNで覆われる時点
まで成長を続けたところ、非マスク領域におけるベース
基板上面からの第一層の厚さは1.8μmであった。[Formation of First Layer] This sample was placed in a MOCVD apparatus, and the temperature was raised to 1000 ° C. in a nitrogen atmosphere, TMG, ammonia, and silane were allowed to flow for 30 minutes. The n-GaN layer was grown as the first layer 1. When the growth was continued until the mask layer was covered with GaN, the thickness of the first layer from the top surface of the base substrate in the non-mask region was 1.8 μm.
【0047】〔第二層の形成〕次に、TMG、アンモニ
ア、シランに加え、TMAの流量を初期値を0とし、全
層厚にわたってAl組成が0から0.2まで変化するよ
うに、従って第二層の表層付近がAl0.2 Ga0.8 Nと
なるように、TMAの流量を増加させて流し、全層厚3
μmとなるまで成長させて第二層とし、本発明のGaN
系結晶基材を得た。[Formation of Second Layer] Next, in addition to TMG, ammonia and silane, the flow rate of TMA was set to an initial value of 0 so that the Al composition changed from 0 to 0.2 over the entire layer thickness. The flow rate of TMA is increased and the total layer thickness is set to 3 so that the surface of the second layer becomes Al 0.2 Ga 0.8 N near the surface.
μm to form a second layer.
A base crystal base material was obtained.
【0048】第二層のAlGaN結晶は、マスク層の上
方に低転位な領域を有するものであった。また、2イン
チウエハー面内でクラックの発生は観られなかった。The AlGaN crystal of the second layer had a low dislocation region above the mask layer. No crack was observed in the 2-inch wafer surface.
【0049】実施例2 本実施例では、上記実施例1で得られたGaN系結晶基
材上に、さらに発光部を形成し、紫外線(370nm)
発光素子を製作した。 〔DH構造の形成〕上記実施例1で得られたGaN系結
晶基材の第二層をn型クラッド層として用い、その表面
に、活性層としてInGaN層を50nm形成した。続
いてp型クラッド層としてAl0.2 Ga0.8 N層を0.
1μm形成した。Example 2 In this example, a light-emitting portion was further formed on the GaN-based crystal base material obtained in Example 1 above, and ultraviolet light (370 nm) was formed.
A light emitting device was manufactured. [Formation of DH Structure] The second layer of the GaN-based crystal substrate obtained in Example 1 was used as an n-type cladding layer, and an InGaN layer was formed as an active layer on the surface thereof to a thickness of 50 nm. Subsequently, an Al 0.2 Ga 0.8 N layer was added as a p-type cladding layer to a thickness of 0.1 μm.
1 μm was formed.
【0050】〔電極等の形成〕p型クラッド層上に、コ
ンタクト層として、p型Al0.05Ga0.95N層を0.2
μm成長させた。コンタクト層上にp型電極を形成し、
また、ドライエッチングによりn型クラッド層(GaN
系結晶基材の第二層)を部分的に露出させてn型電極を
形成し、LEDを完成させた。[Formation of Electrodes, etc.] On the p-type cladding layer, a p-type Al 0.05 Ga 0.95 N
μm was grown. Forming a p-type electrode on the contact layer,
In addition, the n-type cladding layer (GaN
The second layer of the base crystal base material) was partially exposed to form an n-type electrode, thereby completing the LED.
【0051】〔評価〕このLEDをTo−18ステム台
にマウントし、出力の測定を行ったところ、波長370
nm、20mAで1mWのものが得られた。[Evaluation] This LED was mounted on a To-18 stem base, and the output was measured.
1 mW at 20 mA was obtained.
【0052】[0052]
【発明の効果】本発明によって、低転位でクラックの少
ないAlGaN系結晶層(第二層)が得られる。従っ
て、当該基材を用いて紫外域の波長光を発する発光素子
を構成すれば、第二層は、光の透過(LEDの場合)、
光の閉じこめ(LDの場合)、などの役割を果たすクラ
ッド層として好ましく用いることができる。According to the present invention, an AlGaN-based crystal layer (second layer) with low dislocation and few cracks can be obtained. Therefore, if a light emitting element that emits light in the ultraviolet region is configured using the base material, the second layer transmits light (in the case of an LED),
It can be preferably used as a cladding layer that plays a role of confining light (in the case of LD).
【図1】図1は、本発明によるGaN系結晶基材を模式
的に示す断面図である。同図は、当該結晶基材を部分的
に拡大したものであり、マスク層だけにハッチングを施
している。FIG. 1 is a cross-sectional view schematically showing a GaN-based crystal base material according to the present invention. In the figure, the crystal substrate is partially enlarged, and only the mask layer is hatched.
【図2】マスク法によってGaN系結晶が成長するよう
すを模式的に示す図である。FIG. 2 is a diagram schematically showing how a GaN-based crystal grows by a mask method.
1 第一層 2 第二層 3 マスク層 4 非マスク領域 B ベース基板 DESCRIPTION OF SYMBOLS 1 First layer 2 Second layer 3 Mask layer 4 Non-mask area B Base substrate
フロントページの続き (72)発明者 大内 洋一郎 兵庫県伊丹市池尻4丁目3番地 三菱電線 工業株式会社伊丹製作所内 (72)発明者 湖東 雅弘 兵庫県伊丹市池尻4丁目3番地 三菱電線 工業株式会社伊丹製作所内 (72)発明者 平松 和政 三重県四日市市芝田1丁目4番22号 Fターム(参考) 4G051 BB05 BC13 HA09 4G077 AA03 BE15 BE47 DB08 EE07 EF01 EF03 TB05 TC13 UA09 5F041 AA03 AA11 AA43 CA04 CA23 CA40 CA65 CA74 CB05 5F045 AA04 AA19 AB14 AB17 AB18 AB32 AC01 AC08 AC12 AD14 AF02 AF04 AF09 AF13 AF20 BB12 CA10 DA53 DA58 Continued on the front page (72) Inventor Yoichiro Ouchi 4-3 Ikejiri, Itami-shi, Hyogo Mitsubishi Cable Industry Co., Ltd. Itami Works (72) Inventor Masahiro Koto 4-3-3 Ikejiri, Itami-shi, Hyogo Mitsubishi Cable Industries, Ltd. Inside the Itami Works (72) Inventor Kazumasa Hiramatsu 1-4-4, Shibata, Yokkaichi-shi, Mie Prefecture F-term (reference) 4G051 BB05 BC13 HA09 4G077 AA03 BE15 BE47 DB08 EE07 EF01 EF03 TB05 TC13 UA09 5F041 AA03 AA11 CA40 CA23 CA40 CA40 CA74 CB05 5F045 AA04 AA19 AB14 AB17 AB18 AB32 AC01 AC08 AC12 AD14 AF02 AF04 AF09 AF13 AF20 BB12 CA10 DA53 DA58
Claims (6)
に、マスク領域と非マスク領域とを形成するようにマス
ク層が設けられ、マスク層はそれ自身の表面からは実質
的にGaN系結晶が成長し得ない材料からなり、 非マスク領域を結晶成長の出発点としてマスク層上を覆
うまで成長した第一のGaN系結晶層と、その上に成長
した第二のGaN系結晶層とを有し、 第一のGaN系結晶層は、Al組成が実質的に0であ
り、 第二のGaN系結晶層には、第一のGaN系結晶層との
境界から層の厚さが増すにつれてAl組成が増加する層
状部分が含まれていることを特徴とするGaN系結晶基
材。A mask layer is provided on a base substrate surface on which a GaN-based crystal can be grown so as to form a mask region and a non-mask region, and the mask layer is substantially GaN-based crystal from its own surface. Is composed of a material that cannot grow, and a first GaN-based crystal layer grown to cover the mask layer using the non-mask region as a starting point for crystal growth, and a second GaN-based crystal layer grown thereon. The first GaN-based crystal layer has an Al composition of substantially 0, and the second GaN-based crystal layer has a thickness increasing from the boundary with the first GaN-based crystal layer. A GaN-based crystal base material comprising a layered portion having an increased Al composition.
する部分における、Al組成の初期値が0.01以下で
ある請求項1記載のGaN系結晶基材。2. The GaN-based crystal base material according to claim 1, wherein the initial value of the Al composition in a portion where the Al composition of the second GaN-based crystal layer increases is 0.01 or less.
ク層を縞状に配置してなるストライプ状のマスクパター
ンであって、前記帯状のマスク層の長手方向が第一のG
aN系結晶層に対して〈1−100〉方向に伸びるもの
である請求項1記載のGaN系結晶基材。3. A pattern for forming a mask layer is a stripe-shaped mask pattern in which strip-shaped mask layers are arranged in stripes, and the longitudinal direction of the strip-shaped mask layer is the first G
The GaN-based crystal substrate according to claim 1, wherein the GaN-based crystal substrate extends in the <1-100> direction with respect to the aN-based crystal layer.
あり、第二のGaN系結晶層がAlGaN結晶層である
請求項1記載のGaN系結晶基材。4. The GaN-based crystal base material according to claim 1, wherein the first GaN-based crystal layer is a GaN crystal layer, and the second GaN-based crystal layer is an AlGaN crystal layer.
aN系結晶基材を製造するための方法であって、 GaN系結晶が成長可能なベース基板面に、マスク領域
と非マスク領域とを形成するようにマスク層を設け、マ
スク層の材料をそれ自身の表面からは実質的にGaN系
結晶が成長し得ない材料とし、非マスク領域を結晶成長
の出発点としてGaN系結晶を成長させ、 GaN系結晶がマスク層上を覆うまではAl組成を実質
的に0とし、 GaN系結晶がマスク層上を覆った後に、該GaN系結
晶の層の厚さが増すにつれてAl組成が増加する部分を
形成する工程を含むことを特徴とするGaN系結晶基材
の製造方法。5. The G according to claim 1, wherein
A method for manufacturing an aN-based crystal base material, comprising: providing a mask layer on a base substrate surface on which a GaN-based crystal can be grown so as to form a mask region and a non-mask region; A material that does not allow the GaN-based crystal to grow substantially from its own surface. The GaN-based crystal is grown using the non-mask region as a starting point for crystal growth. The Al composition is maintained until the GaN-based crystal covers the mask layer. A GaN-based crystal, wherein the GaN-based crystal covers the mask layer and forms a portion where the Al composition increases as the thickness of the GaN-based crystal layer increases. A method for manufacturing a substrate.
し、Al組成の初期値を0.01以下としてAl組成を
増加させるものである請求項5記載の製造方法。6. The method according to claim 5, wherein, when forming the portion where the Al composition is increased, the initial value of the Al composition is set to 0.01 or less to increase the Al composition.
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