JP2000063849A - Method for producing non-carcinogenic aromatic hydrocarbon oil - Google Patents
Method for producing non-carcinogenic aromatic hydrocarbon oilInfo
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- JP2000063849A JP2000063849A JP10246541A JP24654198A JP2000063849A JP 2000063849 A JP2000063849 A JP 2000063849A JP 10246541 A JP10246541 A JP 10246541A JP 24654198 A JP24654198 A JP 24654198A JP 2000063849 A JP2000063849 A JP 2000063849A
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- oil
- extraction
- aromatic hydrocarbon
- temperature
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Abstract
(57)【要約】
【課題】従来より使用されているゴム用プロセスオイル
と同等の性能を有し、且つ発ガン性の多環芳香族化合物
をほとんど含まない、非発ガン性の安全で環境を汚さな
い石油系芳香族炭化水素油の製造法を提供する。
【解決手段】石油系芳香族炭化水素油を原料として、ジ
メチルスルホキシドを溶剤として用いた抽出操作によっ
て発ガン性の多環芳香族化合物を選択的に抽出除去する
事で、芳香族炭素含有量26%以上で且つ多環芳香族化
合物含有量3.0%未満の芳香族炭化水素油を抽出残油
として得る。
【効果】こうして得られた芳香族炭化水素油は、従来よ
り使用されてきたゴム用プロセスオイルと同等の性能を
有し、且つ非発ガン性の安全性を備えており、タイヤ等
多くのゴム製品の製造に適している。(57) [Summary] [PROBLEMS] Non-carcinogenic, safe and environmentally-friendly, which has the same performance as conventionally used rubber process oils and contains almost no carcinogenic polycyclic aromatic compounds. Provided is a method for producing a petroleum-based aromatic hydrocarbon oil that does not pollute oil. SOLUTION: A carcinogenic polycyclic aromatic compound is selectively extracted and removed by an extraction operation using dimethyl sulfoxide as a solvent from a petroleum aromatic hydrocarbon oil as a raw material, thereby obtaining an aromatic carbon content of 26%. % Or less and a polycyclic aromatic compound content of less than 3.0% is obtained as an extraction residue. [Effect] The aromatic hydrocarbon oil thus obtained has the same performance as that of a conventionally used rubber process oil, and has non-carcinogenic safety. Suitable for product manufacturing.
Description
【0001】[0001]
【産業上の利用分野】本発明は、IP346試験法に規
定される発ガン性の多環芳香族化合物(以下PCA(Pol
ycyclic Aromatics)またはDMSO抽出分と言う事があ
る)をほとんど含まない、実質的に非発ガン性の芳香族
炭化水素油の製法に関する。特に本発明は、ゴム、イン
ク製品等の製造に使用される石油系芳香族炭化水素油の
製法に関し、多環芳香族化合物をほとんど含まない、実
質的に非発ガン性の芳香族炭化水素油の製法に関する。The present invention relates to a carcinogenic polycyclic aromatic compound (hereinafter referred to as PCA (Pol
The present invention relates to a process for producing a substantially non-carcinogenic aromatic hydrocarbon oil containing almost no (ycyclic Aromatics) or DMSO extract). In particular, the present invention relates to a method for producing a petroleum-based aromatic hydrocarbon oil used in the production of rubber, ink products, etc., and is a substantially non-carcinogenic aromatic hydrocarbon oil containing almost no polycyclic aromatic compound. Regarding the manufacturing method of.
【0002】[0002]
【従来の技術】一般に石油系芳香族炭化水素油が、原油
の精製に於ける減圧蒸留より得られる沸点範囲240〜
650℃の潤滑油製造留分の溶剤抽出精製法において、
芳香族炭化水素化合物を豊富に含む留分として製造され
ている事は当業者によく知られている。従って、原油の
種類、抽出精製法の条件によって石油系芳香族炭化水素
油は、その性状、化学的組成を異なるものの、基本的に
成分として芳香族炭化水素化合物を相当量含んでいる事
を特徴とする。2. Description of the Related Art Generally, petroleum-based aromatic hydrocarbon oils have a boiling point range of 240 to 240 obtained by vacuum distillation in refining crude oil.
In the solvent extraction refining method of the lubricating oil production fraction at 650 ° C,
It is well known to those skilled in the art that it is produced as a fraction rich in aromatic hydrocarbon compounds. Therefore, although petroleum-based aromatic hydrocarbon oils differ in their properties and chemical compositions depending on the type of crude oil and the conditions of the extraction and refining method, they are basically characterized by containing a considerable amount of aromatic hydrocarbon compounds as components. And
【0003】この石油系芳香族炭化水素油が、タイヤ等
に使用される天然ゴムやSBR等のゴム用加工油及び原
料SBRの伸展油として有用に使用されている事は当業
者によく知られている。即ち、これら石油系芳香族炭化
水素油は、上記ゴムへの相溶性を利用して、ゴムの加工
に於ける一連の作業性の改善及び加硫後の最終ゴム製品
の物理的性質を改善するために添加されている。It is well known to those skilled in the art that this petroleum-based aromatic hydrocarbon oil is usefully used as a processing oil for natural rubber used in tires and the like, a rubber processing oil such as SBR, and an extending oil for a raw material SBR. ing. That is, these petroleum-based aromatic hydrocarbon oils utilize the compatibility with the rubber to improve a series of workability in processing the rubber and improve the physical properties of the final rubber product after vulcanization. Has been added for.
【0004】このゴムとの相溶性を発現するために、こ
れら石油系芳香族炭化水素油は典型的に ASTM D 2140
に規定される組成分析法で、実質的に芳香族炭化水素化
合物含有量を意味する芳香環を形成する炭素含有量(以
下芳香族炭素含有量、Ca%という事がある)を27〜
55%含んでいる。In order to develop compatibility with this rubber, these petroleum aromatic hydrocarbon oils are typically ASTM D 2140.
According to the compositional analysis method defined in paragraph 1, the carbon content (hereinafter sometimes referred to as aromatic carbon content, Ca%) forming an aromatic ring, which substantially means the aromatic hydrocarbon compound content, is 27 to
Contains 55%.
【0005】[0005]
【発明が解決しようとする問題点】しかしながら、これ
ら石油系芳香族炭化水素油は、成分として含む芳香族炭
化水素化合物の中に、更に成分として10〜50%の多
環芳香族化合物を含んでいる。近年EU指令により、こ
の多環芳香族化合物を3%以上含む石油製品は発ガン性
ありと勧告された事から、世界的に石油製品の多環芳香
族化合物低減の努力がなされている。However, these petroleum-based aromatic hydrocarbon oils contain 10 to 50% of a polycyclic aromatic compound as a component in the aromatic hydrocarbon compound contained as a component. There is. In recent years, according to the EU directive, petroleum products containing 3% or more of this polycyclic aromatic compound are recommended to be carcinogenic, so efforts are being made worldwide to reduce polycyclic aromatic compounds in petroleum products.
【0006】ゴム用プロセス油及び伸展油も例外でな
く、多くの提案がなされているが、例えば日本特表平6
−50524(GB2252978,US550413
5,EP575400)号では、粘度が32〜50cS
t.で、ASTM D 2007 に規定されるクレイ−ゲル法によ
る芳香族成分が30〜55重量%、飽和炭化水素成分が
40〜65重量%、且つIP346法で測定される多環
芳香族化合物即ちPCAが3%未満の石油系炭化水素油
を提案しているが、このクレイ−ゲル法による芳香族成
分範囲では、ASTM D 2140 に規定される芳香族炭素含有
量(Ca%)は26%以上に達せず、ゴムとの相溶性及
び親和性を発現する事ができないため、従来より使用さ
れてきた石油系芳香族炭化水素油の代替としては不適当
なものであり、また特にSBRや天然ゴムに対しては全
く使用に耐えないものであった。Process oils for rubber and extender oils are no exception, and many proposals have been made.
-50524 (GB 2252978, US550413)
5, EP 575400), the viscosity is 32 to 50 cS.
t. The aromatic component by the clay-gel method specified in ASTM D 2007 is 30 to 55% by weight, the saturated hydrocarbon component is 40 to 65% by weight, and the polycyclic aromatic compound or PCA measured by the IP346 method is Although petroleum hydrocarbon oils of less than 3% have been proposed, the aromatic carbon content (Ca%) specified in ASTM D 2140 should reach 26% or more in the range of aromatic components by this clay-gel method. However, it is not suitable as a substitute for the petroleum-based aromatic hydrocarbon oil that has been conventionally used because it cannot exhibit compatibility and affinity with rubber, and especially for SBR and natural rubber. However, it could not be used at all.
【0007】更に、EP04179801号では、クレ
イ−ゲル法による芳香族含有量50重量%以上、IP3
46試験法による多環芳香族化合物含有量3%未満のゴ
ム用プロセスオイルを、本発明と同様に、減圧蒸留より
得られる石油系潤滑留分を更にフルフラール、フェノー
ルまたはn−メチルピロリドンに代表される極性溶剤で
抽出処理して得られる芳香族炭化水素化合物に富む留分
(以下エキストラクトとも言う)を原料として、向流接
触型の抽出塔を用い、フルフラールによる低温抽出処理
(塔頂:50〜90℃、塔低:20〜60℃)によっ
て、多環芳香族化合物を抽出除去する事で抽出残油とし
て得る方法を提案している。この方法は本発明に類似し
ているが、以下の点に於いて基本的に異なるものであ
る。Further, in EP 04179801, the aromatic content by the clay-gel method is 50% by weight or more, IP3
As with the present invention, a petroleum-based lubricating fraction obtained by vacuum distillation of a process oil for rubber having a polycyclic aromatic compound content of less than 3% according to the No. 46 test method is further typified by furfural, phenol or n-methylpyrrolidone. A low-temperature extraction treatment with furfural using a countercurrent contact type extraction column using a fraction rich in aromatic hydrocarbon compounds obtained by extraction treatment with a polar solvent (hereinafter also referred to as extract) (column top: 50 ˜90 ° C., tower temperature: 20 to 60 ° C.) to extract and remove polycyclic aromatic compounds to obtain an extraction residual oil. This method is similar to the present invention, but is fundamentally different in the following points.
【0008】第一に使用する抽出溶剤が全く異なってい
る事である。本発明ではジメチルスルホキシド(以下D
MSOとも言う)を、多環芳香族化合物の溶解選択性が
高い所に着目して抽出溶剤として使用しており、EP0
4179801号で使用している、多環芳香族化合物の
みならず非発ガン性の有用な芳香族化合物の溶解性もか
なり高いフルフラールとは基本的に溶解選択性が異なっ
ている。First, the extraction solvent used is completely different. In the present invention, dimethyl sulfoxide (hereinafter D
(Also referred to as MSO) is used as an extraction solvent because of its high solubility selectivity for polycyclic aromatic compounds.
The solubility selectivity is basically different from that of furfural, which is used in No. 4179801, not only for polycyclic aromatic compounds but also for non-carcinogenic useful aromatic compounds, whose solubility is considerably high.
【0009】この溶解選択性の差が、同時に抽出の操作
条件にも影響し、フルフラールの様な芳香族炭化水素化
合物の溶解力の高い溶剤では、必然的に塔頂:50〜9
0℃、塔底:20〜60℃の低温抽出処理を行わなけれ
ばならず、本発明の様な高温抽出処理では有用な非発ガ
ン性の芳香族化合物まで溶解してしまい、Ca26%以
上の芳香族炭化水素油を高収率で得る事ができない。This difference in dissolution selectivity simultaneously affects the operating conditions for extraction, and in the case of a solvent having a high dissolving power for aromatic hydrocarbon compounds such as furfural, the column top is inevitably 50: 9.
It is necessary to perform a low temperature extraction treatment at 0 ° C., bottom of the column: 20 to 60 ° C., and in the high temperature extraction treatment as in the present invention, useful non-carcinogenic aromatic compounds are also dissolved, and Ca 26% or more Aromatic hydrocarbon oil cannot be obtained in high yield.
【0010】一方低温抽出処理では、原料として使用す
るエキストラクトが芳香族化合物に富む留分であるた
め、低温での芳香族化合物の分子凝集または分子会合に
よって高粘性となるためそのハンドリングが難しくな
り、温度によっては実質的にプロセスに供する事ができ
なくなる。On the other hand, in the low temperature extraction treatment, since the extract used as a raw material is a fraction rich in aromatic compounds, it becomes difficult to handle because the aromatic compounds become highly viscous due to molecular aggregation or molecular association at low temperature. However, depending on the temperature, it cannot be practically used for the process.
【0011】本発明では、多環芳香族化合物の溶解選択
性が高く且つ非発ガン性の有用な芳香族化合物の溶解性
の低いジメチルスルホキシドを抽出溶剤として使用する
ため、塔頂:90〜135℃、塔底:60〜115℃の
高温抽出処理が適用でき、原料エキストラクトのハンド
リングの問題は全く生じない。In the present invention, since dimethylsulfoxide, which has a high solubility selectivity for polycyclic aromatic compounds and low solubility for useful non-carcinogenic aromatic compounds, is used as the extraction solvent, the top of the column: 90-135 C., tower bottom: high temperature extraction treatment of 60 to 115.degree. C. can be applied, and the problem of raw material extract handling does not occur at all.
【0012】また日本特表平7−501346号では、
独自の突然変異誘発性指数と物理的特性の関数的な関係
を確立し、それに基づくプロセス条件で、炭化水素常圧
蒸留残油フィードストックから非発ガン性のブライトス
トック抽出物または脱れき油を製造する方法が提案され
ているが、この発明では実質的にPCA3%未満のEU
指令を達しているとは言い難い。[0012] In addition, in Japanese Patent Publication No. 7-501346,
Establishing a unique functional relationship between mutagenicity index and physical properties, the process conditions based on which a non-carcinogenic bright stock extract or deasphalted oil was extracted from a hydrocarbon atmospheric distillation bottoms feedstock. Although a manufacturing method has been proposed, in the present invention, the EU of substantially less than 3% PCA is obtained.
It is hard to say that the order has been reached.
【0013】他にも、DE4038458号では臨界抽
出法による方法、WO9528458号では空気酸化作
用による方法など提案されているが、いずれも芳香族含
有量が低くてゴムとの親和性を欠き、現行のゴム用プロ
セスオイルの代替に向かないものや、技術的及びプロセ
ス的にコストがかかり過ぎる等、その性能とEU指令に
よる発ガン性勧告即ちPCA3%未満を同時に満足する
石油系芳香族炭化水素油を製造する、技術的にもコスト
的にも有利な方法は提案されていない。これより非発ガ
ン性の石油系芳香族炭化水素油の簡単且つ経済的な製造
に対する強い要求がある。In addition, DE4038458 proposes a method by a critical extraction method, and WO9528458 proposes a method by an air oxidation action. However, all of them have low aromatic content and lack affinity with rubber. A petroleum-based aromatic hydrocarbon oil that is not suitable as a substitute for a process oil for rubber, is too costly in terms of technology and process, and simultaneously satisfies the performance and the carcinogenicity recommendation by the EU Directive, that is, PCA of less than 3%. No technically or cost-effective manufacturing method has been proposed. Thus, there is a strong demand for simple and economical production of non-carcinogenic petroleum-based aromatic hydrocarbon oils.
【0014】[0014]
【発明の目的】よって本発明の目的は、ゴム用プロセス
オイルとして、発ガン性の多環芳香族化合物(PCA)
を含む現行の石油系芳香族炭化水素油と同等の性能を有
する、非発ガン性の石油系芳香族炭化水素油の新規な製
造法を提供する事によって、この要求を満足させる事で
ある。OBJECTS OF THE INVENTION Accordingly, an object of the present invention is to provide a carcinogenic polycyclic aromatic compound (PCA) as a process oil for rubber.
It is to satisfy this requirement by providing a novel method for producing a non-carcinogenic petroleum-based aromatic hydrocarbon oil having a performance equivalent to that of the current petroleum-based aromatic hydrocarbon oil including.
【0015】特に本発明の目的は、現行使用されている
石油系芳香族炭化水素油から、選択的に多環芳香族化合
物を抽出除去し、簡単で且つ経済的に有利な非発ガン性
の石油系芳香族炭化水素油の新規な製造法を提供する事
である。In particular, an object of the present invention is to selectively extract polycyclic aromatic compounds from currently used petroleum-based aromatic hydrocarbon oils by removing them, and to provide a simple and economically advantageous non-carcinogenic non-carcinogenic agent. It is to provide a novel method for producing a petroleum-based aromatic hydrocarbon oil.
【0016】[0016]
【問題を解決するための手段】従来よりゴム用プロセス
オイルとして使用されている石油系芳香族炭化水素油と
同等の性能を有し、且つ発ガン性を有すIP346試験
法による多環芳香族化合物を3%未満に減じた、安全で
環境を汚さない新規な石油系芳香族炭化水素油は、多環
芳香族化合物の選択的溶解性に優れたジメチルスルホキ
シドを溶剤として用い、向流接触型抽出塔で最も効果的
な操作条件のもとに混合接触される抽出工程を経て製造
される。[Means for Solving the Problems] A polycyclic aromatic compound according to the IP346 test method having performance equivalent to that of petroleum-based aromatic hydrocarbon oil conventionally used as a process oil for rubber and having carcinogenicity. A novel petroleum-based aromatic hydrocarbon oil containing less than 3% of compounds, which is safe and does not pollute the environment, uses dimethyl sulfoxide, which is excellent in selective solubility of polycyclic aromatic compounds, as a solvent, and is a countercurrent contact type. It is manufactured through an extraction process in which it is mixed and contacted under the most effective operating conditions in an extraction tower.
【0017】本発明に使用されるジメチルスルホキシド
は、多環芳香族化合物の測定法であるIP346試験法
に使用されている溶剤で、基本的に多環芳香族化合物の
溶解選択性に優れている溶剤である。The dimethyl sulfoxide used in the present invention is a solvent used in the IP346 test method, which is a method for measuring polycyclic aromatic compounds, and is basically excellent in the solubility selectivity of polycyclic aromatic compounds. It is a solvent.
【0018】先に述べた潤滑油精製工程に使用されるフ
ルフラール、フェノールまたはn−メチルピロリドン等
と同様に、ジメチルスルホキシドもまた潤滑油精製工程
の芳香族化合物抽出溶剤として用いられている事は周知
の通りである(IFPプロセス)。しかしながら、ジメ
チルスルホキシドは他の溶剤と少しその極性を異にし、
他の溶剤が多環芳香族化合物のみならず有用な非発ガン
性の芳香族化合物まで溶解する高い溶解力を持っている
のに対し、ジメチルスルホキシドは芳香族化合物より極
性の高い多環芳香族化合物に対する選択的な溶解性が高
く、溶解力そのものは他の溶剤より低いという特徴を有
している。かくしてこの特徴を優先的に利用する事によ
って本発明は成り立っている。It is well known that dimethyl sulfoxide is also used as an aromatic compound extraction solvent in the lubricating oil refining step, as is the furfural, phenol or n-methylpyrrolidone used in the lubricating oil refining step. (IFP process). However, dimethyl sulfoxide differs slightly in polarity from other solvents,
While other solvents have a high dissolving power to dissolve not only polycyclic aromatic compounds but also useful non-carcinogenic aromatic compounds, dimethyl sulfoxide is a polycyclic aromatic compound with higher polarity than aromatic compounds. It has a feature that it has a high selective solubility for a compound and its dissolving power itself is lower than that of other solvents. Thus, the present invention is realized by preferentially utilizing this feature.
【0019】更に、IP346試験法では室温(23
℃)で行う事によって多環芳香族化合物の抽出選択性を
より高め、且つ試料を10倍量以上のシクロヘキサンで
希釈し、溶剤比25で行う事で抽出操作の接触効率と抽
出速度を高める工夫がなされている。IP346試験法
の操作条件の適用は、先ず室温抽出は原料エキストラク
トの高粘性のためハンドリングが難しい点で不可能であ
り、次に原料の希釈や溶剤比25の適用は溶剤量ばかり
大きくなりその回収にコストがかかりすぎるなど、経済
的にも工業化の点でも現実的でなく、本発明のように適
切な操作条件の適用が必要である。Further, according to the IP346 test method, room temperature (23
(° C) to improve the extraction selectivity of polycyclic aromatic compounds, and to dilute the sample with 10 times or more of cyclohexane and to carry out with a solvent ratio of 25 to improve the contact efficiency and extraction speed of the extraction operation. Has been done. The application of the operating conditions of the IP346 test method is impossible because the room temperature extraction is difficult to handle due to the high viscosity of the raw material extract, and then the dilution of the raw material and the application of the solvent ratio of 25 are as large as the solvent amount. The cost is too high for recovery, and it is not practical in terms of economy and industrialization, and it is necessary to apply appropriate operating conditions as in the present invention.
【0020】本発明者らは鋭意研究の末、ジメチルスル
ホキシドの性能を十分に発揮する操作条件の開発に成功
し、本発明の完成に至ったのである。以下に本発明の詳
細を適用する原料油から操作条件まで順に説明する。The inventors of the present invention have earnestly studied, and have succeeded in developing the operating conditions for sufficiently exhibiting the performance of dimethyl sulfoxide, and have completed the present invention. The details of the feedstock to which the details of the present invention are applied and the operating conditions will be described below.
【0021】本発明に供される原料油は、原油の分留
(特に減圧蒸留)により得られる沸点範囲240〜65
0℃の潤滑油留分を、更に潤滑油精製工程においてフル
フラール、フェノールまたはn−メチルピロリドンに代
表される極性溶剤で抽出処理して得られる、芳香族炭化
水素化合物に富んだ抽出油が適用される。また、減圧蒸
留残さよりプロパン等の軽質炭化水素により、アスファ
ルト物質を除去された脱れき油を更にフルフラール、フ
ェノールまたはn−メチルピロリドンに代表される極性
溶剤で抽出処理して得られる、芳香族炭化水素化合物に
富んだ抽出油も、本発明の原料油として好適に用いる事
ができる。The feed oil used in the present invention has a boiling point range of 240 to 65 obtained by fractional distillation of crude oil (particularly vacuum distillation).
An extracted oil rich in aromatic hydrocarbon compounds, which is obtained by further extracting a lubricating oil fraction at 0 ° C. with a polar solvent represented by furfural, phenol or n-methylpyrrolidone in a lubricating oil refining process, is applied. It Further, aromatic hydrocarbons obtained by extracting the deasphalted oil from which asphalt substances have been removed with a light hydrocarbon such as propane from the vacuum distillation residue with a polar solvent represented by furfural, phenol or n-methylpyrrolidone. Extracted oil rich in hydrogen compounds can also be suitably used as the feedstock of the present invention.
【0022】本発明はこれらの原料油を用いて、多環芳
香族化合物の溶解選択性に優れたジメチルスルホキシド
を溶剤として用い且つ該溶剤の性能を十分に発揮する操
作条件で抽出を行い、発ガン性を有すIP346試験法
による多環芳香族化合物を3%未満に抽出除去した、非
発ガン性の新規な石油系芳香族炭化水素油を抽出残油と
して得る事によって達成される。According to the present invention, these raw oils are used for extraction under the operating conditions in which dimethyl sulfoxide, which is excellent in the solubility selectivity of polycyclic aromatic compounds, is used as a solvent, and the performance of the solvent is sufficiently exhibited. This is achieved by obtaining a non-carcinogenic novel petroleum-based aromatic hydrocarbon oil as an extraction residual oil, which is obtained by extracting and removing less than 3% of a polycyclic aromatic compound having an oncogenic property by the IP346 test method.
【0023】本発明に使用される抽出設備は向流接触型
の抽出塔であれば、回転円盤を有すRDC(Rotating D
isc Contactor)でも充填塔でも適用される。抽出塔の
構造によって多少差異はあるが、向流接触型の抽出塔で
は、塔頂より溶剤を塔底より原料油を投入し、塔内の溶
剤中を原料油滴が比重差によって上昇していく事で向流
接触しながら抽出操作が行われる。この時油滴粒径が小
さい程溶剤との接触面積は大きくなり抽出効率が良くな
る。従って、より接触効率を上げ多環芳香族化合物の溶
解選択性を上げるためには、塔内の油滴分散効率を上げ
られるRDCタイプのもののほうがより好ましい。The extraction equipment used in the present invention is an RDC (Rotating D) having a rotating disk if it is a countercurrent contact type extraction tower.
isc Contactor) and packed tower. Although there are some differences depending on the structure of the extraction tower, in the countercurrent contact type extraction tower, the solvent is fed from the top of the tower and the feedstock oil is fed from the bottom of the tower. The extraction operation is carried out while making countercurrent contact. At this time, the smaller the oil droplet particle size, the larger the contact area with the solvent and the better the extraction efficiency. Therefore, in order to further increase the contact efficiency and the solubility selectivity of the polycyclic aromatic compound, the RDC type that can increase the oil droplet dispersion efficiency in the tower is more preferable.
【0024】抽出操作では原料流量に対する溶剤流量の
比を溶剤比といい、抽出温度と共に抽出溶解量を決定す
る重要な因子である。即ち溶剤比が大きいと、多環芳香
族化合物のみならず有用な芳香族化合物をも溶解し、逆
に溶剤比が小さすぎると目的の多環芳香族化合物の抽出
除去が十分にできない事になる。In the extraction operation, the ratio of the solvent flow rate to the raw material flow rate is called the solvent ratio, which is an important factor that determines the extraction dissolution amount together with the extraction temperature. That is, when the solvent ratio is large, not only the polycyclic aromatic compound but also the useful aromatic compound is dissolved, and conversely, when the solvent ratio is too small, the target polycyclic aromatic compound cannot be sufficiently extracted and removed. .
【0025】溶剤比は0.8〜4.7の範囲で操作さ
れ、より好適には1.0〜4.5の範囲が適用される。
4.7を越えると多環芳香族化合物のみならず有用な芳
香族化合物も溶解し、抽出残油の ASTM D 2140 に規定
される組成分析法による芳香族化合物を形成する炭素含
有量が26%未満となり、ゴム用プロセスオイルとして
有用な芳香族炭化水素油を得ることができない。0.8
未満だと、多環芳香族化合物の抽出除去が十分でなく、
抽出残油の多環芳香族化合物含有量が3.0%を越えて
しまい非発ガン性の芳香族炭化水素油を得る事ができな
い。The solvent ratio is operated in the range of 0.8 to 4.7, and more preferably 1.0 to 4.5 is applied.
When it exceeds 4.7, not only polycyclic aromatic compounds but also useful aromatic compounds are dissolved, and the carbon content of the aromatic hydrocarbons in the extraction residual oil is 26% by the composition analysis method specified in ASTM D 2140. It is less than the range, and an aromatic hydrocarbon oil useful as a process oil for rubber cannot be obtained. 0.8
If it is less than, the polycyclic aromatic compound is not sufficiently removed by extraction,
The polycyclic aromatic compound content of the extraction residual oil exceeds 3.0%, and a non-carcinogenic aromatic hydrocarbon oil cannot be obtained.
【0026】ここで更に重要な事は、溶剤比は原料油の
多環芳香族化合物含有量及び抽出操作温度と相関的に
0.8〜4.7の範囲を取る事にあり、即ち原料油の多
環芳香族化合物含有量が多ければ、塔頂温度を上げると
共に溶剤比も4.7迄の範囲で大きくする。また逆に多
環芳香族化合物含有量の少ない原料油を供する時は、抽
出温度も溶剤比も減じる方向で操作条件を相関的に変動
させ、得られる抽出残油の多環芳香族化合物含有量が
3.0%未満で且つ芳香族炭素含有量26%以上となる
様溶剤比と抽出温度を相関的に操作する事である。What is more important here is that the solvent ratio is in the range of 0.8 to 4.7 in correlation with the polycyclic aromatic compound content of the feedstock and the extraction operation temperature, that is, the feedstock. If the content of polycyclic aromatic compound is high, the column top temperature is increased and the solvent ratio is increased up to 4.7. On the contrary, when supplying a feedstock oil with a low polycyclic aromatic compound content, the operating conditions are changed in a correlative manner so that the extraction temperature and the solvent ratio are both reduced, and the polycyclic aromatic compound content of the obtained extraction residual oil is increased. Is less than 3.0% and the aromatic carbon content is 26% or more, so that the solvent ratio and the extraction temperature are correlated.
【0027】塔頂温度は、90〜135℃の範囲で、よ
り好ましくは95〜125℃の範囲である。塔頂温度
は、抽出操作に於ける溶解量並びに溶解する留分の極性
即ち溶剤への溶解性を決定する重要な因子で、90℃未
満だとIP346試験法に規定される多環芳香族化合物
の溶解量が極端に減少し、抽出残油のIP346試験法
によるPCA値を3.0重量%未満にする事が難しくな
る。また135℃を越えると多環芳香族化合物のみなら
ず芳香族化合物の溶解量も増大し、抽出残油のIP34
6試験法によるPCA値は3.0重量%より大幅に減じ
られるものの、含まれる芳香族化合物の減少が大きく、
芳香族炭素含有量が26%未満となり、ゴム用プロセス
オイルとして有用な芳香族炭化水素油を収率良く製造す
る事が難しくなる。従って塔頂温度は90〜135℃の
範囲、更に好適には95〜125℃の範囲が望ましい。The column top temperature is in the range of 90 to 135 ° C, more preferably 95 to 125 ° C. The column top temperature is an important factor that determines the amount of dissolution in the extraction operation and the polarity of the fraction to be dissolved, that is, the solubility in a solvent. The dissolved amount of the above is extremely reduced, and it becomes difficult to reduce the PCA value of the extraction residual oil by the IP346 test method to less than 3.0% by weight. Further, when the temperature exceeds 135 ° C, not only the polycyclic aromatic compound but also the amount of the aromatic compound dissolved increases, and the IP34 of the extraction residual oil is increased.
Although the PCA value by the 6-test method is significantly reduced from 3.0% by weight, the amount of aromatic compounds contained in the PCA value is greatly reduced,
The aromatic carbon content is less than 26%, which makes it difficult to produce an aromatic hydrocarbon oil useful as a process oil for rubber in good yield. Therefore, the column top temperature is preferably 90 to 135 ° C, more preferably 95 to 125 ° C.
【0028】塔底温度は60〜115℃の範囲が望まし
く、且つ塔頂温度より低い温度でなければならない。塔
底温度は塔頂温度との差を利用して、溶質の内部環流即
ち塔頂で溶剤に溶解したものが塔底のより低い温度で溶
出し、塔内を環流する事による抽出操作の溶解選択性に
重要な因子となっている。The bottom temperature is preferably in the range of 60 to 115 ° C. and should be lower than the top temperature. The temperature at the bottom of the tower utilizes the difference between the temperature at the top of the tower and the internal reflux of the solute, that is, what is dissolved in the solvent at the top of the solute elutes at a lower temperature at the bottom of the tower and is circulated inside the tower to dissolve the extraction operation. It is an important factor for selectivity.
【0029】この意味では、塔底温度はより低い温度を
採用し、塔頂との温度勾配を大きく取る方が有利である
が、温度勾配を大きく取りすぎると内部環流が大きくな
りすぎ、フラッディング等の現象を引き起こし抽出操作
ができなくなるので問題である。In this sense, it is advantageous to use a lower temperature for the bottom of the column and to set a large temperature gradient with the top of the column. However, if the temperature gradient is too large, the internal reflux becomes too large and flooding, etc. occurs. This is a problem because it causes the phenomenon of and the extraction operation cannot be performed.
【0030】また使用される抽出塔の構造によって差異
はあるが、向流接触型の抽出塔では原料油の塔内への投
入が塔底より行われるため、原料油の投入温度が塔底温
度の実質的な制御を行うが、本発明の原料油では投入温
度が60℃未満となると、原料油の流動粘度上昇のた
め、ポンプアップに多大な動力を要すると共に、抽出塔
内での接触効率を上げるための原料油の分散に対する撹
拌動力も大きくなり、プロセスコストを引き上げる事と
なり問題である。また115℃を越えると塔頂との温度
勾配が小さくなり溶解選択性を落とし、芳香族炭化水素
化合物含有量Ca26%以上の有用な芳香族炭化水素油
を収率良く得る事が難しくなる。よって塔底温度は60
〜115℃の範囲が望ましく、且つ塔頂温度より低い温
度でなければならない。Although there is a difference depending on the structure of the extraction tower used, in a countercurrent contact type extraction tower, the feed oil is fed into the tower from the bottom, so the feed temperature of the feed oil is the bottom temperature. However, when the feed temperature of the feedstock of the present invention is less than 60 ° C., the fluid viscosity of the feedstock increases, which requires a large amount of power for pumping up and the contact efficiency in the extraction column. The stirring power for dispersing the raw material oil to raise the temperature is also increased, which raises the process cost, which is a problem. On the other hand, when the temperature exceeds 115 ° C, the temperature gradient with the top of the column becomes small, the dissolution selectivity is lowered, and it becomes difficult to obtain a useful aromatic hydrocarbon oil having an aromatic hydrocarbon compound content of Ca of 26% or more in good yield. Therefore, the bottom temperature is 60
The range of ~ 115 ° C is desirable and should be below the overhead temperature.
【0031】本発明の抽出操作にとって、塔頂と塔底の
温度勾配は必須要件ではないが、その温度差を20〜4
0℃に取った時、最も安定的に抽出操作が達成された。
よって塔底温度は塔頂温度と相関的に、即ち温度勾配を
20〜40℃とする様に塔頂及び塔底の温度を適用され
る事が好ましい。For the extraction operation of the present invention, the temperature gradient between the top and the bottom of the tower is not an essential requirement, but the temperature difference is 20 to 4
The most stable extraction operation was achieved when taken at 0 ° C.
Therefore, the column bottom temperature is preferably correlated with the column top temperature, that is, the column top temperature and the column bottom temperature are applied so that the temperature gradient is 20 to 40 ° C.
【0032】かくして得られる抽出残油及び抽出油は、
通常の溶剤回収系を経て製品となる。また回収された溶
剤は抽出塔にリサイクル使用される。The extraction residual oil and the extracted oil thus obtained are
It becomes a product through a normal solvent recovery system. The recovered solvent is recycled and used in the extraction tower.
【0033】抽出残油より得られる本発明の芳香族炭素
含有量26%以上で且つPCA含有量3%未満の石油系
芳香族炭化水素油は、従来より使用されているゴム用プ
ロセスオイルやインク配合油と同等の性能を有し、且つ
安全で環境を汚さない非発ガン性の石油系芳香族炭化水
素油となる。The petroleum-based aromatic hydrocarbon oil of the present invention having an aromatic carbon content of 26% or more and a PCA content of less than 3%, which is obtained from the extraction residual oil, is a conventionally used rubber process oil or ink. It is a non-carcinogenic petroleum-based aromatic hydrocarbon oil that has the same performance as compounded oils and is safe and does not pollute the environment.
【0034】特に芳香族炭素含有量26%以上は、26
%未満だとゴムとの親和性及び溶解性が不足し、それを
使用したゴム製品の物性、特に引張強度の低下と伸びの
低下を引き起こし、添加量を増すとブリードするという
点に於いて、本発明の芳香族炭化水素油に必須の要件で
ある。Particularly, when the aromatic carbon content is 26% or more,
If it is less than%, the affinity and solubility with rubber will be insufficient, causing the physical properties of the rubber product using it, especially the decrease in tensile strength and elongation, and bleeding if the addition amount is increased. It is an essential requirement for the aromatic hydrocarbon oil of the present invention.
【0035】以下に本発明の実施例を示す。発明は、よ
り顕著な特徴を示す操作条件から得られるデータと、比
較例として示すデータの、以下の実施例によって更に詳
細に説明されるであろう。しかし本発明はこれらの実施
例に何等限定されるものではない。Examples of the present invention will be shown below. The invention will be explained in more detail by the following examples of data obtained from operating conditions exhibiting more prominent features and data given as comparative examples. However, the present invention is in no way limited to these examples.
【0036】[0036]
【表1】
表1に本発明で用いた原料油の性状を示す。原料油とし
て用いられる潤滑油留分及び脱れき油のエキストラクト
は、原油の種類、蒸留精製法及び脱れき操作の条件、更
に溶剤抽出法の過酷度によって変動し、その性状はこの
4種に限定されないが、概ねそれらを代表するものであ
る。ここで、軽質潤滑油留分とは沸点範囲260〜48
0℃の潤滑油留分を表し、同様に中質潤滑油留分とは沸
点範囲360〜550℃及び重質潤滑油留分とは370
〜680℃の潤滑油留分を表す。これらの原料油は粘度
や引火点等の物理性状の調整の後、市販のゴム用プロセ
スオイルとして用いられているものである。原料油の性
状値は、以下の試験法によって測定した。
密度:JIS K 2249(原油及び石油製品−密度試験方法及
び密度・質量・容量換算表)の5.振動式密度試験方法
粘度:JIS K 2283(原油及び石油製品−動粘度試験方法
及び粘度指数算出方法)
屈折率:JIS C 2101(電気絶縁油試験方法)の14.4
アッベ屈折計による場合
アニリン点:JIS K 2256(石油製品アニリン点及び混合
アニリン点試験方法)
芳香族炭素含有量:ASTM D 2140
DMSO抽出分:IP346試験[Table 1] Table 1 shows the properties of the feedstock oil used in the present invention. Lubricating oil fractions and deasphalted oil extracts used as feedstock vary depending on the type of crude oil, the conditions of distillation refining method and deasphalting operation, and the severity of solvent extraction method. It is generally, but not exclusively, representative of them. Here, the light lubricating oil fraction means a boiling point range of 260 to 48.
Represents a 0 ° C. lubricating oil fraction, similarly a medium lubricating oil fraction has a boiling point range of 360 to 550 ° C. and a heavy lubricating oil fraction is 370.
Represents a lubricating oil fraction of ˜680 ° C. These raw material oils are used as commercially available process oils for rubber after adjusting physical properties such as viscosity and flash point. The property value of the feedstock oil was measured by the following test method. Density: JIS K 2249 (Crude oil and petroleum products-Density test method and density-mass-volume conversion table) Vibration type density test method Viscosity: JIS K 2283 (Crude oil and petroleum products-Kinematic viscosity test method and viscosity index calculation method) Refractive index: JIS C 2101 (Electrical insulating oil test method) 14.4
By Abbe refractometer Aniline point: JIS K 2256 (Aniline point of petroleum products and mixed aniline point test method) Aromatic carbon content: ASTM D 2140 DMSO extractables: IP346 test
【0037】[0037]
【表2】
表2は本発明による抽出処理の結果である。実施例1
は、原料油に軽質潤滑油留分のエキストラクトAを用い
て、塔頂温度90℃、塔底温度60℃、溶剤比3.2で
抽出処理を行い、芳香族炭素含有量(Ca)28.0%
で且つDMSO抽出量(PCA含有量)2.6%の抽出
油を51%の収率で得た。実施例2は、原料油に軽質潤
滑油留分のエキストラクトAを用いて、塔頂温度115
℃、塔底温度80℃、溶剤比1.3で抽出処理を行い、
芳香族炭素含有量(Ca)27.5%で且つDMSO抽
出量1.2%の抽出油を46%の収率で得た。実施例3
は、原料油に中質潤滑油留分のエキストラクトBを用い
て、塔頂温度105℃、塔底温度75℃、溶剤比3.8
で抽出処理を行い、芳香族炭素含有量(Ca)32.5
%で且つDMSO抽出量2.9%の抽出油を67%の収
率で得た。実施例4は、原料油に中質潤滑油留分のエキ
ストラクトBを用いて、塔頂温度125℃、塔底温度9
5℃、溶剤比1.8で抽出処理を行い、芳香族炭素含有
量(Ca)29.5%で且つDMSO抽出量2.5%の
抽出油を59%の収率で得た。実施例5は、原料油に重
質潤滑油留分のエキストラクトCを用いて、塔頂温度1
15℃、塔底温度90℃、溶剤比3.2で抽出処理を行
い、芳香族炭素含有量(Ca)33.0%で且つDMS
O抽出量2.7%の抽出油を69%の収率で得た。実施
例6は、原料油に重質潤滑油留分のエキストラクトCを
用いて、塔頂温度130℃、塔底温度110℃、溶剤比
1.4で抽出処理を行い、芳香族炭素含有量(Ca)3
1.0%で且つDMSO抽出量2.2%の抽出油を61
%の収率で得た。実施例7は、原料油に重質潤滑油留分
のエキストラクトCを用いて、塔頂温度110℃、塔底
温度95℃、溶剤比4.5で抽出処理を行い、芳香族炭
素含有量(Ca)30.5%で且つDMSO抽出量2.
6%の抽出油を72%の収率で得た。実施例8は、原料
油に減圧蒸留残さの脱れき油のエキストラクトDを用い
て、塔頂温度135℃、塔底温度115℃、溶剤比4.
2で抽出処理を行い、芳香族炭素含有量(Ca)26.
5%で且つDMSO抽出量1.8%の抽出油を64%の
収率で得た。以上に示される様に、本発明によって製造
される新規な石油系芳香族炭化水素油は、IP346試
験法に規定される発ガン性の多環芳香族化合物含有量3
%未満の実質的に非発ガン性で、且つ ASTM D 2140 に
規定される芳香族含有量Ca26%以上の芳香族炭化水
素油となる。[Table 2] Table 2 shows the result of the extraction process according to the present invention. Example 1
Is an extract of light lubricating oil fraction as feedstock, and is subjected to extraction treatment at a column top temperature of 90 ° C., a column bottom temperature of 60 ° C., and a solvent ratio of 3.2 to obtain an aromatic carbon content (Ca) of 28 0.0%
And the extraction oil of DMSO extraction amount (PCA content) 2.6% was obtained with the yield of 51%. Example 2 uses the extract A of the light lubricating oil fraction as the feed oil, and uses the overhead temperature of 115
℃, the bottom temperature of 80 ℃, solvent ratio 1.3 extraction process,
An extracted oil having an aromatic carbon content (Ca) of 27.5% and a DMSO extraction amount of 1.2% was obtained in a yield of 46%. Example 3
Using the extract B of the medium-grade lubricating oil fraction as the feed oil, the tower top temperature is 105 ° C., the tower bottom temperature is 75 ° C., and the solvent ratio is 3.8.
Aromatic carbon content (Ca) 32.5
% And a DMSO extraction of 2.9% was obtained with a yield of 67%. In Example 4, using the extract B of the medium-quality lubricating oil fraction as the feed oil, a tower top temperature of 125 ° C. and a tower bottom temperature of 9
Extraction treatment was performed at 5 ° C. and a solvent ratio of 1.8 to obtain an extracted oil having an aromatic carbon content (Ca) of 29.5% and a DMSO extraction amount of 2.5% in a yield of 59%. Example 5 uses a heavy lubricating oil fraction extract C as a feed oil and uses a column top temperature of 1
Extraction treatment was performed at 15 ° C, a bottom temperature of 90 ° C and a solvent ratio of 3.2, and the aromatic carbon content (Ca) was 33.0% and the DMS was DMS.
Extracted oil with an O extraction amount of 2.7% was obtained in a yield of 69%. In Example 6, the extract C of the heavy lubricating oil fraction was used as the feedstock, and the extraction was carried out at a column top temperature of 130 ° C., a column bottom temperature of 110 ° C., and a solvent ratio of 1.4 to obtain an aromatic carbon content. (Ca) 3
61% of extracted oil with 1.0% and DMSO extraction amount of 2.2%
Obtained in% yield. In Example 7, extraction was carried out at a column top temperature of 110 ° C., a column bottom temperature of 95 ° C., and a solvent ratio of 4.5, using a heavy lubricating oil fraction extract C as a feedstock to obtain an aromatic carbon content. (Ca) 30.5% and DMSO extraction amount 2.
6% extracted oil was obtained with a yield of 72%. In Example 8, using the extract D of the deasphalted oil as the raw material oil under reduced pressure distillation residue, the tower top temperature was 135 ° C., the tower bottom temperature was 115 ° C., and the solvent ratio was 4.
2. The extraction treatment is performed at 2, and the aromatic carbon content (Ca) 26.
Extracted oil of 5% and DMSO extraction of 1.8% was obtained in a yield of 64%. As shown above, the novel petroleum-based aromatic hydrocarbon oil produced by the present invention has a carcinogenic polycyclic aromatic compound content of 3 as defined by the IP346 test method.
%, Which is substantially non-carcinogenic and has an aromatic content Ca of 26% or more specified by ASTM D 2140.
【0038】[0038]
【表3】
表3は本発明によらない抽出処理の結果である。比較例
1〜6は本発明による抽出条件、即ち溶剤比0.8〜
5.2、塔頂温度90〜135℃、塔底温度60〜11
5℃の範囲のいずれかの条件をはずれると、芳香族炭素
含有量26%以上またはPCA含有量3.0%未満のど
ちらか一方を満足できても、芳香族炭素含有量26%以
上で且つPCA含有量3.0%未満の有用な芳香族炭化
水素油を得る事ができない。[Table 3] Table 3 shows the result of the extraction process not according to the present invention. Comparative Examples 1 to 6 are extraction conditions according to the present invention, that is, a solvent ratio of 0.8 to
5.2, tower top temperature 90-135 ° C, tower bottom temperature 60-11
If any of the conditions in the range of 5 ° C is deviated, the aromatic carbon content is 26% or more and the aromatic carbon content is 26% or more and the PCA content is less than 3.0%. A useful aromatic hydrocarbon oil having a PCA content of less than 3.0% cannot be obtained.
【0039】[0039]
【表4】
表4は本発明によらない溶剤を使用した抽出操作の結果
を示す。基本的にフルフラール、フェノール類はジメチ
ルスルホキシドに比較して、芳香族炭化水素類の溶解力
が高く、本発明の抽出温度条件よりかなり低い温度条件
を適用しないと、抽出残油として有用な芳香族炭化水素
油を収率良く採取する事ができない。比較例6〜12
は、その辺の事情を考慮した抽出温度条件を適用してい
るが、なお抽出残油として得られる芳香族炭化水素油の
収率は、本発明より低いものとなっている。また、溶解
量が多いためDMSO抽出分即ちPCA含有量は3.0
%未満となるものの、有用な芳香族炭化水素化合物まで
溶解抽出してしまうため、芳香族炭化水素化合物含有量
Ca26%以上の有用な芳香族炭化水素油を抽出残油と
して得る事ができない事が明示される。[Table 4] Table 4 shows the results of the extraction operation using a solvent not according to the invention. Basically, furfural and phenols have a higher dissolving power for aromatic hydrocarbons than dimethyl sulfoxide, and unless a temperature condition much lower than the extraction temperature condition of the present invention is applied, an aromatic residue useful as an extraction residual oil is obtained. Hydrocarbon oil cannot be collected in good yield. Comparative Examples 6-12
Has applied the extraction temperature condition in consideration of the circumstances, but the yield of the aromatic hydrocarbon oil obtained as the extraction residual oil is still lower than that of the present invention. Also, since the dissolved amount is large, the DMSO extractable content, that is, the PCA content is 3.0
%, But since useful aromatic hydrocarbon compounds are dissolved and extracted, useful aromatic hydrocarbon oil having an aromatic hydrocarbon compound content of Ca 26% or more cannot be obtained as an extraction residual oil. It is specified.
【0040】[0040]
【表5】
表5は本発明によって得られた芳香族炭化水素油及び比
較例による炭化水素油をゴム用プロセス油として評価す
るためのゴム配合を示している。検討に使用したゴム配
合は、原料ゴムやカーボンブラック及びプロセスオイル
等の配合材料の検討に使われる、JIS K 6383(合成ゴム
SBRの試験方法)の標準配合表No.1の非油添ゴム
用配合に準じた配合系を使用し、またゴム配合のロール
による混練方法も同試験方法に記載されている方法によ
って行った。[Table 5] Table 5 shows the rubber formulations for evaluating the aromatic hydrocarbon oils obtained according to the invention and the hydrocarbon oils according to the comparative examples as process oils for rubber. The rubber compound used in the study is JIS K 6383 (Synthetic rubber SBR test method) standard compounding table No. used for studying compounded materials such as raw rubber, carbon black and process oil. The compounding system according to the compounding for non-oil-added rubber of 1 was used, and the kneading method by the roll of rubber compounding was also performed by the method described in the same test method.
【0041】[0041]
【表6】 [Table 6]
【表7】 [Table 7]
【表8】
表6〜表8は従来より使用されている芳香族系ゴム用プ
ロセスオイルの表5の配合によるゴム物性の検討結果を
基準として、本発明によって得られた芳香族炭化水素
油、並びに本発明によらない比較例3,5,7,8及び
10により得られた炭化水素油の比較検討結果を示す。
ゴム配合物性は、適用されるプロセスオイルの粘度グレ
ードによって基準物性が異なってくるので、本発明の実
施例及び比較例によって得られたオイルは、その原料油
の粘度グレードにあわせて比較を行った。即ち、表6で
は原料エキストラクトAの群、表7では原料エキストラ
クトBの群、表8では原料エキストラクトCの群とし
た。なお、脱れき油エキストラクトは対応する市販プロ
セス油がないので、表8の群に加えた。加硫条件は日本
合成ゴム製のキュラストメータによって測定した結果よ
り決定し、すべてのオイルに対し一定条件とした。加硫
はプレス加硫機によって行った。製品物性の測定は、硬
さは JIS K 6301(加硫ゴム物理試験方法)、引張強度
と300%引張応力及び伸びは JIS K 6251(加硫ゴム
の引張試験方法)、引裂強度は JIS K 6252(加硫ゴム
の引裂試験方法)、オイルブリード性については室温で
48時間放置後の外観目視検査によって行った。[Table 8] Tables 6 to 8 show the aromatic hydrocarbon oil obtained according to the present invention and the present invention based on the results of the examination of the rubber physical properties by the blending of Table 5 of the conventionally used process oil for aromatic rubber. The results of comparative examination of the hydrocarbon oils obtained in Comparative Examples 3, 5, 7, 8 and 10 which are not shown are shown.
The rubber compounding physical properties differ in the reference physical properties depending on the viscosity grade of the applied process oil, so the oils obtained in the examples and comparative examples of the present invention were compared according to the viscosity grade of the raw material oil. . That is, the raw material extract A group is shown in Table 6, the raw material extract B group is shown in Table 7, and the raw material extract C group is shown in Table 8. Since the deasphalted oil extract has no corresponding commercially available process oil, it was added to the group in Table 8. The vulcanization conditions were determined from the results measured by the Japan Synthetic Rubber Curastometer, and were set as constant conditions for all oils. Vulcanization was performed by a press vulcanizer. The physical properties of the product are measured in JIS K 6301 (vulcanized rubber physical test method), tensile strength and 300% tensile stress and elongation in JIS K 6251 (vulcanized rubber tensile test method), and tear strength in JIS K 6252. (Tear test method of vulcanized rubber) and oil bleeding property were evaluated by visual inspection after standing for 48 hours at room temperature.
【0042】表6の実施例9は、本発明による芳香族炭
化水素油の検討結果で、比較例13の市販のプロセスオ
イルAの結果と比較して全く遜色のない配合物性を示す
事が確認された。比較例14は本発明によらない炭化水
素油の検討結果で、比較例13の市販のプロセスオイル
の結果と比較して、特に引張強度及び伸びが極端に悪く
なり、更にプロセスオイル配合部数20部でオイルブリ
ードが観察され、使用に耐えないものである事が確認さ
れた。Example 9 in Table 6 is the result of the examination of the aromatic hydrocarbon oil according to the present invention, and it was confirmed that the compounding properties were comparable to those of the commercially available process oil A of Comparative Example 13. Was done. Comparative Example 14 is a result of studying a hydrocarbon oil not according to the present invention. Particularly, compared with the result of the commercially available process oil of Comparative Example 13, the tensile strength and the elongation are extremely deteriorated, and further, 20 parts of the process oil are mixed. It was confirmed that the oil bleed was unusable.
【0043】表7の実施例10、11は、本発明による
芳香族炭化水素油の検討結果で、比較例15の市販のプ
ロセスオイルBの結果と比較して全く遜色のない配合物
性を示す事が確認された。比較例16、17は本発明に
よらない炭化水素油の検討結果で、比較例15の市販の
プロセスオイルの結果と比較して、特に引張強度及び伸
びが極端に悪くなり、更にプロセスオイル配合部数20
部でオイルブリードが観察され、使用に耐えないもので
ある事が確認された。Examples 10 and 11 in Table 7 are the results of the examination of the aromatic hydrocarbon oil according to the present invention, and show that the compounding properties of the aromatic hydrocarbon oil according to the present invention are comparable to those of the commercially available process oil B of Comparative Example 15. Was confirmed. Comparative Examples 16 and 17 are the results of the study of hydrocarbon oils not according to the present invention. Compared with the results of the commercially available process oil of Comparative Example 15, especially the tensile strength and elongation were extremely poor, and the number of process oil blended parts was further increased. 20
Oil bleeding was observed on the part, and it was confirmed that it was not usable.
【0044】表8の実施例12、13、14は、本発明
による芳香族炭化水素油の検討結果で、比較例18の市
販のプロセスオイルCの結果と比較して全く遜色のない
配合物性を示す事が確認された。比較例19、20は本
発明によらない炭化水素油の検討結果で、比較例18の
市販のプロセスオイルの結果と比較して、特に引張強度
及び伸びが極端に悪くなり、更にプロセスオイル配合部
数20部でオイルブリードが観察され、使用に耐えない
ものである事が確認された。Examples 12, 13 and 14 in Table 8 are the results of the examination of the aromatic hydrocarbon oil according to the present invention, and show the compounding properties which are not inferior to those of the commercially available process oil C of Comparative Example 18. It was confirmed to show. Comparative Examples 19 and 20 are the results of the study of hydrocarbon oils not according to the present invention. Compared with the results of the commercially available process oil of Comparative Example 18, especially the tensile strength and elongation were extremely poor, and the process oil blending number Oil bleeding was observed in 20 parts, and it was confirmed that it was not usable.
【0045】[0045]
【発明の効果】本発明は、以上に説明したように構成さ
れているので、以下に記載される効果を発現する。本発
明は、従来よりゴム用プロセスオイルとして使用されて
いる発ガン性の多環芳香族化合物を含む石油系芳香族炭
化水素油と同等の性能を有する、非発ガン性の石油系芳
香族炭化水素油を、従来の石油系芳香族炭化水油から、
ジメチルスルホキシドを使用した溶剤抽出法によって、
簡単で且つ経済的に有利に製造する方法を提供する。Since the present invention is constructed as described above, it exhibits the effects described below. The present invention is a non-carcinogenic petroleum-based aromatic hydrocarbon having performance equivalent to that of a petroleum-based aromatic hydrocarbon oil containing a carcinogenic polycyclic aromatic compound that has been conventionally used as a process oil for rubber. Hydrogen oil from conventional petroleum aromatic hydrocarbon water oil,
By the solvent extraction method using dimethyl sulfoxide,
A simple and economically advantageous manufacturing method is provided.
Claims (4)
て、石油系芳香族炭化水素油と混合接触せしめ、該炭化
水素油から多環芳香族化合物を選択的に抽出除去し、I
P346試験法に規定される発ガン性の多環芳香族化合
物含有量3%未満で且つ ASTM D 2140 に規定される組
成分析法による芳香族化合物を形成する炭素含有量26
%以上の非発ガン性の芳香族炭化水素油を抽出残油とし
て製造する方法。1. A dimethylsulfoxide is used as a solvent, which is brought into mixed contact with a petroleum-based aromatic hydrocarbon oil to selectively extract and remove a polycyclic aromatic compound from the hydrocarbon oil.
Carcinogenic polycyclic aromatic compound content of less than 3% specified in P346 test method and carbon content of forming aromatic compound by composition analysis method specified in ASTM D 2140 26
% Or more of a non-carcinogenic aromatic hydrocarbon oil as a residual oil for production.
は、向流接触型の抽出塔を用いて、溶剤比0.8〜4.
7、塔頂温度90〜135℃、塔底温度60〜115℃
の範囲で且つ塔頂温度より低い温度で行う事を特徴とす
る特許請求の範囲第1項記載の方法。2. The extraction treatment with dimethyl sulfoxide is carried out by using a countercurrent contact type extraction tower and a solvent ratio of 0.8 to 4.
7, tower top temperature 90-135 ℃, tower bottom temperature 60-115 ℃
The method according to claim 1, wherein the temperature is lower than the column top temperature.
水素油が、沸点範囲260〜680℃の潤滑油製造に用
いられる留分を、更に潤滑油精製工程においてフルフラ
ール、フェノールまたはn−メチルピロリドン等の極性
溶剤で抽出処理して得られる、芳香族炭化水素化合物に
富んだ抽出油である事を特徴とする特許請求の範囲第1
または2項に記載の方法。3. A petroleum-based aromatic hydrocarbon oil used as a raw material is a fraction used for producing a lubricating oil having a boiling point range of 260 to 680 ° C., and furfural, phenol, n-methylpyrrolidone, etc. in the lubricating oil refining step. Claim 1. The extraction oil rich in aromatic hydrocarbon compounds obtained by the extraction treatment with the polar solvent according to claim 1.
Alternatively, the method according to item 2.
水素油が、減圧蒸留残さの脱れき油を更にフルフラー
ル、フェノールまたはn−メチルピロリドン等の極性溶
剤で抽出処理して得られる、芳香族炭化水素化合物に富
んだ抽出油である事を特徴とする特許請求の範囲第1,
2または3項のいずれかに記載の方法。4. A petroleum-based aromatic hydrocarbon oil used as a raw material, which is obtained by subjecting deasphalted oil from a vacuum distillation residue to extraction treatment with a polar solvent such as furfural, phenol or n-methylpyrrolidone. Claims 1, characterized in that it is an extracted oil rich in hydrogen compounds.
The method according to any one of items 2 and 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10246541A JP2000063849A (en) | 1998-08-18 | 1998-08-18 | Method for producing non-carcinogenic aromatic hydrocarbon oil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10246541A JP2000063849A (en) | 1998-08-18 | 1998-08-18 | Method for producing non-carcinogenic aromatic hydrocarbon oil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2000063849A true JP2000063849A (en) | 2000-02-29 |
Family
ID=17149952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10246541A Pending JP2000063849A (en) | 1998-08-18 | 1998-08-18 | Method for producing non-carcinogenic aromatic hydrocarbon oil |
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| Country | Link |
|---|---|
| JP (1) | JP2000063849A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100519802B1 (en) * | 2002-07-18 | 2005-10-10 | 금호타이어 주식회사 | Method for Mesurement of Polycyclic Aromatics in Tire |
| WO2006129616A1 (en) * | 2005-05-31 | 2006-12-07 | Idemitsu Kosan Co., Ltd. | Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil |
| US9567532B2 (en) | 2012-10-09 | 2017-02-14 | Orgkhim Biochemical Holding Management Company, Joint Stock Company (Orgkhim Bch Management Company, Jsc) | Method for producing non-carcinogenic aromatic process oil |
| CN117568063A (en) * | 2023-12-12 | 2024-02-20 | 宁波博汇化工科技股份有限公司 | A refining method for preparing heavy aromatic hydrocarbon derivatives for automobile rubber sealing strips |
-
1998
- 1998-08-18 JP JP10246541A patent/JP2000063849A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100519802B1 (en) * | 2002-07-18 | 2005-10-10 | 금호타이어 주식회사 | Method for Mesurement of Polycyclic Aromatics in Tire |
| WO2006129616A1 (en) * | 2005-05-31 | 2006-12-07 | Idemitsu Kosan Co., Ltd. | Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil |
| US7972496B2 (en) | 2005-05-31 | 2011-07-05 | Idemitsu Kosan Co., Ltd. | Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil |
| US8758595B2 (en) | 2005-05-31 | 2014-06-24 | Idemitsu Kosan Co., Ltd. | Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil |
| US9567532B2 (en) | 2012-10-09 | 2017-02-14 | Orgkhim Biochemical Holding Management Company, Joint Stock Company (Orgkhim Bch Management Company, Jsc) | Method for producing non-carcinogenic aromatic process oil |
| CN117568063A (en) * | 2023-12-12 | 2024-02-20 | 宁波博汇化工科技股份有限公司 | A refining method for preparing heavy aromatic hydrocarbon derivatives for automobile rubber sealing strips |
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