JP2000063701A - Coating composition - Google Patents
Coating compositionInfo
- Publication number
- JP2000063701A JP2000063701A JP10228023A JP22802398A JP2000063701A JP 2000063701 A JP2000063701 A JP 2000063701A JP 10228023 A JP10228023 A JP 10228023A JP 22802398 A JP22802398 A JP 22802398A JP 2000063701 A JP2000063701 A JP 2000063701A
- Authority
- JP
- Japan
- Prior art keywords
- meth
- weight
- parts
- resistance
- poly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000008199 coating composition Substances 0.000 title abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 30
- 238000000576 coating method Methods 0.000 claims abstract description 30
- -1 acrylate compound Chemical class 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 12
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920000193 polymethacrylate Polymers 0.000 claims abstract description 7
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 239000004611 light stabiliser Substances 0.000 claims abstract description 5
- SBOJXQVPLKSXOG-UHFFFAOYSA-N o-amino-hydroxylamine Chemical compound NON SBOJXQVPLKSXOG-UHFFFAOYSA-N 0.000 claims abstract description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 7
- 239000006096 absorbing agent Substances 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 239000001257 hydrogen Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 27
- 239000000758 substrate Substances 0.000 abstract description 13
- 239000000126 substance Substances 0.000 abstract description 8
- 239000003999 initiator Substances 0.000 abstract description 4
- 239000006097 ultraviolet radiation absorber Substances 0.000 abstract description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 20
- 229920005989 resin Polymers 0.000 description 16
- 239000011347 resin Substances 0.000 description 16
- 239000000047 product Substances 0.000 description 14
- 229920003002 synthetic resin Polymers 0.000 description 12
- 239000000057 synthetic resin Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 11
- 229940116351 sebacate Drugs 0.000 description 10
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 7
- 239000012965 benzophenone Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 5
- 239000012964 benzotriazole Substances 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- ZQBAKBUEJOMQEX-UHFFFAOYSA-N phenyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=CC=C1 ZQBAKBUEJOMQEX-UHFFFAOYSA-N 0.000 description 5
- 150000003077 polyols Chemical class 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 210000002268 wool Anatomy 0.000 description 5
- 238000004383 yellowing Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- YLHXLHGIAMFFBU-UHFFFAOYSA-N methyl phenylglyoxalate Chemical compound COC(=O)C(=O)C1=CC=CC=C1 YLHXLHGIAMFFBU-UHFFFAOYSA-N 0.000 description 4
- 229920005668 polycarbonate resin Polymers 0.000 description 4
- 239000004431 polycarbonate resin Substances 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229960000969 phenyl salicylate Drugs 0.000 description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 3
- 239000004926 polymethyl methacrylate Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 2
- ZXDDPOHVAMWLBH-UHFFFAOYSA-N 2,4-Dihydroxybenzophenone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 ZXDDPOHVAMWLBH-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 2
- ROWKJAVDOGWPAT-UHFFFAOYSA-N Acetoin Chemical compound CC(O)C(C)=O ROWKJAVDOGWPAT-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- 235000018936 Vitellaria paradoxa Nutrition 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229960002130 benzoin Drugs 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920005906 polyester polyol Polymers 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- KRIOVPPHQSLHCZ-UHFFFAOYSA-N propiophenone Chemical compound CCC(=O)C1=CC=CC=C1 KRIOVPPHQSLHCZ-UHFFFAOYSA-N 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- POLSVAXEEHDBMJ-UHFFFAOYSA-N (2-hydroxy-4-octadecoxyphenyl)-phenylmethanone Chemical compound OC1=CC(OCCCCCCCCCCCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 POLSVAXEEHDBMJ-UHFFFAOYSA-N 0.000 description 1
- ARVUDIQYNJVQIW-UHFFFAOYSA-N (4-dodecoxy-2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC(OCCCCCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 ARVUDIQYNJVQIW-UHFFFAOYSA-N 0.000 description 1
- SWFHGTMLYIBPPA-UHFFFAOYSA-N (4-methoxyphenyl)-phenylmethanone Chemical compound C1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 SWFHGTMLYIBPPA-UHFFFAOYSA-N 0.000 description 1
- OMWSZDODENFLSV-UHFFFAOYSA-N (5-chloro-2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=C(Cl)C=C1C(=O)C1=CC=CC=C1 OMWSZDODENFLSV-UHFFFAOYSA-N 0.000 description 1
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- ZGDSDWSIFQBAJS-UHFFFAOYSA-N 1,2-diisocyanatopropane Chemical compound O=C=NC(C)CN=C=O ZGDSDWSIFQBAJS-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 1
- IKYNWXNXXHWHLL-UHFFFAOYSA-N 1,3-diisocyanatopropane Chemical compound O=C=NCCCN=C=O IKYNWXNXXHWHLL-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- XXXFZKQPYACQLD-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl acetate Chemical compound CC(=O)OCCOCCO XXXFZKQPYACQLD-UHFFFAOYSA-N 0.000 description 1
- WXHVQMGINBSVAY-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 WXHVQMGINBSVAY-UHFFFAOYSA-N 0.000 description 1
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 1
- YIJYFLXQHDOQGW-UHFFFAOYSA-N 2-[2,4,6-trioxo-3,5-bis(2-prop-2-enoyloxyethyl)-1,3,5-triazinan-1-yl]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCN1C(=O)N(CCOC(=O)C=C)C(=O)N(CCOC(=O)C=C)C1=O YIJYFLXQHDOQGW-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- BTBWSRPRAGXJJV-UHFFFAOYSA-N 2h-benzotriazole;carbonic acid Chemical compound OC(O)=O.C1=CC=C2NN=NC2=C1 BTBWSRPRAGXJJV-UHFFFAOYSA-N 0.000 description 1
- BUZICZZQJDLXJN-UHFFFAOYSA-N 3-azaniumyl-4-hydroxybutanoate Chemical compound OCC(N)CC(O)=O BUZICZZQJDLXJN-UHFFFAOYSA-N 0.000 description 1
- FROCQMFXPIROOK-UHFFFAOYSA-N 4-[4,6-bis(2,4-dimethylphenyl)-1,3,5-triazin-2-yl]benzene-1,3-diol Chemical compound CC1=CC(C)=CC=C1C1=NC(C=2C(=CC(C)=CC=2)C)=NC(C=2C(=CC(O)=CC=2)O)=N1 FROCQMFXPIROOK-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- DBOSBRHMHBENLP-UHFFFAOYSA-N 4-tert-Butylphenyl Salicylate Chemical compound C1=CC(C(C)(C)C)=CC=C1OC(=O)C1=CC=CC=C1O DBOSBRHMHBENLP-UHFFFAOYSA-N 0.000 description 1
- 229920005509 ACRYPET® VH Polymers 0.000 description 1
- 208000023514 Barrett esophagus Diseases 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 229920004142 LEXAN™ Polymers 0.000 description 1
- 239000004418 Lexan Substances 0.000 description 1
- 239000004472 Lysine Substances 0.000 description 1
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- XGJSMYFOSRLZNF-UHFFFAOYSA-N bis(1-methoxy-2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)N(OC)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(OC)C(C)(C)C1 XGJSMYFOSRLZNF-UHFFFAOYSA-N 0.000 description 1
- HNSOZVLPBHSSSA-UHFFFAOYSA-N bis(2,2,6,6-tetramethyl-1-nonoxypiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)N(OCCCCCCCCC)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(OCCCCCCCCC)C(C)(C)C1 HNSOZVLPBHSSSA-UHFFFAOYSA-N 0.000 description 1
- OSIVCXJNIBEGCL-UHFFFAOYSA-N bis(2,2,6,6-tetramethyl-1-octoxypiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)N(OCCCCCCCC)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(OCCCCCCCC)C(C)(C)C1 OSIVCXJNIBEGCL-UHFFFAOYSA-N 0.000 description 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 1
- CWZPGMMKDANPKU-UHFFFAOYSA-L butyl-di(dodecanoyloxy)tin Chemical compound CCCC[Sn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O CWZPGMMKDANPKU-UHFFFAOYSA-L 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- DKKXSNXGIOPYGQ-UHFFFAOYSA-N diphenylphosphanyl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(C=1C=CC=CC=1)C1=CC=CC=C1 DKKXSNXGIOPYGQ-UHFFFAOYSA-N 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- IGWTZHMYJZZIGC-UHFFFAOYSA-N ethyl 2,6-diisocyanatohexanoate Chemical compound CCOC(=O)C(N=C=O)CCCCN=C=O IGWTZHMYJZZIGC-UHFFFAOYSA-N 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- GFAZHVHNLUBROE-UHFFFAOYSA-N hydroxymethyl propionaldehyde Natural products CCC(=O)CO GFAZHVHNLUBROE-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 239000000113 methacrylic resin Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000037048 polymerization activity Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- QMJBUORKPLELQD-UHFFFAOYSA-N tetramethyl-$l^{4}-sulfane Chemical class CS(C)(C)C QMJBUORKPLELQD-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
(57)【要約】
【課題】耐摩耗性、耐候性に優れ、かつ表面平滑性、耐
熱性、耐薬品性、耐久性、及び基材との密着性に優れた
架橋硬化被膜を形成する活性エネルギー線硬化型の被覆
材組成物を得る。
【解決手段】(A)モノ又はポリペンタエリスリトール
のポリ(メタ)アクリレートから選ばれた少なくとも1
種の単量体、(B)1分子内に少なくとも2個のラジカ
ル重合性不飽和二重結合を有するウレタンポリ(メタ)
アクリレート化合物の少なくとも一種、(C)一般式
(II)又は(III)で示されるポリ〔(メタ)アクリロ
イルオキシアルキル〕(イソ)シアヌレート、(D)紫
外線吸収剤、(E)ヒンダードアミノエーテル系光安定
剤、及び(F)光重合開始剤からなる被覆材組成物。[PROBLEMS] To form a crosslinked cured film having excellent abrasion resistance, weather resistance, and excellent surface smoothness, heat resistance, chemical resistance, durability, and adhesion to a substrate. An energy ray-curable coating material composition is obtained. (A) At least one selected from poly (meth) acrylates of mono- or polypentaerythritol
(B) urethane poly (meth) having at least two radically polymerizable unsaturated double bonds in one molecule
At least one acrylate compound, (C) poly [(meth) acryloyloxyalkyl] (iso) cyanurate represented by the general formula (II) or (III), (D) an ultraviolet absorber, and (E) a hindered amino ether-based compound. A coating composition comprising a light stabilizer and (F) a photopolymerization initiator.
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、活性エネルギー線
照射により、基材表面に、特に耐摩耗性、耐候性に優
れ、かつ表面平滑性、耐熱性、耐薬品性、耐久性及び基
材との密着性に優れた架橋硬化被膜を形成しうる被覆材
組成物に関する。
【0002】
【従来の技術】ポリメチルメタクリレート樹脂、ポリメ
タクリルイミド樹脂、ポリカーボネート樹脂、ポリスチ
レン樹脂、AS樹脂などから製造された合成樹脂成形品
は、軽量で耐衝撃性に優れているばかりでなく、透明性
も良好で、近年、自動車用プラスチック材料として、各
種ランプレンズ、グレージング、計器類のカバーなどに
多く用いられるようになった。特にヘッドランプレンズ
については自動車の燃費向上のための軽量化、デザイン
の多様化などからプラスチック材料の使用が増加してい
る。しかし反面、これらの合成樹脂成形品はその表面の
耐摩耗性が不足しているため、他の硬い物との接触、摩
擦、引っ掻きなどによって表面に損傷を受けやすい。ま
た、上記した自動車用材料として使用される場合には、
その耐候性も重要な性能となる。
【0003】このような合成樹脂成形品の欠点を改良す
る方法については、従来より種々検討されてきており、
例えばシリコン系、メラミン系の樹脂組成物からなる被
覆材を合成樹脂成形品表面に塗布し、加熱縮合させて架
橋被膜を形成させ、耐摩耗性を向上させる方法や、ラジ
カル重合性単量体からなる樹脂組成物を塗布した後に活
性エネルギー線を照射させ架橋被膜を形成する方法など
が提案されている(特開昭56−122840号公
報)。
【0004】しかし、これらの方法により、合成樹脂成
形品表面の耐摩耗性はある程度改善されるものの、前者
の方法では熱ショック、熱水などに対する耐久性や耐薬
品性が不十分であり、後者の方法では、耐久性や耐薬品
性は優れるものの、耐候性に関しては満足できるもので
はなかった。特に、基材の合成樹脂成形品の耐候性が本
質的に不良なもの、例えばポリカーボネート樹脂等の場
合には、表面硬化被膜自身の耐候性は良好であっても、
該被膜を通過した太陽光に含まれる紫外線等の活性エネ
ルギー線によって基材自身が劣化を受け、成形品が著し
く黄変したり、表面の硬化被膜にクラックが生じたり、
被膜が剥離したりする。
【0005】本発明者らは、これらの状況を鑑み、耐摩
耗性、耐候性、耐久性や耐薬品性に優れた樹脂組成物と
して、モノ又はポリペンタエリスリトールのポリ(メ
タ)アクリレート、1分子内に少なくとも2個のラジカ
ル重合性不飽和二重結合を有するウレタンポリ(メタ)
アクリレート化合物、そしてポリ〔(メタ)アクリロイ
ルオキシアルキル〕(イソ)シアヌレート等のラジカル
重合性単量体を特定割合で配合することによって得られ
る樹脂組成物を見出した(特開平05−230397号
公報、特開平06−128502号公報)。これによ
り、優れた耐摩耗性と耐候性を両立できる樹脂組成物を
提案している。
【0006】ところで、自動車用材料として使用される
被覆塗膜の耐摩耗性の評価方法は、従来スチールウール
によるラビング耐擦傷性の評価結果を指標として用いて
きた。このスチールウールによる耐摩耗性の評価方法と
は、試料表面上に丸めたスチールウールを接触させ、荷
重をかけながらこれを往復運動させ、その後の傷つき具
合を光の透過率で判定するというものである。しかしな
がら、近年この耐摩耗性(耐擦傷性)の指標となる評価
方法が、試料表面上に砂消しゴム様のリングを接触さ
せ、荷重をかけながら同心円上に転がして傷を付け、そ
の後光の透過率で判定するというテーバー摩耗試験によ
る評価方法にかわりつつあり、テーバー摩耗試験におけ
る耐摩耗性の向上が要求されるようになった。これは、
スチールウールよりもテーバー摩耗の方が細かい傷がつ
くため、スチールウールによる耐摩耗性の評価で同程度
と判断される2つの異なる試料があった場合でも、テー
バー摩耗による耐摩耗性の評価ではその優劣が確認でき
るためである。
【0007】
【発明が解決しようとする課題】本発明は、上述の背景
になされたものであり、その目的とするところは、基材
表面に耐摩耗性、特にテーバー摩耗試験による耐摩耗性
の向上と同時に耐候性に優れた架橋硬化被膜を形成しう
る被覆材組成物を提供することにある。
【0008】
【課題を解決するための手段】そこで本発明者らは上記
課題を解決するため鋭意検討した結果、本願の(C)成
分である多官能(メタ)アクリロイル基を有する(イ
ソ)シアヌレート化合物を主成分とし、かつ、(メタ)
アクリロイル基を有するポリペンタエリスリトール、ラ
ジカル重合性不飽和二重結合を有するウレタンポリ(メ
タ)アクリレート化合物、(メタ)アクリロイル基を有
するシアヌレート、紫外線吸収剤、ヒンダードアミノエ
ーテル系光安定剤、及び光重合開始剤を特定の割合に配
合した被覆材組成物を合成樹脂成形品に塗布して活性エ
ネルギー線照射により硬化させることにより、テーバー
摩耗試験による耐摩耗性と耐侯性が両立した優れた合成
樹脂成形品が得られることを見出し本発明を完成した。
【0009】すなわち、本発明は、(A)次の一般式
(I)で示されるモノ又はポリペンタエリスリトールの
ポリ(メタ)アクリレートから選ばれた少なくとも1種
の単量体、10〜30重量部、
【化4】
(式中、Xのうち少なくとも3個はCH2=CR1−CO
O−基で、残りは−OH基である。また、nは1〜5の
整数であり、R1は水素又はメチル基を示す。)
(B)1分子内に少なくとも2個のラジカル重合性不飽
和二重結合を有するウレタンポリ(メタ)アクリレート
化合物の少なくとも一種、5〜30重量部、(C)一般
式(II)又は(III)で示されるポリ〔(メタ)アクリ
ロイルオキシアルキル〕(イソ)シアヌレート、51〜
70重量部
【化5】
【化6】
(式中、Yはアクリロイル基、メタクリロイル基、水素
原子又はアルキル基を示し、これらのうちの少なくとも
2個は(メタ)アクリロイル基であり、R2は炭素数1
〜4のオキシアルキレン基を示す。)
(D)紫外線吸収剤、2〜30重量部、(E)ヒンダー
ドアミノエーテル系光安定剤、0.1〜5重量部(F)
光重合開始剤、0.1〜10重量部、からなる(ただ
し、(A)、(B)、(C)、(D)、(E)、及び(F)の合計量
は100重量部である)被覆材組成物である。
【0010】この被覆材組成物を合成樹脂成形品の表面
に塗布し、活性エネルギー線を照射することにより、膜
厚1〜30μmの架橋硬化被膜を有する耐摩耗性、特に
テーバー摩耗性と耐候性に優れかつ、耐熱性、耐薬品
性、耐久性、基材との密着性に優れた合成樹脂成形品を
得ることができる。
【0011】
【発明の実施の形態】以下、本発明を詳しく説明する。
先ず本発明の被覆材組成物の各成分について説明する。
【0012】(A)成分について
(A)成分であるモノ又はポリペンタエリスリトールの
ポリ(メタ)アクリレートは、高度な架橋密度を有する
ことから、これを配合した硬化被膜は高い硬度を有し、
かつ活性エネルギー線の照射により良好な重合活性を示
す。
【0013】(A)成分の具体例としては、例えば、ペ
ンタエリスリトールトリ(メタ)アクリレート、ペンタ
エリスリトールテトラ(メタ)アクリレート、ジペンタ
エリスリトールトリ(メタ)アクリレート、ジペンタエ
リスリトールテトラ(メタ)、アクリレートジペンタエ
リスリトールペンタ(メタ)アクリレート、ジペンタエ
リスリトールヘキサ(メタ)アクリレート、トリペンタ
エリスリトールテトラ(メタ)アクリレート、トリペン
タエリスリトールペンタ(メタ)アクリレート、トリペ
ンタエリスリトールヘキサ(メタ)アクリレート、トリ
ペンタエリスリトールヘプタ(メタ)アクリレート、ト
リペンタエリスリトールオクタ(メタ)アクリレート等
が挙げられる。
【0014】(A)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中10〜30重量部、より好
ましくは15〜25重量部である。(A)成分の量が1
0重量部末満では、十分な耐摩耗性を有する硬化被膜が
得られず、30重量部を超えると硬化被膜の硬度は高く
なるが脆くなる傾向にありテーバー摩耗試験での耐摩耗
性が低下する傾向にある。さらに多量に配合された場合
には硬化被膜にクラックが生じ易くなり、耐久性試験や
耐侯性試験後の硬化被膜にはクラックが生じてしまい、
また硬化被膜の耐熱性も低下する傾向にある。
【0015】(B)成分について
(B)成分である、1分子内に少なくとも2個のラジカ
ル重合性不飽和二重結合を有するウレタンポリ(メタ)
アクリレート化合物は、硬化被膜の強靱性、可とう性、
耐熱性及び耐侯性を向上させる成分であり、ヒドロキシ
ル基を含有する(メタ)アクリレートと分子内に2個以
上のイソシアネート基を有するイソシアネート化合物と
のウレタン化反応生成物、及び、分子内に2個以上のイ
ソシアネート基を有するイソシアネートにポリオール、
ポリエステル又はポリアミド系のジオールを反応させて
付加体を合成した後、その残ったイソシアネート基にヒ
ドロキシル基を含有する(メタ)アクリレートを付加さ
せたウレタン化反応生成物が挙げられる。後者のウレタ
ンポリ(メタ)アクリレートが、硬化被膜の強靱性や可
とう性をより向上することができ好ましい。また、硬化
被膜の基材への密着性が向上させるという点で、これら
の分子量は1000〜5000のものがより好ましい。
【0016】ポリイソシアネート化合物の具体例として
は、例えば、トリレンジイソシアネート、エチレンジイ
ソシアネート、1,2−ジイソシアナトプロパン、1,
3−ジイソシアナトプロパン、4,4’−ジフェニルメ
タンジイソシアネート、キシリレンジイソシアネート、
テトラメチルキシリレンジイソシアネート、ヘキサメチ
レンジイソシアネート、リジンイソシアネート、4,
4’−メチレンビス(シクロヘキシル)イソシアネー
ト、メチルシクロヘキサン−2,4−ジイソシアネー
ト、メチルシクロヘキサン−2,6−ジイソシアネー
ト、1,3−ビス(イソシアナトメチル)シクロヘキサ
ン、イソホロンジイソシアネート、トリメチルヘキサメ
チレンジイソシアネート、テトラメチレンジイソシアネ
ート、ダイマー酸ジイソシアネート、2−イソシアナト
エチル−2,6−ジイソシアナトヘキサノエート等のポ
リイソシアネート単量体、及びそのビューレットやトリ
マー、更にそれらと各種ポリオールとの付加体等を挙げ
ることができる。
【0017】付加体の合成に使用するポリオールは特に
限定されなく、その具体例としては、例えば、エチレン
グリコール、プロピレングリコール、ブチレングリコー
ル、ネオペンチルグリコール、トリメチロールプロパ
ン、ペンタエリストール、ソルビトール、マンニトー
ル、グリセリン等のアルキルポリオール及びこれらポリ
エーテルポリオールや、多価アルコールと多塩基酸から
合成されるポリエステルポリオール、ポリカプロラクト
ンポリオール等のポリエステルポリオール等が挙げられ
る。
【0018】ヒドロキシル基を含有する(メタ)アクリ
レートの具体例としては、例えば、2−ヒドロキシエチ
ル(メタ)アクリレート、2−ヒドロキシプロピル(メ
タ)、アクリレート2−ヒドロキシブチル(メタ)アク
リレート、4−ヒドロキシブチル(メタ)アクリレート
等のほか、ブチルグリシジルエーテル、2−エチルヘキ
シルグリシジルエーテル、グリシジルメタクリレート等
のモノエポキシ化合物と(メタ)アクリル酸との付加反
応物や、ポリエチレングリコール、ポリプロピレングリ
コールのモノ(メタ)アクリル酸エステル、ポリカプロ
ラクトンジオールのモノ(メタ)アクリル酸エステル等
が挙げられる。
【0019】ポリイソシアネートと各種ジオールとヒド
ロキシル基を含有する(メタ)アクリレートとの反応
は、ジラウリン酸n−ブチル錫等の錫系触媒の存在下、
イソシアネート基と水酸基がほぼ等量になるように用い
て、60〜70℃で数時間加熱する。反応物は、一般に
高粘性となることが多いので、反応中又は、反応終了後
に、有機溶剤や他の稀釈モノマーで稀釈するのが好まし
い。
【0020】(B)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中5〜30重量部、より好ま
しくは10〜20重量部である。(B)成分の量が5重
量部未満では、十分な強靱性、耐侯性を有する硬化被膜
が得られず、また空気雰囲気下での硬化性が悪くなる。
30重量部を超えると、テーバー摩耗試験において耐摩
耗性が低下する。
【0021】(C)成分について
(C)成分である、一般式(II)又は(III)で示され
るポリ〔(メタ)アクリロイルオキシアルキル〕(イ
ソ)シアヌレートは高い耐摩耗性を損なうことなく硬化
被膜の強靱性、耐熱性を向上させることのできる成分で
ある。
【0022】(C)成分の具体例としては、例えば、ジ
(2−アクロイルオキシエチル)イソ、シアヌレートト
リス(2−アクリロイルオキシエチル)イソシアヌレー
ト、ジ(2−アクロイルオキシプロピル)イソシアヌレ
ート、トリス(2−アクリロイルオキシプロピル)イソ
シアヌレート、ジ(2−アクロイルオキシエチル)シア
ヌレート、トリス(2−アクリロイルオキシエチル)シ
アヌレート、ジ(2−アクロイルオキシプロピル)シア
ヌレート、トリス(2−アクリロイルオキシプロピル)
シアヌレート等、が挙げられる。
【0023】(C)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中51〜70重量部、より好
ましくは、51〜60重量部である。(C)成分の量が
51重量部未満では、テーバー摩耗試験による充分な耐
摩耗性を損なうことなく強靭性や耐熱性を有する硬化被
膜が得られず、70重量部を超えると、硬化性が低下す
るため充分な硬化被膜が得られず耐候性試験において密
着性の低下や被膜にクラックが発生する。
【0024】(D)成分について
(D)成分である紫外線吸収剤は特に限定されず、組成
物に均一に溶解し、かつその耐候性が良好なものであれ
ば使用可能であるが、組成物に対する良好な溶解性及び
耐候性改善効果という点から、ベンゾフェノン系、ベン
ゾトリアゾール系、サリチル酸フェニル系、安息香酸フ
ェニル系から誘導された化合物で、それらの最大吸収波
長が240〜380nmの範囲である紫外線吸収剤が好
ましく、特に組成物に多量に含有させることが可能とい
う点から、ベンゾフェノン系の紫外線吸収剤が、またポ
リカーボネート等の基材の黄変を防ぐことができるとい
う点から、ベンゾトリアゾール系の紫外線吸収剤が好ま
しい。よってこの上記2種を組み合わせて用いるのが最
も好ましい。
【0025】(D)成分の具体例としては、例えば、2
−ヒドロキシベンゾフェノン、5−クロロ−2−ヒドロ
キシベンゾフェノン、2,4−ジヒドロキシベンゾフェ
ノン、2−ヒドロキシ−4−メトキシベンゾフェノン、
2−ヒドロキシ−4−オクチロキシベンゾフェノン、4
−ドデシロキシ−2−ヒドロキシベンゾフェノン、2−
ヒドロキシ−4−オクタデシロキシベンゾフェノン、
2,2‘−ジヒドロキシ−4−メトキシベンゾフェノ
ン、2,2’−ジヒドロキシ−4,4‘−ジメトキシベ
ンゾフェノン、フェニルサリシレート、p−tert−
ブチルフェニルサリシレート、p−(1,1,3,3−
テトラメチルブチル)フェニルサリシレート、3−ヒド
ロキシフェニルベンゾエート、フェニレン−1,3−ジ
ベンゾエート、2−(2−ヒドロキシ−5’−メチルフ
ェニル)ベンゾトリアゾール、2−(2−ヒドロキシ−
5−tert−ブチルフェニル)−5−クロロベンゾト
リアゾール、2−(2−ヒドロキシ−3,5−ジ−te
rt−ブチルフェニル)ベンゾトリアゾール、2−(2
−ヒドロキシ−5−tert−ブチルフェニル)ベンゾ
トリアゾール、2−(2−ヒドロキシ−4−オクチルフ
ェニル)ベンゾトリアゾール、2−(2*−ヒドロキシ
−5*−メタクリロキシエチルフェニル)-2H-ベンゾ
トリアゾール、2−(2,4−ジヒドロキシフェニル)
−4,6−ビス(2,4−ジメチルフェニル)−1,
3,5−トリアジンとグリシジルアルキル(C12−C
13)エーテルとの反応生成物等が挙げられるが、これ
らのうちベンゾフェノン系の2−ヒドロキシ−4−オク
トキシベンゾフェノン、及び2,4−ジヒドロキシベン
ゾフェノン、ベンゾトリアゾール系の2−(2−ヒドロ
キシ−5−tert−ブチルフェニル)ベンゾトリアゾ
ールが特に好ましく、これらは2種以上を組み合わせて
使うのがより好ましい。
【0026】(D)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中2〜30重量部、より好ま
しくは5〜15重量部である。(D)成分の量が2重量
部未満では、硬化被膜の耐侯性、及び基材の紫外線から
の保護が十分でなく、30重量部を超えると被膜自身の
硬化が不十分となり、硬化被膜の強靱性、耐熱性、耐摩
耗性が低下する。
【0027】(E)成分について
(E)成分であるヒンダードアミノエーテル系光安定剤
としては、例えば、ビス(2,2,6,6−テトラメチ
ル−4−ピペリジル)セバケート、ビス(1,2,2,
6,6−ペンタメチル−4−ピペリジル)セバケート、
ビス(1−メトキシ−2,2,6,6−テトラメチル−
4−ピペリジル)セバケート、ビス(1−エトキシ−
2,2,6,6−テトラメチル−4−ピペリジル)セバ
ケート、ビス(1−プロポキシ−2,2,6,6−テト
ラメチル−4−ピペリジル)セバケート、ビス(1−ブ
トキシ−2,2,6,6−テトラメチル−4−ピペリジ
ル)セバケート、ビス(1−ペンチロキシ−2,2,
6,6−テトラメチル−4−ピペリジル)セバケート、
ビス(1−ヘキシロキシ−2,2,6,6−テトラメチ
ル−4−ピペリジル)セバケート、ビス(1−ヘプチロ
キシ−2,2,6,6−テトラメチル−4−ピペリジ
ル)セバケート、ビス(1−オクトキシ−2,2,6,
6−テトラメチル−4−ピペリジル)セバケート、ビス
(1−ノニロキシ−2,2,6,6−テトラメチル−4
−ピペリジル)セバケート、ビス(1−デカニロキシ−
2,2,6,6−テトラメチル−4−ピペリジル)セバ
ケート、ビス(1−ドデシロキシ−2,2,6,6−テ
トラメチル−4−ピペリジル)セバケート等が挙げられ
るが、これらのうちビス(1−オクトキシ−2,2,
6,6−テトラメチル−4−ピペリジル)セバケートが
特に好ましい。
【0028】(E)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中0.1〜5重量部、より好
ましくは0.5〜2重量部である。(E)成分の量が
0.1重量部未満では、硬化被膜の耐候性及び耐久性が
十分でなく、5重量部を超えると被膜自身の硬化が不十
分となり、硬化被膜の強靭性、耐熱性、耐摩耗性が低下
する。
【0029】(F)成分について
(F)成分である光重合開始剤としては、ベンゾイン、
ベンゾインモノメチルエーテル、ベンゾインイソプロピ
ルエーテル、アセトイン、ベンジル、ベンゾフェノン、
p−メトキシベンゾフェノン、ジエトキシアセトフェノ
ン、ベンジルジメチルケタール、2,2−ジエトキシア
セトフェノン、1−ヒドロキシシクロヘキシルフェニル
ケトン、メチルフェニルグリオキシレート、エチルフェ
ニルグリオキシレート、2−ヒドロキシ−2−メチル−
1−フェニルプロパン−1−オン等のカルボニル化合
物、テトラメチルチウラムモノスルフィド、テトラメチ
ルチウラムジスルフィドなどの硫黄化合物、2,4,6
−トリメチルベンゾイルジフェニルフォスフィンオキサ
イドなどのアシルフォスフィンオキサイド等を挙げるこ
とができる。これらは1種又は2種以上の混合系で使用
される。これらの中でも、ベンゾフェノン、ベンゾイン
イソプロピルエーテル、メチルフェニルグリオキシレー
ト、ベンジルジメチルケタールがより好ましい。
【0030】(F)成分の使用割合は、(A)〜(F)
成分の合計量100重量部中0.1〜10重量部、より
好ましくは1〜5重量部である。(F)成分の量が0.
1重量部未満では、硬化性が不十分となり、10重量部
を越えると硬化被膜の着色を招き、また耐侯性も低下す
る。
【0031】本発明の被覆材組成物は、上記(A)、
(B)、(C)、(D)、(E)及び(F)の各成分か
らなるが、必要に応じて、有機溶剤、酸化防止剤、黄変
防止剤、ブルーイング剤、顔料、レベリング剤、消泡
剤、増粘剤、沈降防止剤、帯電防止剤、防曇剤等の各種
の添加剤が含まれていてもよい。有機溶剤は、基材の種
類により選択して用いるのが良い。例えば、基材として
アクリル板、塩化ビニル、ポリカーボネート等の合成樹
脂を使用する場合には、イソブタノールなどのアルコー
ル系溶剤、酢酸n−ブチル、酢酸ジエチレングリコール
などのエステル系溶剤、エチルセロソルブなどのセロソ
ルブ系溶剤の3種を組み合わせて用いるのが良い。溶剤
の使用量は被覆材組成物100重量部に対して20〜8
00重量部を用いるのが良い。
【0032】本発明の被覆材組成物を基材に塗布するに
は、ハケ塗り、スプレーコート、ディップコート、スピ
ンコート、カ−テンコートなどの方法が用いられるが、
被覆材組成物の塗布作業性、被覆の平滑性、均一性、硬
化被膜の基材に対する密着性向上の点から、適当な有機
溶剤を添加して塗布するのが好ましい。
【0033】本発明の被覆材組成物は、基材に塗布した
後の活性エネルギー線照射により、架橋し、硬化被膜を
形成する。活性エネルギー線照射により硬化する際に
は、被覆材組成物を基材上に膜厚1〜50μm、好まし
くは、3〜20μmになるように塗布し、高圧水銀ラン
プ、メタルハライドランプ等を用いて、100〜400
nmの紫外線を1000〜5000mJ/cm2となる
ように照射する。照射する雰囲気は、空気でもよいし、
窒素、アルゴン等の不活性ガス中でもよい。
【0034】本発明の被覆材組成物は、基材たる各種合
成樹脂成形品の表面の改質に使用できるが、この合成樹
脂成形品としては、特に限定されることはないが、特
に、従来から耐摩耗性や耐侯性等の改善の要望のある各
種の熱可塑性樹脂や熱硬化性樹脂が挙げられる。具体的
には、例えば、ポリメチルメタクリル樹脂、ポリカーボ
ネート樹脂、ポリエステル樹脂、ポリ(ポリエステル)
カーボネート樹脂、ポリスチレン樹脂、ABS樹脂、A
S樹脂、ポリアミド樹脂、ポリアリレート樹脂、ポリメ
タクリルイミド樹脂、ポリアリルジグリコールカーボネ
ート樹脂などが挙げられる。特に、ポリメチルメタクリ
ル樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、ポ
リメタクリルイミド樹脂は、透明性に優れかつ耐摩耗性
改良要求も強いため、本発明の被覆材組成物を適用する
のが特に有効である。
【0035】また合成樹脂成形品とは、これらの樹脂か
らなるシート状成形品、フィルム状成形品、各種射出成
形品などを意味する。
【0036】
【実施例】以下に実施例及び比較例を掲げ本発明を更に
詳しく説明する。また実施例中の測定評価は次のような
方法で行った。
【0037】(1)硬化被膜の外観
組成物の塗布、硬化後の外観を目視評価した。表面が平
滑で、透明であるものを○とし、一部、クモリがあるも
のを△とし、白化やクモリが観察されるものを×とし
た。
【0038】(2)耐摩耗性
テーバー摩耗試験器を使用し摩耗輪CS−10、500
g荷重にて300回転摩耗した後、拡散透過率(ヘイズ
値)を測定し、耐摩耗性の判定を行った。この耐摩耗性
の判定基準は、予め測定した摩耗前のヘイズ値に対する
増加ヘイズ値により、以下の如く◎、○、△、及び×に
分類した。
◎…増加ヘイズ値=0〜10
○…増加ヘイズ値=10〜15
△…増加ヘイズ値=16〜20
×…増加ヘイズ値=20以上
【0039】(3)密着性
硬化被膜に1mm間隔で基材まで達するクロスカットを
入れ、1mm2の碁板目を100個作り、その上にセロ
テープを貼り付け急激にはがし、剥離した碁盤目の数を
数えた。剥離が全く無いものを○とし、剥離の数が1〜
50個のものを△とし、剥離の数が51〜100個のも
のを×とした。
【0040】(4)耐熱性
塗板サンプルを120℃の熱風乾燥機に24時間入れ、
硬化被膜の外観変化を目視により観察した。変化がない
ものを○とし、小さなクラックが発生したものを△と
し、塗板の全面にクラックが発生したものを×とした。
【0041】(5)耐侯性
耐候試験機として、サンシャインカーボンウエザオメー
ター(スガ試験機製、WEL−SUN−HC−B型)を
用い、ブラックパネル温度63±3℃、降雨12分間、
照射48分間のサイクルで耐候性試験を行った。そして
2000時間暴露後と2500時間曝露後の硬化被膜の
変化を観察し、密着性を試験した。
(a)外観の変色については、変色がないものを○と
し、若干黄変があったものを△とし、黄変が大きかった
ものを×とした。
(b)クラックの発生及び硬化被膜の剥離については、
無かったものを○とし、有ったものを×とした。
【0042】実施例1〜5、比較例1〜5
表1及び表2に示す配合比で被覆材組成物を調整し、厚
さ3mmのポリカーボネート樹脂板(GE社製、商品
名:レキサンLS−II)に、硬化後の塗膜が8μmにな
るようにスプレー塗装した。加熱により有機溶剤分を揮
発させた後、空気中で高圧水銀ランプを用い、波長34
0nm〜380nmの積算光量が3000mJ/cm2
のエネルギーを照射し、硬化塗膜を得た。得られた塗膜
の評価結果を表1及び表2に示した。
【0043】実施例6、比較例6
表1及び表2に示す配合比で被覆材組成物を調整し、厚
さ3mmのポリメチルメタクリレート樹脂板(三菱レイ
ヨン社製、商品名:アクリペットVH)に、硬化後の塗
膜が8μmになるようにスプレー塗装した。加熱により
有機溶剤分を揮発させた後、空気中で高圧水銀ランプを
用い、波長340nm〜380nmの積算光量が300
0mJ/cm2のエネルギーを照射し、硬化塗膜を得
た。得られた塗膜の評価結果を表1及び表2に示した。
【0044】実施例7、比較例7
表1及び表2に示す配合比で被覆材組成物を調整し、厚
さ3mmのポリメタクリルイミド樹脂板に、硬化後の塗
膜が8μmになるようにスプレー塗装した。加熱により
有機溶剤分を揮発させた後、空気中で高圧水銀ランプを
用い、波長340nm〜380nmの積算光量が300
0mJ/cm2のエネルギーを照射し、硬化塗膜を得
た。得られた塗膜の評価結果を表1及び表2に示した。
【0045】
【表1】【0046】
【表2】【0047】なお、表1、表2中の化合物の記号は次の
通りである。
DPHA :ジペンタエリスリトールヘキサアクリレー
ト
UA1 :ジシクロヘキシルメタンジイソシアネート
2mol、ノナブチレングリコール1mol及び2−ヒ
ドロキシエチルアクリレート2molから合成した分子
量2500のウレタンアクリレート
TAIC :トリス(2−アクリロイルオキシエチル)
イソシアヌレート
HBPB :2−(2−ヒドロキシ−5−tert−ブ
チルフェニル)ベンゾトリアゾール
BOTS :ビス(1−オクトキシ−2,2,6,6−
テトラメチル−4−ピペリジル)セバケート
BNP :ベンゾフェノン
MPG :メチルフェニルグリオキシレート
【0048】
【発明の効果】本発明の被覆材組成物は、これを各種基
材に塗布し、一般的な紫外線等の活性エネルギーを照射
することにより、基材を劣化させることなく架橋した耐
摩耗性、特にテーバー摩耗試験における耐摩耗性に優
れ、かつ、耐候性、耐熱性、耐久性、耐薬品性に優れた
硬化被膜を有する合成樹脂成形品を得ることができる。DETAILED DESCRIPTION OF THE INVENTION
[0001]
[0001] The present invention relates to an active energy ray.
Irradiation has excellent surface resistance, especially abrasion resistance and weather resistance
Surface smoothness, heat resistance, chemical resistance, durability and substrate
Coating material capable of forming a cross-linked cured film with excellent adhesion to materials
Composition.
[0002]
2. Description of the Related Art Polymethyl methacrylate resin, polymer
Tacrylimide resin, polycarbonate resin, polystyrene
Synthetic resin molded products manufactured from Len resin, AS resin, etc.
Is not only lightweight and shock-resistant, but also transparent
Is also good.
For seed lamp lenses, glazing, instrument covers, etc.
It has become widely used. Especially headlamp lens
About car weight reduction and design to improve fuel efficiency
The use of plastic materials is increasing due to the diversification of
You. However, on the other hand, these synthetic resin molded products
Insufficient abrasion resistance causes contact with other hard objects,
The surface is easily damaged by rubbing and scratching. Ma
When used as the above-mentioned automotive material,
Its weather resistance is also an important performance.
[0003] The disadvantages of such synthetic resin molded articles are improved.
Various methods have been studied in the past,
For example, a coating made of a silicon-based or melamine-based resin composition
Apply the covering material to the surface of the synthetic resin molded product, heat
How to form a bridge coating to improve wear resistance,
After applying the resin composition consisting of cal polymerizable monomer,
To form a crosslinked film by irradiating reactive energy rays
(JP-A-56-122840)
Information).
[0004] However, by these methods, a synthetic resin is formed.
Although the wear resistance of the molded product surface is improved to some extent, the former
The method is resistant to heat shock, hot water, etc. and chemical resistant
Insufficient properties, and the latter method requires durability and chemical resistance.
Although it has excellent properties, it is satisfactory in terms of weather resistance
There was no. In particular, the weather resistance of the synthetic resin molded product
In case of poor quality, such as polycarbonate resin
In that case, even if the weather resistance of the surface hardened film itself is good,
Active energy such as ultraviolet light contained in sunlight passing through the coating
The base material itself is deteriorated by the rugged wire, and the molded product
Yellowing, cracking of the cured film on the surface,
The coating peels off.
[0005] In view of these circumstances, the present inventors have developed an anti-friction coating.
With a resin composition with excellent wear resistance, weather resistance, durability and chemical resistance
To obtain a poly (medium or polypentaerythritol)
T) acrylate, at least two radiographs per molecule
Urethane poly (meth) having polymerizable unsaturated double bond
Acrylate compound and poly [(meth) acryloy
Roxyalkyl] (iso) cyanurate and other radicals
Obtained by mixing polymerizable monomers in a specific ratio
(JP-A-05-230397)
Gazette, JP-A-06-128502). This
Resin composition that can achieve both excellent wear resistance and weather resistance.
is suggesting.
Incidentally, it is used as a material for automobiles.
The method of evaluating the abrasion resistance of the coating film is based on the conventional steel wool.
Using the evaluation result of rubbing scratch resistance by
Came. Evaluation method of wear resistance by this steel wool and
Contact the rolled steel wool on the sample surface and load
Reciprocate this while applying weight, and then use the damaged tool
Is determined by the light transmittance. But
However, in recent years, the evaluation as an index of this abrasion resistance (scratch resistance)
The method involves contacting an eraser-like ring on the sample surface.
Roll on concentric circles while applying a load to scratch
A Taber abrasion test to determine by the transmittance of afterglow
The evaluation method is being replaced by the Taber abrasion test.
Demands for improved wear resistance have increased. this is,
Taber wear is finer than steel wool
The same level in the evaluation of wear resistance with steel wool
Even if there are two different samples
In the evaluation of the wear resistance due to bar wear, its superiority can be confirmed
That's because.
[0007]
SUMMARY OF THE INVENTION The present invention relates to the above background.
It was made in the
Abrasion resistance on the surface, especially by Taber abrasion test
To form a cross-linked cured film with excellent weather resistance
To provide a coating composition.
[0008]
Means for Solving the Problems Accordingly, the present inventors have set forth the above
As a result of intensive studies to solve the problem, the (C)
Having a polyfunctional (meth) acryloyl group (a
So) a cyanurate compound as a main component, and (meth)
Polypentaerythritol having acryloyl group, la
Urethane poly (meth) having dical polymerizable unsaturated double bond
(T) an acrylate compound having a (meth) acryloyl group
Cyanurate, UV absorber, hindered amino acid
Terrestrial light stabilizer and photopolymerization initiator in specific proportions
Apply the combined coating composition to a synthetic resin
By curing by energy ray irradiation, Taber
Excellent synthesis with both abrasion resistance and weather resistance by abrasion test
The present inventors have found that a resin molded product can be obtained and completed the present invention.
That is, the present invention provides (A) the following general formula:
A mono- or polypentaerythritol represented by (I)
At least one selected from poly (meth) acrylates
Of a monomer, 10 to 30 parts by weight,
Embedded image
(Wherein at least three of X are CHTwo= CR1-CO
O-groups and the rest are -OH groups. N is 1 to 5
An integer, R1Represents hydrogen or a methyl group. )
(B) at least two radically polymerizable unsaturated molecules per molecule
Urethane poly (meth) acrylate having sum double bond
At least one compound, 5 to 30 parts by weight, (C) general
Poly ((meth) acrylic compound represented by formula (II) or (III)
Loyloxyalkyl] (iso) cyanurate, 51-
70 parts by weight
Embedded image
Embedded image
(Where Y is an acryloyl group, a methacryloyl group, a hydrogen atom
Represents an atom or an alkyl group, of which at least
Two are (meth) acryloyl groups and RTwoIs 1 carbon
And oxyalkylene groups 4 to 4. )
(D) UV absorber, 2 to 30 parts by weight, (E) hinder
Deaminoether light stabilizer, 0.1 to 5 parts by weight (F)
Photopolymerization initiator, 0.1 to 10 parts by weight (only
And the total amount of (A), (B), (C), (D), (E), and (F)
Is 100 parts by weight).
The coating composition is applied to the surface of a synthetic resin molded product.
To the film and irradiate it with active energy rays.
Abrasion resistance having a cross-linked cured film having a thickness of 1 to 30 μm, especially
Excellent Taber abrasion and weather resistance, heat resistance and chemical resistance
Synthetic resin molded products with excellent properties, durability and adhesion to the substrate
Obtainable.
[0011]
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
First, each component of the coating composition of the present invention will be described.
About the component (A)
Component (A) of mono- or polypentaerythritol
Poly (meth) acrylate has high crosslink density
From this, the cured film containing this has a high hardness,
Also shows good polymerization activity by irradiation with active energy rays
You.
As a specific example of the component (A), for example,
Nantaerythritol tri (meth) acrylate, penta
Erythritol tetra (meth) acrylate, dipenta
Erythritol tri (meth) acrylate, dipentae
Lisritol tetra (meth), acrylate dipentae
Lithritol penta (meth) acrylate, dipentae
Lisritol hexa (meth) acrylate, tripenta
Erythritol tetra (meth) acrylate, tripene
Taerythritol penta (meth) acrylate, tripe
Antaerythritol hexa (meth) acrylate, tri
Pentaerythritol hepta (meth) acrylate,
Lipetaerythritol octa (meth) acrylate, etc.
Is mentioned.
The proportion of the component (A) used is (A) to (F)
10 to 30 parts by weight per 100 parts by weight of the total amount of the components, more preferably
Preferably, it is 15 to 25 parts by weight. (A) Component amount is 1
At less than 0 parts by weight, a cured film with sufficient abrasion resistance can be obtained.
If not obtained, the hardness of the cured film will be high if it exceeds 30 parts by weight.
Abrasion resistance in Taber abrasion test
Properties tend to decrease. When a large amount is blended
Cracks easily occur in the cured film,
Cracks will occur in the cured film after the weather resistance test,
Also, the heat resistance of the cured film tends to decrease.
Regarding the component (B)
Component (B), at least two radiographs per molecule
Urethane poly (meth) having polymerizable unsaturated double bond
Acrylate compounds provide toughness, flexibility,
A component that improves heat resistance and weather resistance.
(Meth) acrylate containing a hydroxyl group and two or more
An isocyanate compound having an isocyanate group on
Urethanization reaction product, and two or more
Polyol to isocyanate group-containing isocyanate,
By reacting polyester or polyamide diol
After synthesizing the adduct, the remaining isocyanate groups are
(Meth) acrylate containing droxyl group is added
Urethanation reaction products. The latter ureta
Poly (meth) acrylate is used to improve the toughness and
The flexibility is further improved, which is preferable. Also cured
In terms of improving the adhesion of the coating to the substrate, these
Has a molecular weight of preferably from 1,000 to 5,000.
As a specific example of the polyisocyanate compound,
Is, for example, tolylene diisocyanate, ethylenediene
Socyanate, 1,2-diisocyanatopropane, 1,
3-diisocyanatopropane, 4,4'-diphenylme
Tandiisocyanate, xylylene diisocyanate,
Tetramethylxylylene diisocyanate, hexamethyl
Range isocyanate, lysine isocyanate, 4,
4'-methylenebis (cyclohexyl) isocyanate
G, methylcyclohexane-2,4-diisocyanate
G, methylcyclohexane-2,6-diisocyanate
G, 1,3-bis (isocyanatomethyl) cyclohexa
, Isophorone diisocyanate, trimethyl hexame
Tylene diisocyanate, tetramethylene diisocyanate
, Dimer acid diisocyanate, 2-isocyanate
Portions such as ethyl-2,6-diisocyanatohexanoate
Lisocyanate monomer and its burettes and birds
And further adducts thereof with various polyols.
Can be
The polyol used for the synthesis of the adduct is particularly
Without limitation, specific examples include, for example, ethylene
Glycol, propylene glycol, butylene glycol
, Neopentyl glycol, trimethylolpropa
, Pentaeristol, sorbitol, mannitol
Alkyl and polyols such as
From ether polyols, polyhydric alcohols and polybasic acids
Synthetic polyester polyol, polycaprolact
And polyester polyols such as polyols.
You.
(Meth) acryl containing a hydroxyl group
Specific examples of the rate include, for example, 2-hydroxyethyl
(Meth) acrylate, 2-hydroxypropyl (meth)
), Acrylate 2-hydroxybutyl (meth) ac
Relate, 4-hydroxybutyl (meth) acrylate
Butyl glycidyl ether, 2-ethylhexyl
Silglycidyl ether, glycidyl methacrylate, etc.
Reaction of Monoepoxy Compounds with (Meth) Acrylic Acid
Or polyethylene glycol or polypropylene glycol
Coal mono (meth) acrylate, polycapro
Lactone diol mono (meth) acrylate
Is mentioned.
Polyisocyanate, various diols and hydride
Reaction with (meth) acrylate containing roxyl group
Is in the presence of a tin-based catalyst such as n-butyltin dilaurate,
Used so that isocyanate groups and hydroxyl groups are almost equal.
And heat at 60-70 ° C. for several hours. The reactants are generally
During the reaction or after the end of the reaction, because it often becomes highly viscous
Preferably diluted with organic solvents or other diluent monomers.
No.
The proportion of the component (B) used is (A) to (F)
5 to 30 parts by weight per 100 parts by weight of the total amount of the components, more preferably
Or 10 to 20 parts by weight. (B) The amount of the component is fivefold
If it is less than 10 parts by weight, a cured film with sufficient toughness and weather resistance
Is not obtained, and the curability in an air atmosphere is deteriorated.
If it exceeds 30 parts by weight, the abrasion resistance in the Taber abrasion test
Wearability is reduced.
Regarding the component (C)
Component (C) represented by the general formula (II) or (III)
Poly [(meth) acryloyloxyalkyl] (a
S) Cyanurate cures without compromising high wear resistance
A component that can improve the toughness and heat resistance of the coating
is there.
As a specific example of the component (C), for example,
(2-Acroyloxyethyl) iso, cyanurate
Lis (2-acryloyloxyethyl) isocyanurate
G, di (2-acroyloxypropyl) isocyanurate
, Tris (2-acryloyloxypropyl) iso
Cyanurate, di (2-acryloyloxyethyl) shea
Nurate, tris (2-acryloyloxyethyl)
Annulate, di (2-acroyloxypropyl) shea
Nurate, tris (2-acryloyloxypropyl)
Cyanurate and the like.
The proportion of the component (C) used is (A) to (F)
51 to 70 parts by weight per 100 parts by weight of the total amount of the components, more preferably
More preferably, it is 51 to 60 parts by weight. (C) The amount of the component
If it is less than 51 parts by weight, sufficient resistance to the Taber abrasion test is required.
Hardened coating with toughness and heat resistance without impairing abrasion
When a film is not obtained and the amount exceeds 70 parts by weight, the curability decreases.
As a result, a sufficient cured film cannot be obtained
Poor adhesion and cracks in the coating.
About the component (D)
The ultraviolet absorber as the component (D) is not particularly limited, and the composition
If it is uniformly dissolved in the material and has good weather resistance
Can be used, but has good solubility in the composition and
Benzophenone-based and benzophenone-based
Zotriazole, phenyl salicylate, benzoic acid
Compounds derived from phenyl
UV absorbers having a length in the range of 240 to 380 nm are preferred.
More preferably, it can be contained in a large amount in the composition.
Benzophenone-based UV absorbers
It can prevent yellowing of substrates such as carbonate
Benzotriazole UV absorbers are preferred
New Therefore, it is best to use these two types in combination.
Is also preferred.
As a specific example of the component (D), for example, 2
-Hydroxybenzophenone, 5-chloro-2-hydro
Xybenzophenone, 2,4-dihydroxybenzofe
Non, 2-hydroxy-4-methoxybenzophenone,
2-hydroxy-4-octyloxybenzophenone, 4
-Dodecyloxy-2-hydroxybenzophenone, 2-
Hydroxy-4-octadecyloxybenzophenone,
2,2'-dihydroxy-4-methoxybenzopheno
2,2'-dihydroxy-4,4'-dimethoxybenzene
Nzophenone, phenyl salicylate, p-tert-
Butylphenyl salicylate, p- (1,1,3,3-
Tetramethylbutyl) phenyl salicylate, 3-hydrido
Roxyphenyl benzoate, phenylene-1,3-di
Benzoate, 2- (2-hydroxy-5'-methylf
Enyl) benzotriazole, 2- (2-hydroxy-
5-tert-butylphenyl) -5-chlorobenzot
Riazol, 2- (2-hydroxy-3,5-di-te
rt-butylphenyl) benzotriazole, 2- (2
-Hydroxy-5-tert-butylphenyl) benzo
Triazole, 2- (2-hydroxy-4-octylph)
Enyl) benzotriazole, 2- (2 * -hydroxy
-5 * -methacryloxyethylphenyl) -2H-benzo
Triazole, 2- (2,4-dihydroxyphenyl)
-4,6-bis (2,4-dimethylphenyl) -1,
3,5-triazine and glycidylalkyl (C12-C
13) Reaction products with ether, etc.
Benzophenone 2-hydroxy-4-oct
Toxicbenzophenone and 2,4-dihydroxyben
Zophenone, benzotriazole-based 2- (2-hydro
(Xy-5-tert-butylphenyl) benzotriazo
Are particularly preferred, and these are used in combination of two or more.
It is more preferable to use.
The proportion of the component (D) used is (A) to (F)
2 to 30 parts by weight per 100 parts by weight of the total amount of the components, more preferably
Or 5 to 15 parts by weight. (D) The amount of the component is 2 weight
Less than the part, from the weather resistance of the cured film and the ultraviolet light of the substrate
Protection is not sufficient, and if it exceeds 30 parts by weight,
Insufficient curing, toughness, heat resistance and abrasion resistance of the cured film
Wearability is reduced.
About the component (E)
(E) Component hindered amino ether light stabilizer
Examples include, for example, bis (2,2,6,6-tetramethyl
Ru-4-piperidyl) sebacate, bis (1,2,2,2)
6,6-pentamethyl-4-piperidyl) sebacate,
Bis (1-methoxy-2,2,6,6-tetramethyl-
4-piperidyl) sebacate, bis (1-ethoxy-
2,2,6,6-tetramethyl-4-piperidyl) seba
Kate, bis (1-propoxy-2,2,6,6-tet
Lamethyl-4-piperidyl) sebacate, bis (1-bu
Toxi-2,2,6,6-tetramethyl-4-piperidi
Le) sebacate, bis (1-pentyloxy-2,2,2)
6,6-tetramethyl-4-piperidyl) sebacate,
Bis (1-hexyloxy-2,2,6,6-tetramethyl
Ru-4-piperidyl) sebacate, bis (1-heptylo)
Xy-2,2,6,6-tetramethyl-4-piperidi
Le) sebacate, bis (1-octoxy-2,2,6,6)
6-tetramethyl-4-piperidyl) sebacate, bis
(1-nonyloxy-2,2,6,6-tetramethyl-4
-Piperidyl) sebacate, bis (1-decaniloxy)-
2,2,6,6-tetramethyl-4-piperidyl) seba
Kate, bis (1-dodecyloxy-2,2,6,6-te
Tramethyl-4-piperidyl) sebacate and the like.
Of these, bis (1-octoxy-2,2,2)
6,6-tetramethyl-4-piperidyl) sebacate
Particularly preferred.
The proportion of the component (E) used is (A) to (F)
0.1 to 5 parts by weight per 100 parts by weight of the total amount of the components, more preferably
Preferably, it is 0.5 to 2 parts by weight. (E) The amount of the component
If the amount is less than 0.1 part by weight, the weather resistance and durability of the cured film may be poor.
Insufficiently, if more than 5 parts by weight, the coating itself will be insufficiently cured.
And the toughness, heat resistance, and abrasion resistance of the cured film decrease.
I do.
About the component (F)
As the photopolymerization initiator as the component (F), benzoin,
Benzoin monomethyl ether, benzoin isopropyl
Ruether, acetoin, benzyl, benzophenone,
p-methoxybenzophenone, diethoxyacetopheno
, Benzyldimethyl ketal, 2,2-diethoxy
Cetophenone, 1-hydroxycyclohexylphenyl
Ketone, methylphenylglyoxylate, ethylphen
Nylglyoxylate, 2-hydroxy-2-methyl-
Carbonyl compounds such as 1-phenylpropan-1-one
Substance, tetramethylthiuram monosulfide, tetramethyl
Sulfur compounds such as rutiuram disulfide, 2,4,6
-Trimethylbenzoyldiphenylphosphine oxa
Acylphosphine oxides such as
Can be. These are used in one or two or more mixed systems
Is done. Among these, benzophenone, benzoin
Isopropyl ether, methylphenylglyoxylate
G, benzyldimethyl ketal is more preferred.
The proportion of the component (F) used is (A) to (F)
0.1 to 10 parts by weight in 100 parts by weight of the total amount of the components, and more
Preferably it is 1 to 5 parts by weight. When the amount of the component (F) is 0.
If it is less than 1 part by weight, the curability becomes insufficient and 10 parts by weight
Exceeding the above causes coloring of the cured film and also reduces weather resistance.
You.
The coating composition of the present invention comprises the above (A)
(B), (C), (D), (E) and (F) each component
Organic solvents, antioxidants, yellowing
Inhibitor, bluing agent, pigment, leveling agent, defoaming
Agents, thickeners, antisettling agents, antistatic agents, antifogging agents, etc.
May be included. Organic solvent depends on the type of substrate
It is better to select and use according to the kind. For example, as a substrate
Synthetic tree of acrylic board, vinyl chloride, polycarbonate, etc.
When using fats, alcohols such as isobutanol
Solvent, n-butyl acetate, diethylene glycol acetate
Ester solvents such as ethylcellosolve, etc.
It is preferable to use a combination of three types of lube solvents. solvent
Is used in an amount of 20 to 8 with respect to 100 parts by weight of the coating composition.
It is preferable to use 00 parts by weight.
In applying the coating composition of the present invention to a substrate,
Is brush coating, spray coating, dip coating, spin coating
Coating, curtain coating, etc. are used,
Coating workability of coating material composition, coating smoothness, uniformity, hardness
From the viewpoint of improving the adhesion of
It is preferable to apply by adding a solvent.
The coating composition of the present invention was applied to a substrate.
By the subsequent irradiation of active energy rays, it crosslinks and forms a cured film.
Form. When curing by active energy ray irradiation
Is a coating material composition having a film thickness of 1 to 50 μm on a substrate, preferably
Or a high pressure mercury run
100 to 400 using a metal halide lamp, etc.
1000 nm to 5000 mJ / cmTwoBecomes
Irradiation as follows. The atmosphere for irradiation may be air,
It may be in an inert gas such as nitrogen or argon.
The coating composition of the present invention can be used for various base materials.
It can be used to modify the surface of synthetic resin molded products.
The molded fat product is not particularly limited, but
In addition, there have been requests for improvements in wear resistance, weather resistance, etc.
There are various kinds of thermoplastic resins and thermosetting resins. concrete
For example, polymethyl methacrylic resin, polycarbonate
Nate resin, polyester resin, poly (polyester)
Carbonate resin, polystyrene resin, ABS resin, A
S resin, polyamide resin, polyarylate resin, polymer
Tacrylimide resin, polyallyl diglycol carbonate
And the like. In particular, polymethylmethacrylate
Resin, polycarbonate resin, polystyrene resin,
Limethacrylimide resin has excellent transparency and abrasion resistance
Since the demand for improvement is strong, the coating composition of the present invention is applied.
Is particularly effective.
Also, synthetic resin molded articles are those resins
Sheet-like molded products, film-shaped molded products,
Shapes and the like.
[0036]
The present invention will be further described with reference to the following Examples and Comparative Examples.
explain in detail. The measurement evaluation in the examples is as follows
Made by the way.
(1) Appearance of cured film
The appearance after application and curing of the composition was visually evaluated. The surface is flat
○: smooth and transparent
Is indicated by も の, and whitening or clouding is observed by ×.
Was.
(2) Wear resistance
Wear wheel CS-10,500 using Taber abrasion tester
After 300 rotation wear under a g load, the diffuse transmittance (haze
Value) was measured to determine the wear resistance. This abrasion resistance
The criterion of the haze value before wear measured beforehand
Depending on the increase haze value, it becomes ◎, ○, △, and × as follows
Classified.
…: Increase haze value = 0 to 10
…: Increase haze value = 10 to 15
Δ: Increase haze value = 16 to 20
×: Increase haze value = 20 or more
(3) Adhesion
Cross cut to reach the substrate at 1mm intervals on the cured coating
Put 1mmTwoMake 100 cross-cuts and put a cello on it
Paste the tape and peel off sharply.
I counted. When there is no peeling, the number of peeling is 1
The thing of 50 pieces is set to △, and the number of peeling is 51 to 100 pieces.
Is indicated by x.
(4) Heat resistance
The coated plate sample was placed in a hot air dryer at 120 ° C. for 24 hours,
The appearance change of the cured film was visually observed. no change
も の indicates a small thing and 発 生 indicates a small crack
Then, those in which cracks occurred on the entire surface of the coated plate were evaluated as x.
(5) Weather resistance
As a weather tester, Sunshine Carbon Weatherome
(Suga Test Machine, WEL-SUN-HC-B type)
Use, black panel temperature 63 ± 3 ℃, rainfall 12 minutes,
The weather resistance test was performed with a cycle of irradiation for 48 minutes. And
Of the cured film after exposure for 2000 hours and after exposure for 2500 hours
The change was observed and the adhesion was tested.
(A) Regarding the discoloration of the external appearance, those without discoloration were marked with a circle.
Then, those with slight yellowing were marked as △, and yellowing was large
Those were marked as x.
(B) Regarding generation of cracks and peeling of the cured film,
Those that did not exist were marked with ○, and those that did exist were marked with x.
Examples 1 to 5 and Comparative Examples 1 to 5
The coating material composition was adjusted at the compounding ratios shown in Tables 1 and 2, and the thickness was adjusted.
3mm polycarbonate resin plate (manufactured by GE, product
Name: Lexan LS-II), and the cured film became 8 μm thick.
Spray painted as follows. Volatile organic solvent by heating
After emitting, a high-pressure mercury lamp was used in the air at a wavelength of 34
The integrated light amount from 0 nm to 380 nm is 3000 mJ / cmTwo
Was irradiated to obtain a cured coating film. The resulting coating
Are shown in Tables 1 and 2.
Example 6, Comparative Example 6
The coating material composition was adjusted at the compounding ratios shown in Tables 1 and 2, and the thickness was adjusted.
3mm polymethyl methacrylate resin plate (Mitsubishi Rei
Yon Co., trade name: Acrypet VH)
Spray coating was performed so that the film became 8 μm. By heating
After evaporating the organic solvent, a high-pressure mercury lamp
Used, and the integrated light amount of wavelength 340 nm to 380 nm is 300
0mJ / cmTwoEnergy to obtain a cured coating
Was. The evaluation results of the obtained coating film are shown in Tables 1 and 2.
Example 7, Comparative Example 7
The coating material composition was adjusted at the compounding ratios shown in Tables 1 and 2, and the thickness was adjusted.
After curing on a 3 mm thick polymethacrylimide resin plate
Spray coating was performed so that the film became 8 μm. By heating
After evaporating the organic solvent, a high-pressure mercury lamp
Used, and the integrated light amount of wavelength 340 nm to 380 nm is 300
0mJ / cmTwoEnergy to obtain a cured coating
Was. The evaluation results of the obtained coating film are shown in Tables 1 and 2.
[0045]
[Table 1][0046]
[Table 2]The symbols of the compounds in Tables 1 and 2 are as follows:
It is on the street.
DPHA: Dipentaerythritol hexaacrelay
G
UA1: dicyclohexylmethane diisocyanate
2 mol, 1 mol of nonabutylene glycol and 2-h
Molecule synthesized from 2 mol of droxyethyl acrylate
2500 urethane acrylate
TAIC: tris (2-acryloyloxyethyl)
Isocyanurate
HBPB: 2- (2-hydroxy-5-tert-butyl)
Tylphenyl) benzotriazole
BOTS: bis (1-octoxy-2,2,6,6-
Tetramethyl-4-piperidyl) sebacate
BNP: Benzophenone
MPG: methylphenylglyoxylate
[0048]
The coating composition of the present invention can
Apply to active materials and irradiate with active energy such as general ultraviolet rays
By cross-linking without degrading the substrate,
Excellent abrasion resistance, especially in the Taber abrasion test
And excellent in weather resistance, heat resistance, durability and chemical resistance
A synthetic resin molded article having a cured film can be obtained.
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Claims (1)
又はポリペンタエリスリトールのポリ(メタ)アクリレ
ートから選ばれた少なくとも1種の単量体、10〜30
重量部、 【化1】 (式中、Xのうち少なくとも3個はCH2=CR1−CO
O−基で、残りは−OH基である。また、nは1〜5の
整数であり、R1は水素又はメチル基を示す。) (B)1分子内に少なくとも2個のラジカル重合性不飽
和二重結合を有するウレタンポリ(メタ)アクリレート
化合物の少なくとも一種、5〜30重量部、(C)一般
式(II)又は(III)で示されるポリ〔(メタ)アクリ
ロイルオキシアルキル〕(イソ)シアヌレート、51〜
70重量部 【化2】 【化3】 (式中、Yはアクリロイル基、メタクリロイル基、水素
原子又はアルキル基を示し、これらのうちの少なくとも
2個は(メタ)アクリロイル基であり、R2は炭素数1
〜4のオキシアルキレン基を示す。) (D)紫外線吸収剤、2〜30重量部、(E)ヒンダー
ドアミノエーテル系光安定剤、0.1〜5重量部(F)
光重合開始剤、0.1〜10重量部、からなる(ただ
し、(A)、(B)、(C)、(D)、(E)、及び(F)の合計量
は100重量部である)ことを特徴とする被覆材組成
物。Claims: (A) at least one monomer selected from poly (meth) acrylates of mono- or polypentaerythritol represented by the following general formula (I), 10 to 30:
Parts by weight, (Wherein at least three of X are CH 2 = CR 1 -CO
O-groups and the rest are -OH groups. N is an integer of 1 to 5, and R 1 represents hydrogen or a methyl group. (B) at least one urethane poly (meth) acrylate compound having at least two radically polymerizable unsaturated double bonds in one molecule, 5 to 30 parts by weight, (C) a general formula (II) or (III) )) [Poly ((meth) acryloyloxyalkyl] (iso) cyanurate, 51-
70 parts by weight Embedded image (Wherein, Y represents an acryloyl group, a methacryloyl group, a hydrogen atom or an alkyl group, at least two of which are (meth) acryloyl groups, and R 2 has 1 carbon atom)
And oxyalkylene groups 4 to 4. (D) UV absorber, 2 to 30 parts by weight, (E) hindered amino ether light stabilizer, 0.1 to 5 parts by weight (F)
Photoinitiator, 0.1 to 10 parts by weight (provided that the total amount of (A), (B), (C), (D), (E), and (F) is 100 parts by weight A coating material composition characterized in that:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22802398A JP4204106B2 (en) | 1998-08-12 | 1998-08-12 | Coating composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22802398A JP4204106B2 (en) | 1998-08-12 | 1998-08-12 | Coating composition |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2000063701A true JP2000063701A (en) | 2000-02-29 |
| JP2000063701A5 JP2000063701A5 (en) | 2005-10-20 |
| JP4204106B2 JP4204106B2 (en) | 2009-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22802398A Expired - Lifetime JP4204106B2 (en) | 1998-08-12 | 1998-08-12 | Coating composition |
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| JP (1) | JP4204106B2 (en) |
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