ITMI20090459A1 - PANEL COVERED BY ACRYLIC SURFACE AND METHOD FOR ITS REALIZATION - Google Patents
PANEL COVERED BY ACRYLIC SURFACE AND METHOD FOR ITS REALIZATION Download PDFInfo
- Publication number
- ITMI20090459A1 ITMI20090459A1 IT000459A ITMI20090459A ITMI20090459A1 IT MI20090459 A1 ITMI20090459 A1 IT MI20090459A1 IT 000459 A IT000459 A IT 000459A IT MI20090459 A ITMI20090459 A IT MI20090459A IT MI20090459 A1 ITMI20090459 A1 IT MI20090459A1
- Authority
- IT
- Italy
- Prior art keywords
- slab
- glue
- support
- edge
- notch
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 19
- 239000003292 glue Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 15
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 8
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 8
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 239000011093 chipboard Substances 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
- E04C2/246—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20 combinations of materials fully covered by E04C2/16 and E04C2/20
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/201—Edge features
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/205—Composite panels, comprising several elements joined together
- A47B96/206—Composite panels, comprising several elements joined together with laminates comprising planar, continuous or separate layers
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Description
Descrizione di un brevetto d’invenzione Description of an invention patent
Il presente trovato si riferisce a un pannello rivestito e a un metodo per la sua realizzazione. The present invention refers to a coated panel and to a method for its realization.
Sono noti dei pannelli che presentano un’anima/supporto realizzata in un materiale relativamente ‘povero’ come ad esempio truciolare, mdf, listellare, nido d’ape e simili, che per apparire di aspetto più gradevole vengono rivestite di materiale pregiato, come ad esempio delle lastre almeno parzialmente realizzate in PMMA (polimetilmetacrilato) per fornire al pannello un aspetto lucido/opaco. Possono essere usati per tale lavorazione anche altri materiali come ad esempio il Corian ® che risulta composto in parte da resina acrilica e in parte da minerali, principalmente idrossido di alluminio e coloranti. Panels are known which have a core / support made of a relatively 'poor' material such as chipboard, mdf, blockboard, honeycomb and the like, which in order to appear more pleasant in appearance are coated with valuable material, such as example of the sheets at least partially made of PMMA (polymethylmethacrylate) to provide the panel with a glossy / opaque appearance. Other materials can also be used for this process, such as Corian ® which is composed partly of acrylic resin and partly of minerals, mainly aluminum hydroxide and dyes.
La tecnica più utilizzata prevede che tale rivestimento venga incollato su ogni faccia del supporto in un formato di lastra di dimensioni perfettamente corrispondenti a tale faccia, o leggermente maggiori e successivamente squadrato. The most commonly used technique provides for this coating to be glued on each face of the support in a slab format of dimensions perfectly corresponding to that face, or slightly larger and subsequently squared.
In sostanza vengono prima rivestite le due facce del pannello di supporto, e i bordi vengono applicati successivamente utilizzando una lastra acrilica pregiata in strisce. Basically, the two faces of the support panel are first coated, and the edges are subsequently applied using a high-quality acrylic sheet in strips.
La lavorazione sopra descritta risulta molto laboriosa e antiestetica. The processing described above is very laborious and unsightly.
Tale lavorazione presenta inoltre l’inconveniente che in corrispondenza degli spigoli della lastra fra bordo e faccia, è visibile una giunzione che risulta decisamente antiestetica. This process also has the drawback that in correspondence with the edges of the slab between edge and face, a junction is visible which is decidedly unsightly.
Scopo del presente trovato è quello di realizzare un pannello di supporto rivestito in acrilico la cui realizzazione sia semplice e economica, e in cui non siano visibili giunzioni tra le lastre utilizzate sul bordo/i e quelle utilizzate per il rivestimento delle due facce del pannello. The purpose of the present invention is to provide a support panel coated in acrylic whose construction is simple and economical, and in which no joints are visible between the plates used on the edge (s) and those used for the coating of the two faces of the panel.
Questi ed altri scopi vengono raggiunti realizzando un pannello di supporto rivestito secondo gli insegnamenti tecnici delle annesse rivendicazioni. These and other purposes are achieved by making a coated support panel according to the technical teachings of the appended claims.
Ulteriori caratteristiche e vantaggi del trovato risulteranno evidenti dalla descrizione di una forma di realizzazione preferita ma non esclusiva del pannello rivestito, illustrata a titolo esemplificativo e quindi non limitativo nei disegni allegati, in cui: Further characteristics and advantages of the invention will become evident from the description of a preferred but not exclusive embodiment of the coated panel, illustrated by way of example and therefore not of limitation in the attached drawings, in which:
la figura 1 è una vista in sezione di una fase di lavorazione di un pannello secondo la presente invenzione; Figure 1 is a sectional view of a processing step of a panel according to the present invention;
la figura 2 è una vista in sezione di un particolare di un pannello finito secondo la presente invenzione; e Figure 2 is a sectional view of a detail of a finished panel according to the present invention; And
la figura 3 è la vista di figura 1, dove sono indicate delle quote esemplificative di una realizzazione del pannello in questione. Figure 3 is the view of Figure 1, where exemplary dimensions of an embodiment of the panel in question are indicated.
Con riferimento alle figure citate, viene mostrato un pannello rivestito indicato complessivamente con il numero di riferimento 1. With reference to the aforementioned figures, a coated panel is shown, indicated as a whole with the reference number 1.
Il pannello 1 comprende un’anima/supporto 2 realizzata in un primo materiale relativamente ‘povero’, ad esempio in uno o più fra i seguenti materiali: mdf, truciolare, listellare, nido d’ape, multistrati. Panel 1 includes a core / support 2 made of a relatively 'poor' first material, for example in one or more of the following materials: mdf, chipboard, blockboard, honeycomb, plywood.
Nell’esempio il materiale dell’anima 1 è truciolare. In the example, the material of the core 1 is chipboard.
Ad una faccia 2A del supporto 2 è incollata tramite un primo collante 3, preferibilmente colla vinilica una prima lastra 4A realizzata almeno parzialmente in materiale acrilico come ad esempio PMMA, Corian ® o Acrystone ®. A first sheet 4A made at least partially of acrylic material such as for example PMMA, Corian ® or Acrystone ® is glued to one face 2A of the support 2 by means of a first glue 3, preferably vinyl glue.
In corrispondenza di un bordo 2C di detto supporto la prima lastra presenta un intaglio 5 sostanzialmente conformato a ‘V’ che si estende solo per una parte 6 dello spessore della lastra 4A. In particolare l’intaglio 5 interessa lo spessore della lastra 4A per una percentuale compresa tra il 70 e il 90%, preferibilmente l’85%. In particolare l’altezza 6 dell’intaglio va da 0,4 a 1,5mm a seconda del tipo di acrilico utilizzato, del raggio richiesto per la realizzazione dell’elemento finito e dallo spessore della lastra stessa. At an edge 2C of said support, the first plate has a notch 5 substantially shaped like a 'V' that extends only for a part 6 of the thickness of the plate 4A. In particular, the notch 5 affects the thickness of the slab 4A for a percentage between 70 and 90%, preferably 85%. In particular, the height 6 of the notch ranges from 0.4 to 1.5mm depending on the type of acrylic used, the radius required for making the finished element and the thickness of the plate itself.
Nell’esempio la lastra ha uno spessore 13 di 4mm, mentre l’intaglio ha una profondità di 2,8mm e la porzione 7 non interessata dall’intaglio ha un’altezza di 1,2 mm. In the example, the slab has a thickness of 13 of 4mm, while the notch has a depth of 2.8mm and the portion 7 not affected by the notch has a height of 1.2mm.
In sostanza la parte non interessata dall’intaglio può avere uno spessore compreso tra 0,4mm e 1,5mm dipendentemente dall’altezza originaria e dal raggio di curvatura che si desidera realizzare sulla lastra 4A di partenza. Basically, the part not affected by the notch can have a thickness between 0.4mm and 1.5mm depending on the original height and the radius of curvature that you want to achieve on the starting plate 4A.
Sul supporto 2 è incollata, ancora tramite colla vinilica 3, una seconda lastra 4B, di materiale preferibilmente identico a quello della prima. On the support 2, again by means of vinyl glue 3, a second plate 4B, of material preferably identical to that of the first, is glued.
La seconda lastra 4B presenta uno smusso 8 in corrispondenza del bordo 2C. La prima lastra 4A, all’estremità di una sua porzione sporgente 4C presenta un ulteriore smusso 9. The second plate 4B has a chamfer 8 at the edge 2C. The first slab 4A, at the end of a protruding portion 4C, has a further chamfer 9.
Quando la porzione sporgente 4C viene ripiegata (freccia F) contro il bordo 2C dell’anima 2 in modo da ricoprirlo, lo smusso 8 e 9 reciprocamente poggiati e incollati tramite un secondo collante (fig. 2) formano uno spigolo. Fra la parete 4C e il corrispondente supporto viene applicata una colla vinilica. When the protruding portion 4C is folded (arrow F) against the edge 2C of the core 2 in order to cover it, the chamfer 8 and 9 mutually resting and glued by means of a second glue (fig. 2) form an edge. A vinyl glue is applied between the wall 4C and the corresponding support.
Vantaggiosamente il secondo collante è un collante bi-componente a base acrilica, che una volta polimerizzato, rende praticamente invisibile la giunzione fra la prima e la seconda lastra in corrispondenza dello spigolo 11. Esso contiene ad esempio metacrilatodimetile e disobutil phthalate. Advantageously, the second glue is a two-component acrylic-based glue which, once polymerized, makes the junction between the first and the second slab practically invisible at the corner 11. It contains for example methacrylate-dimethyl and disobutyl phthalate.
L’intaglio 5 a V presenta un angolo 㬐 compreso tra 100 e 90°, preferibilmente 90°. The V-shaped notch 5 has an angle 㬐 between 100 and 90 °, preferably 90 °.
Lo smusso 8 e 9 nella seconda e nella prima lastra forma con le superfici di queste ultime rispettivamente un angolo 㬠 e 㬰 compreso fra 45° e 40°, preferibilmente 45°. The chamfer 8 and 9 in the second and in the first slab forms with the surfaces of the latter respectively an angle 㬠 and 㬰 comprised between 45 ° and 40 °, preferably 45 °.
Si sottolinea che l’angolazione degli smussi 8 e 9 può essere qualsiasi. L’importante è che la somma degli angoli 㬠 e 㬰 sia 90° o comunque molto vicina a 90°. It is emphasized that the angle of the bevels 8 and 9 can be any. The important thing is that the sum of the angles 㬠 and 㬰 is 90 ° or in any case very close to 90 °.
Per eseguire la piegatura della lastra 4A, ed in particolare della sua porzione non interessata dall’intaglio e direttamente al di sotto di esso, tale porzione viene riscaldata a una temperatura compresa tra i 150°C e i 250°C, per un tempo compreso tra 30 e 150 secondi. To carry out the bending of the plate 4A, and in particular of its portion not affected by the notch and directly below it, this portion is heated to a temperature between 150 ° C and 250 ° C, for a time ranging from 30 and 150 seconds.
I tempi di riscaldamento dipendono dalla tipologia di materiale di cui è costituita la lastra 4A. In particolare il tempo di riscaldamento e la temperatura devono essere tali da rendere malleabile il materiale, senza danneggiarlo. The heating times depend on the type of material of which the plate 4A is made. In particular, the heating time and temperature must be such as to make the material malleable, without damaging it.
Si è verificato che per una lastra completamente in PMMA sono sufficienti 30/40 secondi a 230°, mentre per una lastra in Corian ® alla stessa temperatura, è necessario un tempo di circa 2 minuti. It has been verified that 30/40 seconds at 230 ° are sufficient for a sheet completely in PMMA, while for a sheet in Corian ® at the same temperature, a time of about 2 minutes is required.
Si è inoltre verificato che il riscaldamento tramite una resistenza elettrica è particolarmente efficace. It has also been found that heating by means of an electric resistance is particularly effective.
Sulla superficie dello smusso 9 della lastra 4A è realizzato un solco 12 atto a ricevere un eccesso di secondo collante, quando lo smusso 8 e 9 vengono in contatto per formare lo spigolo 11. A groove 12 is formed on the surface of the bevel 9 of the plate 4A to receive an excess of second glue, when the bevel 8 and 9 come into contact to form the edge 11.
Durante l’operazione di chiusura parte del collante fuoriesce in corrispondenza dello spigolo 11. L’eccesso di collante viene vantaggiosamente rimosso mediante l’uso di un gruppo refilatore. During the closing operation, part of the glue comes out at the edge 11. The excess glue is advantageously removed by using a trimming unit.
Quanto descritto in relazione al bordo 2C del supporto viene eseguito in maniera sostanzialmente identica per gli altri bordi del pannello, se richiesto. What described in relation to the edge 2C of the support is carried out in a substantially identical manner for the other edges of the panel, if required.
In particolare in corrispondenza degli spigoli verticali definiti interamente dall’unione delle porzioni ripiegate verranno eseguiti degli smussi che verranno incollati con il secondo collante in maniera del tutto identica a quella sopra descritta. In particular, at the vertical edges defined entirely by the union of the folded portions, bevels will be performed which will be glued with the second glue in a manner completely identical to that described above.
Si aggiunge che al fine di effettuare una giunzione virtualmente in visibile si rende necessario applicare, dopo aver applicato la colla bicomponente, una pressione meccanica sul bordo che è già stato preventivamente incollato al supporto. It is added that in order to make a virtually visible joint it is necessary to apply, after having applied the two-component glue, a mechanical pressure on the edge that has already been previously glued to the support.
In conclusione si sottolinea che nell’esempio sopra discusso sia la prima che la seconda lastra presentano uno spessore 13 di 4mm, mentre il supporto presenta uno spessore 14 di 17mm per ottenere un pannello con spessore 15 di 25mm. In conclusion, it is emphasized that in the example discussed above both the first and the second slab have a thickness of 13 of 4mm, while the support has a thickness of 14 of 17mm to obtain a panel with a thickness of 15 of 25mm.
In sostanza il metodo sopra descritto per realizzare un pannello rivestito comprende le fasi di: Basically, the method described above for making a coated panel includes the steps of:
- incollare con un primo collante 3 una lastra 4A contenente PMMA ad un supporto 2, - glue with a first glue 3 a sheet 4A containing PMMA to a support 2,
- realizzare un intaglio 5 a ‘V’ nella lastra 4A in corrispondenza di un bordo 2C del supporto 2, l’intaglio interessando solo una parte dello spessore della lastra 4A - make a 'V' notch 5 in the plate 4A at an edge 2C of the support 2, the notch affecting only a part of the thickness of the plate 4A
- incollare all’anima una seconda lastra 4B - glue a second slab 4B to the core
- realizzare nella seconda lastra 4B uno smusso 8 in corrispondenza del bordo 2C di detto supporto - realizzare nella prima lastra un ulteriore smusso 9 in corrispondenza di una sua estremità 4C e - making a chamfer 8 in the second plate 4B at the edge 2C of said support - making a further chamfer 9 in the first plate at one of its ends 4C and
- riscaldare almeno la porzione di lastra al di sotto dell’intaglio in modo da renderla malleabile - porre sullo smusso 9 e/o sullo smusso 8 un secondo collante - heat at least the portion of the slab below the notch so as to make it malleable - place a second glue on the bevel 9 and / or on the bevel 8
- ripiegare la lastra 4A sul bordo del supporto. Ovviamente è possibile che l’intaglio e/o gli smussi nell’una o nell’altra lastra vengano realizzati anche prima di incollarle le lastre al supporto con detto primo collante 3. - fold the plate 4A over the edge of the support. Obviously it is possible that the notch and / or bevels in one or the other slab are made even before gluing the slabs to the support with said first glue 3.
In una forma alternativa di realizzazione la lastra 4B non viene prevista, e la faccia interna del supporto rimane in vista o viene rivestita con altro materiale. In questo caso lo smusso 9 della porzione 4C non sarà presente, e tale porzione sarà sagomata in modo che, dopo la piegatura, essa risulti allineata alla superficie del supporto 2, che potrà essere eventualmente ricoperta con un materiale meno pregiato/diverso. In an alternative embodiment the plate 4B is not provided, and the internal face of the support remains visible or is coated with another material. In this case the chamfer 9 of the portion 4C will not be present, and this portion will be shaped so that, after bending, it is aligned with the surface of the support 2, which may possibly be covered with a less valuable / different material.
Si sono descritte varie forme di realizzazione dell’invenzione ma altre potranno essere concepite sfruttando lo stesso concetto innovativo. In pratica tutti i materiali potranno essere sostituiti da altri equivalenti e tutte le dimensioni potranno essere variate in funzione delle dimensioni del pannello finale che si desidera ottenere. Various embodiments of the invention have been described but others may be conceived by exploiting the same innovative concept. In practice, all the materials can be replaced by other equivalents and all the dimensions can be varied according to the size of the final panel to be obtained.
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000459A ITMI20090459A1 (en) | 2009-03-24 | 2009-03-24 | PANEL COVERED BY ACRYLIC SURFACE AND METHOD FOR ITS REALIZATION |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT000459A ITMI20090459A1 (en) | 2009-03-24 | 2009-03-24 | PANEL COVERED BY ACRYLIC SURFACE AND METHOD FOR ITS REALIZATION |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| ITMI20090459A1 true ITMI20090459A1 (en) | 2010-09-25 |
Family
ID=41559440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| IT000459A ITMI20090459A1 (en) | 2009-03-24 | 2009-03-24 | PANEL COVERED BY ACRYLIC SURFACE AND METHOD FOR ITS REALIZATION |
Country Status (1)
| Country | Link |
|---|---|
| IT (1) | ITMI20090459A1 (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4024504A1 (en) * | 1990-08-02 | 1992-02-06 | Friedhelm Veutgen | High gloss panel with radiused edge prodn. - by cutting V=section notch along line on acrylic] sheet, heating other side across notch width and bending sheet |
| JPH07324454A (en) * | 1994-06-01 | 1995-12-12 | Shoichi Niwa | Corner member for outside angle |
| DE10247260A1 (en) * | 2002-10-10 | 2004-04-22 | Loc Produktgestaltungs Gmbh | Furniture panel has edging made by folding strip with V-shaped notch over it, so that edges of notch fit together |
| WO2005014285A1 (en) * | 2003-08-07 | 2005-02-17 | Marmo Arredo S.R.L. | Multilayered panel |
| DE102004063301A1 (en) * | 2004-12-29 | 2006-07-13 | Bulthaup Gmbh & Co. Kg | Table top or kitchen work surface comprises support layer and top layer which are held together by layer of adhesive containing reinforcing structure |
-
2009
- 2009-03-24 IT IT000459A patent/ITMI20090459A1/en unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4024504A1 (en) * | 1990-08-02 | 1992-02-06 | Friedhelm Veutgen | High gloss panel with radiused edge prodn. - by cutting V=section notch along line on acrylic] sheet, heating other side across notch width and bending sheet |
| JPH07324454A (en) * | 1994-06-01 | 1995-12-12 | Shoichi Niwa | Corner member for outside angle |
| DE10247260A1 (en) * | 2002-10-10 | 2004-04-22 | Loc Produktgestaltungs Gmbh | Furniture panel has edging made by folding strip with V-shaped notch over it, so that edges of notch fit together |
| WO2005014285A1 (en) * | 2003-08-07 | 2005-02-17 | Marmo Arredo S.R.L. | Multilayered panel |
| DE102004063301A1 (en) * | 2004-12-29 | 2006-07-13 | Bulthaup Gmbh & Co. Kg | Table top or kitchen work surface comprises support layer and top layer which are held together by layer of adhesive containing reinforcing structure |
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